WO2020135660A1 - Environmentally friendly and energy-saving blast furnace slag intelligent treatment system - Google Patents

Environmentally friendly and energy-saving blast furnace slag intelligent treatment system Download PDF

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Publication number
WO2020135660A1
WO2020135660A1 PCT/CN2019/128977 CN2019128977W WO2020135660A1 WO 2020135660 A1 WO2020135660 A1 WO 2020135660A1 CN 2019128977 W CN2019128977 W CN 2019128977W WO 2020135660 A1 WO2020135660 A1 WO 2020135660A1
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WIPO (PCT)
Prior art keywords
slag
blast furnace
steam
heat exchanger
hot water
Prior art date
Application number
PCT/CN2019/128977
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French (fr)
Chinese (zh)
Inventor
王得刚
段国建
陈秀娟
全强
孟凯彪
宿立伟
马铭
樊波
靳征
Original Assignee
中冶京诚工程技术有限公司
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Application filed by 中冶京诚工程技术有限公司 filed Critical 中冶京诚工程技术有限公司
Priority to KR1020207019798A priority Critical patent/KR102430933B1/en
Publication of WO2020135660A1 publication Critical patent/WO2020135660A1/en

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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B3/00General features in the manufacture of pig-iron
    • C21B3/04Recovery of by-products, e.g. slag
    • C21B3/06Treatment of liquid slag
    • C21B3/08Cooling slag
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2100/00Handling of exhaust gases produced during the manufacture of iron or steel
    • C21B2100/60Process control or energy utilisation in the manufacture of iron or steel
    • C21B2100/62Energy conversion other than by heat exchange, e.g. by use of exhaust gas in energy production
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B2400/00Treatment of slags originating from iron or steel processes
    • C21B2400/05Apparatus features
    • C21B2400/062Jet nozzles or pressurised fluids for cooling, fragmenting or atomising slag
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies

Definitions

  • the invention relates to the field of ironmaking in the metallurgical industry, in particular to an environmentally friendly energy-saving intelligent slag processing system for blast furnace.
  • High-temperature liquid slag (1350°C-1500°C) will be produced during blast furnace smelting. Domestically, 700 million tons of molten iron will be produced each year, and 250 million tons of high-temperature liquid slag will be produced. Relevant research has been carried out at home and abroad for many years, hoping to make full use of the blast furnace slag heat to achieve the recovery of waste heat.
  • sedimentation filtration method (often called bottom filtration method) water slag process is usually used to treat molten slag.
  • the slag is hydraulically flushed in front of the blast furnace. After being crushed with water, the molten slag is crushed into a loose slag-water mixture (often called slag).
  • the slag enters the filter tank through the slag flushing channel, and the liquid water passes through the filter layer in the filter tank. Filtration, leaving solid moist slag particles at the bottom of the filter pool, and then grab the slag particles by bridge grab crane and transport them out by truck.
  • the slag particles (particle diameter 0.2 mm to 3 mm) obtained after water quenching are widely used, and can be used as cement materials, thermal insulation fillers, etc., so that the slag can be fully utilized.
  • Blast furnace slag water (about 70°C ⁇ 90°C) as a low-temperature waste heat source has the characteristics of stable temperature and large flow rate.
  • Chinese patent CN207585372U published date July 6, 2018, published A "blast furnace slag flushing water waste heat utilization system" was introduced, which led the slag flushing water to the circulation pool through a lift pump and a drainage pipe.
  • the circulation pool was connected to a heating pump, and the outlet of the heating pump was connected to the sintering mixture water pipeline through the water supply pipe and the circulation pool.
  • the system leads the slag flushing water from the pool to the circulation tank and then takes other measures for waste heat utilization, which will lose a lot of heat and is not conducive to the recovery of the thermal energy of the slag flushing water.
  • the system has a complicated process and high equipment investment; Not only is there a large amount of slag water (about 70°C ⁇ 90°C), but also the slag particles obtained after the slag water is quenched, and part of the steam (about 60°C ⁇ 100°C) cannot be captured by the hood.
  • the pipeline enters the circulation pool, and the heat of the slag flushing water and steam in the circulation pool is not fully recycled.
  • the present invention provides an environmentally friendly energy-saving blast furnace slag slag intelligent processing system, which can not only fully recover the steam heat energy in the granulation process, but also recover the filtration
  • the thermal energy of the slag water and steam in the pool while reducing the workload of the cooling tower, can also reduce the emission of sulfur-containing steam in the slag treatment process to achieve whitening treatment, and truly achieve energy saving and effective recycling of energy; through intelligent grasping
  • the slag equipment realizes the intelligent grasping and discharging of slag particles in the filter pool.
  • an environmentally friendly energy-saving blast furnace slag intelligent processing system including a granulation tower, a chimney, a filter pool, a hot water heat exchange unit, a cooling tower, a storage tank, and a slag transport vehicle
  • the granulation tower is connected to the filter pool through the slag water mixture pipeline
  • the granulation tower is connected to the chimney through the steam pipeline
  • the filter pool is connected to the chimney through the steam heat exchange line
  • the chimney is connected to the cooling through the drain line
  • the tower is connected, the filter pool, the hot water heat exchange unit, the cooling tower and the storage tank are serially connected in series, and the intelligent slag grasping device can grasp the water slag in the filter pool.
  • the granulation tower is provided with a granulator and a first steam heat exchanger, the granulator is located below the high temperature slag inlet of the granulation tower, the first steam heat exchanger is located at the upper part of the granulation tower, the high temperature of the granulation tower The slag inlet is located between the first steam heat exchanger and the granulator.
  • the chimney is provided with a spray device, a demister and a backwash device in sequence from bottom to top.
  • the connection between the steam pipe and the chimney is located below the spray device.
  • the spray device contains long spray guns arranged uniformly and alternately along the circumferential direction of the chimney. There are multiple high-pressure spray heads evenly arranged on the short spray gun, long spray gun and short spray gun.
  • the filter pool includes a first filter sub-pool and a second filter sub-pool arranged side by side.
  • the top of the filter pool is provided with a movable steam cover, which can seal the first filter sub-pool or the second filter Minute pool.
  • the high-temperature steam discharged from the first filter sub-pool or the second filter sub-pool can enter the second steam heat exchanger to radiate heat. After the heat is released, the high-temperature steam can enter the chimney.
  • the second steam heat exchanger is connected to the first heat exchanger A heat pipeline, the first heat exchange medium in the first heat exchange pipeline can absorb heat in the second steam heat exchanger and enter the user pipe network after the heat absorption.
  • the hot water heat exchange unit contains a first hot water heat exchanger and a second hot water heat exchanger, the first hot water heat exchanger and the second hot water heat exchanger are arranged in series or parallel, and the first hot water heat exchange Both the water heater and the second hot water heat exchanger are installed in the water pump room, and the water pump room is located between the filter pool and the storage tank.
  • the high-temperature filtered water flowing out of the filter pool can release heat in the first hot water heat exchanger and the second hot water heat exchanger, and the first hot water heat exchanger and the second hot water heat exchanger are connected with a second heat exchange
  • the pipeline, the second heat exchange medium in the second heat exchange line can absorb heat in the first hot water heat exchanger and the second hot water heat exchanger and enter the user pipe network after absorbing the heat.
  • the intelligent slag grasping device includes: a sensor detection module, a control module connected to the sensor detection module, and a slag grasping module and a slag particle analysis module connected to the control module;
  • the slag particle analysis module is used to analyze the chemical composition of the slag particles, and transmit the analysis result to the control module;
  • the sensor detection module is used to detect signals including the position of the slag particles and the position of the gripping part of the slag gripping module;
  • the control module outputs slag grasping and slag discharging instructions to the slag grasping module according to the signal detected by the sensor detection module, and statistically changes the chemical composition of slag particles according to the analysis result and uploads to the blast furnace system Central control system;
  • the slag grasping module is erected on the filter pool and is used for carrying out slag grasping and slag discharging operations according to the slag grasping and slag discharging instructions.
  • the slag grasping module includes: two rail frames disposed on both sides of the filter tank and parallel to each other, a cart running mechanism spanning the rail frame, and a trolley running on the cart operating mechanism Mechanism, a lifting mechanism connected to the lower part of the trolley running mechanism, and the grabbing portion connected to the bottom of the lifting mechanism;
  • the cart running mechanism moves along two of the track frames, and a cart track perpendicular to the track frames is provided on the track frame;
  • the lifting mechanism is used to raise or lower the grabbing section
  • the grasping part realizes the operation of grasping slag and discharging slag through the grasping action.
  • the sensor detection module includes:
  • the material level scanning sensor is connected to the control module and is used for detecting the state of the material level of the slag particles in the filter tank and outputting the material level detection signal;
  • a horizontal position sensor connected to the control module, is used to detect the horizontal position of the gripping part and output a horizontal position detection signal
  • a height sensor connected to the control module, is used to detect the height of the gripping part and output a height detection signal
  • a weight sensor connected to the control module, is used to detect the weight of the slag particles in the filter tank and output a slag particle weight signal;
  • control module determines the position of slag particles according to the material level detection signal
  • the control module controls the movement of the cart operating mechanism and the cart operating mechanism according to the horizontal position detection signal, so that the gripping section is operated to the slag particle position or a predetermined slag discharge position;
  • the control module controls the lifting mechanism to raise or lower the gripping portion according to the height detection signal
  • the control module statistically calculates the slag weight change in the filter tank in real time according to the slag particle weight signal, and calculates the cumulative slag catch weight, and controls the slag catch when the cumulative slag catch weight reaches a preset weight
  • the module stops the slag catching operation, and feeds back the slag particle weight change to the central control system of the blast furnace system.
  • the invention can fully return the heat energy of the steam in the slag treatment process and the slag flushing water in the filter pool, and realize the effective recycling of energy.
  • the present invention proposes steam treatment measures of heat exchange followed by spraying, which can reduce the emission of sulfur-containing steam during the slag treatment process and reduce air pollution.
  • the temperature of the high-temperature filtered water is lowered after being processed by the heat exchanger, which can reduce the working load of the cooling tower and achieve efficient cooling.
  • the invention adopts a non-powered heat exchanger, which has the advantages of low operating cost and high benefit.
  • the invention detects and analyzes the water quality of the filtered water, simultaneously detects the temperature and flow rate of the filtered water, and feeds back all the detection results to the blast furnace central control system in time to optimize the blast furnace raw fuel quality and ratio, optimize the blast furnace operation, and promote Blast furnace forward plays an important role.
  • the invention can timely monitor the weight and composition of blast furnace slag and feed it back to the blast furnace central control system to realize predictive production decisions, optimize blast furnace raw fuel quality and ratio, and optimize blast furnace operation.
  • FIG. 1 is a plan view of an environmentally friendly energy-saving blast furnace slag intelligent processing system according to the present invention.
  • FIG. 2 is a perspective schematic view of an environmentally friendly energy-saving blast furnace slag intelligent processing system according to the present invention.
  • Figure 3 is a schematic diagram of the structure of the granulation tower.
  • Fig. 4 is a schematic structural view of a chimney.
  • Fig. 5 is a plan view of a shower device.
  • Fig. 6 is a schematic diagram of the structure of a filter pool, a pump room, a cooling tower and a storage tank.
  • FIG. 7 is a schematic diagram of the overall circuit of the intelligent slag catching device.
  • Fig. 8 is a schematic diagram of the mechanical structure of an intelligent slag catching device.
  • Fig. 9 is a detailed circuit diagram of an intelligent slag catching device.
  • Water pump house 11, cooling tower; 12, storage tank; 13, first steam heat exchanger; 14, granulator; 15, backwash device; 16, demister; 17, spray device; 18, long spray gun ; 19, short spray gun; 20, high-pressure nozzle; 21, second steam heat exchanger; 22, removable steam hood; 23, first hot water heat exchanger; 24, second hot water heat exchanger; 39, steam Pipeline; 40, steam heat exchange pipeline; 41, slag water mixture pipeline; 42, drainage pipeline; 43, user pipeline network;
  • 110 slag grasping module
  • 120 slag particle analysis module
  • 130 predetermined slag discharge position
  • 140 control module
  • 150 sensor detection module
  • 160 central control system
  • 111 rail frame
  • 112 cart operating mechanism
  • 113 Trolley running mechanism
  • 114 lifting mechanism
  • 115 gripping section
  • 116 cart wheel
  • 117 wire rope
  • 121 slag
  • 153 material level scanning sensor
  • 154 horizontal position sensor
  • 155 height sensor
  • 156 Weight sensor
  • 157 torque sensor.
  • An environment-friendly and energy-saving intelligent slag slag processing system including a granulation tower 1, a chimney 3, a filter tank 7, a hot water heat exchange unit, a cooling tower 11, a storage tank 12, a slag transport vehicle 9 and an intelligent slag handling equipment 8,
  • the granulation tower 1 is connected to the filter tank 7 through a slag-water mixture pipe 41, and the granulation tower 1 is connected to the chimney 3 through a steam pipe 39, and the filter tank 7 is connected to the chimney 3 through a steam heat exchange line 40, and the chimney 3 is connected to a drain line 42 is connected to the cooling tower 11, the filter tank 7, the hot water heat exchange unit, the cooling tower 11 and the storage tank 12 are connected in series in sequence, and the intelligent slag grasping device 8 can grab the water slag in the filter tank 7 and transport
  • the slag car 9 is used to transport the water slag grabbed by the intelligent slag grabbing device 8, as shown in FIGS. 1 to 6.
  • the granulation tower 1 is provided with a granulator 14 and a first steam heat exchanger 13, the granulator 14 is located below the high temperature slag inlet of the granulation tower 1, and the first steam heat exchanger 13 Located in the upper part of the granulation tower 1, the high-temperature slag inlet of the granulation tower 1 is located between the first steam heat exchanger 13 and the granulator 14.
  • the granulator is located below the inlet of the high-temperature slag in the granulation tower, and the steam heat exchanger is located above the granulator and close to the top of the granulation tower.
  • the lower part of the granulation tower 1 is connected to the filter tank 7 through a slag-water mixture pipe 41, and the top of the granulation tower 1 is connected to the chimney 3 through a steam pipe 39, and a first guide is provided on the steam pipe 39
  • the connection between the fan 2, the steam pipe 39 and the granulation tower 1 is located above the first steam heat exchanger 13.
  • the uncondensed steam in the granulation tower is introduced into the chimney from the steam pipe on the top side of the granulation tower by the induced draft fan.
  • the chimney 3 is provided with a spray device 17, a demister 16 and a backwash device 15 in this order from the bottom to the top.
  • the connection between the steam pipe 39 and the chimney 3 is located below the spray device 17 and the spray device 17 may be provided with one or more layers, and the connection between the steam heat exchange line 40 and the chimney 3 is also located below the spray device 17, the spray device 17 contains long and short spray guns 18 and short spray guns uniformly arranged along the circumference of the chimney 3 19.
  • a plurality of high-pressure spray heads 20 are evenly arranged on the long spray gun 18 and the short spray gun 19, as shown in FIG. 5.
  • the filter pool 7 includes a first filter sub-pool 71 and a second filter sub-pool 72 arranged side by side (up and down in FIG. 1) adjacent to each other, and a movable steam is provided on the top of the filter pool 7 Hood 22, the movable steam hood 22 can move back and forth between the tops of the first filtration sub-pool 71 and the second filtration sub-pool 72, so that the movable steam hood 22 can seal the first filtration sub-pool 71 or the second filtration sub ⁇ 72.
  • the movable steam hood seals the first filter sub-pool 71 or the second filter sub-pool 72 to avoid the discharge of sulfur-containing steam to the air; after the slag flushing stops, the steam hood is removed to facilitate the slag removal operation to clean the slag in the filter pool grain.
  • the lower part of the chimney 3 is connected to the cooling tower 11 through a drain line 42, and the upper parts of the first filter sub-pool 71 and the second filter sub-pool 72 are provided with steam discharge ports, which exchange heat with steam
  • the pipeline 40 is connected, and the steam heat exchange pipeline 40 is provided with a second steam heat exchanger 21 and a second induced draft fan 4.
  • the slag water mixture pipe 41 is provided with a first slag water mixture pipe valve 61 and a second slag water mixture pipe valve 62
  • the steam heat exchange line 40 is provided with a first filter pool steam pipe valve 51 and a second filter pool steam pipe valve 52, as shown in Figure 1.
  • the second induced draft fan 4 can extract the steam on the surface of the filter pool and enter the second steam heat exchanger 21.
  • the high-temperature steam discharged from the first filter sub-pool 71 or the second filter sub-pool 72 can enter the second steam heat exchanger 21 to release heat, and the high-temperature steam can enter the chimney 3 after releasing heat.
  • the second steam heat exchanger 21 is connected with a first heat exchange line, and the first heat exchange medium (such as normal temperature water or other medium) in the first heat exchange line can absorb heat in the second steam heat exchanger 21 and absorb heat After entering the user network 43.
  • the hot water heat exchange unit includes a first hot water heat exchanger 23 and a second hot water heat exchanger 24, the first hot water heat exchanger 23 and the second hot water heat exchanger 24 are connected in series Or set in parallel (as shown in FIG. 6 for series), the first hot water heat exchanger 23 and the second hot water heat exchanger 24 are both installed in the water pump room 10, and the water pump room 10 is located between the filter tank 7 and the storage tank 12 .
  • the high-temperature filtered water flowing out of the filter tank 7 can release heat in the first hot water heat exchanger 23 and the second hot water heat exchanger 24, and the first hot water heat exchanger 23 and the second heat
  • a second heat exchange line is connected to the water heat exchanger 24, and the second heat exchange medium (normal temperature water or other medium) in the second heat exchange line can exchange heat with the first hot water heat exchanger 23 and the second hot water
  • the heat sink 24 absorbs heat and enters the user pipe network 43 after absorbing heat.
