WO2020189950A1 - Portable water bottle cap with built-in filter - Google Patents
Portable water bottle cap with built-in filter Download PDFInfo
- Publication number
- WO2020189950A1 WO2020189950A1 PCT/KR2020/003372 KR2020003372W WO2020189950A1 WO 2020189950 A1 WO2020189950 A1 WO 2020189950A1 KR 2020003372 W KR2020003372 W KR 2020003372W WO 2020189950 A1 WO2020189950 A1 WO 2020189950A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- filter
- mixture
- water bottle
- water
- mixing
- Prior art date
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 115
- 230000008878 coupling Effects 0.000 claims abstract description 22
- 238000010168 coupling process Methods 0.000 claims abstract description 22
- 238000005859 coupling reaction Methods 0.000 claims abstract description 22
- 238000001914 filtration Methods 0.000 claims abstract description 3
- 239000000203 mixture Substances 0.000 claims description 98
- 238000002156 mixing Methods 0.000 claims description 36
- 239000002994 raw material Substances 0.000 claims description 27
- 239000002002 slurry Substances 0.000 claims description 25
- 229910021536 Zeolite Inorganic materials 0.000 claims description 23
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 23
- 239000000835 fiber Substances 0.000 claims description 23
- 239000010457 zeolite Substances 0.000 claims description 23
- 239000001913 cellulose Substances 0.000 claims description 22
- 229920002678 cellulose Polymers 0.000 claims description 22
- 238000007789 sealing Methods 0.000 claims description 19
- 239000000654 additive Substances 0.000 claims description 16
- 239000011230 binding agent Substances 0.000 claims description 16
- 239000003365 glass fiber Substances 0.000 claims description 15
- 239000000126 substance Substances 0.000 claims description 15
- 230000000996 additive effect Effects 0.000 claims description 14
- 239000000843 powder Substances 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 11
- -1 polyethylene Polymers 0.000 claims description 11
- UYMKPFRHYYNDTL-UHFFFAOYSA-N ethenamine Chemical compound NC=C UYMKPFRHYYNDTL-UHFFFAOYSA-N 0.000 claims description 6
- 239000004698 Polyethylene Substances 0.000 claims description 4
- 238000010030 laminating Methods 0.000 claims description 4
- 229920000573 polyethylene Polymers 0.000 claims description 4
- 239000004743 Polypropylene Substances 0.000 claims description 3
- 229920001577 copolymer Polymers 0.000 claims description 3
- 229920001519 homopolymer Polymers 0.000 claims description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 3
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 3
- 229920001155 polypropylene Polymers 0.000 claims description 3
- 229920001897 terpolymer Polymers 0.000 claims description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims 1
- 238000004891 communication Methods 0.000 claims 1
- 229910052698 phosphorus Inorganic materials 0.000 claims 1
- 239000011574 phosphorus Substances 0.000 claims 1
- 230000000903 blocking effect Effects 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract description 2
- 230000004308 accommodation Effects 0.000 abstract 2
- 239000012535 impurity Substances 0.000 abstract 1
- 230000018044 dehydration Effects 0.000 description 13
- 238000006297 dehydration reaction Methods 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 9
- 241000894006 Bacteria Species 0.000 description 7
- 230000001939 inductive effect Effects 0.000 description 6
- 235000012206 bottled water Nutrition 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 239000011148 porous material Substances 0.000 description 5
- 230000001965 increasing effect Effects 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 239000000356 contaminant Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000035622 drinking Effects 0.000 description 3
- 239000003673 groundwater Substances 0.000 description 3
- 238000007602 hot air drying Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 239000008399 tap water Substances 0.000 description 3
- 235000020679 tap water Nutrition 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 230000006837 decompression Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 235000020188 drinking water Nutrition 0.000 description 2
- 239000003651 drinking water Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 235000019645 odor Nutrition 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 206010016952 Food poisoning Diseases 0.000 description 1
- 208000019331 Foodborne disease Diseases 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 229920002522 Wood fibre Polymers 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002025 wood fiber Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/02—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D51/00—Closures not otherwise provided for
- B65D51/24—Closures not otherwise provided for combined or co-operating with auxiliary devices for non-closing purposes
- B65D51/28—Closures not otherwise provided for combined or co-operating with auxiliary devices for non-closing purposes with auxiliary containers for additional articles or materials
Definitions
- the present invention relates to a portable water bottle cap with a built-in filter, and more particularly, a portable water bottle cap with a built-in filter, which completely removes various foreign substances contained in water and allows replacement of the filter after using for a certain period of time, so that maintenance cost is low. It is about.
- Korean Utility Model Publication No. 0215729 is coupled to a portable water bottle to close the water inlet, and a coupling portion having a water outlet formed in one area, and a coupling portion coupled to the coupling portion.
- a water filter for a portable water bottle including a water purifying part for purifying water contained in the portable water bottle and guiding it to the water outlet is disclosed.
- an object of the present invention is to provide a portable water bottle cap with a built-in filter capable of simultaneously removing soluble hardness-inducing substances, odor components, and bacteria.
- the portable water bottle cap of the present invention for solving the above problem includes a fixing part 110 detachably coupled to an outer surface of an opening of the water bottle B through a first female thread 111 on the inner surface, and the fixing part ( 110) a coupling member 100 located at the top and including a cap portion 120 for discharging or blocking water from the water bottle (B); A filter receiving member 200 positioned under the coupling member 100; And a filter member 300 for filtering foreign substances contained in the water of the water bottle B by being built into the filter receiving member 200.
- the filter receiving member 200 is characterized in that it is detachably coupled to the coupling member 100.
- the filter receiving member 200 is characterized in that it has a structure in which the built-in filter member 300 can be replaced.
- a water discharge port 113 protruding a predetermined length is provided on an outer upper part of the fixing part 110, and a second female threaded thread 114 ′ communicates with the discharge port 113 at an inner lower part.
- the holder 114 formed on the inner surface is provided, and the side and the upper surface of the filter receiving member 200 are sealed and the lower surface is open, but the second female thread 114 ′ and the second female screw thread 114 ′ are detached from the upper outer upper surface.
- the positive charge additive is 15 to 40L
- the glass fiber is 1800 to 3000g with a diameter of 0.1 to 0.6 ⁇ m
- the binder fiber is 300 to 600g
- the cellulose is 4000 to 6000g
- the Zeolite powder is characterized in that the diameter is 2 ⁇ 10 ⁇ m 2400 ⁇ 6000g.
- FIG. 1 is a schematic diagram showing a state in which a lid with a built-in filter according to a preferred embodiment of the present invention is mounted on a portable water bottle.
- FIG. 2 is an exploded perspective view of a lid according to a preferred embodiment of the present invention.
- FIG 3 is a perspective view showing an open state of a cap portion in a coupling member according to a preferred embodiment of the present invention.
- FIG. 4 is a partially cut-away perspective view of a filter according to a preferred embodiment of the present invention.
- FIG. 5 is a flowchart illustrating a filter manufacturing method according to a preferred embodiment of the present invention.
- FIG. 6 is a block diagram of a filter manufacturing apparatus according to a preferred embodiment of the present invention.
- FIG. 1 is a schematic diagram showing a state in which a lid with a built-in filter according to a preferred embodiment of the present invention is mounted on a portable water bottle.
- a filter is built into the inner space of the lid of a water bottle, and therefore, since water passes through the filter when drinking, various foreign substances including a hardness-inducing substance contained in the water filled in the water bottle can be removed.
- the water bottle cap of the present invention having the above functions is a coupling member 100 that is directly detachably fixed to the opening of the water bottle (B), and one end of the water bottle (B) is detachably connected to the coupling member 100. It consists of a filter receiving member 200 located in the inner space, and a filter member 300 that is built in the filter receiving member 200 to filter out hardness-inducing substances, particulate foreign substances, and bacteria.
- Figure 2 is an exploded perspective view of a lid according to a preferred embodiment of the present invention
- Figure 3 is a perspective view showing a state in which the cap portion is opened in the coupling member according to the preferred embodiment of the present invention.
- the coupling member 100 is configured to include a fixing portion 110, a cap portion 120, and a connecting ring 130 connecting them to each other.
- a first female thread 111 is provided on the inner side of the fixing part 110 so that it can be detachably coupled with a male thread formed on the outer side of the water bottle (B) opening, and the outer side is provided with a hand held and rotated to prevent slipping.
- the concave portion 112 may be additionally formed.
- a discharge port 113 protruding a predetermined length upward so as to easily drink water that has passed through the filter member 300 is provided on the outer upper part of the fixing part 110, while a discharge port 113 is provided at the inner lower part to allow water to move.
- the holder 114 communicates with and has a second female thread 114 ′ formed on the inner surface thereof.
- a cap part 120 having a shape similar to that of the fixing part 110 is positioned above the fixing part 110. Specifically, an auxiliary cap 121 is provided on the inner side of the cap 120 to control the flow of water discharged in close contact with the inner or outer side of the discharge port 113, and a cap 120 is provided at a predetermined position on the outer side.
- the protrusion 122 is formed so as to be easily angled.
- the fixing part 110 and the cap part 120 can be connected to each other, one side is combined with the fixing part 110 and the other side is provided with a band-shaped connection ring 130 combined with the cap part 120.
- the filter receiving member 200 which is located under the coupling member 100 and detachably coupled to the coupling member 100, is for fixing and supporting the filter member 300, and the upper support part 210 and the lower support part 220 , And a side support part 230 positioned between the upper support part 210 and the lower support part 220.
- the upper support part 210 will be described in more detail.
- the side and upper surface are sealed and the lower surface is open so that one end of the filter member 300 can be fixed, and a second female thread 114 ′ on the outer upper surface of the upper surface
- a second male thread 211 ′ is formed along the outer surface circumference so as to be detachable and detachable, the first connecting member 211 having an empty inside so that water that has passed through the filter can move to the discharge port 113, and the inner side of the upper surface
- a second connecting member 212 communicating with the first connecting member 211 and protruding below a predetermined length is provided at the lower portion.
- the lower support part 220 is positioned at a predetermined distance from the upper support part 210 so as to fix the other end of the filter member 300, and the side and the lower surface thereof are sealed.
- a cylindrical side support part 230 is located between the upper support part 210 and the lower support part 220, and the filter member 300 located in the inner space of the side support part 230 allows the water filled in the water bottle to move.
- One or more holes 231 are formed on the surface of the support part 230.
- FIG. 4 is a partially cut-away perspective view of a filter according to a preferred embodiment of the present invention.
- the filter member 300 accommodated in the filter receiving member 200 includes a first sealing part 310, a second sealing part 320, and a filter 330.
- the first sealing part 310 has an upper outer surface of the third connecting member 311 having an empty inside so that it can be detachably coupled to the inner surface of the second connecting member 212 while fixing the upper part of the filter 330 It is provided to protrude at a predetermined height.
- a packing may be further provided on the outer surface of the third connection member 311 to increase airtightness with the second connection member 212.
- the second sealing part 320 is located in a state spaced apart from the first sealing part 310 by a predetermined distance, and the upper part of the filter 330 is formed by a first sealing part 310 and a lower part of the second sealing part 320. It is sealed.
- the filter 330 has a pleated shape by folding predetermined portions along the length direction, because the filter surface area per unit volume can be increased and the filter shape can be easily maintained.
- the filter member 300 can be replaced with a new one or the filter receiving member 200 itself can be replaced, so that the coupling member 100 can be used continuously.
- the filter of the present invention is a filter to which a function capable of removing various foreign substances and bacteria contained in water, as well as hardness inducing substances such as magnesium and calcium, is added, and includes a positive charge additive, glass fiber, binder fiber, cellulose, zeolite powder, and It can be prepared including the step of mixing water and molding.
