WO2020083054A1 - 电池取料装置和电池取料方法 - Google Patents

电池取料装置和电池取料方法 Download PDF

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Publication number
WO2020083054A1
WO2020083054A1 PCT/CN2019/110836 CN2019110836W WO2020083054A1 WO 2020083054 A1 WO2020083054 A1 WO 2020083054A1 CN 2019110836 W CN2019110836 W CN 2019110836W WO 2020083054 A1 WO2020083054 A1 WO 2020083054A1
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WIPO (PCT)
Prior art keywords
battery
support shaft
suction cup
driver
reclaiming device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2019/110836
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English (en)
French (fr)
Inventor
杨榕杉
陈章武
王晓
占腾华
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Contemporary Amperex Technology Co Ltd
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Contemporary Amperex Technology Co Ltd
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Publication date
Application filed by Contemporary Amperex Technology Co Ltd filed Critical Contemporary Amperex Technology Co Ltd
Publication of WO2020083054A1 publication Critical patent/WO2020083054A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers

Definitions

  • the invention relates to the field of battery production, in particular to a battery reclaiming device and battery reclaiming method.
  • an object of the present invention is to provide a battery reclaiming device and a battery reclaiming method, which can prevent the battery from dropping during the reclaiming process and ensure the quality of the battery.
  • the present invention provides a battery reclaiming device, which includes a grasping mechanism and a protection mechanism.
  • the gripping mechanism includes a substrate, a suction cup, and a power component.
  • the suction cup is disposed on the lower side of the substrate, and the power component is disposed on the upper side of the substrate and is used to drive the substrate to move.
  • the protection mechanism includes a driver, a transmission bracket, and a support shaft.
  • the driver is disposed on the upper side of the base plate.
  • One end of the transmission bracket is connected to the driver, and the support shaft is rotatably connected to the other end of the transmission bracket.
  • the drive can drive the transmission bracket to rotate and move the support shaft to the lower side of the suction cup.
  • the surface of the support shaft is covered with plastic.
  • the protection mechanism further includes a baffle plate, which is fixed to the transmission bracket and located outside the support shaft in the extending direction.
  • the support shaft is inclined with respect to the horizontal plane, and the baffle is located on the lower side of the support shaft in the extending direction.
  • the protection mechanism further includes an adapter plate fixed on the upper side of the substrate, and one end of the adapter plate extends to the outside of the substrate; the driver is fixed to a portion of the adapter plate that extends to the outside of the substrate.
  • the transmission bracket includes a transmission rod.
  • the transmission rod includes a first rod part and a second rod part. One end of the first rod part is connected to the driver, and one end of the second rod part is connected to the other end of the first rod part and is opposite to the first rod.
  • the part is bent; the support shaft is rotatably connected to the other end of the second rod part.
  • the transmission bracket further includes a mounting block, which is fixed to an end of the second lever part remote from the first lever part; the support shaft is rotatably connected to the mounting block.
  • the transmission bracket further includes a connecting rod that extends longitudinally and connects the two transmission rods.
  • the present invention also provides a battery reclaiming method, which includes the steps of: moving the suction cup of the grasping mechanism to the upper side of the battery, so that the suction cup sucks the battery; the grasping mechanism drives the battery to move upward, and then Move the support shaft connected to the gripping mechanism to the underside of the suction cup and battery, so that the support shaft supports the battery from the bottom; the gripping mechanism moves the battery to the upper side of the set position, and then move the support shaft from below the battery The side moves away; the gripping mechanism moves the battery down to place the battery to the set position; the suction cup releases the battery.
  • the support shaft is moved to the outside of the battery in the lateral direction.
  • the beneficial effects of the present invention are as follows:
  • the vacuum equipment stops, the suction cup cannot suck the battery, and the support shaft can support the battery from the lower side to prevent the battery from falling and reducing Potential safety hazards to ensure battery quality.
  • the surface of the support shaft is a circular arc surface, and the support shaft is set to rotate. Therefore, when the support shaft moves to the lower side of the battery, the impact force on the battery can be reduced by rotation to prevent the battery from being scratched.
  • the surface of the support shaft is a circular arc surface, and there are no sharp edges. Even if the specifications and shape of the battery are changed, it is not easy to scratch the battery. Therefore, the battery reclaiming device of the present application has good versatility.
