WO2020067269A1 - Electric vehicle - Google Patents

Electric vehicle Download PDF

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Publication number
WO2020067269A1
WO2020067269A1 PCT/JP2019/037819 JP2019037819W WO2020067269A1 WO 2020067269 A1 WO2020067269 A1 WO 2020067269A1 JP 2019037819 W JP2019037819 W JP 2019037819W WO 2020067269 A1 WO2020067269 A1 WO 2020067269A1
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WO
WIPO (PCT)
Prior art keywords
motor
electric vehicle
swing arm
rotor
hole
Prior art date
Application number
PCT/JP2019/037819
Other languages
French (fr)
Japanese (ja)
Inventor
梶原詠介
沼崎芳美
石川秀男
藤久保誠
廣瀬雄大
渥美和弥
白砂貴盛
市川広基
松平直忠
Original Assignee
本田技研工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 本田技研工業株式会社 filed Critical 本田技研工業株式会社
Priority to JP2020549344A priority Critical patent/JP7121803B2/en
Priority to CN201980064231.XA priority patent/CN112770968B/en
Publication of WO2020067269A1 publication Critical patent/WO2020067269A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62KCYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDE-CARS, FORECARS, OR THE LIKE
    • B62K11/00Motorcycles, engine-assisted cycles or motor scooters with one or two wheels
    • B62K11/02Frames
    • B62K11/10Frames characterised by the engine being over or beside driven rear wheel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M7/00Motorcycles characterised by position of motor or engine
    • B62M7/12Motorcycles characterised by position of motor or engine with the engine beside or within the driven wheel
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports

Definitions

  • the present invention relates to an electric vehicle in which a motor is arranged on a swing arm pivotally supported by a pivot shaft.
  • Japanese Patent Application Laid-Open No. 2012-171548 discloses a vehicle body frame, a pivot shaft provided on the vehicle body frame, a swing arm having one end pivotally supported by the pivot shaft, and a rear wheel supported by the other end of the swing arm.
  • An electric vehicle including a motor disposed on the inside of a swing arm and driving a rear wheel is disclosed.
  • the swing arm includes a swing arm main body that supports the rear wheel, and a swing arm cover that covers the swing arm main body from outside in the vehicle width direction.
  • the motor is housed in an internal space between the swing arm main body and the swing arm cover.
  • the stator and the rotor are assembled at a position near the gear case mainly composed of the swing arm, and then the motor cover is covered so as to cover the stator and the rotor from outside in the vehicle width direction. Cover the swing arm.
  • the stator and the rotor which are the individual components of the motor, are directly assembled to the swing arm, there is room for improvement from the viewpoint of improving the production efficiency of the electric vehicle.
  • an object of the present invention is to provide an electric vehicle that can improve production efficiency.
  • a vehicle body frame a pivot shaft provided on the vehicle body frame, a swing arm having one end pivotally supported by the pivot shaft and the other end supporting a rear wheel, and the swing arm.
  • An electric vehicle including a motor for driving the rear wheel, further comprising a motor housing portion provided on the swing arm and housing the motor, wherein the motor includes a stator, a rotor, and the stator.
  • a motor case that accommodates the rotor therein so as to be rotatable therein, and fixes a portion of the motor case facing the motor accommodation portion to the motor accommodation portion.
  • the motor is arranged on the swing arm simply by fixing the motor case in which the stator and the rotor are accommodated in the motor accommodating portion, the production efficiency of the electric vehicle can be improved.
  • FIG. 2 is a left side view of the electric vehicle according to the embodiment.
  • FIG. 2 is a perspective view of the vicinity of rear wheels of the electric vehicle in FIG. 1 as viewed from the rear left.
  • FIG. 3 is a left side view in a state where a swing arm cover of FIGS. 1 and 2 is removed.
  • FIG. 4 is a left side view of a state where a left rotor support portion of FIG. 3 is removed.
  • FIG. 5 is a sectional view taken along line VV in FIG. 3.
  • FIG. 4 is a right side view showing a swing arm and the like cut away. It is a bottom view around the front end part of a swing arm. It is a left view which showed the reduction gear accommodating part.
  • FIG. 14 is a cross-sectional view of the first modified example along line XX in FIG. 3.
  • FIG. 11A is a side view showing a washer of a comparative example
  • FIG. 11B is a side view showing a washer of a second modification.
  • 12A and 12B are side views showing the washer of the second modification.
  • It is a perspective view showing the motor side gear of the 3rd modification.
  • 14A and 14B are cross-sectional views of the periphery of a motor-side gear according to a third modification. It is sectional drawing of the periphery of the motor side gear of the 3rd modification.
  • FIG. 1 is a left side view of an electric vehicle 10 according to the present embodiment.
  • front and rear, left and right, and up and down directions will be described according to the direction seen by the occupant sitting on the seat 12 of the electric vehicle 10.
  • components arranged on a left and right side may be described with a letter "L” for a component on the left and "R” for a component on the right.
  • the electric vehicle 10 is an electric scooter having a floor portion 14 with a low floor, and runs by rotating and driving the rear wheel 16 with the driving force of a motor 20 built in a swing arm 18 that supports the rear wheel 16.
  • the electric vehicle 10 according to the present embodiment is not limited to the electric scooter of FIG. 1, and can be applied to various electric saddle-ride type vehicles driven by the motor 20. In the following description, a scooter-type electric vehicle 10 will be described.
  • the electric vehicle 10 has a vehicle body frame 22 and a vehicle body cover 24 made of synthetic resin that covers the vehicle body frame 22.
  • the vehicle body frame 22 includes a head pipe 26 at a front end, a down pipe 28 extending obliquely rearward and downward from the head pipe 26, a pair of left and right under frame parts 30L and 30R extending rearward from a rear end of the down pipe 28, and an under frame. And side frame portions 32L and 32R extending obliquely rearward and upward from the rear ends of the portions 30L and 30R.
  • the side frame portions 32L, 32R include rising portions 34L, 34R extending diagonally upward and rearward from the pair of left and right underframe portions 30L, 30R, and rear frames 36L extending rearward from the pair of left and right rising portions 34L, 34R. 36R.
  • the rear ends of the pair of left and right rear frames 36L, 36R are connected by a tail pipe portion 38.
  • Front forks 40L and 40R are attached to the head pipe 26 so as to be steerable.
  • a handle 44 is attached to the upper portions of the front forks 40L and 40R via a steering stem 42.
  • a front wheel 46 is attached to lower ends of the front forks 40L and 40R.
  • a front fender 48 that covers the front wheel 46 from above is attached to the front forks 40L and 40R.
  • connection support portion 50 including a pivot bracket 50a is provided between the under frame portions 30L and 30R and the side frame portions 32L and 32R.
  • the connection support 50 supports a pivot shaft 54 extending in the left-right direction (vehicle width direction) of the electric vehicle 10.
  • a front end (one end) of the swing arm 18 is supported by the pivot shaft 54.
  • the swing arm 18 extends from the pivot shaft 54 to the left of the rear wheel 16 along the front-rear direction of the electric vehicle 10.
  • the rear end (the other end) of the swing arm 18 supports the rear wheel 16.
  • the swing arm 18 incorporates the motor 20 so that the motor 20 is disposed on the left side of the rear wheel 16. Therefore, the swing arm 18 is configured as a swing type power unit.
  • a rear cushion 56 is connected between the rear end of the swing arm 18 and the left rear frame 36L.
  • a rear fender 58 that covers the rear wheel 16 from above is attached to the rear frames 36L and 36R. Further, another fender 60 that directly covers the rear wheel 16 from above between the rear fender 58 and the rear wheel 16 and that can swing with the swing arm 18 is attached to the swing arm 18.
  • the rear frames 36L and 36R support the seat 12 on which the occupant sits from below.
  • a battery 62 of the electric vehicle 10 is disposed in a space between the pair of right and left rising portions 34L and 34R between the seat 12 and the pivot shaft 54.
  • the battery 62 is supported by a pair of left and right rising portions 34L, 34R and rear frames 36L, 36R, and a pipe 64 connecting the rising portions 34L, 34R at the front.
  • a PCU (power control unit) 66 as an electronic component supported by the left and right rising portions 34L and 34R is supported at a position in front of the rear wheel 16 and obliquely behind the battery 62.
  • the PCU 66 includes an inverter and the like, and converts, for example, DC power supplied from the battery 62 to AC power, and supplies the converted AC power to the motor 20.
  • the PCU 66 converts the AC power generated by the motor 20 into DC power and charges the battery 62.
  • the locations of the battery 62 and the PCU 66 shown in FIG. 1 are merely examples, and may be located at other locations in the electric vehicle 10.
  • the battery 62 may be arranged in a space between the pair of left and right underframe portions 30L and 30R.
  • the vehicle body cover 24 is a cover that covers the vehicle body frame 22 and the like, and includes a front cover 68, a handle cover 70, a leg shield 72, floor side covers 74L and 74R, a seat lower cover 76, rear side covers 78L and 78R, and the like.
  • the front cover 68 covers the front end of the body frame 22 such as the head pipe 26 from the front.
  • the handle cover 70 covers the left and right central portions of the handle 44 above the front cover 68.
  • the leg shield 72 is connected to the front cover 68 and covers the head pipe 26 and the down pipe 28 from behind.
  • the seat lower cover 76 covers the space below the seat 12 from the front.
  • the pair of left and right floor side covers 74L and 74R are connected to the leg shield 72 and the seat lower cover 76, and cover the pair of left and right underframe portions 30L and 30R from both left and right sides.
  • the rear side covers 78L and 78R are connected to the rear edge of the seat lower cover 76, and cover the PCU 66 and the like from both left and right sides.
  • a main stand 80 is provided beside the swing arm 18.
  • a shaft 82 of the main stand 80 is provided below the swing arm 18, and the main stand 80 is moved so that a part of the main stand 80 is housed in a recess 84 in which the left side of the swing arm 18 is recessed. Will be arranged.
  • a side stand 86 is disposed near the left rising portion 34L.
  • the first configuration is that the motor 20 is configured as an assembly (unit) in which a stator 90 and a rotor 92 as a driving unit of the motor 20 are incorporated in a motor case 94, and the motor 20 is housed in the swing arm 18. , Constituting a swing type power unit.
  • a stator 90 and a rotor 92 as a driving unit of the motor 20 are incorporated in a motor case 94, and the motor 20 is housed in the swing arm 18.
  • Constituting a swing type power unit In other words, simply mounting the completed motor 20 in which the stator 90 and the rotor 92 are housed and the motor shaft 96 is exposed from the motor case 94 in the swing arm 18, attaches the motor 20 to the swing arm 18. The work is completed.
  • the configuration of the swing arm 18 that houses the motor 20 will be described in more detail.
  • the swing arm 18 has a swing arm body 98.
  • the swing arm body 98 is a hollow member, and has one end 98a extending in the vehicle width direction in a space near the pivot shaft 54 in front of the rear wheel 16, and a connection extending rearward from the left side of the one end 98a.
  • One end 98a of the swing arm body 98 constitutes the front end of the swing arm 18 and is supported by the pivot shaft 54.
  • the pivot shaft 54 is supported by the vehicle body frame 22 via the connection support portion 50.
  • the connection supporting portion 50 extends in the vehicle width direction and connects the pair of left and right rising portions 34L and 34R, and extends rearward from the pipe 50b.
  • four pivot brackets 50a that support the pivot shaft 54.
  • Two protrusions 98 e extend forward from both left and right sides of one end 98 a of the swing arm body 98 toward the pivot shaft 54.
  • the two protrusions 98e are supported by the pivot shaft 54 via two bearings 100 provided at both ends of the pivot shaft 54 in the vehicle width direction.
  • the connecting portion 98b of the swing arm body 98 gradually expands from the front to the rear as viewed from the side in FIGS. 1, 3, and 4.
  • the motor housing 98 c and the other end 98 d of the swing arm main body 98 constitute a rear end of the swing arm 18.
  • the motor accommodating portion 98c is formed in a substantially circular shape in a side view in FIGS. 1, 3 and 4, and is formed so as to be recessed inward in the vehicle width direction in a sectional view in FIG.
  • the rear cushion 56 is connected to the other end 98d of the swing arm body 98.
  • the rear part of the connecting part 98b and the motor housing part 98c are open to the left. This opening is opened to a size that can receive the motor 20 and is covered with the swing arm cover 102 from the left.
  • the swing arm cover 102 is attached to the swing arm body 98 by a plurality of bolts 104. 3 to 5 show a state in which the swing arm cover 102 is removed from the swing arm body 98.
  • the motor 20 accommodated in the motor accommodating portion 98c is, for example, a three-phase AC motor, and includes a stator 90, a rotor 92, and a motor case 94 accommodating the stator 90 and the rotor 92 therein.
  • the motor case 94 is an outer box of the motor case 94, and serves as a stator support portion 94a as a cylindrical housing extending in the vehicle width direction and a rotor cover for closing two openings at both ends in the vehicle width direction of the stator support portion 94a. And left and right rotor support portions 94L and 94R.
  • the stator 90 has a cylindrical stator core 90a made of a laminated steel plate.
  • a plurality of slots 90b are formed in the stator core 90a at predetermined angular intervals in the circumferential direction of the motor 20.
  • a coil 90c is wound around the plurality of slots 90b.
  • the stator support portion 94a is a stator holder that supports the outer peripheral surface of the stator core 90a, that is, the radial outer surface of the motor 20 in the stator 90 in a fixed state. Thereby, the mechanical strength of the stator core 90a made of the laminated steel sheet is reinforced.
  • the stator core 90a is fixed to the stator support 94a by shrink fitting, for example.
  • a rotor 92 is disposed radially inward of the stator 90.
  • the rotor 92 has a cylindrical rotor core 92a made of a laminated steel plate.
  • a plurality of slots 92b are formed in the rotor core 92a in the circumferential direction of the motor 20 at predetermined angular intervals.
  • Magnets 92c are arranged in the plurality of slots 92b.
  • a motor shaft 96 extends through the center of the rotor core 92a in the vehicle width direction. The motor shaft 96 extends in the vehicle width direction through an opening formed at the center of the two rotor support portions 94L and 94R.
  • the motor shaft 96 is supported by two rotor supporting portions 94L and 94R via bearings 106L and 106R provided in the two openings. That is, the rotor 92 is rotatably supported by the two rotor supporting portions 94L and 94R via the motor shaft 96 and the two bearings 106L and 106R.
  • the left end portion 96L of the motor shaft 96 projects outward (leftward) in the vehicle width direction from the left rotor support portion 94L.
  • a portion where the left end portion 96L of the motor shaft 96 projects is formed as a concave portion 108 that is recessed inward in the vehicle width direction.
  • the recess 108 is covered by a cover member 110 from the left. Therefore, even if the swing arm cover 102 is removed from the swing arm body 98, the left end portion 96L of the motor shaft 96 is not exposed (see FIGS. 3 and 5).
  • a rotation angle detection unit 112 for detecting the rotation angles of the rotor 92 and the motor shaft 96 is provided in an internal space formed by the recess 108 and the cover member 110.
  • the rotation angle detector 112 is a resolver, which is a resolver rotor 112a attached to the left end 96L of the motor shaft 96, and a resolver stator 112b fixed to the left rotor support 94L so as to face the resolver rotor 112a. Having. Since the resolver is well known, a detailed description thereof will be omitted.
  • the right end (tip) 96R of the motor shaft 96 protrudes inward (rightward) in the vehicle width direction from the right rotor support 94R so as to be directed to the motor housing 98c of the swing arm body 98. Therefore, the right rotor support 94R and the right portion of the stator support 94a are opposed to the motor housing 98c.
  • a speed reducer housing 116 for housing a speed reducer 114 described later is provided on the right side of the motor housing 98c of the swing arm body 98.
  • the right end 96R of the motor shaft 96 is inserted into the reduction gear housing 116 and is supported by a bearing 118 provided in the reduction gear housing 116.
  • the right end portion 96R of the motor shaft 96 is splined.
  • a motor-side gear 120 (gear) for rotating an axle (output shaft) 16a of the rear wheel 16 is inserted into the splined portion.
  • a washer 122 is interposed between the motor-side gear 120 and the bearing 118 to prevent the motor-side gear 120 from coming off.
  • the washer 122 is desirably a low-pressure press-fitted washer with respect to the motor shaft 96 so that the motor 20 can be exchanged into the motor accommodating portion 98c. Since the washer 122 has a low press fit, the assembling is easy.
  • the lubricating oil for lubricating the motor-side gear 120 and the like constituting the speed reducer 114 is filled in the speed reducer housing 116. Therefore, an oil seal 121 is provided between the right rotor support portion 94 ⁇ / b> R and the motor shaft 96 to prevent leakage of lubricating oil from the reduction gear housing 116 to the motor case 94.
  • An O-ring 123 for preventing leakage of lubricating oil from the reduction gear housing 116 is provided on the rotor support 94R side between the right rotor support 94R and the motor housing 98c. I have.
  • a plurality of screw holes (first through hole, second through hole) 124 extending in the vehicle width direction are formed at predetermined angular intervals in the circumferential direction of the motor 20 in the two rotor support portions 94L, 94R and the stator support portion 94a. Have been.
  • a plurality of bolts 126 and 128 are screwed into these screw holes 124. As shown in FIGS. 3 to 5, in this embodiment, nine screw holes 124 are formed.
  • a bolt 126 having a short length is screwed into the three screw holes 124.
  • the short bolt 126 is used for fixing the rotor supports 94L and 94R to the stator support 94a. As shown in FIG. 5, the short bolt 126 is inserted into the screw hole 124 from the left side, thereby fastening and fixing the rotor support 94L and the stator support 94a to the rotor support 94R.
  • long bolts (fixing means) 128 are screwed into the other six screw holes 124.
  • the long bolt 128 is used for fixing the motor case 94 including the two rotor supports 94L and 94R and the stator support 94a to the motor housing 98c. That is, the long bolt 128 is inserted into the screw hole 124 from the left side, and screwed into the bolt hole 130 provided in the motor housing 98c, so that the rotor support 94L, the stator support 94a, and the rotor support The 94R is fastened and fixed to the motor housing 98c.
  • the number and position of the screw holes 124 and the types and numbers of the bolts 126 and 128 to be screwed into the respective screw holes 124 are arbitrary, and the design may be changed according to the specifications of the swing arm 18 and the motor 20 and the like. Of course it is good.
  • the motor 20 is attached to the motor housing 98c of the swing arm body 98.
  • the motor 20 includes a motor case 94 in which the stator 90 and the rotor 92 are housed in a motor case 94, and a right end portion 96R of the motor shaft 96 protrudes from the right rotor support portion 94R.
  • the bolt 126 having a short length fixes the rotor support portions 94L and 94R and the stator support portion 94a in a state of permanent fastening, while the long bolt 128 may be temporarily fastened.
  • the right end portion 96R of the motor shaft 96 is inserted into the reduction gear accommodating portion 116 and is supported by the bearing 118.
  • the right end portion 96R of the motor 20 may be supported by the bearing 118 in a state where the motor side gear 120 and the washer 122 are fitted into the splined portion on the right end portion 96R side of the motor shaft 96.
  • the motor case 94 is fixed to the motor housing 98c.
