WO2020215494A1 - Production line-based work fixture - Google Patents
Production line-based work fixture Download PDFInfo
- Publication number
- WO2020215494A1 WO2020215494A1 PCT/CN2019/095033 CN2019095033W WO2020215494A1 WO 2020215494 A1 WO2020215494 A1 WO 2020215494A1 CN 2019095033 W CN2019095033 W CN 2019095033W WO 2020215494 A1 WO2020215494 A1 WO 2020215494A1
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- positioning
- knob
- transmission belt
- platform
- base
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/14—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
Definitions
- the invention relates to the field of clamps, in particular to a tooling clamp based on an assembly line.
- the purpose of the present invention is to provide a tooling fixture based on an assembly line, which realizes stable positioning of irregular workpieces through two positioning structures of a first positioning part and a second positioning part, so as to solve the existing problems proposed in the background art.
- Tooling fixtures are generally designed individually for a specific product, which often requires a lot of time and money, or the use of conventional fixtures for manual positioning, which is also a cumbersome problem in production.
- an assembly line-based tooling fixture including a conveying table, a feeding bin, and a fixture;
- a processing station is provided in the middle of the upper end surface of the transmission table, and a first transmission belt and a second transmission belt are additionally provided on the upper end surface of the transmission table.
- the first transmission belt and the second transmission belt are separately arranged on both sides of the processing station;
- the clamps are respectively installed on the upper end surfaces of the first transmission belt and the second transmission belt, and the clamps include a base;
- a first positioning part is installed at the front end of the base platform, the first positioning part includes a mounting frame, and a mounting platform is fixedly embedded in the middle of the mounting frame;
- a second positioning part is installed at the front end of the first positioning part, and the second positioning part includes a positioning table;
- a positioning clamp is installed on the upper end of the positioning table, the positioning clamp and the positioning table are both provided with two symmetrical to each other, and the front end of the positioning clamp and the base table encloses a circular positioning groove.
- it further includes a drive motor, one end of the drive motor is rotatably connected to the first drum, one end of the first drum is fixedly connected to the second drum through the connecting shaft, the first transmission belt is drivingly connected to the first drum, The second transmission belt is in transmission connection with the second drum.
- a first thousand-minute knob is embedded in the installation table
- a second thousand-minute knob is embedded in the bottom of the installation table
- the first thousand-minute knob and the second thousand-minute knob are distributed up and down, and the first and second thousand-minute knobs are both provided with two sets symmetrical to each other;
- the front ends of the first and second micrometer knobs are both provided with positioning heads, and the two positioning heads are in contact with each other.
- the mounting frame has an L-shaped structure, the top of the mounting frame is fixedly mounted with an externally threaded corner cylinder, and the bottom of the externally threaded corner cylinder is fixedly connected to the mounting platform through a positioning shaft.
- a positioning slot is provided on the outer wall of the mounting platform on the side close to the mounting frame, and a guide seat is provided in front of the side of the mounting platform near the mounting frame, and the guide seat is inserted into the positioning slot, and the guide seat is fixedly connected to the mounting frame.
- a pad is fixedly installed at the bottom of the mounting frame, and a limit slot is opened on the bottom end surface of the pad;
- a limit block is fixedly installed at the bottom of the cushion table, the limit block is fixedly connected with the base platform, and the limit block is inserted into the limit slot.
- the front end of the base is provided with a semicircular bayonet
- a sliding table is provided at the bottom of the base, and the sliding table is in sliding connection with the base;
- a hydraulic push rod is connected to the rear side of the base.
- the feed bin is erected on the top of the outer edge of the conveying platform, and two feed ports are opened at the bottom of the feed bin, and the feed ports and the clamps correspond to each other.
- the angle between the first thousand-minute knob and the second thousand-minute knob is between 15-30;
- the micrometer knob includes a positioning knob and a fine adjustment knob, and the positioning knob is rotationally connected with a motor.
- a support is fixedly installed at the bottom of the transfer platform, the support is symmetrically distributed at both ends of the transfer platform, and the support includes two symmetrical legs.
- the present invention mainly adopts two important parts when positioning and clamping the product, the first positioning part and the second positioning part 603.
- the second positioning part 603 is a fixed structure and is matched with an adjustable base. Work to form a clamping and positioning groove with a circular cross-section. The positioning groove is suitable for the positioning of most parts.