- the step of mixing the positively charged additive, glass fiber, binder fiber, cellulose, zeolite powder, and water includes: i) preparing a first mixture by mixing the positively charged additive and water, ii) glass fiber, water, and Preparing a second mixture by mixing binder fibers, iii) preparing a third mixture by mixing water and cellulose, iv) adding the third mixture prepared in step iii) to the first mixture prepared in step i).
- Preparing a fourth mixture by mixing v) preparing a fifth mixture by mixing the second mixture prepared in step ii) with the fourth mixture prepared in step iv), vi) preparing a fourth mixture prepared in step v) 5 It includes preparing a raw material slurry mixture by mixing zeolite powder in the mixture.
- step i) is a step of preparing a first mixture by mixing a positively charged additive and water.
- the positive charge additive is preferably mixed in a ratio of 15 to 40 L based on 600 L of water. If the mixing amount of the positive charge additive is less than 15L, the positive charge formed on the fiber surface is insufficient and the ability to remove contaminants decreases. If it exceeds 40L, the bonding strength between the fibers is too strong and dehydration is not performed properly.
- the additive is preferably mixed in the above ratio.
- the positive charge additive may be selected from the group consisting of polyvinylamine, vinylamine copolymer, vinylamine terpolymer, and vinylamine homopolymer.
- the first mixture consisting of the above mixing ratio is stirred for 45 to 75 minutes at a speed of 1300 to 1800 RPM in a stirrer.
- Step ii) is a step of preparing a second mixture by mixing glass fibers, water, and binder fibers.
- the glass fiber is based on 600L of water
- the mixing amount of glass fiber is less than 1800 g, not only the pores of the manufactured filter are too large, but the retention rate of zeolite decreases. On the contrary, when it exceeds 3000 g, the amount of fiber increases, making it difficult to control the basis weight and pores during filter manufacturing. It is preferable that the fibers are mixed in the above ratio.
- the glass fiber has a diameter of 0.1 to 0.6 ⁇ m and a length of 5 to 50 ⁇ m.
- any one or more selected from the group consisting of polyethylene, polypropylene, and polyethylene terephthalate may be used, and when the amount of the binder fiber is less than 300 g, the fibers are not entangled with each other, so it is difficult to transfer to a drying furnace. When it exceeds 600 g, the content of the glass fiber and cellulose is relatively low, so that the function as a filter cannot be sufficiently exhibited, the binder fiber is preferably mixed in the above ratio.
- the second mixture having the above mixing ratio is stirred for 100 to 140 minutes at a speed of 1300 to 1800 RPM in a stirrer.
- Step iii) is a step of preparing a third mixture by mixing water and cellulose.
- cellulose is preferably mixed in a ratio of 4000 to 6000 g based on 600 L of water.
- cellulose When the amount of cellulose mixed is less than 4000 g, the zeolite retention rate is low, whereas when it exceeds 6000 g, it is difficult to manufacture a filter due to poor pore control and dehydration power, so that cellulose is preferably mixed in the above ratio.
- Cellulose can be obtained from various herbaceous or woody materials, and for example, wood fibers can be obtained through mechanical methods such as a grinder, a high pressure homogenizer, and a microfluidizer.
- the cellulose has a diameter of 0.1 to 0.6 ⁇ m and a length of 3 to 10 ⁇ m.
- the third mixture having the above mixing ratio is stirred for 100 to 140 minutes at a speed of 1300 to 1800 RPM in a stirrer.
- Step iv) is a step of preparing a fourth mixture by mixing the first mixture prepared in step i) with the third mixture prepared in step iii), and it is preferable to stir under the same conditions as step iii).
- Step v) is a step of preparing a fifth mixture by mixing the second mixture prepared in step ii) with the fourth mixture prepared in step iv), and stirring is preferably performed under the same conditions as in step i).
- the reason for preparing the fifth mixture by mixing the second mixture is to maximize the formation of positive charges on the cellulose surface. That is, when the first mixture in which the positive charge additive is mixed and the third mixture containing cellulose are first mixed and stirred, positive charges are formed on the cellulose surface, but the first mixture, the second mixture, and the third mixture are mixed together or the first mixture , This is because when the second mixture and the third mixture are sequentially mixed, positive charges are not sufficiently formed on the cellulose surface due to the binder fibers of the second mixture.
- Step vi) is a step of preparing a raw material slurry mixture by mixing zeolite powder with the fifth mixture prepared in step v).
- the zeolite powder is preferably mixed in a ratio of 2400 to 6000 g to the prepared fifth mixture, and stirred for 20 to 40 minutes at a speed of 1300 to 1800 RPM.
- the zeolite is preferably mixed in the above ratio.
- the zeolite has a diameter of 2 to 10 ⁇ m.
- the diameter of the zeolite is less than 2 ⁇ m, the pores of the filter are too small because the diameter is too small, and when the diameter exceeds 10 ⁇ m, the diameter is too large to sufficiently remove the hardness material. Therefore, it is preferable that the zeolite has a diameter within the above range.
- the reason for the last mixing of the zeolite powder is to prevent clogging of the zeolite surface by the binder fibers.
- Step vii) is a step of laminating the raw material slurry mixture prepared in step vi) on a mesh belt, and as an example, the manufacturing apparatus 400 shown in FIG. 6 may be used.
- the raw material slurry mixture prepared in step vi) is transferred to the hopper 410 by a pump (not shown), and the spray nozzle 411 connected to one side of the hopper 410 is a mesh moving at a predetermined speed.
- the raw material slurry mixture is sprayed onto the belt 420.
- the spray nozzle 411 of the hopper 410 is located inside the head box 430 that is blocked from the outside to form a separate space.
- Step viii) is a step of dehydrating the raw material slurry mixture stacked on the mesh belt 420, and may include a first dehydration step and a second dehydration step.
- the first dehydration step is the moment when the raw material slurry mixture of step vii) is stacked on the mesh belt 420, the first vacuum dehydration located on the lower surface of the mesh belt 420, which is the opposite surface on which the raw material slurry mixture is stacked. It can be dehydrated with the device 431, where the vacuum pressure is preferably 50-80 cmHg.
- the load applied to the mesh belt 420 can be reduced, thereby reducing the maintenance cost of the device. Since the fiber is bonded by dehydration, even if the mesh belt 420 moves in a slightly inclined state, the stacked raw material slurry mixture is maintained as it is, thereby obtaining a filter having a uniform thickness.
- the second dehydration step is a step of further lowering the moisture of the raw material slurry mixture that has been dehydrated and at the same time inducing more dense bonding between fibers, and a second vacuum dewatering device (440) located behind the first vacuum dewatering device (431). ), and natural gravity equation is also possible, but it is preferable to dehydrate under reduced pressure with a vacuum pressure of 10 to 40 cmHg.
- Step ix) is a step of pressing the dehydrated raw material slurry mixture.
- the dehydrated raw material slurry mixture on the upper portion of the mesh belt 420 is transferred to a pair of pressure rollers 450 spaced at predetermined intervals and pressed.
- Step x) is a step of hot air drying.
- the dehydration step as a step of completely drying some residual moisture to obtain a filter, it is preferable to perform hot air drying in a drying apparatus 460 maintained at a temperature of 100-150°C.
- any one or more of the steps of additionally stacking the raw material slurry mixture on the mesh belt 420, the dehydration step, and the hot air drying step can be repeatedly performed. have.
- a first mixture was prepared by mixing and stirring 600L of water and 15 to 40L of polyvinylamine, and a second mixture by mixing and stirring 600L of water, 2000 to 3000g of glass fiber, and 300 to 600g of polyethylene. Separately, 600 L of water and 4000 to 5500 g of cellulose were mixed and stirred to prepare a third mixture, and then the first mixture and the third mixture were mixed and stirred to prepare a fourth mixture.
- the fourth mixture and the second mixture were mixed and stirred to prepare a fifth mixture, and 3000 to 6000 g of zeolite powder were mixed with the fifth mixture to prepare a raw material slurry mixture.
- the thus prepared raw material sludge mixture was sprayed with a mesh belt using the apparatus of FIG. 6, and then dewatered, pressurized and hot air dried to prepare a filter.
- the basis weight was high, and in the case of the thickness, it was investigated that the thinner the amount of zeolite added.
- Examples 7 to 12 were irradiated with 2.23 to 2.45 LPM and evaluated to have a relatively good permeate amount, but the particle removal ability having a size of 1 ⁇ m was not only slightly lower than in Examples 1 to 6 but also too thick, especially In Examples 4 to 6, a high hardness removal rate of 53 to 55% was obtained, whereas the filters prepared under the conditions of Examples 7 to 9 had a hardness removal rate of less than 30%.
- first female thread 112 groove
- first connecting member 211' second male thread
- head box 431 first decompression dehydration device
- the portable water bottle cap with a built-in filter of the present invention since a filter or a filter member equipped with a filter can be selectively replaced, there is an advantage in that the replacement cost is low and water safe from foreign substances or bacteria can be supplied.
- the filter in the present invention contains a positive charge additive, cellulose, and zeolite, there is an effect that it can effectively remove various contaminants in water including hardness-inducing substances.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Water Treatment By Sorption (AREA)
- Filtering Materials (AREA)
Abstract
The present invention relates to a portable water bottle cap with a built-in filter and, more specifically, to a portable water bottle cap with a built-in filter, comprising: a coupling member comprising a fixing part which is detachably coupled to the outer surface of an opening of a water bottle via first female threads on the inner surface thereof, and a cap part provided on the fixing part and discharging or blocking water of the water bottle; a filter accommodation member provided below the coupling member; and a filter member built in the filter accommodation member and for filtering impurities contained in the water of the water bottle.
Description
본 출원은 2019년 3월 18일자 한국 특허 출원 제2019-0030532호에 기초한 우선권의 이익을 주장하며, 해당 한국 특허 출원의 문헌에 개시된 모든 내용은 본 명세서의 일부로서 포함된다.This application claims the benefit of priority based on Korean Patent Application No. 2019-0030532 filed March 18, 2019, and all contents disclosed in the documents of the Korean patent application are included as part of this specification.
본 발명은 필터가 내장된 휴대용 물병 뚜껑에 관한 것으로, 보다 상세하게는 물속에 포함된 각종 이물질을 완벽하게 제거하고 나아가 일정 기간 사용한 뒤에 필터 교체가 가능하여 유지비용이 저렴한 필터가 내장된 휴대용 물병 뚜껑에 관한 것이다.The present invention relates to a portable water bottle cap with a built-in filter, and more particularly, a portable water bottle cap with a built-in filter, which completely removes various foreign substances contained in water and allows replacement of the filter after using for a certain period of time, so that maintenance cost is low. It is about.
갈수록 심각해지는 환경오염으로 인하여 취수원인 하천, 호수 및 댐 등 각종 수계의 수질이 악화되고 있고, 안전한 먹는 물 생산과 공급을 위해 대부분의 정수처리공정에서는 오존, 활성탄, 분리막 등 고도정수처리공정이 도입 운전되고 있는 상황이다.Water quality of various water systems such as rivers, lakes, and dams, which are sources of water intake, is deteriorating due to increasingly severe environmental pollution, and advanced water treatment processes such as ozone, activated carbon, and separators are introduced in most water treatment processes to produce and supply safe drinking water. It is a driving situation.
