WO2020172410A1 - Optical fiber system for detecting forces during a collision test - Google Patents

Optical fiber system for detecting forces during a collision test Download PDF

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Publication number
WO2020172410A1
WO2020172410A1 PCT/US2020/019042 US2020019042W WO2020172410A1 WO 2020172410 A1 WO2020172410 A1 WO 2020172410A1 US 2020019042 W US2020019042 W US 2020019042W WO 2020172410 A1 WO2020172410 A1 WO 2020172410A1
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WO
WIPO (PCT)
Prior art keywords
optical fiber
cores
set forth
sensors
fiber
Prior art date
Application number
PCT/US2020/019042
Other languages
French (fr)
Inventor
Rogerio Tadeu Ramos
Christopher EMSLIE
Original Assignee
Humanetics Innovative Solutions, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Humanetics Innovative Solutions, Inc. filed Critical Humanetics Innovative Solutions, Inc.
Priority to EP20759871.5A priority Critical patent/EP3928308A4/en
Priority to CN202080028597.4A priority patent/CN113692611A/en
Priority to US17/432,226 priority patent/US20220187146A1/en
Publication of WO2020172410A1 publication Critical patent/WO2020172410A1/en

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M17/00Testing of vehicles
    • G01M17/007Wheeled or endless-tracked vehicles
    • G01M17/0078Shock-testing of vehicles
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/26Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light
    • G01D5/32Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light
    • G01D5/34Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light the beams of light being detected by photocells
    • G01D5/353Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light the beams of light being detected by photocells influencing the transmission properties of an optical fibre
    • G01D5/35306Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light the beams of light being detected by photocells influencing the transmission properties of an optical fibre using an interferometer arrangement
    • G01D5/35309Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light the beams of light being detected by photocells influencing the transmission properties of an optical fibre using an interferometer arrangement using multiple waves interferometer
    • G01D5/35316Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light the beams of light being detected by photocells influencing the transmission properties of an optical fibre using an interferometer arrangement using multiple waves interferometer using a Bragg gratings
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/26Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light
    • G01D5/32Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light
    • G01D5/34Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light the beams of light being detected by photocells
    • G01D5/353Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light the beams of light being detected by photocells influencing the transmission properties of an optical fibre
    • G01D5/3537Optical fibre sensor using a particular arrangement of the optical fibre itself
    • G01D5/3538Optical fibre sensor using a particular arrangement of the optical fibre itself using a particular type of fiber, e.g. fibre with several cores, PANDA fiber, fiber with an elliptic core or the like
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/02Optical fibres with cladding with or without a coating
    • G02B6/02042Multicore optical fibres
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/02Optical fibres with cladding with or without a coating
    • G02B6/02057Optical fibres with cladding with or without a coating comprising gratings
    • G02B6/02076Refractive index modulation gratings, e.g. Bragg gratings
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B23/00Models for scientific, medical, or mathematical purposes, e.g. full-sized devices for demonstration purposes
    • G09B23/28Models for scientific, medical, or mathematical purposes, e.g. full-sized devices for demonstration purposes for medicine
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B23/00Models for scientific, medical, or mathematical purposes, e.g. full-sized devices for demonstration purposes
    • G09B23/28Models for scientific, medical, or mathematical purposes, e.g. full-sized devices for demonstration purposes for medicine
    • G09B23/30Anatomical models
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B23/00Models for scientific, medical, or mathematical purposes, e.g. full-sized devices for demonstration purposes
    • G09B23/28Models for scientific, medical, or mathematical purposes, e.g. full-sized devices for demonstration purposes for medicine
    • G09B23/30Anatomical models
    • G09B23/32Anatomical models with moving parts
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/24Measuring force or stress, in general by measuring variations of optical properties of material when it is stressed, e.g. by photoelastic stress analysis using infrared, visible light, ultraviolet
    • G01L1/242Measuring force or stress, in general by measuring variations of optical properties of material when it is stressed, e.g. by photoelastic stress analysis using infrared, visible light, ultraviolet the material being an optical fibre
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/24Measuring force or stress, in general by measuring variations of optical properties of material when it is stressed, e.g. by photoelastic stress analysis using infrared, visible light, ultraviolet
    • G01L1/242Measuring force or stress, in general by measuring variations of optical properties of material when it is stressed, e.g. by photoelastic stress analysis using infrared, visible light, ultraviolet the material being an optical fibre
    • G01L1/246Measuring force or stress, in general by measuring variations of optical properties of material when it is stressed, e.g. by photoelastic stress analysis using infrared, visible light, ultraviolet the material being an optical fibre using integrated gratings, e.g. Bragg gratings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/10Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
    • G02B6/12Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type of the integrated circuit kind
    • G02B2006/12133Functions
    • G02B2006/12138Sensor
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B23/00Models for scientific, medical, or mathematical purposes, e.g. full-sized devices for demonstration purposes
    • G09B23/28Models for scientific, medical, or mathematical purposes, e.g. full-sized devices for demonstration purposes for medicine
    • G09B23/30Anatomical models
    • G09B23/34Anatomical models with removable parts

Definitions

  • the present invention relates generally to a system for detecting forces during a collision test using anthropomorphic test devices and, more particularly, to an optical fiber system for body parts of an anthropomorphic test device.
  • ATD anthropomorphic test devices
  • the ATD is formed from a plurality of body parts that are connected to one another to simulate a human body. Each of the body parts comprise many discrete components that are intended to represent the articulation of the human body. In other words, many of the body parts are able to move, twist, and bend in multiple directions and in different manners.
  • the ATD is placed inside a vehicle and the vehicle undergoes a simulated collision (sled test) or physical collision.
  • the collision exposes the ATD to high inertial loading, and sensors inside the ATD, such as accelerometers, strain gauges, and other sensors, generate electrical signals of data corresponding to the loading. Cables transmit these electrical signals of data to a data acquisition system (DAS) for subsequent processing.
  • DAS data acquisition system
  • the ATD is highly adjustable to allow for many different configurations. Thus, it is difficult to reposition the ATD into precisely the same position and orientation for subsequent tests. Cameras can be used to realign the ATD, but there is less certainty that the position and orientation is the same, especially for internal body parts, such as organs or bones, and body parts that are obstructed by other mounting hardware. If the position and orientation of the ATD differs between subsequent tests, the results may differ.
  • the present invention provides a system for detecting forces during a collision test.
  • the system comprises a plurality of components forming a part of at least one of a vehicle, a testing stand, and/or an anthropomorphic test device.
  • At least one optical fiber is supported by and in contact with at least one of the components with the optical fiber extending between a first end and a second end.
  • the optical fiber includes a plurality of cores extending in a spaced and parallel relationship with one another between the first and the second ends and each of the cores have a plurality of grating sensors inscribed integrally therein. The sensors are spaced along a length between the first and the second ends.
  • the system further comprises an emitter in communication with the optical fiber for emitting a light having a predetermined band of wavelengths through the plurality of cores that is reflected by the sensors and an interrogator in communication with the optical fiber for detecting the reflected light from the plurality of grating sensors such that changes to the reflected light indicate a strain on the optical fiber.
  • the present invention also provides another system that comprises a plurality of body parts forming an anthropomorphic test device and simulating at least a part of a human body. At least one first optical fiber is supported by at least one of the body parts with the first optical fiber extending between a first end and a second end.