  • FIG. 1 is a schematic diagram of a battery reclaiming device according to the present invention.
  • FIG. 2 is another schematic diagram of the battery reclaiming device according to the present invention.
  • FIG. 3 is a schematic diagram of a protection mechanism of a battery reclaiming device according to the present invention.
  • Figure 4 is a schematic diagram of a battery.
  • connection may be a fixed connection, a detachable connection, or integrally Connection, or electrical connection, or signal connection; “connection” can be directly connected or indirectly connected through an intermediary.
  • the battery reclaiming device of the present invention can be used for loading or unloading the battery 3.
  • the battery 3 may be a soft pack lithium ion battery.
  • the battery 3 includes an electrode assembly and a packaging bag, and the electrode assembly is enclosed in the packaging bag.
  • the electrode assembly includes a positive electrode sheet, a negative electrode sheet, and a separator separating the positive electrode sheet and the negative electrode sheet.
  • the positive electrode sheet, the separator, and the negative electrode sheet may be wound into a flat shape.
  • the packaging bag can be made of aluminum-plastic film.
  • Figure 4 is a certain form of the battery in the molding process.
  • the battery reclaiming device of the present invention includes a grasping mechanism 1 and a protection mechanism 2.
  • the gripping mechanism 1 includes a base plate 11, a suction cup 12, a connecting piece 13 and a power assembly 14.
  • the substrate 11 may be flat.
  • the chuck 12 is provided on the lower side of the substrate 11 and is fixed to the substrate 11 by a connector 13.
  • the connector 13 can be connected to an external vacuum device.
  • the power assembly 14 is located on the upper side of the substrate 11 and is connected to the substrate 11. The power assembly 14 is used to drive the substrate 11 to move.
  • the suction cup 12 is used to grab the battery 3. Specifically, when the suction cup 12 is in contact with the battery 3, the vacuum device is activated and evacuated to generate negative air pressure in the suction cup 12, thereby sucking the battery 3, and then the power assembly 14 moves the battery 3 to another process through the substrate 11. When the battery 3 moves to the destination, the vacuum device inflates the suction cup 12 so that the negative air pressure in the suction cup 12 becomes zero or positive air pressure, and the suction cup 12 is detached from the battery 3.
  • the power assembly 14 may include a frame, a motor, a screw, a slider, and a connecting plate.
  • the frame is used to connect to an external mobile platform.
  • the screw is provided on the frame and extends up and down. It is connected with the screw thread and slides up and down, and the connecting plate connects the slider and the base plate 11.
  • the power assembly 14 may also be a structure capable of driving the substrate 11 to move in a three-dimensional space.
  • the protection mechanism 2 includes a driver 21, a transmission bracket 22 and a support shaft 23.
  • the driver 21 is provided on the upper side of the base plate 11, one end of the transmission bracket 22 is connected to the driver 21, and the support shaft 23 is rotatably connected to the other end of the transmission bracket 22.
  • the driver 21 may be a rotary cylinder.
  • the transmission bracket 22 is a transmission member between the driver 21 and the support shaft 23. Therefore, when the driver 21 drives the transmission bracket 22 to rotate, the support shaft 23 moves along a circular trajectory.
  • the support shaft 23 is provided to be able to move to the lower side of the suction cup 12 when the transmission bracket 22 rotates, that is to say, a partial movement locus of the support shaft 23 is located on the lower side of the suction cup 12. Preferably, part of the movement locus of the support shaft 23 is also located outside the substrate 11 in the lateral direction X.
  • the external mobile platform moves the battery retrieving device to the upper side of the battery 3.
  • the guard mechanism 2 is in an open state (for example, the support shaft 23 can be moved to the outside of the base plate 11 by the drive 21 and the transmission bracket 22, and the support shaft 23 can be positioned higher than the suction cup 12).
  • the motor of the power assembly 14 drives the screw to rotate, and the screw drives the substrate 11 to move downward through the slider and the connecting plate.
  • the suction cup 12 contacts the upper surface of the battery 3, the motor stops working.
  • the vacuum device is activated and evacuates the suction cup 12, thereby sucking the battery 3.
