WO2020135120A1 - 一种瓷砖模具及扩展瓷砖模具支座和该模具压制成的瓷砖 - Google Patents
一种瓷砖模具及扩展瓷砖模具支座和该模具压制成的瓷砖 Download PDFInfo
- Publication number
- WO2020135120A1 WO2020135120A1 PCT/CN2019/125504 CN2019125504W WO2020135120A1 WO 2020135120 A1 WO2020135120 A1 WO 2020135120A1 CN 2019125504 W CN2019125504 W CN 2019125504W WO 2020135120 A1 WO2020135120 A1 WO 2020135120A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cover plate
- ceramic tile
- lower cover
- mold
- upper cover
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0097—Press moulds; Press-mould and press-ram assemblies
Definitions
- the present invention relates to the field of ceramics production, and more particularly, to a ceramic tile mold and an expanded ceramic tile mold support and ceramic tiles pressed by the mold.
- the ceramic tile body is made of powder by ultra-high pressure compression.
- the ceramic tile body is formed by mechanical equipment using fixed upper and lower molds.
- society has always wanted to produce a dovetail groove.
- Ceramic tiles which also disclose various dovetail grooves, but do not provide effective specific implementation equipment and solutions. Because the mold needs to withstand high pressure and the fixed mold cannot be demolded after forming the dovetail groove structure, this dovetail groove is made.
- the structural performance of the ceramic tile has always been in conception and cannot be realized.
- Patent No. CN108466355A discloses a manufacturing device and a manufacturing method of cross dovetail grooves on the back of a ceramic tile.
- the manufacturing equipment disclosed in the invention can produce a cross dovetail structure back pattern within a certain size tile range and a small production range.
- Ceramic tiles but this technology has the following shortcomings affecting the industrial production of ceramic tiles. First of all, this technology does not have a sealing member. The dust included in the exhaust will block the mold during mass production. Filling the mold gap will cause mold damage or reduce the accuracy of ceramic tile pressing. Second This technology does not treat the front surface of the mold. In mass production, the powder will be sticky during demolding due to the contact friction between the iron mold and the dust, which affects the accuracy.
- cross-dovetail groove beveled teeth are fixed on a beveled edge
- they are interrelated and affect each other, which will lead to the slight deformation of the material, which may easily lead to clamping or increase the wear of the mold and reduce the service life of the mold.
- the pressure of the hydraulic machine is transmitted to the bottom pressure plate through the beveled molding, which increases Risk of damage.
- the problem to be solved by the present invention is to address the above-mentioned defects of the prior art, in particular to the problems existing in the manufacturing equipment and manufacturing method of a cross-dovetail groove on the back of the ceramic tile disclosed in the patent CN108466355A, to improve the technology and overcome the oblique edge forming Interaction between teeth, overcoming the accumulation of powder mold in the movable mold, reducing the transmission path of force in the movable mold, improving the service life of the movable mold, and providing a ceramic tile mold; for similar applications, the structure of the dovetail groove is realized by moving up and down the mold
- the patterned movable tile mold provides a simple, wear-resistant, synchronously movable up and down movable tile mold support for assembling movable molds on large area ceramic tile pressing.
- the invention discloses a manufacturing method of a cross dovetail groove on the back of the ceramic tile disclosed in the patent CN108466355A Based on the open technology of the equipment and its manufacturing method, technical improvements are made to overcome the problems of the technology, and according to the characteristics of the improved mold, an exhaust system is added to simplify the automated production process, improve production efficiency, and reduce production costs; further Specifically, the bevel edge forming teeth of the disclosed bevel edge forming element are optimized, each bevel edge forming tooth is made into an independent bevel edge forming piece, and the original disclosed technology bevel edge forming element is removed The upper teeth of the upper teeth are replaced with the elasticity of the PU elastic rubber or spring of the beveled shaped parts to replace the retracting function of the upper teeth.
- FIG. 1 is a structural view of a ceramic tile mold of the present invention.
- FIG. 2 is a cross-sectional view of the working state of the ceramic tile mold of the present invention.
- Fig. 3 is a large-scale drawing of the bevel edge forming teeth of the ceramic tile mold of the present invention.
- Fig. 4 is a combination view of the expanded mold support and the ceramic tile mold of the present invention.
- FIG. 5 is a large sample diagram of the reserved holes for the assembly of the expansion mold support of the present invention.
- Fig. 6 is a view of the ceramic tile of the present invention and the combination of the mold and the expansion mold.
- 101 ceramic tile mold lower cover plate; 102, ceramic tile mold upper cover plate; 103, bevel edge forming teeth; 104, resilient PU glue or spring; 105, mold upper and lower cover limit guide rod; 106, upper and lower cover rebound PU elastic rubber sheet; 107, lateral elastic sealing rubber ring; 1021, upper cover limit sleeve hole; 1031, bevel edge forming tooth seal rubber ring; 1032, bevel edge forming tooth bottom groove covered with PU vulcanized rubber; 2 1. Lower cover plate of extended ceramic tile mold support; 201. Upper and lower limit guide rods of extended mold; 202. Resilient PU elastic rubber of upper and lower cover of extended mold; 203. Reserved assembly hole; 3.
- the present invention provides the following technical solutions:
- a ceramic tile mold includes independent beveled forming teeth with a sealing structure and a limit structure, an upper cover plate with a limit and a sleeve structure hole, a lower cover plate with staggered opposed diagonal holes, and rebound rebound PU elastic rubber or spring with edge-forming teeth, limit guide rods movably connecting the upper cover and the lower cover, elastically separating the PU elastic rubber plates from the upper and lower covers, and laterally enclosing and sealing the upper and lower covers
- the elastic sealing rubber ring of the cover plate; the bevel edge forming teeth are located in the oblique holes in the lower cover plate, the separation of the bevel edge forming teeth and the lower cover plate is opened by the PU elastic glue or spring elasticity between the two, and the limit guide rod
- the upper cover plate and the lower cover plate are movably connected, and the upper and lower cover plates can move to close together in opposite directions.