  • the high-temperature filtered water flows out from the bottom of the filter pool and passes through multiple hot water heat exchangers in turn. In the heat exchange process, the heating medium (normal temperature water or other medium) is heated.
  • the normal temperature water (or other medium to be heated) passes through the pump room
  • the hot water heat exchanger enters the user's pipe network after being heated.
  • the cooling tower 11 is located above the storage tank 12, the water discharged from the cooling tower 11 will enter the storage tank 12, the storage tank 12 is connected to the granulation tower 1 and the chimney 3 through the water pipeline, and the bottom of the filter tank 7 A filtered water detection and analysis unit is connected to the outlet.
  • the filtered water detection and analysis unit can detect the water quality, temperature and flow rate of the filtered water.
  • the steam heat exchange line 40 is provided with a first waste heat refrigerator, and the granulation tower 1 is provided with a second A waste heat refrigerator.
  • the environmentally friendly energy-saving blast furnace slag slag processing system further includes a slag transport vehicle 9.
  • the temperature of the high-temperature filtered water is reduced by the heat exchanger (the first hot water heat exchanger 23 and the second hot water heat exchanger 24) to become low-temperature filtered water.
  • the low-temperature filtered water enters the cooling tower for further cooling and enters the storage tank as Low-temperature slag flushing water, conveying water and spraying water are used for standby to realize the recycling of filtered water.
  • An intelligent slag grasping device 8 is provided above the filter tank, and slag vehicles are parked and transported on the side of the filter tank.
  • the intelligent slag grabbing device 8 includes a sensor detection system, a central control system, a control device, a slag particle analysis module, and a grab crane. After receiving the signal from the sensor system, the central control system controls the grab crane to carry out the slag grab operation through the control device. Then unload the slag particles to the slag truck, as shown in Figure 7.
  • the water quality of the filtered water is tested and analyzed, and the temperature and flow rate of the filtered water are detected at the same time, and all the test results are fed back to the blast furnace central control system in a timely manner to optimize the blast furnace operation and promote the blast furnace forward.
  • the system can calculate the weight of slag particles in the entire filter pool and analyze the changes in the chemical composition of the slag particles through the slag particle analysis module.
  • the weight and composition of the blast furnace slag can be monitored in time and fed back to the blast furnace central control system to realize predictive production decisions and optimization. Blast furnace raw fuel quality and ratio, optimizing blast furnace operation.
  • the heat exchanger can be replaced by a waste heat refrigerator (that is, the second steam heat exchanger 21 is replaced by a first waste heat refrigerator, and the first hot water heat exchanger 23 and the second hot water are replaced by a second waste heat refrigerator 24)
  • a waste heat refrigerator that is, the second steam heat exchanger 21 is replaced by a first waste heat refrigerator, and the first hot water heat exchanger 23 and the second hot water are replaced by a second waste heat refrigerator 24
  • the waste heat refrigeration system is operated for air conditioning in summer and the heat exchanger system is used for heating in winter.
  • the intelligent slag catching device 8 of the present invention is described in detail below.
  • the intelligent slag grasping device includes: a sensor detection module 150, a control module 140 connected to the sensor detection module 150, and a slag grasping module 110 and a slag particle analysis module 120 connected to the control module 140, as shown in FIGS. 7, 8 and 9 Show.
  • the slag particle analysis module 120 is used to analyze the chemical composition of the slag particles and transmit the analysis result to the control module 140.
  • the slag particle analysis module 120 and the control module 140 can be connected by communication through a signal transmission line, and can also be connected by wireless communication through Bluetooth communication, a wireless communication network, a local area network, or the like, which is not limited in the present invention.
  • the slag particle analysis module 120 may be installed at the slag discharge position, and a manipulator cooperated therewith is provided.
  • the manipulator is used to grab the slag particles after the slag grasping module unloads the slag particles, as a slag particle sample, and send it to the sample placement position of the slag particle analysis module.
  • the manipulator can be set to grab a slag particle sample at a predetermined interval, or it can receive a detection command through a signal line or wireless communication, and grab the slag particle sample according to the detection command, so that the slag particle analysis module can automatically perform slag particle analysis .
  • the sensor detection module 150 is used to detect signals including the position of the slag particles and the position of the gripping part of the slag gripping module 110.
  • the sensor detection module 150 and the control module 140 can be connected by communication through a signal transmission line, and can also be connected to wireless communication through Bluetooth communication, a wireless communication network, a local area network, etc. The present invention does not limit this.
  • the control module 140 outputs the slag grasping and slag discharging instructions to the slag grasping module 110 according to the signal detected by the sensor detecting module 150 and the pre-stored filter pool position range, the minimum slag holding height of the protection filter material, the predetermined slag discharging position, etc.
  • control module 140 records the chemical composition analysis results uploaded by the slag particle analysis module, and counts the chemical composition changes of the slag particles based on the uploaded chemical composition analysis results multiple times, and uploads the chemical composition changes of the slag particles to the blast furnace system Central control system.
  • the slag grasping module 110 is erected on the filter tank 7 for carrying out slag grasping and slag discharging operations according to the slag grasping and slag discharging instructions, so as to move the slag particles in the filter tank to a preset slag discharging position.
  • the control module controls the movement of the slag grasping module based on the signal collected by the sensor detection module to realize automatic slag grasping and unloading, which can improve the degree of automation and further improve the operation Efficiency, reduce the influence of human factors, accurately control the operation of the grab crane, achieve a complete cleaning of slag particles, avoid damage to the filter material, and prevent spattering during unloading.
  • the intelligent slag grasping device provided by the embodiment of the present invention can timely monitor the change of the chemical composition of the slag particles through the slag particle analysis module, and feed back to the central control system of the blast furnace system, which is beneficial to the central control system of the blast furnace system to optimize the blast furnace Fuel quality and ratio, optimize blast furnace operation, promote blast furnace forward, and realize predictive production decisions.
  • the circuit structure of the intelligent slag grasping device 8 is as follows: the sensor detection module 150 is connected to the control module 140, the control module 140 is connected to the slag grasping module 110, the slag particle analysis module 120 is connected to the control module 140, and the control module 140 is connected to the central control of the blast furnace system System 160.
  • the connection between the various parts can use transmission line communication connection, can also be connected through a local area network communication.
  • the local area network includes but is not limited to: Bluetooth network and wireless communication network.
  • the sensor detection module 150 transmits the detected slag particle position, the position of the grasping part of the slag grasping module 110 and the like to the control module 140, and the control module 140 outputs the slag grasping and unloading instructions to the slag grasping module 110 to further grasp the slag And the slag discharge operation to move the slag particles in the filter tank to the predetermined slag discharge position.
  • the slag grasping module includes: two rail frames 111 disposed on both sides of the filter tank 7 parallel to each other, a cart operating mechanism 112 spanning the rail frame 111, a cart operating mechanism 113 disposed on the cart operating mechanism 112, The lifting mechanism 114 connected to the lower part of the trolley running mechanism 113 and the gripping portion 115 connected to the bottom of the lifting mechanism 114.
  • the truck operating mechanism 112 may include: a running beam, a cart motor, a cart brake, a cart coupling, and a cart wheel 116.
  • the cart beam is horizontally erected between two rail frames, and the cart motor is connected to the cart Couplings, cart couplings connect cart wheels, cart brakes connect cart wheels.
  • the cart wheels 116 are provided under both sides of the running beam, and move along the two rail frames 111.
  • the cart motor, cart brake, and cart coupling are all connected to the control module 140.
  • the cart operating mechanism 112 may further include: a reducer, the cart motor is connected to the cart coupling through the reducer, and the reducer is connected to the control module 140.
  • the cart operating mechanism 112 may further include a stroke limiter, which is connected to the control module 140.
  • the travel limiter is used as a travel switch to control the travel of the truck operating mechanism and change the running direction or speed.
  • the carriage beam is provided with a trolley rail perpendicular to the direction of the rail frame 111, as shown in FIG. 8.
  • the trolley running mechanism 113 moves along the trolley track, and the movement direction is perpendicular to the direction of movement of the trolley running mechanism 112.
  • the trolley running mechanism 113 may include a trolley frame, a trolley motor, a trolley brake, a trolley coupling and a trolley wheel, the trolley motor is connected to the trolley coupling, the trolley coupling is connected to the trolley wheel, and the trolley brake is connected to the trolley wheel .
  • the wheels of the trolley and the connecting structure are arranged on the lower side of the lower frame.
  • the trolley motor, trolley brake, and trolley coupling are all connected to the control module 140.
  • the trolley running mechanism 113 may further include: a speed reducer, the trolley motor is connected to the trolley coupling through the speed reducer, and the speed reducer is also connected to the control module 140.
  • the speed reducer can be an independent component composed of a gear drive, a worm drive, and a gear-worm drive enclosed in a rigid housing, which is used to match the rotation speed and transmit torque between the trolley motor and the trolley coupling.
  • the trolley running mechanism 113 may further include a stroke limiter, which is also connected to the control module 140.
  • the travel limiter acts as a travel switch and is used to control the travel of the trolley running mechanism and change the running direction or speed.
  • the elevating mechanism 114 is connected to the lower portion of the trolley operating mechanism 113 through this connection structure, and the position of the elevating mechanism 114 changes as the location of the trolley operating mechanism changes.
  • the lifting mechanism 114 is connected to the grasping portion 115 through a steel wire 117, and is used to raise or lower the grasping portion 115.
  • the lifting mechanism 114 may include a motor, a speed reducer, a drum and a brake, wherein the motor is connected to the speed reducer, the speed reducer and the brake are connected to the drum, and the motor, the speed reducer and the brake are all connected to the control module 140.
  • the motor, speed reducer, and brake are all connected to the control module 140.
  • the speed reducer can be an independent component composed of a gear drive, a worm drive, and a gear-worm drive enclosed in a rigid housing, which is used to match the rotation speed and transmit torque.
  • the lifting mechanism 114 can be realized by a hoist.
  • the grasping part 115 realizes the operation of grasping and discharging slag through the grasping operation.
  • the grabbing part 115 includes: a grab bucket and a transmission module.
  • the grab bucket is connected to the lower end of the lifting mechanism 114 through the transmission module, and the transmission module drives the grab bucket to perform the grabbing action.
  • a shock absorption module is provided in the transmission module.
  • the sensor detection module 150 detects signals such as the position of the slag particles and the position of the gripping part of the slag gripping module.
  • the control module 140 controls the movement direction and movement distance of the cart running mechanism 112 and the cart running mechanism 113 according to the position of the slag particles and the position of the gripping portion, so that the gripping portion 115 moves above the position of the slag particles for the subsequent slag catching operation.
  • the control module 140 controls the lifting mechanism 114 to raise and lower the gripping part 115 according to the height position of the gripping part 115, so that the gripping part 115 descends above the slag particles;
  • the control module 140 sends a gripping operation command to the gripping section 115, and the gripping section 115 performs the slag catching operation.
  • the control module 140 controls the movement of the lifting mechanism 114 according to the height position of the grasping part, so that the grasping part 115 is raised by a preset distance. Then, the control module 140 controls the movement direction and the movement distance of the cart running mechanism 112 and the cart running mechanism 113 according to the preset slag discharge position 130, so that the gripping part 115 moves above the predetermined slag discharge position 130.
  • the control module 140 controls the movement of the lifting mechanism 114 according to the height position of the gripping part 115, adjusts the height of the gripping part 115, and controls the transmission module of the gripping part 115, Through the action of the transmission module, the grab bucket is tipped or opened to realize the slag discharge operation.
  • control module 140 controls the movement of the cart operating mechanism 112, the trolley operating mechanism 113, the lifting mechanism 114, and the grasping section 115 of the slag module 110 based on the signals collected by the sensor detection module 150 To realize automatic slag catching and unloading.
  • the circuit structure of the intelligent slag grasping device 8 includes: a sensor detection module 150 connected to a control module 140, and the control module 140 is connected to a cart operating mechanism 112, a trolley operating mechanism 113, a lifting mechanism 114 and a grasping section 115 of the slag grasping module 110, wherein ,
  • the connection mode between the modules can use wires for electrical connection.
  • connection mode between the modules can also use a local area network for wireless connection, including but not limited to: Bluetooth connection, wireless communication network connection.
  • wireless connection By connecting the modules by wireless connection, the wiring workload can be effectively reduced.
  • the sensor detection module 150 is used to detect signals such as the position of the slag particles, the position of the grasping portion 115 of the slag grasping module, and the like.
  • the control module 140 controls the actions of the truck operating mechanism 112, the trolley operating mechanism 113, the lifting mechanism 114, and the grasping section 115 according to the signals detected by the sensor detection module 150, to realize automated operations.
  • the sensor detection module 150 includes a material level scanning sensor 153, a horizontal position sensor 154, and a height sensor 155.
  • the material level scanning sensor 153 is disposed above the filter tank 7 and connected to the control module 140 for detecting the state of the material level of the slag particles 121 in the filter tank 7 and outputting a material level detection signal.
  • the material level scanning sensor 153 can be installed on the cart running mechanism to perform 3D scanning.
  • the present invention is not limited to this, as long as it is located above the filter tank and can be completely scanned to the position of the filter tank. Scan the sensor.
  • the horizontal position sensor 154 is provided on the gripping part 115, or on the trolley running mechanism 113, or on the lifting mechanism 114, and is connected to the control module 140 for detecting the horizontal position of the gripping part 115 and outputting the horizontal position detection signal.
  • the control module 140 determines the position of the slag particles according to the material level detection signal, and then controls the movement of the cart running mechanism 112 and the trolley running mechanism 113 based on the position of the slag particles and the horizontal position of the gripping section 115 to move the gripping section 115 to the slag position Above.
  • the signal is collected by the material level scanning sensor 153 and the horizontal position sensor 154, and the control module 140 performs control based on the collected signal, and can accurately locate the slag particle position, the slag grasping position, and the slag grasping height, to achieve precise slag grasping.
  • the height sensor 155 may be provided on the gripping part 115, or on the lifting mechanism 114, or on the side wall of the filter tank 7, and is connected to the control module 140 for detecting the height of the gripping part 115 and outputting the height detection signal.
  • the control module 140 controls the lifting mechanism 114 to raise or lower the gripping portion 115 according to the height detection signal, so that the gripping portion 115 reaches the position above the slag particles 121.
  • the height information of the grasping part 115 is collected by the height sensor 155, and the control module 140 performs control based on the collected signal, which can accurately locate the height of the slag grasping and realize accurate slag grasping.
  • the sensor detection module 150 may further include: a weight sensor 156 disposed at the bottom of the filter tank 7 and connected to the control module 140 for detecting the weight of the slag particles 121 in the filter tank 7 and outputting a slag particle weight signal; the control module 140 is based on Slag particle 121 weight signal, real-time statistics of the weight change of the slag particle 121 in the filter pool 7, and calculate the accumulated slag weight, when the accumulated slag weight reaches the preset weight, control the slag module 110 to stop the slag catch operation, and The weight change of slag particles is fed back to the central control system of the blast furnace system, which is beneficial to the central control system of the blast furnace system to optimize the raw fuel quality and proportion of the blast furnace, optimize the blast furnace operation, and promote the blast furnace forward.
  • a weight sensor 156 disposed at the bottom of the filter tank 7 and connected to the control module 140 for detecting the weight of the slag particles 121 in the filter tank 7 and outputting a slag particle
  • the sensor detection module may further include: a torque sensor 157, the torque sensor 157 is disposed on the wire rope 117, and is connected to the control module 140 for monitoring the working state of the lifting mechanism 114 to generate a torque signal; the control module 140 according to the torque signal and The height detection signal controls the work of the lifting mechanism.
  • the control module is a PLC, in which the position range of the filter tank, the minimum slag limit height for protecting the filter material and the set control program are pre-stored.
  • the slag particle analysis module 120 is a metal in-situ analyzer.
  • the present invention is not limited thereto, and all instruments capable of analyzing the chemical composition of the slag particles can be used as the slag particle analysis module in the embodiments of the present invention.
  • the intelligent slag catching device 8 may further include: an alarm connected to the control module, when the weight of the slag particles in the filter pool exceeds a preset threshold or the slag catching module operates abnormally, the control module sends an alarm signal to the alarm, the alarm Sound and light alarm based on the alarm signal, so that the duty personnel can find problems in time and prevent equipment damage.
  • the intelligent slag catching device provided by the embodiment of the present invention can automatically run according to a preset program, and does not need a person on duty to avoid sulfur-containing steam from harming the health of the operator, and realizes unattended continuous slag catching and unloading operations, reducing man-made Influence of factors, accurately control the operation of the grab crane, achieve a complete cleaning of the slag particles, avoid damage to the filter material, prevent the rope of the hoist from slack, and avoid the hoisting machine from continuing to rotate after the grab falls on the surface of the slag particles, causing the rope of the hoist to slack off the hoist
  • the pulley block can effectively slow the filter material compaction, greatly increase the service life of the filter material in the filter pool, and thus reduce the cost of filter material replacement.
  • the intelligent slag grasping device provided by the embodiment of the present invention can timely monitor the change of the chemical composition of the slag particles through the slag particle analysis module, and feed back to the central control system of the blast furnace system, and monitor the weight of the slag particles through the weight sensor.
  • the control module Based on the signal collected by the weight sensor, the control module calculates the weight of the slag and feeds it back to the central control system of the blast furnace system, which is beneficial to the central control system of the blast furnace system to optimize the raw fuel quality and ratio of the blast furnace, optimize the operation of the blast furnace, promote the blast furnace forward, and achieve prediction Production decisions.
  • the control module or controller described in this application may take the form of an application-specific integrated circuit (Application Specific Integrated Circuit, ASIC), programmable logic controller, and embedded microcontroller.
