WO2020150945A1 - 一种超声波水计量模组结构及超声波水表 - Google Patents

一种超声波水计量模组结构及超声波水表 Download PDF

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Publication number
WO2020150945A1
WO2020150945A1 PCT/CN2019/072891 CN2019072891W WO2020150945A1 WO 2020150945 A1 WO2020150945 A1 WO 2020150945A1 CN 2019072891 W CN2019072891 W CN 2019072891W WO 2020150945 A1 WO2020150945 A1 WO 2020150945A1
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pipe section
pipe
ultrasonic
main body
reduced diameter
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PCT/CN2019/072891
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English (en)
French (fr)
Inventor
温德峰
于金龙
姜瑞
徐卫敬
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青岛积成电子股份有限公司
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Publication of WO2020150945A1 publication Critical patent/WO2020150945A1/zh

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F1/00Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
    • G01F1/66Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by measuring frequency, phase shift or propagation time of electromagnetic or other waves, e.g. using ultrasonic flowmeters
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F15/00Details of, or accessories for, apparatus of groups G01F1/00 - G01F13/00 insofar as such details or appliances are not adapted to particular types of such apparatus

Definitions

  • the invention relates to an ultrasonic water metering module structure, which belongs to the technical field of metering instruments.
  • the invention also relates to an ultrasonic water meter equipped with the above-mentioned ultrasonic water metering module structure.
  • Ultrasonic water meter has the advantages of high measurement accuracy, good reliability, wide range ratio and long service life. It is a kind of water meter with very broad prospects for future development.
  • the core component of the ultrasonic water meter is the metering component.
  • the measurement components of the ultrasonic water meter in the prior art have complex and diverse structures, large pressure loss, complex processing, high cost, and low precision, which affect the performance and generalization of ultrasonic water meters, and bring great difficulty to the popularization of ultrasonic water meters. .
  • the present invention provides an ultrasonic water metering module structure that can be freely combined with low cost, low pressure loss and high precision.
  • an ultrasonic water metering module structure which is characterized in that it includes a pipe section housing part and a metering pipeline part.
  • the pipe section housing part includes a pipe section main body and is arranged on the pipe section.
  • the casing on the main body, two ultrasonic transducers, the metering pipeline part includes a reduced diameter tube, a middle reflector, and two end reflectors, and the reduced diameter tube is detachably arranged inside the main body of the pipe section,
  • the inner cavity of the reduced-diameter tube has a reduced-diameter section and an enlarged-diameter section connected to both ends of the reduced-diameter section.
  • the inner diameter of the enlarged-diameter section is greater than the inner diameter of the reduced-diameter section.
  • a middle reflector installation hole is opened on the middle reflector installation hole, and the middle reflector is installed in the middle reflector installation hole. Ultrasonic waves are provided on the pipe walls of the two enlarged diameter sections and the pipe wall of the pipe section body at the corresponding position.
  • the transducer mounting holes on the pipe walls of the two enlarged diameter sections opposite to the middle reflector, are respectively mounted with one of the end reflectors corresponding to the ultrasonic transducer mounting holes, and two The end reflectors are arranged oppositely, the ultrasonic transducer installation hole on the pipe section body is sealed and installed with the ultrasonic transducer, the ultrasonic transducer is located in the housing, the ultrasonic transducer, the end The reflection sheet and the middle reflection sheet constitute a W-shaped sound path pipeline structure.
  • the metering pipeline part adopts a reduced diameter tube, wherein the reduced diameter section of the reduced diameter tube is a tachymeter tube section, and both ends of the reduced diameter section adopt an expanded diameter section.