- the upper cover plate When closing, the upper cover plate pushes the oblique edge forming teeth to extend along the oblique hole of the lower cover plate, and the PU elastic rubber plate is located on the upper cover plate and Between the lower cover plate, the elastic sealing rubber ring is located on the side of the upper cover plate and the lower cover plate for a week.
- a ceramic tile mold includes independent beveled forming teeth with a sealing structure and a limit structure, wherein the beveled forming teeth have a parallelogram structure in the vertical section, and the upper part is enlarged by an obtuse angle on the side of the upper cover One side of the limit cap is perpendicular to the obtuse angle.
- the hypotenuse forming teeth have one to two rings of sealing rubber ring near the middle and lower part of the lower cover plate. The upper end of the hypotenuse forming teeth is parallel to the upper cover plate. Put a notch on the face and cover with vulcanized rubber; the limit cap of the beveled edge forming tooth is placed on the slant hole of the lower cover plate on the PU elastic rubber or spring.
- a ceramic tile mold includes a lower cover plate with staggered opposite diagonal holes, wherein the oblique hole has a parallelogram structure in vertical section, and the oblique hole corresponds to the position of the limit cap of the oblique edge forming tooth
- the step gap on one side is perpendicular to the side of the oblique hole.
- the step gap is used to carry PU elastic rubber or spring.
- a ceramic tile mold includes a PU elastic rubber plate that elastically separates an upper cover plate and a lower cover plate, wherein the PU elastic rubber plate is located between the upper cover plate and the lower cover plate, and the upper cover plate on which the PU elastic rubber plate is installed Or there is a slot in the position of the lower cover plate, and the depth of the slot is less than the thickness of the PU elastic rubber plate minus the movable stroke of the upper and lower cover plates.
- An extended ceramic tile mold support In order to make the above-mentioned ceramic tile mold and similar function molds suitable for ceramic tile molds of different sizes, a kind of reserved opening is provided, which can open up and down elastically and adjust the movable stroke.
- Expanded ceramic tile mold support wherein the expanded ceramic tile mold support includes a lower cover plate with reserved assembly holes, an upper cover plate with a limit and a sleeve structure hole, and movably connects the upper cover plate and the lower cover plate
- the limit guide rod elastically separates the PU elastic rubber plate of the upper cover plate and the lower cover plate; the limit guide bar is movably connected to the upper cover plate and the lower cover plate, and the upper and lower cover plates can move oppositely to close, and the PU elastic rubber plate is located Between the upper cover plate and the lower cover plate, the reserved assembly hole and the lower opening of the lower cover plate are fixedly connected to the lower cover plate of the tile mold to be assembled, and the upper cover plate is fixedly connected to the upper cover plate of the tile mold to be assembled
- An expanded ceramic tile mold support including a lower cover plate with a reserved assembly hole, wherein the lower cover plate includes a reserved assembly hole, and the periphery of the hole is provided with a stepped edge of large and small steps, corresponding to the ceramic tile to be assembled
- the upper and lower steps of the lower cover plate of the mold are folded, and the seam after assembling the ceramic tile mold is used as an exhaust joint when the ceramic tile body is pressed.
- the invention also provides a ceramic tile, which is formed by pressing a ceramic tile mold or a combination of a ceramic tile mold and an expanded ceramic tile mold support as described above.
- the back lines produced by the teeth have an inverted sharp twill on one side, and the inverted sharp twills are arranged in a staggered arrangement.
- the invention also provides a ceramic tile which is formed by pressing the combination of the ceramic tile mold and the expanded ceramic tile mold support described above, wherein the back pattern of the ceramic tile in the position where the cover hole is reserved under the cover plate of the expanded mold support is The assembled tile mold suppresses the texture.
- a ceramic tile mold includes a ceramic tile mold lower cover plate 101, a ceramic tile mold upper cover plate 102, a bevel shaped tooth 103, a resilient PU glue or spring 104, and a mold upper and lower cover limit guide rod 105 ⁇ Resilient PU elastic rubber plate 106 on the upper and lower covers, lateral elastic sealing rubber ring 107, upper cover limit sleeve hole 1021, beveled molding tooth sealing rubber ring 1031, beveled molding tooth bottom face inverted groove covered with PU vulcanized rubber 1032 ,
- the hypotenuse forming tooth 103 is located in the oblique hole of the lower cover plate 101 of the ceramic tile mold, the separation of the oblique edge forming tooth 103 and the lower cover plate 101 of the ceramic tile mold is opened by the elasticity of the resilient PU glue or spring 104 between the two, the mold is up and down
- the cover limit guide rod 105 is movably connected to the upper cover plate 102 of the ceramic tile mold and the lower cover
- a ceramic tile mold includes independent beveled forming teeth 103 with a sealing structure and a limit structure, wherein the beveled forming teeth 103 have a parallelogram structure in vertical section,
- the upper part of the upper side of the tile mold upper cover plate 102 side is expanded with a limit cap that is one side perpendicular to the obtuse angle side, and the hypotenuse forming tooth 103 is close to the lower part of the ceramic tile mold cover 101.
- the upper end of the beveled forming tooth 103 is parallel to the upper cover plate 102 of the ceramic tile mold.
- the lower edge of the beveled forming tooth 103 contacts the front face of the ceramic tile body with a beveled forming tooth.
- the bottom face is notched and covered with PU vulcanized rubber 1032;
- the top of the cap is placed on the inclined hole of the lower cover plate 101 of the ceramic tile mold on the resilient PU glue or the spring 104.
- a ceramic tile mold includes a ceramic tile mold lower cover plate 101 with staggered diagonal holes, wherein the oblique hole has a parallelogram structure in the vertical section, and the oblique hole corresponds to the oblique edge forming tooth
- the position of the limit cap of 103 is enlarged by a step notch with one side perpendicular to the side of the oblique hole.
- the step notch is used to carry resilient PU glue or spring 104.