  • controllers include but are not limited to the following microcontrollers : ARC625D, Atmel AT91SAM, Microchip PIC18F26K20 and Silicone Labs C8051F320.
  • ARC625D Application Specific Integrated Circuit
  • Atmel AT91SAM Microchip PIC18F26K20
  • Silicone Labs C8051F320 Silicone Labs
  • such a controller can be regarded as a hardware component, and the modules included therein for realizing various functions can also be regarded as structures within the hardware component. Or even, the modules for realizing various functions can be regarded as both a software module of an implementation method and a structure within a hardware component.
  • a granulator 14 is provided below the entrance of the high-temperature slag (1350°C-1500°C) of the granulation tower 1, the high-temperature slag completes granulation under the action of a large amount of high-speed granulation water, and the slag-water mixture falls into the granulation tower 1 bottom of.
  • the bottom of the granulation tower 1 introduces transport water (about 40°C to 45°C). Under the action of the transport water, the slag water mixture enters the first filtering sub-pool 71 or the second filtering sub-pool 72.
  • a first steam heat exchanger 13 is provided above the granulator 14 near the top of the granulation tower 1, and a steam pipe and a first induced draft fan 2 are provided on the side of the top of the granulation tower 1. Under the action of the first induced draft fan 2, the steam generated during the granulation of the slag (approximately 80°C to 100°C) moves upward inside the granulation tower 1.
  • the normal temperature water (about 25°C to 35°C) of a steam heat exchanger 13 absorbs a large amount of heat energy to become hot water (about 60°C to 80°C), and a large amount of steam condenses into water droplets and falls into the bottom of the granulation tower 1 during the heat exchange process. Uncondensed steam enters the chimney 3 from the steam pipe on the top side of the granulation tower 1.
  • a layer (or multi-layer) spray device 17, a demister 16, and a backwash device 15 are sequentially arranged above the outlet of the steam pipe of the granulation tower.
  • the spray device 17 is composed of a plurality of long spray guns 18 and short spray guns 19 uniformly arranged at the same height inside the chimney 3, and a plurality of high-pressure spray heads 20 are evenly arranged on the long spray guns and the short spray guns. According to process requirements, multiple levels of long spray gun 18 and short spray gun 19 and their accompanying high-pressure spray head 20 can be arranged at different levels.
  • the spray water (about 40°C to 45°C) is sprayed from the high-pressure nozzle 20 to form an atomized state inside the chimney, and the atomized spray water evenly covers the interior space of the chimney.
  • the demister 16 is provided above the spraying device 17 to eliminate uncondensed steam and small water droplets; the backwashing device 15 regularly backwashes the demister 16 to prevent the demister 16 from being blocked after long-term use.
  • the slag-water mixture pipe leading from the bottom of the granulation tower 1 is connected to the junction of two filter pool pipes, and the two filter pool pipes enter the two filter pools respectively.
  • a movable steam cover 22 is provided at the top of the filter tank to seal the steam on the surface of the filter pool; after the slag flushing stops, the movable steam cover 22 is removed to facilitate catching the slag.
  • a hole is opened at a position near the top of the side wall of the filter pool near the chimney, and a second induced draft fan 4 is provided outside the opening of the side wall of the filter pool to draw out the steam on the surface of the filter pool. Under the effect of the negative pressure of the second induced draft fan 4 and the sealing of the movable steam cover 22, the steam on the surface of the filter pool is drawn away from the filter pool and enters the second steam heat exchanger 21.
  • Normal temperature water (about 25°C ⁇ 35°C) is heated by the second steam heat exchanger 21 and enters the user's pipe network. Most of the steam condenses into water droplets under the action of the heat exchanger and enters the filter pool together with the slag water mixture. The steam enters the chimney 3 without being condensed, and becomes water droplets under the action of the spray device 17 in the chimney, and then falls into the bottom of the chimney 3 and enters the cooling tower 11.
  • the first hot water heat exchanger 23 and the second hot water heat exchanger 24 are installed in the pump room 10, and the two heat exchangers are connected in series. After high temperature filtered water (about 70°C ⁇ 90°C) flows out from the bottom of the filter tank Passing through the first hot water heat exchanger 23 and the second hot water heat exchanger 24 in sequence, the heating of normal temperature water is completed during the heat exchange process.
  • the cooling water of the storage tank can be used as the spray water of the chimney, the granulated water of the granulation tower or the transport water. .
  • the intelligent slag grabbing equipment controls the grab crane to carry out the slag grabbing operation, and then unloads the slag particles to the slag truck 9 after grasping the slag.
  • the intelligent slag grasping equipment can count the weight of the entire filter pool slag particles and analyze the changes in the chemical composition of the slag particles through the slag particle analysis module, monitor the weight and composition of the blast furnace molten slag in time, and feed back to the blast furnace central control system to achieve predictive production decisions To optimize the quality and proportion of blast furnace raw fuel and optimize blast furnace operation.
  • the hot water (about 60°C ⁇ 70°C) heated by the steam heat exchanger is widely used. After being introduced into the user's pipe network, it can be used as a bath shower for domestic water systems, heating in winter, and can also be used as a humidification pre-heating material for industrial water systems. Hot etc.
  • the heat energy of the steam in the slag granulation process and the slag flushing water and steam in the filter pool is effectively recovered, which reduces the air discharge of sulfur-containing steam and realizes the steam whitening treatment, which is of great significance for energy saving and emission reduction.
  • the steam heat exchanger in the invention can also be replaced by a low-energy lithium bromide absorption waste heat refrigerator, with a power of only 5 to 10 kW, using the steam in the granulation slag granulation process and the thermal energy of the slag flushing water and steam in the filter tank.
  • the low-temperature cold water (about 5°C ⁇ 15°C) obtained by the waste heat refrigerator can be sent to the air-conditioning unit as the air-conditioning chilled water, and can also be sent to the corresponding system of the blast furnace (such as the furnace body cooling system) as the chilled water for the production process.
  • a heat exchanger system and a waste heat refrigeration system can be installed at the same time.
  • the waste heat refrigeration system operates in summer for air conditioning and refrigeration, and the heat exchanger system operates in winter for heating.
  • the hot water (about 60°C ⁇ 70°C) heated by the steam heat exchanger is widely used. After being introduced into the user's pipe network, it can be used as a bath shower for domestic water systems, heating in winter, and can also be used as a humidification pre-heating material for industrial water systems. Hot etc.
  • the low-temperature cold water (about 5°C ⁇ 15°C) obtained by the lithium bromide absorption waste heat refrigerator can be sent to the air-conditioning unit as the air-conditioning chilled water, or it can be sent to the corresponding system of the blast furnace (such as the furnace body cooling system) as the chilled water for the production process .
  • the present invention has the following advantages: full use of steam in the granulation tower, slag flushing water and steam in the filter pool, to achieve effective recycling of energy; reduce the discharge of sulfur-containing steam in the filter tank to achieve whitening treatment, reduce air pollution; filter water
  • the temperature is reduced after being processed by the waste heat refrigerator, which can reduce the workload of the cooling tower and achieve efficient cooling.
  • the use of non-energy-consuming heat exchangers or low-energy lithium bromide absorption waste heat refrigerators has the advantages of low operating costs and high benefits.
  • the invention detects and analyzes the water quality of the filtered water, simultaneously detects the temperature and flow rate of the filtered water, and feeds back all the detection results to the blast furnace central control system in time, which plays an important role in optimizing and optimizing the blast furnace operation and promoting the blast furnace forward.
  • the invention can timely monitor the weight and composition of the blast furnace slag and feed it back to the blast furnace central control system to realize predictive production decisions, optimize the blast furnace raw fuel quality and ratio, and optimize the blast furnace operation.

Abstract

Disclosed is an environmentally friendly and energy-saving blast furnace slag intelligent treatment system, comprising a granulating tower (1), a chimney (3), a filtering tank (7), a hot water heat exchange unit, a cooling tower (11), a water storage tank (12), a slag-conveying automobile (9), and an intelligent slag-grabbing apparatus (8). The filtering tank (7), the hot water heat exchange unit, the cooling tower (11) and the water storage tank (12) are successively connected in series, and the intelligent slag-grabbing apparatus (8) can grab water granulated slag in the filtering tank (7). The environmentally friendly and energy-saving blast furnace slag intelligent treatment system can not only fully recycle steam heat energy in a granulating process, but can also recycle the heat energy of slag washing water and steam of the filtering tank (7). Meanwhile, the workload of the cooling tower (11) is reduced, the emission of sulfur-containing steam in a slag treatment process can be reduced to realize white smoke elimination treatment, and energy conservation and emission reduction and effective cyclic utilization of energy are actually realized; and the intelligent slag grabbing and unloading operation on slag particles in the filtering tank (7) is realized through the intelligent slag-grabbing apparatus (8).

Description

一种环保节能型高炉熔渣智能处理系统Environmental protection and energy-saving intelligent processing system for blast furnace slag 技术领域Technical field
本发明涉及冶金行业炼铁领域,具体的是一种环保节能型高炉熔渣智能处理系统。The invention relates to the field of ironmaking in the metallurgical industry, in particular to an environmentally friendly energy-saving intelligent slag processing system for blast furnace.
背景技术Background technique
高炉冶炼时会产生高温液态熔渣(1350℃-1500℃),国内每年生产铁水7亿吨,产生高温液态熔渣2.5亿吨。国内外已经进行多年的相关研究,希望充分利用高炉熔渣热量,实现余热回收利用。High-temperature liquid slag (1350℃-1500℃) will be produced during blast furnace smelting. Domestically, 700 million tons of molten iron will be produced each year, and 250 million tons of high-temperature liquid slag will be produced. Relevant research has been carried out at home and abroad for many years, hoping to make full use of the blast furnace slag heat to achieve the recovery of waste heat.
中国专利CN106282445B,公开日期2017年1月4日,公开了“一种回收高炉渣余热的装置及回收方法”,该方法利用金属球与高温液态熔渣混合,得到500℃~800℃的高炉渣与金属球的固态混合物,混合物通过旋转金属笼完成破碎分离及余热回收,该方法得到的熔渣碎块很难实现循环利用,500℃~800℃的高炉渣与金属球的固态混合物在旋转金属笼内完成破碎分离,其高温状态下对金属笼的磨损会非常严重,对设备寿命及整个系统的作业率会产生严重影响。China Patent CN106282445B, published on January 4, 2017, discloses "an apparatus and method for recovering residual heat of blast furnace slag". This method uses metal balls to mix with high-temperature liquid slag to obtain blast furnace slag from 500℃ to 800℃ Solid mixture with metal balls. The mixture is crushed and separated and waste heat recovered by rotating metal cages. The slag fragments obtained by this method are difficult to achieve recycling. The solid mixture of blast furnace slag and metal balls at 500 ℃ ~ 800 ℃ is rotating metal After the crushing and separation are completed in the cage, the wear of the metal cage will be very serious under high temperature conditions, which will have a serious impact on the service life of the equipment and the operating rate of the entire system.
国内外通常采用沉淀过滤法(常称底滤法)水渣工艺对熔渣进行处理。高炉炉前进行水力冲渣,用水淬将熔渣击碎后,变成松散的渣水混合物(常称水渣),水渣经冲渣沟进入过滤池,液态水经过滤池内的滤层过滤,在过滤池底部留下固态的湿润的渣粒,然后通过桥式抓斗起重机对渣粒进行抓取、装车外运。经水淬后得到的渣粒(粒径0.2mm~3mm)用途广泛,可以作为水泥用料、隔热填料等,使炉渣得到充分利用。At home and abroad, sedimentation filtration method (often called bottom filtration method) water slag process is usually used to treat molten slag. The slag is hydraulically flushed in front of the blast furnace. After being crushed with water, the molten slag is crushed into a loose slag-water mixture (often called slag). The slag enters the filter tank through the slag flushing channel, and the liquid water passes through the filter layer in the filter tank. Filtration, leaving solid moist slag particles at the bottom of the filter pool, and then grab the slag particles by bridge grab crane and transport them out by truck. The slag particles (particle diameter 0.2 mm to 3 mm) obtained after water quenching are widely used, and can be used as cement materials, thermal insulation fillers, etc., so that the slag can be fully utilized.
高炉冲渣水(约70℃~90℃)作为一种低温废热源,具有温度稳定、流量大的特点,对于冲渣水的余热利用,中国专利CN207585372U,公开日期2018年7月6日,公开了“高炉冲渣水余热利用系统”,该系统通过提升泵、引流管把冲渣水引至循环池,循环池连接采暖泵,采暖泵的出水口通过供水管连接烧结混料用水管线,循环池还通过第一管道连接动力厂浓盐水排出管线,也可以通过换热器后,将多余水的余热进行充分利用后注入循环池进行循环使用。该系统把冲渣水从水池引至循环池再采取其他措施进行余热利用,这样会损失大量热量,不利于冲渣水的热能回收。Blast furnace slag water (about 70℃~90℃) as a low-temperature waste heat source has the characteristics of stable temperature and large flow rate. For the utilization of the residual heat of slag water, Chinese patent CN207585372U, published date July 6, 2018, published A "blast furnace slag flushing water waste heat utilization system" was introduced, which led the slag flushing water to the circulation pool through a lift pump and a drainage pipe. The circulation pool was connected to a heating pump, and the outlet of the heating pump was connected to the sintering mixture water pipeline through the water supply pipe and the circulation pool. It is also connected to the concentrated brine discharge line of the power plant through the first pipeline, or after the heat exchanger, the residual heat of the excess water is fully utilized and injected into the circulation pool for recycling. The system leads the slag flushing water from the pool to the circulation tank and then takes other measures for waste heat utilization, which will lose a lot of heat and is not conducive to the recovery of the thermal energy of the slag flushing water.
中国专利CN207121610U,公开日期2018年3月20日,公开了“高炉冲渣水蒸气余热回收利用系统”,该系统利用抽风装置将冲渣水蒸汽收集后经蒸汽再加热装置输送至蒸气蓄热器、溴化锂制冷水机组,最终将蒸气冷凝为冷凝水并产生制冷水。该系统需要在原有水渣系统的基础上额外配套大量设备,如抽风装置、蒸汽再加热装置、蒸汽蓄热 器、汽液热交换器等,该系统流程复杂、设备投资高;该系统中进入冲渣水循环水池的不仅有大量冲渣水(约70℃~90℃),还有熔渣水淬后得到的渣粒,另外部分蒸气(约60℃~100℃)不能被抽风罩捕集会沿管道进入循环水池,循环水池的冲渣水和蒸汽的热量没有得到充分的回收利用。China Patent CN207121610U, published on March 20, 2018, discloses a "blast furnace slag flushing steam waste heat recovery and utilization system", which uses an exhaust device to collect the slag flushing steam and transport it to the steam regenerator through the steam reheating device 3. Lithium bromide chilled water unit, finally condensing the steam into condensed water and producing chilled water. The system needs to be equipped with a large number of additional equipment on the basis of the original water slag system, such as an exhaust device, a steam reheating device, a steam regenerator, and a vapor-liquid heat exchanger. The system has a complicated process and high equipment investment; Not only is there a large amount of slag water (about 70℃~90℃), but also the slag particles obtained after the slag water is quenched, and part of the steam (about 60℃~100℃) cannot be captured by the hood. The pipeline enters the circulation pool, and the heat of the slag flushing water and steam in the circulation pool is not fully recycled.
中国专利CN101265039B,公开日期2008年9月17日,公开了“一种环保型底滤法高炉炉渣处理设备及处理方法”,该方法能够减小冲渣水量、降低水耗,提高过滤速度、减少过滤池占地面积,该技术已经应用多年并取得了良好效果。高温液态熔渣的水淬由循环水(约40℃)完成,需要对冲渣水(约70℃~90℃)进行冷却后才能使用,在该方法中,冲渣水经过滤管后由上塔泵直接打到冷却塔进行冷却,不但浪费了冲渣水的热能,而且增加了冷却塔的工作负荷。China Patent CN101265039B, published on September 17, 2008, discloses "an environmentally friendly bottom filtration method blast furnace slag treatment equipment and treatment method", which can reduce the amount of slag water, reduce water consumption, increase filtration speed, reduce The filter pool occupies an area, this technology has been applied for many years and achieved good results. The water quenching of the high-temperature liquid slag is completed by circulating water (about 40℃), and it can be used after cooling the slag water (about 70℃~90℃). In this method, the slag water passes through the filter tube and then goes to the tower The pump directly hits the cooling tower for cooling, which not only wastes the thermal energy of the slag water, but also increases the workload of the cooling tower.
由以上分析可知,现有技术虽然已经提供了高炉水渣系统过滤池热能回收的方法,但是在不同程度及不同方面都有各种缺陷有待解决,有必要研究新的高炉水渣系统过滤池热能回收方法,实现能源的有效循环利用并减少空气污染。From the above analysis, it can be seen that although the existing technology has provided a method for recovering the heat energy of the blast furnace slag system filter pool, there are various defects to be solved at different levels and in different aspects. It is necessary to study the new blast furnace slag system filter pool thermal energy Recycling methods to achieve efficient recycling of energy and reduce air pollution.
高炉熔渣的处理工艺中,既有粒化过程的大量高温蒸汽,也有过滤池温度稳定、流量大的冲渣水,还有冲渣时过滤池表面长期存在的蒸汽,回收这些冲渣水和蒸汽的热能并减少含硫蒸汽的对空排放对于节能减排具有重大意义。In the blast furnace slag treatment process, there are a large amount of high-temperature steam in the granulation process, as well as slag flushing water with stable filter temperature and large flow rate, as well as steam that exists on the surface of the filter tank for a long time during slag flushing. The thermal energy of steam and reducing the air emissions of sulfur-containing steam are of great significance for energy saving and emission reduction.
