WO2019239911A1 - Seat pad - Google Patents

Seat pad Download PDF

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Publication number
WO2019239911A1
WO2019239911A1 PCT/JP2019/021533 JP2019021533W WO2019239911A1 WO 2019239911 A1 WO2019239911 A1 WO 2019239911A1 JP 2019021533 W JP2019021533 W JP 2019021533W WO 2019239911 A1 WO2019239911 A1 WO 2019239911A1
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WO
WIPO (PCT)
Prior art keywords
patch
pad
seating sensor
cut portion
functional component
Prior art date
Application number
PCT/JP2019/021533
Other languages
French (fr)
Japanese (ja)
Inventor
洋 大年
茂木 学
五十嵐 哲也
Original Assignee
Toyo Tire株式会社
株式会社タチエス
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Tire株式会社, 株式会社タチエス filed Critical Toyo Tire株式会社
Priority to JP2020525430A priority Critical patent/JP7430635B2/en
Publication of WO2019239911A1 publication Critical patent/WO2019239911A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/14Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
    • A47C27/15Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays consisting of two or more layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/90Details or parts not otherwise provided for

Definitions

  • the present invention relates to a seat pad, and more particularly, to a seat pad that can improve a seating feeling.
  • Patent Document 1 describes a cushion pad (seat pad) in which a slab pad is attached to the surface of a pad body. According to this cushion pad, the slab pad is formed softer than the pad main body, so that the seating feeling can be improved.
  • Patent Document 2 describes a vehicle seat in which a seating sensor (functional component) made of a membrane switch is attached to the surface of a pad member (pad body). According to this vehicle seat, since the seating sensor can detect that the occupant is seated, for example, based on the detection result, the necessity of the operation of the airbag device or the warning that the seat belt is not worn. It is possible to determine whether or not it is necessary.
  • a seating sensor functional component made of a membrane switch
  • JP 2006-020734 A (for example, paragraphs 0003 and 0017, FIG. 3) JP 2014-058291 A (for example, paragraphs 0027 and 0032, FIG. 2)
  • the patch is formed of a softer material than the pad body. Deforms to bite into. Therefore, since the edge of the film-like functional component is easily deformed so as to be warped, the occupant feels uncomfortable with the edge, and there is a problem that the seating feeling is lowered.
  • the present invention has been made to solve the above-described problems, and an object of the present invention is to provide a seat pad that can improve a feeling of sitting.
  • the seat pad of the present invention is a pad body made of a foamed resin, a patch body that is affixed to the surface of the pad body and is made of a softer material than the pad body, A functional part in the form of a film to be attached to the surface of the patch, the patch being formed around the functional component and extending in the thickness direction of the patch.
  • the notch part comprised as follows.
  • the film-like functional component is attached to the surface of the patch, and the patch is formed around the functional component and extends in the thickness direction of the patch. Since the notch part comprised as a dent is provided, the sticking body located around the functional component can be easily deformed by the notch part. Thereby, when a seated person's load is added to a functional component, since the reaction force from the sticking body added to the edge of a functional component can be reduced, it can control that the edge of a functional component warps up (function) The surface shape of the parts can be easily maintained). Therefore, it is possible to suppress the edge of the functional equipment from giving a sense of discomfort to the seated person, and thus the seating feeling can be improved.
  • the functional component is placed in a region surrounded by the cut portion.
  • the functional component pasting position it is possible to position the functional component pasting position. Therefore, there is an effect that the workability of the functional component pasting work is improved and the function as a ruled line for positioning the functional component can also be used for the cut portion.
  • the cut portion is intermittently formed around the functional component, the cut is made over the entire circumference of the functional component. Compared with the case where a part is formed, the functionality of a patch can be secured. Therefore, even when the cut portion is formed in the patch, there is an effect that a feeling of sitting can be secured.
  • the seat pad in addition to the effect of the seat pad according to claim 3, is provided with wiring connected to the functional component, and the cut portion is formed at a position avoiding the wiring.
  • the functional component is attached to the body, it is possible to prevent the cut portion from being covered by the wiring connected to the functional component.
  • the notch part the function as the marking for positioning, since it can suppress forming a notch part in the area
  • the cut portions are formed in a pair with the wiring interposed therebetween, when the functional component is attached to the patch, The functional component can be easily positioned by passing the wiring between the pair of cut portions. Therefore, there is an effect that the workability of the functional component pasting work is improved.
  • the functional component is formed long in one direction, and the cut portion is in the longitudinal direction of the functional component. Since it forms in the edge part side, it can suppress that the longitudinal direction edge part of a functional component warps up and deform
  • the cut portion is formed at a position spaced apart from the edge of the functional component by a predetermined distance.
  • the reaction force from a sticking body can be made to act on the whole functional component.
  • the cut portion is formed as a through hole
  • the pad main body is configured as a through hole extending in the thickness direction and includes a positioning portion formed at a position communicating with the cut portion.
  • FIG. 1 It is a top view of the seat pad in a 1st embodiment of the present invention.
  • A is a cross-sectional view of the seat pad taken along line IIa-IIa in FIG. 1, and (b) is a partially enlarged cross-sectional view of the seat pad taken along line IIb-IIb in FIG.
  • It is a perspective view of a fixed base, a pad main body, and a sticking body.
  • A) is a perspective view which shows the state which fixed the pad main body to the fixing stand
  • (b) is a perspective view which shows the state which affixed the sticking body on the pad main body from the state of (a).
  • A) is the elements on larger scale of the seat pad in 2nd Embodiment
  • (b) is the elements on larger scale of the seat pad in 3rd Embodiment.
  • It is a top view of the seat pad in a 4th embodiment.
  • FIG. 1 is a top view of a seat pad 1 in the first embodiment of the present invention.
  • 2A is a sectional view of the seat pad 1 taken along the line IIa-IIa in FIG. 1
  • FIG. 2B is a partially enlarged sectional view of the seat pad 1 taken along the line IIb-IIb in FIG.
  • FIG.1 and FIG.2 the seating sensor 4 and the wiring 5 are typically illustrated.
  • arrows UD, LR, and FB in FIGS. 1 and 2 indicate the vertical direction (thickness direction), the width direction (left-right direction), and the front-rear direction of the seat pad, respectively. The same applies to.
  • the seat pad 1 is a cushion pad that serves as a base material for a seat cushion disposed at the bottom of the seated person's buttocks.
  • a skin such as fabric, synthetic leather, or leather is attached.
  • the seat pad 1 includes a pad main body 2 constituting the main body portion, a plurality (three in the present embodiment) of sticking bodies 3 attached to the surface of the pad main body 2, and the surfaces of the plurality of sticking bodies 3.
  • a pad main body 2 constituting the main body portion
  • a plurality (three in the present embodiment) of sticking bodies 3 attached to the surface of the pad main body 2, and the surfaces of the plurality of sticking bodies 3.
  • the pad main body 2 is a base material for a sheet that is integrally formed of a foamed synthetic resin such as a flexible urethane foam.
  • the pad main body 2 includes a front support portion 20 that supports the back side of the thigh of the seated person, a rear support portion 21 that supports the buttocks, and a side support portion 22 that supports the side portions of the thigh and the buttocks.
  • Grooves 23 and 24 (grooves recessed in the surface of the pad main body 2) for fixing a skin (not shown) at the boundary between the front support part 20, the rear support part 21 and the side support part 22 ) Is formed.
  • the groove portion 23 extends along the front-rear direction (arrow FB direction) of the seat pad 1 and a pair is disposed at a predetermined interval in the width direction of the seat pad 1 (arrow LR direction).
  • the pair of groove portions 23 are connected by the groove portion 24 in the width direction of the seat pad 1.
  • a through hole 25 extending in the vertical direction (UD direction) is formed in the groove portion 24.
  • the through holes 25 are formed in pairs near the center in the width direction of the pad body 2 with a predetermined interval in the width direction.
  • the part located in the front part of the seat pad 1 is the front support part 20, and the part located in the rear part is the rear support part 21. Also, the side support portion 22 is located at the outer side of the seat pad 1 in the width direction.
  • the front support part 20 and the rear support part 21 form a rectangular region in a top view, and the patch 3 is attached to each of the front support part 20 and the rear support part 21. That is, the surfaces of the front support part 20 and the rear support part 21 are affixed areas of the patch 3, and the affixed areas are partitioned by the grooves 23 and 24.
  • the patch 3 is a slab pad having a rectangular parallelepiped shape (flat plate shape) cut out from a block-shaped molded body obtained by continuously foam-molding a foamed synthetic resin such as a flexible urethane foam.
  • the hardness (100N in the present embodiment) of the patch 3 is set lower than the hardness (200N in the present embodiment) of the pad body 2, and the patch 3 is formed to be softer than the pad body 2.
  • the hardness of the pad main body 2 and the patch 3 is 25% hardness measured in accordance with the D method defined in JIS K6400-2 (2012 edition).
  • those pasted on the rear support part 21 are the first sticking bodies 30, and those pasted on the front support part 20 in a pair in the width direction are the second and third sticking bodies. It will be described by defining them as 31 and 32, respectively.
  • the size in the width direction of the first patch 30 is longer than that of the second patch 31 (third patch 32), and the dimension in the front-rear direction is larger than that of the second patch 31 (third patch 32). Formed short. That is, in the top view of the seat pad 1, the outline of the first patch 30 is formed in a shape different from that of the second and third patches 31 and 32 (in the thickness direction of the first to third patches 30 to 32). The dimensions are the same).
  • the first patch 30 includes a through hole 30a formed on the rear side (arrow B side) from the center in the front-rear direction, and a plurality (four in this embodiment) formed on the front side of the through hole 30a. ) Incision 30b.
  • the through-hole 30a is a through-hole having a rectangular cross section extending vertically
  • the cut portion 30b is a through-hole having a rectangular cross section (elongated slit) extending vertically.
  • the second patch 31 has the same width and longitudinal dimensions as the third patch 32, and the contours of the second patch 31 and the third patch 32 in the top view of the seat pad 1 are the same.
  • the shape is formed.
  • Each of the second and third patch bodies 31 and 32 is formed with a cut portion 30b configured as a through-hole having a rectangular cross section (elongate slit shape) extending vertically, like the first patch body 30.
  • the seating sensor 4 is a film-like pressure-sensitive sensor that is thinner than the sticking body 3 and is formed by sandwiching a spacer between films on which circuits and contacts are printed. When the film is pushed by the load of the seated person, a current flows in the circuit by closing the contact, and the presence or absence of the seating is detected by the current. In addition, you may comprise the seating sensor 4 from the film-like pressure-sensitive sensor from which resistance value changes with the pressure at the time of seating.
  • the seating sensor 4 includes a pair of circular portions 4a that are formed in a circular shape when viewed from the top and that are spaced apart from each other by a predetermined distance, and a connection portion 4b that connects the pair of circular portions 4a in the front and rear directions. In the present embodiment, it is formed long (vertically long) in the front-rear direction.
  • the width dimension of the connecting portion 4b is set smaller than the width dimension (diameter) of the pair of circular portions 4a, and the seating sensor 4 is formed with a constriction in the center portion in the longitudinal direction.
  • the seating sensor 4 is attached to each of the first to third stickers 30 to 32, and the wiring 5 is connected to each of the three seating sensors 4.
  • the seating sensor 4 is affixed to the first patch 30 at a position slightly deviated to one side (arrow L side) from the center in the direction, and the second and third patches 31 and 32 have a rear end side.
  • the seating sensors 4 are respectively attached to the center side in the width direction of the pad main body 2.
  • the seating sensor 4 attached to the first patch 30 is connected to the wiring 5 extending forward from the through hole 30a, and the seating sensor 4 attached to the second and third stickers 31 and 32 is a pair of through holes 25. To the wiring 5 extending forward.
  • a cut portion 30b is formed in each of the first to third stickers 30 to 32.
  • the position (relative position) of the cut portion 30b with respect to the seating sensor 4 (wiring 5) attached to each sticker is as follows. The same applies to each of the first to third patch bodies 30 to 32. Therefore, the functions of the cut portions 30b formed in each of the first to third stickers 3 to 32 with respect to the seating sensor 4 are substantially the same. Therefore, in the following description, the cut portions 30b of the first paste 30 are described. Only will be described.
  • the cut portion 30 b is arranged in a manner surrounding the seating sensor 4. Since the cut portion 30b is configured as a vertically extending through hole, the first patch 30 positioned around the seating sensor 4 can be easily deformed by the cut portion 30b. Thereby, when a seated person's load is added to the seating sensor 4, the reaction force from the 1st sticking body 30 added to the edge of the seating sensor 4 can be reduced, Therefore It deform
  • the cut portions 30b are intermittently formed around the seating sensor 4 (four in this embodiment), the cut portions 30b are continuously formed over the entire circumference of the seating sensor 4. In comparison with the above, it is possible to suppress an excessive reduction in the reaction force of the first patch 30 when seated. Therefore, even when the cut portion 30b is formed in the first patch 30, the functionality (desired flexibility) of the first patch 30 can be ensured.
  • the seating sensor 4 is formed vertically long in the front-rear direction, when a seated person's load is applied to the seating sensor 4, the seating sensor 4 is easily deformed such that the central portion in the longitudinal direction is bent. Furthermore, in the present embodiment, the seating sensor 4 is formed with a constriction in the central portion in the longitudinal direction (the rigidity of the central portion is lower than the end portion in the longitudinal direction). It becomes easy to be deformed to bend in the vicinity. When such deformation occurs, the both ends of the seating sensor 4 are deformed so as to warp, so that the seated person may feel uncomfortable due to the edges of the longitudinal ends (the pair of circular portions 4a) of the seating sensor 4. .
  • the cut portions 30b are provided facing the edges of the pair of circular portions 4a on the longitudinal direction end portion side of the seating sensor 4 (in the four corners of the attachment region of the seating sensor 4). Therefore, it can suppress that the longitudinal direction edge part of the seating sensor 4 warps up and deform
  • the cut portion 30 b may be formed in the first patch 30.
  • the cut portion 30b is formed on the longitudinal end portion side of the seating sensor 4 where warping is likely to occur, whereas the warpage is relatively difficult to occur. In the region (facing the edge of the connecting portion 4b), the cut portion 30b is not formed. Thereby, it can be made to make it compatible to suppress that the seating sensor 4 deform
  • the longitudinal direction end portion (the pair of circular portions 4 a) of the seating sensor 4 is overlapped (up and down).
  • the cut portion 30b may be formed.
  • the reaction force from the first patch 30 is not applied to a part of the seating sensor 4. May fall.
  • the notch 30b is formed at a position spaced from the edge of the seating sensor 4 by a predetermined interval (1 to 5 mm in the present embodiment).
  • the reaction force from the first patch 30 can be applied to the entire seating sensor 4. Thereby, even when the cut part 30b is formed in the 1st sticking body 30, the detection accuracy of the seating sensor 4 comprised from a pressure sensor is securable.
  • a through hole 26 extending in the thickness direction (arrow UD direction) of the pad main body 2 is formed at a position corresponding to the through hole 30a in the pad main body 2.
  • the through hole 26 communicates with the through hole 30a and is configured as a through hole having a rectangular cross section having the same cross sectional area as the through hole 30a.
  • a through hole 27 is formed at a position corresponding to the cut portion 30b of the pad main body 2.
  • the through hole 27 is a through hole having a circular cross section extending in the thickness direction of the pad main body 2, and communicates with the cut portion 30 b.
  • a plurality of through holes 27 are formed in the pad main body 2 (four in this embodiment) (see FIG. 3), and these four through holes 27 are formed in the second and third patch bodies 31 and 32.
  • the cut portions 30 b communicate with the four cut portions 30 b located on the outer edge side in the width direction of the pad main body 2.
  • FIG. 3 is a perspective view of the fixed base 10, the pad body 2, and the patch 3.
  • 4A is a perspective view showing a state in which the pad body 2 is fixed to the fixing base 10
  • FIG. 4B is a view in which the patch 3 is attached to the pad body 2 from the state of FIG. FIG.
  • a preparation process for preparing the pad main body 2 and the patch 3 a fixing process for fixing the pad main body 2 prepared by the preparation process to the fixing base 10, and the fixing base 10 by the fixing process.
  • the 1st sticking process which sticks patch 3 on the surface of pad body 2 fixed, and the 2nd sticking which sticks seating sensor 4 on the surface of patch 3 stuck on pad body 2 by the 1st sticking process Steps are performed in order.
  • the preparation step is a step of forming the pad main body 2 and the patch 3 with the above-described configuration.
  • a method for forming the pad main body 2 and the patch 3 (slab pad), a known method can be adopted, and the description thereof is omitted.
  • the fixing step is a step of fixing the pad main body 2 to the fixing base 10.
  • the fixed base 10 includes a fixed surface 11 formed in a shape along the back surface of the pad main body 2, a frame portion 12 that surrounds the fixed surface 11 and is substantially rectangular when viewed from above (viewed in the direction of arrow D), and the fixed surface 11. And a plurality (five in the present embodiment) of protrusions 13 to 17 extending upward (in the direction of arrow U).
  • the fixed surface 11 (frame portion 12) is formed with a dimension in which a part of the pad main body 2 protrudes from the frame portion 12 in the fixed state to the fixing base 10 (see FIG. 4A).
  • the fixed surface 11 (frame portion 12) may be formed with a dimension that allows the entire pad body 2 to be accommodated.
  • the protrusion 13 is formed in a rectangular cross-section, and the cross-sectional shape thereof is formed in substantially the same shape as the through-hole 26 and the through-hole 30a (see FIG. 3).
  • the protrusion 13 is formed at a position where it can be fitted into the through hole 26 and the through hole 30a when the pad main body 2 is fixed to the fixing base 10.
  • the protrusions 14 to 17 are formed in a columnar shape, and the diameter thereof is set to be approximately the same as the diameter of the through hole 27 and the short-side dimension of the cut portion 30b.
  • the protrusions 14 to 17 are formed at positions where they can be fitted into the through holes 27 and the cut portions 30b.
  • the diameters of the protrusions 14 to 17 are set slightly smaller (for example, 3 mm) than the longitudinal dimension of the cut portion 30b, but have a shape (rectangular cross section) corresponding to the shape of the cut portion 30b.
  • the protrusions 14 to 17 may be formed.
  • the protrusions 13 to 17 of the fixing base 10 are fitted into the through holes 26 and 27 (see FIG. 3) of the pad main body 2, respectively.
  • the relative displacement of the pad main body 2 with respect to the fixing base 10 is regulated by the protrusions 13 to 17, and the pad main body 2 is fixed to the fixing base 10.
  • the pad main body 2 can be restricted from rotating with respect to the fixed base 10.
  • the protrusions 13 to 17 are formed so as to protrude from the through holes 26 and 27 (see FIG. 4A). Projections 13 to 17 protrude from the surface of the main body 2.
  • the patch 3 can be positioned with respect to the pad main body 2 by fitting the through holes 30a and the cut portions 30b into the protrusions 13 to 17. it can.
  • both the fixing position of the pad main body 2 with respect to the fixing base 10 and the attachment position of the sticking body 3 with respect to the pad main body 2 can be positioned.
  • the accuracy of the pasting position can be improved.
  • the protrusions 14 to 17 can be inserted into the through hole 30 a of the first patch 30.
  • the second sticking is realized by recognizing that the protrusions 14 to 17 have a shape different from that of the through hole 30a. It can suppress that the 1st patch 30 is affixed accidentally to the sticking area
  • the protrusion 13 has a rectangular cross-sectional shape, the rotation of the first patch 30 relative to the pad body 2 can be restricted by the single protrusion 13. Therefore, it is not necessary to form a plurality of through holes in the attachment region of the first patch 30. Thereby, when the pad main body 2 is fixed to the fixing base 10 or when the first sticking body 30 is positioned to the pad main body 2, it is only necessary to fit the through hole 26 or the through hole 30a into one protrusion 13. The workability in the fixing step and the first pasting step can be improved.
