WO2020143440A1 - Material distribution apparatus and method - Google Patents

Material distribution apparatus and method Download PDF

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Publication number
WO2020143440A1
WO2020143440A1 PCT/CN2019/127530 CN2019127530W WO2020143440A1 WO 2020143440 A1 WO2020143440 A1 WO 2020143440A1 CN 2019127530 W CN2019127530 W CN 2019127530W WO 2020143440 A1 WO2020143440 A1 WO 2020143440A1
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Prior art keywords
material distribution
rotating blade
distribution device
feed channel
rotating
Prior art date
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Ceased
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PCT/CN2019/127530
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French (fr)
Chinese (zh)
Inventor
李东
马鹏涛
廖洋威
王业停
余兴兴
曹奇
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Kingfa Science and Technology Co Ltd
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Kingfa Science and Technology Co Ltd
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Publication date
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Publication of WO2020143440A1 publication Critical patent/WO2020143440A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/70Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application

Definitions

  • the invention relates to the technical field of batching, in particular, to a material distribution device and method.
  • Material mixing is an indispensable part of manufacturing in many industries, such as modified plastics industry, food processing industry and chemical products.
  • the uniformity of the material mixing directly determines the quality and stability of the product, and the production raw materials often have multiple components and their respective ratios, shapes and particle sizes are different, so it is not easy to mix evenly when mixing. If it is manually mixed, the workload is large, the labor intensity of the operator is large, and the effect of material mixing is not ideal.
  • the mixing equipment is mainly a variety of mixing equipment, commonly used are: high-speed mixer, low mixer, horizontal mixer, double spiral cone mixer, non-gravity mixer and other mechanical stirring devices.
  • the mixing method is to drive the mixing paddle through the mixing shaft to force the materials to be mixed.
  • the mixing methods include single-axis, multi-axis, vertical, horizontal, spiral, spiral belt, rotation, rotation + revolution and so on.
  • the working mode is mostly batch batch mixing, usually a certain amount of multi-component materials to be mixed are placed in the mixing equipment, the blades are stirred at a certain speed for a period of time, and then the mixed materials are discharged, due to the particles and powder in the mixture
  • the particle size, density, and fluidity of the materials are very different, it is difficult to achieve a uniform mixing effect, and it is easy to delaminate after mixing, discharging, conveying, and using, which affects the stability of the product.
  • these intermittent batch mixers are generally filled with materials with an effective volume of 40% to 60%. High-speed stirring is likely to cause heating and damage to the materials. During the mixing process, it is easy to accumulate and agglomerate. On the bottom of the barrel, an obvious dead angle is formed, which affects the uniformity of the mixture. According to the actual production situation, the existing mixing equipment often has insufficient mixing in a short time due to the single mixing structure. Long-term mixing affects the subsequent processing process and will cause the material to heat up seriously and affect the product quality.
  • the mixing equipment has high equipment investment costs, high power consumption, and difficult equipment maintenance.
  • the on-site operators cannot fully repair and affect production, and there is a greater operational safety risk. Due to the complex structure, There are also problems such as inconvenience and time-consuming transfer of cleaning machines.
  • the present invention provides a material distribution device and method.
  • the specific technical solutions are as follows:
  • a material distribution device including:
  • a distributor body the distributor body includes a cylinder, a first feed channel and a second feed channel are provided on the upper part of the cylinder, a rotating blade is provided inside the cylinder, and the cylinder There is a discharge port at the bottom;
  • a first feeding device configured to transport the first material from the first feed channel to the barrel
  • the second feeding device is configured to go from the second feed channel to the second strand of material in the barrel, and the moment of the first strand of material acting on the rotating blade acts on the second strand of material There is a torque difference between the moments on the rotating blades, so that the rotating blades rotate under the effect of the torque difference.
  • the flow rate of the first material conveyed by the first feeding device is smaller than the flow rate of the second material conveyed by the second feeding device.
  • the first feed channel is closer to the center of the rotating shaft of the rotating blade than the second feed channel.
  • the speed of the first material conveyed by the first feeding device in contact with the rotating blade is less than that of the second material conveyed by the second feeding device in contact with the rotating blade Speed
  • the first feed channel includes a first feed riser disposed above the barrel
  • the second feed channel includes a second feed riser disposed above the barrel.
  • the height of the inlet of the first feed standpipe is smaller than the height of the inlet of the second feed standpipe.
  • the first feeding device includes a first silo and a first weighing and distributing device, and the first weighing and distributing device is connected to the first feed channel;
  • the second feeding device includes a second silo and a second weighing and batching device, and the second weighing and batching device is connected to the second feeding channel.
  • the upper part of the barrel is provided with an exhaust port
  • the exhaust port is provided with a filtering device.
  • it further includes a blade driving device for driving the rotating blade to rotate;
  • the driving device includes a magnetic driving device or a motor driving device.
  • it further includes a speed measuring system and a display device, the speed measuring system is used to detect the rotation speed of the rotating blade, and the display device is used to display the detection result of the speed measuring system;
  • the cylinder is provided with an observation window; preferably, the observation window is located at the middle and lower part of the cylinder; preferably, the observation window is rectangular or circular; preferably, the observation window
  • the material is transparent glass, organic glass and plastic.
  • a support structure is provided inside the barrel, and the support structure is provided with a U-shaped or semi-circular mounting groove, and the rotating shaft of the rotating blade is installed in the mounting groove ;
  • the blade of the rotating blade has any one of a plane, a curved surface, or an "S"-like shape
  • the plane-shaped blades are configured to be combined into a regular polygon by extending one side, the blades are sealed on both sides, and the extended sides of the regular polygon are arranged clockwise or counterclockwise, and the adjacent two sides form a " ⁇ " type structure And has a preset volume;
  • the curved blades are combined into a polygon, the blades are sealed on both sides, and the concave structure of the blades has a preset volume;
  • the “S”-like blades are evenly distributed on the rotating shaft along the circumference, and the “S”-like blades are bent by themselves to form a groove, and the groove has a preset volume, And on both sides of the center plane of the blade.
  • a material distribution method using the material distribution device described in any of the foregoing embodiments, to perform the following operations:
  • the first feeding device to deliver the first strand of material from the first feed channel to the barrel
  • start the second feeding device to deliver the second strand from the second feed channel to the barrel Materials, so that there is a torque difference between the moment of the first material acting on the rotating blade and the moment of the second material acting on the rotating blade, the torque difference is used to drive the rotating blade
  • the blade rotates to drive the material on the rotating blade to rotate to a preset angle and then start to fall. During the falling process, the two materials collide, the material and the rotating blade, and the material and the cylinder wall to achieve uniformity. mixing.
  • a dynamic driving device is provided to drive the rotating blade to rotate.
  • the first feeding device is activated to convey the first material from the first feed channel into the barrel
  • the second feeding device is activated to convey the second material from the second feed channel to the barrel, so that the first material acts
  • the torque difference is used to drive the rotating blade to rotate, and the two materials on the rotating blade are rotated to a preset angle It is alternately stacked and dropped in the form of a small amount of mass.
  • the two materials collide, the materials and the rotating blades, and the materials and the cylinder wall.
  • the faster the rotation speed the smaller the amount of material on each blade, the thinner the alternating material layer, the more uniform the mixing. Due to the elimination of the active mechanical stirring device, the barrel and rotating blade system for material distribution are simple in structure, stable and effective, can be applied to a variety of materials, and have the functions of continuous feeding and discharging to realize the material Continuous distribution and mixing.
  • the device integrates material distribution, mixing and unloading, making operation more convenient and saving production costs.
  • the device will not generate heat due to the friction between the material and the stirring device during the distribution, mixing and stirring process, and will not cause local overheating in the mixing mixer to affect the mixing and stirring effect.
  • a speed measuring system is used to detect the rotating speed of the rotating blades.
  • the driving device is used to provide power to assist the rotating blades to rotate, so that the material flow rate can still be uniformly mixed, so the material distribution device can be used for any proportion
  • the materials are distributed and mixed in microlayers.
  • FIG. 1 is an overall schematic diagram of a material distribution device in an embodiment of the present invention
  • FIG. 2 is a partial cross-sectional view of the distributor body in the embodiment of the present invention.
  • FIG. 3 is a schematic diagram of the first rotating blade in the embodiment of the present invention.
  • FIG. 4 is a schematic diagram of a second rotating blade in an embodiment of the present invention.
  • FIG. 5 is a schematic diagram of a third rotating blade in an embodiment of the present invention.
  • 1 ⁇ structural platform 2- ⁇ first weighing and batching device; 3- ⁇ second weighing and batching device; 4- ⁇ spreader body; 5- ⁇ first feeding standpipe; 6 ⁇ second feeding standpipe; 7 ⁇ section One silo; 8-second silo; 9-outlet; 10-speed system; 11-display device; 12-blade drive device; 401-barrel; 402-top cover; 404-first connection sleeve ; 408-second connection sleeve; 406-filter device; 405-exhaust port; 409-rotating blade; 4091-rotating shaft; 4092-blade.
  • Expressions used in various embodiments of the present invention may modify various constituent elements in various embodiments, but the corresponding constituent elements may not be limited.
  • the above expression does not limit the order and/or importance of the described elements.
  • the above expression is only for the purpose of distinguishing one element from other elements.
  • the first user device and the second user device indicate different user devices, although both are user devices.
  • the first element may be referred to as the second element, and similarly, the second element may also be referred to as the first element.
  • connection should be understood in a broad sense.
  • it may be a fixed connection or a detachable connection.
  • it can be connected integrally; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary; it can be a connection between two components.
  • connection may be a fixed connection or a detachable connection.
  • connection can be connected integrally; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary; it can be a connection between two components.
  • this embodiment provides a material distribution device, including a distributor body 4, a first feeding device, and a second feeding device.
  • the distributor body 4 includes a barrel 401, a first feed channel and a second feed channel are provided on the upper part of the barrel 401, a rotating blade 409 is provided inside the barrel 401, and the bottom of the barrel 401 ⁇ 9 ⁇ Set the outlet 9.
  • the rotating blade 409 includes a rotating shaft 4091 and a blade 4092, and the blade 4092 is fixed on the rotating shaft 4091.
  • a support structure is provided inside the barrel 401, and the support structure is provided with a "U"-shaped or semi-circular installation slot, and the rotating shaft 4091 for rotating the blade 409 is installed in the installation slot.
