WO2020182908A1 - A stitched multi-axial reinforcement - Google Patents
A stitched multi-axial reinforcement Download PDFInfo
- Publication number
- WO2020182908A1 WO2020182908A1 PCT/EP2020/056554 EP2020056554W WO2020182908A1 WO 2020182908 A1 WO2020182908 A1 WO 2020182908A1 EP 2020056554 W EP2020056554 W EP 2020056554W WO 2020182908 A1 WO2020182908 A1 WO 2020182908A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- reinforcement
- multifilament yarns
- highly twisted
- twisted multifilament
- axial
- Prior art date
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Classifications
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/514—Oriented
- B32B2307/516—Oriented mono-axially
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/514—Oriented
- B32B2307/52—Oriented multi-axially
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/54—Yield strength; Tensile strength
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2571/00—Protective equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2603/00—Vanes, blades, propellers, rotors with blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/08—Cars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/10—Trains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/12—Ships
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/02—Cross-sectional features
- D10B2403/024—Fabric incorporating additional compounds
- D10B2403/0241—Fabric incorporating additional compounds enhancing mechanical properties
- D10B2403/02412—Fabric incorporating additional compounds enhancing mechanical properties including several arrays of unbent yarn, e.g. multiaxial fabrics
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2505/00—Industrial
- D10B2505/02—Reinforcing materials; Prepregs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the present invention relates to a stitched multi-axial reinforcement.
- the stitched multi-axial reinforcement of the present invention may be used in all such applications that reinforcements are generally needed and especially in such applications where either Vacuum Infusion technology or Resin Transfer Molding (RTM) technology for distributing the resin in the mold is used.
- the stitched multi-axial reinforcement of the present invention is especially applicable in the manufacture of wind turbine blades, boats, sporting equipment, storage tanks, bus, trailer, train and truck panels, etc., and generally in all such structures that are subjected to stress in more than one direction.
- a further problem related to the use of glass fiber rovings in open grid fabrics or in any other infusion products is the fact that glass fiber or any other reinforcing fibre, such as aramid fiber or carbon fiber, has a modulus far higher (usually above 50 GPa) than that (usually below 10 GPa, normally of the order of 3 - 4 GPa) of the resin used when curing the reinforcement.
- the difference in the moduli means that, as soon as the reinforcement is starting to carry a load, stress peaks are created on such reinforcing fibers of the infusion product that are transverse to the actual reinforcing fibres or rovings of the reinforcement layers. The stress peaks are subject to fatigue stress and act as initiating points for fatigue cracks.
- the reinforcement discussed in the above document is directed for use in the production of spar caps of wind turbine blades, which has a length of tens of meters and a width of a few tens of centimeters.
- the resin only needs to flow a few tens of centimeters to impregnate or wet-out the entire stack of layers of the reinforcement.
- the wet-out distance is so short that even relatively slow impregnation velocity is considered acceptable.
- a reason for the slow speed of impregnation is the small diameter of the mono- or bonded multifilaments, the small diameter being necessary in view of the strength properties required by the spar caps, i.e. the use of as small diameter as possible minimizes the risk of micro cracks in the spar cap laminate.
- EP-B1-2918398 discusses a fiber reinforced composite for manufacturing a component for a wind turbine, comprising a plurality of first fibers, the fibers being arranged in a unidirectional or biax-configuration, a plurality of second fibers, the second fibers being arranged perpendicularly with respect to a lengthwise direction of the first fibers, and a resin impregnating the first and the second fibers, wherein an E-modulus of the resin equals an E-modulus of the second fibers such that when the fiber reinforced composite is stretched in the lengthwise direction the second fibers are allowed to contract at a same rate as the resin.
