WO2020181501A1 - Environment-friendly edible tableware die-cutting machine - Google Patents

Environment-friendly edible tableware die-cutting machine Download PDF

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Publication number
WO2020181501A1
WO2020181501A1 PCT/CN2019/077868 CN2019077868W WO2020181501A1 WO 2020181501 A1 WO2020181501 A1 WO 2020181501A1 CN 2019077868 W CN2019077868 W CN 2019077868W WO 2020181501 A1 WO2020181501 A1 WO 2020181501A1
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WO
WIPO (PCT)
Prior art keywords
plate
tableware
punch
frame
mounting plate
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PCT/CN2019/077868
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French (fr)
Chinese (zh)
Inventor
陈宇晗
周德和
陈琳莉
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陈宇晗
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Application filed by 陈宇晗 filed Critical 陈宇晗
Priority to PCT/CN2019/077868 priority Critical patent/WO2020181501A1/en
Publication of WO2020181501A1 publication Critical patent/WO2020181501A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/02Punching blanks or articles with or without obtaining scrap; Notching
    • B21D28/14Dies

Definitions

  • the invention relates to the technical field of environmental protection food processing, in particular to an environmental protection edible tableware punching machine.
  • disposable tableware such as: disposable spoons, forks, knives, chopsticks, stirring rods, bowls and plates, etc.
  • the materials of disposable tableware are mostly plastic, wood or bamboo materials.
  • plastic materials if tableware is thrown away randomly after use, it will cause white pollution; if it is collected and processed in a centralized manner, additional manpower, material and financial resources are required, and social resources are wasted, and there is no scientific method to completely eliminate white pollution on a global scale.
  • wood or bamboo materials a large number of trees or bamboos will be felled, destroying the ecological environment. Therefore, edible tableware has gradually become a substitute for disposable plastic tableware.
  • the punching device with the traditional structure is not suitable for punching a whole piece of dough into a flat dough with a tableware contour shape.
  • the present invention provides an environmentally friendly edible tableware punching machine, which solves the problem that the punching device of the prior art is not suitable for punching a whole piece of dough into a flat dough with a tableware contour shape.
  • the environmental protection edible tableware punching machine of the present invention includes: a frame, a punching cylinder, a punch, a mounting plate, a forming mold frame, and a stripper plate; the forming mold frame is located on the table of the frame, and the forming mold
  • the frame is provided with a mold groove with a tableware contour shape
  • the punching cylinder is arranged above the frame, the telescopic shaft of the punching cylinder is connected to the mounting plate, the mounting plate is connected to the punch, and the punch is arranged opposite to the mold groove
  • the cross-sectional shape of the punch is a tableware contour shape;
  • the stripper plate is located between the punch and the forming mold frame, and the stripper plate is provided with a stripper through hole for the tableware contour shape through which the punch passes .
  • the guide plate is located below the mounting plate, and is connected to the mounting plate through an elastic member, the stripper plate is mounted below the guide plate, and is provided between the guide plate and To accommodate the gap of the whole dough, the guide plate is provided with a guide through hole of the contour shape of the cutlery used for the punch to pass through.
  • the stripper plate is located below the mounting plate, and is connected to the mounting plate through an elastic member.
  • a jacking cylinder and a pusher plate the forming mold frame is a hollow structure, the bottom plate and the groove wall of the mold groove are of separate design, the bottom plate is connected to the pusher plate, and the pusher plate is connected The telescopic shaft of the jacking cylinder, the jacking cylinder is used to lift the dough on the bottom plate out of the mold groove.
  • the jacking cylinder and the material pushing plate are located below the frame table, the bottom plate is connected to the material pushing plate through a connecting rod, and the frame table is provided with a through hole for allowing the connecting rod to pass through.
  • the tableware is a spoon
  • the bottom plate of the mold groove is provided with an annular guard plate corresponding to the edge of the spoon head area, and the annular guard plate expands upward from the bottom plate outward.
  • a rack guide post and a top plate the rack guide post is arranged on the rack table, the top plate is installed on the top of the rack guide post, above the mounting plate, and the mounting plate is slidable through a guide sleeve Ground is installed on the frame guide post, the telescopic shaft of the punching cylinder passes through the top plate and is connected to the mounting plate.
  • the environment-friendly edible tableware punching machine of the present invention places the dough wrapper between the guide plate and the blanking plate.
  • the edges of the respective through holes on the opposite surfaces of the guide plate and the blanking plate cooperate with the punch to completely cut the dough, and after cutting
  • the dough is pressed into the mold groove, and finally punched and formed by the mold groove, thus ensuring that the cut dough has a flat edge and the thickness of the entire dough is consistent.