  • the reduced diameter tube designed with this special structure can make the liquid flow After the main body of the pipe section enters the reduced-diameter pipe, it transitions to the tachometer section, and the liquid flow speed is smoothly transitioned, reducing turbulence and improving measurement accuracy.
  • the liquid flows from one end of the main body of the pipe section and flows out from the other end of the main body of the pipe section, and the ultrasonic waves flow from the ultrasonic transducer on one side to the end reflector on the side-the middle reflector on the other side.
  • the end reflector to the ultrasonic transducer on the other side constitutes a W-shaped sound path.
  • the use of W-shaped sound path pipeline structure increases the sound path, increases the time difference, increases the range ratio, and improves the measurement accuracy.
  • the pipe section main body, the housing, and the reduced diameter pipe are all engineering plastics, and the pipe section main body and the housing are the same System out.
  • one end of the reduced-diameter tube is provided with two oppositely arranged plugs, and the reduced-diameter tube passes through the plug and is connected to the inner side wall of the main body of the pipe section.
  • the set card block snaps and connects.
  • a sealing ring is arranged between the ultrasonic transducer and the main body of the pipe section, and between the housing and the ultrasonic transducer A detachable transducer pressure block is provided, and the ultrasonic transducer is sealed with the pipe section main body through the transducer pressure block and the sealing ring.
  • the present invention also provides an ultrasonic water meter, which is characterized in that the base meter is equipped with the above-mentioned ultrasonic water metering module structure.
  • the invention has simple structure, strong versatility, can be freely combined according to different design requirements, can design its own appearance and display control circuit according to the structure of the water metering module, and can quickly form a product;
  • the invention is in the main body of the pipe section
  • the internal use of a detachable reduced diameter tube design, the combined structure is easy to process and install, can improve production efficiency, and reduce processing costs.
  • the specially designed reduced diameter tube allows the liquid to enter the reduced diameter tube from the main body of the tube section and then transition to the tachymeter tube section.
  • the smooth transition of the liquid flow speed reduces turbulence and improves the measurement accuracy; the W-shaped sound path pipeline structure improves the measurement accuracy.
  • the structural components are made of engineering plastics, which can be molded and processed, with good consistency, low cost, and easy mass production.
  • the invention has high precision, small pressure loss, reliable use and strong anti-interference ability, is beneficial to increase the popularity of ultrasonic water meters, reduces the R&D investment of manufacturers, and quickly forms products.
  • Figure 1 is a front view of an ultrasonic water meter in a specific embodiment of the present invention
  • FIG. 2 is a front view of the structure of an ultrasonic water metering module in a specific embodiment of the present invention
  • Figure 3 is a top view of Figure 2;
  • Figure 4 is a left side view of Figure 2;
  • Figure 5 is a cross-sectional view of A-A in Figure 2;
  • Figure 6 is a schematic view of the structure of the reduced diameter tube in Figure 5;
  • Figure 7 is a top view of Figure 6;
  • Figure 8 is a schematic structural diagram of another ultrasonic water metering module structure in a specific embodiment of the present invention.
  • Ultrasonic water meter 2. Ultrasonic water metering module structure, 201, Pipe section body, 202, Transducer block, 203, Ultrasonic transducer, 204, Reduced diameter tube, 205, Middle reflector, 206 , End reflector, 207, housing, 208, sealing ring, 209, block, 210, plug, 211, expanded diameter section, 212, reduced diameter section.
  • an ultrasonic water metering module structure 2 includes a pipe section housing part and a metering pipeline part.
  • the pipe section housing part includes a pipe section main body 201, Housing 207 and two ultrasonic transducers 203.
  • the metering pipeline part includes a reduced-diameter tube 204, a middle reflector 205, and two end reflectors 206.
  • the reduced-diameter tube 204 is detachably arranged inside the pipe section main body 201, and its outer wall is attached to the inner side wall of the pipe section main body 201.