- the flow channels provided in the reinforcements or in connection therewith are designed either for long and narrow objects where the resin only needs to flow in one direction, i.e. shortest route through the object, or for more or less round or square objects, where it is sufficient that the resin flows in a similar pace in all directions, thus the prior art does not consider objects having such a complex shape that requires different infusion rate in different directions,
- Yarn - A long continuous length, often twisted, multifilament, suitable for use in the production of textiles, sewing, crocheting, knitting, weaving, stitching, embroidery and rope making. Yarns may be made of continuous or non-continuous natural or synthetic fibers.
- An object of the present invention is to offer a solution to at least one of the above discussed problems.
- At least one of the prior art problems is solved and at least one of the objects achieved by means of a stitched multi-axial reinforcement for the manufacture of fiber reinforced composites by one of resin transfer molding process and vacuum infusion molding process, the stitched multi-axial reinforcement comprising at least a first reinforcing layer of continuous unidirectional rovings having a first axial direction, a second reinforcing layer of continuous unidirectional rovings having a second axial direction and a first set of highly twisted multifilaments formed of a bundle of filaments bonded together by twisting the filaments at least 100 turns per meter or coated with a sizing; the first axial direction and the second axial direction leaving an angle therebetween; wherein the first set of bonded multifilaments is formed of highly twisted multifilament yarns positioned on the first reinforcing layer at an angle different from the first axial direction, a second set of highly twisted multifilament yarns is positioned on the second reinforcing layer at an angle different from
- the thickness of the two reinforcements with the transverse twisted multifilament yarn 6 and the multifilament 8 is the same.
- the multifilament yarn 8 needed for pushing or keeping the rovings apart is of totally different size and cross sectional area. It has transformed to an oval or flat shape under compression such that, in practice there are no true flow passages 12 at the sides of the multifilament yarn 8.
- the multifilament yarns are made of tens, hundreds of even thousands of individual filaments.
- first reinforcing layer 20 Next on the first reinforcing layer 20 is laid from feed means 24 a first set 26 of highly twisted multifilament yarns running in machine direction, i.e. in a direction of travel of the reinforcement to be produced, or at least in a direction transverse to the rovings 20’ of the first reinforcing layer 20. Then a second set 28 of mono- or multifilaments is laid from feed means 30 on the first reinforcing layer 20 and on the first set 26 of highly twisted multifilament yarns, preferably, but not necessarily, transverse to the first axial direction of the first reinforcing layer 20.
- first and the second sets of highly twisted multifilament yarns is laid on the first reinforcing layer 20 may be freely chosen. Thereafter a second reinforcing layer 32 of unidirectional rovings 32’ is formed by pulling them from the packages 34 and arranging them side by side or in a controlled distance from each other depending on the targeted areal weight in a second axial direction, here -45 (optionally also, for instance 90 or -60) degrees.
- -45 optionally also, for instance 90 or -60
- the word“transverse”, for instance with regard to the direction of highly twisted multifilament yarns means any such direction that deviates at least 5, 10 or 15 degrees from the direction of the first and second axial directions of the reinforcing rovings of the first and the second reinforcing layer.
- the purpose of the deviation is to prevent the highly twisted multifilament yarns from orienting locally between the rovings whereby the goal of facilitating the resin flow would be lost or at least seriously compromised.
- the same angular displacement also applies to the directions of the first and the second sets of highly twisted multifilament yarns, i.e. they should, preferably, but not necessarily, form an angle of at least 5, 10 or 15 degrees, too.
- the sets of highly twisted multifilament yarns may be arranged such that the first set of highly twisted multifilament yarns has a filament orientation transverse to the first axial direction of the first reinforcing layer but parallel to the second axial direction of the second reinforcing layer.
- the second set of highly twisted multifilament yarns may have a filament orientation in parallel with the first axial direction of the first reinforcing layer but transverse to the second axial direction of the second reinforcing layer.
- highly twisted multifilament yarns may be placed on top and/or bottom surface/s of the reinforcement, too, i.e. the highly twisted multifilament yarns may not only be found between the reinforcing layers.
- the same rules for placing the highly twisted multifilament yarns on the top and the bottom surfaces of the reinforcements as when placing such between the reinforcing layers applies here, too, i.e. the orientation of the highly twisted multifilament yarns may not be the same as that of the rovings of the reinforcing layer left between the sets of highly twisted multifilament yarns.
