WO2020088359A1 - Combined drum-type vertical-shaft mixer having two worm gears and single-worm transmission - Google Patents
Combined drum-type vertical-shaft mixer having two worm gears and single-worm transmission Download PDFInfo
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- WO2020088359A1 WO2020088359A1 PCT/CN2019/113226 CN2019113226W WO2020088359A1 WO 2020088359 A1 WO2020088359 A1 WO 2020088359A1 CN 2019113226 W CN2019113226 W CN 2019113226W WO 2020088359 A1 WO2020088359 A1 WO 2020088359A1
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- worm
- mixing
- stirring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0831—Drives or drive systems, e.g. toothed racks, winches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0856—Supporting frames or structures, e.g. supporting wheels
Definitions
- the invention belongs to the field of engineering machinery, and in particular relates to a double worm gear single worm drive conjoined barrel type vertical shaft mixer.
- the concrete mixer is widely used in the field of construction machinery. It is mainly a kind of mixing equipment.
- the various aggregates that are pre-proportioned according to the required ratio are added to the mixing tank in a certain order. Cement and water are added for a certain period of time, and the mixture is mixed to meet the construction. Mixtures required by the specification.
- Mixing equipment plays a vital role in the production process of concrete. In this way, the quality of mixing equipment seriously affects the production quality and production efficiency of concrete.
- the purpose of the present invention is to provide a double worm gear single worm drive combined barrel vertical shaft mixer to solve the above problems.
- the present invention adopts the following technical solutions:
- a double worm gear single worm drive conjoined barrel type vertical shaft mixer including a supporting chassis, a mixing drum, a double worm gear single worm transmission device, a driving device and a stirring device; the mixing drum and the driving device are both arranged on the supporting chassis, and the stirring device
- the double worm gear and single worm transmission device is arranged on the mixing device, and the driving device is connected with the double worm gear and single worm transmission device; the driving device drives the stirring device to rotate through the double worm gear and single worm transmission device.
- the double worm gear single worm transmission device includes a transmission worm gear, a mixing output shaft, a transmission worm and a double worm gear single worm transmission device casing; the double worm gear single worm transmission device casing is symmetrically provided with two through holes on both sides, two The agitating output shafts are respectively arranged in the through holes, the two agitating output shafts are fixedly sleeved with transmission worm gears, and the double worm gear single worm transmission device cover between the two transmission worm gears is provided with a transmission worm on both sides of the transmission worm Engage with two transmission worm gears respectively; the lower end of the mixing output shaft extends into the mixing drum.
- the driving device includes a driving motor, a driving motor base, a driving connection pulley and a belt; the driving motor base is fixedly arranged on the supporting chassis, the driving motor is fixedly arranged on the driving motor base, and the driving connection pulley is fixedly arranged on the transmission worm At one end, the output shaft of the drive motor and the drive connection pulley are connected by a belt.
- the stirring device includes a stirring flange, a stirring arm, a center hoop and a blade; a number of stirring arms are arranged at equal intervals on the lower surface edge of the stirring flange, and the lower end of each stirring arm is connected to one end of the blade and the blade The other end is connected to the center hoop, the center hoop is located directly under the stirring flange; the upper surface of the stirring flange is fixedly connected to the lower end of the stirring output shaft.
- the worm bearing seats are symmetrically arranged on both sides of the double worm gear single worm gear housing, the worm bearing seats are provided with bearings, and the transmission worm is arranged between the two bearings.
- each stirring arm is connected to the stirring flange through the stirring arm connecting block, one end of the stirring arm connecting block is fixedly arranged on the lower surface of the stirring flange, and the other end is provided with a stirring arm jack, and the stirring arm is inserted into the stirring In the arm jack, and fixed by welding.
- the blade includes a fixed section and an agitating section.
- a plurality of bolt holes are provided on the fixed end.
- the fixed section is fixed on the agitating arm by bolts.
- the end of the fixed section is vertically provided with an agitating section.
- the agitating section is spiral.
- the support bottom frame is also provided with a cylinder bottom plate, and the mixing cylinder is fixedly arranged on the cylinder bottom plate;
- the mixing cylinder is a cylinder body with one side opening, and the double worm gear and single worm transmission device is arranged at the opening of the mixing cylinder, the mixing device Located in the mixing drum; the opening of the mixing drum is provided with a feed port, and the bottom of the mixing drum is provided with a discharge port;
- the bottom plate of the cylinder is provided with an opening at the position of the discharge port, and a discharge door is provided at the opening, and the discharge door is discharged by the discharge
- the lever control turns on or off.
- a rubber pad is arranged between the bottom plate of the cylinder body and the mixing drum; a rubber pad is arranged at the bottom of the supporting chassis.
