WO2019209055A1 - Composite thickening drawing device for thickening and drawing plurality of bent parts and operating method thereof - Google Patents

Composite thickening drawing device for thickening and drawing plurality of bent parts and operating method thereof Download PDF

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Publication number
WO2019209055A1
WO2019209055A1 PCT/KR2019/005025 KR2019005025W WO2019209055A1 WO 2019209055 A1 WO2019209055 A1 WO 2019209055A1 KR 2019005025 W KR2019005025 W KR 2019005025W WO 2019209055 A1 WO2019209055 A1 WO 2019209055A1
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Prior art keywords
thickening
semi
finished product
punch
die
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PCT/KR2019/005025
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French (fr)
Korean (ko)
Inventor
김동진
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주식회사전우정밀
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Publication of WO2019209055A1 publication Critical patent/WO2019209055A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/20Deep-drawing
    • B21D22/21Deep-drawing without fixing the border of the blank
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D45/00Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
    • B21D45/02Ejecting devices

Definitions

  • the present invention relates to a composite thickening drawing device for thickening and drawing a plurality of bent portions and a method of operating the same, and more particularly, to remove a blank holder from an existing drawing device while preventing a spring back phenomenon of a semi-finished product,
  • the present invention relates to a composite thickening drawing device for thickening and drawing a plurality of bent portions capable of producing a semi-finished product in one process by thickening a plurality of bent portions to prevent cracking at the bent portion, and a method of operating the same.
  • a conventional drawing device must have a blank holder to secure the workpiece on the die.
  • the blank holder is a component that grabs the end of the workpiece with high pressure to prevent wrinkles on the end of the semifinished product.
  • the spring back phenomenon refers to a phenomenon in which the amount of bending decreases due to the elasticity to recover to the original state when the material is bent and then the pressure is removed in the bending process of the plastic material. That is, the residual stress is generated in the outward direction of the semi-finished product during the blank product processing by the blank holder, and spring back occurs due to the residual stress inherent in the semi-finished product (see FIG. 3).
  • an object of the present invention is a composite thickening drawing device for drawing thickened bending parts that can produce a semi-finished product having a plurality of bending parts in one process and its To provide a method of operation.
  • Complex thickening drawing apparatus for thick drawing a plurality of bent portion comprises a punch (100) for drawing the workpiece (A), to produce a semi-finished product (B); A punch holder (200) for moving the punch (100) up and down by the operation of a first actuator (T1); A die 300 for supporting the workpiece A when the punch 100 is inserted into the inside; And a knockout 400 for drawing out the semi-finished product B from the die 300.
  • the punch 100 includes the punch holder 200.
  • the die 300 may include a die upper surface 310 in contact with a lower surface of the punch holder 200 when the first actuator T1 is operated; A die groove 320 into which the punch 100 is inserted and forming a thickening processing space C having the same shape as that of the semi-finished product B between the punch 100; An inclined surface 330 inclined at an angle ⁇ from the die upper surface 310 toward the die groove 320; And a connection surface 340 rounded with a predetermined curvature R to connect the inclined surface 330 and the upper outer circumferential surface of the die groove 320 to each other.
  • the die groove 320 extends downward while forming a step from an end of the connecting surface 340, and the plurality of bent portions J 1 , J 2 ,... , J n ) is formed to correspond to the shape is in contact with the outer surface of the semi-finished product (B).
  • the predetermined angle ⁇ is characterized in that formed from 16 ° to 20 °.
  • the predetermined angle ⁇ is characterized in that it is formed to 18 °.
  • the predetermined curvature R is characterized in that formed in 28 to 32.
  • the predetermined curvature R is characterized in that formed in 30.
  • the widths a 1 , a 2 ,..., A n of each end of the die groove 320 and the widths b 1 , b 2 , ..., b n of each end of the pressure transmission unit 110 are as follows. It is characterized by satisfying the equation.
  • the width (a 1 ) of the first stage of the die groove 320, the processing thickness (d ⁇ ) of the semi-finished product (B) and the width (b 2 ) of the second stage of the pressure transmission unit 110 is expressed by the following equation: It is characterized by being satisfied.
  • the width (e) of the workpiece (A), the width (a 1 ) of the first stage of the die groove 320 and the length (f) of the portion of the workpiece (A) over the die 300 is It is characterized by satisfying the equation.