- a ceramic tile mold includes a resilient upper and lower cover resilient PU elastic rubber sheet 106 separated by an upper cover plate 102 and a lower mold cover 101 of a ceramic tile mold, wherein the upper and lower cover resilient PU elastic rubber
- the plate 106 is located between the upper mold plate 102 of the ceramic tile mold and the lower mold plate 101 of the ceramic tile.
- the depth of the hole is less than the thickness of the elastic PU 106 of the upper and lower cover rebound PU minus the movable stroke of the upper and lower cover plates.
- an extended tile mold support in order to make the above-mentioned tile molds and similar function molds suitable for various sizes of tile molds, provides a reserved assembly hole, which can move up and down elasticity
- the expanded ceramic tile mold support that can be opened and can adjust the movable stroke
- the expanded ceramic tile mold support includes an expanded ceramic tile mold support lower cover plate 2, an expanded mold upper and lower limit guide rod 201, and an expanded mold upper and lower cover back Elastic PU 202, reserved assembly hole 203, upper cover plate of extension tile mold support 3, extension sleeve upper cover limit sleeve hole 301, extension mold upper and lower limit guide rods 201 are connected to extension tile mold support upper cover plate 3 and the lower cover plate of the extended tile mold support 2, the upper and lower cover plates can move towards each other in the opposite direction, and the upper and lower cover of the extended mold springs back PU elastic glue 202 is located on the upper cover plate of the extended tile mold support 3 and the lower cover of the extended tile mold support There are 2 boards, the reserved
- the lower cover plate 2 of the extended ceramic tile mold support including the reserved assembly hole 203, wherein the lower cover plate 2 of the extended ceramic tile mold support includes the reserved assembly hole 203, and the reserved assembly hole Around 203, there are stepped flanges with lower and upper steps, corresponding to the stepped flanges with upper and lower steps of the lower cover plate of the tile mold to be assembled, and the joints after assembling the tile mold are used as the exhaust joints when the ceramic tile body is pressed.
- the present invention also provides a ceramic tile.
- the appearance of the pattern includes the back pattern of the ceramic tile pressed by the combination of the ceramic tile mold and the support.
- the back pattern of the ceramic tile 401 made by pressing the single ceramic tile mold. 4011, which is made by pressing a tile mold or a combination of a tile mold and an expanded tile mold support as described above.
- the back pattern of the tile is intuitively expressed, and the back pattern pressed by each tooth of the bevel forming tooth
- Each side has an inverted sharp diagonal twill, and the inverted acute diagonal twill is arranged in a staggered arrangement.
- the invention also provides a ceramic tile which is formed by pressing the combination of the ceramic tile mold and the expanded ceramic tile mold support described above, wherein the back pattern of the ceramic tile in the position where the cover hole is reserved under the cover plate of the expanded mold support is The assembled tile mold suppresses the texture.
- manufacturing a chamfered diagonal twill 4011 with anti-shedding effect and a ceramic tile backstrip 4 with a chamfered diagonal twill 4011 is the core purpose of the present invention.
- the movable stroke of the lower cover plate 2 of the ceramic tile mold support and the upper cover plate 3 of the expanded ceramic mold support is equal to the movable stroke of the upper cover plate 102 of the ceramic tile mold and the lower cover plate 101 of the ceramic tile mold and equal to the longitudinal movable stroke of the beveled forming tooth 103, up and down
- the function of the cover elastic PU elastic rubber sheet 106 and the extension mold upper and lower cover elastic PU elastic rubber 202 includes separating the respective upper and lower cover plates, and also providing the pre-stress for the ceramic tile bevel edge forming teeth 103 before the forming teeth are extended.
- the ceramic tile body powder Before the prestress, the ceramic tile body powder has been pre-compressed before the bevel edge forming teeth 103 of the ceramic tile mold are protruded, and the concave groove of the ceramic tile body is not deformed too much because the cross-sectional area is smaller than the convex cross-sectional area.
- the density of the concave powder of the tile body is higher than the density of the powder of the convex position, which can also meet the requirements of the deep texture of the tile without deformation of the tile; for the tile blank with a small single area, the exhaust requirement of the tile back mold In the case of low height, it can be used directly to manufacture the cross-dovetail tile back pattern; for the application of extended tile mold support, because different manufacturers use different mold sizes, if the tile mold of the present invention is directly applied,
- the size of the ceramic tile mold on each hydraulic machine production line has a variety of different sizes, and maintenance can only be customized. This is extremely unfavorable for the popularization of industrialization.
- the expansion of the ceramic tile mold support is relative to the ceramic tile mold embedded in the reserved hole. , It is not easy to damage, and the size of the opening and the formatting of the ceramic tile mold will be installed, which will greatly improve the application of the cross dovetail groove ceramic tile mold. Repair or replacement can be completed quickly, which can produce unexpected industrial effects. .
