WO2020119198A1 - Apparatus for jointly opening large-tonnage skip gates and diversion cover - Google Patents

Apparatus for jointly opening large-tonnage skip gates and diversion cover Download PDF

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Publication number
WO2020119198A1
WO2020119198A1 PCT/CN2019/105546 CN2019105546W WO2020119198A1 WO 2020119198 A1 WO2020119198 A1 WO 2020119198A1 CN 2019105546 W CN2019105546 W CN 2019105546W WO 2020119198 A1 WO2020119198 A1 WO 2020119198A1
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WIPO (PCT)
Prior art keywords
skip
gate
connecting rod
link
slider
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PCT/CN2019/105546
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French (fr)
Chinese (zh)
Inventor
曹国华
朱真才
周公博
沈刚
彭玉兴
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中国矿业大学
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Publication of WO2020119198A1 publication Critical patent/WO2020119198A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/54Gates or closures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/54Gates or closures
    • B65D90/66Operating devices therefor

Definitions

  • the invention relates to a mining skip, in particular to a large-tonnage skip gate and diversion cover joint opening device, which belongs to the technical field of mine lifting.
  • the safe and reliable operation of the mine hoisting and loading system is very important for the safe and efficient production of the mine, and the mine bucket is the main equipment for the mine hoisting and installation in the system, and the coal is loaded underground through the loading equipment
  • the bucket gate is opened by the gate opening and closing device, and the coal is discharged into the coal bunker.
  • the bucket gate is closed and left the unloading position, and it is lowered to the bottom of the well before loading coal.
  • the opening method of the single rope skip gate mainly adopts the structure of opening the gate under the curved track connecting rod.
  • the centerline of the connecting rod forms an angle with the vertical position to form a self-locking; when the skip is lifted close to the unloading position, the unloading roller on the gate enters the unloading curved track.
  • the gate is opened under the action; after the coal unloading is completed, the skip is lowered and the unloading roller exits along the unloading curved track, closing the gate and reaching the locked position.
  • This type of gate mechanism is simple, saves effort to open the gate, has little force on the derrick, and has a short unloading curve.
  • the gate under the connecting rod of the track rail is likely to collide with the skip during the loading and reset process.
  • the present invention provides a large-tonnage skip gate and diversion cover joint opening device, the gate opening method is safe and reliable, the opening and closing actions are stable and accurate, and the skip gate and diversion can be realized
  • the combined opening and closing of the hood improves the safety and working efficiency of the mining lifting system.
  • a large-tonnage skip gate and diversion cover joint opening device of the present invention includes a skip, skip gates installed on the front and rear sides of the skip, and a diversion cover installed on the lower left end of the skip Gate, the skip gate is a fan gate, the upper end of the skip gate is hinged to the upper end of the opening of the skip, and it is opened and closed by an opening device; the opening device includes hydraulic cylinder driving devices symmetrically provided on both sides of the front and back of the skip And multi-link mechanism, hydraulic drive device connected to skip gate to drive the gate to open and close; multi-link mechanism includes link one, link two, link three, link four, link five and the installation of each link
  • the chute fixing plate is fixed on the front and back sides of the skip, the two ends of the connecting rod are hinged with the skip gate, the other end and the one end of the connecting rod are hinged together on the slider 1, and the slider 1 is limited to The chute fixing plate slides up and down in the slot, the other end of the connecting rod one
  • the hydraulic cylinder drive device includes a left drive cylinder, a left swing arm, a right drive cylinder, and a right swing arm.
  • the hydraulic cylinder drive devices are used in pairs and are installed symmetrically on the front and back sides of the skip; when unloading coal, the right end of the left swing arm pushes The roller of the fan-shaped skip gate swings to the upper right to open the skip gate; when the coal is unloaded, the left end of the right swing arm pushes the roller of the fan-shaped skip gate to swing down to the left to close the skip gate.
  • the skip gate opens to the upper right, and at the same time drives the connecting rod to move upwards, and the slider 1 slides up along the limit groove.
  • the connecting rod rotates counterclockwise around the hinge fixed on the skip, so that the connecting rod 4 moves downwards, and the slider 2 slides down.
  • the rod three moves downward, and the rod three drives the link rod two to rotate counterclockwise, so that the position of the compound hinge point of the link three and the link five is lowered, and the end of the link five and the diversion gate is moved upward.
  • the connecting rod rotates clockwise around the hinge fixed on the skip, so that the connecting rod four Moving upwards, the slider 2 slides down, and under the driving of the slider 2, the connecting rod three moves upward, and the connecting rod three drives the connecting rod two to rotate clockwise, so that the connecting rod three and the connecting rod five are hinged together
  • the position of the point rises, so that the end of the connecting rod 5 connected to the shroud gate moves upwards and then pulls the shroud gate to close, thereby achieving the joint closure of the skip gate and the shroud.
  • one side of the link frame one connected to the link one is the right link frame, and the side connected to the link four is the left link frame, when the angle between the right link frame and the link is When it is 180°, the skip gate and diversion gate reach the opening and locking position. When the angle between the right link frame and the connecting rod is 0°, the skip gate and diversion gate reach the closing and locking position.
  • the invention realizes the synchronous joint opening and closing of the diversion sluice gate and the skip gate through the multi-linkage mechanism to avoid the phenomenon that the diversion sluice gate does not open and causes coal slippage and coal stagnation; the hydraulic cylinder drive device and the multi-linkage mechanism With the use of, the opening process of the gate of the large tonnage skip is more stable, the impact force between the skip and the gate of the reset process is greatly reduced, and the service life and safety performance of the skip are improved; the joint closing process of the skip gate and the shroud gate In the middle, the gravity action of the slider drives the reset action of each connecting rod more quickly and sensitively; by changing the rod length ratio and phase angle of each member, the follower can obtain a variety of movement trajectories to meet the needs of other similar working conditions.
  • the scope is wider; through the two dead points of the mid-level six-bar mechanism in the process of sliding up and down of the slider in the joint opening device of the skip gate and the diversion cover, the position of the skip gate and the diversion cover gate can be accurately controlled , To avoid the phenomenon of inadequate closing or unresetability caused by inaccurate limit; the overall structure is compact, safe and reliable, easy to operate, suitable for a variety of tonnages, and can adapt to the large-scale development of coal mines, high production and high efficiency
  • the opening of the tonnage skip gate; and the mechanism is convenient for processing, installation and use, which can effectively save the installation and commissioning time and improve the use efficiency.
  • FIG. 1 is a schematic structural view of a large-tonnage skip and a combined opening device of a skip gate and a shroud of the present invention
  • FIG. 2 is a schematic structural view of a joint opening device of a skip gate and a diversion cover in the present invention
  • FIG. 3 is a schematic diagram of the principle of the hydraulic cylinder drive device in the present invention.
  • FIG. 4 is a schematic diagram of the mechanism of the joint opening device of the skip gate and the deflector when the present invention is in any position;
  • FIG. 5 is a schematic diagram of the mechanism of the joint opening device of the skip gate and the shroud when the present invention is in the fully open position;
  • FIG. 6 is a schematic diagram of the mechanism of the joint opening device of the skip gate and the deflector in the fully closed position of the present invention
  • FIG. 7 is a schematic view of the principle of the eight-bar mechanism on the left side of the skip-gate and diversion cover joint opening device in any position of the present invention
  • FIG. 8 is a schematic diagram of the principle of the six-bar mechanism on the right side of the joint opening device of the skip gate and the shroud in any position of the present invention
  • FIG. 9 is a schematic front view of the connecting rod slider mechanism of the present invention.
  • FIG. 10 is a plan view of the slide groove fixing plate of the present invention.
  • a large-tonnage skip gate and diversion cover joint opening device includes a skip, skip gates 11 installed on both sides of the skip front and back, and a skip installed on the skip
  • the diversion sluice gate 9 at the lower end of the left side of the bucket, the skip gate 11 is a sector gate, the upper end of the skip gate 11 is hinged to the upper end of the skip opening, and is opened and closed by an opening device; the characteristic is that the opening
  • the device includes a hydraulic cylinder drive device 12 and a multi-link mechanism that are symmetrically arranged on the front and back sides of the skip.
  • the hydraulic drive device 12 is connected to the skip gate 11 to drive the gate to open and close;
  • the multi-link mechanism includes link rods 1, 1.
  • the gate 11 is hinged, and the other end and the one end of the link rod 1 are hinged together on the slide block 2, the slide block 2 is limited to slide up and down in the groove of the slide fixing plate 13, the other end of the link rod 1 and the connecting rod
  • One end of the four 7 is hinged to the two ends of the link frame 10 respectively, the middle of the one link 10 is hinged to the lower end of the chute fixing plate 13, the other end of the four link 7 and the one end of the three link 6 are hinged together
  • the slider two 3 is limited to slide up and down in the groove of the chute fixing plate 13, the limit groove of the slider one 2 is arranged in parallel with the
  • the hydraulic cylinder drive device includes a left drive cylinder 12-1, a left swing arm 12-2, a right drive cylinder 12-3 and a right swing arm 12-4, which are symmetrically fixed on the front and rear sides of the skip;
  • the right end of the left swing arm 12-2 pushes the roller of the fan-shaped skip gate 11 upward and swings to open the skip door;
  • the left end of the right swing arm 12-4 pushes the roller of the fan-shaped skip gate 11 Swing down and left to close the skip gate.
  • the side of the link frame 10 connected to the link 1 is the right link frame 10-1
  • the side connected to the link four 7 is the left link frame 10-2.