하지만 수돗물에 대한 불신감으로 인해 각 가정이나 사무실에서는 고가의 정수기를 설치하거나 생수를 구입하여 음용수로 사용하는 비율이 증가하고 있다. 하지만 시중에 판매되는 생수의 경우 엄격한 품질관리를 통해 세균이나 유해물질로부터 안전한 것으로 인식하고 있으나, 이러한 생수도 암반수나 지하수를 취수원으로 사용하는 경우가 많으며, 지하수는 한번 오염이 되면 오염물질의 제거가 실질적으로 불가능할 뿐만 아니라 오염된 지하수가 다른 곳으로 이동하지 못하도록 차단할 수도 없어 생수도 안전하다고 단언할 수 없는 상황이다.However, due to the distrust of tap water, the ratio of installing expensive water purifiers or purchasing bottled water and using it as drinking water is increasing in each home or office. However, bottled water sold on the market is recognized as safe from bacteria or harmful substances through strict quality control, but such bottled water is often used as a source of intake of bedrock water or groundwater, and once the groundwater becomes contaminated, it is difficult to remove contaminants. Not only is it practically impossible, and it is impossible to block contaminated groundwater from moving to other places, so bottled water cannot be declared safe.
한편 삶의 질 향상과 건강에 관한 관심도가 높아져 각종 운동, 등산, 다양한 레포츠활동 및 충분한 수분 섭취를 목적으로 생수를 사서 마시거나 휴대용 물병에 수돗물을 받아 마시기도 한다.Meanwhile, interest in improving the quality of life and health has increased, so people buy and drink bottled water for the purpose of exercising, mountain climbing, various leisure activities, and drinking enough water or drinking tap water from a portable water bottle.
하지만 멸균된 물이라 하더라도 공기와 접촉함으로써 부유하던 세균들에 의해 물이 오염되어 식중독을 초래하거나, 취수원이나 정수과정 시 첨가하는 약품에서 기인하는 냄새로 인해 수돗물을 마시기 꺼려하는 소비자가 많다.However, even with sterilized water, there are many consumers who are reluctant to drink tap water due to the smell caused by food poisoning due to contamination of the water by bacteria that were floating by contact with the air, or due to the smell caused by the medicine added during the water intake or purification process.
특히, 해외여행 시에는 나라별 수질특성이나 정수처리공정 차이로 인해 물을 마시기가 곤란하거나 심한 경우에는 큰 질병에 걸려 고생하기도 한다.In particular, when traveling abroad, it is difficult to drink water due to differences in water quality characteristics or water treatment processes by country, or in severe cases, they suffer from major diseases.
상기와 같은 문제점을 해결하기 위한 종래기술로서 한국등록실용신안공보 제0215729호에는 물유입구를 폐쇄하도록 휴대물병에 결합되고, 일영역에 물유출구가 형성되어 있는 결합부와, 상기 결합부에 결합되고, 상기 휴대물병에 수용된 물을 정화시켜 상기 물유출구로 안내하는 정수부를 포함하는 휴대물병용 정수필터가 개시되어 있다.As a prior art for solving the above problems, Korean Utility Model Publication No. 0215729 is coupled to a portable water bottle to close the water inlet, and a coupling portion having a water outlet formed in one area, and a coupling portion coupled to the coupling portion. , A water filter for a portable water bottle including a water purifying part for purifying water contained in the portable water bottle and guiding it to the water outlet is disclosed.
상기 종래기술에 의하면 휴대물병에 정수기구를 갖는 정수필터를 결합시킴으로써, 휴대물병에 수용된 물을 정수하여 마실 수 있어 보다 안심하고 마실 수 있다는 이점은 있으나, 결합부와 정수부를 포함한 정수필터를 통째로 교환해야 하기 때문에 교체비용이 많이 들고, 게다가 물속에 용존 상태로 존재하는 경도유발물질이나 냄새 등을 제거하는 데는 여전히 한계가 있다.According to the prior art, by combining a water filter having a water purifying device in a portable water bottle, there is an advantage that water contained in the portable water bottle can be purified and drinkable, so that you can drink more safely, but the whole water filter including the coupling part and the water purification part is replaced. Because it has to be done, replacement costs are high, and there is still a limit to removing hardness-causing substances or odors that exist in a dissolved state in water.
-선행기술문헌-Prior technical literature
(특허문헌 1) 한국등록실용신안공보 제0215729호(Patent Document 1) Korean Utility Model Publication No. 0215729
본 발명은 상술한 문제점을 해결하기 위해 안출된 것으로, 물속에 함유되어 있는 이물질이나 세균을 완벽하게 차단하면서도 교체비용이 저렴한 필터가 내장된 휴대용 물병 뚜껑을 제공하는 것을 목적으로 한다.The present invention has been conceived to solve the above-described problems, and an object of the present invention is to provide a portable water bottle cap with a built-in filter that completely blocks foreign substances or bacteria contained in water and has a low replacement cost.
또한 본 발명에서는 용존성 경도유발물질, 냄새성분 및 세균등을 동시에 제거할 수 있는 필터가 내장된 휴대용 물병 뚜껑을 제공하는 것을 목적으로 한다.In addition, an object of the present invention is to provide a portable water bottle cap with a built-in filter capable of simultaneously removing soluble hardness-inducing substances, odor components, and bacteria.
상기 문제점을 해결하기 위한 본 발명의 휴대용 물병 뚜껑은, 내측면의 제1 암나사산(111)을 통해 물병(B)의 개구부 외측면과 탈착가능하게 결합되는 고정부(110), 상기 고정부(110) 상부에 위치하여 물병(B)의 물을 배출 또는 차단시키는 캡부(120)를 포함하는 결합부재(100); 상기 결합부재(100) 아래에 위치하는 필터 수용부재(200); 및 상기 필터 수용부재(200)에 내장되어 물병(B)의 물에 포함되어 있는 이물질을 여과하기 위한 필터부재(300)를 포함하는 것을 특징으로 한다.The portable water bottle cap of the present invention for solving the above problem includes a fixing part 110 detachably coupled to an outer surface of an opening of the water bottle B through a first female thread 111 on the inner surface, and the fixing part ( 110) a coupling member 100 located at the top and including a cap portion 120 for discharging or blocking water from the water bottle (B); A filter receiving member 200 positioned under the coupling member 100; And a filter member 300 for filtering foreign substances contained in the water of the water bottle B by being built into the filter receiving member 200.
또한 본 발명의 휴대용 물병 뚜껑에서, 상기 필터 수용부재(200)는 상기 결합부재(100)와 탈착가능하게 결합되는 것을 특징으로 한다.In addition, in the portable water bottle cap of the present invention, the filter receiving member 200 is characterized in that it is detachably coupled to the coupling member 100.
또한 본 발명의 휴대용 물병 뚜껑에서, 상기 필터 수용부재(200)는 내장되는 필터부재(300)의 교체가 가능한 구조인 것을 특징으로 한다.In addition, in the cap of the portable water bottle of the present invention, the filter receiving member 200 is characterized in that it has a structure in which the built-in filter member 300 can be replaced.
또한 본 발명의 휴대용 물병 뚜껑에서, 상기 고정부(110) 외측 상부에는 소정 길이 돌출한 물의 토출구(113)가 구비되며, 내측 하부에는 상기 토출구(113)와 연통되며 제2 암나사산(114′)이 내측면에 형성되어 있는 홀더(114)가 구비되고, 상기 필터 수용부재(200)는, 측면과 상면이 밀폐되고 하면이 개방되되, 상면 외측 상부에는 상기 제2 암나사산(114′)과 탈착가능하도록 제2 수나사산(211′)이 외측면에 형성되며 내부가 비어 있는 제1 연결부재(211), 상면 내측 하부에는 상기 제1 연결부재(211)와 연통되며 소정 길이 돌출한 제2 연결부재(212)가 구비된 상부 지지부(210); 측면과 하면이 밀폐되고 상기 상부 지지부(210)와 소정 거리 이격된 상태로 위치하는 하부 지지부(220); 및 표면에는 1개 이상의 홀(231)이 형성되고 상기 상부 지지부(210)와 하부 지지부(220) 사이에 위치하는 원통형의 측면 지지부(230)를 포함하고, 상기 필터부재(300)는, 상기 제2 연결부재(212)의 내측면에 탈착가능하게 결합될 수 있도록 내부가 비어 있는 제3 연결부재(311)가 상부 외측면에 형성된 제1 실링부(310), 상기 제1 실링부(310)와 소정 거리 이격된 상태로 위치하는 제2 실링부(320), 및 상기 제1 실링부(310)와 제2 실링부(320)에 의해 상부와 하부 가장 자리가 실링되는 필터(330)를 포함하는 것을 특징으로 한다.In addition, in the portable water bottle cap of the present invention, a water discharge port 113 protruding a predetermined length is provided on an outer upper part of the fixing part 110, and a second female threaded thread 114 ′ communicates with the discharge port 113 at an inner lower part. The holder 114 formed on the inner surface is provided, and the side and the upper surface of the filter receiving member 200 are sealed and the lower surface is open, but the second female thread 114 ′ and the second female screw thread 114 ′ are detached from the upper outer upper surface. A second male thread 211 ′ is formed on the outer surface to be possible, and the first connection member 211 is hollow, and the second connection member 211 communicates with the first connection member 211 at the inner bottom of the upper surface and protrudes a predetermined length. An upper support part 210 provided with a member 212; A lower support part 220 whose side and lower surfaces are sealed and spaced apart from the upper support part 210 by a predetermined distance; And a cylindrical side support part 230 having one or more holes 231 formed on the surface thereof and positioned between the upper support part 210 and the lower support part 220, and the filter member 300 comprises: 2 The first sealing part 310 and the first sealing part 310 formed on the upper outer surface of the third connection member 311 having an empty inside so that it can be detachably coupled to the inner surface of the connection member 212 And a second sealing unit 320 positioned at a predetermined distance apart from and a filter 330 in which upper and lower edges are sealed by the first sealing unit 310 and the second sealing unit 320. Characterized in that.
또한 본 발명의 휴대용 물병 뚜껑에서, 상기 필터(330)는, 폴리비닐아민, 비닐아민 공중합체, 비닐아민 삼원공중합체 및 비닐아민 단일중합체로 이루어진 군으로부터 선택되는 어느 하나 이상의 양전하 부가제, 유리 섬유, 폴리에틸렌, 폴리프로필렌 및 폴리에틸렌 테레프탈레이트로 이루어진 군으로부터 선택되는 어느 하나 이상의 바인더 섬유, 셀룰로오스, 및 제올라이트 분말을 포함하는 것을 특징으로 한다.In addition, in the portable water bottle cap of the present invention, the filter 330 is any one or more positively charged additives selected from the group consisting of polyvinylamine, vinylamine copolymer, vinylamine terpolymer and vinylamine homopolymer, glass fiber , Polyethylene, polypropylene and polyethylene terephthalate, characterized in that it comprises any one or more binder fibers selected from the group consisting of, cellulose, and zeolite powder.
또한 본 발명의 휴대용 물병 뚜껑에서, 상기 양전하 부가제는 15~40L, 상기 유리 섬유는 직경이 0.1~0.6㎛인 1800~3000g, 상기 바인더 섬유는 300~600g, 상기 셀룰로오스는 4000~6000g, 및 상기 제올라이트 분말은 직경이 2~10㎛인 2400~6000g인 것을 특징으로 한다.In addition, in the portable water bottle cap of the present invention, the positive charge additive is 15 to 40L, the glass fiber is 1800 to 3000g with a diameter of 0.1 to 0.6㎛, the binder fiber is 300 to 600g, the cellulose is 4000 to 6000g, and the Zeolite powder is characterized in that the diameter is 2 ~ 10㎛ 2400 ~ 6000g.
