一种板式除尘器Plate dust collector
技术领域Technical field
本发明涉及除尘技术领域,具体是指一种板式除尘器。The invention relates to the technical field of dust removal, and specifically refers to a plate type dust collector.
背景技术Background technique
随着经济水平的不断提高,冶金、煤矿等行业的发展越来越快,但是随之而来的粉尘污染对周围环境造成很大危害,在选煤、炼金等行业中对周围环境要求较高的设备,粉尘会直接影响设备使用寿命甚至导致设备宕机,极大的影响工作效率,因此除尘技术越来越重要,目前的除尘方式主要包括湿式收尘、旋风分离器除尘、布袋除尘、静电除尘等,虽然这些除尘方式除尘效果较好,但是在使用中的问题也偏多,以布袋除尘为例,布袋除尘主要通过布袋过滤的方式将粉尘颗粒捕获,但在使用中需要不断将粉尘颗粒进行清理,清理过程又会对周围环境造成二次污染,间接的造成了布袋除尘的除尘效果降低,清理过程耗费较多时间,影响工作效率,布袋在使用一段时间后会发生老化,除尘效果下降,需要更换布袋以解决该问题,造成除尘成本的上升和工作效率的下降,因此,对此种方式进行改进和升级。With the continuous improvement of economic level, the development of metallurgy, coal mines and other industries is getting faster and faster, but the accompanying dust pollution has caused great harm to the surrounding environment, and the requirements for the surrounding environment are high in industries such as coal preparation and gold refining. The dust of the equipment will directly affect the service life of the equipment or even lead to equipment downtime, which greatly affects the work efficiency. Therefore, the dust removal technology is increasingly important. The current dust removal methods mainly include wet dust collection, cyclone dust removal, bag dust removal, and static electricity. Dust removal, etc. Although these dust removal methods have better dust removal effects, there are more problems in use. Taking bag dust removal as an example, bag dust removal mainly captures dust particles by bag filtration, but it is necessary to constantly keep the dust particles in use The cleaning process will cause secondary pollution to the surrounding environment, which indirectly causes the dust removal effect of the bag to be reduced. The cleaning process takes more time and affects work efficiency. The bag will aging after a period of use and the dust removal effect will be reduced. It is necessary to replace the cloth bag to solve this problem, resulting in an increase in dust removal costs and a decrease in work efficiency. Therefore, improvements and upgrades are made in this way.
发明内容Summary of the invention
本发明要解决的技术问题是克服以上技术缺陷,提供一种可持续进行除尘并除尘质量好的板式除尘器。The technical problem to be solved by the present invention is to overcome the above technical shortcomings, and to provide a plate type dust collector which can continuously perform dust removal and has good dust removal quality.
为解决上述技术问题,本发明提供的技术方案为:一种板式除尘器,包括除尘座、通入具有风速的粉尘的进尘箱与连通排尘处的集尘箱,进尘箱与集尘箱均固定在除尘座上,所述的除尘座上固定有除尘腔,除尘腔包括第一过滤腔与第二过滤腔,第一过滤腔与第二过滤腔结构相同,第一过滤腔一端与第二过 滤腔一端均连通有引风装置并且连通处分别连通有第一电磁开关阀与第二电磁开关阀,第一过滤腔另一端与第二过滤腔另一端均连通集尘箱并且连通处分别连通有第三电磁开关阀与第四电磁开关阀,第一过滤腔内第一电磁开关阀与第三电磁开关阀之间、第二过滤腔内第二电磁开关阀与第四电磁开关阀之间均固定有过滤板,第一过滤腔与第二过滤腔均连通进尘箱并且连通处分别位于过滤板与第三电磁开关阀之间、过滤板与第四电磁开关阀之间,除尘座上固定有控制器,控制器分别与第一电磁开关阀、第二电磁开关阀、第三电磁开关阀、第四电磁开关阀电连接,第一电磁开关阀与第四电磁开关阀开关状态相同,第二电磁开关阀与第三电磁开关阀开关状态相同,第一电磁开关阀与第二电磁开关阀开关状态相反。In order to solve the above technical problems, the technical solution provided by the present invention is: a plate-type dust collector, including a dust removing seat, a dust inlet box into which dust with wind speed is passed, a dust collection box connected to the dust discharge place, the dust inlet box and the dust collector The boxes are fixed on the dust-removing seat. The dust-removing seat is fixed with a dust-removing cavity. The dust-removing cavity includes a first filter cavity and a second filter cavity. The first filter cavity and the second filter cavity have the same structure. One end of the second filter cavity is connected to the air induction device and the communication place is respectively connected to the first electromagnetic switch valve and the second electromagnetic switch valve. The other end of the first filter cavity and the other end of the second filter cavity are both connected to the dust collection box and the communication point A third electromagnetic