  • the motor 20 is housed in the motor housing 98c, and the work of attaching the motor 20 to the swing arm 18 is completed.
  • the second configuration is a configuration for efficiently cooling the motor 20 by exposing a part of the motor 20 housed in the motor housing portion 98c to the outside.
  • the swing arm cover 102 has an exposed portion 132 as an opening for exposing a part of the motor case 94 to the outside.
  • the exposed portion 132 is directed from the front to the rear at a position corresponding to the motor housing portion 98c of the swing arm cover 102 so as to expose the rear portion of the motor case 94 to the outside.
  • the exposed portion 132 is opened so as to have a constant width in the vehicle width direction, and exposes the motor case 94 to the outside in the vehicle width direction.
  • the arc-shaped exposed portion 132 becomes wider in the vertical direction as going from the front to the rear, and the exposed area gradually increases.
  • the swing arm cover 102 has a circular portion 102a that covers the central portion of the motor case 94, that is, the motor shaft 96 and the rotation angle detector 112 (see FIG. 5) from the left side when viewed from the side in FIG.
  • the circular portion 102a and the rear end portion 102b of the swing arm cover 102 are connected by a connecting portion 102c extending in the front-rear direction.
  • the exposed portion 132 is provided so as to correspond to the slot 90b around which the coil 90c is wound.
  • the exposed portion 132 exposes a part of the motor case 94 to the outside so that the plurality of bolts 126 and 128 are covered by the swing arm cover 102. .
  • the motor 20 is a three-phase AC motor. As described later, the motor 20 is driven to rotate by supplying AC power to the coil 90c from the PCU 66 via the power supply line 134 as a three-phase line. In this case, the power supply line 134 is drawn forward from the motor 20. Therefore, the swing arm cover 102 and the swing arm body 98 cover the power supply line 134 from the front and side.
  • the third configuration relates to the routing of the power supply line 134 from the motor 20 and the routing of the communication line 136 from the rotation angle detection unit 112.
  • a through hole 138 that opens forward is formed at one end 98 a of the swing arm main body 98 at a location in front of the rear wheel 16.
  • the through hole 138 is formed at one end 98 a of the swing arm body 98 above the pivot shaft 54 and at a location between the two bearings 100.
  • the power supply line 134 is a rigid three-phase wire harness as shown in FIGS. 3, 4, 6, and 7, and is routed inside the swing arm 18 along the internal shape of the swing arm 18.
  • the power supply line 134 extends forward from the motor 20 inside the swing arm 18, bends inward in the vehicle width direction at one end 98 a of the swing arm body 98, and extends forward from the through hole 138 to the front of the swing arm 18.
  • the power supply line 134 extends forward of the swing arm 18 through the through hole 138 between the two bearings 100 above the pivot shaft 54.
  • the power supply line 134 drawn out from the through hole 138 is routed above the pivot shaft 54 and connected to the PCU 66 disposed diagonally below and behind the battery 62. Therefore, the PCU 66 and the motor 20 exchange AC power via the power supply line 134.
  • a communication line 136 is drawn from the rotation angle detection unit 112.
  • the communication line 136 is a harness having lower rigidity than the power supply line 134. Therefore, the communication line 136 is easier to route than the power supply line 134, and extends forward from the rotation angle detection unit 112 in the swing arm 18 so as to crawl along the power supply line 134. It is bent inward in the vehicle width direction at the portion 98a, and extends forward of the swing arm 18 from the through hole 138. Therefore, the communication line 136 also extends forward of the swing arm 18 through the through hole 138 between the two bearings 100 above the pivot shaft 54. Then, the communication line 136 drawn from the through hole 138 is routed above the pivot shaft 54 and connected to the PCU 66. Therefore, the PCU 66 and the rotation angle detection unit 112 can transmit and receive the detection results of the rotation angles of the rotor 92 and the motor shaft 96 via the communication line 136.
  • the power supply line 134 and the communication line 136 are bound by a binding member 140 such as a grommet, and the stay 142 connects the inside of the connecting portion 98 b. (See FIGS. 6 and 7).
  • FIGS. 6 and 7 show, as an example, a case where the hole 144 is formed at a position near the through hole 138 on the bottom of the swing arm body 98.
  • the strength of the swing arm body 98 is provided between the through hole 138 and the motor accommodating portion 98c, specifically, at a position from the rear portion of the connecting portion 98b to the motor accommodating portion 98c.
  • a plurality of ribs 146 for reinforcement are provided.
  • the swing arm 18 is further provided with a speed reducer accommodating portion 116 that is attached to the inside of the swing arm body 98 in the vehicle width direction and houses the speed reducer 114.
  • a brake mechanism 150 is provided inside the reduction gear housing 116 in the vehicle width direction and inside the wheel 16 b of the rear wheel 16. Therefore, around the rear wheel 16, the motor 20, the speed reducer 114, and the brake mechanism 150 are sequentially arranged from the left side to the right side in the vehicle width direction.
  • a gear case cover 154 is fixed to the right side of the motor housing portion 98c of the swing arm body 98 by bolts 152.
  • the internal space formed by the motor housing 98c and the gear case cover 154 is configured as the reduction gear housing 116.
  • the speed reducer 114 is mounted on the motor shaft 96, an intermediate shaft 156 disposed behind the motor shaft 96 and extending in the vehicle width direction, mounted on the intermediate shaft 156, and meshed with the motor gear 120. And an output gear 162 mounted on the axle 16a of the rear wheel 16 disposed behind the intermediate shaft 156 and meshing with a gear 160 formed on the left side of the intermediate shaft 156 in the vehicle width direction. And
  • the right end of the intermediate shaft 156 is supported by a bearing 164R disposed on the gear case cover 154.
  • the left end of the intermediate shaft 156 is supported by a bearing 164L disposed on the right side of the motor housing 98c.
  • the left end of the axle 16a is supported by a bearing 166L disposed on the right side of the motor housing 98c.
  • the right end of the axle 16a is exposed to the outside through the gear case cover 154 and is connected to the wheel 16b of the rear wheel 16.
  • the right end side of the axle 16a is supported by a bearing 166R arranged on the gear case cover 154.
  • the speed reducer 114 reduces the rotation speed of the motor shaft 96 by the intermediate gear 158, and drives the axle 16a and the rear wheel 16 to rotate.
  • the brake mechanism 150 is a drum brake, and includes a drum 150a provided inside the wheel 16b, two shoes 150b arranged on both sides of the axle 16a, and a lining arranged on the drum 150a side of the shoe 150b. 150c.
  • the lining 150c of the two shoes 150b presses the drum 150a, respectively.
  • the rotation of the wheel 16b (rear wheel 16) on which the drum 150a is mounted can be braked. Since the drum brake is well known, a detailed description thereof will be omitted.
  • the swing arm 18 is provided with a breather tube 148 extending from the reduction gear housing 116 (see FIGS. 2 to 4, 8, and 9).
  • the breather tube 148 is provided above the reduction gear housing 116. Therefore, the breather tube 148 is disposed between the motor 20 and the rear wheel 16 as in the case of the reduction gear housing 116.
  • One end 148a which is the inlet of the breather tube 148, is fixed to the gear case cover 154 and communicates with the reduction gear housing 116.
  • the other end 148b which is the outlet of the breather tube 148, is disposed above the swing arm 18 on a fender 60 that can swing together with the swing arm 18.
  • the other end 148b of the breather tube 148 is fixed to the fender 60 by inserting the other end 148b of the breather tube 148 into a cylindrical fixing portion 168 provided on the left side surface of the fender 60. Therefore, the breather tube 148 is arranged with one end 148a (entrance) directed downward and the other end 148b (exit) directed upward.
  • an upper wall 170 extending in the front-rear direction is formed above the reduction gear housing 116 on the right side of the motor housing 98 c.
  • the breather tube 148 extends upward from the reduction gear housing 116, bends forward along the upper wall 170, bends upward at the front end of the upper wall 170, and extends to the fixing portion 168 of the fender 60.
  • the upper wall 170 is inclined such that the other end 148b of the breather tube 148 is higher than the one end 148a. Therefore, in the breather tube 148, the intermediate portion 148c disposed on the upper wall 170 is inclined and disposed on the upper wall 170 so as to gradually increase toward the front.
  • the upper wall 170 is provided with a fixing portion 172 such as a projection for projecting upward to fix the breather tube 148 to the upper wall 170 and the right side of the motor accommodating portion 98c.
  • a plate member 174 extending vertically and in the front-rear direction is integrally formed on the front side surface of the fender 60.
  • the other end 148b (outlet) of the breather tube 148 is disposed on the left side of the plate member 174. Therefore, the plate member 174 is disposed between the breather tube 148 and the rear wheel 16.
  • one end 148a (entrance) of the breather tube 148 is disposed between the motor shaft 96 and the axle 16a, more specifically, between the intermediate shaft 156 and the axle 16a.
  • a positioning pin 180 as a knock pin is provided in one of the right rotor support portion 94R and the motor housing portion 98c in the left-right direction, and a positioning hole 182 fitted to the positioning pin 180 is provided in the other.
  • FIG. 10 shows an example in which positioning pins 180 are provided in the motor housing 98c and positioning holes 182 are formed in the rotor support 94R. Therefore, in the first modified example, the long bolt 128 (see FIG. 5) and the bolt hole 130 are screwed together with the positioning pin 180 fitted in the positioning hole 182.
  • the shape of the washer 122 is devised in order to fit the washer 122 into the motor shaft 96 with low pressure.
  • FIG. 11A shows a washer 184 of a comparative example for the second modification.
  • a linear portion 122a substantially perpendicular to the radial direction of the washer 184 is formed on one side of the inner peripheral portion of the washer 184. Accordingly, the washer 184 has an asymmetric shape with respect to the center of the washer 184.
  • the washer 184 may be inclined with respect to the axial direction of the motor shaft 96.
  • FIG. 11B shows the washer 122 of the present embodiment.
  • straight portions 122a substantially perpendicular to the radial direction of the washer 122 are formed at two portions facing each other with the center of the washer 122 interposed therebetween. Therefore, the washer 122 has a substantially symmetrical shape with respect to the center of the washer 122.
  • the right end 96R of the motor shaft 96 can be inserted into the washer 122 with low pressure while suppressing the washer 122 from being inclined with respect to the axial direction of the motor shaft 96.
  • the inner diameter side of the straight portion 122a may be formed in an arcuate curved portion.
  • FIGS. 12A and 12B a load reducing portion 122b formed of a through hole or a recess is provided near each straight portion 122a in the washer 122.
  • FIG. 12A illustrates a true circular load reducing portion 122b
  • FIG. 12B illustrates an oval load reducing portion 122b.
  • the lubricating oil passes through the right side surface of the motor-side gear 120, that is, the end surface of the motor-side gear 120 on the side of the washer 122 (the inner side surface in the vehicle width direction).
  • a groove 120a is formed along the radial direction of the motor-side gear 120.
  • FIG. 13 illustrates a case where four grooves 120a are formed in the radial direction at 90 ° intervals on the right side surface of the motor-side gear 120.
  • the lubricating oil filled in the reduction gear housing 116 is supplied to the inner peripheral side and the outer peripheral side of the motor side gear 120 through the groove 120a, and lubricates the motor side gear 120 uniformly.
  • at least one groove 120a may be formed on the right side surface of the motor-side gear 120.
  • the motor-side gear 120 is also provided on the left side surface of the motor-side gear 120, that is, the end surface of the motor-side gear 120 on the motor case 94 side (the outer side surface in the vehicle width direction). At least one groove 120a may be formed along the radial direction of the groove 120. As a matter of course, similarly to the case of FIG. 13, even in the case of FIG. 14B, four grooves 120a may be formed on the left side surface of the motor-side gear 120 at 90 ° intervals in the radial direction.
  • a mechanism for positively supplying lubricating oil to the motor-side gear 120 may be provided.
  • a supply hole 96a for supplying lubricating oil is provided in the right end portion 96R of the motor shaft 96.
  • the supply hole 96a and a portion on the inner peripheral surface side of the motor-side gear 120 on the outer peripheral surface of the motor shaft 96 are communicated with each other through the communication hole 96b.
  • an oil passage 186 for supplying lubricating oil to the supply hole 96a from above or outside the reduction gear housing 116 is provided.
  • the lubricating oil supplied to the supply hole 96a via the oil passage 186 flows to the inner peripheral surface side of the motor-side gear 120 via the communication hole 96b.
  • the inner peripheral surface of the motor-side gear 120 and the outer peripheral surface of the motor shaft 96 are splined, but there are slight gaps in these portions.
  • the lubricating oil flows through the groove 120a through these gaps and reaches the outer peripheral surface of the motor-side gear 120. Thereby, the motor side gear 120 can be evenly lubricated.
  • the vehicle body frame 22 a pivot shaft 54 provided on the vehicle body frame 22, a front end (one end) is pivotally supported by the pivot shaft 54, and a rear end (the other end).
  • a swing arm 18 that supports the rear wheel 16
  • a motor 20 that is disposed on the swing arm 18 and drives the rear wheel 16.
  • the electric vehicle 10 further includes a motor housing 98 c provided on the swing arm 18 and housing the motor 20.
  • the motor 20 includes a stator 90, a rotor 92, and a motor case 94 that houses the stator 90 in a fixed state therein, while rotatably houses the rotor 92 therein.
  • the portion facing the portion 98c is fixed to the motor housing 98c.
  • the motor 20 is arranged on the swing arm 18 only by fixing the motor case 94 in which the stator 90 and the rotor 92 are accommodated to the motor accommodating portion 98c. Can be improved.
  • a screw hole (first through hole) 124 is formed in the motor case 94 so as to face the motor housing portion 98c.
  • the motor case 94 has rotor support portions 94L and 94R that rotatably support the rotor 92 and a stator support portion 94a that supports the radial outer surface of the motor 20 in the stator 90.
  • the stator support portion 94a and the rotor support portions 94L and 94R function as a part of the motor case 94, the number of parts of the motor 20 can be reduced.
  • screw holes (second through holes) 124 are formed in the rotor support portions 94L and 94R and the stator support portion 94a so as to be directed to the motor accommodating portion 98c, and a part of the rotor support portion 94R and a part of the stator support portion 94a are formed. It is configured as an opposing portion. In this case, by inserting the bolt 128 into the screw hole 124, the facing portion is fixed to the motor housing 98c. Thus, the motor case 94 can be easily fixed to the motor housing 98c while reducing the number of parts of the motor 20.
  • a motor shaft 96 projecting from the motor case 94 is supported by the rotor 92 such that a right end (tip) 96R is directed to the motor accommodating portion 98c.
  • the right end 96R of the motor shaft 96 is rotatably supported by a bearing 118 provided on the side of the motor housing 98c.
  • the motor shaft 96 can be favorably supported by the motor housing 98c.
  • a spline process is performed on the right end portion 96R side of the motor shaft 96, and a motor-side gear (gear) 120 for driving the axle 16a of the rear wheel 16 is inserted into the spline processed portion.
  • a washer 122 is provided between the motor-side gear 120 and the bearing 118 to prevent the motor from being disengaged.
  • the motor-side gear 120 can be prevented from coming off the motor shaft 96.
  • the press-fit load of the washer 122 on the motor shaft 96 is reduced, the load on the worker is reduced, and the washer 122 is press-fitted onto the motor shaft 96 without using equipment such as a press-fit press or a tool such as a hammer. Can be.
  • a load reducing portion 122b formed of a through hole or a concave portion may be provided near each straight portion 122a in the washer 122. Accordingly, the rigidity near the linear portion 122a is reduced, and the press-fit load of the washer 122 on the motor shaft 96 can be further reduced.
  • At least one groove 120a through which lubricating oil passes may be formed in the end face of the motor-side gear 120 on the side of the washer 122 along the radial direction of the motor-side gear 120.
  • lubricating oil can be supplied to the motor-side gear 120 to facilitate lubrication. Further, occurrence of fretting can be suppressed.
  • At least one groove 120 a may be formed on the end surface of the motor-side gear 120 on the motor case 94 side along the radial direction of the motor-side gear 120.
  • grooves 120a are formed on both sides of the motor-side gear 120.
  • the motor shaft 96 is provided with a supply hole 96a through which lubricating oil is supplied, and a communication hole 96b that communicates the supply hole 96a with a portion of the outer peripheral surface of the motor shaft 96 on the inner peripheral surface side of the motor-side gear 120. It may be formed.
  • the lubricating oil filled in the reduction gear housing portion 116 or the lubricating oil from the outside is positively supplied to the supply hole 96a, and is supplied to the motor-side gear 120 through the communication hole 96b.
  • the motor-side gear 120 can be more efficiently and reliably lubricated.
  • one of the motor case 94 and the motor housing 98c may be provided with a positioning pin 180, and the other may be provided with a positioning hole 182 fitted with the positioning pin 180. This makes it possible to easily and accurately align the screw hole 124 of the motor case 94 with the bolt hole 130 of the motor housing 98c. As a result, the loosening of the long bolt 128 after the motor case 94 is fastened and fixed to the motor housing portion 98c can be suppressed.
  • the electric vehicle 10 further includes a motor accommodating portion 98c provided on the swing arm 18 and accommodating the motor 20.
  • the motor 20 has a motor case 94 that houses a stator 90 and a rotor 92 that are driving units of the motor 20.
  • the swing arm 18 has a swing arm cover 102 provided with an exposed part 132 for exposing a part of the motor case 94 to the outside.
  • the heat of the motor 20 is radiated to the outside through the exposed portion 132 provided on the swing arm cover 102.
  • the motor 20 housed in the motor housing 98c of the swing arm 18 can be efficiently cooled.
  • the electric vehicle 10 further includes a power supply line 134 for supplying power to the motor 20.
  • the swing arm cover 102 covers the power supply line 134.
  • the power supply line 134 is disposed in front of the motor 20, and the swing arm cover 102 covers the power supply line 134 from the front.
  • the power supply line 134 can be protected from stepping stones and the like from the front while the electric vehicle 10 is traveling.
  • the motor 20 is a three-phase AC motor
  • the power supply line 134 may be a three-phase line that supplies power to the AC motor.
  • the electric vehicle 10 can be suitably driven.
  • the exposed part 132 exposes the rear part of the motor case 94 to the outside.
  • the motor 20 can be cooled while protecting the power supply line 134 from a stepping stone or the like from the front.
  • the exposed portion 132 exposes the motor case 94 to the outside in the vehicle width direction of the electric vehicle 10. Thereby, the cooling efficiency of the motor 20 can be further improved.
  • the exposed portion 132 becomes wider toward the rear of the electric vehicle 10. Therefore, the cooling efficiency of the motor 20 can be improved while protecting the inside of the swing arm 18 from stepping stones or the like from the front.
  • the swing arm cover 102 covers the central part of the motor case 94 in a side view. Thereby, the rotation angle detection unit 112, the motor shaft 96, and the like can be protected.
  • the exposed portion 132 is formed in an arc shape in a side view. Thereby, the stator 90 constituting the motor 20 can be efficiently cooled.
  • a driving portion of the motor 20 is constituted by a stator 90 fixed inside the motor case 94 and a rotor 92 rotatably supported inside the motor case 94. Therefore, in the second configuration, the stator 90 and the rotor 92 can be appropriately cooled.
