WO2020100845A1 - 偏光フィルム、積層偏光フィルム、画像表示パネル、および画像表示装置 - Google Patents
偏光フィルム、積層偏光フィルム、画像表示パネル、および画像表示装置 Download PDFInfo
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- WO2020100845A1 WO2020100845A1 PCT/JP2019/044217 JP2019044217W WO2020100845A1 WO 2020100845 A1 WO2020100845 A1 WO 2020100845A1 JP 2019044217 W JP2019044217 W JP 2019044217W WO 2020100845 A1 WO2020100845 A1 WO 2020100845A1
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- polarizing film
- film
- image display
- adhesive layer
- layer
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- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 125000006617 triphenylamine group Chemical group 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
- G02B5/3041—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
- G02B5/305—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/023—Optical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J129/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Adhesives based on hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Adhesives based on derivatives of such polymers
- C09J129/02—Homopolymers or copolymers of unsaturated alcohols
- C09J129/04—Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J201/00—Adhesives based on unspecified macromolecular compounds
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/50—OLEDs integrated with light modulating elements, e.g. with electrochromic elements, photochromic elements or liquid crystal elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/8791—Arrangements for improving contrast, e.g. preventing reflection of ambient light
Definitions
- the present invention relates to a polarizing film, a laminated polarizing film, an image display panel, and an image display device.
- a polarizing film used for various image display devices such as liquid crystal display devices and organic EL display devices
- dyed such as iodine and dichroic dyes
- Polyvinyl alcohol-based films (containing dichroic substances) have been used.
- the polarizing film is produced by subjecting a polyvinyl alcohol-based film to various treatments such as swelling, dyeing, crosslinking and stretching in a bath, followed by washing treatment and drying.
- the polarizing film is usually used as a polarizing film (polarizing plate) in which a protective film such as triacetyl cellulose is attached to one surface or both surfaces thereof with an adhesive.
- the polarizing film is used as a laminated polarizing film (optical laminated body) by laminating other optical layers as necessary, and the polarizing film or the laminated polarizing film (optical laminated body) is a liquid crystal cell or an organic EL element. And the like, and the front side transparent member (window layer) on the viewing side and the front side transparent member such as a touch panel, which are bonded together via an adhesive layer or an adhesive layer to provide the above various image display devices. Used.
- a dye-based polarizing film using a dichroic dye such as an azo-based compound generally has a higher temperature and a higher temperature than an iodine-based polarizing film (a polarizing film formed by adsorbing and orienting iodine on a polyvinyl alcohol-based film). It is known that light resistance under high humidity conditions is excellent (Patent Document 2), and in order to improve color loss in a light resistance test of a polarizing plate having the dye-based polarizing film, the polarizing plate is used. It is disclosed that the hindered amine compound is contained in the adhesive used (Patent Document 3).
- the polarizing film is colored and the single transmittance thereof is lowered.
- an image display device configured by laminating the above polarizing film or laminated polarizing film with an adhesive layer or an adhesive layer between the image display cell and the front transparent member has a coloring film of a polarizing film.
- the single substance transmittance is significantly reduced.
- Another object of the present invention is to provide a polarizing film, a laminated polarizing film, an image display panel, and an image display device, which are excellent in the effect of suppressing the decrease in the single transmittance due to the coloring of the polarizing film.
- the present invention is a polarizing film in which a transparent protective film is attached to at least one surface of a polarizing film via an adhesive layer, and the polarizing film is formed by adsorbing and orienting iodine to a polyvinyl alcohol film.
- the adhesive layer relates to a polarizing film containing a compound having a nitroxy radical or a nitroxide group.
- the present invention also relates to a laminated polarizing film in which the polarizing film is attached to an optical layer.
- the present invention also relates to an image display panel in which the polarizing film or the laminated polarizing film is attached to an image display cell.
- the present invention also relates to an image display device comprising a front transparent member on the polarizing film or laminated polarizing film side of the image display panel.
- the polarizing film of the present invention has a transparent protective film bonded to at least one surface of a polarizing film via an adhesive layer, and the adhesive layer contains a compound having a nitroxy radical or a nitroxide group.
- the polarizing film is formed by adsorbing and orienting iodine on a polyvinyl alcohol film.
- the iodine-based polarizing film is inferior in durability such as heat resistance to the dye-based polarizing film, and the reason is included in the polarizing film. It is presumed that the iodine generated promotes the deterioration phenomenon called polyene formation that occurs in the dehydration reaction of polyvinyl alcohol in a high temperature environment.
- the compound having a nitroxy radical or a nitroxide group contained in the adhesive layer of the present invention has a part of the compound having a nitroxyl radical or a nitroxide group when exposed to a high temperature environment. It is presumed that it elutes from the layer and penetrates into the iodine-based polarizing film in the vicinity of the adhesive layer.
- a compound having a nitroxyl radical or a nitroxide group contained in the adhesive layer has a high temperature environment.
- the polarizing film of the present invention is It is possible to suppress a decrease in the single transmittance due to the coloring of the polarizing film.
- the compound having a nitroxy radical or a nitroxide group of the present invention is an N-oxyl compound (having a functional group of C—N (—C) —O as a functional group, from the viewpoint of having a radical that is relatively stable in air at room temperature.
- N-oxyl compound having a functional group of C—N (—C) —O as a functional group, from the viewpoint of having a radical that is relatively stable in air at room temperature.
- - compounds having the (O-is an oxy radical) can be mentioned, known materials can be used.
- Examples of the N-oxyl compound include compounds having an organic group having the following structure.
- the compounds having a nitroxy radical or a nitroxide group may be used alone or in combination of two or more kinds.
- R 1 represents an oxy radical
- R 2 to R 5 independently represent a hydrogen atom or an alkyl group having 1 to 10 carbon atoms
- n represents 0 or 1.
- the left side of the dotted line portion represents an arbitrary organic group.
