WO2020073745A1 - 柔性衬底、柔性显示面板、柔性显示装置及其制作方法 - Google Patents

柔性衬底、柔性显示面板、柔性显示装置及其制作方法 Download PDF

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WO2020073745A1
WO2020073745A1 PCT/CN2019/102270 CN2019102270W WO2020073745A1 WO 2020073745 A1 WO2020073745 A1 WO 2020073745A1 CN 2019102270 W CN2019102270 W CN 2019102270W WO 2020073745 A1 WO2020073745 A1 WO 2020073745A1
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Prior art keywords
flexible substrate
layer
flexible
elastic
area
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PCT/CN2019/102270
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English (en)
French (fr)
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董栗明
祝尚杰
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京东方科技集团股份有限公司
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Priority to US16/642,014 priority Critical patent/US11349088B2/en
Publication of WO2020073745A1 publication Critical patent/WO2020073745A1/zh

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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/301Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements flexible foldable or roll-able electronic displays, e.g. thin LCD, OLED
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K77/00Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
    • H10K77/10Substrates, e.g. flexible substrates
    • H10K77/111Flexible substrates
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/84Passivation; Containers; Encapsulations
    • H10K50/844Encapsulations
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/87Passivation; Containers; Encapsulations
    • H10K59/873Encapsulations
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/14Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation
    • H01L27/144Devices controlled by radiation
    • H01L27/146Imager structures
    • H01L27/14678Contact-type imagers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/44Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the coatings, e.g. passivation layer or anti-reflective coating
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K2102/00Constructional details relating to the organic devices covered by this subclass
    • H10K2102/301Details of OLEDs
    • H10K2102/311Flexible OLED
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/868Arrangements for polarized light emission
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/40OLEDs integrated with touch screens
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/549Organic PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the embodiments of the present disclosure relate to the field of display technology, and in particular, to a flexible substrate, a flexible display panel, a flexible display device, and a manufacturing method thereof.
  • the currently developed stretchable display panel has a difference in the amount of deformation of the substrate or other film layers due to uneven force during the stretching process or in the stretched state, such as in the substrate or other film layers
  • the difference in the amount of deformation of the hole directly acting in the pulling force region and the hole far from the pulling force acting region is more obvious, resulting in poor uniformity of the display effect of the display panel.
  • a first aspect of an embodiment of the present disclosure provides a flexible substrate, including:
  • the second part which is at the side of the first part perpendicular to the plane of extension of the first part
  • the elastic modulus of the first part is smaller than the elastic modulus of the second part.
  • the second portion includes an elastic material, and the second portion is disposed in close contact with the first portion.
  • the second portion is formed by doping an elastic material at a side end of a material layer, the side end is an end of the material layer, and the end is close to an extension plane of the material layer perpendicular to the material layer On the side surface, the undoped portion of the material layer forms the first portion, wherein the elastic modulus of the elastic material is greater than the elastic modulus of the first portion.
  • the elastic material includes a rubber material or a stainless steel material.
  • the flexible substrate is distributed with holes.
  • the second portion includes a plurality of sub-portions that are respectively located at different sides of the first portion.
  • the number of the sub-portions is two, and the two sub-portions are respectively located at opposite sides of the first portion.
  • the number of the sub-portions is four, and the four sub-portions surround the outer periphery of the first portion.
  • the second part includes multiple sections of film material, and the multiple sections of film material are sequentially adhered and adhered to the side of the first portion, and the elastic modulus of each section of the film material and the elastic modulus of the first portion It is different, and the modulus of elasticity between the various sections of the film is also different.
  • the doping concentration of the elastic material doped in the second portion gradually decreases from the second portion to the first portion.
  • a second aspect of an embodiment of the present disclosure provides a flexible display panel, including a flexible substrate, a display function layer, and at least one protective film layer, wherein the flexible substrate and / or the at least one protective film layer include corresponding A first area of the display area of the display function layer and a second area corresponding to the non-display area of the display function layer, wherein the flexible substrate and / or the second area of the at least one protective film layer
  • the elastic modulus of one area is smaller than that of the second area.
  • the second area includes an elastic material, and the second area is disposed in close contact with the first area.
  • the second region is formed by doping an elastic material on a side end of a material layer, the side end is an end of the material layer, and the end is close to an extension plane perpendicular to the material layer of the material layer On the side surface, the undoped portion of the material layer forms the first region, wherein the elastic modulus of the elastic material is greater than the elastic modulus of the first region.
  • the at least one protective film layer includes a back film on a side of the flexible substrate remote from the display functional layer and a cover on a side of the display functional layer remote from the flexible substrate board.
  • the elastic material includes a rubber material or a stainless steel material.
  • the flexible substrate, the back film, and the cover plate each include a first area and a second area, and the flexible substrate, the back film, and the cover plate Different elastic materials are used in the two regions.
  • a third aspect of the embodiments of the present disclosure provides a flexible display device including the flexible display panel described in the second aspect.
  • a fourth aspect of the embodiments of the present disclosure provides a method for manufacturing a flexible substrate, including:
  • the elastic modulus of the flexible substrate base is smaller than the elastic modulus of the elastic material.