  • the first feeding device is configured to transport the first strand of material from the first feed channel into the barrel 401
  • the second feeding device is configured to transport the second strand of material from the second feed channel to the barrel 401.
  • FIG. 1 shows a preferred conveying structure.
  • the material distribution device further includes a structural platform 1, and the upper part of the cylinder 401 is fixed to the connecting structural platform 1.
  • the first feed channel includes a first feed stand 5 disposed above the barrel 401, and the second feed channel includes a second feed stand 6 disposed above the barrel 401.
  • the first feeding device includes a first silo 7 and a first weighing and distributing device 2, the first weighing and distributing device 2 is installed on the structural platform 1, the first silo 7 communicates with the first weighing and distributing device 2, the first weighing The re-distribution device 2 is connected to the first feed channel.
  • the second feeding device includes a second silo 8 and a second weighing and dispensing device 3, the second weighing and dispensing device 3 is installed on the structural platform 1, the second silo 8 communicates with the second weighing and dispensing device 3, the second weighing The re-distribution device 3 is connected to the second feed channel.
  • the first weighing and batching device 2 when the first weighing and batching device 2 is started, it drops the first material in the first silo 7 into the barrel 401 through the first feed standpipe 5 and the first material hits the rotating paddle Leaf 409.
  • the second weighing and batching device 3 When the second weighing and batching device 3 is started, it drops the second material in the second silo 8 into the barrel 401 through the second feed standpipe 6, and the second material hits the rotating blade 409.
  • a first connection sleeve 404 is provided on the upper nozzle of the first feed vertical pipe 5
  • a second connection sleeve 408 is provided on the upper nozzle of the first feed vertical pipe 5.
  • the flow rate of the first material conveyed by the first feeding device is smaller than the flow rate of the second material conveyed by the second feeding device.
  • the difference in mass makes the first The impact force of the strand material on the rotating blade 409 is less than the impact force of the second strand material on the rotating blade 409, thereby generating a torque difference.
  • the first feed channel is closer to the center of the rotating shaft 4091 of the rotating blade 409 than the second feed channel. Since the first feed channel is closer to the center of the rotating shaft 4091 of the rotating blade 409 than the second feeding channel, the distance between the force point between the first material and the rotating blade 409 and the center of the rotating shaft 4091 of the rotating blade 409 is Less than the distance between the force point between the second material and the rotating blade 409 and the center of the rotating shaft 4091 of the rotating blade 409, thus, even if other conditions remain unchanged, the first material can act on the rotating blade 409 There is a moment difference between the moment of the second moment and the moment the second material acts on the rotating blade 409.
  • the speed of the first material conveyed by the first feeding device in contact with the rotating blade 409 is less than the speed of the second material conveyed by the second feeding device in contact with the rotating blade 409 .
  • the height of the inlet of the first feed stand 5 is smaller than the height of the inlet of the second feed stand 6. Since the height of the inlet of the first feed stand 5 is less than the height of the inlet of the second feed stand 6, the acceleration time of the gravity of the first material is less than the acceleration time of the gravity of the second material.
  • the speed of the first material conveyed by the first feeding device in contact with the rotating blade 409 is less than the speed of the second material conveyed by the second feeding device in contact with the rotating blade 409. Due to the difference in speed between the two, even if other conditions remain unchanged, there can be a moment difference between the moment the first material acts on the rotating blade 409 and the moment the second material acts on the rotating blade 409.
  • the above first, second, and third preferred torque difference realization structures may be used separately, or two or three of them may be combined together.
  • the flow of the first material conveyed by the first feeding device is less than the flow of the second material conveyed by the second feeding device, and the first feed channel is closer to the rotating paddle than the second feed channel
  • the height of the center of the rotating shaft 4091 of the blade 409 and the inlet of the first feed stand 5 is smaller than the height of the inlet of the second feed stand 6, which can significantly increase the torque difference and at the same time can make the outside of the barrel 401
  • the internal structure remains simple and compact.
  • the working principle of the material distribution device in this embodiment is that the first feeding device is activated to convey the first material from the first feed channel into the barrel 401, and the second feed device is activated from the second feed channel to the barrel 401
  • the second material is transported internally, so that there is a torque difference between the moment the first material acts on the rotating blade 409 and the moment the second material acts on the rotating blade 409.
  • the torque difference is used to drive the rotating blade 409 to rotate , Driving the two materials on the rotating blade 409 to rotate to a preset angle and then alternately stack and fall in the form of a small amount of mass.
  • the two materials collide, the material and the rotating blade 409 collide, the material and the cylinder Collision between the walls to achieve uniform mixing.
  • the cylinder 401 and rotating blade 409 system for material distribution are simple in structure, stable and effective, can be applied to a variety of materials, and have continuous feeding and discharging functions. To achieve continuous distribution and mixing of materials.
  • the device integrates material distribution, mixing and unloading, making operation more convenient and saving production costs.
  • the device will not generate heat due to the friction between the material and the stirring device during the distribution, mixing and stirring process, and will not cause local overheating in the mixing mixer to affect the mixing and stirring effect.
  • the upper part of the cylinder 401 is provided with an exhaust port 405, for example, the exhaust port 405 is provided on the upper cover 402 of the cylinder 401.
  • the exhaust port 405 is provided with a filtering device 406, for example, a micro-hole filter screen or a filter cloth bag is installed on the exhaust port 405.
  • a filtering device 406 for example, a micro-hole filter screen or a filter cloth bag is installed on the exhaust port 405.
  • the gas, water vapor and dust-containing gas generated by the collision and rotation in the material are discharged through the micropore channel of the exhaust port 405, the dust is effectively filtered in the barrel 401, so that the material is in the barrel 401
  • the discharge port 9 discharges smoothly, and prevents dust-containing gas from being back flushed out of the equipment through the feed port to cause pollution to the environment and waste of products.
  • the speed measuring system 10 further includes a speed measuring system 10 and a display device 11.
  • the speed measuring system 10 is used to detect the rotation speed of the rotating blade 409, and the display device 11 is used to display the detection result of the speed measuring system 10.
  • the speed measuring system 10 includes a speed measuring sensor and a speed receiving signal device.
  • the hole position of the speed measuring sensor is located directly under the rotating shaft 4091, and the speed measuring signal receiving device is located at a corresponding position on the other side of the barrel 401.
  • the display device 11 is attached outside the barrel 401.
  • the blade driving device 12 is further included for driving the rotating blade 409 to rotate.
  • the driving device includes a magnetic driving device or a motor driving device.
  • the motor drive device the motor output shaft is connected to the blade rotating shaft 4091 to control the motor speed drive.
  • the magnetic driving device drives the magnetrons provided on the end surface of the blade 4092 to rotate through a magnetic unit attached to the side of the cylinder 401.
  • the speed measuring system 10 detects the rotating speed of the rotating blade 409, and the driving device is used to provide power to assist the rotating blade 409 to rotate when the speed is low, so that the material flow rate can still be uniformly mixed, so the material distribution device can be used for any The micro-layer distribution and mixing of materials in the material flow ratio.
  • the cylinder 401 is provided with an observation window. More preferably, the observation window is located in the middle and lower part of the cylinder 401, the observation window is rectangular or circular, and the material of the observation window is transparent glass, organic glass, and plastic. Thus, it is easy to observe the status during operation.
  • part of the material can fall from between the blade 4092 and the inner wall of the barrel 401 and collide with the inner wall of the barrel 401 to uniformly mix during the fall.
  • the blade 4092 of the rotating blade 409 has any one of a plane, a curved surface, or an "S"-like shape.
  • the planar blades 4092 are configured to form a regular polygon by extending one side.
  • the blades 4092 have sealing plates on both sides.
  • the extended sides of the regular polygon are arranged in a clockwise or counterclockwise manner, and the adjacent two sides form a " ⁇ " type structure. And has a preset volume.
  • the curved blades 4092 are combined into a polygon, the blades 4092 have sealing plates on both sides, and the concave structure of the blades 4092 has a preset volume.
  • the "S"-like blades 4092 are evenly distributed on the rotating shaft 4091 along the circumference, and the “S”-like blades 4092 are bent by themselves to form grooves, and the grooves have preset volumes, and Blade 4092 on both sides of the center plane.
  • the blades are made of lightweight high-strength materials, and any one of carbon fiber, stainless steel, plastic, aluminum alloy, aluminum-magnesium alloy and other materials is optional. It is further preferred that the blade is a carbon fiber material.
  • the two ends of the rotating shaft 4091 are equipped with sealed and lubricated bearings.
  • the rotating shaft 4091 is installed at the notch of the supporting structure, or the rotating shaft 4091 and the supporting structure are made of materials with low coefficients of friction (such as the support seat of Teflon and steel Rotating shaft 4091), rotating shaft 4091 is directly installed at the notch of the supporting structure.
  • This embodiment also provides a material distribution method, using the material distribution device of the foregoing part of the embodiment to perform the following operations:
  • the torque difference is used to drive the rotating blade 409 to rotate, driving the material on the rotating blade 409 to a preset After the angle, it begins to fall. During the fall, the two materials collide, the material and the rotating blade 409 collide, and the material and the cylinder wall collide to achieve uniform mixing.
  • a dynamic driving device is provided to drive the rotating blade 409 to rotate.
  • the device is applied to the modified plastics industry to enhance the mixing effect of resin, filling components, reinforcing components, additives, and toner in raw materials.
  • Both manual and mixer blending use experimental research to optimize the process conditions, and the distributor blending composition is based on this recipe.
  • Experiment 1 The setting group is divided into a mixture of 20% filler, toner, and additives, and the major component is 80% resin or resin mixture. After being distributed and mixed by the material distribution device, the material enters the extruder for melt blending. The modified plastic is produced and continuously produced for a certain period of time. The color and density of the interval sampling are very stable. The material distribution effect of the device is obvious.
  • Experiment 2 The granular resin and powder directly enter the distributor through the size feed port, set the large component to 97.5%, and the group is divided into 2.5%. After the materials are distributed and mixed, they enter the feed port of the extruder. Characterize performance, color, density, etc. The results are qualified and stable, without adverse effects.
  • modules in the device in the implementation scenario may be distributed in the device in the implementation scenario according to the description of the implementation scenario, or may be changed accordingly in one or more devices different from the implementation scenario.
  • the modules in the above implementation scenarios can be combined into one module, or can be further split into multiple sub-modules.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