  • the dimensions of the protrusions 13 to 17 are set so as to protrude from the through hole 30a and the cut portion 30b. Thereby, it is easy to determine whether or not the protrusions 13 to 17 are reliably inserted into the through hole 30a or the cut portion 30b (whether the first to third adhesive bodies 30 to 32 are positioned at desired attachment positions). Can be judged.
  • the pressure bonding after the first to third stickers 30 to 32 are attached to the pad main body 2 is performed manually.
  • the projection 13 is fitted to the rear end side of the first patch 30 and the projections 14 to 17 are fitted to the rear side of the center in the front-rear direction of the second and third patches 31 and 32 (that is, the projections 13 to 17 is fitted on the outer edge side eccentric from the center of the first to third adhesive bodies 30 to 32), so that the projections 13 to 17 interfere with the hands of the operator when the first to third adhesive bodies 30 to 32 are crimped. This can be suppressed. Accordingly, the centers of the first to third adhesive bodies 30 to 32 can be pressed and pressed, and the first to third adhesive bodies 30 to 32 can be easily adhered to the pad main body 2.
  • the cut portions 30b of the second and third adhesive bodies 31 and 32 also have a function as a positioning through-hole when the second and third adhesive bodies 31 and 32 are attached to the pad main body 2. . Therefore, compared with the case where the positioning through-hole is separately provided in addition to the cut portion 30b, it is possible to suppress the functionality of the second and third patch bodies 31 and 32 from being lowered, so that the seating feeling can be improved.
  • the second sticking step is a step of sticking the seating sensor 4 whose back surface is subjected to adhesive processing to the surfaces of the first to third stickers 30 to 32.
  • the position (relative position) of the cut portion 30b with respect to the seating sensor 4 (wiring 5) is the same in each of the first to third stickers 30 to 32. Therefore, in the following description, only the case where the seating sensor 4 is affixed to the 1st patch 30 is demonstrated.
  • the cut portion 30b is disposed so as to surround the attachment region of the seating sensor 4, the attachment position of the seating sensor 4 can be easily positioned by attaching the seating sensor 4 in the region. Therefore, the workability of the attaching operation of the seating sensor 4 can be improved, and the function as a positioning rule of the seating sensor 4 can be shared by the cut portion 30b.
  • the notch 30b is disposed at a position spaced from the edge of the seating sensor 4 by a predetermined distance (1 to 5 mm in this embodiment). .
  • the cut portion 30b is formed at a position avoiding the wiring 5
  • the cut portion 30b is covered with the wiring 5 connected to the seating sensor 4 when the seating sensor 4 is attached to the first patch 30. Can be suppressed.
  • the notch part 30b the function as the marking for positioning, it can suppress forming the notch part 30b in an area
  • the cut portions 30b are formed in a pair with the wiring 5 interposed therebetween, and the cut portions 30b are formed at a predetermined interval (1 to 5 mm in the present embodiment) from the edge of the wiring 5, so that the first patch When the seating sensor 4 is attached to 30, the seating sensor 4 can be easily positioned by passing wiring between the pair of cut portions 30 b. Therefore, the workability of the attaching operation of the seating sensor 4 is improved.
  • the cut portion 30b may be formed in a shape along the edge of the seating sensor 4, for example. That is, for example, in the present embodiment, since the seating sensor 4 includes a pair of circular portions 4a at both ends in the longitudinal direction, the cut portion 30b can be curved along the edge of the circular portion 4a. . However, if the cut portion 30b is formed in a curved shape, the formation cost of the cut portion 30b increases.
  • the four cut portions 30b formed at the four corners of the attachment region of the seating sensor 4 are straight lines parallel to the tangential direction of the edges of the opposing circular portions 4a.
  • the seating sensor 4 is formed in a straight line inclined with respect to the longitudinal direction.
  • region of the seating sensor 4 can be easily specified by the linear cut
  • the seating sensor 4 includes the circular portion 4a and the connection portion 4b (having a constriction in the central portion in the longitudinal direction) has been described.
  • the seating sensor 204 has a rectangular shape. The case of forming the above will be described.
  • symbol is attached
  • FIG. 5A is a partially enlarged top view of the seat pad 201 in the second embodiment
  • FIG. 5B is a partially enlarged top view of the seat pad 301 in the third embodiment.
  • the seating sensor 204 and the wiring 5 are schematically illustrated.
  • the seat pad 201 of the second embodiment includes a seating sensor 204 that is attached to the surface of the first patch 30.
  • the seating sensor 204 is a film-like pressure sensor that is thinner than the patch 3.
  • the seating sensor 204 is formed in a rectangular shape that is long in the front-rear direction when viewed from above, and the wiring 5 is connected to the short side of the rear end portion.
  • a plurality of (four in this embodiment) cut portions 230 b are formed so as to surround the four corners of the seating sensor 204.
  • the notches 230b are formed in an L shape extending in both the longitudinal direction and the short direction of the seating sensor 204, and are separated from the apexes of the four corners of the seating sensor 204 by a predetermined distance (1 to 5 mm in this embodiment). Opposed. Since the cut portion 230b is configured as a slit-like through hole that extends above and below the first patch 30, the first paste 30 positioned around the seating sensor 204 can be easily deformed by the cut portion 230b. .
  • the reaction force from the 1st sticking body 30 added to the edge of the seating sensor 204 can be reduced, Therefore It deform
  • the notch 230b is formed so as to face the apex of the seating sensor 204, which makes it easy for the seated person to feel uncomfortable, so that the apex of the seating sensor 204 can be prevented from feeling uncomfortable.
  • the cut portion 230b is provided on the longitudinal end side of the seating sensor 204, and the cut portion 230b is not formed in the region facing the long side near the longitudinal center of the seating sensor 204. Thereby, it can be made to make it compatible to suppress that the longitudinal direction edge part of the seating sensor 204 deform
  • the cut portion 230b is formed at a position spaced from the edge of the seating sensor 204 by a predetermined interval (1 to 5 mm in the present embodiment), the detection accuracy of the seating sensor 204 is secured and the first patch 30 is secured. The workability of the pasting work of the seating sensor 204 can be improved.
  • the cut portions 230b are formed in a pair with the wiring 5 interposed therebetween, and the pair of cut portions 230b are formed at a position spaced from the edge of the wiring 5 by a predetermined distance (1 to 5 mm in this embodiment).
  • the seating sensor 204 can be easily positioned by passing the wiring between the pair of cut portions 230b.
  • the cut portion 230b is formed in an L shape, the cut portion 230b can be disposed along the edge of the rectangular seating sensor 204. That is, since the cut portion 230b is formed in a shape along the edge of the seating sensor 204, the accuracy of the attachment position of the seating sensor 204 with respect to the first patch 30 can be improved. Furthermore, since the cut portion 230b is formed in a shape along the edge of the seating sensor 204, the pasting area of the seating sensor 204 can be easily specified, so that the workability of the pasting work can be improved. it can.
  • the length of the portion extending in the long side direction of the seating sensor 204 (dimension in the long side direction) and the length of the portion extending in the short side direction (dimension in the short side direction) are substantially the same.
  • the facing distance between the portion extending in the short side direction and the seating sensor 204 is set narrower than the facing distance between the portion extending in the long side direction and the seating sensor 204.
  • the seat pad 301 of the third embodiment includes a seating sensor 204 that is attached to the surface of the first patch 30. Since the seating sensor 204 has the same configuration as that of the second embodiment, the same reference numerals are given and description thereof is omitted.
  • two cut portions 330 b are formed at positions facing the front and rear short sides of the seating sensor 204.
  • the cut portion 330b is formed in a straight line extending in the short side direction of the seating sensor 204, and is disposed to face the short side of the seating sensor 204 with a predetermined interval (1 to 5 mm in this embodiment).
  • the cut portion 330b is configured as a slit-like through-hole extending up and down of the first patch 30, the first paste 30 positioned around the seating sensor 204 can be easily deformed by the cut portion 230b. .
  • the reaction force from the 1st sticking body 30 added to the edge of the seating sensor 204 can be reduced, Therefore It deform
  • the cut portion 330b is provided opposite to the short side of the seating sensor 204 on the longitudinal direction end portion side of the seating sensor 204, and the cut portion 330b is not formed in the entire region facing the long side of the seating sensor 204. It is supposed to be formed. Thereby, it can be made to make it compatible to suppress that the longitudinal direction edge part of the seating sensor 204 deform
  • the cut portion 330b is formed at a position spaced from the edge of the seating sensor 204 by a predetermined interval (1 to 5 mm in this embodiment), the detection accuracy of the seating sensor 204 is ensured and the first patch 30 is secured. The workability of the pasting work of the seating sensor 204 can be improved.
  • the size of the cut portion 330b in the short side direction of the seating sensor 204 is formed to be substantially the same as the short side of the seating sensor 204. Therefore, even when the cut portion 330b is not formed in the entire region facing the long side of the seating sensor 204, the accuracy of the attaching position of the seating sensor 204 in the short side direction can be improved.
  • the cut portion 330b is formed in a straight line shape, the cut portion 330b can be easily formed as compared with the case where the cut portion 330b is formed in a shape (for example, an L shape) along the edge of the seating sensor 204. Can do.
  • the seating sensors 4 and 204 are illustrated as an example of functional components to be attached to the patch 3, but in the fourth embodiment, a case in which the seat heater 404 is attached to the patch 3 will be described. To do.
  • the same parts as those in the first to third embodiments described above are denoted by the same reference numerals, and the description thereof is omitted.
  • FIG. 6 is a top view of the seat pad 401 in the fourth embodiment.
  • the seat heater 404 and the wiring 5 are schematically illustrated.
  • the seat pad 401 includes a sheet heater 404 that is attached to the surface of each of the first to third stickers 30 to 32.
  • the sheet heater 404 is a film-like (sheet-like) heater thinner than the patch 3, and a known configuration can be adopted, and thus detailed description thereof is omitted.
  • the seat heater 404 is formed in a rectangular shape that is long in the left-right direction and is attached to the first patch 30, and is formed in a rectangular shape that is long in the front-rear direction and is attached to the second and third patches 31, 32.
  • a front portion 404b to be pasted and an intermediate portion 404c for connecting the front portion 404b and the rear portion 404a in the front-rear direction are provided.
  • the dimension of the intermediate part 404c in the left-right direction is set smaller than the dimension in the left-right direction of the rear part 404a and the front part 404b, and the seat heater 404 is formed with a constriction at the center in the front-rear direction. Note that the dimensions of the rear part 404a and the front part 404b in the left-right direction are set substantially the same, and the dimension of the rear part 404a in the front-rear direction is set smaller than that of the front part 404b.
  • a plurality of (four in this embodiment) cut portions 430b are formed in the first patch 30 so as to surround the four corners of the rear portion 404a, and the front portions 404b are formed in the second and third patches 31 and 32, respectively.
  • a plurality of cut portions 430b (in this embodiment, two in each of the second and third patch bodies 31 and 32, a total of four) are formed so as to surround the four corners.
  • the notches 430b are formed in an L shape extending in both the longitudinal direction and the short direction of the rear portion 404a (front portion 404b), and are spaced apart from the apexes at the four corners of the rear portion 404a (front portion 404b) (in this embodiment). 1 to 5 mm). Since the cut portion 430b is configured as a vertically extending through hole, the first to third stickers 30 to 32 positioned around the rear portion 404a and the front portion 404b can be easily deformed by the cut portion 430b.
  • the reaction force from the first to third stickers 30 to 32 applied to the edge of the seat heater 404 can be reduced, so that the edge of the seat heater 404 is warped. It can suppress that it deform
  • the notch 430b is formed so as to face the apex of the seat heater 404 where the seated person is likely to feel uncomfortable, so that the apex of the seat heater 404 can be effectively suppressed from giving the uncomfortable feeling to the seated person.
  • the cut portion 430b is provided on the longitudinal end side of the rear portion 404a (front portion 404b), and in the region near the longitudinal center of the rear portion 404a (front portion 404b) (opposite the long side), the cut portion 430b is not formed.
  • the cut portion 430b is not formed.
  • the cut portion 430b is formed at a predetermined distance (1 to 5 mm in the present embodiment) from the edges of the rear portion 404a and the front portion 404b, the seat heater 404 to the first to third stickers 30 to 32 is formed. The workability of the pasting work can be improved.
  • the cut portion 430b is formed in an L shape, the cut portion 430b can be disposed along the edge of the rectangular rear portion 404a (front portion 404b). That is, since the cut portion 430b is formed in a shape along the edge of the rear portion 404a (front portion 404b), the accuracy of the attachment position of the sheet heater 404 with respect to the first to third stickers 30 to 32 can be improved. . Furthermore, by forming the cut portion 430b in a shape along the edge of the seat heater 404, the pasting area of the seat heater 404 can be easily specified, so that the workability of the pasting work can be improved. it can.
  • the cut portion 430b formed in the second and third patch bodies 31 and 32 is smaller in the short side direction of the portion facing the short side than the dimension in the long side direction of the portion facing the long side of the front portion 404b.
  • the dimension is set longer. That is, in the region facing the longitudinal end portion of the front portion 404b, the cut amount of the cut portion 430b (the amount of lightening of the second and third patch bodies 31 and 32) is set larger. Thereby, it can suppress more effectively that the longitudinal direction edge part of the front part 404b deform
  • the seat pad may be configured by combining part or all of the seat pad in each of the above embodiments with part or all of the seat pad in the other embodiments.
  • the cut portion 30b of the first embodiment is applied to the seat pads 201 and 301 of the second and third embodiments, and the cut portions 230b and 330b of the second and third embodiments are applied to the seat pad 1 of the first embodiment. It is of course possible to apply to.
  • the configuration in which the thickness of the second and third patch bodies 31 and 32 is increased toward the end in the longitudinal direction of the front portion 404b of the seat heater 404 has been described.
  • the invention can be applied to the seat pad of the embodiment. Further, the cross-sectional area of the cut portion may be changed in order to change the amount of lightening of the patch.
  • the seat pads 1, 201, 301, 401 are configured as cushion pads, but the present invention is not necessarily limited thereto.
  • the seat pads 1, 201, 301, 401 may be configured from back pads. That is, the technical idea of the present invention can be applied as long as it has a configuration for attaching a patch that is more flexible than the pad body.
  • the seating sensors 4 and 204 and the seat heater 404 are illustrated as examples of functional components, but are not necessarily limited thereto.
  • a film-like (sheet-like) functional component that is harder than the patch 3 and thinner than the patch 3 (that is, a problem that the patch 3 is likely to be warped by being bitten by the load) may occur. If so, the technical idea of the present invention can be applied.
  • the functional components are formed in a rectangular shape or a shape that combines a circular shape and a rectangular shape
  • the functional component is formed in a square, other polygons, a circle, an ellipse, or a shape combining straight lines and curves, the technical ideas of the above embodiments can be applied.
  • the functional component can be prevented from warping and deforming.
  • the functional component when the functional component has a vertex (a portion that protrudes toward the outer side of the pasting area), the position facing the vertex portion (in the protruding direction) It is preferable to form a notch part in the (opposite position). Thereby, it can suppress that this vertex part gives discomfort to a seated person.
  • the patch 3 is a slab pad made of a foamed synthetic resin such as a flexible urethane foam
  • the present invention is not necessarily limited thereto.
  • the patch 3 may be composed of a rubber sponge or the like.
  • the hardness of the patch 3 is 100 N and the hardness of the pad body 2 is 200 N has been described, but the present invention is not necessarily limited thereto.
  • the hardness of the patch 3 may be set to 50 N or more and 200 N or less, and the hardness of the pad body 2 may be set to 150 N or more and 350 N or less. That is, if the hardness of the patch 3 is smaller than the hardness of the pad main body 2, it is possible to prevent the edge of the functional equipment from giving a sense of discomfort to the seated person by forming the cut portion around the functional component.
  • first to third stickers 30 to 32 are formed of the same material (the functions such as cushioning and breathability are the same) has been described.
  • the present invention is not necessarily limited thereto. It is not a thing.
  • the first to third stickers may have different materials (functionality).
  • the cut portion 30b, 230b, 330b, and 430b are configured as through holes, but the present invention is not necessarily limited thereto.
  • the cut portion may be formed in a groove shape, a part of the cut portion may be formed in a groove shape, and the other portion may be formed as a through hole.
  • the cut portion may be formed over the entire periphery of the edge of the functional component (the seating sensors 4 and 204 and the seat heater 404).
  • the cut portions 30b, 230b, 330b, and 430b are formed in a straight or L-shaped slit shape, but the present invention is not necessarily limited thereto.
  • a configuration in which the cut portion is extended in a curved shape, or a configuration in which the cut portion is extended in combination with a straight line or a curve may be used. That is, by appropriately setting the shape of the cut portion according to the shape of the edge of the functional component, it is possible to suppress the warping of the edge of the functional component.
  • the cross-sectional shapes of the through hole 30a and the through holes 26 and 27 are rectangular or circular, but the present invention is not necessarily limited thereto.
  • the cross-sectional shapes of the through hole 30a and the through holes 26 and 27 may be formed from a polygon other than a rectangle, an ellipse, or a combination of straight lines and curves. That is, the cross-sectional shape is not limited as long as the displacement of the pad main body 2 and the patch 3 can be regulated by the engagement between the protrusion and the through hole.
  • the case where one or two protrusions 13 to 17 are inserted through one patch 3 is not necessarily limited to this.
  • a configuration in which three or more protrusions are inserted through one patch 3 may be provided, and a through hole corresponding to the number of protrusions may be provided in the pad main body 2 or the patch 3.
  • the patch 3 is positioned by inserting the protrusions 14 to 17 of the fixed base 10 through the cut portion 30b
  • the present invention is not necessarily limited thereto.
  • the patch 3 may be positioned by forming a separate through-hole in the patch 3 and inserting a protrusion through the through-hole.
  • a protrusion may be provided at a position corresponding to the through hole.
  • the positioning of the patch 3 with respect to the pad main body 2 is not performed by inserting the protrusion of the fixing base 10, but the positioning is performed by providing the pad main body 2 and the patch 3 with concavities and convexities that can be fitted to each other. Also good.
  • the present invention is not necessarily limited thereto.
  • a pressure bonding surface along the upper surfaces of the pad main body 2 and the sticking body 3 is formed on the upper mold, and the rear end of the frame 12 of the fixing base 10 (the end on the arrow B side). ),
  • the upper die is pivotally supported, and the upper die may be moved up and down by an actuator.
  • the protrusion from interfering with the upper mold by providing the upper mold with a recess through which the protrusion of the fixing base 10 can be inserted, or by raising and lowering the protrusion in conjunction with the elevation of the upper mold.
  • a means for raising and lowering the projection for example, a configuration in which a concave portion into which the projection can be fitted is provided on the fixed surface 11, and the projection is supported by a spring or an actuator inside the concave portion. If the structure is supported by a spring, the protrusion of the upper die contacts the protrusion, and the protrusion shortens toward the inside of the recess (against the biasing force of the spring).
  • the actuator it is possible to suppress the protrusions from interfering with the upper mold by extending and contracting the actuator in conjunction with the raising and lowering of the upper mold.