  • the first optical fiber comprises a plurality of cores extending between the first and the second ends and each of the cores having a plurality of grating sensors inscribed integrally therein with the sensors spaced along a length of the first optical fiber.
  • the system also includes a plurality of components forming a part of at least one of a vehicle and a testing stand.
  • At least one second optical fiber is supported by at least one of the components with the second optical fiber extending between a first end and a second end.
  • the second optical fiber comprises a plurality of cores extending between the first and the second ends and each of the cores has a plurality of grating sensors inscribed integrally therein with the sensors along a length of the second optical fiber.
  • the system further includes an emitter in communication with the first and the second optical fibers for emitting a light having a predetermined band of wavelengths through the plurality of cores of the first and the second optical fibers that is reflected by the sensors and an interrogator in communication with the first and the second optical fibers for detecting the reflected light from the plurality of grating sensors such that changes to the reflected light indicate a strain on the optical fiber.
  • the plurality of cores of at least one of the first and the second optical fibers are further defined as being in a spaced and parallel relationship with one another between the first and the second ends.
  • the present invention further provides an anthropomorphic test device comprising at least one component simulating at least a part of a human body and at least one optical fiber supported by the at least one body part with the optical fiber extending between a first end and a second end.
  • the optical fiber includes a plurality of cores extending between the first and the second ends and each of the cores has a plurality of grating sensors inscribed integrally therein with the sensors spaced along a length between the first and the second ends.
  • the plurality of cores are further defined as being in a spaced and parallel relationship with one another between the first and the second ends.
  • the optical fiber system utilizes a multi-core optical fiber that is positioned throughout specific body parts of the ATD.
  • the optical fiber is also small and lightweight minimizing interference with the test.
  • the optical fibers are typically formed of a silica based fiber which is very stable and provides repeatable test results.
  • the use of optical fiber as sensing elements has also the advantage of having the electronics remote from the location of sensing.
  • Another advantage is that the optical fiber is insensitive to electromagnetic noise in the environment.
  • the subject invention allows the ATD to be used in tests other than a crash or collision test, including the drops, parachuting, spacecraft launches, etc., that require precise positioning of the body parts before the test and subsequent tests to ensure repeatability of the test and accuracy of the test results.
  • the precise positioning is aided by the plurality of cores, which provides additional positional data for the various body parts.
  • the plurality of cores also increases the sensitivity of the optical fiber and the system as a whole.
  • One advantage of the new optical fiber system is that it measures stress, strain, and deformation of skeletal structures, organs, and flesh for the ATD to form components, which can vary in structure, material, and shape all at the same time. Yet another advantage of the present invention is that the biofidelity of ATDs in use today and in the future is improved due to better measurement of the structural strains, stress, and shapes due to the multi-core optical fiber. Still another advantage of the present invention is that the optical fiber system permits for better vehicle restraint evaluations to predict possible injury. Existing measurement systems rely on individual load cells placed within the ATD and the metal structure of the ATD inhibits the ability to take measurements with such load cells. The fiber optic measurement system can be routed through areas that current load cells cannot be placed.
  • optical fibers are capable of being threaded through the metal structure to provide a complete analysis of the forces acting on the desired body part.
  • Other existing systems rely on images taken by cameras at discrete points of impact which require substantial calculations and extrapolation to determine the forces.
  • the subject invention overcomes these inaccuracies and provides measurements in real time.
  • Figure l is a side view of one embodiment of an optical fiber system, according to the present invention, having a plurality of body parts forming an anthropomorphic test (ATD) device with at least one optical fiber supported thereon shown in one suitable environment.
  • ATD anthropomorphic test
  • Figure 2A is a side perspective view of the optical fiber system positioned about a rib for the ATD.
  • Figure 2B is a top down view of the rib showing various stages of deformation while undergoing an impact.
  • Figure 3 is a partial cut away, perspective view of an optical fiber for use in the optical fiber system of the subject invention.
  • Figure 4 is a schematic view of the optical fiber in communication with a control box according to one embodiment of the subject invention
  • Figure 5 is a schematic view of the optical fiber according to one embodiment of the subject invention.
  • Figure 6 is an end view of another embodiment of an optical fiber for use with the subject invention.
  • Figure 7 is an end view of still another embodiment of an optical fiber for use with the subject invention.
  • Figure 8 is a perspective view of the fiber bundle shown in Figure 7.
  • Figure 9 is an end view of one embodiment of a fiber bundle of collocated optical fibers for use in the subject invention.
  • Figure 10 is a perspective view of the fiber bundle shown in Figure 9.
  • Figure 11 is a side view of one embodiment of a simulated head assembly for the
  • ATD having the optical fiber system therein.
  • Figure 12 is a side view of another embodiment of the simulated head assembly for the ATD having the optical fiber system therein.
  • Figure 13 is a side view of a simulated bone structure having an optical fiber to detect deformation or shape thereof.
  • Figure 14 is a perspective view of another embodiment of an optical fiber system, according to the present invention.
  • an optical fiber system 100 is shown in operational relationship with an anthropomorphic test device (ATD), generally indicated at 102, in a vehicle for undergoing a collision test.
  • the system 100 includes a plurality of body parts forming the anthropomorphic test device 102 and simulates at least a part of a human body.
  • the body parts are capable of articulation to simulate a human body.
  • the optical fiber system 100 includes at least one optical fiber 122 extending between first and second end 126, 128.
  • the optical fiber 122 is supported by and in contact with at least one of the ATD or the vehicle.
  • the anthropomorphic test device 102 in the example shown in Figure 1, is of a fiftieth percentile (50%) male type and is illustrated in a sitting position. It should be appreciated that the optical fiber system 100 can be used with all types of ATD 102. The system 100 can be used to sense shape or position of the body parts such that the position can be maintained or precisely realigned for subsequent tests.
  • the system 100 is used primarily, but without limitation, to test the performance of interiors and systems for seat occupants that undergo an impact or a crash.
  • the optical fiber system 100 can be used to test a plurality of components forming a part of at least one of a vehicle and a testing stand. This can also include specifically testing the performance of automotive interiors and restraint systems for adult front and rear seat occupants. Referring to automotive interior components, this may include seats, restraints, consoles, steering columns, steering wheels or any interior component subject to impact. Other vehicles that can be tested include, but are not limited to, airplanes and the associated interior components, which may include seats, restraints, hull, head liners, seat trays and the like.
  • the size and weight of the ATD 102 is based on anthropometric studies, which are typically done separately by the following organizations, University of Michigan Transportation Research Institute (UMTRI), U.S. Military Anthropometry Survey (ANSUR), and Civilian American and European Surface Anthropometry Resource (CESAR). It should be appreciated that ranges of motions, centers of gravity, and segment masses simulate those of human subjects defined by the anthropometric data.
  • the ATD 102 can also be used to test the force of impacts on a simulated human body directly in various testing stands, such as neck twist fixtures, chest impact fixtures, and the like.
  • the optical fiber 122 can be supported by and in contact with such testing stands to test impacts thereon.
  • the body parts typically include a rigid body part and a flexible body part.
  • Rigid body parts of the ATD 102 are meant to mimic and/or simulate rigid body parts of a human body, such as bone.
  • Flexible body parts are meant to mimic and/or simulate flexible body parts of the human body, such as flesh, muscle, tissue, organs, and the like.