  • a fifth aspect of the embodiments of the present disclosure provides a method for manufacturing a flexible display panel, including:
  • the flexible substrate and / or the at least one protective film layer includes a first area corresponding to the display area of the display function layer and a second area corresponding to the non-display area of the display function layer, wherein The elastic modulus of the first region of the flexible substrate and / or the at least one protective film layer is smaller than the elastic modulus of the second region.
  • the manufacturing method further includes:
  • the undoped region of the material layer forms the first region.
  • FIG. 1 shows a schematic diagram of holes in a flexible substrate when the flexible panel is not stressed in the related art
  • FIG. 2 shows a schematic diagram of holes on a flexible substrate when a flexible panel is stressed in the related art
  • FIG. 3 shows a front view of a flexible substrate according to an embodiment of the present disclosure
  • FIG. 4 shows a top view of a flexible substrate according to an embodiment of the present disclosure
  • FIG. 5 shows a front view of a flexible substrate of another embodiment of the present disclosure
  • FIG. 6 shows a top view of a flexible substrate of another embodiment of the present disclosure.
  • FIG. 7 shows a front view of a flexible substrate according to yet another embodiment of the present disclosure.
  • FIG. 8 shows a top view of a flexible substrate according to yet another embodiment of the present disclosure.
  • FIG. 9 shows a flowchart of a method for manufacturing a flexible substrate according to an embodiment of the present disclosure
  • FIG. 10 shows a front view of a flexible display panel according to an embodiment of the present disclosure
  • FIG. 11 shows a top view of a flexible display panel according to an embodiment of the present disclosure
  • FIG. 12 shows a front view of a flexible display panel of another embodiment of the present disclosure.
  • FIG. 13 shows a front view of a flexible display panel of yet another embodiment of the present disclosure
  • FIG. 14 shows a flowchart of a method for manufacturing a flexible display panel according to an embodiment of the present disclosure
  • FIG. 16 shows a top view of a flexible substrate of yet another embodiment of the present disclosure.
  • flexible display panels In order to overcome the uneven stress caused by stretching or bending and improve the tensile performance of flexible display panels, flexible display panels generally have holes in the substrate and the protective film layer, as shown in FIG.
  • the holes on the substrate or the protective film layer are normally distributed, and the holes are in a normal state, the difference is small, and the image displayed on the flexible display panel is clear and uniform.
  • the tensile force is concentrated on a certain area, so that the deformation amount of the holes on the substrate and the protective film layer is different. As shown in FIG.
  • an embodiment of the present disclosure provides a flexible substrate 100 including a first portion 1 and a second portion at the side of the first portion Part 2, wherein the elastic modulus of the first part 1 is smaller than the elastic modulus of the second part 2.
  • the second part 2 is provided at the side of the first part 1, and the side is perpendicular to the plane of extension of the first part 1, wherein the side is not limited to one side or both sides of the first part 1 Or the peripheral location, with the design criterion of being able to withstand the tensile force and disperse the tensile force, the elastic modulus of the second part 2 is greater than that of the first part 1, that is, the second part 2 can better Withstand tensile forces. Therefore, when the flexible substrate 100 is in the process of stretching, the second portion 2 with a larger elastic modulus provided at the side can uniformly apply the received tensile force to the hole to better disperse the concentrated force To reduce the amount of deformation difference between holes.
  • the second part 2 may include a plurality of sub-parts 21, which are respectively located at different sides of the first part.
  • the number of sub-parts 21 is two, and the two sub-parts are located at opposite sides of the first part 1; alternatively, the number of sub-parts 21 may be four, four Partially surrounds the outer periphery of the first part 1.
  • the second portion 2 includes an elastic material, and the second portion 2 is disposed in close contact with the first portion 1.
  • the second part 2 is an elastic material with a large elastic modulus, including but not limited to rubber material or stainless steel (SUS) material, which is attached to the first part 1 and the second part 2 is The larger the contact area of the first portion 1 is, the more favorable it is to disperse the external force received, thereby reducing the difference in deformation of the holes on the flexible substrate.
  • SUS stainless steel
  • the second portion 2 is formed by doping an elastic material on the lateral end of a material layer, and the undoped portion of the material layer forms the The first part 1, wherein the elastic modulus of the elastic material is greater than the elastic modulus of the first part 1.
  • the side end of the material layer refers to an end of the material layer close to the side of the material layer perpendicular to the plane of extension of the material layer.
  • the second part 2 is doped with an elastic material having a large elastic modulus, for example, a material layer is first formed, and then particles 3 with a large elastic modulus such as rubber material or SUS material are doped on the side ends of the material layer
  • the second part 2 is formed so that the overall elastic modulus of the second part 2 is increased to effectively reduce the difference in deformation of the hole by the external force, and the remaining material layer not doped with the elastic material forms the first part 1.
  • an embodiment of the present disclosure provides a method for manufacturing a flexible substrate. Since the method for manufacturing the flexible substrate provided in this embodiment is the same as the flexible substrate provided in the above embodiment Correspondingly, therefore, the foregoing embodiments are also applicable to the manufacturing method provided in this embodiment, and will not be described in detail in this embodiment.