A material distribution apparatus and method: in the material distribution apparatus, a distributor body (4) comprises a drum (401), rotating propeller blades (409) being arranged in the interior of the drum (401), and a material outlet (9) being arranged at the bottom of the drum (401); a first feeding apparatus is configured to deliver a first stream of material from a first feed channel into the drum (401) and a second feeding apparatus is configured to deliver a second stream of material from a second feed channel into the drum (401), there being a torque difference between the torque of the first stream of material on the rotating propeller blades (409) and the torque of the second stream of material on the rotating propeller blades (409), such that the rotating propeller blades (409) rotate under the action of the torque difference. An active mechanical stirring apparatus is thus omitted, so that the structure is simpler and operation more stable and effective, being suited to a variety of materials, and implementing continuous distribution and mixing of materials without internal overheating. When rotating at a low speed, a drive apparatus can be used to provide force to assist the rotation of the rotating propeller blades (409), and the material flow can be evenly mixed even when the flow is small, being suitable for material microlayer distribution and mixing of any material flow ratio.

Description

物料分布装置及方法Material distribution device and method 技术领域Technical field

本发明涉及配料技术领域,具体而言,涉及物料分布装置及方法。The invention relates to the technical field of batching, in particular, to a material distribution device and method.

背景技术Background technique

物料混合是众多行业生产制造不可缺少的环节,如改性塑料行业、食品加工行业和化工制品等。物料混合的均匀性直接决定了产品的品质及稳定性,而生产原材料中往往具有多种组分且各自的比例、形状及粒度大小不同,在混合时不易混合均匀。若是采用手工方式对其进行搅拌混合,工作量很大,操作人员的劳动强度大,且物料混合的效果不理想。Material mixing is an indispensable part of manufacturing in many industries, such as modified plastics industry, food processing industry and chemical products. The uniformity of the material mixing directly determines the quality and stability of the product, and the production raw materials often have multiple components and their respective ratios, shapes and particle sizes are different, so it is not easy to mix evenly when mixing. If it is manually mixed, the workload is large, the labor intensity of the operator is large, and the effect of material mixing is not ideal.

目前混合设备主要是以各种搅拌形式为主的混合设备,常用的有:高速混合机、低混机、卧式混合机、双螺旋锥形混合机、无重力混合机等机械搅拌装置。混合方式是通过搅拌轴驱动搅拌桨,使待混物料强制混合,搅拌方式有单轴、多轴,立式、卧式,螺旋、螺带,自转、自转+公转等。工作方式多为间歇批量式混合,通常是将一定量的多组分待混物料置于混合设备内,桨叶以一定转速搅拌一段时间,然后排出混合过的物料,由于混合物中的颗粒、粉状材料等的颗粒大小、密度、流动性相差大,很难达到均匀的混合效果,而且在混合后排料、输送、使用过程中都容易分层,影响产品的稳定性。At present, the mixing equipment is mainly a variety of mixing equipment, commonly used are: high-speed mixer, low mixer, horizontal mixer, double spiral cone mixer, non-gravity mixer and other mechanical stirring devices. The mixing method is to drive the mixing paddle through the mixing shaft to force the materials to be mixed. The mixing methods include single-axis, multi-axis, vertical, horizontal, spiral, spiral belt, rotation, rotation + revolution and so on. The working mode is mostly batch batch mixing, usually a certain amount of multi-component materials to be mixed are placed in the mixing equipment, the blades are stirred at a certain speed for a period of time, and then the mixed materials are discharged, due to the particles and powder in the mixture The particle size, density, and fluidity of the materials are very different, it is difficult to achieve a uniform mixing effect, and it is easy to delaminate after mixing, discharging, conveying, and using, which affects the stability of the product.

另一方面,这些间歇批量式搅拌装置使用时一般装填有效容积40%~60%的物料,高速搅拌容易造成升温损伤物料,混料过程中易发生堆积、结块现象,黏附在搅拌桶壁和桶底上,形成明显死角,影响混料的均匀性。根据实际生产情况,现有的混合设备往往会存在由于搅拌结构单一造成短时间内搅拌不够均匀,长时间搅拌影响后续的加工过程并且会导致物料升温严重,影响产品品质。On the other hand, these intermittent batch mixers are generally filled with materials with an effective volume of 40% to 60%. High-speed stirring is likely to cause heating and damage to the materials. During the mixing process, it is easy to accumulate and agglomerate. On the bottom of the barrel, an obvious dead angle is formed, which affects the uniformity of the mixture. According to the actual production situation, the existing mixing equipment often has insufficient mixing in a short time due to the single mixing structure. Long-term mixing affects the subsequent processing process and will cause the material to heat up seriously and affect the product quality.

此外,搅拌式混合设备存在设备投入成本较高、电耗高、设备维护困难,发生故障时,现场的操作人员不能够充分进行维修影响生产,并且有较大的操作安全风险,由于结构复杂,还存在清机转产不便、耗时长等问题。In addition, the mixing equipment has high equipment investment costs, high power consumption, and difficult equipment maintenance. When a failure occurs, the on-site operators cannot fully repair and affect production, and there is a greater operational safety risk. Due to the complex structure, There are also problems such as inconvenience and time-consuming transfer of cleaning machines.

发明内容Summary of the invention

为了克服现有技术的不足,本发明提供了物料分布装置及方法,具体技术方案如下 所示:In order to overcome the shortcomings of the prior art, the present invention provides a material distribution device and method. The specific technical solutions are as follows:

一种物料分布装置,包括:A material distribution device, including:

分布器本体,所述分布器本体包括筒体,所述筒体的上部设置有第一进料通道和第二进料通道,所述筒体的内部设置有转动桨叶,所述筒体的底部设置有出料口;A distributor body, the distributor body includes a cylinder, a first feed channel and a second feed channel are provided on the upper part of the cylinder, a rotating blade is provided inside the cylinder, and the cylinder There is a discharge port at the bottom;

第一送料装置,配置为从所述第一进料通道往所述筒体内输送第一股物料;A first feeding device configured to transport the first material from the first feed channel to the barrel;

第二送料装置,配置为从所述第二进料通道往所述筒体内第二股物料,所述第一股物料作用在所述转动桨叶上的力矩与所述第二股物料作用在所述转动桨叶上的力矩之间具有力矩差,使所述转动桨叶在力矩差的作用下转动。The second feeding device is configured to go from the second feed channel to the second strand of material in the barrel, and the moment of the first strand of material acting on the rotating blade acts on the second strand of material There is a torque difference between the moments on the rotating blades, so that the rotating blades rotate under the effect of the torque difference.

在一个具体的实施例中,所述第一送料装置输送的第一股物料的流量小于所述第二送料装置输送的第二股物料的流量。In a specific embodiment, the flow rate of the first material conveyed by the first feeding device is smaller than the flow rate of the second material conveyed by the second feeding device.

在一个具体的实施例中,所述第一进料通道比所述第二进料通道更靠近所述转动桨叶的转轴中心。In a specific embodiment, the first feed channel is closer to the center of the rotating shaft of the rotating blade than the second feed channel.

在一个具体的实施例中,所述第一送料装置输送的第一股物料与所述转动桨叶接触时的速度小于所述第二送料装置输送的第二股物料与所述转动桨叶接触时的速度;In a specific embodiment, the speed of the first material conveyed by the first feeding device in contact with the rotating blade is less than that of the second material conveyed by the second feeding device in contact with the rotating blade Speed

优选地,所述第一进料通道包括设置在所述筒体上方的第一进料竖管,所述第二进料通道包括设置在所述筒体上方的第二进料竖管,所述第一进料竖管的进料口的高度小于所述第二进料竖管的进料口的高度。Preferably, the first feed channel includes a first feed riser disposed above the barrel, and the second feed channel includes a second feed riser disposed above the barrel. The height of the inlet of the first feed standpipe is smaller than the height of the inlet of the second feed standpipe.