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Abstract

An apparatus for jointly opening large-tonnage skip gates (11) and a diversion cover, comprising a skip, the skip gates (11) mounted at the front and rear sides of the skip, and a diversion cover gate (9) mounted at the left-side lower end of the skip. The skip gates (11) are pivotally connected at the upper end to the upper end of an opening of the skip and are driven by the opening apparatus to be opened or closed. The opening apparatus comprises hydraulic cylinder actuating apparatus (12) symmetrically arranged on both the front and rear sides of the skip and a multiple connecting rod mechanism. The hydraulic cylinder actuating apparatus (12) are connected to the skip gates (11) to drive the opening and closing thereof. The multiple connecting rod mechanism comprises connecting rod one (1), connecting rod two (4), connecting rod three (6), connecting rod four (7), connecting rod five (8), and a sliding groove fixing plate (13) for mounting the connecting rods. The apparatus implements simultaneous and joint opening and closing of the diversion cover gate and the skip gates via the multiple connecting rod mechanism and prevents the phenomenon of unsmooth coal slipping and coal retention caused by the diversion cover door not opening in time. The hydraulic cylinder actuating apparatus are used in tandem with the multiple connecting rod mechanism, thus allowing the process of opening the gates of the large-tonnage skip to be smooth, and greatly reducing the force of impact in a reset process.