  • a method for manufacturing a flexible substrate includes laminating an elastic material on the side of the flexible substrate base, or doping an elastic material on the side end of the flexible substrate base, the side being perpendicular to the flexible substrate An extension plane of the bottom substrate, wherein the elastic modulus of the flexible substrate substrate is smaller than the elastic modulus of the elastic material.
  • the flexible substrate can be bonded to an elastic material with a large elastic modulus at the side, or can be doped with an elastic material with a large elastic modulus at the side end, thereby increasing the flexible substrate to withstand the tensile force And decentralized capabilities.
  • an embodiment of the present disclosure also provides a flexible display panel 200, including a flexible substrate 22, a display function layer 23, and a protective film layer ,
  • the flexible substrate 22 and / or the protective film layer respectively include a first area 25 corresponding to the display area of the display function layer, and a second area 26 corresponding to the non-display area of the display function layer, wherein
  • the elastic modulus of the first region 25 of the flexible substrate 22 and / or the protective film layer is smaller than the elastic modulus of the second region 26.
  • the number of protective film layers may be two, which are a first protective film layer and a second protective film layer, the first protective film layer may be a back film 21, and the second protective film layer may be a cover plate 24.
  • the flexible display panel 200 shown in FIG. 10 includes a flexible substrate 22, including a sub-pixel, a circular polarizer, an optically transparent adhesive, and a display function layer 23 of a touch screen panel, which is located away from the flexible substrate 22
  • the back film 21 on the display function layer 23 side and the cover plate 24 on the display function layer side away from the flexible substrate is a film layer disposed outside the flexible substrate 22 for supporting and protecting the flexible display panel
  • the cover plate 24 is a film layer disposed outside the display function layer 23, which is equivalent to the outer shell of the flexible display panel and is used for The flexible display panel 200 is protected.
  • the first region 25 and the second region may be provided on the flexible substrate 22 or the protective film layer including the back film 21 and the cover plate 24, respectively
  • the first region 25 and the second region 26 may also be provided on the flexible substrate 22 and the protective film layer at the same time.
  • the first area 25 corresponds to the display area of the flexible display panel 200
  • the second area 26 corresponds to the non-display area of the flexible display panel 200
  • the elastic modulus of the second area 26 is greater than the first area 25 Modulus of elasticity.
  • the flexible display panel 200 when the flexible display panel 200 is subjected to a horizontal or vertical concentrated force, by providing a second with a larger elastic modulus on the flexible substrate 22 and / or the protective film layer including the back film 21 and the cover plate 24 The area can effectively disperse the concentrated force, so that the external force can uniformly act on the flexible substrate, thereby reducing the deformation difference, and significantly improving the display effect of the flexible display panel 200.
  • the first region 25 and the second region 26 may be provided only on one of the two protective film layers, and the second region 26 is not provided on the other.
  • the second region 26 includes an elastic material, and the second region 26 and the first region 25 are disposed in a snug fit.
  • the elastic material used in the second region 26 includes but is not limited to rubber material or SUS material, as long as the difference in deformation can be effectively reduced.
  • the second region 26 is formed by doping a lateral end of a material layer with an elastic material, and the undoped portion of the material layer forms the first region 25, wherein the elastic modulus of the elastic material is greater than the elastic modulus of the first region 25.
  • the second region 26 is doped with an elastic material having a large elastic modulus, for example, a material layer is formed first, and particles with a large elastic modulus such as rubber or SUS are doped on the side of the material layer to obtain the In the second region 26, the remaining material layers of undoped elastic material form the first region 25, so that the overall elastic modulus of the second region 26 is increased, which can effectively alleviate the difference in deformation caused by external forces, thereby improving display effect.
  • the embodiments of the present disclosure provide a flexible substrate and a flexible display panel for the problem of uneven display due to the inconsistent amount of deformation when the current flexible display panel is stretched.
  • the display area uses an elastic material with an elastic modulus greater than that of the display area, which can improve the display uniformity of the display panel in the stretched state, effectively improve the display effect of the display panel, and improve the user experience.
  • an embodiment of the present disclosure provides a method for manufacturing a flexible display panel. Since the method for manufacturing a flexible display panel provided in this embodiment is similar to the above The flexible display panel provided in the embodiment corresponds to the above, so the foregoing implementation manner is also applicable to the manufacturing method provided in this embodiment, and will not be described in detail in this embodiment.
  • an embodiment of the present disclosure also provides a method for manufacturing a flexible display panel, including: forming a flexible substrate; forming a display function layer on the flexible substrate; forming a protective film layer, wherein The protective film layer includes a back film formed on a side of the flexible substrate remote from the display functional layer and a cover plate formed on a side of the display functional layer remote from the flexible substrate; wherein the flexible substrate and / or Or the protective film layer includes a first area corresponding to the display area of the display functional layer and a second area corresponding to the non-display area of the display functional layer, wherein the flexible substrate and / or the protective film layer
  • the elastic modulus of the first region is smaller than the elastic modulus of the second region.
  • the manufacturing method further includes: bonding an elastic material on the side of the first region to form the second region; or forming a material layer, and doping an elastic material on the side end of the material layer to form In the second region, an undoped region forms the first region.