在一个具体的实施例中,所述第一送料装置包括第一料仓和第一称重配料装置,所述第一称重配料装置连接所述第一进料通道;In a specific embodiment, the first feeding device includes a first silo and a first weighing and distributing device, and the first weighing and distributing device is connected to the first feed channel;

和/或,所述第二送料装置包括第二料仓和第二称重配料装置,所述第二称重配料装置连接所述第二进料通道。And/or, the second feeding device includes a second silo and a second weighing and batching device, and the second weighing and batching device is connected to the second feeding channel.

在一个具体的实施例中,所述筒体的上部设置有排气口;In a specific embodiment, the upper part of the barrel is provided with an exhaust port;

优选地,所述排气口设置有过滤装置。Preferably, the exhaust port is provided with a filtering device.

在一个具体的实施例中,还包括桨叶驱动装置,用于驱动所述转动桨叶转动;In a specific embodiment, it further includes a blade driving device for driving the rotating blade to rotate;

优选地,所述驱动装置包括磁力驱动装置或电机驱动装置。Preferably, the driving device includes a magnetic driving device or a motor driving device.

在一个具体的实施例中,还包括测速系统和显示装置,所述测速系统用于检测所述转动桨叶的转速,所述显示装置用于显示所述测速系统的检测结果;In a specific embodiment, it further includes a speed measuring system and a display device, the speed measuring system is used to detect the rotation speed of the rotating blade, and the display device is used to display the detection result of the speed measuring system;

优选地,所述筒体上设置有观察视窗;优选地,所述观察视窗位于所述筒体的中下部;优选地,所述观察视窗为矩形或圆形;优选地,所述观察视窗的材质为采用透明的玻璃、有机玻璃及塑料。Preferably, the cylinder is provided with an observation window; preferably, the observation window is located at the middle and lower part of the cylinder; preferably, the observation window is rectangular or circular; preferably, the observation window The material is transparent glass, organic glass and plastic.

在一个具体的实施例中,所述筒体内部设置具有支撑结构,所述支撑结构上开有“U”形或半圆形安装槽,所述转动桨叶的转轴安装在所述安装槽内;In a specific embodiment, a support structure is provided inside the barrel, and the support structure is provided with a U-shaped or semi-circular mounting groove, and the rotating shaft of the rotating blade is installed in the mounting groove ;

优选地,所述转动桨叶的叶片与所述筒体内壁之间具有预设的空隙。Preferably, there is a predetermined gap between the blades of the rotating blade and the inner wall of the cylinder.

在一个具体的实施例中,所述转动桨叶的叶片具有平面、曲面或类“S”面形状的任一种;In a specific embodiment, the blade of the rotating blade has any one of a plane, a curved surface, or an "S"-like shape;

优选地,所述的平面形状的叶片配置为以一边延长的方式组合成正多边形,叶片两边有封板,正多边形延长边以顺时针或逆时针形式排布,相邻两边形成“√”型结构且具有预设的容积;Preferably, the plane-shaped blades are configured to be combined into a regular polygon by extending one side, the blades are sealed on both sides, and the extended sides of the regular polygon are arranged clockwise or counterclockwise, and the adjacent two sides form a "√" type structure And has a preset volume;

优选地,所述的曲面形状的叶片组合成多边形,叶片两边有封板,叶片内凹结构具有预设的容积;Preferably, the curved blades are combined into a polygon, the blades are sealed on both sides, and the concave structure of the blades has a preset volume;

优选地,所述的类“S”面形状的叶片沿圆周均布在转轴上,所述的类“S”面形状的叶片自身弯折形成凹槽,所述凹槽具有预设的容积,且分别在叶片中心平面的两侧。Preferably, the “S”-like blades are evenly distributed on the rotating shaft along the circumference, and the “S”-like blades are bent by themselves to form a groove, and the groove has a preset volume, And on both sides of the center plane of the blade.

一种物料分布方法,使用前述任一实施例所述的物料分布装置,进行以下操作:A material distribution method, using the material distribution device described in any of the foregoing embodiments, to perform the following operations:

启动所述第一送料装置从所述第一进料通道往所述筒体内输送第一股物料,启动所述第二送料装置从所述第二进料通道往所述筒体内输送第二股物料,使所述第一股物料作用在所述转动桨叶上的力矩与所述第二股物料作用在所述转动桨叶上的力矩之间具有力矩差,利用力矩差驱动所述转动桨叶转动,带动所述转动桨叶上的物料旋转至预设角度后开始下落,下落过程中两股物料之间碰撞、物料和转动桨叶之间碰撞、物料和筒壁之间碰撞,实现均匀混合。Start the first feeding device to deliver the first strand of material from the first feed channel to the barrel, and start the second feeding device to deliver the second strand from the second feed channel to the barrel Materials, so that there is a torque difference between the moment of the first material acting on the rotating blade and the moment of the second material acting on the rotating blade, the torque difference is used to drive the rotating blade The blade rotates to drive the material on the rotating blade to rotate to a preset angle and then start to fall. During the falling process, the two materials collide, the material and the rotating blade, and the material and the cylinder wall to achieve uniformity. mixing.

在一个具体的实施例中,在所述转动桨叶的转动速度低于预设值时,提供动驱动装置驱动所述转动桨叶转动。In a specific embodiment, when the rotating speed of the rotating blade is lower than a preset value, a dynamic driving device is provided to drive the rotating blade to rotate.

本发明至少具有以下有益效果:The present invention has at least the following beneficial effects:

本发明中,启动第一送料装置从第一进料通道往筒体内输送第一股物料,启动第二送料装置从第二进料通道往筒体内输送第二股物料,使第一股物料作用在转动桨叶上的力矩与第二股物料作用在转动桨叶上的力矩之间具有力矩差,利用力矩差驱动转动桨叶转动,带动转动桨叶上的两股物料旋转至预设角度后以少量料团的形式交替层叠下落,下落过程中两股物料之间碰撞、物料和转动桨叶之间碰撞、物料和筒壁之间碰撞,实现均匀混合。且旋转速度越快,每个桨叶上的物料量越小,交替的料层越薄,混合的越均匀。由于省去了主动机械搅拌装置,使得用于物料分布的筒体和转动桨叶系统结构简单、工作稳定、有效,可适用于多种物料,且具有连续进料和出料的功能,实现物料 的连续分布和混合。In the present invention, the first feeding device is activated to convey the first material from the first feed channel into the barrel, and the second feeding device is activated to convey the second material from the second feed channel to the barrel, so that the first material acts There is a torque difference between the moment on the rotating blade and the moment the second material acts on the rotating blade. The torque difference is used to drive the rotating blade to rotate, and the two materials on the rotating blade are rotated to a preset angle It is alternately stacked and dropped in the form of a small amount of mass. During the falling process, the two materials collide, the materials and the rotating blades, and the materials and the cylinder wall. And the faster the rotation speed, the smaller the amount of material on each blade, the thinner the alternating material layer, the more uniform the mixing. Due to the elimination of the active mechanical stirring device, the barrel and rotating blade system for material distribution are simple in structure, stable and effective, can be applied to a variety of materials, and have the functions of continuous feeding and discharging to realize the material Continuous distribution and mixing.

另一方面,该装置集物料分布、混合搅拌和下料为一体,使操作更加便捷的同时,节约了生产成本。On the other hand, the device integrates material distribution, mixing and unloading, making operation more convenient and saving production costs.

另一方面,该装置在分布、混合搅拌过程中不会因物料与搅拌装置之间的摩擦产生热量,不会引起混合搅拌机内局部过热影响混合搅拌效果。On the other hand, the device will not generate heat due to the friction between the material and the stirring device during the distribution, mixing and stirring process, and will not cause local overheating in the mixing mixer to affect the mixing and stirring effect.

进一步地,具有测速系统检测转动桨叶的转速,在转速较低时利用驱动装置提供动力辅助转动桨叶转动,使得物料流量较小时仍然能够被均匀混合,因而物料分布装置可用于任何料流比例的物料微层分布和混合。Further, a speed measuring system is used to detect the rotating speed of the rotating blades. When the rotating speed is low, the driving device is used to provide power to assist the rotating blades to rotate, so that the material flow rate can still be uniformly mixed, so the material distribution device can be used for any proportion The materials are distributed and mixed in microlayers.

为使本发明的上述目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附附图,作详细说明如下。In order to make the above objects, features and advantages of the present invention more comprehensible, preferred embodiments are described below in conjunction with the accompanying drawings, which are described in detail below.

附图说明BRIEF DESCRIPTION

为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly explain the technical solutions of the embodiments of the present invention, the drawings required in the embodiments will be briefly described below. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation on the scope. For those of ordinary skill in the art, without paying any creative labor, other related drawings can also be obtained based on these drawings.

图1是本发明实施例中物料分布装置的整体示意图;1 is an overall schematic diagram of a material distribution device in an embodiment of the present invention;

图2是本发明实施例中分布器本体的局部剖视图;2 is a partial cross-sectional view of the distributor body in the embodiment of the present invention;

图3是本发明实施例中第一种转动桨叶的示意图;3 is a schematic diagram of the first rotating blade in the embodiment of the present invention;

图4是本发明实施例中第二种转动桨叶的示意图;4 is a schematic diagram of a second rotating blade in an embodiment of the present invention;

图5是本发明实施例中第三种转动桨叶的示意图。FIG. 5 is a schematic diagram of a third rotating blade in an embodiment of the present invention.