- the present invention has the following technical effects:
- the invention includes a mixing drum, a double worm gear single worm transmission device, a driving device and a mixing device, the mixing drum part and the driving part are placed separately, then the concrete raw material is added to the mixing drum, the driving device is started, and the mixing device is driven by the double worm gear single worm transmission device Simultaneous reverse rotation, forced mixing of the concrete mixture, and unloading after the completion of the mixing, the whole process of the whole machine is simple in structure, strong in stability, and reliable in operation; the support frame bears the weight of the conjoined mixing drum part and the drive motor part, quality Balanced, strong stability, better support effect; double worm gear single worm transmission device uses a worm gear mechanism to provide a large transmission ratio, eliminating the need for additional reducers, making the entire transmission device simpler, and greatly reducing the occupied space; And the worm gear structure makes the synchronous reverse transmission more stable and effective.
- the combination of the housing and the split bearing seat provides positioning and fixing for the worm, and also provides protection for the entire double worm gear single worm transmission device.
- the mixing arm is formed by inserting and welding the connecting block and the arm body, which greatly increases the rigidity of the mixing arm and meets the requirements for mixing most types of concrete.
- the stirring device is connected to the central stirring shaft through coupling, which increases the stirring area and can fully stir the materials.
- the stirring device can fully stir the adhesive material at the bottom and the inside of the stirring drum through the bottom scoop and side scraping structure of the blade.
- the helical ribbon blade itself also plays a role in lifting and pushing the materials during the mixing stage, and the materials are mixed more uniformly under the action of lifting and gravity settling.
- vibration effect transmitted to the stirring arm by the vibrator through the ribbon blades can optimize the properties of the mixture.
- the presence of the double-joint mixing drum enables the materials to be vigorously mixed at the interaction place in the cylinder under the action of the mixing device, which promotes the materials to experience different mixing conditions, and the mixing is more thorough, so that the mixing effect is better.
- the bottom of the conjoined mixing drum can increase the opening moment of the discharge door in the limited space as much as possible, and it is easier to discharge.
- FIG. 1 is a schematic view of the assembly of the dual vertical shaft concrete mixer of the present invention
- FIG. 2 is a front view of the stirring device of the present invention
- FIG. 3 is a front view of the chassis structure of the present invention
- FIG. 4 is a schematic bottom view of the chassis structure of the present invention.
- FIG. 6 is a front view of the conjoined mixing drum of the present invention.
- FIG. 7 is a front view of the lower housing of the double worm gear single worm transmission device of the present invention:
- connection block 8 is a schematic diagram of the connection block of the present invention.
- FIG. 9 is a schematic diagram of the stirring arm of the present invention.
- Fig. 10 is a schematic diagram of a ribbon blade of the present invention.
- a double worm gear single worm drive conjoined barrel type vertical shaft mixer includes a supporting base frame 1, a conjoined type mixing barrel 2 is connected to the supporting base frame 1, two are provided in the conjoined type mixing barrel 2
- the reverse rotation stirring device further includes a driving device 4 and a double worm gear single worm transmission device connecting the driving device 4 and the stirring device;
- a plurality of rubber shock-absorbing gaskets are installed at the bottom of each support leg of the support chassis 1, a shock-absorbing rubber frame is placed above the front part of the support chassis 1 to connect with the bottom plate 10 of the united mixing drum 2, and supports the rear part of the chassis 1
- a driving motor base 9 is fixed on the driving motor base 9, which is made of horizontal plates, angle steel and rib plates by welding.
- the stirring device includes a stirring flange 8, a plurality of stirring arms 7 are evenly connected to the bottom of the stirring flange 8, the stirring arm 7 is connected to the center hoop core 6 by a ribbon blade 5, and the center hoop core 6 is connected to the center Mixing shaft (or shaker) shell.
- the driving device 4 includes a driving motor, a pulley 15 is connected to the input end of the motor, and the output of the reducing pulley is connected to the stirring device through a double worm gear single worm transmission device 3.
- the two mixing devices with opposite steering directions are connected to the fixed plate on the conjoined mixing drum 2 through a connecting rod.
- the output end of the motor is connected with a driving pulley.
- the driving pulley drives the driven pulley at the tail end of the worm 14 through a belt drive.
- the double worm gear single worm transmission mechanism composed of the worm 14 and the transmission worm gear 13 transmits the power to the stirring device through the stirring input shaft 12.
- the side of the tandem mixing drum 2 is provided with a feed port 17, and the center of the bottom of the tandem mixing drum 2 is provided with a central discharge port 18.
- a double worm gear single worm drive conjoined barrel type vertical shaft mixer includes a supporting chassis 1, a mixing drum 2, a double worm gear single worm transmission device 3, a driving device and a stirring device; the mixing drum 2 and the driving device are both arranged on the supporting chassis 1, the stirring device is set in the mixing drum 2, the double worm gear single worm transmission device 3 is arranged on the stirring device, the driving device is connected to the double worm gear single worm transmission device 3; the driving device drives the stirring device to rotate through the double worm gear single worm transmission device 3 .
- the double worm gear single worm gear 3 includes a drive worm gear 13, a mixing output shaft 12, a drive worm 14 and a double worm gear single worm gear housing 20; two double worm gear single worm gear housing 20 is symmetrically provided with two through holes on both sides , The two stirring output shafts 12 are respectively arranged in the through holes, the two stirring output shafts 12 are fixedly sleeved with the transmission worm gear 13, and the double worm gear single worm transmission device casing 20 between the two transmission worm gears 13 is provided with Transmission worm 14, two sides of the transmission worm 14 are respectively meshed with two transmission worm wheels 13; the lower end of the stirring output shaft 12 extends into the stirring drum 2.