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Finishing Walls (AREA)
Abstract
一种瓷砖模具及扩展瓷砖模具支座和该模具压制成的瓷砖，瓷砖模具，包括斜边成型齿位于下盖板内的斜孔内，斜边成型齿与下盖板的分离通过两者间的PU弹力胶或弹簧弹力张开，限位导杆活动连接上盖板与下盖板，上下盖板可对向活动到合拢，合拢时上盖板推着斜边成型齿沿下盖板的斜孔伸出，PU弹力胶板位于上盖板与下盖板间，弹性密封胶圈位于上盖板与下盖板侧边一周；一种扩展瓷砖模具支座，为了使上述瓷砖模具以及类似功能的模具适用于各种不同尺寸的瓷砖模具上，提供一种预留装配洞口的，能上下活动弹力张开并且能调整活动行程的扩展瓷砖模具支座；一种瓷砖，其由所述的一种瓷砖模具或瓷砖模具及扩展瓷砖模具支座的组合压制而成。
Description
[根据细则91更正 05.03.2020]
本发明涉及陶瓷制作领域，更具体地说，特别涉及一种瓷砖模具及扩展瓷砖模具支座和该模具压制成的瓷砖。
本发明涉及陶瓷制作领域，更具体地说，特别涉及一种瓷砖模具及扩展瓷砖模具支座和该模具压制成的瓷砖。
现有的瓷砖生产工艺，瓷砖胚体由粉状通过超高压力压制成型的特点，瓷砖胚体通过机械设备用固定的上下模具合模而成，多年以来社会一直都希望生产出具有燕尾槽特点的瓷砖，也公开了各种燕尾槽特点的瓷砖却没有提供有效的具体实施设备及方案，由于模具需要承受超高压力及固定模具无法在形成燕尾槽结构后进行脱模而使得这种燕尾槽结构性能的瓷砖一直处于构想而不得实现。
专利号CN108466355A公开了一种瓷砖背面交叉燕尾槽的制作设备及其制作方法，该发明所公开的制作设备在一定尺寸瓷砖范围内及小量生产范围内能制作出有交叉燕尾槽结构背纹的瓷砖，但该技术有存在以下缺点影响瓷砖工业性生产，首先该技术没有密封构件，排气时所夹杂的粉尘会在量产时堵塞模具，填充模具空隙导致模具损坏或降低瓷砖压制精度；其次，该技术没有对模具正表面进行处理，在量产中会由于铁质模具与粉尘的接触摩擦导致脱模时粘粉，影响精度；最后，交叉燕尾槽斜边成纹齿固定在一个斜边成纹条上，相互关联之余还互相影响，会导致材料微小变形时容易导致卡模或增加模具磨损减少模具使用寿命，而且液压机的压力是通过斜边成型件再传递到底部压板，增加了损坏风险。
现有的瓷砖背纹模具芯板，因要承受液压机压瓷砖坯体时的超高压力，接触瓷砖面板的都是一块整板的模具芯，同时模具芯是钢质制成，密度高重量大，上所述公开的制作设备属于一种活动模具，是一种新型技术，当引入类似活动模具时，尤其将类似的活动模具直接应用在大面积瓷砖坯体压制时，会增加故障率，且不能区域维修，降低生产效率，而且由于瓷砖坯体粉料的收缩率各不相同，不同的生产厂家所用的瓷砖模具尺寸各不相同，需要大量的定制模具，直接应用活动模具也不利于新型技术的普及。
本发明要解决的问题在于，针对现有技术的上述缺陷，特别是针对专利CN108466355A公开的一种瓷砖背面交叉燕尾槽的制作设备及其制作方法所存在的问题，进行技术改良，克服斜边成型齿间的相互影响，克服活动模具积粉卡模，减少力在活动模具内的传递路径，提高活动模具使用寿命，提供一种瓷砖模具；对于应用类似的通过模具上下活动实现燕尾槽功能结构背纹的活动瓷砖模具在大面积瓷砖坯体压制上，提供简单、耐磨、能同步上下活动的用于拼装活动模具的一种扩展瓷砖模具支座。
[根据细则91更正 05.03.2020]
与现有技术相比，实施本发明的一种瓷砖模具及扩展瓷砖模具支座和该模具压制成的瓷砖，具有以下有益效果：本发明在专利CN108466355A公开的一种瓷砖背面交叉燕尾槽的制作设备及其制作方法的公开技术的基础上进行技术改良，克服该技术存在的问题，并根据改进后的模具的特点，加入排气系统，简化自动化生产过程，提高生产效率，降低生产成本；进一步具体的，将所述公开技术的斜边成纹件的斜边成纹齿进行优化，将每一斜边成纹齿做成一个独立的斜边成型件，去除原公开技术斜边成纹件的上齿，用斜边成型件回弹PU弹力胶或弹簧的弹力取代上齿的回缩功能，同时，斜边成纹件各自独立后，消除了成纹件间的相互影响，花纹更丰富，增加模具的使用寿命，而且，减少了该公开技术斜边成型件的传力功能，也增加模具的使用寿命；再进一步具体的，提供一种扩展瓷砖模具支座，能将本发明说述的瓷砖模具及有类似功能的瓷砖模具制作成模具单元，再组装在组合模具上，能适应各种不同尺寸的瓷砖模具需要，简化维修养护流程，可直接更换需要维修的模具单元而不影响其他模具单元。
与现有技术相比，实施本发明的一种瓷砖模具及扩展瓷砖模具支座和该模具压制成的瓷砖，具有以下有益效果：本发明在专利CN108466355A公开的一种瓷砖背面交叉燕尾槽的制作设备及其制作方法的公开技术的基础上进行技术改良，克服该技术存在的问题，并根据改进后的模具的特点，加入排气系统，简化自动化生产过程，提高生产效率，降低生产成本；进一步具体的，将所述公开技术的斜边成纹件的斜边成纹齿进行优化，将每一斜边成纹齿做成一个独立的斜边成型件，去除原公开技术斜边成纹件的上齿，用斜边成型件回弹PU弹力胶或弹簧的弹力取代上齿的回缩功能，同时，斜边成纹件各自独立后，消除了成纹件间的相互影响，花纹更丰富，增加模具的使用寿命，而且，减少了该公开技术斜边成型件的传力功能，也增加模具的使用寿命；再进一步具体的，提供一种扩展瓷砖模具支座，能将本发明说述的瓷砖模具及有类似功能的瓷砖模具制作成模具单元，再组装在组合模具上，能适应各种不同尺寸的瓷砖模具需要，简化维修养护流程，可直接更换需要维修的模具单元而不影响其他模具单元。
图1是本发明的瓷砖模具结构图。
图2是本发明的瓷砖模具工作状态剖面图。
图3是本发明的瓷砖模具斜边成型齿大样图。
图4是本发明的扩展模具支座与瓷砖模具组合图。
图5是本发明的扩展模具支座装配预留孔大样图。
图6是本发明的模具及模具与扩展模具组合压制成的瓷砖图。
