WO2020103669A1 - 一种可拆卸柔性板簧的超长行程快刀伺服器及机床 - Google Patents
一种可拆卸柔性板簧的超长行程快刀伺服器及机床Info
- Publication number
- WO2020103669A1 WO2020103669A1 PCT/CN2019/114856 CN2019114856W WO2020103669A1 WO 2020103669 A1 WO2020103669 A1 WO 2020103669A1 CN 2019114856 W CN2019114856 W CN 2019114856W WO 2020103669 A1 WO2020103669 A1 WO 2020103669A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- leaf spring
- detachable
- ultra
- long
- flexible leaf
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
- B23Q5/36—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission in which a servomotor forms an essential element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B29/00—Holders for non-rotary cutting tools; Boring bars or boring heads; Accessories for tool holders
- B23B29/04—Tool holders for a single cutting tool
Definitions
- the invention relates to an ultra-long-stroke quick-knife servo, in particular to an ultra-long-stroke quick-knife servo with a detachable flexible leaf spring and a machine tool including the quick-knife server.
- Fast tool servo also known as fast tool servo
- the fast tool servo technology installs the fast tool servo unit on the non-circular CNC turning and non-axisymmetric turning machine tools.
- the spindle of the machine tool drives the workpiece to rotate.
- the turning tool is linearly reciprocated along the radial or axial direction of the workpiece under the drive of the fast tool servo unit.
- the non-circular cross-sectional profile or non-axisymmetric end face of the part is processed.
- a quick knife servo with a detachable and replaceable flexible hinge is disclosed.
- the detachable and replaceable flexible hinge unit is used as a guide, and piezoelectric ceramic is used as a driving mechanism.
- the invention adopts a replaceable flexible hinge to solve the problem of damage and replacement of the flexible hinge.
- the mechanism uses a straight round hinge
- the driver uses piezoelectric ceramics
- its stroke is only a few tens of microns.
- the invention changes the flexible hinge to an assembled structure, it does not consider that errors in the assembly manufacturing process will greatly limit the accuracy of the flexible hinge.
- a fast knife servo device which includes a voice coil motor and an air float guide rail, wherein the voice coil motor serves as a driving mechanism and the air float guide rail is guided.
- the device can realize the output of large stroke, but the system introduces an air float device, which increases the complexity of the device.
- the object of the present invention is to provide an ultra-long-stroke fast knife servo with a detachable flexible leaf spring, which is guided by a flexible leaf spring structure and driven by a voice coil motor to realize the large size of the fast knife server. Stroke output, at the same time realizes the detachable replacement of the flexible leaf spring unit, solves the problem of difficulty in processing the flexible hinge of the space arrangement, and improves the ease of replacement of the equipment. In addition, the problem of eliminating errors in the installation of the detachable leaf spring unit is considered to improve the accuracy of use.
- An ultra-long-stroke quick-knife servo with a removable leaf spring including a driving mechanism, a removable flexible leaf spring mechanism, a connecting seat, a fixed seat, a detection mechanism, etc .;
- the connecting base is connected to the output end of the driving mechanism, and the other side of the connecting base is used to connect to the cutter base;
- the outer periphery of the connecting base includes four connecting parts, and the four connecting parts are flexible through four removable
- the leaf spring mechanism is connected to the fixed seat, and each detachable flexible leaf spring mechanism includes a first connecting portion and a second connecting portion, and the first connecting portion and the second connecting portion are connected by a flexible leaf spring.
- the first connection part is connected to the connection base, and the second connection part is connected to the fixed base.
- the driving mechanism uses a voice coil motor driver, which can realize a millimeter-level displacement output.
- stator of the voice coil motor is mounted on a fixed base, and the mover part is connected to the connecting base.
- connection seat is a cross-shaped structure, on which a voice coil motor mover part, a cutter seat, and a detachable flexible leaf spring unit are installed.
- connection of the connection seat with the voice coil motor and the cutter seat is realized by a screw connection.
- connection base is notched, and the first connection part of the detachable flexible leaf spring is cooperatively connected through the notch, and then fastened by bolt connection.
- the first connecting part is a boss structure; the boss structure is provided with a through hole, which is fastened with a connecting seat by bolts.