发明内容Summary of the invention
为了回收高炉水渣中的热能,本发明提供了一种环保节能型高炉熔渣智能处理系统,该环保节能型高炉熔渣智能处理系统既能充分回收粒化过程的蒸汽热能,也能回收过滤池冲渣水和蒸汽的热能,同时减小冷却塔的工作负荷,还可以减少熔渣处理工艺含硫蒸汽的排放实现消白处理,真正实现节能减排及能源的有效循环利用;通过智能抓渣设备实现对过滤池渣粒的智能化抓渣卸渣作业。In order to recover the heat energy in the blast furnace slag, the present invention provides an environmentally friendly energy-saving blast furnace slag slag intelligent processing system, which can not only fully recover the steam heat energy in the granulation process, but also recover the filtration The thermal energy of the slag water and steam in the pool, while reducing the workload of the cooling tower, can also reduce the emission of sulfur-containing steam in the slag treatment process to achieve whitening treatment, and truly achieve energy saving and effective recycling of energy; through intelligent grasping The slag equipment realizes the intelligent grasping and discharging of slag particles in the filter pool.
本发明解决其技术问题所采用的技术发明是:一种环保节能型高炉熔渣智能处理系统,包括粒化塔、烟囱、过滤池、热水换热单元、冷却塔、储水池、运渣汽车和智能抓渣设备,粒化塔通过渣水混合物管道与所述过滤池连接,粒化塔通过蒸汽管道与烟囱连接,所述过滤池通过蒸汽换热管线与烟囱连接,烟囱通过排水管线与冷却塔连接,所述过滤池、所述热水换热单元、冷却塔和储水池依次串联,智能抓渣设备能够抓取所述过滤池内的水渣。The technical invention adopted by the present invention to solve its technical problems is: an environmentally friendly energy-saving blast furnace slag intelligent processing system, including a granulation tower, a chimney, a filter pool, a hot water heat exchange unit, a cooling tower, a storage tank, and a slag transport vehicle And intelligent slag catching equipment, the granulation tower is connected to the filter pool through the slag water mixture pipeline, the granulation tower is connected to the chimney through the steam pipeline, the filter pool is connected to the chimney through the steam heat exchange line, and the chimney is connected to the cooling through the drain line The tower is connected, the filter pool, the hot water heat exchange unit, the cooling tower and the storage tank are serially connected in series, and the intelligent slag grasping device can grasp the water slag in the filter pool.
粒化塔内设置有粒化器和第一蒸汽换热器,粒化器位于粒化塔的高温熔渣入口的下方,第一蒸汽换热器位于粒化塔的上部,粒化塔的高温熔渣入口位于第一蒸汽换热器和 粒化器之间。The granulation tower is provided with a granulator and a first steam heat exchanger, the granulator is located below the high temperature slag inlet of the granulation tower, the first steam heat exchanger is located at the upper part of the granulation tower, the high temperature of the granulation tower The slag inlet is located between the first steam heat exchanger and the granulator.
烟囱内从下向上依次设有喷淋装置、除沫器和反冲洗装置,蒸汽管道与烟囱的连接处位于喷淋装置的下方,喷淋装置含有沿烟囱的周向均匀交替排列的长喷枪和短喷枪,长喷枪和短喷枪上均匀布置有多个高压喷头。The chimney is provided with a spray device, a demister and a backwash device in sequence from bottom to top. The connection between the steam pipe and the chimney is located below the spray device. The spray device contains long spray guns arranged uniformly and alternately along the circumferential direction of the chimney. There are multiple high-pressure spray heads evenly arranged on the short spray gun, long spray gun and short spray gun.
所述过滤池含有并列相邻设置的第一过滤分池和第二过滤分池,所述过滤池的顶部设有可移动蒸汽罩,可移动蒸汽罩能够密封第一过滤分池或第二过滤分池。The filter pool includes a first filter sub-pool and a second filter sub-pool arranged side by side. The top of the filter pool is provided with a movable steam cover, which can seal the first filter sub-pool or the second filter Minute pool.
第一过滤分池或第二过滤分池排出的高温蒸汽能够进入第二蒸汽换热器中放热,该高温蒸汽在放热后能够进入烟囱内,第二蒸汽换热器连接有第一换热管线,该第一换热管线内的第一换热介质能够在第二蒸汽换热器中吸热并在吸热后进入用户管网。The high-temperature steam discharged from the first filter sub-pool or the second filter sub-pool can enter the second steam heat exchanger to radiate heat. After the heat is released, the high-temperature steam can enter the chimney. The second steam heat exchanger is connected to the first heat exchanger A heat pipeline, the first heat exchange medium in the first heat exchange pipeline can absorb heat in the second steam heat exchanger and enter the user pipe network after the heat absorption.
所述热水换热单元含有第一热水换热器和第二热水换热器,第一热水换热器与第二热水换热器串联或并联设置,第一热水换热器和第二热水换热器均设置于水泵房内,水泵房位于过滤池和储水池之间。The hot water heat exchange unit contains a first hot water heat exchanger and a second hot water heat exchanger, the first hot water heat exchanger and the second hot water heat exchanger are arranged in series or parallel, and the first hot water heat exchange Both the water heater and the second hot water heat exchanger are installed in the water pump room, and the water pump room is located between the filter pool and the storage tank.
过滤池中流出的高温过滤水能够在第一热水换热器和第二热水换热器中放热,第一热水换热器和第二热水换热器连接有第二换热管线,该第二换热管线内的第二换热介质能够在第一热水换热器和第二热水换热器中吸热并在吸热后进入用户管网。The high-temperature filtered water flowing out of the filter pool can release heat in the first hot water heat exchanger and the second hot water heat exchanger, and the first hot water heat exchanger and the second hot water heat exchanger are connected with a second heat exchange The pipeline, the second heat exchange medium in the second heat exchange line can absorb heat in the first hot water heat exchanger and the second hot water heat exchanger and enter the user pipe network after absorbing the heat.
智能抓渣设备包括:传感器检测模块、与所述传感器检测模块连接的控制模块以及与所述控制模块连接的抓渣模块和渣粒分析模块;The intelligent slag grasping device includes: a sensor detection module, a control module connected to the sensor detection module, and a slag grasping module and a slag particle analysis module connected to the control module;
所述渣粒分析模块用于分析渣粒的化学成分,并将分析结果传输至所述控制模块;The slag particle analysis module is used to analyze the chemical composition of the slag particles, and transmit the analysis result to the control module;
所述传感器检测模块用于检测包含渣粒位置、抓渣模块的抓取部位置的信号;The sensor detection module is used to detect signals including the position of the slag particles and the position of the gripping part of the slag gripping module;
所述控制模块根据所述传感器检测模块所检测的信号向所述抓渣模块输出抓渣和卸渣指令,并且,根据所述分析结果统计渣粒的化学成分变化情况并上传至所述高炉系统的中控系统;The control module outputs slag grasping and slag discharging instructions to the slag grasping module according to the signal detected by the sensor detection module, and statistically changes the chemical composition of slag particles according to the analysis result and uploads to the blast furnace system Central control system;
所述抓渣模块架设于所述过滤池上,用于根据所述抓渣和卸渣指令进行抓渣和卸渣作业。The slag grasping module is erected on the filter pool and is used for carrying out slag grasping and slag discharging operations according to the slag grasping and slag discharging instructions.
所述抓渣模块包括:设置在所述过滤池两侧且相互平行的两个轨道架、横跨在所述轨道架上的大车运行机构、设置在所述大车运行机构上的小车运行机构、连接在所述小车运行机构下部的升降机构以及连接在升降机构底部的所述抓取部;The slag grasping module includes: two rail frames disposed on both sides of the filter tank and parallel to each other, a cart running mechanism spanning the rail frame, and a trolley running on the cart operating mechanism Mechanism, a lifting mechanism connected to the lower part of the trolley running mechanism, and the grabbing portion connected to the bottom of the lifting mechanism;
所述大车运行机构沿着两个所述轨道架运动,其上设有与所述轨道架垂直的小车轨道;The cart running mechanism moves along two of the track frames, and a cart track perpendicular to the track frames is provided on the track frame;
所述升降机构用于提升或降低所述抓取部;The lifting mechanism is used to raise or lower the grabbing section;
所述抓取部通过抓取动作实现抓渣和卸渣作业。The grasping part realizes the operation of grasping slag and discharging slag through the grasping action.
所述传感器检测模块包括:The sensor detection module includes:
料面扫描传感器,连接所述控制模块,用于检测过滤池内渣粒的料面状态,输出料面检测信号;The material level scanning sensor is connected to the control module and is used for detecting the state of the material level of the slag particles in the filter tank and outputting the material level detection signal;
水平位置传感器,连接所述控制模块,用于检测所述抓取部的水平位置,输出水平位置检测信号;A horizontal position sensor, connected to the control module, is used to detect the horizontal position of the gripping part and output a horizontal position detection signal;
高度传感器,连接所述控制模块,用于检测所述抓取部的高度,输出高度检测信号;A height sensor, connected to the control module, is used to detect the height of the gripping part and output a height detection signal;
重量传感器,连接所述控制模块,用于检测所述过滤池内的渣粒的重量,输出渣粒重量信号;A weight sensor, connected to the control module, is used to detect the weight of the slag particles in the filter tank and output a slag particle weight signal;
其中,所述控制模块根据所述料面检测信号确定渣粒位置;Wherein, the control module determines the position of slag particles according to the material level detection signal;
所述控制模块根据所述水平位置检测信号控制所述大车运行机构和所述小车运行机构运动,使所述抓取部运行至所述渣粒位置或预定卸渣位置;The control module controls the movement of the cart operating mechanism and the cart operating mechanism according to the horizontal position detection signal, so that the gripping section is operated to the slag particle position or a predetermined slag discharge position;
所述控制模块根据所述高度检测信号控制所述升降机构提升或降低所述抓取部;The control module controls the lifting mechanism to raise or lower the gripping portion according to the height detection signal;
所述控制模块根据所述渣粒重量信号,实时统计所述过滤池内的渣粒重量变化情况,并计算累计抓渣重量,当所述累计抓渣重量达到预设重量时,控制所述抓渣模块停止抓渣作业,并将所述渣粒重量变化情况反馈至所述高炉系统的中控系统。The control module statistically calculates the slag weight change in the filter tank in real time according to the slag particle weight signal, and calculates the cumulative slag catch weight, and controls the slag catch when the cumulative slag catch weight reaches a preset weight The module stops the slag catching operation, and feeds back the slag particle weight change to the central control system of the blast furnace system.
本发明的有益效果是:The beneficial effects of the invention are:
1、本发明能够充分回熔渣处理过程的蒸汽和过滤池内冲渣水的热能,实现能源的有效循环利用。1. The invention can fully return the heat energy of the steam in the slag treatment process and the slag flushing water in the filter pool, and realize the effective recycling of energy.
2、本发明提出了先换热后喷淋的蒸汽处理措施,可以减少熔渣处理过程含硫蒸汽的排放,减少空气污染。2. The present invention proposes steam treatment measures of heat exchange followed by spraying, which can reduce the emission of sulfur-containing steam during the slag treatment process and reduce air pollution.
3、高温过滤水经换热器处理后温度降低,能够减少冷却塔的工作负荷,实现高效冷却。3. The temperature of the high-temperature filtered water is lowered after being processed by the heat exchanger, which can reduce the working load of the cooling tower and achieve efficient cooling.
4、本发明采用无动力的换热器,具有运行成本低、效益高的优点。4. The invention adopts a non-powered heat exchanger, which has the advantages of low operating cost and high benefit.
5、本发明对过滤水的水质进行检测分析,同时检测过滤水的温度、流量,并把所有检测结果及时反馈到高炉中控系统,对优化高炉原燃料质量和配比、优化高炉操作、促进高炉顺行起到重要作用。5. The invention detects and analyzes the water quality of the filtered water, simultaneously detects the temperature and flow rate of the filtered water, and feeds back all the detection results to the blast furnace central control system in time to optimize the blast furnace raw fuel quality and ratio, optimize the blast furnace operation, and promote Blast furnace forward plays an important role.
6、本发明能够对高炉熔渣重量及成分进行及时监测并反馈到高炉中控系统,实现预测性的生产决策,优化高炉原燃料质量和配比、优化高炉操作。6. The invention can timely monitor the weight and composition of blast furnace slag and feed it back to the blast furnace central control system to realize predictive production decisions, optimize blast furnace raw fuel quality and ratio, and optimize blast furnace operation.
附图说明BRIEF DESCRIPTION
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意 性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings forming part of this application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an undue limitation on the present invention.
图1是本发明所述环保节能型高炉熔渣智能处理系统的俯视图。FIG. 1 is a plan view of an environmentally friendly energy-saving blast furnace slag intelligent processing system according to the present invention.
图2是本发明所述环保节能型高炉熔渣智能处理系统的立体示意图。2 is a perspective schematic view of an environmentally friendly energy-saving blast furnace slag intelligent processing system according to the present invention.
图3是粒化塔的结构示意图。Figure 3 is a schematic diagram of the structure of the granulation tower.
图4是烟囱的结构示意图。Fig. 4 is a schematic structural view of a chimney.
图5是喷淋装置的俯视图。Fig. 5 is a plan view of a shower device.
图6是过滤池、水泵房、冷却塔和储水池的结构示意图。Fig. 6 is a schematic diagram of the structure of a filter pool, a pump room, a cooling tower and a storage tank.
图7是智能抓渣设备的总体电路示意图。7 is a schematic diagram of the overall circuit of the intelligent slag catching device.
图8是智能抓渣设备的机械结构示意图。Fig. 8 is a schematic diagram of the mechanical structure of an intelligent slag catching device.
图9是智能抓渣设备的详细电路示意图。Fig. 9 is a detailed circuit diagram of an intelligent slag catching device.
1、粒化塔;2、第一引风机;3、烟囱;4、第二引风机;51、第一过滤池蒸汽管道阀门;52、第二过滤池蒸汽管道阀门;61、第一渣水混合物管道阀门;62、第二渣水混合物管道阀门;7、过滤池;71、第一过滤分池;72、第二过滤分池;8、智能抓渣设备;9、运渣汽车;10、水泵房;11、冷却塔;12、储水池;13、第一蒸汽换热器;14、粒化器;15、反冲洗装置;16、除沫器;17、喷淋装置;18、长喷枪;19、短喷枪;20、高压喷头;21、第二蒸汽换热器;22、可移动蒸汽罩;23、第一热水换热器;24、第二热水换热器;39、蒸汽管道;40、蒸汽换热管线;41、渣水混合物管道;42、排水管线;43、用户管网;1. Granulation tower; 2. First induced draft fan; 3. Chimney; 4. Second induced draft fan; 51. Valve of the first filter pool steam pipe; 52. Valve of the second filter pool steam pipe; 61. First slag water Mixing pipeline valve; 62, second slag-water mixture pipeline valve; 7, filter pond; 71, first filtering sub-pool; 72, second filtering sub-pool; 8, intelligent slag handling equipment; 9, slag transport vehicle; 10. Water pump house; 11, cooling tower; 12, storage tank; 13, first steam heat exchanger; 14, granulator; 15, backwash device; 16, demister; 17, spray device; 18, long spray gun ; 19, short spray gun; 20, high-pressure nozzle; 21, second steam heat exchanger; 22, removable steam hood; 23, first hot water heat exchanger; 24, second hot water heat exchanger; 39, steam Pipeline; 40, steam heat exchange pipeline; 41, slag water mixture pipeline; 42, drainage pipeline; 43, user pipeline network;
110、抓渣模块;120、渣粒分析模块;130、预定卸渣位置;140、控制模块;150、传感器检测模块;160、中控系统;111、轨道架;112、大车运行机构;113、小车运行机构;114、升降机构;115、抓取部;116、大车车轮;117、钢丝绳;121、渣粒;153、料面扫描传感器;154、水平位置传感器;155、高度传感器;156、重量传感器;157、力矩传感器。110, slag grasping module; 120, slag particle analysis module; 130, predetermined slag discharge position; 140, control module; 150, sensor detection module; 160, central control system; 111, rail frame; 112, cart operating mechanism; 113 , Trolley running mechanism; 114, lifting mechanism; 115, gripping section; 116, cart wheel; 117, wire rope; 121, slag; 153, material level scanning sensor; 154, horizontal position sensor; 155, height sensor; 156 , Weight sensor; 157, torque sensor.
具体实施方式detailed description
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本发明。It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other if there is no conflict. The present invention will be described in detail below with reference to the drawings and in conjunction with the embodiments.
一种环保节能型高炉熔渣智能处理系统,包括粒化塔1、烟囱3、过滤池7、热水换热单元、冷却塔11、储水池12、运渣汽车9和智能抓渣设备8,粒化塔1通过渣水混合物管道41与过滤池7连接,粒化塔1通过蒸汽管道39与烟囱3连接,所述过滤池7通过蒸汽换热管线40与烟囱3连接,烟囱3通过排水管线42与冷却塔11连接,所述过 滤池7、所述热水换热单元、冷却塔11和储水池12依次串联,智能抓渣设备8能够抓取所述过滤池7内的水渣,运渣汽车9用于将智能抓渣设备8抓取的水渣运走,如图1至图6所示。An environment-friendly and energy-saving intelligent slag slag processing system, including a granulation tower 1, a chimney 3, a filter tank 7, a hot water heat exchange unit, a cooling tower 11, a storage tank 12, a slag transport vehicle 9 and an intelligent slag handling equipment 8, The granulation tower 1 is connected to the filter tank 7 through a slag-water mixture pipe 41, and the granulation tower 1 is connected to the chimney 3 through a steam pipe 39, and the filter tank 7 is connected to the chimney 3 through a steam heat exchange line 40, and the chimney 3 is connected to a drain line 42 is connected to the cooling tower 11, the filter tank 7, the hot water heat exchange unit, the cooling tower 11 and the storage tank 12 are connected in series in sequence, and the intelligent slag grasping device 8 can grab the water slag in the filter tank 7 and transport The slag car 9 is used to transport the water slag grabbed by the intelligent slag grabbing device 8, as shown in FIGS. 1 to 6.
