WO2020150931A1 - Floor grinding robot - Google Patents

Floor grinding robot Download PDF

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Publication number
WO2020150931A1
WO2020150931A1 PCT/CN2019/072850 CN2019072850W WO2020150931A1 WO 2020150931 A1 WO2020150931 A1 WO 2020150931A1 CN 2019072850 W CN2019072850 W CN 2019072850W WO 2020150931 A1 WO2020150931 A1 WO 2020150931A1
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WO
WIPO (PCT)
Prior art keywords
grinding
ground
elevation
robot
dust collecting
Prior art date
Application number
PCT/CN2019/072850
Other languages
French (fr)
Chinese (zh)
Inventor
姜奕丞
孙冬泳
Original Assignee
姜奕丞
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 姜奕丞 filed Critical 姜奕丞
Priority to PCT/CN2019/072850 priority Critical patent/WO2020150931A1/en
Priority to CN201980000707.3A priority patent/CN111727104B/en
Publication of WO2020150931A1 publication Critical patent/WO2020150931A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/10Single-purpose machines or devices
    • B24B7/18Single-purpose machines or devices for grinding floorings, walls, ceilings or the like

Definitions

  • the invention belongs to the technical field of building construction, and particularly relates to a ground grinding robot.
  • the current level and flatness of the highest-quality international floor are between 180 and 200.
  • the current levelness and flatness construction is basically manual construction polishing or semi-automatic equipment polishing.
  • the construction period is long and difficult, and the quality requirements of workers are high.
  • the accuracy in the construction process cannot be quantified. Measure after the completion of the construction work. If the construction standards are not met, the construction shall be repeated. As people's requirements for levelness and flatness have increased, construction costs have risen sharply, but due to the regression in the construction process, it is still difficult to achieve the operation quality goals.
  • the purpose of the present invention is to provide a ground grinding robot, which aims to solve the technical problem of the prior art that is difficult to achieve the goal of work quality. .
  • a ground grinding robot for precision construction of ground levelness correction and levelness improvement including a grinding device, an elevation control device, and a movement control device
  • the elevation control device includes elevation The information acquirer and the elevation adjuster
  • the elevation information acquirer is used to obtain the elevation information within the working range in real time
  • the elevation adjuster is used to adjust the height required by the grinding device according to the elevation information
  • the movement control device includes the mobile main body mechanism, the area information acquirer and The motion controller
  • the area information acquirer is used to acquire the required job map and the plane coordinates of the ground grinding robot, and plan the grinding path according to the acquired job map information and the plane coordinates of the ground grinding robot
  • the motion controller controls the moving body
  • the mechanism moves to make the ground grinding robot move along the grinding path
  • the ground grinding robot will generate the path according to the job map to match the elevation information, and synchronously control the grinding device to accurately grind the target working surface.
  • the ground grinding robot further includes a plane coordinate information acquirer and an elevation coordinate information acquirer.
  • the plane coordinate information acquirer is used to record the plane coordinate information of each area of the ground after grinding
  • the elevation coordinate information acquirer is used for To record the elevation coordinate information of each area on the ground after grinding, the plane coordinate information and the elevation coordinate information together constitute the three-dimensional coordinate information.
  • the grinding path is an ordered path.
  • the height adjuster includes a support frame connected to the moving main mechanism, a lifting frame slidably connected to the support frame, and a lifting driver for driving the lifting frame to slide up and down along the support frame.
  • the grinding device is connected to the lifting frame. frame.
  • the lifting frame includes a sliding member slidably connected to the support frame and a lifting plate connected to the sliding member.
  • the grinding driver is connected to the lifting plate, and the lifting driver is used to drive the sliding member toward or away from the ground. movement.
  • the moving main mechanism includes at least a bottom plate, a roller assembly connected to the bottom plate, and a motion driver for driving the roller assembly to roll.
  • the motion controller can roll the roller assembly by controlling the motion driver to make the ground grinding robot Move in any direction at a constant speed or variable speed.
  • the roller assembly includes a driving wheel and a driven wheel that can roll with the rolling of the driving wheel, and the motion controller can control the motion driver to drive the driving wheel to roll.
  • the grinding device includes a grinding structure for grinding the ground and a grinding drive for driving the grinding structure to perform grinding operations.
  • the grinding device includes a drive rod connected between the grinding drive and the grinding structure, the grinding drive is connected to the lifting plate, the bottom plate is provided with a through hole, the drive rod is penetrated through the through hole, and the grinding structure Located below the bottom plate.
  • the ground grinding robot further includes a dust collecting device, which includes a dust collecting cover, a dust collecting box, a connecting pipe for connecting the dust collecting cover and the dust collecting box, and a dust collecting cover Suction is provided to suck the dust and debris grinded by the grinding device to the dust collecting drive of the dust collecting box, and the dust collecting cover is connected to the moving main mechanism.
  • a dust collecting device which includes a dust collecting cover, a dust collecting box, a connecting pipe for connecting the dust collecting cover and the dust collecting box, and a dust collecting cover Suction is provided to suck the dust and debris grinded by the grinding device to the dust collecting drive of the dust collecting box, and the dust collecting cover is connected to the moving main mechanism.
  • the ground grinding robot realizes the levelness correction and flatness improvement of the infinite range ground and uncontrollable environment through the coordinated linkage of the grinding device, the height control device and the movement control device.
  • the ground grinding robot first obtains the required job map and the current plane X-axis and Y-axis coordinates through the area information acquirer, and automatically plans the grinding path accordingly, and moves along the aforementioned grinding path under the control of the motion controller.
  • the ground grinding robot obtains the elevation Z value information in the working range in real time through the elevation information obtainer, and adjusts the Z value height required by the grinding device and the grinding state of the grinding device in real time according to the above Z value information through the elevation adjuster , To grind the current ground or stop grinding, so that the construction accuracy can be quantified.
  • the ground grinding robot realizes real-time monitoring of the working range in an uncontrollable environment through the elevation information acquirer and the area information acquirer.
  • the grinding device of the ground grinding robot has Z-axis adjustment, X-axis and Y-axis direction movement and grinding action synchronization
  • This control method realizes the real-time quantitative adjustment and control of the grinding state during the movement.
  • the ground grinding robot of the present invention improves grinding precision and work quality.
  • FIG. 1 is a schematic diagram of a three-dimensional structure of a ground grinding robot provided by an embodiment of the present invention
  • Figure 2 is a bottom view of a ground grinding robot provided by an embodiment of the present invention.
  • Fig. 3 is an exploded view of a ground grinding robot provided by an embodiment of the present invention.
  • the terms “installed”, “connected”, “connected”, “fixed” and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , Or integrated; it can be a mechanical connection, or it can be an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal communication of two components or the interaction relationship between two components.
  • installed may be a fixed connection or a detachable connection , Or integrated; it can be a mechanical connection, or it can be an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal communication of two components or the interaction relationship between two components.
  • the invention provides a ground grinding robot used for precision construction of ground levelness correction and flatness improvement.
  • the above-mentioned ground can be an area to be polished in an infinite range and an uncontrollable environment.
  • the containers In the container storage process of the construction plant, due to the need to save space, the containers need to be stacked in layers. When needed, only the corresponding number of containers needs to be removed by a forklift.
  • due to the lack of levelness and flatness of the industrial floor When the container reaches the standard, when the container is stacked to a high level, it is prone to extremely large tilt, causing the danger of dumping, bringing great safety hazards and economic losses. Due to the uncontrollable scope of the workshop space, the ground has an infinite range, and the current level and flatness of the ground after construction cannot be known in advance, forming an uncontrollable environment.
  • the ground grinding robot includes a grinding device 30, an elevation control device, and a movement control device.
  • the grinding device 30 includes a grinding state for grinding the ground in the current working range and a waiting state for grinding out of contact with the ground in the current working range or stopping the grinding action.
  • the grinding device 30 can automatically or artificially control the cutting depth and cutting force in the grinding state.
  • the elevation control device includes an elevation information obtainer 10 and an elevation adjuster.
