WO2020142288A1 - Solar hybrid battery for powering network devices over extended time intervals - Google Patents

Solar hybrid battery for powering network devices over extended time intervals Download PDF

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Publication number
WO2020142288A1
WO2020142288A1 PCT/US2019/068082 US2019068082W WO2020142288A1 WO 2020142288 A1 WO2020142288 A1 WO 2020142288A1 US 2019068082 W US2019068082 W US 2019068082W WO 2020142288 A1 WO2020142288 A1 WO 2020142288A1
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Prior art keywords
power
cell
interval
solar panel
during
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French (fr)
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Bruce Edwards
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Itron Inc
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Itron Inc
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or discharging batteries or for supplying loads from batteries
    • H02J7/34Parallel operation in networks using both storage and other DC sources, e.g. providing buffering
    • H02J7/35Parallel operation in networks using both storage and other DC sources, e.g. providing buffering with light sensitive cells
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or discharging batteries or for supplying loads from batteries
    • H02J7/34Parallel operation in networks using both storage and other DC sources, e.g. providing buffering
    • H02J7/342The other DC source being a battery actively interacting with the first one, i.e. battery to battery charging
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or discharging batteries or for supplying loads from batteries
    • H02J7/865Battery or charger load switching, e.g. concurrent charging and load supply
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04WWIRELESS COMMUNICATION NETWORKS
    • H04W52/00Power management, e.g. Transmission Power Control [TPC] or power classes
    • H04W52/02Power saving arrangements
    • H04W52/0209Power saving arrangements in terminal devices
    • H04W52/0261Power saving arrangements in terminal devices managing power supply demand, e.g. depending on battery level
    • H04W52/0296Power saving arrangements in terminal devices managing power supply demand, e.g. depending on battery level switching to a backup power supply
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • Embodiments of the present invention relate generally to device network technology and, more specifically, to a solar hybrid battery for powering network devices over extended time intervals.
  • a conventional wireless network includes a plurality of nodes configured to communicate with one another.
  • some nodes are coupled to a power grid and have continuous access to power (except during power outages), while other nodes that cannot be coupled to the power grid are powered by batteries.
  • These battery-powered nodes have only a finite supply of battery power.
  • a battery-powered gas meter could power on communication hardware once per day in order to report metrology data collected during a previous 24-hour period.
  • a battery-powered relay typically needs to listen for transmissions on a continuous basis in order to relay those transmissions across the wireless mesh network.
  • An alternative approach to conserving battery power that is implemented by some battery-powered nodes, especially battery-powered nodes that need to remain continuously active, is to periodically recharge batteries using solar panels.
  • a battery-powered node that is deployed in an outdoor location could be configured with a solar panel that generates and stores power during the day to support node operations during the night.
  • solar-powered nodes are referred to herein as“solar-powered nodes.’’
  • Solar-powered nodes are typically designed with a large battery and a small solar panel.
  • the battery is usually designed to power the node for a number of consecutive days without needing to be recharged, and the solar panel is usually designed to charge the battery over the course of several sunny days.
  • a general design principle for such systems s that the battery should be sized based on an estimate of how many consecutive cloudy days are likely to occur during normal operation. For example, many of these types of systems are designed to
  • a battery designed to power a node for numerous consecutive days typically has to be replaced frequently.
  • a conventional lead-acid battery that can power a node over a fourteen-day period typically needs to be replaced every five years.
  • Many customers require nodes to have battery lives of twenty years or more, so designs where the batteries have to be replaced more frequently are not commercially viable.
  • a large battery designed to power a node for fourteen days can be very costly. In some cases, a large battery can cost ten times more than the node itself.
  • Some embodiments include a system, comprising a network subsystem that consumes a first portion of power during a first time interval when performing network communications with one or more nodes included in a wireless network, and a power subsystem that is coupled to the network subsystem and includes a secondary power cell that stores the first portion of power, and a solar panel that, when exposed to a first level of irradiance during a second time interval, generates the first portion of power for storage in the secondary power cell, wherein the first time interval comprises an interval of continuous darkness and the second time interval comprises an interval of continuous daylight.
  • the secondary cell need only power the node through one night before being fully recharged the following day. Accordingly, the secondary cell can have a sufficiently limited storage capacity that a small rechargeable battery with an operational lifetime exceeding 20 years can be used
  • Figure 1 illustrates a network system configured to implement one or more aspects of the present embodiments
  • Figure 2 illustrates a solar-powered node configured to transmit and receive data within the network system of Figure 1 , according to various embodiments;
  • Figures 3A-3B illustrate how solar battery cells are charged and discharged in different network devices, according to various embodiments;
  • Figure 4 is a flow diagram of method steps for charging and discharging a solar battery cell that powers a network device, according to various embodiments.
  • embodiments of the invention include a node that is powered by a solar hybrid battery system.
  • the solar hybrid battery system includes a solar panel, a primary cell, and a secondary cell.
  • the secondary cell includes only enough power storage to be capable of powering the node during the longest interval of darkness in the region where the node is deployed (also known as the winter solstice).
  • the solar panel is sized relative to the secondary cell to be capable of fully recharging the secondary cell during the shortest daily interval of daylight in the region where the node is deployed, even under conditions of limited solar irradiance (e.g. due to cloud cover).
  • the primary cell can charge the secondary battery if the node is shelved or malfunctioning to prevent the secondary cell from becoming overly depleted.
  • the primary cell can also provide the node with additional power during times of peak demand or to perform status reports.
  • FIG. 1 illustrates a network system configured to implement one or more aspects of the present embodiments.
  • network system 100 includes a field area network (FAN) 1 10, a wide area network (WAN) backhaul 120, and a control center 130.
  • FAN 1 10 is coupled to control center 130 via WAN backhaul 120.
  • Control center 130 is configured to coordinate the operation of FAN 1 10.
  • FAN 1 10 includes personal area network (PANs) A, B, and C.
  • PANs A and B are organized according to a mesh network topology, while PAN C is organized according to a star network topology.
  • Each of PANs A, B, and C includes at least one border router node 1 12 and one or more mains-powered device (MPD) nodes 114.
  • PANs B and C further include one or more battery-powered device (BPD) nodes 1 16 and one or more solar-powered device (SPD) nodes 1 18.
  • BPD battery-powered device
  • SPD solar-powered device
  • MPD nodes 1 14 draw power from an external power source, such as mains electricity or a power grid. MPD nodes 1 14 typically operate on a continuous basis without powering down for extended periods of time. BPD nodes 1 16 draw power from an internal power source, such as a battery. BPD nodes 1 16 typically operate intermittently and power down for extended periods of time in order to conserve battery power. SPD nodes 1 18 include solar panels that generate power from sunlight. SPD nodes 118 store generated power in secondary cells and draw power from those secondary cells to support node operations.
  • MPD nodes 1 14, BPD nodes 1 16, and SPD nodes 1 18 are coupled to, or included within, a utility distribution infrastructure (not shown) that distributes a resource to consumers.
  • MPD nodes 1 14, BPD nodes 1 16, and SPD nodes 1 18 gather sensor data related to the distribution of the resource, process the sensor data, and communicate processing results and other information to control center 130.
  • Border router nodes 1 12 operate as access points to provide MPD nodes 1 14, BPD nodes 1 16, and SPD nodes 1 18 with access to control center 130.
  • border router nodes 1 12, MPD nodes 1 14, BPD nodes 116, and SPD nodes 1 18 are configured to communicate directly with one or more adjacent nodes via bi-directional communication links.
  • the communication links may be wired or wireless links, although in practice, adjacent nodes of a given PAN exchange data with one another by transmitting data packets via wireless radio frequency (RF) communications.
  • RF radio frequency
  • the various node types are configured to perform a technique known in the art as“channel hopping” in order to periodically receive data packets on varying channels.
  • a“channel” may correspond to a particular range of frequencies.
  • a node may compute a current receive channel by evaluating a Jenkins hash function based on a total number of channels and the media access control (MAC) address of the node.
  • MAC media access control
  • Each node within a given PAN may implement a discovery protocol to identify one or more adjacent nodes or“neighbors.”