  • the ratio g of the length f of the portion A of the workpiece A that spans the die 300 to the width e of the workpiece A and the thickness d of the workpiece A are as follows. It is characterized by satisfying the equation.
  • the drawing coefficient which is the ratio of the maximum width h of the semi-finished product B to the width e of the workpiece A, is characterized by satisfying the following equation.
  • planar shape of each end of the die groove 320 and the planar shape of each end of the pressure transmission unit 110 is any one of a circular, hexagonal, octagonal, octagonal.
  • the planar shape of the bent portion 120 is characterized in that any one of circular, hexagonal, octagonal, octagonal.
  • the knockout 400, the punch receiving plate 410, the workpiece (A) is seated on the top; A knockout pin 420 extending downward from the lower portion of the punch support plate 410 to penetrate the die 300; And a die cushion 430 supporting the knockout pin 420 and being lifted by the operation of the second actuator T2 to draw the semi-finished product B from the die 300. .
  • a method of operating a thickening drawing apparatus for thickening and drawing a plurality of bent portions includes a work piece on a centerline D connecting a center of a punch 100 and a center of a die groove 320. Positioning the center of A) (S100); The punch (100) is lowered by the operation of the first actuator (T1) in contact with the workpiece (A) (S200); While the punch 100 is inserted into the die groove 320 until the punch receiving plate 410 contacts the die groove 320, the workpiece A is bent to form a semi-finished product B ( S300); And pressure transmitting unit 110 pressurizing the semi-finished product B to thicken the bent portion of the semi-finished product B (S400).
  • the method of operating a compound thickening drawing apparatus for drawing a plurality of bent portions by thickening includes: stopping operation of the first actuator (T1) and returning the punch (100) to its original position (S500); And the punch receiving plate 410 is raised by the operation of the second actuator (T2), the step of drawing out the semi-finished product (B) with the bent portion thickened from the die groove 320 (S600); It is characterized by.
  • the bent portion can produce a semi-finished product, the durability of the semi-finished product can be greatly increased (see FIGS. 5 and 6).
  • FIG. 1 and 2 illustrate a conventional drawing device.
  • 3 and 4 illustrate problems of a product processed by a conventional drawing device.
  • 5 and 6 are a perspective view and a front view of the semi-finished product (B) processed by the present invention.
  • FIG. 7 is a view comparing a finished product (B) processed by the present invention with a product processed by the prior art.
  • FIG 8 and 9 are views illustrating a composite thickening drawing apparatus for thick drawing a plurality of bent portions according to the present invention.
  • FIG. 10 is a diagram illustrating an effect according to a predetermined angle ( ⁇ ) condition of the present invention.
  • FIG. 12 is a flow chart of a method of operating a composite thickening drawing device for thickening and drawing a plurality of bent portions according to the present invention.
  • FIGS. 8 and 9 are drawings illustrating a drawing apparatus for thick drawing a bent portion according to the present invention.
  • the drawing apparatus for thickening and drawing the bent portion according to the present invention includes a punch 100, a punch holder 200, a die 300, and a knockout 400.
  • the punch 100 serves to generate the semi-finished product B by drawing the workpiece A, and the punch 100 includes a pressure transmitting part 110 and a bent part 120.
  • the pressure transmitting part 110 protrudes downward from the punch holder 200 to form a step, and thickens a plurality of bending portions J 1 , J 2 ,..., J n formed in the semi-finished product B. It serves to deliver the pressure generated by the first actuator (T1) to the semi-finished product (B).
  • the bent portion 120 is formed to protrude downward from the pressure transmission unit 110, and serves to bend the workpiece (A) to form the semi-finished product (B).
  • the punch holder 200 serves to move the punch 100 up and down by the operation of the first actuator T1. That is, when the punch 100 moves downward by the operation of the first actuator T1, the bent portion 120 bends the workpiece A to form the semi-finished product B, and thereafter, the pressure transmitting part 110 ) Pressurizes the semi-finished product B to thicken the bent portion of the semi-finished product B. (See FIG. 9).
  • the die 300 serves to support the workpiece A when the punch 100 is inserted into the die 100, and the die 300 has a die upper surface 310, a die groove 320, and an inclined surface 330. ) And a connection surface 340.