  • the elevation information obtainer 10 is used to obtain the elevation information within the working range in real time, that is, to obtain the Z value information in the working range, and adjust the elevation.
  • the device is used to adjust the height required by the polishing device 30 according to the elevation information, that is, to adjust the height of the polishing device 30 in the Z-axis direction, that is, the Z-axis coordinates, according to the Z value information in the operating range, to quantify the polishing accuracy.
  • the elevation information obtainer 10 can obtain the elevation information within its operating range in real time through a laser sweeper or a total station.
  • the movement control device includes a movement main body mechanism 40, an area information obtainer 20, and a movement controller.
  • the movement of the mobile main mechanism 40 can be operated under artificial control, or can be operated automatically according to a preset or automatically generated program.
  • the area information acquirer 20 is used to acquire the required job map and the plane coordinates of the ground grinding robot, and plan the grinding path according to the acquired job map information and the plane coordinates of the ground grinding robot.
  • the plane coordinates of the ground grinding robot refer to the X-axis and Y-axis coordinates of the current ground grinding robot in the operation map to accurately indicate the location or grinding position of the ground grinding robot.
  • the grinding path covers the entire work area to be ground .
  • the motion controller can control the movement of the main body mechanism 40 to move the ground grinding robot along the grinding path.
  • the ground grinding robot will generate the path according to the job map to match the elevation information, and synchronously control the grinding device 30 to accurately grind the target working surface. It is understandable that when the acquired Z value in the working range is higher than the preset reference Z value, the ground grinding robot controls the grinding device 30 to switch from the waiting state to the grinding state; when the acquired Z value in the working range is equal to the preset When the reference Z value is set, it means that the ground in the current working range has met the grinding standard and there is no need to perform grinding operations on it.
  • the ground grinding robot controls the grinding device 30 to switch from the grinding state to the waiting state; when the elevation in the working range is obtained When it is less than the preset reference elevation, the ground grinding robot will send a reminder message to the construction personnel, and the construction personnel will decide how to deal with it.
  • the ground grinding robot can display the planned grinding path of the obtained job map on the external display device, and display the planned grinding path and the plane coordinates of the ground grinding robot on the display device.
  • the current plane coordinates of the ground grinding robot are updated in real time, so that the construction personnel can understand the current construction progress and the next construction plan in real time from the display device, so as to coordinate the construction more effectively.
  • the ground grinding robot realizes the levelness correction and flatness improvement of the infinite range ground and uncontrollable environment through the coordinated linkage of the grinding device 30, the height control device and the movement control device.
  • the ground grinding robot first obtains the required job map and the current plane X-axis coordinates and Y-axis coordinates through the area information acquirer 20, and automatically plans the grinding path accordingly, and at the same time follows the grinding path under the control of the motion controller During the movement, the ground grinding robot obtains the elevation Z value information in the working range through the elevation information obtainer 10 in real time, and adjusts the Z value height and grinding required by the grinding device 30 in real time according to the above Z value information through the elevation adjuster
  • the grinding state of the device 30 can be used to grind the current ground or stop grinding, so that the construction accuracy can be quantified.
  • the ground grinding robot realizes real-time monitoring of the working range in an uncontrollable environment through the elevation information acquirer 10 and the area information acquirer 20.
  • the grinding device 30 of the ground grinding robot has Z-axis adjustment, X-axis and Y-axis movement and The grinding action is carried out synchronously, and the three-axis linkage is realized.
  • This control method realizes the real-time adjustment and control of the grinding state during the movement.
  • the ground grinding robot of the present invention improves grinding precision and work quality.
  • the grinding path planned by the area information acquirer 20 is an ordered path, preferably a spiral path, to adapt to areas to be polished in various shapes or polygons, so as to minimize the gap between the construction edges.
  • the spiral path of the spiral path can be a spiral path clockwise from inside to outside, clockwise from outside to inside, counterclockwise from inside to outside, or counterclockwise from outside to inside.
  • the ground grinding robot always walks forward or rotates in one direction when walking, which avoids unnecessary shaking caused by adjusting the direction of movement when moving in all directions, and makes it easier for construction workers to cooperate with the construction.
  • the corresponding spiral path can be planned according to the actual shape of the area to be polished.
  • the distance between the two adjacent parallel grinding paths should be slightly smaller than the diameter of the contact part of the grinding device 30 with the ground, so that the working range of the two grinding paths There is a certain overlap between them to ensure that the grinding path completely covers the area to be ground.
  • the polishing area can be divided into two or more convex polygonal sub-areas, and then each sub-area can be polished through the above process.
  • a curve with a smaller arc should be used for smooth connection.
  • the ground grinding robot further includes a plane coordinate information acquirer and an elevation coordinate information acquirer.
  • the plane coordinate information acquirer is used to record the plane coordinate information of each area of the ground after grinding, that is, the X-axis and Y-axis coordinates
  • the elevation coordinate information acquirer is used to record the elevation coordinate information of each area of the ground after the grinding, that is, the Z-axis coordinate.
  • the plane coordinate information and the elevation coordinate information together constitute the three-dimensional coordinate information, namely the X-axis, Y-axis and Z-axis coordinates. Set the ground grinding robot to complete a grinding process once along the grinding path.
  • the ground grinding robot After the ground grinding robot completes a grinding process, it obtains the topographic map of the area to be ground after grinding and displays it on the display device.
  • the information obtainer 20 obtains a new operation map according to the comparison result of the elevation coordinate information recorded by the elevation coordinate recorder and the preset reference elevation and plane coordinate information, and re-plans the grinding path according to the new operation map for the second grinding. process.
  • the new grinding path is also updated on the display device, and the visualization of the path is convenient for construction personnel to cooperate and monitor.
  • the area information acquirer 20 can traverse the coordinate points of each plane to be polished according to the shortest path method.
  • the flatness, levelness or smoothness of the area to be ground gradually approaches the preset value until the construction requirements are met.
  • the height adjuster includes a support frame connected to the moving main mechanism 40, a lifting frame 331 slidably connected to the support frame, and a lifting driver 334.
  • the lifting driver 334 For driving the lifting frame 331 to slide up and down along the support frame, the grinding device 30 is connected to the lifting frame 331. In this way, the lifting driver 334 can drive the lifting frame 331 to move up and down to move the grinding device 30 closer to or away from the working ground.
  • the lifting frame 331 includes a sliding member 333 slidably connected to the support frame, a lifting plate 332 connected to the sliding member 333, and a tripod 335 whose cross-section is a right triangle.
  • the grinding drive 32 is connected On the lifting plate 332, the lifting driver 334 is used to drive the sliding member 333 to move toward or away from the ground.
  • the lifting plate 332 and the sliding member 333 are arranged at right angles, and the sliding member 333 and the lifting plate 332 are respectively connected to two right-angled sides of the tripod 335.
  • the sliding joint 333 and the support frame are slidably connected by a screw rod.
  • the support frame can be set to respectively slidably connect the two sides of the lifting plate 332, but the working frequencies of the lifting motors on both sides need to be the same, which requires extremely high operating accuracy.
  • the embodiment of the present invention is a single-sided sliding connection.
  • the tripod 335 has a stable spatial structure and is not easily deformed.
  • the present invention limits the angle of the sliding joint 333 and the lifting plate 332 by setting the tripod 335 to prevent the lifting plate 332 from being caused by gravity. The effect is gradually skewed, affecting the polishing accuracy.
  • the moving main mechanism 40 includes at least a bottom plate 41, a roller assembly connected to the bottom plate 41, and a motion driver for driving the roller assembly to roll.
  • the motion controller can By controlling the motion driver to roll the wheel assembly, the ground grinding robot can move in any direction at a uniform speed, so as to avoid uneven ground grinding due to speed changes, or move in any direction at a variable speed, so that the ground grinding robot can go through operations with large elevation deviations The area can be slowed down to achieve the focus of grinding in the work area.
  • the moving main mechanism 40 drives the roller assembly to roll through the motion driver to realize the movement of the ground grinding robot.