- the first positioning part is mainly composed of a micrometer knob.
- the micrometer knob has four centrally installed groups. ,
- the micrometer knob also includes two knobs, coarse adjustment and fine adjustment, even for irregular workpieces can be positioned stably;
- the assembly line and the feed bin and the clamp involved in the present invention are synergistic and practical.
- the parts that fall intermittently from the feed bin directly enter the positioning groove on the clamp, and are positioned and clamped by themselves, and then carried out by the transmission belt
- For transmission there are two sets of transmission belts, and a processing station is set between the transmission belts. Processing equipment can be installed on the processing station to process the workpiece positioned by the fixture.
- Figure 1 is a schematic diagram of the overall structure of the present invention.
- Figure 2 is a schematic diagram of the structure of the transmission station of the present invention.
- Figure 3 is a schematic diagram of the overall structure of the clamp of the present invention.
- FIG. 4 is a schematic diagram of the structure of the first positioning part of the present invention.
- Figure 5 is the first schematic diagram of the installation structure of the micrometer knob of the present invention.
- Figure 6 is the second schematic diagram of the installation structure of the micrometer knob of the present invention.
- the present invention provides an assembly line-based tooling fixture as shown in Figs. 1-6, including a conveying station 1, a feeding bin 2 and a jig 6.
- the middle of the upper end surface of the conveying table 2 is provided with a processing station 5 and a conveying table 2.
- the upper end surface is also provided with a first transmission belt 3 and a second transmission belt 4, the first transmission belt 3 and the second transmission belt 4 are separately arranged on both sides of the processing station 5, and the clamps 6 are respectively installed on the first transmission belt 3 and the second transmission belt 4
- the upper end surface of the clamp 6 includes a base 61, the front end of the base 61 is installed with a first positioning portion 602, the first positioning portion 602 includes a mounting frame 622, the middle of the mounting frame 622 is fixedly embedded with a mounting platform 62, The table 62 is embedded with a first thousand-minute knob 623, and the bottom of the mounting table 62 is embedded with a second thousand-minute knob 624.
- the first thousand-minute knob 623 and the second thousand-minute knob 624 are distributed up and down. Both the 623 and the second micrometer knob 624 are provided with two sets symmetrical to each other.
- the front ends of the first micrometer knob 623 and the second micrometer knob 624 are both provided with positioning heads 626, and the two positioning heads 626 are in contact with each other ,
- the front end of the first positioning part 602 is equipped with a second positioning part 603
- the second positioning part 603 includes a positioning table 63, the upper end of the positioning table 63 is installed with a positioning card seat 64, the positioning card seat 64 and the positioning table 63 are both provided with Two symmetrical to each other, a circular positioning slot is enclosed by the front end of the positioning holder 64 and the base 61.
- the clamp 6 in this embodiment mainly functions as two parts for positioning, a first positioning part 602 and a second positioning part 603.
- the second positioning part 603 is of a fixed structure and is matched with an adjustable base 61. Work to form a clamping and positioning groove with a circular cross section, which is suitable for the positioning of most parts;
- the first positioning part is mainly composed of a micrometer knob, which has four sets of centered installation , Even irregular workpieces can be positioned stably.
- the driving motor 8 is rotatably connected with a first drum, one end of the first drum is fixedly connected to the second drum through a connecting shaft 7, and the first transmission belt 3 is in transmission connection with the first drum.
- the second transmission belt 4 is in transmission connection with the second drum.
- This structure is the power structure of the transmission table 1.
- the two transmission belts are driven by the same group of motors to realize cooperative work and ensure that the workpieces positioned on the two transmission belts undergo the same processing procedures.
- the mounting frame 622 has an L-shaped structure.
- the top of the mounting frame 622 is fixedly mounted with an externally threaded corner cylinder 621, and the bottom of the externally threaded corner cylinder 621 is fixedly connected to the mounting platform 62 through a positioning shaft 625.
- the mounting table 62 is fixed on the mounting frame 622 by an externally threaded corner cylinder 621, which makes the structure more compact, and uses the repetitive clamping force of the corner cylinder to make the positioning of the mounting table 62 and the micrometer knob on it more accurate, and also It is ensured that other structural components on the mounting frame 622 can also maintain a relatively stable installation environment.