- Examples of the compound having an organic group include compounds represented by the following general formulas (2) to (5).
- R 1 to R 5 and n are the same as above, and R 6 represents a hydrogen atom, or an alkyl group, an acyl group, or an aryl group having 1 to 10 carbon atoms.
- N represents 0 or 1.
- R 1 to R 5 and n are the same as above, and R 7 and R 8 are independently a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, Represents an acyl group or an aryl group.
- R 9 to R 11 are independently a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, Represents an acyl group, an amino group, an alkoxy group, a hydroxy group, or an aryl group.
- R 1 to R 5 and n are the same as above, and R 12 is a hydrogen atom, or an alkyl group having 1 to 10 carbon atoms, an amino group, an alkoxy group, a hydroxy group. Represents a group or an aryl group.
- R 2 to R 5 are preferably an alkyl group having 1 to 6 carbon atoms, and having 1 to 3 carbon atoms, from the viewpoint of easy availability. More preferably, it is an alkyl group.
- R 6 is preferably a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, and more preferably a hydrogen atom.
- R 7 and R 8 are independently a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, and a hydrogen atom. Is more preferable.
- R 9 to R 11 are preferably hydrogen atoms or alkyl groups having 1 to 10 carbon atoms from the viewpoint of easy availability.
- R 12 is preferably a hydroxy group, an amino group, or an alkoxy group from the viewpoint of easy availability.
- n is preferably 1 from the viewpoint of easy availability.
- the N-oxyl compound is described in, for example, JP-A-2003-64022, JP-A-11-222462, JP-A-2002-284737, and WO-A-2016 / 047655. An oxyl compound is mentioned.
- Examples of the compound having a nitroxy radical or a nitroxide group include the following compounds.
- R represents a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, an acyl group, or an aryl group.
- the compound having a nitroxy radical or a nitroxide group has a molecular weight of preferably 1,000 or less, more preferably 500 or less, from the viewpoint of efficiently trapping a radical generated in a polyene reaction. It is more preferably 300 or less.
- a transparent protective film is bonded to at least one surface of the polarizing film via an adhesive layer, the polarizing film is formed by adsorption adsorption iodine iodine to a polyvinyl alcohol film.
- the adhesive layer contains the compound having a nitroxy radical or a nitroxide group.
- the polarizing film of the present invention is formed by aligning iodine on a polyvinyl alcohol film.
- a polyvinyl alcohol (PVA) film a film having a light-transmitting property in a visible light region and capable of dispersing and adsorbing iodine can be used without particular limitation.
- the PVA-based film which is usually used as a raw fabric, preferably has a thickness of about 1 to 100 ⁇ m, more preferably about 1 to 50 ⁇ m.
- polyvinyl alcohol or its derivative can be mentioned.
- the polyvinyl alcohol derivative include polyvinyl formal, polyvinyl acetal, olefins such as ethylene and propylene, unsaturated carboxylic acids such as acrylic acid, methacrylic acid, and crotonic acid, and their modified alkyl esters, acrylamides, and the like. Is mentioned.
- the polyvinyl alcohol preferably has an average degree of polymerization of about 100 to 10,000, more preferably about 1,000 to 10,000, and even more preferably about 1,500 to 4,500. ..
- the saponification degree of the polyvinyl alcohol is preferably about 80 to 100 mol%, more preferably about 95 mol% to 99.95 mol.
- the average degree of polymerization and the degree of saponification can be determined according to JIS K 6726.
- the content of iodine in the polarizing film is preferably 1% by weight or more and 15% by weight or less.
- the content of the iodine in the polarizing film is preferably 1.5% by weight or more, more preferably 2% by weight or more, from the viewpoint of suppressing color loss during a durability test, and From the viewpoint of preventing polyene formation, it is preferably 12% by weight or less, and more preferably 10% by weight or less.
- the polarizing film can be produced, for example, by immersing the polyvinyl alcohol film in an aqueous solution of iodine, dyeing the film, and stretching the film 3 to 7 times its original length. If necessary, it can be immersed in an aqueous solution of boric acid, potassium iodide or the like. If necessary, the polyvinyl alcohol film may be immersed in water and washed with water before dyeing. By washing the polyvinyl alcohol-based film with water, it is possible to wash the stains and anti-blocking agent on the surface of the polyvinyl alcohol-based film, and by swelling the polyvinyl alcohol-based film, the effect of preventing unevenness such as unevenness of dyeing is also exerted. is there.
- Stretching may be performed after dyeing with iodine, stretching while dyeing, or stretching and then dyeing with iodine. Stretching can be performed in an aqueous solution of boric acid, potassium iodide, or the like, or in a water bath.
- the thickness of the polarizing film is preferably about 1 to 50 ⁇ m, more preferably about 1 to 25 ⁇ m.
- the above-mentioned JP 2009-098653 A, JP 2012-073580 A, JP 2013-238640 A, JP 4691205 A, and JP A method for producing a thin polarizing film using a laminate including a polyvinyl alcohol-based resin layer formed on a resin base material such as a thermoplastic resin as the polyvinyl alcohol-based film disclosed in Japanese Patent No. 4751481 is disclosed. Applicable.
- the adhesive layer of the present invention is formed of an adhesive.
- various adhesives used for the polarizing film can be applied, and examples thereof include isocyanate adhesives, polyvinyl alcohol adhesives, gelatin adhesives, vinyl latex adhesives, and water-based polyesters. .. These adhesives are usually used as an adhesive composed of an aqueous solution (water-based adhesive) and contain a solid content of 0.5 to 60% by weight.
- polyvinyl alcohol adhesives are preferable, and acetoacetyl group-containing polyvinyl alcohol adhesives are more preferable.
- the water-based adhesive may contain a crosslinking agent.
- a crosslinking agent a compound having at least two functional groups reactive with a component such as a polymer constituting an adhesive in one molecule is usually used, and examples thereof include alkylenediamines; isocyanates; epoxies; Aldehydes; amino-formaldehyde and the like such as methylol urea and methylol melamine.