  • the ATD 102 combines rigid and flexible body parts to more accurately represent the human body.
  • an arm assembly includes the rigid body part corresponding to the bones and the flexible body part corresponding to the flesh, muscle, and tissue.
  • various materials such as a urethane or plastic can be used to form the flexible body parts for improved coupling with the rigid body parts of the anthropomorphic test device.
  • the ATD 102 includes a head assembly 104, a right and left arm assembly 106, a right and left upper leg assembly 108, a right and left lower leg assembly 110, a thorax assembly 112, and a pelvis assembly 114.
  • An instrumentation core may be mounted within the various body parts and may be removable for access to the body part.
  • the right and left assemblies are generally constructed in a similar manner. It is to be appreciated by one of ordinary skill in the art that the individual components forming the ATD 102 are well known and can be varied based on the particular ATD 102 without deviating from the subject invention.
  • Figure 1 also shows a neck assembly 116 that connects the head assembly 104 to the thorax assembly 112.
  • the thorax assembly 112 also includes a spine assembly 118 having an upper end mounted to the head assembly 104 and a lower end extending into a torso area of the ATD 102.
  • the thorax assembly 112 also includes a rib cage assembly 120 connected to the spine assembly 118.
  • one optical fiber 122 is disposed in the head assembly 104
  • another optical fiber 122’ is disposed in the arm assembly 106
  • still another optical fiber 122” is disposed in the lower leg assembly 110.
  • Yet another optical fiber 123 is disposed in the interior component, such as a dashboard 121.
  • the optical fiber 122 may mount directly to a surface of the body part or is embedded within the body part. It is to be appreciated that mounting can be achieved with adhesive, glue, tape, or the like. It is to be appreciated that embedding the optical fiber can be achieved by various methods as such as by molding or casting the body part around the optical fiber. It is also possible that the body part could be 3D printed about the optical fiber or vice versa.
  • the optical fiber 122 is wrapped around a rib 124.
  • the optical fiber 122 includes a connector 125 mounted to the first end 126.
  • the ATD includes at least one rib having a first component 127 with inner and outer surfaces 129, 131.
  • the rib 124 can also be tested as a standalone body part to determine the response to various impacts.
  • the optical fiber 122 directly contacts the rib 124 for sensing stain thereon.
  • the first component 127 may be formed of a rigid material.
  • Figure 2B is a top down view of the rib 124 of Figure 2 A in various stages of deformation that can determined from the signals of the optical fiber 122.
  • the optical fiber 122 has a plurality of cores 130, i.e. multiple cores 130 that extend between the first and the second end 126, 128 and are in a spaced and parallel relationship with one another.
  • the optical fiber 122 further defines a longitudinally extending, fiber axis 132.
  • the plurality of cores 130 may include one core located along the fiber axis, such as a central core, and other cores spaced from the central core, such as satellite cores. Alternatively, the plurality of cores 130 could include only the satellite cores.
  • each core 130 is surrounded by a cladding material 134 and two cores 130 extend parallel to one another and are spaced from the fiber axis 132.
  • a coating material 136 surrounds the cladding material 134 to provide strength to the core 130 and cladding material 134.
  • a strength member 140 and an outer jacket 142 may also surround the coating material 134 to provide additional strength to the optical fiber 122.
  • the various layers may depend on the configuration of the plurality of cores 130.
  • FIG. 4 A schematic view of the system 100 is shown in Figure 4 in communication with one of the cores 130.
  • Each of cores 130 has a plurality of grating sensors 144 inscribed integrally therein with the sensors 144 spaced along a length between the first and the second ends 126, 128.
  • the grating sensors 144 are generally a longitudinal variation in the refractive index of the core 130.
  • the number of grating sensors 144 can be selected based on the particular body part.
  • the optical fiber 122 can have from 7 to 25 sensors 144 disposed between the ends.
  • Other embodiments can have up to 100 sensors 144 per core 130.
  • the sensors 144 may be located near joints, such as elbow, hip, shoulder, knee, or ankle joint.
  • the sensors 144 may be disposed equidistance from one another along the optical fiber 122 and about the body part. For other body parts, the sensors 144 may be more closely located to one another. The spacing of the grating sensors 144 determine the particular wavelength that will be reflected by the grating sensor 144. It is well known that each grating sensor 144 has its own period and thereby its own unique reflection wavelength, so that each sensor can be distinguished by the detected reflection.
  • the system 100 includes an interrogator 146 communicating with the optical fiber
  • the interrogator 146 and emitter 148 send out light in different wavelengths in this band so that it covers a wide spectrum.
  • the light propagates through the optical fiber, is reflected at some point by the sensors 144 and returns to the interrogator 146.
  • the sensors 144 have different periods so it is possible to distinguish between the signals of different sensors. The actual strain and, in turn, the stress on the body part can be deduced from the light signals which return from the sensors 144.
  • the detection of strain could be provided by Fiber Bragg Gratings (FBGs), Brillouin scattering, Rayleigh scattering, interferometers, or any other optical technique as is known to those of skill in the art.
  • FBGs Fiber Bragg Gratings
  • OTDR optical time domain reflectometry
  • the subject invention may enclose the interrogator 146 and the emitter 148 within a control box (shown generally at 150 in Figures 1 and 2).
  • the control box 150 may also house a controller 152.
  • a suitable control box 150, emitter 148, and interrogator 146 are disclosed in co pending Application PCT/US19/14878, filed January 24, 2019, which is incorporated herein by reference.
  • the emitter 148 emits the light having a predetermined band wavelength that is from 50 to 450 nanometers.
  • the wavelength band can be in the range of 1510-1595 nanometers.
  • the wavelength band can be in the range of 1275-1345 nanometers.
  • the wavelength band can be in the range of 780-850 nanometers.
  • the wavelength band is suitable for red diode lasers. It is to be appreciated that these wavelength bands are exemplary and are not intended to limit the subject invention.
  • the control box 150 is coupled to the optical fiber 122 and the light from the emitter 148 is reflected by the sensors 144.
  • the reflected light can be used to determine the forces, such as strain, experienced by the optical fiber 122 and ultimately determine the amount of deformation to the body part.
  • the sensors 144 reflect a certain pattern of the light.
  • the optical fiber 122 is subjected to stress or strain which causes the sensors 144 to undergo a change, such as by expanding or contracting. Expanding or contracting the sensors 144 change the reflected light pattern.
  • the changes in the reflected light pattern are detected, which can then be compared to known changes to determine the amount of movement or deformation of the body part.
  • the forces that are applied may deform the body part and/or the optical fiber 122.
  • the forces may also include changes within the environment, such as temperature or pressure, which may cause changes to the optical fiber 122 sufficient to alter the reflected light pattern.
  • the subject invention undergoes significant deformation in a very short time span, i.e. in an impact simulation.
  • the deformation causes significant strain on the optical fiber 122 resulting in areas that are stretched and others that are compressed. Further, the system 100 undergoes repeated deformations.
  • FIG. 5 another schematic view of one of the optical fibers 122 and the sensor 144 are shown having light directed down the core 130 that is reflected by the Fiber Bragg Grating as is understood by those of ordinary skill in the art.
  • the sensor 144 has a length L and the light has a wavelength 1.
  • the core 130 has an index of refraction, nc that is selected for the particular application. It is well known to one of ordinary skill in the optical fiber arts to correlate the reflected light from the sensor 144 using the wavelength 1, length L, and index of refraction nc.