  • the roller assembly is preferably capable of supporting the grinding device 30 in the state to be polished without touching the ground, and the roller assembly can also be replaced by a crawler.
  • the roller assembly includes at least a plurality of driving wheels 421, and the motion controller can control the motion driver to drive the driving wheels 421 to roll.
  • the roller assembly further includes at least one driven wheel 422 rotatably connected to the bottom plate 41, and the driven wheel 422 can change the direction of movement under the driving of the driving wheel 421.
  • the roller assembly is provided with two driving wheels 421 and a driven wheel 422, and the driven wheel 422 is located in front of the driving wheel 421, which not only can ensure that the roller assembly is with the ground It is in contact with and is convenient to control the steering of the moving body mechanism 40.
  • the grinding device 30 may be located on the peripheral side of the roller assembly. Preferably, the grinding device 30 is located between the driving wheel 421 and the driven wheel 422 to ensure the smooth operation of the ground grinding robot.
  • the grinding device 30 includes a grinding structure 31 for grinding the ground, a grinding drive 32 that drives the grinding structure 31 to perform grinding operations, and a grinding drive 32 connected to the grinding The driving rod 34 between the driver 32 and the grinding structure 31.
  • the lifting driver 334 drives the grinding structure 31 to descend, and the grinding drive 32 drives the grinding structure 31 to perform grinding operations.
  • the lifting driver 334 drives the polishing structure 31 to rise, and the polishing driver 32 drives the polishing structure 31 to stop the polishing operation.
  • the grinding driver 32 is connected to the lifting plate 332, the bottom plate 41 is provided with a through hole, the driving rod 34 penetrates through the through hole, and the grinding structure 31 is located below the bottom plate 41 so that the moving body mechanism 40 is balanced in force and stable in operation.
  • the grinding device 30 is also provided with a shock absorption mechanism on the grinding structure 31 to achieve high-precision grinding.
  • the ground grinding robot further includes a dust collection device, the dust collection device includes a dust collection cover 51, a dust collection box 52, for connecting the dust collection cover 51 and the dust collection device
  • the connecting pipe of the box 52 and the dust collecting drive for providing suction for the dust collecting cover 51 to suck the dust and debris ground by the grinding device 30 to the dust collecting box 52, the dust collecting cover 51 is connected to the moving main mechanism 40.
  • the dust collecting device is used to collect dust and debris generated in the grinding process, and the dust collecting device and the robot are matched with a split type and an integrated type.
  • the dust box 52 is connected to the robot dust cover 51 through a connecting pipe.
  • the dust box 52 has independent universal wheels to walk freely, or it can be manually pushed by the construction personnel.
  • the dust box 52 is always located at the inner side of the spiral movement direction of the moving body mechanism 40, that is, when the moving body mechanism 40 moves clockwise from the outside to the inside or clockwise from the inside to the outside, the dust box 52 52 is located on the right side of the moving main mechanism 40.
  • the dust box 52 is located on the left side of the moving main mechanism 40.
  • the dust collection device is connected to the bottom plate 41, driven by the robot to walk together, and is supplied uniformly with the mobile main mechanism 40, without manual push by construction personnel, effectively reducing the interference to the robot's walking trajectory.

Abstract

A floor grinding robot comprises a grinding device (30), an elevation control device, and a movement control device. The elevation control device comprises an elevation information acquisition device (10) for acquiring elevation information of an operation range in real-time and an elevation information adjuster for adjusting a required height of the grinding device (30) according to the elevation information. The movement control device comprises a movable main mechanism (40), a motion controller, and a region information acquisition device (20) that acquires the necessary operation map and plane coordinates, and plans a grinding path according to information from the acquired operation map and the plane coordinates. While the motion controller is controlling the movable main mechanism (40) to move and accordingly enabling the floor grinding robot to travel along the grinding path, the floor grinding robot generates elevation information matching the path according to the operation map, and controls the grinding device (30) synchronously to perform precision grinding on a target operation surface. The invention achieves real-time adjustment and control of a grinding status during a motion process by means of linked three-axis movement.

Description

地面研磨机器人Ground grinding robot 技术领域Technical field
本发明属于建筑施工技术领域,尤其涉及一种地面研磨机器人。The invention belongs to the technical field of building construction, and particularly relates to a ground grinding robot.
背景技术Background technique
由于传统的地面施工技术及设备无法控制对地面及工件的尺寸或几何形状的加工精度,在施工过程中,施工标的必然会在尺寸精度和几何形状精度上出现衰退(regression),这种衰退使得施工质量目标难以实现。Because traditional ground construction technology and equipment cannot control the processing accuracy of the size or geometric shape of the ground and workpieces, during the construction process, the construction target will inevitably have a regression in dimensional accuracy and geometric accuracy. This recession makes The construction quality goal is difficult to achieve.
在国际范围内,以美国混凝土协会推荐的F-Number为例,当前国际最高质量地坪水平度及平整度在180到200之间。而在世界范围内,目前的水平度及平整度施工基本以手工施工打磨或半自动化设备打磨为主,施工周期长难度大,对工人素质要求高,对施工过程中的精度无法量化,需在施工作业结束后进行测量,如达不到施工标准,需重复施工。随着人们对水平度(Levelness)和平整度(Flatness)要求的提高,施工成本急剧提升,但是由于施工过程中的衰退(regression)依然导致难以实现作业质量目标。Internationally, taking the F-Number recommended by the American Concrete Association as an example, the current level and flatness of the highest-quality international floor are between 180 and 200. In the world, the current levelness and flatness construction is basically manual construction polishing or semi-automatic equipment polishing. The construction period is long and difficult, and the quality requirements of workers are high. The accuracy in the construction process cannot be quantified. Measure after the completion of the construction work. If the construction standards are not met, the construction shall be repeated. As people's requirements for levelness and flatness have increased, construction costs have risen sharply, but due to the regression in the construction process, it is still difficult to achieve the operation quality goals.
技术问题technical problem
本发明的目的在于提供一种地面研磨机器人,旨在解决现有技术中难以实现作业质量目标的技术问题。。The purpose of the present invention is to provide a ground grinding robot, which aims to solve the technical problem of the prior art that is difficult to achieve the goal of work quality. .
技术解决方案Technical solutions
本发明解决上述技术问题所采用的技术方案如下:一种地面研磨机器人,用于地面水平度修正及平整度提升的精密施工,包括研磨装置、高程控制装置以及移动控制装置,高程控制装置包括高程信息获取器以及高程调整器,高程信息获取器用于实时获取作业范围内的高程信息,高程调整器用于根据高程信息调整研磨装置所需的高度,移动控制装置包括移动主体机构、区域信息获取器以及运动控制器,区域信息获取器用于获取所需的作业地图及地面研磨机器人的平面坐标,并根据已获取的作业地图信息及地面研磨机器人的平面坐标规划出研磨路径;在运动控制器控制移动主体机构移动以使地面研磨机器人沿研磨路径运动的过程中,地面研磨机器人将依据作业地图生成路径配合高程信息,同步控制研磨装置以对标的作业面进行精确研磨。The technical solutions adopted by the present invention to solve the above technical problems are as follows: A ground grinding robot for precision construction of ground levelness correction and levelness improvement, including a grinding device, an elevation control device, and a movement control device, the elevation control device includes elevation The information acquirer and the elevation adjuster, the elevation information acquirer is used to obtain the elevation information within the working range in real time, the elevation adjuster is used to adjust the height required by the grinding device according to the elevation information, and the movement control device includes the mobile main body mechanism, the area information acquirer and The motion controller, the area information acquirer is used to acquire the required job map and the plane coordinates of the ground grinding robot, and plan the grinding path according to the acquired job map information and the plane coordinates of the ground grinding robot; the motion controller controls the moving body When the mechanism moves to make the ground grinding robot move along the grinding path, the ground grinding robot will generate the path according to the job map to match the elevation information, and synchronously control the grinding device to accurately grind the target working surface.