其中：101、瓷砖模具下盖板；102、瓷砖模具上盖板；103、斜边成型齿；104、回弹PU胶或弹簧；105、模具上下盖限位导杆；106、上下盖回弹PU弹力胶板；107、侧向弹性密封胶圈；1021、上盖限位套筒孔；1031、斜边成型齿密封胶圈；1032、斜边成型齿底面倒槽口覆PU硫化胶；2、扩展瓷砖模具支座下盖板；201、扩展模具上下限位导杆；202、扩展模具上下盖回弹PU弹力胶；203、预留装配洞口；3、扩展瓷砖模具支座上盖板；301、扩展模具上盖限位套筒孔；4、瓷砖模具与支座组合压制成的瓷砖背纹；401、单个瓷砖模具压制成的瓷砖背纹；4011、起防脱落作用的倒锐角斜纹。
为实现上述目的，本发明提供如下技术方案：
一种瓷砖模具，包括独立的带密封结构和带限位结构的斜边成型齿，带限位和套筒结构孔的上盖板，带错排对向斜孔的下盖板，回弹斜边成型齿的PU弹力胶或弹簧，活动连接上盖板与下盖板的限位导杆，弹力分离上盖板与下盖板的PU弹力胶板，侧向围蔽密封上盖板与下盖板的弹性密封胶圈；斜边成型齿位于下盖板内的斜孔内，斜边成型齿与下盖板的分离通过两者间的PU弹力胶或弹簧弹力张开，限位导杆活动连接上盖板与下盖板，上下盖板可对向活动到合拢，合拢时上盖板推着斜边成型齿沿下盖板的斜孔伸出，PU弹力胶板位于上盖板与下盖板间，弹性密封胶圈位于上盖板与下盖板侧边一周。
一种瓷砖模具，包括独立的带密封结构和带限位结构的斜边成型齿，其中，所述的斜边成型齿，立向剖面呈平行四边形结构，上部靠上盖板侧钝角边扩大一个一边垂直于钝角边的限位帽，斜边成型齿靠下盖板中下部有一到二圈密封胶圈，斜边成型齿上端平行于上盖板，斜边成型齿下口接触瓷砖坯体正面倒一个槽口并覆硫化胶；斜边成型齿的限位帽顶在PU弹力胶或弹簧上再活动置于下盖板的斜孔内。
一种瓷砖模具，包括带错排对向斜孔的下盖板，其中，所述的斜孔，立向剖面呈平行四边形结构，斜孔对应斜边成型齿的限位帽的位置，扩大一个一边垂直于斜孔边的台阶缺口，台阶缺口用于承载PU弹力胶或弹簧。
一种瓷砖模具，包括弹力分离上盖板与下盖板的PU弹力胶板，其中，所述的PU弹力胶板位于上盖板与下盖板间，在安装PU弹力胶板的上盖板或下盖板的位置有槽洞，槽洞的深度小于PU弹力胶板的厚度减上下盖板的活动行程。
一种扩展瓷砖模具支座，为了使上述瓷砖模具以及类似功能的模具适用于各种不同尺寸的瓷砖模具上，提供一种预留装配洞口的，能上下活动弹力张开并且能调整活动行程的扩展瓷砖模具支座，其中，所述的扩展瓷砖模具支座，包括带预留装配洞口的下盖板，带限位和套筒结构孔的上盖板，活动连接上盖板与下盖板的限位导杆，弹力分离上盖板与下盖板的PU弹力胶板；限位导杆活动连接上盖板与下盖板，上下盖板可对向活动到合拢，PU弹力胶板位于上盖板与下盖板间，下盖板的预留装配洞口下口相平地固定连接要装配的瓷砖模具的下部盖板，上盖板与要装配的瓷砖模具的上部盖板固定连接，上下盖板的活动行程等于要装配的瓷砖模具的活动行程；所述的扩展瓷砖模具支座能装配本发明所述的瓷砖模具及有类似功能结构的瓷砖模具。
一种扩展瓷砖模具支座，包括带预留装配洞口的下盖板，其中，所述的下盖板包括预留装配洞口，洞口周边有下大上小的台阶折边，对应要装配的瓷砖模具的下部盖板的上小下大的台阶折边，装配瓷砖模具后的接缝作为瓷砖坯体压制时的排气缝。
本发明还提供一种瓷砖，其由上所述的一种瓷砖模具或瓷砖模具及扩展瓷砖模具支座的组合压制而成，所述的瓷砖背纹直观表现上，由斜边成型齿每一齿压制出的背纹都有一边是倒锐角斜纹，倒锐角斜纹交叉排列错排对向。
本发明还提供一种瓷砖其由上所述的瓷砖模具及扩展瓷砖模具支座的组合压制而成，其中，在扩展模具支座下盖板预留装配洞口的位置内的瓷砖背纹是被装配的瓷砖模具压制纹路。
下面结合附图及具体实施方式对本发明的技术方案作进一步详细地说明。
如图1-3所示，一种瓷砖模具，包括瓷砖模具下盖板101、瓷砖模具上盖板102、斜边成型齿103、回弹PU胶或弹簧104、模具上下盖限位导杆105、上下盖回弹PU弹力胶板106、侧向弹性密封胶圈107、上盖限位套筒孔1021、斜边成型齿密封胶圈1031、斜边成型齿底面倒槽口覆PU硫化胶1032，斜边成型齿103位于瓷砖模具下盖板101的斜孔内，斜边成型齿103与瓷砖模具下盖板101的分离通过两者间的回弹PU胶或弹簧104弹力张开，模具上下盖限位导杆105活动连接瓷砖模具上盖板102与瓷砖模具下盖板101，上下盖板可对向活动到合拢，合拢时瓷砖模具下盖板101推着斜边成型齿103沿瓷砖模具下盖板101的斜孔伸出，上下盖回弹PU弹力胶板106位于瓷砖模具上盖板102与瓷砖模具下盖板101间，侧向弹性密封胶圈107位于瓷砖模具上盖板102与瓷砖模具下盖板101侧边一周。
如图1-3所示，一种瓷砖模具，包括独立的带密封结构和带限位结构的斜边成型齿103，其中，所述的斜边成型齿103，立向剖面呈平行四边形结构，上部靠瓷砖模具上盖板102侧钝角边扩大一个一边垂直于钝角边的限位帽，斜边成型齿103靠瓷砖模具下盖板101中下部有一到二圈斜边成型齿密封胶圈1031，斜边成型齿103上端平行于瓷砖模具上盖板102，斜边成型齿103下口接触瓷砖坯体正面处有斜边成型齿底面倒槽口覆PU硫化胶1032；斜边成型齿103的限位帽顶在回弹PU胶或弹簧104上再活动置于瓷砖模具下盖板101的斜孔内。
如图3所示，一种瓷砖模具，包括带错排对向斜孔的瓷砖模具下盖板101，其中，所述的斜孔，立向剖面呈平行四边形结构，斜孔对应斜边成型齿103的限位帽的位置，扩大一个一边垂直于斜孔边的台阶缺口，台阶缺口用于承载回弹PU胶或弹簧104。
如图1所示，一种瓷砖模具，包括弹力分离瓷砖模具上盖板102与瓷砖模具下盖板101的上下盖回弹PU弹力胶板106，其中，所述的上下盖回弹PU弹力胶板106位于瓷砖模具上盖板102与瓷砖模具下盖板101间，在安装上下盖回弹PU弹力胶板106的瓷砖模具上盖板102或瓷砖模具下盖板101的位置有槽洞，槽洞的深度小于上下盖回弹PU弹力胶板106的厚度减上下盖板的活动行程。