在本实施例中,粒化塔1内设置有粒化器14和第一蒸汽换热器13,粒化器14位于粒化塔1的高温熔渣入口的下方,第一蒸汽换热器13位于粒化塔1的上部,粒化塔1的高温熔渣入口位于第一蒸汽换热器13和粒化器14之间。粒化器位于粒化塔高温熔渣的入口下方,蒸汽换热器位于粒化器的上方靠近粒化塔顶部。In this embodiment, the granulation tower 1 is provided with a granulator 14 and a first steam heat exchanger 13, the granulator 14 is located below the high temperature slag inlet of the granulation tower 1, and the first steam heat exchanger 13 Located in the upper part of the granulation tower 1, the high-temperature slag inlet of the granulation tower 1 is located between the first steam heat exchanger 13 and the granulator 14. The granulator is located below the inlet of the high-temperature slag in the granulation tower, and the steam heat exchanger is located above the granulator and close to the top of the granulation tower.
在本实施例中,粒化塔1的下部通过渣水混合物管道41与所述过滤池7连接,粒化塔1的顶部通过蒸汽管道39与烟囱3连接,蒸汽管道39上设有第一引风机2,蒸汽管道39与粒化塔1的连接处位于第一蒸汽换热器13的上方。粒化塔内未凝结的蒸汽从粒化塔顶部侧面的蒸汽管道被引风机引入烟囱。In this embodiment, the lower part of the granulation tower 1 is connected to the filter tank 7 through a slag-water mixture pipe 41, and the top of the granulation tower 1 is connected to the chimney 3 through a steam pipe 39, and a first guide is provided on the steam pipe 39 The connection between the fan 2, the steam pipe 39 and the granulation tower 1 is located above the first steam heat exchanger 13. The uncondensed steam in the granulation tower is introduced into the chimney from the steam pipe on the top side of the granulation tower by the induced draft fan.
在本实施例中,烟囱3内从下向上依次设有喷淋装置17、除沫器16和反冲洗装置15,蒸汽管道39与烟囱3的连接处位于喷淋装置17的下方,喷淋装置17可以设置一层或多层,蒸汽换热管线40与烟囱3的连接处也位于喷淋装置17的下方,喷淋装置17含有沿烟囱3的周向均匀交替排列的长喷枪18和短喷枪19,长喷枪18和短喷枪19上均匀布置有多个高压喷头20,如图5所示。In this embodiment, the chimney 3 is provided with a spray device 17, a demister 16 and a backwash device 15 in this order from the bottom to the top. The connection between the steam pipe 39 and the chimney 3 is located below the spray device 17 and the spray device 17 may be provided with one or more layers, and the connection between the steam heat exchange line 40 and the chimney 3 is also located below the spray device 17, the spray device 17 contains long and short spray guns 18 and short spray guns uniformly arranged along the circumference of the chimney 3 19. A plurality of high-pressure spray heads 20 are evenly arranged on the long spray gun 18 and the short spray gun 19, as shown in FIG. 5.
在本实施例中,所述过滤池7含有并列(图1中上下方向)相邻设置的第一过滤分池71和第二过滤分池72,所述过滤池7的顶部设有可移动蒸汽罩22,可移动蒸汽罩22能够在第一过滤分池71和第二过滤分池72的顶部之间来回移动,从而使可移动蒸汽罩22能够密封第一过滤分池71或第二过滤分池72。冲渣时,可移动蒸汽罩对第一过滤分池71或第二过滤分池72实现密封,避免含硫蒸汽对空排放;冲渣停止后把蒸汽罩移开便于抓渣作业清理过滤池内渣粒。In this embodiment, the filter pool 7 includes a first filter sub-pool 71 and a second filter sub-pool 72 arranged side by side (up and down in FIG. 1) adjacent to each other, and a movable steam is provided on the top of the filter pool 7 Hood 22, the movable steam hood 22 can move back and forth between the tops of the first filtration sub-pool 71 and the second filtration sub-pool 72, so that the movable steam hood 22 can seal the first filtration sub-pool 71 or the second filtration sub池72. During slag flushing, the movable steam hood seals the first filter sub-pool 71 or the second filter sub-pool 72 to avoid the discharge of sulfur-containing steam to the air; after the slag flushing stops, the steam hood is removed to facilitate the slag removal operation to clean the slag in the filter pool grain.
在本实施例中,烟囱3的下部通过排水管线42与冷却塔11连接,第一过滤分池71和第二过滤分池72的上部均设有蒸汽排放口,该蒸汽排放口与蒸汽换热管线40连接,蒸汽换热管线40上设有第二蒸汽换热器21和第二引风机4。渣水混合物管道41上设有第一渣水混合物管道阀门61和第二渣水混合物管道阀门62,蒸汽换热管线40上设有第一过滤池蒸汽管道阀门51和第二过滤池蒸汽管道阀门52,如图1所示。第二引风机4能够把过滤池表面的蒸汽抽离后进入第二蒸汽换热器21。In this embodiment, the lower part of the chimney 3 is connected to the cooling tower 11 through a drain line 42, and the upper parts of the first filter sub-pool 71 and the second filter sub-pool 72 are provided with steam discharge ports, which exchange heat with steam The pipeline 40 is connected, and the steam heat exchange pipeline 40 is provided with a second steam heat exchanger 21 and a second induced draft fan 4. The slag water mixture pipe 41 is provided with a first slag water mixture pipe valve 61 and a second slag water mixture pipe valve 62, and the steam heat exchange line 40 is provided with a first filter pool steam pipe valve 51 and a second filter pool steam pipe valve 52, as shown in Figure 1. The second induced draft fan 4 can extract the steam on the surface of the filter pool and enter the second steam heat exchanger 21.
在本实施例中,第一过滤分池71或第二过滤分池72排出的高温蒸汽能够进入第二蒸汽换热器21中放热,该高温蒸汽在放热后能够进入烟囱3内,第二蒸汽换热器21连接有第一换热管线,该第一换热管线内的第一换热介质(如常温水或其他介质)能够在 第二蒸汽换热器21中吸热并在吸热后进入用户管网43。In this embodiment, the high-temperature steam discharged from the first filter sub-pool 71 or the second filter sub-pool 72 can enter the second steam heat exchanger 21 to release heat, and the high-temperature steam can enter the chimney 3 after releasing heat. The second steam heat exchanger 21 is connected with a first heat exchange line, and the first heat exchange medium (such as normal temperature water or other medium) in the first heat exchange line can absorb heat in the second steam heat exchanger 21 and absorb heat After entering the user network 43.
在本实施例中,所述热水换热单元含有第一热水换热器23和第二热水换热器24,第一热水换热器23与第二热水换热器24串联或并联设置(如图6中为串联),第一热水换热器23和第二热水换热器24均设置于水泵房10内,水泵房10位于过滤池7和储水池12之间。In this embodiment, the hot water heat exchange unit includes a first hot water heat exchanger 23 and a second hot water heat exchanger 24, the first hot water heat exchanger 23 and the second hot water heat exchanger 24 are connected in series Or set in parallel (as shown in FIG. 6 for series), the first hot water heat exchanger 23 and the second hot water heat exchanger 24 are both installed in the water pump room 10, and the water pump room 10 is located between the filter tank 7 and the storage tank 12 .
在本实施例中,过滤池7中流出的高温过滤水能够在第一热水换热器23和第二热水换热器24中放热,第一热水换热器23和第二热水换热器24连接有第二换热管线,该第二换热管线内的第二换热介质(常温水或其他介质)能够在第一热水换热器23和第二热水换热器24中吸热并在吸热后进入用户管网43。高温过滤水从过滤池底部流出后依次经过多台热水换热器,在热交换过程中完成对待加热介质(常温水或其他介质)的加热,常温水(或其他待加热介质)经水泵房热水换热器加热后进入用户管网。In this embodiment, the high-temperature filtered water flowing out of the filter tank 7 can release heat in the first hot water heat exchanger 23 and the second hot water heat exchanger 24, and the first hot water heat exchanger 23 and the second heat A second heat exchange line is connected to the water heat exchanger 24, and the second heat exchange medium (normal temperature water or other medium) in the second heat exchange line can exchange heat with the first hot water heat exchanger 23 and the second hot water The heat sink 24 absorbs heat and enters the user pipe network 43 after absorbing heat. The high-temperature filtered water flows out from the bottom of the filter pool and passes through multiple hot water heat exchangers in turn. In the heat exchange process, the heating medium (normal temperature water or other medium) is heated. The normal temperature water (or other medium to be heated) passes through the pump room The hot water heat exchanger enters the user's pipe network after being heated.
在本实施例中,冷却塔11位于储水池12的上方,冷却塔11排出的水将进入储水池12,储水池12通过输水管线与粒化塔1和烟囱3连接,过滤池7的底部出口外连接有过滤水检测分析单元,该过滤水检测分析单元能够检测过滤水的水质、温度和流量,蒸汽换热管线40上设有第一余热制冷机,粒化塔1内设置第二余热制冷机,所述环保节能型高炉熔渣智能处理系统还包括运渣汽车9。In this embodiment, the cooling tower 11 is located above the storage tank 12, the water discharged from the cooling tower 11 will enter the storage tank 12, the storage tank 12 is connected to the granulation tower 1 and the chimney 3 through the water pipeline, and the bottom of the filter tank 7 A filtered water detection and analysis unit is connected to the outlet. The filtered water detection and analysis unit can detect the water quality, temperature and flow rate of the filtered water. The steam heat exchange line 40 is provided with a first waste heat refrigerator, and the granulation tower 1 is provided with a second A waste heat refrigerator. The environmentally friendly energy-saving blast furnace slag slag processing system further includes a slag transport vehicle 9.
高温过滤水在换热器(第一热水换热器23和第二热水换热器24)的作用下温度降低成为低温过滤水,低温过滤水进入冷却塔进一步冷却后进入储水池,作为低温冲渣水、输送水、喷淋水备用,实现过滤水的循环利用。The temperature of the high-temperature filtered water is reduced by the heat exchanger (the first hot water heat exchanger 23 and the second hot water heat exchanger 24) to become low-temperature filtered water. The low-temperature filtered water enters the cooling tower for further cooling and enters the storage tank as Low-temperature slag flushing water, conveying water and spraying water are used for standby to realize the recycling of filtered water.
过滤池上方设置智能抓渣设备8,过滤池侧面停放运渣汽车。智能抓渣设备8包括传感器检测系统、中控系统、控制装置、渣粒分析模块、抓斗起重机,中控系统接收传感器系统的信号后,通过控制装置控制抓斗起重机进行抓渣作业,抓渣后把渣粒卸载到运渣汽车,如图7所示。An intelligent slag grasping device 8 is provided above the filter tank, and slag vehicles are parked and transported on the side of the filter tank. The intelligent slag grabbing device 8 includes a sensor detection system, a central control system, a control device, a slag particle analysis module, and a grab crane. After receiving the signal from the sensor system, the central control system controls the grab crane to carry out the slag grab operation through the control device. Then unload the slag particles to the slag truck, as shown in Figure 7.
在过滤池底部出口处,对过滤水的水质进行检测分析,同时检测过滤水的温度、流量,并把所有检测结果及时反馈到高炉中控系统,优化高炉操作、促进高炉顺行。该系统能够通过渣粒分析模块统计整个过滤池渣粒重量、分析渣粒化学成分变化情况,对高炉熔渣重量及成分进行及时监测并反馈到高炉中控系统,实现预测性的生产决策,优化高炉原燃料质量和配比、优化高炉操作。At the bottom outlet of the filter tank, the water quality of the filtered water is tested and analyzed, and the temperature and flow rate of the filtered water are detected at the same time, and all the test results are fed back to the blast furnace central control system in a timely manner to optimize the blast furnace operation and promote the blast furnace forward. The system can calculate the weight of slag particles in the entire filter pool and analyze the changes in the chemical composition of the slag particles through the slag particle analysis module. The weight and composition of the blast furnace slag can be monitored in time and fed back to the blast furnace central control system to realize predictive production decisions and optimization. Blast furnace raw fuel quality and ratio, optimizing blast furnace operation.
可以用余热制冷机代替换热器(即用第一余热制冷机替代第二蒸汽换热器21,用第二余热制冷机替代第一热水换热器23和第二热水换热器24)完成熔渣处理过程中蒸汽和热水的余热利用,也可以同时安装换热器和余热制冷机两套系统,夏季运行余热制冷 系统供空调制冷,冬季运行换热器系统供采暖。The heat exchanger can be replaced by a waste heat refrigerator (that is, the second steam heat exchanger 21 is replaced by a first waste heat refrigerator, and the first hot water heat exchanger 23 and the second hot water are replaced by a second waste heat refrigerator 24) Complete the utilization of the waste heat of steam and hot water in the slag treatment process. It is also possible to install two systems of heat exchanger and waste heat refrigerator at the same time. The waste heat refrigeration system is operated for air conditioning in summer and the heat exchanger system is used for heating in winter.
下面详细介绍本发明所述智能抓渣设备8。The intelligent slag catching device 8 of the present invention is described in detail below.
该智能抓渣设备包括:传感器检测模块150、与传感器检测模块150连接的控制模块140以及与控制模块140连接的抓渣模块110和渣粒分析模块120,如图7、图8和图9所示。The intelligent slag grasping device includes: a sensor detection module 150, a control module 140 connected to the sensor detection module 150, and a slag grasping module 110 and a slag particle analysis module 120 connected to the control module 140, as shown in FIGS. 7, 8 and 9 Show.
渣粒分析模块120用于分析渣粒的化学成分,并将分析结果传输至控制模块140。其中,渣粒分析模块120与控制模块140可以通过信号传输线进行通信连接,也可以通过蓝牙通信或无线通信网络或局域网络等实现无线通信连接,本发明对此不作限制。The slag particle analysis module 120 is used to analyze the chemical composition of the slag particles and transmit the analysis result to the control module 140. Among them, the slag particle analysis module 120 and the control module 140 can be connected by communication through a signal transmission line, and can also be connected by wireless communication through Bluetooth communication, a wireless communication network, a local area network, or the like, which is not limited in the present invention.
另外,该渣粒分析模块120可以设置在卸渣位置,并设有与之配合的机械手。机械手用于在抓渣模块卸渣后,抓取渣粒,作为渣粒样本,送至渣粒分析模块的样本放置位置。其中,该机械手可以设置为预定间隔时间抓取一次渣粒样本,也可以通过信号线或无线通信方式接收检测指令,根据检测指令抓取渣粒样本,使该渣粒分析模块自动化进行渣粒分析。In addition, the slag particle analysis module 120 may be installed at the slag discharge position, and a manipulator cooperated therewith is provided. The manipulator is used to grab the slag particles after the slag grasping module unloads the slag particles, as a slag particle sample, and send it to the sample placement position of the slag particle analysis module. Among them, the manipulator can be set to grab a slag particle sample at a predetermined interval, or it can receive a detection command through a signal line or wireless communication, and grab the slag particle sample according to the detection command, so that the slag particle analysis module can automatically perform slag particle analysis .
传感器检测模块150用于检测包含渣粒位置、抓渣模块110的抓取部位置的信号。其中,传感器检测模块150与控制模块140可以通过信号传输线进行通信连接,也可以通过蓝牙通信或无线通信网络或局域网络等实现无线通信连接,本发明对此不作限制。The sensor detection module 150 is used to detect signals including the position of the slag particles and the position of the gripping part of the slag gripping module 110. Wherein, the sensor detection module 150 and the control module 140 can be connected by communication through a signal transmission line, and can also be connected to wireless communication through Bluetooth communication, a wireless communication network, a local area network, etc. The present invention does not limit this.
控制模块140根据传感器检测模块150所检测的信号以及预存的过滤池位置范围、保护滤料的最低抓渣极限高度、预定卸渣位置等向抓渣模块110输出抓渣和卸渣指令。The control module 140 outputs the slag grasping and slag discharging instructions to the slag grasping module 110 according to the signal detected by the sensor detecting module 150 and the pre-stored filter pool position range, the minimum slag holding height of the protection filter material, the predetermined slag discharging position, etc.
另外,控制模块140记录渣粒分析模块上传的化学成分分析结果,并根据多次上传的化学成分分析结果统计渣粒的化学成分变化情况,并将渣粒的化学成分变化情况上传至高炉系统的中控系统。In addition, the control module 140 records the chemical composition analysis results uploaded by the slag particle analysis module, and counts the chemical composition changes of the slag particles based on the uploaded chemical composition analysis results multiple times, and uploads the chemical composition changes of the slag particles to the blast furnace system Central control system.
抓渣模块110架设于过滤池7上,用于根据抓渣和卸渣指令进行抓渣和卸渣作业,以将过滤池内的渣粒移至预设卸渣位置。The slag grasping module 110 is erected on the filter tank 7 for carrying out slag grasping and slag discharging operations according to the slag grasping and slag discharging instructions, so as to move the slag particles in the filter tank to a preset slag discharging position.
通过上述方案可以得知,本发明实施例提供的智能抓渣设备,控制模块基于传感器检测模块采集的信号,控制抓渣模块动作,实现自动抓渣和卸渣,能够提高自动化程度,进而提高作业效率,减少人为因素的影响,精确控制抓斗起重机作业,实现渣粒的彻底清理,避免破坏滤料,防止卸料时发生撒料。It can be known from the above solution that in the intelligent slag grasping device provided by the embodiment of the present invention, the control module controls the movement of the slag grasping module based on the signal collected by the sensor detection module to realize automatic slag grasping and unloading, which can improve the degree of automation and further improve the operation Efficiency, reduce the influence of human factors, accurately control the operation of the grab crane, achieve a complete cleaning of slag particles, avoid damage to the filter material, and prevent spattering during unloading.
