ANIMAL TAG
TECHNICAL FIELD
[0001 ] This invention relates generally to animal tags, more particularly, to a livestock ear tag assembly.
BACKGROUND
[0002] Any references to methods, apparatus or documents of the prior art are not to be taken as constituting any evidence or admission that they formed, or form part of the common general knowledge.
[0003] The use of smart tags for tagging animals is becoming increasingly popular. Smart tags can be used in a variety of applications including tracking of the tagged animals with added functionality such as health and behaviour monitoring. The applicant’s previous patent application Australian Patent Application No. 2017239570 provides one such animal tag. One of the factors involved in the design and construction of such animal tags relates to the provision of electronic componentry in a relatively compact configuration that can be readily attached to and removed from an animal.
[0004] One type of ear tag currently being used includes a female component and a male component. The male component penetrates the ear of the animal and locks into the female component of the ear tag, to fasten the tag to the ear. The female component includes a boss and a tag member, with both typically being made of a plastic material. The male component is made of a resilient plastic so that when the male component is inserted into the female component it cannot be very easily disengaged. The inclusion of electronic components within the ear tag has given rise to a need to provide an improved tag attachment mechanism such that in a two piece animal tag, both pieces can be connected whilst also retaining both pieces of the animal tag on the animal’s ear. In view of the above, it is desirable to provide an improved animal tag which addresses at least some of the problems of the prior art.
SUMMARY OF INVENTION
In one aspect, the invention provides an animal tag for attachment to an ear of an animal, the tag comprising: a first tag member adapted to be mounted to any one of an outer surface or an inner surface of the animal’s ear; a second tag member adapted to be mounted to the other of the outer or inner surface of the animal’s ear; a connecting arrangement for inter-connecting the first and second tag members, the connecting arrangement comprising an attachment member having a head portion adapted to be retained in the first tag member and a shank portion adapted to be retained in the second tag member.
[0005] In at least some embodiments, the connecting arrangement couples the first and second tag members to provide an electrical connection between the first and second tag members.
[0006] In an embodiment, the head portion of the attachment member is adapted to be retained in an opening of the first tag member.
[0007] In an embodiment, the second tag member comprises a retaining arrangement to releasably retain an end portion of the shank of the attachment member therein. Preferably, the end portion of the shank is conical and terminates at an apex.
[0008] In some embodiments, at least a portion of the shank portion is covered by a polymer sleeve to provide a barrier between the shank portion (which is typically steel) and the animal’s ear.
[0009] In some embodiments, the second tag member comprises an opening for receiving the end portion of the shank. Preferably, the second tag member comprises a bore extending into a body of the second tag member, the bore being connected to the opening at a first end.
[0010] In some embodiments, the opening is defined by a plurality of movable segment members arranged circumferentially relative to the opening.
[0011 ] In an embodiment, the segment members are movable to allow the insertion of the shank into the opening in a first axial direction and wherein the movable
members prevent the shank from being withdrawn out of the opening in a second axial direction.
[0012] In some embodiments, the retaining arrangement comprises a push nut located within the bore or the opening of the second tag member. Preferably, the push nut comprises a plurality of movable segments projecting inwardly from the periphery of the push nut towards an aperture defined by the periphery of the push nut.
[0013] In some embodiments, the retaining arrangement further comprises a retaining plug located within the bore of the second tag member. In some embodiments, the retaining plug comprises a receiving portion. Preferably, the receiving portion defines a recess for receiving the end portion of the shank. Preferably, the retaining plug is located adjacent the push nut. Suitably, the retaining plug comprises rubber or a soft plastic material. In some embodiments, a shape of the receiving portion of the retaining plug is complementary to a shape of the end portion of the shank. Preferably, the receiving portion of the retaining plug is conical for receiving the conical end portion of the shank.
[0014] In an embodiment, the retaining arrangement includes a clutch assembly for retaining the end portion of the shank.
[0015] In an embodiment, the clutch assembly comprises a plurality of spherical bodies positioned for engagement with the shaft to prevent the shaft from being uncoupled from the second member.
[0016] In an embodiment, the clutch assembly further comprises a hollow housing having a convergent configuration for holding the spherical bodies, the housing having an opening at its convergent end to receive the end portion of the shank.