switch valve and a fourth electromagnetic switch valve are connected to each other, between the first electromagnetic switch valve and the third electromagnetic switch valve in the first filter cavity, the second electromagnetic switch valve and the fourth electromagnetic switch valve in the second filter cavity The filter plates are fixed between the first filter cavity and the second filter cavity are connected to the dust box, and the connection is located between the filter plate and the third electromagnetic switch valve, the filter plate and the fourth electromagnetic switch valve, dust removal A controller is fixed on the seat, and the controller is respectively electrically connected to the first electromagnetic switch valve, the second electromagnetic switch valve, the third electromagnetic switch valve, and the fourth electromagnetic switch valve, and the switching states of the first electromagnetic switch valve and the fourth electromagnetic switch valve In the same way, the switching states of the second electromagnetic switching valve and the third electromagnetic switching valve are the same, and the switching states of the first electromagnetic switching valve and the second electromagnetic switching valve are opposite.
本发明与现有技术相比的优点在于:一种板式除尘器包括了除尘腔、控制器、引风装置等,其中进尘箱向除尘腔内的第一过滤腔与第二过滤腔输送具有一定风速的粉尘,引风装置将第一过滤腔与第二过滤腔内的空气抽出,在第一过滤腔与第二过滤腔内形成吸力,粉尘进入到第一过滤腔与第二过滤腔后,粉尘由于吸力的影响向引风装置处运动,在通过过滤板时粉尘颗粒就会被过滤在第一过滤腔与第二过滤腔内,粉尘颗粒在过滤板底部累积较多时会落入到集尘箱内并在集尘箱内排出,整体的除尘均在封闭的除尘腔内完成,直接避免了在清理粉尘颗粒时造成的二次污染,控制器通过自动控制第一电磁开关阀、第二电磁开关阀、第三电磁开关阀以及第四电磁开关阀实现第一过滤腔与第二过滤腔的配合工作,第一过滤腔过滤时第二过滤腔进行粉尘颗粒的回收,第二过滤腔过滤时第一过滤腔进行粉尘颗粒的回收,整体的除尘可实现持续工作,完全避免了因清理粉尘颗粒而造成的时间浪费,大大提升了整体的工作效率,通过控制器的自动控制,大大降低人力成本,一种板式除尘器自动化程度高且不会 造成二次污染,两个过滤腔配合除尘大大提升了整体的除尘效率,可有效降低成本。Compared with the prior art, the present invention has the advantage that a plate type dust collector includes a dust removal chamber, a controller, an air-inducing device, etc., wherein the dust inlet box conveys the first filter chamber and the second filter chamber in the dust removal chamber with For the dust with a certain wind speed, the air inducing device draws out the air in the first filter cavity and the second filter cavity, forming suction force in the first filter cavity and the second filter cavity, the dust enters the first filter cavity and the second filter cavity , The dust moves to the wind induction device due to the influence of suction, the dust particles will be filtered in the first filter cavity and the second filter cavity when passing through the filter plate, and the dust particles will fall into the collection when they accumulate more at the bottom of the filter plate Inside the dust box and discharged in the dust box, the overall dust removal is completed in the enclosed dust removal chamber, which directly avoids the secondary pollution caused by the dust particles. The controller automatically controls the first electromagnetic switch valve and the second The electromagnetic switch valve, the third electromagnetic switch valve and the fourth electromagnetic switch valve realize the cooperation of the first filter cavity and the second filter cavity. When the first filter cavity is filtered, the second filter cavity recovers dust particles, and the second filter cavity filters When the first filter chamber recovers dust particles, the overall dust removal can achieve continuous work, completely avoiding the waste of time caused by cleaning the dust particles, greatly improving the overall work efficiency, and automatically reducing the manpower through the automatic control of the controller Cost, a plate type dust collector has a high degree of automation and will not cause secondary pollution. The two filter chambers cooperate with dust removal to greatly improve the overall dust removal efficiency, which can effectively reduce costs.