另外,本发明实施例提供的智能抓渣设备,通过渣粒分析模块,能够及时监测渣粒的化学成分变化情况,并反馈至高炉系统的中控系统,利于高炉系统的中控系统优化高炉原燃料质量和配比、优化高炉操作、促进高炉顺行,实现预测性的生产决策。In addition, the intelligent slag grasping device provided by the embodiment of the present invention can timely monitor the change of the chemical composition of the slag particles through the slag particle analysis module, and feed back to the central control system of the blast furnace system, which is beneficial to the central control system of the blast furnace system to optimize the blast furnace Fuel quality and ratio, optimize blast furnace operation, promote blast furnace forward, and realize predictive production decisions.
该智能抓渣设备8的电路结构如下所述:传感器检测模块150连接控制模块140, 控制模块140连接抓渣模块110,渣粒分析模块120连接控制模块140,控制模块140连接高炉系统的中控系统160。其中,各部分之间的连接方式可以采用传输线通信连接,也可以通过局域网络通信连接。The circuit structure of the intelligent slag grasping device 8 is as follows: the sensor detection module 150 is connected to the control module 140, the control module 140 is connected to the slag grasping module 110, the slag particle analysis module 120 is connected to the control module 140, and the control module 140 is connected to the central control of the blast furnace system System 160. Among them, the connection between the various parts can use transmission line communication connection, can also be connected through a local area network communication.
当然,该局域网络包括但不限于:蓝牙网络、无线通信网络。通过将模块之间采用无线连接方式进行连接,可以有效减少布线工作量。其中,传感器检测模块150将检测到的渣粒位置、抓渣模块110的抓取部位置等信号传输给控制模块140,控制模块140向抓渣模块110输出抓渣和卸渣指令,进而抓渣和卸渣作业,以将过滤池内的渣粒移至预定卸渣位置。Of course, the local area network includes but is not limited to: Bluetooth network and wireless communication network. By connecting the modules by wireless connection, the wiring workload can be effectively reduced. Among them, the sensor detection module 150 transmits the detected slag particle position, the position of the grasping part of the slag grasping module 110 and the like to the control module 140, and the control module 140 outputs the slag grasping and unloading instructions to the slag grasping module 110 to further grasp the slag And the slag discharge operation to move the slag particles in the filter tank to the predetermined slag discharge position.
抓渣模块包括:设置在过滤池7两侧且相互平行的两个轨道架111、横跨在轨道架111上的大车运行机构112、设置在大车运行机构112上的小车运行机构113、连接在小车运行机构113下部的升降机构114以及连接在升降机构114底部的抓取部115。The slag grasping module includes: two rail frames 111 disposed on both sides of the filter tank 7 parallel to each other, a cart operating mechanism 112 spanning the rail frame 111, a cart operating mechanism 113 disposed on the cart operating mechanism 112, The lifting mechanism 114 connected to the lower part of the trolley running mechanism 113 and the gripping portion 115 connected to the bottom of the lifting mechanism 114.
其中,大车运行机构112可以包括:行车梁、大车电动机、大车制动器、大车联轴器以及大车车轮116,行车梁水平架设在两个轨道架之间,大车电动机连接大车联轴器,大车联轴器连接大车车轮,大车制动器连接大车车轮。大车车轮116设置在行车梁的两侧下方,沿着两个轨道架111运动。另外,大车电动机、大车制动器、大车联轴器均连接控制模块140。Among them, the truck operating mechanism 112 may include: a running beam, a cart motor, a cart brake, a cart coupling, and a cart wheel 116. The cart beam is horizontally erected between two rail frames, and the cart motor is connected to the cart Couplings, cart couplings connect cart wheels, cart brakes connect cart wheels. The cart wheels 116 are provided under both sides of the running beam, and move along the two rail frames 111. In addition, the cart motor, cart brake, and cart coupling are all connected to the control module 140.
该大车运行机构112还可以包括:减速器,大车电动机通过减速器连接大车联轴器,减速器连接控制模块140。该大车运行机构112还可以包括:行程限位器,该行程限位器连接控制模块140。该行程限位器作为行程开关,用于控制大车运行机构的行程、变换运行方向或速度。另外,行车梁上设有与轨道架111方向垂直的小车轨道,如图8所示。The cart operating mechanism 112 may further include: a reducer, the cart motor is connected to the cart coupling through the reducer, and the reducer is connected to the control module 140. The cart operating mechanism 112 may further include a stroke limiter, which is connected to the control module 140. The travel limiter is used as a travel switch to control the travel of the truck operating mechanism and change the running direction or speed. In addition, the carriage beam is provided with a trolley rail perpendicular to the direction of the rail frame 111, as shown in FIG. 8.
小车运行机构113沿着小车轨道运动,运动方向与大车运行机构112的运动方向相垂直。具体地,该小车运行机构113可以包括:小车架、小车电动机、小车制动器、小车联轴器以及小车车轮,小车电动机连接小车联轴器,小车联轴器连接小车车轮,小车制动器连接小车车轮。下车架下侧设置小车车轮和连接结构。另外,小车电动机、小车制动器、小车联轴器均连接控制模块140。The trolley running mechanism 113 moves along the trolley track, and the movement direction is perpendicular to the direction of movement of the trolley running mechanism 112. Specifically, the trolley running mechanism 113 may include a trolley frame, a trolley motor, a trolley brake, a trolley coupling and a trolley wheel, the trolley motor is connected to the trolley coupling, the trolley coupling is connected to the trolley wheel, and the trolley brake is connected to the trolley wheel . The wheels of the trolley and the connecting structure are arranged on the lower side of the lower frame. In addition, the trolley motor, trolley brake, and trolley coupling are all connected to the control module 140.
该小车运行机构113还可以包括:减速器,小车电动机通过减速器连接小车联轴器,该减速器也连接控制模块140。该减速器可以采用由封闭在刚性壳体内的齿轮传动、蜗杆传动、齿轮-蜗杆传动所组成的独立部件,用于在小车电动机与小车联轴器之间起匹配转速和传递转矩的作用。The trolley running mechanism 113 may further include: a speed reducer, the trolley motor is connected to the trolley coupling through the speed reducer, and the speed reducer is also connected to the control module 140. The speed reducer can be an independent component composed of a gear drive, a worm drive, and a gear-worm drive enclosed in a rigid housing, which is used to match the rotation speed and transmit torque between the trolley motor and the trolley coupling.
该小车运行机构113还可以包括:行程限位器,该行程限位器也连接控制模块140。 该行程限位器作为行程开关,用于控制小车运行机构的行程、变换运行方向或速度。升降机构114通过该连接结构连接在该小车运行机构113的下部,升降机构114的位置随着小车运行机构的位置变动而变动。The trolley running mechanism 113 may further include a stroke limiter, which is also connected to the control module 140. The travel limiter acts as a travel switch and is used to control the travel of the trolley running mechanism and change the running direction or speed. The elevating mechanism 114 is connected to the lower portion of the trolley operating mechanism 113 through this connection structure, and the position of the elevating mechanism 114 changes as the location of the trolley operating mechanism changes.
升降机构114通过钢丝绳117连接抓取部115,用于提升或降低抓取部115。该升降机构114可以包括:电动机、减速器、卷筒和制动器,其中,电动机连接减速器,减速器和制动器连接卷筒,电动机、减速器和制动器均连接至控制模块140。另外,该电动机、减速器、制动器均连接控制模块140。该减速器可以采用由封闭在刚性壳体内的齿轮传动、蜗杆传动、齿轮-蜗杆传动所组成的独立部件,用于匹配转速和传递转矩。The lifting mechanism 114 is connected to the grasping portion 115 through a steel wire 117, and is used to raise or lower the grasping portion 115. The lifting mechanism 114 may include a motor, a speed reducer, a drum and a brake, wherein the motor is connected to the speed reducer, the speed reducer and the brake are connected to the drum, and the motor, the speed reducer and the brake are all connected to the control module 140. In addition, the motor, speed reducer, and brake are all connected to the control module 140. The speed reducer can be an independent component composed of a gear drive, a worm drive, and a gear-worm drive enclosed in a rigid housing, which is used to match the rotation speed and transmit torque.
该升降机构114可以采用卷扬机实现。抓取部115通过抓取动作实现抓渣和卸渣作业。其中,该抓取部115包括:抓斗以及传动模块,抓斗通过传动模块连接在升降机构114的下端,传动模块带动抓斗进行抓取动作。传动模块内设有减震模块。另外,传感器检测模块150检测渣粒位置、抓渣模块的抓取部位置等信号。The lifting mechanism 114 can be realized by a hoist. The grasping part 115 realizes the operation of grasping and discharging slag through the grasping operation. Wherein, the grabbing part 115 includes: a grab bucket and a transmission module. The grab bucket is connected to the lower end of the lifting mechanism 114 through the transmission module, and the transmission module drives the grab bucket to perform the grabbing action. A shock absorption module is provided in the transmission module. In addition, the sensor detection module 150 detects signals such as the position of the slag particles and the position of the gripping part of the slag gripping module.
控制模块140根据渣粒位置以及抓取部的位置控制大车运行机构112和小车运行机构113运动方向和运动距离,使得抓取部115移动至渣粒位置的上方,以便进行后续抓渣作业。The control module 140 controls the movement direction and movement distance of the cart running mechanism 112 and the cart running mechanism 113 according to the position of the slag particles and the position of the gripping portion, so that the gripping portion 115 moves above the position of the slag particles for the subsequent slag catching operation.
当抓取部115移动至渣粒位置的上方后,控制模块140根据抓取部115的高度位置控制升降机构114对抓取部115进行升降,使得抓取部115下降至渣粒上方;当抓取部115位于渣粒上方时,控制模块140向抓取部115发送抓取动作指令,抓取部115进行抓渣作业。After the gripping part 115 moves above the position of the slag particles, the control module 140 controls the lifting mechanism 114 to raise and lower the gripping part 115 according to the height position of the gripping part 115, so that the gripping part 115 descends above the slag particles; When the picking section 115 is located above the slag particles, the control module 140 sends a gripping operation command to the gripping section 115, and the gripping section 115 performs the slag catching operation.
当抓取部115完成抓渣后,控制模块140根据抓取部的高度位置,控制升降机构114动作,使抓取部115上升预设距离。然后,控制模块140根据预设卸渣位置130控制大车运行机构112和小车运行机构113运动方向和运动距离,使得抓取部115移动预定卸渣位置130的上方。After the grasping part 115 finishes grasping the slag, the control module 140 controls the movement of the lifting mechanism 114 according to the height position of the grasping part, so that the grasping part 115 is raised by a preset distance. Then, the control module 140 controls the movement direction and the movement distance of the cart running mechanism 112 and the cart running mechanism 113 according to the preset slag discharge position 130, so that the gripping part 115 moves above the predetermined slag discharge position 130.
当抓取部115移动至预定卸渣位置130的上方时,控制模块140根据抓取部115的高度位置,控制升降机构114动作,调节抓取部115高度,控制抓取部115的传动模块,通过传动模块动作使抓斗翻斗或打开,实现卸渣作业。When the gripping part 115 moves above the predetermined slag discharge position 130, the control module 140 controls the movement of the lifting mechanism 114 according to the height position of the gripping part 115, adjusts the height of the gripping part 115, and controls the transmission module of the gripping part 115, Through the action of the transmission module, the grab bucket is tipped or opened to realize the slag discharge operation.
通过分析上述智能抓渣设备,可以得知,控制模块140基于传感器检测模块150采集的信号,控制抓渣模块110的大车运行机构112、小车运行机构113、升降机构114以及抓取部115动作,实现自动抓渣和卸渣。By analyzing the above intelligent slag grasping equipment, it can be known that the control module 140 controls the movement of the cart operating mechanism 112, the trolley operating mechanism 113, the lifting mechanism 114, and the grasping section 115 of the slag module 110 based on the signals collected by the sensor detection module 150 To realize automatic slag catching and unloading.
该智能抓渣设备8的电路结构包括:传感器检测模块150连接控制模块140,控制模块140连接抓渣模块110的大车运行机构112、小车运行机构113、升降机构114以 及抓取部115,其中,模块之间的连接方式可以采用导线进行电连接。The circuit structure of the intelligent slag grasping device 8 includes: a sensor detection module 150 connected to a control module 140, and the control module 140 is connected to a cart operating mechanism 112, a trolley operating mechanism 113, a lifting mechanism 114 and a grasping section 115 of the slag grasping module 110, wherein , The connection mode between the modules can use wires for electrical connection.
当然,模块之间的连接方式也可以采用局域网进行无线连接方式,包括但不限于:蓝牙连接、无线通信网络连接。通过将模块之间采用无线连接方式进行连接,可以有效减少布线工作量。Of course, the connection mode between the modules can also use a local area network for wireless connection, including but not limited to: Bluetooth connection, wireless communication network connection. By connecting the modules by wireless connection, the wiring workload can be effectively reduced.
其中,传感器检测模块150用于检测渣粒位置、抓渣模块的抓取部115位置等信号。控制模块140根据传感器检测模块150所检测的信号控制大车运行机构112、小车运行机构113、升降机构114以及抓取部115动作,实现自动化作业。Among them, the sensor detection module 150 is used to detect signals such as the position of the slag particles, the position of the grasping portion 115 of the slag grasping module, and the like. The control module 140 controls the actions of the truck operating mechanism 112, the trolley operating mechanism 113, the lifting mechanism 114, and the grasping section 115 according to the signals detected by the sensor detection module 150, to realize automated operations.
传感器检测模块150包括:料面扫描传感器153、水平位置传感器154、高度传感器155。料面扫描传感器153设置于过滤池7上方位置,并连接控制模块140,用于检测过滤池7内渣粒121的料面状态,输出料面检测信号。The sensor detection module 150 includes a material level scanning sensor 153, a horizontal position sensor 154, and a height sensor 155. The material level scanning sensor 153 is disposed above the filter tank 7 and connected to the control module 140 for detecting the state of the material level of the slag particles 121 in the filter tank 7 and outputting a material level detection signal.
该料面扫描传感器153可以设置在大车运行机构上,进行3D扫描,当然,本发明不以此为限,只要是位于过滤池上方,能够完整扫描到过滤池的位置均可设置该料面扫描传感器。The material level scanning sensor 153 can be installed on the cart running mechanism to perform 3D scanning. Of course, the present invention is not limited to this, as long as it is located above the filter tank and can be completely scanned to the position of the filter tank. Scan the sensor.
水平位置传感器154设置在抓取部115上,或者设置在小车运行机构113上,或者设置在升降机构114上,并连接控制模块140,用于检测抓取部115的水平位置,输出水平位置检测信号。The horizontal position sensor 154 is provided on the gripping part 115, or on the trolley running mechanism 113, or on the lifting mechanism 114, and is connected to the control module 140 for detecting the horizontal position of the gripping part 115 and outputting the horizontal position detection signal.
控制模块140根据料面检测信号确定渣粒位置,然后基于渣粒位置以及抓取部115的水平位置,控制大车运行机构112和小车运行机构113运动,使抓取部115移动至渣粒位置上方。The control module 140 determines the position of the slag particles according to the material level detection signal, and then controls the movement of the cart running mechanism 112 and the trolley running mechanism 113 based on the position of the slag particles and the horizontal position of the gripping section 115 to move the gripping section 115 to the slag position Above.
其中,通过料面扫描传感器153和水平位置传感器154采集信号,控制模块140基于采集的信号进行控制,能够准确定位渣粒位置、抓渣位置和抓渣高度,实现精准抓渣。Among them, the signal is collected by the material level scanning sensor 153 and the horizontal position sensor 154, and the control module 140 performs control based on the collected signal, and can accurately locate the slag particle position, the slag grasping position, and the slag grasping height, to achieve precise slag grasping.
高度传感器155可以设置在抓取部115上,或设置在升降机构114上,或设置在过滤池7的侧壁上,并连接控制模块140,用于检测抓取部115的高度,输出高度检测信号。The height sensor 155 may be provided on the gripping part 115, or on the lifting mechanism 114, or on the side wall of the filter tank 7, and is connected to the control module 140 for detecting the height of the gripping part 115 and outputting the height detection signal.
控制模块140根据高度检测信号控制升降机构114提升或降低抓取部115,使得抓取部115到达渣粒121上方位置。其中,通过高度传感器155采集抓取部115的高度信息,控制模块140基于采集的信号进行控制,能够准确定位抓渣高度,实现精准抓渣。The control module 140 controls the lifting mechanism 114 to raise or lower the gripping portion 115 according to the height detection signal, so that the gripping portion 115 reaches the position above the slag particles 121. Among them, the height information of the grasping part 115 is collected by the height sensor 155, and the control module 140 performs control based on the collected signal, which can accurately locate the height of the slag grasping and realize accurate slag grasping.
该传感器检测模块150还可以包括:重量传感器156,设置在过滤池7底部,并连接控制模块140,用于检测过滤池7内的渣粒121的重量,输出渣粒重量信号;控制模块140根据渣粒121重量信号,实时统计过滤池7内的渣粒121重量变化情况,并计算累计抓渣重量,当累计抓渣重量达到预设重量时,控制抓渣模块110停止抓渣作业,并 将渣粒重量变化情况反馈至高炉系统的中控系统,利于高炉系统的中控系统优化高炉原燃料质量和配比、优化高炉操作、促进高炉顺行。The sensor detection module 150 may further include: a weight sensor 156 disposed at the bottom of the filter tank 7 and connected to the control module 140 for detecting the weight of the slag particles 121 in the filter tank 7 and outputting a slag particle weight signal; the control module 140 is based on Slag particle 121 weight signal, real-time statistics of the weight change of the slag particle 121 in the filter pool 7, and calculate the accumulated slag weight, when the accumulated slag weight reaches the preset weight, control the slag module 110 to stop the slag catch operation, and The weight change of slag particles is fed back to the central control system of the blast furnace system, which is beneficial to the central control system of the blast furnace system to optimize the raw fuel quality and proportion of the blast furnace, optimize the blast furnace operation, and promote the blast furnace forward.