- the compounding amount of the crosslinking agent in the adhesive is usually about 10 to 60 parts by weight with respect to 100 parts by weight of the components such as the polymer constituting the adhesive.
- examples of the adhesive include active energy ray curable adhesives such as ultraviolet curable adhesives and electron beam curable adhesives.
- active energy ray-curable adhesive include (meth) acrylate adhesives.
- examples of the curable component in the (meth) acrylate-based adhesive include compounds having a (meth) acryloyl group and compounds having a vinyl group.
- examples of the compound having a (meth) acryloyl group include alkyl (meth) acrylates such as a chain alkyl (meth) acrylate having 1 to 20 carbon atoms, an alicyclic alkyl (meth) acrylate, and a polycyclic alkyl (meth) acrylate.
- (Meth) acrylate adhesives include hydroxyethyl (meth) acrylamide, N-methylol (meth) acrylamide, N-methoxymethyl (meth) acrylamide, N-ethoxymethyl (meth) acrylamide, (meth) acrylamide, (meth) It may contain a nitrogen-containing monomer such as acryloylmorpholine.
- the (meth) acrylate-based adhesive includes tripropylene glycol diacrylate, 1,9-nonanediol diacrylate, tricyclodecane dimethanol diacrylate, cyclic trimethylolpropane formal acrylate, dioxane glycol diacrylate, and EO as cross-linking components. It may contain a polyfunctional monomer such as modified diglycerin tetraacrylate. Further, a compound having an epoxy group or an oxetanyl group can also be used as the cationic polymerization curable adhesive.
- the compound having an epoxy group is not particularly limited as long as it has at least two epoxy groups in the molecule, and various commonly known curable epoxy compounds can be used.
- the adhesive may contain an appropriate additive as needed.
- the additives include silane coupling agents, coupling agents such as titanium coupling agents, adhesion promoters such as ethylene oxide, ultraviolet absorbers, deterioration inhibitors, dyes, processing aids, ion trap agents, and antioxidants.
- the application of the adhesive may be performed on either the transparent protective film side (or the functional layer side described later) described later, the polarizing film side, or both.
- a drying process is performed to form an adhesive layer composed of a coating and drying layer.
- ultraviolet rays or an electron beam can be irradiated if necessary.
- the thickness of the adhesive layer is not particularly limited, and when an aqueous adhesive or the like is used, it is preferably about 30 to 5000 nm, more preferably about 100 to 1000 nm, and an ultraviolet curable adhesive. When using an electron beam curable adhesive or the like, the thickness is preferably about 0.1 to 100 ⁇ m, more preferably about 0.5 to 10 ⁇ m.
- the content of the compound having a nitroxyl radical or a nitroxide group in the adhesive layer is preferably 70% by weight or less.
- the adhesive layer is preferably 1% by weight or more, and more preferably 5% by weight or more, in the adhesive layer, from the viewpoint of suppressing a decrease in the single transmittance due to the coloring of the polarizing film in a high temperature environment. It is preferably 10% by weight or more, more preferably 60% by weight or less, and further preferably 50% by weight or less.
- the transparent protective film of the present invention is not particularly limited, and various transparent protective films used for polarizing films can be used.
- a material forming the transparent protective film for example, a thermoplastic resin having excellent transparency, mechanical strength, thermal stability, moisture barrier property, isotropic property, etc. is used.
- the thermoplastic resin include cellulose ester resins such as triacetyl cellulose, polyester resins such as polyethylene terephthalate and polyethylene naphthalate, polyether sulfone resins, polysulfone resins, polycarbonate resins, nylon and aromatics.
- Polyamide resins such as group polyamides, polyimide resins, polyolefin resins such as polyethylene, polypropylene and ethylene / propylene copolymers, (meth) acrylic resins, cyclic polyolefin resins having a cyclo or norbornene structure (norbornene resins) ), Polyarylate-based resins, polystyrene-based resins, polyvinyl alcohol-based resins, and mixtures thereof.
- the transparent protective film may use a cured layer formed of a thermosetting resin such as a (meth) acrylic resin, a urethane resin, an acryl urethane resin, an epoxy resin, a silicone resin or an ultraviolet curable resin.
- a cellulose ester resin, a polycarbonate resin, a (meth) acrylic resin, a cyclic polyolefin resin, and a polyester resin are preferable.
- the thickness of the transparent protective film can be appropriately determined, but generally, from the viewpoint of workability such as strength and handleability, thin layer property, etc., it is preferably about 1 to 500 ⁇ m, and about 1 to 300 ⁇ m. More preferably, it is more preferably about 5 to 100 ⁇ m.
- the transparent protective films on both sides may be the same or different.
- a retardation plate having a front surface retardation of 40 nm or more and / or a thickness direction retardation of 80 nm or more can be used.
- the front retardation is usually controlled in the range of 40 to 200 nm
- the thickness direction retardation is usually controlled in the range of 80 to 300 nm.
- the retardation plate also functions as a transparent protective film, so that the thickness can be reduced.
- the retardation plate examples include a birefringent film obtained by uniaxially or biaxially stretching a polymer material, a liquid crystal polymer alignment film, and a liquid crystal polymer alignment layer supported by a film.
- the thickness of the retardation plate is not particularly limited, but is generally about 20 to 150 ⁇ m.
- the phase plate may be attached to a transparent protective film having no retardation.
- the transparent protective film contains any appropriate additive such as an ultraviolet absorber, an antioxidant, a lubricant, a plasticizer, a release agent, an anti-coloring agent, a flame retardant, an antistatic agent, a pigment and a colorant. You may stay. In particular, when the transparent protective film contains an ultraviolet absorber, the light resistance of the polarizing film can be improved.
- a functional layer such as a hard coat layer, an antireflection layer, a sticking prevention layer, a diffusion layer or an antiglare layer can be provided on the surface of the transparent protective film on which the polarizing film is not attached.