  • the exposed portion 132 is formed on the stator 90 in a side view, and is provided so as to correspond to the slot 90b around which the coil 90c is wound. Thereby, cooling of stator 90 can be performed more efficiently. That is, the coil 90c is a component that generates the largest amount of heat in the motor 20 because the coil 90c is energized by the power supplied from the power supply line 134. Therefore, by providing the exposed portion 132 corresponding to the coil 90c, the stator 90 can be cooled more efficiently.
  • the motor 20 is housed in the motor housing 98c by fixing the motor case 94 to the motor housing 98c via a bolt (fixing means) 128.
  • the exposed part 132 exposes a part of the motor case 94 to the outside so that the bolt 128 is covered by the swing arm cover 102.
  • the motor 20 can be cooled while the design of the electric vehicle 10 is improved by hiding the bolt 128.
  • the electric vehicle 10 further includes a motor accommodating portion 98 c that is provided on the side of the rear wheel 16 in the swing arm 18 and accommodates the motor 20, and a power supply line 134 that supplies power to the motor 20.
  • a through hole 138 is formed at the front end (one end 98 a) of the swing arm 18 at a location in front of the rear wheel 16.
  • the power supply line 134 extends forward from the motor 20 in the swing arm 18, bends at one end 98 a in the vehicle width direction of the electric vehicle 10, and extends from the through hole 138 to the outside of the swing arm 18.
  • the power supply line 134 extends from the motor 20 through the inside of the swing arm 18 to the outside through the through hole 138 formed in the one end 98a.
  • the power supply line 134 can be provided more linearly without being bent so much.
  • the degree of exposure of the power supply line 134 to the outside is reduced, the number of components for protecting the power supply line 134 externally can be reduced and the appearance can be improved.
  • a space above or below the swing arm 18 is secured, a space for mounting the battery 62 above the pivot shaft 54 can be secured, for example. As a result, the minimum ground clearance of the swing arm 18 can be secured.
  • Two bearings 100 are provided at both ends of the pivot shaft 54 in the vehicle width direction.
  • One end 98a is pivotally supported by the pivot shaft 54 via two bearings 100.
  • the through hole 138 is formed at a position between the two bearings 100 at the one end 98 a, and the power supply line 134 extends to the outside of the swing arm 18 through the through hole 138 between the two bearings 100.
  • the power supply line 134 is exposed to the outside in the vehicle width direction, not in the vehicle width direction.
  • contact of the power supply line 134 with the road surface is avoided, so that the bank angle of the electric vehicle 10 can be secured.
  • the through hole 138 is formed at a position above the pivot shaft 54 at the one end 98a, and the power supply line 134 extends outside the swing arm 18 from above the pivot shaft 54 via the through hole 138. Thereby, the minimum ground clearance of the electric vehicle 10 including the swing arm 18 can be secured.
  • a rib 146 is provided between the through hole 138 in the swing arm 18 and the motor housing 98c. Thereby, the mechanical strength of the swing arm 18 can be reinforced.
  • the electric vehicle 10 further includes a rotation angle detection unit 112 that is disposed on the motor 20 and detects a rotation angle of the motor 20, and a communication line 136 extending from the rotation angle detection unit 112.
  • the communication line 136 extends forward from the rotation angle detection unit 112 in the swing arm 18 so as to crawl along the power supply line 134, bends inward in the vehicle width direction at one end 98 a, 18 extend outside. Thereby, the bending inside the swing arm 18 together with the power supply line 134 can be reduced, and the appearance can be improved while avoiding exposure to the outside.
  • the electric vehicle 10 further includes a stay 142 for fixing the power supply line 134 to the swing arm 18 in the swing arm 18.
  • the power supply line 134 linearly arranged inside the swing arm 18 can be held.
  • a hole 144 for draining water is formed at the bottom of the swing arm 18.
  • the liquid that has entered the swing arm 18 through the through hole 138 drops downward through the hole 144.
  • the electric vehicle 10 further includes a battery 62 and a PCU (electronic component) 66 supported by the body frame 22.
  • the power supply line 134 is drawn out of the through-hole 138 and connected to the PCU 66.
  • the PCU 66 supplies the electric power supplied from the battery 62 to the motor 20 via the power supply line 134.
  • electric power can be supplied from the PCU 66 to the motor 20 to drive the motor 20.
  • the motor 20 is an AC motor
  • the power supply line 134 is a three-phase line that supplies power to the AC motor
  • the electric vehicle 10 includes a speed reducer 114 that transmits the driving force of the motor 20 to the rear wheel 16, a speed reducer housing 116 that is provided on the swing arm 18 and houses the speed reducer 114, A breather tube 148 extending from the storage section 116. One end 148 a of the breather tube 148 communicates with the reduction gear housing 116. The other end 148 b of the breather tube 148 is disposed above the swing arm 18 on a fender 60 (a component of the electric vehicle 10) that can swing together with the swing arm 18.
  • the lubricating oil liquefied in the breather tube 148 returns to the reduction gear housing 116 via the one end 148a of the breather tube 148.
  • the liquefied lubricating oil is not discharged to the outside, so that the electric vehicle 10 and the like can be prevented from being contaminated.
  • the reduction gear housing 116 and the breather tube 148 are arranged between the motor 20 and the rear wheel 16. Thereby, the space between the motor 20 and the rear wheel 16 can be effectively utilized.
  • the breather tube 148 is arranged along the upper wall 170 provided near the speed reducer housing 116 of the swing arm 18.
  • the breather tube 148 can be cooled by the traveling wind while protecting the breather tube 148 from flying stones or the like while the electric vehicle 10 is traveling. Further, by arranging the breather tube 148 in the upper wall 170, even if the breather tube 148 flaps due to vibration during traveling, it can be prevented from contacting the rear wheel 16.
  • the upper wall 170 is inclined so that the other end 148b of the breather tube 148 is higher than the one end 148a.
  • the upper wall 170 is provided with a fixing portion 172 for fixing the breather tube 148 to the swing arm 18 and the upper wall 170. Thereby, the breather tube 148 can be prevented from being caught in the rear wheel 16.
  • the breather tube 148 is arranged with the other end 148b, which is the outlet, directed upward. Accordingly, it is possible to reliably prevent the lubricating oil from being discharged from the outlet of the breather tube 148 to the outside.
  • the breather tube 148 is disposed with the one end 148a, which is the entrance, directed downward.
  • the lubricating oil liquefied in the breather tube 148 can be reliably returned to the reduction gear housing 116.
  • the other end 148b which is the outlet of the breather tube 148, is disposed on the side surface of the fender 60.
  • the other end 148b of the breather tube 148 can be easily fixed.
  • a plate member 174 is disposed between the breather tube 148 and the rear wheel 16.
  • the plate member 174 is formed integrally with the fender 60. Thereby, the plate member 174 can be easily provided.
  • one end 148a which is an inlet of the breather tube 148, is provided between a motor shaft 96 of the motor 20 and an axle (output shaft) 16a that transmits a driving force from the motor shaft 96 to the rear wheel 16.
  • an axle (output shaft) 16a that transmits a driving force from the motor shaft 96 to the rear wheel 16.
  • the inlet of the breather tube 148 is provided between the axle 16a and the intermediate shaft 156 of the speed reducer 114 that transmits the driving force from the motor shaft 96 to the axle 16a.
  • the gas containing the mist-like lubricating oil can be more efficiently discharged to the outside.

Abstract

An electric vehicle (10) is provided with a motor housing part (98c) mounted on a swing arm (18) and housing a motor (20). In this case, the motor (20) has a stator (90), a rotor (92), and a motor case (94) housing therein the stator (90) in a fixed state while housing therein the rotor (92) in a freely rotatable manner. A portion of the motor case (94) opposing the motor housing part (98c) is fixed to the motor housing part (98c).

Description

電動車両Electric vehicle
 本発明は、ピボット軸に軸支されたスイングアームにモータが配置された電動車両に関する。 The present invention relates to an electric vehicle in which a motor is arranged on a swing arm pivotally supported by a pivot shaft.
 特開2012-171548号公報には、車体フレームと、車体フレームに設けられたピボット軸と、一端部がピボット軸に軸支されるスイングアームと、スイングアームの他端部に支持される後輪と、スイングアームの内部に配置され、後輪を駆動するモータとを備える電動車両が開示されている。この場合、スイングアームは、後輪を軸支するスイングアーム主体と、スイングアーム主体を車幅方向外側から覆うスイングアームカバーとから構成される。モータは、スイングアーム主体とスイングアームカバーとの間の内部空間に収容される。 Japanese Patent Application Laid-Open No. 2012-171548 discloses a vehicle body frame, a pivot shaft provided on the vehicle body frame, a swing arm having one end pivotally supported by the pivot shaft, and a rear wheel supported by the other end of the swing arm. An electric vehicle including a motor disposed on the inside of a swing arm and driving a rear wheel is disclosed. In this case, the swing arm includes a swing arm main body that supports the rear wheel, and a swing arm cover that covers the swing arm main body from outside in the vehicle width direction. The motor is housed in an internal space between the swing arm main body and the swing arm cover.
 スイングアームにモータを収容する場合、スイングアーム主体のギヤケース近傍の箇所に、ステータ及びロータを組み付け、次に、車幅方向外側からステータ及びロータを覆うようにモータカバーを被せ、最後にスイングアームカバーでスイングアーム主体を覆う。このように、モータの個々の部品であるステータ及びロータをスイングアームに直接組み付けるので、電動車両の生産効率の向上の観点から改善の余地がある。 When the motor is accommodated in the swing arm, the stator and the rotor are assembled at a position near the gear case mainly composed of the swing arm, and then the motor cover is covered so as to cover the stator and the rotor from outside in the vehicle width direction. Cover the swing arm. As described above, since the stator and the rotor, which are the individual components of the motor, are directly assembled to the swing arm, there is room for improvement from the viewpoint of improving the production efficiency of the electric vehicle.
 そこで、本発明は、生産効率を向上させることができる電動車両を提供することを目的とする。 Therefore, an object of the present invention is to provide an electric vehicle that can improve production efficiency.
 本発明の態様は、車体フレームと、前記車体フレームに設けられたピボット軸と、一端部が前記ピボット軸に軸支され、他端部が後輪を支持するスイングアームと、前記スイングアームに配置され、前記後輪を駆動するモータとを備える電動車両であって、前記スイングアームに設けられ、前記モータを収容するモータ収容部をさらに備え、前記モータは、ステータと、ロータと、前記ステータを固定状態で内部に収容し、一方で、前記ロータを回転自在に内部に収容するモータケースとを有し、前記モータケースの前記モータ収容部との対向部分を前記モータ収容部に固定する。 According to an aspect of the present invention, there is provided a vehicle body frame, a pivot shaft provided on the vehicle body frame, a swing arm having one end pivotally supported by the pivot shaft and the other end supporting a rear wheel, and the swing arm. An electric vehicle including a motor for driving the rear wheel, further comprising a motor housing portion provided on the swing arm and housing the motor, wherein the motor includes a stator, a rotor, and the stator. A motor case that accommodates the rotor therein so as to be rotatable therein, and fixes a portion of the motor case facing the motor accommodation portion to the motor accommodation portion.
 本発明によれば、ステータ及びロータが収容されたモータケースをモータ収容部に固定するだけで、モータがスイングアームに配置されるので、電動車両の生産効率を向上させることができる。 According to the present invention, since the motor is arranged on the swing arm simply by fixing the motor case in which the stator and the rotor are accommodated in the motor accommodating portion, the production efficiency of the electric vehicle can be improved.
本実施形態に係る電動車両の左側面図である。FIG. 2 is a left side view of the electric vehicle according to the embodiment. 図1の電動車両の後輪周辺を左後方から見た斜視図である。FIG. 2 is a perspective view of the vicinity of rear wheels of the electric vehicle in FIG. 1 as viewed from the rear left. 図1及び図2のスイングアームカバーを外した状態の左側面図である。FIG. 3 is a left side view in a state where a swing arm cover of FIGS. 1 and 2 is removed. 図3の左側のロータ支持部を外した状態の左側面図である。FIG. 4 is a left side view of a state where a left rotor support portion of FIG. 3 is removed. 図3のV-V線に沿った断面図である。FIG. 5 is a sectional view taken along line VV in FIG. 3. スイングアーム等を破断して図示した右側面図である。FIG. 4 is a right side view showing a swing arm and the like cut away. スイングアームの前端部周辺の底面図である。It is a bottom view around the front end part of a swing arm. 減速機収容部を図示した左側面図である。It is a left view which showed the reduction gear accommodating part. 減速機収容部を含むスイングアーム、ブレーキ機構及びブリーザチューブの斜視図である。It is a perspective view of a swing arm including a reduction gear accommodation part, a brake mechanism, and a breather tube. 図3のX-X線に沿った第1変形例の断面図である。FIG. 14 is a cross-sectional view of the first modified example along line XX in FIG. 3. 図11Aは、比較例のワッシャを示す側面図であり、図11Bは、第2変形例のワッシャを示す側面図である。FIG. 11A is a side view showing a washer of a comparative example, and FIG. 11B is a side view showing a washer of a second modification. 図12A及び図12Bは、第2変形例のワッシャを示す側面図である。12A and 12B are side views showing the washer of the second modification. 第3変形例のモータ側ギヤを示す斜視図である。It is a perspective view showing the motor side gear of the 3rd modification. 図14A及び図14Bは、第3変形例のモータ側ギヤの周辺の断面図である。14A and 14B are cross-sectional views of the periphery of a motor-side gear according to a third modification. 第3変形例のモータ側ギヤの周辺の断面図である。It is sectional drawing of the periphery of the motor side gear of the 3rd modification.
 以下、本発明に係る電動車両の好適な実施形態について、添付の図面を参照しながら説明する。 Hereinafter, preferred embodiments of the electric vehicle according to the present invention will be described with reference to the accompanying drawings.
[1.本実施形態に係る電動車両10の概略構成]
 図1は、本実施形態に係る電動車両10の左側面図である。なお、以下の説明では、電動車両10のシート12に着座した乗員の見た方向に従って、前後、左右及び上下の方向を説明する。また、電動車両10において、左右一対に配設される構成要素については、左側の構成要素については「L」、右側の構成要素については「R」の文字を付けて説明する場合がある。
[1. Schematic configuration of electric vehicle 10 according to present embodiment]
FIG. 1 is a left side view of an electric vehicle 10 according to the present embodiment. In the following description, front and rear, left and right, and up and down directions will be described according to the direction seen by the occupant sitting on the seat 12 of the electric vehicle 10. In the electric vehicle 10, components arranged on a left and right side may be described with a letter "L" for a component on the left and "R" for a component on the right.
 電動車両10は、低床のフロア部14を有する電動スクータであり、後輪16を軸支するスイングアーム18に内蔵されたモータ20の駆動力で後輪16を回転駆動させることにより走行する。なお、本実施形態に係る電動車両10は、図1の電動スクータに限定されることはなく、モータ20によって駆動する各種の電動の鞍乗型車両に適用可能である。以下の説明では、スクータ型の電動車両10について説明する。 The electric vehicle 10 is an electric scooter having a floor portion 14 with a low floor, and runs by rotating and driving the rear wheel 16 with the driving force of a motor 20 built in a swing arm 18 that supports the rear wheel 16. In addition, the electric vehicle 10 according to the present embodiment is not limited to the electric scooter of FIG. 1, and can be applied to various electric saddle-ride type vehicles driven by the motor 20. In the following description, a scooter-type electric vehicle 10 will be described.
 電動車両10は、車体フレーム22と、車体フレーム22を覆う合成樹脂製の車体カバー24とを有する。車体フレーム22は、前端部のヘッドパイプ26と、ヘッドパイプ26から後ろ斜め下方に延びるダウンパイプ28と、ダウンパイプ28の後端から後方に延びる左右一対のアンダーフレーム部30L、30Rと、アンダーフレーム部30L、30Rの後端から後ろ斜め上方に延びるサイドフレーム部32L、32Rとから構成される。サイドフレーム部32L、32Rは、左右一対のアンダーフレーム部30L、30Rから後ろ斜め上方に延びる立ち上げ部34L、34Rと、左右一対の立ち上げ部34L、34Rから後方に延出するリヤフレーム36L、36Rとから構成される。左右一対のリヤフレーム36L、36Rの後端は、テールパイプ部38で連結されている。 The electric vehicle 10 has a vehicle body frame 22 and a vehicle body cover 24 made of synthetic resin that covers the vehicle body frame 22. The vehicle body frame 22 includes a head pipe 26 at a front end, a down pipe 28 extending obliquely rearward and downward from the head pipe 26, a pair of left and right under frame parts 30L and 30R extending rearward from a rear end of the down pipe 28, and an under frame. And side frame portions 32L and 32R extending obliquely rearward and upward from the rear ends of the portions 30L and 30R. The side frame portions 32L, 32R include rising portions 34L, 34R extending diagonally upward and rearward from the pair of left and right underframe portions 30L, 30R, and rear frames 36L extending rearward from the pair of left and right rising portions 34L, 34R. 36R. The rear ends of the pair of left and right rear frames 36L, 36R are connected by a tail pipe portion 38.
 ヘッドパイプ26には、フロントフォーク40L、40Rが操舵自在に取り付けられている。フロントフォーク40L、40Rの上部には、ステアリングステム42を介して、ハンドル44が取り付けられている。フロントフォーク40L、40Rの下端には、前輪46が取り付けられている。フロントフォーク40L、40Rには、前輪46を上方から覆うフロントフェンダ48が取り付けられている。 フ ロ ン ト Front forks 40L and 40R are attached to the head pipe 26 so as to be steerable. A handle 44 is attached to the upper portions of the front forks 40L and 40R via a steering stem 42. A front wheel 46 is attached to lower ends of the front forks 40L and 40R. A front fender 48 that covers the front wheel 46 from above is attached to the front forks 40L and 40R.
 アンダーフレーム部30L、30Rとサイドフレーム部32L、32Rとの間には、ピボットブラケット50aを含む連結支持部50が設けられている。連結支持部50は、電動車両10の左右方向(車幅方向)に延びるピボット軸54を支持する。ピボット軸54には、スイングアーム18の前端部(一端部)が軸支されている。スイングアーム18は、ピボット軸54から電動車両10の前後方向に沿って、後輪16の左側方に延びている。スイングアーム18の後端部(他端部)は、後輪16を支持する。 連結 A connection support portion 50 including a pivot bracket 50a is provided between the under frame portions 30L and 30R and the side frame portions 32L and 32R. The connection support 50 supports a pivot shaft 54 extending in the left-right direction (vehicle width direction) of the electric vehicle 10. A front end (one end) of the swing arm 18 is supported by the pivot shaft 54. The swing arm 18 extends from the pivot shaft 54 to the left of the rear wheel 16 along the front-rear direction of the electric vehicle 10. The rear end (the other end) of the swing arm 18 supports the rear wheel 16.