또한 본 발명의 휴대용 물병 뚜껑에서, 상기 필터(330)는, i) 양전하 부가제와 물을 혼합하여 제1 혼합물을 준비하는 단계; ii) 유리섬유, 물 및 바인더 섬유를 혼합하여 제2 혼합물을 준비하는 단계; iii) 물과 셀룰로오스를 혼합하여 제3 혼합물을 준비하는 단계;iv) 상기 i) 단계에서 준비된 제1 혼합물에 상기 iii) 단계에서 준비된 제3 혼합물을 혼합하여 제4 혼합물을 준비하는 단계; v) 상기 iv) 단계에서 준비된 제4 혼합물에 상기 ii) 단계에서 준비된 제2 혼합물을 혼합하여 제5 혼합물을 준비하는 단계; vi) 상기 v) 단계에서 준비된 제5 혼합물에 제올라이트 분말을 혼합하여 원료 슬러리 혼합물을 준비하는 단계; vii) 상기 vi) 단계에서 준비된 원료 슬러리 혼합물을 메쉬 밸트에 적층하는 단계; 및 viii) 메쉬 밸트에 적층된 원료 슬러리 혼합물을 탈수하는 단계를 포함하는 방법으로 제조된 필터인 것을 특징으로 한다.In addition, in the cap of the portable water bottle of the present invention, the filter 330 comprises: i) preparing a first mixture by mixing a positive charge additive and water; ii) preparing a second mixture by mixing glass fibers, water and binder fibers; iii) preparing a third mixture by mixing water and cellulose; iv) preparing a fourth mixture by mixing the first mixture prepared in step i) with the third mixture prepared in step iii); v) preparing a fifth mixture by mixing the second mixture prepared in step ii) with the fourth mixture prepared in step iv); vi) preparing a raw material slurry mixture by mixing zeolite powder with the fifth mixture prepared in step v); vii) laminating the raw material slurry mixture prepared in step vi) on a mesh belt; And viii) dehydrating the raw material slurry mixture stacked on the mesh belt.
도 1은 본 발명의 바람직한 실시예에 따른 필터가 내장된 뚜껑이 휴대용 물병에 장착된 상태를 나타내는 모식도이다.1 is a schematic diagram showing a state in which a lid with a built-in filter according to a preferred embodiment of the present invention is mounted on a portable water bottle.
도 2는 본 발명의 바람직한 실시예에 따른 뚜껑의 분해 사시도이다.2 is an exploded perspective view of a lid according to a preferred embodiment of the present invention.
도 3은 본 발명의 바람직한 실시예에 따른 결합부재에서 캡부가 열린 상태를 나타내는 사시도이다.3 is a perspective view showing an open state of a cap portion in a coupling member according to a preferred embodiment of the present invention.
도 4는 본 발명의 바람직한 실시예에 따른 필터의 부분절개 사시도이다.4 is a partially cut-away perspective view of a filter according to a preferred embodiment of the present invention.
도 5는 본 발명의 바람직한 실시예에 따른 필터 제조방법을 설명하는 흐름도이다.5 is a flowchart illustrating a filter manufacturing method according to a preferred embodiment of the present invention.
도 6은 본 발명의 바람직한 실시예에 따른 필터 제조장치의 구성도이다.6 is a block diagram of a filter manufacturing apparatus according to a preferred embodiment of the present invention.
이하, 본 발명에 따른 필터가 내장된 휴대용 물병 뚜껑에 관하여 첨부된 도면을 참조하여 설명하기로 한다.Hereinafter, a portable water bottle cap with a built-in filter according to the present invention will be described with reference to the accompanying drawings.
본 출원에서 "포함한다", "가지다" 또는 "구비하다" 등의 용어는 명세서 상에 기재된 특징, 숫자, 단계, 구성요소, 부분품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부분품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.In the present application, terms such as "comprise", "have" or "have" are intended to designate the presence of features, numbers, steps, components, parts, or combinations thereof described in the specification, but one or more other It is to be understood that the presence or addition of features, numbers, steps, actions, components, parts, or combinations thereof, does not preclude in advance the possibility of being excluded.
또한, 다르게 정의되지 않는 한 기술적이거나 과학적인 용어를 포함해서 여기서 사용되는 모든 용어들은 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자에 의해 일반적으로 이해되는 것과 동일한 의미를 가지고 있다. 일반적으로 사용되는 사전에 정의되어 있는 것과 같은 용어들은 관련기술의 문맥상 가지는 의미와 일치하는 의미를 가지는 것으로 해석되어야 하며, 본 출원에서 명백하게 정의하지 않는 한, 이상적이거나 과도하게 형식적인 의미로 해석되지 않는다.In addition, unless otherwise defined, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which the present invention belongs. Terms such as those defined in a commonly used dictionary should be interpreted as having a meaning consistent with the meaning of the related technology, and should not be interpreted as an ideal or excessively formal meaning unless explicitly defined in this application. Does not.
도 1은 본 발명의 바람직한 실시예에 따른 필터가 내장된 뚜껑이 휴대용 물병에 장착된 상태를 나타내는 모식도이다.1 is a schematic diagram showing a state in which a lid with a built-in filter according to a preferred embodiment of the present invention is mounted on a portable water bottle.
본 발명은 물병의 뚜껑 내부 공간부에 필터가 내장되어 있고, 따라서 음용 시 물이 필터를 통과하기 때문에 물병 안에 채워진 물에 포함되어 있는 경도 유발 물질을 비롯하여 각종 이물질이 제거될 수 있다. In the present invention, a filter is built into the inner space of the lid of a water bottle, and therefore, since water passes through the filter when drinking, various foreign substances including a hardness-inducing substance contained in the water filled in the water bottle can be removed.
상기와 같은 기능을 갖는 본 발명의 물병 뚜껑은 물병(B) 개구부에 직접적으로 탈부착가능하게 고정되는 결합부재(100), 일측 단부는 결합부재(100)와 탈착가능하게 연결된 채 물병(B)의 내부 공간부에 위치하는 필터 수용부재(200), 그리고 필터 수용부재(200) 안에 내장되어 경도유발물질과 입자상 이물질, 세균 등을 여과 제거하는 필터부재(300)로 이루어져 있다.The water bottle cap of the present invention having the above functions is a coupling member 100 that is directly detachably fixed to the opening of the water bottle (B), and one end of the water bottle (B) is detachably connected to the coupling member 100. It consists of a filter receiving member 200 located in the inner space, and a filter member 300 that is built in the filter receiving member 200 to filter out hardness-inducing substances, particulate foreign substances, and bacteria.
도 2는 본 발명의 바람직한 실시예에 따른 뚜껑의 분해 사시도, 도 3은 본 발명의 바람직한 실시예에 따른 결합부재에서 캡부가 열린 상태를 나타내는 사시도이다.Figure 2 is an exploded perspective view of a lid according to a preferred embodiment of the present invention, Figure 3 is a perspective view showing a state in which the cap portion is opened in the coupling member according to the preferred embodiment of the present invention.
도 2 및 3을 참조하면서, 결합부재(100), 필터 수용부재(200) 및 필터부재(300)에 관해 보다 상세하게 설명하기로 한다.2 and 3, the coupling member 100, the filter receiving member 200, and the filter member 300 will be described in more detail.
결합부재(100)는 고정부(110), 캡부(120) 및 이들을 서로 이어주는 연결고리(130)를 포함하도록 구성된다. 고정부(110) 내측면에는 물병(B) 개구부 외측면에 형성되어 있는 수나사산과 탈착가능하게 결합될 수 있도록 제1 암나사산(111)이 구비되고, 외측면에는 손으로 잡고 돌릴 때 미끄러지지 않도록 요홈부(112)가 추가적으로 형성될 수 있다. 그리고 고정부(110) 외측 상부에는 필터부재(300)를 통과한 물을 쉽게 마실 수 있도록 상부로 소정 길이 돌출한 토출구(113)가 구비되는 한편, 내측 하부에는 물이 이동할 수 있도록 토출구(113)와 연통되며 내측면에 제2 암나사산(114′)이 형성되어 있는 홀더(114)가 구비되어 있다.The coupling member 100 is configured to include a fixing portion 110, a cap portion 120, and a connecting ring 130 connecting them to each other. A first female thread 111 is provided on the inner side of the fixing part 110 so that it can be detachably coupled with a male thread formed on the outer side of the water bottle (B) opening, and the outer side is provided with a hand held and rotated to prevent slipping. The concave portion 112 may be additionally formed. In addition, a discharge port 113 protruding a predetermined length upward so as to easily drink water that has passed through the filter member 300 is provided on the outer upper part of the fixing part 110, while a discharge port 113 is provided at the inner lower part to allow water to move. The holder 114 communicates with and has a second female thread 114 ′ formed on the inner surface thereof.
토출구(113) 개폐와 오염방지를 위하여 고정부(110) 상부에는 고정부(110)와 유사한 형상을 갖는 캡부(120)가 위치한다. 구체적으로, 캡부(120) 내측면에는 토출구(113) 내측면 또는 외측면과 밀착되어 배출되는 물의 흐름을 제어하기 위한 보조캡(121)이 구비되고, 외측면 소정 위치에는 캡부(120)를 소정 각도 젖히기 쉽도록 돌기(122)가 형성되어 있다.In order to open and close the discharge port 113 and prevent contamination, a cap part 120 having a shape similar to that of the fixing part 110 is positioned above the fixing part 110. Specifically, an auxiliary cap 121 is provided on the inner side of the cap 120 to control the flow of water discharged in close contact with the inner or outer side of the discharge port 113, and a cap 120 is provided at a predetermined position on the outer side. The protrusion 122 is formed so as to be easily angled.
그리고 이들 고정부(110)와 캡부(120)를 서로 연결할 수 있도록 일측은 고정부(110)와 결합되고 타측은 캡부(120)와 결합된 띠 모양의 연결고리(130)가 구비된다.And so that the fixing part 110 and the cap part 120 can be connected to each other, one side is combined with the fixing part 110 and the other side is provided with a band-shaped connection ring 130 combined with the cap part 120.
결합부재(100) 아래에 위치하여 결합부재(100)와 탈착가능하게 결합되는 필터 수용부재(200)는 필터부재(300)를 고정 지지하기 위한 것으로, 상부 지지부(210), 하부 지지부(220), 및 상부 지지부(210)와 하부 지지부(220) 사이에 위치하는 측면 지지부(230)를 포함하여 이루어진다.The filter receiving member 200, which is located under the coupling member 100 and detachably coupled to the coupling member 100, is for fixing and supporting the filter member 300, and the upper support part 210 and the lower support part 220 , And a side support part 230 positioned between the upper support part 210 and the lower support part 220.
먼저 상부 지지부(210)에 관해 보다 상세히 설명하면, 필터부재(300)의 일측단부를 고정할 수 있도록 측면과 상면은 밀폐되고 하면이 개방되어 있으며, 상면 외측 상부에는 제2 암나사산(114′)과 탈착이 가능하도록 외측표면 둘레를 따라 제2 수나사산(211′)이 형성되고 필터를 통과한 물이 토출구(113)로 이동할 수 있도록 내부가 비어 있는 제1 연결부재(211), 그리고 상면 내측 하부에는 제1 연결부재(211)와 연통되며 소정 길이 아래로 돌출하여 있는 제2 연결부재(212)가 구비되어 있다.First, the upper support part 210 will be described in more detail. The side and upper surface are sealed and the lower surface is open so that one end of the filter member 300 can be fixed, and a second female thread 114 ′ on the outer upper surface of the upper surface A second male thread 211 ′ is formed along the outer surface circumference so as to be detachable and detachable, the first connecting member 211 having an empty inside so that water that has passed through the filter can move to the discharge port 113, and the inner side of the upper surface A second connecting member 212 communicating with the first connecting member 211 and protruding below a predetermined length is provided at the lower portion.