- the hard coat layer, the antireflection layer, the antisticking layer, the functional layer such as the diffusion layer and the antiglare layer may be provided on the protective film itself, or may be provided separately from the protective film. it can.
- the polarizing film of the present invention may be such that at least one surface of the polarizing film is bonded to the transparent protective film via the adhesive layer, and the other surface of the polarizing film (the other surface) and the transparent film are transparent.
- the protective film, or the other surface (the other surface) of the polarizing film and the functional layer are usually attached via a pressure-sensitive adhesive layer or the adhesive layer.
- an image display cell or a front transparent member which will be described later, can be directly attached to the other surface (the other surface) of the polarizing film via the adhesive layer.
- various pressure-sensitive adhesives used in polarizing films can be applied, and examples thereof include rubber-based pressure-sensitive adhesives, acrylic pressure-sensitive adhesives, silicone-based pressure-sensitive adhesives, urethane-based pressure-sensitive adhesives, and vinyl-based pressure-sensitive adhesives. Examples thereof include alkyl ether-based adhesives, polyvinyl alcohol-based adhesives, polyvinylporolidone-based adhesives, polyacrylamide-based adhesives, and cellulose-based adhesives. Among these, acrylic adhesives are suitable.
- the acrylic pressure-sensitive adhesive contains an acrylic polymer as a base polymer, and examples thereof include the acrylic pressure-sensitive adhesives described in JP-A-2017-75998.
- a method of forming the pressure-sensitive adhesive layer for example, a method of applying the pressure-sensitive adhesive to a release-treated separator or the like, forming a pressure-sensitive adhesive layer by drying, and then transferring to a polarizing film, or the pressure-sensitive adhesive is polarized. Examples thereof include a method of forming a pressure-sensitive adhesive layer by applying it on a film or the like and drying it.
- the thickness of the pressure-sensitive adhesive layer is not particularly limited and is, for example, about 1 to 100 ⁇ m, preferably about 2 to 50 ⁇ m.
- the transparent protective film and the polarizing film, or the polarizing film and the functional layer may be laminated via an intervening layer such as a surface modification treatment layer, an easy-adhesive layer, a block layer, and a refractive index adjusting layer. ..
- Examples of the surface modification treatment for forming the surface modification layer include corona treatment, plasma treatment, primer treatment, saponification treatment and the like.
- Examples of the easy-adhesive agent for forming the easy-adhesion layer include a forming material containing various resins having a polyester skeleton, a polyether skeleton, a polycarbonate skeleton, a polyurethane skeleton, a silicone-based, a polyamide skeleton, a polyimide skeleton, a polyvinyl alcohol skeleton, or the like. Can be mentioned.
- the easy-adhesion layer is usually provided in advance on the protective film, and the easy-adhesion layer side of the protective film and the polarizing film are laminated with the pressure-sensitive adhesive layer or the adhesive layer.
- the blocking layer is a layer that has a function of preventing impurities (such as oligomers and ions) eluted from the transparent protective film and the like from moving (entering) into the polarizing film.
- the block layer may be any layer as long as it has transparency and can prevent impurities eluted from the transparent protective film and the like, and examples of the material for forming the block layer include urethane prepolymer-based forming material and cyanoacrylate. Examples include a system forming material and an epoxy forming material.
- the refractive index adjusting layer is a layer provided for suppressing a decrease in transmittance due to reflection between the transparent protective film and a layer such as a polarizing film having a different refractive index.
- the refractive index adjusting material for forming the refractive index adjusting layer include various resins having a silica type, an acrylic type, an acryl-styrene type, a melamine type, etc., and a forming agent containing an additive.
- the laminated polarizing film (optical laminate) of the present invention is one in which the polarizing film is attached to an optical layer.
- the optical layer is not particularly limited, but for example, for forming a liquid crystal display device such as a reflection plate, a semi-transmission plate, a retardation plate (including a wavelength plate such as 1/2 or 1/4), and a viewing angle compensation film.
- a liquid crystal display device such as a reflection plate, a semi-transmission plate, a retardation plate (including a wavelength plate such as 1/2 or 1/4), and a viewing angle compensation film.
- One or two or more optical layers that may be used can be used.
- a reflective polarizing film or a semi-transmissive polarizing film obtained by further laminating a reflecting plate or a semi-transmissive reflecting plate on the polarizing film, and further comprising a retardation plate laminated on the polarizing film.
- a reflective polarizing film or a semi-transmissive polarizing film obtained by further laminating a reflecting plate or a semi-transmissive reflecting plate on the polarizing film, and further comprising a retardation plate laminated on the polarizing film.
- Examples thereof include an elliptically polarizing film or a circularly polarizing film, a wide viewing angle polarizing film obtained by further laminating a viewing angle compensation film on the polarizing film, or a polarizing film obtained by further laminating a brightness improving film on the polarizing film.
- an image display cell such as a liquid crystal cell or an organic EL element
- another front transparent member such as a front transparent plate or a touch panel on the viewing side
- An adhesive layer for attaching the members may be additionally provided.
- a pressure-sensitive adhesive layer is suitable as the adhesive layer.
- the pressure-sensitive adhesive forming the pressure-sensitive adhesive layer is not particularly limited, but for example, an acrylic polymer, a silicone-based polymer, polyester, polyurethane, polyamide, polyether, or a polymer having a fluorine-based or rubber-based polymer as a base polymer It can be appropriately selected and used.
- a pressure-sensitive adhesive containing an acrylic polymer which has excellent optical transparency, shows appropriate wettability, cohesiveness and adhesiveness, and has excellent weather resistance and heat resistance, is preferably used.
- the adhesive layer may be attached to one side or both sides of the polarizing film or the laminated polarizing film by an appropriate method.