主要元件符号说明:Symbol description of main components:

1‐结构平台;2‐第一称重配料装置;3‐第二称重配料装置;4‐分布器本体;5‐第一进料竖管;6‐第二进料竖管;7‐第一料仓;8‐第二料仓;9‐出料口;10‐测速系统;11‐显示装置;12‐桨叶驱动装置;401‐筒体;402‐上盖;404‐第一连接套;408‐第二连接套;406‐过滤装置;405‐排气口;409‐转动桨叶;4091‐转轴;4092‐叶片。1‐structural platform; 2-‐first weighing and batching device; 3-‐second weighing and batching device; 4-‐spreader body; 5-‐first feeding standpipe; 6‐second feeding standpipe; 7‐section One silo; 8-second silo; 9-outlet; 10-speed system; 11-display device; 12-blade drive device; 401-barrel; 402-top cover; 404-first connection sleeve ; 408-second connection sleeve; 406-filter device; 405-exhaust port; 409-rotating blade; 4091-rotating shaft; 4092-blade.

具体实施方式detailed description

下面结合具体实施方式对本发明作进一步的说明。其中,附图仅用于示例性说明,不能理解为对本专利的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。The present invention will be further described below with reference to specific embodiments. Among them, the drawings are for illustrative purposes only, and cannot be understood as limitations to this patent; in order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged, or reduced, and do not represent the actual product size It is understandable to those skilled in the art that some well-known structures and descriptions in the drawings may be omitted.

本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if there are terms "upper", "lower", "left", "right" The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, only to facilitate the description of the present invention and simplify the description, rather than to indicate or imply that the device or element referred to must have a specific orientation The azimuth structure and operation, therefore, the terms used to describe the positional relationship in the drawings are for illustrative purposes only, and cannot be construed as a limitation to this patent. For those of ordinary skill in the art, the specific meaning of the above terms can be understood according to specific circumstances.

在本发明的各种实施例中使用的表述(诸如“第一”、“第二”等)可修饰在各种实施例中的各种组成元件,不过可不限制相应组成元件。例如,以上表述并不限制所述元件的顺序和/或重要性。以上表述仅用于将一个元件与其它元件区别开的目的。例如,第一用户装置和第二用户装置指示不同用户装置,尽管二者都是用户装置。例如,在不脱离本发明的各种实施例的范围的情况下,第一元件可被称为第二元件,同样地,第二元件也可被称为第一元件。Expressions (such as "first", "second", etc.) used in various embodiments of the present invention may modify various constituent elements in various embodiments, but the corresponding constituent elements may not be limited. For example, the above expression does not limit the order and/or importance of the described elements. The above expression is only for the purpose of distinguishing one element from other elements. For example, the first user device and the second user device indicate different user devices, although both are user devices. For example, without departing from the scope of various embodiments of the present invention, the first element may be referred to as the second element, and similarly, the second element may also be referred to as the first element.

应注意到:在本发明中,除非另有明确的规定和定义,“安装”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接、也可以是可拆卸连接、或者一体地连接;可以是机械连接,也可以是电连接;可以是直接连接,也是可以通过中间媒介间接相连;可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。It should be noted that in the present invention, unless otherwise clearly specified and defined, the terms “installation”, “connection”, and “fixation” should be understood in a broad sense. For example, it may be a fixed connection or a detachable connection. Or it can be connected integrally; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary; it can be a connection between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

实施例Examples

如图1所示,本实施例提供了一种物料分布装置,包括分布器本体4、第一送料装置和第二送料装置。As shown in FIG. 1, this embodiment provides a material distribution device, including a distributor body 4, a first feeding device, and a second feeding device.

本实施例中,分布器本体4包括筒体401,筒体401的上部设置有第一进料通道和第二进料通道,筒体401的内部设置有转动桨叶409,筒体401的底部设置有出料口9。具体地,转动桨叶409包括转轴4091和叶片4092,叶片4092固定在转轴4091上。优选地,叶片4092不少于3个,较优的叶片4092数量为5、6、7个。筒体401内部设置 具有支撑结构,支撑结构上开有“U”形或半圆形安装槽,转动桨叶409的转轴4091安装在安装槽内。In this embodiment, the distributor body 4 includes a barrel 401, a first feed channel and a second feed channel are provided on the upper part of the barrel 401, a rotating blade 409 is provided inside the barrel 401, and the bottom of the barrel 401设有出出口9。 Set the outlet 9. Specifically, the rotating blade 409 includes a rotating shaft 4091 and a blade 4092, and the blade 4092 is fixed on the rotating shaft 4091. Preferably, there are not less than 3 blades 4092, and the optimal number of blades 4092 is 5, 6, and 7. A support structure is provided inside the barrel 401, and the support structure is provided with a "U"-shaped or semi-circular installation slot, and the rotating shaft 4091 for rotating the blade 409 is installed in the installation slot.

本实施例中,第一送料装置配置为从第一进料通道往筒体401内输送第一股物料,第二送料装置配置为从第二进料通道往筒体401内第二股物料。图1示出了一种优选的输送结构,例如,物料分布装置还包括一结构平台1,筒体401的上部固定在连接结构平台1。第一进料通道包括设置在筒体401上方的第一进料竖管5,第二进料通道包括设置在筒体401上方的第二进料竖管6。第一送料装置包括第一料仓7和第一称重配料装置2,第一称重配料装置2安装在结构平台1上,第一料仓7连通第一称重配料装置2,第一称重配料装置2连接第一进料通道。第二送料装置包括第二料仓8和第二称重配料装置3,第二称重配料装置3安装在结构平台1上,第二料仓8连通第二称重配料装置3,第二称重配料装置3连接第二进料通道。In this embodiment, the first feeding device is configured to transport the first strand of material from the first feed channel into the barrel 401, and the second feeding device is configured to transport the second strand of material from the second feed channel to the barrel 401. FIG. 1 shows a preferred conveying structure. For example, the material distribution device further includes a structural platform 1, and the upper part of the cylinder 401 is fixed to the connecting structural platform 1. The first feed channel includes a first feed stand 5 disposed above the barrel 401, and the second feed channel includes a second feed stand 6 disposed above the barrel 401. The first feeding device includes a first silo 7 and a first weighing and distributing device 2, the first weighing and distributing device 2 is installed on the structural platform 1, the first silo 7 communicates with the first weighing and distributing device 2, the first weighing The re-distribution device 2 is connected to the first feed channel. The second feeding device includes a second silo 8 and a second weighing and dispensing device 3, the second weighing and dispensing device 3 is installed on the structural platform 1, the second silo 8 communicates with the second weighing and dispensing device 3, the second weighing The re-distribution device 3 is connected to the second feed channel.

由此,当第一称重配料装置2启动时,其将第一料仓7内的第一股物料通过第一进料竖管5落入筒体401内,且第一股物料撞击转动桨叶409。当第二称重配料装置3启动时,其将第二料仓8内的第二股物料通过第二进料竖管6落入筒体401内,且第二股物料撞击转动桨叶409。Thus, when the first weighing and batching device 2 is started, it drops the first material in the first silo 7 into the barrel 401 through the first feed standpipe 5 and the first material hits the rotating paddle Leaf 409. When the second weighing and batching device 3 is started, it drops the second material in the second silo 8 into the barrel 401 through the second feed standpipe 6, and the second material hits the rotating blade 409.

优选地,第一进料竖管5的上管口设置有第一连接套404,第一进料竖管5的上管口设置有第二连接套408。由此,能够实现送料装置与分布器本体4之间的快速拆装,便于移动、维护。Preferably, a first connection sleeve 404 is provided on the upper nozzle of the first feed vertical pipe 5, and a second connection sleeve 408 is provided on the upper nozzle of the first feed vertical pipe 5. Thereby, quick disassembly between the feeding device and the distributor body 4 can be achieved, which is convenient for movement and maintenance.

本实施例中,第一股物料作用在转动桨叶409上的力矩与第二股物料作用在转动桨叶409上的力矩之间具有力矩差,使转动桨叶409在力矩差的作用下转动。作为第一种优选的力矩差实现方式,第一送料装置输送的第一股物料的流量小于第二送料装置输送的第二股物料的流量。由于第一送料装置输送的第一股物料的流量小于第二送料装置输送的第二股物料的流量,因而即使两股物料接触转动桨叶409时的速度相同,但由于质量不同,使得第一股物料对转动桨叶409的冲击力小于第二股物料对转动桨叶409的冲击力,由此产生力矩差。In this embodiment, there is a torque difference between the moment the first material acts on the rotating blade 409 and the moment the second material acts on the rotating blade 409, so that the rotating blade 409 rotates under the effect of the torque difference . As a first preferred implementation of the torque difference, the flow rate of the first material conveyed by the first feeding device is smaller than the flow rate of the second material conveyed by the second feeding device. Since the flow rate of the first material conveyed by the first feeding device is less than the flow rate of the second material conveyed by the second feeding device, even if the two materials contact the rotating blade 409 at the same speed, the difference in mass makes the first The impact force of the strand material on the rotating blade 409 is less than the impact force of the second strand material on the rotating blade 409, thereby generating a torque difference.