  • the inner cavity of the reduced diameter tube 204 has a reduced diameter section 212 and an enlarged diameter section 211 connected to both ends of the reduced diameter section 212, and the inner diameter of the enlarged diameter section 211 is larger than the inner diameter of the reduced diameter section 212.
  • a middle reflector installation hole is opened on the tube wall of the reduced diameter section 212 of the reduced diameter tube 204, and the middle reflector 205 is installed in the middle reflector installation hole, and the middle reflector 205 is fixed to the reduced diameter tube by a slot.
  • Ultrasonic transducer mounting holes are opened on the walls of the two enlarged diameter sections 211 of the reduced diameter tube 204 and the tube wall of the tube section body 201 at the corresponding positions.
  • One of the end reflection sheets 206 is respectively installed on the wall corresponding to the ultrasonic transducer mounting holes, the two end reflection sheets 206 are located at positions opposite to the middle reflection sheet 205, and the two end reflection sheets 206 are relatively inclined. .
  • the inner side wall of the reduced diameter pipe is provided with a clamping groove, and the two end reflection sheets 206 are fixed by the clamping grooves which are inserted into the side wall of the reduced diameter pipe.
  • the ultrasonic transducer 203 is sealedly installed at the position of the ultrasonic transducer installation hole on the pipe section main body 201, and the ultrasonic transducer 203 is located in the housing 207.
  • the ultrasonic transducer 203, the end reflector 206, and the middle reflector 205 constitute a W-shaped sound path pipeline structure.
  • the pipe section main body 201, the housing 207, and the reduced diameter pipe 204 are all engineering plastics, and the engineering plastics may be PPS+40% GF, and it is preferable that the pipe section main body 201 and the housing Body 207 is a system.
  • the structural parts are made of engineering plastics, which can be molded and processed with low cost and easy mass production.
  • the reduced diameter pipe 204 needs to be positioned and fixed after being assembled into the pipe section main body 201.
  • the fixing method of the reduced-diameter tube 204 in the pipe section body 201 can be any method in the prior art. Considering the convenience and reliability of assembly, it is preferable to provide two oppositely arranged plugs 210 at one end of the reduced-diameter tube 204.
  • the reduced-diameter tube 204 is snap-connected to a block 209 provided on the inner side wall of the pipe section main body 201 through a plug 210. Through the engagement of the plug 210 and the clamping block 209, the constricted diameter tube 204 can be conveniently positioned and fixed, and the assembly is convenient.
  • two ultrasonic transducers 203 are installed in the ultrasonic transducer mounting holes, and the sealing between the ultrasonic transducer 203 and the pipe section main body 201 can adopt various sealing methods in the prior art.
  • a sealing ring 208 is provided between the ultrasonic transducer 203 and the pipe section main body 201, and the housing 207 is connected to the ultrasonic transducer.
  • a detachable transducer pressure block 202 is arranged between 203.
  • the transducer pressure block 202 can be fixed on the housing 207 by screws.
  • the transducer pressure block 202 squeezes the ultrasonic transducer 203 and the sealing ring 208 to achieve Seal with the main body 201 of the pipe section.
  • This kind of sealing structure is simple and convenient to assemble, and it is also convenient to repair and replace the ultrasonic transducer, which is convenient for subsequent maintenance.
  • the seal between the ultrasonic transducer 203 and the pipe section main body 201 in the present invention can also adopt the structure shown in FIG. 8.
  • the ultrasonic transducer 203 is directly installed in the ultrasonic transducer mounting hole.
  • a transducer pressure block 202 is arranged between the housing 207 and the ultrasonic transducer 203.
  • the transducer pressure block 202 converts the ultrasonic
  • the energy device 203 is squeezed and fixed, and a glue-pouring groove is formed in the circumference, and sealant is poured into the glue-pouring groove for sealing and fixing.
  • the present invention also provides an ultrasonic water meter with the ultrasonic water metering module structure 2 as described above installed on the base meter.

