WO2020019687A1 - Adapter and portable power supply - Google Patents
Adapter and portable power supply Download PDFInfo
- Publication number
- WO2020019687A1 WO2020019687A1 PCT/CN2019/071533 CN2019071533W WO2020019687A1 WO 2020019687 A1 WO2020019687 A1 WO 2020019687A1 CN 2019071533 W CN2019071533 W CN 2019071533W WO 2020019687 A1 WO2020019687 A1 WO 2020019687A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- adapter
- battery pack
- output
- power
- end portion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/247—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for portable devices, e.g. mobile phones, computers, hand tools or pacemakers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/233—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
- H01M50/24—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries from their environment, e.g. from corrosion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/262—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/284—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with incorporated circuit boards, e.g. printed circuit boards [PCB]
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/20909—Forced ventilation, e.g. on heat dissipaters coupled to components
- H05K7/20918—Forced ventilation, e.g. on heat dissipaters coupled to components the components being isolated from air flow, e.g. hollow heat sinks, wind tunnels or funnels
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present disclosure relates to an adapter and a portable power source including the adapter.
- the battery pack will be idle when no power tools are needed.
- the present disclosure provides an adapter capable of enabling a battery pack suitable for a power tool to output electric energy and having high safety.
- An adapter for enabling a battery pack to output electric energy can supply at least one power tool.
- the adapter includes: a housing, the housing including a mating portion, and a first side portion and a second side portion provided on both sides of the mating portion.
- An adapter interface is provided at the mating portion so that the adapter can be detachably and electrically connected to the battery pack; at least one output interface is used to output the current; a voltage conversion circuit is connected between the adapter interface and the output interface to enable the output The interface can output at least one voltage different from the voltage of the battery pack; wherein the housing further includes first and second ends provided at both ends of the mating portion and between the first and second sides, At least one of the first end portion and the second end portion is formed with a ventilation hole for air communication with the inside of the housing.
- first end portion is formed with a plurality of first ventilation holes
- the second end portion is formed with a plurality of second ventilation holes
- the total area of the first ventilation hole is smaller than the total area of the second ventilation hole.
- the ratio of the total area of the first vent hole to the end surface area of the first end portion ranges from 50% to 90%.
- the ratio of the total area of the second vent hole to the end surface area of the second end ranges from 50% to 90%.
- the output interface is located at the one of the first end portion or the second end portion having a larger surface area.
- the adapter further includes: a fan, which is disposed on a side of the interior of the housing near the first ventilation hole to accelerate airflow between the first ventilation hole and the second ventilation hole.
- the fan turns on when the output power of the adapter is greater than or equal to 100W.
- the adapter further includes: a heat sink for dissipating heat from the voltage conversion circuit; and the heat sink is located on a side of the inside of the casing near the second end portion.
- the voltage conversion circuit includes: a first voltage conversion circuit for converting the DC power output from the battery pack into AC power; the output interface includes an AC power output interface connected to the first voltage conversion circuit to output AC power.
- the voltage conversion circuit includes: a second voltage conversion circuit for causing the battery pack to output a direct current different from the voltage of the battery pack; the output interface includes a direct current output interface connected to the second voltage conversion circuit to output an output voltage lower than the battery pack Voltage of direct current.
- the adapting interface includes: an electrical connection terminal, which is electrically connected with the battery cell of the battery pack;
- connection structure is used for connecting the casing and the casing of the battery pack.
- connection structure includes a guide rail for guiding the battery pack to be slidably connected to the other end where the second end portion is located via one end where the first end portion is located.
- the adapter further includes a handle, which can be rotated about an axis, and the axis is close to the first end portion.
- a locking structure is provided on a side of the adapter near the first end to lock the battery pack and the adapter.
- the adapter further includes: a main control switch for turning on or off the electrical connection between the adapter and the battery pack.
- the range of the ratio of the adapter's maximum output power to the adapter's reference value is greater than or equal to 0.1w / cm3.
- the adapter further includes: a dustproof net, which is disposed inside the casing and is close to the second end portion.
- a portable power supply device includes: a battery pack capable of supplying power to at least one electric tool; an adapter for causing electric energy output by the battery pack; wherein the adapter includes a housing, the housing includes a mating portion and is provided on both sides of the mating portion The first side and the second side; an adapter interface is provided at the mating portion so that the adapter can be detachably and electrically connected to the battery pack; at least one output interface is for outputting current; a voltage conversion circuit is connected to the adapter interface And the output interface, so that the output interface can output at least a voltage different from the voltage of the battery pack; wherein, the housing further includes a two-side portion disposed between the first side portion and the second side portion of the mating portion. At least one of the first end portion and the second end portion, the first end portion and the second end portion are formed with ventilation holes for air communication with the inside of the housing.
- the adapter of the present disclosure can convert the electric energy of a battery pack suitable for an electric tool into an electric energy with a large output voltage, thereby improving the utilization rate of the battery pack.
- the adapter can convert the power of the battery pack into AC power output, which has a wide range of application scenarios, and the adapter has high security.
- FIG. 1 is an overall structural diagram of a portable power system
- FIG. 2 is a perspective view of the battery pack in FIG. 1;
- FIG. 3 is a schematic diagram of a combination of an adapter and a battery pack in FIG. 1;
- FIG. 4 is a structural view of an adapter of FIG. 1 from a perspective
- FIG. 5 is a structural view of the adapter in FIG. 1 from another perspective;
- FIG. 6 is an internal structural diagram of the adapter in FIG. 3;
- FIG. 7 is an exploded view of the circuit board, the heat sink, and the connection sheet in FIG. 3; FIG.
- FIG. 8 is a structural diagram of the portable power system in FIG. 1 when it is in a free state
- FIG. 9 is a structural diagram of the portable power system in FIG. 1 when it is in a stationary state
- FIG. 10 is a structural diagram of a locking structure of the adapter in FIG. 3;
- FIG. 11 is a structural diagram of the locking portion in FIG. 10;
- FIG. 12 is a block diagram of an internal circuit of the adapter in FIG. 4.
- the portable power device 100 includes: an adapter 200 and a battery pack 300.
- the battery pack 300 can supply power to a DC power tool.
- the battery pack 300 includes a battery cell (not shown) and a battery pack case 310, and the battery cell (not shown) is accommodated in the battery pack case 310.
- the battery cell (not shown) are used to store energy, which can be repeatedly charged and discharged.
- the battery cell (not shown) can be a lithium ion battery or a graphene battery.
- the battery pack case 310 is used to receive a battery cell (not shown) and other components in the battery pack 300, and the battery pack case 310 is formed with a coupling portion 311 through which the battery pack 300 can be coupled to a power tool .
- the battery pack 300 further includes a plurality of electrode connection terminals, which are used at least to electrically connect the battery cell (not shown) with an external circuit. For example, it is electrically connected to a circuit for driving a motor in a power tool or a charging circuit in a charger.