- a biaxial reinforcement may have highly twisted multifilament yarns in 0 direction at the bottom, a reinforcing layer in +45 degrees direction on the highly twisted multifilament yarns, then a reinforcing layer in -45 degrees direction, and finally another set of highly twisted multifilament yarns in a 90 degrees direction.
- the stack of reinforcing layers is taken to a bonding step 36 where the reinforcing layers and the sets of highly twisted multifilament yarns laid therebetween are stitched, stitches 38 shown by dashed lines, to one another to form a unitary reinforcement 40 having rovings in multi- axial configuration. Thereafter the multi-axial reinforcement 40 is rolled at 42 for delivery to a customer.
- Figure 4 is a chart comparing the resin flow or wet-out properties of six biaxial reinforcements manufactured in accordance with the method discussed in Figure 2 and using the highly twisted multifilament yarns as the resin flow passage creating means to a standard biaxial reinforcement.
- the reinforcing layers in all examples were formed of two +/- 45 degrees unidirectional reinforcing layers resulting in a reinforcement having an areal weight of 600 g/m 2 .
- the standard biaxial reinforcement (Example A) did not have any flow passage forming means in the product.
- the reinforcement layers had two sets of highly twisted multifilament yarns laid at 0 and 90 degrees orientations therebetween.
- the experiment was performed such that seven different biaxial reinforcements were prepared.
- the same unidirectional rovings the same stitching yarn and the same kind and type of stitch were used.
- the only difference was in the diameters of the sets of highly twisted multifilament yarns that were placed (in examples B through G) with 10 mm spacing and arranged at an angle of 0 and 90 degrees in relation to the travelling direction of the reinforcement to be produced between the two reinforcing layers of UD rovings.
- the properties of the highly twisted multifilament yarns used in the experiment may be seen in the following table.
- Graph B represents a biaxial reinforcement where the diameter of the highly twisted multifilament yarns was 0.25 mm, whereby during the same 35 minutes time the resin advanced about 56 cm.
- Graph C represents a biaxial reinforcement where the diameter of the highly twisted multifilament yarns was 0.35 mm, whereby the resin advanced in 35 minutes about 76 cm.
- Graph D represents a biaxial reinforcement where the diameter of the highly twisted multifilament yarns was 0.45 mm, whereby the resin advanced in the same 35 minutes about 81 cm.
- Graph E represents a biaxial reinforcement where the diameter of the highly twisted multifilament yarns was 0.55 mm, whereby, for the resin to advance 80 cm, it took only about 20 minutes.
- Graph F represents a biaxial reinforcement where the diameter of the highly twisted multifilament yarns was 0.65 mm, whereby, for the resin to advance 80 cm, it took only about 14 minutes.
- graph E represents a biaxial reinforcement where the diameter of the highly twisted multifilament yarns was 0.75 mm, whereby, for the resin to advance 80 cm, it took only about 7 minutes.
- the multi-axial reinforcement of the present invention may be used with all kinds of infusion methods, including but not limited to vacuum infusion, Light RTM or RTM methods.
- infusion methods including but not limited to vacuum infusion, Light RTM or RTM methods.
- a laminate may be manufactured of the multi-axial reinforcement of the invention or of the above discussed preform.
- the method of manufacturing the laminate at least two multi-axial reinforcements, or preforms, are laid one on top of another in the mold, a cover is positioned on the multi-axial reinforcements, the mold is closed, and a pressure difference is provided for evacuating air from the mold and for impregnating the multi-axial reinforcements with resin.
- the multi-axial reinforcement of the present invention may also be used in connection with the manufacture of sandwich type laminates.
- Sandwich type laminates are formed of at least one outer layer, which is arranged on a face of a thickness or core layer. Normally such laminates, though, have two outer layers arranged on both opposing faces of a core or thickness layer.