- the driving device includes a driving motor 4, a driving motor base 9, a driving connection pulley 15 and a belt 24; the driving motor base 9 is fixedly arranged on the supporting chassis 1, the driving motor 4 is fixedly arranged on the driving motor base 9, and the driving connection pulley 15 is fixedly arranged at one end of the transmission worm 14, and the output shaft of the drive motor 4 and the drive connecting pulley 15 are connected by a belt.
- the stirring device includes a stirring flange 8, a stirring arm 7, a center hoop 6 and a blade 5; a number of stirring arms 7 are arranged at equal intervals on the lower surface edge of the stirring flange 8, and the lower end of each stirring arm 7 is connected to the blade 5 At one end, the other end of the blade 5 is connected to the center hoop 6, the center hoop 6 is located directly below the stirring flange 8; the upper surface of the stirring flange 8 is fixedly connected to the lower end of the stirring output shaft 12.
- the worm bearing housing 19 is symmetrically arranged on both sides of the double worm gear single worm gear housing 20, the worm bearing housing 19 is provided with bearings, and the transmission worm 14 is disposed between the two bearings.
- Each stirring arm 7 is connected to the stirring flange 8 through the stirring arm connecting block 21, one end of the stirring arm connecting block 21 is fixedly arranged on the lower surface of the stirring flange 8, and the other end is provided with a stirring arm jack and the stirring arm 7 Inserted into the mixing arm jack, and fixed by welding.
- the blade 5 includes a fixed section and a stirring section. A plurality of bolt holes are provided on the fixed end.
- the fixed section is fixed on the stirring arm 7 by bolts.
- the end of the fixed section is vertically provided with a stirring section, and the stirring section is spiral.
- the support bottom frame 1 is also provided with a cylinder bottom plate 10, and the mixing cylinder 2 is fixedly arranged on the cylinder bottom plate 10; the mixing cylinder 2 is a cylinder with one side opening, and the double worm gear single worm transmission device 3 is arranged at the opening of the mixing cylinder 2
- the mixing device is located in the mixing drum 2; the opening of the mixing drum 2 is provided with a feed port 17, the bottom of the mixing drum 2 is provided with a discharge port 18; the bottom plate 10 of the cylinder is located at the position of the discharge port, and the opening is provided with The discharge door and the discharge door 11 are controlled by the discharge lever 25 to open or close.
- a rubber pad is provided between the cylinder bottom plate 10 and the mixing drum; a rubber pad is provided at the bottom of the support chassis 1.
- a double worm gear single worm drive combined cylinder type vertical shaft mixer mainly includes a supporting chassis 1, a combined type mixer drum 2, a double worm gear single worm transmission device 3, a driving device 4 and a mixing device.
- There are two counter-rotating stirring devices in the conjoined mixing drum 2 the entire power transmission device is placed above the stirring device, and the drive device 4 is placed on the drive motor base 9 on the rear half of the support chassis 1; the whole conjoined mixing
- the barrel 2 is placed on the front half of the supporting chassis 1 again.
- the stirring device consists of a stirring flange 8, a detachable and stirring arm 7, a detachable and replaceable ribbon blade 5 on the stirring arm 7, and a center installed at the bottom of the stirring shaft (or shaker)
- the hoop core 6 is composed.
- the stirring arm 7 is composed of the connecting block 21 and the arm body 22 by means of plug welding.
- the double worm gear single worm transmission device is composed of a worm gear mechanism composed of a stirring input shaft 12, a single drive worm 14 and a double drive worm gear 13.
- the structure of the entire double worm gear single worm transmission device is more simplified, thereby reducing the occupation above the conjoined mixer space.
- the casing 20 of the double worm gear single worm transmission device and the bearing seat 19 of the worm 14 are combined and welded, so that the parts are integrated and the disassembly is simpler and more convenient.
- the concrete raw material is added to the conjoined mixing drum 2 through the feed port 17 and the drive device 4 is started.
- the drive motor transmits the power to the double worm gear single worm transmission device 4 through the drive connection pulley 15 to drive the mixing device to the concrete mixture.
- Forced agitation is performed; after the agitation is completed, the discharge door 11 is opened by pressing the pressure rod to allow the mixture to discharge through the central discharge port 18.
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- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
Description
本发明属于工程机械领域,特别涉及一种双蜗轮单蜗杆传动联体筒式立轴搅拌机。The invention belongs to the field of engineering machinery, and in particular relates to a double worm gear single worm drive conjoined barrel type vertical shaft mixer.