- the battery pack 300 may further include other types of connection terminals, such as a communication terminal for communication, and the communication terminal is used to implement signal interaction between the battery pack 300 and a power tool and / or a charger.
- connection terminals such as a communication terminal for communication
- the communication terminal is used to implement signal interaction between the battery pack 300 and a power tool and / or a charger.
- the battery pack 300 also includes a circuit board 225, a controller, and some corresponding detection modules.
- the circuit board 225 is mainly used for constructing internal circuits of the battery pack 300, and electronic components for implementing various electrical functions are installed and connected thereto.
- the controller is mainly used to control the battery pack 300
- the detection module is mainly used to detect some electrical parameters and physical parameters of the battery pack 300, such as the current, voltage, or temperature of a battery cell (not shown) of the battery pack 300.
- the circuit formed by the circuit board 225, the controller, and the detection module enables the battery pack 300 to be over-discharged or over-charged, and enables the battery pack 300 to perform limited or wireless communication with other external devices.
- the rated voltage of the battery pack 300 is 30V or more and 350V or less. More specifically, the rated voltage of the battery pack 300 ranges from 30V to 50V, 50V to 85V, 85V to 100V, 100V to 200V, or 200V to 350V. As one embodiment, the rated voltage of the battery pack 300 is 56V.
- the weight of the battery pack 300 is 1 kg or more and 10 kg or less. More specifically, the weight of the battery pack 30020 ranges from 1kg to 2kg, 2kg to 2.5kg, 2.5kg to 3kg, 3k to 4kg, 4kg to 5kg, 5kg to 6kg, 6kg to 7kg, 7kg to 8kg, 8kg to 9kg, 9kg to 10kg.
- the battery pack 300 further includes a power display unit 320 for displaying the remaining power of the battery pack 300.
- the power display unit 320 is telecommunication-connected to the connection terminals of the circuit board 225 and the battery pack 300, respectively.
- the power display unit 320 is disposed on an upper surface of the battery pack 300.
- the adapter 200 can be combined with the battery pack 300 described above, so that the battery pack 300 can output AC power and / or DC power through the adapter 200.
- the adapter 200 includes a housing 210 that can form a mating portion 212 that is a portion that fits the coupling portion 311 of the battery pack 300 to detachably connect the battery pack 300 to the adapter 200.
- FIG. 1 based on the perspective view of the portable power device 100 when placed, the directions of “up, down, front, back, left, and right” are illustrated and specified. That is, as shown in FIG. 1, when the portable electric power device 100 is placed on a plane, the surface of the adapter 200 in contact with the plane is defined as the lower surface of the adapter 200, and the other surface opposite to the lower surface of the adapter 200 is defined as the upper surface of the adapter 200.
- the surface of the battery pack 300 in contact with the plane is defined as the lower surface of the battery pack 300, and the other surface opposite to the lower surface of the battery pack 300 is defined as the upper surface of the battery pack 300.
- the adapter 200 further includes a first voltage conversion circuit 270 and a second voltage conversion circuit 271 disposed in the housing 210.
- the first voltage conversion circuit 270 is configured to convert the DC power output from the battery pack 300 into an AC power output.
- the first voltage conversion circuit 270 is an inverter circuit, and can convert the DC power output from the battery pack 300 into an AC power output of 110-130V.
- the first voltage conversion circuit 270 can convert the DC power output from the battery pack 300 into an AC power output of 210-230V.
- the first voltage conversion circuit 270 can convert the DC power output from the battery pack 300 into an AC power output of 110-130V and can also convert the DC power output by the battery pack 300 into an AC power output of 210-230V.
- the second voltage conversion circuit 271 converts the DC power output from the battery pack 300 into a DC power output with a certain voltage.
- the second voltage conversion circuit 271 is a rectifier circuit, and the second voltage conversion circuit 271 can convert the DC power output from the battery pack 300 into a + 5V DC power output.
- the second voltage conversion circuit 271 can convert the DC power output from the battery pack 300 into a + 12V DC power output.
- the second voltage conversion circuit 271 can convert the DC power output from the battery pack 300 into a + 19V DC power output.
- the adapter 200 further includes an AC power output interface 220 for outputting AC power, so that the portable power device 100 can be used as an AC power source.
- the AC power output interface 220 is electrically connected to the first conversion circuit to output AC power.
- the AC power output interface 220 is configured in the form of a power socket as shown in FIG. 4.
- the power socket is designed to have the same specifications as the socket for power output by the local general power grid, so that the portable power system can be used for general AC. Powered by electrical equipment.
- the adapter 200 includes an AC power output interface 220 for outputting 110-130V AC power or 210-230V AC power.
- the adapter 200 includes two AC power output interfaces 220 for outputting 110-130V AC power or 210-230V AC power, respectively.
- the AC power output interface 220 is disposed on the lower surface of the adapter 200.
- the adapter 200 further includes a direct current power output interface 221 for causing the adapter 200 to output direct current.
- the DC output interface 221 may be configured as a + 5V USB interface as shown in FIG. 1.
- the DC power output interface 221 may also be configured in other forms, such as a 12V vehicle power interface, an interface that outputs 19V, 36V and other voltages.
- the voltage of the DC power output interface 221 should be lower than the rated voltage of the battery pack 300.
- the ratio of the maximum output power of the adapter 200 to the weight of the adapter 200 ranges from 0.03 w / g or more.
- the range of the ratio of the maximum output power of the adapter 200 to the volume of the adapter 200 is 0.1w / cm3 or more. Further, the range of the ratio of the maximum output power of the adapter 200 to the volume of the adapter 200 is greater than or equal to 0.2 g / cm3.
- the ratio of the rated voltage of the battery pack 300 to the maximum output power of the adapter 200 ranges from 0.07v / w to 16v / w. Specifically, the ratio of the rated voltage of the battery pack 300 to the maximum output power of the adapter 200 ranges from 0.07v / w to 0.67v / w, 0.07v / w to 0.33v / w, 0.15v / w to 0.67v. / w, 0.15v / w ⁇ 0.33v / w.
- the projection area of the adapter 200 in the left-right direction is smaller than the projection area of the battery pack 300 in the left-right direction.
- the adapter 200 includes an adapter interface 211, which is disposed on the left surface of the housing 210 so that the adapter 200 and the battery pack 300 are detachably connected.
- the adapter 200 includes electrical connection terminals 222 and a connection structure 223.
- the electrical connection terminal 222 is used to connect to a corresponding terminal in the battery pack 300, so that the adapter 200 and the battery pack 300 are electrically connected to transmit electric energy and / or signals.
- the electrical connection terminals are respectively connected to the positive and negative terminals of the battery pack 300, and they are electrically connected to at least the first voltage conversion circuit 270 and / or the second voltage conversion circuit 271 in the adapter 200.
- the electrical connection terminal is connected to a signal terminal of the battery pack 300 as a signal terminal to transmit a signal.