 スイングアーム18は、後輪16の左側方にモータ20が配置されるように、該モータ20を内蔵する。従って、スイングアーム18は、スイング式のパワーユニットとして構成される。スイングアーム18の後端部と左側のリヤフレーム36Lとの間には、リヤクッション56が連結されている。また、リヤフレーム36L、36Rには、後輪16を上方から覆うリヤフェンダ58が取り付けられている。さらに、スイングアーム18には、リヤフェンダ58と後輪16との間で後輪16を上方から直接覆い、且つ、スイングアーム18と共に揺動可能な他のフェンダ60が取り付けられている。 The swing arm 18 incorporates the motor 20 so that the motor 20 is disposed on the left side of the rear wheel 16. Therefore, the swing arm 18 is configured as a swing type power unit. A rear cushion 56 is connected between the rear end of the swing arm 18 and the left rear frame 36L. A rear fender 58 that covers the rear wheel 16 from above is attached to the rear frames 36L and 36R. Further, another fender 60 that directly covers the rear wheel 16 from above between the rear fender 58 and the rear wheel 16 and that can swing with the swing arm 18 is attached to the swing arm 18.
 リヤフレーム36L、36Rは、乗員が着座するシート12を下側から支持する。シート12とピボット軸54との間で、左右一対の立ち上げ部34L、34Rの間の空間には、電動車両10のバッテリ62が配置されている。バッテリ62は、左右一対の立ち上げ部34L、34R及びリヤフレーム36L、36Rと、立ち上げ部34L、34Rを前方で連結するパイプ64とによって支持されている。 The rear frames 36L and 36R support the seat 12 on which the occupant sits from below. A battery 62 of the electric vehicle 10 is disposed in a space between the pair of right and left rising portions 34L and 34R between the seat 12 and the pivot shaft 54. The battery 62 is supported by a pair of left and right rising portions 34L, 34R and rear frames 36L, 36R, and a pipe 64 connecting the rising portions 34L, 34R at the front.
 後輪16の前方にあって、バッテリ62の後ろ斜め下方の箇所には、左右の立ち上げ部34L、34Rによって支持される電子部品としてのPCU(パワーコントロールユニット)66が支持されている。PCU66は、インバータ等を含み構成され、例えば、バッテリ62から供給される直流電力を交流電力に変換し、変換後の交流電力をモータ20に供給する。また、PCU66は、モータ20の回生時には、モータ20が発電した交流電力を直流電力に変換し、バッテリ62に充電する。なお、図1に示すバッテリ62及びPCU66の配置箇所は、一例であって、電動車両10内の他の箇所に配置してもよい。例えば、左右一対のアンダーフレーム部30L、30Rの間の空間にバッテリ62を配置してもよい。 A PCU (power control unit) 66 as an electronic component supported by the left and right rising portions 34L and 34R is supported at a position in front of the rear wheel 16 and obliquely behind the battery 62. The PCU 66 includes an inverter and the like, and converts, for example, DC power supplied from the battery 62 to AC power, and supplies the converted AC power to the motor 20. When the motor 20 is regenerated, the PCU 66 converts the AC power generated by the motor 20 into DC power and charges the battery 62. Note that the locations of the battery 62 and the PCU 66 shown in FIG. 1 are merely examples, and may be located at other locations in the electric vehicle 10. For example, the battery 62 may be arranged in a space between the pair of left and right underframe portions 30L and 30R.
 車体カバー24は、車体フレーム22等を覆うカバーであって、フロントカバー68、ハンドルカバー70、レッグシールド72、フロアサイドカバー74L、74R、シート下カバー76及びリヤサイドカバー78L、78R等を有する。フロントカバー68は、ヘッドパイプ26等の車体フレーム22の前端部を前方から覆う。ハンドルカバー70は、フロントカバー68の上方で、ハンドル44の左右中央部を覆う。レッグシールド72は、フロントカバー68に接続され、ヘッドパイプ26及びダウンパイプ28を後方から覆う。シート下カバー76は、シート12下方の空間を前方から覆う。 The vehicle body cover 24 is a cover that covers the vehicle body frame 22 and the like, and includes a front cover 68, a handle cover 70, a leg shield 72, floor side covers 74L and 74R, a seat lower cover 76, rear side covers 78L and 78R, and the like. The front cover 68 covers the front end of the body frame 22 such as the head pipe 26 from the front. The handle cover 70 covers the left and right central portions of the handle 44 above the front cover 68. The leg shield 72 is connected to the front cover 68 and covers the head pipe 26 and the down pipe 28 from behind. The seat lower cover 76 covers the space below the seat 12 from the front.
 左右一対のフロアサイドカバー74L、74Rは、レッグシールド72及びシート下カバー76に連結され、左右一対のアンダーフレーム部30L、30Rを左右両側から覆う。リヤサイドカバー78L、78Rは、シート下カバー76の後縁部に接続され、PCU66等を左右両側から覆う。 The pair of left and right floor side covers 74L and 74R are connected to the leg shield 72 and the seat lower cover 76, and cover the pair of left and right underframe portions 30L and 30R from both left and right sides. The rear side covers 78L and 78R are connected to the rear edge of the seat lower cover 76, and cover the PCU 66 and the like from both left and right sides.
 スイングアーム18の側方には、メインスタンド80が配設されている。この場合、スイングアーム18の下方にメインスタンド80の軸82が設けられ、スイングアーム18の左側部を凹ませた凹部84にメインスタンド80の一部が収容されるように、該メインスタンド80が配設される。また、左側の立ち上げ部34Lの近傍には、サイドスタンド86が配設されている。 メ イ ン A main stand 80 is provided beside the swing arm 18. In this case, a shaft 82 of the main stand 80 is provided below the swing arm 18, and the main stand 80 is moved so that a part of the main stand 80 is housed in a recess 84 in which the left side of the swing arm 18 is recessed. Will be arranged. In addition, a side stand 86 is disposed near the left rising portion 34L.
[2.本実施形態の特徴的な構成]
 次に、本実施形態に係る電動車両10の特徴的な構成(第1~第4の構成)について、図1~図15を参照しながら説明する。
[2. Characteristic configuration of the present embodiment]
Next, characteristic configurations (first to fourth configurations) of the electric vehicle 10 according to the present embodiment will be described with reference to FIGS.
<2.1 第1の構成>
 第1の構成は、モータ20の駆動部としてのステータ90及びロータ92をモータケース94に組み込んだ組立体(ユニット)として該モータ20が構成され、モータ20をスイングアーム18内に収容することで、スイング式のパワーユニットを構成するものである。すなわち、ステータ90及びロータ92が収容され、且つ、モータケース94からモータ軸96が露出している完成品のモータ20を、スイングアーム18内に収容するだけで、スイングアーム18に対するモータ20の取付作業が完了するものである。ここで、モータ20が収容されているスイングアーム18の構成について、より詳しく説明する。
<2.1 First configuration>
The first configuration is that the motor 20 is configured as an assembly (unit) in which a stator 90 and a rotor 92 as a driving unit of the motor 20 are incorporated in a motor case 94, and the motor 20 is housed in the swing arm 18. , Constituting a swing type power unit. In other words, simply mounting the completed motor 20 in which the stator 90 and the rotor 92 are housed and the motor shaft 96 is exposed from the motor case 94 in the swing arm 18, attaches the motor 20 to the swing arm 18. The work is completed. Here, the configuration of the swing arm 18 that houses the motor 20 will be described in more detail.
 スイングアーム18は、スイングアーム本体98を有する。スイングアーム本体98は、内部が空洞の部材であって、後輪16の前方におけるピボット軸54近傍の空間で車幅方向に延びる一端部98aと、一端部98aの左側から後方に延出する連結部98bと、連結部98bに連設され、後輪16の左側方に配置されたモータ収容部98cと、モータ収容部98cの後方に設けられた他端部98dとを有する。 The swing arm 18 has a swing arm body 98. The swing arm body 98 is a hollow member, and has one end 98a extending in the vehicle width direction in a space near the pivot shaft 54 in front of the rear wheel 16, and a connection extending rearward from the left side of the one end 98a. A portion 98b, a motor accommodating portion 98c connected to the connecting portion 98b and arranged on the left side of the rear wheel 16, and another end 98d provided behind the motor accommodating portion 98c.
 スイングアーム本体98の一端部98aは、スイングアーム18の前端部を構成し、ピボット軸54に軸支されている。前述のように、ピボット軸54は、連結支持部50を介して車体フレーム22に支持されている。連結支持部50は、図1、図2、図6及び図7に示すように、車幅方向に延びて左右一対の立ち上げ部34L、34Rを連結するパイプ50bと、パイプ50bから後方に延びてピボット軸54を支持する4つのピボットブラケット50aとから構成される。スイングアーム本体98の一端部98aの左右両側からピボット軸54に向かって、2つの突出部98eが前方に延びている。2つの突出部98eは、ピボット軸54の車幅方向の両端部に設けられた2つの軸受100を介して、ピボット軸54に軸支されている。 一端 One end 98a of the swing arm body 98 constitutes the front end of the swing arm 18 and is supported by the pivot shaft 54. As described above, the pivot shaft 54 is supported by the vehicle body frame 22 via the connection support portion 50. As shown in FIGS. 1, 2, 6, and 7, the connection supporting portion 50 extends in the vehicle width direction and connects the pair of left and right rising portions 34L and 34R, and extends rearward from the pipe 50b. And four pivot brackets 50a that support the pivot shaft 54. Two protrusions 98 e extend forward from both left and right sides of one end 98 a of the swing arm body 98 toward the pivot shaft 54. The two protrusions 98e are supported by the pivot shaft 54 via two bearings 100 provided at both ends of the pivot shaft 54 in the vehicle width direction.
 スイングアーム本体98の連結部98bは、図1、図3及び図4の側面視で、前方から後方に向って徐々に拡開している。スイングアーム本体98のモータ収容部98c及び他端部98dは、スイングアーム18の後端部を構成する。モータ収容部98cは、図1、図3及び図4の側面視で略円形状に形成され、且つ、図5の断面視で車幅方向内側に凹むように形成されている。スイングアーム本体98の他端部98dには、リヤクッション56が連結されている。 The connecting portion 98b of the swing arm body 98 gradually expands from the front to the rear as viewed from the side in FIGS. 1, 3, and 4. The motor housing 98 c and the other end 98 d of the swing arm main body 98 constitute a rear end of the swing arm 18. The motor accommodating portion 98c is formed in a substantially circular shape in a side view in FIGS. 1, 3 and 4, and is formed so as to be recessed inward in the vehicle width direction in a sectional view in FIG. The rear cushion 56 is connected to the other end 98d of the swing arm body 98.
 スイングアーム本体98において、連結部98bの後部及びモータ収容部98cは、左側方に開口している。この開口部分は、モータ20を受容可能な大きさに開口され、スイングアームカバー102で左方から覆われている。スイングアームカバー102は、複数のボルト104によってスイングアーム本体98に取り付けられる。なお、図3~図5は、スイングアーム本体98からスイングアームカバー102を取り外した状態を図示している。 に お い て In the swing arm body 98, the rear part of the connecting part 98b and the motor housing part 98c are open to the left. This opening is opened to a size that can receive the motor 20 and is covered with the swing arm cover 102 from the left. The swing arm cover 102 is attached to the swing arm body 98 by a plurality of bolts 104. 3 to 5 show a state in which the swing arm cover 102 is removed from the swing arm body 98.
 モータ収容部98cに収容されるモータ20は、例えば、三相の交流モータであって、ステータ90と、ロータ92と、ステータ90及びロータ92を内部に収容するモータケース94とを有する。モータケース94は、モータケース94の外箱であって、車幅方向に延びる筒状のハウジングとしてのステータ支持部94aと、ステータ支持部94aの車幅方向両端の2つの開口を塞ぐロータカバーとしての左右のロータ支持部94L、94Rとを有する。 The motor 20 accommodated in the motor accommodating portion 98c is, for example, a three-phase AC motor, and includes a stator 90, a rotor 92, and a motor case 94 accommodating the stator 90 and the rotor 92 therein. The motor case 94 is an outer box of the motor case 94, and serves as a stator support portion 94a as a cylindrical housing extending in the vehicle width direction and a rotor cover for closing two openings at both ends in the vehicle width direction of the stator support portion 94a. And left and right rotor support portions 94L and 94R.
 ステータ90は、積層鋼板からなる円筒状のステータコア90aを有する。ステータコア90aには、モータ20の周方向に複数のスロット90bが所定角度間隔で形成されている。複数のスロット90bにはコイル90cが巻回されている。ステータ支持部94aは、ステータコア90aの外周面、すなわち、ステータ90におけるモータ20の径方向の外側面を固定状態で支持するステータホルダである。これにより、積層鋼板から構成されるステータコア90aの機械的強度が補強される。なお、ステータコア90aは、例えば、焼き嵌めによってステータ支持部94aに固定される。 The stator 90 has a cylindrical stator core 90a made of a laminated steel plate. A plurality of slots 90b are formed in the stator core 90a at predetermined angular intervals in the circumferential direction of the motor 20. A coil 90c is wound around the plurality of slots 90b. The stator support portion 94a is a stator holder that supports the outer peripheral surface of the stator core 90a, that is, the radial outer surface of the motor 20 in the stator 90 in a fixed state. Thereby, the mechanical strength of the stator core 90a made of the laminated steel sheet is reinforced. The stator core 90a is fixed to the stator support 94a by shrink fitting, for example.
 ステータ90の径方向内側には、ロータ92が配置されている。ロータ92は、積層鋼板からなる円筒状のロータコア92aを有する。ロータコア92aには、モータ20の周方向に複数のスロット92bが所定角度間隔で形成されている。複数のスロット92bには磁石92cが配置されている。ロータコア92aの中心には、モータ軸96が車幅方向に貫通している。モータ軸96は、2つのロータ支持部94L、94Rの中心部に形成された開口を貫通して車幅方向に延在している。モータ軸96は、2つの開口に設けられた軸受106L、106Rを介して2つのロータ支持部94L、94Rに軸支されている。つまり、ロータ92は、モータ軸96及び2つの軸受106L、106Rを介して、回転自在に2つのロータ支持部94L、94Rに軸支されている。 ロ ー タ A rotor 92 is disposed radially inward of the stator 90. The rotor 92 has a cylindrical rotor core 92a made of a laminated steel plate. A plurality of slots 92b are formed in the rotor core 92a in the circumferential direction of the motor 20 at predetermined angular intervals. Magnets 92c are arranged in the plurality of slots 92b. A motor shaft 96 extends through the center of the rotor core 92a in the vehicle width direction. The motor shaft 96 extends in the vehicle width direction through an opening formed at the center of the two rotor support portions 94L and 94R. The motor shaft 96 is supported by two rotor supporting portions 94L and 94R via bearings 106L and 106R provided in the two openings. That is, the rotor 92 is rotatably supported by the two rotor supporting portions 94L and 94R via the motor shaft 96 and the two bearings 106L and 106R.
 モータ軸96の左端部96Lは、左側のロータ支持部94Lから車幅方向外側(左方向)に突出している。左側のロータ支持部94Lにおいて、モータ軸96の左端部96Lが突出する箇所は、車幅方向内側に凹む凹部108として形成されている。凹部108は、カバー部材110によって左方から覆われている。従って、スイングアーム本体98からスイングアームカバー102を取り外しても、モータ軸96の左端部96Lが露出することはない(図3及び図5参照)。 左 The left end portion 96L of the motor shaft 96 projects outward (leftward) in the vehicle width direction from the left rotor support portion 94L. In the left rotor support portion 94L, a portion where the left end portion 96L of the motor shaft 96 projects is formed as a concave portion 108 that is recessed inward in the vehicle width direction. The recess 108 is covered by a cover member 110 from the left. Therefore, even if the swing arm cover 102 is removed from the swing arm body 98, the left end portion 96L of the motor shaft 96 is not exposed (see FIGS. 3 and 5).
 凹部108とカバー部材110とで形成される内部空間には、ロータ92及びモータ軸96の回転角度を検出する回転角度検出部112が配設されている。回転角度検出部112は、レゾルバであって、モータ軸96の左端部96Lに取り付けられたレゾルバロータ112aと、レゾルバロータ112aに対向するように左側のロータ支持部94Lに固定されたレゾルバステータ112bとを有する。なお、レゾルバは周知であるため、その詳細な説明は省略する。 (4) A rotation angle detection unit 112 for detecting the rotation angles of the rotor 92 and the motor shaft 96 is provided in an internal space formed by the recess 108 and the cover member 110. The rotation angle detector 112 is a resolver, which is a resolver rotor 112a attached to the left end 96L of the motor shaft 96, and a resolver stator 112b fixed to the left rotor support 94L so as to face the resolver rotor 112a. Having. Since the resolver is well known, a detailed description thereof will be omitted.
 一方、モータ軸96の右端部(先端部)96Rは、スイングアーム本体98のモータ収容部98cに指向するように、右側のロータ支持部94Rから車幅方向内側(右方向)に突出している。従って、右側のロータ支持部94Rとステータ支持部94aの右側部分とが、モータ収容部98cとの対向部分となる。スイングアーム本体98のモータ収容部98cの右側には、後述する減速機114を収容する減速機収容部116が設けられている。 On the other hand, the right end (tip) 96R of the motor shaft 96 protrudes inward (rightward) in the vehicle width direction from the right rotor support 94R so as to be directed to the motor housing 98c of the swing arm body 98. Therefore, the right rotor support 94R and the right portion of the stator support 94a are opposed to the motor housing 98c. On the right side of the motor housing 98c of the swing arm body 98, a speed reducer housing 116 for housing a speed reducer 114 described later is provided.
 モータ軸96の右端部96Rは、減速機収容部116に挿入され、該減速機収容部116に設けられた軸受118によって軸支されている。また、モータ軸96の右端部96R側には、スプライン加工が施されている。スプライン加工が施された部分には、後輪16の車軸(出力軸)16aを回転させるためのモータ側ギヤ120(歯車)が挿入されている。さらに、モータ側ギヤ120と軸受118との間には、モータ側ギヤ120の抜け止めを防止するためのワッシャ122が介挿されている。なお、モータ収容部98cに対してモータ20を交換可能とするため、ワッシャ122は、モータ軸96に対して低圧入のワッシャであることが望ましい。低圧入のワッシャ122であるため、組み付けが容易である。 The right end 96R of the motor shaft 96 is inserted into the reduction gear housing 116 and is supported by a bearing 118 provided in the reduction gear housing 116. The right end portion 96R of the motor shaft 96 is splined. A motor-side gear 120 (gear) for rotating an axle (output shaft) 16a of the rear wheel 16 is inserted into the splined portion. Further, a washer 122 is interposed between the motor-side gear 120 and the bearing 118 to prevent the motor-side gear 120 from coming off. The washer 122 is desirably a low-pressure press-fitted washer with respect to the motor shaft 96 so that the motor 20 can be exchanged into the motor accommodating portion 98c. Since the washer 122 has a low press fit, the assembling is easy.