  • the optical fiber 122 may have a diameter of from 30 to 1000 microns. In one embodiment, the optical fiber 122 has a diameter of from 100 to 300 microns.
  • each of the cores 130 may have a same diameter or different diameters. In one embodiment of the system 100, each of said cores 130 has a diameter of from 2 to 900 microns. In another embodiment, each of the cores has a diameter of from 2-300 microns. Alternatively, the core 130 would typically have a diameter of less than 30 microns, and particularly from 5-20 microns.
  • One preferred optical fiber 122 has a core 130 with a diameter of about 8 microns.
  • the cladding material 134 is typically about 75-200 microns and particularly from 100-150 microns. In another embodiment, the optical fiber 122 has a diameter of from 100 to 200 microns.
  • the optical fiber 122 can be sized for the particular body part. One common diameter for the optical fiber 122 is about 75-150 microns.
  • FIG. 6 another embodiment of the optical fiber 122 is shown having seven cores 130 and the cladding material 134.
  • one of the cores 130 extends along the fiber axis 132 of the optical fiber 122 and has a larger diameter and the remaining six cores 130 are spaced equally about the fiber axis 132.
  • the optical fiber 122 may include the coating material 136, which is not shown.
  • Figure 7 shows another embodiment of the optical fiber 122 that has four cores 130 spaced from one another and the cores 130 extend parallel to each other along the optical fiber 122.
  • the cores 130 are shown having a single cladding material 134 and coating material 136 surrounding the four cores 130.
  • Figure 8 is a perspective view of the optical fiber 122 shown in Figure 7 and illustrates the light transmitted through one of the cores 130 as waves. In this example, three of the waves are reflected by the sensor 144 and one wave would continue.
  • the optical fiber 122 has the plurality of grating sensors 144 positioned along each of the cores 130 of the optical fiber 122 which may reflect the other waves.
  • the sensors 144 can be located adjacent to or offset from one another. As the optical fiber 122 bends and conforms to the shape of the body parts, the sensors 144 change from stress or strain and can provide bend and shape measurement when multiple cores 130 are interrogated as described above. The same fibers would enable tracking of the precise shape, position and movements of the ATD 102 in real time.
  • One advantage of having the cores 130 placed side by side is that it can be used for bend measurement. Referring back to Figure 6, the centrally located core 130 can be used for measurement or compensation of total strain or temperature because it is along the fiber axis 132 of the fiber.
  • FIG. 10 is a perspective view of the optical fiber 122 shown in Figure 9 illustrating three cores.
  • the bundle can contain multiple collocated fibers or different sections of the same fiber.
  • the collocated fibers 122 can have a single core 130 or multiple cores 130.
  • the collocated optical fibers 122 may be connected to each other by the cladding or any other layers that are included with the optical fiber 122.
  • a suitable adhesive may be used to attach the collocated optical fibers 122 together.
  • the collocated optical fibers 122 may slide freely next to each other.
  • a schematic representation of a simulated head assembly 104 is shown having the optical fiber 122 positioned therein to detect shape or shape variations in a soft tissue 158 such as a simulated brain.
  • the fiber 122 deforms with the brain model to provide deformation information. Accelerations during crash tests can deform soft tissues causing strain on the optical fiber 122 and the present system 100 would be able to measure this deformation in the ATD 102.
  • the subject invention is capable of undergoing significant deformation in a very short time span, i.e. in an impact simulation. The deformation causes strain on the optical fiber 122 resulting in areas that are stretched and others that are compressed. Further, the system 100 undergoes repeated deformations.
  • Figure 12 shows another embodiment of the optical fiber 122 embedded within the soft tissue 158.
  • the optical fiber 122 has a plurality of loops 156 that engage the soft tissue 158 and assist in positioning the soft tissue 158 within the head assembly 104. The sensing occurs at the edges of the soft tissue 158. By fixing part of the fiber 122 to a reference, such as a large bone like the skull, and part to the soft tissue 158, relative position changes could be measured.
  • Figure 13 is still another embodiment of the subject invention illustrating the fiber
  • a leg assembly 108 such as simulated bone structure 160, to detect the deformation or shape thereof.
  • the subject invention allows shape information to be extracted from differential strain measurements from the different cores 130.
  • the optical fiber 122 has a length that extends through the body parts of the ATD 102.
  • each of the body parts can receive its own optical fiber 122.
  • the shape sensing can be used to detect the position of each limb, head, body or organs in relation to the spine or in relation to the surrounding environment which could be a car or a seat.
  • the sensing system 100 can be attached to parts of the ATD 102 such as neck, spine, joints, internal organs, bones, ribs or any part.
  • the optical fiber 122 is placed throughout different parts to monitor the shape thereof by sensing different parts such as torso, limbs and head.
  • the subject invention allows for the precise positioning of the body part prior to subjecting the ATD 102 to a test or any movements. Once a starting position and orientation of the body parts are known, the body parts can be repositioned in the same position and orientation for subsequent tests.
  • the subject invention also allows for the detection of bending of joints, such as elbows, knees, or neck, before, during, and after a test. The ability to repeatedly place the body parts in the correct or same position before the test and for subsequent test is import and the present invention would considerably aid this operation.
  • FIG 14 Another embodiment is shown in Figure 14 for use in testing airplane interiors with two ATDs 102, which are the same as shown in Figure 1.
  • Each of the ATDs 102 has first optical fibers 122, 122’, 122” extending throughout the body parts.
  • a second optical fiber 123 extends through a seat back 133 and tray table 135.
  • Each of the first optical fibers, 122, 122’, 122” and the second optical fiber 123 include the fiber cores 130 with grating sensors 144 as discussed above.

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Abstract

An optical fiber system for a body part of an anthropomorphic test device is disclosed that includes at least one body part and at least one optical fiber that has a plurality of cores in a spaced and parallel relationship with one another that extend between ends of the optical fiber for sensing positions of the at least one body part. Each of the cores have a plurality of grating sensors disposed along a length thereof capable of determining a position and orientation of the body part.

Description

OPTICAL FIBER SYSTEM FOR DETECTING FORCES
DURING A COLLISION TEST
RELATED APPLICATIONS
[0001] This application claims priority to United States Provisional Patent Application
No. 62/808,050, filed on February 20, 2019, which is hereby incorporated by reference.
BACKGROUND
1. Field of the Invention
[0002] The present invention relates generally to a system for detecting forces during a collision test using anthropomorphic test devices and, more particularly, to an optical fiber system for body parts of an anthropomorphic test device.
2 Description of the Related Art
[0003] Automotive, aviation, and other vehicle manufacturers conduct a wide variety of collision testing to measure the effects of a collision on a vehicle and its occupants. Through collision testing, a vehicle manufacturer gains valuable information that can be used to improve the vehicle.
[0004] Collision testing often involves the use of anthropomorphic test devices (ATD), commonly referred to as“crash test dummies.” The ATD is formed from a plurality of body parts that are connected to one another to simulate a human body. Each of the body parts comprise many discrete components that are intended to represent the articulation of the human body. In other words, many of the body parts are able to move, twist, and bend in multiple directions and in different manners. During collision testing, the ATD is placed inside a vehicle and the vehicle undergoes a simulated collision (sled test) or physical collision. The collision exposes the ATD to high inertial loading, and sensors inside the ATD, such as accelerometers, strain gauges, and other sensors, generate electrical signals of data corresponding to the loading. Cables transmit these electrical signals of data to a data acquisition system (DAS) for subsequent processing. This data reveals information about the effects of the collision on the anthropomorphic test device and can be correlated to the effects a similar collision would have on a human occupant.