  • a node that has identified an adjacent, neighboring node may establish a bi-directional communication link with the neighboring node.
  • Each neighboring node may update a respective neighbor table to include information concerning the other node, including the MAC address of the other node as well as a received signal strength indication (RSSI) of the
  • RSSI received signal strength indication
  • Nodes may compute the channel hopping sequences of adjacent nodes to facilitate the successful transmission of data packets to those nodes.
  • a node computes a current receive channel of an adjacent node using the total number of channels, the MAC address of the adjacent node, and a time slot number assigned to a current time slot of the adjacent node.
  • any of the nodes discussed above may operate as a source node, an intermediate node, or a destination node for the transmission of data packets.
  • a given source node may generate a data packet and then transmit the data packet to a destination node via any number of intermediate nodes (in mesh network topologies).
  • the data packet may indicate a destination for the packet and/or a particular sequence of intermediate nodes to traverse in order to reach the destination node.
  • each intermediate node may include a forwarding database indicating various network routes and cost metrics associated with each route.
  • Nodes may transmit data packets across a given PAN and across WAN backhaul 120 to control center 130.
  • control center 130 may transmit data packets across WAN backhaul 120 and across any given PAN to a particular node included therein.
  • numerous routes may exist which traverse any of PANs A, B, and C and include any number of intermediate nodes, thereby allowing any given node or other component within network system 100 to communicate with any other node or component included therein.
  • Control center 130 includes one or more server machines (not shown) configured to operate as sources for, or destinations of, data packets that traverse within network system 100.
  • the server machines may query nodes within network system 100 to obtain various data, including raw or processed sensor data, power consumption data, node/network throughput data, status information, and so forth.
  • the server machines may also transmit commands and/or program instructions to any node within network system 100 to cause those nodes to perform various operations.
  • each server machine is a computing device configured to execute, via a processor, a software application stored in a memory to perform various network management operations.
  • Nodes may likewise include computing device hardware configured to perform processing operations and execute program code. Each node may further include various analog-to-digital and digital-to-analog converters, digital signal processors (DSPs), harmonic oscillators, transceivers, and any other components generally associated with RF-based communication hardware.
  • Figure 2 illustrates a power subsystem and a network subsystem that may be included in any of the SPD nodes 1 18 of network system 100.
  • FIG. 2 is a more detailed illustration of one of the solar-powered device (SPD) nodes of Figure 1 , according to various embodiments.
  • an SPD node 1 18 includes a power subsystem 200 and a network subsystem 240.
  • Power subsystem 200 includes a solar panel 210, a voltage limiter 212, a primary cell 220, a constant current source 222, and a secondary cell 230, coupled together.
  • Primary cell 220 may be a Lithium Thionyl Chloride battery and secondary cell 230 may be an extended lifetime Lithium Ion battery, such as those manufactured by Tadiran, LTD.
  • Network subsystem 240 includes a computing device 250, one or more transceivers 252, and an oscillator 254. Some or all of the SPD nodes 1 18 shown in Figure 1 may include instances of power subsystem 200 and network subsystem 240.
  • Solar panel 210 is coupled to voltage limiter 212.
  • Primary cell 220 is coupled to constant current source 222.
  • Secondary cell 230 is coupled to voltage limiter 212 and constant current source 222.
  • Computing device 250 is coupled to solar panel 210 via voltage limiter 212, to primary cell 220 via constant current source 222, and to secondary cell 230.
  • Computing device 250 is also coupled to transceiver 252 and oscillator 254.
  • computing device 250, transceiver 252, and oscillator 254 draw power from secondary cell 230 to support the operation of SPD node 1 18.
  • Computing device 250, transceiver 252, and oscillator 254 can also draw power from primary cell 220 to support the operation of the SPD node 1 18, although primary cell 220 may be omitted in some embodiments.
  • Those operations include gathering metrology data from a utility line where the SPD node 1 18 is coupled, receiving data packets from other nodes, analyzing and/or processing data, transmitting data packets to other nodes, monitoring power generation of solar panel 210, and reporting status information to control center 130.
  • Computing device 250 receives and/or transmits data via transceiver 252 based on timing signals generated by oscillator 254.
  • Computing device 250 generally operates on a continuous basis and does not power down to conserve power during normal operations.
  • Computing device 250 includes a processor that executes a software application to perform any of the node- oriented operations discussed herein.
  • solar panel 210 charges secondary cell 230.
  • solar panel 210 converts sunlight into power and then stores this power in secondary cell 230.
  • Voltage limiter 212 limits the voltage of that power to avoid damaging secondary cell 230.
  • solar panel 210 does not charge secondary cell 230 and various node operations cause secondary cell 230 to deplete.
  • Voltage limiter 212 prevents backflow of power from secondary cell 230 to solar panel 210 when solar panel 210 is unable to generate power, thereby preventing leakage of secondary cell 230 as well as damage to solar panel 210.
  • the storage capacity of secondary cell 230 and the power generation rate of solar panel 210 are determined to meet two specific design criteria.
  • the storage capacity of secondary cell 230 is just sufficient or more than sufficient to power the SPD node 1 18 during the longest night of the year in the geographical location where the node is deployed.
  • secondary cell 230 could have a storage capacity that is 10% greater than the minimum storage capacity needed to power the SPD node 1 18 during the longest night of the year in the geographical location where the node is deployed. This approach can compensate for capacity fade associated with secondary cell 230.
  • the term“night” refers to a continuous interval of darkness associated with one or more solar days.
  • the power generation rate of solar panel 210 is sufficient to both power the SPD node 1 18 and fully recharge secondary cell 230 during a day with lower than normal solar irradiance and/or the shortest day of the year in the geographical location where the node is deployed.
  • solar panel 210 could have a power generation rate that is sufficient to both power the SPD node 1 18 and fully recharge secondary cell 230 during a very cloudy and/or very short day.
  • the term“day” refers to a continuous interval of daylight associated with one or more solar days.
  • a day with lower than normal solar irradiance may have an amount of solar irradiance that is 15% or less than the average amount of daytime solar irradiance in the region where the SPD node 1 18 is deployed.
  • secondary cell 230 and solar panel 210 based on the two design criteria described above allows a very small and inexpensive secondary cell 230 with a very long operational lifetime to be used.
  • secondary cell 230 can have an operational lifetime of over 20 years.
  • the disclosed techniques are well-suited for implementation in a variety of different battery-powered devices, beyond those associated with networks.
  • power subsystem 200 could be included in a Fast Pass device, a shipping container data logger, a G-shock and/or Global Positioning System (GPS) location logger, a parking occupancy sensor, a motion and/or presence detector, a thermostat, a light controller, a remote terminal unit, and so forth.
  • GPS Global Positioning System
  • SPD node 1 18 can operate for extended periods of time without needing replacement batteries, the disclosed approach can significantly reduce operational overhead, thereby meeting customer demands.
  • An example of how SPD node 1 18 charges and depletes secondary cell 230 compared to conventional systems is discussed in greater detail below in conjunction with Figures 3A-3B.
  • FIGS 3A-3B illustrate how solar battery cells are charged and discharged in different network devices, according to various embodiments.
  • each of graphs 300(A) and 300(B) shown in Figures 3A and 3B, respectively, include a time axis 310, a charge axis 320, and an irradiance axis 330.
  • Graph 300(A) generally relates to a conventional solar-powered node
  • graph 300(B) generally relates to SPD node 1 18 of Figure 2.
  • Time axis 310 indicates an alternating sequence of day (D) and night (N) intervals, including D 0 , N 0 , D-i, N-i, D 2 , N 2 , D 3 and N 3 .
  • a given day/night pair generally corresponds to a 24-hour period of time.
  • Charge axis 320 indicates a charge level associated with a given secondary cell and ranges from C m m to C ma x C m m is a minimum charge level beneath which the given secondary cell may become damaged and Cmax is a maximum charge level associated with the given secondary cell.