- the mounting table 62 is provided with a guide groove 628 on the outer wall on the side close to the mounting frame 622, and the mounting table 62 is provided with a guide seat 629 in front of the side close to the mounting frame 622.
- the guide seat 629 is inserted into the guide groove 628, and the guide seat 629 is connected to the
- the mounting frame 622 is fixedly connected, the bottom of the mounting frame 622 is fixedly installed with a pad 627, the bottom end of the pad 627 is provided with a limit slot 631, the bottom of the pad 627 is fixedly installed with a limit block 632, a limit block 632 and the base 61 is fixedly connected, and the limit block 632 is inserted into the limit slot 631.
- the setting of the guide seat 629 is to limit the mounting table 62 in the lateral direction, so as not to be affected by external force during the processing process.
- the setting of the pad 627 is to limit the mounting frame 622 in the longitudinal direction. It is affected by external force during the processing process, which causes dislocation.
- the front end of the base 61 is provided with a semicircular bayonet
- the bottom of the base 61 is provided with a sliding table
- the sliding table and the base 61 are slidably connected
- the back of the base 61 is connected with a hydraulic push
- the bayonet of the rod and the base 61 is to form a circular positioning groove, and the circular structure has the largest area under the same circumference, so it can adapt to different specifications of workpieces while ensuring a compact structure.
- 61 is adjustable and can also be adjusted according to the actual workpiece.
- the feed bin 2 is erected on the top of the outer edge of the conveyor 1, and two feed ports are opened at the bottom of the feed bin 2.
- the feed ports correspond to the fixtures, and the feed bin 2 is used for workpieces The workpiece falling from the feeding bin 2 will directly enter the positioning groove of the fixture for pre-positioning.
- the angle between the first micrometer knob 623 and the second micrometer knob 624 is between 15-30.
- the micrometer knob 623 includes a positioning knob and a fine adjustment knob.
- the positioning knob is rotated and connected with a motor to position the The knob is driven and rotated by a motor to achieve rapid positioning, while the fine-tuning knob is for precise adjustment of special workpieces. This process can be adjusted manually.
- a support 9 is fixedly installed at the bottom of the transfer platform 1, and the support 9 is symmetrically distributed at both ends of the transfer platform 1, and the support 9 includes two symmetrical legs. As shown in Figure 1, this structure helps to ease the transfer The vibration caused by the surface of the table ensures that the fixture can work better.
- the workpieces dropped in the feed bin 2 directly enter the positioning grooves opened on the fixture 6.
- an induction probe can be set on the front end of the base 61. After sensing, the positioning and clamping are performed, mainly including: 2 steps.
- the first step is to open the hydraulic push rod to push the base 61 toward the front end until it abuts the rear end of the workpiece, and the front end of the workpiece contacts the positioning holder 64, and since the front end of the base 61 is a semicircular bayonet , So in the process of pushing, the workpiece can always be kept in the middle position;
- the workpiece is pre-positioned.
- the first step can complete a better positioning and can be directly applied to processing.
- the positioning head 626 at the front end of the four micrometer knobs will move in the center, directly against the two sides of the workpiece. It is worth mentioning that because the micrometer The direct contact area of the positioning head 626 at the front end of the knob is small, which can be regarded as point-to-point contact, so that the force on the workpiece is more uniform and reasonable.
- the micrometer knob can also be fine-tuned manually, that is, by rotating the fine-tuning knob to further deepen the positioning accuracy.
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Abstract
Description
本发明涉及夹具领域,特别涉及一种基于流水线的工装夹具。The invention relates to the field of clamps, in particular to a tooling clamp based on an assembly line.
随着社会的不断发展和科技的不断进步,机械化、自动化、标准化生产已经逐渐成为发展趋势。现有的工装夹具,一般是针对某一特定产品进行单独设计,往往需要花费比较多的时间以及金钱,或者采用常规性的夹具进行人工定位,在生产中工序也比较繁琐。With the continuous development of society and the continuous advancement of technology, mechanization, automation, and standardized production have gradually become the development trend. Existing tooling fixtures are generally designed individually for a specific product, which often takes a lot of time and money, or uses conventional fixtures for manual positioning, and the production process is also relatively cumbersome.