Description

一种大吨位箕斗闸门与导流罩联合开启装置Large-tonnage skip gate and diversion cover combined opening device 技术领域Technical field
本发明涉及一种矿用箕斗,具体涉及一种大吨位箕斗闸门与导流罩联合开启装置,属于矿井提升技术领域。The invention relates to a mining skip, in particular to a large-tonnage skip gate and diversion cover joint opening device, which belongs to the technical field of mine lifting.
背景技术Background technique
在煤矿生产的诸多环节中,矿井提升装载系统的安全、可靠运行,对矿井的安全高效生产十分重要,而矿用箕斗是矿井提升装在系统的主要设备,煤炭在井下通过装载设备装入箕斗,再提升到井上卸载位置后由闸门开闭装置打开箕斗闸门,将煤卸入受煤仓,卸完后箕斗闸门关闭离开卸载位置,下放到井底再行装煤。In many links of coal mine production, the safe and reliable operation of the mine hoisting and loading system is very important for the safe and efficient production of the mine, and the mine bucket is the main equipment for the mine hoisting and installation in the system, and the coal is loaded underground through the loading equipment After the bucket is lifted to the unloading position in the shaft, the bucket gate is opened by the gate opening and closing device, and the coal is discharged into the coal bunker. After the dump is closed, the bucket gate is closed and left the unloading position, and it is lowered to the bottom of the well before loading coal.
随着煤矿生产向着大型、高产、高效方向发展,大吨位箕斗在矿井提升系统中应用越来越广泛,闸门打开过程中出现的问题也越来越多。目前,单绳箕斗闸门的开启方式主要采用曲轨连杆下开闸门结构。当曲轨连杆下开闸门处于正常关闭状态时,连杆中心线与垂直位置成一夹角形成自锁;当箕斗上提接近卸载位置时,闸门上卸载滚轮进入卸载曲轨,在曲轨作用下打开闸门;煤炭卸载完成后,箕斗下放,卸载滚轮沿卸载曲轨退出,将闸门关闭并达到闭锁位置。这种型式闸门机构简单、打开闸门省力、对井架作用力小、卸载曲轨短。但是对于大吨位箕斗,曲轨连杆下开闸门在装载完毕复位过程中容易与箕斗发生碰撞,碰撞过程中的巨大冲击力会造成箕斗变形加大,从而导致闸门维护工作量大;且这种结构的导流罩闸门与箕斗闸门开启不同步,导流罩闸门开启不及时,容易出现溜煤不畅和滞煤现象;闸门机械限位不准确,容易出现开启后无法复位的现象,不仅会严重影响提升效率,还可能出现安全事故。With the development of coal mine production in the direction of large-scale, high-yield and high-efficiency, large-tonnage skips are more and more widely used in mine lifting systems, and more and more problems occur during the opening of gates. At present, the opening method of the single rope skip gate mainly adopts the structure of opening the gate under the curved track connecting rod. When the gate under the connecting rod of the curved track is normally closed, the centerline of the connecting rod forms an angle with the vertical position to form a self-locking; when the skip is lifted close to the unloading position, the unloading roller on the gate enters the unloading curved track. The gate is opened under the action; after the coal unloading is completed, the skip is lowered and the unloading roller exits along the unloading curved track, closing the gate and reaching the locked position. This type of gate mechanism is simple, saves effort to open the gate, has little force on the derrick, and has a short unloading curve. However, for large-tonnage skips, the gate under the connecting rod of the track rail is likely to collide with the skip during the loading and reset process. The huge impact force during the collision will cause the deformation of the skip to increase, resulting in a large amount of gate maintenance work; And the opening of the diversion sluice gate and the skip gate of this structure is not synchronized, and the diversion sluice gate is not opened in time, which is prone to poor coal slippage and coal stagnation; the mechanical limit of the gate is inaccurate, and it is easy to appear that it cannot be reset after opening This phenomenon will not only seriously affect the improvement of efficiency, but may also cause safety accidents.
发明内容Summary of the invention
为了克服现有技术存在的各种不足,本发明提供一种大吨位箕斗闸门与导流罩联合开启装置,闸门开启方式安全可靠,开启关闭动作平稳精确,且可实现箕斗闸门与导流罩联合启闭,提高矿用提升系统的安全性和工作效率。In order to overcome various deficiencies in the prior art, the present invention provides a large-tonnage skip gate and diversion cover joint opening device, the gate opening method is safe and reliable, the opening and closing actions are stable and accurate, and the skip gate and diversion can be realized The combined opening and closing of the hood improves the safety and working efficiency of the mining lifting system.
为了实现上述发明目的,本发明一种大吨位箕斗闸门与导流罩联合开启装置,包括箕斗、安装在箕斗前后两侧的箕斗闸门和安装在箕斗左侧下端的导流罩闸门,箕斗闸门为扇形闸门,箕斗闸门的上端铰接在箕斗开口的上端,并通过开启装置带动其开启和关闭;所述开启装置包括对称设在箕斗前后两侧的液压缸驱动装置和多连杆机构,液压驱动装置与箕斗闸门相连驱动闸门开启和关闭;多连杆机构包括连杆一、连杆二、连杆三、连杆四、连杆五以及安装各连杆的滑槽固定板,滑槽固定板固定在箕斗前后两侧,连杆二一端与箕斗闸门铰接,另一端与连杆一的一端共同铰接在滑块一上,滑块一限位在滑槽固定板的槽内上下滑动,连杆一的另一端以及连杆四的一端分别铰接在连杆架一的两端,连杆架一的中间铰接在滑槽固定板下端,连杆四的另一端与连杆三的一端共同铰接在滑块二上,滑块二限位在滑槽固定板的槽内上下滑动,滑块一的限位槽与滑块二的限位槽平行布置,连杆三的另一端和连杆五的一端共同铰接在连杆架二的一端,连杆架二的另一端铰接在滑槽固定 板顶部,连杆五的另一端铰接在导流罩闸门内侧。In order to achieve the above object of the invention, a large-tonnage skip gate and diversion cover joint opening device of the present invention includes a skip, skip gates installed on the front and rear sides of the skip, and a diversion cover installed on the lower left end of the skip Gate, the skip gate is a fan gate, the upper end of the skip gate is hinged to the upper end of the opening of the skip, and it is opened and closed by an opening device; the opening device includes hydraulic cylinder driving devices symmetrically provided on both sides of the front and back of the skip And multi-link mechanism, hydraulic drive device connected to skip gate to drive the gate to open and close; multi-link mechanism includes link one, link two, link three, link four, link five and the installation of each link The chute fixing plate is fixed on the front and back sides of the skip, the two ends of the connecting rod are hinged with the skip gate, the other end and the one end of the connecting rod are hinged together on the slider 1, and the slider 1 is limited to The chute fixing plate slides up and down in the slot, the other end of the connecting rod one and the one end of the connecting rod four are hinged at the two ends of the connecting rod frame one respectively, the middle of the connecting rod frame one is hinged at the lower end of the chute fixing plate, the connecting rod four The other end and the one end of the connecting rod 3 are hinged together on the slider 2, the slider 2 is limited to slide up and down in the groove of the slide fixing plate, the limit groove of the slider 1 and the limit groove of the slider 2 are arranged in parallel , The other end of link three and one end of link five are hinged together at one end of link frame 2, the other end of link frame 2 is hinged at the top of the chute fixing plate, and the other end of link five is hinged at the diversion gate Inside.