  • the flexible display device may be any product or component with display function, such as an OLED TV, a display, a mobile phone, or the like.
  • FIG. 15 shows a flexible substrate according to yet another embodiment of the present disclosure.
  • the flexible substrate of this embodiment is the same as the flexible substrate of the embodiment shown in FIGS. 5 and 6.
  • the second part 2 provided on the side of the first part 1 includes multiple sections of film material, that is, the multiple sections of film material are sequentially adhered and pasted on the side of the first portion 1, the elastic modulus of each section of film material is the same as the The elastic modulus of a section 1 is different, and the elastic modulus of each section of film material is also different.
  • the elastic modulus of each section of film material gradually decreases in the direction from the outer edge to the inner side. Thereby, the elastic modulus can be gradually changed from outside to inside, and the effect of reducing the difference in the deformation amount of the hole and improving the display effect can be better achieved.
  • FIG. 16 shows a flexible substrate according to yet another embodiment of the present disclosure.
  • the doping concentration of the doped particles 3 gradually decreases from the outer edge to the inner side (from the second part to the first part), whereby the elastic modulus of the second part gradually decreases from the outer edge to the inner side, further improving the display effect.
  • the scheme that the multi-stage film material is attached to the first part and the scheme that the doping concentration of the doped particles in the second part gradually decrease from the outer edge to the inner side are also applicable to the protective film layer, that is, the back film or the cover plate, therefore,
  • the second region of the back film 21 and the cover plate 24 may include multiple sections of film material, and the elastic modulus of each section of the film material gradually decreases in the direction from the outer edge to the inner side, or in the first section of the back film 21 and the cover plate 24
  • the doping concentration of the particles doped in the two regions gradually decreases from the outer edge to the inner side.