混凝土搅拌机在工程机械领域应用广泛,其主要是一种搅拌设备,把事先按要求比例配比好的各种集料按照一定顺序加入搅拌桶内,加入水泥、水搅拌一定时间,搅拌成符合施工规范要求的混合料。搅拌设备在混凝土的生产过程中扮演着至关重要的作用,以此,搅拌设备的质量严重影响着混凝土的生产质量和生产效率。The concrete mixer is widely used in the field of construction machinery. It is mainly a kind of mixing equipment. The various aggregates that are pre-proportioned according to the required ratio are added to the mixing tank in a certain order. Cement and water are added for a certain period of time, and the mixture is mixed to meet the construction. Mixtures required by the specification. Mixing equipment plays a vital role in the production process of concrete. In this way, the quality of mixing equipment seriously affects the production quality and production efficiency of concrete.
现在普遍使用的混凝土搅拌机多为卧轴形式,轴端密封的问题一直无法有效地解决,当搅拌粘性大的混合料时卸料口存在粘结堵塞无法正常卸料的问题。而现有的立式混凝土搅拌机机型多为单立轴,搅拌效率低、搅拌时间长,仅适用于混凝土预制件的生产。常见的双立轴机型传动装置结构复杂、占用空间大、传动效果不稳定,卸料也比较费力,搅拌臂的连接结构无法满足搅拌大体积混合料的刚度要求。At present, most commonly used concrete mixers are in the form of horizontal shafts, and the problem of shaft end seals has not been effectively solved. When mixing viscous mixtures, there is a problem that the discharge port is stuck and blocked and cannot be discharged normally. The existing vertical concrete mixer models are mostly single vertical shafts, which have low mixing efficiency and long mixing time, and are only suitable for the production of precast concrete parts. The transmission device of the common double-vertical shaft type has a complicated structure, a large space occupation, an unstable transmission effect, and a relatively laborious unloading process. The connection structure of the mixing arm cannot meet the rigidity requirements of mixing large-volume mixed materials.
发明内容Summary of the invention
本发明的目的在于提供一种双蜗轮单蜗杆传动联体筒式立轴搅拌机,以解决上述问题。The purpose of the present invention is to provide a double worm gear single worm drive combined barrel vertical shaft mixer to solve the above problems.
为实现上述目的,本发明采用以下技术方案:To achieve the above objectives, the present invention adopts the following technical solutions:
一种双蜗轮单蜗杆传动联体筒式立轴搅拌机,包括支撑底架、搅拌筒、双蜗轮单蜗杆传动装置、驱动装置和搅拌装置;搅拌筒和驱动装置均设置在支撑底架上,搅拌装置设置在搅拌筒内,双蜗轮单蜗杆传动装置设置在搅拌装置上,驱动装置连接双蜗轮单蜗杆传动装置;驱动装置通过双蜗轮单蜗杆传动装置带动搅拌装置转动。A double worm gear single worm drive conjoined barrel type vertical shaft mixer, including a supporting chassis, a mixing drum, a double worm gear single worm transmission device, a driving device and a stirring device; the mixing drum and the driving device are both arranged on the supporting chassis, and the stirring device The double worm gear and single worm transmission device is arranged on the mixing device, and the driving device is connected with the double worm gear and single worm transmission device; the driving device drives the stirring device to rotate through the double worm gear and single worm transmission device.
进一步的,双蜗轮单蜗杆传动装置包括传动蜗轮、搅拌输出轴、传动蜗杆和双蜗轮单蜗杆传动装置罩壳;双蜗轮单蜗杆传动装置罩壳上两侧对称设置有两个通孔,两根搅拌输 出轴分别设置在通孔内,两根搅拌输出轴上均固定套设有传动蜗轮,两个传动蜗轮之间的双蜗轮单蜗杆传动装置罩壳上设置有传动蜗杆,传动蜗杆的两侧分别与两个传动蜗轮啮合;搅拌输出轴的下端伸进搅拌筒内。Further, the double worm gear single worm transmission device includes a transmission worm gear, a mixing output shaft, a transmission worm and a double worm gear single worm transmission device casing; the double worm gear single worm transmission device casing is symmetrically provided with two through holes on both sides, two The agitating output shafts are respectively arranged in the through holes, the two agitating output shafts are fixedly sleeved with transmission worm gears, and the double worm gear single worm transmission device cover between the two transmission worm gears is provided with a transmission worm on both sides of the transmission worm Engage with two transmission worm gears respectively; the lower end of the mixing output shaft extends into the mixing drum.
进一步的,驱动装置包括驱动电机、驱动电机底座、驱动连接带轮和皮带;驱动电机底座固定设置在支撑底架上,驱动电机固定设置在驱动电机底座上,驱动连接带轮固定设置在传动蜗杆的一端,驱动电机的输出轴与驱动连接带轮之间通过皮带连接。Further, the driving device includes a driving motor, a driving motor base, a driving connection pulley and a belt; the driving motor base is fixedly arranged on the supporting chassis, the driving motor is fixedly arranged on the driving motor base, and the driving connection pulley is fixedly arranged on the transmission worm At one end, the output shaft of the drive motor and the drive connection pulley are connected by a belt.