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Measuring Volume Flow (AREA)

Abstract

一种超声波水计量模组结构,包括管段壳体部分和计量管路部分,管段壳体部分包括管段主体(201)、设置在管段主体(201)上的壳体(207)、两个超声波换能器(203),计量管路部分包括缩径管(204)、中反射片(205)、两个端反射片(206),缩径管(204)可拆卸地设置在管段主体(201)内部,缩径管(204)的内腔具有缩径段(212)和连接在缩径段(212)两端的扩径段(211),缩径段(212)的管壁上开有中反射片安装孔,中反射片安装孔内安装有中反射片(205),在两个扩径段(212)的管壁上及对应位置的管段主体(201)的管壁上开有超声波换能器安装孔,在两个扩径段(211)的与中反射片(205)相对管壁上对应超声波换能器安装孔分别安装有一个端反射片(206),管段主体(201)上的超声波换能器安装孔位置密封安装有超声波换能器(203),超声波换能器(203)位于壳体(207)内,超声波换能器(203)、中反射片(205)、端反射片(206)构成W型声路管路结构。还公开了一种安装有超声波水计量模组结构的超声波水表。

Description

一种超声波水计量模组结构及超声波水表
本发明涉及一种超声波水计量模组结构,属于计量仪表技术领域。本发明还涉及安装有上述的超声波水计量模组结构的超声波水表。
超声波水表具有测量精度高,可靠性好,量程比宽,使用寿命长等优点,是未来发展前景非常广阔的一种水表。超声波水表核心部件为计量组件。现有技术中的超声波水表的计量组件结构复杂多样,压损大,加工复杂,成本高,精度低,这影响了超声波水表的性能及通用化程度,为超声波水表的普及带来很大的难度。
发明内容
针对现有技术中存在的上述缺陷,本发明提供了一种能够自由组合的低成本,压损低,精度高的超声波水计量模组结构。
本发明是通过如下技术方案来实现的:一种超声波水计量模组结构,其特征是:包括管段壳体部分和计量管路部分,所述管段壳体部分包括管段主体、设置在所述管段主体上的壳体、两个超声波换能器,所述计量管路部分包括缩径管、中反射片、两个端反射片,所述缩径管可拆卸地设置在所述管段主体内部,所述缩径管的内腔具有缩径段和连接在所述缩径段两端的扩径段,所述扩径段的内径大于所述缩径段的内径,所述缩径段的管壁上开有中反射片安装孔,所述中反射片安装孔内安装有所述中反射片,在两个所述扩径段的管壁上及对应位置的管段主体的管壁上开有超声波换能器安装孔,在两个所述扩径段的与所述中反射片相对的管壁上对应于所述超声波换能器安装孔分别安装有一个所述的端反射片,两个所述端反射片相对设置,所述管段主体上的超声波换能器安装孔位置密封安装有所述超声波换能器,所述超声波换能器位于所述壳体内,所述超声波换能器、端反射片、中反射片构成W型声路管路结构。
本发明中,计量管路部分采用缩径管,其中缩径管中的缩径段为测速管段,缩径段的两端采用扩径段,通过该特殊结构设计的缩径管可使液体由管段主体进入缩径管后过渡到测速管段,液流速度得到平稳过渡,减小了紊流,从而提高了测量精度。本发明工作时,液体由管段主体的一端流入自管段主体的另一端流出,超声波由其中一侧的超声波换能器--至该侧的端反射片--中反射片--至另一侧的端反射片--至另一侧的超声波换能器,构成W型声路路径。采用W型声路管路结构增长了声路,增大了时间差,增大了量程比,可提高测量准确度。
进一步的,考虑到结构设计的可靠性、加工便利性及降低加工成本,所述管段主体、所述壳体、所述缩径管均为工程塑料,且所述管段主体与所述壳体一体制出。
进一步的,为便于缩径管与管段主体的固定及定位,所述缩径管的一端设有两个相对设置的插头,所述缩径管通过所述插头与所述管段主体的内侧壁上设置的卡块卡合连接。
进一步的,为便于超声波换能器与管段主体之间的连接及密封,所述超声波换能器与所述管段主体之间设置有密封圈,所述壳体与所述超声波换能器之间设有可拆卸的换能器压块,所述超声波换能器通过所述换能器压块和所述密封圈实现与所述管段主体之间的密封。
本发明还提供了一种超声波水表,其特征是:其基表安装有上述的超声波水计量模组结构。