如图4-5所示，一种扩展瓷砖模具支座，为了使上述瓷砖模具以及类似功能的模具适用于各种不同尺寸的瓷砖模具上，提供一种预留装配洞口的，能上下活动弹力张开并且能调整活动行程的扩展瓷砖模具支座，其中，所述的扩展瓷砖模具支座，包括扩展瓷砖模具支座下盖板2、扩展模具上下限位导杆201、扩展模具上下盖回弹PU弹力胶202、预留装配洞口203、扩展瓷砖模具支座上盖板3、扩展模具上盖限位套筒孔301，扩展模具上下限位导杆201连接扩展瓷砖模具支座上盖板3与扩展瓷砖模具支座下盖板2，上下盖板可对向活动到合拢，扩展模具上下盖回弹PU弹力胶202位于扩展瓷砖模具支座上盖板3与扩展瓷砖模具支座下盖板2间，扩展瓷砖模具支座下盖板2的预留装配洞口203下口相平地固定连接要装配的瓷砖模具的瓷砖模具下盖板101，扩展瓷砖模具支座上盖板3与要装配的瓷砖模具的瓷砖模具上盖板102固定连接，上下盖板的活动行程等于要装配的瓷砖模具的活动行程；所述的扩展瓷砖模具支座能装配本发明所述的瓷砖模具及有类似功能结构的瓷砖模具。
如图4-5所示，包括预留装配洞口203的扩展瓷砖模具支座下盖板2，其中，所述的扩展瓷砖模具支座下盖板2包括预留装配洞口203，预留装配洞口203周边有下大上小的台阶折边，对应要装配的瓷砖模具的下部盖板的上小下大的台阶折边，装配瓷砖模具后的接缝作为瓷砖坯体压制时的排气缝。
如图6所示，本发明还提供一种瓷砖，纹路外观包括瓷砖模具与支座组合压制成的瓷砖背纹4、单个瓷砖模具压制成的瓷砖背纹401、起防脱落作用的倒锐角斜纹4011，其由上所述的一种瓷砖模具或瓷砖模具及扩展瓷砖模具支座的组合压制而成，所述的瓷砖背纹直观表现上，由斜边成型齿每一齿压制出的背纹都有一边是倒锐角斜纹，倒锐角斜纹交叉排列错排对向。
本发明还提供一种瓷砖其由上所述的瓷砖模具及扩展瓷砖模具支座的组合压制而成，其中，在扩展模具支座下盖板预留装配洞口的位置内的瓷砖背纹是被装配的瓷砖模具压制纹路。
进一步地说明本发明的一种瓷砖模具及扩展瓷砖模具支座的工作原理，制造起防脱落作用的倒锐角斜纹4011及带有倒锐角斜纹4011的瓷砖背纹4是本发明的核心目的，扩展瓷砖模具支座下盖板2与扩展瓷砖模具支座上盖板3的活动行程等于瓷砖模具上盖板102与瓷砖模具下盖板101的活动行程且等于斜边成型齿103纵向活动行程，上下盖回弹PU弹力胶板106及扩展模具上下盖回弹PU弹力胶202起到的作用包括使各自上下盖板分开，也为瓷砖模具斜边成型齿103提供成型齿伸出前提供预应力，这预应力的存在，使得瓷砖模具斜边成型齿103伸出前，瓷砖坯体粉已被早期预压，瓷砖坯体纹路凹位不因截面积小于凸纹截面积而形变过大，同比之下，瓷砖坯体纹路凹位粉的密度较凸纹位置粉的密度要高，这也可以满足瓷砖深纹路而瓷砖不变形的要求；对于单片面积较小的瓷砖坯体，瓷砖背模具排气要求不高的情况下，可以用制造交叉燕尾槽瓷砖背纹单独直接应用；对于扩展瓷砖模具支座的应用，由于不同的生产企业采用的模具尺寸各不相同，若直接应用本发明的瓷砖模具，则对每一台液压机生产线上的瓷砖模具尺寸有各种不同的尺寸，维修也只能定制，这对工业化普及极大不利，扩展瓷砖模具支座相对内嵌在预留孔洞的瓷砖模具而言，不容易损坏，将配在预留孔洞洞口尺寸格式化及瓷砖模具格式化尺寸安装，则大大提高交叉燕尾槽瓷砖模具的应用度，维修或者更换都能快速完成，能产生意想不到的工业效果。
对本领域的技术人员来说，可根据以上描述的技术方案及构思，做出其他各种相应的改变以及形变，而所有的这些改变以及形变都应该属于本发明专利权利要求的保护范围之内。
Claims (8)
- 一种瓷砖模具，其特征在于，包括独立的带密封结构和带限位结构的斜边成型齿，带限位和套筒结构孔的上盖板，带错排对向斜孔的下盖板，回弹斜边成型齿的PU弹力胶或弹簧，活动连接上盖板与下盖板的限位导杆，弹力分离上盖板与下盖板的PU弹力胶板，侧向围蔽密封上盖板与下盖板的弹性密封胶圈；斜边成型齿位于下盖板内的斜孔内，斜边成型齿与下盖板的分离通过两者间的PU弹力胶或弹簧弹力张开，限位导杆活动连接上盖板与下盖板，上下盖板可对向活动到合拢，合拢时上盖板推着斜边成型齿沿下盖板的斜孔伸出，PU弹力胶板位于上盖板与下盖板间，弹性密封胶圈位于上盖板与下盖板侧边一周。
- 根据权利要求1所述的一种瓷砖模具，其特征在于，所述的斜边成型齿，立向剖面呈平行四边形结构，上部靠上盖板侧钝角边扩大一个一边垂直于钝角边的限位帽，斜边成型齿靠下盖板中下部有一到二圈密封胶圈，斜边成型齿上端平行于上盖板，斜边成型齿下口接触瓷砖坯体正面倒一个槽口并覆硫化胶；斜边成型齿的限位帽顶在PU弹力胶或弹簧上再活动置于下盖板的斜孔内。
- 根据权利要求1所述的一种瓷砖模具，其特征在于，所述的斜孔，立向剖面呈平行四边形结构，斜孔对应斜边成型齿的限位帽的位置，扩大一个一边垂直于斜孔边的台阶缺口，台阶缺口用于承载PU弹力胶或弹簧。
- 根据权利要求1所述的一种瓷砖模具，其特征在于，所述的PU弹力胶板位于上盖板与下盖板间，在安装PU弹力胶板的上盖板或下盖板的位置有槽洞，槽洞的深度小于PU弹力胶板的厚度减上下盖板的活动行程。
- 一种扩展瓷砖模具支座，其特征在于，所述的扩展瓷砖模具支座，包括带预留装配洞口的下盖板，带限位和套筒结构孔的上盖板，活动连接上盖板与下盖板的限位导杆，弹力分离上盖板与下盖板的PU弹力胶板；限位导杆活动连接上盖板与下盖板，上下盖板可对向活动到合拢，PU弹力胶板位于上盖板与下盖板间，下盖板的预留装配洞口下口相平地固定连接要装配的瓷砖模具的下部盖板，上盖板与要装配的瓷砖模具的上部盖板固定连接，上下盖板的活动行程等于要装配的瓷砖模具的活动行程；所述的扩展瓷砖模具支座能装配权利要求1-4任一项所述的瓷砖模具及有类似功能结构的瓷砖模具。
- 根据权利要求5所述的一种扩展瓷砖模具支座，其特征在于，所述的下盖板包括预留装配洞口，洞口周边有下大上小的台阶折边，对应要装配的瓷砖模具的下部盖板的上小下大的台阶折边，装配瓷砖模具后的接缝作为瓷砖坯体压制时的排气缝。
- 一种瓷砖，其特征在于，其由权利要求1-6任一项所述的一种瓷砖模具或瓷砖模具及扩展瓷砖模具支座的组合压制而成，所述的瓷砖背纹直观表现上，由斜边成型齿每一齿压制出的背纹都有一边是倒锐角斜纹，倒锐角斜纹交叉排列错排对向。