- the electrical connection terminal 222 is fixedly mounted on the connection piece 261 support with a connection piece structure, and the connection piece support 224 and the PCB are fixed by screws.
- the solder pin ends of the electrical connection piece 261 are soldered on the PCB.
- the electrical connection terminal 222 is welded on the PCB board through a welding end bracket in the form of an electrical connection piece 261, which saves the internal space of the adapter 200 and makes the product structure of the adapter 200 more compact.
- the solder leg end of the electrical connection piece 261 and the PCB are welded in two rows.
- connection structure 223 is used to connect the battery pack case 310 and the case 210.
- the connection structure includes two guide rails 226.
- the guide rail 226 can guide the battery pack 300 so that the battery pack 300 is slidably connected from one end to the other end of the adapter 200.
- the guide rails 226 are respectively formed on two sides of a convex block protruding forward from the opposite periphery, and the electrical connection terminals are disposed on the upper end of the convex block 227.
- the convex block includes two parts distributed left and right: a guide rail portion and a boss portion.
- the guide rail 226 is formed on the front and rear sides of the guide rail 226 portion, and the convex portion further protrudes to the left from the guide rail 226 portion.
- the coupling portion 311 of the battery pack 300 is formed with a groove 331 capable of cooperating with the bump, and an electrical interface of the battery pack 300 is provided in the groove.
- the electrical interface includes a terminal interface.
- the electrical connection terminals of the adapter 200 may be electrically connected to terminals inside the battery pack 300 by inserting corresponding terminal interfaces. Guiding structures that cooperate with the guide rail 226 are respectively provided on both sides of the groove.
- the battery pack 300 can be inserted into the adapter 200 substantially along the direction shown in FIG. 2.
- the cooperation of the guide rail 226 with the guide structure and the cooperation of the projections and grooves limit the movement of the battery pack 300 relative to the adapter 200 in the left-right and front-rear directions. Therefore, the adapter 200 needs to limit the battery pack 300 in the up-down direction so that the battery pack 300 and the adapter 200 form a whole.
- the adapter 200 further includes a locking structure 233 for limiting the battery pack 300 in the plugging / removing direction (ie, the up-down direction) to lock the battery pack 300 and the adapter 200 so that the two constitute A whole.
- the locking structure 233 is disposed on the same plane as the plane where the electrical connection terminals of the adapter 200 are located. More specifically, the locking structure 233 is disposed above the electrical connection terminal. The locking structure 233 cooperates with the slot of the battery pack 300 to lock the battery pack 300 in the up-down direction and ensure that the terminals of the adapter 200 and the battery pack 300 are well connected.
- the locking structure 233 includes an elastic member 234, a locking member 235, and a fixing member 236.
- the elastic member 234 is disposed on the back of the housing 210 near the upper surface.
- the elastic member 234 is compressed or ejected in the front-rear direction.
- the elastic member 234 is a spring.
- the elastic member 234 may also be made of a flexible material with elasticity.
- the fixing member 236 is located in the casing and is fixedly connected to the casing.
- the locking member 235 protrudes at least partially from the housing 210.
- one end of the locking member 235 connected to the elastic member 234 is defined as a fixed end, and the other end protruding from the housing 210 is an elastic end.
- the plane of the elastic end includes an elastic inclined plane 237, an elastic plane 238, and an elastic arc surface 239.
- the elastic inclined surface 237 is close to the upper end of the housing 210, and the elastic plane 238 is located between the elastic inclined surface 237 and the elastic curved surface 239.
- the adapter 200 further includes a handle 240 for a user to hold.
- the handle 240 includes a supporting member 242 disposed on a front surface and a rear surface of the housing 210 and a carrying member 241 between the two supporting members 242, respectively.
- the centerline of the support 242 in the width direction of the front surface thereof is defined as the handle centerline 101.
- the handle 240 has a first position (shown in FIG. 8) in which the entirety of the battery pack 300 and the adapter 200 is in a free state, and a second position (shown in FIG. 9) in which the entirety of the battery pack 300 and the adapter 200 is at rest. ⁇ ).
- the free state refers to a state where the adapter 200 and the battery pack 300 as a whole are balanced when the user carries the handle 240.
- the stationary state refers to a state when the adapter 200 and the battery pack 300 as a whole are placed on a stationary plane.
- the center of gravity of the adapter 200 is located on one side of the handle centerline 101. Specifically, when the handle 240 is located in the first position, the center of gravity of the adapter 200 is located on the side of the handle centerline 101 near the second end.
- the range of the distance between the center of gravity of the adapter 200 and the center line 101 of the handle is 6 cm or less. Specifically, when the handle 240 is located at the first position, the range of the distance between the center of gravity of the adapter 200 and the center line 101 of the handle is 4 cm or less.
- the range of the distance between the center of gravity of the adapter 200 and the center line 101 of the handle is 3 cm or less.
- the range of the ratio of the distance between the center of gravity O1 of the adapter 200 and the handle centerline 101 to the weight of the battery pack 300 is 0.04 cm / kg or less. Further, when the handle 240 is located at the first position, the range of the ratio of the distance between the center of gravity O1 of the adapter 200 and the center line 101 of the handle 200 to the weight of the battery pack 300 is 0.03 cm / kg or less.
- Such a design makes it convenient for the user to carry the whole of the adapter 200 and the battery pack 300 and maintain the relative stability of the whole during the carrying process.
- the handle 240 When the handle 240 is in the second position, the upper surface portion of the carrying member 241 exceeds the plane on which the upper surface of the battery pack 300 is located. This can make the overall structure of the adapter 200 and the battery pack 300 more compact, which facilitates assembly and storage.
- the handle 240 can be rotated about an axis, and the projection point of the axis on the front surface of the housing 210 is defined as the center point O, and the distance from the center point O to the end plane (that is, the upper surface of the housing) where the first end face of the housing 210 is located.
- the value range is 8 cm or less. Specifically, the range of the distance from the center point O to the plane on which the end surface of the first end surface of the housing 210 is located is 6 cm or less. More specifically, the range of the distance from the center point O to the plane on which the upper surface of the housing 210 is located is 5 cm or less.
- the handle 240 can be rotated about an axis that is close to the upper surface of the housing 210.
- the supporting member 242 is a retractable supporting member, and the carrying member 241 is an elastic carrying member.
- the supporting member 242 has a gear adjustment function when rotating.
- the housing 210 further includes an adapting portion 200 and first and second side portions 218 and 219 disposed on both sides of the adapting portion, and disposed on both ends of the adapting portion and located on the first side portion.
- At least one of the first end portion 213 and the second end portion 214 is formed with a ventilation hole in air communication with the inside of the housing.
- the first end portion 213 is an upper end portion
- the second end portion 214 is a lower end portion.
- the first end portion 213 is formed with a plurality of first ventilation holes 215, and the second end portion 214 is formed with a plurality of second ventilation holes 216.