  • Figure 1 is a schematic structural diagram of an environmentally friendly edible tableware punching machine according to the present invention
  • Figure 2 is a side view of Figure 1;
  • Figure 3 is an enlarged schematic diagram of the forming mold frame
  • Figure 4 is a schematic partial cross-sectional view above the table of the frame in Figure 1;
  • Figure 5 is a schematic structural diagram of another environmentally friendly edible tableware punching machine according to the present invention.
  • the environmentally friendly edible tableware punching machine of this embodiment is shown in FIGS. 1 to 4, and includes: a frame 1, a punching cylinder 2, a punch 3, a mounting plate 4, a forming mold frame 5, and a stripper plate 8.
  • the forming mold frame 5 is located on the table 101 of the machine frame, and the forming mold frame 5 is provided with a tableware-shaped mold slot 6.
  • the punching cylinder 2 is arranged above the frame 1, the telescopic shaft of the punching cylinder 2 is connected to the mounting plate 4, the mounting plate 4 is connected to the punch 3, the punch 3 is arranged opposite to the mold groove 6, and the cross-sectional shape of the punch 3 is a tableware contour shape .
  • the stripping plate 8 is located between the punch 3 and the forming mold frame 5, and the stripping plate 8 is provided with a stripping through hole in the contour shape of the tableware through which the punch 3 passes.
  • the mounting plate 4 drives the punch 3 to move downwards, the punch 3 passes through the stripping through hole, and the edge of the stripping through hole Play the role of a cutting knife, and when the punch 3 presses the dough into the mold groove 6 completely through the stripping through hole, thereby completely cutting the dough, the cut dough is pressed into the mold groove 6 by the punch 3, and the die The groove 6 is finally formed, thereby ensuring that the edges of the cut dough are flat and the thickness of the whole dough is consistent.
  • a plurality of punches 3 can be arranged on the mounting plate 4, and the same number of forming mold frames 5 can be arranged on the frame table 101 correspondingly to realize batch forming.
  • the environmentally friendly edible tableware punching machine of this embodiment further includes a guide plate 7, which is located below the mounting plate 4, and is connected to the mounting plate 4 through an elastic member 9 (for example, a spring telescopic shaft or a hydraulic rod, etc.), and the material is removed
  • the plate 8 is installed under the guide plate 7, and there is a gap between it and the guide plate 7 for accommodating the whole piece of dough (the dough to be punched), and the guide plate 7 is provided with a cutlery contour for the punch 3 to pass through Shaped guide through hole.
  • the telescopic axis of the punching cylinder 2 extends outward, and the mounting plate 4 drives the punch 3, the guide plate 7 and the stripping plate 8.
  • the environmentally friendly edible tableware punching machine of this embodiment further includes: a jacking cylinder 11 and a pushing plate 12, and the forming mold frame 5 is a hollow structure ,
  • the bottom plate and the groove wall of the mold groove 6 are of separate design.
  • the bottom plate is connected to the pusher plate 12, which is connected to the telescopic shaft of the jacking cylinder 11.
  • the jacking cylinder 11 is used to lift the dough on the bottom plate out of the mold groove. 6. Easy to demold.
  • the jacking cylinder 11 and the pushing plate 12 are located under the frame table 101, the bottom plate is connected to the pushing plate 12 through a connecting rod, and the frame table 101 is provided with a through hole for passing the connecting rod.
  • the jacking structure is simple and the implementation cost is low.
  • the tableware can be a spoon.
  • the flat tableware-shaped dough that is pressed out is a vertical surface on the side of the spoon head.
  • the bottom plate of the die groove 6 is provided with an annular guard plate 10 corresponding to the edge of the spoon head area, and the annular guard plate 10 expands upward from the bottom plate, that is, at a certain angle to the bottom plate, and the punched dough corresponds to the spoon head
  • the side surface is not a vertical surface but an inclined surface.
  • the environmentally friendly edible tableware punching machine of this embodiment further includes: a rack guide post 13 and a top plate 14.
  • the rack guide post 13 is arranged on the rack table 101, and the top plate 14 is installed on the top of the rack guide post 13 and is located on the mounting plate.
  • the mounting plate 4 and the guide plate 7 are respectively slidably mounted on the frame guide post 13 through a guide sleeve, so that the mounting plate 4 and the guide plate 7 can move more stably.
  • the telescopic shaft of the punch cylinder 2 passes through the top plate 14 and is connected to the mounting plate 4.
  • the above structure is simple and easy to implement and install.
  • the guide plate 7 is slidably installed on the frame guide post 13 through a guide sleeve, so that the guide plate 7 moves more stably.