[0017] In an embodiment, the clutch arrangement further comprises a biased urging member positioned in the housing for urging the spherical bodies towards the convergent end of the housing in a retaining configuration whereby upon insertion of the shank into the opening of the housing, the spherical bodies are engaged by the shank to be circumferentially positioned relative to the shank and become wedged in between the urging member and inner walls of the convergent end of the housing to retain the shank thereby preventing withdrawal of the shank from the second member.
[0018] In an embodiment, the shaft may further include one or more notches for engaging said spherical bodies.
[0019] In an embodiment, the urging member and/or the spherical bodies comprises a ferromagnetic material that is adapted to be attracted by a magnetic force.
[0020] In an embodiment, the urging member is biased by a spring located in the housing to push the urging member in a direction towards the convergent end of the housing.
[0021 ] Preferably, the clutch arrangement comprises three or more of said spherical bodies.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Preferred features, embodiments and variations of the invention may be discerned from the following Detailed Description which provides sufficient information for those skilled in the art to perform the invention. The Detailed Description is not to be regarded as limiting the scope of the preceding Summary of the Invention in any way. The Detailed Description will make reference to a number of drawings as follows:
Figure 1 is an exploded view of an animal tag 200 in accordance with an embodiment of the invention.
Figure 2 is a perspective view of the animal tag 200.
Figure 3 is a sectional view of the animal tag 200.
Figure 4 is an isolated view of the retaining assembly 260.
Figure 5 is a perspective view of a disconnected animal tag 300 in accordance with a second embodiment.
Figure 6 is a perspective view of the first tag member 310 and second tag member 320 of animal tag 300 connected together.
Figure 7 is a cross-sectional rear view of the disconnected animal tag 300 shown in Figure 5.
Figure 8 is a cross-sectional rear view of the connected animal tag 300 shown in Figure 6.
Figure 9 is a cross-sectional front view of the disconnected animal tag 300 shown in Figure 5.
Figure 10 is an exploded view of the animal tag 300.
Figure 1 1 is an exploded view of the animal tag 300 not showing the solar array, PCB or RFID tag.
Figure 12 is an exploded view of an animal tag 100 in accordance with another embodiment.
Figure 13 is a perspective view of the animal tag 100.
Figure 14 is a sectional view of the animal tag 100.
Figure 15 is an isolated view of the clutch assembly 160 including partial sectional views of the clutch assembly 160 showing the attachment member 150 in a coupled configuration.
Figure 16 is an isolated view of the clutch assembly 160 and the attachment member 150 in an uncoupled configuration.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0023] Referring to Figures 1 to 4, a first embodiment of the animal tag 200 is illustrated. The animal tag 200 also comprises a first tag member 210 adapted to be mounted to an inner surface of the animal’s ear and a second tag member 220 adapted to be mounted to the outer surface of the animal’s ear. A connecting arrangement is provided by an attachment member 250 that is used for interconnecting the first and second tag members 210 and 220. The attachment member 250 includes a head 252 and an elongate shank 254 having a conical end 255 terminating at an apex. During use, the shank 254 is passed through an opening 21 1 provided on the first tag member 210 and into a bore 222 extending into the second tag member 220 from an opening 223 of the second tag member 220.
[0024] The opening 21 1 on the first tag member 210 is countersunk to allow the head 252 to sit flush with or below an outer surface of the first tag member 210.
[0025] The animal tag 200 is also provided with a retaining arrangement 260 for retaining the shank 254 in the second tag member 220. The opening 223 of the second tag member 220 receives the end portion 255 of the shank 254, the opening 223 having a push nut 264 located therein.
[0026] Turning to Figure 4, it can be seen that the push nut 264 is defined by a plurality of movable segment members 265 arranged circumferentially relative to the opening 223. The segment members 265 extend inwardly from a disc shaped member 267. The segment members 265 are movable to increase the overall diameter of the opening such that upon contacting the shank 254, the segment members 265 bend to increase the diameter and allow the insertion of the shank 254 into the opening 223 in a first axial direction. The segment members 265 are also structured to prevent the shank 254 from being withdrawn out of the opening 223 in a second axial direction opposite to the first axial direction. As a result, the segment members 265 of the push nut 264 allow one directional movement of the attachment member 250. More specifically, the push nut 264 allows the shank 254 to be inserted into the bore 222
and opening 223 of the second tag member 220 but prevents the shank 254 from being removed.