[0005] The movement and distortions of the ATD during a crash test have also been monitored visually using high speed cameras in the past. However, some tests cannot be monitored in this way because of the construction of the structure surrounding the ATD, the presence of other dummies, or the inflation of air bags. Also, the position or shape of individual body parts of the ATD may be difficult to estimate, such as limbs and internal organs. Simulated soft organs are particularly difficult to monitor using traditional strain gauges where it is difficult to measure strain of low Young modulus materials using high Young modulus sensing elements.
[0006] To develop skeletal structures, organs, or flesh of the ATD, it is necessary to create or form shapes and materials to adjust for various possible stiffness, which the human body can have in different regions or components. To adjust these components, it is only possible to do this by changing geometry of the body parts or the ATD or using different materials, and adjusting as close as possible to the material stiffness requirement. These systems are time consuming to set-up and only represent certain aspects of the human body when subjected to forces.
[0007] The ATD is highly adjustable to allow for many different configurations. Thus, it is difficult to reposition the ATD into precisely the same position and orientation for subsequent tests. Cameras can be used to realign the ATD, but there is less certainty that the position and orientation is the same, especially for internal body parts, such as organs or bones, and body parts that are obstructed by other mounting hardware. If the position and orientation of the ATD differs between subsequent tests, the results may differ.
SUMMARY
[0008] Accordingly, the present invention provides a system for detecting forces during a collision test. The system comprises a plurality of components forming a part of at least one of a vehicle, a testing stand, and/or an anthropomorphic test device. At least one optical fiber is supported by and in contact with at least one of the components with the optical fiber extending between a first end and a second end. The optical fiber includes a plurality of cores extending in a spaced and parallel relationship with one another between the first and the second ends and each of the cores have a plurality of grating sensors inscribed integrally therein. The sensors are spaced along a length between the first and the second ends. The system further comprises an emitter in communication with the optical fiber for emitting a light having a predetermined band of wavelengths through the plurality of cores that is reflected by the sensors and an interrogator in communication with the optical fiber for detecting the reflected light from the plurality of grating sensors such that changes to the reflected light indicate a strain on the optical fiber.
[0009] The present invention also provides another system that comprises a plurality of body parts forming an anthropomorphic test device and simulating at least a part of a human body. At least one first optical fiber is supported by at least one of the body parts with the first optical fiber extending between a first end and a second end. The first optical fiber comprises a plurality of cores extending between the first and the second ends and each of the cores having a plurality of grating sensors inscribed integrally therein with the sensors spaced along a length of the first optical fiber. The system also includes a plurality of components forming a part of at least one of a vehicle and a testing stand. At least one second optical fiber is supported by at least one of the components with the second optical fiber extending between a first end and a second end. The second optical fiber comprises a plurality of cores extending between the first and the second ends and each of the cores has a plurality of grating sensors inscribed integrally therein with the sensors along a length of the second optical fiber. The system further includes an emitter in communication with the first and the second optical fibers for emitting a light having a predetermined band of wavelengths through the plurality of cores of the first and the second optical fibers that is reflected by the sensors and an interrogator in communication with the first and the second optical fibers for detecting the reflected light from the plurality of grating sensors such that changes to the reflected light indicate a strain on the optical fiber. The plurality of cores of at least one of the first and the second optical fibers are further defined as being in a spaced and parallel relationship with one another between the first and the second ends.
[0010] The present invention further provides an anthropomorphic test device comprising at least one component simulating at least a part of a human body and at least one optical fiber supported by the at least one body part with the optical fiber extending between a first end and a second end. The optical fiber includes a plurality of cores extending between the first and the second ends and each of the cores has a plurality of grating sensors inscribed integrally therein with the sensors spaced along a length between the first and the second ends. The plurality of cores are further defined as being in a spaced and parallel relationship with one another between the first and the second ends. [0011] One advantage of the present invention is that the optical fiber system utilizes a multi-core optical fiber that is positioned throughout specific body parts of the ATD. The optical fiber is also small and lightweight minimizing interference with the test. The optical fibers are typically formed of a silica based fiber which is very stable and provides repeatable test results. The use of optical fiber as sensing elements has also the advantage of having the electronics remote from the location of sensing. Another advantage is that the optical fiber is insensitive to electromagnetic noise in the environment.
[0012] The subject invention allows the ATD to be used in tests other than a crash or collision test, including the drops, parachuting, spacecraft launches, etc., that require precise positioning of the body parts before the test and subsequent tests to ensure repeatability of the test and accuracy of the test results. The precise positioning is aided by the plurality of cores, which provides additional positional data for the various body parts. The plurality of cores also increases the sensitivity of the optical fiber and the system as a whole.
[0013] One advantage of the new optical fiber system is that it measures stress, strain, and deformation of skeletal structures, organs, and flesh for the ATD to form components, which can vary in structure, material, and shape all at the same time. Yet another advantage of the present invention is that the biofidelity of ATDs in use today and in the future is improved due to better measurement of the structural strains, stress, and shapes due to the multi-core optical fiber. Still another advantage of the present invention is that the optical fiber system permits for better vehicle restraint evaluations to predict possible injury. Existing measurement systems rely on individual load cells placed within the ATD and the metal structure of the ATD inhibits the ability to take measurements with such load cells. The fiber optic measurement system can be routed through areas that current load cells cannot be placed. Further, the optical fibers are capable of being threaded through the metal structure to provide a complete analysis of the forces acting on the desired body part. Other existing systems rely on images taken by cameras at discrete points of impact which require substantial calculations and extrapolation to determine the forces. The subject invention overcomes these inaccuracies and provides measurements in real time.
[0014] Other features and advantages of the present invention will be readily appreciated, as the same becomes better understood, after reading the subsequent description taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure l is a side view of one embodiment of an optical fiber system, according to the present invention, having a plurality of body parts forming an anthropomorphic test (ATD) device with at least one optical fiber supported thereon shown in one suitable environment.
[0016] Figure 2A is a side perspective view of the optical fiber system positioned about a rib for the ATD.
[0017] Figure 2B is a top down view of the rib showing various stages of deformation while undergoing an impact.
[0018] Figure 3 is a partial cut away, perspective view of an optical fiber for use in the optical fiber system of the subject invention.
[0019] Figure 4 is a schematic view of the optical fiber in communication with a control box according to one embodiment of the subject invention
[0020] Figure 5 is a schematic view of the optical fiber according to one embodiment of the subject invention. [0021] Figure 6 is an end view of another embodiment of an optical fiber for use with the subject invention.
[0022] Figure 7 is an end view of still another embodiment of an optical fiber for use with the subject invention.
[0023] Figure 8 is a perspective view of the fiber bundle shown in Figure 7.
[0024] Figure 9 is an end view of one embodiment of a fiber bundle of collocated optical fibers for use in the subject invention.
[0025] Figure 10 is a perspective view of the fiber bundle shown in Figure 9.