  • the die upper surface 310 is a surface which is in contact with the lower surface of the punch holder 200 when the first actuator T1 is operated, and is formed to be parallel to the lower surface of the punch holder 200.
  • the die groove 320 is a groove into which the punch 100 is inserted, and extends downward while forming a step from an end of the connection surface 340.
  • the inner surface of the die groove 320 is formed to correspond to the shape of the plurality of bent portions (J 1 , J 2 , ..., J n ) formed in the semi-finished product (B). Accordingly, the outer surface of the semi-finished product B is in contact with the inner surface of the die groove 320 (see FIG. 9).
  • the lower surface and the outer surface of the thickening processing space (C) is formed by the die groove 320
  • the upper surface and the inner surface of the thickening processing space (C) is the pressure transmission unit 110 and the bent portion It is formed by 120.
  • planar shape of each end of the die groove 320 and the planar shape of each end of the pressure transmission unit 110 may be formed of any one of a circle, a hexagon, an octagon, and a pentagon.
  • planar shape of the bent portion 120 may be formed of any one of a circular, hexagonal, octagonal, pentagonal.
  • each end of the die groove 320 need not be the same shape as each other.
  • the first stage may be circular and the second stage may be hexagonal.
  • the planar shape of each end of the die groove 320 and the planar shape of each end of the pressure transmission unit 110 should be the same shape, but the planar shape of the bent portion 120 is not necessarily the same.
  • the first stage of the die groove 320 is circular and the second stage is hexagonal
  • the first stage of the pressure transmission unit 110 should be circular and the second stage should be hexagonal, but the bent portion 120 is It may be hemispherical (see FIG. 11).
  • the inclined surface 330 is formed to be inclined at a predetermined angle ⁇ from the die upper surface 310 toward the die groove 320.
  • the predetermined angle ⁇ is formed from 16 ° to 20 °, more preferably 18 °.
  • the inclined surface 330 is an essential element to omit the prior art blank holder, and the predetermined angle ⁇ range of the inclined surface 330 has been derived as an optimized range through a number of experiments.
  • connection surface 340 is formed to be rounded with a predetermined curvature R to connect the inclined surface 330 and the upper outer peripheral surface of the die groove 320.
  • the predetermined curvature R is formed to 28 to 32, more preferably 30.
  • the connecting surface 340 is lowered along the inclined surface 330, and before the workpiece A, which is primarily deformed, is formed into the semi-finished product B in the die groove 320, it is second to induce deformation. Configuration.
  • connection surface 340 is rounded to a predetermined curvature R, it is possible to minimize the occurrence of damage to the surface of the workpiece (A).
  • predetermined curvature (R) range of the connection surface 340 was derived as an optimized range through a number of experiments.
  • the components of the punch 100, the punch holder 200, and the die 300 as described above satisfy the following relationship in order to produce a semifinished product having a bent portion.
  • the widths a 1 , a 2 ,..., A n of each end of the die groove 320 and the widths b 1 , b 2 , ..., b n of each end of the pressure transmitting part 110 Satisfies Equation 1 below. That is, the widths a 1 , a 2 ,..., A n of each end of the die groove 320 are the widths b 1 , b 2 , ..., b n of each end of the pressure transmitting part 110. Each is formed 1.03 times wider.
  • the width (a 1 ) of the first stage of the die groove 320, the processing thickness (d ⁇ ) of the semi-finished product (B) and the width (b 2 ) of the second stage of the pressure transmission unit 110 is Equation 2 is satisfied. That is, twice the width (b 2) has a width (a 1) and the machining thickness (d ⁇ ) of the semi-finished product (B) of the first stage of the die grooves 320 of the second end of the pressure delivery section 110, It's the difference between the values.
  • the width (e) of the workpiece (A), the width (a 1 ) of the first stage of the die groove 320 and the length (f) of the portion of the workpiece (A) over the die 300 is Equation 3 is satisfied. That is, the length f of the portion of the workpiece A that spans the die 300 is the difference between the width e of the workpiece A and the width a 1 of one end of the die groove 320. Half the value.
  • the ratio (g) of the length (f) of the portion (A) of the workpiece (A) over the die 300 to the width (e) of the workpiece (A) and the thickness (d) of the workpiece (A) are as follows. Satisfies Equation 4 below.