  • Irradiance axis 330 indicates an irradiance level at a given solar panel, and ranges from Inight through Idoudy to l SU nny- ight is the irradiance level at the given solar panel at night, Iciou dy is the irradiance level at the given solar panel when cloud cover is present, and l sun ny is the irradiance level at the given solar panel during a sunny day.
  • plot 322 indicates a charge level associated with a secondary cell that is configured to power a conventional node
  • plot 332 indicates an irradiance level at a solar panel that is used to charge that secondary cell.
  • plot 332 fluctuates between I night and I doudy , indicating that several consecutive cloudy days have occurred.
  • the solar panel included in the conventional node cannot charge the associated secondary cell and the charge level of that secondary cell decreases over time.
  • the charge level decreases beneath C mm , the secondary cell is damaged.
  • the charge level reaches zero at T faii , the conventional node ceases to operate.
  • plot 324 indicates a charge level associated with secondary cell 230 of Figure 2 when periodically charged by solar panel 210.
  • the storage capacity of secondary cell 230 and the power generation rate of solar panel 210 are configured so that solar panel 210 can power SPD node 1 18 and fully recharge secondary cell 230 over the course of any given day, including cloudy days.
  • plot 324 indicates that the charge level of secondary cell 230 reaches C ma x after one day of charging even when the irradiance level is only Icioudy- Plot 324 also indicates that SPD node 1 18 depletes secondary cell 230 nearly to C mm but does not deplete secondary cell 230 so far as to cause damage.
  • C m in may be the lowest operating voltage for any of the power-consuming elements of SPD node 1 18.
  • a comparison of graphs 300(A) and 300(B) reveals that conventional nodes are configured according to a fundamentally different design paradigm compared to SPD node 1 18.
  • a conventional node is designed to draw power from a secondary cell continuously and without replenishing that power over the course of a specific number of days that have low solar irradiance.
  • conventional nodes are typically designed to operate without recharging secondary cells for at least fourteen cloudy days, beyond which those nodes cease to operate.
  • SPD node 1 18 is designed to meet the two design criteria mentioned above; first, that secondary cell stores just enough power to support node operations at night, and second, that the solar panel can fully recharge the secondary cell during only one cloudy day.
  • Figure 4 is a flow diagram of method steps for charging and discharging a solar battery cell that powers a network device, according to various embodiments. Although the method steps are described in conjunction with the systems of Figures 1 -3B, persons skilled in the art will understand that any system configured to perform the method steps in any order falls within the scope of the present invention.
  • a method 400 sets forth a repeating sequence of operations.
  • SPD node 1 18 performs this sequence of operations during the daylight and darkness portions of a given 24-hour period.
  • SPD node 1 18 performs steps 402 and 404 and fully charges secondary cell 230.
  • SPD node 1 18 performs steps 406 and 408 and discharges secondary cell 230.
  • the steps of the method 400 are described in greater detail below.
  • the method 400 begins at step 402, where voltage limiter 212 included in SPD node 1 18 of Figure 2 analyzes the voltage load on solar panel 210 and determines that solar panel 210 receives sufficient irradiance to generate power. For example, voltage limiter 212 could determine that solar panel 210 generates power with a positive voltage value.
  • Solar panel 210 is sized to generate power during the daylight portion of any given day with lower than normal solar irradiance. For example, solar panel 210 can generate power during very cloudy days and/or during very short days.
  • the term“day” refers to a continuous interval of daylight associated with one or more solar days. A day with lower than normal solar irradiance may have an amount of solar irradiance that is 15% or less than the average amount of daytime solar irradiance in the region where SPD node 1 18 is deployed.
  • step 404 voltage limiter 212 conducts power from solar panel 210 to secondary cell 230 to recharge secondary cell 230.
  • the storage capacity of secondary cell 230 is sufficient to power SPD node 118 during the longest night of the year. Further, the rate of power generation provided by solar panel 210 is sufficient to both power SPD node 1 18 and fully charge secondary cell 230 during any given day of the year, including a cloudy day and/or the shortest day of the year. In one embodiment, the storage capacity of secondary cell 230 and the power generation rate of solar panel 210 are further determined based on the geographical location where SPD node 1 18 is deployed.
  • voltage limiter 212 determines that solar panel 210 does not receive sufficient solar irradiance to generate power. For example, voltage limiter 212 could determine that solar panel 210 generates power with a negative voltage value instead of a positive voltage value. Solar panel 210 usually does not receive sufficient irradiance to generate power at night. If solar panel 210 does not receive sufficient irradiance to charge secondary cell 230, voltage limiter 212 restricts the flow of power to prevent solar panel 210 from depleting secondary cell 230. In the context of this disclosure, the term“night” refers to a continuous interval of darkness associated with one or more solar days.
  • step 408 various elements included in SPD node 1 18 discharge secondary cell 230.
  • computing device 250 consumes power to execute software applications and process data
  • transceiver 252 consumes power to receive and transmit data
  • oscillator 254 consumes power to generate timing signals.
  • the storage capacity of secondary cell 230 is sufficient to support these various operations for an extended period of time, including the longest night of the year, as mentioned above.
  • SPD node 1 18 generally performs the method 400 over the course of one day/night interval associated with one or more solar days to charge and discharge secondary cell while maintaining ongoing node operations. This approach is fundamentally different compared to conventional techniques where a secondary cell depletes during several consecutive cloudy days and is then recharged during several consecutive sunny days.
  • SPD node 1 18 may also discharge primary cell 220 for various reasons.
  • primary cell 220 may operate as a failsafe mechanism to prevent secondary cell 230 from fully depleting and becoming damaged. For example, if SPD node 118 is shelved and solar panel 210 is not exposed to sunlight for some period of time, then solar panel 210 cannot charge secondary cell 230 and secondary cell 230 would eventually deplete entirely. In this situation, primary cell 220 would keep secondary cell 210 charged to prevent secondary cell 210 from fully depleting. Alternatively, if solar panel 210 is damaged and cannot charge secondary cell 230, then primary cell 220 can charge secondary cell 230 until solar panel 210 can be repaired.
  • SPD node 1 18 may draw power from primary cell 220 in order to support a spike in power consumption.
  • SPD node 1 18 could draw power from primary cell 220 in order to download a large firmware update.
  • computing device 250 may draw power from primary cell 220 to provide various status updates to control center 130.
  • computing device 250 may report the status of secondary cell 230 to control center 130 using power derived from primary cell 220.
  • computing device 250 can measure the voltage on solar panel 210 and report this voltage to control center 130 using power derived from primary cell 220.
  • border router 1 12 and/or SPD node 1 18 included in FAN 110 of Figure 1 can implement solar panel 210 in conjunction with secondary cell 230 to perform various network operations over long periods of time without needing replacement batteries.
  • the disclosed techniques can also be implemented to power wireless access points, wireless relays, pole tilt sensors, gas meters, water meters, and any other technically feasible component that can be included in or coupled to wireless field area network 1 10
  • a node within a wireless network is powered by a solar hybrid battery system.
  • the solar hybrid battery system includes a solar panel, a primary cell, and a secondary cell.
  • the secondary cell includes only enough power storage to be capable of powering the node during the longest daily interval of darkness in the region where the node is deployed.
  • the solar panel is sized relative to the secondary cell to be capable of fully recharging the secondary cell during the shortest daily interval of daylight in the region where the node is deployed, even under conditions of limited solar irradiance (e.g. due to cloud cover).
  • the primary cell can charge the secondary battery if the node is shelved or malfunctioning to prevent the secondary cell from becoming overly depleted.
  • the primary cell can also provide the node with additional power during times of peak demand or to perform status reports, especially during periods of time when solar panel 210 does not generate power.
  • the secondary cell need only power the node through one night before being fully recharged the following day. Accordingly, the secondary cell can have a sufficiently limited storage capacity that a small
  • Another technological advantage of the disclosed approach is that smaller secondary cells are relatively inexpensive compared to the larger battery cells used in
  • Some embodiments include a system, comprising a network subsystem that consumes a first portion of power during a first time interval when performing network communications with one or more nodes included in a wireless network, and a power subsystem that is coupled to the network subsystem and includes a secondary power cell that stores the first portion of power, and a solar panel that, when exposed to a first level of irradiance during a second time interval, generates the first portion of power for storage in the secondary power cell, wherein the first time interval comprises an interval of continuous darkness and the second time interval comprises an interval of continuous daylight.