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  • Engineering & Computer Science (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Seats For Vehicles (AREA)
  • Chair Legs, Seat Parts, And Backrests (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)

Abstract

[Problem] To provide a seat pad that makes it possible to improve the feeling when sitting. [Solution] The invention is provided with seat occupancy sensors 4 which are in the form of a film affixed to the surface of a patch 3. The patch 3 is provided with cutout sections 30b that are formed at the periphery of the seat occupancy sensors 4 and are configured as through holes extending in the thickness direction of the patch 3. The cutout sections 30b therefore make it easier to deform the patch 3 located at the periphery of the seat occupancy sensors 4. This makes it possible to reduce the reaction force from the patch 3 applied to the edge of the seat occupancy sensors 4 when the load of a seat occupant has been applied to the seat occupancy sensors 4. It is therefore possible to prevent such deformation that the edge of the seat occupancy sensors 4 warps upward (the surface shape of the seat occupancy sensors 4 is easier to maintain). Accordingly, the edge of the seat occupancy sensors 4 can be prevented from making the seat occupant uncomfortable, thus improving the feeling when sitting.

Description

シートパッドSeat pad
 本発明は、シートパッドに関し、特に、着座感を向上させることができるシートパッドに関する。 The present invention relates to a seat pad, and more particularly, to a seat pad that can improve a seating feeling.
 シートパッドのパッド本体よりも軟質に形成されるスラブパッド(貼付体)や、フィルム状の着座センサやシートヒータ等(機能部品)をパッド本体に貼り付ける技術が知られている。例えば、特許文献1には、パッド本体の表面にスラブパッドが貼り付けられるクッションパッド(シートパッド)が記載されている。このクッションパッドによれば、パッド本体よりもスラブパッドが軟質に形成されるので、着座感を向上させることができる。 A technique is known in which a slab pad (applied body) formed softer than the pad body of a seat pad, a film-like seating sensor, a seat heater, or the like (functional component) is attached to the pad body. For example, Patent Document 1 describes a cushion pad (seat pad) in which a slab pad is attached to the surface of a pad body. According to this cushion pad, the slab pad is formed softer than the pad main body, so that the seating feeling can be improved.
 また、特許文献2には、パッド部材(パッド本体)の表面にメンブレンスイッチからなる着座センサ(機能部品)が貼り付けられる車両用シートが記載されている。この車両用シートによれば、乗員が着座したことを着座センサによって検出することができるので、例えば、その検出結果に基づいてエアバッグ装置の作動の要否やシートベルトが非装着である旨の警告の要否を判断することができる。 Patent Document 2 describes a vehicle seat in which a seating sensor (functional component) made of a membrane switch is attached to the surface of a pad member (pad body). According to this vehicle seat, since the seating sensor can detect that the occupant is seated, for example, based on the detection result, the necessity of the operation of the airbag device or the warning that the seat belt is not worn. It is possible to determine whether or not it is necessary.
特開2006-020734号公報(例えば、段落0003,0017、図3)JP 2006-020734 A (for example, paragraphs 0003 and 0017, FIG. 3) 特開2014-058291号公報(例えば、段落0027,0032、図2)JP 2014-058291 A (for example, paragraphs 0027 and 0032, FIG. 2)
 しかしながら、上述した従来の貼付体の表面に機能部品を貼り付けた場合、貼付体がパッド本体よりも軟質なものから形成されるため、機能部品に着座者の荷重が加わると機能部品が貼付体に食い込むようにして変形する。よって、フィルム状の機能部品の縁が反り上がるように変形しやすくなるため、その縁によって着座者が違和感を覚え、着座感が低下するという問題点があった。 However, when a functional component is pasted on the surface of the above-described conventional patch, the patch is formed of a softer material than the pad body. Deforms to bite into. Therefore, since the edge of the film-like functional component is easily deformed so as to be warped, the occupant feels uncomfortable with the edge, and there is a problem that the seating feeling is lowered.
 本発明は、上述した問題点を解決するためになされたものであり、着座感を向上させることができるシートパッドを提供することを目的としている。 The present invention has been made to solve the above-described problems, and an object of the present invention is to provide a seat pad that can improve a feeling of sitting.
 この目的を達成するために本発明のシートパッドは、発泡樹脂から構成されるパッド本体と、そのパッド本体の表面に貼り付けられると共に前記パッド本体よりも軟質な材料から構成される貼付体と、を備えるものであり、前記貼付体の表面に貼り付けられるフィルム状の機能部品を備え、前記貼付体は、前記機能部品の周囲に形成されると共に前記貼付体の厚み方向に延びる貫通孔または凹みとして構成される切り込み部を備える。 In order to achieve this object, the seat pad of the present invention is a pad body made of a foamed resin, a patch body that is affixed to the surface of the pad body and is made of a softer material than the pad body, A functional part in the form of a film to be attached to the surface of the patch, the patch being formed around the functional component and extending in the thickness direction of the patch. The notch part comprised as follows.
 請求項1記載のシートパッドによれば、貼付体の表面に貼り付けられるフィルム状の機能部品を備え、貼付体は、機能部品の周囲に形成されると共に貼付体の厚み方向に延びる貫通孔または凹みとして構成される切り込み部を備えるので、機能部品の周囲に位置する貼付体を切り込み部によって変形させやすくすることができる。これにより、着座者の荷重が機能部品に加わった場合に、機能部品の縁に加わる貼付体からの反力を低減できるので、機能部品の縁が反り上がるように変形することを抑制できる(機能部品の面形状を保ちやすくすることができる)。よって、機能備品の縁が着座者に違和感を与えることを抑制できるので、着座感を向上させることができる。 According to the seat pad of claim 1, the film-like functional component is attached to the surface of the patch, and the patch is formed around the functional component and extends in the thickness direction of the patch. Since the notch part comprised as a dent is provided, the sticking body located around the functional component can be easily deformed by the notch part. Thereby, when a seated person's load is added to a functional component, since the reaction force from the sticking body added to the edge of a functional component can be reduced, it can control that the edge of a functional component warps up (function) The surface shape of the parts can be easily maintained). Therefore, it is possible to suppress the edge of the functional equipment from giving a sense of discomfort to the seated person, and thus the seating feeling can be improved.
 請求項2記載のシートパッドによれば、請求項1記載のシートパッドの奏する効果に加え、切り込み部は、機能部品を取り囲む態様で配置されるので、切り込み部によって取り囲まれる領域内に機能部品を貼り付けることにより、機能部品の貼り付け位置の位置決めを行うことができる。よって、機能部品の貼り付け作業の作業性を向上させると共に、機能部品の位置決め用の罫書きとしての機能を切り込み部に兼用させることができるという効果がある。 According to the seat pad of the second aspect, in addition to the effect produced by the seat pad according to the first aspect, since the cut portion is arranged in a manner of surrounding the functional component, the functional component is placed in a region surrounded by the cut portion. By pasting, it is possible to position the functional component pasting position. Therefore, there is an effect that the workability of the functional component pasting work is improved and the function as a ruled line for positioning the functional component can also be used for the cut portion.
 請求項3記載のシートパッドによれば、請求項2記載のシートパッドの奏する効果に加え、切り込み部は、機能部品の周囲に断続的に形成されるので、機能部品の周囲の全周にわたって切り込み部が形成される場合に比べ、貼付体の機能性を確保できる。よって、貼付体に切り込み部が形成される場合でも、着座感を確保できるという効果がある。 According to the seat pad of the third aspect, in addition to the effect produced by the seat pad according to the second aspect, since the cut portion is intermittently formed around the functional component, the cut is made over the entire circumference of the functional component. Compared with the case where a part is formed, the functionality of a patch can be secured. Therefore, even when the cut portion is formed in the patch, there is an effect that a feeling of sitting can be secured.
 請求項4記載のシートパッドによれば、請求項3記載のシートパッドの奏する効果に加え、機能部品に接続される配線を備え、切り込み部は、配線を避けた位置に形成されるので、貼付体への機能部品の貼り付け時に、機能部品に接続される配線によって切り込み部が覆い隠されることを抑制できる。これにより、位置決め用の罫書きとしての機能を切り込み部に持たせるために、必要以上の領域に切り込み部を形成することを抑制できるので、貼付体の機能性を確保できる。よって、貼付体に切り込み部が形成される場合でも、着座感を確保できるという効果がある。 According to the seat pad according to claim 4, in addition to the effect of the seat pad according to claim 3, the seat pad is provided with wiring connected to the functional component, and the cut portion is formed at a position avoiding the wiring. When the functional component is attached to the body, it is possible to prevent the cut portion from being covered by the wiring connected to the functional component. Thereby, in order to give the notch part the function as the marking for positioning, since it can suppress forming a notch part in the area | region more than necessary, the functionality of a sticking body is securable. Therefore, even when the cut portion is formed in the patch, there is an effect that a feeling of sitting can be secured.
 請求項5記載のシートパッドによれば、請求項4記載のシートパッドの奏する効果に加え、切り込み部は、配線を挟んで一対に形成されるので、貼付体への機能部品の貼り付け時に、一対の切り込み部の間に配線を通すことで機能部品の位置決めを容易に行うことができる。よって、機能部品の貼り付け作業の作業性が向上するという効果がある。 According to the seat pad of the fifth aspect, in addition to the effect produced by the seat pad according to the fourth aspect, since the cut portions are formed in a pair with the wiring interposed therebetween, when the functional component is attached to the patch, The functional component can be easily positioned by passing the wiring between the pair of cut portions. Therefore, there is an effect that the workability of the functional component pasting work is improved.
 請求項6記載のシートパッドによれば、請求項3から5のいずれかに記載のシートパッドの奏する効果に加え、機能部品は、一方向に長く形成され、切り込み部は、機能部品の長手方向端部側に形成されるので、機能部品の長手方向端部が反り上がるようにして変形することを抑制できる。即ち、機能部品が一方向に長く形成される場合でも、その長手方向中央が折れ曲がるようにして変形することを抑制できるので、機能備品の長手方向端部側の縁が着座者に違和感を与えることを抑制できる。よって、着座感を向上させることができるという効果がある。 According to the seat pad of the sixth aspect, in addition to the effect produced by the seat pad according to any one of the third to fifth aspects, the functional component is formed long in one direction, and the cut portion is in the longitudinal direction of the functional component. Since it forms in the edge part side, it can suppress that the longitudinal direction edge part of a functional component warps up and deform | transforms. That is, even when the functional component is formed long in one direction, the longitudinal center of the functional component can be prevented from being bent and deformed, so that the edge on the longitudinal end side of the functional equipment gives a sense of incongruity to the seated person. Can be suppressed. Therefore, there is an effect that the sitting feeling can be improved.
 請求項7記載のシートパッドによれば、請求項1から6のいずれかに記載のシートパッドの奏する効果に加え、切り込み部は、機能部品の縁から所定間隔を隔てた位置に形成されるので、機能部品に着座者の荷重が加わった場合に、貼付体からの反力を機能部品の全体に作用させることができる。これにより、貼付体に切り込み部を形成した場合でも、感圧センサから構成される機能部品の検出精度を確保できるという効果がある。 According to the seat pad of the seventh aspect, in addition to the effect produced by the seat pad according to any one of the first to sixth aspects, the cut portion is formed at a position spaced apart from the edge of the functional component by a predetermined distance. When a seated person's load is added to a functional component, the reaction force from a sticking body can be made to act on the whole functional component. Thereby, even when the cut portion is formed in the patch, there is an effect that it is possible to ensure the detection accuracy of the functional component including the pressure sensor.
 請求項8記載のシートパッドによれば、請求項1から7のいずれかに記載のシートパッドの奏する効果に加え、次の効果を奏する。切り込み部は、貫通孔として形成され、パッド本体は、その厚み方向に延びる貫通孔として構成されると共に切り込み部に連通される位置に形成される位置決め部を備える。これにより、貼付体の切り込み部と、パッド本体の位置決め部とに嵌め込み可能な突起を固定台(貼付体の貼り付け時にパッド本体を固定するもの)に設けることにより、その突起に位置決め部を嵌め込むことで固定台にパッド本体を固定できる。また、位置決め部から突出する突起に切り込み部を嵌め込むことでパッド本体に対する貼付体の位置決めを行うことができる。よって、貼付体の位置決め用の貫通孔としての機能を切り込み部に兼用させることができるという効果がある。 According to the seat pad of the eighth aspect, in addition to the effect produced by the seat pad according to any one of the first to seventh aspects, the following effect is achieved. The cut portion is formed as a through hole, and the pad main body is configured as a through hole extending in the thickness direction and includes a positioning portion formed at a position communicating with the cut portion. Thus, by providing a protrusion that can be fitted into the cut portion of the patch and the positioning portion of the pad body on the fixing base (which fixes the pad body when the patch is pasted), the positioning portion is fitted to the protrusion. The pad body can be fixed to the fixed base. Moreover, the sticking body can be positioned with respect to the pad main body by fitting the cut portion into the protrusion protruding from the positioning portion. Therefore, there exists an effect that the function as a through-hole for positioning of a sticking body can be combined with a notch part.
本発明の第1実施形態におけるシートパッドの上面図である。It is a top view of the seat pad in a 1st embodiment of the present invention. (a)は、図1のIIa-IIa線におけるシートパッドの断面図であり、(b)は、図1のIIb-IIb線におけるシートパッドの部分拡大断面図である。(A) is a cross-sectional view of the seat pad taken along line IIa-IIa in FIG. 1, and (b) is a partially enlarged cross-sectional view of the seat pad taken along line IIb-IIb in FIG. 固定台、パッド本体および貼付体の斜視図である。It is a perspective view of a fixed base, a pad main body, and a sticking body. (a)は、固定台にパッド本体を固定した状態を示す斜視図であり、(b)は、(a)の状態からパッド本体に貼付体を貼り付けた状態を示す斜視図である。(A) is a perspective view which shows the state which fixed the pad main body to the fixing stand, (b) is a perspective view which shows the state which affixed the sticking body on the pad main body from the state of (a). (a)は、第2実施形態におけるシートパッドの部分拡大上面図であり、(b)は、第3実施形態におけるシートパッドの部分拡大上面図である。(A) is the elements on larger scale of the seat pad in 2nd Embodiment, (b) is the elements on larger scale of the seat pad in 3rd Embodiment. 第4実施形態におけるシートパッドの上面図である。It is a top view of the seat pad in a 4th embodiment.
 以下、本発明の好ましい実施形態について添付図面を参照して説明する。まず、図1及び図2を参照して、第1実施形態におけるシートパッド1について説明する。図1は、本発明の第1実施形態におけるシートパッド1の上面図である。図2(a)は、図1のIIa-IIa線におけるシートパッド1の断面図であり、図2(b)は、図1のIIb-IIb線におけるシートパッド1の部分拡大断面図である。 Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. First, with reference to FIG.1 and FIG.2, the seat pad 1 in 1st Embodiment is demonstrated. FIG. 1 is a top view of a seat pad 1 in the first embodiment of the present invention. 2A is a sectional view of the seat pad 1 taken along the line IIa-IIa in FIG. 1, and FIG. 2B is a partially enlarged sectional view of the seat pad 1 taken along the line IIb-IIb in FIG.
 なお、図1及び図2では、着座センサ4及び配線5を模式的に図示している。また、図1及び図2の矢印U-D,L-R,F-Bは、シートパッドの上下方向(厚み方向)、幅方向(左右方向)、前後方向をそれぞれ示しており、図3以降においても同様とする。 In addition, in FIG.1 and FIG.2, the seating sensor 4 and the wiring 5 are typically illustrated. In addition, arrows UD, LR, and FB in FIGS. 1 and 2 indicate the vertical direction (thickness direction), the width direction (left-right direction), and the front-rear direction of the seat pad, respectively. The same applies to.
 図1に示すように、シートパッド1は、着座者の尻下部に配置されるシートクッションの基材となるクッションパッドである。シートパッド1の表面には、ファブリックや合成皮革または皮革等の表皮(図示せず)が装着される。 As shown in FIG. 1, the seat pad 1 is a cushion pad that serves as a base material for a seat cushion disposed at the bottom of the seated person's buttocks. On the surface of the seat pad 1, a skin (not shown) such as fabric, synthetic leather, or leather is attached.
 シートパッド1は、その本体部分を構成するパッド本体2と、そのパッド本体2の表面に貼り付けられる複数(本実施形態では、3個)の貼付体3と、それら複数の貼付体3の表面にそれぞれ貼り付けられる複数(本実施形態では、3個)の着座センサ4と、その着座センサ4に接続される配線5と、を備える。 The seat pad 1 includes a pad main body 2 constituting the main body portion, a plurality (three in the present embodiment) of sticking bodies 3 attached to the surface of the pad main body 2, and the surfaces of the plurality of sticking bodies 3. Are provided with a plurality of (three in this embodiment) seating sensors 4 and wirings 5 connected to the seating sensors 4.
 パッド本体2は、軟質ウレタンフォーム等の発泡合成樹脂により一体形成されるシート用基材である。パッド本体2は、着座者の大腿部裏側を支持する前部サポート部20と、臀部を支持する後部サポート部21と、大腿部および臀部の側部を支持するサイドサポート部22とを備える。 The pad main body 2 is a base material for a sheet that is integrally formed of a foamed synthetic resin such as a flexible urethane foam. The pad main body 2 includes a front support portion 20 that supports the back side of the thigh of the seated person, a rear support portion 21 that supports the buttocks, and a side support portion 22 that supports the side portions of the thigh and the buttocks.
 前部サポート部20と、後部サポート部21と、サイドサポート部22との境界には、表皮(図示せず)を引張固定するための溝部23,24(パッド本体2の表面に凹設される溝)が形成される。 Grooves 23 and 24 (grooves recessed in the surface of the pad main body 2) for fixing a skin (not shown) at the boundary between the front support part 20, the rear support part 21 and the side support part 22 ) Is formed.
 溝部23は、シートパッド1の前後方向(矢印F-B方向)に沿って延設されると共にシートパッド1の幅方向(矢印L-R方向)で所定間隔を隔てて一対が配設され、それら一対の溝部23どうしがシートパッド1の幅方向で溝部24によって接続される。溝部24には、上下(U-D方向)に延びる貫通孔25が形成される。貫通孔25は、パッド本体2の幅方向中央付近において幅方向で所定間隔を隔てて一対に形成される。 The groove portion 23 extends along the front-rear direction (arrow FB direction) of the seat pad 1 and a pair is disposed at a predetermined interval in the width direction of the seat pad 1 (arrow LR direction). The pair of groove portions 23 are connected by the groove portion 24 in the width direction of the seat pad 1. A through hole 25 extending in the vertical direction (UD direction) is formed in the groove portion 24. The through holes 25 are formed in pairs near the center in the width direction of the pad body 2 with a predetermined interval in the width direction.