하부 지지부(220)는 필터부재(300)의 타측 단부를 고정할 수 있도록 상부 지지부(210)와 소정 거리 이격된 상태로 위치하며 측면과 하면이 밀폐되어 있다. The lower support part 220 is positioned at a predetermined distance from the upper support part 210 so as to fix the other end of the filter member 300, and the side and the lower surface thereof are sealed.
상부 지지부(210)와 하부 지지부(220) 사이에는 원통 형상의 측면 지지부(230)가 위치하며, 측면 지지부(230) 내부 공간에 위치하는 필터부재(300)로 물병에 채워진 물이 이동할 수 있도록 측면 지지부(230) 표면에는 1개 이상의 홀(231)이 형성되어 있다.A cylindrical side support part 230 is located between the upper support part 210 and the lower support part 220, and the filter member 300 located in the inner space of the side support part 230 allows the water filled in the water bottle to move. One or more holes 231 are formed on the surface of the support part 230.
도 4는 본 발명의 바람직한 실시예에 따른 필터의 부분절개 사시도이다.4 is a partially cut-away perspective view of a filter according to a preferred embodiment of the present invention.
도 4에 도시한 바와 같이, 필터 수용부재(200)에 수납되는 필터부재(300)는 제1 실링부(310), 제2 실링부(320) 및 필터(330)를 포함하여 이루어진다. 제1 실링부(310)는 필터(330)의 상측부를 고정하면서 제2 연결부재(212)의 내측면에 탈착가능하게 결합될 수 있도록 내부가 비어 있는 제3 연결부재(311)가 상부 외측면에 소정 높이 돌출되도록 구비된다.As shown in FIG. 4, the filter member 300 accommodated in the filter receiving member 200 includes a first sealing part 310, a second sealing part 320, and a filter 330. The first sealing part 310 has an upper outer surface of the third connecting member 311 having an empty inside so that it can be detachably coupled to the inner surface of the second connecting member 212 while fixing the upper part of the filter 330 It is provided to protrude at a predetermined height.
여기서, 제3 연결부재(311)의 외측면에서는 제2 연결부재(212)와의 기밀성을 높이기 위하여 패킹이 더 구비될 수 있다.Here, a packing may be further provided on the outer surface of the third connection member 311 to increase airtightness with the second connection member 212.
제2 실링부(320)는 제1 실링부(310)와 소정 거리 이격된 상태로 위치하며, 필터(330) 상부는 제1 실링부(310) 그리고 하부는 제2 실링부(320)에 의해 실링된다. The second sealing part 320 is located in a state spaced apart from the first sealing part 310 by a predetermined distance, and the upper part of the filter 330 is formed by a first sealing part 310 and a lower part of the second sealing part 320. It is sealed.
여기서, 필터(330)는 길이 방향을 따라 소정 부위들이 접혀져 주름진 형상인 것이 바람직하고, 이는 단위 부피당 필터표면적을 높일 수 있고 게다가 필터 형상을 용이하게 유지할 수 있기 때문이다. Here, it is preferable that the filter 330 has a pleated shape by folding predetermined portions along the length direction, because the filter surface area per unit volume can be increased and the filter shape can be easily maintained.
이와 같이, 본 발명에서는 물병 뚜껑을 일정 기간 사용한 뒤에 필터부재(300)만 새것으로 교체하거나 또는 필터 수용부재(200) 자체를 교체할 수 있어, 결합부재(100)는 계속해서 사용할 수 있다.As described above, in the present invention, after using the water bottle cap for a certain period of time, only the filter member 300 can be replaced with a new one or the filter receiving member 200 itself can be replaced, so that the coupling member 100 can be used continuously.
이하에서는 필터 수용부재(200)에 내장되는 필터(330)에 관해 구체적으로 설명하기로 한다. Hereinafter, the filter 330 incorporated in the filter receiving member 200 will be described in detail.
도 5는 본 발명의 바람직한 실시예에 따른 필터 제조방법을 설명하는 흐름도이다. 본 발명의 필터는 물속에 포함되어 있는 각종 이물질과 세균을 비롯하여 마그네슘 및 칼슘 등 경도유발물질을 제거할 수 있는 기능이 부가된 필터로서, 양전하 부가제, 유리 섬유, 바인더 섬유, 셀룰로오스, 제올라이트 분말 및 물을 혼합하는 단계와, 성형하는 단계를 포함하여 제조될 수 있다.5 is a flowchart illustrating a filter manufacturing method according to a preferred embodiment of the present invention. The filter of the present invention is a filter to which a function capable of removing various foreign substances and bacteria contained in water, as well as hardness inducing substances such as magnesium and calcium, is added, and includes a positive charge additive, glass fiber, binder fiber, cellulose, zeolite powder, and It can be prepared including the step of mixing water and molding.
구체적으로, 양전하 부가제, 유리 섬유, 바인더 섬유, 셀룰로오스, 제올라이트 분말 및 물을 혼합하는 단계는, i) 양전하 부가제와 물을 혼합하여 제1 혼합물을 준비하는 단계, ii) 유리섬유, 물 및 바인더 섬유를 혼합하여 제2 혼합물을 준비하는 단계, iii) 물과 셀룰로오스를 혼합하여 제3 혼합물을 준비하는 단계, iv) 상기 i) 단계에서 준비된 제1 혼합물에 iii) 단계에서 준비된 제3 혼합물을 혼합하여 제4 혼합물을 준비하는 단계, v) 상기 iv) 단계에서 준비된 제4 혼합물에 ii) 단계에서 준비된 제2 혼합물을 혼합하여 제5 혼합물을 준비하는 단계, vi) 상기 v) 단계에서 준비된 제5 혼합물에 제올라이트 분말을 혼합하여 원료 슬러리 혼합물을 준비하는 단계를 포함한다.Specifically, the step of mixing the positively charged additive, glass fiber, binder fiber, cellulose, zeolite powder, and water includes: i) preparing a first mixture by mixing the positively charged additive and water, ii) glass fiber, water, and Preparing a second mixture by mixing binder fibers, iii) preparing a third mixture by mixing water and cellulose, iv) adding the third mixture prepared in step iii) to the first mixture prepared in step i). Preparing a fourth mixture by mixing, v) preparing a fifth mixture by mixing the second mixture prepared in step ii) with the fourth mixture prepared in step iv), vi) preparing a fourth mixture prepared in step v) 5 It includes preparing a raw material slurry mixture by mixing zeolite powder in the mixture.
그리고 상기 성형하는 단계는, vii) 상기 vi) 단계에서 준비된 원료 슬러리 혼합물을 메쉬 밸트에 적층하는 단계, viii) 메쉬 밸트에 적층된 원료 슬러리 혼합물을 탈수하는 단계,ix) 탈수된 원료 슬러리 혼합물을 가압 로울러로 가압하는 단계 및 x) 열풍 건조하는 단계를 포함하여 이루어진다.And the forming step, vii) laminating the raw material slurry mixture prepared in step vi) on the mesh belt, viii) dehydrating the raw material slurry mixture laminated on the mesh belt, ix) pressing the dehydrated raw material slurry mixture Comprising the step of pressing with a roller and x) drying with hot air.
상기 단계들을 보다 상세히 설명하면, i) 단계는 양전하 부가제와 물을 혼합하여 제1 혼합물을 준비하는 단계이다. 여기서, 양전하 부가제는 물 600L를 기준으로 할 때, 15~40L의 비율로 혼합하는 것이 바람직하다. 양전하 부가제의 혼합량이 15L 미만인 경우에는 섬유 표면에 형성되는 양전하가 충분하지 못하여 오염물질 제거 능력이 저하되고, 반대로 40L를 초과하는 경우에는 섬유간의 결합력이 너무 강하여 탈수가 제대로 이루어지지 않기 때문에, 양전하 부가제는 상기 비율로 혼합되는 것이 바람직하다.To explain the above steps in more detail, step i) is a step of preparing a first mixture by mixing a positively charged additive and water. Here, the positive charge additive is preferably mixed in a ratio of 15 to 40 L based on 600 L of water. If the mixing amount of the positive charge additive is less than 15L, the positive charge formed on the fiber surface is insufficient and the ability to remove contaminants decreases. If it exceeds 40L, the bonding strength between the fibers is too strong and dehydration is not performed properly. The additive is preferably mixed in the above ratio.
여기서, 상기 양전하 부가제는 폴리비닐아민, 비닐아민 공중합체, 비닐아민 삼원공중합체 및 비닐아민 단일중합체로 이루어진 군으로부터 한 종류 이상 선택될 수 있다.Here, the positive charge additive may be selected from the group consisting of polyvinylamine, vinylamine copolymer, vinylamine terpolymer, and vinylamine homopolymer.
상기와 같은 배합비로 이루어진 제1 혼합물을 교반기에서 1300~1800 RPM의 속도로 45~75분간 교반한다.The first mixture consisting of the above mixing ratio is stirred for 45 to 75 minutes at a speed of 1300 to 1800 RPM in a stirrer.
ii) 단계는 유리섬유, 물 및 바인더 섬유를 혼합하여 제2 혼합물을 준비하는 단계이다. Step ii) is a step of preparing a second mixture by mixing glass fibers, water, and binder fibers.
여기서, 유리섬유는 물 600L를 기준으로 할 때, 1800~3000g의 비율 그리고 바인더 섬유는 300~600g의 비율로 혼합하는 것이 바람직하다.Here, when the glass fiber is based on 600L of water, it is preferable to mix the ratio of 1800 to 3000g and the binder fiber at a ratio of 300 to 600g.
유리섬유의 혼합량이 1800g 미만인 경우에는 제조된 필터의 기공이 너무 클 뿐만 아니라 제올라이트의 보유율이 떨어지고, 반대로 3000g을 초과하는 경우에는 섬유량이 많아지게 되어 필터 제조시 평량과 기공 컨트롤이 어렵기 때문에, 유리섬유는 상기 비율로 혼합되는 것이 바람직하다. 여기서, 유리섬유는 직경이 0.1~0.6㎛이고 길이가 5~50㎛인 것이 바람직하다.When the mixing amount of glass fiber is less than 1800 g, not only the pores of the manufactured filter are too large, but the retention rate of zeolite decreases. On the contrary, when it exceeds 3000 g, the amount of fiber increases, making it difficult to control the basis weight and pores during filter manufacturing. It is preferable that the fibers are mixed in the above ratio. Here, it is preferable that the glass fiber has a diameter of 0.1 to 0.6 μm and a length of 5 to 50 μm.
바인더 섬유는 폴리에틸렌, 폴리프로필렌 및 폴리에틸렌 테레프탈레이트로 이루어진 군으로부터 선택되는 어느 하나 이상을 사용할 수 있고, 바인더 섬유의 혼합량이 300g 미만인 경우에는 섬유들이 서로 엉키지 못하기 때문에 지력이 약해 건조로로 옮기기 힘들고, 반대로 600g을 초과하는 경우에는 유리섬유와 셀룰로오스의 함량이 상대적으로 낮아져 필터로서의 기능을 충분히 발휘할 수 없기 때문에, 바인더 섬유는 상기 비율로 혼합되는 것이 바람직하다.As the binder fiber, any one or more selected from the group consisting of polyethylene, polypropylene, and polyethylene terephthalate may be used, and when the amount of the binder fiber is less than 300 g, the fibers are not entangled with each other, so it is difficult to transfer to a drying furnace. When it exceeds 600 g, the content of the glass fiber and cellulose is relatively low, so that the function as a filter cannot be sufficiently exhibited, the binder fiber is preferably mixed in the above ratio.