作为改进,所述的过滤板包括若干个钢板与若干个毛毡板,若干个钢板与若干个毛毡板交替排列,此种过滤方式简单且有效,钢板对毛毡板的固定稳定且牢固,毛毡板过滤效果好且不会使粉尘颗粒粘在毛毡板上,大大延长了过滤板的使用寿命,提高整体的除尘效率。As an improvement, the filter plate includes several steel plates and several felt plates. Several steel plates and several felt plates are alternately arranged. This filtering method is simple and effective. The fixing of the steel plate to the felt plate is stable and firm. The felt plate filters The effect is good and will not make the dust particles stick to the felt board, which greatly extends the service life of the filter board and improves the overall dust removal efficiency.
作为改进,所述的引风装置设为引风机,引风机与控制器电连接,引风机进风口分别连通第一电磁开关阀与第二电磁开关阀,引风机出风口连通排气处,引风机将第一过滤腔与第二过滤腔内空气吸出,保证整体的有效除尘。As an improvement, the air inducing device is set as an inducing fan, the inducing fan is electrically connected to the controller, the air inlet of the inducing fan is respectively connected to the first electromagnetic switch valve and the second electromagnetic switching valve, and the air outlet of the inducing fan is connected to the exhaust The fan sucks out the air in the first filter cavity and the second filter cavity to ensure the overall effective dust removal.
作为改进,所述的引风机风速大于进尘箱内粉尘进入到第一过滤腔与第二过滤腔内时的风速,保证除尘腔内的空气进入到引风机内,避免除尘腔内空气流向偏离。As an improvement, the wind speed of the induced draft fan is greater than the wind speed when the dust in the dust inlet box enters the first filter chamber and the second filter chamber, to ensure that the air in the dust removal chamber enters the induced draft fan, and avoid the deviation of the air flow direction in the dust removal chamber .
作为改进,所述的集尘箱位于第一过滤腔与第二过滤腔的正下方,保证粉尘颗粒可直接落入到集尘箱,避免粉尘颗粒在过滤腔内形成堆积。As an improvement, the dust collecting box is located directly under the first filter cavity and the second filter cavity to ensure that the dust particles can directly fall into the dust collecting box, so as to avoid the accumulation of dust particles in the filter cavity.
附图说明BRIEF DESCRIPTION
图1是本发明一种板式除尘器的结构示意图。FIG. 1 is a schematic structural diagram of a plate dust collector of the present invention.
如图所示:1、除尘座,2、进尘箱,3、集尘箱,4、除尘腔,5、第一过滤腔,6、第二过滤腔,7、第一电磁开关阀,8、第二电磁开关阀,9、第三电磁开关阀,10、第四电磁开关阀,11、过滤板,12、控制器,13、钢板,14、毛毡板,15、引风机。As shown in the figure: 1. Dust removal seat, 2. Dust inlet box, 3. Dust collection box, 4. Dust removal chamber, 5. First filter chamber, 6. Second filter chamber, 7. First electromagnetic switch valve, 8 , Second electromagnetic switch valve, 9, third electromagnetic switch valve, 10, fourth electromagnetic switch valve, 11, filter plate, 12, controller, 13, steel plate, 14, felt plate, 15, induced draft fan.