  • the motor of the power assembly 14 drives the screw to rotate, and the screw drives the substrate 11 to move upward through the slider and the connecting plate. When the substrate 11 moves to the set height, the motor stops working.
  • the driver 21 works and drives the transmission bracket 22 to rotate.
  • the driver 21 stops working.
  • the support shaft 23 can support the battery 3 from the lower side.
  • the external mobile platform moves the battery reclaiming device to another process.
  • the driver 21 works and drives the transmission bracket 22 to rotate, thereby moving the support shaft 23 to the outside of the substrate 11 in the lateral direction X.
  • the motor of the power assembly 14 drives the screw to rotate, and the screw drives the substrate 11 to move downward through the slider and the connecting plate.
  • the vacuum device starts and inflates the suction cup 12, thereby releasing the battery 3.
  • the motor of the power assembly 14 drives the screw to rotate, and the screw drives the substrate 11 to move upward through the slider and the connecting plate.
  • the motor stops working.
  • the external mobile platform drives the battery reclaimer into the next cycle.
  • the support shaft 23 can support the battery 3 from the lower side to prevent the battery 3 from falling and lowering Potential safety hazards to ensure battery quality.
  • the driver 21 is a rotating cylinder, the cylinder action is an instantaneous rigid action, and the impact force is large. If a support member of a plate or other shape is used, the support member will impact the battery 3 and cannot be buffered, resulting in the battery 3 being scratched; at the same time, When the specifications and shape of the battery 3 change, the edges of the support may impact the battery 3, causing the battery 3 to be scratched.
  • the surface of the support shaft 23 is a circular arc surface, and the support shaft 23 is rotated. Therefore, when the support shaft 23 moves to the lower side of the battery 3, the impact force on the battery 3 can be reduced by rotation to prevent The battery 3 is scratched.
  • the surface of the support shaft 23 is a circular arc surface, and there are no sharp edges. Even if the specifications and shape of the battery 3 are changed, it is not easy to scratch the battery. Therefore, the battery reclaiming device of the present application has good versatility.
  • the protection mechanism 2 is provided entirely on the lower side of the substrate 11, the overall height of the battery reclaiming device will be increased, the moving space of the battery reclaiming device will be increased, and the working efficiency will be reduced.
  • the driver 21 is disposed on the upper side of the base plate 11 and overlaps the space occupied by the power assembly 14, which does not increase the overall height of the battery reclaiming device. Meanwhile, referring to FIG. 2, when the protective mechanism 2 is in the expanded state, the entire protective mechanism 2 may be higher than the suction cup 12, thereby reducing the overall height of the battery reclaiming device.
  • the surface of the support shaft 23 is covered with plastic.
  • the plastic material is relatively soft, which can reduce the impact force on the battery 3 and prevent the battery 3 from being scratched.
  • the support shaft 23 can support the battery 3 from below; however, if the battery reclaimer vibrates, the battery 3 may slide along the extension direction of the support shaft 23, and there is also a risk of falling.
  • the protection mechanism 2 further includes a baffle 24, which is fixed to the transmission bracket 22 and located outside the support shaft 23 in the extending direction. The baffle 24 can restrict the battery 3 from sliding along the extending direction of the support shaft 23 to prevent the battery 3 from falling.
  • the battery 3 needs to be placed obliquely with respect to the horizontal plane, and correspondingly, the substrate 11, the suction cup 12, and the support shaft 23 also need to be correspondingly inclined. Since the support shaft 23 is inclined with respect to the horizontal plane, the battery 3 may slide toward the lower side along the extending direction of the support shaft 23 when an unexpected situation such as a power failure occurs; preferably, the baffle 24 is provided on the support shaft 23 is on the lower side in the extending direction, which can restrict the sliding of the battery 3 and prevent the battery 3 from falling.
  • the protection mechanisms 2 are two groups and are respectively disposed on both sides of the substrate 11 in the lateral direction X, and the support shaft 23 extends in the longitudinal direction Y.
  • the support shafts 23 of the two groups of protection mechanisms 2 can improve the uniformity of the stress of the battery 3 and improve the protection effect.
  • the protection mechanism 2 further includes an adapter plate 25 fixed to the upper side of the substrate 11, and one end of the adapter plate 25 extends to the outside of the substrate 11; the driver 21 is fixed to a portion of the adapter plate 25 that extends to the outside of the substrate 11.