 また、減速機収容部116には、減速機114を構成するモータ側ギヤ120等を潤滑する潤滑油が充填されている。そのため、右側のロータ支持部94Rとモータ軸96との間には、減速機収容部116からモータケース94への潤滑油の漏洩を阻止するためのオイルシール121が設けられている。また、右側のロータ支持部94Rとモータ収容部98cとの間で、該ロータ支持部94R側には、減速機収容部116からの潤滑油の漏洩を阻止するためのOリング123が設けられている。 The lubricating oil for lubricating the motor-side gear 120 and the like constituting the speed reducer 114 is filled in the speed reducer housing 116. Therefore, an oil seal 121 is provided between the right rotor support portion 94 </ b> R and the motor shaft 96 to prevent leakage of lubricating oil from the reduction gear housing 116 to the motor case 94. An O-ring 123 for preventing leakage of lubricating oil from the reduction gear housing 116 is provided on the rotor support 94R side between the right rotor support 94R and the motor housing 98c. I have.
 2つのロータ支持部94L、94R及びステータ支持部94aには、車幅方向に延びる複数のネジ孔(第1貫通孔、第2貫通孔)124が、モータ20の周方向に所定角度間隔で形成されている。これらのネジ孔124には、複数のボルト126、128が螺合する。図3~図5に示すように、本実施形態では、ネジ孔124が9箇所形成されている。 A plurality of screw holes (first through hole, second through hole) 124 extending in the vehicle width direction are formed at predetermined angular intervals in the circumferential direction of the motor 20 in the two rotor support portions 94L, 94R and the stator support portion 94a. Have been. A plurality of bolts 126 and 128 are screwed into these screw holes 124. As shown in FIGS. 3 to 5, in this embodiment, nine screw holes 124 are formed.
 このうち、3箇所のネジ孔124には、長さの短いボルト126が螺合している。短いボルト126は、ロータ支持部94L、94Rとステータ支持部94aとの固定に用いられる。図5に示すように、短いボルト126は、ネジ孔124に対して左方から挿入されることで、ロータ支持部94L及びステータ支持部94aをロータ支持部94Rに締付固定する。 ボ ル ト A bolt 126 having a short length is screwed into the three screw holes 124. The short bolt 126 is used for fixing the rotor supports 94L and 94R to the stator support 94a. As shown in FIG. 5, the short bolt 126 is inserted into the screw hole 124 from the left side, thereby fastening and fixing the rotor support 94L and the stator support 94a to the rotor support 94R.
 一方、他の6箇所のネジ孔124には、長いボルト(固定手段)128が螺合している。長いボルト128は、2つのロータ支持部94L、94R及びステータ支持部94aを含むモータケース94のモータ収容部98cへの固定に用いられる。すなわち、長いボルト128は、ネジ孔124に対して左方から挿入され、モータ収容部98cに設けられたボルト穴130に螺合することで、ロータ支持部94L、ステータ支持部94a及びロータ支持部94Rをモータ収容部98cに締付固定する。 On the other hand, long bolts (fixing means) 128 are screwed into the other six screw holes 124. The long bolt 128 is used for fixing the motor case 94 including the two rotor supports 94L and 94R and the stator support 94a to the motor housing 98c. That is, the long bolt 128 is inserted into the screw hole 124 from the left side, and screwed into the bolt hole 130 provided in the motor housing 98c, so that the rotor support 94L, the stator support 94a, and the rotor support The 94R is fastened and fixed to the motor housing 98c.
 なお、ネジ孔124の個数及び形成位置や、各ネジ孔124に螺合するボルト126、128の種類及び個数は任意であり、スイングアーム18及びモータ20の仕様等に応じて設計変更してもよいことは勿論である。 The number and position of the screw holes 124 and the types and numbers of the bolts 126 and 128 to be screwed into the respective screw holes 124 are arbitrary, and the design may be changed according to the specifications of the swing arm 18 and the motor 20 and the like. Of course it is good.
 そして、第1の構成では、電動車両10を製造する際、スイングアーム本体98のモータ収容部98cにモータ20を取り付ける。モータ20は、ステータ90及びロータ92をモータケース94に収容し、モータ軸96の右端部96Rを右側のロータ支持部94Rから突出させた組立体(ユニット)の状態で、電動車両10の製造工程に供される。その際、長さの短いボルト126は、本留めの状態でロータ支持部94L、94Rとステータ支持部94aとを固定し、一方で、長いボルト128は、仮留めの状態にしておけばよい。 In the first configuration, when the electric vehicle 10 is manufactured, the motor 20 is attached to the motor housing 98c of the swing arm body 98. The motor 20 includes a motor case 94 in which the stator 90 and the rotor 92 are housed in a motor case 94, and a right end portion 96R of the motor shaft 96 protrudes from the right rotor support portion 94R. To be served. At this time, the bolt 126 having a short length fixes the rotor support portions 94L and 94R and the stator support portion 94a in a state of permanent fastening, while the long bolt 128 may be temporarily fastened.
 この場合、先ず、モータ軸96の右端部96Rを減速機収容部116に挿入し、軸受118に軸支させる。その際、モータ軸96の右端部96R側のスプライン加工された部分にモータ側ギヤ120とワッシャ122とを嵌め込んだ状態で、モータ20の右端部96Rを軸受118に軸支させればよい。次に、長いボルト128が仮留めされている6箇所のネジ孔124とモータ収容部98c側の6箇所のボルト穴130とを位置決めした後に、長いボルト128をネジ孔124及びボルト穴130に螺合させることで、モータケース94をモータ収容部98cに固定する。これにより、モータ収容部98cにモータ20が収容され、スイングアーム18に対するモータ20の取付作業が完了する。 In this case, first, the right end portion 96R of the motor shaft 96 is inserted into the reduction gear accommodating portion 116 and is supported by the bearing 118. At this time, the right end portion 96R of the motor 20 may be supported by the bearing 118 in a state where the motor side gear 120 and the washer 122 are fitted into the splined portion on the right end portion 96R side of the motor shaft 96. Next, after positioning the six screw holes 124 where the long bolts 128 are temporarily fastened and the six bolt holes 130 on the motor housing 98c side, the long bolts 128 are screwed into the screw holes 124 and the bolt holes 130. By doing so, the motor case 94 is fixed to the motor housing 98c. As a result, the motor 20 is housed in the motor housing 98c, and the work of attaching the motor 20 to the swing arm 18 is completed.
<2.2 第2の構成>
 第2の構成は、モータ収容部98cに収容されたモータ20の一部を外部に露出させることで、モータ20を効率的に冷却させるための構成である。
<2.2 Second Configuration>
The second configuration is a configuration for efficiently cooling the motor 20 by exposing a part of the motor 20 housed in the motor housing portion 98c to the outside.
 図1及び図2に示すように、スイングアームカバー102には、モータケース94の一部を外部に露出させる開口部分としての露出部132が形成されている。具体的に、露出部132は、図1の側面視で、モータケース94の後部を外部に露出させるように、スイングアームカバー102のモータ収容部98cに対応する箇所で、前方から後方に向って円弧状に形成された開口部である。また、露出部132は、図2に示すように、車幅方向に一定の幅を有するように開口し、モータケース94を車幅方向に外部に露出させている。しかも、円弧状の露出部132は、前方から後方に向かう程、上下方向に幅広になり、露出面積が徐々に大きくなっている。 As shown in FIGS. 1 and 2, the swing arm cover 102 has an exposed portion 132 as an opening for exposing a part of the motor case 94 to the outside. Specifically, in the side view of FIG. 1, the exposed portion 132 is directed from the front to the rear at a position corresponding to the motor housing portion 98c of the swing arm cover 102 so as to expose the rear portion of the motor case 94 to the outside. An opening formed in an arc shape. Further, as shown in FIG. 2, the exposed portion 132 is opened so as to have a constant width in the vehicle width direction, and exposes the motor case 94 to the outside in the vehicle width direction. Moreover, the arc-shaped exposed portion 132 becomes wider in the vertical direction as going from the front to the rear, and the exposed area gradually increases.
 従って、スイングアームカバー102は、図1の側面視で、モータケース94の中心部分、すなわち、モータ軸96及び回転角度検出部112(図5参照)を左方から覆う円形部102aを有する。図1及び図2に示すように、円形部102aとスイングアームカバー102の後端部102bとは、前後方向に延びる連結部102cで連結されている。また、露出部132は、図4に示すように、コイル90cが巻回されるスロット90bに対応するように設けられている。さらに、露出部132は、図1、図2及び図4に示すように、複数のボルト126、128がスイングアームカバー102で覆われるように、モータケース94の一部を外部に露出させている。 Therefore, the swing arm cover 102 has a circular portion 102a that covers the central portion of the motor case 94, that is, the motor shaft 96 and the rotation angle detector 112 (see FIG. 5) from the left side when viewed from the side in FIG. As shown in FIGS. 1 and 2, the circular portion 102a and the rear end portion 102b of the swing arm cover 102 are connected by a connecting portion 102c extending in the front-rear direction. Further, as shown in FIG. 4, the exposed portion 132 is provided so as to correspond to the slot 90b around which the coil 90c is wound. Further, as shown in FIGS. 1, 2 and 4, the exposed portion 132 exposes a part of the motor case 94 to the outside so that the plurality of bolts 126 and 128 are covered by the swing arm cover 102. .
 前述のように、モータ20は、三相の交流モータである。後述するように、モータ20は、PCU66から三相線としての給電線134を介してコイル90cに交流電力を供給することで回転駆動する。この場合、給電線134は、モータ20から前方に引き出されている。そのため、スイングアームカバー102及びスイングアーム本体98は、給電線134を前方及び側方から覆っている。 、 As described above, the motor 20 is a three-phase AC motor. As described later, the motor 20 is driven to rotate by supplying AC power to the coil 90c from the PCU 66 via the power supply line 134 as a three-phase line. In this case, the power supply line 134 is drawn forward from the motor 20. Therefore, the swing arm cover 102 and the swing arm body 98 cover the power supply line 134 from the front and side.
<2.3 第3の構成>
 第3の構成は、モータ20からの給電線134の引き回し、及び、回転角度検出部112からの通信線136の引き回しに関する構成である。
<2.3 Third Configuration>
The third configuration relates to the routing of the power supply line 134 from the motor 20 and the routing of the communication line 136 from the rotation angle detection unit 112.
 図6及び図7に示すように、スイングアーム本体98の一端部98aにおいて、後輪16の前方の箇所には、前方に開口する貫通孔138が形成されている。この貫通孔138は、スイングアーム本体98の一端部98aにおいて、ピボット軸54の上方、且つ、2つの軸受100の間の箇所に形成されている。 As shown in FIGS. 6 and 7, a through hole 138 that opens forward is formed at one end 98 a of the swing arm main body 98 at a location in front of the rear wheel 16. The through hole 138 is formed at one end 98 a of the swing arm body 98 above the pivot shaft 54 and at a location between the two bearings 100.
 給電線134は、図3、図4、図6及び図7に示すように、剛性の高い三相線のハーネスであって、スイングアーム18の内部形状に沿って、スイングアーム18内を引き回されている。すなわち、給電線134は、スイングアーム18の内部でモータ20から前方に延び、スイングアーム本体98の一端部98aで車幅方向の内側に曲がり、貫通孔138からスイングアーム18の前方に延出している。この場合、給電線134は、ピボット軸54の上方で2つの軸受100の間から貫通孔138を介してスイングアーム18の前方に延出している。そして、貫通孔138から引き出された給電線134は、ピボット軸54の上方に引き回され、バッテリ62の後ろ斜め下方に配置されたPCU66に接続されている。従って、PCU66とモータ20とは、給電線134を介して交流電力の授受を行う。 The power supply line 134 is a rigid three-phase wire harness as shown in FIGS. 3, 4, 6, and 7, and is routed inside the swing arm 18 along the internal shape of the swing arm 18. Have been. That is, the power supply line 134 extends forward from the motor 20 inside the swing arm 18, bends inward in the vehicle width direction at one end 98 a of the swing arm body 98, and extends forward from the through hole 138 to the front of the swing arm 18. I have. In this case, the power supply line 134 extends forward of the swing arm 18 through the through hole 138 between the two bearings 100 above the pivot shaft 54. The power supply line 134 drawn out from the through hole 138 is routed above the pivot shaft 54 and connected to the PCU 66 disposed diagonally below and behind the battery 62. Therefore, the PCU 66 and the motor 20 exchange AC power via the power supply line 134.
 一方、回転角度検出部112からは通信線136が引き出されている。通信線136は、給電線134よりも剛性の低いハーネスである。そのため、通信線136は、給電線134と比較して引き回しが容易であり、給電線134に這わせるように、スイングアーム18内で回転角度検出部112から前方に延び、スイングアーム本体98の一端部98aで車幅方向の内側に曲がり、貫通孔138からスイングアーム18の前方に延出している。そのため、通信線136もピボット軸54の上方で2つの軸受100の間から貫通孔138を介してスイングアーム18の前方に延出する。そして、貫通孔138から引き出された通信線136は、ピボット軸54の上方に引き回され、PCU66に接続される。従って、PCU66と回転角度検出部112とは、通信線136を介して、ロータ92及びモータ軸96の回転角度の検出結果の送受信が可能である。 On the other hand, a communication line 136 is drawn from the rotation angle detection unit 112. The communication line 136 is a harness having lower rigidity than the power supply line 134. Therefore, the communication line 136 is easier to route than the power supply line 134, and extends forward from the rotation angle detection unit 112 in the swing arm 18 so as to crawl along the power supply line 134. It is bent inward in the vehicle width direction at the portion 98a, and extends forward of the swing arm 18 from the through hole 138. Therefore, the communication line 136 also extends forward of the swing arm 18 through the through hole 138 between the two bearings 100 above the pivot shaft 54. Then, the communication line 136 drawn from the through hole 138 is routed above the pivot shaft 54 and connected to the PCU 66. Therefore, the PCU 66 and the rotation angle detection unit 112 can transmit and receive the detection results of the rotation angles of the rotor 92 and the motor shaft 96 via the communication line 136.
 また、スイングアーム18の内部、具体的には、スイングアーム本体98の連結部98bにおいて、給電線134と通信線136とは、グロメット等の結束部材140で結束され、ステー142によって連結部98b内に固定されている(図6及び図7参照)。 Further, inside the swing arm 18, specifically, at the connecting portion 98 b of the swing arm main body 98, the power supply line 134 and the communication line 136 are bound by a binding member 140 such as a grommet, and the stay 142 connects the inside of the connecting portion 98 b. (See FIGS. 6 and 7).
 また、貫通孔138が前方に開口するように形成されているため、電動車両10の走行時には、前方から貫通孔138を介して水等の液体がスイングアーム18内に浸入する可能性がある。そこで、スイングアーム本体98の底部には、水抜き用の孔144が形成されている。図6及び図7では、一例として、スイングアーム本体98の底部における貫通孔138近傍の箇所に孔144を形成した場合を図示している。 In addition, since the through hole 138 is formed so as to open forward, there is a possibility that liquid such as water may enter the swing arm 18 from the front through the through hole 138 when the electric vehicle 10 travels. Therefore, a hole 144 for draining water is formed at the bottom of the swing arm body 98. FIGS. 6 and 7 show, as an example, a case where the hole 144 is formed at a position near the through hole 138 on the bottom of the swing arm body 98.
 さらに、スイングアーム本体98の内部において、貫通孔138とモータ収容部98cとの間、具体的には、連結部98bの後部からモータ収容部98cまでの箇所には、スイングアーム本体98の強度を補強するための複数のリブ146が設けられている。 Further, inside the swing arm body 98, the strength of the swing arm body 98 is provided between the through hole 138 and the motor accommodating portion 98c, specifically, at a position from the rear portion of the connecting portion 98b to the motor accommodating portion 98c. A plurality of ribs 146 for reinforcement are provided.
<2.4 第4の構成>
 第4の構成は、減速機収容部116内の温度上昇に起因して、減速機収容部116内の圧力(内圧)が上昇することにより、減速機114に用いられる潤滑油が揮発した際に、霧状の潤滑油を含む気体を外部に排出して内圧を低下させるためのブリーザチューブ148に関する構成である。ここで、減速機収容部116周りの構成について説明する。
<2.4 Fourth configuration>
In the fourth configuration, when the lubricating oil used for the speed reducer 114 evaporates due to an increase in the pressure (internal pressure) in the speed reducer housing 116 due to a rise in the temperature inside the speed reducer housing 116. And a breather tube 148 for discharging gas containing mist-like lubricating oil to the outside to reduce the internal pressure. Here, the configuration around the reduction gear housing 116 will be described.
 図5、図8及び図9に示すように、スイングアーム18には、スイングアーム本体98の車幅方向内側に取り付けられ、減速機114を収容する減速機収容部116がさらに設けられている。減速機収容部116よりも車幅方向内側であって、後輪16のホイール16bの内側には、ブレーキ機構150が設けられている。従って、後輪16の周辺では、車幅方向の左側から右側に向かって、モータ20、減速機114及びブレーキ機構150が順に配置されている。 As shown in FIGS. 5, 8 and 9, the swing arm 18 is further provided with a speed reducer accommodating portion 116 that is attached to the inside of the swing arm body 98 in the vehicle width direction and houses the speed reducer 114. A brake mechanism 150 is provided inside the reduction gear housing 116 in the vehicle width direction and inside the wheel 16 b of the rear wheel 16. Therefore, around the rear wheel 16, the motor 20, the speed reducer 114, and the brake mechanism 150 are sequentially arranged from the left side to the right side in the vehicle width direction.
 また、スイングアーム本体98のモータ収容部98cの右側には、ボルト152によってギヤケースカバー154が固定されている。モータ収容部98cとギヤケースカバー154とによって形成される内部空間が減速機収容部116として構成される。 ギ ヤ A gear case cover 154 is fixed to the right side of the motor housing portion 98c of the swing arm body 98 by bolts 152. The internal space formed by the motor housing 98c and the gear case cover 154 is configured as the reduction gear housing 116.
 減速機114は、モータ軸96に装着されたモータ側ギヤ120と、モータ軸96の後方に配置され、車幅方向に延びる中間軸156と、中間軸156に装着され、モータ側ギヤ120に噛合するリダクションギヤとしての中間ギヤ158と、中間軸156の後方に配置された後輪16の車軸16aに装着され、中間軸156の車幅方向左側に形成されたギヤ部160に噛合する出力ギヤ162とを有する。 The speed reducer 114 is mounted on the motor shaft 96, an intermediate shaft 156 disposed behind the motor shaft 96 and extending in the vehicle width direction, mounted on the intermediate shaft 156, and meshed with the motor gear 120. And an output gear 162 mounted on the axle 16a of the rear wheel 16 disposed behind the intermediate shaft 156 and meshing with a gear 160 formed on the left side of the intermediate shaft 156 in the vehicle width direction. And
 中間軸156の右端部は、ギヤケースカバー154に配置された軸受164Rに軸支されている。中間軸156の左端部は、モータ収容部98cの右側に配置された軸受164Lに軸支されている。車軸16aの左端部は、モータ収容部98cの右側に配置された軸受166Lに軸支されている。車軸16aの右端部は、ギヤケースカバー154を貫通して外部に露出し、後輪16のホイール16bに連結されている。車軸16aの右端部側は、ギヤケースカバー154に配置された軸受166Rに軸支されている。 右 The right end of the intermediate shaft 156 is supported by a bearing 164R disposed on the gear case cover 154. The left end of the intermediate shaft 156 is supported by a bearing 164L disposed on the right side of the motor housing 98c. The left end of the axle 16a is supported by a bearing 166L disposed on the right side of the motor housing 98c. The right end of the axle 16a is exposed to the outside through the gear case cover 154 and is connected to the wheel 16b of the rear wheel 16. The right end side of the axle 16a is supported by a bearing 166R arranged on the gear case cover 154.