- the second connecting part is provided with a cut hinge structure, which can realize the fine adjustment of the end of the flexible leaf spring unit, that is, the end of the flexible leaf spring unit is adjusted by tightening the bolt to tighten the cut hinge mechanism to adjust the end
- the spring applies stress to adjust installation and manufacturing errors.
- a plurality of flexible leaf springs are arranged in each group at the middle position of the detachable flexible leaf spring unit, so as to realize the large stroke output of the fast knife servo.
- connection portion of the detachable flexible leaf spring unit is installed on the fixing base by bolt connection.
- multiple sets of the detachable flexible leaf spring units are arranged symmetrically and arranged to ensure the bearing rigidity in all directions.
- a turning tool is installed on the tool holder, and the tool holder is installed on the connecting seat.
- the fixed seat is a split structure, which includes a mounting seat, a bottom plate, an upper plate, left and right side plates, and a motor seat.
- a voice coil motor stator is installed on the motor seat. Structures such as notches and threaded holes.
- a grating sensor is installed on the mounting base to detect and feed back the movement of the mechanism.
- Adopt voice coil motor and flexible leaf spring structure which can realize the large stroke output of fast knife servo.
- the boss on one end of the detachable flexible leaf spring unit cooperates with the notch in the connecting seat, and the two can be tightly installed by screwing.
- connection end of the detachable flexible leaf spring unit and the fixed seat is provided with a cut hinge structure. Tightening the bolts can apply stress to the flexible leaf spring, adjust the rigidity of the flexible leaf spring, and eliminate the impact of manufacturing and assembly errors on the performance of the flexible leaf spring.
- FIG. 1 is a schematic diagram of the overall system of the present invention.
- Figure 2 is an assembly drawing of each part of the present invention.
- Figure 3 is a schematic diagram of the structure of the connection base of the present invention.
- FIG. 4 is a schematic structural view of a detachable flexible leaf spring unit of the present invention.
- 101 fixed base plate, 102, mounting base, 103, front baffle plate, 104, fixed base upper plate, 105, fixed base side plate, 2.
- detachable flexible leaf spring unit 201, boss, 202, bolt Hole, 203, flexible leaf spring, 204, straight round hinge, 205, bolt hole, 206, bolt hole, 3, diamond turning tool, 401, cutter block, 402, cutter seat, 5, connection seat, 501, bolt hole , 502, bolt hole, 503, notch, 601, grating fixing frame, 602, grating sensor, 701 ,, motor seat back seat, 702, motor seat front seat, 801, voice coil motor stator, 802, voice coil motor mover , 803, motor connection mechanism.
- a quick knife servo with a detachable and replaceable flexible hinge is disclosed.
- the detachable and replaceable flexible hinge unit is used as a guide, and piezoelectric ceramic is used as a driving mechanism.
- the invention adopts a replaceable flexible hinge to solve the problem of damage and replacement of the flexible hinge.
- the mechanism uses a straight round hinge
- the driver uses piezoelectric ceramics
- its stroke is only a few tens of microns.
- the invention changes the flexible hinge to an assembled structure, it does not consider that errors in the assembly manufacturing process will greatly limit the accuracy of the flexible hinge.
- a fast knife servo device which includes a voice coil motor and an air float guide rail, wherein the voice coil motor serves as a driving mechanism and the air float guide rail is guided.
- the device can realize the output of large stroke, but the system introduces an air float device, which increases the complexity of the device.
- the present application proposes an ultra-long-stroke quick-knife servo with a detachable flexible leaf spring.
- an ultra-long stroke fast knife servo with a detachable flexible leaf spring including a driving mechanism, a detachable flexible leaf spring mechanism 2, a diamond Turning tool 3, connecting seat 5, fixing mechanism, testing mechanism and other mechanisms.
- the fixing mechanism in this embodiment includes a fixed base 101, a mounting base 102, a front baffle 103, a fixed base upper plate 104, a fixed base side plate 105, a motor base front seat 702, and a motor base rear seat 701
- the parts of the fixing mechanism are connected together by bolts to form a rectangular frame structure, which is used to install the driving mechanism.
- the fixing mechanism may also be an integrally formed frame structure, or considering the convenience of installation, or a part of the side plates may be integrally formed.
- connection between the mounting base 102 and the detachable flexible leaf spring unit 2 is provided with a notch structure, which is convenient for cooperative installation.