- the ratio of the total area of the first ventilation hole 215 to the end surface area of the first end portion 213 ranges from 50% to 90%. Further, the ratio of the total area of the first vent hole 215 to the end surface area of the first end portion 213 ranges from 55% to 85%. Further, the ratio of the total area of the first vent hole 215 to the end surface surface area of the first end portion 213 ranges from 60% to 80%. Further, the ratio of the total area of the first ventilation hole 215 to the end surface surface area of the first end portion 213 ranges from 65% to 80%. Further, the ratio of the total area of the first ventilation hole 215 to the end surface area of the first end portion 213 ranges from 60% to 70%. This can ensure that a large ventilation area is formed on the first end surface to facilitate circulation.
- the ratio of the total area of the second vent hole 216 to the end surface area of the first end portion 213 ranges from 50% to 90%. Further, the ratio of the total area of the second ventilation hole 216 to the end surface area of the first end portion 213 ranges from 55% to 85%. Further, the ratio of the total area of the second vent hole 216 to the end surface area of the first end portion 213 ranges from 60% to 80%. Further, the ratio of the total area of the second vent hole 216 to the end surface area of the first end portion 213 ranges from 65% to 75%. In some embodiments, the AC power output interface 220 and the DC power output interface 221 are both located at the second end portion 214.
- the adapter includes a dustproof net 217 for preventing dust from entering.
- the dustproof net 217 is disposed inside the housing and is close to the second end portion 214.
- the adapter 200 also includes a fan 250 that works to accelerate cooling of components inside the adapter 200, such as a circuit board 225, electronic components, and the like.
- the fan 250 is disposed inside the casing 210.
- the fan 250 is disposed on the side of the housing 210 near the AC power interface.
- the adapter 200 includes two fans 250, which are respectively arranged side by side inside the housing 210 and close to the first ventilation hole 215.
- the fan 250 is disposed opposite the first ventilation hole 215.
- the external air flows into the housing 210 through the second ventilation hole 216 under the acceleration of the fan 250, flows through the circuit board 225, the heat sink 252, and the like and then flows out through the first ventilation opening 215, thereby taking away the heat inside the adapter 200 to Achieve cooling effect.
- the fan 250 is turned on to reduce the energy loss of the battery pack 300.
- a battery pack protection circuit is provided in the adapter 200.
- a circuit board 225 is provided in the housing 210, and the semiconductor device 263 is connected to the circuit board 225.
- the first voltage conversion circuit 270 and the second voltage conversion circuit 271 are disposed on the same circuit board 225. In other embodiments, the first voltage conversion circuit 270 and the second voltage conversion circuit 271 are respectively disposed on different circuit boards 225.
- the semiconductor device 263, such as a power switch is disposed on the circuit board 225, and the heat sink 252 is used to dissipate heat to the semiconductor device 263.
- a horizontal profile heat sink 252 is used to dissipate heat from the semiconductor device 263.
- connection piece 261 is fixed between the circuit board 225 and the heat sink 252.
- the connection piece 261 includes a connection through hole and a connection solder pin.
- the connection through hole, the device through hole on the semiconductor device 263, and the through hole on the circuit board 225 are correspondingly arranged.
- the screws pass through the connection through hole, the device through hole,
- the through holes of the circuit board 225 and the through holes of the heat sink 252 allow the heat sink 252, the semiconductor device 263, and the connection sheet 261 to be fixed on the circuit board 225.
- the connection pads are soldered on the circuit board 225 to make the connection piece 261 more securely fixed, thereby ensuring that the heat sink 252 is reliably fixed on the circuit board 225. The influence of the unstable fixing of the heat sink which may exist in the prior art on the circuit performance is avoided.
- the adapter 200 further includes a main control switch 262 for turning on or off the electrical connection between the adapter 200 and the battery pack 300.
- a main control switch 262 for turning on or off the electrical connection between the adapter 200 and the battery pack 300.
- the main control switch 262 After the battery pack 300 is coupled to the adapter 200, the user presses the main control switch 262 to turn on the electrical connection between the adapter 200 and the battery pack 300. More specifically, after the user presses the main control switch 262, the electrical connection between the adapter 200 and the battery pack 300 is turned on, and the power display unit 320 of the battery pack 300 is activated to display the remaining power of the battery pack 300, which is convenient for the user Observe.
- the main control switch 262 may be a key switch, a touch screen switch, or a gear switch.
- the present disclosure provides an adapter and a portable power source, which can be used to convert the battery pack power of an electric tool into a power output with a large output voltage, thereby improving the utilization rate of the battery pack.
- the adapter can convert the power of the battery pack into AC power output, which has a wide range of application scenarios, and the adapter has high security.
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Abstract
Description
本公开涉及一种适配器及包括该适配器的便携式电源。The present disclosure relates to an adapter and a portable power source including the adapter.
随着电池技术的发展,电动工具正在逐渐取代引擎工具。为了实现近似于引擎工作的工作效果和续航时间,与电动工具适配以为之供电的电池包的额定功率和容量也越来越大。With the development of battery technology, power tools are gradually replacing engine tools. In order to achieve a working effect and battery life similar to that of an engine, the rated power and capacity of a battery pack adapted to power a power tool is also increasing.
一方面,在无需使用电动工具的场合,电池包将处于闲置状态。On the one hand, the battery pack will be idle when no power tools are needed.
另一方面,在某些场景,例如户外进行工作和旅游,往往需要交流电源或直流电源来为一些工作或设施供电。而传统的可携带电源,由其内部的电芯组供电,一旦内部电芯组的电能消耗完则无法再继续供电。On the other hand, in some scenarios, such as working and traveling outdoors, AC power or DC power is often required to power some work or facilities. The traditional portable power supply is powered by its internal battery pack. Once the internal battery pack's power is consumed, it cannot continue to supply power.
现有的适配器,其适配对象为其它输出电压较低的电池,例如手机电池、干电池等;或者适配器将电池电能转化为较低的输出电压输出,例如+5V等。若适配器接入或输出较大的电压时,会带来安全隐患。Existing adapters are suitable for other batteries with lower output voltages, such as mobile phone batteries and dry batteries; or adapters convert battery power into lower output voltage outputs, such as + 5V. If the adapter is connected to or outputs a large voltage, it will bring security risks.
发明内容Summary of the Invention
为解决上述技术问题,本公开提供一种能使适用于电动工具的电池包输出电能且安全性较高的适配器。In order to solve the above technical problems, the present disclosure provides an adapter capable of enabling a battery pack suitable for a power tool to output electric energy and having high safety.