  • the structure of the stripping plate 8 located between the punch 3 and the forming mold frame 5 can also be: the stripping plate 8 is located below the mounting plate 4, and the mounting plate 4 is connected by an elastic member, and the dough is placed on the stripping plate. Material board 8.
  • the stripper plate 8 moves with the punch 3.
  • the stripper plate 8 contacts the forming mold frame 5, the elastic component 9 is compressed, and the punch 3 passes through the stripper through hole to punch the dough. Since the stripper plate 8 supports the dough, after the stamping is completed, the stripper plate 8 lifts up and cleans up with the residual material, and the residual material will not remain on the forming mold frame 5, so as to avoid interference with the subsequent handling of the tableware-shaped dough.
  • the stripper 8 can also be fixed between the forming mold frame 5 and the punch 3.
  • the environmentally friendly edible tableware punching machine of this embodiment can not only shape edible spoons, but also can be used to shape edible tableware such as knives, forks, chopsticks, stirring rods, bowls, plates, etc., only the punch 3,
  • the mold groove 6 and the through holes on the guide plate 7 and the blanking plate 8 can be replaced with corresponding shapes.
  • the punching cylinder 2 and the jacking cylinder 11 can be respectively air cylinders, hydraulic cylinders or electric cylinders.

Abstract

An environment-friendly edible tableware die-cutting machine, relating to the technical field of environment-friendly food processing. The environment-friendly edible tableware die-cutting machine comprises a rack (1), a punching cylinder (2), a punch (3), a mounting plate (4), a forming die frame (5), and a stripper plate (8); the forming die frame (5) is located on a rack table (101), a die groove (6) in a tableware contour shape is arranged on the forming die frame (5), the punching cylinder (2) is arranged above the rack (1), a telescopic shaft of the punching cylinder (2) is connected to the mounting plate (4), the mounting plate (4) is connected to the punch (3), the punch (3) is arranged opposite to the die groove (6), and the cross-sectional shape of the punch (3) is the tableware contour shape; the stripper plate (8) is located between the punch (3) and the forming die frame (5), and the stripper plate (8) is arranged with a stripper through hole in the tableware contour shape for allowing passing of the punch (3). The environment-friendly edible tableware die-cutting machine is suitable for die-cutting an entire wrapper into a flat wrapper in a tableware contour shape.

Description

环保可食用餐具冲切机Environmentally Friendly Edible Tableware Punching Machine 技术领域Technical field
本发明涉及环保食品加工技术领域,特别涉及一种环保可食用餐具冲切机。The invention relates to the technical field of environmental protection food processing, in particular to an environmental protection edible tableware punching machine.
背景技术Background technique
目前,餐饮及食品行业大量运用一次性餐具,如:一次性勺子、叉子、刀子、筷子、搅拌棒、碗和盘子等,一次性餐具的材质大多采用塑料、木材或竹子材料。对于塑料材料,餐具用完后若随意丢弃会造成白色污染;若集中收集处理,则需要额外消耗人力物力财力,浪费社会资源,且全球范围内尚无彻底消除白色污染的科学方法。对于木材或竹子材料,会造成大量树木或竹子被砍伐,破坏生态环境。因此,可食用餐具逐渐成为一次性塑料餐具的代替品。At present, the catering and food industries use a large number of disposable tableware, such as: disposable spoons, forks, knives, chopsticks, stirring rods, bowls and plates, etc. The materials of disposable tableware are mostly plastic, wood or bamboo materials. For plastic materials, if tableware is thrown away randomly after use, it will cause white pollution; if it is collected and processed in a centralized manner, additional manpower, material and financial resources are required, and social resources are wasted, and there is no scientific method to completely eliminate white pollution on a global scale. For wood or bamboo materials, a large number of trees or bamboos will be felled, destroying the ecological environment. Therefore, edible tableware has gradually become a substitute for disposable plastic tableware.
可食用餐具制作时首先将粉状物料和液体物料搅拌均匀后压制成平整的面皮,然后再压切成餐具轮廓形状的平整面皮,并送入相应餐具的烘焙模具中压型后烘烤,以形成可食用餐具。由于被冲切的材料是面皮,面皮具有软而柔韧的特性,采用传统的冲切装置无法顺利切断面皮,即使切断也无法保证冲切出的面皮厚度一致,尤其是边缘处的厚度较薄,影响后续的压型和烘烤。When making edible tableware, first mix the powdery materials and liquid materials evenly and then press them into a smooth dough, then press and cut them into a flat dough with the contour shape of the tableware, and send it into the baking mold of the corresponding tableware to be pressed and baked. Form edible tableware. Since the material to be punched is dough, the dough is soft and flexible. Traditional punching devices cannot cut the dough smoothly. Even if it is cut, the thickness of the punched dough cannot be guaranteed, especially the thickness at the edge is thinner. Affect the subsequent pressing and baking.