 一対の溝部23と溝部24とによって取り込まれる部位のうち、シートパッド1の前部に位置する部位が前部サポート部20、後部に位置する部位が後部サポート部21であり、一対の溝部23よりもシートパッド1の幅方向外側に位置する部位がサイドサポート部22である。 Of the parts taken in by the pair of groove parts 23 and 24, the part located in the front part of the seat pad 1 is the front support part 20, and the part located in the rear part is the rear support part 21. Also, the side support portion 22 is located at the outer side of the seat pad 1 in the width direction.
 前部サポート部20及び後部サポート部21によって上面視矩形の領域が形成され、それら前部サポート部20及び後部サポート部21のそれぞれに貼付体3が貼り付けられる。即ち、前部サポート部20及び後部サポート部21の表面が貼付体3の貼り付け領域であり、その貼り付け領域が溝部23,24によって区画される。 The front support part 20 and the rear support part 21 form a rectangular region in a top view, and the patch 3 is attached to each of the front support part 20 and the rear support part 21. That is, the surfaces of the front support part 20 and the rear support part 21 are affixed areas of the patch 3, and the affixed areas are partitioned by the grooves 23 and 24.
 貼付体3は、軟質ウレタンフォーム等の発泡合成樹脂を連続的に発泡成形したブロック状の成形体から切り出された直方体状(平板状)のスラブパッドである。貼付体3の硬度(本実施形態では、100N)は、パッド本体2の硬度(本実施形態では、200N)よりも低く設定され、パッド本体2よりも貼付体3が軟質に形成される。なお、パッド本体2及び貼付体3の硬度は、JIS K6400-2(2012年版)に規定されるD法に準拠して測定される25%硬さである。 The patch 3 is a slab pad having a rectangular parallelepiped shape (flat plate shape) cut out from a block-shaped molded body obtained by continuously foam-molding a foamed synthetic resin such as a flexible urethane foam. The hardness (100N in the present embodiment) of the patch 3 is set lower than the hardness (200N in the present embodiment) of the pad body 2, and the patch 3 is formed to be softer than the pad body 2. In addition, the hardness of the pad main body 2 and the patch 3 is 25% hardness measured in accordance with the D method defined in JIS K6400-2 (2012 edition).
 また、以下の説明において、貼付体3のうち、後部サポート部21に貼り付けられるものを第1貼付体30、前部サポート部20において幅方向一対に貼り付けられるものを第2,3貼付体31,32とそれぞれ定義して説明する。 Moreover, in the following description, among the sticking bodies 3, those pasted on the rear support part 21 are the first sticking bodies 30, and those pasted on the front support part 20 in a pair in the width direction are the second and third sticking bodies. It will be described by defining them as 31 and 32, respectively.
 第1貼付体30は、その幅方向における寸法が第2貼付体31(第3貼付体32)よりも長く、且つ、前後方向における寸法が第2貼付体31(第3貼付体32)よりも短く形成される。即ち、シートパッド1の上面視において、第1貼付体30の輪郭は、第2,3貼付体31,32とは異なる形状に形成される(第1~3貼付体30~32の厚み方向における寸法はそれぞれ同一である)。 The size in the width direction of the first patch 30 is longer than that of the second patch 31 (third patch 32), and the dimension in the front-rear direction is larger than that of the second patch 31 (third patch 32). Formed short. That is, in the top view of the seat pad 1, the outline of the first patch 30 is formed in a shape different from that of the second and third patches 31 and 32 (in the thickness direction of the first to third patches 30 to 32). The dimensions are the same).
 第1貼付体30は、その前後方向中央よりも後方側(矢印B側)に形成される貫通孔30aと、その貫通孔30aよりも前方側に形成される複数(本実施形態では、4個)の切り込み部30bと、を備える。貫通孔30aは、上下に延びる断面矩形の貫通孔であり、切り込み部30bは、上下に延びる断面矩形(細長いスリット状)の貫通孔である。 The first patch 30 includes a through hole 30a formed on the rear side (arrow B side) from the center in the front-rear direction, and a plurality (four in this embodiment) formed on the front side of the through hole 30a. ) Incision 30b. The through-hole 30a is a through-hole having a rectangular cross section extending vertically, and the cut portion 30b is a through-hole having a rectangular cross section (elongated slit) extending vertically.
 第2貼付体31は、その幅方向および前後方向における寸法が第3貼付体32と同一であり、シートパッド1の上面視において、第2貼付体31及び第3貼付体32の輪郭がそれぞれ同一の形状に形成される。第2,3貼付体31,32のそれぞれには、第1貼付体30と同様、上下に延びる断面矩形(細長いスリット状)の貫通孔として構成される切り込み部30bが形成されている。 The second patch 31 has the same width and longitudinal dimensions as the third patch 32, and the contours of the second patch 31 and the third patch 32 in the top view of the seat pad 1 are the same. The shape is formed. Each of the second and third patch bodies 31 and 32 is formed with a cut portion 30b configured as a through-hole having a rectangular cross section (elongate slit shape) extending vertically, like the first patch body 30.
 着座センサ4は、貼付体3よりも薄いフィルム状の感圧センサであり、回路および接点が印刷されたフィルムの間にスペーサを挟んで重ねたものである。着座者の荷重によってフィルムが押されると、接点が閉じることで回路に電流が流れ、その電流によって着座の有無が検出される。なお、着座時の圧力によって抵抗値が変わるフィルム状の感圧センサから着座センサ4を構成しても良い。 The seating sensor 4 is a film-like pressure-sensitive sensor that is thinner than the sticking body 3 and is formed by sandwiching a spacer between films on which circuits and contacts are printed. When the film is pushed by the load of the seated person, a current flows in the circuit by closing the contact, and the presence or absence of the seating is detected by the current. In addition, you may comprise the seating sensor 4 from the film-like pressure-sensitive sensor from which resistance value changes with the pressure at the time of seating.
 着座センサ4は、上面視円形状に形成されると共に前後に所定間隔を隔てる一対の円形部4aと、それら一対の円形部4aどうしを前後で接続する接続部4bと、を備え、一方向(本実施形態では、前後方向)に長く(縦長に)形成される。接続部4bの幅寸法は、一対の円形部4aの幅寸法(直径)よりも小さく設定され、着座センサ4は、その長手方向中央部分にくびれを有して形成される。 The seating sensor 4 includes a pair of circular portions 4a that are formed in a circular shape when viewed from the top and that are spaced apart from each other by a predetermined distance, and a connection portion 4b that connects the pair of circular portions 4a in the front and rear directions. In the present embodiment, it is formed long (vertically long) in the front-rear direction. The width dimension of the connecting portion 4b is set smaller than the width dimension (diameter) of the pair of circular portions 4a, and the seating sensor 4 is formed with a constriction in the center portion in the longitudinal direction.
 第1~3貼付体30~32のそれぞれに着座センサ4が貼り付けられ、それら3個の着座センサ4のそれぞれに配線5が接続される。第1貼付体30には、その方向中央よりも一側(矢印L側)に若干偏心した位置に着座センサ4が貼り付けられ、第2,3貼付体31,32には、その後端側であってパッド本体2の幅方向中央側に着座センサ4がそれぞれ貼り付けられる。 The seating sensor 4 is attached to each of the first to third stickers 30 to 32, and the wiring 5 is connected to each of the three seating sensors 4. The seating sensor 4 is affixed to the first patch 30 at a position slightly deviated to one side (arrow L side) from the center in the direction, and the second and third patches 31 and 32 have a rear end side. Thus, the seating sensors 4 are respectively attached to the center side in the width direction of the pad main body 2.
 第1貼付体30に貼り付けられる着座センサ4は、貫通孔30aから前方に延びる配線5に接続され、第2,3貼付体31,32に貼り付けられる着座センサ4は、一対の貫通孔25から前方に延びる配線5に接続される。 The seating sensor 4 attached to the first patch 30 is connected to the wiring 5 extending forward from the through hole 30a, and the seating sensor 4 attached to the second and third stickers 31 and 32 is a pair of through holes 25. To the wiring 5 extending forward.
 なお、第1~3貼付体30~32のそれぞれに切り込み部30bが形成されるが、各貼付体に貼り付けられる着座センサ4(配線5)に対する切り込み部30bの配設位置(相対位置)は、第1~3貼付体30~32のそれぞれにおいて同様である。よって、第1~3貼付体3~32のそれぞれに形成される切り込み部30bの着座センサ4に対する機能は実質的に同一であるので、以下の説明においては、第1貼付体30の切り込み部30bについてのみ説明する。 Note that a cut portion 30b is formed in each of the first to third stickers 30 to 32. The position (relative position) of the cut portion 30b with respect to the seating sensor 4 (wiring 5) attached to each sticker is as follows. The same applies to each of the first to third patch bodies 30 to 32. Therefore, the functions of the cut portions 30b formed in each of the first to third stickers 3 to 32 with respect to the seating sensor 4 are substantially the same. Therefore, in the following description, the cut portions 30b of the first paste 30 are described. Only will be described.
 切り込み部30bは、着座センサ4の周囲を取り囲む態様で配置される。切り込み部30bは、上下に延びる貫通孔として構成されるので、着座センサ4の周囲に位置する第1貼付体30を切り込み部30bによって変形させやすくすることができる。これにより、着座者の荷重が着座センサ4に加わった場合に、着座センサ4の縁に加わる第1貼付体30からの反力を低減できるので、着座センサ4の縁が反り上がるように変形することを抑制できる(着座センサ4の面形状を保ちやすくすることができる)。よって、着座センサ4の縁が着座者に違和感を与えることを抑制できるので、着座感を向上させることができる。 The cut portion 30 b is arranged in a manner surrounding the seating sensor 4. Since the cut portion 30b is configured as a vertically extending through hole, the first patch 30 positioned around the seating sensor 4 can be easily deformed by the cut portion 30b. Thereby, when a seated person's load is added to the seating sensor 4, the reaction force from the 1st sticking body 30 added to the edge of the seating sensor 4 can be reduced, Therefore It deform | transforms so that the edge of the seating sensor 4 may warp up. This can be suppressed (the surface shape of the seating sensor 4 can be easily maintained). Therefore, since it can suppress that the edge of the seating sensor 4 gives discomfort to a seated person, a seating feeling can be improved.
 また、切り込み部30bは、着座センサ4の周囲に断続的に(本実施形態では、4個)形成されるので、着座センサ4の周囲の全周にわたって切り込み部30bが連続して形成される場合に比べ、着座時の第1貼付体30の反力が過剰に低減することを抑制できる。よって、第1貼付体30に切り込み部30bが形成される場合でも、第1貼付体30の機能性(所望の柔軟性)を確保できる。 Further, since the cut portions 30b are intermittently formed around the seating sensor 4 (four in this embodiment), the cut portions 30b are continuously formed over the entire circumference of the seating sensor 4. In comparison with the above, it is possible to suppress an excessive reduction in the reaction force of the first patch 30 when seated. Therefore, even when the cut portion 30b is formed in the first patch 30, the functionality (desired flexibility) of the first patch 30 can be ensured.
 ここで、着座センサ4は、前後方向に縦長に形成されるため、着座者の荷重が着座センサ4に加わると、着座センサ4の長手方向中央部分が折れ曲がるように変形しやすい。更に、本実施形態では、着座センサ4は、その長手方向中央部分にくびれを有して形成される(長手方向端部に比べ、中央部分の剛性が低い)ので、着座センサ4の長手方向中央付近で折れ曲がるように変形しやすくなる。かかる変形が生じると、着座センサ4の長手方向両端部が反り上がるように変形するため、着座センサ4の長手方向端部(一対の円形部4a)の縁によって着座者が違和感を覚える恐れがある。 Here, since the seating sensor 4 is formed vertically long in the front-rear direction, when a seated person's load is applied to the seating sensor 4, the seating sensor 4 is easily deformed such that the central portion in the longitudinal direction is bent. Furthermore, in the present embodiment, the seating sensor 4 is formed with a constriction in the central portion in the longitudinal direction (the rigidity of the central portion is lower than the end portion in the longitudinal direction). It becomes easy to be deformed to bend in the vicinity. When such deformation occurs, the both ends of the seating sensor 4 are deformed so as to warp, so that the seated person may feel uncomfortable due to the edges of the longitudinal ends (the pair of circular portions 4a) of the seating sensor 4. .
 これに対して、本実施形態では、切り込み部30bは、着座センサ4の長手方向端部側において一対の円形部4aの縁に対向して(着座センサ4の貼り付け領域の4隅に)設けられるので、着座センサ4の長手方向端部が反り上がるようにして変形することを抑制できる。即ち、着座センサ4が一方向に長く形成される場合でも、その長手方向中央が折れ曲がるようにして変形することを抑制できるので、着座センサ4の長手方向端部(一対の円形部4a)の縁が着座者に違和感を与えることを抑制できる。よって、着座感を向上させることができる。 On the other hand, in the present embodiment, the cut portions 30b are provided facing the edges of the pair of circular portions 4a on the longitudinal direction end portion side of the seating sensor 4 (in the four corners of the attachment region of the seating sensor 4). Therefore, it can suppress that the longitudinal direction edge part of the seating sensor 4 warps up and deform | transforms. That is, even when the seating sensor 4 is formed to be long in one direction, it is possible to prevent the center of the seating sensor from being bent and deformed, so that the edges of the seating sensor 4 in the longitudinal direction (a pair of circular portions 4a) Can prevent the seated person from feeling uncomfortable. Therefore, a seating feeling can be improved.
 このように、着座センサ4の反りを抑制するためには、第1貼付体30に切り込み部30bを形成すれば良い一方で、切り込み部30bを過剰に形成すると、第1貼付体30の機能性が低下する。これに対して、本実施形態では、反りが生じやすい着座センサ4の長手方向端部側に切り込み部30bが形成される一方で、反りが比較的生じ難い着座センサ4の長手方向中央付近の(接続部4bの縁に対向する)領域においては、切り込み部30bが非形成とされている。これにより、着座センサ4が反るように変形するのを抑制することと、第1貼付体30の機能性を確保することとを両立させることができる。 As described above, in order to suppress the warping of the seating sensor 4, the cut portion 30 b may be formed in the first patch 30. On the other hand, if the cut portion 30 b is excessively formed, the functionality of the first patch 30 is achieved. Decreases. On the other hand, in the present embodiment, the cut portion 30b is formed on the longitudinal end portion side of the seating sensor 4 where warping is likely to occur, whereas the warpage is relatively difficult to occur. In the region (facing the edge of the connecting portion 4b), the cut portion 30b is not formed. Thereby, it can be made to make it compatible to suppress that the seating sensor 4 deform | transforms so that it may curve, and to ensure the functionality of the 1st sticking body 30. FIG.
 ここで、単に着座センサ4の長手方向端部の反り上がりを抑制することのみを目的とするのであれば、着座センサ4の長手方向端部(一対の円形部4a)の下方に(上下に重なるように)切り込み部30bを形成すれば良い。しかしながら、そのような構成では、着座者の荷重が着座センサ4に加わった場合に、第1貼付体30からの反力が着座センサ4の一部に加わらなくなるため、着座センサ4の検出精度が低下する恐れがある。 Here, if it is only intended to suppress the warping of the longitudinal end portion of the seating sensor 4, the longitudinal direction end portion (the pair of circular portions 4 a) of the seating sensor 4 is overlapped (up and down). The cut portion 30b may be formed. However, in such a configuration, when a seated person's load is applied to the seating sensor 4, the reaction force from the first patch 30 is not applied to a part of the seating sensor 4. May fall.
 これに対して、本実施形態では、着座センサ4の縁から所定間隔(本実施形態では、1~5mm)隔てた位置に切り込み部30bが形成されるので、着座センサ4に着座者の荷重が加わった場合に、第1貼付体30からの反力を着座センサ4の全体に作用させることができる。これにより、第1貼付体30に切り込み部30bを形成した場合でも、感圧センサから構成される着座センサ4の検出精度を確保できる。 On the other hand, in the present embodiment, the notch 30b is formed at a position spaced from the edge of the seating sensor 4 by a predetermined interval (1 to 5 mm in the present embodiment). When applied, the reaction force from the first patch 30 can be applied to the entire seating sensor 4. Thereby, even when the cut part 30b is formed in the 1st sticking body 30, the detection accuracy of the seating sensor 4 comprised from a pressure sensor is securable.
 図2(a)に示すように、パッド本体2における貫通孔30aと対応する位置には、パッド本体2の厚み方向(矢印U-D方向)に延びる貫通孔26が形成される。貫通孔26は、貫通孔30aと連通されると共に貫通孔30aと同一の断面積の断面矩形の貫通孔として構成される。 As shown in FIG. 2A, a through hole 26 extending in the thickness direction (arrow UD direction) of the pad main body 2 is formed at a position corresponding to the through hole 30a in the pad main body 2. The through hole 26 communicates with the through hole 30a and is configured as a through hole having a rectangular cross section having the same cross sectional area as the through hole 30a.
 図2(b)に示すように、パッド本体2の切り込み部30bに対応する位置には、貫通孔27が形成される。貫通孔27は、パッド本体2の厚み方向に延びる断面円形の貫通孔であり、切り込み部30bに連通される。貫通孔27は、パッド本体2に複数(本実施形態では、4個)形成され(図3参照)、それら4個の貫通孔27は、第2,3貼付体31,32に形成される8個の切り込み部30bのうち、パッド本体2の幅方向外縁側に位置する4個の切り込み部30bに連通される。 2B, a through hole 27 is formed at a position corresponding to the cut portion 30b of the pad main body 2. As shown in FIG. The through hole 27 is a through hole having a circular cross section extending in the thickness direction of the pad main body 2, and communicates with the cut portion 30 b. A plurality of through holes 27 are formed in the pad main body 2 (four in this embodiment) (see FIG. 3), and these four through holes 27 are formed in the second and third patch bodies 31 and 32. Among the cut portions 30 b, the cut portions 30 b communicate with the four cut portions 30 b located on the outer edge side in the width direction of the pad main body 2.
 次いで、図3及び図4を参照して、シートパッド1の製造方法について説明する。図3は、固定台10、パッド本体2及び貼付体3の斜視図である。図4(a)は、固定台10にパッド本体2を固定した状態を示す斜視図であり、図4(b)は、図4(a)の状態からパッド本体2に貼付体3を貼り付けた状態を示す斜視図である。 Next, a method for manufacturing the seat pad 1 will be described with reference to FIGS. FIG. 3 is a perspective view of the fixed base 10, the pad body 2, and the patch 3. 4A is a perspective view showing a state in which the pad body 2 is fixed to the fixing base 10, and FIG. 4B is a view in which the patch 3 is attached to the pad body 2 from the state of FIG. FIG.
 シートパッド1の製造においては、パッド本体2及び貼付体3を準備する準備工程と、その準備工程により準備したパッド本体2を固定台10に固定する固定工程と、その固定工程により固定台10に固定されたパッド本体2の表面に貼付体3を貼り付ける第1貼付工程と、その第1貼付工程によりパッド本体2に貼り付けられた貼付体3の表面に着座センサ4を貼り付ける第2貼付工程と、が順に行われる。 In the manufacture of the seat pad 1, a preparation process for preparing the pad main body 2 and the patch 3, a fixing process for fixing the pad main body 2 prepared by the preparation process to the fixing base 10, and the fixing base 10 by the fixing process. The 1st sticking process which sticks patch 3 on the surface of pad body 2 fixed, and the 2nd sticking which sticks seating sensor 4 on the surface of patch 3 stuck on pad body 2 by the 1st sticking process Steps are performed in order.