  • the power subsystem further includes a voltage limiter that is coupled between the solar panel and the secondary cell, and wherein the voltage limiter electrically isolates the solar panel from the secondary power cell during the first time interval and restricts a voltage level associated with the first portion of power during the second time interval.
  • Some embodiments include a system, comprising a network subsystem that performs network communications with one or more nodes included in a wireless network during a daylight interval, a power subsystem that is coupled to the network subsystem and includes a secondary power cell that stores a first portion of power, and a solar panel that fully recharges the secondary power cell while powering the network subsystem during the first daylight interval, wherein the solar panel is exposed to about fifteen percent of an average level of solar irradiance in a first location during the first daylight interval, and wherein the first portion of power is great enough to power the network subsystem during a first darkness interval that occurs subsequently to the first daylight interval.
  • the power subsystem further includes a voltage limiter that is coupled between the solar panel and the secondary cell, wherein the voltage limiter electrically isolates the solar panel from the secondary power cell during the first darkness interval and restricts a voltage level associated with powering the network subsystem during the first daylight interval.
  • the power subsystem further includes a primary cell that recharges the secondary cell when a charge level associated with the secondary cell is less than a threshold value.
  • the network subsystem includes a computing device that monitors a first power generation rate associated with the solar panel and reports the first power generation rate to a control center via a wireless network.
  • Some embodiments include a solar battery subsystem, comprising a secondary power cell, and a solar panel that, when exposed to a first irradiance level, fully recharges the secondary power cell during a first daylight interval while powering a network subsystem, wherein the first irradiance level is about fifteen percent of an average irradiance level at a location where the solar battery subsystem is deployed.
  • aspects of the present embodiments may be embodied as a system, method or computer program product. Accordingly, aspects of the present disclosure may take the form of an entirely hardware embodiment, an entirely software embodiment (including firmware, resident software, micro-code, etc.) or an embodiment combining software and hardware aspects that may all generally be referred to herein as a“module” or“system.” In addition, any hardware and/or software technique, process, function, component, engine, module, or system described in the present disclosure may be implemented as a circuit or set of circuits. Furthermore, aspects of the present disclosure may take the form of a computer program product embodied in one or more computer readable medium(s) having computer readable program code embodied thereon.
  • the computer readable medium may be a computer readable signal medium or a computer readable storage medium.
  • a computer readable storage medium may be, for example, but not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any suitable combination of the foregoing.
  • a computer readable storage medium may be any tangible medium that can contain, or store a program for use by or in connection with an instruction execution system, apparatus, or device.
  • processors may be, without limitation, general purpose processors, special-purpose processors, application-specific processors, or field-programmable gate arrays.
  • each block in the flowchart or block diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s).
  • the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved.

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  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

A node within a wireless network is powered by a solar hybrid battery system. The solar hybrid battery system includes a solar panel, a primary cell, and a secondary cell. The secondary cell includes only enough power storage to be capable of powering the node during the longest daily interval of darkness in the region where the node is deployed. The solar panel is sized relative to the secondary cell to be capable of fully recharging the secondary cell during the shortest daily interval of daylight in the region where the node is deployed, even under conditions of limited solar irradiance (e.g. due to clouds). The primary cell can charge the secondary battery if the node is shelved or malfunctioning to prevent the secondary cell from becoming overly depleted. The primary cell can also provide the node with additional power during times of peak demand or to perform status reports.

Description

SOLAR HYBRID BATTERY FOR POWERING NETWORK DEVICES OVER
EXTENDED TIME INTERVALS
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims benefit of United States patent application serial number 16/237,554, filed December 31 , 2018, which is hereby incorporated herein by reference.
BACKGROUND
Field of the Various Embodiments
[0002] Embodiments of the present invention relate generally to device network technology and, more specifically, to a solar hybrid battery for powering network devices over extended time intervals.
Description of the Related Art
[0003] A conventional wireless network includes a plurality of nodes configured to communicate with one another. In certain types of heterogeneous wireless networks, some nodes are coupled to a power grid and have continuous access to power (except during power outages), while other nodes that cannot be coupled to the power grid are powered by batteries. These battery-powered nodes have only a finite supply of battery power.
[0004] To manage the finite supply of battery power, some types of battery- powered nodes remain in a powered down state most of the time and power on only at intermittent intervals to perform various types of communications. For example, a battery-powered gas meter could power on communication hardware once per day in order to report metrology data collected during a previous 24-hour period.
Conserving battery power in this manner allows such nodes to be deployed for long periods of time without having to replace the batteries. Other types of battery- powered nodes, however, need to remain continuously active and therefore cannot power down to conserve battery power. For example, a battery-powered relay typically needs to listen for transmissions on a continuous basis in order to relay those transmissions across the wireless mesh network.
[0005] An alternative approach to conserving battery power that is implemented by some battery-powered nodes, especially battery-powered nodes that need to remain continuously active, is to periodically recharge batteries using solar panels. For example, a battery-powered node that is deployed in an outdoor location could be configured with a solar panel that generates and stores power during the day to support node operations during the night. These types of nodes are referred to herein as“solar-powered nodes.’’
[0006] Solar-powered nodes are typically designed with a large battery and a small solar panel. The battery is usually designed to power the node for a number of consecutive days without needing to be recharged, and the solar panel is usually designed to charge the battery over the course of several sunny days. Accordingly, a general design principle for such systems s that the battery should be sized based on an estimate of how many consecutive cloudy days are likely to occur during normal operation. For example, many of these types of systems are designed to
accommodate normal operations for fourteen consecutive cloudy days. This particular design approach suffers from several drawbacks.
[0007] First, a battery designed to power a node for numerous consecutive days typically has to be replaced frequently. For example, a conventional lead-acid battery that can power a node over a fourteen-day period typically needs to be replaced every five years. Many customers require nodes to have battery lives of twenty years or more, so designs where the batteries have to be replaced more frequently are not commercially viable. Further, a large battery designed to power a node for fourteen days can be very costly. In some cases, a large battery can cost ten times more than the node itself.
[0008] As the foregoing illustrates, what is needed in the art is a more effective way to power battery-powered nodes over long periods of time.
SUMMARY
[0009] Some embodiments include a system, comprising a network subsystem that consumes a first portion of power during a first time interval when performing network communications with one or more nodes included in a wireless network, and a power subsystem that is coupled to the network subsystem and includes a secondary power cell that stores the first portion of power, and a solar panel that, when exposed to a first level of irradiance during a second time interval, generates the first portion of power for storage in the secondary power cell, wherein the first time interval comprises an interval of continuous darkness and the second time interval comprises an interval of continuous daylight.
[0010] One technological advantage of the disclosed approach relative to the prior art is that, with the disclosed approach, the secondary cell need only power the node through one night before being fully recharged the following day. Accordingly, the secondary cell can have a sufficiently limited storage capacity that a small rechargeable battery with an operational lifetime exceeding 20 years can be used
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] So that the manner in which the above recited features of the various embodiments can be understood in detail, a more particular description of the inventive concepts, briefly summarized above, may be had by reference to various embodiments, some of which are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of the inventive concepts and are therefore not to be considered limiting of scope in any way, and that there are other equally effective embodiments.
[0012] Figure 1 illustrates a network system configured to implement one or more aspects of the present embodiments;
[0013] Figure 2 illustrates a solar-powered node configured to transmit and receive data within the network system of Figure 1 , according to various embodiments; [0014] Figures 3A-3B illustrate how solar battery cells are charged and discharged in different network devices, according to various embodiments; and
[0015] Figure 4 is a flow diagram of method steps for charging and discharging a solar battery cell that powers a network device, according to various embodiments.