[0027] Turning to Figures 5 to 1 1 , a second embodiment of an animal tag 300 for attachment to an ear of an animal (not shown) is illustrated.
[0028] Similar to animal tag 200, the animal tag 300 also comprises a first tag member 310 adapted to be mounted to an inner surface of the animal’s ear and a second tag member 320 adapted to be mounted to the outer surface of the animal’s ear.
[0029] Second tag member 320 comprises a main enclosure or housing formed from a front housing 321 a and a rear housing 320b. The front housing 321 a and rear housing 321 b are joined together (for example, by ultrasonic welding) to house a lens 330 for allowing the ingress of light into the interior of the housing and a solar array 332 adjacent the lens 330. The housing also houses a PCB 333, an RFID tag 334, a battery (not shown), a chassis 336 for supporting the solar array 332 and battery, and a retaining arrangement 360 therein. These components will be described in more detail below.
[0030] Animal tag 300 also includes a connecting arrangement providing an attachment member 350 that is used for interconnecting the first and second tag members 310 and 320.
[0031 ] The attachment member 350 includes a head 352 and an elongate shank 354 having a conical end 355. During use, the shank 354 extends from the first tag member 310 and into a bore 322 extending into the second tag member 320 from an opening 323 of the second tag member 320.
[0032] The head 352 of the attachment member 350 is located within the first tag member 310. This is preferably achieved through an overmoulding process whereby the shank 354 of the attachment member 350 passes through an opening (not shown) in the first tag member 310 and a rear panel is overmoulded onto the attachment member 350.
[0033] The animal tag 300 is also provided with a retaining arrangement 360, mentioned above, for retaining the shank 354 in the second tag member 320. The opening 323 of the second tag member 320 receives the end portion 355 of the shank 354, the opening 323 having a push nut 364 located therein.
[0034] T urning to Figures 10 and 1 1 , it can be seen that the push nut 364 is defined by a plurality of movable segment members 365 arranged circumferentially relative to
the opening 323. The segment members 365 extend inwardly from a disc shaped member 367. The segment members 365 are movable to increase the overall diameter of the opening such that upon contacting the shank 354, the segment members 365 bend to increase the diameter and allow the insertion of the shank 354 into the opening 323 in a first axial direction. The segment members 365 are also structured to prevent the shank 354 from being withdrawn out of the opening 323 in a second axial direction opposite to the first axial direction. As a result, the segment members 365 of the push nut 364 allow one directional movement of the attachment member 350. More specifically, the push nut 364 allows the shank 354 to be inserted into the bore 322 and opening 323 of the second tag member 320 but prevents the shank 354 from being removed.
[0035] In the illustrated embodiment, the retaining arrangement 360 also includes a retaining plug 366 located within the bore 322 of the second tag member 320. The retaining plug 366 has a receiving portion 368 defining a recess 369 for receiving the end portion of the shank 354. As can be seen, the retaining plug 366 is located adjacent the push nut 364 and is suitably made from a rubber or a soft plastic material. The receiving portion 368 is conical and thus the recess 369 has a shape that is complementary to a shape of the conical end portion 355 of the shank 354. In accordance with the illustrated embodiment, the recess 368 of the retaining plug 366 in Figures 5 to 1 1 is conical for receiving the conical end portion 355 of the shank 354. The retaining plug 366 limits the movement of the shank 354 once it has been inserted into the bore 322. Advantageously, this limited movement counters the forces imparted on the shank 354 when the animal, such as a cow, for example, shakes or rubs its head on a post to soothe itches and scare away flying insects. These forces, over time, can degrade the integrity of a typical animal tag and eventually lead to the tag breaking off the animal’s ear.
[0036] In a preferred embodiment, the retaining plug 366 is ultrasonically welded to the rear housing 320b.
[0037] The elongate shank 354 is, at least partially, overmoulded with a polymer sleeve 356. In a preferred embodiment, the polymer sleeve 356 comprises a food grade, bio-compatible PET/PBT cover. The polymer sleeve 356 provides a barrier between the shank 354 (which is typically steel) and the animal’s ear to prevent irritation to the animal’s ear.