具体实施方式detailed description
下面结合附图对本发明做进一步的详细说明。The present invention will be further described in detail below with reference to the drawings.
一种板式除尘器,包括除尘座1、通入具有风速的粉尘的进尘箱2与连通排 尘处的集尘箱3,进尘箱2与集尘箱3均固定在除尘座1上,所述的除尘座1上固定有除尘腔4,除尘腔4用于过滤掉进尘箱2中的灰尘,除尘腔4包括第一过滤腔5与第二过滤腔6,第一过滤腔5与第二过滤腔6交替工作,提高除尘效率,第一过滤腔5与第二过滤腔6结构相同,第一过滤腔5一端与第二过滤腔6一端均连通有引风装置并且连通处分别连通有第一电磁开关阀7与第二电磁开关阀8,第一电磁开关阀7与第二电磁开关阀8用作第一过滤腔5与第二过滤腔6的引风开关,第一过滤腔5另一端与第二过滤腔6另一端均连通集尘箱3并且连通处分别连通有第三电磁开关阀9与第四电磁开关阀10,第三电磁开关阀9与第四电磁开关阀10用作第一过滤腔5与第二过滤腔6的排尘开关,第一过滤腔5内第一电磁开关阀7与第三电磁开关阀9之间、第二过滤腔6内第二电磁开关阀8与第四电磁开关阀10之间均固定有过滤板11,过滤板11用于过滤进尘中的灰尘,第一过滤腔5与第二过滤腔6均连通进尘箱2并且连通处分别位于过滤板11与第三电磁开关阀9之间、过滤板11与第四电磁开关阀10之间,除尘座1上固定有控制器12,控制器12可选用PLC控制器,控制器12分别与第一电磁开关阀7、第二电磁开关阀8、第三电磁开关阀9、第四电磁开关阀10电连接,第一电磁开关阀7与第四电磁开关阀10开关状态相同,第二电磁开关阀8与第三电磁开关阀9开关状态相同,第一电磁开关阀7与第二电磁开关阀8开关状态相反,第一电磁开关阀7与第四电磁开关阀10开启时,则第三电磁开关阀9与第二电磁开关阀8均为关闭状态,此时第一过滤腔5处于除尘状态,第二过滤腔6处于排尘状态,第一电磁开关阀7与第四电磁开关阀10关闭时,则第三电磁开关阀9与第二电磁开关阀8均为开启状态,此时第一过滤腔5处于排尘状态,第二过滤腔6处于除尘状态。A plate-type dust collector includes a dust-removing base 1, a dust inlet box 2 into which dust with wind speed passes, and a dust-collecting box 3 connected to a dust-discharging place, and the dust inlet box 2 and the dust-collecting box 3 are fixed on the dust-removing base 1, The dust-removing base 1 is fixed with a dust-removing cavity 4. The dust-removing cavity 4 is used to filter dust into the dust box 2. The dust-removing cavity 4 includes a first filter cavity 5 and a second filter cavity 6, and the first filter cavity 5 and The second filter cavity 6 works alternately to improve the dust removal efficiency. The first filter cavity 5 has the same structure as the second filter cavity 6, one end of the first filter cavity 5 and one end of the second filter cavity 6 are connected with an air introducing device, and the communication parts are respectively connected There are a first electromagnetic switch valve 7 and a second electromagnetic switch valve 8, the first electromagnetic switch valve 7 and the second electromagnetic switch valve 8 are used as the air induction switch of the first filter cavity 5 and the second filter cavity 6, the first filter cavity 5 The other end and the second filter chamber 6 are connected to the dust collecting box 3 at the other end, and the third electromagnetic switch valve 9 and the fourth electromagnetic switch valve 10 are respectively communicated with the third electromagnetic switch valve 9 and the fourth electromagnetic switch valve 10 Used as a dust discharge switch for the first filter cavity 5 and the second filter cavity 6, between the first electromagnetic switch valve 7 and the third electromagnetic switch valve 9 in the first filter cavity 5, and the second electromagnetic switch in the second filter cavity 6 A filter plate 11 is fixed between the valve 8 and the fourth electromagnetic switch valve 10, and the filter plate 11 is used to filter the dust in the dust. The first filter chamber 5 and the second filter chamber 6 are both connected to the dust box 2 and the communication point Located between the filter plate 11 and the third electromagnetic switch valve 9, and between the filter plate 11 