在本发明的地面研磨机器人中,地面研磨机器人还包括平面坐标信息获取器以及高程坐标信息获取器,平面坐标信息获取器用于记录经过研磨后的地面各区域的平面坐标信息,高程坐标信息获取器用于记录经过研磨后的地面各区域的高程坐标信息,平面坐标信息和高程坐标信息共同构成三维坐标信息。In the ground grinding robot of the present invention, the ground grinding robot further includes a plane coordinate information acquirer and an elevation coordinate information acquirer. The plane coordinate information acquirer is used to record the plane coordinate information of each area of the ground after grinding, and the elevation coordinate information acquirer is used for To record the elevation coordinate information of each area on the ground after grinding, the plane coordinate information and the elevation coordinate information together constitute the three-dimensional coordinate information.
在本发明的地面研磨机器人中,研磨路径为有序路径。In the ground grinding robot of the present invention, the grinding path is an ordered path.
在本发明的地面研磨机器人中,高程调整器包括连接于移动主体机构的支撑架、滑接于支撑架的升降架以及用于驱动升降架沿支撑架上下滑动的升降驱动器,研磨装置连接于升降架。In the ground grinding robot of the present invention, the height adjuster includes a support frame connected to the moving main mechanism, a lifting frame slidably connected to the support frame, and a lifting driver for driving the lifting frame to slide up and down along the support frame. The grinding device is connected to the lifting frame. frame.
在本发明的地面研磨机器人中,升降架包括滑接于支撑架的滑接件以及连接于滑接件的升降板,研磨驱动器连接于升降板,升降驱动器用于驱动滑接件朝向或背离地面运动。In the ground grinding robot of the present invention, the lifting frame includes a sliding member slidably connected to the support frame and a lifting plate connected to the sliding member. The grinding driver is connected to the lifting plate, and the lifting driver is used to drive the sliding member toward or away from the ground. movement.
在本发明的地面研磨机器人中,移动主体机构至少包括底板、连接于底板的滚轮组件以及用于驱动滚轮组件滚动的运动驱动器,运动控制器能够通过控制运动驱动器滚动滚轮组件,以使地面研磨机器人匀速或变速向任何方向运动。In the ground grinding robot of the present invention, the moving main mechanism includes at least a bottom plate, a roller assembly connected to the bottom plate, and a motion driver for driving the roller assembly to roll. The motion controller can roll the roller assembly by controlling the motion driver to make the ground grinding robot Move in any direction at a constant speed or variable speed.
在本发明的地面研磨机器人中,滚轮组件包括驱动轮以及能够随着驱动轮的滚动而滚动的从动轮,运动控制器能够控制运动驱动器驱动该驱动轮滚动。In the ground grinding robot of the present invention, the roller assembly includes a driving wheel and a driven wheel that can roll with the rolling of the driving wheel, and the motion controller can control the motion driver to drive the driving wheel to roll.
在本发明的地面研磨机器人中,研磨装置包括用于研磨地面的研磨结构件以及驱动研磨结构件进行研磨作业的研磨驱动器。In the ground grinding robot of the present invention, the grinding device includes a grinding structure for grinding the ground and a grinding drive for driving the grinding structure to perform grinding operations.
在本发明的地面研磨机器人中,研磨装置包括连接于研磨驱动器与研磨结构件之间的驱动杆,研磨驱动器连接于升降板,底板开设有通孔,驱动杆穿设于通孔,研磨结构件位于底板下方。In the ground grinding robot of the present invention, the grinding device includes a drive rod connected between the grinding drive and the grinding structure, the grinding drive is connected to the lifting plate, the bottom plate is provided with a through hole, the drive rod is penetrated through the through hole, and the grinding structure Located below the bottom plate.
在本发明的地面研磨机器人中,地面研磨机器人还包括集尘装置,集尘装置包括集尘罩、集尘箱、用于连接集尘罩和集尘箱的连接管以及用于为集尘罩提供吸力以将研磨装置研磨出的粉尘及碎屑吸至集尘箱的集尘驱动器,集尘罩连接于移动主体机构。In the ground grinding robot of the present invention, the ground grinding robot further includes a dust collecting device, which includes a dust collecting cover, a dust collecting box, a connecting pipe for connecting the dust collecting cover and the dust collecting box, and a dust collecting cover Suction is provided to suck the dust and debris grinded by the grinding device to the dust collecting drive of the dust collecting box, and the dust collecting cover is connected to the moving main mechanism.
有益效果Beneficial effect
实施本发明地面研磨机器人,可以达到以下有益效果:The ground grinding robot of the present invention can achieve the following beneficial effects:
本地面研磨机器人通过研磨装置、高程控制装置以及移动控制装置的配合联动实现了对无限范围地面及不可控环境的水平度修正和平整度提升。本地面研磨机器人先是通过区域信息获取器获取所需的作业地图及当前的平面X轴及Y轴坐标,并据此自动规划出研磨路径,同时在运动控制器的控制下沿上述研磨路径运动,在运动过程中,地面研磨机器人通过高程信息获取器实时获取作业范围内的高程Z值信息,并通过高程调整器根据上述Z值信息实时调整研磨装置所需的Z值高度及研磨装置的研磨状态,以对当前地面进行研磨或停止研磨,使得施工精度得以量化。The ground grinding robot realizes the levelness correction and flatness improvement of the infinite range ground and uncontrollable environment through the coordinated linkage of the grinding device, the height control device and the movement control device. The ground grinding robot first obtains the required job map and the current plane X-axis and Y-axis coordinates through the area information acquirer, and automatically plans the grinding path accordingly, and moves along the aforementioned grinding path under the control of the motion controller. During the movement, the ground grinding robot obtains the elevation Z value information in the working range in real time through the elevation information obtainer, and adjusts the Z value height required by the grinding device and the grinding state of the grinding device in real time according to the above Z value information through the elevation adjuster , To grind the current ground or stop grinding, so that the construction accuracy can be quantified.
本地面研磨机器人通过高程信息获取器及区域信息获取器实现了对不可控环境中作业范围的实时监测,本地面研磨机器人的研磨装置的Z轴调节、X轴及Y轴方向移动及研磨动作同步进行,实现了三轴联动,这种控制方式实现了对运动过程中研磨状态的实时定量调整和控制。本发明的地面研磨机器人提高了研磨精密度及作业质量。The ground grinding robot realizes real-time monitoring of the working range in an uncontrollable environment through the elevation information acquirer and the area information acquirer. The grinding device of the ground grinding robot has Z-axis adjustment, X-axis and Y-axis direction movement and grinding action synchronization The three-axis linkage is realized. This control method realizes the real-time quantitative adjustment and control of the grinding state during the movement. The ground grinding robot of the present invention improves grinding precision and work quality.
附图说明Description of the drawings
为了更清楚地说明本发明实施例的技术方案,下面将对本发明实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面所描述的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the following will briefly introduce the drawings that need to be used in the description of the embodiments of the present invention or the prior art. Obviously, the drawings described below are only the drawings of the present invention. For some embodiments, those of ordinary skill in the art can obtain other drawings based on these drawings without creative work.
图1是本发明实施例提供的地面研磨机器人的立体结构示意图;1 is a schematic diagram of a three-dimensional structure of a ground grinding robot provided by an embodiment of the present invention;
图2是本发明实施例提供的地面研磨机器人的仰视图;Figure 2 is a bottom view of a ground grinding robot provided by an embodiment of the present invention;
图3是本发明实施例提供的地面研磨机器人的爆炸图。Fig. 3 is an exploded view of a ground grinding robot provided by an embodiment of the present invention.
本发明的实施方式Embodiments of the invention
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention, but should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“前”、“后”、“竖直”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "front", "rear", "vertical", "horizontal", etc. are based on the orientation or positional relationship shown in the drawings, and only In order to facilitate the description of the present invention and simplify the description, it does not indicate or imply that the device or element referred to must have a specific orientation, be configured and operate in a specific orientation, and therefore cannot be understood as a limitation to the present invention.