作为第二种优选的力矩差实现方式,第一进料通道比第二进料通道更靠近转动桨叶409的转轴4091中心。由于第一进料通道比第二进料通道更靠近转动桨叶409的转轴4091中心,第一股物料与转动桨叶409之间受力点与转动桨叶409的转轴4091中心的距离,要小于第二股物料与转动桨叶409之间受力点与转动桨叶409的转轴4091中心的距离,由此,即使其他条件不变,也能使得第一股物料作用在转动桨叶409上的力矩 与第二股物料作用在转动桨叶409上的力矩之间具有力矩差。As a second preferred way of realizing the torque difference, the first feed channel is closer to the center of the rotating shaft 4091 of the rotating blade 409 than the second feed channel. Since the first feed channel is closer to the center of the rotating shaft 4091 of the rotating blade 409 than the second feeding channel, the distance between the force point between the first material and the rotating blade 409 and the center of the rotating shaft 4091 of the rotating blade 409 is Less than the distance between the force point between the second material and the rotating blade 409 and the center of the rotating shaft 4091 of the rotating blade 409, thus, even if other conditions remain unchanged, the first material can act on the rotating blade 409 There is a moment difference between the moment of the second moment and the moment the second material acts on the rotating blade 409.

作为第三种优选的力矩差实现方式,第一送料装置输送的第一股物料与转动桨叶409接触时的速度小于第二送料装置输送的第二股物料与转动桨叶409接触时的速度。进一步优选,第一进料竖管5的进料口的高度小于第二进料竖管6的进料口的高度。由于第一进料竖管5的进料口的高度小于第二进料竖管6的进料口的高度,使得第一股物料的重力加速时间小于第二股物料的重力加速时间,进而导致第一送料装置输送的第一股物料与转动桨叶409接触时的速度小于第二送料装置输送的第二股物料与转动桨叶409接触时的速度。由于二者的速度差异,即使其他条件不变,也能使得第一股物料作用在转动桨叶409上的力矩与第二股物料作用在转动桨叶409上的力矩之间具有力矩差。As a third preferred way of realizing the torque difference, the speed of the first material conveyed by the first feeding device in contact with the rotating blade 409 is less than the speed of the second material conveyed by the second feeding device in contact with the rotating blade 409 . Further preferably, the height of the inlet of the first feed stand 5 is smaller than the height of the inlet of the second feed stand 6. Since the height of the inlet of the first feed stand 5 is less than the height of the inlet of the second feed stand 6, the acceleration time of the gravity of the first material is less than the acceleration time of the gravity of the second material The speed of the first material conveyed by the first feeding device in contact with the rotating blade 409 is less than the speed of the second material conveyed by the second feeding device in contact with the rotating blade 409. Due to the difference in speed between the two, even if other conditions remain unchanged, there can be a moment difference between the moment the first material acts on the rotating blade 409 and the moment the second material acts on the rotating blade 409.

本实施例中,以上第一种、第二种及第三种优选的力矩差实现结构之间可以分别单独使用,也可以两者或者三者组合在一起。当三者组合在一起时,即第一送料装置输送的第一股物料的流量小于第二送料装置输送的第二股物料的流量、第一进料通道比第二进料通道更靠近转动桨叶409的转轴4091中心和第一进料竖管5的进料口的高度小于第二进料竖管6的进料口的高度,能够显著增加该力矩差,且同时能够使筒体401外部及内部结构仍然保持简单、紧凑。In this embodiment, the above first, second, and third preferred torque difference realization structures may be used separately, or two or three of them may be combined together. When the three are combined, the flow of the first material conveyed by the first feeding device is less than the flow of the second material conveyed by the second feeding device, and the first feed channel is closer to the rotating paddle than the second feed channel The height of the center of the rotating shaft 4091 of the blade 409 and the inlet of the first feed stand 5 is smaller than the height of the inlet of the second feed stand 6, which can significantly increase the torque difference and at the same time can make the outside of the barrel 401 And the internal structure remains simple and compact.

本实施例中的物料分布装置的工作原理是,启动第一送料装置从第一进料通道往筒体401内输送第一股物料,启动第二送料装置从第二进料通道往筒体401内输送第二股物料,使第一股物料作用在转动桨叶409上的力矩与第二股物料作用在转动桨叶409上的力矩之间具有力矩差,利用力矩差驱动转动桨叶409转动,带动转动桨叶409上的两股物料旋转至预设角度后以少量料团的形式交替层叠下落,下落过程中两股物料之间碰撞、物料和转动桨叶409之间碰撞、物料和筒壁之间碰撞,实现均匀混合。且旋转速度越快,每个桨叶上的物料量越小,交替的料层越薄,混合的越均匀。由于省去了主动机械搅拌装置,使得用于物料分布的筒体401和转动桨叶409系统结构简单、工作稳定、有效,可适用于多种物料,且具有连续进料和出料的功能,实现物料的连续分布和混合。The working principle of the material distribution device in this embodiment is that the first feeding device is activated to convey the first material from the first feed channel into the barrel 401, and the second feed device is activated from the second feed channel to the barrel 401 The second material is transported internally, so that there is a torque difference between the moment the first material acts on the rotating blade 409 and the moment the second material acts on the rotating blade 409. The torque difference is used to drive the rotating blade 409 to rotate , Driving the two materials on the rotating blade 409 to rotate to a preset angle and then alternately stack and fall in the form of a small amount of mass. During the falling process, the two materials collide, the material and the rotating blade 409 collide, the material and the cylinder Collision between the walls to achieve uniform mixing. And the faster the rotation speed, the smaller the amount of material on each blade, the thinner the alternating material layer, the more uniform the mixing. Due to the elimination of the active mechanical stirring device, the cylinder 401 and rotating blade 409 system for material distribution are simple in structure, stable and effective, can be applied to a variety of materials, and have continuous feeding and discharging functions. To achieve continuous distribution and mixing of materials.

另一方面,该装置集物料分布、混合搅拌和下料为一体,使操作更加便捷的同时,节约了生产成本。On the other hand, the device integrates material distribution, mixing and unloading, making operation more convenient and saving production costs.

另一方面,该装置在分布、混合搅拌过程中不会因物料与搅拌装置之间的摩擦产生热量,不会引起混合搅拌机内局部过热影响混合搅拌效果。On the other hand, the device will not generate heat due to the friction between the material and the stirring device during the distribution, mixing and stirring process, and will not cause local overheating in the mixing mixer to affect the mixing and stirring effect.

优选地,筒体401的上部设置有排气口405,例如,排气口405设置筒体401的上 盖402上。进一步优选,排气口405设置有过滤装置406,例如排气口405上安装有微小孔的滤网或过滤布袋。使用时,物料中夹带的气体、水蒸汽和因碰撞、旋转等产生的含粉尘气体通过排气口405的微孔通道排出,粉尘被有效过滤在筒体401内,使物料在筒体401的出料口9下料顺畅,并防止含粉尘气体通过进料口反冲出设备外造成污染环境并浪费产品。Preferably, the upper part of the cylinder 401 is provided with an exhaust port 405, for example, the exhaust port 405 is provided on the upper cover 402 of the cylinder 401. Further preferably, the exhaust port 405 is provided with a filtering device 406, for example, a micro-hole filter screen or a filter cloth bag is installed on the exhaust port 405. When in use, the gas, water vapor and dust-containing gas generated by the collision and rotation in the material are discharged through the micropore channel of the exhaust port 405, the dust is effectively filtered in the barrel 401, so that the material is in the barrel 401 The discharge port 9 discharges smoothly, and prevents dust-containing gas from being back flushed out of the equipment through the feed port to cause pollution to the environment and waste of products.

优选地,还包括测速系统10和显示装置11,测速系统10用于检测转动桨叶409的转速,显示装置11用于显示测速系统10的检测结果。进一步优选,测速系统10包括测速传感器和测速接收信号装置,测速传感器孔位位于转轴4091正下方,测速接收信号装置位于筒体401另一侧对应位置。优选地,显示装置11附接在筒体401的外部。Preferably, it further includes a speed measuring system 10 and a display device 11. The speed measuring system 10 is used to detect the rotation speed of the rotating blade 409, and the display device 11 is used to display the detection result of the speed measuring system 10. Further preferably, the speed measuring system 10 includes a speed measuring sensor and a speed receiving signal device. The hole position of the speed measuring sensor is located directly under the rotating shaft 4091, and the speed measuring signal receiving device is located at a corresponding position on the other side of the barrel 401. Preferably, the display device 11 is attached outside the barrel 401.

优选地,还包括桨叶驱动装置12,用于驱动转动桨叶409转动。进一步优选,驱动装置包括磁力驱动装置或电机驱动装置。对于电机驱动装置,采用电机输出轴与桨叶转轴4091联接,控制电机转速驱动。对于磁力驱动装置,磁力驱动装置通过附加在筒体401侧面的磁力单元驱动设置在叶片4092端面的磁子转动。由此,测速系统10检测转动桨叶409的转速,在转速较低时利用可驱动装置提供动力辅助转动桨叶409转动,使得物料流量较小时仍然能够被均匀混合,因而物料分布装置可用于任何料流比例的物料微层分布和混合。Preferably, the blade driving device 12 is further included for driving the rotating blade 409 to rotate. Further preferably, the driving device includes a magnetic driving device or a motor driving device. For the motor drive device, the motor output shaft is connected to the blade rotating shaft 4091 to control the motor speed drive. As for the magnetic driving device, the magnetic driving device drives the magnetrons provided on the end surface of the blade 4092 to rotate through a magnetic unit attached to the side of the cylinder 401. As a result, the speed measuring system 10 detects the rotating speed of the rotating blade 409, and the driving device is used to provide power to assist the rotating blade 409 to rotate when the speed is low, so that the material flow rate can still be uniformly mixed, so the material distribution device can be used for any The micro-layer distribution and mixing of materials in the material flow ratio.