- 根据权利要求7所述一种瓷砖，其特征在于，在扩展模具支座下盖板预留装配洞口的位置内的瓷砖背纹是被装配的瓷砖模具压制纹路。
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811600412.3 | 2018-12-26 | ||
| CN201811600412.3A CN109333776B (zh) | 2018-12-26 | 2018-12-26 | 一种瓷砖模具及扩展瓷砖模具支座和该模具压制成的瓷砖 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2020135120A1 true WO2020135120A1 (zh) | 2020-07-02 |
Family
ID=65297236
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2019/125504 WO2020135120A1 (zh) | 2018-12-26 | 2019-12-16 | 一种瓷砖模具及扩展瓷砖模具支座和该模具压制成的瓷砖 |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN109333776B (zh) |
| WO (1) | WO2020135120A1 (zh) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109333776B (zh) * | 2018-12-26 | 2024-07-30 | 陈锐 | 一种瓷砖模具及扩展瓷砖模具支座和该模具压制成的瓷砖 |
| CN110450269A (zh) * | 2019-09-22 | 2019-11-15 | 陈锐 | 一种等压活动齿的瓷砖模具和由该模具压制成的瓷砖 |
| CN110712276A (zh) * | 2019-11-28 | 2020-01-21 | 陈锐 | 一种旋转活动齿的瓷砖模具和由该模具压制成的瓷砖 |
| CN111283850B (zh) * | 2020-05-13 | 2020-09-08 | 佛山市星力环保设备有限公司 | 防脱落瓷砖成型模具 |
| CN114674464B (zh) * | 2022-01-05 | 2023-09-22 | 岭澳核电有限公司 | 用于辐照松弛检测的内应力测量装置和方法 |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0880517A (ja) * | 1994-09-12 | 1996-03-26 | Inax Corp | タイル裏足形成用の裏型 |
| CN201843294U (zh) * | 2010-11-04 | 2011-05-25 | 福建信源集团发展有限公司 | 一种不易脱落的瓷砖 |
| EP2762284A1 (en) * | 2013-02-01 | 2014-08-06 | SACMI Cooperativa Meccanici Imola Società Cooperativa | A method and a plant for manufacturing cladding slabs and cladding slab |
| CN108466355A (zh) * | 2018-03-29 | 2018-08-31 | 陈锐 | 一种瓷砖背面交叉燕尾槽的制作设备及其制作方法 |
| CN207983644U (zh) * | 2018-01-29 | 2018-10-19 | 福建省南安高远陶瓷模具有限公司 | 一种实验室台板瓷砖成型模具 |
| CN109016083A (zh) * | 2018-06-18 | 2018-12-18 | 郑素梅 | 一体式易铺贴瓷砖及其生产方法 |
| CN109333776A (zh) * | 2018-12-26 | 2019-02-15 | 陈锐 | 一种瓷砖模具及扩展瓷砖模具支座和该模具压制成的瓷砖 |
| CN209920141U (zh) * | 2018-12-26 | 2020-01-10 | 陈锐 | 一种瓷砖模具及扩展瓷砖模具支座和该模具压制成的瓷砖 |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB253655A (en) * | 1925-04-14 | 1926-06-24 | Henry Lawton | A new or improved method of and means for manufacturing tiles, slabs, and other articles |
| GB360674A (en) * | 1930-11-08 | 1931-11-12 | John Henry Ashworth | Improvements in dies for use in the manufacture of tiles for walls, fireplaces and the like |
| JPH08108420A (ja) * | 1994-10-11 | 1996-04-30 | Inax Corp | タイル成形型 |
| JPH08127011A (ja) * | 1994-10-31 | 1996-05-21 | Gotoo Pinion:Kk | タイル成形装置および成形方法 |
| JP3734974B2 (ja) * | 1999-02-02 | 2006-01-11 | 株式会社Ｉｎａｘ | タイル素地の成形型 |
| US7140867B2 (en) * | 2002-01-04 | 2006-11-28 | Anchor Wall Systems, Inc. | Mold for making a masonry block |
| CN202378152U (zh) * | 2011-11-29 | 2012-08-15 | 重庆四维卫浴(集团)有限公司 | 卫浴陶瓷坯件的直压成型专用模具 |