- a method of preparing a pressure-sensitive adhesive solution and directly attaching it to the polarizing film or the laminated polarizing film by an appropriate developing method such as a casting method or a coating method, or a separator Examples include a method in which an adhesive layer is formed on the adhesive layer and transferred onto the polarizing film or the laminated polarizing film.
- the thickness of the pressure-sensitive adhesive layer can be appropriately determined depending on the purpose of use, adhesive strength, etc., and is generally 1 to 500 ⁇ m, preferably 5 to 200 ⁇ m, and more preferably 10 to 100 ⁇ m.
- the polarizing film or the laminated polarizing film provided with the adhesive layer on at least one surface thereof is referred to as an adhesive layer-attached polarizing film or an adhesive layer-attached laminated polarizing film.
- the exposed surface of the pressure-sensitive adhesive layer is temporarily attached and covered with a separator for practical use until it is put to practical use.
- a separator for example, a plastic film, a rubber sheet, a paper, a cloth, a non-woven fabric, a net, a foam sheet or a metal foil, an appropriate thin sheet such as a laminate thereof, a silicone-based or long-chain alkyl-based, if necessary, Those coated with an appropriate release agent such as fluorine-based or molybdenum sulfide are used.
- the image display panel of the present invention is one in which the polarizing film or the laminated polarizing film is attached to an image display cell.
- the image display device of the present invention includes a front transparent member on the polarizing film or laminated polarizing film side (viewing side) of the image display panel.
- Examples of the image display cell include a liquid crystal cell and an organic EL cell.
- Examples of the liquid crystal cell include a reflective liquid crystal cell that uses external light, a transmissive liquid crystal cell that uses light from a light source such as a backlight, and a semi-transmissive liquid crystal cell that uses both external light and light from a light source. Any of the semi-reflective liquid crystal cells may be used.
- the image display device liquid crystal display device
- the image display device has a polarizing film arranged on the side opposite to the viewing side of the image display cell (liquid crystal cell). Will be placed. It is preferable that the polarizing film on the light source side and the liquid crystal cell are bonded together via an appropriate adhesive layer.
- any type such as a VA mode, an IPS mode, a TN mode, an STN mode, a bend alignment ( ⁇ type), or the like can be used.
- organic EL cell for example, one in which a transparent electrode, an organic light emitting layer, and a metal electrode are laminated in this order on a transparent substrate to form a light emitting body (organic electroluminescent light emitting body) is preferably used.
- the organic light emitting layer is a laminate of various organic thin films, for example, a laminate of a hole injection layer made of a triphenylamine derivative or the like and a light emitting layer made of a fluorescent organic solid such as anthracene, or the like.
- Various layer configurations such as a laminated body of the above-mentioned light emitting layer and an electron injection layer composed of a perylene derivative or a laminated body of a hole injection layer, a light emitting layer, and an electron injection layer can be adopted.
- the front transparent member arranged on the viewing side of the image display cell includes, for example, a front transparent plate (window layer) and a touch panel.
- a transparent plate having appropriate mechanical strength and thickness is used.
- a transparent plate for example, a transparent resin plate such as an acrylic resin or a polycarbonate resin, or a glass plate is used.
- the touch panel for example, various touch panels such as a resistive film type, an electrostatic capacitance type, an optical type, an ultrasonic type, and a glass plate or a transparent resin plate having a touch sensor function are used.
- a capacitive touch panel is used as the front transparent member, it is preferable that a front transparent plate made of glass or a transparent resin plate is provided on the side closer to the viewer than the touch panel.
- ⁇ Example 1> ⁇ Production of polarizing film> A polyvinyl alcohol film having an average degree of polymerization of 2,400, a degree of saponification of 99.9 mol% and a thickness of 45 ⁇ m was prepared. The polyvinyl alcohol film was dipped in a swelling bath (water bath) at 20 ° C. for 30 seconds between rolls having different peripheral speed ratios and stretched to 2.2 times in the transport direction while swelling (swelling step). The iodine concentration of the polarizing film finally obtained in a dyeing bath at 30 ° C.
- a swelling bath water bath
- an iodine aqueous solution obtained by mixing iodine and potassium iodide in a weight ratio of 1: 7 with respect to 100 parts by weight of water has an iodine concentration of 3 It is soaked for 30 seconds while adjusting the concentration to be 60% by weight and dyed 3.3 times in the transport direction based on the original polyvinyl alcohol film (polyvinyl alcohol film not stretched in the transport direction) while dyeing. Was stretched (dyeing step). Then, the dyed polyvinyl alcohol film is immersed in a crosslinking bath at 40 ° C.
- aqueous solution having a potassium iodide concentration of 2.0% by weight for 10 seconds (washing). Process).
- the washed polyvinyl alcohol film was dried at 40 ° C. for 30 seconds to prepare a polarizing film.
- the thickness of the polarizing film was 18 ⁇ m.
- iodine concentration (% by weight) was determined using the following formula using a fluorescent X-ray analyzer (Rigaku Corporation, trade name “ZSX-PRIMUS IV”, measurement diameter: ⁇ 20 mm).
- Iodine concentration (wt%) 14.474 x (fluorescent X-ray intensity) / (film thickness) (kcps / ⁇ m)
- the coefficient for calculating the concentration differs depending on the measuring device, the coefficient is an appropriate calibration curve. Can be obtained using.
- a polyvinyl alcohol resin containing an acetoacetyl group (average polymerization degree: 1,200, saponification degree: 98.5 mol%, acetoacetylation degree: 5 mol%), methylolmelamine, and general formula (9)
- An aqueous solution containing a nitroxy radical represented by or a compound having a nitroxide group in a weight ratio of 3: 1: 4 was used.
- a triacetyl cellulose film having a hard coat layer and a thickness of 47 ⁇ m moisture permeability 342 g / (m 2 ⁇ 24 h)
- Konica Minolta (Product name: "KC4UYW”) is pasted with a roll laminating machine, and then dried by heating in an oven (temperature is 60 ° C, time is 4 minutes), and transparent protective films are pasted on both sides of the polarizing film.