  • the material of the film material in the second region on the flexible substrate 22, the back film 21 and the cover plate 24 may be the same or different; the second region on the flexible substrate 22, the back film 21 and the cover plate 24
  • the change rule of the doping concentration of the doped particles may be the same or different.

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  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)
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Abstract

一种柔性衬底(100)、柔性显示面板(200)、柔性显示装置以及柔性衬底(100)和柔性显示面板(200)的制作方法。柔性衬底(100)包括第一部(1)和第二部(2),第二部(2)在第一部(1)的垂直于第一部(1)的延伸平面的侧面处,其中,第一部(1)的弹性模量小于第二部(2)的弹性模量。

Description

柔性衬底、柔性显示面板、柔性显示装置及其制作方法
相关申请的交叉引用
本申请要求于2018年10月12日递交的中国专利申请CN201811188515.3的权益,其全部内容通过参考并入本文中。
技术领域
本公开的实施例涉及显示技术领域,特别是涉及一种柔性衬底、柔性显示面板、柔性显示装置及其制作方法。
背景技术
随着科技的进步与社会的发展,柔性显示面板逐渐走入了消费者的视野,可弯折和可拉伸面板在方便消费者生活的同时也为消费者带来了全新的用户体验。
然而,目前已开发的可拉伸显示面板在拉伸过程中或处于拉伸状态时,由于受力的不均匀造成衬底或其它膜层的变形量存在差异,例如衬底或其他膜层中存在孔洞时,在拉伸时所述孔洞的变形量也存在差异,尤其是拉力直接作用区域与远离拉力作用区域的孔洞的变形量差异更加明显,导致显示面板的显示效果均一性较差。
公开内容
本公开的实施例的第一方面提供一种柔性衬底,包括:
第一部;和
第二部,所述第二部在第一部的垂直于第一部的延伸平面的侧面处,
其中,所述第一部的弹性模量小于所述第二部的弹性模量。
根据本公开的一些实施例,所述第二部包括弹性材料,所述第二部与所述第一部贴合设置。
根据本公开的一些实施例,所述第二部由一材料层的侧面端掺杂弹性材料而形成,所述侧面端为材料层的一端,该一端靠近材料层的垂直于材料层的延伸平面的侧面,所述材料层未掺杂的部分形成所述第一部,其中所述弹性材料的弹性模量大于所述第一部的弹性模量。
根据本公开的一些实施例,所述弹性材料包括橡胶材料或不锈钢材料。
根据本公开的一些实施例,所述柔性衬底分布有孔洞。
根据本公开的一些实施例,所述第二部包括多个子部分,多个子部分分别位于第一部的不同的侧面处。
根据本公开的一些实施例,所述子部分的数量为两个,两个子部分分别位于第一部的相对的侧面处。
根据本公开的一些实施例,所述子部分的数量为四个,四个子部分围绕第一部的外周。
根据本公开的一些实施例,所述第二部包括多段膜材,多段膜材依次贴合并贴合在第一部的侧面处,各段膜材的弹性模量与第一部的弹性模量不同,并且各段膜材之间的弹性模量也不相同。
根据本公开的一些实施例,第二部掺杂的弹性材料的掺杂浓度由从第二部向第一部的方向逐渐降低。
本公开的实施例的第二方面提供一种柔性显示面板,包括柔性衬底、显示功能层和至少一个保护膜层,其中,所述柔性衬底和/或所述至少一个保护膜层包括对应于所述显示功能层的显示区域的第一区域和对应于所述显示功能层的非显示区域的第二区域,其中所述柔性衬底和/或所述至少一个保护膜层的所述第一区域的弹性模量小于所述第二区域的弹性模量。
根据本公开的一些实施例,所述第二区域包括弹性材料,所述第二区域与所述第一区域贴合设置。
根据本公开的一些实施例,所述第二区域由一材料层的侧面端掺杂弹性材料而形成,所述侧面端为材料层的一端,该一端靠近材料层的垂直于材料层的延伸平面的侧面,所述材料层未掺杂的部分形成所述第一区域,其中所述弹性材料的弹性模量大于所述第一区域的弹性模量。
根据本公开的一些实施例,所述至少一个保护膜层包括位于所述柔性衬底远离所述显示功能层一侧的背膜以及位于所述显示功能层远离所述柔性衬底一侧的盖板。
根据本公开的一些实施例,所述弹性材料包括橡胶材料或不锈钢材料。
根据本公开的一些实施例,所述柔性衬底、所述背膜和所述盖板均包括第一区域和第二区域,所述柔性衬底、所述背膜和所述盖板的第二区域分别使用不同的弹性材料。
本公开的实施例的第三方面提供一种柔性显示装置,包括第二方面所述 的柔性显示面板。
本公开的实施例的第四方面提供一种柔性衬底的制作方法,包括:
在柔性衬底基体的侧面处贴合弹性材料,或者对柔性衬底基体的侧面端掺杂弹性材料,所述侧面垂直于柔性衬底基体的延伸平面,
其中,柔性衬底基体的弹性模量小于所述弹性材料的弹性模量。
本公开的实施例的第五方面提供一种柔性显示面板的制作方法,包括:
形成柔性衬底;
在所述柔性衬底上形成显示功能层;以及
形成至少一个保护膜层,