  • the adapter plate 25 can increase the distance between the driver 21 and the suction cup 13 to provide a larger movement space for the support shaft 23 and avoid interference of the support shaft 23 with the battery 3 during the movement.
  • the transmission bracket 22 includes a transmission lever 221 including a first lever portion 221A and a second lever portion 221B, one end of the first lever portion 221A is connected to the driver 21, and one end of the second lever portion 221B is connected to the first lever portion 221A The other end of the is bent relative to the first rod portion 221A. That is, the transmission rod 221 is bent substantially into an L shape.
  • the support shaft 23 may extend in a direction perpendicular to the transmission rod 221, and the support shaft 23 is rotatably connected to the other end of the second rod portion 221B.
  • the L-shaped transmission rod 221 can prevent the transmission rod 221 from interfering with the base plate 11, the adapter plate 25, the battery 3 and other components while achieving the rotation of the support shaft 23.
  • the transmission bracket 22 further includes a mounting block 222 fixed to the end of the second rod portion 221B away from the first rod portion 221A; the support shaft 23 is rotatably connected to the mounting block 222.
  • the extending directions of the mounting block 222 and the support shaft 23 are substantially the same. Both ends of the support shaft 23 may be connected to the mounting block 222 through bearings.
  • Two transmission rods 221 are arranged along the longitudinal direction Y, and the mounting block 222 can be connected to the two transmission rods 221 at the same time.
  • the two transmission rods 221 can increase the overall strength of the transmission bracket 22 and can provide sufficient support force to the support shaft 23.
  • the transmission bracket 22 further includes a connecting rod 223 that extends along the longitudinal direction Y and connects the two transmission rods 221.
  • the connecting rod 223 can increase the connection strength between the two transmission rods 221 and ensure that the two transmission rods 221 rotate synchronously.
