一种植绒复合材料自动冲切成型生产线A planting velvet composite material automatic punching forming line
本发明涉及自动冲切设备技术领域，具体为一种植绒复合材料自动冲切成型生产线。The invention relates to the technical field of automatic punching equipment, in particular to an automatic punching and forming production line for planting velvet composite materials.
现有的对产品进行冲切的时候，在送料过程中无法保证植绒复合材料全部进入主机，植绒复合材料的形状也无法控制，往往形成多余的废料，整个冲切过程只能单线操作，耗费人力物力，在进行冲切完毕后，没有进行清理的机构，在冲切时候后产品本体的携带的灰尘，影响下一道工序的作业。In the existing punching of products, it is impossible to ensure that the flocking composite material enters the host during the feeding process, and the shape of the flocking composite material can not be controlled. Excess waste is often formed. The entire punching process can only be operated in a single line. It consumes manpower and material resources. After the punching is completed, there is no mechanism for cleaning. The dust carried by the product body after the punching affects the operation of the next process.
发明内容Summary of the invention
本发明的目的在于提供一种植绒复合材料自动冲切成型生产线，以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an automatic punching and forming production line for planted velvet composite materials, so as to solve the problems raised in the background art mentioned above.
为了解决上述技术问题，本发明提供如下技术方案：一种植绒复合材料自动冲切成型生产线，包括上料架、流转车、吸尘机构、分料机构、打卷机构、主机、输送带、双管夹紧机构、自动送料构件、送料装置、自动堆垛机构、取料机构、自动废料收转机构和自动循环送料机构，所述流转车设置在上料架的一端，所述吸尘机构安装在上料架的一端顶侧，所述吸尘机构包括伺服电机、滚珠丝杆、直线光杆、第二吸尘口、毛刷、基座和毛刷驱动电机，所述滚珠丝杆安装在基座的顶端侧表面，所述伺服电机固定在滚珠丝杆的一端，所述直线光杆分别平行安装在滚珠丝杆的上下两侧，所述毛刷竖直固定在滚珠丝杆的另一端，所述毛刷驱动电机竖直安装在毛刷的顶部，所述第二吸尘口固定在毛刷的侧表面中端，所述分料机构设置在吸尘机构的一侧，所述送料装置安装在分料机构一侧，所述自动堆垛机构安装在送料装置的内部，所述自动废料收转机 构安装在送料装置的一侧，所述打卷机构安装在送料装置的外壁一侧，且平行位于分料机构的一侧，所述自动堆垛机构的内部安装有取料机构，所述主机设置在送料装置的外壁另一侧，所述输送带设置在主机的出口处，所述双管夹紧机构设置在输送带的尾端上方，所述自动送料构件平行设置在输送带的尾端，所述自动循环送料机构安装在自动送料构件的一侧。In order to solve the above technical problems, the present invention provides the following technical solutions: a planting velvet composite material automatic punching and forming production line, including a feeding rack, a flow car, a dust suction mechanism, a material dividing mechanism, a rolling mechanism, a host machine, and a conveyor belt , Double-pipe clamping mechanism, automatic feeding member, feeding device, automatic stacking mechanism, reclaiming mechanism, automatic waste collecting and turning mechanism and automatic circulating feeding mechanism, the transfer vehicle is provided at one end of the loading rack, the dust suction The mechanism is installed on the top side of one end of the loading rack. The dust suction mechanism includes a servo motor, a ball screw, a linear smooth rod, a second dust suction port, a brush, a base, and a brush drive motor. The ball screw is installed On the top side surface of the base, the servo motor is fixed at one end of the ball screw, the linear light rods are respectively installed in parallel on the upper and lower sides of the ball screw, and the brush is fixed vertically at the other end of the ball screw , The brush drive motor is vertically installed on the top of the brush, the second dust suction port is fixed at the middle end of the side surface of the brush, the material separation mechanism is provided on one side of the dust suction mechanism, the feed Outfit Installed on the side of the feeding mechanism, the automatic stacking mechanism is installed inside the feeding device, the automatic waste collecting and turning mechanism is installed on the side of the feeding device, and the rolling mechanism is installed on the outer wall side of the feeding device, And parallel to one side of the material separation mechanism, a reclaiming mechanism is installed inside the automatic stacking mechanism, the host is provided on the other side of the outer wall of the feeding device, and the conveyor belt is provided at the exit of the host, the The double tube clamping mechanism is arranged above the tail end of the conveyor belt, the automatic feeding member is arranged in parallel at the tail end of the conveyor belt, and the automatic circulation feeding mechanism is installed on one side of the automatic feeding member.
进一步的，所述吸尘机构在上料架顶侧前后排列安装有两组。Further, the dust suction mechanism is installed in two groups in front and back on the top side of the loading rack.
进一步的，所述分料机构设置在送料装置的进口处一侧，且与打卷机构同侧固定。Further, the material dividing mechanism is provided on one side of the inlet of the feeding device, and is fixed on the same side as the winding mechanism.