- the outer layer/s is/are each formed of one or more multi-axial reinforcements of the present invention arranged, optionally, in connection with one or more other reinforcing layers.
- the multi-axial reinforcement of the present invention acts as an infusion media introducing resin all over the area of the reinforcement to be absorbed to the optional other reinforcing layers.
- Such a sandwich type laminate may be used in bus, truck, trailer or boat panels.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Ceramic Engineering (AREA)
- Moulding By Coating Moulds (AREA)
- Reinforced Plastic Materials (AREA)
- Reinforcement Elements For Buildings (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Rod-Shaped Construction Members (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
Claims
Priority Applications (11)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FIEP20712252.4T FI3938189T3 (en) | 2019-03-11 | 2020-03-11 | A stitched multi-axial reinforcement |
DK20712252.4T DK3938189T3 (en) | 2019-03-11 | 2020-03-11 | SEWED MULTIAXIAL REINFORCEMENT |
BR112021017379-0A BR112021017379B1 (en) | 2019-03-11 | 2020-03-11 | A SEW-IN MULTIAXIAL REINFORCEMENT |
SI202030227T SI3938189T1 (en) | 2019-03-11 | 2020-03-11 | A stitched multi-axial reinforcement |
MX2021010787A MX2021010787A (en) | 2019-03-11 | 2020-03-11 | A stitched multi-axial reinforcement. |
LTEPPCT/EP2020/056554T LT3938189T (en) | 2019-03-11 | 2020-03-11 | A stitched multi-axial reinforcement |
US17/436,642 US11780206B2 (en) | 2019-03-11 | 2020-03-11 | Stitched multi-axial reinforcement |
CN202080019037.2A CN113573875B (en) | 2019-03-11 | 2020-03-11 | Stitched multiaxial reinforcement |
PL20712252.4T PL3938189T3 (en) | 2019-03-11 | 2020-03-11 | A stitched multi-axial reinforcement |
EP20712252.4A EP3938189B1 (en) | 2019-03-11 | 2020-03-11 | A stitched multi-axial reinforcement |
ES20712252T ES2949807T3 (en) | 2019-03-11 | 2020-03-11 | Sewn multi-axial reinforcement |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FI20195174A FI129079B (en) | 2019-03-11 | 2019-03-11 | A stitched multi-axial reinforcement |
FI20195174 | 2019-03-11 |
Publications (1)
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WO2020182908A1 true WO2020182908A1 (en) | 2020-09-17 |
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Application Number | Title | Priority Date | Filing Date |
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PCT/EP2020/056554 WO2020182908A1 (en) | 2019-03-11 | 2020-03-11 | A stitched multi-axial reinforcement |
Country Status (13)
Country | Link |
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US (1) | US11780206B2 (en) |
EP (1) | EP3938189B1 (en) |
CN (1) | CN113573875B (en) |
DK (1) | DK3938189T3 (en) |
ES (1) | ES2949807T3 (en) |
FI (2) | FI129079B (en) |
LT (1) | LT3938189T (en) |
MA (1) | MA61233B1 (en) |
MX (1) | MX2021010787A (en) |
PL (1) | PL3938189T3 (en) |
PT (1) | PT3938189T (en) |
SI (1) | SI3938189T1 (en) |
WO (1) | WO2020182908A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4198182A1 (en) | 2021-12-20 | 2023-06-21 | Vitrulan Composites Oy | Woven fabric, vacuum induced resin infusion process and fibre reinforced composite |
EP4283115A1 (en) * | 2022-05-23 | 2023-11-29 | LM Wind Power A/S | An improved flow enhancing fabric, spar cap and wind turbine blade |
WO2024012642A1 (en) * | 2022-07-11 | 2024-01-18 | Vestas Wind Systems A/S | A wind turbine blade spar cap and a method for manufacturing a wind turbine blade spar cap |