  • the transmission bracket 22 of the present application is a frame structure composed of a plurality of rods and has a small weight, which can reduce the load and improve the reaction efficiency.
  • the present application also provides a battery reclaiming method, which includes the steps of:
  • the grasping mechanism 1 drives the battery 3 to move upward, and then moves the supporting shaft 23 connected to the grasping mechanism 1 to the lower side of the suction cup 12 and the battery 3, so that the supporting shaft 23 supports the battery 3 from the lower side;
  • the gripping mechanism 1 moves the battery 3 to the upper side of the set position, and then moves the support shaft 23 away from the lower side of the battery 3;
  • the gripping mechanism 1 moves the battery 3 downward, thereby placing the battery 3 to the set position;
  • the suction cup 12 releases the battery 3.
  • the support shaft 23 can support the battery 3 from the lower side to prevent the battery 3 from falling and lowering Potential safety hazards to ensure battery quality.
  • the support shaft 23 is moved to the outside of the battery 3 in the lateral direction X.
  • the position of the support shaft 23 at this time may be higher than the suction cup 12.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

一种电池取料装置和电池取料方法,电池取料装置包括抓取机构(1)和防护机构(2);抓取机构(1)包括基板(11)、吸盘(12)及动力组件(14),吸盘(12)设置于基板(11)的下侧,动力组件(14)设置于基板(11)上侧且用于驱动基板(11)移动。防护机构(2)包括驱动器(21)、传动支架(22)以及支撑轴(23),驱动器(21)设置于基板(11)上侧,传动支架(22)的一端连接于驱动器(21),支撑轴(23)转动地连接于传动支架(22)的另一端。驱动器(21)能够带动传动支架(22)转动并将支撑轴(23)移动到吸盘(12)的下侧。

Description

电池取料装置和电池取料方法 技术领域
本发明涉及电池生产领域,尤其涉及一种电池取料装置和电池取料方法。
背景技术
在电池的生产过程中,需要通过机械手将电池移动到不同的工序。现有技术的机械手通常通过吸盘抓取电池,但是,在工作过程中,如果出现意外情况(例如断电),吸盘无法固定电池,导致电池掉落,容易引发安全事故;同时,掉落会对电池造成一定程度的破坏,影响电池的质量。
发明内容
鉴于背景技术中存在的问题,本发明的目的在于提供一种电池取料装置和电池取料方法,其能在取料过程中防止电池掉落,保证电池质量。
为了实现上述目的,本发明提供了一种电池取料装置,其包括抓取机构和防护机构。抓取机构包括基板、吸盘及动力组件,吸盘设置于基板的下侧,动力组件设置于基板上侧且用于驱动基板移动。防护机构包括驱动器、传动支架以及支撑轴,驱动器设置于基板上侧,传动支架的一端连接于驱动器,支撑轴转动地连接于传动支架的另一端。驱动器能够带动传动支架转动并将支撑轴移动到吸盘的下侧。
支撑轴的表面包覆有塑胶。
防护机构还包括挡板,挡板固定于传动支架且位于支撑轴沿延伸方向的外侧。
支撑轴相对于水平面倾斜,且挡板位于支撑轴在延伸方向上较低的一侧。
防护机构为两组且分别设置于基板沿横向的两侧。
防护机构还包括固定于基板上侧的转接板,且转接板的一端延伸到基板 的外侧;驱动器固定于转接板的延伸到基板外侧的部分。