其中,所述柔性衬底和/或所述至少一个保护膜层包括对应于所述显示功能层的显示区域的第一区域和对应于所述显示功能层的非显示区域的第二区域,其中所述柔性衬底和/或所述至少一个保护膜层的所述第一区域的弹性模量小于所述第二区域的弹性模量。
根据本公开的一些实施例,所述制作方法还包括:
在所述第一区域侧面处贴合弹性材料以形成所述第二区域;或者
形成材料层,以及在所述材料层侧面端掺杂弹性材料以形成所述第二区域,所述侧面端为材料层的一端,该一端靠近材料层的垂直于材料层的延伸平面的侧面,所述材料层未掺杂的区域形成所述第一区域。
附图说明
下面结合附图对本公开的具体实施方式作进一步详细的说明。
图1示出相关技术中柔性面板未受力时柔性衬底上孔洞的示意图;
图2示出相关技术中柔性面板受力时柔性衬底上孔洞的示意图;
图3示出本公开的一个实施例的柔性衬底的正视图;
图4示出本公开的一个实施例的柔性衬底的俯视图;
图5示出本公开的另一个实施例的柔性衬底的正视图;
图6示出本公开的另一个实施例的柔性衬底的俯视图;
图7示出本公开的再一个实施例的柔性衬底的正视图;
图8示出本公开的再一个实施例的柔性衬底的俯视图;
图9示出本公开的一个实施例的柔性衬底的制作方法的流程图;
图10示出本公开的一个实施例的柔性显示面板的正视图;
图11示出本公开的一个实施例的柔性显示面板的俯视图;
图12示出本公开的另一个实施例的柔性显示面板的正视图;
图13示出本公开的再一个实施例的柔性显示面板的正视图;
图14示出本公开的一个实施例的柔性显示面板的制作方法的流程图;
图15示出本公开的又一个实施例的柔性衬底的俯视图;以及
图16示出本公开的又一个实施例的柔性衬底的俯视图。
具体实施方式
为了更清楚地说明本公开,下面结合实施例和附图对本公开做进一步的说明。附图中相似的部件以相同的附图标记进行表示。本领域技术人员应当理解,下面所具体描述的内容是说明性的而非限制性的,不应以此限制本公开的保护范围。
目前,为克服因拉伸或弯折引起的受力不均,提高柔性显示面板的拉伸性能,柔性显示面板一般在衬底和保护膜层上设置孔洞,如图1所示,所述柔性显示面板未受力时,所述衬底或保护膜层上的孔洞正常分布,并且各孔洞处于正常状态,差异较小,并且柔性显示面板显示的图像画面清晰、均匀。然而当柔性面板受到拉伸作用后,由于拉力集中作用在某一区域,使得所述衬底和保护膜层上的孔洞的变形量不同,如图2所示,在拉力线上和边缘位置的孔洞的变形量较大,而远离拉力作用线区域的孔洞的变形量则较小,此时所述柔性显示面板显示的图像画面出现扭曲,均一性较差。
为解决上述存在的问题,如图3所示,本公开的一个实施例提供了一种柔性衬底100,所述柔性衬底包括第一部1和在所述第一部侧面处的第二部2,其中所述第一部1的弹性模量小于所述第二部2的弹性模量。
在一个具体的示例中,以所述柔性衬底上分布有孔洞进行说明,如图3和图4所示,为解决柔性衬底在拉伸过程中因受力不均匀造成的孔洞变形差异,在所述第一部1的侧面处设置有所述第二部2,该侧面垂直于第一部1的延伸平面,其中所述侧面处不限于所述第一部1的单侧、双侧或者周边位置,以能够承受拉伸力并分散拉伸力为设计准则,所述第二部2的弹性模量大于第一部1的弹性模量,即所述第二部2能够更好地承受拉伸力。因此,当该柔性衬底100处于拉伸过程中时,设置在侧面处的具有较大弹性模量的第二部2能够将受到的拉伸力均匀作用在孔洞处,更好地分散集中力,从而减小孔洞间的变形差异量。
第二部2可以包括多个子部分21,多个子部分分别位于第一部的不同的 侧面处。例如,如图3和图4所示,子部分21的数量为两个,两个子部分分别位于第一部1的相对的侧面处;替代地,子部分21的数量可以为四个,四个子部分围绕第一部1的外周。
在一个具体的实施例中,如图5和图6所示,所述第二部2包括弹性材料,所述第二部2与所述第一部1贴合设置。所述第二部2为弹性模量较大的弹性材料,包括但不限于橡胶材料或不锈钢(SUS)材料,贴合在所述第一部1上,并且所述第二部2与所述第一部1的贴合的接触面积越大越有利于分散受到的外力,从而降低所述柔性衬底上孔洞的变形差异。
在另一个具体的实施例中,如图7和图8所示,所述第二部2由一材料层的侧面端掺杂弹性材料而形成,所述材料层未掺杂的部分形成所述第一部1,其中所述弹性材料的弹性模量大于所述第一部1的弹性模量。这里,材料层的侧面端是指材料层的靠近材料层的垂直于材料层的延伸平面的侧面的一端。所述第二部2掺杂具有较大弹性模量的弹性材料,例如先形成一材料层,然后在所述材料层的侧面端掺杂橡胶材料或SUS材料等弹性模量较大的颗粒3形成所述第二部2,使得所述第二部2的整体弹性模量增大以能够有效减小外力对孔洞的变形差异,其余未掺杂弹性材料的材料层形成第一部1。
与上述实施例提供的柔性衬底相对应,本公开的一个实施例提供一种柔性衬底的制作方法,由于本实施例提供的柔性衬底的制作方法与上述实施例提供的柔性衬底相对应,因此前述实施方式也适用于本实施例提供的制作方法,在本实施例中不再详细描述。
如图9所示,一种柔性衬底的制作方法,包括在柔性衬底基体的侧面处贴合弹性材料,或者对柔性衬底基体的侧面端掺杂弹性材料,所述侧面垂直于柔性衬底基体的延伸平面,其中柔性衬底基体的弹性模量小于所述弹性材料的弹性模量。所述柔性衬底既可以通过在侧面处贴合弹性模量大的弹性材料、又可以通过在侧面端掺杂弹性模量大的弹性材料,从而增加所述柔性衬底对拉伸力的承受和分散能力。