 従って、モータ20が駆動してモータ軸96が回転した際、モータ20の駆動力がモータ側ギヤ120、中間ギヤ158、中間軸156、ギヤ部160及び出力ギヤ162を介して車軸16aに伝達され、車軸16aに連結された後輪16を回転させることができる。この場合、減速機114は、モータ軸96の回転速度を中間ギヤ158によって減速させ、車軸16a及び後輪16を回転駆動させる。 Therefore, when the motor 20 is driven to rotate the motor shaft 96, the driving force of the motor 20 is transmitted to the axle 16 a via the motor-side gear 120, the intermediate gear 158, the intermediate shaft 156, the gear 160 and the output gear 162. The rear wheel 16 connected to the axle 16a can be rotated. In this case, the speed reducer 114 reduces the rotation speed of the motor shaft 96 by the intermediate gear 158, and drives the axle 16a and the rear wheel 16 to rotate.
 ブレーキ機構150は、ドラムブレーキであって、ホイール16bの内側に設けられたドラム150aと、車軸16aを挟んで両側に配置された2つのシュー150bと、シュー150bのドラム150a側に配置されたライニング150cとを有する。この場合、2つのシュー150bの間に介挿されたバネ部材150dの引張力に抗して、2つのシュー150bを互いに離間させると、2つのシュー150bのライニング150cがドラム150aをそれぞれ押圧するので、ドラム150aが装着されたホイール16b(後輪16)の回転を制動させることができる。なお、ドラムブレーキは周知であるため、その詳細な説明は省略する。 The brake mechanism 150 is a drum brake, and includes a drum 150a provided inside the wheel 16b, two shoes 150b arranged on both sides of the axle 16a, and a lining arranged on the drum 150a side of the shoe 150b. 150c. In this case, when the two shoes 150b are separated from each other against the tensile force of the spring member 150d inserted between the two shoes 150b, the lining 150c of the two shoes 150b presses the drum 150a, respectively. The rotation of the wheel 16b (rear wheel 16) on which the drum 150a is mounted can be braked. Since the drum brake is well known, a detailed description thereof will be omitted.
 そして、第4の構成において、スイングアーム18には、減速機収容部116から延出するブリーザチューブ148が設けられている(図2~図4、図8及び図9参照)。ブリーザチューブ148は、減速機収容部116の上方に配設されている。従って、ブリーザチューブ148は、減速機収容部116と同様に、モータ20と後輪16との間に配置されている。 In the fourth configuration, the swing arm 18 is provided with a breather tube 148 extending from the reduction gear housing 116 (see FIGS. 2 to 4, 8, and 9). The breather tube 148 is provided above the reduction gear housing 116. Therefore, the breather tube 148 is disposed between the motor 20 and the rear wheel 16 as in the case of the reduction gear housing 116.
 ブリーザチューブ148の入口である一端部148aは、ギヤケースカバー154に固定された状態で、減速機収容部116に連通している。また、ブリーザチューブ148の出口である他端部148bは、スイングアーム18の上方で、スイングアーム18と共に揺動可能なフェンダ60に配置されている。この場合、フェンダ60の左側面に設けられた筒状の固定部168にブリーザチューブ148の他端部148bを挿し込むことで、該他端部148bがフェンダ60に固定される。従って、ブリーザチューブ148は、一端部148a(入口)が下向きに指向し、他端部148b(出口)が上向きに指向した状態で、配置されている。 One end 148a, which is the inlet of the breather tube 148, is fixed to the gear case cover 154 and communicates with the reduction gear housing 116. The other end 148b, which is the outlet of the breather tube 148, is disposed above the swing arm 18 on a fender 60 that can swing together with the swing arm 18. In this case, the other end 148b of the breather tube 148 is fixed to the fender 60 by inserting the other end 148b of the breather tube 148 into a cylindrical fixing portion 168 provided on the left side surface of the fender 60. Therefore, the breather tube 148 is arranged with one end 148a (entrance) directed downward and the other end 148b (exit) directed upward.
 図8及び図9に示すように、モータ収容部98cの右側において、減速機収容部116の上方には、前後方向に延びる上壁部170が形成されている。ブリーザチューブ148は、減速機収容部116から上方に延び、上壁部170に沿って前方に屈曲し、上壁部170の前端部で上方に屈曲してフェンダ60の固定部168に延びている。この場合、上壁部170は、ブリーザチューブ148の他端部148bが一端部148aよりも高くなるように傾斜している。そのため、ブリーザチューブ148において、上壁部170に配置される中間部分148cは、前方に向かって徐々に高くなるように傾斜して上壁部170に配置されている。上壁部170には、上方に突出することで、ブリーザチューブ148を上壁部170とモータ収容部98cの右側部分とに固定するための突起等の固定部172が設けられている。 As shown in FIGS. 8 and 9, an upper wall 170 extending in the front-rear direction is formed above the reduction gear housing 116 on the right side of the motor housing 98 c. The breather tube 148 extends upward from the reduction gear housing 116, bends forward along the upper wall 170, bends upward at the front end of the upper wall 170, and extends to the fixing portion 168 of the fender 60. . In this case, the upper wall 170 is inclined such that the other end 148b of the breather tube 148 is higher than the one end 148a. Therefore, in the breather tube 148, the intermediate portion 148c disposed on the upper wall 170 is inclined and disposed on the upper wall 170 so as to gradually increase toward the front. The upper wall 170 is provided with a fixing portion 172 such as a projection for projecting upward to fix the breather tube 148 to the upper wall 170 and the right side of the motor accommodating portion 98c.
 フェンダ60の前方の側面には、上下方向及び前後方向に延びる板部材174が一体に成形されている。ブリーザチューブ148の他端部148b(出口)は、板部材174の左側に配置される。従って、板部材174は、ブリーザチューブ148と後輪16の間に配置されている。 A plate member 174 extending vertically and in the front-rear direction is integrally formed on the front side surface of the fender 60. The other end 148b (outlet) of the breather tube 148 is disposed on the left side of the plate member 174. Therefore, the plate member 174 is disposed between the breather tube 148 and the rear wheel 16.
 一方、ブリーザチューブ148の一端部148a(入口)は、図8に示すように、モータ軸96と車軸16aとの間、より詳しくは、中間軸156と車軸16aとの間に配置されている。 On the other hand, as shown in FIG. 8, one end 148a (entrance) of the breather tube 148 is disposed between the motor shaft 96 and the axle 16a, more specifically, between the intermediate shaft 156 and the axle 16a.
<2.5 変形例>
 次に、本実施形態の変形例について、図10~図15を参照しながら説明する。これらの変形例は、いずれも、第1の構成の変形例である。
<2.5 Modification>
Next, a modified example of the present embodiment will be described with reference to FIGS. These modifications are all modifications of the first configuration.
 図10に示す第1変形例では、右側のロータ支持部94R及びモータ収容部98cのうち、一方にノックピンとしての位置決めピン180を左右方向に設け、他方に位置決めピン180に嵌合する位置決め穴182を設ける。図10では、一例として、モータ収容部98cに位置決めピン180を設け、ロータ支持部94Rに位置決め穴182を形成した場合を図示している。従って、第1変形例では、位置決めピン180が位置決め穴182に嵌合している状態で、長いボルト128(図5参照)とボルト穴130とが螺合する。 In the first modified example shown in FIG. 10, a positioning pin 180 as a knock pin is provided in one of the right rotor support portion 94R and the motor housing portion 98c in the left-right direction, and a positioning hole 182 fitted to the positioning pin 180 is provided in the other. Is provided. FIG. 10 shows an example in which positioning pins 180 are provided in the motor housing 98c and positioning holes 182 are formed in the rotor support 94R. Therefore, in the first modified example, the long bolt 128 (see FIG. 5) and the bolt hole 130 are screwed together with the positioning pin 180 fitted in the positioning hole 182.
 次に、第2変形例について、図11A~図12Bを参照しながら説明する。第2変形例は、モータ軸96にワッシャ122を低圧入で嵌め込むため、該ワッシャ122の形状を工夫したものである。 Next, a second modification will be described with reference to FIGS. 11A to 12B. In the second modification, the shape of the washer 122 is devised in order to fit the washer 122 into the motor shaft 96 with low pressure.
 図11Aは、第2変形例に対する比較例のワッシャ184を示す。比較例のワッシャ184では、ワッシャ184の内周部の片側に、該ワッシャ184の径方向に略直交する直線部122aが形成されている。これにより、ワッシャ184の中心に対して、該ワッシャ184が非対称の形状となる。これにより、モータ軸96の右端部96Rがワッシャ184に挿通する際、該ワッシャ184がモータ軸96の軸方向に対して傾斜する可能性がある。 FIG. 11A shows a washer 184 of a comparative example for the second modification. In the washer 184 of the comparative example, a linear portion 122a substantially perpendicular to the radial direction of the washer 184 is formed on one side of the inner peripheral portion of the washer 184. Accordingly, the washer 184 has an asymmetric shape with respect to the center of the washer 184. Thus, when the right end 96R of the motor shaft 96 is inserted into the washer 184, the washer 184 may be inclined with respect to the axial direction of the motor shaft 96.
 図11Bは、本実施形態のワッシャ122を示す。ワッシャ122の内周部において、該ワッシャ122の中心を挟んで互いに向かい合う2つの部分には、ワッシャ122の径方向に略直交する直線部122aがそれぞれ形成されている。従って、ワッシャ122は、該ワッシャ122の中心に対して略対称の形状となる。これにより、モータ軸96の軸方向に対してワッシャ122が傾斜することを抑制しつつ、モータ軸96の右端部96Rをワッシャ122に低圧入で挿通させることができる。なお、図11Bでは、直線部122aの内径側を円弧状の曲線部分に形成してもよい。 FIG. 11B shows the washer 122 of the present embodiment. In an inner peripheral portion of the washer 122, straight portions 122a substantially perpendicular to the radial direction of the washer 122 are formed at two portions facing each other with the center of the washer 122 interposed therebetween. Therefore, the washer 122 has a substantially symmetrical shape with respect to the center of the washer 122. Thereby, the right end 96R of the motor shaft 96 can be inserted into the washer 122 with low pressure while suppressing the washer 122 from being inclined with respect to the axial direction of the motor shaft 96. In FIG. 11B, the inner diameter side of the straight portion 122a may be formed in an arcuate curved portion.
 また、図12A及び図12Bでは、ワッシャ122における各直線部122aの近傍に、貫通孔又は凹部からなる荷重低減部122bが設けられている。図12Aでは、真円状の荷重低減部122bが図示され、図12Bでは長円状の荷重低減部122bが図示されている。荷重低減部122bを設けることにより、モータ軸96の右端部96Rをワッシャ122に挿通させる際に発生する荷重が低減されると共に、モータ軸96の軸方向に対してワッシャ122が傾斜することを抑制することができる。なお、図12A及び図12Bの場合でも、直線部122aの内径側を円弧状の曲線部分に形成してもよい。 In FIGS. 12A and 12B, a load reducing portion 122b formed of a through hole or a recess is provided near each straight portion 122a in the washer 122. FIG. 12A illustrates a true circular load reducing portion 122b, and FIG. 12B illustrates an oval load reducing portion 122b. By providing the load reducing portion 122b, the load generated when the right end portion 96R of the motor shaft 96 is inserted into the washer 122 is reduced, and the inclination of the washer 122 with respect to the axial direction of the motor shaft 96 is suppressed. can do. 12A and 12B, the inner diameter side of the linear portion 122a may be formed in an arcuate curved portion.
 次に、第3変形例について、図13~図15を参照しながら説明する。第3変形例は、モータ側ギヤ120への潤滑油の供給方法を工夫したものである。 Next, a third modification will be described with reference to FIGS. In the third modification, a method of supplying lubricating oil to the motor-side gear 120 is devised.
 図13及び図14Aに示すように、第3変形例では、モータ側ギヤ120の右側面、すなわち、モータ側ギヤ120のワッシャ122側の端面(車幅方向内側の側面)に、潤滑油が通過する溝120aが該モータ側ギヤ120の径方向に沿って形成されている。図13では、モータ側ギヤ120の右側面において、90°間隔で4つの溝120aが径方向に形成されている場合を図示している。これにより、減速機収容部116に充填されている潤滑油は、溝120aを介してモータ側ギヤ120の内周側及び外周側に供給され、該モータ側ギヤ120を満遍なく潤滑する。なお、モータ側ギヤ120の右側面には、少なくとも1つの溝120aが形成されていればよい。 As shown in FIGS. 13 and 14A, in the third modification, the lubricating oil passes through the right side surface of the motor-side gear 120, that is, the end surface of the motor-side gear 120 on the side of the washer 122 (the inner side surface in the vehicle width direction). A groove 120a is formed along the radial direction of the motor-side gear 120. FIG. 13 illustrates a case where four grooves 120a are formed in the radial direction at 90 ° intervals on the right side surface of the motor-side gear 120. Thus, the lubricating oil filled in the reduction gear housing 116 is supplied to the inner peripheral side and the outer peripheral side of the motor side gear 120 through the groove 120a, and lubricates the motor side gear 120 uniformly. Note that at least one groove 120a may be formed on the right side surface of the motor-side gear 120.
 また、第3変形例では、図14Bに示すように、モータ側ギヤ120の左側面、すなわち、モータ側ギヤ120のモータケース94側の端面(車幅方向外側の側面)にも、モータ側ギヤ120の径方向に沿って溝120aが少なくとも1つ形成されていればよい。勿論、図13の場合と同様に、図14Bの場合でも、モータ側ギヤ120の左側面に、90°間隔で4つの溝120aが径方向に形成されてもよい。 Further, in the third modification, as shown in FIG. 14B, the motor-side gear 120 is also provided on the left side surface of the motor-side gear 120, that is, the end surface of the motor-side gear 120 on the motor case 94 side (the outer side surface in the vehicle width direction). At least one groove 120a may be formed along the radial direction of the groove 120. As a matter of course, similarly to the case of FIG. 13, even in the case of FIG. 14B, four grooves 120a may be formed on the left side surface of the motor-side gear 120 at 90 ° intervals in the radial direction.
 さらに、第3変形例では、図15に示すように、モータ側ギヤ120に潤滑油を積極的に給油する機構を設けてもよい。具体的に、モータ軸96の右端部96Rに潤滑油を供給するための供給穴96aを設ける。また、供給穴96aと、モータ軸96の外周面におけるモータ側ギヤ120の内周面側の箇所とを、連通孔96bで連通させる。さらに、減速機収容部116の上方又は外部から供給穴96aに潤滑油を供給するための油路186を設ける。これにより、油路186を介して供給穴96aに供給された潤滑油は、連通孔96bを介してモータ側ギヤ120の内周面側に流れる。モータ側ギヤ120の内周面側及びモータ軸96の外周面は、スプライン加工されているが、これらの部分には僅かな隙間が存在する。潤滑油は、これらの隙間を介して溝120aを流れ、モータ側ギヤ120の外周面に至る。これにより、モータ側ギヤ120を満遍なく潤滑することができる。 Further, in the third modification, as shown in FIG. 15, a mechanism for positively supplying lubricating oil to the motor-side gear 120 may be provided. Specifically, a supply hole 96a for supplying lubricating oil is provided in the right end portion 96R of the motor shaft 96. In addition, the supply hole 96a and a portion on the inner peripheral surface side of the motor-side gear 120 on the outer peripheral surface of the motor shaft 96 are communicated with each other through the communication hole 96b. Further, an oil passage 186 for supplying lubricating oil to the supply hole 96a from above or outside the reduction gear housing 116 is provided. Accordingly, the lubricating oil supplied to the supply hole 96a via the oil passage 186 flows to the inner peripheral surface side of the motor-side gear 120 via the communication hole 96b. The inner peripheral surface of the motor-side gear 120 and the outer peripheral surface of the motor shaft 96 are splined, but there are slight gaps in these portions. The lubricating oil flows through the groove 120a through these gaps and reaches the outer peripheral surface of the motor-side gear 120. Thereby, the motor side gear 120 can be evenly lubricated.
[3.本実施形態の効果]
 以上説明した本実施形態に係る電動車両10の効果について、第1~第4の構成の順に説明する。
[3. Effects of the present embodiment]
The effects of the electric vehicle 10 according to the present embodiment described above will be described in the order of the first to fourth configurations.
 本実施形態に係る電動車両10は、車体フレーム22と、車体フレーム22に設けられたピボット軸54と、前端部(一端部)がピボット軸54に軸支され、後端部(他端部)が後輪16を支持するスイングアーム18と、スイングアーム18に配置され、後輪16を駆動するモータ20とを備える。 In the electric vehicle 10 according to the present embodiment, the vehicle body frame 22, a pivot shaft 54 provided on the vehicle body frame 22, a front end (one end) is pivotally supported by the pivot shaft 54, and a rear end (the other end). Are provided with a swing arm 18 that supports the rear wheel 16 and a motor 20 that is disposed on the swing arm 18 and drives the rear wheel 16.
<3.1 第1の構成の効果>
 そして、第1の構成として、電動車両10は、スイングアーム18に設けられ、モータ20を収容するモータ収容部98cをさらに備える。モータ20は、ステータ90と、ロータ92と、ステータ90を固定状態で内部に収容し、一方で、ロータ92を回転自在に内部に収容するモータケース94とを有し、モータケース94のモータ収容部98cとの対向部分をモータ収容部98cに固定する。
<3.1 Effect of First Configuration>
As a first configuration, the electric vehicle 10 further includes a motor housing 98 c provided on the swing arm 18 and housing the motor 20. The motor 20 includes a stator 90, a rotor 92, and a motor case 94 that houses the stator 90 in a fixed state therein, while rotatably houses the rotor 92 therein. The portion facing the portion 98c is fixed to the motor housing 98c.
 これにより、第1の構成では、ステータ90及びロータ92が収容されたモータケース94をモータ収容部98cに固定するだけで、モータ20がスイングアーム18に配置されるので、電動車両10の生産効率を向上させることができる。 Thus, in the first configuration, the motor 20 is arranged on the swing arm 18 only by fixing the motor case 94 in which the stator 90 and the rotor 92 are accommodated to the motor accommodating portion 98c. Can be improved.
 また、モータケース94には、モータ収容部98cに指向するネジ孔(第1貫通孔)124が形成され、ネジ孔124にボルト128を挿通させることで、モータケース94におけるモータ収容部98cとの対向部分を該モータ収容部98cに固定する。これにより、モータケース94をモータ収容部98cに容易に固定することができる。 Further, a screw hole (first through hole) 124 is formed in the motor case 94 so as to face the motor housing portion 98c. By inserting a bolt 128 into the screw hole 124, the motor case 94 and the motor housing portion 98c in the motor case 94 can be connected. The facing portion is fixed to the motor housing 98c. Thus, the motor case 94 can be easily fixed to the motor housing 98c.