总之,传统结构的冲切装置不适用于将整块面皮冲切成具有餐具轮廓形状的平整面皮。In short, the punching device with the traditional structure is not suitable for punching a whole piece of dough into a flat dough with a tableware contour shape.
发明内容Summary of the invention
本发明提出一种环保可食用餐具冲切机,解决现有技术的冲切装置不适用于将整块面皮冲切成具有餐具轮廓形状的平整面皮的问题。The present invention provides an environmentally friendly edible tableware punching machine, which solves the problem that the punching device of the prior art is not suitable for punching a whole piece of dough into a flat dough with a tableware contour shape.
本发明的一种环保可食用餐具冲切机,包括:机架、冲压缸、冲头、安装板、成型模框和脱料板;所述成型模框位于机架台面上,所述成型模框上设有餐具轮廓形状的模具槽,所述冲压缸设置在机架上方,冲压缸的伸缩轴连接所述安装板,安装板连接所述冲头,冲头与所述模具槽相对设置,所述冲头横截 面形状为餐具轮廓形状;所述脱料板位于冲头和成型模框之间,所述脱料板上设有用于使冲头穿过的餐具轮廓形状的脱料通孔。The environmental protection edible tableware punching machine of the present invention includes: a frame, a punching cylinder, a punch, a mounting plate, a forming mold frame, and a stripper plate; the forming mold frame is located on the table of the frame, and the forming mold The frame is provided with a mold groove with a tableware contour shape, the punching cylinder is arranged above the frame, the telescopic shaft of the punching cylinder is connected to the mounting plate, the mounting plate is connected to the punch, and the punch is arranged opposite to the mold groove, The cross-sectional shape of the punch is a tableware contour shape; the stripper plate is located between the punch and the forming mold frame, and the stripper plate is provided with a stripper through hole for the tableware contour shape through which the punch passes .
其中,还包括导向板,所述导向板位于所述安装板下方,且通过弹性部件连接所述安装板,所述脱料板安装在所述导向板下方,且与导向板之间设有用于容纳整块面皮的缝隙,所述导向板设有用于使冲头穿过的餐具轮廓形状的导向通孔。Wherein, it also includes a guide plate, the guide plate is located below the mounting plate, and is connected to the mounting plate through an elastic member, the stripper plate is mounted below the guide plate, and is provided between the guide plate and To accommodate the gap of the whole dough, the guide plate is provided with a guide through hole of the contour shape of the cutlery used for the punch to pass through.
其中,所述脱料板位于所述安装板下方,且通过弹性部件连接所述安装板。Wherein, the stripper plate is located below the mounting plate, and is connected to the mounting plate through an elastic member.
其中,还包括:顶升缸和推料板,所述成型模框为中空结构,所述模具槽的底板与槽壁为分离式设计,所述底板连接推料板,所述推料板连接顶升缸的伸缩轴,所述顶升缸用于将底板上的面皮顶升出所述模具槽。Wherein, it also includes: a jacking cylinder and a pusher plate, the forming mold frame is a hollow structure, the bottom plate and the groove wall of the mold groove are of separate design, the bottom plate is connected to the pusher plate, and the pusher plate is connected The telescopic shaft of the jacking cylinder, the jacking cylinder is used to lift the dough on the bottom plate out of the mold groove.
其中,所述顶升缸和推料板位于机架台面下方,所述底板通过连接杆连接推料板,机架台面上设有用于使所述连接杆穿过的过孔。Wherein, the jacking cylinder and the material pushing plate are located below the frame table, the bottom plate is connected to the material pushing plate through a connecting rod, and the frame table is provided with a through hole for allowing the connecting rod to pass through.
其中,所述餐具为勺子,所述模具槽的底板对应勺头区域的边缘设有环形护板,且环形护板由底板向上呈向外扩张的趋势。Wherein, the tableware is a spoon, the bottom plate of the mold groove is provided with an annular guard plate corresponding to the edge of the spoon head area, and the annular guard plate expands upward from the bottom plate outward.