 図3に示すように、準備工程は、パッド本体2及び貼付体3を上述した構成でそれぞれ形成する工程である。パッド本体2や貼付体3(スラブパッド)の形成方法は、公知の方法が採用可能であるのでその説明は省略する。 As shown in FIG. 3, the preparation step is a step of forming the pad main body 2 and the patch 3 with the above-described configuration. As a method for forming the pad main body 2 and the patch 3 (slab pad), a known method can be adopted, and the description thereof is omitted.
 固定工程は、固定台10にパッド本体2を固定する工程である。固定台10は、パッド本体2の裏面に沿う形状に形成される固定面11と、その固定面11を取り囲むと共に上面視(矢印D方向視)略矩形状の枠部12と、固定面11から上方(矢印U方向)に延びる複数(本実施形態では、5個)の突起13~17と、を備える。 The fixing step is a step of fixing the pad main body 2 to the fixing base 10. The fixed base 10 includes a fixed surface 11 formed in a shape along the back surface of the pad main body 2, a frame portion 12 that surrounds the fixed surface 11 and is substantially rectangular when viewed from above (viewed in the direction of arrow D), and the fixed surface 11. And a plurality (five in the present embodiment) of protrusions 13 to 17 extending upward (in the direction of arrow U).
 本実施形態では、固定台10への固定状態において、パッド本体2の一部が枠部12からはみ出る寸法で固定面11(枠部12)が形成されるが(図4(a)参照)、パッド本体2の全体が収まる寸法で固定面11(枠部12)を形成しても良い。 In the present embodiment, the fixed surface 11 (frame portion 12) is formed with a dimension in which a part of the pad main body 2 protrudes from the frame portion 12 in the fixed state to the fixing base 10 (see FIG. 4A). The fixed surface 11 (frame portion 12) may be formed with a dimension that allows the entire pad body 2 to be accommodated.
 突起13は、断面矩形に形成され、その断面形状が貫通孔26及び貫通孔30aと略同一の形状に形成される(図3参照)。突起13は、固定台10へのパッド本体2の固定時に、貫通孔26及び貫通孔30aに嵌め込み可能な位置に形成される。 The protrusion 13 is formed in a rectangular cross-section, and the cross-sectional shape thereof is formed in substantially the same shape as the through-hole 26 and the through-hole 30a (see FIG. 3). The protrusion 13 is formed at a position where it can be fitted into the through hole 26 and the through hole 30a when the pad main body 2 is fixed to the fixing base 10.
 突起14~17は、円柱状に形成され、その直径が貫通孔27の直径および切り込み部30bの短手方向寸法と略同一の値に設定される。固定台10へのパッド本体2の固定時に、突起14~17は貫通孔27及び切り込み部30bに嵌め込み可能な位置に形成される。なお、本実施形態では、突起14~17の直径が切り込み部30bの長手方向寸法よりも若干(例えば、3mm)小さく設定されるが、切り込み部30bの形状に対応する形状(断面長方形状)に突起14~17を形成しても良い。 The protrusions 14 to 17 are formed in a columnar shape, and the diameter thereof is set to be approximately the same as the diameter of the through hole 27 and the short-side dimension of the cut portion 30b. When the pad main body 2 is fixed to the fixing base 10, the protrusions 14 to 17 are formed at positions where they can be fitted into the through holes 27 and the cut portions 30b. In the present embodiment, the diameters of the protrusions 14 to 17 are set slightly smaller (for example, 3 mm) than the longitudinal dimension of the cut portion 30b, but have a shape (rectangular cross section) corresponding to the shape of the cut portion 30b. The protrusions 14 to 17 may be formed.
 図4に示すように、固定工程では、固定台10の突起13~17のそれぞれを、パッド本体2の貫通孔26,27(図3参照)に嵌め込む。これにより、固定台10に対するパッド本体2の相対変位が突起13~17によって規制され、固定台10にパッド本体2が固定される。特に、本実施形態では、2以上の突起13~17がパッド本体2に嵌め込まれるので、固定台10に対してパッド本体2が回転することを規制できる。 As shown in FIG. 4, in the fixing step, the protrusions 13 to 17 of the fixing base 10 are fitted into the through holes 26 and 27 (see FIG. 3) of the pad main body 2, respectively. As a result, the relative displacement of the pad main body 2 with respect to the fixing base 10 is regulated by the protrusions 13 to 17, and the pad main body 2 is fixed to the fixing base 10. In particular, in the present embodiment, since the two or more protrusions 13 to 17 are fitted into the pad main body 2, the pad main body 2 can be restricted from rotating with respect to the fixed base 10.
 固定台10へのパッド本体2の固定状態において、突起13~17は、貫通孔26,27から突出する寸法で形成され(図4(a)参照)、貼付体3の貼り付け領域内においてパッド本体2の表面から突起13~17が突出される。 When the pad main body 2 is fixed to the fixing base 10, the protrusions 13 to 17 are formed so as to protrude from the through holes 26 and 27 (see FIG. 4A). Projections 13 to 17 protrude from the surface of the main body 2.
 第1貼付工程では、パッド本体2の表面または貼付体3の貼付面(若しくは、その両方)に接着剤を塗布し、パッド本体2の表面に貼付体3を貼り付ける。この時、パッド本体2の表面から突起13~17が突出しているので、突起13~17に貫通孔30aや切り込み部30bを嵌め込むことにより、パッド本体2に対する貼付体3の位置決めを行うことができる。 In the first pasting step, an adhesive is applied to the surface of the pad body 2 or the pasting surface (or both) of the pasting body 3, and the pasting body 3 is pasted to the surface of the pad body 2. At this time, since the protrusions 13 to 17 protrude from the surface of the pad main body 2, the patch 3 can be positioned with respect to the pad main body 2 by fitting the through holes 30a and the cut portions 30b into the protrusions 13 to 17. it can.
 即ち、突起13~17を基準にして、固定台10に対するパッド本体2の固定位置と、パッド本体2に対する貼付体3の貼り付け位置との双方の位置決めができるので、パッド本体2に対する貼付体3の貼り付け位置の精度を向上させることができる。 That is, with the protrusions 13 to 17 as a reference, both the fixing position of the pad main body 2 with respect to the fixing base 10 and the attachment position of the sticking body 3 with respect to the pad main body 2 can be positioned. The accuracy of the pasting position can be improved.
 この場合、第1貼付体30が嵌め込まれる突起13と、第2,3貼付体31,32が嵌め込まれる突起14~17とが異なる断面形状で形成されているので、第1貼付体30を第2,3貼付体31,32の貼り付け領域に貼り付けることを抑制できる。 In this case, since the projection 13 into which the first patch 30 is fitted and the projections 14 to 17 into which the second and third patches 31 and 32 are fitted are formed in different cross-sectional shapes, It can suppress sticking to the sticking area | region of the 2 and 3 sticking bodies 31 and 32. FIG.
 即ち、突起13よりも突起14~17の断面積が小さく設定されているので、第1貼付体30の貫通孔30aに突起14~17を挿通させることは可能である。しかし、作業者が第1貼付体30の貫通孔30aに突起14~17を挿通させようとしても、突起14~17が貫通孔30aとは異なる形状であることを認識させることにより、第2貼付体31や第3貼付体32の貼り付け領域に誤って第1貼付体30が貼り付けられることを抑制できる。 That is, since the cross-sectional areas of the protrusions 14 to 17 are set smaller than the protrusion 13, the protrusions 14 to 17 can be inserted into the through hole 30 a of the first patch 30. However, even if the operator tries to insert the protrusions 14 to 17 into the through hole 30a of the first sticking body 30, the second sticking is realized by recognizing that the protrusions 14 to 17 have a shape different from that of the through hole 30a. It can suppress that the 1st patch 30 is affixed accidentally to the sticking area | region of the body 31 and the 3rd patch 32. FIG.
 一方、突起13よりも突起14~17の断面積が小さく設定されているので、第2貼付体31や第3貼付体32の切り込み部30bに突起13を嵌め込むことは不能となる。よって、第1貼付体30の貼り付け領域に誤って第2貼付体31や第3貼付体32を貼り付けることを確実に抑制できる。 On the other hand, since the cross-sectional areas of the protrusions 14 to 17 are set smaller than the protrusion 13, it is impossible to fit the protrusion 13 into the cut portion 30b of the second adhesive body 31 or the third adhesive body 32. Accordingly, it is possible to reliably suppress the second patch 31 and the third patch 32 from being accidentally pasted on the pasting region of the first patch 30.
 また、突起13は、その断面形状が矩形に形成されるので、パッド本体2に対する第1貼付体30の回転を1個の突起13によって規制することができる。よって、第1貼付体30の貼り付け領域に複数の貫通孔を形成する必要がない。これにより、固定台10へのパッド本体2の固定時や、パッド本体2への第1貼付体30の位置決め時に、1個の突起13に貫通孔26や貫通孔30aを嵌め込むだけで良いので、固定工程や第1貼付工程での作業性を向上させることができる。 Further, since the protrusion 13 has a rectangular cross-sectional shape, the rotation of the first patch 30 relative to the pad body 2 can be restricted by the single protrusion 13. Therefore, it is not necessary to form a plurality of through holes in the attachment region of the first patch 30. Thereby, when the pad main body 2 is fixed to the fixing base 10 or when the first sticking body 30 is positioned to the pad main body 2, it is only necessary to fit the through hole 26 or the through hole 30a into one protrusion 13. The workability in the fixing step and the first pasting step can be improved.
 また、第2貼付体31(第3貼付体32)には2個の突起14,15(突起16,17)が嵌め込まれるので、パッド本体2に対する第2貼付体31(第3貼付体32)の回転を2個の突起14,15(突起16,17)によって規制できる。よって、パッド本体2に対して第2貼付体31(第3貼付体32)が回転することを抑制できるので、パッド本体2に対する第2貼付体31(第3貼付体32)の貼り付け位置の精度を向上させることができる。 In addition, since the two protrusions 14 and 15 (protrusions 16 and 17) are fitted into the second patch 31 (third patch 32), the second patch 31 (third patch 32) with respect to the pad body 2 is used. Can be restricted by the two projections 14 and 15 (projections 16 and 17). Therefore, since it can suppress that the 2nd sticking body 31 (3rd sticking body 32) rotates with respect to the pad main body 2, the sticking position of the 2nd sticking body 31 (3rd sticking body 32) with respect to the pad main body 2 is demonstrated. Accuracy can be improved.
 また、第1~3貼付体30~32をパッド本体2に貼り付けた状態では、貫通孔30a及び切り込み部30bから突出するように突起13~17の寸法が設定される。これにより、突起13~17が貫通孔30aや切り込み部30bに確実に挿入されているか否か(第1~3貼付体30~32が所望の貼り付け位置に位置決めされているか否か)を容易に判断することができる。 In the state where the first to third adhesive bodies 30 to 32 are attached to the pad body 2, the dimensions of the protrusions 13 to 17 are set so as to protrude from the through hole 30a and the cut portion 30b. Thereby, it is easy to determine whether or not the protrusions 13 to 17 are reliably inserted into the through hole 30a or the cut portion 30b (whether the first to third adhesive bodies 30 to 32 are positioned at desired attachment positions). Can be judged.
 本実施形態では、パッド本体2に第1~3貼付体30~32を貼り付けた後の圧着は、手作業で行われる。この場合、突起13が第1貼付体30の後端側に嵌め込まれ、突起14~17が第2,3貼付体31,32の前後方向中央よりも後方側に嵌め込まれる(即ち、突起13~17が第1~3貼付体30~32の中心から偏心した外縁側に嵌め込まれる)ので、第1~3貼付体30~32の圧着の作業時に突起13~17が作業者の手に干渉することを抑制できる。これにより、第1~3貼付体30~32の中心を押さえつけて圧着できるので、パッド本体2に第1~3貼付体30~32を密着させやすくすることができる。 In this embodiment, the pressure bonding after the first to third stickers 30 to 32 are attached to the pad main body 2 is performed manually. In this case, the projection 13 is fitted to the rear end side of the first patch 30 and the projections 14 to 17 are fitted to the rear side of the center in the front-rear direction of the second and third patches 31 and 32 (that is, the projections 13 to 17 is fitted on the outer edge side eccentric from the center of the first to third adhesive bodies 30 to 32), so that the projections 13 to 17 interfere with the hands of the operator when the first to third adhesive bodies 30 to 32 are crimped. This can be suppressed. Accordingly, the centers of the first to third adhesive bodies 30 to 32 can be pressed and pressed, and the first to third adhesive bodies 30 to 32 can be easily adhered to the pad main body 2.
 このように、第2,3貼付体31,32の切り込み部30bは、パッド本体2に第2,3貼付体31,32を貼り付ける際の位置決め用の貫通孔としての機能も有している。よって、位置決め用の貫通孔を切り込み部30bの他に別途設ける場合に比べ、第2,3貼付体31,32の機能性が低下することを抑制できるので、着座感を向上させることができる。 Thus, the cut portions 30b of the second and third adhesive bodies 31 and 32 also have a function as a positioning through-hole when the second and third adhesive bodies 31 and 32 are attached to the pad main body 2. . Therefore, compared with the case where the positioning through-hole is separately provided in addition to the cut portion 30b, it is possible to suppress the functionality of the second and third patch bodies 31 and 32 from being lowered, so that the seating feeling can be improved.
 図1に戻って第2貼付工程について説明する。第2貼付工程は、裏面に粘着加工が施された着座センサ4を第1~3貼付体30~32の表面に貼り付ける工程である。なお、上述した通り、着座センサ4(配線5)に対する切り込み部30bの配設位置(相対位置)は、第1~3貼付体30~32のそれぞれにおいて同様である。よって、以下の説明においては、第1貼付体30に着座センサ4を貼り付ける場合についてのみ説明する。 Referring back to FIG. 1, the second pasting process will be described. The second sticking step is a step of sticking the seating sensor 4 whose back surface is subjected to adhesive processing to the surfaces of the first to third stickers 30 to 32. As described above, the position (relative position) of the cut portion 30b with respect to the seating sensor 4 (wiring 5) is the same in each of the first to third stickers 30 to 32. Therefore, in the following description, only the case where the seating sensor 4 is affixed to the 1st patch 30 is demonstrated.
 切り込み部30bは、着座センサ4の貼り付け領域を取り囲むように配置されるので、その領域内に着座センサ4を貼り付けることで着座センサ4の貼り付け位置の位置決めを容易に行うことができる。よって、着座センサ4の貼り付け作業の作業性を向上させると共に、着座センサ4の位置決め用の罫書きとしての機能を切り込み部30bに兼用させることができる。 Since the cut portion 30b is disposed so as to surround the attachment region of the seating sensor 4, the attachment position of the seating sensor 4 can be easily positioned by attaching the seating sensor 4 in the region. Therefore, the workability of the attaching operation of the seating sensor 4 can be improved, and the function as a positioning rule of the seating sensor 4 can be shared by the cut portion 30b.
 また、切り込み部30bによって取り囲まれる領域に着座センサ4を貼り付けた場合に、切り込み部30bは、着座センサ4の縁から所定間隔(本実施形態では、1~5mm)隔てた位置に配置される。これにより、切り込み部30bに沿わせながら着座センサ4を貼り付けることを不要にできるので、貼り付け作業の作業性を向上させることができる。 Further, when the seating sensor 4 is attached to a region surrounded by the notch 30b, the notch 30b is disposed at a position spaced from the edge of the seating sensor 4 by a predetermined distance (1 to 5 mm in this embodiment). . Thereby, since it becomes unnecessary to affix the seating sensor 4 along the notch part 30b, the workability | operativity of an affixing work can be improved.
 また、切り込み部30bは、配線5を避けた位置に形成されるので、第1貼付体30への着座センサ4の貼り付け時に、着座センサ4に接続される配線5によって切り込み部30bが覆い隠されることを抑制できる。これにより、位置決め用の罫書きとしての機能を切り込み部30bに持たせるために、必要以上の領域に切り込み部30bを形成することを抑制できるので、第1貼付体30の機能性を確保できる。よって、第1貼付体30に切り込み部30bが形成される場合でも、着座感を確保できる。 In addition, since the cut portion 30b is formed at a position avoiding the wiring 5, the cut portion 30b is covered with the wiring 5 connected to the seating sensor 4 when the seating sensor 4 is attached to the first patch 30. Can be suppressed. Thereby, in order to give the notch part 30b the function as the marking for positioning, it can suppress forming the notch part 30b in an area | region more than necessary, Therefore The functionality of the 1st sticking body 30 is securable. Therefore, even when the cut portion 30b is formed in the first patch 30, a feeling of sitting can be ensured.
 また、切り込み部30bは、配線5を挟んで一対に形成され、配線5の縁から所定間隔(本実施形態では、1~5mm)を隔てて切り込み部30bが形成されるので、第1貼付体30への着座センサ4の貼り付け時に、一対の切り込み部30bの間に配線を通すことで着座センサ4の位置決めを容易に行うことができる。よって、着座センサ4の貼り付け作業の作業性が向上する。 Further, the cut portions 30b are formed in a pair with the wiring 5 interposed therebetween, and the cut portions 30b are formed at a predetermined interval (1 to 5 mm in the present embodiment) from the edge of the wiring 5, so that the first patch When the seating sensor 4 is attached to 30, the seating sensor 4 can be easily positioned by passing wiring between the pair of cut portions 30 b. Therefore, the workability of the attaching operation of the seating sensor 4 is improved.
 ここで、着座センサ4を貼り付けるべき領域を作業者に容易に特定させるために、例えば、着座センサ4の縁に沿った形状に切り込み部30bを形成しても良い。即ち、例えば、本実施形態では、着座センサ4が長手方向両端部に一対の円形部4aを備えるので、その円形部4aの縁に沿って切り込み部30bを湾曲させて形成することも可能である。しかしながら、切り込み部30bを湾曲形状に形成すると、切り込み部30bの形成コストが増大する。 Here, in order to allow the operator to easily specify the region to which the seating sensor 4 is to be attached, the cut portion 30b may be formed in a shape along the edge of the seating sensor 4, for example. That is, for example, in the present embodiment, since the seating sensor 4 includes a pair of circular portions 4a at both ends in the longitudinal direction, the cut portion 30b can be curved along the edge of the circular portion 4a. . However, if the cut portion 30b is formed in a curved shape, the formation cost of the cut portion 30b increases.
 これに対して、本実施形態では、着座センサ4の貼り付け領域の4隅に形成される4個の切り込み部30bは、対向する円形部4aの縁の接線方向と平行な直線状であって、着座センサ4の長手方向に対して傾斜した直線状にそれぞれ形成される。これにより、着座センサ4の貼り付け領域を直線状の切り込み部30bによって容易に特定できる。よって、例えば、切り込み部30bを着座センサ4の縁に沿った形状(湾曲形状や、L字状)に形成する場合に比べ、切り込み部30bを容易に形成することができる。 On the other hand, in this embodiment, the four cut portions 30b formed at the four corners of the attachment region of the seating sensor 4 are straight lines parallel to the tangential direction of the edges of the opposing circular portions 4a. The seating sensor 4 is formed in a straight line inclined with respect to the longitudinal direction. Thereby, the sticking area | region of the seating sensor 4 can be easily specified by the linear cut | notch part 30b. Therefore, for example, the cut portion 30b can be easily formed as compared with the case where the cut portion 30b is formed in a shape (curved shape or L-shape) along the edge of the seating sensor 4.