[0038] The PCB 333, solar array 332 and RFID tag 334 are electrically interconnected and can be programmed in various way and the PCB 333 can have various components. As an example, the PCB 333 may include a position detector in the form of a Global Positioning System ("GPS") receiver for determining position of the animal wearing the tag. The GPS receiver is adapted for polling one or more GPS satellites, in a manner, as will be explained in the subsequent sections. The PCB 333 may also include a stimulator device in the form of a piezoelectric buzzer operable for example at a frequency of 4KHz for selectively applying stimulus to the animal. The stimulus device may include an audible and/or vibrating warning module coupled to electrodes extending from the said device. A warning can be issued when the livestock animal approaches an alert boundary or virtual fence, for 8 example within a distance of 0-10m, depending on allotted boundary distance. The audible and/or vibration warning stimuli is to alert the livestock animal that it is approaching the virtual fence. The livestock animal wearing the electronic tag is able to learn through experiencing alert vibrations and/or sounds and can then avoid future stimuli.
[0039] The PCB 333 of the tag member 300 may also include an accelerometer that functions as a three-dimensional ("3D") digital linear acceleration sensor and a 3D digital magnetic sensor. PCB 333 may also include a processor that communicates with the GPS receiver device, stimulator device; RFID tag 334 and a memory unit.
[0040] The memory unit may contain processor executable instructions for applying a warning to the animal, with sound and/or vibration, when the animal is within allocated distance from the virtual fence.
[0041 ] The processor may also be associated with a communications device, such as radio frequency transmitter/receiver with an integrated RF antenna (not shown) which allows data transmission between the device directly to satellite, or via a terrestrial network to a base station according to a Low Power Wide Area Network (LPWAN) specification. The LPWAN is particularly suitable for wireless battery operated or powered devices such as the animal tracking device in regional networks. The LPWAN allows secure bi-directional wireless communication between a remote base station and the devices worn by animals in a given geographical area or "virtual field". In an alternative embodiment, a networking chip providing a transceiver for direct satellite communications may be employed for communications purposes.
[0042] The LPWAN network architecture used for implementing a system is typically laid out in a star-of-stars topology. In this topology a gateway, such as a base
station, forms a transparent bridge relaying messages between a plurality of animal tracking devices and a central network server in the backend. In the case of the gateways, base stations may be connected to a network server via standard IP addressed connections, while the animal tracking devices may use single-hop wireless communication by utilising low radio frequencies to one or many gateways or base stations positioned within a regional area such as a livestock station. The network server can include a user interface allowing a user to pre-program the boundaries of animal use or exclusion areas, for example by entering map coordinates of virtual fence lines.
[0043] Communication between the animal tracking devices and gateways or base stations is expected to spread out on different frequency channels and data rates. In some preferred embodiments, the antenna associated with the communications device is suitable for use in a frequency range of 400-2400 Mhz.
[0044] The battery is preferably a long life, rechargeable battery that is recharged by the solar array when it is exposed to sunlight through the lens on the outside of the rear housing. External power jacks may also be added to facilitate fast recharging of the battery.
[0045] During use, battery voltage and current readings may be monitored by a processor of the PCB 333 and communicated to the user. Suitably the circuitry is provided with a "sleep" mode - such as when the animal is inactive - to reduce power consumption, whereby the apparatus can be "woken" by animal movement.
[0046] Referring to Figures 1 to 5, a first embodiment of an animal tag 100 for attachment to an ear of an animal (not shown) is illustrated. The tag 100 includes a first tag member 1 10 adapted to be mounted to an inner surface of the animal’s ear and a second tag member 120 adapted to be mounted to the outer surface of the animal’s ear. A connecting arrangement is provided by an attachment member 150 that is used for interconnecting the first and second tag members 110 and 120. The attachment member 150 includes a head 152 and an elongate shank 154. During use, the shank 154 passed through an opening provided on the first tag member 110 and into a bore 122 extending into the second tag member 120. The opening on the first tag member 1 10 is countersunk to allow the head sit flush with or below an outer surface of the first tag member 1 10.