DETAILED DESCRIPTION
[0016] In the following description, numerous specific details are set forth to provide a more thorough understanding of the various embodiments. Flowever, it will be apparent to one of skilled in the art that the inventive concepts may be practiced without one or more of these specific details. [0017] As noted above, some types of battery-powered nodes need to operate continuously over long intervals of time without replacement batteries, in some cases for over 20 years. Solar-powered nodes can operate for extended periods of time by recharging batteries using solar panels. However, solar-powered nodes are generally insufficient for extended usage because the batteries in these types of nodes cannot last for 20 years. In most cases, a conventional solar-powered node designed with a large battery and a small solar panel can operate for 5 years before a replacement battery is needed.
[0018] To address these issues, embodiments of the invention include a node that is powered by a solar hybrid battery system. The solar hybrid battery system includes a solar panel, a primary cell, and a secondary cell. The secondary cell includes only enough power storage to be capable of powering the node during the longest interval of darkness in the region where the node is deployed (also known as the winter solstice). The solar panel is sized relative to the secondary cell to be capable of fully recharging the secondary cell during the shortest daily interval of daylight in the region where the node is deployed, even under conditions of limited solar irradiance (e.g. due to cloud cover). The primary cell can charge the secondary battery if the node is shelved or malfunctioning to prevent the secondary cell from becoming overly depleted. The primary cell can also provide the node with additional power during times of peak demand or to perform status reports.
[0019] One technological advantage of the disclosed approach relative to the prior art is that, with the disclosed approach, the secondary cell need only power the node through one night before being fully recharged the following day. Accordingly, the secondary cell can have a sufficiently limited storage capacity that a small rechargeable battery with an operational lifetime exceeding 20 years can be used. Another technological advantage of the disclosed approach is that smaller secondary cells are relatively inexpensive compared to the larger battery cells used in conventional systems, thereby reducing the overall cost of the node. These technological advantages represent multiple technological advancements relative to prior art approaches
System Overview
[0020] Figure 1 illustrates a network system configured to implement one or more aspects of the present embodiments. As shown, network system 100 includes a field area network (FAN) 1 10, a wide area network (WAN) backhaul 120, and a control center 130. FAN 1 10 is coupled to control center 130 via WAN backhaul 120.
Control center 130 is configured to coordinate the operation of FAN 1 10.
[0021] FAN 1 10 includes personal area network (PANs) A, B, and C. PANs A and B are organized according to a mesh network topology, while PAN C is organized according to a star network topology. Each of PANs A, B, and C includes at least one border router node 1 12 and one or more mains-powered device (MPD) nodes 114. PANs B and C further include one or more battery-powered device (BPD) nodes 1 16 and one or more solar-powered device (SPD) nodes 1 18.
[0022] MPD nodes 1 14 draw power from an external power source, such as mains electricity or a power grid. MPD nodes 1 14 typically operate on a continuous basis without powering down for extended periods of time. BPD nodes 1 16 draw power from an internal power source, such as a battery. BPD nodes 1 16 typically operate intermittently and power down for extended periods of time in order to conserve battery power. SPD nodes 1 18 include solar panels that generate power from sunlight. SPD nodes 118 store generated power in secondary cells and draw power from those secondary cells to support node operations.
[0023] MPD nodes 1 14, BPD nodes 1 16, and SPD nodes 1 18 are coupled to, or included within, a utility distribution infrastructure (not shown) that distributes a resource to consumers. MPD nodes 1 14, BPD nodes 1 16, and SPD nodes 1 18 gather sensor data related to the distribution of the resource, process the sensor data, and communicate processing results and other information to control center 130. Border router nodes 1 12 operate as access points to provide MPD nodes 1 14, BPD nodes 1 16, and SPD nodes 1 18 with access to control center 130.
[0024] Any of border router nodes 1 12, MPD nodes 1 14, BPD nodes 116, and SPD nodes 1 18 are configured to communicate directly with one or more adjacent nodes via bi-directional communication links. The communication links may be wired or wireless links, although in practice, adjacent nodes of a given PAN exchange data with one another by transmitting data packets via wireless radio frequency (RF) communications. The various node types are configured to perform a technique known in the art as“channel hopping” in order to periodically receive data packets on varying channels. As known in the art, a“channel” may correspond to a particular range of frequencies. In one embodiment, a node may compute a current receive channel by evaluating a Jenkins hash function based on a total number of channels and the media access control (MAC) address of the node.
[0025] Each node within a given PAN may implement a discovery protocol to identify one or more adjacent nodes or“neighbors.” A node that has identified an adjacent, neighboring node may establish a bi-directional communication link with the neighboring node. Each neighboring node may update a respective neighbor table to include information concerning the other node, including the MAC address of the other node as well as a received signal strength indication (RSSI) of the
communication link established with that node.
[0026] Nodes may compute the channel hopping sequences of adjacent nodes to facilitate the successful transmission of data packets to those nodes. In embodiments where nodes implement the Jenkins hash function, a node computes a current receive channel of an adjacent node using the total number of channels, the MAC address of the adjacent node, and a time slot number assigned to a current time slot of the adjacent node.
[0027] Any of the nodes discussed above may operate as a source node, an intermediate node, or a destination node for the transmission of data packets. A given source node may generate a data packet and then transmit the data packet to a destination node via any number of intermediate nodes (in mesh network topologies). The data packet may indicate a destination for the packet and/or a particular sequence of intermediate nodes to traverse in order to reach the destination node. In one embodiment, each intermediate node may include a forwarding database indicating various network routes and cost metrics associated with each route.
[0028] Nodes may transmit data packets across a given PAN and across WAN backhaul 120 to control center 130. Similarly, control center 130 may transmit data packets across WAN backhaul 120 and across any given PAN to a particular node included therein. As a general matter, numerous routes may exist which traverse any of PANs A, B, and C and include any number of intermediate nodes, thereby allowing any given node or other component within network system 100 to communicate with any other node or component included therein. [0029] Control center 130 includes one or more server machines (not shown) configured to operate as sources for, or destinations of, data packets that traverse within network system 100. The server machines may query nodes within network system 100 to obtain various data, including raw or processed sensor data, power consumption data, node/network throughput data, status information, and so forth. The server machines may also transmit commands and/or program instructions to any node within network system 100 to cause those nodes to perform various operations. In one embodiment, each server machine is a computing device configured to execute, via a processor, a software application stored in a memory to perform various network management operations.
[0030] Nodes may likewise include computing device hardware configured to perform processing operations and execute program code. Each node may further include various analog-to-digital and digital-to-analog converters, digital signal processors (DSPs), harmonic oscillators, transceivers, and any other components generally associated with RF-based communication hardware. Figure 2 illustrates a power subsystem and a network subsystem that may be included in any of the SPD nodes 1 18 of network system 100.
Solar-Powered Device Node Design
[0031] Figure 2 is a more detailed illustration of one of the solar-powered device (SPD) nodes of Figure 1 , according to various embodiments. As shown, an SPD node 1 18 includes a power subsystem 200 and a network subsystem 240. Power subsystem 200 includes a solar panel 210, a voltage limiter 212, a primary cell 220, a constant current source 222, and a secondary cell 230, coupled together. Primary cell 220 may be a Lithium Thionyl Chloride battery and secondary cell 230 may be an extended lifetime Lithium Ion battery, such as those manufactured by Tadiran, LTD. Network subsystem 240 includes a computing device 250, one or more transceivers 252, and an oscillator 254. Some or all of the SPD nodes 1 18 shown in Figure 1 may include instances of power subsystem 200 and network subsystem 240.
[0032] Solar panel 210 is coupled to voltage limiter 212. Primary cell 220 is coupled to constant current source 222. Secondary cell 230 is coupled to voltage limiter 212 and constant current source 222. Computing device 250 is coupled to solar panel 210 via voltage limiter 212, to primary cell 220 via constant current source 222, and to secondary cell 230. Computing device 250 is also coupled to transceiver 252 and oscillator 254.
[0033] In operation, computing device 250, transceiver 252, and oscillator 254 draw power from secondary cell 230 to support the operation of SPD node 1 18.