进一步的,搅拌装置包括搅拌法兰盘、搅拌臂、中心箍环和叶片;搅拌法兰盘的下表面边缘等间距设置有若干搅拌臂,每个搅拌臂的下端均连接叶片的一端,叶片的另一端均连接到中心箍环上,中心箍环位于搅拌法兰盘的正下方;搅拌法兰盘的上表面与搅拌输出轴的下端固定连接。Further, the stirring device includes a stirring flange, a stirring arm, a center hoop and a blade; a number of stirring arms are arranged at equal intervals on the lower surface edge of the stirring flange, and the lower end of each stirring arm is connected to one end of the blade and the blade The other end is connected to the center hoop, the center hoop is located directly under the stirring flange; the upper surface of the stirring flange is fixedly connected to the lower end of the stirring output shaft.
进一步的,双蜗轮单蜗杆传动装置罩壳的两侧边缘对称设置有蜗杆轴承座,蜗杆轴承座上设置有轴承,传动蜗杆设置在两个轴承之间。Further, the worm bearing seats are symmetrically arranged on both sides of the double worm gear single worm gear housing, the worm bearing seats are provided with bearings, and the transmission worm is arranged between the two bearings.
进一步的,每个搅拌臂均通过搅拌臂连接块与搅拌法兰盘连接,搅拌臂连接块的一端固定设置在搅拌法兰盘下表面,另一端设置有搅拌臂插孔,搅拌臂插在搅拌臂插孔内,且通过焊接固定。Further, each stirring arm is connected to the stirring flange through the stirring arm connecting block, one end of the stirring arm connecting block is fixedly arranged on the lower surface of the stirring flange, and the other end is provided with a stirring arm jack, and the stirring arm is inserted into the stirring In the arm jack, and fixed by welding.
进一步的,叶片包括固定段和搅拌段,固定端上设置有若干螺栓孔,固定段通过螺栓固定在搅拌臂上,固定段的端部垂直设置搅拌段,搅拌段呈螺旋状。Further, the blade includes a fixed section and an agitating section. A plurality of bolt holes are provided on the fixed end. The fixed section is fixed on the agitating arm by bolts. The end of the fixed section is vertically provided with an agitating section. The agitating section is spiral.
进一步的,支撑底架上上还设置有筒体底板,搅拌筒固定设置在筒体底板上;搅拌筒为单侧开口的筒体,双蜗轮单蜗杆传动装置设置在搅拌筒开口处,搅拌装置位于搅拌筒内;搅拌筒开口处设置有进料口,搅拌筒底部设置有卸料口;筒体底板位于卸料口位置设置有开口,开口处设置有卸料门,卸料门由卸料杆控制开启或关闭。Further, the support bottom frame is also provided with a cylinder bottom plate, and the mixing cylinder is fixedly arranged on the cylinder bottom plate; the mixing cylinder is a cylinder body with one side opening, and the double worm gear and single worm transmission device is arranged at the opening of the mixing cylinder, the mixing device Located in the mixing drum; the opening of the mixing drum is provided with a feed port, and the bottom of the mixing drum is provided with a discharge port; the bottom plate of the cylinder is provided with an opening at the position of the discharge port, and a discharge door is provided at the opening, and the discharge door is discharged by the discharge The lever control turns on or off.
进一步的,筒体底板与搅拌筒之间设置有橡胶垫;支撑底架底部设置有橡胶垫。Further, a rubber pad is arranged between the bottom plate of the cylinder body and the mixing drum; a rubber pad is arranged at the bottom of the supporting chassis.
与现有技术方案相比,本发明有以下技术效果:Compared with the existing technical solutions, the present invention has the following technical effects:
本发明包括搅拌筒、双蜗轮单蜗杆传动装置、驱动装置和搅拌装置,将搅拌筒部分与驱动部分分开放置,然后搅拌筒中加入混凝土原材料,启动驱动装置,通过双蜗轮单蜗 杆传动装置驱动搅拌装置同步反向转动,对混凝土混合料进行强制搅拌,搅拌完成后,进行卸料,整个过程整机结构简单、稳定性强、工作可靠;支撑架承担联体式搅拌筒部分重量和驱动电机部分,质量平衡,稳定性强,支撑效果更好;双蜗轮单蜗杆传动装置运用蜗轮蜗杆机构,提供大传动比,免除了额外的减速机,使整个传动装置变得更加简单,也大幅减少了占用空间;并且蜗轮蜗杆结构使同步反向的传动更稳定有效。The invention includes a mixing drum, a double worm gear single worm transmission device, a driving device and a mixing device, the mixing drum part and the driving part are placed separately, then the concrete raw material is added to the mixing drum, the driving device is started, and the mixing device is driven by the double worm gear single worm transmission device Simultaneous reverse rotation, forced mixing of the concrete mixture, and unloading after the completion of the mixing, the whole process of the whole machine is simple in structure, strong in stability, and reliable in operation; the support frame bears the weight of the conjoined mixing drum part and the drive motor part, quality Balanced, strong stability, better support effect; double worm gear single worm transmission device uses a worm gear mechanism to provide a large transmission ratio, eliminating the need for additional reducers, making the entire transmission device simpler, and greatly reducing the occupied space; And the worm gear structure makes the synchronous reverse transmission more stable and effective.