- the driving mechanism in this embodiment uses a voice coil motor driver, including a voice coil motor mover 802 and a voice coil motor stator 801, which can realize a millimeter-level displacement output.
- the voice coil motor mover 802 is connected to the connecting base 5 through a motor connecting base 803, and the voice coil motor stator 801 is mounted on the motor fixing bases 801 and 802.
- the connecting base 5 in this embodiment is a cross-shaped structure, on which the voice coil motor mover part 802, the cutter base 402, and the detachable flexible leaf spring unit 2 are mounted.
- the connecting base 5 and the tool base 402 are connected with threads through threaded holes.
- the connecting seat is a cross-shaped structure, and the outer peripheral direction includes four connecting parts, and the four connecting parts are connected to the fixing mechanism through four detachable flexible leaf spring mechanisms;
- the four connecting parts of the connecting base 5 are all provided with notches 503, which are matched with the boss 201 of the detachable flexible leaf spring 2 through the notches 503, and then connected with the bolt hole 502, the bolt hole 202 and the voice coil motor The threaded holes on the mechanism are tightly connected.
- each detachable flexible leaf spring mechanism 2 includes a first connection portion and a second connection portion, and the first connection portion and the second connection portion They are connected by a flexible leaf spring 203, the first connecting portion is connected to the connecting base 5, and the second connecting portion is connected to the mounting base 102.
- the first connecting portion is a boss 201.
- the boss 201 cooperates with the notch 503 on the connecting seat 5, and the boss 201 is provided with a through hole 202.
- the middle position of the detachable flexible leaf spring 2 is a plurality of flexible leaf springs 203, which are used to realize the large stroke output of the fast knife servo; the flexible leaf spring 203 is connected to the second connecting portion through a cut hinge structure.
- the A straight circular hinge 204 structure is provided.
- the second connection portion of the detachable flexible leaf spring unit 2 is provided with a cut hinge structure, such as a straight circular hinge 204 in the figure, and bolt holes 205 and 206 are provided at the cut hinge, and the bolt passes through the bolt hole 205 to remove the detachable flexible
- the leaf spring 2 is connected and installed on the fixed seat, and the bolt passing through the bolt hole 206 is tightened to make the cut hinge move slightly, thereby applying tensile stress to the flexible leaf spring 203, thereby adjusting the rigidity and natural frequency characteristics of the flexible leaf spring 203 , And then adjust the installation and manufacturing errors.
- the four sets of detachable flexible leaf spring units 2 are arranged and installed in an X-shape, so as to achieve optimal bearing rigidity. It guarantees the load-bearing rigidity of the fast knife servo and meets the cutting processing requirements.
- the diamond tool 3 is installed on the tool holder 402, the tool is compressed and fixed by the tool pressing block 401, and the tool holder 402 is installed on the connecting seat 5.
- the ultra-long-stroke quick knife servo of the detachable flexible leaf spring disclosed in the present invention can be applied in many fields, such as in aerospace, defense industry, precision instruments, automobiles, ships and other industries;