Computing device 250, transceiver 252, and oscillator 254 can also draw power from primary cell 220 to support the operation of the SPD node 1 18, although primary cell 220 may be omitted in some embodiments. Those operations include gathering metrology data from a utility line where the SPD node 1 18 is coupled, receiving data packets from other nodes, analyzing and/or processing data, transmitting data packets to other nodes, monitoring power generation of solar panel 210, and reporting status information to control center 130. Computing device 250 receives and/or transmits data via transceiver 252 based on timing signals generated by oscillator 254. Computing device 250 generally operates on a continuous basis and does not power down to conserve power during normal operations. Computing device 250 includes a processor that executes a software application to perform any of the node- oriented operations discussed herein.
[0034] During the day, solar panel 210 charges secondary cell 230. In particular, solar panel 210 converts sunlight into power and then stores this power in secondary cell 230. Voltage limiter 212 limits the voltage of that power to avoid damaging secondary cell 230. During the night, solar panel 210 does not charge secondary cell 230 and various node operations cause secondary cell 230 to deplete. Voltage limiter 212 prevents backflow of power from secondary cell 230 to solar panel 210 when solar panel 210 is unable to generate power, thereby preventing leakage of secondary cell 230 as well as damage to solar panel 210.
[0035] The storage capacity of secondary cell 230 and the power generation rate of solar panel 210 are determined to meet two specific design criteria. First, the storage capacity of secondary cell 230 is just sufficient or more than sufficient to power the SPD node 1 18 during the longest night of the year in the geographical location where the node is deployed. For example, secondary cell 230 could have a storage capacity that is 10% greater than the minimum storage capacity needed to power the SPD node 1 18 during the longest night of the year in the geographical location where the node is deployed. This approach can compensate for capacity fade associated with secondary cell 230. As referred to herein, the term“night” refers to a continuous interval of darkness associated with one or more solar days.
[0036] Second, the power generation rate of solar panel 210 is sufficient to both power the SPD node 1 18 and fully recharge secondary cell 230 during a day with lower than normal solar irradiance and/or the shortest day of the year in the geographical location where the node is deployed. For example, solar panel 210 could have a power generation rate that is sufficient to both power the SPD node 1 18 and fully recharge secondary cell 230 during a very cloudy and/or very short day. As referred to herein, the term“day” refers to a continuous interval of daylight associated with one or more solar days. A day with lower than normal solar irradiance may have an amount of solar irradiance that is 15% or less than the average amount of daytime solar irradiance in the region where the SPD node 1 18 is deployed.
[0037] Importantly, configuring secondary cell 230 and solar panel 210 based on the two design criteria described above allows a very small and inexpensive secondary cell 230 with a very long operational lifetime to be used. In some configurations, secondary cell 230 can have an operational lifetime of over 20 years. Accordingly, the disclosed techniques are well-suited for implementation in a variety of different battery-powered devices, beyond those associated with networks. For example, power subsystem 200 could be included in a Fast Pass device, a shipping container data logger, a G-shock and/or Global Positioning System (GPS) location logger, a parking occupancy sensor, a motion and/or presence detector, a thermostat, a light controller, a remote terminal unit, and so forth.
[0038] Because SPD node 1 18 can operate for extended periods of time without needing replacement batteries, the disclosed approach can significantly reduce operational overhead, thereby meeting customer demands. An example of how SPD node 1 18 charges and depletes secondary cell 230 compared to conventional systems is discussed in greater detail below in conjunction with Figures 3A-3B.
[0039] Figures 3A-3B illustrate how solar battery cells are charged and discharged in different network devices, according to various embodiments. As shown, each of graphs 300(A) and 300(B) shown in Figures 3A and 3B, respectively, include a time axis 310, a charge axis 320, and an irradiance axis 330. Graph 300(A) generally relates to a conventional solar-powered node, while graph 300(B) generally relates to SPD node 1 18 of Figure 2. [0040] Time axis 310 indicates an alternating sequence of day (D) and night (N) intervals, including D0, N0, D-i, N-i, D2, N2, D3 and N3. A given day/night pair generally corresponds to a 24-hour period of time. Charge axis 320 indicates a charge level associated with a given secondary cell and ranges from Cmm to Cmax Cmm is a minimum charge level beneath which the given secondary cell may become damaged and Cmax is a maximum charge level associated with the given secondary cell.
Irradiance axis 330 indicates an irradiance level at a given solar panel, and ranges from Inight through Idoudy to lSUnny- ight is the irradiance level at the given solar panel at night, Icioudy is the irradiance level at the given solar panel when cloud cover is present, and lsunny is the irradiance level at the given solar panel during a sunny day.
[0041] As shown in Figure 3A, plot 322 indicates a charge level associated with a secondary cell that is configured to power a conventional node, and plot 332 indicates an irradiance level at a solar panel that is used to charge that secondary cell. As is shown, plot 332 fluctuates between Inight and Idoudy, indicating that several consecutive cloudy days have occurred. Under such circumstances, the solar panel included in the conventional node cannot charge the associated secondary cell and the charge level of that secondary cell decreases over time. When the charge level decreases beneath Cmm, the secondary cell is damaged. When the charge level reaches zero at Tfaii, the conventional node ceases to operate.
[0042] As shown in Figure 3B, plot 324 indicates a charge level associated with secondary cell 230 of Figure 2 when periodically charged by solar panel 210. As mentioned above in conjunction with Figure 2, the storage capacity of secondary cell 230 and the power generation rate of solar panel 210 are configured so that solar panel 210 can power SPD node 1 18 and fully recharge secondary cell 230 over the course of any given day, including cloudy days. Accordingly, plot 324 indicates that the charge level of secondary cell 230 reaches Cmax after one day of charging even when the irradiance level is only Icioudy- Plot 324 also indicates that SPD node 1 18 depletes secondary cell 230 nearly to Cmm but does not deplete secondary cell 230 so far as to cause damage. In one embodiment, Cmin may be the lowest operating voltage for any of the power-consuming elements of SPD node 1 18.
[0043] Referring generally to Figures 3A-3B, a comparison of graphs 300(A) and 300(B) reveals that conventional nodes are configured according to a fundamentally different design paradigm compared to SPD node 1 18. Specifically, a conventional node is designed to draw power from a secondary cell continuously and without replenishing that power over the course of a specific number of days that have low solar irradiance. In practice, conventional nodes are typically designed to operate without recharging secondary cells for at least fourteen cloudy days, beyond which those nodes cease to operate. By contrast, SPD node 1 18 is designed to meet the two design criteria mentioned above; first, that secondary cell stores just enough power to support node operations at night, and second, that the solar panel can fully recharge the secondary cell during only one cloudy day. These two design criteria represent a fundamental paradigm shift away from implementing small solar panels with large batteries and towards implementing larger solar panels with smaller batteries.
Charging and Discharging Secondary Cells during Short Intervals
[0044] Figure 4 is a flow diagram of method steps for charging and discharging a solar battery cell that powers a network device, according to various embodiments. Although the method steps are described in conjunction with the systems of Figures 1 -3B, persons skilled in the art will understand that any system configured to perform the method steps in any order falls within the scope of the present invention.
[0045] As shown, a method 400 sets forth a repeating sequence of operations. SPD node 1 18 performs this sequence of operations during the daylight and darkness portions of a given 24-hour period. During the daylight portion, SPD node 1 18 performs steps 402 and 404 and fully charges secondary cell 230. During the darkness portion, SPD node 1 18 performs steps 406 and 408 and discharges secondary cell 230. The steps of the method 400 are described in greater detail below.
[0046] As shown, the method 400 begins at step 402, where voltage limiter 212 included in SPD node 1 18 of Figure 2 analyzes the voltage load on solar panel 210 and determines that solar panel 210 receives sufficient irradiance to generate power. For example, voltage limiter 212 could determine that solar panel 210 generates power with a positive voltage value. Solar panel 210 is sized to generate power during the daylight portion of any given day with lower than normal solar irradiance. For example, solar panel 210 can generate power during very cloudy days and/or during very short days. In the context of this disclosure, the term“day” refers to a continuous interval of daylight associated with one or more solar days. A day with lower than normal solar irradiance may have an amount of solar irradiance that is 15% or less than the average amount of daytime solar irradiance in the region where SPD node 1 18 is deployed.