| CA2925079C (en) * | 2013-09-26 | 2020-04-21 | Keystone Retaining Wall Systems Llc | Block, block system and method of making a block |
-
2018
- 2018-12-26 CN CN201811600412.3A patent/CN109333776B/zh active Active
-
2019
- 2019-12-16 WO PCT/CN2019/125504 patent/WO2020135120A1/zh active Application Filing
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0880517A (ja) * | 1994-09-12 | 1996-03-26 | Inax Corp | タイル裏足形成用の裏型 |
| CN201843294U (zh) * | 2010-11-04 | 2011-05-25 | 福建信源集团发展有限公司 | 一种不易脱落的瓷砖 |
| EP2762284A1 (en) * | 2013-02-01 | 2014-08-06 | SACMI Cooperativa Meccanici Imola Società Cooperativa | A method and a plant for manufacturing cladding slabs and cladding slab |
| CN207983644U (zh) * | 2018-01-29 | 2018-10-19 | 福建省南安高远陶瓷模具有限公司 | 一种实验室台板瓷砖成型模具 |
| CN108466355A (zh) * | 2018-03-29 | 2018-08-31 | 陈锐 | 一种瓷砖背面交叉燕尾槽的制作设备及其制作方法 |
| CN109016083A (zh) * | 2018-06-18 | 2018-12-18 | 郑素梅 | 一体式易铺贴瓷砖及其生产方法 |
| CN109333776A (zh) * | 2018-12-26 | 2019-02-15 | 陈锐 | 一种瓷砖模具及扩展瓷砖模具支座和该模具压制成的瓷砖 |
| CN209920141U (zh) * | 2018-12-26 | 2020-01-10 | 陈锐 | 一种瓷砖模具及扩展瓷砖模具支座和该模具压制成的瓷砖 |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109333776A (zh) | 2019-02-15 |
| CN109333776B (zh) | 2024-07-30 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2020135120A1 (zh) | 一种瓷砖模具及扩展瓷砖模具支座和该模具压制成的瓷砖 | |
| CN206747392U (zh) | 一种不锈钢圆形薄板原点成型机构 | |
| CN208116530U (zh) | 一种冲压模具冲头保护装置 | |
| CN101837409A (zh) | 一种基于固体颗粒介质的刚性柔性复合成型模具 | |
| CN109676959A (zh) | 一种t型复合材料制件模压成型装置 | |
| CN209920141U (zh) | 一种瓷砖模具及扩展瓷砖模具支座和该模具压制成的瓷砖 | |
| CN110450269A (zh) | 一种等压活动齿的瓷砖模具和由该模具压制成的瓷砖 | |
| CN210969292U (zh) | 一种等压活动齿的瓷砖模具和由该模具压制成的瓷砖 | |
| CN201907147U (zh) | 一种等静压模具 | |
| CN108539249B (zh) | 一种电池壳体用限位工装 | |
| CN201711428U (zh) | 一种带柔性底模活动凹模的板料成型模具 | |
| CN203637096U (zh) | 密封型压力传递模 | |
| CN208914441U (zh) | 一种改进型密封圈类模具 | |
| CN204194580U (zh) | 厚材凸包产品一次性成型模 | |
| CN105563709A (zh) | 一种o型圈成型模具 | |
| CN208583893U (zh) | 一种可防止边侧变形的拉包模结构 | |
| CN202052865U (zh) | 一种汽车落水槽的拉伸模具 | |
| CN101844178A (zh) | 一种固体颗粒介质推动毛坯辅助变薄拉深模具 | |
| CN201721006U (zh) | 注塑模具 | |
| CN217570466U (zh) | 一种具有精孔结构的方型模仁 | |
| CN208321802U (zh) | 一种汽车生产用连续冲压模具结构 | |
| CN219748673U (zh) | 一种直角复合材料盒体成型滑块模具 | |
| CN220579134U (zh) | 一种玻璃酒瓶生产用压吹装置 | |
| CN210996065U (zh) | 一种u形厚板一次成形模具 | |
| CN215241555U (zh) | 一种自动塑形的冷等静压成型模具 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 19901925 Country of ref document: EP Kind code of ref document: A1 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 19901925 Country of ref document: EP Kind code of ref document: A1 |