优选地,筒体401上设置有观察视窗。进一步优选,观察视窗位于筒体401的中下部,观察视窗为矩形或圆形,观察视窗的材质为采用透明的玻璃、有机玻璃及塑料。由此,便于运行时观察状态。Preferably, the cylinder 401 is provided with an observation window. More preferably, the observation window is located in the middle and lower part of the cylinder 401, the observation window is rectangular or circular, and the material of the observation window is transparent glass, organic glass, and plastic. Thus, it is easy to observe the status during operation.

优选地,转动桨叶409的叶片4092与筒体401内壁之间具有预设的空隙。由此,在转动桨叶409转动带动物料下落的过程中,部分物料能够从叶片4092与筒体401内壁之间下落且在下落的过程中与筒体401内壁碰撞以均匀混合。Preferably, there is a predetermined gap between the blade 4092 of the rotating blade 409 and the inner wall of the barrel 401. Thus, during the process of rotating the paddle 409 to drop the animal material, part of the material can fall from between the blade 4092 and the inner wall of the barrel 401 and collide with the inner wall of the barrel 401 to uniformly mix during the fall.

优选地,转动桨叶409的叶片4092具有平面、曲面或类“S”面形状的任一种。Preferably, the blade 4092 of the rotating blade 409 has any one of a plane, a curved surface, or an "S"-like shape.

图3中,平面形状的叶片4092配置为以一边延长的方式组合成正多边形,叶片4092两边有封板,正多边形延长边以顺时针或逆时针形式排布,相邻两边形成“√”型结构且具有预设的容积.In FIG. 3, the planar blades 4092 are configured to form a regular polygon by extending one side. The blades 4092 have sealing plates on both sides. The extended sides of the regular polygon are arranged in a clockwise or counterclockwise manner, and the adjacent two sides form a "√" type structure. And has a preset volume.

图4中,曲面形状的叶片4092组合成多边形,叶片4092两边有封板,叶片4092内凹结构具有预设的容积。In FIG. 4, the curved blades 4092 are combined into a polygon, the blades 4092 have sealing plates on both sides, and the concave structure of the blades 4092 has a preset volume.

图5中,类“S”面形状的叶片4092沿圆周均布在转轴4091上,的类“S”面形状的叶片4092自身弯折形成凹槽,凹槽具有预设的容积,且分别在叶片4092中心平面的 两侧。In FIG. 5, the "S"-like blades 4092 are evenly distributed on the rotating shaft 4091 along the circumference, and the "S"-like blades 4092 are bent by themselves to form grooves, and the grooves have preset volumes, and Blade 4092 on both sides of the center plane.

优选地,桨叶由轻质高强度材料制作,碳纤维、不锈钢、塑料、铝合金、铝镁合金等材质的任选一种。进一步优选,桨叶是碳纤维材料。Preferably, the blades are made of lightweight high-strength materials, and any one of carbon fiber, stainless steel, plastic, aluminum alloy, aluminum-magnesium alloy and other materials is optional. It is further preferred that the blade is a carbon fiber material.

优选地,转轴4091两端装有封闭润滑的轴承,转轴4091安装在支撑结构的槽口处,或者转轴4091和支撑结构采用低摩擦系数的材料(如聚四氟乙烯的支撑座和钢材质的转轴4091),转轴4091直接安装于支撑结构槽口处。Preferably, the two ends of the rotating shaft 4091 are equipped with sealed and lubricated bearings. The rotating shaft 4091 is installed at the notch of the supporting structure, or the rotating shaft 4091 and the supporting structure are made of materials with low coefficients of friction (such as the support seat of Teflon and steel Rotating shaft 4091), rotating shaft 4091 is directly installed at the notch of the supporting structure.

本实施例还提供一种物料分布方法,使用实施例前述部分的物料分布装置,进行以下操作:This embodiment also provides a material distribution method, using the material distribution device of the foregoing part of the embodiment to perform the following operations:

启动第一送料装置从第一进料通道往筒体401内输送第一股物料,启动第二送料装置从第二进料通道往筒体401内输送第二股物料,使第一股物料作用在转动桨叶409上的力矩与第二股物料作用在转动桨叶409上的力矩之间具有力矩差,利用力矩差驱动转动桨叶409转动,带动转动桨叶409上的物料旋转至预设角度后开始下落,下落过程中两股物料之间碰撞、物料和转动桨叶409之间碰撞、物料和筒壁之间碰撞,实现均匀混合。Start the first feeding device to deliver the first material from the first feed channel into the barrel 401, and start the second feeding device to deliver the second material from the second feed channel to the barrel 401 to make the first material act There is a torque difference between the moment on the rotating blade 409 and the moment the second material acts on the rotating blade 409. The torque difference is used to drive the rotating blade 409 to rotate, driving the material on the rotating blade 409 to a preset After the angle, it begins to fall. During the fall, the two materials collide, the material and the rotating blade 409 collide, and the material and the cylinder wall collide to achieve uniform mixing.

优选地,在转动桨叶409的转动速度低于预设值时,提供动驱动装置驱动转动桨叶409转动。Preferably, when the rotating speed of the rotating blade 409 is lower than a preset value, a dynamic driving device is provided to drive the rotating blade 409 to rotate.

本实施例中,将该装置应用于改性塑料行业,用以提升原材料中的树脂、填充组分、增强组分、助剂、色粉的混合效果。设定实验,分别使用人工混料、混合机混料和物料分布装置进行实验。人工混料和混合机混料均使用实验研究较优的工艺条件,分布器混料依该配方组成。In this embodiment, the device is applied to the modified plastics industry to enhance the mixing effect of resin, filling components, reinforcing components, additives, and toner in raw materials. Set up the experiment, and use manual mixing, mixer mixing and material distribution devices to conduct the experiment. Both manual and mixer blending use experimental research to optimize the process conditions, and the distributor blending composition is based on this recipe.

实验1:设定小组分为20%的填充物、色粉、助剂混合物,大组分为80%的树脂或树脂混合物,经物料分布装置分布混合后物料进入挤出机进行熔融共混,制得改性塑料,连续生产一定时间,测得间隔取样的颜色和密度均很稳定,该装置物料分布效果明显。Experiment 1: The setting group is divided into a mixture of 20% filler, toner, and additives, and the major component is 80% resin or resin mixture. After being distributed and mixed by the material distribution device, the material enters the extruder for melt blending. The modified plastic is produced and continuously produced for a certain period of time. The color and density of the interval sampling are very stable. The material distribution effect of the device is obvious.

实验2:颗粒树脂和粉体分别经大小进料口直接进入分布器,设定大组分为97.5%,小组分为2.5%,物料经分布混合后,进入挤出机进料口,对成品表征性能、颜色、密度等,结果合格且稳定,没有不良影响。Experiment 2: The granular resin and powder directly enter the distributor through the size feed port, set the large component to 97.5%, and the group is divided into 2.5%. After the materials are distributed and mixed, they enter the feed port of the extruder. Characterize performance, color, density, etc. The results are qualified and stable, without adverse effects.

如本领域技术人员可以理解附图只是一个优选实施场景的示意图,附图中的模块或流程并不一定是实施本发明所必须的。As those skilled in the art can understand that the drawings are only schematic diagrams of a preferred implementation scenario, and the modules or processes in the drawings are not necessarily required to implement the present invention.

本领域技术人员可以理解实施场景中的装置中的模块可以按照实施场景描述进行分布于实施场景的装置中,也可以进行相应变化位于不同于本实施场景的一个或多个装置中。上述实施场景的模块可以合并为一个模块,也可以进一步拆分成多个子模块。Those skilled in the art may understand that the modules in the device in the implementation scenario may be distributed in the device in the implementation scenario according to the description of the implementation scenario, or may be changed accordingly in one or more devices different from the implementation scenario. The modules in the above implementation scenarios can be combined into one module, or can be further split into multiple sub-modules.

上述本发明序号仅仅为了描述,不代表实施场景的优劣。The above serial numbers of the present invention are only for description, and do not represent the advantages and disadvantages of the implementation scenarios.

以上公开的仅为本发明的几个具体实施场景,但是,本发明并非局限于此,任何本领域的技术人员能思之的变化都应落入本发明的保护范围。The above disclosure is only a few specific implementation scenarios of the present invention, but the present invention is not limited to this, and any changes that can be thought by those skilled in the art should fall within the protection scope of the present invention.