其中,还包括:机架导柱和顶板,所述机架导柱设置在机架台面上,顶板安装在机架导柱顶端,位于所述安装板上方,所述安装板通过导向套可滑动地安装在机架导柱上,所述冲压缸的伸缩轴穿过所述顶板连接所述安装板。Wherein, it further includes: a rack guide post and a top plate, the rack guide post is arranged on the rack table, the top plate is installed on the top of the rack guide post, above the mounting plate, and the mounting plate is slidable through a guide sleeve Ground is installed on the frame guide post, the telescopic shaft of the punching cylinder passes through the top plate and is connected to the mounting plate.
本发明的环保可食用餐具冲切机将面皮放置在导向板和落料板之间,导向板和落料板相对面上各自的通孔边缘与冲头配合能彻底将面皮切断,而且切断后的面皮被压入模具槽中,由模具槽最终冲切成型,从而保证了切出的面皮边缘平整,整个面皮厚度一致。The environment-friendly edible tableware punching machine of the present invention places the dough wrapper between the guide plate and the blanking plate. The edges of the respective through holes on the opposite surfaces of the guide plate and the blanking plate cooperate with the punch to completely cut the dough, and after cutting The dough is pressed into the mold groove, and finally punched and formed by the mold groove, thus ensuring that the cut dough has a flat edge and the thickness of the entire dough is consistent.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative labor.
图1为本发明的一种环保可食用餐具冲切机结构示意图;Figure 1 is a schematic structural diagram of an environmentally friendly edible tableware punching machine according to the present invention;
图2为图1的侧视图;Figure 2 is a side view of Figure 1;
图3为成型模框放大示意图;Figure 3 is an enlarged schematic diagram of the forming mold frame;
图4为图1中机架台面上方的局部截面示意图;Figure 4 is a schematic partial cross-sectional view above the table of the frame in Figure 1;
图5为本发明的另一种环保可食用餐具冲切机结构示意图。Figure 5 is a schematic structural diagram of another environmentally friendly edible tableware punching machine according to the present invention.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
本实施例的环保可食用餐具冲切机如图1~4所示,包括:机架1、冲压缸2、冲头3、安装板4、成型模框5和脱料板8。成型模框5位于机架台面101上,成型模框5上设有餐具形的模具槽6。冲压缸2设置在机架1上方,冲压缸2的伸缩轴连接安装板4,安装板4连接冲头3,冲头3与模具槽6相对设置,冲头3的横截面形状为餐具轮廓形状。脱料板8位于冲头3和成型模框5之间,脱料板8上设有用于使冲头3穿过的餐具轮廓形状的脱料通孔。The environmentally friendly edible tableware punching machine of this embodiment is shown in FIGS. 1 to 4, and includes: a frame 1, a punching cylinder 2, a punch 3, a mounting plate 4, a forming mold frame 5, and a stripper plate 8. The forming mold frame 5 is located on the table 101 of the machine frame, and the forming mold frame 5 is provided with a tableware-shaped mold slot 6. The punching cylinder 2 is arranged above the frame 1, the telescopic shaft of the punching cylinder 2 is connected to the mounting plate 4, the mounting plate 4 is connected to the punch 3, the punch 3 is arranged opposite to the mold groove 6, and the cross-sectional shape of the punch 3 is a tableware contour shape . The stripping plate 8 is located between the punch 3 and the forming mold frame 5, and the stripping plate 8 is provided with a stripping through hole in the contour shape of the tableware through which the punch 3 passes.
冲切时将面皮放在脱料板8上,冲压缸2的伸缩轴向外伸出,安装板4带动冲头3向下移动,冲头3穿过脱料通孔,脱料通孔边缘起到切刀的作用,而且冲头3将面皮压入模具槽6时完全穿过脱料通孔,从而将面皮彻底切断,切断后的面皮被冲头3压入模具槽6中,由模具槽6最终成型,从而保证了切出的面皮边缘平整,整个面皮厚度一致。When punching, put the dough on the stripping plate 8, the telescopic axis of the punching cylinder 2 extends outwards, the mounting plate 4 drives the punch 3 to move downwards, the punch 3 passes through the stripping through hole, and the edge of the stripping through hole Play the role of a cutting knife, and when the punch 3 presses the dough into the mold groove 6 completely through the stripping through hole, thereby completely cutting the dough, the cut dough is pressed into the mold groove 6 by the punch 3, and the die The groove 6 is finally formed, thereby ensuring that the edges of the cut dough are flat and the thickness of the whole dough is consistent.
安装板4上可以排列布设多个冲头3,机架台面101上对应排列布设数量相同的成型模框5,从而实现批量成型。A plurality of punches 3 can be arranged on the mounting plate 4, and the same number of forming mold frames 5 can be arranged on the frame table 101 correspondingly to realize batch forming.