- the obtained polarizing film was produced.
- the single transmittance of the polarizing film was 39.7%.
- the pressure-sensitive adhesive layer was applied so as to have a thickness of 20 ⁇ m and dried at 90 ° C. for 1 minute to form a pressure-sensitive adhesive layer on the surface of the separator film.
- the pressure-sensitive adhesive layer formed on the separator film was transferred onto one surface of the polarizing film prepared above to prepare a polarizing film with a pressure-sensitive adhesive layer.
- the pseudo image display device (laminated body) obtained above was allowed to stand in a hot air oven at a temperature of 105 ° C. for 48 hours, and the single-body transmittance ( ⁇ Ts) before and after charging (heating) was measured.
- the simple substance transmittance was measured using a spectrophotometer (Murakami Color Research Laboratory Co., Ltd., product name "DOT-3"), and evaluated according to the following criteria.
- the single-piece transmittance is a Y value which has been subjected to luminosity correction by a 2 degree visual field (C light source) of JLS Z 8701-1982.
- the measurement wavelength is 380 to 700 nm (every 10 nm).
- Ts (%) Ts 48 ⁇ Ts 0
- Ts 0 the single transmittance of the pseudo image display device (laminate) before heating
- Ts 48 the single transmittance of the pseudo image display device (laminate) after heating for 48 hours.
- the ⁇ Ts (%) is preferably 5 ⁇ ⁇ Ts (%) ⁇ 0, more preferably 4 ⁇ ⁇ Ts (%) ⁇ 0.
- polarizing film, polarizing film, pseudo image display device (laminate) In the production of the polarizing film, a compound having a nitroxy radical represented by the general formula (10) or a compound having a nitroxide group is added to both adhesives used so that the weight ratio with the polyvinyl alcohol resin is 4: 3, The pH was adjusted by adding potassium hydroxide at a molar ratio of 1: 1 with respect to the compound having a nitroxy radical or a nitroxide group so as not to affect the curing reaction of the adhesive ( A polarizing film, a double-sided protective polarizing film, and a pseudo image display device (laminate) were manufactured by the same operation as in Example 1 except that the film was neutralized. The single transmittance of the polarizing film was 40.0%.
- Example 3 ⁇ Production of polarizing film, polarizing film, pseudo image display device (laminate)> Example 1 except that a compound having a nitroxy radical or a nitroxide group represented by the general formula (8) was used instead of the general formula (9) in both adhesives used in the production of the polarizing film.
- a polarizing film, a double-sided protective polarizing film, and a pseudo image display device (laminate) were produced.
- the single transmittance of the polarizing film was 39.6%.
- polarizing film, polarizing film, pseudo image display device (laminate) In the production of the polarizing film, a polyvinyl alcohol resin containing an acetoacetyl group, methylolmelamine, and a compound having a nitroxy radical represented by the general formula (6) or a compound having a nitroxide group are used in a weight ratio of 7: 2: 1.