 次いで、図5を参照して、第2,3実施形態について説明する。第1実施形態では、着座センサ4が円形部4aと接続部4bとを備える(長手方向中央部分にくびれを有する)場合を説明したが、第2,3実施形態では、着座センサ204が長方形状に形成される場合について説明する。なお、上述した第1実施形態と同一の部分には同一の符号を付してその説明を省略する。 Next, the second and third embodiments will be described with reference to FIG. In the first embodiment, the case where the seating sensor 4 includes the circular portion 4a and the connection portion 4b (having a constriction in the central portion in the longitudinal direction) has been described. However, in the second and third embodiments, the seating sensor 204 has a rectangular shape. The case of forming the above will be described. In addition, the same code | symbol is attached | subjected to the part same as 1st Embodiment mentioned above, and the description is abbreviate | omitted.
 図5(a)は、第2実施形態におけるシートパッド201の部分拡大上面図であり、図5(b)は、第3実施形態におけるシートパッド301の部分拡大上面図である。なお、図5では、着座センサ204及び配線5を模式的に図示している。 FIG. 5A is a partially enlarged top view of the seat pad 201 in the second embodiment, and FIG. 5B is a partially enlarged top view of the seat pad 301 in the third embodiment. In FIG. 5, the seating sensor 204 and the wiring 5 are schematically illustrated.
 図5(a)に示すように、第2実施形態のシートパッド201は、第1貼付体30の表面に貼り付けられる着座センサ204を備える。着座センサ204は、貼付体3よりも薄いフィルム状の感圧センサである。着座センサ204は、上面視において前後に長い長方形状に形成され、その後端部分の短辺に配線5が接続される。第1貼付体30には、着座センサ204の4隅を取り囲む態様で複数(本実施形態では、4個)の切り込み部230bが形成される。 As shown in FIG. 5A, the seat pad 201 of the second embodiment includes a seating sensor 204 that is attached to the surface of the first patch 30. The seating sensor 204 is a film-like pressure sensor that is thinner than the patch 3. The seating sensor 204 is formed in a rectangular shape that is long in the front-rear direction when viewed from above, and the wiring 5 is connected to the short side of the rear end portion. In the first patch 30, a plurality of (four in this embodiment) cut portions 230 b are formed so as to surround the four corners of the seating sensor 204.
 切り込み部230bは、着座センサ204の長手方向および短手方向の双方に延びるL字状に形成され、着座センサ204の4隅の頂点と所定間隔(本実施形態では、1~5mm)を隔てて対向配置される。切り込み部230bは、第1貼付体30の上下に延びるスリット状の貫通孔として構成されるので、着座センサ204の周囲に位置する第1貼付体30を切り込み部230bによって変形させやすくすることができる。 The notches 230b are formed in an L shape extending in both the longitudinal direction and the short direction of the seating sensor 204, and are separated from the apexes of the four corners of the seating sensor 204 by a predetermined distance (1 to 5 mm in this embodiment). Opposed. Since the cut portion 230b is configured as a slit-like through hole that extends above and below the first patch 30, the first paste 30 positioned around the seating sensor 204 can be easily deformed by the cut portion 230b. .
 これにより、着座者の荷重が着座センサ204に加わった場合に、着座センサ204の縁に加わる第1貼付体30からの反力を低減できるので、着座センサ204の縁が反り上がるように変形することを抑制できる。更に、着座者が違和感を覚えやすい着座センサ204の頂点に対向して切り込み部230bが形成されることにより、着座センサ204の頂点が着座者に違和感を与えることを抑制できる。 Thereby, when a seated person's load is added to the seating sensor 204, the reaction force from the 1st sticking body 30 added to the edge of the seating sensor 204 can be reduced, Therefore It deform | transforms so that the edge of the seating sensor 204 may warp up. This can be suppressed. Furthermore, the notch 230b is formed so as to face the apex of the seating sensor 204, which makes it easy for the seated person to feel uncomfortable, so that the apex of the seating sensor 204 can be prevented from feeling uncomfortable.
 また、切り込み部230bは、着座センサ204の長手方向端部側に設けられ、着座センサ204の長手方向中央付近で長辺に対向する領域においては、切り込み部230bが非形成とされている。これにより、着座センサ204の長手方向端部が反るように変形するのを抑制することと、第1貼付体30の機能性を確保することとを両立させることができる。 Further, the cut portion 230b is provided on the longitudinal end side of the seating sensor 204, and the cut portion 230b is not formed in the region facing the long side near the longitudinal center of the seating sensor 204. Thereby, it can be made to make it compatible to suppress that the longitudinal direction edge part of the seating sensor 204 deform | transforms so that the functionality of the 1st patch 30 may be ensured.
 また、着座センサ204の縁から所定間隔(本実施形態では、1~5mm)隔てた位置に切り込み部230bが形成されるので、着座センサ204の検出精度を確保すると共に、第1貼付体30への着座センサ204の貼り付け作業の作業性を向上させることができる。 Further, since the cut portion 230b is formed at a position spaced from the edge of the seating sensor 204 by a predetermined interval (1 to 5 mm in the present embodiment), the detection accuracy of the seating sensor 204 is secured and the first patch 30 is secured. The workability of the pasting work of the seating sensor 204 can be improved.
 また、切り込み部230bは、配線5を挟んで一対に形成され、それら一対の切り込み部230bが配線5の縁から所定間隔(本実施形態では、1~5mm)を隔てた位置に形成されるので、一対の切り込み部230bの間に配線を通すことで着座センサ204の位置決めを容易に行うことができる。 In addition, the cut portions 230b are formed in a pair with the wiring 5 interposed therebetween, and the pair of cut portions 230b are formed at a position spaced from the edge of the wiring 5 by a predetermined distance (1 to 5 mm in this embodiment). The seating sensor 204 can be easily positioned by passing the wiring between the pair of cut portions 230b.
 また、切り込み部230bがL字状に形成されるので、長方形状の着座センサ204の縁に沿って切り込み部230bを配置することができる。即ち、着座センサ204の縁に沿った形状に切り込み部230bが形成されるので、第1貼付体30に対する着座センサ204の貼り付け位置の精度を向上させることができる。更に、着座センサ204の縁に沿った形状に切り込み部230bが形成されることにより、着座センサ204の貼り付け領域を容易に特定することができるので、貼り付け作業の作業性を向上させることができる。 Moreover, since the cut portion 230b is formed in an L shape, the cut portion 230b can be disposed along the edge of the rectangular seating sensor 204. That is, since the cut portion 230b is formed in a shape along the edge of the seating sensor 204, the accuracy of the attachment position of the seating sensor 204 with respect to the first patch 30 can be improved. Furthermore, since the cut portion 230b is formed in a shape along the edge of the seating sensor 204, the pasting area of the seating sensor 204 can be easily specified, so that the workability of the pasting work can be improved. it can.
 また、切り込み部230bは、着座センサ204の長辺方向に延びる部位の長さ(長辺方向における寸法)と、短辺方向に延びる部位の長さ(短辺方向における寸法)とがそれぞれ略同一の寸法に設定されているが、長辺方向に延びる部位と着座センサ204との対向間隔よりも、短辺方向に延びる部位と着座センサ204との対向間隔が狭く設定されている。これにより、着座センサ204の長手方向端部に対向する領域において第1貼付体30が変形しやすくなるので、着座センサ204の長手方向端部が反るように変形することをより効果的に抑制できる。 Further, in the cut portion 230b, the length of the portion extending in the long side direction of the seating sensor 204 (dimension in the long side direction) and the length of the portion extending in the short side direction (dimension in the short side direction) are substantially the same. However, the facing distance between the portion extending in the short side direction and the seating sensor 204 is set narrower than the facing distance between the portion extending in the long side direction and the seating sensor 204. Thereby, since the 1st sticking body 30 becomes easy to deform | transform in the area | region which opposes the longitudinal direction edge part of the seating sensor 204, it suppresses more effectively that the longitudinal direction edge part of the seating sensor 204 warps. it can.
 図5(b)に示すように、第3実施形態のシートパッド301は、第1貼付体30の表面に貼り付けられる着座センサ204を備える。着座センサ204は、第2実施形態と同一の構成であるので、同一の符号を付してその説明を省略する。 As shown in FIG. 5B, the seat pad 301 of the third embodiment includes a seating sensor 204 that is attached to the surface of the first patch 30. Since the seating sensor 204 has the same configuration as that of the second embodiment, the same reference numerals are given and description thereof is omitted.
 第1貼付体30には、着座センサ204の前後の短辺に対向する位置に2個の切り込み部330bが形成される。切り込み部330bは、着座センサ204の短辺方向に延びる直線状に形成され、着座センサ204の短辺と所定間隔(本実施形態では、1~5mm)を隔てて対向配置される。 In the first patch 30, two cut portions 330 b are formed at positions facing the front and rear short sides of the seating sensor 204. The cut portion 330b is formed in a straight line extending in the short side direction of the seating sensor 204, and is disposed to face the short side of the seating sensor 204 with a predetermined interval (1 to 5 mm in this embodiment).
 切り込み部330bは、第1貼付体30の上下に延びるスリット状の貫通孔として構成されるので、着座センサ204の周囲に位置する第1貼付体30を切り込み部230bによって変形させやすくすることができる。これにより、着座者の荷重が着座センサ204に加わった場合に、着座センサ204の縁に加わる第1貼付体30からの反力を低減できるので、着座センサ204の縁が反り上がるように変形することを抑制できる。 Since the cut portion 330b is configured as a slit-like through-hole extending up and down of the first patch 30, the first paste 30 positioned around the seating sensor 204 can be easily deformed by the cut portion 230b. . Thereby, when a seated person's load is added to the seating sensor 204, the reaction force from the 1st sticking body 30 added to the edge of the seating sensor 204 can be reduced, Therefore It deform | transforms so that the edge of the seating sensor 204 may warp up. This can be suppressed.
 また、切り込み部330bは、着座センサ204の長手方向端部側において着座センサ204の短辺と対向して設けられ、着座センサ204の長辺に対向する領域の全体においては、切り込み部330bが非形成とされている。これにより、着座センサ204の長手方向端部が反るように変形するのを抑制することと、第1貼付体30の機能性を確保することとを両立させることができる。 In addition, the cut portion 330b is provided opposite to the short side of the seating sensor 204 on the longitudinal direction end portion side of the seating sensor 204, and the cut portion 330b is not formed in the entire region facing the long side of the seating sensor 204. It is supposed to be formed. Thereby, it can be made to make it compatible to suppress that the longitudinal direction edge part of the seating sensor 204 deform | transforms so that the functionality of the 1st patch 30 may be ensured.
 また、着座センサ204の縁から所定間隔(本実施形態では、1~5mm)隔てた位置に切り込み部330bが形成されるので、着座センサ204の検出精度を確保すると共に、第1貼付体30への着座センサ204の貼り付け作業の作業性を向上させることができる。 Further, since the cut portion 330b is formed at a position spaced from the edge of the seating sensor 204 by a predetermined interval (1 to 5 mm in this embodiment), the detection accuracy of the seating sensor 204 is ensured and the first patch 30 is secured. The workability of the pasting work of the seating sensor 204 can be improved.
 また、着座センサ204の短辺方向における切り込み部330bの寸法は、着座センサ204の短辺と略同一の寸法で形成されている。これにより、着座センサ204の長辺に対向する領域の全体において切り込み部330bが非形成とされる場合でも、短辺方向における着座センサ204の貼り付け位置の精度を向上させることができる。 Further, the size of the cut portion 330b in the short side direction of the seating sensor 204 is formed to be substantially the same as the short side of the seating sensor 204. Thereby, even when the cut portion 330b is not formed in the entire region facing the long side of the seating sensor 204, the accuracy of the attaching position of the seating sensor 204 in the short side direction can be improved.
 また、切り込み部330bが直線状に形成されるので、切り込み部330bを着座センサ204の縁に沿った形状(例えば、L字状)に形成する場合に比べ、切り込み部330bを容易に形成することができる。 In addition, since the cut portion 330b is formed in a straight line shape, the cut portion 330b can be easily formed as compared with the case where the cut portion 330b is formed in a shape (for example, an L shape) along the edge of the seating sensor 204. Can do.
 次いで、図6を参照して、第4実施形態について説明する。第1~3実施形態では、貼付体3に貼り付けられる機能部品の一例として着座センサ4,204を例示したが、第4実施形態では、貼付体3にシートヒータ404が貼り付けられる場合について説明する。なお、上述した第1~3実施形態と同一の部分には同一の符号を付してその説明を省略する。 Next, a fourth embodiment will be described with reference to FIG. In the first to third embodiments, the seating sensors 4 and 204 are illustrated as an example of functional components to be attached to the patch 3, but in the fourth embodiment, a case in which the seat heater 404 is attached to the patch 3 will be described. To do. The same parts as those in the first to third embodiments described above are denoted by the same reference numerals, and the description thereof is omitted.
 図6は、第4実施形態におけるシートパッド401の上面図である。なお、図6では、シートヒータ404及び配線5を模式的に図示している。 FIG. 6 is a top view of the seat pad 401 in the fourth embodiment. In FIG. 6, the seat heater 404 and the wiring 5 are schematically illustrated.
 図6に示すように、シートパッド401は、第1~3貼付体30~32のそれぞれの表面に貼り付けられるシートヒータ404を備える。シートヒータ404は、貼付体3よりも薄いフィルム状(シート状)のヒータであり、公知の構成が採用可能であるので、その詳細な説明は省略する。 As shown in FIG. 6, the seat pad 401 includes a sheet heater 404 that is attached to the surface of each of the first to third stickers 30 to 32. The sheet heater 404 is a film-like (sheet-like) heater thinner than the patch 3, and a known configuration can be adopted, and thus detailed description thereof is omitted.
 シートヒータ404は、左右方向に長い長方形状に形成されると共に第1貼付体30に貼り付けられる後部404aと、前後方向に長い長方形状に形成されると共に第2,3貼付体31,32に貼り付けられる前部404bと、その前部404b及び後部404aを前後で接続する中間部404cと、を備える。 The seat heater 404 is formed in a rectangular shape that is long in the left-right direction and is attached to the first patch 30, and is formed in a rectangular shape that is long in the front-rear direction and is attached to the second and third patches 31, 32. A front portion 404b to be pasted and an intermediate portion 404c for connecting the front portion 404b and the rear portion 404a in the front-rear direction are provided.
 左右方向における中間部404cの寸法は、後部404a及び前部404bの左右方向における寸法よりも小さく設定され、シートヒータ404は、その前後方向中央にくびれを有して形成される。なお、左右方向における後部404a及び前部404bの寸法はそれぞれ略同一に設定され、前後方向における後部404aの寸法は前部404bよりも小さく設定されている。 The dimension of the intermediate part 404c in the left-right direction is set smaller than the dimension in the left-right direction of the rear part 404a and the front part 404b, and the seat heater 404 is formed with a constriction at the center in the front-rear direction. Note that the dimensions of the rear part 404a and the front part 404b in the left-right direction are set substantially the same, and the dimension of the rear part 404a in the front-rear direction is set smaller than that of the front part 404b.
 第1貼付体30には、後部404aの4隅を取り囲む態様で複数(本実施形態では、4個)の切り込み部430bが形成され、第2,3貼付体31,32には、前部404bの4隅を取り囲む態様で複数(本実施形態では、第2,3貼付体31,32のそれぞれに2個の合計4個)の切り込み部430bが形成される。 A plurality of (four in this embodiment) cut portions 430b are formed in the first patch 30 so as to surround the four corners of the rear portion 404a, and the front portions 404b are formed in the second and third patches 31 and 32, respectively. A plurality of cut portions 430b (in this embodiment, two in each of the second and third patch bodies 31 and 32, a total of four) are formed so as to surround the four corners.
 切り込み部430bは、後部404a(前部404b)の長手方向および短手方向の双方に延びるL字状に形成され、後部404a(前部404b)の4隅の頂点と所定間隔(本実施形態では、1~5mm)を隔てて対向配置される。切り込み部430bは、上下に延びる貫通孔として構成されるので、後部404aや前部404bの周囲に位置する第1~3貼付体30~32を切り込み部430bによって変形させやすくすることができる。 The notches 430b are formed in an L shape extending in both the longitudinal direction and the short direction of the rear portion 404a (front portion 404b), and are spaced apart from the apexes at the four corners of the rear portion 404a (front portion 404b) (in this embodiment). 1 to 5 mm). Since the cut portion 430b is configured as a vertically extending through hole, the first to third stickers 30 to 32 positioned around the rear portion 404a and the front portion 404b can be easily deformed by the cut portion 430b.
 これにより、着座者の荷重がシートヒータ404に加わった場合に、シートヒータ404の縁に加わる第1~3貼付体30~32からの反力を低減できるので、シートヒータ404の縁が反り上がるように変形することを抑制できる。更に、着座者が違和感を覚えやすいシートヒータ404の頂点に対向して切り込み部430bが形成されることにより、シートヒータ404の頂点が着座者に違和感を与えることを効果的に抑制できる。 As a result, when the seated person's load is applied to the seat heater 404, the reaction force from the first to third stickers 30 to 32 applied to the edge of the seat heater 404 can be reduced, so that the edge of the seat heater 404 is warped. It can suppress that it deform | transforms. Furthermore, the notch 430b is formed so as to face the apex of the seat heater 404 where the seated person is likely to feel uncomfortable, so that the apex of the seat heater 404 can be effectively suppressed from giving the uncomfortable feeling to the seated person.
 また、切り込み部430bは、後部404a(前部404b)の長手方向端部側に設けられ、後部404a(前部404b)の長手方向中央付近の(長辺に対向する)領域においては、切り込み部430bが非形成とされている。これにより、後部404a(前部404b)の長手方向端部が反るように変形するのを抑制することと、第1~3貼付体30~32の機能性を確保することとを両立させることができる。 In addition, the cut portion 430b is provided on the longitudinal end side of the rear portion 404a (front portion 404b), and in the region near the longitudinal center of the rear portion 404a (front portion 404b) (opposite the long side), the cut portion 430b is not formed. As a result, it is possible to achieve both the suppression of deformation of the rear end portion 404a (front portion 404b) in the longitudinal direction and the securing of the functionality of the first to third adhesive bodies 30 to 32. Can do.
 また、後部404aや前部404bの縁から所定間隔(本実施形態では、1~5mm)隔てた位置に切り込み部430bが形成されるので、第1~3貼付体30~32へのシートヒータ404の貼り付け作業の作業性を向上させることができる。 Further, since the cut portion 430b is formed at a predetermined distance (1 to 5 mm in the present embodiment) from the edges of the rear portion 404a and the front portion 404b, the seat heater 404 to the first to third stickers 30 to 32 is formed. The workability of the pasting work can be improved.