本实施例的环保可食用餐具冲切机还包括:导向板7,导向板7位于安装板4下方,且通过弹性部件9(例如:弹簧伸缩轴或液压杆等)连接安装板4,脱料板8安装在导向板7下方,且与导向板7之间设有用于容纳整块面皮(待冲切的面皮)的缝隙,导向板7上均设有用于使冲头3穿过的餐具轮廓形状的导向通孔。冲切时将制作好的整块面皮放在导向板7和脱料板8之间,冲压缸2 的伸缩轴向外伸出,安装板4带动冲头3、导向板7和脱料板8向下移动,待脱料板8接触成型模框5时,弹性部件9压缩,冲头3穿过导向板7和脱料板8上的通孔对面皮进行冲压,将面皮切断并压入模具槽6内成型。由于脱料板8托住面皮,冲压完成后,脱料板8带着残料上升并清理,残料不会留在成型模框5上,避免在后续搬运餐具形面皮时对搬运造成干扰。The environmentally friendly edible tableware punching machine of this embodiment further includes a guide plate 7, which is located below the mounting plate 4, and is connected to the mounting plate 4 through an elastic member 9 (for example, a spring telescopic shaft or a hydraulic rod, etc.), and the material is removed The plate 8 is installed under the guide plate 7, and there is a gap between it and the guide plate 7 for accommodating the whole piece of dough (the dough to be punched), and the guide plate 7 is provided with a cutlery contour for the punch 3 to pass through Shaped guide through hole. When punching, put the finished whole piece of dough between the guide plate 7 and the stripping plate 8. The telescopic axis of the punching cylinder 2 extends outward, and the mounting plate 4 drives the punch 3, the guide plate 7 and the stripping plate 8. Move down, when the stripper plate 8 contacts the forming mold frame 5, the elastic component 9 is compressed, and the punch 3 passes through the guide plate 7 and the through holes on the stripper plate 8 to punch the dough, cut the dough and press it into the mold The groove 6 is formed. Since the stripper 8 supports the dough, after the stamping is completed, the stripper 8 lifts up and cleans up with the residual material, and the residual material will not remain on the forming mold frame 5 to avoid interference with the subsequent handling of the tableware-shaped dough.
由于面皮的柔性特性,而且可能会和模具发生粘连,不易脱模,因此本实施例的环保可食用餐具冲切机还包括:顶升缸11和推料板12,成型模框5为中空结构,模具槽6的底板与槽壁为分离式设计,底板连接推料板12,推料板12连接顶升缸11的伸缩轴,顶升缸11用于将底板上的面皮顶升出模具槽6,便于脱模。Due to the flexible nature of the dough and the possibility of adhesion to the mold, it is not easy to demold. Therefore, the environmentally friendly edible tableware punching machine of this embodiment further includes: a jacking cylinder 11 and a pushing plate 12, and the forming mold frame 5 is a hollow structure , The bottom plate and the groove wall of the mold groove 6 are of separate design. The bottom plate is connected to the pusher plate 12, which is connected to the telescopic shaft of the jacking cylinder 11. The jacking cylinder 11 is used to lift the dough on the bottom plate out of the mold groove. 6. Easy to demold.
具体地,顶升缸11和推料板12位于机架台面101下方,底板通过连接杆连接推料板12,机架台面101上设有用于使连接杆穿过的过孔。该顶升结构简单,实施成本低。Specifically, the jacking cylinder 11 and the pushing plate 12 are located under the frame table 101, the bottom plate is connected to the pushing plate 12 through a connecting rod, and the frame table 101 is provided with a through hole for passing the connecting rod. The jacking structure is simple and the implementation cost is low.
本实施例中,餐具可以为勺子,对于勺子的勺头部分,压出来的平整的餐具形状面皮在勺头侧面为竖直面,在后续勺头压型(勺头通常为弧形)及烘烤时会导致勺头边缘就会很厚,没有餐具边缘应该有的圆润,而且勺头中部较薄且强度不够。因此,模具槽6的底板对应勺头区域的边缘设有环形护板10,且环形护板10由底板向上呈向外扩张的趋势,即与底板呈一定角度,冲切后的面皮对应勺头侧面不是竖直面而是倾斜面,在后续勺头压型时能够保证勺头边缘圆润,且与勺头中部厚度均匀,勺头中部强度合格。In this embodiment, the tableware can be a spoon. For the spoon head part of the spoon, the flat tableware-shaped dough that is pressed out is a vertical surface on the side of the spoon head. In the subsequent pressing of the spoon head (the spoon head is usually curved) and baking When roasting, the edge of the spoon head will be thick, without the roundness that the edge of the tableware should have, and the middle of the spoon head is thin and not strong enough. Therefore, the bottom plate of the die groove 6 is provided with an annular guard plate 10 corresponding to the edge of the spoon head area, and the annular guard plate 10 expands upward from the bottom plate, that is, at a certain angle to the bottom plate, and the punched dough corresponds to the spoon head The side surface is not a vertical surface but an inclined surface. During the subsequent pressing of the spoon head, it can ensure that the edge of the spoon head is round and the thickness is uniform with the middle of the spoon head, and the strength of the middle part of the spoon head is qualified.