进一步的，所述主机对应送料装置的出口处设置。Further, the host is provided at the outlet of the feeding device.
进一步的，所述主机、输送带、自动送料构件和自动循环送料机构并列安装固定，且呈直线安装。Further, the host, conveyor belt, automatic feeding member and automatic circulating feeding mechanism are installed side by side and fixed, and are installed in a straight line.
与现有技术相比，本发明所达到的有益效果是：该发明，对产品进行冲切的时候，通过上料打卷机构，在送料过程中，保证植绒复合材料全部进入主机，植绒复合材料的形状可以控制，减少废料的产生，整个冲切过程为连接结构，可以连续作用，提高生产率，在进行冲切时，增加清理的机构，在冲切时候，对产品本体的携带的灰尘进行清理，在冲切时候后对产品本体的携带的灰尘和余料进行清理，减少下一道工序的作业量。Compared with the prior art, the beneficial effects achieved by the present invention are: In this invention, when the product is punched, the feeding and rolling mechanism is used to ensure that all the flocking composite materials enter the host machine during the feeding process. The shape of the composite material can be controlled to reduce the generation of waste materials. The entire punching process is a connected structure, which can continue to function and improve productivity. During punching, a cleaning mechanism is added. During punching, the dust carried on the product body Clean up, clean up the dust and residual material carried by the product body after punching, and reduce the workload of the next process.
附图用来提供对本发明的进一步理解，并且构成说明书的一部分，与本发明的实施例一起用于解释本发明，并不构成对本发明的限制。在附图中：The drawings are used to provide a further understanding of the present invention, and constitute a part of the description, together with the embodiments of the present invention are used to explain the present invention, and do not constitute a limitation of the present invention. In the drawings:
图1是本发明的整体结构示意图；Figure 1 is a schematic diagram of the overall structure of the present invention;
图2是本发明的吸尘机构结构示意图；2 is a schematic diagram of the structure of the dust suction mechanism of the present invention;
图3是本发明的整体侧视结构示意图；3 is a schematic view of the overall side structure of the present invention;
图中：1、上料架；2、流转车；3、吸尘机构；4、分料机构；5、打卷机构； 6、主机；7、输送带；8、双管夹紧机构；9、自动送料构件；10、送料装置；11、自动堆垛机构；12、取料机构；13、自动废料收转机构；14、自动循环送料机构；15、伺服电机；16、滚珠丝杆；17、直线光杆；18、第二吸尘口；19、毛刷；20、基座；21、毛刷驱动电机。In the picture: 1. Feeding rack; 2. Flow car; 3. Vacuum suction mechanism; 4. Separation mechanism; 5. Rolling mechanism; 6. Host machine; 7. Conveyor belt; 1. Automatic feeding component; 10. Feeding device; 11. Automatic stacking mechanism; 12. Reclaiming mechanism; 13. Automatic waste collecting and turning mechanism; 14. Automatic circulating feeding mechanism; 15. Servo motor; 16. Ball screw; 17 1. Straight polished rod; 18. Second suction port; 19. Brush; 20. Base; 21. Brush drive motor.
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without making creative efforts fall within the protection scope of the present invention.
请参阅图1-3，本发明提供一种技术方案：一种植绒复合材料自动冲切成型生产线，包括上料架1、流转车2、吸尘机构3、分料机构4、打卷机构5、主机6、输送带7、双管夹紧机构8、自动送料构件9、送料装置10、自动堆垛机构11、取料机构12、自动废料收转机构13和自动循环送料机构14，流转车2设置在上料架1的一端，吸尘机构3安装在上料架1的一端顶侧，吸尘机构3在上料架1顶侧前后排列安装有两组，吸尘机构3包括伺服电机15、滚珠丝杆16、直线光杆17、第二吸尘口18、毛刷19、基座20和毛刷驱动电机21，滚珠丝杆16安装在基座20的顶端侧表面，伺服电机15固定在滚珠丝杆16的一端，直线光杆17分别平行安装在滚珠丝杆16的上下两侧，毛刷19竖直固定在滚珠丝杆16的另一端，毛刷驱动电机21竖直安装在毛刷19的顶部，第二吸尘口18固定在毛刷19的侧表面中端，分料机构4设置在吸尘机构3的一侧，送料装置10安装在分料机构4一侧，分料机构4设置在送料装置10的进口处一侧，且与打卷机构5同侧固定，自动堆垛机构11安装在送料装置10的内部，自动废料收转机构13安装在送料装置10的一侧，打卷机构5安装在送料装置10的外壁一侧，且平行位于分料机构4的一侧，自动堆垛机构11的内部安装有取料机构12，主机6设置在送料装置10的外壁另一侧，输送带7设置在主机6的 出口处，双管夹紧机构8设置在输送带7的尾端上方，自动送料构件9平行设置在输送带7的尾端，主机6对应送料装置10的出口处设置，自动循环送料机构14安装在自动送料构件9的一侧，主机6、输送带7、自动送料构件9和自动循环送料机构14并列安装固定，且呈直线安装；在进行植绒复合材料自动冲切时，通过自动循环送料机构14将原材料进行输送，然后在自动送料构件9的作用进行送料，然后通过双管夹紧机构8作用，对材料进行夹持，通过输送带7进行输送，将原材料输送进主机6内部，通过主机6作用，对原材料进行冲切，在冲切完毕后，通过自动废料收转机构13将废料进行处理，废料通过打卷机构5作用进行打卷收集，通过取料机构12作用将冲裁完毕后的材料取出，然后通过自动堆垛机构11将材料进行堆垛，堆垛完毕后，通过分料机构4进行分料，在分料结束后，当产品通过吸尘机构3时，这时毛刷驱动电机21作用，带动毛刷19旋转，通过伺服电机15作用，推动直线光杆17从滚珠丝杆16内部推出，可以推动毛刷19靠近产品，对产品进行清理，清理后的产品，通过上料架1进行输送，然后放置到流转车2上，流转到下一生产线。