  • the ratio (g) should be 20% or more, and when the thickness (d) of the workpiece (A) is 5.0 mm, the ratio is (g) should be 23% or more, and when the thickness (d) of the workpiece (A) is 6.0 mm, the ratio (g) should be 25% or more.
  • the drawing coefficient which is the ratio of the maximum width h of the semifinished product B to the width e of the workpiece A, satisfies Equation 5 below. That is, even when the workpiece A is processed into the semi-finished product B, the ratio of the width must be 53% or more, and when processed to less than 53%, cracks are generated at the bent portion.
  • the knockout 400 serves to withdraw the semi-finished product B from the die 300, and the knockout 400 includes a punch support plate 410, a knockout pin 420, and a die cushion 430.
  • the workpiece A is seated on an upper portion of the punch receiving plate 410.
  • the upper shape of the punch receiving plate 410 is formed to correspond to the lower shape of the semi-finished product (B).
  • the knockout pin 420 extends downward from the lower portion of the punch support plate 410 to penetrate the die 300, and the die cushion 430 supports the knockout pin 420, and the second actuator T2. It rises by the operation of) and serves to withdraw the semi-finished product (B) from the die (300).
  • FIG. 12 is a flowchart illustrating a method of operating a drawing apparatus for thick drawing a bent portion according to the present invention
  • FIGS. 13 to 18 are views illustrating an operating state according to FIG. 12.
  • the operation method of the drawing device for drawing thickening the bending portion according to the present invention is the step (S100), the contacting step (S200), the forming step (S300), the step of thickening (S400).
  • step S100 the center of the workpiece A is positioned on the centerline D connecting the center of the punch 100 and the center of the die groove 320. At this time, the end of the workpiece (A) is in contact with the inclined surface (330). Accordingly, the height of the semi-finished product (B) processed by the operation of the present invention can be formed uniformly to minimize the defective rate (see Fig. 13).
  • the punch 100 is lowered by the operation of the first actuator (T1) to contact the workpiece (A). That is, the lower surface of the bent portion 120 is in contact with the upper surface of the workpiece (A). (See Figure 14)
  • the punch 100 is inserted into the die groove 320 until the punch receiving plate 410 contacts the die groove 320. Accordingly, the workpiece (A) is bent to form a semi-finished product (B). That is, i) the workpiece (A) pressed by the bent portion 120 is first deformed (bending) while descending along the inclined surface 330, ii) after the workpiece (A) than the connection surface 340 Secondly deformed (bent) at a large angle, and iii) finally the sidewall of semifinished product B is positioned between the inner side of die groove 320 and the outer side of bend 120 and pressure transfer 110. It is deformed in third order. By sequentially deforming the workpiece A in this manner, breakage of the workpiece A caused by sudden deformation can be prevented (see FIG. 15).
  • the semi-finished product B since the die groove 320 and the pressure transmission unit 110 form a plurality of steps, the semi-finished product B also forms a plurality of bending portions J 1 , J 2 ,..., J n .
  • a multi-stage semifinished product (B) is formed by one drawing process.
  • the pressure transmitting unit 110 pressurizes the semi-finished product B to thicken the plurality of bent portions J 1 , J 2 ,..., J n of the semi-finished product B. That is, the pressure transmission unit 110 presses the upper side of each sidewall of the semi-finished product B downward to plastically deform the semi-finished product B so as to fill the empty space in the thickening processing space C. (See Figure 16)
  • the operation of the first actuator T1 is stopped, and the punch 100 returns to its original position (see FIG. 17).
  • the punch support plate 410 is raised by the operation of the second actuator (T2), and withdraws the semi-finished product (B) having the bent portion thickened from the die groove 320 ( 18).
  • the thicker the workpiece (A) can solve the problem of the semi-finished side that is a problem, and the bent part crack of the semi-finished product (B) by producing a drawing semi-finished product with the bent portion thickened ) Can be prevented (see FIGS. 5, 6 and 7). And by removing the blank holder of the conventional drawing device to significantly reduce the production cost of the equipment, it is possible to significantly improve workability by omitting the blank holder operating step.