- a polarizing film, a double-sided protective polarizing film, and a pseudo image display device (laminate) were produced in the same manner as in Example 1 except that the aqueous solution contained in 1 was used. The single transmittance of the polarizing film was 39.7%.
- ⁇ Comparative Example 1> ⁇ Production of polarizing film, polarizing film, pseudo image display device (laminate)>
- a polarizing film, a polarizing film, and a polarizing film which are the same as in Example 1, except that the compound having a nitroxyl radical or a nitroxide group represented by the general formula (9) was not added.
- a pseudo image display device (laminate) was produced.
- the single transmittance of the polarizing film was 39.6%.
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Abstract
Description
本発明のニトロキシラジカル、またはニトロキシド基を有する化合物としては、室温、空気中で比較的に安定なラジカルを有する観点から、N-オキシル化合物(官能基として、C-N(-C)-O・を有する化合物(O・はオキシラジカルを示す))が挙げられ、公知のものが使用できる。N-オキシル化合物としては、例えば、以下の構造の有機基を有する化合物などが挙げられる。前記ニトロキシラジカル、またはニトロキシド基を有する化合物は、単独で用いてもよく2種類以上を併用してもよい。
本発明の偏光フィルムは、偏光膜の少なくとも一方の面に接着剤層を介して透明保護フィルムが貼り合わされており、前記偏光膜は、ポリビニルアルコール系フィルムにヨウ素が吸着配向して形成されており、前記接着剤層は、前記ニトロキシラジカル、またはニトロキシド基を有する化合物を含む。
本発明の偏光膜は、ポリビニルアルコール系フィルムにヨウ素が吸着配向して形成される。前記ポリビニルアルコール(PVA)系フィルムは、可視光領域において透光性を有し、ヨウ素を分散吸着するものを特に制限なく使用できる。また、通常、原反として用いる、PVA系フィルムは、厚さが1~100μm程度であることが好ましく、1~50μm程度であることがより好ましい。
本発明の接着剤層は、接着剤により形成される。前記接着剤としては、偏光フィルムに用いられている各種の接着剤を適用でき、例えば、イソシアネート系接着剤、ポリビニルアルコール系接着剤、ゼラチン系接着剤、ビニル系ラテックス系、水系ポリエステル等が挙げられる。これら接着剤は、通常、水溶液からなる接着剤(水系接着剤)として用いられ、0.5~60重量%の固形分を含有してなる。これらの中でも、ポリビニルアルコール系接着剤が好ましく、アセトアセチル基含有ポリビニルアルコール系接着剤がより好ましい。
本発明の透明保護フィルムは、特に制限されず、偏光フィルムに用いられている各種の透明保護フィルムを用いることができる。前記透明保護フィルムを構成する材料としては、例えば、透明性、機械的強度、熱安定性、水分遮断性、等方性等に優れる熱可塑性樹脂が用いられる。前記熱可塑性樹脂としては、例えば、トリアセチルセルロール等のセルロールエステル系樹脂、ポリエチレンテレフタレートやポリエチレンナフタレート等のポリエステル系樹脂、ポリエーテルスルホン系樹脂、ポリスルホン系樹脂、ポリカーボネート系樹脂、ナイロンや芳香族ポリアミド等のポリアミド系樹脂、ポリイミド系樹脂、ポリエチレン、ポリプロピレン、エチレン・プロピレン共重合体の如きポリオレフィン系樹脂、(メタ)アクリル系樹脂、シクロ系ないしはノルボルネン構造を有する環状ポリオレフィン系樹脂(ノルボルネン系樹脂)、ポリアリレート系樹脂、ポリスチレン系樹脂、ポリビニルアルコール系樹脂、およびこれらの混合物があげられる。また、前記透明保護フィルムは、(メタ)アクリル系、ウレタン系、アクリルウレタン系、エポキシ系、シリコーン系等の熱硬化性樹脂または紫外線硬化型樹脂から形成される硬化層を用いることができる。これらの中でも、セルロールエステル系樹脂、ポリカーボネート系樹脂、(メタ)アクリル系樹脂、環状ポリオレフィン系樹脂、ポリエステル系樹脂が好適である。
本発明の積層偏光フィルム(光学積層体)は、前記偏光フィルムが光学層に貼り合わされているものである。前記光学層は特に限定はないが、例えば、反射板や半透過板、位相差板(1/2や1/4等の波長板を含む)、視角補償フィルム等の液晶表示装置等の形成に用いられることのある光学層を1層または2層以上用いることができる。前記積層偏光フィルムとしては、特に、前記偏光フィルムに更に反射板または半透過反射板が積層されてなる反射型偏光フィルムまたは半透過型偏光フィルム、前記偏光フィルムに更に位相差板が積層されてなる楕円偏光フィルムまたは円偏光フィルム、前記偏光フィルムに更に視角補償フィルムが積層されてなる広視野角偏光フィルム、あるいは前記偏光フィルムに更に輝度向上フィルムが積層されてなる偏光フィルムが挙げられる。
本発明の画像表示パネルは、画像表示セルに、前記偏光フィルム、または前記積層偏光フィルムが貼り合わされているものである。また、本発明の画像表示装置は、前記画像表示パネルの偏光フィルムまたは積層偏光フィルム側(視認側)に、前面透明部材を備えるものである。
<偏光膜の作製>
平均重合度が2,400、ケン化度が99.9モル%、厚みが45μmであるポリビニルアルコールフィルムを用意した。ポリビニルアルコールフィルムを、周速比の異なるロール間で、20℃の膨潤浴(水浴)中に30秒間浸漬して膨潤しながら搬送方向に2.2倍に延伸し(膨潤工程)、続いて、30℃の染色浴(水100重量部に対して、ヨウ素とヨウ化カリウムを1:7の重量比で配合して得られたヨウ素水溶液)中で最終的に得られる偏光膜のヨウ素濃度が3.60重量%となるように濃度を調整しながら30秒間浸漬して染色しながら元のポリビニルアルコールフィルム(搬送方向に全く延伸していないポリビニルアルコールフィルム)を基準にして搬送方向に3.3倍に延伸した(染色工程)。次いで、染色したポリビニルアルコールフィルムを、40℃の架橋浴(ホウ酸濃度が3.0重量%、ヨウ化カリウム濃度が3.0重量%である水溶液)中で28秒間浸漬して元のポリビニルアルコールフィルムを基準にして搬送方向に3.6倍まで延伸した(架橋工程)。さらに、得られたポリビニルアルコールフィルムを、61℃の延伸浴(ホウ酸濃度が4.0重量%、ヨウ化カリウム濃度が5.0重量%である水溶液)中で60秒間浸漬して元のポリビニルアルコールフィルムを基準にして搬送方向に6.0倍まで延伸した(延伸工程)後、35℃の洗浄浴(ヨウ化カリウム濃度が2.0重量%である水溶液)中で10秒間浸漬した(洗浄工程)。洗浄したポリビニルアルコールフィルムを、40℃で30秒間乾燥して偏光膜を作製した。偏光膜の厚みは18μmであった。