传动支架包括传动杆,传动杆包括第一杆部和第二杆部,第一杆部的一端连接于驱动器,第二杆部的一端连接于第一杆部的另一端且相对于第一杆部弯折;支撑轴转动地连接于第二杆部的另一端。
传动支架还包括安装块,固定于第二杆部的远离第一杆部的一端;支撑轴转动地连接于安装块。
传动杆为两个且沿纵向布置。
传动支架还包括连杆,连杆沿纵向延伸并连接所述两个传动杆。
为了实现上述目的,本发明还提供了一种电池取料方法,其包括步骤:将抓取机构的吸盘移动到电池的上侧,从而使吸盘吸住电池;抓取机构带动电池向上移动,然后将连接于抓取机构的支撑轴移动到吸盘和电池的下侧,从而使支撑轴从下侧支撑电池;抓取机构将电池移动到设定位置的上侧,然后将支撑轴从电池的下侧移开;抓取机构向下移动电池,从而将电池放置到设定位置;吸盘将电池松开。
当抓取机构将电池移动到设定位置的上侧时,将支撑轴移动到电池沿横向的外侧。
本发明的有益效果如下:在本申请的电池取料装置中,即使出现断电等意外情况真空设备停止,吸盘无法吸住电池,支撑轴也可以从下侧支撑电池,防止电池掉落,降低安全隐患,保证电池质量。支撑轴的表面为圆弧面,且支撑轴转动设置,因此,支撑轴移动到电池的下侧时,可以通过转动减小对电池的冲击力,防止电池被刮伤。另外,支撑轴的表面为圆弧面,不存在尖锐的棱边,即使电池的规格、形态改变,也不易刮伤电池,因此,本申请的电池取料装置具有较好的通用性。
附图说明
图1为根据本发明的电池取料装置的一示意图。
图2为根据本发明的电池取料装置的另一示意图。
图3为根据本发明的电池取料装置的防护机构的示意图。
图4为电池的示意图。
其中,附图标记说明如下:
1抓取机构                 221B第二杆部
11基板                    222安装块
12吸盘                    223连杆
13连接件                  23支撑轴
14动力组件                24挡板
2防护机构                 25转接板
21驱动器                  3电池
22传动支架                X横向
221传动杆                 Y纵向
221A第一杆部
具体实施方式
为了使本申请的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本申请进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本申请,并不用于限定本申请。
在本申请的描述中,除非另有明确的规定和限定,术语“第一”、“第二”仅用于描述的目的,而不能理解为指示或暗示相对重要性;术语“多个”是指两个或两个以上;除非另有规定或说明,术语“连接”、“固定”等均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接,或电连接,或信号连接;“连接”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
本说明书的描述中,需要理解的是,本申请实施例所描述的“上”、“下”等方位词是以附图所示的角度来进行描述的,不应理解为对本申请实施例的限定。此外,在上下文中,还需要理解的是,当提到一个元件连接在另一个元件“上”或者“下”时,其不仅能够直接连接在另一个元件“上”或者“下”,也可以通过中间元件间接连接在另一个元件“上”或者“下”。下面通过具体的实施例并结合附图对本申请做进一步的详细描述。
本发明的电池取料装置可用于电池3的上料或下料。
电池3可为软包锂离子电池。电池3包括电极组件和包装袋,电极组件 封装在包装袋内。电极组件包括正极片、负极片以及将正极片和负极片隔开的隔膜,正极片、隔膜及负极片可卷绕为扁平状。包装袋可由铝塑膜制成。其中,图4为电池在成型过程中的某个形态。
参照图1至图3,本发明的电池取料装置包括抓取机构1和防护机构2。
抓取机构1包括基板11、吸盘12、连接件13和动力组件14。基板11可为平板状。吸盘12设置于基板11的下侧且通过连接件13固定到基板11。连接件13可与外部的真空设备相连。动力组件14位于基板11上侧且与基板11相连,动力组件14用于驱动基板11移动。
吸盘12用于抓取电池3。具体地,当吸盘12与电池3接触时,真空设备启动并抽真空,使吸盘12内产生负气压,从而将电池3吸住,然后动力组件14通过基板11将电池3移动到另一个工序。当电池3移动到目的地时,真空设备向吸盘12内充气,使吸盘12内的负气压变成零气压或正气压,吸盘12就与电池3脱离。
动力组件14可包括机架、电机、螺杆、滑块及连接板,机架用于连接到外部的移动平台,螺杆设置于机架且上下延伸,电机固定于机架且与螺杆相连,滑块与螺杆螺纹连接并上下滑动设置,连接板连接滑块和基板11。电机正反转时,螺杆带动滑块上下移动,对应地,基板11也会随着滑块上下移动。当然,动力组件14也可为能够带动基板11在三维空间内移动的结构。