因此,发明一种基于流水线的工装夹具来解决上述问题很有必要。Therefore, it is necessary to invent a tooling fixture based on assembly line to solve the above problems.
发明内容Summary of the invention
本发明的目的在于提供一种基于流水线的工装夹具,通过第一定位部和第二定位部两个定位结构实现对不规则的工件进行稳定的定位,以解决上述背景技术中提出的现有的工装夹具,一般是针对某一特定产品进行单独设计,往往需要花费比较多的时间以及金钱,或者采用常规性的夹具进行人工定位,在生产中工序也比较繁琐的问题。The purpose of the present invention is to provide a tooling fixture based on an assembly line, which realizes stable positioning of irregular workpieces through two positioning structures of a first positioning part and a second positioning part, so as to solve the existing problems proposed in the background art. Tooling fixtures are generally designed individually for a specific product, which often requires a lot of time and money, or the use of conventional fixtures for manual positioning, which is also a cumbersome problem in production.
为实现上述目的,本发明提供如下技术方案:一种基于流水线的工装夹具,包括传送台、进料仓以及夹具;In order to achieve the above objective, the present invention provides the following technical solutions: an assembly line-based tooling fixture, including a conveying table, a feeding bin, and a fixture;
所述传送台的上端面中部设置有加工工位,传送台的上端面还加设有第一传动带和第二传动带,第一传动带和第二传动带分设在加工工位的两侧;A processing station is provided in the middle of the upper end surface of the transmission table, and a first transmission belt and a second transmission belt are additionally provided on the upper end surface of the transmission table. The first transmission belt and the second transmission belt are separately arranged on both sides of the processing station;
所述夹具分别安装在第一传动带和第二传动带的上端面,夹具包括有基台;The clamps are respectively installed on the upper end surfaces of the first transmission belt and the second transmission belt, and the clamps include a base;
所述基台的前端安装有第一定位部,第一定位部包括有安装架,安装架的中部固定嵌设有安装台;A first positioning part is installed at the front end of the base platform, the first positioning part includes a mounting frame, and a mounting platform is fixedly embedded in the middle of the mounting frame;
所述第一定位部的前端安装有第二定位部,第二定位部包括有定位台;A second positioning part is installed at the front end of the first positioning part, and the second positioning part includes a positioning table;
所述定位台的上端安装有定位卡座,定位卡座和定位台均设置有相互对 称的两个,定位卡座与基台的前端围设出一个圆形的定位槽。A positioning clamp is installed on the upper end of the positioning table, the positioning clamp and the positioning table are both provided with two symmetrical to each other, and the front end of the positioning clamp and the base table encloses a circular positioning groove.
优选的,还包括有驱动电机,驱动电机的一端转动连接有第一转筒,第一转筒的一端通过连接轴与第二转筒固定连接,第一传动带与第一转筒传动连接,第二传动带与第二转筒传动连接。Preferably, it further includes a drive motor, one end of the drive motor is rotatably connected to the first drum, one end of the first drum is fixedly connected to the second drum through the connecting shaft, the first transmission belt is drivingly connected to the first drum, The second transmission belt is in transmission connection with the second drum.
优选的,所述安装台内嵌设有第一千分旋钮;Preferably, a first thousand-minute knob is embedded in the installation table;
所述安装台的底部嵌设有第二千分旋钮;A second thousand-minute knob is embedded in the bottom of the installation table;
所述第一千分旋钮与第二千分旋钮呈上下分布,第一千分旋钮与第二千分旋钮均设置有相互对称的两组;The first thousand-minute knob and the second thousand-minute knob are distributed up and down, and the first and second thousand-minute knobs are both provided with two sets symmetrical to each other;
所述第一千分旋钮与第二千分旋钮的前端均设置有定位头,且两个所述的定位头相互接触。The front ends of the first and second micrometer knobs are both provided with positioning heads, and the two positioning heads are in contact with each other.
优选的,所述安装架为L型结构,安装架的顶部固定安装有外螺纹转角缸,外螺纹转角缸的底部通过定位轴与安装台固定连接。Preferably, the mounting frame has an L-shaped structure, the top of the mounting frame is fixedly mounted with an externally threaded corner cylinder, and the bottom of the externally threaded corner cylinder is fixedly connected to the mounting platform through a positioning shaft.