一种用于使电池包输出电能的适配器,电池包至少能为一个电动工具供电,适配器包括:壳体,壳体包括配合部及设置在配合部两侧的第一侧部和第二侧部;适配接口,设置在配合部以使适配器能与电池包可拆卸地电连接;至少一个输出接口,用于输出电流;电压转换电路,连接在适配器接口与输出接口之间,用于使输出接口至少能够输出一种与电池包电压不同的电压;其中,壳体还包括设置在配合部两端且位于第一侧部和第二侧部之间的第一端部和第二端部,第一端部和第二端部的至少其中之一上形成有与壳体内部进行空气连通的通风孔。An adapter for enabling a battery pack to output electric energy. The battery pack can supply at least one power tool. The adapter includes: a housing, the housing including a mating portion, and a first side portion and a second side portion provided on both sides of the mating portion. ; An adapter interface is provided at the mating portion so that the adapter can be detachably and electrically connected to the battery pack; at least one output interface is used to output the current; a voltage conversion circuit is connected between the adapter interface and the output interface to enable the output The interface can output at least one voltage different from the voltage of the battery pack; wherein the housing further includes first and second ends provided at both ends of the mating portion and between the first and second sides, At least one of the first end portion and the second end portion is formed with a ventilation hole for air communication with the inside of the housing.
进一步,第一端部形成有多个第一通风孔,Further, the first end portion is formed with a plurality of first ventilation holes,
第二端部形成有多个第二通风孔,The second end portion is formed with a plurality of second ventilation holes,
第一通风孔的总面积小于第二通风孔的总面积。The total area of the first ventilation hole is smaller than the total area of the second ventilation hole.
进一步,第一通风孔的总面积与第一端部的端部表面积之比的取值范围为50%~90%。Further, the ratio of the total area of the first vent hole to the end surface area of the first end portion ranges from 50% to 90%.
进一步,第二通风孔的总面积与第二端部的端部表面积之比的取值范围为大于等于50%~90%。。Further, the ratio of the total area of the second vent hole to the end surface area of the second end ranges from 50% to 90%. .
进一步,输出接口位于第一端部或第二端部中端部表面积较大的一个。Further, the output interface is located at the one of the first end portion or the second end portion having a larger surface area.
进一步,适配器还包括:风扇,设置在壳体的内部靠近第一通风孔的一侧以加速第一通风孔和第二通风孔之间的气流流动。Further, the adapter further includes: a fan, which is disposed on a side of the interior of the housing near the first ventilation hole to accelerate airflow between the first ventilation hole and the second ventilation hole.
进一步,风扇在适配器的输出功率大于等于100W时开启转动。Further, the fan turns on when the output power of the adapter is greater than or equal to 100W.
进一步,适配器还包括:散热片,用于为电压转换电路散热;散热片位于壳体内部靠近第二端部的一侧。Further, the adapter further includes: a heat sink for dissipating heat from the voltage conversion circuit; and the heat sink is located on a side of the inside of the casing near the second end portion.
进一步,电压转换电路包括:第一电压转换电路,用于使电池包输出的直流电转换为交流电;输出接口包括:交流电输出接口,与第一电压转换电路连接以输出交流电。Further, the voltage conversion circuit includes: a first voltage conversion circuit for converting the DC power output from the battery pack into AC power; the output interface includes an AC power output interface connected to the first voltage conversion circuit to output AC power.
进一步,电压转换电路包括:第二电压转换电路,用于使电池包输出不同于电池包电压的直流电;输出接口包括:直流电输出接口,与第二电压转换电路连接以输出输出电压低于电池包电压的直流电。Further, the voltage conversion circuit includes: a second voltage conversion circuit for causing the battery pack to output a direct current different from the voltage of the battery pack; the output interface includes a direct current output interface connected to the second voltage conversion circuit to output an output voltage lower than the battery pack Voltage of direct current.
进一步,适配接口包括:电连接端子,与电池包的电芯构成电性连接;Further, the adapting interface includes: an electrical connection terminal, which is electrically connected with the battery cell of the battery pack;
连接结构,用于连接壳体和电池包的壳体。The connection structure is used for connecting the casing and the casing of the battery pack.
进一步,连接结构包括:导轨,用于导向电池包经第一端部所在的一端可滑动地连接至第二端部所在的另一端。Further, the connection structure includes a guide rail for guiding the battery pack to be slidably connected to the other end where the second end portion is located via one end where the first end portion is located.
进一步,适配器还包括:把手,把手能绕一轴线转动,轴线靠近第一端部。Further, the adapter further includes a handle, which can be rotated about an axis, and the axis is close to the first end portion.
进一步,锁定结构,设置在适配部靠近第一端部的一侧以锁定电池包与适配器。Further, a locking structure is provided on a side of the adapter near the first end to lock the battery pack and the adapter.
进一步,适配器还包括:主控开关,用于导通或关断适配器与电池包之间的电性连接。Further, the adapter further includes: a main control switch for turning on or off the electrical connection between the adapter and the battery pack.
进一步,适配器最大输出功率与适配器的提及之比的取值范围大于等于0.1w/cm3。Further, the range of the ratio of the adapter's maximum output power to the adapter's reference value is greater than or equal to 0.1w / cm3.
进一步,适配器还包括:防尘网,设置在壳体的内部并靠近第二端部。Further, the adapter further includes: a dustproof net, which is disposed inside the casing and is close to the second end portion.
一种便携式电源装置,包括:至少能为一个电动工具供电的电池包;适配器,用于使电池包输出的电能;其中,适配器包括:壳体,壳体包括配合部及设置在配合部两侧的第一侧部和第二侧部;适配接口,设置在配合部以使适配器能与电池包可拆卸地电连接;至少一个输出接口,用于输出电流;电压转换电路,连接在适配器接口与输出接口之间,用于使输出接口至少能够输出一种与电池包电压不同的电压;其中,壳体还包括设置在配合部两端且位于第一侧部和第二侧部之间的第一端部和第二端部,第一端部和第二端部的至少其中之一上形成有与壳体内部进行空气连通的通风孔。A portable power supply device includes: a battery pack capable of supplying power to at least one electric tool; an adapter for causing electric energy output by the battery pack; wherein the adapter includes a housing, the housing includes a mating portion and is provided on both sides of the mating portion The first side and the second side; an adapter interface is provided at the mating portion so that the adapter can be detachably and electrically connected to the battery pack; at least one output interface is for outputting current; a voltage conversion circuit is connected to the adapter interface And the output interface, so that the output interface can output at least a voltage different from the voltage of the battery pack; wherein, the housing further includes a two-side portion disposed between the first side portion and the second side portion of the mating portion. At least one of the first end portion and the second end portion, the first end portion and the second end portion are formed with ventilation holes for air communication with the inside of the housing.
本公开的适配器能使适用于电动工具的电池包电能转换为输出电压较大的电能输出,提高了该电池包的使用率。此外,该适配器能够将电池包的电能转换为交流电输出,应用场景广,且适配器安全性较高。The adapter of the present disclosure can convert the electric energy of a battery pack suitable for an electric tool into an electric energy with a large output voltage, thereby improving the utilization rate of the battery pack. In addition, the adapter can convert the power of the battery pack into AC power output, which has a wide range of application scenarios, and the adapter has high security.