 さらに、モータケース94は、ロータ92を回転自在に支持するロータ支持部94L、94Rと、ステータ90におけるモータ20の径方向の外側面を支持するステータ支持部94aとを有する。ステータ支持部94a及びロータ支持部94L、94Rをモータケース94の一部として機能させることで、モータ20の部品点数を削減することができる。 Furthermore, the motor case 94 has rotor support portions 94L and 94R that rotatably support the rotor 92 and a stator support portion 94a that supports the radial outer surface of the motor 20 in the stator 90. By making the stator support portion 94a and the rotor support portions 94L and 94R function as a part of the motor case 94, the number of parts of the motor 20 can be reduced.
 さらにまた、ロータ支持部94L、94R及びステータ支持部94aには、モータ収容部98cに指向するネジ孔(第2貫通孔)124が形成され、ロータ支持部94R及びステータ支持部94aの一部が対向部分として構成されている。この場合、ネジ孔124にボルト128を挿通させることで、対向部分がモータ収容部98cに固定される。これにより、モータ20の部品点数を削減しつつ、モータケース94をモータ収容部98cに容易に固定することができる。 Further, screw holes (second through holes) 124 are formed in the rotor support portions 94L and 94R and the stator support portion 94a so as to be directed to the motor accommodating portion 98c, and a part of the rotor support portion 94R and a part of the stator support portion 94a are formed. It is configured as an opposing portion. In this case, by inserting the bolt 128 into the screw hole 124, the facing portion is fixed to the motor housing 98c. Thus, the motor case 94 can be easily fixed to the motor housing 98c while reducing the number of parts of the motor 20.
 また、ロータ92には、右端部(先端部)96Rがモータ収容部98cに指向するようにモータケース94から突出するモータ軸96が軸支されている。モータ軸96の右端部96Rは、モータ収容部98c側に設けられた軸受118によって、回転自在に支持される。これにより、モータ軸96をモータ収容部98cに好適に支持することができる。 モ ー タ Further, a motor shaft 96 projecting from the motor case 94 is supported by the rotor 92 such that a right end (tip) 96R is directed to the motor accommodating portion 98c. The right end 96R of the motor shaft 96 is rotatably supported by a bearing 118 provided on the side of the motor housing 98c. As a result, the motor shaft 96 can be favorably supported by the motor housing 98c.
 この場合、モータ軸96の右端部96R側にはスプライン加工が施され、スプライン加工が施された部分には、後輪16の車軸16aを駆動させるためのモータ側ギヤ(歯車)120が挿入されている。また、モータ側ギヤ120と軸受118との間には、抜け止め用のワッシャ122が設けられている。これにより、モータ側ギヤ120がモータ軸96から抜けることを回避することができる。 In this case, a spline process is performed on the right end portion 96R side of the motor shaft 96, and a motor-side gear (gear) 120 for driving the axle 16a of the rear wheel 16 is inserted into the spline processed portion. ing. Further, a washer 122 is provided between the motor-side gear 120 and the bearing 118 to prevent the motor from being disengaged. Thus, the motor-side gear 120 can be prevented from coming off the motor shaft 96.
 また、ワッシャ122の内周部における該ワッシャ122の中心を挟んで互いに向かう合う2つの部分は、該ワッシャ122の径方向に直交する直線部122aとしてそれぞれ形成されている。これにより、ワッシャ122の中心に対して対称に2つの直線部122aが設けられる。この結果、モータ軸96にワッシャ122が挿通する際、モータ軸96の軸方向に対してワッシャ122が傾斜することを抑制することができる。また、モータ軸96に対するワッシャ122の圧入荷重が低減するので、作業者の負荷を軽減すると共に、圧入プレス等の設備やハンマ等の工具を用いることなく、モータ軸96にワッシャ122を圧入することができる。 に お け る In the inner peripheral portion of the washer 122, two portions facing each other with the center of the washer 122 interposed therebetween are formed as linear portions 122a orthogonal to the radial direction of the washer 122, respectively. Thereby, two linear portions 122a are provided symmetrically with respect to the center of the washer 122. As a result, when the washer 122 is inserted into the motor shaft 96, it is possible to suppress the washer 122 from being inclined with respect to the axial direction of the motor shaft 96. In addition, since the press-fit load of the washer 122 on the motor shaft 96 is reduced, the load on the worker is reduced, and the washer 122 is press-fitted onto the motor shaft 96 without using equipment such as a press-fit press or a tool such as a hammer. Can be.
 この場合、ワッシャ122における各直線部122aの近傍に、貫通孔又は凹部からなる荷重低減部122bを設けてもよい。これにより、直線部122a近傍の剛性が低下し、モータ軸96に対するワッシャ122の圧入荷重をさらに低減させることができる。 In this case, a load reducing portion 122b formed of a through hole or a concave portion may be provided near each straight portion 122a in the washer 122. Accordingly, the rigidity near the linear portion 122a is reduced, and the press-fit load of the washer 122 on the motor shaft 96 can be further reduced.
 また、モータ側ギヤ120のワッシャ122側の端面に、潤滑油が通過する溝120aを該モータ側ギヤ120の径方向に沿って少なくとも1つ形成すればよい。これにより、モータ側ギヤ120に潤滑油を供給して容易に潤滑することができる。また、フレッティングの発生を抑制することができる。 Further, at least one groove 120a through which lubricating oil passes may be formed in the end face of the motor-side gear 120 on the side of the washer 122 along the radial direction of the motor-side gear 120. Thus, lubricating oil can be supplied to the motor-side gear 120 to facilitate lubrication. Further, occurrence of fretting can be suppressed.
 この場合、モータ側ギヤ120のモータケース94側の端面にも、モータ側ギヤ120の径方向に沿って溝120aを少なくとも1つ形成してもよい。これにより、モータ側ギヤ120の両側に溝120aが形成される。この結果、モータ軸96に対するモータ側ギヤ120の誤組付を防止すると共に、左右に設けられた溝120aを介して供給される潤滑油により、モータ側ギヤ120を容易に潤滑することができる。 In this case, at least one groove 120 a may be formed on the end surface of the motor-side gear 120 on the motor case 94 side along the radial direction of the motor-side gear 120. Thereby, grooves 120a are formed on both sides of the motor-side gear 120. As a result, erroneous assembly of the motor-side gear 120 with respect to the motor shaft 96 can be prevented, and the motor-side gear 120 can be easily lubricated with the lubricating oil supplied through the grooves 120a provided on the left and right.
 また、潤滑油が供給される供給穴96aと、該供給穴96aとモータ軸96の外周面におけるモータ側ギヤ120の内周面側の箇所とを連通させる連通孔96bとを、モータ軸96に形成してもよい。これにより、減速機収容部116に充填されている潤滑油、又は、外部からの潤滑油を、積極的に供給穴96aに供給し、連通孔96bを介して、モータ側ギヤ120に供給することができる。この結果、モータ側ギヤ120を一層効率よく且つ確実に潤滑することができる。 The motor shaft 96 is provided with a supply hole 96a through which lubricating oil is supplied, and a communication hole 96b that communicates the supply hole 96a with a portion of the outer peripheral surface of the motor shaft 96 on the inner peripheral surface side of the motor-side gear 120. It may be formed. As a result, the lubricating oil filled in the reduction gear housing portion 116 or the lubricating oil from the outside is positively supplied to the supply hole 96a, and is supplied to the motor-side gear 120 through the communication hole 96b. Can be. As a result, the motor-side gear 120 can be more efficiently and reliably lubricated.
 さらに、モータケース94及びモータ収容部98cのうち、一方に位置決めピン180を設け、他方に位置決めピン180と嵌合する位置決め穴182を設けてもよい。これにより、モータケース94のネジ孔124と、モータ収容部98cのボルト穴130との位置合わせを容易且つ精度よく行うことができる。この結果、モータケース94のモータ収容部98cへの締付固定後に、長いボルト128が緩むことを抑制することができる。 Further, one of the motor case 94 and the motor housing 98c may be provided with a positioning pin 180, and the other may be provided with a positioning hole 182 fitted with the positioning pin 180. This makes it possible to easily and accurately align the screw hole 124 of the motor case 94 with the bolt hole 130 of the motor housing 98c. As a result, the loosening of the long bolt 128 after the motor case 94 is fastened and fixed to the motor housing portion 98c can be suppressed.
<3.2 第2の構成の効果>
 第2の構成において、電動車両10は、スイングアーム18に設けられ、モータ20を収容するモータ収容部98cをさらに備える。モータ20は、該モータ20の駆動部であるステータ90及びロータ92を収容するモータケース94を有する。スイングアーム18は、モータケース94の一部を外部に露出させる露出部132を設けたスイングアームカバー102を有する。
<3.2 Effect of Second Configuration>
In the second configuration, the electric vehicle 10 further includes a motor accommodating portion 98c provided on the swing arm 18 and accommodating the motor 20. The motor 20 has a motor case 94 that houses a stator 90 and a rotor 92 that are driving units of the motor 20. The swing arm 18 has a swing arm cover 102 provided with an exposed part 132 for exposing a part of the motor case 94 to the outside.
 これにより、第2の構成では、スイングアームカバー102に設けられた露出部132を介してモータ20の熱を外部に放熱する。この結果、スイングアーム18のモータ収容部98cに収容されたモータ20を効率よく冷却することができる。 According to this, in the second configuration, the heat of the motor 20 is radiated to the outside through the exposed portion 132 provided on the swing arm cover 102. As a result, the motor 20 housed in the motor housing 98c of the swing arm 18 can be efficiently cooled.
 また、電動車両10は、モータ20に給電する給電線134をさらに有する。スイングアームカバー102は、給電線134を覆う。これにより、給電線134を保護しつつ、電動車両10のデザイン性を向上させることができる。 The electric vehicle 10 further includes a power supply line 134 for supplying power to the motor 20. The swing arm cover 102 covers the power supply line 134. Thus, the design of the electric vehicle 10 can be improved while protecting the power supply line 134.
 この場合、給電線134は、モータ20の前方に配置され、スイングアームカバー102は、給電線134を前方から覆う。これにより、電動車両10の走行中、前方からの飛び石等から給電線134を保護することができる。 In this case, the power supply line 134 is disposed in front of the motor 20, and the swing arm cover 102 covers the power supply line 134 from the front. Thus, the power supply line 134 can be protected from stepping stones and the like from the front while the electric vehicle 10 is traveling.
 さらに、モータ20は、三相の交流モータであり、給電線134は、交流モータに給電する三相線であればよい。これにより、電動車両10を好適に走行させることができる。 Further, the motor 20 is a three-phase AC motor, and the power supply line 134 may be a three-phase line that supplies power to the AC motor. Thereby, the electric vehicle 10 can be suitably driven.
 さらにまた、露出部132は、モータケース94の後部を外部に露出させる。これにより、前方からの飛び石等から給電線134を保護しつつ、モータ20を冷却することができる。 Furthermore, the exposed part 132 exposes the rear part of the motor case 94 to the outside. Thus, the motor 20 can be cooled while protecting the power supply line 134 from a stepping stone or the like from the front.
 また、露出部132は、モータケース94を電動車両10の車幅方向に外部に露出させる。これにより、モータ20の冷却効率をさらに向上させることができる。 露出 The exposed portion 132 exposes the motor case 94 to the outside in the vehicle width direction of the electric vehicle 10. Thereby, the cooling efficiency of the motor 20 can be further improved.
 さらに、露出部132は、電動車両10の後方に向かう程、幅広になる。これにより、前方からの飛び石等からスイングアーム18の内部を保護しつつ、モータ20の冷却効率を向上させることができる。 Further, the exposed portion 132 becomes wider toward the rear of the electric vehicle 10. Thereby, the cooling efficiency of the motor 20 can be improved while protecting the inside of the swing arm 18 from stepping stones or the like from the front.
 さらにまた、スイングアームカバー102は、側面視で、モータケース94の中心部分を覆う。これにより、回転角度検出部112やモータ軸96等を保護することができる。 Furthermore, the swing arm cover 102 covers the central part of the motor case 94 in a side view. Thereby, the rotation angle detection unit 112, the motor shaft 96, and the like can be protected.
 また、露出部132は、側面視で、円弧状に形成されている。これにより、モータ20を構成するステータ90を効率よく冷却することができる。 露出 The exposed portion 132 is formed in an arc shape in a side view. Thereby, the stator 90 constituting the motor 20 can be efficiently cooled.
 さらにまた、モータケース94の内部で固定されるステータ90と、モータケース94の内部で回転自在に軸支されるロータ92とでモータ20の駆動部が構成されている。そのため、第2の構成では、ステータ90及びロータ92を好適に冷却することができる。 Further, a driving portion of the motor 20 is constituted by a stator 90 fixed inside the motor case 94 and a rotor 92 rotatably supported inside the motor case 94. Therefore, in the second configuration, the stator 90 and the rotor 92 can be appropriately cooled.
 また、露出部132は、側面視で、ステータ90に形成され、コイル90cが巻回されるスロット90bに対応するように設けられている。これにより、ステータ90の冷却を一層効率よく行うことができる。すなわち、コイル90cは、給電線134から供給される電力によって通電するため、モータ20において、最も発熱量が大きな部品である。従って、コイル90cに対応して露出部132を設けることで、ステータ90を一層効率よく冷却することができる。 The exposed portion 132 is formed on the stator 90 in a side view, and is provided so as to correspond to the slot 90b around which the coil 90c is wound. Thereby, cooling of stator 90 can be performed more efficiently. That is, the coil 90c is a component that generates the largest amount of heat in the motor 20 because the coil 90c is energized by the power supplied from the power supply line 134. Therefore, by providing the exposed portion 132 corresponding to the coil 90c, the stator 90 can be cooled more efficiently.
 さらに、モータ20は、モータケース94がボルト(固定手段)128を介してモータ収容部98cに固定されることで、モータ収容部98cに収容される。露出部132は、ボルト128がスイングアームカバー102で覆われるように、モータケース94の一部を外部に露出させる。これにより、ボルト128を隠して電動車両10のデザイン性を向上させつつ、モータ20の冷却を行うことができる。 (4) Further, the motor 20 is housed in the motor housing 98c by fixing the motor case 94 to the motor housing 98c via a bolt (fixing means) 128. The exposed part 132 exposes a part of the motor case 94 to the outside so that the bolt 128 is covered by the swing arm cover 102. Thus, the motor 20 can be cooled while the design of the electric vehicle 10 is improved by hiding the bolt 128.
<3.3 第3の構成の効果>
 第3の構成において、電動車両10は、スイングアーム18内の後輪16の側方に設けられ、モータ20を収容するモータ収容部98cと、モータ20に給電する給電線134とをさらに備える。この場合、スイングアーム18の前端部(一端部98a)における後輪16の前方の箇所には、貫通孔138が形成される。給電線134は、スイングアーム18内でモータ20から前方に延び、一端部98aで電動車両10の車幅方向の内側に曲がり、貫通孔138からスイングアーム18の外部に延出される。
<3.3 Effect of Third Configuration>
In the third configuration, the electric vehicle 10 further includes a motor accommodating portion 98 c that is provided on the side of the rear wheel 16 in the swing arm 18 and accommodates the motor 20, and a power supply line 134 that supplies power to the motor 20. In this case, a through hole 138 is formed at the front end (one end 98 a) of the swing arm 18 at a location in front of the rear wheel 16. The power supply line 134 extends forward from the motor 20 in the swing arm 18, bends at one end 98 a in the vehicle width direction of the electric vehicle 10, and extends from the through hole 138 to the outside of the swing arm 18.
 これにより、給電線134は、モータ20からスイングアーム18の内部を通り、一端部98aに形成された貫通孔138から外部に延出される。この結果、スイングアーム18の内部から外部に給電線134を配設する際、給電線134をあまり屈曲させることなく、より直線的に配設することができる。また、給電線134の外部への露出度が低くなるので、外部で給電線134を保護するための部品点数の削減や、外観性の向上を図ることもできる。さらに、スイングアーム18の上方又は下方のスペースが確保されるので、例えば、ピボット軸54の上方にバッテリ62を搭載するスペースを確保することができる。この結果、スイングアーム18の最低地上高を確保することができる。 Accordingly, the power supply line 134 extends from the motor 20 through the inside of the swing arm 18 to the outside through the through hole 138 formed in the one end 98a. As a result, when the power supply line 134 is provided from inside the swing arm 18 to the outside, the power supply line 134 can be provided more linearly without being bent so much. Further, since the degree of exposure of the power supply line 134 to the outside is reduced, the number of components for protecting the power supply line 134 externally can be reduced and the appearance can be improved. Further, since a space above or below the swing arm 18 is secured, a space for mounting the battery 62 above the pivot shaft 54 can be secured, for example. As a result, the minimum ground clearance of the swing arm 18 can be secured.
 また、ピボット軸54の車幅方向の両端部には、2つの軸受100が設けられている。一端部98aは、2つの軸受100を介してピボット軸54に軸支される。貫通孔138は、一端部98aにおける2つの軸受100の間の箇所に形成され、給電線134は、2つの軸受100の間から貫通孔138を介してスイングアーム18の外部に延出される。 に は Two bearings 100 are provided at both ends of the pivot shaft 54 in the vehicle width direction. One end 98a is pivotally supported by the pivot shaft 54 via two bearings 100. The through hole 138 is formed at a position between the two bearings 100 at the one end 98 a, and the power supply line 134 extends to the outside of the swing arm 18 through the through hole 138 between the two bearings 100.
 このように、給電線134は、車幅方向の外側ではなく、車幅方向の内側で外部に露出する。これにより、電動車両10のコーナリング時に該電動車両10を傾けた場合、路面への給電線134の接触が回避されるので、電動車両10のバンク角を確保することが可能となる。 As described above, the power supply line 134 is exposed to the outside in the vehicle width direction, not in the vehicle width direction. Thus, when the electric vehicle 10 is tilted at the time of cornering of the electric vehicle 10, contact of the power supply line 134 with the road surface is avoided, so that the bank angle of the electric vehicle 10 can be secured.
 さらに、貫通孔138は、一端部98aにおけるピボット軸54の上方の箇所に形成され、給電線134は、ピボット軸54の上方から貫通孔138を介してスイングアーム18の外部に延出される。これにより、スイングアーム18を含めた電動車両10の最低地上高を確保することができる。 Furthermore, the through hole 138 is formed at a position above the pivot shaft 54 at the one end 98a, and the power supply line 134 extends outside the swing arm 18 from above the pivot shaft 54 via the through hole 138. Thereby, the minimum ground clearance of the electric vehicle 10 including the swing arm 18 can be secured.
 さらにまた、スイングアーム18内の貫通孔138とモータ収容部98cとの間には、リブ146が設けられている。これにより、スイングアーム18の機械的強度を補強することができる。 Further, a rib 146 is provided between the through hole 138 in the swing arm 18 and the motor housing 98c. Thereby, the mechanical strength of the swing arm 18 can be reinforced.