  • the productivity of the present invention can be greatly improved by forming a plurality of bent portions J 1 , J 2 ,..., J n of the semi-finished product B by one drawing process.

Abstract

The present invention relates to a composite thickening drawing device for thickening and drawing a plurality of bent parts, and an operating method thereof. A composite thickening drawing device for thickening and drawing a plurality of bent parts according to one embodiment of the present invention comprises: a punch (100) for producing a workpiece (A) into a semi-finished product (B); a punch holder (200) for moving the punch (100) up and down; a die (300) for supporting the workpiece (A); and a knockout (400) for withdrawing the semi-finished product (B) from the die (300). In addition, the composite thickening drawing device for thickening and drawing a plurality of bent parts comprises: a pressure transmission unit (110) for transmitting pressure to the semi-finished product (B) so as to thicken a plurality of bent parts (J1, J2, …, Jn) formed on the semi-finished product (B); and a bending part (120) for bending the workpiece (A) so as to form the semi-finished product (B).

Description

복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치 및 그 작동방법Composite thickening drawing device for thickening and drawing a plurality of bent parts and operating method thereof
본 발명은 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치 및 그 작동방법에 관한 것으로서, 보다 상세하게는 기존 드로잉 장치에서 블랭크 홀더를 제거하여 반제품의 스프링 백(spring back) 현상을 방지하면서도, 반제품의 복수 개의 절곡부위를 증육하여 절곡부위에서의 크랙(crack) 발생을 방지할 수 있는 반제품을 1회의 가공으로 생산 가능한 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치 및 그 작동방법에 관한 것이다.The present invention relates to a composite thickening drawing device for thickening and drawing a plurality of bent portions and a method of operating the same, and more particularly, to remove a blank holder from an existing drawing device while preventing a spring back phenomenon of a semi-finished product, The present invention relates to a composite thickening drawing device for thickening and drawing a plurality of bent portions capable of producing a semi-finished product in one process by thickening a plurality of bent portions to prevent cracking at the bent portion, and a method of operating the same.
도 1 및 도 2와 같이, 종래의 드로잉 장치는 다이 상에 가공물을 고정하기 위해 블랭크 홀더를 반드시 구비해야 했다. 블랭크 홀더는 반제품의 끝단에 주름이 발생하는 것을 방지하기 위해, 가공물의 끝단을 강한 압력으로 파지(grab)하는 구성요소이다.1 and 2, a conventional drawing device must have a blank holder to secure the workpiece on the die. The blank holder is a component that grabs the end of the workpiece with high pressure to prevent wrinkles on the end of the semifinished product.
그러나 종래의 드로잉 장치는 상기와 같이 블랭크 홀더가 가공물을 파지(grab)한 후, 펀치가 하강하여 반제품을 성형함으로 인해, 성형된 반제품의 측면이 스프링 백(spring back) 현상에 의해 측면이 벌어지는 문제점이 있었다. 스프링 백(spring back) 현상이란 소성(塑性) 재료의 굽힘 가공에서 재료를 굽힌 다음 압력을 제거하면 원상으로 회복되려는 탄력 작용으로 굽힘량이 감소되는 현상을 말한다. 즉, 블랭크 홀더에 의해 반제품 가공 중 반제품의 외측 방향으로 잔류응력이 발생하고, 반제품에 내재된 잔류응력에 의해 스프링 백(spring back)이 발생하게 되는 것이다.(도 3 참조)However, in the conventional drawing device, the blank holder grabs the workpiece as described above, and then the punch is lowered to form the semifinished product, so that the side surface of the formed semifinished product is opened by a spring back phenomenon. There was this. The spring back phenomenon refers to a phenomenon in which the amount of bending decreases due to the elasticity to recover to the original state when the material is bent and then the pressure is removed in the bending process of the plastic material. That is, the residual stress is generated in the outward direction of the semi-finished product during the blank product processing by the blank holder, and spring back occurs due to the residual stress inherent in the semi-finished product (see FIG. 3).
또한, 종래의 드로잉 장치에 의해 성형된 반제품은 블랭크 홀더 및 펀치에 의해 인장되므로, 절곡부위가 다른 부위에 비해 얇게 형성될 수 밖에 없다. 따라서, 이러한 반제품은 절곡부위에서 크랙(crack)이 쉽게 발생하는 문제점이 있었다.(도 4 참조)In addition, since the semi-finished product molded by the conventional drawing device is tensioned by the blank holder and the punch, the bent portion is inevitably formed thinner than other portions. Therefore, this semi-finished product has a problem that cracks easily occur at the bent portion (see FIG. 4).