图1是便携式电能系统的整体结构图;FIG. 1 is an overall structural diagram of a portable power system;
图2是图1中电池包的立体图;2 is a perspective view of the battery pack in FIG. 1;
图3是图1中适配器与电池包结合的示意图;3 is a schematic diagram of a combination of an adapter and a battery pack in FIG. 1;
图4是图1中适配器的一个视角的结构图;FIG. 4 is a structural view of an adapter of FIG. 1 from a perspective; FIG.
图5是图1中适配器的另一个视角的结构图;5 is a structural view of the adapter in FIG. 1 from another perspective;
图6是图3中适配器的内部结构图;6 is an internal structural diagram of the adapter in FIG. 3;
图7是图3中电路板、散热片和连接片的爆炸图;FIG. 7 is an exploded view of the circuit board, the heat sink, and the connection sheet in FIG. 3; FIG.
图8是图1中便携式电能系统处于自由状态时的结构图;8 is a structural diagram of the portable power system in FIG. 1 when it is in a free state;
图9是图1中便携式电能系统处于静止状态时的结构图;FIG. 9 is a structural diagram of the portable power system in FIG. 1 when it is in a stationary state; FIG.
图10是图3中适配器的锁定结构的结构图;10 is a structural diagram of a locking structure of the adapter in FIG. 3;
图11是图10中锁定部的结构图;FIG. 11 is a structural diagram of the locking portion in FIG. 10;
图12是图4中适配器的内部电路框图。FIG. 12 is a block diagram of an internal circuit of the adapter in FIG. 4.
以下结合附图和具体实施例对本公开作具体的介绍。The disclosure will be specifically described below with reference to the drawings and specific embodiments.
参考图1所示的便携式电能装置100,包括:适配器200和电池包300。Referring to FIG. 1, the
其中,电池包300能为一个直流的电动工具供电。具体的,电池包300包括:电芯(未示出)和电池包壳体310,电芯(未示出)容纳在电池包壳体310中。The
电芯(未示出)用于存储能量,其能被反复充放电。电芯(未示出)可选择锂离子电池,也可以选择石墨烯电池。电池包壳体310用于容纳电池包300中的电芯(未示出)及其它部件,并且电池包壳体310形成有结合部311,电池包300可以通过该结合部311结合至一个电动工具。Cells (not shown) are used to store energy, which can be repeatedly charged and discharged. The battery cell (not shown) can be a lithium ion battery or a graphene battery. The
电池包300还包括若干电极连接端子,它们至少用于使电芯(未示出)与外部的电路构成电性连接。比如与电动工具中的用于驱动电机的电路或者充电器中的充电电路构成电性连接。The
电池包300还可以包括其他类型的连接端子,比如用于通讯的通讯端子,通讯端子用于实现电池包300与电动工具和/或充电器的信号交互。The
另外,电池包300还包括电路板225、控制器以及一些相应的检测模块。电路板225主要用于构建电池包300的内部电路,其上安装并连接有用于实现各种电功能的电子元器件。控制器主要用于实现对电池包300的控制,检测模块主要用于检测电池包300的一些电参数和物理参数,比如电池包300的电流、电压或者电芯(未示出)的温度等。具体的,电路板225、控制器以及检测模块所构成的电路使电池包300具有过度放电或过度充电,并且使电池包300能与其它外部设备进行有限或无线的通讯。In addition, the
电池包300的额定电压大于等于30V小于等于350V。更具体的,电池包300的额定电压的取值范围为:30V至50V,50V至85V,85V至100V,100V 至200V或200V至350V。作为实施方式的一种,电池包300的额定电压为56V。The rated voltage of the
电池包300的重量大于等于1kg小于等于10kg。更加具体而言,电池包30020的重量的取值范围为:1kg至2kg,2kg至2.5kg,2.5kg至3kg,3k至4kg,4kg至5kg,5kg至6kg,6kg至7kg,7kg至8kg,8kg至9kg,9kg至10kg。The weight of the
参考图1所示,电池包300还包括电量显示单元320,用于显示电池包300的剩余电量。具体的,电量显示单元320分别与电路板225和电池包300的连接端子电信连接。作为具体实施方式的一种,电量显示单元320设置在所述电池包300的上表面。Referring to FIG. 1, the
适配器200能结合以上介绍的电池包300,从而使电池包300通过适配器200输出交流电和/或直流电。The
适配器200包括壳体210,壳体210能形成与电池包300的结合部311相适配的部分即配合部212以使电池包300可拆卸式地连接到适配器200。The
为了便于说明理解,参照图1所示,基于便携式电能装置100放置时的立体图来示意并规定“上下前后左右”的方向。即如图1所示,便携式电能装置100放置在平面时,适配器200与该平面接触的表面定义为适配器200的下表面,与适配器200下表面相对的另一表面定义为适配器200的上表面。电池包300与该平面接触的表面定义为电池包300的下表面,与电池包300的下表面相对的另一表面定义为电池包300的上表面。For the convenience of explanation, referring to FIG. 1, based on the perspective view of the
参考图12所示,适配器200还包括设置在壳体210内的第一电压转换电路270和第二电压转换电路271。其中,第一电压转换电路270用于使电池包300输出的直流电转换为交流电输出。在一些具体实施方式中,第一电压转换电路270为一逆变电路,可将电池包300输出的直流电转换为110~130V的交流电输出。在一些具体实施方式中,第一电压转换电路270可将电池包300输出的直流电转换为210~230V的交流电输出。在一些具体实施方式中,第一电压转换电路270即可将电池包300输出的直流电转换为110~130V的交流电输出又可将电池包300输出的直流电转换为210~230V的交流电输出。Referring to FIG. 12, the
第二电压转换电路271用于使电池包300输出的直流电转换为具有一定电压的直流电输出。在一些实施例中,第二电压转换电路271为整流电路,第二电压转换电路271可将电池包300输出的直流电转换为+5V的直流电输出。在 一些实施例中,第二电压转换电路271可将电池包300输出的直流电转换为+12V的直流电输出。在另一些实施例中,第二电压转换电路271可将电池包300输出的直流电转换为+19V的直流电输出。The second
适配器200还包括用于输出交流电的交流电输出接口220,从而使便携式电能装置100能作为AC电源。交流电输出接口220与第一转换电路电性连接以输出交流电。在一些实施例中,交流电输出接口220被构造成如图4所示的电源插座的形式,电源插座设计为与当地一般电网输出电能的插座相同的规格,使便携式电源系统能为一般的AC用电设备供电。在一些实施例中,适配器200包括一个交流电输出接口220,用于输出110~130V的交流电或210~230V的交流电。在一些实施例中,适配器200包括两个交流电输出接口220,分别用于输出110~130V的交流电或210~230V的交流电。在一些实施例中,交流电输出接口220设置在适配器200的下表面。The