[0047] The second tag member 120 includes a retaining arrangement to releasably retain the end portion of the shank 154 within the second tag member 120. The
retaining arrangement includes a clutch assembly 160 for retaining the end portion of the shank 154. Turning to Figures 3 and 4, the clutch assembly 160 includes three spherical bodies 162 that are positioned to engage the end portion 154 of the shaft 154 as the shaft 154 is inserted into the bore of the second tag member. The clutch assembly 160 is structured to allow the insertion of the shaft 154 into the bore that results in the spherical bodies 162 in becoming circumferentially arranged relative to the inserted shaft 154. The spherical bodies 162 are housed within a frusto-conical hollow housing 164. The housing 164 includes a small opening at the convergent end of the housing 164 that is sized for receiving the end portion of the shank to allow at least a part of the shank 154 to be inserted into an internal space defined by the housing 164. A biased urging member 166 is positioned in the housing 164 for urging the spherical bodies 162 towards the convergent end of the housing 164 in a retaining configuration whereby upon insertion of the shank 154 into the opening of the housing 164 (at the convergent end), the spherical bodies 162 are engaged by the inserted portion of the shank 154 to become circumferentially positioned relative to the shank 154 and become wedged in between the urging member 166 and inner walls of the convergent end of the housing 164 to retain the shank 154 and prevent withdrawal of the shank 152 from the bore of the second member 120. The urging member 166 is biased by a spring 168 located in the housing 164 to push the urging member 166 in a direction towards the convergent end of the housing 162. In a neutral configuration, the spring 168 remains in the extended position thereby pushing the urging member 166 and the spherical bodies 162 into the convergent end of the housing 164. As a result of the aforementioned arrangement of the clutch assembly 160, as the shank 154 is inserted into the bore, the tip portion of the shank 154 extends into the convergent end of the housing 164 through the hole and pushes against the spherical bodies 162 to arrange the bodies 162 around the shank 154. The biased urging member 166 continues to remain urged thereby applying a pushing force towards the convergent end of the housing 166. In order to make the clutching of the shaft even more effective, notches may be provided to increase the surface area of engagement between the spherical bodies 162 and the shaft 154. The clutch assembly 160 may be housed in an outer housing 169 that encloses and retains the frusto-conical housing member 164, the spherical bodies 162, the urging member 166 and the spring 168.
[0048] In the preferred embodiment, the urging member 166 is made from ferromagnetic material that can be attracted by a magnetic force. The first and second
tag members 1 10 and 120 for the animal tag 100 may be readily uncoupled by use of a magnetic detachment device. The magnetic detachment device is facilitated by using a magnet for attracting the urging member 166 and the spherical bodies 162. During an uncoupling operation, a user of the detachment device may position the tag, particularly the second tag member 120 adjacent the magnetic detachment device such that the magnet in the detachment device would exert a magnetic force which will act upon the urging member 166 and the spherical bodies 1621 and draw it closer to the magnet. This magnetic force will need to be sufficiently large to cause the spring 168 to compress as the magnetic force overcomes the biasing force of spring 168. Upon compression of the spring 168, the urging member 166 will be raised from the housing 164 such that spherical bodies 162 are moved away from the convergent end of the housing and into an internal volume of the housing 164 with a larger diameter. As a result, the spherical bodies 162 will separate and release the shank 154 thereby allowing the attachment member 150 to be uncoupled from the second tag member 120.
[0049] In the preferred embodiment, four identical attachment members 150 are used for securing the first and second tag members 1 10 and 120. Each of the first and second tag members 110 and 120 has a substantially oblong or rectangular cross section. The four attachment members 150 are positioned at four corners of the first and second tag members 110 and 120 for inter-connecting the first and second tag members 1 10 and 120. It is important to note that the invention is in no way limited to using four of the attachment members 150 and in other alternative embodiments one or more of attachment members such as the aforementioned attachment member 150 may be used for coupling the first and second tag members 1 10 and 120 without departing from the spirit and scope of the invention.
[0050] In compliance with the statute, the invention has been described in language more or less specific to structural or methodical features. The term “comprises” and its variations, such as“comprising” and “comprised of” is used throughout in an inclusive sense and not to the exclusion of any additional features.
[0051 ] It is to be understood that the invention is not limited to specific features shown or described since the means herein described comprises preferred forms of putting the invention into effect.
[0052] The invention is, therefore, claimed in any of its forms or modifications within the proper scope of the appended claims appropriately interpreted by those skilled in the art.