液压缸驱动装置包括左驱动缸、左摆动臂、右驱动缸和右摆动臂,液压缸驱动装置成对使用,且对称地安装在箕斗前后两侧;卸煤时,左摆动臂的右端推动扇形箕斗闸门的滚轮向右上方摆动,打开箕斗闸门;卸完煤时,右摆动臂的左端推动扇形箕斗闸门的滚轮向左下方摆动,关闭箕斗闸门。The hydraulic cylinder drive device includes a left drive cylinder, a left swing arm, a right drive cylinder, and a right swing arm. The hydraulic cylinder drive devices are used in pairs and are installed symmetrically on the front and back sides of the skip; when unloading coal, the right end of the left swing arm pushes The roller of the fan-shaped skip gate swings to the upper right to open the skip gate; when the coal is unloaded, the left end of the right swing arm pushes the roller of the fan-shaped skip gate to swing down to the left to close the skip gate.
左端的液压缸驱动装置推动箕斗闸门向右运动时,箕斗闸门向右上开启,同时带动连杆二向上运动、滑块一沿着限位槽向上滑动,在滑块一的带动下,连杆一向上运动,连架杆一围绕着固定于箕斗上的铰链做逆时针转动,从而使连杆四向下运动,滑块二沿着向下滑动,在滑块二的带动下,连杆三向下运动,连杆三带动连架杆二做逆时针转动,从而使连杆三和连杆五复合铰接点的位置下降,使连杆五与导流罩闸门相连的一端向上运动进而推动导流罩闸门开启,从而实现箕斗闸门与导流罩闸门联合开启;右端的液压缸驱动装置推动箕斗闸门向左运动时,箕斗闸门向左下关闭,同时带动连杆二向下运动、滑块一沿着限位槽向下滑动,在滑块一的带动下,连杆一向下运动,连架杆一围绕着固定于箕斗上的铰链做顺时针转动,从而使连杆四向上运动,滑块二沿着向下滑动,在滑块二的带动下,连杆三向上运动,连杆三带动连架杆二做顺时针转动,从而使连杆三和连杆五复合铰接点的位置上升,使连杆五与导流罩闸门相连的一端向上运动进而拉动导流罩闸门关闭,从而实现箕斗闸门与导流罩联合关闭。When the hydraulic cylinder drive device at the left end pushes the skip gate to the right, the skip gate opens to the upper right, and at the same time drives the connecting rod to move upwards, and the slider 1 slides up along the limit groove. As soon as the rod moves upwards, the connecting rod rotates counterclockwise around the hinge fixed on the skip, so that the connecting rod 4 moves downwards, and the slider 2 slides down. The rod three moves downward, and the rod three drives the link rod two to rotate counterclockwise, so that the position of the compound hinge point of the link three and the link five is lowered, and the end of the link five and the diversion gate is moved upward. Push the diversion sluice gate open to realize the joint opening of the skip gate and the diversion sluice gate; when the hydraulic cylinder drive device at the right end pushes the skip gate to the left, the skip gate closes to the left and simultaneously drives the connecting rod to move downward 1. The slider slides down the limit groove. Under the driving of the slider, the connecting rod moves downward. The connecting rod rotates clockwise around the hinge fixed on the skip, so that the connecting rod four Moving upwards, the slider 2 slides down, and under the driving of the slider 2, the connecting rod three moves upward, and the connecting rod three drives the connecting rod two to rotate clockwise, so that the connecting rod three and the connecting rod five are hinged together The position of the point rises, so that the end of the connecting rod 5 connected to the shroud gate moves upwards and then pulls the shroud gate to close, thereby achieving the joint closure of the skip gate and the shroud.
进一步的,所述连杆架一与连杆一连接的一侧为右连杆架,与连杆四连接的一侧为左连杆架,当右连杆架与连杆之间的夹角为180°时,箕斗闸门与导流栅闸门到达开启锁定位置,当右连杆架与连杆之间的夹角为0°时,箕斗闸门与导流栅闸门到达关闭锁定位置。Further, one side of the link frame one connected to the link one is the right link frame, and the side connected to the link four is the left link frame, when the angle between the right link frame and the link is When it is 180°, the skip gate and diversion gate reach the opening and locking position. When the angle between the right link frame and the connecting rod is 0°, the skip gate and diversion gate reach the closing and locking position.
箕斗闸门与导流栅闸门到达开启锁定位置时,滑块一停止向上滑动,左端的液压缸驱动装置停止推动箕斗闸门向上开启,箕斗闸门开启至最大位置,连架杆一锁死的同时,左侧的各连杆机构也停止运动,导流罩闸门停止向左上开启;箕斗闸门与导流栅闸门到达关闭锁定位置时,滑块一停止向下滑动,右端的液压缸驱动装置停止推动箕斗闸门向下关闭,箕斗闸门完全关闭,连架杆一锁死的同时,左侧的各连杆机构也停止运动,导流罩闸门完全关闭。通过箕斗闸门与导流罩联合开启装置中平面六杆机构在滑块的上滑和下滑过程中的两个死点,可以准确的控制箕斗闸门与导流罩闸门的位置,避免限位不准确带来的关闭不严或者无法复位现象的发生。When the skip gate and diversion gate reach the open lock position, the slider stops sliding upwards, the hydraulic cylinder drive device at the left end stops pushing the skip gate upward, the skip gate opens to the maximum position, and the connecting rod is locked. At the same time, the connecting rod mechanisms on the left also stop moving, and the diversion gates stop opening to the upper left; when the skip gate and diversion gate reach the closed locking position, the slider stops sliding downwards, and the hydraulic cylinder drive device on the right end Stop pushing the skip gate down to close, the skip gate is completely closed, and at the same time as the connecting rod is locked, the connecting rod mechanisms on the left side also stop moving, and the diversion gate gate is completely closed. Through the two dead points of the mid-level six-bar mechanism in the process of sliding up and down of the slider in the joint opening device of the skip gate and the diversion cover, the positions of the skip gate and the diversion cover gate can be accurately controlled to avoid the limit position The inaccurate shut-off caused by inaccuracy or failure to reset occurs.