 また、切り込み部430bがL字状に形成されるので、長方形状の後部404a(前部404b)の縁に沿って切り込み部430bを配置することができる。即ち、後部404a(前部404b)の縁に沿った形状に切り込み部430bが形成されるので、第1~3貼付体30~32に対するシートヒータ404の貼り付け位置の精度を向上させることができる。更に、シートヒータ404の縁に沿った形状に切り込み部430bが形成されることにより、シートヒータ404の貼り付け領域を容易に特定することができるので、貼り付け作業の作業性を向上させることができる。 Further, since the cut portion 430b is formed in an L shape, the cut portion 430b can be disposed along the edge of the rectangular rear portion 404a (front portion 404b). That is, since the cut portion 430b is formed in a shape along the edge of the rear portion 404a (front portion 404b), the accuracy of the attachment position of the sheet heater 404 with respect to the first to third stickers 30 to 32 can be improved. . Furthermore, by forming the cut portion 430b in a shape along the edge of the seat heater 404, the pasting area of the seat heater 404 can be easily specified, so that the workability of the pasting work can be improved. it can.
 また、第2,3貼付体31,32に形成される切り込み部430bは、前部404bの長辺に対向する部位の長辺方向における寸法よりも、短辺に対向する部位の短辺方向における寸法が長く設定されている。即ち、前部404bの長手方向端部に対向する領域の方が、切り込み部430bの切り込み量(第2,3貼付体31,32の肉抜き量)が大きく設定されている。これにより、前部404bの長手方向端部が反るように変形することをより効果的に抑制できる。 In addition, the cut portion 430b formed in the second and third patch bodies 31 and 32 is smaller in the short side direction of the portion facing the short side than the dimension in the long side direction of the portion facing the long side of the front portion 404b. The dimension is set longer. That is, in the region facing the longitudinal end portion of the front portion 404b, the cut amount of the cut portion 430b (the amount of lightening of the second and third patch bodies 31 and 32) is set larger. Thereby, it can suppress more effectively that the longitudinal direction edge part of the front part 404b deform | transforms.
 以上、上記実施形態に基づき本発明を説明したが、本発明は上記形態に何ら限定されるものではなく、本発明の趣旨を逸脱しない範囲内で種々の変形改良が可能であることは容易に推察できるものである。 Although the present invention has been described based on the above embodiment, the present invention is not limited to the above embodiment, and various modifications can be easily made without departing from the spirit of the present invention. It can be guessed.
 上記各実施の形態におけるシートパッドの一部または全部を、他の実施の形態におけるシートパッドの一部または全部と組み合わせてシートパッドを構成しても良い。例えば、第1実施形態の切り込み部30bを第2,3実施形態のシートパッド201,301に適用することや、第2,3実施形態の切り込み部230b,330bを第1実施形態のシートパッド1に適用することは当然可能である。 The seat pad may be configured by combining part or all of the seat pad in each of the above embodiments with part or all of the seat pad in the other embodiments. For example, the cut portion 30b of the first embodiment is applied to the seat pads 201 and 301 of the second and third embodiments, and the cut portions 230b and 330b of the second and third embodiments are applied to the seat pad 1 of the first embodiment. It is of course possible to apply to.
 また、第2実施形態では、短辺方向での着座センサ204と切り込み部230bとの対向間隔よりも、長辺方向での着座センサ204と切り込み部230bとの対向間隔が狭く設定される構成を説明し、第4実施形態では、シートヒータ404の前部404bの長手方向端部側ほど第2,3貼付体31,32の肉抜き量を大きくする構成を説明したが、かかる技術思想を他の実施形態のシートパッドに適用することも当然可能である。また、貼付体の肉抜き量を変化させるために、切り込み部の断面積を変化させても良い。 Moreover, in 2nd Embodiment, the structure by which the opposing space | interval of the seating sensor 204 in the long side direction and the notch part 230b is set narrower than the opposing space | interval of the seating sensor 204 and the notch part 230b in a short side direction. In the fourth embodiment, the configuration in which the thickness of the second and third patch bodies 31 and 32 is increased toward the end in the longitudinal direction of the front portion 404b of the seat heater 404 has been described. Of course, the invention can be applied to the seat pad of the embodiment. Further, the cross-sectional area of the cut portion may be changed in order to change the amount of lightening of the patch.
 上記各実施形態では、シートパッド1,201,301,401がクッションパッドとして構成される場合を説明したが、必ずしもこれに限られるものではない。例えば、シートパッド1,201,301,401をバックパッドから構成しても良い。即ち、パッド本体よりも柔軟性の高い貼付体を貼り付ける構成を備えるものであれば、本発明の技術思想を適用できる。 In each of the above embodiments, the case where the seat pads 1, 201, 301, 401 are configured as cushion pads has been described, but the present invention is not necessarily limited thereto. For example, the seat pads 1, 201, 301, 401 may be configured from back pads. That is, the technical idea of the present invention can be applied as long as it has a configuration for attaching a patch that is more flexible than the pad body.
 上記各実施形態では、機能部品の一例として、着座センサ4,204やシートヒータ404を例示したが、必ずしもこれに限られるものではない。例えば、貼付体3よりも硬質の材料であって、貼付体3よりも薄いフィルム状(シート状)の機能部品(即ち、荷重によって貼付体3に食い込んで反りやすくなるという課題が生じ得るもの)であれば、本発明の技術思想を適用できる。 In each of the above-described embodiments, the seating sensors 4 and 204 and the seat heater 404 are illustrated as examples of functional components, but are not necessarily limited thereto. For example, a film-like (sheet-like) functional component that is harder than the patch 3 and thinner than the patch 3 (that is, a problem that the patch 3 is likely to be warped by being bitten by the load) may occur. If so, the technical idea of the present invention can be applied.
 また、長方形状、若しくは、円形や長方形を組み合わせた形状に機能部品(着座センサ4,204やシートヒータ404)が形成される場合を説明したが、必ずしもこれに限られるものではない。例えば、機能部品が正方形、その他の多角形、円形、楕円形、若しくは、直線や曲線を組み合わせた形状に形成される場合でも、上記各実施形態の技術思想を適用できる。 Further, although the case where the functional components (the seating sensors 4 and 204 and the seat heater 404) are formed in a rectangular shape or a shape that combines a circular shape and a rectangular shape has been described, it is not necessarily limited thereto. For example, even when the functional component is formed in a square, other polygons, a circle, an ellipse, or a shape combining straight lines and curves, the technical ideas of the above embodiments can be applied.
 即ち、機能部品が如何なる形状の場合であっても、その外縁に沿って連続、若しくは、断続的に切り込み部を形成すれば、機能部品が反るようにして変形することを抑制できる。また、機能部品が如何なる形状であっても、機能部品が頂点(貼り付け領域の外方側に向けて突出するような部位)を有する場合には、その頂点部分に対向する位置(突出方向で対向する位置)に切り込み部を形成することが好ましい。これにより、かかる頂点部分が着座者に違和感を与えることを抑制できる。 That is, regardless of the shape of the functional component, if the cut portion is formed continuously or intermittently along the outer edge, the functional component can be prevented from warping and deforming. In addition, regardless of the shape of the functional component, when the functional component has a vertex (a portion that protrudes toward the outer side of the pasting area), the position facing the vertex portion (in the protruding direction) It is preferable to form a notch part in the (opposite position). Thereby, it can suppress that this vertex part gives discomfort to a seated person.
 上記各実施形態では、貼付体3が軟質ウレタンフォーム等の発泡合成樹脂からなるスラブパッドである場合を説明したが、必ずしもこれに限られるものではない。例えば、パッド本体2よりも軟質なものであれば、その材質は限定されない。よって、例えば、貼付体3をゴムスポンジ等から構成しても良い。 In each of the above embodiments, the case where the patch 3 is a slab pad made of a foamed synthetic resin such as a flexible urethane foam has been described, but the present invention is not necessarily limited thereto. For example, as long as it is softer than the pad main body 2, the material is not limited. Therefore, for example, the patch 3 may be composed of a rubber sponge or the like.
 上記各実施形態では、貼付体3の硬度が100Nであり、パッド本体2の硬度が200Nである場合を説明したが、必ずしもこれに限られるものではない。例えば、貼付体3の硬度は50N以上且つ200N以下に設定すれば良く、パッド本体2の硬度は150N以上且つ350N以下に設定すれば良い。即ち、貼付体3の硬度がパッド本体2の硬度よりも小さい構成であれば、機能部品の周囲に切り込み部を形成することにより、機能備品の縁が着座者に違和感を与えることを抑制できる。 In each of the above embodiments, the case where the hardness of the patch 3 is 100 N and the hardness of the pad body 2 is 200 N has been described, but the present invention is not necessarily limited thereto. For example, the hardness of the patch 3 may be set to 50 N or more and 200 N or less, and the hardness of the pad body 2 may be set to 150 N or more and 350 N or less. That is, if the hardness of the patch 3 is smaller than the hardness of the pad main body 2, it is possible to prevent the edge of the functional equipment from giving a sense of discomfort to the seated person by forming the cut portion around the functional component.
 上記各実施形態では、パッド本体2に貼付体3が3枚(第1~3貼付体30~32が)貼り付けられる場合を説明したが、必ずしもこれに限られるものではない。例えば、パッド本体2に1枚、2枚、若しくは、4枚以上の貼付体3を貼り付ける構成でも良い。 In each of the above-described embodiments, the case where three stickers 3 (first to third stickers 30 to 32) are attached to the pad main body 2 has been described, but the present invention is not necessarily limited thereto. For example, a configuration in which one, two, or four or more sticking bodies 3 are attached to the pad main body 2 may be employed.
 また、第2,3貼付体31,32のように幅方向で並設される構成ではなく、前後方向や幅方向で複数の貼付体が並設される(例えば、第1貼付体、第2貼付体および第3貼付体が前後方向で並設される)構成でも、本発明の技術思想を適用できる。 Moreover, it is not the structure arranged side by side in the width direction like the 2nd and 3rd sticking bodies 31 and 32, but a some sticking body is juxtaposed in the front-back direction or the width direction (for example, a 1st patch, 2nd The technical idea of the present invention can also be applied to a configuration in which the patch and the third patch are juxtaposed in the front-rear direction.
 上記各実施形態では、第1~3貼付体30~32がそれぞれ同一の材質から形成される(クッション性や通気性等の機能性が同一である)場合を説明したが、必ずしもこれに限られるものではない。例えば、第1~3貼付体の材質(機能性)をそれぞれ異なるものとする構成でも良い。 In each of the above-described embodiments, the case where the first to third stickers 30 to 32 are formed of the same material (the functions such as cushioning and breathability are the same) has been described. However, the present invention is not necessarily limited thereto. It is not a thing. For example, the first to third stickers may have different materials (functionality).
 上記各実施形態では、切り込み部30b,230b,330b,430bが貫通孔として構成される場合を説明したが、必ずしもこれに限られるものではない。例えば、切り込み部を溝状に形成しても良く、切り込み部の一部の部位を溝状に形成し、その他の部位を貫通孔として形成しても良い。切り込み部の少なくとも一部が溝状である場合には、機能部品(着座センサ4,204やシートヒータ404)の縁の全周にわたって切り込み部を形成しても良い。 In each of the above embodiments, the case where the cut portions 30b, 230b, 330b, and 430b are configured as through holes has been described, but the present invention is not necessarily limited thereto. For example, the cut portion may be formed in a groove shape, a part of the cut portion may be formed in a groove shape, and the other portion may be formed as a through hole. When at least a part of the cut portion is groove-shaped, the cut portion may be formed over the entire periphery of the edge of the functional component (the seating sensors 4 and 204 and the seat heater 404).
 上記各実施形態では、切り込み部30b,230b,330b,430bが直線やL字のスリット状に形成される場合を説明したが、必ずしもこれに限られるものではない。例えば、切り込み部を湾曲形状に延設させる構成や、直線や曲線を組み合わせて延設させる構成でも良い。即ち、機能部品の縁の形状に合わせて切り込み部の形状を適宜設定することで、機能部品の縁の反り上がりを抑制できる。 In each of the above embodiments, the case where the cut portions 30b, 230b, 330b, and 430b are formed in a straight or L-shaped slit shape has been described, but the present invention is not necessarily limited thereto. For example, a configuration in which the cut portion is extended in a curved shape, or a configuration in which the cut portion is extended in combination with a straight line or a curve may be used. That is, by appropriately setting the shape of the cut portion according to the shape of the edge of the functional component, it is possible to suppress the warping of the edge of the functional component.
 上記各実施形態では、切り込み部30b,230b,330b,430bが機能部品(着座センサ4,204やシートヒータ404)の縁から所定間隔を隔てて配設される場合を説明したが、必ずしもこれに限られるものではない。例えば、機能部品の機能に影響が出ない程度であれば、機能部品の縁と切り込み部とが上下に重なるように配置されても良い。 In each of the above embodiments, the description has been given of the case where the notches 30b, 230b, 330b, and 430b are disposed at a predetermined interval from the edges of the functional components (the seating sensors 4, 204 and the seat heater 404). It is not limited. For example, as long as the function of the functional component is not affected, the edge of the functional component and the cut portion may be arranged so as to overlap each other.
 上記第1実施形態では、貫通孔30a、貫通孔26,27の断面形状が矩形や円形である場合を説明したが、必ずしもこれに限られるものではない。例えば、貫通孔30a、貫通孔26,27の断面形状を矩形以外の多角形や、楕円形、若しくは、直線や曲線を組み合わせた形状から形成しても良い。即ち、突起と貫通孔との係合によってパッド本体2や貼付体3の変位を規制できるものであれば、その断面形状は限定されない。 In the first embodiment, the case where the cross-sectional shapes of the through hole 30a and the through holes 26 and 27 are rectangular or circular has been described, but the present invention is not necessarily limited thereto. For example, the cross-sectional shapes of the through hole 30a and the through holes 26 and 27 may be formed from a polygon other than a rectangle, an ellipse, or a combination of straight lines and curves. That is, the cross-sectional shape is not limited as long as the displacement of the pad main body 2 and the patch 3 can be regulated by the engagement between the protrusion and the through hole.
 上記第1実施形態では、1枚の貼付体3に1又は2本の突起13~17が挿通される場合を説明したが、必ずしもこれに限られるものではない。例えば、1枚の貼付体3に3以上の突起を挿通させる構成でも良く、その突起の数に対応した貫通孔をパッド本体2や貼付体3に設ければ良い。 In the first embodiment described above, the case where one or two protrusions 13 to 17 are inserted through one patch 3 is not necessarily limited to this. For example, a configuration in which three or more protrusions are inserted through one patch 3 may be provided, and a through hole corresponding to the number of protrusions may be provided in the pad main body 2 or the patch 3.
 上記第1実施形態では、固定台10の突起14~17を切り込み部30bに挿通させることで貼付体3の位置決めを行う場合を説明したが、必ずしもこれに限られるものではない。例えば、貼付体3に別途貫通孔を形成し、その貫通孔に突起を挿通させることで貼付体3の位置決めを行っても良い。この場合には、かかる貫通孔に対応する位置に突起を設ければ良い。 In the first embodiment, the case where the patch 3 is positioned by inserting the protrusions 14 to 17 of the fixed base 10 through the cut portion 30b has been described, but the present invention is not necessarily limited thereto. For example, the patch 3 may be positioned by forming a separate through-hole in the patch 3 and inserting a protrusion through the through-hole. In this case, a protrusion may be provided at a position corresponding to the through hole.
 また、固定台10の突起を挿通させることでパッド本体2に対する貼付体3の位置決めを行うのではなく、例えば、パッド本体2及び貼付体3に互いに嵌め込み可能な凹凸を設けることで位置決めを行っても良い。 In addition, the positioning of the patch 3 with respect to the pad main body 2 is not performed by inserting the protrusion of the fixing base 10, but the positioning is performed by providing the pad main body 2 and the patch 3 with concavities and convexities that can be fitted to each other. Also good.
 上記第1実施形態では、第1貼付工程において、パッド本体2の表面に手作業によって貼付体3を貼り付ける場合を説明したが、必ずしもこれに限られるものではない。例えば、パッド本体2に対する貼付体3の圧着は、固定台10(下型)と上型とを備える装置で行っても良い。かかる装置で圧着を行う場合には、例えば、パッド本体2及び貼付体3の上面に沿った圧着面を上型に形成し、固定台10の枠部12の後端(矢印B側の端部)に上型を回転可能に軸支して、上型をアクチュエータによって昇降させれば良い。 In the first embodiment, the case where the patch 3 is manually pasted on the surface of the pad body 2 in the first pasting step has been described, but the present invention is not necessarily limited thereto. For example, you may perform the crimping | compression-bonding of the sticking body 3 with respect to the pad main body 2 with the apparatus provided with the fixing stand 10 (lower mold) and an upper mold | type. In the case of performing pressure bonding with such an apparatus, for example, a pressure bonding surface along the upper surfaces of the pad main body 2 and the sticking body 3 is formed on the upper mold, and the rear end of the frame 12 of the fixing base 10 (the end on the arrow B side). ), The upper die is pivotally supported, and the upper die may be moved up and down by an actuator.
 この場合には、固定台10の突起を挿通可能な凹みを上型に設けるか、上型の昇降に連動させて突起を昇降させることで突起が上型に干渉することを抑制できる。突起を昇降させるための手段としては、例えば、突起を嵌め込み可能な凹部を固定面11に設け、その凹部の内部においてバネやアクチュエータで突起を支持する構成が例示される。バネで支持する構成であれば、上型の圧着面が突起に当接することで突起が凹部の内部に向けて(バネの付勢力に抗して)短縮する。アクチュエータで支持する構成の場合には、上型の昇降に連動させてアクチュエータを伸縮させれば、突起が上型に干渉することを抑制できる。 In this case, it is possible to suppress the protrusion from interfering with the upper mold by providing the upper mold with a recess through which the protrusion of the fixing base 10 can be inserted, or by raising and lowering the protrusion in conjunction with the elevation of the upper mold. As a means for raising and lowering the projection, for example, a configuration in which a concave portion into which the projection can be fitted is provided on the fixed surface 11, and the projection is supported by a spring or an actuator inside the concave portion. If the structure is supported by a spring, the protrusion of the upper die contacts the protrusion, and the protrusion shortens toward the inside of the recess (against the biasing force of the spring). In the case of the structure supported by the actuator, it is possible to suppress the protrusions from interfering with the upper mold by extending and contracting the actuator in conjunction with the raising and lowering of the upper mold.
1,201,301,401 シートパッド
2             パッド本体
27            貫通孔(位置決め部)
3             貼付体
30b           切り込み部
4,204         着座センサ(機能部品)
404           シートヒータ(機能部品)
5             配線
1, 201, 301, 401 Seat pad 2 Pad body 27 Through hole (positioning part)
3 Attached body 30b Cut section 4,204 Seat sensor (functional part)
404 Seat heater (functional parts)
5 Wiring