 また、電動車両10は、モータ20に配置され、モータ20の回転角度を検出する回転角度検出部112と、回転角度検出部112から延出する通信線136とをさらに備える。この場合、通信線136は、給電線134に這わせるように、スイングアーム18内で回転角度検出部112から前方に延び、一端部98aで車幅方向の内側に曲がり、貫通孔138からスイングアーム18の外部に延出される。これにより、給電線134と共に、スイングアーム18内の屈曲を少なくして、外部への露出を避けつつ、外観性を向上させることができる。 The electric vehicle 10 further includes a rotation angle detection unit 112 that is disposed on the motor 20 and detects a rotation angle of the motor 20, and a communication line 136 extending from the rotation angle detection unit 112. In this case, the communication line 136 extends forward from the rotation angle detection unit 112 in the swing arm 18 so as to crawl along the power supply line 134, bends inward in the vehicle width direction at one end 98 a, 18 extend outside. Thereby, the bending inside the swing arm 18 together with the power supply line 134 can be reduced, and the appearance can be improved while avoiding exposure to the outside.
 また、電動車両10は、スイングアーム18内で給電線134をスイングアーム18に固定するステー142をさらに備える。これにより、スイングアーム18の内部で直線的に配設された給電線134を保持することができる。 The electric vehicle 10 further includes a stay 142 for fixing the power supply line 134 to the swing arm 18 in the swing arm 18. Thus, the power supply line 134 linearly arranged inside the swing arm 18 can be held.
 さらに、スイングアーム18の底部には、水抜き用の孔144が形成されている。これにより、貫通孔138を介してスイングアーム18内に浸入した液体は、孔144を介して下方に落下する。この結果、水等の液体に起因する給電線134の短絡等の発生を回避することができる。 Further, a hole 144 for draining water is formed at the bottom of the swing arm 18. Thus, the liquid that has entered the swing arm 18 through the through hole 138 drops downward through the hole 144. As a result, it is possible to avoid occurrence of a short circuit or the like of the power supply line 134 due to a liquid such as water.
 また、電動車両10は、車体フレーム22に支持されるバッテリ62及びPCU(電子部品)66をさらに有する。給電線134は、貫通孔138から外部に引き出されてPCU66に接続される。PCU66は、バッテリ62から供給される電力を、給電線134を介してモータ20に供給する。これにより、PCU66からモータ20に電力を供給して該モータ20を駆動させることができる。 The electric vehicle 10 further includes a battery 62 and a PCU (electronic component) 66 supported by the body frame 22. The power supply line 134 is drawn out of the through-hole 138 and connected to the PCU 66. The PCU 66 supplies the electric power supplied from the battery 62 to the motor 20 via the power supply line 134. Thus, electric power can be supplied from the PCU 66 to the motor 20 to drive the motor 20.
 この場合、モータ20が交流モータであり、給電線134が交流モータに給電する三相線であるため、電動車両10を適切に走行させることができる。 In this case, since the motor 20 is an AC motor, and the power supply line 134 is a three-phase line that supplies power to the AC motor, the electric vehicle 10 can run properly.
<3.4 第4の構成の効果>
 第4の構成において、電動車両10は、モータ20の駆動力を後輪16に伝達する減速機114と、スイングアーム18に設けられ、減速機114を収容する減速機収容部116と、減速機収容部116から延出するブリーザチューブ148とを備える。ブリーザチューブ148の一端部148aは、減速機収容部116に連通する。ブリーザチューブ148の他端部148bは、スイングアーム18の上方で、スイングアーム18と共に揺動可能なフェンダ60(電動車両10の部品)に配置されている。
<3.4 Effect of Fourth Configuration>
In the fourth configuration, the electric vehicle 10 includes a speed reducer 114 that transmits the driving force of the motor 20 to the rear wheel 16, a speed reducer housing 116 that is provided on the swing arm 18 and houses the speed reducer 114, A breather tube 148 extending from the storage section 116. One end 148 a of the breather tube 148 communicates with the reduction gear housing 116. The other end 148 b of the breather tube 148 is disposed above the swing arm 18 on a fender 60 (a component of the electric vehicle 10) that can swing together with the swing arm 18.
 これにより、ブリーザチューブ148の他端部148bが上向きに配置されているので、ブリーザチューブ148内で液化した潤滑油は、ブリーザチューブ148の一端部148aを介して減速機収容部116に戻る。この結果、液化した潤滑油が外部に排出されることはないので、電動車両10等が汚れることを回避することができる。 Since the other end 148b of the breather tube 148 is thereby arranged upward, the lubricating oil liquefied in the breather tube 148 returns to the reduction gear housing 116 via the one end 148a of the breather tube 148. As a result, the liquefied lubricating oil is not discharged to the outside, so that the electric vehicle 10 and the like can be prevented from being contaminated.
 また、減速機収容部116及びブリーザチューブ148は、モータ20と後輪16との間に配置されている。これにより、モータ20と後輪16との間の空間を有効活用することができる。 減速 Further, the reduction gear housing 116 and the breather tube 148 are arranged between the motor 20 and the rear wheel 16. Thereby, the space between the motor 20 and the rear wheel 16 can be effectively utilized.
 さらに、ブリーザチューブ148は、スイングアーム18の減速機収容部116の近傍に設けられた上壁部170に沿って配置されている。これにより、電動車両10の走行中の飛び石等からブリーザチューブ148を保護しつつ、走行風でブリーザチューブ148を冷却することができる。また、上壁部170に配置することで、走行時の振動によりブリーザチューブ148がばたついても、後輪16と接触しないようにすることができる。 Furthermore, the breather tube 148 is arranged along the upper wall 170 provided near the speed reducer housing 116 of the swing arm 18. Thus, the breather tube 148 can be cooled by the traveling wind while protecting the breather tube 148 from flying stones or the like while the electric vehicle 10 is traveling. Further, by arranging the breather tube 148 in the upper wall 170, even if the breather tube 148 flaps due to vibration during traveling, it can be prevented from contacting the rear wheel 16.
 この場合、上壁部170は、ブリーザチューブ148の他端部148bが一端部148aよりも高くなるように傾斜している。これにより、ブリーザチューブ148が冷却することで、気体が潤滑油に液化した場合でも、潤滑油は、ブリーザチューブ148の一端部148aから減速機収容部116に戻る。この結果、ブリーザチューブ148の他端部148bから外部に潤滑油が排出されることを回避することができる。 In this case, the upper wall 170 is inclined so that the other end 148b of the breather tube 148 is higher than the one end 148a. Thus, even when the gas is liquefied into lubricating oil by cooling the breather tube 148, the lubricating oil returns to the reduction gear housing 116 from one end 148a of the breather tube 148. As a result, it is possible to prevent the lubricating oil from being discharged from the other end 148b of the breather tube 148 to the outside.
 また、上壁部170には、ブリーザチューブ148をスイングアーム18及び上壁部170に固定するための固定部172が設けられている。これにより、ブリーザチューブ148が後輪16に巻き込まれることを防止することができる。 The upper wall 170 is provided with a fixing portion 172 for fixing the breather tube 148 to the swing arm 18 and the upper wall 170. Thereby, the breather tube 148 can be prevented from being caught in the rear wheel 16.
 さらに、ブリーザチューブ148は、出口である他端部148bを上向きに指向した状態で配置されている。これにより、ブリーザチューブ148の出口から外部に潤滑油が排出されることを確実に防止することができる。 Furthermore, the breather tube 148 is arranged with the other end 148b, which is the outlet, directed upward. Accordingly, it is possible to reliably prevent the lubricating oil from being discharged from the outlet of the breather tube 148 to the outside.
 さらにまた、ブリーザチューブ148は、入口である一端部148aを下向きに指向した状態で配置されている。これにより、ブリーザチューブ148内で液化した潤滑油を確実に減速機収容部116に戻すことができる。 Furthermore, the breather tube 148 is disposed with the one end 148a, which is the entrance, directed downward. Thus, the lubricating oil liquefied in the breather tube 148 can be reliably returned to the reduction gear housing 116.
 また、ブリーザチューブ148の出口である他端部148bは、フェンダ60の側面に配置されている。これにより、ブリーザチューブ148の他端部148bを簡単に固定することができる。 他 端 The other end 148b, which is the outlet of the breather tube 148, is disposed on the side surface of the fender 60. Thus, the other end 148b of the breather tube 148 can be easily fixed.
 この場合、ブリーザチューブ148と後輪16の間には、板部材174が配置されている。これにより、ブリーザチューブ148の他端部148bがフェンダ60から外れたときに、ブリーザチューブ148が後輪16に巻き込まれることを回避すると共に、出口から排出された潤滑油が後輪16に付着することを回避することができる。 In this case, a plate member 174 is disposed between the breather tube 148 and the rear wheel 16. Thus, when the other end 148b of the breather tube 148 comes off the fender 60, the breather tube 148 is prevented from being caught in the rear wheel 16, and the lubricating oil discharged from the outlet adheres to the rear wheel 16. That can be avoided.
 さらに、板部材174は、フェンダ60と一体に成形されている。これにより、板部材174を容易に設けることができる。 Furthermore, the plate member 174 is formed integrally with the fender 60. Thereby, the plate member 174 can be easily provided.
 さらにまた、ブリーザチューブ148の入口である一端部148aは、モータ20のモータ軸96と、モータ軸96からの駆動力を後輪16に伝達する車軸(出力軸)16aとの間に設けられている。これにより、減速機収容部116内の温度上昇による内圧の上昇で、霧状の潤滑油を含む気体が発生した際に、当該気体を外部に効率よく排出することができる。 Further, one end 148a, which is an inlet of the breather tube 148, is provided between a motor shaft 96 of the motor 20 and an axle (output shaft) 16a that transmits a driving force from the motor shaft 96 to the rear wheel 16. I have. Thus, when a gas containing mist-like lubricating oil is generated due to an increase in internal pressure due to a rise in temperature inside the reduction gear housing 116, the gas can be efficiently discharged to the outside.
 この場合、ブリーザチューブ148の入口は、モータ軸96から車軸16aに駆動力を伝達する減速機114の中間軸156と、車軸16aとの間に設けられている。これにより、霧状の潤滑油を含む気体を外部に一層効率よく排出することができる。 In this case, the inlet of the breather tube 148 is provided between the axle 16a and the intermediate shaft 156 of the speed reducer 114 that transmits the driving force from the motor shaft 96 to the axle 16a. Thereby, the gas containing the mist-like lubricating oil can be more efficiently discharged to the outside.
 以上、本発明について好適な実施形態を用いて説明したが、本発明の技術的範囲は、上記の実施形態の記載範囲に限定されることはない。上記の実施形態に、多様な変更又は改良を加えることが可能であることは、当業者に明らかである。そのような変更又は改良を加えた形態も、本発明の技術的範囲に含まれ得ることが、請求の範囲の記載から明らかである。また、請求の範囲に記載された括弧書きの符号は、本発明の理解の容易化のために添付図面中の符号に倣って付したものであり、本発明がその符号をつけた要素に限定されて解釈されるものではない。 Although the present invention has been described using the preferred embodiments, the technical scope of the present invention is not limited to the description of the above embodiments. It is apparent to those skilled in the art that various changes or improvements can be made to the above embodiment. It is apparent from the description of the appended claims that embodiments with such changes or improvements can be included in the technical scope of the present invention. Further, the reference numerals in parentheses described in the claims are given according to the reference numerals in the accompanying drawings for easy understanding of the present invention, and the present invention is limited to the elements with the reference numerals. It is not interpreted.

Claims (12)

  1.  車体フレーム(22)と、前記車体フレーム(22)に設けられたピボット軸(54)と、一端部が前記ピボット軸(54)に軸支され、他端部が後輪(16)を支持するスイングアーム(18)と、前記スイングアーム(18)に配置され、前記後輪(16)を駆動するモータ(20)とを備える電動車両(10)において、
     前記スイングアーム(18)に設けられ、前記モータ(20)を収容するモータ収容部(98c)をさらに備え、
     前記モータ(20)は、ステータ(90)と、ロータ(92)と、前記ステータ(90)を固定状態で内部に収容し、一方で、前記ロータ(92)を回転自在に内部に収容するモータケース(94)とを有し、
     前記モータケース(94)の前記モータ収容部(98c)との対向部分を前記モータ収容部(98c)に固定する、電動車両(10)。
    A vehicle body frame (22), a pivot shaft (54) provided on the vehicle body frame (22), one end of which is pivotally supported by the pivot shaft (54), and the other end of which supports the rear wheel (16). An electric vehicle (10) including a swing arm (18) and a motor (20) disposed on the swing arm (18) and driving the rear wheel (16).
    A motor housing (98c) provided on the swing arm (18) for housing the motor (20);
    The motor (20) accommodates a stator (90), a rotor (92), and the stator (90) in a fixed state therein, while the motor (20) rotatably accommodates the rotor (92) therein. A case (94),
    An electric vehicle (10), wherein a portion of the motor case (94) facing the motor housing (98c) is fixed to the motor housing (98c).
  2.  請求項1記載の電動車両(10)において、
     前記モータケース(94)には、前記モータ収容部(98c)に指向する第1貫通孔(124)が形成され、
     前記第1貫通孔(124)にボルト(128)を挿通させることで、前記モータケース(94)の前記対向部分を前記モータ収容部(98c)に固定する、電動車両(10)。
    The electric vehicle (10) according to claim 1,
    The motor case (94) has a first through-hole (124) directed toward the motor accommodating portion (98c).
    The electric vehicle (10), wherein the opposing portion of the motor case (94) is fixed to the motor housing (98c) by inserting a bolt (128) into the first through hole (124).
  3.  請求項1又は2記載の電動車両(10)において、
     前記モータケース(94)は、前記ロータ(92)を回転自在に支持するロータ支持部(94L、94R)と、前記ステータ(90)における前記モータ(20)の径方向の側面を支持するステータ支持部(94a)とを有する、電動車両(10)。
    The electric vehicle (10) according to claim 1 or 2,
    The motor case (94) includes a rotor supporting portion (94L, 94R) that rotatably supports the rotor (92) and a stator support that supports a radial side surface of the motor (20) in the stator (90). An electric vehicle (10) having a portion (94a).
  4.  請求項3記載の電動車両(10)において、
     前記ロータ支持部(94L、94R)及び前記ステータ支持部(94a)には、前記モータ収容部(98c)に指向する第2貫通孔(124)が形成され、
     前記ロータ支持部(94R)及び前記ステータ支持部(94a)の一部が前記対向部分として構成され、
     前記第2貫通孔(124)にボルト(128)を挿通させることで、前記対向部分を前記モータ収容部(98c)に固定する、電動車両(10)。
    The electric vehicle (10) according to claim 3,
    The rotor support portions (94L, 94R) and the stator support portion (94a) are formed with a second through hole (124) directed to the motor housing portion (98c).
    A part of the rotor support part (94R) and the stator support part (94a) is configured as the opposed part;
    The electric vehicle (10), wherein the opposing portion is fixed to the motor housing (98c) by inserting a bolt (128) through the second through hole (124).
  5.  請求項1~4のいずれか1項に記載の電動車両(10)において、
     前記ロータ(92)には、先端部(96R)が前記モータ収容部(98c)に指向するように前記モータケース(94)から突出するモータ軸(96)が軸支され、
     前記モータ軸(96)の先端部(96R)は、前記モータ収容部(98c)側に設けられた軸受(118)によって、回転自在に支持されている、電動車両(10)。
    The electric vehicle (10) according to any one of claims 1 to 4,
    A motor shaft (96) projecting from the motor case (94) is supported by the rotor (92) such that a tip end (96R) faces the motor housing (98c).
    The electric vehicle (10), wherein a tip (96R) of the motor shaft (96) is rotatably supported by a bearing (118) provided on the motor housing (98c) side.
  6.  請求項5記載の電動車両(10)において、
     前記モータ軸(96)の先端部(96R)側にはスプライン加工が施され、
     前記スプライン加工が施された部分には、前記後輪(16)の車軸(16a)を駆動させるための歯車(120)が挿入され、
     前記歯車(120)と前記軸受(118)との間には、抜け止め用のワッシャ(122)が設けられている、電動車両(10)。
    The electric vehicle (10) according to claim 5,
    The motor shaft (96) is splined on the tip (96R) side,
    A gear (120) for driving an axle (16a) of the rear wheel (16) is inserted into the splined portion,
    The electric vehicle (10), wherein a washer (122) for retaining is provided between the gear (120) and the bearing (118).
  7.  請求項6記載の電動車両(10)において、
     前記ワッシャ(122)の内周部における該ワッシャ(122)の中心を挟んで互いに向かう合う2つの部分は、該ワッシャ(122)の径方向に直交する直線部(122a)としてそれぞれ形成されている、電動車両(10)。
    The electric vehicle (10) according to claim 6,
    Two portions of the inner peripheral portion of the washer (122) facing each other across the center of the washer (122) are formed as linear portions (122a) orthogonal to the radial direction of the washer (122). , An electric vehicle (10).
  8.  請求項7記載の電動車両(10)において、
     前記ワッシャ(122)における前記各直線部(122a)の近傍には、貫通孔又は凹部からなる荷重低減部(122b)が設けられている、電動車両(10)。
    The electric vehicle (10) according to claim 7,
    The electric vehicle (10), wherein a load reduction section (122b) including a through hole or a recess is provided in the washer (122) near each of the linear sections (122a).
  9.  請求項6~8のいずれか1項に記載の電動車両(10)において、
     前記歯車(120)の前記ワッシャ(122)側の端面には、潤滑油が通過する溝(120a)が該歯車(120)の径方向に沿って少なくとも1つ形成されている、電動車両(10)。
    The electric vehicle (10) according to any one of claims 6 to 8,
    An electric vehicle (10) in which at least one groove (120a) through which lubricating oil passes is formed along the radial direction of the gear (120) on an end surface of the gear (120) on the side of the washer (122). ).
  10.  請求項9記載の電動車両(10)において、
     前記歯車(120)の前記モータケース(94)側の端面には、前記歯車(120)の径方向に沿って前記溝(120a)が少なくとも1つ形成されている、電動車両(10)。
    The electric vehicle (10) according to claim 9,
    The electric vehicle (10), wherein at least one groove (120a) is formed in an end surface of the gear (120) on the motor case (94) side along a radial direction of the gear (120).
  11.  請求項9又は10記載の電動車両(10)において、
     前記モータ軸(96)には、前記潤滑油が供給される供給穴(96a)と、前記供給穴(96a)と前記モータ軸(96)の外周面における前記歯車(120)の内周面側の箇所とを連通させる連通孔(96b)とが形成されている、電動車両(10)。
    The electric vehicle (10) according to claim 9 or 10,
    The motor shaft (96) has a supply hole (96a) through which the lubricating oil is supplied, and an inner peripheral surface side of the gear (120) on the outer peripheral surface of the supply hole (96a) and the motor shaft (96). And a communication hole (96b) for communicating with the point (1).
  12.  請求項1~11のいずれか1項に記載の電動車両(10)において、
     前記モータケース(94)及び前記モータ収容部(98c)のうち、一方に位置決めピン(180)が設けられ、他方に前記位置決めピン(180)と嵌合する位置決め穴(182)が設けられている、電動車両(10)。
    The electric vehicle (10) according to any one of claims 1 to 11,
    One of the motor case (94) and the motor accommodating portion (98c) is provided with a positioning pin (180), and the other is provided with a positioning hole (182) to be fitted with the positioning pin (180). , An electric vehicle (10).
PCT/JP2019/037819 2018-09-27 2019-09-26 Electric vehicle WO2020067269A1 (en)

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