- the fast knife server can be installed on a CNC lathe,
- the spindle of the machine tool drives the workpiece to rotate, and the turning tool is driven by the fast tool servo unit to perform linear reciprocating motion along the radial or axial direction of the workpiece, thereby processing the non-circular cross-sectional contour or non-axisymmetric end face of the part.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cutting Tools, Boring Holders, And Turrets (AREA)
- Springs (AREA)
Abstract
Description
Claims (10)
- 一种可拆卸板簧的超长行程快刀伺服器,其特征在于,包括驱动机构、可拆卸柔性板簧机构、连接座和固定座;所述的连接座的一侧与驱动机构的输出端相连,连接座的另一侧用于与刀具座相连;连接座的外周方向包括四个连接部,四个连接部通过四个可拆卸柔性板簧机构与所述的固定座相连,每个可拆卸柔性板簧机构包括第一连接部、第二连接部,所述的第一连接部、第二连接部之间通过柔性板簧相连,第一连接部与连接座相连,第二连接部与固定座相连。
- 如权利要求1所述的可拆卸板簧的超长行程快刀伺服器,其特征在于,所述驱动机构采用音圈电机驱动器,能实现毫米级的位移输出。
- 如权利要求1所述的可拆卸板簧的超长行程快刀伺服器,其特征在于,所述连接座为十字形结构;所述连接座与音圈电机及刀具座的连接通过螺纹连接实现。
- 如权利要求1所述的可拆卸板簧的超长行程快刀伺服器,其特征在于,所述连接座的四个连接部开有槽口,通过槽口与可拆卸柔性板簧的第一连接部配合连接,再通过螺栓连接紧固。
- 如权利要求1所述的可拆卸板簧的超长行程快刀伺服器,其特征在于,所述的第一连接部为一个凸台结构;在所述的凸台结构上设置有通孔,通过螺栓紧固与连接座配合。
- 如权利要求1所述的可拆卸板簧的超长行程快刀伺服器,其特征在于,所述的第二连接部设有切口铰链结构,所述的柔性板簧的端部通过切口铰链结构与第二连接部相连,可实现柔性板簧单元末端的微动调节。
- 如权利要求1所述的可拆卸板簧的超长行程快刀伺服器,其特征在于,每个所述可拆卸柔性板簧单元设置有多片板簧,用以实现快刀伺服器的大行程输出。
- 如权利要求1所述的可拆卸板簧的超长行程快刀伺服器,其特征在于,所述可拆卸柔性板簧单元的第二连接部通过螺栓连接安装在固定座上。
- 如权利要求1所述的可拆卸板簧的超长行程快刀伺服器,其特征在于,所述刀具座上安装有车削刀具,刀具座安装在连接座上。
- 一种机床,其特征在于,包括权利1-9任一所述的超长行程快刀伺服器。
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811377103.4 | 2018-11-19 | ||
| CN201811377103.4A CN109333133A (zh) | 2018-11-19 | 2018-11-19 | 一种可拆卸柔性板簧的超长行程快刀伺服器及机床 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2020103669A1 true WO2020103669A1 (zh) | 2020-05-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2019/114856 Ceased WO2020103669A1 (zh) | 2018-11-19 | 2019-10-31 | 一种可拆卸柔性板簧的超长行程快刀伺服器及机床 |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN109333133A (zh) |
| WO (1) | WO2020103669A1 (zh) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109333133A (zh) * | 2018-11-19 | 2019-02-15 | 山东大学 | 一种可拆卸柔性板簧的超长行程快刀伺服器及机床 |
| CN110125711B (zh) * | 2019-04-16 | 2020-12-15 | 山东大学 | 一种用于伺服器的导向装置及超长行程快刀伺服器 |
| CN110142637B (zh) * | 2019-05-30 | 2021-11-02 | 山东大学日照智能制造研究院 | 一种输出恒力的快刀伺服系统 |
| CN110806222A (zh) * | 2019-11-12 | 2020-02-18 | 山东大学 | 一种双极板电容传感器微调安装设备 |
| CN111791079B (zh) * | 2020-05-22 | 2021-08-31 | 浙江大学 | 基于柔性铰链组合机构的电磁驱动型快速刀具伺服系统 |
| CN112388370A (zh) * | 2020-11-13 | 2021-02-23 | 山东大学日照智能制造研究院 | 一种压电陶瓷驱动的大行程恒力快刀伺服装置 |
| CN115229220B (zh) * | 2022-08-12 | 2025-06-27 | 山东科技大学 | 一种刚度双向可调的可拆卸快刀伺服平台及方法 |
| CN116809976A (zh) * | 2022-10-26 | 2023-09-29 | 吉林大学 | 一种三自由度大行程快刀伺服装置及其曲面加工方法 |
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| CN206765671U (zh) * | 2017-03-17 | 2017-12-19 | 广东工业大学 | 一种快刀伺服镂刻装置 |
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- 2018-11-19 CN CN201811377103.4A patent/CN109333133A/zh active Pending
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- 2019-10-31 WO PCT/CN2019/114856 patent/WO2020103669A1/zh not_active Ceased
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| CN102371359A (zh) * | 2011-11-03 | 2012-03-14 | 吉林大学 | 一种三维椭圆振动切削装置 |
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| CN102862084A (zh) * | 2012-10-11 | 2013-01-09 | 厦门大学 | 一种刀具伺服微进给机构 |
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| CN109333133A (zh) | 2019-02-15 |
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