与上述实施例提供的柔性衬底相对应的,如图10和11所示,本公开的一个实施例还提供一种柔性显示面板200,包括柔性衬底22、显示功能层23和保护膜层,所述柔性衬底22和/或保护膜层分别包括对应于所述显示功能层的显示区域的第一区域25、对应于所述显示功能层的非显示区域的第二区域26,其中所述柔性衬底22和/或保护膜层的所述第一区域25的弹性模量小于所述第二区域26的弹性模量。保护膜层的数量可以为两个,为第一保护膜层和第 二保护膜层,第一保护膜层可以为背膜21,第二保护膜层可以为盖板24。
在一个具体的示例中,图10所示的柔性显示面板200包括柔性衬底22,包括子像素、圆偏光片、光学透明胶和触摸屏面板的显示功能层23,位于所述柔性衬底22远离所述显示功能层23一侧的背膜21和位于所述显示功能层远离所述柔性衬底一侧的盖板24。其中背膜21为设置在柔性衬底22外侧的膜层,用于支撑和保护柔性显示面板;盖板24为设置在显示功能层23外侧的膜层,相当于柔性显示面板的外壳,用于保护柔性显示面板200。
为解决柔性显示面板在拉伸过程中因受力不均匀造成的变形差异,可以在柔性衬底22上或者包括背膜21和盖板24的保护膜层上分别设置第一区域25和第二区域26,也可以在柔性衬底22上和保护膜层上同时设置第一区域25和第二区域26,本领域技术人员应当根据实际应用情况进行设计。其中所述第一区域25对应柔性显示面板200的显示区域,所述第二区域26对应柔性显示面板200的非显示区域,并且所述第二区域26的弹性模量大于所述第一区域25的弹性模量。因此当所述柔性显示面板200受到横向或纵向的集中力时,通过在所述柔性衬底22和/或包括背膜21和盖板24的保护膜层上设置弹性模量较大的第二区域可以有效的分散集中力,使得外力能够均匀的作用在所述柔性衬底上,从而降低所述变形差异,明显改善所述柔性显示面板200的显示效果。作为一个替代方案,也可以仅在两个保护膜层中的一个上设置第一区域25和第二区域26,而不再另一个上设置第二区域26。
在一个具体的实施例中,如图12所示,所述第二区域26包括弹性材料,所述第二区域26与所述第一区域25贴合设置。所述第二区域26使用的弹性材料包括但不限于橡胶材料或SUS材料,以能够有效降低所述变形差异为准。
在另一个具体的实施例中,如图13所示,所述第二区域26由一材料层的侧面端掺杂弹性材料而形成,所述材料层未掺杂的部分形成所述第一区域25,其中所述弹性材料的弹性模量大于所述第一区域25的弹性模量。所述第二区域26掺杂有具有较大弹性模量的弹性材料,例如先形成材料层,在所述材料层的侧面中掺杂橡胶或SUS等弹性模量较大的粒子以获得所述第二区域26,其余未掺杂弹性材料的材料层形成第一区域25,如此所述第二区域26的整体弹性模量增大,能够有效缓解因外力导致的所述变形差异不同,进而提高显示效果。
进一步地,所述柔性衬底22、背膜21和盖板24的第二区域26可以分别使用不同的弹性材料,本领域技术人员应当根据柔性衬底、背膜和盖板各自的 材料、材料的特点、制作工艺和成本选择使用匹配的弹性材料。
本公开的实施例针对目前的柔性显示面板在拉伸时因变形量不一致出现的显示不均的问题,提供了一种柔性衬底和柔性显示面板,通过在柔性衬底和保护膜层的非显示区使用弹性模量大于显示区弹性模量的弹性材料,能够提高在拉伸状态时所述显示面板显示的均匀性,有效改善所述显示面板的显示效果,提高用户体验。
与上述实施例提供的柔性显示面板相对应,如图14所示,本公开的一个实施例提供一种柔性显示面板的制作方法,由于本实施例提供的柔性显示面板的制作方法与上述几种实施例提供的柔性显示面板相对应,因此前述实施方式也适用于本实施例提供的制作方法,在本实施例中不再详细描述。
如图14所示,本公开的一个实施例还提供一种柔性显示面板的制作方法,包括:形成柔性衬底;在所述柔性衬底上形成显示功能层;形成保护膜层,其中所述保护膜层包括在所述柔性衬底远离所述显示功能层一侧形成的背膜和在所述显示功能层远离所述柔性衬底一侧形成的盖板;其中所述柔性衬底和/或保护膜层分别包括对应于所述显示功能层的显示区域的第一区域、对应于所述显示功能层的非显示区域的第二区域,其中所述柔性衬底和/或保护膜层的所述第一区域的弹性模量小于所述第二区域的弹性模量。
进一步地,所述制作方法还包括:在所述第一区域侧面处贴合弹性材料以形成所述第二区域;或者形成材料层,以及在所述材料层侧面端掺杂弹性材料以形成所述第二区域,未掺杂的区域形成所述第一区域。
本公开的另一个实施例还提供一种柔性显示装置,包括上述实施例中的柔性显示面板。所述柔性显示装置可以为OLED电视、显示器、手机等任何具有显示功能的产品或部件。
作为对本公开的实施例的补充,图15示出了根据本公开的又一个实施例的柔性衬底,该实施例的柔性衬底与图5和图6所示的实施例的柔性衬底的差别在于:在第一部1的侧面处设置的第二部2包括多段膜材,即多段膜材依次贴合并贴合在第一部1的侧面处,各段膜材的弹性模量与第一部1的弹性模量不同,并且各段膜材之间的弹性模量也不相同,有利地,沿从外边缘向内侧的方向,各段膜材的弹性模量逐渐降低。由此,可以实现弹性模量由外向内逐渐的改变,更好地实现减小孔洞变形量差异,提高显示效果的作用。
相似地,图16示出了根据本公开的又一个实施例的柔性衬底,该实施例的柔性衬底与图7和图8所示的实施例的柔性衬底的差别在于:第二部2掺 杂的颗粒3的掺杂浓度由外边缘向内侧(由从第二部向第一部的方向)逐渐降低,由此第二部由外边缘向内侧弹性模量逐渐降低,进一步提高显示效果。