本实施例的环保可食用餐具冲切机还包括:机架导柱13和顶板14,机架导柱13设置在机架台面101上,顶板14安装在机架导柱13顶端,位于安装板4上方,安装板4和导向板7分别通过导向套可滑动地安装在机架导柱13上,使得安装板4和导向板7能够更稳定地移动。冲压缸2的伸缩轴穿过顶板14连接安装板4。上述结构简单,便于实施和安装。对于设置有导向板7和脱料板8的方案中,导向板7通过导向套可滑动地安装在机架导柱13上,使导向板7更稳定的移动。The environmentally friendly edible tableware punching machine of this embodiment further includes: a rack guide post 13 and a top plate 14. The rack guide post 13 is arranged on the rack table 101, and the top plate 14 is installed on the top of the rack guide post 13 and is located on the mounting plate. Above 4, the mounting plate 4 and the guide plate 7 are respectively slidably mounted on the frame guide post 13 through a guide sleeve, so that the mounting plate 4 and the guide plate 7 can move more stably. The telescopic shaft of the punch cylinder 2 passes through the top plate 14 and is connected to the mounting plate 4. The above structure is simple and easy to implement and install. For the solution provided with the guide plate 7 and the stripper plate 8, the guide plate 7 is slidably installed on the frame guide post 13 through a guide sleeve, so that the guide plate 7 moves more stably.
如图5所示,脱料板8位于冲头3和成型模框5之间的结构还可以是:脱料板8位于安装板4下方,且通过弹性部件连接安装板4,面皮放在脱料板8上。 脱料板8随冲头3一起移动,待脱料板8接触成型模框5时,弹性部件9压缩,冲头3穿过脱料通孔对面皮进行冲压。由于脱料板8托住面皮,冲压完成后,脱料板8带着残料上升并清理,残料不会留在成型模框5上,避免在后续搬运餐具形面皮时对搬运造成干扰。As shown in Figure 5, the structure of the stripping plate 8 located between the punch 3 and the forming mold frame 5 can also be: the stripping plate 8 is located below the mounting plate 4, and the mounting plate 4 is connected by an elastic member, and the dough is placed on the stripping plate. Material board 8. The stripper plate 8 moves with the punch 3. When the stripper plate 8 contacts the forming mold frame 5, the elastic component 9 is compressed, and the punch 3 passes through the stripper through hole to punch the dough. Since the stripper plate 8 supports the dough, after the stamping is completed, the stripper plate 8 lifts up and cleans up with the residual material, and the residual material will not remain on the forming mold frame 5, so as to avoid interference with the subsequent handling of the tableware-shaped dough.
当然,脱料板8也可以是固定在成型模框5和冲头3之间。Of course, the stripper 8 can also be fixed between the forming mold frame 5 and the punch 3.
本实施例的环保可食用餐具冲切机不但可以对可食用勺子进行成型,还可以用于刀、叉、筷子、搅拌棒、碗和盘子等可食用餐具进行成型,只需要将冲头3、模具槽6以及导向板7和落料板8上的通孔换成相应的形状即可。其中,冲压缸2和顶升缸11可以分别采用气缸、液压缸或电缸等。The environmentally friendly edible tableware punching machine of this embodiment can not only shape edible spoons, but also can be used to shape edible tableware such as knives, forks, chopsticks, stirring rods, bowls, plates, etc., only the punch 3, The mold groove 6 and the through holes on the guide plate 7 and the blanking plate 8 can be replaced with corresponding shapes. Among them, the punching cylinder 2 and the jacking cylinder 11 can be respectively air cylinders, hydraulic cylinders or electric cylinders.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection of the present invention. Within range.