상기와 같은 배합비로 이루어진 제2 혼합물을 교반기에서 1300~1800 RPM의 속도로 100~140분간 교반한다.The second mixture having the above mixing ratio is stirred for 100 to 140 minutes at a speed of 1300 to 1800 RPM in a stirrer.
iii) 단계는 물과 셀룰로오스를 혼합하여 제3 혼합물을 준비하는 단계이다.Step iii) is a step of preparing a third mixture by mixing water and cellulose.
여기서, 셀룰로오스는 물 600L를 기준으로 할 때, 4000~6000g의 비율로 혼합하는 것이 바람직하다.Here, cellulose is preferably mixed in a ratio of 4000 to 6000 g based on 600 L of water.
셀룰로오스 혼합량이 4000g 미만인 경우에는 제올라이트 보유율이 낮고, 반대로 6000g을 초과하는 경우에는 기공컨트롤과 탈수력 저하로 인해 필터 제조가 어렵기 때문에, 셀룰로오스는 상기 비율로 혼합되는 것이 바람직하다. 셀룰로오스는 각종 초본계 또는 목본계 재료로부터 얻을 수 있고, 일예로 목재섬유를 그라인더, 고압 호모제나이저, 마이크로 플루 다이저 등의 기계적 방법을 통해 얻을 수 있다. When the amount of cellulose mixed is less than 4000 g, the zeolite retention rate is low, whereas when it exceeds 6000 g, it is difficult to manufacture a filter due to poor pore control and dehydration power, so that cellulose is preferably mixed in the above ratio. Cellulose can be obtained from various herbaceous or woody materials, and for example, wood fibers can be obtained through mechanical methods such as a grinder, a high pressure homogenizer, and a microfluidizer.
상기 셀룰로오스는 직경이 0.1~0.6㎛이고 길이가 3~10㎛인 것이 바람직하다. 상기와 같은 배합비로 이루어진 제3 혼합물을 교반기에서 1300~1800 RPM의 속도로 100~140분간 교반한다.It is preferable that the cellulose has a diameter of 0.1 to 0.6 μm and a length of 3 to 10 μm. The third mixture having the above mixing ratio is stirred for 100 to 140 minutes at a speed of 1300 to 1800 RPM in a stirrer.
iv) 단계는 상기 i) 단계에서 준비된 제1 혼합물에 상기 iii) 단계에서 준비된 제3 혼합물을 혼합하여 제4 혼합물을 준비하는 단계로서, iii) 단계와 동일한 조건으로 교반하는 것이 바람직하다.Step iv) is a step of preparing a fourth mixture by mixing the first mixture prepared in step i) with the third mixture prepared in step iii), and it is preferable to stir under the same conditions as step iii).
v) 단계는 상기 iv) 단계에서 준비된 제4 혼합물에 상기 ii) 단계에서 준비된 제2 혼합물을 혼합하여 제5 혼합물을 준비하는 단계로서, i) 단계와 동일한 조건으로 교반하는 것이 바람직하다.Step v) is a step of preparing a fifth mixture by mixing the second mixture prepared in step ii) with the fourth mixture prepared in step iv), and stirring is preferably performed under the same conditions as in step i).
i) 단계 내지 iii) 단계에서 준비된 제1 혼합물, 제2 혼합물 그리고 제3 혼합물을 모두 혼합하지 않고, iv) 단계에서 제1 혼합물과 제3 혼합물을 먼저 혼합한 후 제4 혼합물을 준비하고, 이후에 제2 혼합물을 혼합하여 제5 혼합물을 준비하는 이유는 셀룰로오스 표면에 양전하의 형성을 극대화하기 위함이다. 즉, 양전하 부가제가 혼합된 제1 혼합물과 셀룰로오스가 포함된 제3 혼합물을 먼저 혼합 교반하면 셀룰로오스 표면에 양전하가 형성되지만, 제1 혼합물, 제2 혼합물 및 제3 혼합물을 한꺼번에 혼합하거나, 제1 혼합물, 제2 혼합물 및 제3 혼합물을 순차적으로 혼합하면 제2 혼합물의 바인더 섬유로 인해 셀룰로오스 표면에 양전하가 충분히 형성되지 않기 때문이다.Without mixing all of the first mixture, the second mixture and the third mixture prepared in steps i) to iii), the first mixture and the third mixture were first mixed in step iv), and then a fourth mixture was prepared, and then The reason for preparing the fifth mixture by mixing the second mixture is to maximize the formation of positive charges on the cellulose surface. That is, when the first mixture in which the positive charge additive is mixed and the third mixture containing cellulose are first mixed and stirred, positive charges are formed on the cellulose surface, but the first mixture, the second mixture, and the third mixture are mixed together or the first mixture , This is because when the second mixture and the third mixture are sequentially mixed, positive charges are not sufficiently formed on the cellulose surface due to the binder fibers of the second mixture.
vi) 단계는 상기 v) 단계에서 준비된 제5 혼합물에 제올라이트 분말을 혼합하여 원료 슬러리 혼합물을 준비하는 단계이다. Step vi) is a step of preparing a raw material slurry mixture by mixing zeolite powder with the fifth mixture prepared in step v).
이때, 제올라이트 분말은 준비된 제5 혼합물에 2400~6000g의 비율로 혼합하는 것이 바람직하고, 1300~1800 RPM의 속도로 20~40분간 교반한다.At this time, the zeolite powder is preferably mixed in a ratio of 2400 to 6000 g to the prepared fifth mixture, and stirred for 20 to 40 minutes at a speed of 1300 to 1800 RPM.
제올라이트 분말 혼합량이 2400g 미만인 경우에는 경도물질의 제거 능력이 떨어지고, 반대로 6000g을 초과하는 경우에는 필터의 평량과 두께가 불필요하게 증가해 버리기 때문에, 제올라이트는 상기 비율로 혼합되는 것이 바람직하다. 여기서, 제올라이트는 직경이 2~10㎛인 것이 바람직하다. 상기 제올라이트 직경이 2㎛ 미만이면 직경이 너무 작아 필터의 공극이 너무 작아지고, 반대로 10㎛를 초과하면 직경이 너무 커 경도 물질이 충분히 제거되지 않으므로, 제올라이트는 상기 범위의 직경을 갖는 것이 바람직하다.When the amount of zeolite powder mixed is less than 2400 g, the ability to remove the hardness material is deteriorated, and when it exceeds 6000 g, the basis weight and thickness of the filter are unnecessarily increased. Therefore, the zeolite is preferably mixed in the above ratio. Here, it is preferable that the zeolite has a diameter of 2 to 10 μm. When the diameter of the zeolite is less than 2 μm, the pores of the filter are too small because the diameter is too small, and when the diameter exceeds 10 μm, the diameter is too large to sufficiently remove the hardness material. Therefore, it is preferable that the zeolite has a diameter within the above range.
원료 슬러리 혼합물을 준비함에 있어, 제올라이트 분말을 가장 마지막으로 혼합하는 이유는 바인더 섬유에 의한 제올라이트 표면의 막힘 현상을 방지하기 위함이다.In preparing the raw material slurry mixture, the reason for the last mixing of the zeolite powder is to prevent clogging of the zeolite surface by the binder fibers.
vii) 단계는 상기 vi) 단계에서 준비된 원료 슬러리 혼합물을 메쉬 밸트에 적층하는 단계로서, 일예로 도 6에 나타낸 제조장치(400)를 사용할 수 있다. Step vii) is a step of laminating the raw material slurry mixture prepared in step vi) on a mesh belt, and as an example, the manufacturing apparatus 400 shown in FIG. 6 may be used.
구체적으로, vi) 단계에서 준비된 원료 슬러리 혼합물은 펌프(미도시)에 의해 호퍼(410)로 이송되며, 호퍼(410) 일측에 연결되어 있는 분사 노즐(411)은 소정의 속도로 이동하고 있는 메쉬 밸트(420) 상부로 원료 슬러리 혼합물을 분사한다. Specifically, the raw material slurry mixture prepared in step vi) is transferred to the hopper 410 by a pump (not shown), and the spray nozzle 411 connected to one side of the hopper 410 is a mesh moving at a predetermined speed. The raw material slurry mixture is sprayed onto the belt 420.
여기서, 상기 호퍼(410)의 분사 노즐(411)은 외부와 차단되어 별도의 공간을 형성하는 헤드박스(430) 내부에 위치하는 것이 바람직하다. Here, it is preferable that the spray nozzle 411 of the hopper 410 is located inside the head box 430 that is blocked from the outside to form a separate space.
viii) 단계는 메쉬 밸트(420)에 적층된 원료 슬러리 혼합물을 탈수하는 단계로서, 1차 탈수 단계와 2차 탈수 단계로 이루어질 수 있다.Step viii) is a step of dehydrating the raw material slurry mixture stacked on the mesh belt 420, and may include a first dehydration step and a second dehydration step.
구체적으로, 1차 탈수 단계는 상기 vii) 단계의 원료 슬러리 혼합물이 메쉬 밸트(420)에 적층되는 순간, 원료 슬러리 혼합물이 적층되는 반대면인 메쉬 밸트(420)의 하면에 위치하는 제1 감압탈수장치(431)로 탈수할 수 있고, 이때 진공압은 50~80 cmHg인 것이 바람직하다.Specifically, the first dehydration step is the moment when the raw material slurry mixture of step vii) is stacked on the mesh belt 420, the first vacuum dehydration located on the lower surface of the mesh belt 420, which is the opposite surface on which the raw material slurry mixture is stacked. It can be dehydrated with the device 431, where the vacuum pressure is preferably 50-80 cmHg.
상기와 같이 원료 슬러리 혼합물이 메쉬 밸트(420)에 적층되는 순간에 1차 감압탈수를 실시하면, 메쉬 밸트(420)에 가해지는 하중을 줄일 수 있어 장치의 보수비용을 줄일 수 있고, 특히 1차 탈수에 의해 섬유간의 결합이 이루어지기 때문에 메쉬 밸트(420)가 다소 경사진 상태로 이동하더라도 적층된 원료 슬러리 혼합물이 그대로 유지되어 균일한 두께의 필터를 얻을 수 있다.If the first vacuum dehydration is performed at the moment when the raw material slurry mixture is stacked on the mesh belt 420 as described above, the load applied to the mesh belt 420 can be reduced, thereby reducing the maintenance cost of the device. Since the fiber is bonded by dehydration, even if the mesh belt 420 moves in a slightly inclined state, the stacked raw material slurry mixture is maintained as it is, thereby obtaining a filter having a uniform thickness.
2차 탈수 단계는 1차 탈수된 원료 슬러리 혼합물의 수분을 더욱 낮춤과 동시에 섬유간의 결합을 더욱 치밀하게 유도하는 단계로서, 제1 감압탈수장치(431) 후방에 위치하는 제2 감압탈수장치(440)에 의해 수행될 수 있고, 자연중력식도 가능하지만 10~40 cmHg의 진공압으로 감압탈수하는 것이 바람직하다.The second dehydration step is a step of further lowering the moisture of the raw material slurry mixture that has been dehydrated and at the same time inducing more dense bonding between fibers, and a second vacuum dewatering device (440) located behind the first vacuum dewatering device (431). ), and natural gravity equation is also possible, but it is preferable to dehydrate under reduced pressure with a vacuum pressure of 10 to 40 cmHg.
ix) 단계는 탈수된 원료 슬러리 혼합물을 가압하는 단계이다. 메쉬 밸트(420) 상부의 탈수된 원료 슬러리 혼합물은 소정 간격으로 이격되어 있는 한 쌍의 가압 로울러(450)로 이송되어 가압된다.Step ix) is a step of pressing the dehydrated raw material slurry mixture. The dehydrated raw material slurry mixture on the upper portion of the mesh belt 420 is transferred to a pair of pressure rollers 450 spaced at predetermined intervals and pressed.
x) 단계는 열풍건조하는 단계이다. 탈수단계에서도 일부 잔류하는 수분을 완전히 건조하여 필터를 수득하는 단계로서, 100-150 ℃의 온도로 유지되는 건조장치(460)에서 열풍 건조하는 것이 바람직하다.Step x) is a step of hot air drying. In the dehydration step, as a step of completely drying some residual moisture to obtain a filter, it is preferable to perform hot air drying in a drying apparatus 460 maintained at a temperature of 100-150°C.