优选的,所述安装台靠近安装架一侧的外壁上开设有定位槽,且安装台靠近安装架的一侧前设有导向座,导向座与定位槽插接,导向座与安装架固定连接。Preferably, a positioning slot is provided on the outer wall of the mounting platform on the side close to the mounting frame, and a guide seat is provided in front of the side of the mounting platform near the mounting frame, and the guide seat is inserted into the positioning slot, and the guide seat is fixedly connected to the mounting frame. .
优选的,所述安装架的底部固定安装有垫台,垫台的底部端面上开设有限位槽;Preferably, a pad is fixedly installed at the bottom of the mounting frame, and a limit slot is opened on the bottom end surface of the pad;
所述垫台的底部固定安装有限位块,限位块与基台固定连接,限位块与限位槽插接。A limit block is fixedly installed at the bottom of the cushion table, the limit block is fixedly connected with the base platform, and the limit block is inserted into the limit slot.
优选的,基台的前端开设有半圆状的卡口;Preferably, the front end of the base is provided with a semicircular bayonet;
所述基台的底部设置有滑台,滑台与基台之间滑动连接;A sliding table is provided at the bottom of the base, and the sliding table is in sliding connection with the base;
所述基台的后侧连接有液压推杆。A hydraulic push rod is connected to the rear side of the base.
优选的,所述进料仓架设在传送台的外沿顶部,在进料仓的底部开设有两个进料口,进料口与夹具相互对应。Preferably, the feed bin is erected on the top of the outer edge of the conveying platform, and two feed ports are opened at the bottom of the feed bin, and the feed ports and the clamps correspond to each other.
优选的,所述第一千分旋钮与第二千分旋钮之间的角度在15-30之间;Preferably, the angle between the first thousand-minute knob and the second thousand-minute knob is between 15-30;
所述千分旋钮包括有定位旋钮和微调旋钮,定位旋钮转动连接有马达。The micrometer knob includes a positioning knob and a fine adjustment knob, and the positioning knob is rotationally connected with a motor.
优选的,传送台的底部固定安装有支座,支座对称分布在传送台的两端,且支座包括有两个对称的支腿。Preferably, a support is fixedly installed at the bottom of the transfer platform, the support is symmetrically distributed at both ends of the transfer platform, and the support includes two symmetrical legs.
本发明的技术效果和优点:Technical effects and advantages of the present invention:
1、本发明在针对产品进行定位夹持时主要采用两个重要部分,第一定位部以及第二定位部603,其中的第二定位部603为固定式结构,配合可调节式的基台进行工作,组成一个横截面为圆形的夹持定位槽,该定位槽可适用于大部分零件的定位,第一定位部主要是有千分旋钮构成,该千分旋钮共有对中安装的四组,千分旋钮还包括粗调以及微调两个旋钮,即使是不规则的工件也可以进行稳定的定位;1. The present invention mainly adopts two important parts when positioning and clamping the product, the first positioning part and the
2、另外,本发明中涉及到的流水线以及进料仓与夹具协同实用,从进料仓间断性掉落的零件直接进入夹具上的定位槽中,并进行自行定位夹持,再由传动带进行传输,传动带设置两组,在传动带之间设置加工工位,可在该加工工位上安装加工设备,对被夹具定位的工件进行加工。2. In addition, the assembly line and the feed bin and the clamp involved in the present invention are synergistic and practical. The parts that fall intermittently from the feed bin directly enter the positioning groove on the clamp, and are positioned and clamped by themselves, and then carried out by the transmission belt For transmission, there are two sets of transmission belts, and a processing station is set between the transmission belts. Processing equipment can be installed on the processing station to process the workpiece positioned by the fixture.
图1为本发明整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明传送台结构示意图。Figure 2 is a schematic diagram of the structure of the transmission station of the present invention.
图3为本发明夹具整体结构示意图。Figure 3 is a schematic diagram of the overall structure of the clamp of the present invention.
图4为本发明第一定位部结构示意图。4 is a schematic diagram of the structure of the first positioning part of the present invention.
图5为本发明千分旋钮安装结构示意图一。Figure 5 is the first schematic diagram of the installation structure of the micrometer knob of the present invention.
图6为本发明千分旋钮安装结构示意图二。Figure 6 is the second schematic diagram of the installation structure of the micrometer knob of the present invention.