重量传感器156检测到过滤池7内的渣粒121的重量查出预设值时,向控制模块140发送信号,控制模块140发送启动指令,进行抓渣作业。该传感器检测模块还可以包括:力矩传感器157,该力矩传感器157设置在该钢丝绳117上,并连接控制模块140,用于监测升降机构114的工作状态,产生力矩信号;控制模块140根据力矩信号和高度检测信号,控制升降机构工作。When the weight sensor 156 detects the preset value of the weight of the slag particles 121 in the filter tank 7, it sends a signal to the control module 140, and the control module 140 sends a start command to carry out the slag catching operation. The sensor detection module may further include: a torque sensor 157, the torque sensor 157 is disposed on the wire rope 117, and is connected to the control module 140 for monitoring the working state of the lifting mechanism 114 to generate a torque signal; the control module 140 according to the torque signal and The height detection signal controls the work of the lifting mechanism.
值得说明的是,当抓取部115下降到过滤池7内的液态水的水面时,水面对该抓取部产生一个向上的浮力,力矩传感器157会感受到作用于钢丝绳117上的浮力,产生力矩信号,基于该力矩信号调低升降机构114的转速,使得抓取部115下降的速度减小,能够预防卷扬机的绳索松弛,避免抓斗落到渣粒表面后卷扬机继续旋转导致卷扬机的绳索松弛而脱出卷扬机的滑轮组。It is worth noting that when the gripping part 115 descends to the surface of the liquid water in the filter tank 7, the water faces the gripping part to generate an upward buoyancy, and the torque sensor 157 will feel the buoyancy acting on the wire rope 117, Generate a torque signal, based on the torque signal to reduce the speed of the lifting mechanism 114, so that the speed of the lowering of the gripping portion 115 is reduced, which can prevent the rope of the winch from slack, and avoid the winch from continuing to rotate after the bucket falls on the surface of the slag particles, which causes the rope of the winch Slack off the pulley block of the winch.
该控制模块为PLC,其中预存有过滤池位置范围、保护滤料的最低抓渣极限高度以及设定好的控制程序。渣粒分析模块120为金属原位分析仪,当然,本发明不以此为限,所有能够分析渣粒化学成分的仪器均可作为本发明实施例中的渣粒分析模块。The control module is a PLC, in which the position range of the filter tank, the minimum slag limit height for protecting the filter material and the set control program are pre-stored. The slag particle analysis module 120 is a metal in-situ analyzer. Of course, the present invention is not limited thereto, and all instruments capable of analyzing the chemical composition of the slag particles can be used as the slag particle analysis module in the embodiments of the present invention.
该智能抓渣设备8还可以包括:报警器,该报警器连接控制模块,当过滤池内的渣粒重量超出预设阈值或抓渣模块动作异常时,控制模块向报警器发送报警信号,报警器基于报警信号进行声光报警,使得值班人员能够及时发现问题,防止设备损伤。The intelligent slag catching device 8 may further include: an alarm connected to the control module, when the weight of the slag particles in the filter pool exceeds a preset threshold or the slag catching module operates abnormally, the control module sends an alarm signal to the alarm, the alarm Sound and light alarm based on the alarm signal, so that the duty personnel can find problems in time and prevent equipment damage.
本发明实施例提供的智能抓渣设备,能够根据预先设置的程序自动运行,不需要专人值守,避免含硫蒸汽危害操作人员身体健康,实现无人值守连续进行抓渣、卸渣作业,减少人为因素的影响,精确控制抓斗起重机作业,实现渣粒的彻底清理,避免破坏滤料,预防卷扬机的绳索松弛,避免抓斗落到渣粒表面后卷扬机继续旋转导致卷扬机的绳索松弛而脱出卷扬机的滑轮组,并能有效减缓滤料板结,大幅提升过滤池滤料的使用寿命,进而降低滤料更换费用。The intelligent slag catching device provided by the embodiment of the present invention can automatically run according to a preset program, and does not need a person on duty to avoid sulfur-containing steam from harming the health of the operator, and realizes unattended continuous slag catching and unloading operations, reducing man-made Influence of factors, accurately control the operation of the grab crane, achieve a complete cleaning of the slag particles, avoid damage to the filter material, prevent the rope of the hoist from slack, and avoid the hoisting machine from continuing to rotate after the grab falls on the surface of the slag particles, causing the rope of the hoist to slack off the hoist The pulley block can effectively slow the filter material compaction, greatly increase the service life of the filter material in the filter pool, and thus reduce the cost of filter material replacement.
另外,本发明实施例提供的智能抓渣设备,通过渣粒分析模块,能够及时监测渣粒的化学成分变化情况,并反馈至高炉系统的中控系统,并且,通过重量传感器监测渣粒重量,控制模块基于重量传感器采集的信号,统计熔渣重量,反馈至高炉系统的中控系统,利于高炉系统的中控系统优化高炉原燃料质量和配比、优化高炉操作、促进高炉顺行,实现预测性的生产决策。In addition, the intelligent slag grasping device provided by the embodiment of the present invention can timely monitor the change of the chemical composition of the slag particles through the slag particle analysis module, and feed back to the central control system of the blast furnace system, and monitor the weight of the slag particles through the weight sensor. Based on the signal collected by the weight sensor, the control module calculates the weight of the slag and feeds it back to the central control system of the blast furnace system, which is beneficial to the central control system of the blast furnace system to optimize the raw fuel quality and ratio of the blast furnace, optimize the operation of the blast furnace, promote the blast furnace forward, and achieve prediction Production decisions.
本申请中所述的控制模块或控制器可以采取专用集成电路(Application Specific Integrated Circuit,ASIC)、可编程逻辑控制器和嵌入微控制器的形式,控制器的例 子包括但不限于以下微控制器:ARC 625D、Atmel AT91SAM、Microchip PIC18F26K20以及Silicone Labs C8051F320。本领域技术人员也知道,除了以纯计算机可读程序代码方式实现控制器以外,完全可以通过将方法步骤进行逻辑编程来使得控制器以逻辑门、开关、专用集成电路、可编程逻辑控制器和嵌入微控制器等的形式来实现相同功能。因此这种控制器可以被认为是一种硬件部件,而对其内部包括的用于实现各种功能的模块也可以视为硬件部件内的结构。或者甚至,可以将用于实现各种功能的模块视为既可以是实现方法的软件模块又可以是硬件部件内的结构。The control module or controller described in this application may take the form of an application-specific integrated circuit (Application Specific Integrated Circuit, ASIC), programmable logic controller, and embedded microcontroller. Examples of controllers include but are not limited to the following microcontrollers : ARC625D, Atmel AT91SAM, Microchip PIC18F26K20 and Silicone Labs C8051F320. Those skilled in the art also know that, in addition to implementing the controller in pure computer-readable program code, the method can be logically programmed to make the controller with logic gates, switches, special integrated circuits, programmable logic controllers and embedded The same function is realized in the form of a microcontroller or the like. Therefore, such a controller can be regarded as a hardware component, and the modules included therein for realizing various functions can also be regarded as structures within the hardware component. Or even, the modules for realizing various functions can be regarded as both a software module of an implementation method and a structure within a hardware component.
下面介绍该环保节能型高炉熔渣智能处理系统的工作过程。The following describes the working process of this environmentally friendly energy-saving blast furnace slag intelligent processing system.
在粒化塔1的高温熔渣(1350℃~1500℃)的入口下方设置粒化器14,高温熔渣在大量高速粒化水的作用下完成粒化,渣水混合物落入粒化塔1的底部。粒化塔1的底部引入输送水(约40℃~45℃),在输送水的作用下,渣水混合物进入第一过滤分池71或第二过滤分池72。A granulator 14 is provided below the entrance of the high-temperature slag (1350°C-1500°C) of the granulation tower 1, the high-temperature slag completes granulation under the action of a large amount of high-speed granulation water, and the slag-water mixture falls into the granulation tower 1 bottom of. The bottom of the granulation tower 1 introduces transport water (about 40°C to 45°C). Under the action of the transport water, the slag water mixture enters the first filtering sub-pool 71 or the second filtering sub-pool 72.
在粒化器14的上方靠近粒化塔1顶部设置第一蒸汽换热器13,粒化塔1顶部侧面设置蒸汽管道和第一引风机2。在第一引风机2的作用下,熔渣粒化过程中产生的蒸汽(约80℃~100℃)在粒化塔1内部向上运动,蒸汽经过第一蒸汽换热器13时,被引入第一蒸汽换热器13的常温水(约25℃~35℃)吸收大量热能成为热水(约60℃~80℃),大量蒸汽在换热过程中凝结为水滴落入粒化塔1底部。未凝结的蒸汽从粒化塔1顶部侧面的蒸汽管道进入烟囱3。A first steam heat exchanger 13 is provided above the granulator 14 near the top of the granulation tower 1, and a steam pipe and a first induced draft fan 2 are provided on the side of the top of the granulation tower 1. Under the action of the first induced draft fan 2, the steam generated during the granulation of the slag (approximately 80°C to 100°C) moves upward inside the granulation tower 1. When the steam passes through the first steam heat exchanger 13, it is introduced into the first The normal temperature water (about 25°C to 35°C) of a steam heat exchanger 13 absorbs a large amount of heat energy to become hot water (about 60°C to 80°C), and a large amount of steam condenses into water droplets and falls into the bottom of the granulation tower 1 during the heat exchange process. Uncondensed steam enters the chimney 3 from the steam pipe on the top side of the granulation tower 1.
烟囱3内在粒化塔蒸汽管道出口的上方依次设置一层(或多层)喷淋装置17、除沫器16、反冲洗装置15。喷淋装置17由在烟囱3内部同一高度上均匀交叉布置的多个长喷枪18和短喷枪19组成,长喷枪和短喷枪上均匀布置多个高压喷头20。根据工艺需求,可以在不同高度上布置多个层次的长喷枪18和短喷枪19及其附带的高压喷头20。喷淋水(约40℃~45℃)从高压喷头20喷出后在烟囱内部形成雾化状态,雾化的喷淋水均匀布满烟囱内部空间。In the chimney 3, a layer (or multi-layer) spray device 17, a demister 16, and a backwash device 15 are sequentially arranged above the outlet of the steam pipe of the granulation tower. The spray device 17 is composed of a plurality of long spray guns 18 and short spray guns 19 uniformly arranged at the same height inside the chimney 3, and a plurality of high-pressure spray heads 20 are evenly arranged on the long spray guns and the short spray guns. According to process requirements, multiple levels of long spray gun 18 and short spray gun 19 and their accompanying high-pressure spray head 20 can be arranged at different levels. The spray water (about 40°C to 45°C) is sprayed from the high-pressure nozzle 20 to form an atomized state inside the chimney, and the atomized spray water evenly covers the interior space of the chimney.
未凝结的蒸汽进入烟囱3后,在雾化喷淋水的作用下成为冷凝水,冷凝水与喷淋水一起落入烟囱3底部沿冷凝水喷淋水管道进入冷却塔11。除沫器16设置在喷淋装置17上方,消除未凝结的蒸汽和小水滴;反冲洗装置15定期对除沫器16进行反冲洗,避免除沫器16长期使用后被堵塞。After the uncondensed steam enters the chimney 3, it becomes condensed water under the action of atomized spray water. The condensed water and spray water fall into the bottom of the chimney 3 along the condensed water spray water pipe and enter the cooling tower 11. The demister 16 is provided above the spraying device 17 to eliminate uncondensed steam and small water droplets; the backwashing device 15 regularly backwashes the demister 16 to prevent the demister 16 from being blocked after long-term use.
从粒化塔1底部引出的渣水混合物管道与两条过滤池管道的汇合点相连接,两条过滤池管道分别进入两个过滤池。进入两个过滤池的管道上分别安装第一渣水混合物管道阀门61和第二渣水混合物管道阀门62,需要使用第一过滤分池71时,打开第一渣水混 合物管道阀门61,关闭第二渣水混合物管道阀门62。The slag-water mixture pipe leading from the bottom of the granulation tower 1 is connected to the junction of two filter pool pipes, and the two filter pool pipes enter the two filter pools respectively. Install the first slag-water mixture pipeline valve 61 and the second slag-water mixture pipeline valve 62 on the pipelines entering the two filter tanks. When the first filtration sub-pool 71 is needed, open the first slag-water mixture pipeline valve 61 and close the first Two slag water mixture pipeline valve 62.
过滤池顶部设置可移动蒸汽罩22,对过滤池表面的蒸汽进行密封;冲渣停止后可移动蒸汽罩22移开便于抓渣。在过滤池侧壁靠近烟囱处接近顶部的位置开孔,在过滤池侧壁开孔外设置第二引风机4引出过滤池表面的蒸汽。在第二引风机4的负压和可移动蒸汽罩22密封的作用下,过滤池表面的蒸汽被抽离过滤池进入第二蒸汽换热器21。A movable steam cover 22 is provided at the top of the filter tank to seal the steam on the surface of the filter pool; after the slag flushing stops, the movable steam cover 22 is removed to facilitate catching the slag. A hole is opened at a position near the top of the side wall of the filter pool near the chimney, and a second induced draft fan 4 is provided outside the opening of the side wall of the filter pool to draw out the steam on the surface of the filter pool. Under the effect of the negative pressure of the second induced draft fan 4 and the sealing of the movable steam cover 22, the steam on the surface of the filter pool is drawn away from the filter pool and enters the second steam heat exchanger 21.
常温水(约25℃~35℃)经第二蒸汽换热器21加热后进入用户管网,大部分蒸汽在换热器的作用下凝结成水滴,与渣水混合物一起进入过滤池,小部分蒸汽未被凝结进入烟囱3,在烟囱内喷淋装置17的作用下成为水滴,落入烟囱3的底部后进入冷却塔11。Normal temperature water (about 25℃~35℃) is heated by the second steam heat exchanger 21 and enters the user's pipe network. Most of the steam condenses into water droplets under the action of the heat exchanger and enters the filter pool together with the slag water mixture. The steam enters the chimney 3 without being condensed, and becomes water droplets under the action of the spray device 17 in the chimney, and then falls into the bottom of the chimney 3 and enters the cooling tower 11.
在水泵房10设置第一热水换热器23和第二热水换热器24,两个换热器以串联方式连接,高温过滤水(约70℃~90℃)从过滤池底部流出后依次经过第一热水换热器23和第二热水换热器24,在热交换过程中完成对常温水的加热。The first hot water heat exchanger 23 and the second hot water heat exchanger 24 are installed in the pump room 10, and the two heat exchangers are connected in series. After high temperature filtered water (about 70℃~90℃) flows out from the bottom of the filter tank Passing through the first hot water heat exchanger 23 and the second hot water heat exchanger 24 in sequence, the heating of normal temperature water is completed during the heat exchange process.
高温过滤水换热后成为低温过滤水进入冷却塔11,完成冷却后成为冷却水进入储水池12,储水池的冷却水可以作为烟囱的喷淋水、粒化塔的粒化水或输送水循环利用。After high-temperature filtered water exchanges heat, it becomes low-temperature filtered water and enters the cooling tower 11. After cooling, it becomes cooling water and enters the storage tank 12. The cooling water of the storage tank can be used as the spray water of the chimney, the granulated water of the granulation tower or the transport water. .
高炉原燃料质量和配比的变化会导致高炉熔渣的成分变化,进而改变过滤水的水质。在过滤池底部出口处,对过滤层过滤后流出的过滤水的水质进行检测分析,同时检测过滤水的温度、流量,并把所有检测结果及时反馈到高炉中控系统,有利于优化高炉操作、促进高炉顺行。Changes in the blast furnace raw fuel quality and ratio will cause changes in the composition of the blast furnace slag, which in turn will change the quality of the filtered water. At the outlet of the bottom of the filter pool, the water quality of the filtered water flowing out of the filter layer is tested and analyzed, and the temperature and flow rate of the filtered water are detected at the same time, and all the test results are fed back to the blast furnace central control system in time, which is conducive to optimizing the operation of the blast furnace. Promote blast furnace forward.
智能抓渣设备控制抓斗起重机进行抓渣作业,抓渣后把渣粒卸载到运渣汽车9。The intelligent slag grabbing equipment controls the grab crane to carry out the slag grabbing operation, and then unloads the slag particles to the slag truck 9 after grasping the slag.
智能抓渣设备能够通过渣粒分析模块统计整个过滤池渣粒重量、分析渣粒化学成分变化情况,对高炉熔渣重量及成分进行及时监测并反馈到高炉中控系统,实现预测性的生产决策,优化高炉原燃料质量和配比、优化高炉操作。The intelligent slag grasping equipment can count the weight of the entire filter pool slag particles and analyze the changes in the chemical composition of the slag particles through the slag particle analysis module, monitor the weight and composition of the blast furnace molten slag in time, and feed back to the blast furnace central control system to achieve predictive production decisions To optimize the quality and proportion of blast furnace raw fuel and optimize blast furnace operation.