本发明的有益效果是:本发明结构简单,通用性强,可根据不同设计需求自由组合,可以根据水计量模组结构设计自己的外观及显示控制电路,可快速形成产品;本发明在管段主体内采用可拆卸的缩径管设计,组合式结构易于加工和安装,能够提高生产效率,并降低加工成本,特殊设计的缩径管可使液体由管段主体进入缩径管后过渡到测速管段,液流速度平稳过渡,减小了紊流,提高了测量精度;采用W型声路管路结构提高了测量精度。此外,结构部件采用工程塑料,可模塑加工成型,一致性好,成本低,易于大批量生产。本发明精度高,压损小,使用可靠,抗干扰能力强,有利于提高超声波水表的普及,降低生产商的研发投入,快速形成产品。
附图说明
图1是本发明具体实施方式中的超声波水表的主视图;
图2是本发明具体实施方式中的超声波水计量模组结构的主视图;
图3是图2的俯视图;
图4是图2的左视图;
图5是图2中的A-A剖视图;
图6是图5中的缩径管的结构示意图;
图7是图6的俯视图;
图8是本发明具体实施方式中另一种超声波水计量模组结构的结构示意图;
图中,1、超声波水表,2、超声波水计量模组结构,201、管段主体,202、换能器压块,203、超声波换能器,204、缩径管,205、中反射片,206、端反射片,207、壳体,208、密封圈,209、卡块,210、插头,211、扩径段,212、缩径段。
具体实施方式
下面通过非限定性的实施例并结合附图对本发明作进一步的说明:
如附图2-8所示,一种超声波水计量模组结构2,包括管段壳体部分和计量管路部分,所述管段壳体部分包括管段主体201、设置在所述管段主体201上的壳体207、两个超声波换能器203。所述计量管路部分包括缩径管204、中反射片205、两个端反射片206,缩径管204可拆卸地设置在管段主体201内部,其外壁与管段主体201的内侧壁贴合。缩径管204的内腔具有缩径段212和连接在缩径段212两端的扩径段211,且扩径段211的内径大于缩径段212的内径。在缩径管204的缩径段212的管壁上开有中反射片安装孔,中反射片安装孔内安装有所述中反射片205,中反射片205通过卡槽与缩径管固定。在缩径管204的两个扩径段211的管壁上及对应位置的管段主体201的管壁上开有超声波换能器安装孔,在缩径管204的两个扩径段211的管壁上对应于所述超声波换能器安装孔分别安装有一个所述的端反射片206,两个端反射片206处于与中反射片205相对的位置,且两个端反射片206相对倾斜设置。缩径管内侧壁设有卡槽,两个端反射片206通过卡入缩径管侧壁上的卡槽固定。管段主体201上的超声波换能器安装孔位置密封安装有所述超声波换能器203,所述超声波换能器203位于壳体207内。所述超声波换能器203、端反射片206、中反射片205构成W型声路管路结构。
本实施例中,优选所述管段主体201、壳体207、所述缩径管204均为工程塑料,所述工程塑料可以是PPS+40%GF,且优选所述管段主体201与所述壳体207为一体制出。结构件采用工程塑料,可模塑加工成型,成本低,易于大批量生产。
本发明中,缩径管204装配到管段主体201内后需要进行定位及固定。缩径管204在管段主体201内的固定方式可采用现有技术中的任何方式,考虑到装配的便利性及可靠性,优选在缩径管204的一端设有两个相对设置的插头210,缩径管204通过插头210与管段主体201的内侧壁上设置的卡块209卡合连接。通过插头210与卡块209的卡合可方便地对缩颈径管204进行定位及固定,装配方便。
本发明中,两个超声波换能器203安装在超声波换能器安装孔内,超声波换能器203与管段主体201之间的密封可采用现有技术中的各种密封方式。考虑到安装及维修的便利性及密封的可靠性,如图5所示,本实施例中在超声波换能器203与管段主体201之间设置密封圈208,在壳体207与超声波换能器203之间设置可拆卸的换能器压块202,换能器压块202可通过螺钉固定在壳体207上,换能器压块202挤压超声波换能器203及密封圈208,从而实现与管段主体201之间的密封。该种密封结构,装配简单、方便,且维修更换超声波换能器也方便,便于后续的维修。
本发明中超声波换能器203与管段主体201之间的密封也可采用如图8所示的结构。该密封结构是将超声波换能器203直接安装在超声波换能器安装孔内,在壳体207与超声波换能器203之间设置换能器压块202,换能器压块202将超声波换能器203挤压固定,在周圈形成有灌胶槽,通过在灌胶槽内灌注密封胶进行密封固定。
本发明中的超声波水计量模组结构2在装配时,首先将中反射片205、端反射片206安装在缩径管204的相应位置上,然后将装配后的缩径管204自管段主体201的一端推入管段主体201内固定,然后安装超声波换能器203、换能器压块202。
如附图1所示,本发明还提供了一种超声波水表,其基表上安装有如上所述的超声波水计量模组结构2。
本实施例中的其他部分均为现有技术,在此不再赘述。