이후 필요에 따라 권취 장치(470)로 감을 수 있고, 또 원료 슬러리 혼합물을 메쉬 밸트(420)에 추가로 적층하는 단계, 탈수단계, 가압단계 열풍건조 단계 중 어느 하나 이상의 단계를 반복적으로 수행할 수 있다.After that, if necessary, it can be wound with a winding device 470, and any one or more of the steps of additionally stacking the raw material slurry mixture on the mesh belt 420, the dehydration step, and the hot air drying step can be repeatedly performed. have.
이하 구체적인 실시예를 통해 본 발명에 따른 필터 제조방법에 대하여 보다 상세히 설명한다.Hereinafter, a method for manufacturing a filter according to the present invention will be described in more detail through specific examples.
실시예Example
물 600L와 폴리비닐아민 15~40L를 혼합 교반하여 제1 혼합물, 물 600L와 유리섬유 2000~3000g 및 폴리에틸렌 300~600g을 혼합 교반하여 제2 혼합물을 준비하였다. 이와는 별도는 물 600L와 셀룰로오스 4000~5500g을 혼합 교반하여 제3 혼합물을 준비한 후, 제1 혼합물과 제3 혼합물을 혼합 교반하여 제4 혼합물을 준비하였다.A first mixture was prepared by mixing and stirring 600L of water and 15 to 40L of polyvinylamine, and a second mixture by mixing and stirring 600L of water, 2000 to 3000g of glass fiber, and 300 to 600g of polyethylene. Separately, 600 L of water and 4000 to 5500 g of cellulose were mixed and stirred to prepare a third mixture, and then the first mixture and the third mixture were mixed and stirred to prepare a fourth mixture.
이어서 제4 혼합물과 제2 혼합물을 혼합 교반하여 제5 혼합물을 준비하고, 이후 제5 혼합물에 제올라이트 분말 3000~6000g을 혼합하여 원료 슬러리 혼합물을 마련하였다.Subsequently, the fourth mixture and the second mixture were mixed and stirred to prepare a fifth mixture, and 3000 to 6000 g of zeolite powder were mixed with the fifth mixture to prepare a raw material slurry mixture.
이렇게 준비된 원료 슬러지 혼합물을 도 6의 장치를 사용하여, 메쉬 밸트로 분사한 후, 탈수, 가압 및 열풍 건조하여 필터를 제조하였다. The thus prepared raw material sludge mixture was sprayed with a mesh belt using the apparatus of FIG. 6, and then dewatered, pressurized and hot air dried to prepare a filter.
시험예Test example
상기 표 1의 실시예 조건으로 제조한 필터의 성능을 평가하기 위하여, 유량, 제타전위, 입자제거율, 경도제거율 등을 조사하였고 그 결과는 표 2와 같다. In order to evaluate the performance of the filter manufactured under the example conditions of Table 1, flow rate, zeta potential, particle removal rate, hardness removal rate, etc. were investigated, and the results are shown in Table 2.
필터 제조시 사용한 원료 함량이 많은 경우 평량이 높고, 두께의 경우에는 제올라이트 첨가량이 많을수록 얇은 것으로 조사되었다. In the case of a large amount of raw materials used in manufacturing the filter, the basis weight was high, and in the case of the thickness, it was investigated that the thinner the amount of zeolite added.
기공의 경우, 실시예 4 내지 6에서 0.81~0.84㎛로 가장 작은 것으로 조사되었고, 제타전위는 15.9~18.5mV로 비교적 높은 것으로 확인되었다.In the case of pores, it was found to be the smallest in Examples 4 to 6, 0.81 to 0.84 μm, and the zeta potential was found to be relatively high, 15.9 to 18.5 mV.
유량의 경우, 실시예 7 내지 12은 2.23~2.45LPM으로 조사되어 비교적 투과수량이 양호한 것으로 평가되나, 1㎛ 크기를 갖는 입자 제거능은 실시예 1 내지 6에 비해 다소 낮을 뿐만 아니라 너무 두껍고, 특히 실시예 4 내지 6에서는 53~55%의 높은 경도제거율이 얻어진 반면, 실시예 7 내지 9의 조건으로 제조한 필터는 경도 제거율이 30%미만에 불과하였다.In the case of flow rate, Examples 7 to 12 were irradiated with 2.23 to 2.45 LPM and evaluated to have a relatively good permeate amount, but the particle removal ability having a size of 1 μm was not only slightly lower than in Examples 1 to 6 but also too thick, especially In Examples 4 to 6, a high hardness removal rate of 53 to 55% was obtained, whereas the filters prepared under the conditions of Examples 7 to 9 had a hardness removal rate of less than 30%.
이상으로 본 발명 내용의 특정한 부분을 상세히 기술하였는바, 당업계의 통상의 지식을 가진 자에게, 이러한 구체적 기술은 단지 바람직한 실시양태일 뿐이며, 이에 의해 본 발명의 범위가 제한되는 것은 아니며, 본 발명의 범주 및 기술사상 범위 내에서 다양한 변경 및 수정이 가능함은 당업자에게 있어서 명백한 것이며, 이러한 변형 및 수정이 첨부된 특허청구범위에 속하는 것도 당연하다.Specific parts of the present invention have been described in detail above. For those of ordinary skill in the art, these specific descriptions are only preferred embodiments, and the scope of the present invention is not limited thereby, It is obvious to those skilled in the art that various changes and modifications are possible within the scope and scope of the technical idea, and it is natural that such modifications and modifications fall within the appended claims.
- 부호의 설명-Explanation of the sign
100 : 결합부재100: coupling member
110 : 고정부110: fixed part
111 : 제1 암나사산 112 : 요홈부111: first female thread 112: groove
113 : 토출구 114 : 홀더113: discharge port 114: holder
114′ : 제2 암나사산114': 2nd female thread
120 : 캡부120: cap portion
121 : 보조캡 122 : 돌기121: auxiliary cap 122: protrusion
130 : 연결고리130: connection ring
200 : 필터 수용부재200: filter housing member
210 : 상부 지지부210: upper support
211 : 제1 연결부재 211′ : 제2 수나사산211: first connecting member 211': second male thread
212 : 제2 연결부재 212: second connecting member
220 : 하부 지지부220: lower support
230 : 측면 지지부 231 : 홀230: side support 231: hole
300 : 필터부재300: filter member
310 : 제1 실링부 311 : 제3 연결부재310: first sealing portion 311: third connecting member
320 : 제2 실링부320: second sealing part
330 : 필터330: filter
400 : 필터 제조장치400: filter manufacturing device
410 : 호퍼 411 : 분사노즐410: hopper 411: spray nozzle
420 : 메쉬 밸트420: mesh belt
430 : 헤드박스 431 : 제1 감압탈수장치430: head box 431: first decompression dehydration device
440 : 제2 감압탈수장치440: second decompression dehydration device
450 : 가압로울러450: pressure roller
460 : 건조장치460: drying device
470 : 권취장치470: winding device
B : 물병B: water bottle
본 발명의 필터가 내장된 휴대용 물병 뚜껑에 의하면, 필터 또는 필터가 장착된 필터부재를 선택적으로 교체할 수 있는 구조이기 때문에 교체비용이 저렴하면서도 이물질이나 세균으로부터 안전한 물을 공급할 수 있다는 장점이 있다.According to the portable water bottle cap with a built-in filter of the present invention, since a filter or a filter member equipped with a filter can be selectively replaced, there is an advantage in that the replacement cost is low and water safe from foreign substances or bacteria can be supplied.
또한 본 발명에서의 필터는 양전하 부가제, 셀룰로오스 그리고 제올라이트를 포함하고 있어 경도 유발 물질을 포함한 물속의 각종 오염물질을 효과적으로 제거할 수 있다는 효과가 있다.In addition, since the filter in the present invention contains a positive charge additive, cellulose, and zeolite, there is an effect that it can effectively remove various contaminants in water including hardness-inducing substances.
Claims (7)
- 내측면의 제1 암나사산(111)을 통해 물병(B)의 개구부 외측면과 탈착가능하게 결합되는 고정부(110), 상기 고정부(110) 상부에 위치하여 물병(B)의 물을 배출 또는 차단시키는 캡부(120)를 포함하는 결합부재(100);The fixing part 110 that is detachably coupled to the outer surface of the opening of the water bottle (B) through the first female thread 111 on the inner surface, and is located above the fixing part 110 to discharge water from the water bottle (B) Or a coupling member 100 including a cap portion 120 to block;상기 결합부재(100) 아래에 위치하는 필터 수용부재(200); 및A filter receiving member 200 positioned under the coupling member 100; And상기 필터 수용부재(200)에 내장되어 물병(B)의 물에 포함되어 있는 이물질을 여과하기 위한 필터부재(300)를 포함하는 것을 특징으로 하는 휴대용 물병 뚜껑.Portable water bottle lid, characterized in that it comprises a filter member (300) for filtering foreign substances contained in the water of the water bottle (B) is built in the filter receiving member (200).
- 제1항에 있어서,The method of claim 1,상기 필터 수용부재(200)는 상기 결합부재(100)와 탈착가능하게 결합되는 것을 특징으로 하는 휴대용 물병 뚜껑.The filter receiving member 200 is a portable water bottle cap, characterized in that the coupling member 100 and detachably coupled.
- 제1항에 있어서,The method of claim 1,상기 필터 수용부재(200)는 내장되는 필터부재(300)의 교체가 가능한 구조인 것을 특징으로 하는 휴대용 물병 뚜껑.The filter receiving member 200 is a portable water bottle cap, characterized in that the structure in which the filter member 300 is replaced.