防护机构2包括驱动器21、传动支架22以及支撑轴23,驱动器21设置于基板11上侧,传动支架22的一端连接于驱动器21,支撑轴23转动地连接于传动支架22的另一端。驱动器21可为旋转气缸。
传动支架22为驱动器21和支撑轴23之间的传动件,因此,当驱动器21带动传动支架22转动时,支撑轴23会沿着圆形的轨迹运动。支撑轴23设置为能够在传动支架22转动时移动到吸盘12的下侧,也就是说,支撑轴23的部分运动轨迹位于吸盘12的下侧。优选地,支撑轴23的部分运动轨迹还位于基板11沿横向X的外侧。
下面详述本发明的电池取料装置的工作过程:
1)需要抓取电池3时,外部的移动平台将电池取料装置移动到电池3的上侧。此时,参照图2,防护机构2处于张开状态(例如,支撑轴23可在驱动器21和传动支架22的带动下移动到基板11的外侧,支撑轴23的位置 可高于吸盘12)。
2)动力组件14的电机带动螺杆旋转,螺杆通过滑块和连接板带动基板11向下移动,当吸盘12接触电池3的上表面时,电机停止工作。然后,真空设备启动并对吸盘12抽真空,从而吸住电池3。
3)动力组件14的电机带动螺杆旋转,螺杆通过滑块和连接板带动基板11向上移动,当基板11移动到设定高度时,电机停止工作。
4)驱动器21工作并带动传动支架22转动,当支撑轴23移动到电池3的下侧并接触电池3的下表面时,驱动器21停止工作。支撑轴23可以从下侧支撑电池3。
5)外部移动平台将电池取料装置移动到另一个工序。当电池取料装置移动到目标位置时,驱动器21工作并带动传动支架22转动,从而将支撑轴23移动到基板11沿横向X的外侧。
6)动力组件14的电机带动螺杆旋转,螺杆通过滑块和连接板带动基板11向下移动,当电池3到达设定位置时,真空设备启动并对吸盘12充气,从而释放电池3。
7)动力组件14的电机带动螺杆旋转,螺杆通过滑块和连接板带动基板11向上移动,当基板11移动到设定高度时,电机停止工作。外部的移动平台带动电池取料装置进入下一个循环。
在本申请的电池取料装置中,即使出现断电等意外情况(真空设备停止,吸盘12无法吸住电池3),支撑轴23也可以从下侧支撑电池3,防止电池3掉落,降低安全隐患,保证电池质量。
驱动器21为旋转气缸,气缸动作为瞬间刚性动作,冲击力大,如果采用板状或其它形状的支撑件,那么所述支撑件会冲击电池3且无法缓冲,导致电池3被刮伤;同时,当电池3的规格、形态改变时,支撑件的棱边可能会冲击电池3,导致电池3被刮伤。而在本申请中,支撑轴23的表面为圆弧面,且支撑轴23转动设置,因此,支撑轴23移动到电池3的下侧时,可以通过转动减小对电池3的冲击力,防止电池3被刮伤。另外,支撑轴23的表面为圆弧面,不存在尖锐的棱边,即使电池3的规格、形态改变,也不易刮伤电池,因此,本申请的电池取料装置具有较好的通用性。
如果防护机构2整体设置在基板11的下侧,那么会增大电池取料装置 的整体高度,增大电池取料装置的运动空间,降低工作效率。而在本申请中,驱动器21设置于基板11的上侧,与动力组件14占用的空间重叠,不会额外增大电池取料装置的整体高度。同时,参照图2,当防护机构2处于张开状态时,防护机构2整体可以高于吸盘12,从而减小电池取料装置的整体高度。
支撑轴23的表面包覆有塑胶。塑胶的材质较软,可以减小对电池3的冲击力,避免电池3被刮伤。
出现断电等意外情况,支撑轴23可以从下侧支撑电池3;但是,如果电池取料装置出现震动,电池3可能会沿着支撑轴23的延伸方向滑动,也会存在掉落风险。优选地,防护机构2还包括挡板24,挡板24固定于传动支架22且位于支撑轴23沿延伸方向的外侧。挡板24可以限制电池3沿支撑轴23延伸方向的滑动,避免电池3掉落。
在电池3的某些生产工序中,电池3需要相对于水平面倾斜放置,对应地,基板11、吸盘12以及支撑轴23也需要对应地倾斜。由于支撑轴23相对于水平面倾斜,因此,当出现断电等意外情况时,电池3可能会沿着支撑轴23的延伸方向朝较低的一侧滑动;优选地,挡板24设置于支撑轴23在延伸方向上较低的一侧,这样可以限制电池3的滑动,避免电池3掉落。
防护机构2为两组且分别设置于基板11沿横向X的两侧,支撑轴23沿纵向Y延伸。两组防护机构2的支撑轴23可以改善电池3受力的均匀性,提高防护效果。
防护机构2还包括固定于基板11上侧的转接板25,且转接板25的一端延伸到基板11的外侧;驱动器21固定于转接板25的延伸到基板11外侧的部分。转接板25可以增大驱动器21与吸盘13的距离,为支撑轴23提供更大的运动空间,避免支撑轴23在运动的过程中与电池3干涉。
传动支架22包括传动杆221,传动杆221包括第一杆部221A和第二杆部221B,第一杆部221A的一端连接于驱动器21,第二杆部221B的一端连接于第一杆部221A的另一端且相对于第一杆部221A弯折。也就是说,传动杆221大体弯折为L形。支撑轴23可沿垂直于传动杆221的方向延伸,且支撑轴23转动地连接于第二杆部221B的另一端。
L形的传动杆221可以在实现支撑轴23转动的同时,避免传动杆221 与基板11、转接板25、电池3等部件干涉。
传动支架22还包括安装块222,固定于第二杆部221B的远离第一杆部221A的一端;支撑轴23转动地连接于安装块222。安装块222和支撑轴23的延伸方向大体相同。支撑轴23的两端可通过轴承连接到安装块222。