Claims (5)

1、一种超声波水计量模组结构,其特征是:包括管段壳体部分和计量管路部分,所述管段壳体部分包括管段主体(201)、设置在所述管段主体(201)上的壳体(207)、两个超声波换能器(203),所述计量管路部分包括缩径管(204)、中反射片(205)、两个端反射片(206),所述缩径管(204)可拆卸地设置在所述管段主体(201)内部,所述缩径管(204)的内腔具有缩径段(212)和连接在所述缩径段(212)两端的扩径段(211),所述扩径段(211)的内径大于所述缩径段(212)的内径,所述缩径段(212)的管壁上开有中反射片安装孔,所述中反射片安装孔内安装有所述中反射片(205),在两个所述扩径段(211)的管壁上及对应位置的管段主体(201)的管壁上开有超声波换能器安装孔,在两个所述扩径段(211)的与所述中反射片(205)相对的管壁上对应于所述超声波换能器安装孔分别安装有一个所述的端反射片(206),两个所述端反射片(206)相对设置,所述管段主体(201)上的超声波换能器安装孔位置密封安装有所述超声波换能器(203),所述超声波换能器(203)位于所述壳体(207)内,所述超声波换能器(203)、端反射片(206)、中反射片(205)构成W型声路管路结构。
2、根据权利要求1所述的超声波水计量模组结构,其特征是:所述管段主体(201)、所述壳体(207)、所述缩径管(204)均为工程塑料,且所述管段主体(201)与所述壳体(207)一体制出。
3、根据权利要求1所述的超声波水计量模组结构,其特征是:所述缩径管(204)的一端设有两个相对设置的插头(210),所述缩径管(204)通过所述插头(210)与所述管段主体(201)的内侧壁上设置的卡块(209)卡合连接。
4、根据权利要求1或2或3所述的超声波水计量模组结构,其特征是:所述超声波换能器(203)与所述管段主体(201)之间设置有密封圈(208),所述壳体(207)与所述超声波换能器(203)之间设有可拆卸的换能器压块(202),所述超声波换能器(203)通过所述换能器压块(202)和所述密封圈(208)实现与所述管段主体(201)之间的密封。
5、一种超声波水表,其特征是:其基表上安装有如权利要求1-4任一所述的超声波水计量模组结构。
PCT/CN2019/072891 2019-01-21 2019-01-24 一种超声波水计量模组结构及超声波水表 WO2020150945A1 (zh)

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