and the fourth electromagnetic switch valve 10, a controller 12 is fixed on the dust removal base 1, and the controller 12 can be a PLC controller or a controller 12 They are electrically connected to the first electromagnetic switch valve 7, the second electromagnetic switch valve 8, the third electromagnetic switch valve 9, and the fourth electromagnetic switch valve 10 respectively. The first electromagnetic switch valve 7 and the fourth electromagnetic switch valve 10 have the same switching state. The switching states of the second electromagnetic switching valve 8 and the third electromagnetic switching valve 9 are the same, the switching states of the first electromagnetic switching valve 7 and the second electromagnetic switching valve 8 are opposite, and when the first electromagnetic switching valve 7 and the fourth electromagnetic switching valve 10 are opened, then Both the third electromagnetic switch valve 9 and the second electromagnetic switch valve 8 are in a closed state. At this time, the first filter chamber 5 is in a dust-removing state, the second filter chamber 6 is in a dust-removing state, and the first electromagnetic switch valve 7 and the fourth electromagnetic switch When the valve 10 is closed, the third electromagnetic switch valve 9 and the second electromagnetic switch valve 8 are both in an open state, at which time the first filter chamber 5 is in a dust-discharging state, and the second filter chamber 6 is in a dust-removing state.
为了更好提高除尘质量,进一步的,所述的过滤板11包括若干个钢板13 与若干个毛毡板14,若干个钢板13与若干个毛毡板14交替排列,钢板13对毛毡板14的固定稳定且牢固,毛毡板14过滤效果好且不会使粉尘颗粒粘在毛毡板14上,大大延长了过滤板11的使用寿命,提高整体的除尘效率与除尘质量。In order to better improve the dust removal quality, further, the filter plate 11 includes a number of steel plates 13 and a number of felt plates 14, a number of steel plates 13 and a number of felt plates 14 are arranged alternately, and the fixing of the steel plates 13 to the felt plates 14 is stable Moreover, the felt plate 14 has a good filtering effect and does not cause dust particles to stick to the felt plate 14, which greatly extends the service life of the filter plate 11 and improves the overall dust removal efficiency and dust removal quality.
为了保证整体的有效除尘,进一步的,所述的引风装置设为引风机15,引风机15与控制器12电连接,引风机15进风口分别连通第一电磁开关阀7与第二电磁开关阀8,引风机15出风口连通排气处,进一步的,所述的引风机15风速大于进尘箱2内粉尘进入到第一过滤腔5与第二过滤腔6内时的风速,保证除尘腔4内的空气进入到引风机15内,避免除尘腔4内空气流向偏离。In order to ensure the overall effective dust removal, further, the air-inducing device is set as the air-inducing fan 15, the air-inducing fan 15 is electrically connected to the controller 12, and the air inlet of the air-inducing fan 15 communicates the first electromagnetic switch valve 7 and the second electromagnetic switch The valve 8 and the outlet of the induced draft fan 15 communicate with the exhaust. Further, the wind speed of the induced draft fan 15 is greater than the wind speed when the dust in the dust inlet 2 enters the first filter chamber 5 and the second filter chamber 6, ensuring dust removal The air in the cavity 4 enters the induced draft fan 15 to prevent the air flow direction in the dust removal cavity 4 from deviating.