본 발명은 상기와 같은 문제점을 해결하기 위하여 안출된 것으로, 본 발명의 목적은 복수개의 절곡부위가 증육된 반제품을 1회의 가공으로 생산할 수 있는 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치 및 그 작동방법을 제공하는 것이다.The present invention has been made to solve the above problems, an object of the present invention is a composite thickening drawing device for drawing thickened bending parts that can produce a semi-finished product having a plurality of bending parts in one process and its To provide a method of operation.
본 발명의 일 실시 예에 따른 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치는 가공물(A)을 드로잉(drawing) 가공하여, 반제품(B)을 생성하는 펀치(100); 제1 액추에이터(T1)의 작동에 의해 상기 펀치(100)를 상하로 이동시키는 펀치홀더(200); 상기 펀치(100)가 내부로 삽입될 때, 상기 가공물(A)을 지지하는 다이(300); 및 상기 다이(300)로부터 상기 반제품(B)을 인출시키는 녹아웃(400);을 포함하는 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치에 있어서, 상기 펀치(100)는, 상기 펀치홀더(200)로부터 하방으로 돌출되어 단차를 형성하며, 상기 반제품(B)에 형성된 복수 개의 절곡부위(J1, J2,…, Jn)를 증육하도록 상기 제1 액추에이터(T1)에 의해 발생된 압력을 상기 반제품(B)에 전달하는 압력전달부(110); 및 상기 압력전달부(110)로부터 하방으로 돌출형성되며, 상기 반제품(B)을 형성하도록 상기 가공물(A)을 절곡하는 절곡부(120);를 포함한다.Complex thickening drawing apparatus for thick drawing a plurality of bent portion according to an embodiment of the present invention comprises a punch (100) for drawing the workpiece (A), to produce a semi-finished product (B); A punch holder (200) for moving the punch (100) up and down by the operation of a first actuator (T1); A die 300 for supporting the workpiece A when the punch 100 is inserted into the inside; And a knockout 400 for drawing out the semi-finished product B from the die 300. In the thickening drawing apparatus for thickening and drawing a plurality of bent portions, the punch 100 includes the punch holder 200. The pressure generated by the first actuator (T1) to protrude downward from the) to form a step, and to thicken the plurality of bending portions (J 1 , J 2 , ..., J n ) formed in the semi-finished product (B). A pressure transmitter 110 for delivering to the semi-finished product (B); And a bending part 120 protruding downward from the pressure transmission part 110 and bending the workpiece A to form the semi-finished product B.
상기 다이(300)는, 상기 제1 액추에이터(T1)의 작동시 상기 펀치홀더(200)의 하면과 접하는 다이 상면(310); 상기 펀치(100)가 내부로 삽입되며, 상기 펀치(100)와의 사이에 상기 반제품(B)의 형태와 동일한 형태의 증육 가공공간(C)을 형성하는 다이 홈(320); 상기 다이 상면(310)으로부터 상기 다이 홈(320)을 향해 소정 각도(θ)로 기울어진 경사면(330); 및 상기 경사면(330)과 상기 다이 홈(320)의 상부 외주면을 연결하도록 소정 곡률(R)로 라운드진 연결면(340);을 포함하는 것을 특징으로 한다.The die 300 may include a die upper surface 310 in contact with a lower surface of the punch holder 200 when the first actuator T1 is operated; A die groove 320 into which the punch 100 is inserted and forming a thickening processing space C having the same shape as that of the semi-finished product B between the punch 100; An inclined surface 330 inclined at an angle θ from the die upper surface 310 toward the die groove 320; And a connection surface 340 rounded with a predetermined curvature R to connect the inclined surface 330 and the upper outer circumferential surface of the die groove 320 to each other.