本发明通过多连杆机构实现导流罩闸门与箕斗闸门的同步联合开启和关闭,避免出现导流罩闸门开启不及造成溜煤不畅和滞煤现象;液压缸驱动装置与多连杆机构的配合使用,使大吨位箕斗的闸门开启过程更加平稳,复位过程闸门箕斗之间的冲击力大大降低,提高箕斗的使用寿命和安全性能;箕斗闸门和导流罩闸门联合关闭过程中,滑块的重力作用带动各连杆复位动作更加迅速灵敏;通过改变各构件的杆长比、相位角来使从动件得到多种的运动轨迹,以满足其他类似工况的需要,适用范围更广;通过箕斗闸门与导流罩联合开启装置中平面六杆机构在滑块的上滑和下滑过程中的两个死点,可以准确的控制箕斗闸门与导流罩闸门的位置,避免限位不准确带来的关闭不严或者无法复位现象的发生;整体结构紧凑,安全可靠,操作方便,适用于多种吨位,并可以适应煤矿大型化、高产化和高效化发展的大吨位箕斗闸门的开启;且该机构方便加工、安装和使用,可有效节约安装与调试时间,提高使用效率。The invention realizes the synchronous joint opening and closing of the diversion sluice gate and the skip gate through the multi-linkage mechanism to avoid the phenomenon that the diversion sluice gate does not open and causes coal slippage and coal stagnation; the hydraulic cylinder drive device and the multi-linkage mechanism With the use of, the opening process of the gate of the large tonnage skip is more stable, the impact force between the skip and the gate of the reset process is greatly reduced, and the service life and safety performance of the skip are improved; the joint closing process of the skip gate and the shroud gate In the middle, the gravity action of the slider drives the reset action of each connecting rod more quickly and sensitively; by changing the rod length ratio and phase angle of each member, the follower can obtain a variety of movement trajectories to meet the needs of other similar working conditions. The scope is wider; through the two dead points of the mid-level six-bar mechanism in the process of sliding up and down of the slider in the joint opening device of the skip gate and the diversion cover, the position of the skip gate and the diversion cover gate can be accurately controlled , To avoid the phenomenon of inadequate closing or unresetability caused by inaccurate limit; the overall structure is compact, safe and reliable, easy to operate, suitable for a variety of tonnages, and can adapt to the large-scale development of coal mines, high production and high efficiency The opening of the tonnage skip gate; and the mechanism is convenient for processing, installation and use, which can effectively save the installation and commissioning time and improve the use efficiency.
附图说明BRIEF DESCRIPTION
图1为本发明大吨位箕斗以及箕斗闸门与导流罩联合开启装置结构示意图;1 is a schematic structural view of a large-tonnage skip and a combined opening device of a skip gate and a shroud of the present invention;
图2为本发明中箕斗闸门与导流罩联合开启装置结构示意图;2 is a schematic structural view of a joint opening device of a skip gate and a diversion cover in the present invention;
图3是本发明中的液压缸驱动装置原理示意图;3 is a schematic diagram of the principle of the hydraulic cylinder drive device in the present invention;
图4是本发明的处于任意位置时箕斗闸门与导流罩联合开启装置机构原理示意图;4 is a schematic diagram of the mechanism of the joint opening device of the skip gate and the deflector when the present invention is in any position;
图5是本发明的处于完全开启位置时箕斗闸门与导流罩联合开启装置机构原理示意图;5 is a schematic diagram of the mechanism of the joint opening device of the skip gate and the shroud when the present invention is in the fully open position;
图6是本发明的处于完全关闭位置时箕斗闸门与导流罩联合开启装置机构原理示意图;6 is a schematic diagram of the mechanism of the joint opening device of the skip gate and the deflector in the fully closed position of the present invention;
图7是本发明的处于任意位置的箕斗闸门与导流罩联合开启装置左面八杆机构原理示意图;7 is a schematic view of the principle of the eight-bar mechanism on the left side of the skip-gate and diversion cover joint opening device in any position of the present invention;
图8是本发明的处于任意位置的箕斗闸门与导流罩联合开启装置右面六杆机构原理示意图;8 is a schematic diagram of the principle of the six-bar mechanism on the right side of the joint opening device of the skip gate and the shroud in any position of the present invention;
图9为本发明连杆滑块机构示意图主视图;9 is a schematic front view of the connecting rod slider mechanism of the present invention;
图10为本发明中滑槽固定板俯视图;10 is a plan view of the slide groove fixing plate of the present invention;
图中:图中1、连杆一;2、滑块一;3、滑块二;4、连杆二;5、连架杆二;6、连杆三;7、连杆四;8、连杆五;9、导流罩闸门;10、连杆架一;10-1、右连杆架;10-2、左连杆架;11、箕斗闸门;12、液压缸驱动装置;12-1左驱动缸;12-2、左摆动臂;12-3、右驱动缸;12-4、右摆动臂;13、滑槽固定板。In the picture: 1, connecting rod one; 2, slider one; 3. slider two; 4, connecting rod two; 5, connecting rod two; 6, connecting rod three; 7, connecting rod four; 8, Five connecting rods; 9. Shroud gate; 10, connecting rod frame one; 10-1, right connecting rod frame; 10-2, left connecting rod frame; 11, skip gate; 12, hydraulic cylinder drive device; 12 -1 Left drive cylinder; 12-2, left swing arm; 12-3, right drive cylinder; 12-4, right swing arm; 13, chute fixing plate.
具体实施方式detailed description
下面结合附图和具体实施例对本发明做详细的阐述。The present invention will be described in detail below with reference to the drawings and specific embodiments.
如图1、图2、图7至图10所示,一种大吨位箕斗闸门与导流罩联合开启装置,包括箕斗、安装在箕斗前后两侧的箕斗闸门11和安装在箕斗左侧下端的导流罩闸门9,箕斗闸门11为扇形闸门,箕斗闸门11的上端铰接在箕斗开口的上端,并通过开启装置带动其开启和关闭;其特征在于,所述开启装置包括对称设在箕斗前后两侧的液压缸驱动装置12和多连杆机构,液压驱动装置12与箕斗闸门11相连驱动闸门开启和关闭;多连杆机构包括连杆一1、连杆二4、连杆三6、连杆四7、连杆五8以及安装各连杆的滑槽固定板13,滑槽固定板13固定在箕斗前后两侧,连杆二4一端与箕斗闸门11铰接,另一端与连杆一1的一端共同铰接在滑块一2上,滑块一2限位在滑槽固定板13的槽内上下滑动,连杆一1的另一端以及连杆四7的一端分别铰接在连杆架一10的两端,连杆架一10的中间铰接在滑槽固定板13下端,连杆四7的另一端与连杆三6的一端共同铰接在滑块二3上,滑块二3限位在滑槽固定板13的槽内上下滑动,滑块一2的限位槽与滑块二3的限位槽平行布置,连杆三6的另一端和连杆五8的一端共同铰接在连杆架二5的一端,连杆架二5的另一端铰接在滑槽固定板13顶部,连杆五8的另一端铰接在导流罩闸门9内侧。As shown in Fig. 1, Fig. 2, Fig. 7 to Fig. 10, a large-tonnage skip gate and diversion cover joint opening device includes a skip, skip gates 11 installed on both sides of the skip front and back, and a skip installed on the skip The diversion sluice gate 9 at the lower end of the left side of the bucket, the skip gate 11 is a sector gate, the upper end of the skip gate 11 is hinged to the upper end of the skip opening, and is opened and closed by an opening device; the characteristic is that the opening The device includes a hydraulic cylinder drive device 12 and a multi-link mechanism that are symmetrically arranged on the front and back sides of the skip. The hydraulic drive device 12 is connected to the skip gate 11 to drive the gate to open and close; the multi-link mechanism includes link rods 1, 1. Two 4, connecting rod three 6, connecting rod four 7, connecting rod five 8 and the chute fixing plate 13 for installing each connecting rod, the chute fixing plate 13 is fixed on the front and rear sides of the skip, one end of the connecting rod second 4 is connected to the skip The gate 11 is hinged, and the other end and the one end of the link rod 1 are hinged together on the slide block 2, the slide block 2 is limited to slide up and down in the groove of the slide fixing plate 13, the other end of the link rod 1 and the connecting rod One end of the four 7 is hinged to the two ends of the link frame 10 respectively, the middle of the one link 10 is hinged to the lower end of the chute fixing plate 13, the other end of the four link 7 and the one end of the three link 6 are hinged together On block two 3, the slider two 3 is limited to slide up and down in the groove of the chute fixing plate 13, the limit groove of the slider one 2 is arranged in parallel with the limit groove of the slider two 3, and the other end of the connecting rod three 6 It is hinged with one end of the connecting rod five 8 at one end of the connecting rod frame 2 5, the other end of the connecting rod frame 2 5 is hinged at the top of the chute fixing plate 13, and the other end of the connecting rod 5 8 is hinged at the inner side of the shroud gate 9 .