经蒸汽换热器加热后的热水(约60℃~70℃)用途广泛,引入用户管网后可以用作生活水系统的浴池淋浴、冬季供暖,也可以用作工业水系统的材料加湿预热等。熔渣粒化过程中的蒸汽以及过滤池内冲渣水和蒸汽的热能得到有效回收,减少了含硫蒸汽的对空排放,实现蒸汽消白处理,对于节能减排具有重大意义。The hot water (about 60℃~70℃) heated by the steam heat exchanger is widely used. After being introduced into the user's pipe network, it can be used as a bath shower for domestic water systems, heating in winter, and can also be used as a humidification pre-heating material for industrial water systems. Hot etc. The heat energy of the steam in the slag granulation process and the slag flushing water and steam in the filter pool is effectively recovered, which reduces the air discharge of sulfur-containing steam and realizes the steam whitening treatment, which is of great significance for energy saving and emission reduction.
发明内容中的蒸汽换热器也可以用低能耗的溴化锂吸收式余热制冷机代替,功率只有5~10kW,利用粒化熔渣粒化过程中的蒸汽以及过滤池内冲渣水和蒸汽的热能进行制冷,经余热制冷机得到的低温冷水(约5℃~15℃)可以作为空调冷冻水送往空调机组,也可以作为生产工艺用冷冻水送往高炉相应的系统(如炉体冷却系统)。The steam heat exchanger in the invention can also be replaced by a low-energy lithium bromide absorption waste heat refrigerator, with a power of only 5 to 10 kW, using the steam in the granulation slag granulation process and the thermal energy of the slag flushing water and steam in the filter tank. For cooling, the low-temperature cold water (about 5℃~15℃) obtained by the waste heat refrigerator can be sent to the air-conditioning unit as the air-conditioning chilled water, and can also be sent to the corresponding system of the blast furnace (such as the furnace body cooling system) as the chilled water for the production process.
对于高炉熔渣处理过程中蒸汽和热水的余热利用,可以同时安装换热器系统和余热 制冷系统,夏季运行余热制冷系统供空调制冷,冬季运行换热器系统供采暖。For the waste heat utilization of steam and hot water in the blast furnace slag treatment process, a heat exchanger system and a waste heat refrigeration system can be installed at the same time. The waste heat refrigeration system operates in summer for air conditioning and refrigeration, and the heat exchanger system operates in winter for heating.
经蒸汽换热器加热后的热水(约60℃~70℃)用途广泛,引入用户管网后可以用作生活水系统的浴池淋浴、冬季供暖,也可以用作工业水系统的材料加湿预热等。经溴化锂吸收式余热制冷机得到的低温冷水(约5℃~15℃)可以作为空调冷冻水送往空调机组,也可以作为生产工艺用冷冻水送往高炉相应的系统(如炉体冷却系统)。The hot water (about 60℃~70℃) heated by the steam heat exchanger is widely used. After being introduced into the user's pipe network, it can be used as a bath shower for domestic water systems, heating in winter, and can also be used as a humidification pre-heating material for industrial water systems. Hot etc. The low-temperature cold water (about 5℃~15℃) obtained by the lithium bromide absorption waste heat refrigerator can be sent to the air-conditioning unit as the air-conditioning chilled water, or it can be sent to the corresponding system of the blast furnace (such as the furnace body cooling system) as the chilled water for the production process .
本发明具有以下优点:充分利用粒化塔内蒸汽、过滤池内冲渣水和蒸汽的余热,实现能源的有效循环利用;减少过滤池含硫蒸汽的排放实现消白处理,减少空气污染;过滤水经余热制冷机处理后温度降低,能够减少冷却塔的工作负荷,实现高效冷却;采用无能耗的换热器或低能耗的溴化锂吸收式余热制冷机,具有运行成本低、效益高的优点。The present invention has the following advantages: full use of steam in the granulation tower, slag flushing water and steam in the filter pool, to achieve effective recycling of energy; reduce the discharge of sulfur-containing steam in the filter tank to achieve whitening treatment, reduce air pollution; filter water The temperature is reduced after being processed by the waste heat refrigerator, which can reduce the workload of the cooling tower and achieve efficient cooling. The use of non-energy-consuming heat exchangers or low-energy lithium bromide absorption waste heat refrigerators has the advantages of low operating costs and high benefits.
本发明对过滤水的水质进行检测分析,同时检测过滤水的温度、流量,并把所有检测结果及时反馈到高炉中控系统,对优化优化高炉操作、促进高炉顺行起到重要作用。本发明能够对高炉熔渣重量及成分进行及时监测并反馈到高炉中控系统,实现预测性的生产决策,优化高炉原燃料质量和配比、优化高炉操作。The invention detects and analyzes the water quality of the filtered water, simultaneously detects the temperature and flow rate of the filtered water, and feeds back all the detection results to the blast furnace central control system in time, which plays an important role in optimizing and optimizing the blast furnace operation and promoting the blast furnace forward. The invention can timely monitor the weight and composition of the blast furnace slag and feed it back to the blast furnace central control system to realize predictive production decisions, optimize the blast furnace raw fuel quality and ratio, and optimize the blast furnace operation.
以上所述,仅为本发明的具体实施例,不能以其限定发明实施的范围,所以其等同组件的置换,或依本发明专利保护范围所作的等同变化与修饰,都应仍属于本专利涵盖的范畴。另外,本发明中的技术特征与技术特征之间、技术特征与技术发明之间、技术发明与技术发明之间均可以自由组合使用。The above are only specific embodiments of the present invention, which cannot be used to limit the scope of the invention, so the replacement of equivalent components, or equivalent changes and modifications made according to the scope of protection of the patent of the present invention, should still fall within the scope of this patent. Category. In addition, technical features and technical features in the present invention, technical features and technical inventions, and technical inventions and technical inventions can be freely combined and used.

Claims (10)

  1. 一种环保节能型高炉熔渣智能处理系统,其特征在于,所述环保节能型高炉熔渣智能处理系统包括粒化塔(1)、烟囱(3)、过滤池(7)、热水换热单元、冷却塔(11)、储水池(12)、运渣汽车(9)和智能抓渣设备(8),粒化塔(1)通过渣水混合物管道(41)与所述过滤池(7)连接,粒化塔(1)通过蒸汽管道(39)与烟囱(3)连接,所述过滤池(7)通过蒸汽换热管线(40)与烟囱(3)连接,烟囱(3)通过排水管线(42)与冷却塔(11)连接,所述过滤池(7)、所述热水换热单元、冷却塔(11)和储水池(12)依次串联,智能抓渣设备(8)能够抓取所述过滤池(7)内的水渣。An environmentally friendly energy-saving blast furnace slag slag intelligent processing system, characterized in that the environmentally-friendly energy-saving blast furnace slag slag intelligent processing system includes a granulation tower (1), a chimney (3), a filter tank (7), and hot water heat exchange Unit, cooling tower (11), storage tank (12), slag transport vehicle (9) and intelligent slag handling equipment (8), granulation tower (1) through the slag water mixture pipeline (41) and the filter tank (7) ) Connection, the granulation tower (1) is connected to the chimney (3) through a steam pipe (39), the filter tank (7) is connected to the chimney (3) through a steam heat exchange line (40), and the chimney (3) is drained The pipeline (42) is connected to the cooling tower (11), the filter tank (7), the hot water heat exchange unit, the cooling tower (11) and the storage tank (12) are connected in series in sequence, and the intelligent slag handling equipment (8) can Grab the water residue in the filter tank (7).
  2. 根据权利要求1所述的环保节能型高炉熔渣智能处理系统,其特征在于,粒化塔(1)内设置有粒化器(14)和第一蒸汽换热器(13),粒化器(14)位于粒化塔(1)的高温熔渣入口的下方,第一蒸汽换热器(13)位于粒化塔(1)的上部,粒化塔(1)的高温熔渣入口位于第一蒸汽换热器(13)和粒化器(14)之间。The environmentally friendly energy-saving blast furnace slag slag processing system according to claim 1, characterized in that the granulation tower (1) is provided with a granulator (14) and a first steam heat exchanger (13), a granulator (14) Located below the high temperature slag inlet of the granulation tower (1), the first steam heat exchanger (13) is located above the granulation tower (1), and the high temperature slag inlet of the granulation tower (1) is located at Between a steam heat exchanger (13) and a granulator (14).
  3. 根据权利要求1所述的环保节能型高炉熔渣智能处理系统,其特征在于,烟囱(3)内从下向上依次设有喷淋装置(17)、除沫器(16)和反冲洗装置(15),蒸汽管道(39)与烟囱(3)的连接处位于喷淋装置(17)的下方,喷淋装置(17)含有沿烟囱(3)的周向均匀交替排列的长喷枪(18)和短喷枪(19),长喷枪(18)和短喷枪(19)上均匀布置有多个高压喷头(20)。The environmentally friendly energy-saving blast furnace slag slag processing system according to claim 1, characterized in that a spray device (17), a demister (16) and a backwashing device (17) are provided in the chimney (3) in this order from bottom to top 15), the connection between the steam pipe (39) and the chimney (3) is located below the spraying device (17), the spraying device (17) contains long spray guns (18) arranged uniformly and alternately along the circumferential direction of the chimney (3) A plurality of high-pressure spray heads (20) are evenly arranged on the short spray gun (19), the long spray gun (18) and the short spray gun (19).
  4. 根据权利要求1所述的环保节能型高炉熔渣智能处理系统,其特征在于,所述过滤池(7)含有并列相邻设置的第一过滤分池(71)和第二过滤分池(72),所述过滤池(7)的顶部设有可移动蒸汽罩(22),可移动蒸汽罩(22)能够密封第一过滤分池(71)或第二过滤分池(72)。The environmentally friendly energy-saving blast furnace slag slag processing system according to claim 1, characterized in that the filter tank (7) includes a first filter sub-pool (71) and a second filter sub-pool (72) arranged side by side in parallel ), a movable steam cover (22) is provided on the top of the filter tank (7), and the movable steam cover (22) can seal the first filter sub-pool (71) or the second filter sub-pool (72).
  5. 根据权利要求4所述的环保节能型高炉熔渣智能处理系统,其特征在于,第一过滤分池(71)或第二过滤分池(72)排出的高温蒸汽能够进入第二蒸汽换热器(21)中放热,该高温蒸汽在放热后能够进入烟囱(3)内,第二蒸汽换热器(21)连接有第一换热管线,该第一换热管线内的第一换热介质能够在第二蒸汽换热器(21)中吸热并在吸热后进入用户管网(43)。The environmentally friendly energy-saving blast furnace slag slag processing system according to claim 4, characterized in that the high-temperature steam discharged from the first filter sub-pool (71) or the second filter sub-pool (72) can enter the second steam heat exchanger (21) Medium heat release, the high temperature steam can enter the chimney (3) after heat release, the second steam heat exchanger (21) is connected to the first heat exchange line, the first exchange in the first heat exchange line The heat medium can absorb heat in the second steam heat exchanger (21) and enter the user pipe network (43) after the heat absorption.
  6. 根据权利要求1所述的环保节能型高炉熔渣智能处理系统,其特征在于,所述热水换热单元含有第一热水换热器(23)和第二热水换热器(24),第一热水换热器(23)与第二热水换热器(24)串联或并联设置,第一热水换热器(23)和第二热水换热器(24)均设置于水泵房(10)内,水泵房(10)位于过滤池(7)和储水池(45)之间。The environmentally friendly energy-saving blast furnace slag slag processing system according to claim 1, characterized in that the hot water heat exchange unit contains a first hot water heat exchanger (23) and a second hot water heat exchanger (24) , The first hot water heat exchanger (23) and the second hot water heat exchanger (24) are arranged in series or parallel, the first hot water heat exchanger (23) and the second hot water heat exchanger (24) are both set In the pump room (10), the pump room (10) is located between the filter tank (7) and the storage tank (45).
  7. 根据权利要求6所述的环保节能型高炉熔渣智能处理系统,其特征在于,过滤池(7)中流出的高温过滤水能够在第一热水换热器(23)和第二热水换热器(24)中放热,第一热水换热器(23)和第二热水换热器(24)连接有第二换热管线,该第二换热管线内的第二换热介质能够在第一热水换热器(23)和第二热水换热器(24)中吸热并在吸热后进入用户管网(43)。The environmentally friendly energy-saving blast furnace slag slag processing system according to claim 6, characterized in that the high-temperature filtered water flowing out of the filter tank (7) can be exchanged between the first hot water heat exchanger (23) and the second hot water Heat is released in the heat exchanger (24), the first hot water heat exchanger (23) and the second hot water heat exchanger (24) are connected with a second heat exchange line, the second heat exchange in the second heat exchange line The medium can absorb heat in the first hot water heat exchanger (23) and the second hot water heat exchanger (24) and enter the user pipe network (43) after absorbing the heat.
  8. 根据权利要求1所述的环保节能型高炉熔渣智能处理系统,其特征在于,智能抓渣设备(8)包括:传感器检测模块、与所述传感器检测模块连接的控制模块以及与所述控制模块连接的抓渣模块和渣粒分析模块;The environmentally friendly energy-saving blast furnace slag slag processing system according to claim 1, characterized in that the intelligent slag grasping device (8) includes: a sensor detection module, a control module connected to the sensor detection module, and the control module Connected slag grasping module and slag particle analysis module;
    所述渣粒分析模块用于分析渣粒的化学成分,并将分析结果传输至所述控制模块;The slag particle analysis module is used to analyze the chemical composition of the slag particles, and transmit the analysis result to the control module;
    所述传感器检测模块用于检测包含渣粒位置、抓渣模块的抓取部位置的信号;The sensor detection module is used to detect signals including the position of the slag particles and the position of the gripping part of the slag gripping module;
    所述控制模块根据所述传感器检测模块所检测的信号向所述抓渣模块输出抓渣和卸渣指令,并且,根据所述分析结果统计渣粒的化学成分变化情况并上传至所述高炉系统的中控系统;The control module outputs slag grasping and slag discharging instructions to the slag grasping module according to the signal detected by the sensor detection module, and statistically changes the chemical composition of slag particles according to the analysis result and uploads to the blast furnace system Central control system;
    所述抓渣模块架设于所述过滤池上,用于根据所述抓渣和卸渣指令进行抓渣和卸渣作业。The slag grasping module is erected on the filter pool and is used for carrying out slag grasping and slag discharging operations according to the slag grasping and slag discharging instructions.
  9. 根据权利要求8所述的环保节能型高炉熔渣智能处理系统,其特征在于,所述抓渣模块包括:设置在所述过滤池两侧且相互平行的两个轨道架、横跨在所述轨道架上的大车运行机构、设置在所述大车运行机构上的小车运行机构、连接在所述小车运行机构下部的升降机构以及连接在升降机构底部的所述抓取部;The environmentally friendly energy-saving blast furnace slag slag processing system according to claim 8, characterized in that the slag grasping module includes: two rail racks disposed on both sides of the filter tank and parallel to each other, spanning the A cart operating mechanism on the rail frame, a cart operating mechanism provided on the cart operating mechanism, a lifting mechanism connected to the lower portion of the cart operating mechanism, and the grabbing portion connected to the bottom of the lifting mechanism;
    所述大车运行机构沿着两个所述轨道架运动,其上设有与所述轨道架垂直的小车轨道;The cart running mechanism moves along two of the track frames, and a cart track perpendicular to the track frames is provided on the track frame;
    所述升降机构用于提升或降低所述抓取部;The lifting mechanism is used to raise or lower the grabbing section;
    所述抓取部通过抓取动作实现抓渣和卸渣作业。The grasping part realizes the operation of grasping slag and discharging slag through the grasping action.
  10. 根据权利要求9所述的环保节能型高炉熔渣智能处理系统,其特征在于,所述传感器检测模块包括:The environmentally friendly energy-saving blast furnace slag intelligent processing system according to claim 9, wherein the sensor detection module includes:
    料面扫描传感器,连接所述控制模块,用于检测过滤池内渣粒的料面状态,输出料面检测信号;The material level scanning sensor is connected to the control module and is used for detecting the state of the material level of the slag particles in the filter tank and outputting the material level detection signal;
    水平位置传感器,连接所述控制模块,用于检测所述抓取部的水平位置,输出水平位置检测信号;A horizontal position sensor, connected to the control module, is used to detect the horizontal position of the gripping part and output a horizontal position detection signal;
    高度传感器,连接所述控制模块,用于检测所述抓取部的高度,输出高度检测信号;A height sensor, connected to the control module, is used to detect the height of the gripping part and output a height detection signal;
    重量传感器,连接所述控制模块,用于检测所述过滤池内的渣粒的重量,输出渣粒 重量信号;A weight sensor, connected to the control module, is used to detect the weight of the slag particles in the filter tank and output a slag particle weight signal;
    其中,所述控制模块根据所述料面检测信号确定渣粒位置;Wherein, the control module determines the position of slag particles according to the material level detection signal;
    所述控制模块根据所述水平位置检测信号控制所述大车运行机构和所述小车运行机构运动,使所述抓取部运行至所述渣粒位置或预定卸渣位置;The control module controls the movement of the cart operating mechanism and the cart operating mechanism according to the horizontal position detection signal, so that the gripping section is operated to the slag particle position or a predetermined slag discharge position;
    所述控制模块根据所述高度检测信号控制所述升降机构提升或降低所述抓取部;The control module controls the lifting mechanism to raise or lower the gripping portion according to the height detection signal;
    所述控制模块根据所述渣粒重量信号,实时统计所述过滤池内的渣粒重量变化情况,并计算累计抓渣重量,当所述累计抓渣重量达到预设重量时,控制所述抓渣模块停止抓渣作业,并将所述渣粒重量变化情况反馈至所述高炉系统的中控系统。The control module statistically calculates the slag weight change in the filter tank in real time according to the slag particle weight signal, and calculates the cumulative slag catch weight, and controls the slag catch when the cumulative slag catch weight reaches a preset weight The module stops the slag catching operation, and feeds back the slag particle weight change to the central control system of the blast furnace system.
PCT/CN2019/128977 2018-12-27 2019-12-27 Environmentally friendly and energy-saving blast furnace slag intelligent treatment system WO2020135660A1 (en)

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