关于多段膜材贴合在第一部上的方案以及第二部掺杂的颗粒的掺杂浓度由外边缘向内侧逐渐降低的方案同样适用于保护膜层,即背膜或盖板,因此,在背膜21和盖板24的第二区域可以包括多段膜材,并且沿从外边缘向内侧的方向,各段膜材的弹性模量逐渐降低,或者在背膜21和盖板24的第二区域掺杂的颗粒的掺杂浓度由外边缘向内侧逐渐降低。
此外,在柔性衬底22、背膜21和盖板24上的第二区域的膜材的材料可以相同,也可以不同;在柔性衬底22、背膜21和盖板24上的第二区域掺杂的颗粒的掺杂浓度的变化规律可以相同,也可以不同。本公开的实施例针对目前的柔性显示面板在拉伸时因柔性衬底的变形量不一致出现的显示不均的问题,通过在柔性显示面板的柔性衬底和保护膜层的非显示区使用弹性模量大于显示区弹性模量的弹性材料,能够解决在拉伸状态时所述柔性显示面板显示的不均匀性的问题,有效改善所述柔性显示面板的显示效果,提高用户体验。
显然,本公开的上述实施例仅仅是为清楚地说明本公开所作的举例,而并非是对本公开的实施方式的限定,对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动,这里无法对所有的实施方式予以穷举,凡是属于本公开的技术方案所引伸出的显而易见的变化或变动仍处于本公开的保护范围之列。

Claims (20)

  1. 一种柔性衬底,包括:
    第一部;和
    第二部,所述第二部在第一部的垂直于第一部的延伸平面的侧面处,
    其中,所述第一部的弹性模量小于所述第二部的弹性模量。
  2. 根据权利要求1所述的柔性衬底,其中,所述第二部包括弹性材料,所述第二部与所述第一部贴合设置。
  3. 根据权利要求1所述的柔性衬底,其中,所述第二部由一材料层的侧面端掺杂弹性材料而形成,所述侧面端为材料层的一端,该一端靠近材料层的垂直于材料层的延伸平面的侧面,所述材料层未掺杂的部分形成所述第一部,其中所述弹性材料的弹性模量大于所述第一部的弹性模量。
  4. 根据权利要求2或3所述的柔性衬底,其中,所述弹性材料包括橡胶材料或不锈钢材料。
  5. 根据权利要求1-3中任一项所述的柔性衬底,其中,所述柔性衬底分布有孔洞。
  6. 根据权利要求1-3中任一项所述的柔性衬底,其中,所述第二部包括多个子部分,多个子部分分别位于第一部的不同的侧面处。
  7. 根据权利要求6所述的柔性衬底,其中,所述子部分的数量为两个,两个子部分分别位于第一部的相对的侧面处。
  8. 根据权利要求6所述的柔性衬底,其中,所述子部分的数量为四个,四个子部分围绕第一部的外周。
  9. 根据权利要求2所述的柔性衬底,其中,所述第二部包括多段膜材,多段膜材依次贴合并贴合在第一部的侧面处,各段膜材的弹性模量与第一部的弹性模量不同,并且各段膜材之间的弹性模量也不相同。
  10. 根据权利要求3所述的柔性衬底,其中,第二部掺杂的弹性材料的掺杂浓度由从第二部向第一部的方向逐渐降低。
  11. 一种柔性显示面板,包括柔性衬底、显示功能层和至少一个保护膜层,其中,所述柔性衬底和/或所述至少一个保护膜层包括对应于所述显示功能层的显示区域的第一区域和对应于所述显示功能层的非显示区域的第二区域,其中所述柔性衬底和/或所述至少一个保护膜层的所述第一区域的弹性模量小于所述第二区域的弹性模量。
  12. 根据权利要求11所述的柔性显示面板,其中,所述第二区域包括弹性材料,所述第二区域与所述第一区域贴合设置。
  13. 根据权利要求11所述的柔性显示面板,其中,所述第二区域由一材料层的侧面端掺杂弹性材料而形成,所述侧面端为材料层的一端,该一端靠近材料层的垂直于材料层的延伸平面的侧面,所述材料层未掺杂的部分形成所述第一区域,其中所述弹性材料的弹性模量大于所述第一区域的弹性模量。
  14. 根据权利要求12或13所述的柔性显示面板,其中,所述至少一个保护膜层包括位于所述柔性衬底远离所述显示功能层一侧的背膜以及位于所述显示功能层远离所述柔性衬底一侧的盖板。
  15. 根据权利要求14所述的柔性显示面板,其中,所述弹性材料包括橡胶材料或不锈钢材料。
  16. 根据权利要求15所述的柔性显示面板,其中,所述柔性衬底、所述背膜和所述盖板均包括第一区域和第二区域,所述柔性衬底、所述背膜和所述盖板的第二区域分别使用不同的弹性材料。
  17. 一种柔性显示装置,包括权利要求11-16中任一项所述的柔性显示面板。
  18. 一种柔性衬底的制作方法,包括:
    在柔性衬底基体的侧面处贴合弹性材料,或者对柔性衬底基体的侧面端掺杂弹性材料,所述侧面垂直于柔性衬底基体的延伸平面,
    其中,柔性衬底基体的弹性模量小于所述弹性材料的弹性模量。
  19. 一种柔性显示面板的制作方法,包括:
    形成柔性衬底;
    在所述柔性衬底上形成显示功能层;以及
    形成至少一个保护膜层,
    其中,所述柔性衬底和/或所述至少一个保护膜层包括对应于所述显示功能层的显示区域的第一区域和对应于所述显示功能层的非显示区域的第二区域,其中所述柔性衬底和/或所述至少一个保护膜层的所述第一区域的弹性模量小于所述第二区域的弹性模量。
  20. 根据权利要求19所述的制作方法,其中,所述制作方法还包括:
    在所述第一区域侧面处贴合弹性材料以形成所述第二区域;或者
    形成材料层,以及在所述材料层侧面端掺杂弹性材料以形成所述第二区域,所述侧面端为材料层的一端,该一端靠近材料层的垂直于材料层的延伸 平面的侧面,所述材料层未掺杂的区域形成所述第一区域。
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