在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly defined and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , Or integrated; it can be a mechanical connection, or it can be an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。In order to make the objectives, technical solutions, and advantages of the present invention clearer, the following further describes the present invention in detail with reference to the accompanying drawings and embodiments.
本发明提供一种地面研磨机器人,用于地面水平度(Levelness)修正及平整度(Flatness)提升的精密施工。上述地面可以为无限范围及不可控环境的待研磨区域。在建筑厂房的集装箱存储过程中,由于节省占地的需要,集装箱需要层层叠放,需要使用时只需叉车将对应层数的集装箱取下即可,但是由于工业地面的水平度及平整度不达标,当集装箱叠加至高层时易出现极大幅度的倾斜,造成倾倒的危险,带来极大的安全隐患及经济损失。由于厂房空间范围的不可控造成了地面的无限范围,初步水平度及平整度施工过后的地面其当前的水平度及平整度无法预先获知,形成了不可控环境。The invention provides a ground grinding robot used for precision construction of ground levelness correction and flatness improvement. The above-mentioned ground can be an area to be polished in an infinite range and an uncontrollable environment. In the container storage process of the construction plant, due to the need to save space, the containers need to be stacked in layers. When needed, only the corresponding number of containers needs to be removed by a forklift. However, due to the lack of levelness and flatness of the industrial floor When the container reaches the standard, when the container is stacked to a high level, it is prone to extremely large tilt, causing the danger of dumping, bringing great safety hazards and economic losses. Due to the uncontrollable scope of the workshop space, the ground has an infinite range, and the current level and flatness of the ground after construction cannot be known in advance, forming an uncontrollable environment.
请参照图1至图3,地面研磨机器人包括研磨装置30、高程控制装置以及移动控制装置。1 to 3, the ground grinding robot includes a grinding device 30, an elevation control device, and a movement control device.
其中,请参照图1至图2,研磨装置30包括对当前作业范围内的地面进行研磨的研磨状态以及与当前作业范围内的地面脱离接触或停止研磨动作的待研磨状态。研磨装置30能够自动控制或人为控制研磨状态时的切削深度及切削力度。1 to FIG. 2, the grinding device 30 includes a grinding state for grinding the ground in the current working range and a waiting state for grinding out of contact with the ground in the current working range or stopping the grinding action. The grinding device 30 can automatically or artificially control the cutting depth and cutting force in the grinding state.
请参照图1至图2,高程控制装置包括高程信息获取器10以及高程调整器,高程信息获取器10用于实时获取作业范围内的高程信息,即获取作业范围内的Z值信息,高程调整器用于根据高程信息调整研磨装置30所需的高度,即根据作业范围内的Z值信息调整研磨装置30在Z轴方向上的高度,即Z轴坐标,以量化研磨精度。在本发明实施例中,高程信息获取器10可以通过激光扫平仪或全站仪来实时获得其作业范围内的高程信息。Please refer to Figures 1 to 2, the elevation control device includes an elevation information obtainer 10 and an elevation adjuster. The elevation information obtainer 10 is used to obtain the elevation information within the working range in real time, that is, to obtain the Z value information in the working range, and adjust the elevation. The device is used to adjust the height required by the polishing device 30 according to the elevation information, that is, to adjust the height of the polishing device 30 in the Z-axis direction, that is, the Z-axis coordinates, according to the Z value information in the operating range, to quantify the polishing accuracy. In the embodiment of the present invention, the elevation information obtainer 10 can obtain the elevation information within its operating range in real time through a laser sweeper or a total station.
请参照图1至图2,移动控制装置包括移动主体机构40、区域信息获取器20以及运动控制器。移动主体机构40的移动可以是人为控制运行,也可以根据预先设定或自动生成的程序自动运行。区域信息获取器20用于获取所需的作业地图及地面研磨机器人的平面坐标,并根据已获取的作业地图信息及地面研磨机器人的平面坐标规划出研磨路径。此处地面研磨机器人的平面坐标指当前地面研磨机器人在作业地图中的X轴坐标和Y轴坐标,以精确指示地面研磨机器人所在位置或研磨位置,优选地,研磨路径覆盖整个待研磨的作业区域。运动控制器能够控制移动主体机构40移动以使地面研磨机器人沿研磨路径运动。1 to 2, the movement control device includes a movement main body mechanism 40, an area information obtainer 20, and a movement controller. The movement of the mobile main mechanism 40 can be operated under artificial control, or can be operated automatically according to a preset or automatically generated program. The area information acquirer 20 is used to acquire the required job map and the plane coordinates of the ground grinding robot, and plan the grinding path according to the acquired job map information and the plane coordinates of the ground grinding robot. Here, the plane coordinates of the ground grinding robot refer to the X-axis and Y-axis coordinates of the current ground grinding robot in the operation map to accurately indicate the location or grinding position of the ground grinding robot. Preferably, the grinding path covers the entire work area to be ground . The motion controller can control the movement of the main body mechanism 40 to move the ground grinding robot along the grinding path.
在沿研磨路径运动的过程中,地面研磨机器人将依据作业地图生成路径配合高程信息,同步控制研磨装置30以对标的作业面进行精确研磨。可以理解的,当获取的作业范围内的Z值高于预设的基准Z值时,地面研磨机器人控制研磨装置30由待研磨状态切换为研磨状态;当获取的作业范围内的Z值等于预设的基准Z值时,说明当前作业范围内的地面已满足研磨标准,无需对其进行研磨作业,地面研磨机器人控制研磨装置30由研磨状态切换为待研磨状态;当获取的作业范围内的高程小于预设的基准高程时,地面研磨机器人则向施工人员发送提醒消息,由施工人员决策如何处理。In the process of moving along the grinding path, the ground grinding robot will generate the path according to the job map to match the elevation information, and synchronously control the grinding device 30 to accurately grind the target working surface. It is understandable that when the acquired Z value in the working range is higher than the preset reference Z value, the ground grinding robot controls the grinding device 30 to switch from the waiting state to the grinding state; when the acquired Z value in the working range is equal to the preset When the reference Z value is set, it means that the ground in the current working range has met the grinding standard and there is no need to perform grinding operations on it. The ground grinding robot controls the grinding device 30 to switch from the grinding state to the waiting state; when the elevation in the working range is obtained When it is less than the preset reference elevation, the ground grinding robot will send a reminder message to the construction personnel, and the construction personnel will decide how to deal with it.
在整个施工过程中,地面研磨机器人可将获取的作业地图规划好的研磨路径在外接的显示设备上进行显示,同时显示规划好的研磨路径以及地面研磨机器人所在的平面坐标,并在显示设备上实时对地面研磨机器人当前平面坐标进行更新,以便施工人员可以从显示设备实时了解当前的施工进度,以及下一步的施工计划,从而更加有效地配合施工。During the entire construction process, the ground grinding robot can display the planned grinding path of the obtained job map on the external display device, and display the planned grinding path and the plane coordinates of the ground grinding robot on the display device. The current plane coordinates of the ground grinding robot are updated in real time, so that the construction personnel can understand the current construction progress and the next construction plan in real time from the display device, so as to coordinate the construction more effectively.
本地面研磨机器人通过研磨装置30、高程控制装置以及移动控制装置的配合联动实现了对无限范围地面及不可控环境的水平度修正和平整度提升。本地面研磨机器人先是通过区域信息获取器20获取所需的作业地图及当前的平面X轴坐标和Y轴坐标,并据此自动规划出研磨路径,同时在运动控制器的控制下沿上述研磨路径运动,在运动过程中,地面研磨机器人通过高程信息获取器10实时获取作业范围内的高程Z值信息,并通过高程调整器根据上述Z值信息实时调整研磨装置30所需的Z值高度及研磨装置30的研磨状态,以对当前地面进行研磨或停止研磨,使得施工精度得以量化。The ground grinding robot realizes the levelness correction and flatness improvement of the infinite range ground and uncontrollable environment through the coordinated linkage of the grinding device 30, the height control device and the movement control device. The ground grinding robot first obtains the required job map and the current plane X-axis coordinates and Y-axis coordinates through the area information acquirer 20, and automatically plans the grinding path accordingly, and at the same time follows the grinding path under the control of the motion controller During the movement, the ground grinding robot obtains the elevation Z value information in the working range through the elevation information obtainer 10 in real time, and adjusts the Z value height and grinding required by the grinding device 30 in real time according to the above Z value information through the elevation adjuster The grinding state of the device 30 can be used to grind the current ground or stop grinding, so that the construction accuracy can be quantified.