图中:1、传送台;2、进料仓;3、第一传动带;4、第二传动带;5、加工工位;6、夹具;602、第一定位部;603、第二定位部;61、基台;62、安装台;621、外螺纹转角缸;622、安装架;623、第一千分旋钮;624、第二千分旋钮;625、定位轴;626、定位头;627、垫台;628、导向槽;629、导 向座;63、定位台;631、限位槽;632、限位块;64、定位卡座;7、连接轴;8、驱动电机;9、支座。In the figure: 1. Conveyor platform; 2. Feed bin; 3. First transmission belt; 4. Second transmission belt; 5. Processing station; 6. Fixture; 602, first positioning part; 603, second positioning part; 61. Abutment; 62. Mounting table; 621. External threaded corner cylinder; 622. Mounting frame; 623. The first thousandth knob; 624. The second thousandth knob; 625. Positioning shaft; 626. Positioning head; 627, Pad; 628, guide groove; 629, guide seat; 63, positioning table; 631, limit slot; 632, limit block; 64, positioning card seat; 7, connecting shaft; 8, drive motor; 9, support .
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
本发明提供了如图1-6所示的一种基于流水线的工装夹具,包括传送台1、进料仓2以及夹具6,传送台2的上端面中部设置有加工工位5,传送台2的上端面还加设有第一传动带3和第二传动带4,第一传动带3和第二传动带4分设在加工工位5的两侧,夹具6分别安装在第一传动带3和第二传动带4的上端面,夹具6包括有基台61,基台61的前端安装有第一定位部602,第一定位部602包括有安装架622,安装架622的中部固定嵌设有安装台62,安装台62内嵌设有第一千分旋钮623,安装台62的底部嵌设有第二千分旋钮624,第一千分旋钮623与第二千分旋钮624呈上下分布,第一千分旋钮623与第二千分旋钮624均设置有相互对称的两组,第一千分旋钮623与第二千分旋钮624的前端均设置有定位头626,且两个所述的定位头626相互接触,第一定位部602的前端安装有第二定位部603,第二定位部603包括有定位台63,定位台63的上端安装有定位卡座64,定位卡座64和定位台63均设置有相互对称的两个,定位卡座64与基台61的前端围设出一个圆形的定位槽。本实施例中的夹具6主要起定位功能的是两个部件,第一定位部602以及第二定位部603,其中的第二定位部603为固定式结构,配合可调节式的基台61进行工作,组成一个横截面为圆形的夹持定位槽,该定位槽可适用于大部分零件的定位;第一定位部主要是有千分旋钮构成,该千分旋钮共有对中安装的四组,即使是不规则的工件也可以进行稳定的定位。The present invention provides an assembly line-based tooling fixture as shown in Figs. 1-6, including a conveying station 1, a
还包括有驱动电机8,驱动电机8的一端转动连接有第一转筒,第一转筒的一端通过连接轴7与第二转筒固定连接,第一传动带3与第一转筒传动连接,第二传动带4与第二转筒传动连接。该结构是传送台1的动力结构,两个传动带通过同一组电机进行驱动,实现协同工作,确保两个传动带上被定位的工件进行相同的加工工序。It also includes a driving motor 8. One end of the driving motor 8 is rotatably connected with a first drum, one end of the first drum is fixedly connected to the second drum through a connecting shaft 7, and the
安装架622为L型结构,安装架622的顶部固定安装有外螺纹转角缸621,外螺纹转角缸621的底部通过定位轴625与安装台62固定连接。安装台62在安装架622上通过外螺纹转角缸621进行固定,结构更加紧凑,并且利用转角缸重复性的夹紧力使安装台62以及其上的千分旋钮自身的定位更加精确,并且也保证了安装架622上其他结构组件也能够维持比较稳定的安装环境。The mounting
安装台62靠近安装架622一侧的外壁上开设有导向槽628,且安装台62靠近安装架622的一侧前设有导向座629,导向座629与导向槽628插接,导向座629与安装架622固定连接,安装架622的底部固定安装有垫台627,垫台627的底部端面上开设有限位槽631,垫台627的底部固定安装有限位块632,限位块632与基台61固定连接,限位块632与限位槽631插接。导向座629的设置是为了对安装台62进行横向上的限位,以免在加工过程中受到外力的影响而产生错位,垫台627的设置是为了对安装架622进行纵向上的限位,以免其在加工过程中受到外力的影响而产生错位。The mounting table 62 is provided with a
如图4所示,基台61的前端开设有半圆状的卡口,基台61的底部设置有滑台,滑台与基台61之间滑动连接,基台61的后侧连接有液压推杆,基台61的卡口是为了形成一个圆形的定位槽,而圆形结构在相同周长的情况下面积最大,所以在保证结构紧凑型的同时能够适应不同规格的工件,而且基台61具有可调节性,也可根据实际的工件进行调节。As shown in Figure 4, the front end of the