进一步地,将罩壳与剖分式轴承座相结合,即为蜗杆提供了定位固定,也为整个双蜗轮单蜗杆传动装置提供了保护。Further, the combination of the housing and the split bearing seat provides positioning and fixing for the worm, and also provides protection for the entire double worm gear single worm transmission device.
进一步地,搅拌臂由连接块与臂体插装焊接而成,大幅度地增加了搅拌臂的刚度,满足了对大部分类型混凝土的搅拌要求。Further, the mixing arm is formed by inserting and welding the connecting block and the arm body, which greatly increases the rigidity of the mixing arm and meets the requirements for mixing most types of concrete.
进一步地,搅拌装置通过耦合与中央搅拌轴相连,增大了搅拌面积,能够对物料进行充分搅拌。Further, the stirring device is connected to the central stirring shaft through coupling, which increases the stirring area and can fully stir the materials.
进一步地,搅拌装置通过叶片的底铲与侧刮结构,能够对搅拌筒底与内里粘结物料进行充分搅拌。Further, the stirring device can fully stir the adhesive material at the bottom and the inside of the stirring drum through the bottom scoop and side scraping structure of the blade.
进一步地,螺带叶片本身在搅拌阶段对物料也起到了提升推拌作用,在提升与重力降沉作用下使物料混合更均匀。Further, the helical ribbon blade itself also plays a role in lifting and pushing the materials during the mixing stage, and the materials are mixed more uniformly under the action of lifting and gravity settling.
进一步地,由激振器通过螺带式叶片传递给搅拌臂振动效果,能够对混合物的性质进行一定的优化。Further, the vibration effect transmitted to the stirring arm by the vibrator through the ribbon blades can optimize the properties of the mixture.
进一步地,双联体式搅拌筒的存在,使物料在搅拌装置作用下在缸体内交互处剧烈混合,促进物料经历不同的搅拌工况,搅拌更充分,使混合效果更好。Further, the presence of the double-joint mixing drum enables the materials to be vigorously mixed at the interaction place in the cylinder under the action of the mixing device, which promotes the materials to experience different mixing conditions, and the mixing is more thorough, so that the mixing effect is better.
进一步地,联体式搅拌筒的底部由于整体底板与底架的组合设计,可以在有限的空间内尽可能的增大卸料门开口力矩,更加容易进行卸料。Further, due to the combined design of the whole bottom plate and the bottom frame, the bottom of the conjoined mixing drum can increase the opening moment of the discharge door in the limited space as much as possible, and it is easier to discharge.
图1是本发明的双立轴混凝土搅拌机的总装示意图;FIG. 1 is a schematic view of the assembly of the dual vertical shaft concrete mixer of the present invention;
图2是本发明的搅拌装置的主视图;2 is a front view of the stirring device of the present invention;
图3是本发明的底架结构主视图3 is a front view of the chassis structure of the present invention
图4是本发明的底架结构仰视示意图;4 is a schematic bottom view of the chassis structure of the present invention;
图5是本发明的传动结构的示意图;5 is a schematic diagram of the transmission structure of the present invention;
图6是本发明的联体式搅拌筒的主视图;FIG. 6 is a front view of the conjoined mixing drum of the present invention;
图7是本发明的双蜗轮单蜗杆传动装置下罩壳的主视图:7 is a front view of the lower housing of the double worm gear single worm transmission device of the present invention:
图8是本发明的连接块示意图;8 is a schematic diagram of the connection block of the present invention;
图9是本发明的搅拌臂示意图;9 is a schematic diagram of the stirring arm of the present invention;
图10是本发明的螺带式叶片的示意图。Fig. 10 is a schematic diagram of a ribbon blade of the present invention.
图中:1-支撑底架;2-联体式搅拌筒;3-双蜗轮单蜗杆传动装置;4-驱动装置;5-螺带式叶片;6-中心箍环芯;7-搅拌臂;8-搅拌法兰盘;9-驱动电机座;10-筒体底板;11-卸料门;12-搅拌输入轴;13-传动蜗轮;14-传动蜗杆;15-驱动连接带轮;16-筒体;17-进料口;18-卸料口;19-蜗杆轴承座;20-双蜗轮单蜗杆传动装置下罩壳;21-搅拌臂连接块;22-搅拌臂臂体;24-皮带;25-卸料杆。In the picture: 1-supporting underframe; 2-joint mixing drum; 3-double worm gear single worm transmission device; 4-driving device; 5-spiral blade; 6-center hoop core; 7-mixing arm; 8 -Stirring flange; 9- Drive motor base; 10- Cylinder bottom plate; 11- Discharge door; 12- Stirring input shaft; 13- Drive worm gear; 14- Drive worm; 15- Drive connection pulley; 16- Cylinder Body; 17-feed port; 18- discharge port; 19- worm bearing housing; 20- double worm gear single worm gear lower housing; 21- mixing arm connecting block; 22- mixing arm arm body; 24- belt; 25- discharge rod.