本地面研磨机器人通过高程信息获取器10及区域信息获取器20实现了对不可控环境中作业范围的实时监测,本地面研磨机器人的研磨装置30的Z轴调节、X轴和Y轴方向移动及研磨动作同步进行,实现了三轴联动,这种控制方式实现了对运动过程中研磨状态的实时调整和控制。本发明的地面研磨机器人提高了研磨精密度及作业质量。The ground grinding robot realizes real-time monitoring of the working range in an uncontrollable environment through the elevation information acquirer 10 and the area information acquirer 20. The grinding device 30 of the ground grinding robot has Z-axis adjustment, X-axis and Y-axis movement and The grinding action is carried out synchronously, and the three-axis linkage is realized. This control method realizes the real-time adjustment and control of the grinding state during the movement. The ground grinding robot of the present invention improves grinding precision and work quality.
区域信息获取器20所规划出的研磨路径为有序路径,优选为螺旋形路径,以适应多种形状或多边形的待研磨区域,以尽量减小施工边缘的空隙。螺旋形路径的螺旋方式可以为顺时针由内向外、顺时针由外向内、逆时针由内向外或逆时针由外向内的螺旋形路径。地面研磨机器人在行走时始终向前行走或者向一个方向旋转,避免了全向移动时由于调整运动方向而产生的不必要的抖动,更易于施工人员配合施工。在实际应用中,可以根据待研磨区域的实际形状规划出之对应的螺旋形路径。进一步地,在地面研磨机器人沿螺旋形路径运动的过程中,两段紧邻平行的研磨路径之间的距离应略小于研磨装置30与地面接触部分的直径,使得两段研磨路径上的作业范围之间有一定的重叠,以确保研磨路径全部覆盖待研磨区域。The grinding path planned by the area information acquirer 20 is an ordered path, preferably a spiral path, to adapt to areas to be polished in various shapes or polygons, so as to minimize the gap between the construction edges. The spiral path of the spiral path can be a spiral path clockwise from inside to outside, clockwise from outside to inside, counterclockwise from inside to outside, or counterclockwise from outside to inside. The ground grinding robot always walks forward or rotates in one direction when walking, which avoids unnecessary shaking caused by adjusting the direction of movement when moving in all directions, and makes it easier for construction workers to cooperate with the construction. In practical applications, the corresponding spiral path can be planned according to the actual shape of the area to be polished. Further, during the movement of the ground grinding robot along the spiral path, the distance between the two adjacent parallel grinding paths should be slightly smaller than the diameter of the contact part of the grinding device 30 with the ground, so that the working range of the two grinding paths There is a certain overlap between them to ensure that the grinding path completely covers the area to be ground.
若研磨区域为凹多边形,则机器人在行走时将无法保证始终向前行走或者向一个方向旋转,会对研磨的性能产生不利影响。因此,在这种情况下,可以将研磨区域划分为两个以上的凸多边形子区域,然后对各个子区域分别通过上述过程进行研磨作业。优选地,在需要转弯时,应采用弧度较小的曲线进行平滑连接。If the grinding area is a concave polygon, the robot cannot always walk forward or rotate in one direction when walking, which will adversely affect the grinding performance. Therefore, in this case, the polishing area can be divided into two or more convex polygonal sub-areas, and then each sub-area can be polished through the above process. Preferably, when turning is needed, a curve with a smaller arc should be used for smooth connection.
在本发明的地面研磨机器人中,地面研磨机器人还包括平面坐标信息获取器以及高程坐标信息获取器。平面坐标信息获取器用于记录经过研磨后的地面各区域的平面坐标信息,即X轴及Y轴坐标,高程坐标信息获取器用于记录经过研磨后的地面各区域的高程坐标信息,即Z轴坐标,平面坐标信息和高程坐标信息共同构成三维坐标信息,即X轴、Y轴及Z轴坐标。将地面研磨机器人沿研磨路径走完一次设定为完成一回研磨过程,地面研磨机器人在完成一回研磨过程后,便获取了研磨后的待研磨区域地形图,并在显示设备上显示,区域信息获取器20根据高程坐标记录器记录下的高程坐标信息与预设的基准高程的对比结果及平面坐标信息得到新的作业地图,并根据新的作业地图重新规划研磨路径以进行第二回研磨过程。新的研磨路径同样在显示设备上更新,路径可视化便于施工人员配合施工和监控。重新生成研磨路径时,区域信息获取器20可根据最短路径法遍历各待研磨的平面坐标点。In the ground grinding robot of the present invention, the ground grinding robot further includes a plane coordinate information acquirer and an elevation coordinate information acquirer. The plane coordinate information acquirer is used to record the plane coordinate information of each area of the ground after grinding, that is, the X-axis and Y-axis coordinates, and the elevation coordinate information acquirer is used to record the elevation coordinate information of each area of the ground after the grinding, that is, the Z-axis coordinate. , The plane coordinate information and the elevation coordinate information together constitute the three-dimensional coordinate information, namely the X-axis, Y-axis and Z-axis coordinates. Set the ground grinding robot to complete a grinding process once along the grinding path. After the ground grinding robot completes a grinding process, it obtains the topographic map of the area to be ground after grinding and displays it on the display device. The information obtainer 20 obtains a new operation map according to the comparison result of the elevation coordinate information recorded by the elevation coordinate recorder and the preset reference elevation and plane coordinate information, and re-plans the grinding path according to the new operation map for the second grinding. process. The new grinding path is also updated on the display device, and the visualization of the path is convenient for construction personnel to cooperate and monitor. When regenerating the polishing path, the area information acquirer 20 can traverse the coordinate points of each plane to be polished according to the shortest path method.
在对待研磨的平面坐标点进行多回研磨过程后,待研磨区域的平整度、水平度或平滑度逐渐接近预设值,直至达到施工要求。After multiple grinding processes are performed on the plane coordinate points to be ground, the flatness, levelness or smoothness of the area to be ground gradually approaches the preset value until the construction requirements are met.
请参照图1至图2,在本发明实施例的地面研磨机器人中,高程调整器包括连接于移动主体机构40的支撑架、滑接于支撑架的升降架331以及升降驱动器334,升降驱动器334用于驱动升降架331沿支撑架上下滑动,研磨装置30连接于升降架331。这样升降驱动器334便能够通过驱动升降架331的上下移动使得研磨装置30靠近或远离作业地面。1 to 2, in the ground grinding robot of the embodiment of the present invention, the height adjuster includes a support frame connected to the moving main mechanism 40, a lifting frame 331 slidably connected to the support frame, and a lifting driver 334. The lifting driver 334 For driving the lifting frame 331 to slide up and down along the support frame, the grinding device 30 is connected to the lifting frame 331. In this way, the lifting driver 334 can drive the lifting frame 331 to move up and down to move the grinding device 30 closer to or away from the working ground.
其中,请参照图1至图2,升降架331包括滑接于支撑架的滑接件333、连接于滑接件333的升降板332以及其截面呈直角三角形的三角架335,研磨驱动器32连接于升降板332,升降驱动器334用于驱动滑接件333朝向或背离地面运动。1 to 2, the lifting frame 331 includes a sliding member 333 slidably connected to the support frame, a lifting plate 332 connected to the sliding member 333, and a tripod 335 whose cross-section is a right triangle. The grinding drive 32 is connected On the lifting plate 332, the lifting driver 334 is used to drive the sliding member 333 to move toward or away from the ground.