适配器200还包括直流电输出接口221,其用于使适配器200输出直流电。在一些实施例中,直流电输出接口221可被构造为如图1所示的+5V的USB接口。在一些实施例中,直流电输出接口221也可以被构造为其它形式,如12V车载电源接口、输出19V、36V等其它电压的接口。作为具体实施例的一种,直流电输出接口221的电压应低于电池包300的额定电压。The
适配器200最大输出功率与适配器200的重量之比的取值范围为大于等于0.03w/g。The ratio of the maximum output power of the
适配器200最大输出功率与适配器200的体积之比的取值范围为大于等于0.1w/cm3。进一步,适配器200最大输出功率与适配器200的体积之比的取值范围大于等于0.2g/cm3。The range of the ratio of the maximum output power of the
电池包300的额定电压和适配器200的最大输出功率的比值的取值范围为0.07v/w~16v/w。具体的,电池包300的额定电压和适配器200的最大输出功率的比值的取值范围为0.07v/w~0.67v/w,0.07v/w~0.33v/w,0.15v/w~0.67v/w,0.15v/w~0.33v/w。The ratio of the rated voltage of the
适配器200在左右方向上投影面积小于电池包300在左右方向上的投影面积。The projection area of the
如图2和图3所示,适配器200包括适配接口211,设置在壳体210的左表 面以使适配器200与电池包300可拆卸式连接。As shown in FIGS. 2 and 3, the
适配器200包括电连接端子222和连接结构223。其中,电连接端子222用于与电池包300中对应的端子连接,从而使适配器200与电池包300构成电气连接以传输电能和/或信号。在一些实施例中,电连接端子分别与电池包300的正负极端子连接,它们至少电连接至适配器200中的第一电压转换电路270和/或第二电压转换电路271。电连接端子作为信号端子与电池包300的信号端子连接以传输信号。The
参考图3至图5所示,在一些具体实施例中,电连接端子222以连接片的结构固定安装在连接片261支架上,连接片支架224与PCB板之间通过螺钉固定。电连接片261的焊脚端焊接在PCB板上。这样的好处在于,在电连接片261与PCB板焊接之前,通过螺钉将连接片261支架与PCB板固定,保证了连接片261支架的焊接精度,避免了焊接时可能导致的连接片261支架偏离。电连接端子222以电连接片261的形式通过焊接端支架焊接在PCB板上,节约了适配器200的内部空间,使得适配器200的产品结构更为紧凑。在一些实施例中,为进一步提高焊接精度,增加电连接片261的焊接端的受力能力,电连接片261的焊脚端与PCB板采用双排焊接。Referring to FIG. 3 to FIG. 5, in some specific embodiments, the
连接结构223用于连接电池包壳体310和壳体210。在一些具体的实施例中,连接结构包括两个导轨226。导轨226能够导向电池包300使电池包300从一个端部可滑动地连接到适配器200的另一个端部。导轨226分别形成于一个相对周边向前凸出的凸块的两侧,电连接端子设置在凸块227的上端。凸块包括左右分布的两部分:导轨部和凸台部,导轨226形成于导轨226部的前后两侧,凸台部进一步向左凸出于导轨226部。The
参考图1至5所示,电池包300的结合部311形成有一个能与凸块配合的凹槽331,在该凹槽设有电池包300的电气接口,该电气接口包括:端子接口。适配器200的电连接端子可通过插入对应的端子接口与电池包300内部的端子构成电气连接。在该凹槽的两侧分别设有与导轨226配合的导向结构。Referring to FIGS. 1 to 5, the
电池包300可大致沿图2中所示的方向插入适配器200,导轨226与导向结构的配合以及凸块与凹槽的配合限制了电池包300在左右和前后方向上相对适配器200的运动。因此,适配器200需要在上下方向上对电池包300构成限位 即可使电池包300和适配器200构成一个整体。The
参考图10和图11所示,适配器200还包括锁定结构233,用于在插拔方向上(也即上下方向)对电池包300构成限位以锁定电池包300和适配器200使这两者构成一个整体。在一些具体实施例中,锁定结构233设置在适配器200的电连接端子所在平面的同一面。更具体的,锁定结构233设置在电连接端子的上方。通过锁定结构233与电池包300的卡槽的配合以在上下方向上锁定电池包300并确保适配器200和电池包300的端子接插良好。Referring to FIGS. 10 and 11, the
锁定结构233包括弹性件234、锁定件235和固定件236。其中,弹性件234设置在壳体210背部靠近上表面的位置。弹性件234在前后方向上压缩或弹出。在一些具体的实施例中,弹性件234为弹簧。在另一些具体的实施例中,弹性件234也可以使具有弹性的柔性材料。固定件236位于壳体内并与壳体固定连接。The locking
锁定件235至少部分凸出于壳体210。为描述方便,定义锁定件235与弹性件234连接的一端为固定端,其凸出于壳体210的另一端为弹性端。具体的,弹性端的平面包括弹性斜面237、弹性平面238和弹性弧面239。其中,在上下方向上,弹性斜面237靠近壳体210的上端,弹性平面238位于弹性斜面237和弹性弧面239之间。在适配器200沿图3所示的插装方向结合至电池包300时,弹性件234在前后方向上压缩使得锁定件235结合至电池包300的卡槽以使适配器200与电池包300锁定。The locking
这样的好处在于,在适配器200沿图3所示方向的插装方向结合至电池包300时,靠近壳体210上端的弹性斜面237先与电池包300的卡槽接触,弹性斜面237的设置能保证适配器200平滑地结合至电池包300,提高用户使用体验。弹性弧面239的设置增大了弹性件234与电池包300卡槽之间的阻尼,避免了非人为拔出情况下适配器200与电池包300的分离。This has the advantage that when the
参考图8和图9所示,适配器200还包括一个供用户握持的把手240。把手240包括分别设置在壳体210的前表面和后表面的支撑件242以及位于两个支撑件242之间的提携件241。定义支撑件242在其前表面的宽度方向上的中心线为把手中线101。其中,把手240具有使电池包300和适配器200这一整体处于自由状态的第一位置(图8所示)和使电池包300和适配器200这一整体处于静 止状态的第二位置(图9所示)。自由状态是指用户提携把手240时,适配器200和电池包300这一整体处于平衡时的状态。静止状态是指适配器200和电池包300这一整体放置在一静止平面时的状态。Referring to FIGS. 8 and 9, the
在把手240位于第一位置时,适配器200的重心位于把手中线101的一侧。具体的,在把手240位于第一位置时,适配器200的重心位于把手中线101的靠近第二端部的一侧。在把手240位于第一位置时,适配器200的重心与把手中线101的距离的取值范围为小于等于6cm。具体的,在把手240位于第一位置时,适配器200的重心与把手中线101的距离的取值范围为小于等于4cm。在把手240位于第一位置时,适配器200的重心与把手中线101的距离的取值范围为小于等于3cm。When the
在把手240位于第一位置时,适配器200的重心O1与把手中线101的距离与电池包300的重量的比值的取值范围为小于等于0.04cm/kg。进一步,在把手240位于第一位置时,适配器200的重心O1与把手中线101的距离与电池包300的重量的比值的取值范围为小于等于0.03cm/kg。When the
这样的设计使得用户方便提携适配器200和电池包300这一整体,并能够保持提携过程中这一整体的相对稳定性。Such a design makes it convenient for the user to carry the whole of the
在把手240处于第二位置时,提携件241的上表面部超过电池包300的上表面所在的平面。这样可以使得适配器200和电池包300这一整体的结构更为紧凑,方便装配和存储。When the