[0026] Figure 11 is a side view of one embodiment of a simulated head assembly for the
ATD having the optical fiber system therein.
[0027] Figure 12 is a side view of another embodiment of the simulated head assembly for the ATD having the optical fiber system therein.
[0028] Figure 13 is a side view of a simulated bone structure having an optical fiber to detect deformation or shape thereof.
[0029] Figure 14 is a perspective view of another embodiment of an optical fiber system, according to the present invention.
DETATEED DESCRIPTION
[0030] Referring to the drawings and in particular Figure 1, one embodiment of an optical fiber system 100, according to the present invention, is shown in operational relationship with an anthropomorphic test device (ATD), generally indicated at 102, in a vehicle for undergoing a collision test. The system 100 includes a plurality of body parts forming the anthropomorphic test device 102 and simulates at least a part of a human body. The body parts are capable of articulation to simulate a human body. The optical fiber system 100, according to the present invention, includes at least one optical fiber 122 extending between first and second end 126, 128. The optical fiber 122 is supported by and in contact with at least one of the ATD or the vehicle.
[0031] The anthropomorphic test device 102, in the example shown in Figure 1, is of a fiftieth percentile (50%) male type and is illustrated in a sitting position. It should be appreciated that the optical fiber system 100 can be used with all types of ATD 102. The system 100 can be used to sense shape or position of the body parts such that the position can be maintained or precisely realigned for subsequent tests.
[0032] In one embodiment, the system 100 is used primarily, but without limitation, to test the performance of interiors and systems for seat occupants that undergo an impact or a crash. In another embodiment, the optical fiber system 100 can be used to test a plurality of components forming a part of at least one of a vehicle and a testing stand. This can also include specifically testing the performance of automotive interiors and restraint systems for adult front and rear seat occupants. Referring to automotive interior components, this may include seats, restraints, consoles, steering columns, steering wheels or any interior component subject to impact. Other vehicles that can be tested include, but are not limited to, airplanes and the associated interior components, which may include seats, restraints, hull, head liners, seat trays and the like.
[0033] The size and weight of the ATD 102 is based on anthropometric studies, which are typically done separately by the following organizations, University of Michigan Transportation Research Institute (UMTRI), U.S. Military Anthropometry Survey (ANSUR), and Civilian American and European Surface Anthropometry Resource (CESAR). It should be appreciated that ranges of motions, centers of gravity, and segment masses simulate those of human subjects defined by the anthropometric data. The ATD 102 can also be used to test the force of impacts on a simulated human body directly in various testing stands, such as neck twist fixtures, chest impact fixtures, and the like. Similarly, the optical fiber 122 can be supported by and in contact with such testing stands to test impacts thereon.
[0034] Referring back to the ATD 102, the body parts typically include a rigid body part and a flexible body part. Rigid body parts of the ATD 102 are meant to mimic and/or simulate rigid body parts of a human body, such as bone. Flexible body parts are meant to mimic and/or simulate flexible body parts of the human body, such as flesh, muscle, tissue, organs, and the like. The ATD 102 combines rigid and flexible body parts to more accurately represent the human body. For example, an arm assembly includes the rigid body part corresponding to the bones and the flexible body part corresponding to the flesh, muscle, and tissue. Referring to the flexible body parts, it should be appreciated that various materials, such as a urethane or plastic can be used to form the flexible body parts for improved coupling with the rigid body parts of the anthropomorphic test device.
[0035] As shown generally in Figure 1, the ATD 102 includes a head assembly 104, a right and left arm assembly 106, a right and left upper leg assembly 108, a right and left lower leg assembly 110, a thorax assembly 112, and a pelvis assembly 114. An instrumentation core may be mounted within the various body parts and may be removable for access to the body part. It should be appreciated that the right and left assemblies are generally constructed in a similar manner. It is to be appreciated by one of ordinary skill in the art that the individual components forming the ATD 102 are well known and can be varied based on the particular ATD 102 without deviating from the subject invention. [0036] Figure 1 also shows a neck assembly 116 that connects the head assembly 104 to the thorax assembly 112. The thorax assembly 112 also includes a spine assembly 118 having an upper end mounted to the head assembly 104 and a lower end extending into a torso area of the ATD 102. The thorax assembly 112 also includes a rib cage assembly 120 connected to the spine assembly 118. In Figure 1, one optical fiber 122 is disposed in the head assembly 104, another optical fiber 122’ is disposed in the arm assembly 106, and still another optical fiber 122” is disposed in the lower leg assembly 110. Yet another optical fiber 123 is disposed in the interior component, such as a dashboard 121. The optical fiber 122 may mount directly to a surface of the body part or is embedded within the body part. It is to be appreciated that mounting can be achieved with adhesive, glue, tape, or the like. It is to be appreciated that embedding the optical fiber can be achieved by various methods as such as by molding or casting the body part around the optical fiber. It is also possible that the body part could be 3D printed about the optical fiber or vice versa.
[0037] Referring to an embodiment shown in Figure 2A, the optical fiber 122 is wrapped around a rib 124. The optical fiber 122 includes a connector 125 mounted to the first end 126. Typically, the ATD includes at least one rib having a first component 127 with inner and outer surfaces 129, 131. However, the rib 124 can also be tested as a standalone body part to determine the response to various impacts. The optical fiber 122 directly contacts the rib 124 for sensing stain thereon. The first component 127 may be formed of a rigid material. Figure 2B is a top down view of the rib 124 of Figure 2 A in various stages of deformation that can determined from the signals of the optical fiber 122.
[0038] Referring to Figure 3, the optical fiber 122 has a plurality of cores 130, i.e. multiple cores 130 that extend between the first and the second end 126, 128 and are in a spaced and parallel relationship with one another. The optical fiber 122 further defines a longitudinally extending, fiber axis 132. The plurality of cores 130 may include one core located along the fiber axis, such as a central core, and other cores spaced from the central core, such as satellite cores. Alternatively, the plurality of cores 130 could include only the satellite cores. In this embodiment, each core 130 is surrounded by a cladding material 134 and two cores 130 extend parallel to one another and are spaced from the fiber axis 132. A coating material 136 surrounds the cladding material 134 to provide strength to the core 130 and cladding material 134. Optimally, although not necessarily, a strength member 140 and an outer jacket 142 may also surround the coating material 134 to provide additional strength to the optical fiber 122. However, it is to be appreciated that the various layers may depend on the configuration of the plurality of cores 130.
[0039] A schematic view of the system 100 is shown in Figure 4 in communication with one of the cores 130. Each of cores 130 has a plurality of grating sensors 144 inscribed integrally therein with the sensors 144 spaced along a length between the first and the second ends 126, 128. It is to be appreciated by one of ordinary skill that the grating sensors 144 are generally a longitudinal variation in the refractive index of the core 130. The number of grating sensors 144 can be selected based on the particular body part. For example, the optical fiber 122 can have from 7 to 25 sensors 144 disposed between the ends. Other embodiments can have up to 100 sensors 144 per core 130. The sensors 144 may be located near joints, such as elbow, hip, shoulder, knee, or ankle joint. For certain body parts, the sensors 144 may be disposed equidistance from one another along the optical fiber 122 and about the body part. For other body parts, the sensors 144 may be more closely located to one another. The spacing of the grating sensors 144 determine the particular wavelength that will be reflected by the grating sensor 144. It is well known that each grating sensor 144 has its own period and thereby its own unique reflection wavelength, so that each sensor can be distinguished by the detected reflection.