传动杆221为两个且沿纵向Y布置,安装块222可同时连接于两个传动杆221。两个传动杆221可以提高传动支架22的整体强度,能够向支撑轴23提供足够的支撑力。
传动支架22还包括连杆223,连杆223沿纵向Y延伸并连接所述两个传动杆221。连杆223可以提高两个传动杆221之间的连接强度,保证两个传动杆221同步转动。
本申请的传动支架22由多个杆件组成的框架结构,重量较小,这样可以减小载荷,提升反应效率。
本申请还提供了一种电池取料方法,其包括步骤:
将抓取机构1的吸盘12移动到电池3的上侧,从而使吸盘12吸住电池3;
抓取机构1带动电池3向上移动,然后将连接于抓取机构1的支撑轴23移动到吸盘12和电池3的下侧,从而使支撑轴23从下侧支撑电池3;
抓取机构1将电池3移动到设定位置的上侧,然后将支撑轴23从电池3的下侧移开;
抓取机构1向下移动电池3,从而将电池3放置到设定位置;
吸盘12将电池3松开。
在本申请的电池取料方法中,即使出现断电等意外情况(真空设备停止,吸盘12无法吸住电池3),支撑轴23也可以从下侧支撑电池3,防止电池3掉落,降低安全隐患,保证电池质量。
当抓取机构1将电池3移动到设定位置的上侧时,将支撑轴23移动到电池3沿横向X的外侧。优选地,此时支撑轴23的位置可高于吸盘12。

Claims (12)

  1. 一种电池取料装置,包括抓取机构(1)和防护机构(2);
    抓取机构(1)包括基板(11)、吸盘(12)及动力组件(14),吸盘(12)设置于基板(11)的下侧,动力组件(14)设置于基板(11)上侧且用于驱动基板(11)移动;
    防护机构(2)包括驱动器(21)、传动支架(22)以及支撑轴(23),驱动器(21)设置于基板(11)上侧,传动支架(22)的一端连接于驱动器(21),支撑轴(23)转动地连接于传动支架(22)的另一端;
    驱动器(21)能够带动传动支架(22)转动并将支撑轴(23)移动到吸盘(12)的下侧。
  2. 根据权利要求1所述的电池取料装置,其特征在于,支撑轴(23)的表面包覆有塑胶。
  3. 根据权利要求1所述的电池取料装置,其特征在于,防护机构(2)还包括挡板(24),挡板(24)固定于传动支架(22)且位于支撑轴(23)沿延伸方向的外侧。
  4. 根据权利要求3所述的电池取料装置,其特征在于,支撑轴(23)相对于水平面倾斜,且挡板(24)位于支撑轴(23)在延伸方向上较低的一侧。
  5. 根据权利要求1所述的电池取料装置,其特征在于,防护机构(2)为两组且分别设置于基板(11)沿横向(X)的两侧。
  6. 根据权利要求1所述的电池取料装置,其特征在于,
    防护机构(2)还包括固定于基板(11)上侧的转接板(25),且转接板(25)的一端延伸到基板(11)的外侧;
    驱动器(21)固定于转接板(25)的延伸到基板(11)外侧的部分。
  7. 根据权利要求1-6中任一项所述的电池取料装置,其特征在于,
    传动支架(22)包括传动杆(221),传动杆(221)包括第一杆部(221A)和第二杆部(221B),第一杆部(221A)的一端连接于驱动器(21),第二杆部(221B)的一端连接于第一杆部(221A)的另一端且相对于第一杆部(221A)弯折;
    支撑轴(23)转动地连接于第二杆部(221B)的另一端。
  8. 根据权利要求7所述的电池取料装置,其特征在于,
    传动支架(22)还包括安装块(222),固定于第二杆部(221B)的远离第一杆部(221A)的一端;
    支撑轴(23)转动地连接于安装块(222)。
  9. 根据权利要求7所述的电池取料装置,其特征在于,传动杆(221)为两个且沿纵向(Y)布置。
  10. 根据权利要求9所述的电池取料装置,其特征在于,传动支架(22)还包括连杆(223),连杆(223)沿纵向(Y)延伸并连接所述两个传动杆(221)。
  11. 一种电池取料方法,其特征在于,包括步骤:
    将抓取机构(1)的吸盘(12)移动到电池(3)的上侧,从而使吸盘(12)吸住电池(3);
    抓取机构(1)带动电池(3)向上移动,然后将连接于抓取机构(1)的支撑轴(23)移动到吸盘(12)和电池(3)的下侧,从而使支撑轴(23)从下侧支撑电池(3);
    抓取机构(1)将电池(3)移动到设定位置的上侧,然后将支撑轴(23)从电池(3)的下侧移开;
    抓取机构(1)向下移动电池(3),从而将电池(3)放置到设定位置;
    吸盘(12)将电池(3)松开。
  12. 根据权利要求11所述的电池取料方法,其特征在于,
    当抓取机构(1)将电池(3)移动到设定位置的上侧时,将支撑轴(23)移动到电池(3)沿横向(X)的外侧。
PCT/CN2019/110836 2018-10-24 2019-10-12 电池取料装置和电池取料方法 Ceased WO2020083054A1 (zh)

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