[0047] At step 404, voltage limiter 212 conducts power from solar panel 210 to secondary cell 230 to recharge secondary cell 230. The storage capacity of secondary cell 230 is sufficient to power SPD node 118 during the longest night of the year. Further, the rate of power generation provided by solar panel 210 is sufficient to both power SPD node 1 18 and fully charge secondary cell 230 during any given day of the year, including a cloudy day and/or the shortest day of the year. In one embodiment, the storage capacity of secondary cell 230 and the power generation rate of solar panel 210 are further determined based on the geographical location where SPD node 1 18 is deployed.
[0048] At step 406, voltage limiter 212 determines that solar panel 210 does not receive sufficient solar irradiance to generate power. For example, voltage limiter 212 could determine that solar panel 210 generates power with a negative voltage value instead of a positive voltage value. Solar panel 210 usually does not receive sufficient irradiance to generate power at night. If solar panel 210 does not receive sufficient irradiance to charge secondary cell 230, voltage limiter 212 restricts the flow of power to prevent solar panel 210 from depleting secondary cell 230. In the context of this disclosure, the term“night” refers to a continuous interval of darkness associated with one or more solar days.
[0049] At step 408, various elements included in SPD node 1 18 discharge secondary cell 230. For example, computing device 250 consumes power to execute software applications and process data, transceiver 252 consumes power to receive and transmit data, and oscillator 254 consumes power to generate timing signals.
The storage capacity of secondary cell 230 is sufficient to support these various operations for an extended period of time, including the longest night of the year, as mentioned above.
[0050] SPD node 1 18 generally performs the method 400 over the course of one day/night interval associated with one or more solar days to charge and discharge secondary cell while maintaining ongoing node operations. This approach is fundamentally different compared to conventional techniques where a secondary cell depletes during several consecutive cloudy days and is then recharged during several consecutive sunny days.
[0051] In conjunction with performing the steps described above to charge and discharge secondary cell 230, SPD node 1 18 may also discharge primary cell 220 for various reasons. In one embodiment, primary cell 220 may operate as a failsafe mechanism to prevent secondary cell 230 from fully depleting and becoming damaged. For example, if SPD node 118 is shelved and solar panel 210 is not exposed to sunlight for some period of time, then solar panel 210 cannot charge secondary cell 230 and secondary cell 230 would eventually deplete entirely. In this situation, primary cell 220 would keep secondary cell 210 charged to prevent secondary cell 210 from fully depleting. Alternatively, if solar panel 210 is damaged and cannot charge secondary cell 230, then primary cell 220 can charge secondary cell 230 until solar panel 210 can be repaired. In another embodiment, SPD node 1 18 may draw power from primary cell 220 in order to support a spike in power consumption. For example, SPD node 1 18 could draw power from primary cell 220 in order to download a large firmware update. In various other embodiments, computing device 250 may draw power from primary cell 220 to provide various status updates to control center 130. For example, computing device 250 may report the status of secondary cell 230 to control center 130 using power derived from primary cell 220. Alternatively, computing device 250 can measure the voltage on solar panel 210 and report this voltage to control center 130 using power derived from primary cell 220.
[0052] Persons skilled in the art will understand that the disclosed approach can be implemented to power a wide variety of different components. For example, border router 1 12 and/or SPD node 1 18 included in FAN 110 of Figure 1 can implement solar panel 210 in conjunction with secondary cell 230 to perform various network operations over long periods of time without needing replacement batteries. The disclosed techniques can also be implemented to power wireless access points, wireless relays, pole tilt sensors, gas meters, water meters, and any other technically feasible component that can be included in or coupled to wireless field area network 1 10
[0053] In sum, a node within a wireless network is powered by a solar hybrid battery system. The solar hybrid battery system includes a solar panel, a primary cell, and a secondary cell. The secondary cell includes only enough power storage to be capable of powering the node during the longest daily interval of darkness in the region where the node is deployed. The solar panel is sized relative to the secondary cell to be capable of fully recharging the secondary cell during the shortest daily interval of daylight in the region where the node is deployed, even under conditions of limited solar irradiance (e.g. due to cloud cover). The primary cell can charge the secondary battery if the node is shelved or malfunctioning to prevent the secondary cell from becoming overly depleted. The primary cell can also provide the node with additional power during times of peak demand or to perform status reports, especially during periods of time when solar panel 210 does not generate power.
[0054] One technological advantage of the disclosed approach relative to the prior art is that, with the disclosed approach, the secondary cell need only power the node through one night before being fully recharged the following day. Accordingly, the secondary cell can have a sufficiently limited storage capacity that a small
rechargeable battery with an operational lifetime exceeding 20 years can be used. Another technological advantage of the disclosed approach is that smaller secondary cells are relatively inexpensive compared to the larger battery cells used in
conventional systems, thereby reducing the overall cost of the node. These technological advantages represent multiple technological advancements relative to prior art approaches.
[0055] 1. Some embodiments include a system, comprising a network subsystem that consumes a first portion of power during a first time interval when performing network communications with one or more nodes included in a wireless network, and a power subsystem that is coupled to the network subsystem and includes a secondary power cell that stores the first portion of power, and a solar panel that, when exposed to a first level of irradiance during a second time interval, generates the first portion of power for storage in the secondary power cell, wherein the first time interval comprises an interval of continuous darkness and the second time interval comprises an interval of continuous daylight.
[0056] 2. The system of clause 1 , wherein the first time interval corresponds to a darkness portion of the winter solstice at a first location.
[0057] 3. The system of any of clauses 1 -2, wherein the second time interval corresponds to a daylight portion of the winter solstice at a first location. [0058] 4. The system of any of clauses 1 -3, wherein the first level of irradiance is equal to about fifteen percent of an average level of solar irradiance at a first location.
[0059] 5. The system of any of clauses 1 -4, wherein the secondary power cell has an operational lifetime of at least 20 years.
[0060] 6. The system of any of clauses 1 -5, wherein the power subsystem further includes a voltage limiter that is coupled between the solar panel and the secondary cell, and wherein the voltage limiter electrically isolates the solar panel from the secondary power cell during the first time interval and restricts a voltage level associated with the first portion of power during the second time interval.
[0061] 7. The system of any of clauses 1 -6, wherein the power subsystem further includes a primary cell that recharges the secondary cell when the solar panel does not generate any power for a threshold amount of time.
[0062] 8. The system of any of clauses 1 -7, wherein the power subsystem further includes a primary cell that supplies power to the network subsystem during a spike in network traffic.
[0063] 9. The system of any of clauses 1 -8, wherein the solar panel, when exposed to the first level of irradiance during the second time interval, further generates a second portion of power that is consumed by the network subsystem during the second time interval.
[0064] 10. Some embodiments include a system, comprising a network subsystem that performs network communications with one or more nodes included in a wireless network during a daylight interval, a power subsystem that is coupled to the network subsystem and includes a secondary power cell that stores a first portion of power, and a solar panel that fully recharges the secondary power cell while powering the network subsystem during the first daylight interval, wherein the solar panel is exposed to about fifteen percent of an average level of solar irradiance in a first location during the first daylight interval, and wherein the first portion of power is great enough to power the network subsystem during a first darkness interval that occurs subsequently to the first daylight interval.
[0065] 1 1 . The system of clause 10, wherein the first daylight interval corresponds to the winter solstice at the first location and the first darkness interval corresponds to the winter solstice at the first location.
[0066] 12. The system of any of clauses 10-1 1 , wherein the secondary power cell has an operational lifetime of at least 20 years.
[0067] 13. The system of any of clauses 10-12, wherein the power subsystem further includes a voltage limiter that is coupled between the solar panel and the secondary cell, wherein the voltage limiter electrically isolates the solar panel from the secondary power cell during the first darkness interval and restricts a voltage level associated with powering the network subsystem during the first daylight interval.
[0068] 14. The system of any of clauses 10-13, wherein the solar panel generates the first portion of power to fully recharge the secondary power cell while generating a second portion of power for powering the network subsystem when exposed to the about fifteen percent of the average level of solar irradiance in the first location during the first daylight interval, wherein the first portion of power is greater than the second portion of power.