[0040] The system 100 includes an interrogator 146 communicating with the optical fiber
122 and an emitter 148 in communication with the optical fiber 122 for emitting a light having a predetermined band of wavelengths through the optical fiber 122 that is reflected by the sensors 144. The interrogator 146 and emitter 148 send out light in different wavelengths in this band so that it covers a wide spectrum. The light propagates through the optical fiber, is reflected at some point by the sensors 144 and returns to the interrogator 146. The sensors 144 have different periods so it is possible to distinguish between the signals of different sensors. The actual strain and, in turn, the stress on the body part can be deduced from the light signals which return from the sensors 144. The detection of strain could be provided by Fiber Bragg Gratings (FBGs), Brillouin scattering, Rayleigh scattering, interferometers, or any other optical technique as is known to those of skill in the art. Although the grating sensors 144 are described as integral with the optical fiber 122, it is to be understood by one of ordinary skill in the art that optical time domain reflectometry (OTDR) could be used with Brillouin or Rayleigh scattering to achieve the subject invention by using a time of pulse to determine the location of the strain.
[0041] The subject invention may enclose the interrogator 146 and the emitter 148 within a control box (shown generally at 150 in Figures 1 and 2). The control box 150 may also house a controller 152. A suitable control box 150, emitter 148, and interrogator 146 are disclosed in co pending Application PCT/US19/14878, filed January 24, 2019, which is incorporated herein by reference. As one example, the emitter 148 emits the light having a predetermined band wavelength that is from 50 to 450 nanometers. In one embodiment, the wavelength band can be in the range of 1510-1595 nanometers. In another embodiment, the wavelength band can be in the range of 1275-1345 nanometers. In still another embodiment, the wavelength band can be in the range of 780-850 nanometers. It is also possible that the wavelength band is suitable for red diode lasers. It is to be appreciated that these wavelength bands are exemplary and are not intended to limit the subject invention.
[0042] The control box 150 is coupled to the optical fiber 122 and the light from the emitter 148 is reflected by the sensors 144. The reflected light can be used to determine the forces, such as strain, experienced by the optical fiber 122 and ultimately determine the amount of deformation to the body part. In other words, when the optical fiber 122 is placed on the body part in an initial condition, the sensors 144 reflect a certain pattern of the light. When forces are applied to the body part, the optical fiber 122 is subjected to stress or strain which causes the sensors 144 to undergo a change, such as by expanding or contracting. Expanding or contracting the sensors 144 change the reflected light pattern. As one example, the changes in the reflected light pattern are detected, which can then be compared to known changes to determine the amount of movement or deformation of the body part. The forces that are applied may deform the body part and/or the optical fiber 122. The forces may also include changes within the environment, such as temperature or pressure, which may cause changes to the optical fiber 122 sufficient to alter the reflected light pattern. However, in collisions tests, the subject invention undergoes significant deformation in a very short time span, i.e. in an impact simulation. The deformation causes significant strain on the optical fiber 122 resulting in areas that are stretched and others that are compressed. Further, the system 100 undergoes repeated deformations.
[0043] Referring to Figure 5, another schematic view of one of the optical fibers 122 and the sensor 144 are shown having light directed down the core 130 that is reflected by the Fiber Bragg Grating as is understood by those of ordinary skill in the art. The sensor 144 has a length L and the light has a wavelength 1. The core 130 has an index of refraction, nc that is selected for the particular application. It is well known to one of ordinary skill in the optical fiber arts to correlate the reflected light from the sensor 144 using the wavelength 1, length L, and index of refraction nc. The optical fiber 122 may have a diameter of from 30 to 1000 microns. In one embodiment, the optical fiber 122 has a diameter of from 100 to 300 microns. Each of the cores 130 may have a same diameter or different diameters. In one embodiment of the system 100, each of said cores 130 has a diameter of from 2 to 900 microns. In another embodiment, each of the cores has a diameter of from 2-300 microns. Alternatively, the core 130 would typically have a diameter of less than 30 microns, and particularly from 5-20 microns. One preferred optical fiber 122 has a core 130 with a diameter of about 8 microns. The cladding material 134 is typically about 75-200 microns and particularly from 100-150 microns. In another embodiment, the optical fiber 122 has a diameter of from 100 to 200 microns. The optical fiber 122 can be sized for the particular body part. One common diameter for the optical fiber 122 is about 75-150 microns.
[0044] Referring to Figure 6, another embodiment of the optical fiber 122 is shown having seven cores 130 and the cladding material 134. In this embodiment, one of the cores 130 extends along the fiber axis 132 of the optical fiber 122 and has a larger diameter and the remaining six cores 130 are spaced equally about the fiber axis 132. Further, the optical fiber 122 may include the coating material 136, which is not shown. Figure 7 shows another embodiment of the optical fiber 122 that has four cores 130 spaced from one another and the cores 130 extend parallel to each other along the optical fiber 122. The cores 130 are shown having a single cladding material 134 and coating material 136 surrounding the four cores 130. [0045] Figure 8 is a perspective view of the optical fiber 122 shown in Figure 7 and illustrates the light transmitted through one of the cores 130 as waves. In this example, three of the waves are reflected by the sensor 144 and one wave would continue. The optical fiber 122 has the plurality of grating sensors 144 positioned along each of the cores 130 of the optical fiber 122 which may reflect the other waves. The sensors 144 can be located adjacent to or offset from one another. As the optical fiber 122 bends and conforms to the shape of the body parts, the sensors 144 change from stress or strain and can provide bend and shape measurement when multiple cores 130 are interrogated as described above. The same fibers would enable tracking of the precise shape, position and movements of the ATD 102 in real time. One advantage of having the cores 130 placed side by side is that it can be used for bend measurement. Referring back to Figure 6, the centrally located core 130 can be used for measurement or compensation of total strain or temperature because it is along the fiber axis 132 of the fiber.
[0046] With reference to Figure 9, another embodiment of at least one of the optical fibers 122 is a fiber bundle 154 of collocated optical fibers 122. The fiber bundle 154 includes three collocated optical fibers 122, each having the core 130 and the cladding 134. Figure 10 is a perspective view of the optical fiber 122 shown in Figure 9 illustrating three cores. The bundle can contain multiple collocated fibers or different sections of the same fiber. The collocated fibers 122 can have a single core 130 or multiple cores 130. The collocated optical fibers 122 may be connected to each other by the cladding or any other layers that are included with the optical fiber 122. A suitable adhesive may be used to attach the collocated optical fibers 122 together. Alternatively, the collocated optical fibers 122 may slide freely next to each other.
[0047] With reference to Figure 11, a schematic representation of a simulated head assembly 104 is shown having the optical fiber 122 positioned therein to detect shape or shape variations in a soft tissue 158 such as a simulated brain. The fiber 122 deforms with the brain model to provide deformation information. Accelerations during crash tests can deform soft tissues causing strain on the optical fiber 122 and the present system 100 would be able to measure this deformation in the ATD 102. The subject invention is capable of undergoing significant deformation in a very short time span, i.e. in an impact simulation. The deformation causes strain on the optical fiber 122 resulting in areas that are stretched and others that are compressed. Further, the system 100 undergoes repeated deformations.