如图3所示,液压缸驱动装置包括左驱动缸12-1、左摆动臂12-2、右驱动缸12-3和右摆动臂12-4,对称固定在在箕斗前后两侧;卸煤时,左摆动臂12-2的右端推动扇形箕斗闸门11的滚轮向右上方摆动,打开箕斗闸门;卸完煤时,右摆动臂12-4的左端推动扇形箕斗闸 门11的滚轮向左下方摆动,关闭箕斗闸门。As shown in FIG. 3, the hydraulic cylinder drive device includes a left drive cylinder 12-1, a left swing arm 12-2, a right drive cylinder 12-3 and a right swing arm 12-4, which are symmetrically fixed on the front and rear sides of the skip; When coal is coal, the right end of the left swing arm 12-2 pushes the roller of the fan-shaped skip gate 11 upward and swings to open the skip door; when the coal is unloaded, the left end of the right swing arm 12-4 pushes the roller of the fan-shaped skip gate 11 Swing down and left to close the skip gate.
如图4所示,左端的液压缸驱动装置12推动箕斗闸门11向右运动时,箕斗闸门11向右上开启,同时带动连杆二4向上运动、滑块一2沿着限位槽向上滑动,在滑块一2的带动下,连杆一1向上运动,连架杆一10围绕着固定于箕斗上的铰链做逆时针转动,从而使连杆四7向下运动,滑块二3沿着向下滑动,在滑块二3的带动下,连杆三6向下运动,连杆三6带动连架杆二5做逆时针转动,从而使连杆三6和连杆五8复合铰接点的位置下降,使连杆五8与导流罩闸门9相连的一端向上运动进而推动导流罩闸门9开启,从而实现箕斗闸门11与导流罩闸门9联合开启;右端的液压缸驱动装置12推动箕斗闸门11向左运动时,箕斗闸门11向左下关闭,同时带动连杆二4向下运动、滑块一2沿着限位槽向下滑动,在滑块一2的带动下,连杆一1向下运动,连架杆一10围绕着固定于箕斗上的铰链做顺时针转动,从而使连杆四7向上运动,滑块二3沿着向下滑动,在滑块二3的带动下,连杆三6向上运动,连杆三6带动连架杆二5做顺时针转动,从而使连杆三6和连杆五8复合铰接点的位置上升,使连杆五8与导流罩闸门9相连的一端向上运动进而拉动导流罩闸门9关闭,从而实现箕斗闸门与导流罩联合关闭。As shown in FIG. 4, when the hydraulic cylinder driving device 12 at the left end pushes the skip gate 11 to the right, the skip gate 11 opens to the upper right, and simultaneously drives the connecting rod 2 to move upward, and the slider 1 to move upward along the limit slot Slide, driven by the slider 1, the connecting rod 1 moves upward, the connecting rod 10 rotates counterclockwise around the hinge fixed on the skip, so that the connecting rod 4 moves downward, the slider 2 3 Slide down, driven by the slider two 3, the link three 6 moves down, the link three 6 drives the link lever two 5 to rotate counterclockwise, so that the link three 6 and the link five 8 The position of the compound hinge point is lowered, so that the end of the connecting rod 5 and the shroud gate 9 moves upward to push the shroud gate 9 to open, so that the skip gate 11 and the shroud gate 9 are jointly opened; the hydraulic pressure at the right end When the cylinder drive device 12 pushes the skip gate 11 to the left, the skip gate 11 closes to the left and lowers, and at the same time drives the connecting rod 2 to move downward, the slider 1 and 2 slide down along the limit groove, and the slider 1 and 2 Driven by, the connecting rod 1 moves downwards, the connecting rod 10 rotates clockwise around the hinge fixed on the skip, so that the connecting rods 4 and 7 move upward, and the slider 2 and 3 slide down, Driven by the slider two 3, the connecting rod three 6 moves upward, and the connecting rod three 6 drives the connecting rod two 5 to rotate clockwise, so that the position of the compound hinge point of the connecting rod three 6 and the connecting rod five 8 rises, so that The end of the connecting rod 5 and the diversion sluice gate 9 moves upward to pull the diversion sluice gate 9 to close, so as to realize the joint closure of the skip gate and the diversion hood.
如图5所示,所述连杆架一10与连杆一1连接的一侧为右连杆架10-1,与连杆四7连接的一侧为左连杆架10-2,当右连杆架10-1与连杆1之间的夹角为180°时,箕斗闸门11与导流栅闸门9到达开启锁定位置,如图6所示,当右连杆架10-1与连杆1之间的夹角为0°时,箕斗闸门11与导流栅闸门9到达关闭锁定位置。As shown in FIG. 5, the side of the link frame 10 connected to the link 1 is the right link frame 10-1, and the side connected to the link four 7 is the left link frame 10-2. When the angle between the right link frame 10-1 and the link 1 is 180°, the skip gate 11 and the diversion gate 9 reach the open lock position, as shown in FIG. 6, when the right link frame 10-1 When the angle with the connecting rod 1 is 0°, the skip gate 11 and the diversion gate 9 reach the closed locking position.
如图5所示,箕斗闸门11与导流栅闸门9到达开启锁定位置时,滑块一2停止向上滑动,左端的液压缸驱动装置12停止推动箕斗闸门11向上开启,箕斗闸门11开启至最大位置,连架杆一10锁死的同时,左侧的各连杆机构也停止运动,导流罩闸门9停止向左上开启;如图6所示,箕斗闸门11与导流栅闸门9到达关闭锁定位置时,滑块一2停止向下滑动,右端的液压缸驱动装置12停止推动箕斗闸门11向下关闭,箕斗闸门11完全关闭,连架杆一10锁死的同时,左侧的各连杆机构也停止运动,导流罩闸门9完全关闭。通过箕斗闸门与导流罩联合开启装置中平面六杆机构在滑块的上滑和下滑过程中的两个死点,可以准确的控制箕斗闸门与导流罩闸门的位置,避免限位不准确带来的关闭不严或者无法复位现象的发生。As shown in FIG. 5, when the skip gate 11 and the diversion gate 9 reach the open lock position, the slider 1 stops sliding upward, and the hydraulic cylinder drive device 12 at the left end stops pushing the skip gate 11 upward to open the skip gate 11 Open to the maximum position, while the link rod 10 is locked, each link mechanism on the left side also stops moving, and the diversion gate 9 stops to open to the upper left; as shown in Figure 6, the skip gate 11 and the diversion grid When the gate 9 reaches the closed and locked position, the slider 12 stops sliding downward, the hydraulic cylinder drive device 12 at the right end stops pushing the skip gate 11 to close downward, the skip gate 11 is completely closed, and the connecting rod 10 is locked at the same time , The linkages on the left also stop moving, and the shroud gate 9 is completely closed. Through the two dead points of the mid-level six-bar mechanism in the process of sliding up and down of the slider in the joint opening device of the skip gate and the diversion cover, the positions of the skip gate and the diversion cover gate can be accurately controlled to avoid the limit position The inaccurate shut-off caused by inaccuracy or failure to reset occurs.