请参照图1至图3,升降板332与滑接件333呈直角设置,滑接件333与升降板332分别连接于三角架335的两直角边。优选地,滑接件333与支撑架通过丝杆实现滑接,支撑架可设为分别滑接升降板332的两边,但是需要两侧的升降电机的工作频率相同,对运行精度要求极高,而本发明实施例中为单侧滑接,三角架335具有稳定的空间结构,不易变形,本发明通过设置三角架335限定了滑接件333与升降板332的角度,防止升降板332由于重力作用逐渐歪斜,影响打磨精度。1 to 3, the lifting plate 332 and the sliding member 333 are arranged at right angles, and the sliding member 333 and the lifting plate 332 are respectively connected to two right-angled sides of the tripod 335. Preferably, the sliding joint 333 and the support frame are slidably connected by a screw rod. The support frame can be set to respectively slidably connect the two sides of the lifting plate 332, but the working frequencies of the lifting motors on both sides need to be the same, which requires extremely high operating accuracy. However, the embodiment of the present invention is a single-sided sliding connection. The tripod 335 has a stable spatial structure and is not easily deformed. The present invention limits the angle of the sliding joint 333 and the lifting plate 332 by setting the tripod 335 to prevent the lifting plate 332 from being caused by gravity. The effect is gradually skewed, affecting the polishing accuracy.
请参照图1至图3,在本发明实施例的地面研磨机器人中,移动主体机构40至少包括底板41、连接于底板41的滚轮组件以及用于驱动滚轮组件滚动的运动驱动器,运动控制器能够通过控制运动驱动器滚动滚轮组件,以使地面研磨机器人匀速向任何方向运动,以免因速度变化而导致地面研磨不均匀,或变速向任何方向运动,以使得地面研磨机器人在经过高程偏差较大的作业区域时能够减速慢行,以实现该作业区域得到重点研磨。移动主体机构40通过运动驱动器驱动滚轮组件滚动,以实现地面研磨机器人移动。其中,滚轮组件以能够在待打磨状态支撑起研磨装置30不接触地面为佳,滚轮组件也可以通过履带代替。1 to 3, in the ground grinding robot of the embodiment of the present invention, the moving main mechanism 40 includes at least a bottom plate 41, a roller assembly connected to the bottom plate 41, and a motion driver for driving the roller assembly to roll. The motion controller can By controlling the motion driver to roll the wheel assembly, the ground grinding robot can move in any direction at a uniform speed, so as to avoid uneven ground grinding due to speed changes, or move in any direction at a variable speed, so that the ground grinding robot can go through operations with large elevation deviations The area can be slowed down to achieve the focus of grinding in the work area. The moving main mechanism 40 drives the roller assembly to roll through the motion driver to realize the movement of the ground grinding robot. Among them, the roller assembly is preferably capable of supporting the grinding device 30 in the state to be polished without touching the ground, and the roller assembly can also be replaced by a crawler.
请参照图1至图3,在本发明的地面研磨机器人中,滚轮组件至少包括多个驱动轮421,运动控制器能够控制运动驱动器驱动该驱动轮421滚动。滚轮组件还包括至少一个转动连接于底板41的从动轮422,从动轮422能够在驱动轮421的带动下改变运动方向。1 to 3, in the ground grinding robot of the present invention, the roller assembly includes at least a plurality of driving wheels 421, and the motion controller can control the motion driver to drive the driving wheels 421 to roll. The roller assembly further includes at least one driven wheel 422 rotatably connected to the bottom plate 41, and the driven wheel 422 can change the direction of movement under the driving of the driving wheel 421.
请参照图1至图3,在本发明实施例中,滚轮组件设有两个驱动轮421以及一个从动轮422,且从动轮422位于驱动轮421的前方,这样不仅能够保证滚轮组件均与地面接触且便于控制移动主体机构40转向。其中,研磨装置30可位于滚轮组件的周侧,优选地,研磨装置30位于驱动轮421及从动轮422之间,以确保地面研磨机器人的平稳运行。1 to 3, in the embodiment of the present invention, the roller assembly is provided with two driving wheels 421 and a driven wheel 422, and the driven wheel 422 is located in front of the driving wheel 421, which not only can ensure that the roller assembly is with the ground It is in contact with and is convenient to control the steering of the moving body mechanism 40. Wherein, the grinding device 30 may be located on the peripheral side of the roller assembly. Preferably, the grinding device 30 is located between the driving wheel 421 and the driven wheel 422 to ensure the smooth operation of the ground grinding robot.
请参照图1至图,2,在本发明实施例的地面研磨机器人中,研磨装置30包括用于研磨地面的研磨结构件31、驱动研磨结构件31进行研磨作业的研磨驱动器32以及连接于研磨驱动器32与研磨结构件31之间的驱动杆34,研磨装置30处于研磨状态时,升降驱动器334驱动研磨结构件31下降,研磨驱动器32驱动研磨结构件31进行打磨作业,研磨装置30处于待研磨状态时,升降驱动器334驱动研磨结构件31上升,研磨驱动器32驱动研磨结构件31停止打磨作业。优选地,研磨驱动器32连接于升降板332,底板41开设有通孔,驱动杆34穿设于通孔,研磨结构件31位于底板41下方,以使得移动主体机构40受力平衡,运行稳定。为减小抖动,研磨装置30于研磨结构件31上还设有减震机构,以实现高精度研磨。1 to FIG. 2, in the ground grinding robot of the embodiment of the present invention, the grinding device 30 includes a grinding structure 31 for grinding the ground, a grinding drive 32 that drives the grinding structure 31 to perform grinding operations, and a grinding drive 32 connected to the grinding The driving rod 34 between the driver 32 and the grinding structure 31. When the grinding device 30 is in the grinding state, the lifting driver 334 drives the grinding structure 31 to descend, and the grinding drive 32 drives the grinding structure 31 to perform grinding operations. In the state, the lifting driver 334 drives the polishing structure 31 to rise, and the polishing driver 32 drives the polishing structure 31 to stop the polishing operation. Preferably, the grinding driver 32 is connected to the lifting plate 332, the bottom plate 41 is provided with a through hole, the driving rod 34 penetrates through the through hole, and the grinding structure 31 is located below the bottom plate 41 so that the moving body mechanism 40 is balanced in force and stable in operation. In order to reduce jitter, the grinding device 30 is also provided with a shock absorption mechanism on the grinding structure 31 to achieve high-precision grinding.
请参照图1至图2,在本发明的地面研磨机器人中,地面研磨机器人还包括集尘装置,集尘装置包括集尘罩51、集尘箱52、用于连接集尘罩51和集尘箱52的连接管以及用于为集尘罩51提供吸力以将研磨装置30研磨出的粉尘及碎屑吸至集尘箱52的集尘驱动器,集尘罩51连接于移动主体机构40。1 to 2, in the ground grinding robot of the present invention, the ground grinding robot further includes a dust collection device, the dust collection device includes a dust collection cover 51, a dust collection box 52, for connecting the dust collection cover 51 and the dust collection device The connecting pipe of the box 52 and the dust collecting drive for providing suction for the dust collecting cover 51 to suck the dust and debris ground by the grinding device 30 to the dust collecting box 52, the dust collecting cover 51 is connected to the moving main mechanism 40.
其中,集尘装置为用于收集研磨过程中产生的粉尘及碎屑,集尘装置与机器人配合有分体式和一体式两种。Among them, the dust collecting device is used to collect dust and debris generated in the grinding process, and the dust collecting device and the robot are matched with a split type and an integrated type.