为了使吹尘效率更高,进一步的,所述的集尘箱3位于第一过滤腔5与第二过滤腔6的正下方,保证粉尘颗粒可直接落入到集尘箱3,避免粉尘颗粒在第一过滤腔5与第二过滤腔6内形成堆积。In order to make the dust blowing efficiency higher, further, the dust collecting box 3 is located directly under the first filter cavity 5 and the second filter cavity 6 to ensure that the dust particles can directly fall into the dust collecting box 3 to avoid the dust particles A stack is formed in the first filter cavity 5 and the second filter cavity 6.
本发明主要用于除尘,在具体使用时,首先进尘箱向除尘腔内的第一过滤腔与第二过滤腔输送具有一定风速的粉尘,引风装置将第一过滤腔与第二过滤腔内的空气抽出,在第一过滤腔与第二过滤腔内形成吸力,粉尘进入到第一过滤腔与第二过滤腔后,粉尘由于吸力的影响向引风装置处运动,在通过过滤板时粉尘颗粒就会被过滤在第一过滤腔与第二过滤腔内,粉尘颗粒在过滤板底部累积较多时会落入到集尘箱内并在集尘箱内排出,整体的除尘均在封闭的除尘腔内完成,直接避免了在清理粉尘颗粒时造成的二次污染,控制器通过自动控制第一电磁开关阀、第二电磁开关阀、第三电磁开关阀以及第四电磁开关阀实现第一过滤腔与第二过滤腔的配合工作,第一过滤腔过滤时第二过滤腔进行粉尘颗粒的回收,第二过滤腔过滤时第一过滤腔进行粉尘颗粒的回收,其中,第一电磁开关阀与第四电磁开关阀开启时,则第三电磁开关阀与第二电磁开关阀均为关闭状态,此时第一过滤腔处于除尘状态,第二过滤腔处于排尘状态,第 一电磁开关阀与第四电磁开关阀关闭时,则第三电磁开关阀与第二电磁开关阀均为开启状态,此时第一过滤腔处于排尘状态,第二过滤腔处于除尘状态。The present invention is mainly used for dust removal. In specific use, the dust box first conveys dust with a certain wind speed to the first filter cavity and the second filter cavity in the dust removal cavity, and the air guide device separates the first filter cavity and the second filter cavity The air inside is drawn out, forming suction force in the first filter cavity and the second filter cavity. After the dust enters the first filter cavity and the second filter cavity, the dust moves to the air induction device due to the influence of the suction force. The dust particles will be filtered in the first filter cavity and the second filter cavity. When the dust particles accumulate at the bottom of the filter plate, they will fall into the dust box and be discharged in the dust box. The overall dust removal is in the closed Completed in the dust chamber, directly avoiding the secondary pollution caused by dust particles, the controller realizes the first by automatically controlling the first electromagnetic switch valve, the second electromagnetic switch valve, the third electromagnetic switch valve and the fourth electromagnetic switch valve The cooperation between the filter cavity and the second filter cavity, when the first filter cavity is filtered, the second filter cavity recovers the dust particles, and when the second filter cavity is filtered, the first filter cavity recovers the dust particles, wherein the first electromagnetic switch valve When the fourth electromagnetic switch valve is opened, the third electromagnetic switch valve and the second electromagnetic switch valve are both closed. At this time, the first filter chamber is in the dust removal state, the second filter chamber is in the dust exhaust state, and the first electromagnetic switch valve When the fourth electromagnetic on-off valve is closed, the third electromagnetic on-off valve and the second electromagnetic on-off valve are both in an open state. At this time, the first filter cavity is in a dust-discharging state, and the second filter cavity is in a dust-removing state.
以上对本发明及其实施方式进行了描述,这种描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The present invention and its embodiments have been described above. This description is not limiting, and the drawings shown are only one of the embodiments of the present invention, and the actual structure is not limited thereto. To sum up, if a person of ordinary skill in the art is inspired by it, without departing from the purpose of the invention, a structural method and an embodiment similar to the technical solution without creative design shall fall within the protection scope of the invention.