[0048] Figure 12 shows another embodiment of the optical fiber 122 embedded within the soft tissue 158. In this embodiment, the optical fiber 122 has a plurality of loops 156 that engage the soft tissue 158 and assist in positioning the soft tissue 158 within the head assembly 104. The sensing occurs at the edges of the soft tissue 158. By fixing part of the fiber 122 to a reference, such as a large bone like the skull, and part to the soft tissue 158, relative position changes could be measured.
[0049] Figure 13 is still another embodiment of the subject invention illustrating the fiber
122 in a part of a leg assembly 108, such as simulated bone structure 160, to detect the deformation or shape thereof.
[0050] The subject invention allows shape information to be extracted from differential strain measurements from the different cores 130. In one embodiment, the optical fiber 122 has a length that extends through the body parts of the ATD 102. Preferably, each of the body parts can receive its own optical fiber 122. For example, the shape sensing can be used to detect the position of each limb, head, body or organs in relation to the spine or in relation to the surrounding environment which could be a car or a seat. [0051] The sensing system 100 can be attached to parts of the ATD 102 such as neck, spine, joints, internal organs, bones, ribs or any part. Referring back to Figure 1, the optical fiber 122 is placed throughout different parts to monitor the shape thereof by sensing different parts such as torso, limbs and head. Thus, the subject invention allows for the precise positioning of the body part prior to subjecting the ATD 102 to a test or any movements. Once a starting position and orientation of the body parts are known, the body parts can be repositioned in the same position and orientation for subsequent tests. The subject invention also allows for the detection of bending of joints, such as elbows, knees, or neck, before, during, and after a test. The ability to repeatedly place the body parts in the correct or same position before the test and for subsequent test is import and the present invention would considerably aid this operation.
[0052] Another embodiment is shown in Figure 14 for use in testing airplane interiors with two ATDs 102, which are the same as shown in Figure 1. Each of the ATDs 102 has first optical fibers 122, 122’, 122” extending throughout the body parts. A second optical fiber 123 extends through a seat back 133 and tray table 135. Each of the first optical fibers, 122, 122’, 122” and the second optical fiber 123 include the fiber cores 130 with grating sensors 144 as discussed above.
[0053] The present invention has been described in an illustrative manner. It is to be understood that the terminology, which has been used, is intended to be in the nature of words of description rather than of limitation.
[0054] Many modifications and variations of the present invention are possible in light of the above teachings. Therefore, the present invention may be practiced other than as specifically described.

Claims

WHAT IS CLAIMED IS:
1. A system for detecting forces during a collision test, said system comprising: a plurality of components forming a part of at least one of a vehicle, a testing stand, and/or an anthropomorphic test device;
at least one optical fiber supported by and in contact with at least one of said components with said optical fiber extending between a first end and a second end;
said optical fiber having a plurality of cores extending between said first and said second ends, each of said cores having a plurality of grating sensors inscribed integrally therein with said sensors spaced along a length between said first and said second ends;
an emitter in communication with said optical fiber for emitting a light having a predetermined band of wavelengths through said plurality of cores of said optical fiber that is reflected by said sensors; and
an interrogator in communication with said optical fiber for detecting said reflected light from said plurality of grating sensors such that changes to the reflected light indicate a strain on said optical fiber;
wherein said plurality of cores are further defined as being in a spaced and parallel relationship with one another between said first and said second ends.
2. A system as set forth in claim 1 wherein said plurality of cores includes at least three cores.
3. A system as set forth in claim 2 wherein said optical fiber has a longitudinally extending fiber axis with one of said cores located along said axis.
4. A system as set forth in claim 1 wherein said plurality of grating sensors of each of said cores are co-planar with one another.
5. A system as set forth in claim 1 wherein said plurality of grating sensors is further defined as Fiber Bragg Grating sensors.
6. A system as set forth in claim 1 wherein said at least one optical fiber further comprises a fiber bundle of collocated optical fibers adjacent one another with each of said collocated optical fibers having at least one core.
7. A system for detecting forces during a collision test, said system comprising: a plurality of body parts forming an anthropomorphic test device and simulating at least a part of a human body;
at least one first optical fiber supported by at least one of said body parts with said first optical fiber extending between a first end and a second end, said first optical fiber comprising a plurality of cores extending between said first and said second ends and each of said cores having a plurality of grating sensors inscribed integrally therein with said sensors spaced along a length of said first optical fiber;
a plurality of components forming a part of at least one of a vehicle and a testing stand; at least one second optical fiber supported by at least one of said components with said second optical fiber extending between a first end and a second end, said second optical fiber comprising a plurality of cores extending between said first and said second ends and each of said cores having a plurality of grating sensors inscribed integrally therein with said sensors along a length of said second optical fiber;
an emitter in communication with said first and said second optical fibers for emitting a light having a predetermined band of wavelengths through said plurality of cores of said first and said second optical fibers that is reflected by said sensors; and an interrogator in communication with said first and said second optical fibers for detecting said reflected light from said plurality of grating sensors such that changes to the reflected light indicate a strain on said optical fiber;
wherein said plurality of cores of at least one of said first and said second optical fibers are further defined as being in a spaced and parallel relationship with one another between said first and said second ends.
8. An anthropomorphic test device comprising:
at least one component simulating at least a part of a human body;
at least one optical fiber supported by said at least one body part, said optical fiber extending between a first end and a second end; and
said optical fiber having a plurality of cores extending between said first and said second ends and each of said cores having a plurality of grating sensors inscribed integrally therein with said sensors spaced along a length between said first and said second ends; and
wherein said plurality of cores are further defined as being in a spaced and parallel relationship with one another between said first and said second ends.
9. A device as set forth in claim 8 wherein said plurality of cores includes at least three cores.
10. A device as set forth in claim 8 wherein said optical fiber has a longitudinally extending fiber axis with one of said cores located along said axis.
11. A device as set forth in claim 8 wherein said at least one optical fiber further comprises a fiber bundle of collocated optical fibers adjacent one another with each of said collocated optical fibers having at least one core.
12. A device as set forth in claim 11 wherein said collocated optical fibers are attached to each other.
13. A device as set forth in claim 8 wherein said optical fiber is embedded within said body part.
14. A device as set forth in claim 8 wherein said optical fiber is surface mounted to said body part.
15. A device as set forth in claim 8 wherein said each of said cores have a same diameter.
16. A device as set forth in claim 8 wherein at least one of said cores has a different diameter of said other cores.
17. A device as set forth in claim 8 wherein said each of said cores have has a diameter of from 5 to 20 microns.
18. A device as set forth in claim 8 wherein said at least one body part is further defined as one of a head assembly, a leg assembly, a rib, or a rib cage assembly.
19. A device as set forth in claim 8 wherein said plurality of grating sensors is further defined as a plurality of Fiber Bragg Grating sensors.
PCT/US2020/019042 2019-02-20 2020-02-20 Optical fiber system for detecting forces during a collision test WO2020172410A1 (en)

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EP20759871.5A EP3928308A4 (en) 2019-02-20 2020-02-20 Optical fiber system for detecting forces during a collision test
CN202080028597.4A CN113692611A (en) 2019-02-20 2020-02-20 Optical fiber system for detecting forces during crash testing
US17/432,226 US20220187146A1 (en) 2019-02-20 2020-02-20 Optical Fiber System For Detecting Forces During A Collision Test

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