- 제1항에 있어서,The method of claim 1,상기 고정부(110) 외측 상부에는 소정 길이 돌출한 물의 토출구(113)가 구비되며, 내측 하부에는 상기 토출구(113)와 연통되며 제2 암나사산(114′)이 내측면에 형성되어 있는 홀더(114)가 구비되고,A holder having a water discharge port 113 protruding a predetermined length is provided on the outer upper part of the fixing part 110, and in communication with the discharge port 113 at the inner lower part, and a second female thread 114 ′ is formed on the inner surface ( 114) is provided,상기 필터 수용부재(200)는, 측면과 상면이 밀폐되고 하면이 개방되되, 상면 외측 상부에는 상기 제2 암나사산(114′)과 탈착가능하도록 제2 수나사산(211′)이 외측면에 형성되며 내부가 비어 있는 제1 연결부재(211), 상면 내측 하부에는 상기 제1 연결부재(211)와 연통되며 소정 길이 돌출한 제2 연결부재(212)가 구비된 상부 지지부(210); 측면과 하면이 밀폐되고 상기 상부 지지부(210)와 소정 거리 이격된 상태로 위치하는 하부 지지부(220); 및 표면에는 1개 이상의 홀(231)이 형성되고 상기 상부 지지부(210)와 하부 지지부(220) 사이에 위치하는 원통형의 측면 지지부(230)를 포함하고,The filter receiving member 200 has a side surface and an upper surface sealed and a lower surface open, and a second male thread 211 ′ is formed on the outer surface so as to be detachable from the second female thread 114 ′ on the outer upper surface of the upper surface An upper support part 210 having a first connection member 211 having an empty inside, and a second connection member 212 communicating with the first connection member 211 and protruding a predetermined length at a lower inner upper surface thereof; A lower support part 220 whose side and lower surfaces are sealed and spaced apart from the upper support part 210 by a predetermined distance; And at least one hole 231 is formed on the surface and includes a cylindrical side support portion 230 positioned between the upper support portion 210 and the lower support portion 220,상기 필터부재(300)는, 상기 제2 연결부재(212)의 내측면에 탈착가능하게 결합될 수 있도록 내부가 비어 있는 제3 연결부재(311)가 상부 외측면에 형성된 제1 실링부(310), 상기 제1 실링부(310)와 소정 거리 이격된 상태로 위치하는 제2 실링부(320), 및 상기 제1 실링부(310)와 제2 실링부(320)에 의해 상부와 하부 가장 자리가 실링되는 필터(330)를 포함하는 것을 특징으로 하는 휴대용 물병 뚜껑.The filter member 300 includes a first sealing portion 310 having an empty third connection member 311 formed on an upper outer surface thereof so that the second connection member 212 may be detachably coupled to the inner surface thereof. ), a second sealing part 320 positioned at a predetermined distance apart from the first sealing part 310, and the upper and lower edges by the first sealing part 310 and the second sealing part 320. Portable water bottle cap, characterized in that it comprises a filter 330 to be sealed seat.
- 제4항에 있어서,The method of claim 4,상기 필터(330)는, 폴리비닐아민, 비닐아민 공중합체, 비닐아민 삼원공중합체 및 비닐아민 단일중합체로 이루어진 군으로부터 선택되는 어느 하나 이상의 양전하 부가제, 유리 섬유, 폴리에틸렌, 폴리프로필렌 및 폴리에틸렌 테레프탈레이트로 이루어진 군으로부터 선택되는 어느 하나 이상의 바인더 섬유, 셀룰로오스, 및 제올라이트 분말을 포함하는 것을 특징으로 하는 휴대용 물병 뚜껑.The filter 330 is any one or more positively charged additives selected from the group consisting of polyvinylamine, vinylamine copolymer, vinylamine terpolymer and vinylamine homopolymer, glass fiber, polyethylene, polypropylene, and polyethylene terephthalate Portable water bottle cap, characterized in that it comprises any one or more binder fibers selected from the group consisting of, cellulose, and zeolite powder.
- 제5항에 있어서,The method of claim 5,상기 양전하 부가제는 15~40L, 상기 유리 섬유는 직경이 0.1~0.6㎛인 1800~3000g, 상기 바인더 섬유는 300~600g, 상기 셀룰로오스는 4000~6000g, 및 상기 제올라이트 분말은 직경이 2~10㎛인 2400~6000g인 것을 특징으로 하는 휴대용 물병 뚜껑.The positive charge additive is 15 to 40L, the glass fiber is 1800 to 3000g with a diameter of 0.1 to 0.6㎛, the binder fiber is 300 to 600g, the cellulose is 4000 to 6000g, and the zeolite powder has a diameter of 2 to 10㎛ Portable water bottle cap, characterized in that 2400 ~ 6000g phosphorus.
- 제1항에 있어서,The method of claim 1,상기 필터(330)는, The filter 330,i) 양전하 부가제와 물을 혼합하여 제1 혼합물을 준비하는 단계;i) preparing a first mixture by mixing a positively charged additive and water;ii) 유리섬유, 물 및 바인더 섬유를 혼합하여 제2 혼합물을 준비하는 단계;ii) preparing a second mixture by mixing glass fibers, water and binder fibers;iii) 물과 셀룰로오스를 혼합하여 제3 혼합물을 준비하는 단계;iii) preparing a third mixture by mixing water and cellulose;iv) 상기 i) 단계에서 준비된 제1 혼합물에 상기 iii) 단계에서 준비된 제3 혼합물을 혼합하여 제4 혼합물을 준비하는 단계;iv) preparing a fourth mixture by mixing the third mixture prepared in step iii) with the first mixture prepared in step i);v) 상기 iv) 단계에서 준비된 제4 혼합물에 상기 ii) 단계에서 준비된 제2 혼합물을 혼합하여 제5 혼합물을 준비하는 단계;v) preparing a fifth mixture by mixing the second mixture prepared in step ii) with the fourth mixture prepared in step iv);vi) 상기 v) 단계에서 준비된 제5 혼합물에 제올라이트 분말을 혼합하여 원료 슬러리 혼합물을 준비하는 단계;vi) preparing a raw material slurry mixture by mixing zeolite powder with the fifth mixture prepared in step v);vii) 상기 vi) 단계에서 준비된 원료 슬러리 혼합물을 메쉬 밸트에 적층하는 단계; 및vii) laminating the raw material slurry mixture prepared in step vi) on a mesh belt; Andviii) 메쉬 밸트에 적층된 원료 슬러리 혼합물을 탈수하는 단계를 포함하는 방법으로 제조된 필터인 것을 특징으로 하는 휴대용 물병 뚜껑.viii) A portable water bottle cap, characterized in that it is a filter manufactured by a method comprising the step of dewatering the raw material slurry mixture stacked on the mesh belt.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR10-2019-0030532 | 2019-03-18 | ||
KR1020190030532A KR102168729B1 (en) | 2019-03-18 | 2019-03-18 | Water Bottle Cap With Filter |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2020189950A1 true WO2020189950A1 (en) | 2020-09-24 |
Family
ID=72520395
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/KR2020/003372 WO2020189950A1 (en) | 2019-03-18 | 2020-03-11 | Portable water bottle cap with built-in filter |
Country Status (3)
Country | Link |
---|---|
KR (1) | KR102168729B1 (en) |
CN (1) | CN111701327B (en) |
WO (1) | WO2020189950A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
USD983597S1 (en) | 2021-02-08 | 2023-04-18 | Lifetime Brands, Inc. | Cap |
US20250074665A1 (en) * | 2022-08-12 | 2025-03-06 | Envioneer Co., Ltd | Portable water bottle cap with built-in filter |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102570225B1 (en) * | 2021-02-02 | 2023-08-25 | 주식회사 두일하우 | Portable water purifier bottle with filtration and sterilization function |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20120050002A (en) * | 2010-11-10 | 2012-05-18 | (주)선흥프라임 | Portable water bottle |
KR20140009682A (en) * | 2012-07-12 | 2014-01-23 | 주식회사 거산 | Device for filtering the water of portable water container |
KR20150067664A (en) * | 2013-12-10 | 2015-06-18 | 코웨이 주식회사 | Water purifying filter |
KR20150085559A (en) * | 2014-01-15 | 2015-07-24 | 주식회사 세니젠 | Filter having electropositive charge for controling virus and a method thereof |
KR20180069716A (en) * | 2016-12-15 | 2018-06-25 | 주식회사 아모그린텍 | Filter media, method for manufacturing thereof and Filter unit comprising the same |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1287629B1 (en) * | 1996-03-06 | 1998-08-06 | Universal Filter Spa | PROCESS FOR MANUFACTURE OF FILTER MEDIA, MEDIA SO MANUFACTURED, AND FILTERS USING SAID MEDIA |
US6395170B1 (en) * | 1996-07-23 | 2002-05-28 | Douglass E. Hughes | Universal filter for soda pop and bottled water bottles |
KR100215729B1 (en) | 1996-09-05 | 1999-08-16 | 목수호 | Sooty smoke detecting tester for engine room |
WO1999029394A1 (en) * | 1997-12-11 | 1999-06-17 | Hughes Douglass E | Universal filter for soda pop and bottled water bottles |
US20110198279A1 (en) * | 2010-02-12 | 2011-08-18 | Pure Water Global, Inc. | Beverage bottle filter system |
-
2019
- 2019-03-18 KR KR1020190030532A patent/KR102168729B1/en active Active
-
2020
- 2020-02-27 CN CN202010122879.2A patent/CN111701327B/en active Active
- 2020-03-11 WO PCT/KR2020/003372 patent/WO2020189950A1/en active Application Filing
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20120050002A (en) * | 2010-11-10 | 2012-05-18 | (주)선흥프라임 | Portable water bottle |
KR20140009682A (en) * | 2012-07-12 | 2014-01-23 | 주식회사 거산 | Device for filtering the water of portable water container |
KR20150067664A (en) * | 2013-12-10 | 2015-06-18 | 코웨이 주식회사 | Water purifying filter |
KR20150085559A (en) * | 2014-01-15 | 2015-07-24 | 주식회사 세니젠 | Filter having electropositive charge for controling virus and a method thereof |
KR20180069716A (en) * | 2016-12-15 | 2018-06-25 | 주식회사 아모그린텍 | Filter media, method for manufacturing thereof and Filter unit comprising the same |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
USD983597S1 (en) | 2021-02-08 | 2023-04-18 | Lifetime Brands, Inc. | Cap |
US20250074665A1 (en) * | 2022-08-12 | 2025-03-06 | Envioneer Co., Ltd | Portable water bottle cap with built-in filter |
Also Published As
Publication number | Publication date |
---|---|
CN111701327B (en) | 2022-03-25 |
KR102168729B1 (en) | 2020-10-22 |
KR20200110964A (en) | 2020-09-28 |
CN111701327A (en) | 2020-09-25 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2020189950A1 (en) | Portable water bottle cap with built-in filter | |
WO2015163631A1 (en) | Reverse osmosis membrane filter having fluid channel formed on side surface thereof | |
KR102156520B1 (en) | Water Bottle Cap With Filter | |
US4105558A (en) | Apparatus for draining of muddy liquids | |
WO2017115986A1 (en) | Side stream-type ro filter having integrally formed flow channel | |
WO2016032017A1 (en) | Vertical-type screw dewatering device and sludge processing system | |
CN205170621U (en) | Treatment of domestic sewage integrated equipment | |
WO2016013797A1 (en) | Filter system | |
WO2015163632A1 (en) | Side stream flow type reverse osmosis membrane filter | |
WO2014061884A1 (en) | Combined water treatment and filtering apparatus with simple backwashing | |
CN117531686A (en) | Silicon nitride powder purifying device and purifying method thereof | |
WO2020189815A1 (en) | Water treatment filter and manufacturing method therefor | |
WO2019225804A1 (en) | Beauty water producing apparatus with high functionality filtration | |
CN208229667U (en) | A kind of wall hanging type flat plate ceramic membrane home water purification plant | |
KR101962675B1 (en) | Filter for water treatment and preparation method thereof | |
WO2016027968A1 (en) | Water purifying device | |
CN210786684U (en) | Sintering furnace flue gas dust removal device | |
CN112546762A (en) | Oxygen purification equipment and process thereof | |
CN201076793Y (en) | Filtering sieving barrel device of sludge dewaterer | |
WO2017209580A1 (en) | Fiber filtration apparatus | |
WO2024010303A1 (en) | Water purification device having filtering means and washing means | |
WO2022260393A1 (en) | Water purification housing and rainwater purification system using same | |
WO2017200221A1 (en) | Sewage treatment system using multistage long-fiber filtering device, and treatment method thereof | |
WO2020149429A1 (en) | Water treatment filter and method for manufacturing same | |
WO2018080019A1 (en) | Water purification filter comprising reduced graphene oxide layer and water purification system comprising same |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 20774050 Country of ref document: EP Kind code of ref document: A1 |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 20774050 Country of ref document: EP Kind code of ref document: A1 |