以下结合附图对本发明进一步说明:The present invention is further described below in conjunction with the drawings:
参见图1-图4,一种双蜗轮单蜗杆传动联体筒式立轴搅拌机,包括支撑底架1,支撑底架1上连接有联体式搅拌筒2,联体式搅拌筒2中设有两个反向转动的搅拌装置,还包括驱动装置4以及连接驱动装置4和搅拌装置的双蜗轮单蜗杆传动装置;Referring to FIGS. 1-4, a double worm gear single worm drive conjoined barrel type vertical shaft mixer includes a supporting base frame 1, a conjoined type mixing barrel 2 is connected to the supporting base frame 1, two are provided in the conjoined type mixing barrel 2 The reverse rotation stirring device further includes a driving device 4 and a double worm gear single worm transmission device connecting the driving device 4 and the stirring device;
所述支撑底架1各支撑腿下部底部安装有数个橡胶减震垫片,支撑底架1前部分上方放置减震橡胶框以便与联体式搅拌筒2的底板10连接,支撑底架1后部分上固定有驱动电机座9,驱动电机座9由横板、角钢、筋板拼焊而成。A plurality of rubber shock-absorbing gaskets are installed at the bottom of each support leg of the support chassis 1, a shock-absorbing rubber frame is placed above the front part of the support chassis 1 to connect with the
搅拌装置包括搅拌法兰盘8,搅拌法兰盘8的底部均匀连接有若干根搅拌臂7,搅拌 臂7通过螺带式叶片5连接至中心箍环芯6,中心箍环芯6连接至中心搅拌轴(或激振器)外壳上。The stirring device includes a stirring flange 8, a plurality of stirring arms 7 are evenly connected to the bottom of the stirring flange 8, the stirring arm 7 is connected to the center hoop core 6 by a ribbon blade 5, and the center hoop core 6 is connected to the center Mixing shaft (or shaker) shell.
驱动装置4包括驱动电机,电机输入端连接有带轮15,减带轮的输出通过双蜗轮单蜗杆传动装置3再连接至搅拌装置。两个转向相反的搅拌装置通过连接杆连接在联体式搅拌筒2上的固定板上,电动机的输出端连接有主动带轮,主动带轮通过皮带驱动传动蜗杆14尾端的从动带轮,传动蜗杆14与传动蜗轮13组成的双蜗轮单蜗杆传动机构通过搅拌输入轴12将动力传至搅拌装置。The driving device 4 includes a driving motor, a
联体式搅拌筒2的侧面设有进料口17,联体式搅拌筒2的底部中央设有中央卸料口18。The side of the tandem mixing drum 2 is provided with a
一种双蜗轮单蜗杆传动联体筒式立轴搅拌机,包括支撑底架1、搅拌筒2、双蜗轮单蜗杆传动装置3、驱动装置和搅拌装置;搅拌筒2和驱动装置均设置在支撑底架1上,搅拌装置设置在搅拌筒2内,双蜗轮单蜗杆传动装置3设置在搅拌装置上,驱动装置连接双蜗轮单蜗杆传动装置3;驱动装置通过双蜗轮单蜗杆传动装置3带动搅拌装置转动。A double worm gear single worm drive conjoined barrel type vertical shaft mixer includes a supporting chassis 1, a mixing drum 2, a double worm gear single worm transmission device 3, a driving device and a stirring device; the mixing drum 2 and the driving device are both arranged on the supporting chassis 1, the stirring device is set in the mixing drum 2, the double worm gear single worm transmission device 3 is arranged on the stirring device, the driving device is connected to the double worm gear single worm transmission device 3; the driving device drives the stirring device to rotate through the double worm gear single worm transmission device 3 .
双蜗轮单蜗杆传动装置3包括传动蜗轮13、搅拌输出轴12、传动蜗杆14和双蜗轮单蜗杆传动装置罩壳20;双蜗轮单蜗杆传动装置罩壳20上两侧对称设置有两个通孔,两根搅拌输出轴12分别设置在通孔内,两根搅拌输出轴12上均固定套设有传动蜗轮13,两个传动蜗轮13之间的双蜗轮单蜗杆传动装置罩壳20上设置有传动蜗杆14,传动蜗杆14的两侧分别与两个传动蜗轮13啮合;搅拌输出轴12的下端伸进搅拌筒2内。The double worm gear single worm gear 3 includes a
驱动装置包括驱动电机4、驱动电机底座9、驱动连接带轮15和皮带24;驱动电机底座9固定设置在支撑底架1上,驱动电机4固定设置在驱动电机底座9上,驱动连接带轮15固定设置在传动蜗杆14的一端,驱动电机4的输出轴与驱动连接带轮15之间通过皮带连接。The driving device includes a driving motor 4, a driving
搅拌装置包括搅拌法兰盘8、搅拌臂7、中心箍环6和叶片5;搅拌法兰盘8的下表面边缘等间距设置有若干搅拌臂7,每个搅拌臂7的下端均连接叶片5的一端,叶片5的 另一端均连接到中心箍环6上,中心箍环6位于搅拌法兰盘8的正下方;搅拌法兰盘8的上表面与搅拌输出轴12的下端固定连接。The stirring device includes a stirring flange 8, a stirring arm 7, a center hoop 6 and a blade 5; a number of stirring arms 7 are arranged at equal intervals on the lower surface edge of the stirring flange 8, and the lower end of each stirring arm 7 is connected to the blade 5 At one end, the other end of the blade 5 is connected to the center hoop 6, the center hoop 6 is located directly below the stirring flange 8; the upper surface of the stirring flange 8 is fixedly connected to the lower end of the stirring
双蜗轮单蜗杆传动装置罩壳20的两侧边缘对称设置有蜗杆轴承座19,蜗杆轴承座19上设置有轴承,传动蜗杆14设置在两个轴承之间。The
每个搅拌臂7均通过搅拌臂连接块21与搅拌法兰盘8连接,搅拌臂连接块21的一端固定设置在搅拌法兰盘8下表面,另一端设置有搅拌臂插孔,搅拌臂7插在搅拌臂插孔内,且通过焊接固定。Each stirring arm 7 is connected to the stirring flange 8 through the stirring
叶片5包括固定段和搅拌段,固定端上设置有若干螺栓孔,固定段通过螺栓固定在搅拌臂7上,固定段的端部垂直设置搅拌段,搅拌段呈螺旋状。The blade 5 includes a fixed section and a stirring section. A plurality of bolt holes are provided on the fixed end. The fixed section is fixed on the stirring arm 7 by bolts. The end of the fixed section is vertically provided with a stirring section, and the stirring section is spiral.