如图1所示,进料仓2架设在传送台1的外沿顶部,在进料仓2的底部 开设有两个进料口,进料口与夹具相互对应,进料仓2用于工件的进料,从进料仓2中掉落的工件会直接进入夹具的定位槽中,进行预定位。As shown in Figure 1, the
如图3所示,第一千分旋钮623与第二千分旋钮624之间的角度在15-30之间,千分旋钮623包括有定位旋钮和微调旋钮,定位旋钮转动连接有马达,定位旋钮通过马达进行驱动旋转从而实现快速定位,而微调旋钮是为了针对特殊工件进行精度化调节,该工序可通过人工进行调节。As shown in Figure 3, the angle between the
传送台1的底部固定安装有支座9,支座9对称分布在传送台1的两端,且支座9包括有两个对称的支腿,如图1所示,该结构有利于缓解传送台表面造成的振动,从而保证夹具能够更好地进行工作。A support 9 is fixedly installed at the bottom of the transfer platform 1, and the support 9 is symmetrically distributed at both ends of the transfer platform 1, and the support 9 includes two symmetrical legs. As shown in Figure 1, this structure helps to ease the transfer The vibration caused by the surface of the table ensures that the fixture can work better.
本发明工作原理:The working principle of the invention:
参照图1,进料仓2中掉落的工件直接进入夹具6上开设的定位槽中,实际应用中可在基台61的前端设置感应探头,感应到之后,进行定位夹取,主要包括有2个骤。1, the workpieces dropped in the
第一步骤是,开启液压推杆将基台61向前端推进,直至抵紧工件的后端,而工件的前端与定位卡座64接触,并且由于基台61的前端为半圆形的卡口,所以在推动的过程中,可以将工件一直保持在处于中部的位置;The first step is to open the hydraulic push rod to push the
第一步骤结束后,工件即实现预定位,针对一般圆形的工件,第一步骤即可完成较好的定位,可直接应用于加工中。After the first step, the workpiece is pre-positioned. For a generally round workpiece, the first step can complete a better positioning and can be directly applied to processing.
若是其他零件则继续进行定位的第二步骤,开启马达,旋转定位旋钮,四个千分旋钮前端的定位头626对中运动,直接抵住工件的两侧,值得一提的是,由于千分旋钮前端的定位头626直接接触的面积较小,可看做是点与点的接触,使工件的受力更加均匀合理。If it is other parts, proceed to the second step of positioning, turn on the motor, rotate the positioning knob, and the
若是其他要求更高的工件定位,还可以人工对千分旋钮进行微调,即通过旋转微调旋钮进一步加深定位精度。If it is the positioning of other workpieces with higher requirements, the micrometer knob can also be fine-tuned manually, that is, by rotating the fine-tuning knob to further deepen the positioning accuracy.
最后应说明的是:以上仅为本发明的优选实施例而已,并不用于限制本 发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, it is still possible for those skilled in the art to The technical solutions described in the foregoing embodiments are modified, or some of the technical features are equivalently replaced. Any modification, equivalent replacement, improvement, etc., made within the spirit and principle of the present invention shall be included in the present invention Within the scope of protection.
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| CN109926862B (en) * | 2019-04-24 | 2019-10-18 | 常州机电职业技术学院 | Assembly line-based tool clamp |
| CN112658671B (en) * | 2020-12-09 | 2022-08-02 | 宁波职业技术学院 | Industrial production is with automatic intelligent control device |
| CN119609658A (en) * | 2024-12-09 | 2025-03-14 | 誉安智能装备(浙江)有限公司 | Automatic assembly line for screw rod assembly |
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