Claims (3)

  1. 一种大吨位箕斗闸门与导流罩联合开启装置,包括箕斗、安装在箕斗前后两侧的箕斗闸门(11)和安装在箕斗左侧下端的导流罩闸门(9),箕斗闸门(11)为扇形闸门,箕斗闸门(11)的上端铰接在箕斗开口的上端,并通过开启装置带动其开启和关闭;其特征在于,所述开启装置包括对称布置在箕斗前后两侧的液压缸驱动装置(12)和多连杆机构,液压驱动装置(12)与箕斗闸门(11)相连驱动闸门开启和关闭;多连杆机构包括连杆一(1)、连杆二(4)、连杆三(6)、连杆四(7)、连杆五(8)以及安装各连杆的滑槽固定板(13),滑槽固定板(13)固定在箕斗前后两侧,连杆二(4)一端与箕斗闸门(11)铰接,另一端与连杆一(1)的一端共同铰接在滑块一(2)上,滑块一(2)限位在滑槽固定板(13)的槽内上下滑动,连杆一(1)的另一端以及连杆四(7)的一端分别铰接在连杆架一(10)的两端,连杆架一(10)的中间铰接在滑槽固定板(13)下端,连杆四(7)的另一端与连杆三(6)的一端共同铰接在滑块二(3)上,滑块二(3)限位在滑槽固定板(13)的槽内上下滑动,滑块一(2)的限位槽与滑块二(3)的限位槽平行布置,连杆三(6)的另一端和连杆五(8)的一端共同铰接在连杆架二(5)的一端,连杆架二(5)的另一端铰接在滑槽固定板(13)顶部,连杆五(8)的另一端铰接在导流罩闸门(9)内侧。A large-tonnage skip gate and diversion cover joint opening device includes a skip, skip gates (11) installed on the front and back sides of the skip, and a diversion gate gate (9) installed on the lower left end of the skip, The skip gate (11) is a fan-shaped gate, the upper end of the skip gate (11) is hinged to the upper end of the skip opening, and is driven to open and close by an opening device; characterized in that the opening device includes a symmetrically arranged skip Front and rear hydraulic cylinder drive device (12) and multi-link mechanism, hydraulic drive device (12) is connected with skip gate (11) to drive the gate to open and close; multi-link mechanism includes link one (1), Rod two (4), link three (6), link four (7), link five (8), and the chute fixing plate (13) where each link is installed, the chute fixing plate (13) is fixed in the dustpan On both sides of the bucket, one end of the connecting rod two (4) is hinged to the skip gate (11), and the other end is hinged to the end of the connecting rod one (1) on the slider one (2), the slider one (2) is limited Sliding up and down in the slot of the chute fixing plate (13), the other end of the connecting rod one (1) and one end of the connecting rod four (7) are hinged at the two ends of the connecting rod holder one (10), respectively The middle of one (10) is hinged at the lower end of the chute fixing plate (13), the other end of the connecting rod four (7) and one end of the connecting rod three (6) are hinged together on the slider two (3), and the slider two (3) 3) The limiter slides up and down in the slot of the slide fixing plate (13), the limit slot of the slider one (2) and the limit slot of the slider two (3) are arranged in parallel, and the other of the connecting rod three (6) One end and one end of connecting rod five (8) are hinged together at one end of connecting rod holder two (5), the other end of connecting rod holder two (5) is hinged at the top of chute fixing plate (13), connecting rod five (8) The other end of is hinged inside the shroud gate (9).
  2. 根据权利要求1所述的大吨位箕斗闸门与导流罩联合开启装置,其特征在于,液压缸驱动装置(12)包括左驱动缸(12-1)、左摆动臂(12-2)、右驱动缸(12-3)和右摆动臂(12-4),液压缸驱动装置(12)成对使用,且对称地安装在箕斗前后两侧;卸煤时,左摆动臂(12-2)的右端推动扇形箕斗闸门(11)的滚轮向右上方摆动,打开箕斗闸门;卸完煤时,右摆动臂(12-4)的左端推动扇形箕斗闸门(11)的滚轮向左下方摆动,关闭箕斗闸门。The large-tonnage skip gate and diversion cover joint opening device according to claim 1, characterized in that the hydraulic cylinder drive device (12) includes a left drive cylinder (12-1), a left swing arm (12-2), Right drive cylinder (12-3) and right swing arm (12-4), hydraulic cylinder drive device (12) are used in pairs, and installed symmetrically on the front and back sides of the skip; when unloading coal, the left swing arm (12-) 2) The right end pushes the roller of the fan-shaped skip gate (11) to swing to the upper right to open the skip gate; when the coal is unloaded, the left end of the right swing arm (12-4) pushes the roller of the fan-shaped skip gate (11) toward Swing down the left to close the skip gate.
  3. 根据权利要求1或2所述的大吨位箕斗闸门与导流罩联合开启装置,其特征在于,所述连杆架一(10)与连杆一(1)连接的一侧为右连杆架(10-1),与连杆四(7)连接的一侧为左连杆架(10-2),当右连杆架(10-1)与连杆(1)之间的夹角为180°时,箕斗闸门(11)与导流栅闸门(9)到达开启锁定位置,当右连杆架(10-1)与连杆(1)之间的夹角为0°时,箕斗闸门(11)与导流栅闸门(9)到达关闭锁定位置。The joint opening device of a large-tonnage skip gate and a shroud according to claim 1 or 2, characterized in that the side where the connecting rod frame (10) and connecting rod (1) are connected is a right connecting rod Frame (10-1), the side connected to link four (7) is the left link frame (10-2), when the angle between the right link frame (10-1) and the link (1) When it is 180°, the skip gate (11) and the diversion gate (9) reach the open lock position. When the angle between the right link frame (10-1) and the link (1) is 0°, The skip gate (11) and the diversion gate (9) reach the closed locking position.
PCT/CN2019/105546 2018-12-14 2019-09-12 Apparatus for jointly opening large-tonnage skip gates and diversion cover WO2020119198A1 (en)