Please refer to Figures 1-3, the present invention provides a technical solution: a planting velvet composite material automatic die-cutting production line, including a loading frame 1, a flow car 2, a dust suction mechanism 3, a feeding mechanism 4, rolling Mechanism 5, main machine 6, conveyor belt 7, double tube clamping mechanism 8, automatic feeding member 9, feeding device 10, automatic stacking mechanism 11, reclaiming mechanism 12, automatic waste collection and transfer mechanism 13 and automatic circulation feeding mechanism 14, The transfer vehicle 2 is provided at one end of the loading rack 1, the dust suction mechanism 3 is installed on the top side of the end of the loading rack 1, the dust suction mechanism 3 is arranged in front and back on the top side of the loading rack 1, and the two groups of dust suction mechanism 3 include The servo motor 15, the ball screw 16, the linear smooth rod 17, the second dust suction port 18, the brush 19, the base 20 and the brush drive motor 21, the ball screw 16 is mounted on the top side surface of the base 20, the servo motor 15 is fixed to one end of the ball screw 16, linear light rods 17 are installed in parallel on the upper and lower sides of the ball screw 16, the brush 19 is vertically fixed to the other end of the ball screw 16, and the brush drive motor 21 is installed vertically The top of the brush 19, the second dust suction port 18 is fixed to the middle end of the side surface of the brush 19, the material distribution mechanism 4 is provided on the side of the dust suction mechanism 3, and the feeding device 10 is installed on the side of the feeding mechanism 4, the feeding mechanism 4 is provided on the inlet side of the feeding device 10, and is fixed on the same side as the rolling mechanism 5 to automatically stack The stacking mechanism 11 is installed inside the feeding device 10, the automatic waste collecting and turning mechanism 13 is installed on the side of the feeding device 10, and the rolling mechanism 5 is installed on the outer wall side of the feeding device 10, and is parallel to the side of the feeding mechanism 4 The automatic stacking mechanism 11 is equipped with a reclaiming mechanism 12, the host 6 is provided on the other side of the outer wall of the feeding device 10, the conveyor belt 7 is provided at the outlet of the host 6, the double tube clamping mechanism 8 is provided on the conveyor belt 7 Above the tail end, the automatic feeding member 9 is arranged parallel to the tail end of the conveyor belt 7, the host 6 is provided corresponding to the exit of the feeding device 10, the automatic circulation feeding mechanism 14 is installed on the side of the automatic feeding member 9, the host 6, the conveyor belt 7. The automatic feeding member 9 and the automatic circulating feeding mechanism 14 are installed side by side and fixed, and are installed in a straight line; when automatic punching of the flocking composite material is carried out, the automatic circulating feeding mechanism 14 transports the raw materials, and then the automatic feeding member 9 The material is fed, and then the material is clamped by the double-tube clamping mechanism 8 and the material is transported through the conveyor belt 7 to transport the raw materials into the host machine 6, and the raw material is punched by the host machine 6 during the punching process. After the completion, the waste is processed by the automatic waste collection and transfer mechanism 13, the waste is collected by the rolling mechanism 5 and the material after the punching is taken out by the taking mechanism 12, and then the automatic stacking mechanism 11 will The material is stacked, and after the stacking is completed, the material is divided by the material dividing mechanism 4. After the material is divided, when the product passes through the dust suction mechanism 3, the brush drive motor 21 acts at this time to drive the brush 19 to rotate and pass The servo motor 15 pushes the linear light rod 17 out of the ball screw 16 and can push the brush 19 close to the product to clean the product. The cleaned product is transported through the loading rack 1 and then placed on the transfer cart 2 , Transferred to the next production line.
需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations There is any such actual relationship or order. Moreover, the terms "include", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also those not explicitly listed Or other elements that are inherent to this process, method, article, or equipment.
最后应说明的是：以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。Finally, it should be noted that the foregoing is only preferred embodiments of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still The technical solutions described in the foregoing embodiments can be modified, or some of the technical features can be equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.