把手240能绕一轴线转动,定义该轴线在壳体210的前表面的投影点为中心点O,中心点O到壳体210的第一端面所在端平面(即壳体上表面)的距离的取值范围为小于等于8cm。具体的,中心点O到壳体210的第一端面所在端表面所在平面的距离的取值范围为小于等于6cm。更具体的,中心点O到壳体210的上表面所在平面的距离的取值范围为小于等于5cm。把手240能绕一轴线转动,轴线靠近壳体210的上表面。The
支撑件242为可伸缩式支撑件,提携件241为弹性提携件。支撑件242旋转时具有档位调节功能。The supporting
在一些实施例中,壳体210还包括适配部200及设置在适配部两侧的第一侧部218和第二侧部219,以及设置在适配部两端且位于第一侧部218和第二侧 部219之间的第一端部213和第二端部214。第一端部213和第二端部214中的至少一个形成有与壳体内部进行空气连通的通风孔。具体的,参考图1、图4和图5所示,第一端部213即上端部,第二端部214即下端部。In some embodiments, the
第一端部213形成有多个第一通风孔215,第二端部214形成有多个第二通风孔216,第一通风孔215的总面积小于等于第二通风孔216的总面积。在一些实施例中,第一通风孔215的总面积与第一端部213的端部表面积之比的取值范围为50%~90%。进一步,第一通风孔215的总面积与第一端部213的端部表面积之比的取值范围为55%~85%。进一步,第一通风孔215的总面积与第一端部213的端面表面积之比的取值范围为60%~80%。进一步,第一通风孔215的总面积与第一端部213的端面表面积之比的取值范围为65%~80%。进一步,第一通风孔215的总面积与第一端部213的端部表面积之比的取值范围为60%~70%。这样可保证在第一端面形成较大的通气面积便于流通。The
在一些实施例中,第二通风孔216的总面积与第一端部213的端部表面积之比的取值范围为50%~90%。进一步,第二通风孔216的总面积与第一端部213的端部表面积之比的取值范围为55%~85%。进一步,第二通风孔216的总面积与第一端部213的端部表面积之比的取值范围为60%~80%。进一步,第二通风孔216的总面积与第一端部213的端部表面积之比的取值范围为65%~75%。在一些实施例中,交流电输出接口220和直流电输出接口221均位于第二端部214。In some embodiments, the ratio of the total area of the
适配器工作时,气流经第二通风孔216经入壳体内部在壳体内部沿最长路径流动后经第二通风孔216排出。按此设计,在保证适配器最大进气量的同时保证气流可沿壳体最大长度方向流动以最大效率地带走适配器内部的部件的热量,提高了散热效率。When the adapter is in operation, air flows through the
适配器包括用于防止灰尘进入的防尘网217,参考图6所示,防尘网217设置在壳体内部并靠近第二端部214。The adapter includes a
适配器200还包括风扇250,风扇250工作以加速冷却适配器200内部的部件,如电路板225、电子元器件等。风扇250设置在壳体210的内部。在一些实施例中,风扇250设置在壳体210内的靠近交流电接口的一侧。在一些实施例中,适配器200包括两个风扇250,分别并排设置在壳体210内部并靠近第一通风孔215。风扇250与第一通风孔215相对设置。外部气流在风扇250的加速下 经第二通风孔216流入壳体210内部,流经电路板225、散热片252等再经第一通风口215流出,由此带走适配器200内部的热量,以达到冷却效果。The
在适配器200的输出功率大于等于100W时,风扇250开启,以降低电池包300的能量损耗。When the output power of the
作为实施方式的另一种,适配器200中设有电池包保护电路。As another embodiment, a battery pack protection circuit is provided in the
参考图6和图7所示,壳体210内设有电路板225,半导体器件263与电路板225连接。在一些实施例中,第一电压转换电路270和第二电压转换电路271设置在同一块电路板225上。在另一些实施例中,第一电压转换电路270和第二电压转换电路271分别设置在不同的电路板225上。具体的,半导体器件263例如功率开关管设置在电路板225上,散热片252用于给半导体器件263散热。为尽可能使得适配器200的结构紧凑,采用卧式型材散热片252给半导体器件263散热。连接片261固定在电路板225和散热片252之间。其中,连接片261上包括连接通孔和连接焊脚,连接通孔、半导体器件263上的器件通孔以及电路板225上的通孔对应设置,螺钉依次穿过连接通孔、器件通孔、电路板225通孔以及散热片252通孔使得散热片252、半导体器件263和连接片261固定在电路板225上。连接焊脚焊接在电路板225上使得连接片261的固定更为稳靠,进而保证散热片252在电路板225上的可靠固定。避免了现有技术中可能存在的散热板固定不稳对电路性能的影响。Referring to FIGS. 6 and 7, a
适配器200还包括主控开关262,用于导通或关断适配器200与电池包300之间的电性连接。在电池包300结合至适配器200后,用户按下主控开关262,则导通适配器200与电池包300的电性连接。更具体的,在用户按下主控开关262后,导通适配器200与电池包300之间的电性连接,同时启动电池包300的电量显示单元320以显示电池包300的剩余电量,方便用户观察使用。在一些实施例中,主控开关262可以是按键式开关,也可以是触屏开关,或为档位开关等。The
以上显示和描述了本公开的基本原理、主要特征和优点。本行业的技术人员应该了解,上述实施例不以任何形式限制本公开,凡采用等同替换或等效变换的方式所获得的技术方案,均落在本公开的保护范围内。The basic principles, main features, and advantages of the present disclosure have been shown and described above. Those skilled in the art should understand that the above embodiments do not limit the disclosure in any form, and that any technical solution obtained by means of equivalent replacement or equivalent transformation falls within the protection scope of the disclosure.
本公开提供一种适配器及便携式电源,能够适用于电动工具的电池包电能转换为输出电压较大的电能输出,提高了该电池包的使用率。此外,该适配器能够将电池包的电能转换为交流电输出,应用场景广,且适配器安全性较高。The present disclosure provides an adapter and a portable power source, which can be used to convert the battery pack power of an electric tool into a power output with a large output voltage, thereby improving the utilization rate of the battery pack. In addition, the adapter can convert the power of the battery pack into AC power output, which has a wide range of application scenarios, and the adapter has high security.
Claims (16)
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| CN209731085U (en) | 2019-12-03 |
| CN209419495U (en) | 2019-09-20 |
| CN209731044U (en) | 2019-12-03 |
| CN110768320A (en) | 2020-02-07 |
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