偏光膜について、蛍光X線分析装置(リガク社製、商品名「ZSX-PRIMUS IV」、測定径:ψ20mm)を用いて、下記式を用いてヨウ素濃度(重量%)を求めた。
ヨウ素濃度(wt%)=14.474×(蛍光X線強度)/(フィルム厚み)(kcps/μm)なお、濃度を算出する際の係数は測定装置によって異なるが、当該係数は適切な検量線を用いて求めることができる。
接着剤として、アセトアセチル基を含有するポリビニルアルコール樹脂(平均重合度が1,200、ケン化度が98.5モル%、アセトアセチル化度が5モル%)とメチロールメラミンと一般式(9)で示されるニトロキシラジカル、またはニトロキシド基を有する化合物とを重量比3:1:4で含有する水溶液を用いた。この接着剤を用いて、上記で得られた偏光膜の両面に、透明保護フィルムとして、ハードコート層を有する厚み47μmのトリアセチルセルロースフィルム(透湿度が342g/(m2・24h)、コニカミノルタ製、商品名「KC4UYW」)をロール貼合機で貼り合わせた後、引き続きオーブン内で加熱乾燥(温度が60℃、時間が4分間)させて、偏光膜の両面に透明保護フィルムが貼り合わせられた偏光フィルムを作製した。偏光フィルムの単体透過率は39.7%であった。
攪拌羽根、温度計、窒素ガス導入管、冷却器を備えた4つ口フラスコに、ブチルアクリレート99部、4-ヒドロキシブチルアクリレート1部を含有するモノマー混合物を仕込んだ。さらに、前記モノマー混合物(固形分)100部に対して、重合開始剤として2,2’-アゾビスイソブチロニトリル0.1部を酢酸エチル100部と共に仕込み、緩やかに攪拌しながら窒素ガスを導入して窒素置換した後、フラスコ内の液温を55℃付近に保って8時間重合反応を行って、重量平均分子量(Mw)180万のアクリル系ポリマーの溶液を調製した。その後、得られたアクリル系ポリマーの溶液の固形分100部に対して、イソシアネート架橋剤(東ソー社製、商品名「タケネートD110N」、トリメチロールプロパン/キシリレンジイソシアネート付加物)0.02部、シランカップリング剤(信越化学工業社製、商品名「X-41-1056」)0.2部を配合して、アクリル系粘着剤組成物の溶液を調製した。次いで、上記で得られたアクリル系粘着剤組成物の溶液を、シリコーン系剥離剤で処理されたポリエチレンテレフタレートフィルム(三菱化学ポリエステルフィルム製、商品名「MRF38」、セパレータフィルム)の片面に、乾燥後の粘着剤層の厚さが20μmになるように塗布し、90℃で1分間乾燥を行い、セパレータフィルムの表面に粘着剤層を形成した。次いで、上記で作製した偏光フィルムの一方の面に、セパレータフィルム上に形成した粘着剤層を転写して、粘着剤層付き偏光フィルムを作製した。
上記で得られた粘着剤層付き偏光フィルムを、偏光膜の吸収軸が長辺となるように45×40mmのサイズに切断し、粘着剤層を介してガラス板(疑似画像表示セル)を貼り合わせ、偏光フィルムの他方の面に厚み200μmのアクリル酸モノマーフリー粘着剤(日東電工(株)製、商品名「LUCIACS CS9868」)を介して別のガラス板(疑似前面透明部材)を貼り合わせて、疑似画像表示装置(積層体)を作製した。
上記で得られた疑似画像表示装置(積層体)を、温度105℃の熱風オーブン内に48時間静置し、投入(加熱)前後の単体透過率(ΔTs)を測定した。単体透過率は、分光光度計(村上色彩技術研究所(株)製、製品名「DOT-3」)を用いて測定し、以下の基準で評価した。当該単体透過率は、JlS Z 8701-1982の2度視野(C光源)により、視感度補正を行ったY値である。なお、測定波長は、380~700nm(10nm毎)である。結果を表1に示す。
ΔTs(%)=Ts48-Ts0
ここで、Ts0は加熱前の疑似画像表示装置(積層体)の単体透過率であり、Ts48は48時間加熱後の疑似画像表示装置(積層体)の単体透過率である。
○:5≧ΔTs(%)≧0
×:ΔTs(%)>5、あるいはΔTs(%)<0
<偏光膜、偏光フィルム、疑似画像表示装置(積層体)の作製>
偏光フィルムの作製において、使用する両方の接着剤に一般式(10)で示されるニトロキシラジカル、またはニトロキシド基を有する化合物をポリビニルアルコール樹脂との重量比で4:3となるように添加し、接着剤の硬化反応に影響を与えないように、ニトロキシラジカル、またはニトロキシド基を有する化合物に対してモル比で1:1となるように水酸化カリウムを添加して、pHを調整したこと(中和したこと)以外は、実施例1と同様の操作にて、偏光膜、両面保護偏光フィルム、および疑似画像表示装置(積層体)を作製した。偏光フィルムの単体透過率は40.0%であった。
<偏光膜、偏光フィルム、疑似画像表示装置(積層体)の作製>
偏光フィルムの作製において、使用する両方の接着剤に一般式(9)の代わりに、一般式(8)で示されるニトロキシラジカル、またはニトロキシド基を有する化合物を使用したこと以外は、実施例1と同様の操作にて、偏光膜、両面保護偏光フィルム、および疑似画像表示装置(積層体)を作製した。偏光フィルムの単体透過率は39.6%であった。
<偏光膜、偏光フィルム、疑似画像表示装置(積層体)の作製>
偏光フィルムの作製において、接着剤として、アセトアセチル基を含有するポリビニルアルコール樹脂とメチロールメラミンと一般式(6)で示されるニトロキシラジカル、またはニトロキシド基を有する化合物とを重量比7:2:1で含有する水溶液を用いたこと以外は、実施例1と同様の操作にて、偏光膜、両面保護偏光フィルム、および疑似画像表示装置(積層体)を作製した。偏光フィルムの単体透過率は39.7%であった。
<偏光膜、偏光フィルム、疑似画像表示装置(積層体)の作製>
偏光フィルムの作製において、一般式(9)で示されるニトロキシラジカル、またはニトロキシド基を有する化合物を添加しなかったこと以外は、実施例1と同様の操作にて、偏光膜、偏光フィルム、および疑似画像表示装置(積層体)を作製した。偏光フィルムの単体透過率は39.6%であった。
Claims (6)
- 偏光膜の少なくとも一方の面に接着剤層を介して透明保護フィルムが貼り合わされた偏光フィルムであって、
前記偏光膜は、ポリビニルアルコール系フィルムにヨウ素が吸着配向して形成されており、
前記接着剤層は、ニトロキシラジカル、またはニトロキシド基を有する化合物を含むことを特徴とする偏光フィルム。 - 前記ニトロキシラジカル、またはニトロキシド基を有する化合物が、N-オキシル化合物であることを特徴とする請求項1記載の偏光フィルム。
- 前記接着剤層中の、前記ニトロキシラジカル、またはニトロキシド基を有する化合物の含有量が70重量%以下であることを特徴とする請求項1または2記載の偏光フィルム。
- 請求項1~3のいずれかに記載の偏光フィルムが光学層に貼り合わされていることを特徴とする積層偏光フィルム。
- 画像表示セルに、請求項1~3のいずれかに記載の偏光フィルム、または請求項4記載の積層偏光フィルムが貼り合わされていることを特徴とする画像表示パネル。
- 請求項5記載の画像表示パネルの偏光フィルムまたは積層偏光フィルム側に、前面透明部材を備えることを特徴とする画像表示装置。
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