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US20140323004A1 (en) * | 2011-12-16 | 2014-10-30 | Kurashiki Boseki Kabushikabushikaisha | Fiber-reinforced resin molded article and interior material for vehicle using the same |
EP2874803B1 (en) | 2012-07-20 | 2016-10-05 | Ahlstrom Corporation | A stitched unidirectional or multi-axial reinforcement and a method of producing the same |
EP2918398B1 (en) | 2014-03-10 | 2017-06-21 | Siemens Aktiengesellschaft | A fiber-reinforced composite, a component and a method |
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2019
- 2019-03-11 FI FI20195174A patent/FI129079B/en active IP Right Grant
-
2020
- 2020-03-11 PT PT207122524T patent/PT3938189T/en unknown
- 2020-03-11 MA MA61233A patent/MA61233B1/en unknown
- 2020-03-11 DK DK20712252.4T patent/DK3938189T3/en active
- 2020-03-11 LT LTEPPCT/EP2020/056554T patent/LT3938189T/en unknown
- 2020-03-11 MX MX2021010787A patent/MX2021010787A/en unknown
- 2020-03-11 CN CN202080019037.2A patent/CN113573875B/en active Active
- 2020-03-11 PL PL20712252.4T patent/PL3938189T3/en unknown
- 2020-03-11 ES ES20712252T patent/ES2949807T3/en active Active
- 2020-03-11 WO PCT/EP2020/056554 patent/WO2020182908A1/en active Search and Examination
- 2020-03-11 FI FIEP20712252.4T patent/FI3938189T3/en active
- 2020-03-11 EP EP20712252.4A patent/EP3938189B1/en active Active
- 2020-03-11 SI SI202030227T patent/SI3938189T1/en unknown
- 2020-03-11 US US17/436,642 patent/US11780206B2/en active Active
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US20050037678A1 (en) | 2003-08-11 | 2005-02-17 | Mack Patrick E. | Open grid fabric resin infusion media and reinforcing composite lamina |
US20140323004A1 (en) * | 2011-12-16 | 2014-10-30 | Kurashiki Boseki Kabushikabushikaisha | Fiber-reinforced resin molded article and interior material for vehicle using the same |
EP2874803B1 (en) | 2012-07-20 | 2016-10-05 | Ahlstrom Corporation | A stitched unidirectional or multi-axial reinforcement and a method of producing the same |
EP2918398B1 (en) | 2014-03-10 | 2017-06-21 | Siemens Aktiengesellschaft | A fiber-reinforced composite, a component and a method |
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EP4198182A1 (en) | 2021-12-20 | 2023-06-21 | Vitrulan Composites Oy | Woven fabric, vacuum induced resin infusion process and fibre reinforced composite |
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EP4283115A1 (en) * | 2022-05-23 | 2023-11-29 | LM Wind Power A/S | An improved flow enhancing fabric, spar cap and wind turbine blade |
WO2024012642A1 (en) * | 2022-07-11 | 2024-01-18 | Vestas Wind Systems A/S | A wind turbine blade spar cap and a method for manufacturing a wind turbine blade spar cap |
Also Published As
Publication number | Publication date |
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PT3938189T (en) | 2023-07-11 |
US11780206B2 (en) | 2023-10-10 |
DK3938189T3 (en) | 2023-06-26 |
BR112021017379A2 (en) | 2021-11-16 |
FI3938189T3 (en) | 2023-07-04 |
US20220355568A1 (en) | 2022-11-10 |
FI129079B (en) | 2021-06-30 |
EP3938189A1 (en) | 2022-01-19 |
MX2021010787A (en) | 2023-01-19 |
CN113573875B (en) | 2023-07-18 |
ES2949807T3 (en) | 2023-10-03 |
MA61233B1 (en) | 2023-08-31 |
LT3938189T (en) | 2023-08-25 |
CN113573875A (en) | 2021-10-29 |
PL3938189T3 (en) | 2023-09-18 |
FI20195174A1 (en) | 2020-09-12 |
EP3938189B1 (en) | 2023-05-03 |
SI3938189T1 (en) | 2023-10-30 |
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