支撑底架1上上还设置有筒体底板10,搅拌筒2固定设置在筒体底板10上;搅拌筒2为单侧开口的筒体,双蜗轮单蜗杆传动装置3设置在搅拌筒2开口处,搅拌装置位于搅拌筒2内;搅拌筒2开口处设置有进料口17,搅拌筒2底部设置有卸料口18;筒体底板10位于卸料口位置设置有开口,开口处设置有卸料门,卸料门11由卸料杆25控制开启或关闭。The support bottom frame 1 is also provided with a
筒体底板10与搅拌筒之间设置有橡胶垫;支撑底架1底部设置有橡胶垫。A rubber pad is provided between the
下面结合较佳实施例对本发明的实施过程作进一步详细说明:The following describes the implementation process of the present invention in further detail with reference to preferred embodiments:
一种双蜗轮单蜗杆传动联体筒式立轴搅拌机,主要包括支撑底架1、联体式搅拌筒2、双蜗轮单蜗杆传动装置3、驱动装置4以及搅拌装置等。联体式搅拌筒2内设置两个反向转动的搅拌装置,整个传功装置置于搅拌装置上方,驱动装置4置于支撑底架1的后半部分上的驱动电机座9;整个联体式搅拌筒2又置于支撑底架1的前半部分。所述搅拌装置由搅拌法兰盘8,可拆卸更换的搅拌臂7,搭配在搅拌臂7上可拆装更换的螺带式叶片5,以及安装在搅拌轴(或激振器)底部的中心箍环芯6组成。所述搅拌臂7又由连接块21与臂体22通过插装焊接的方式组成。双蜗轮单蜗杆传动装置由搅拌输入轴12,单传动蜗杆14与双传动蜗轮13组成的蜗轮蜗杆机构构成,整个双蜗轮单蜗杆传动装置结构更加简 化,进而减少了在联体式搅拌筒上方的占用空间。双蜗轮单蜗杆传动装置的罩壳20与其中蜗杆14的轴承座19组合焊接,使零件整合,拆装更简单便捷。A double worm gear single worm drive combined cylinder type vertical shaft mixer mainly includes a supporting chassis 1, a combined type mixer drum 2, a double worm gear single worm transmission device 3, a driving device 4 and a mixing device. There are two counter-rotating stirring devices in the conjoined mixing drum 2, the entire power transmission device is placed above the stirring device, and the drive device 4 is placed on the
通过进料口17向联体式搅拌筒2中加入混凝土原材料,启动驱动装置4,驱动电机通过驱动连接带轮15将动力传递给双蜗轮单蜗杆传动装置4,进而带动搅拌装置,对混凝土混合料进行强制搅拌;搅拌完成后,通过压动压杆打开卸料门11使混合料通过中央卸料口18进行卸料。The concrete raw material is added to the conjoined mixing drum 2 through the
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| CN201811269900.0A CN109159297A (en) | 2018-10-29 | 2018-10-29 | A kind of conjuncted cartridge type upright shaft stirring machine of double worm gear list worm-drive |
| CN201811269900.0 | 2018-10-29 |
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| PCT/CN2019/113226 Ceased WO2020088359A1 (en) | 2018-10-29 | 2019-10-25 | Combined drum-type vertical-shaft mixer having two worm gears and single-worm transmission |
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| CN109159297A (en) * | 2018-10-29 | 2019-01-08 | 长安大学 | A kind of conjuncted cartridge type upright shaft stirring machine of double worm gear list worm-drive |
| CN110065162B (en) * | 2019-05-29 | 2023-12-19 | 长安大学 | Double-vertical-shaft high-performance concrete mixer with extrusion and material lifting functions |
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| Publication number | Publication date |
|---|---|
| CN109159297A (en) | 2019-01-08 |
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