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CN201811532719.4 2018-12-14

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109649885B (en) * 2018-12-14 2021-03-16 中国矿业大学 Large-tonnage skip gate and dome combined opening device
CN114590445B (en) * 2022-03-31 2023-11-17 湖南宝东农牧科技股份有限公司 Quantitative weighing and packaging machine for pig feed

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SU810594A1 (en) * 1979-05-29 1981-03-07 Всесоюзный Научно-Исследовательскийинститут Горной Механики Им.M.M.Федорова Segment closure
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CN102795487A (en) * 2012-09-03 2012-11-28 中国矿业大学 Mechanical opening parallel mechanism with sector gate for quantitative loading of skip
CN202687725U (en) * 2012-07-26 2013-01-23 中煤邯郸设计工程有限责任公司 Double coaxial rocker arm type hydraulic opening and closing device for sector gate of coal lifting skip bucket
CN205274993U (en) * 2016-01-20 2016-06-01 冯海 Metallurgical bulkhead gate bottom discharge skip of using of vertical
CN206872052U (en) * 2017-05-26 2018-01-12 金川集团股份有限公司 A kind of ore loads guide system
CN109649885A (en) * 2018-12-14 2019-04-19 中国矿业大学 A kind of large-tonnage skip bucket gate combines opening device with pod

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Publication number Priority date Publication date Assignee Title
US1903633A (en) * 1930-12-09 1933-04-11 Gifford Wood Co Gate
GB847012A (en) * 1957-07-25 1960-09-07 Prep Ind Combustibles Improvements in or relating to guided skip hoists
SU810594A1 (en) * 1979-05-29 1981-03-07 Всесоюзный Научно-Исследовательскийинститут Горной Механики Им.M.M.Федорова Segment closure
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CN202687725U (en) * 2012-07-26 2013-01-23 中煤邯郸设计工程有限责任公司 Double coaxial rocker arm type hydraulic opening and closing device for sector gate of coal lifting skip bucket
CN102795487A (en) * 2012-09-03 2012-11-28 中国矿业大学 Mechanical opening parallel mechanism with sector gate for quantitative loading of skip
CN205274993U (en) * 2016-01-20 2016-06-01 冯海 Metallurgical bulkhead gate bottom discharge skip of using of vertical
CN206872052U (en) * 2017-05-26 2018-01-12 金川集团股份有限公司 A kind of ore loads guide system
CN109649885A (en) * 2018-12-14 2019-04-19 中国矿业大学 A kind of large-tonnage skip bucket gate combines opening device with pod

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