Claims (7)

  1. 一种环保可食用餐具冲切机,其特征在于,包括:机架、冲压缸、冲头、安装板、成型模框和脱料板;所述成型模框位于机架台面上,所述成型模框上设有餐具轮廓形状的模具槽,所述冲压缸设置在机架上方,冲压缸的伸缩轴连接所述安装板,安装板连接所述冲头,冲头与所述模具槽相对设置,所述冲头横截面形状为餐具轮廓形状;所述脱料板位于冲头和成型模框之间,所述脱料板上设有用于使冲头穿过的餐具轮廓形状的脱料通孔。An environmentally friendly edible tableware punching machine, which is characterized by comprising: a frame, a punching cylinder, a punch, a mounting plate, a forming mold frame and a stripper; the forming mold frame is located on the table of the frame, and the forming The mold frame is provided with a mold groove with a tableware contour shape, the punching cylinder is arranged above the frame, the telescopic shaft of the punching cylinder is connected to the mounting plate, the mounting plate is connected to the punch, and the punch is arranged opposite to the mold groove , The cross-sectional shape of the punch is a tableware contour shape; the stripper plate is located between the punch and the forming mold frame, and the stripper plate is provided with a stripper through for the tableware contour shape through which the punch passes hole.
  2. 如权利要求1所述的环保可食用餐具冲切机,其特征在于,还包括:导向板,所述导向板位于所述安装板下方,且通过弹性部件连接所述安装板,所述脱料板安装在所述导向板下方,且与导向板之间设有用于容纳整块面皮的缝隙,所述导向板设有用于使冲头穿过的餐具轮廓形状的导向通孔。The environmentally friendly edible tableware punching machine according to claim 1, further comprising: a guide plate, the guide plate is located below the mounting plate, and is connected to the mounting plate through an elastic member, the stripping The plate is installed under the guide plate, and there is a gap between the guide plate and the guide plate for accommodating a whole piece of dough, and the guide plate is provided with a guide through hole of the contour shape of the tableware through which the punch passes.
  3. 如权利要求1所述的环保可食用餐具冲切机,其特征在于,所述脱料板位于所述安装板下方,且通过弹性部件连接所述安装板。The environmentally friendly edible tableware punching machine according to claim 1, wherein the stripper plate is located below the mounting plate, and the mounting plate is connected by an elastic member.
  4. 如权利要求1所述的环保可食用餐具冲切机,其特征在于,还包括:顶升缸和推料板,所述成型模框为中空结构,所述模具槽的底板与槽壁为分离式设计,所述底板连接推料板,所述推料板连接顶升缸的伸缩轴,所述顶升缸用于将底板上的面皮顶升出所述模具槽。The environmentally friendly edible tableware punching machine according to claim 1, further comprising: a jacking cylinder and a pusher plate, the forming mold frame is a hollow structure, and the bottom plate of the mold groove is separated from the groove wall In a style design, the bottom plate is connected to a pusher plate, which is connected to the telescopic shaft of a jacking cylinder, and the jacking cylinder is used to lift the dough on the bottom plate out of the mold groove.
  5. 如权利要求4所述的环保可食用餐具冲切机,其特征在于,所述顶升缸和推料板位于机架台面下方,所述底板通过连接杆连接推料板,机架台面上设有用于使所述连接杆穿过的过孔。The environmentally friendly edible tableware punching machine according to claim 4, wherein the lifting cylinder and the pushing plate are located under the table of the frame, the bottom plate is connected to the pushing plate through a connecting rod, and the table of the frame is provided with There is a via hole for passing the connecting rod.
  6. 如权利要求4所述的环保可食用餐具冲切机,其特征在于,所述餐具为勺子,所述模具槽的底板对应勺头区域的边缘设有环形护板,且环形护板由底板向上呈向外扩张的趋势。The environmentally-friendly edible tableware punching machine according to claim 4, wherein the tableware is a spoon, and the bottom plate of the mold groove is provided with an annular guard plate at the edge of the spoon head area, and the annular guard plate extends upward from the bottom plate. There is a trend of outward expansion.
  7. 如权利要求1~6中任一项所述的环保可食用餐具冲切机,其特征在于,还包括:机架导柱和顶板,所述机架导柱设置在机架台面上,顶板安装在机架导柱顶端,位于所述安装板上方,所述安装板通过导向套可滑动地安装在机架导柱上,所述冲压缸的伸缩轴穿过所述顶板连接所述安装板。The environmentally friendly edible tableware punching machine according to any one of claims 1 to 6, further comprising: a rack guide post and a top plate, the rack guide post is arranged on the table of the rack, and the top plate is installed At the top of the frame guide post, located above the mounting plate, the mounting plate is slidably mounted on the frame guide post through a guide sleeve, and the telescopic shaft of the punching cylinder passes through the top plate to connect to the mounting plate.
PCT/CN2019/077868 2019-03-12 2019-03-12 Environment-friendly edible tableware die-cutting machine WO2020181501A1 (en)

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US20120024859A1 (en) * 2010-07-30 2012-02-02 Francesco Longoni Container
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