Claims (8)

  1.  発泡樹脂から構成されるパッド本体と、そのパッド本体の表面に貼り付けられると共に前記パッド本体よりも軟質な材料から構成される貼付体と、を備えるシートパッドにおいて、
     前記貼付体の表面に貼り付けられるフィルム状の機能部品を備え、
     前記貼付体は、前記機能部品の周囲に形成されると共に前記貼付体の厚み方向に延びる貫通孔または凹みとして構成される切り込み部を備えることを特徴とするシートパッド。
    In a seat pad comprising a pad body made of a foamed resin, and a patch body made of a material softer than the pad body while being affixed to the surface of the pad body,
    A film-like functional component that is attached to the surface of the patch,
    The said pad is provided with the notch part comprised as a through-hole or a dent which is formed in the circumference | surroundings of the said functional component and extends in the thickness direction of the said patch.
  2.  前記切り込み部は、前記機能部品を取り囲む態様で配置されることを特徴とする請求項1記載のシートパッド。 The seat pad according to claim 1, wherein the cut portion is arranged in a manner of surrounding the functional component.
  3.  前記切り込み部は、前記機能部品の周囲に断続的に形成されることを特徴とする請求項2記載のシートパッド。 3. The seat pad according to claim 2, wherein the cut portion is intermittently formed around the functional component.
  4.  前記機能部品に接続される配線を備え、
     前記切り込み部は、前記配線を避けた位置に形成されることを特徴とする請求項3記載のシートパッド。
    Comprising wiring connected to the functional component;
    The seat pad according to claim 3, wherein the cut portion is formed at a position avoiding the wiring.
  5.  前記切り込み部は、前記配線を挟んで一対に形成されることを特徴とする請求項4記載のシートパッド。 The seat pad according to claim 4, wherein the cut portions are formed in a pair with the wiring interposed therebetween.
  6.  前記機能部品は、一方向に長く形成され、
     前記切り込み部は、前記機能部品の長手方向端部側に形成されることを特徴とする請求項3から5のいずれかに記載のシートパッド。
    The functional component is formed long in one direction,
    The seat pad according to any one of claims 3 to 5, wherein the cut portion is formed on a longitudinal end side of the functional component.
  7.  前記機能部品は、着座者の荷重を検出する感圧センサとして構成され、
     前記切り込み部は、前記機能部品の縁から所定間隔を隔てた位置に形成されることを特徴とする請求項1から6のいずれかに記載のシートパッド。
    The functional component is configured as a pressure-sensitive sensor that detects a load of a seated person,
    The seat pad according to any one of claims 1 to 6, wherein the cut portion is formed at a position spaced a predetermined distance from an edge of the functional component.
  8.  前記切り込み部は、貫通孔として形成され、
     前記パッド本体は、その厚み方向に延びる貫通孔として構成されると共に前記切り込み部に連通される位置に形成される位置決め部を備えることを特徴とする請求項1から7のいずれかに記載のシートパッド。
    The notch is formed as a through hole,
    The sheet according to any one of claims 1 to 7, wherein the pad main body is configured as a through hole extending in a thickness direction of the pad main body and includes a positioning portion formed at a position communicating with the cut portion. pad.
PCT/JP2019/021533 2018-06-12 2019-05-30 Seat pad WO2019239911A1 (en)

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JP2018-111784 2018-06-12

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7458638B2 (en) 2020-09-30 2024-04-01 三貴ホールディングス株式会社 cushion

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007106253A (en) * 2005-10-13 2007-04-26 Bridgestone Corp Seat with seating sensor
JP2013216190A (en) * 2012-04-06 2013-10-24 Toyota Motor Corp Vehicle seat

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007106253A (en) * 2005-10-13 2007-04-26 Bridgestone Corp Seat with seating sensor
JP2013216190A (en) * 2012-04-06 2013-10-24 Toyota Motor Corp Vehicle seat

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7458638B2 (en) 2020-09-30 2024-04-01 三貴ホールディングス株式会社 cushion

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