在分体式的配合模式下,集尘箱52通过连接管与机器人集尘罩51相连,集尘箱52有独立的万向轮可自由行走,也可由施工人员人工推动。当采用上述的行进路径选择方式时,集尘箱52始终位于移动主体机构40螺旋形运动方向的内侧,即当移动主体机构40顺时针由外向内或顺时针由内向外运动时,集尘箱52位于移动主体机构40的右侧,当移动主体机构40逆时针由外向内或逆时针由内向外运动时,集尘箱52位于移动主体机构40的左侧。这种设置方式能够防止施工过程中连接管与移动主体机构40的缠绕,且运动轨迹的力矩较小,减少对移动主体机构40的运动干扰。In the split coordination mode, the dust box 52 is connected to the robot dust cover 51 through a connecting pipe. The dust box 52 has independent universal wheels to walk freely, or it can be manually pushed by the construction personnel. When the above-mentioned travel path selection method is adopted, the dust box 52 is always located at the inner side of the spiral movement direction of the moving body mechanism 40, that is, when the moving body mechanism 40 moves clockwise from the outside to the inside or clockwise from the inside to the outside, the dust box 52 52 is located on the right side of the moving main mechanism 40. When the moving main mechanism 40 moves counterclockwise from the outside to the inside or counterclockwise from the inside to the outside, the dust box 52 is located on the left side of the moving main mechanism 40. This arrangement can prevent the connecting pipe from being entangled with the moving main mechanism 40 during the construction process, and the moment of the motion track is small, reducing the movement interference to the moving main mechanism 40.
在一体式的配合模式下,集尘装置连接于底板41,由机器人带动其一起行走,且与移动主体机构40统一供电,无需施工人员人工推动,有效减少对机器人行走轨迹的干扰。In the integrated coordination mode, the dust collection device is connected to the bottom plate 41, driven by the robot to walk together, and is supplied uniformly with the mobile main mechanism 40, without manual push by construction personnel, effectively reducing the interference to the robot's walking trajectory.
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement and improvement made within the spirit and principle of the present invention shall be included in the protection scope of the present invention. Inside.

Claims (10)

  1. 一种地面研磨机器人,用于地面水平度修正及平整度提升的精密施工,其特征在于,包括研磨装置、高程控制装置以及移动控制装置,高程控制装置包括高程信息获取器以及高程调整器,高程信息获取器用于实时获取作业范围内的高程信息,高程调整器用于根据高程信息调整研磨装置所需的高度,移动控制装置包括移动主体机构、区域信息获取器以及运动控制器,区域信息获取器用于获取所需的作业地图及地面研磨机器人的平面坐标,并根据已获取的作业地图信息及地面研磨机器人的平面坐标规划出研磨路径;在运动控制器控制移动主体机构移动以使地面研磨机器人沿研磨路径运动的过程中,地面研磨机器人将依据作业地图生成路径配合高程信息,同步控制研磨装置以对标的作业面进行精确研磨。A ground grinding robot, used for precision construction of ground levelness correction and levelness improvement, is characterized by comprising a grinding device, an elevation control device and a movement control device. The elevation control device includes an elevation information obtainer and an elevation adjuster. The information obtainer is used to obtain the elevation information within the working range in real time, and the height adjuster is used to adjust the height required by the grinding device according to the elevation information. The movement control device includes a moving body mechanism, an area information obtainer and a motion controller. The area information obtainer is used for Obtain the required job map and the plane coordinates of the ground grinding robot, and plan the grinding path according to the acquired job map information and the plane coordinates of the ground grinding robot; the motion controller controls the movement of the main body to make the ground grinding robot follow the grinding During the path movement, the ground grinding robot will generate the path according to the job map to match the elevation information, and synchronously control the grinding device to accurately grind the target working surface.
  2. 如权利要求1的地面研磨机器人,其特征在于,地面研磨机器人还包括平面坐标信息获取器以及高程坐标信息获取器,平面坐标信息获取器用于记录经过的地面各区域的平面坐标信息,高程坐标信息获取器用于记录经过的地面各区域的高程坐标信息,平面坐标信息和高程坐标信息共同构成三维坐标信息。The ground grinding robot according to claim 1, wherein the ground grinding robot further comprises a plane coordinate information acquirer and an elevation coordinate information acquirer, and the plane coordinate information acquirer is used to record plane coordinate information and elevation coordinate information of each area on the ground that it passes through The getter is used to record the elevation coordinate information of each area on the ground that it passes through, and the plane coordinate information and the elevation coordinate information together constitute the three-dimensional coordinate information.
  3. 如权利要求1的地面研磨机器人,其特征在于,研磨路径为有序路径。The ground grinding robot of claim 1, wherein the grinding path is an ordered path.
  4. 如权利要求1的地面研磨机器人,其特征在于,高程调整器包括连接于移动主体机构的支撑架、滑接于支撑架的升降架以及用于驱动升降架沿支撑架上下滑动的升降驱动器,研磨装置连接于升降架。The ground grinding robot according to claim 1, wherein the height adjuster includes a support frame connected to the mobile main mechanism, a lifting frame slidably connected to the support frame, and a lifting driver for driving the lifting frame to slide up and down along the support frame. The device is connected to the lifting frame.
  5. 如权利要求4的地面研磨机器人,其特征在于,升降架包括滑接于支撑架的滑接件以及连接于滑接件的升降板,研磨驱动器连接于升降板,升降驱动器用于驱动滑接件朝向或背离地面运动。The ground grinding robot according to claim 4, wherein the lifting frame comprises a sliding joint slidably connected to the support frame and a lifting plate connected to the sliding joint, the grinding driver is connected to the lifting plate, and the lifting drive is used to drive the sliding joint Move towards or away from the ground.
  6. 如权利要求4的地面研磨机器人,其特征在于,移动主体机构至少包括底板、连接于底板的滚轮组件以及用于驱动滚轮组件滚动的运动驱动器,运动控制器能够通过控制运动驱动器滚动滚轮组件,以使地面研磨机器人匀速或变速向任何方向运动。The ground grinding robot according to claim 4, characterized in that the moving main mechanism at least includes a bottom plate, a roller assembly connected to the bottom plate, and a motion driver for driving the roller assembly to roll, and the motion controller can roll the roller assembly by controlling the motion driver to Make the ground grinding robot move in any direction at a uniform speed or variable speed.
  7. 如权利要求6的地面研磨机器人,其特征在于,滚轮组件包括驱动轮以及能够随着驱动轮的滚动而滚动的从动轮,运动控制器能够控制运动驱动器驱动该驱动轮滚动。7. The ground grinding robot of claim 6, wherein the roller assembly includes a driving wheel and a driven wheel that can roll with the rolling of the driving wheel, and the motion controller can control the motion driver to drive the driving wheel to roll.
  8. 如权利要求7的地面研磨机器人,其特征在于,研磨装置包括用于研磨地面的研磨结构件以及驱动研磨结构件进行研磨作业的研磨驱动器。7. The ground grinding robot according to claim 7, wherein the grinding device comprises a grinding structure for grinding the ground and a grinding drive for driving the grinding structure to perform grinding operations.
  9. 如权利要求8的地面研磨机器人,其特征在于,研磨装置包括连接于研磨驱动器与研磨结构件之间的驱动杆,研磨驱动器连接于升降板,底板开设有通孔,驱动杆穿设于通孔,研磨结构件位于底板下方。The ground grinding robot of claim 8, wherein the grinding device comprises a driving rod connected between the grinding driver and the grinding structure, the grinding driver is connected to the lifting plate, the bottom plate is provided with a through hole, and the driving rod penetrates through the through hole , The grinding structure is located under the bottom plate.
  10. 如权利要求1至9任一项的地面研磨机器人,其特征在于,地面研磨机器人还包括集尘装置,集尘装置包括集尘罩、集尘箱、用于连接集尘罩和集尘箱的连接管以及用于为集尘罩提供吸力以将研磨装置研磨出的粉尘及碎屑吸至集尘箱的集尘驱动器,集尘罩连接于移动主体机构。The ground grinding robot according to any one of claims 1 to 9, wherein the ground grinding robot further comprises a dust collecting device, and the dust collecting device comprises a dust collecting cover, a dust collecting box, and a dust collecting cover for connecting the dust collecting cover and the dust collecting box. A connecting pipe and a dust collecting drive for providing suction for the dust collecting hood to suck the dust and debris ground by the grinding device to the dust collecting box, and the dust collecting hood is connected to the moving main mechanism.
PCT/CN2019/072850 2019-01-23 2019-01-23 Floor grinding robot WO2020150931A1 (en)

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