Claims (25)

一种物料分布装置,其特征在于,包括:A material distribution device, characterized in that it includes: 分布器本体,所述分布器本体包括筒体,所述筒体的上部设置有第一进料通道和第二进料通道,所述筒体的内部设置有转动桨叶,所述筒体的底部设置有出料口;A distributor body, the distributor body includes a cylinder, a first feed channel and a second feed channel are provided on the upper part of the cylinder, a rotating blade is provided inside the cylinder, and the cylinder There is a discharge port at the bottom; 第一送料装置,配置为从所述第一进料通道往所述筒体内输送第一股物料;A first feeding device configured to transport the first material from the first feed channel to the barrel; 第二送料装置,配置为从所述第二进料通道往所述筒体内第二股物料,所述第一股物料作用在所述转动桨叶上的力矩与所述第二股物料作用在所述转动桨叶上的力矩之间具有力矩差,使所述转动桨叶在力矩差的作用下转动。The second feeding device is configured to go from the second feed channel to the second strand of material in the barrel, and the moment of the first strand of material acting on the rotating blade acts on the second strand of material There is a torque difference between the moments on the rotating blades, so that the rotating blades rotate under the effect of the torque difference. 根据权利要求1所述的物料分布装置,其特征在于,所述第一送料装置输送的第一股物料的流量小于所述第二送料装置输送的第二股物料的流量。The material distribution device according to claim 1, wherein the flow rate of the first material conveyed by the first feeding device is smaller than the flow rate of the second material conveyed by the second feeding device. 根据权利要求1或2所述的物料分布装置,其特征在于,所述第一进料通道比所述第二进料通道更靠近所述转动桨叶的转轴中心。The material distribution device according to claim 1 or 2, wherein the first feed channel is closer to the center of the rotating shaft of the rotating blade than the second feed channel. 根据权利要求1所述的物料分布装置,其特征在于,所述第一送料装置输送的第一股物料与所述转动桨叶接触时的速度小于所述第二送料装置输送的第二股物料与所述转动桨叶接触时的速度。The material distribution device according to claim 1, wherein the speed of the first material conveyed by the first feeding device is lower than the second material conveyed by the second feeding device when it contacts the rotating blade Speed when in contact with the rotating blade. 根据权利要求4所述的物料分布装置,其特征在于,所述第一进料通道包括设置在所述筒体上方的第一进料竖管,所述第二进料通道包括设置在所述筒体上方的第二进料竖管,所述第一进料竖管的进料口的高度小于所述第二进料竖管的进料口的高度。The material distribution device according to claim 4, characterized in that the first feed channel includes a first feed standpipe disposed above the barrel, and the second feed channel includes a For the second feed standpipe above the barrel, the height of the feed port of the first feed standpipe is less than the height of the feed port of the second feed standpipe. 根据权利要求1所述的物料分布装置,其特征在于,所述第一送料装置包括第一料仓和第一称重配料装置,所述第一称重配料装置连接所述第一进料通道。The material distribution device according to claim 1, wherein the first feeding device comprises a first silo and a first weighing and distributing device, and the first weighing and distributing device is connected to the first feed channel . 根据权利要求1所述的物料分布装置,其特征在于,所述第二送料装置包括第二料仓和第二称重配料装置,所述第二称重配料装置连接所述第二进料通道。The material distribution device according to claim 1, wherein the second feeding device comprises a second silo and a second weighing and dispensing device, and the second weighing and dispensing device is connected to the second feed channel . 根据权利要求1所述的物料分布装置,其特征在于,所述第一送料装置包括第一料仓和第一称重配料装置,所述第一称重配料装置连接所述第一进料通道;The material distribution device according to claim 1, wherein the first feeding device comprises a first silo and a first weighing and distributing device, and the first weighing and distributing device is connected to the first feed channel ; 所述第二送料装置包括第二料仓和第二称重配料装置,所述第二称重配料装置连接所述第二进料通道。The second feeding device includes a second silo and a second weighing and feeding device, and the second weighing and feeding device is connected to the second feeding channel. 根据权利要求1所述的物料分布装置,其特征在于,所述筒体的上部设置有排气口。The material distribution device according to claim 1, wherein the upper part of the cylinder is provided with an exhaust port. 根据权利要求9所述的物料分布装置,其特征在于,所述排气口设置有过滤装 置。The material distribution device according to claim 9, wherein the exhaust port is provided with a filtering device. 根据权利要求1所述的物料分布装置,其特征在于,还包括桨叶驱动装置,配置为驱动所述转动桨叶转动。The material distribution device according to claim 1, further comprising a blade driving device configured to drive the rotating blade to rotate. 根据权利要求11所述的物料分布装置,其特征在于,所述驱动装置包括磁力驱动装置或电机驱动装置。The material distribution device according to claim 11, wherein the driving device comprises a magnetic driving device or a motor driving device. 根据权利要求2或3所述的物料分布装置,其特征在于,还包括测速系统和显示装置,所述测速系统配置为检测所述转动桨叶的转速,所述显示装置配置为显示所述测速系统的检测结果。The material distribution device according to claim 2 or 3, further comprising a speed measuring system and a display device, the speed measuring system is configured to detect the rotating speed of the rotating blade, and the display device is configured to display the speed measuring The test results of the system. 根据权利要求13所述的物料分布装置,其特征在于,所述筒体上设置有观察视窗。The material distribution device according to claim 13, wherein an observation window is provided on the cylinder. 根据权利要求13所述的物料分布装置,其特征在于,所述观察视窗位于所述筒体的中下部。The material distribution device according to claim 13, characterized in that the viewing window is located at the lower middle part of the barrel. 根据权利要求13所述的物料分布装置,其特征在于,所述观察视窗为矩形或圆形。The material distribution device according to claim 13, wherein the viewing window is rectangular or circular. 根据权利要求13所述的物料分布装置,其特征在于,所述观察视窗的材质包括采用透明的玻璃、有机玻璃及塑料。The material distribution device according to claim 13, wherein the material of the observation window includes transparent glass, organic glass, and plastic. 根据权利要求1所述的物料分布装置,其特征在于,所述筒体内部设置具有支撑结构,所述支撑结构上开有“U”形或半圆形安装槽,所述转动桨叶的转轴安装在所述安装槽内。The material distribution device according to claim 1, characterized in that a support structure is provided inside the cylinder, and the support structure is provided with a "U"-shaped or semi-circular mounting groove, and the rotating shaft of the rotating blade Installed in the installation slot. 根据权利要求18所述的物料分布装置,其特征在于,所述转动桨叶的叶片与所述筒体内壁之间具有预设的空隙。The material distribution device according to claim 18, characterized in that there is a predetermined gap between the blade of the rotating blade and the inner wall of the cylinder. 根据权利要求1所述的物料分布装置,其特征在于,所述转动桨叶的叶片具有平面、曲面或类“S”面形状的任一种。The material distribution device according to claim 1, wherein the blade of the rotating blade has any one of a plane, a curved surface, or an "S"-like shape. 根据权利要求20所述的物料分布装置,其特征在于,所述的平面形状的叶片配置为以一边延长的方式组合成正多边形,叶片两边有封板,正多边形延长边以顺时针或逆时针形式排布,相邻两边形成“√”型结构且具有预设的容积。The material distribution device according to claim 20, wherein the planar blades are configured to form a regular polygon with one side extended, the blades are sealed on both sides, and the extended sides of the regular polygon are in the form of clockwise or counterclockwise Arranged, the adjacent two sides form a "√" type structure and have a preset volume. 根据权利要求20所述的物料分布装置,其特征在于,所述的曲面形状的叶片组合成多边形,叶片两边有封板,叶片内凹结构具有预设的容积。The material distribution device according to claim 20, wherein the curved blades are combined into a polygon, the blades are sealed on both sides, and the concave structure of the blades has a predetermined volume. 根据权利要求20所述的物料分布装置,其特征在于,所述的类“S”面形状的叶片沿圆周均布在转轴上,所述的类“S”面形状的叶片自身弯折形成凹槽,所述凹槽 具有预设的容积,且分别在叶片中心平面的两侧。The material distribution device according to claim 20, characterized in that the "S"-like blades are evenly distributed on the rotating shaft along the circumference, and the "S"-like blades are bent by themselves to form a concave The groove, the groove has a preset volume, and is respectively on both sides of the center plane of the blade. 一种物料分布方法,其特征在于,使用权利要求1‐23中任一项所述的物料分布装置,进行以下操作:A material distribution method, characterized in that the material distribution device according to any one of claims 1-23 is used to perform the following operations: 启动所述第一送料装置从所述第一进料通道往所述筒体内输送第一股物料,启动所述第二送料装置从所述第二进料通道往所述筒体内输送第二股物料,使所述第一股物料作用在所述转动桨叶上的力矩与所述第二股物料作用在所述转动桨叶上的力矩之间具有力矩差,利用力矩差驱动所述转动桨叶转动,带动所述转动桨叶上的物料旋转至预设角度后开始下落,下落过程中两股物料之间碰撞、物料和转动桨叶之间碰撞、物料和筒壁之间碰撞,实现均匀混合。Start the first feeding device to deliver the first strand of material from the first feed channel to the barrel, and start the second feeding device to deliver the second strand from the second feed channel to the barrel Materials, so that there is a torque difference between the moment of the first material acting on the rotating blade and the moment of the second material acting on the rotating blade, the torque difference is used to drive the rotating blade The blade rotates to drive the material on the rotating blade to rotate to a preset angle and then start to fall. During the falling process, the two materials collide, the material and the rotating blade, and the material and the cylinder wall to achieve uniformity. mixing. 根据权利要求24所述的物料分布方法,其特征在于,在所述转动桨叶的转动速度低于预设值时,提供动驱动装置驱动所述转动桨叶转动。The material distribution method according to claim 24, wherein when the rotation speed of the rotating blade is lower than a preset value, a dynamic driving device is provided to drive the rotating blade to rotate.
PCT/CN2019/127530 2019-01-08 2019-12-23 Material distribution apparatus and method Ceased WO2020143440A1 (en)

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