[0069] 15. The system of any of clauses 10-14, wherein the power subsystem further includes a primary cell that recharges the secondary cell when the solar panel does not generate any power for a threshold amount of time.
[0070] 16. The system of any of clauses 10-15, wherein the power subsystem further includes a primary cell that recharges the secondary cell when a charge level associated with the secondary cell is less than a threshold value.
[0071] 17. The system of any of clauses 10-16, wherein the power subsystem further includes a primary cell that supplies power to the network subsystem when the network subsystem downloads a firmware update.
[0072] 18. The system of any of clauses 10-17, wherein the network subsystem includes a computing device that monitors a first power generation rate associated with the solar panel and reports the first power generation rate to a control center via a wireless network.
[0073] 19. Some embodiments include a solar battery subsystem, comprising a secondary power cell, and a solar panel that, when exposed to a first irradiance level, fully recharges the secondary power cell during a first daylight interval while powering a network subsystem, wherein the first irradiance level is about fifteen percent of an average irradiance level at a location where the solar battery subsystem is deployed.
[0074] 20. The system of clause 19, wherein the network subsystem depletes the secondary power cell during a first darkness interval that occurs subsequently to the first daylight interval, and wherein the first darkness interval comprises a darkness portion of the winter solstice at the location where the solar battery subsystem is deployed.
[0075] Any and all combinations of any of the claim elements recited in any of the claims and/or any elements described in this application, in any fashion, fall within the contemplated scope of the present invention and protection.
[0076] The descriptions of the various embodiments have been presented for purposes of illustration, but are not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
[0077] Aspects of the present embodiments may be embodied as a system, method or computer program product. Accordingly, aspects of the present disclosure may take the form of an entirely hardware embodiment, an entirely software embodiment (including firmware, resident software, micro-code, etc.) or an embodiment combining software and hardware aspects that may all generally be referred to herein as a“module” or“system.” In addition, any hardware and/or software technique, process, function, component, engine, module, or system described in the present disclosure may be implemented as a circuit or set of circuits. Furthermore, aspects of the present disclosure may take the form of a computer program product embodied in one or more computer readable medium(s) having computer readable program code embodied thereon.
[0078] Any combination of one or more computer readable medium(s) may be utilized. The computer readable medium may be a computer readable signal medium or a computer readable storage medium. A computer readable storage medium may be, for example, but not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any suitable combination of the foregoing. More specific examples (a non-exhaustive list) of the computer readable storage medium would include the following: an electrical connection having one or more wires, a portable computer diskette, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or Flash memory), an optical fiber, a portable compact disc read only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing. In the context of this document, a computer readable storage medium may be any tangible medium that can contain, or store a program for use by or in connection with an instruction execution system, apparatus, or device.
[0079] Aspects of the present disclosure are described above with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems) and computer program products according to embodiments of the disclosure. It will be understood that each block of the flowchart illustrations and/or block diagrams, and combinations of blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer program instructions. These computer program
instructions may be provided to a processor of a general purpose computer, special purpose computer, or other programmable data processing apparatus to produce a machine. The instructions, when executed via the processor of the computer or other programmable data processing apparatus, enable the implementation of the functions/acts specified in the flowchart and/or block diagram block or blocks. Such processors may be, without limitation, general purpose processors, special-purpose processors, application-specific processors, or field-programmable gate arrays.
[0080] The flowchart and block diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of systems, methods and computer program products according to various embodiments of the present disclosure. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems that perform the specified functions or acts, or combinations of special purpose hardware and computer instructions.
[0081] While the preceding is directed to embodiments of the present disclosure, other and further embodiments of the disclosure may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.

Claims

WHAT IS CLAIMED IS:
1. A system, comprising:
a network subsystem that consumes a first portion of power during a first time interval when performing network communications with one or more nodes included in a wireless network; and
a power subsystem that is coupled to the network subsystem and includes: a secondary power cell that stores the first portion of power, and a solar panel that, when exposed to a first level of irradiance during a second time interval, generates the first portion of power for storage in the secondary power cell,
wherein the first time interval comprises an interval of continuous
darkness and the second time interval comprises an interval of continuous daylight.
2. The system of claim 1 , wherein the first time interval corresponds to a darkness portion of the winter solstice at a first location.
3. The system of claim 1 , wherein the second time interval corresponds to a daylight portion of the winter solstice at a first location.
4. The system of claim 1 , wherein the first level of irradiance is equal to about fifteen percent of an average level of solar irradiance at a first location.
5. The system of claim 1 , wherein the secondary power cell has an operational lifetime of at least 20 years.
6. The system of claim 1 , wherein the power subsystem further includes a voltage limiter that is coupled between the solar panel and the secondary cell, and wherein the voltage limiter electrically isolates the solar panel from the secondary power cell during the first time interval and restricts a voltage level associated with the first portion of power during the second time interval.
7. The system of claim 1 , wherein the power subsystem further includes a primary cell that recharges the secondary cell when the solar panel does not generate any power for a threshold amount of time.
8. The system of claim 1 , wherein the power subsystem further includes a primary cell that supplies power to the network subsystem during a spike in network traffic.
9. The system of claim 1 , wherein the solar panel, when exposed to the first level of irradiance during the second time interval, further generates a second portion of power that is consumed by the network subsystem during the second time interval.
10. A system, comprising:
a network subsystem that performs network communications with one or more nodes included in a wireless network during a daylight interval;
a power subsystem that is coupled to the network subsystem and includes: a secondary power cell that stores a first portion of power, and a solar panel that fully recharges the secondary power cell while
powering the network subsystem during the first daylight interval, wherein the solar panel is exposed to about fifteen percent of an average level of solar irradiance in a first location during the first daylight interval, and wherein the first portion of power is great enough to power the network subsystem during a first darkness interval that occurs subsequently to the first daylight interval.
1 1. The system of claim 10, wherein the first daylight interval corresponds to the winter solstice at the first location and the first darkness interval corresponds to the winter solstice at the first location.
12. The system of claim 10, wherein the secondary power cell has an operational lifetime of at least 20 years.
13. The system of claim 10, wherein the power subsystem further includes a voltage limiter that is coupled between the solar panel and the secondary cell, wherein the voltage limiter electrically isolates the solar panel from the secondary power cell during the first darkness interval and restricts a voltage level associated with powering the network subsystem during the first daylight interval.
14. The system of claim 10, wherein the solar panel generates the first portion of power to fully recharge the secondary power cell while generating a second portion of power for powering the network subsystem when exposed to the about fifteen percent of the average level of solar irradiance in the first location during the first daylight interval, wherein the first portion of power is greater than the second portion of power.
15. The system of claim 10, wherein the power subsystem further includes a primary cell that recharges the secondary cell when the solar panel does not generate any power for a threshold amount of time.
16. The system of claim 10, wherein the power subsystem further includes a primary cell that recharges the secondary cell when a charge level associated with the secondary cell is less than a threshold value.
17. The system of claim 10, wherein the power subsystem further includes a primary cell that supplies power to the network subsystem when the network subsystem downloads a firmware update.
18. The system of claim 10, wherein the network subsystem includes a computing device that monitors a first power generation rate associated with the solar panel and reports the first power generation rate to a control center via a wireless network.
19. A solar battery subsystem, comprising:
a secondary power cell; and
a solar panel that, when exposed to a first irradiance level, fully recharges the secondary power cell during a first daylight interval while powering a network subsystem, wherein the first irradiance level is about fifteen percent of an average irradiance level at a location where the solar battery subsystem is deployed.
20. The system of claim 19, wherein the network subsystem depletes the secondary power cell during a first darkness interval that occurs subsequently to the first daylight interval, and wherein the first darkness interval comprises a darkness portion of the winter solstice at the location where the solar battery subsystem is deployed.
PCT/US2019/068082 2018-12-31 2019-12-20 Solar hybrid battery for powering network devices over extended time intervals Ceased WO2020142288A1 (en)

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