상기 다이 홈(320)은, 상기 연결면(340)의 끝단으로부터 단차를 형성하면서 하방으로 연장형성되며, 내측면이 상기 반제품(B)에 형성된 상기 복수 개의 절곡부위(J1, J2,…, Jn) 형태와 대응되도록 형성되어 상기 반제품(B)의 외측면에 접하는 것을 특징으로 한다.The die groove 320 extends downward while forming a step from an end of the connecting surface 340, and the plurality of bent portions J 1 , J 2 ,... , J n ) is formed to correspond to the shape is in contact with the outer surface of the semi-finished product (B).
상기 소정 각도(θ)는 16° 내지 20°로 형성되는 것을 특징으로 한다.The predetermined angle θ is characterized in that formed from 16 ° to 20 °.
상기 소정 각도(θ)는 18°로 형성되는 것을 특징으로 한다.The predetermined angle θ is characterized in that it is formed to 18 °.
상기 소정 곡률(R)은 28 내지 32로 형성되는 것을 특징으로 한다.The predetermined curvature R is characterized in that formed in 28 to 32.
상기 소정 곡률(R)은 30으로 형성되는 것을 특징으로 한다.The predetermined curvature R is characterized in that formed in 30.
상기 다이 홈(320)의 각 단의 폭(a1, a2, …, an)과 상기 압력전달부(110)의 각 단의 폭(b1, b2, …, bn)은 하기의 수학식을 만족하는 것을 특징으로 한다.The widths a 1 , a 2 ,..., A n of each end of the die groove 320 and the widths b 1 , b 2 , ..., b n of each end of the pressure transmission unit 110 are as follows. It is characterized by satisfying the equation.
Figure PCTKR2019005025-appb-I000001
Figure PCTKR2019005025-appb-I000001
상기 다이 홈(320)의 1단의 폭(a1), 상기 반제품(B)의 가공두께(d`) 및 압력전달부(110)의 2단의 폭(b2)은 하기의 수학식을 만족하는 것을 특징으로 한다.The width (a 1 ) of the first stage of the die groove 320, the processing thickness (d`) of the semi-finished product (B) and the width (b 2 ) of the second stage of the pressure transmission unit 110 is expressed by the following equation: It is characterized by being satisfied.
Figure PCTKR2019005025-appb-I000002
Figure PCTKR2019005025-appb-I000002
상기 가공물(A)의 폭(e), 상기 다이 홈(320)의 1단의 폭(a1) 및 상기 가공물(A) 중 상기 다이(300)에 걸쳐진 부분의 길이(f)는 하기의 수학식을 만족하는 것을 특징으로 한다.The width (e) of the workpiece (A), the width (a 1 ) of the first stage of the die groove 320 and the length (f) of the portion of the workpiece (A) over the die 300 is It is characterized by satisfying the equation.
Figure PCTKR2019005025-appb-I000003
Figure PCTKR2019005025-appb-I000003
상기 가공물(A)의 폭(e) 대비 상기 가공물(A) 중 상기 다이(300)에 걸쳐진 부분의 길이(f)의 비율(g)과 상기 가공물(A)의 두께(d)는 하기의 수학식을 만족하는 것을 특징으로 한다.The ratio g of the length f of the portion A of the workpiece A that spans the die 300 to the width e of the workpiece A and the thickness d of the workpiece A are as follows. It is characterized by satisfying the equation.
Figure PCTKR2019005025-appb-I000004
Figure PCTKR2019005025-appb-I000004
상기 가공물(A)의 폭(e) 대비 상기 반제품(B)의 최대 폭(h)의 비율인 교축률(drawing coefficient)은 하기의 수학식을 만족하는 것을 특징으로 한다.The drawing coefficient, which is the ratio of the maximum width h of the semi-finished product B to the width e of the workpiece A, is characterized by satisfying the following equation.
Figure PCTKR2019005025-appb-I000005
Figure PCTKR2019005025-appb-I000005
상기 다이 홈(320)의 각 단의 평면 형상 및 상기 압력전달부(110)의 각 단의 평면 형상은 원형, 육각형, 팔각형, 10각형 중 어느 하나인 것을 특징으로 한다.The planar shape of each end of the die groove 320 and the planar shape of each end of the pressure transmission unit 110 is any one of a circular, hexagonal, octagonal, octagonal.
상기 절곡부(120)의 평면 형상은 원형, 육각형, 팔각형, 10각형 중 어느 하나인 것을 특징으로 한다.The planar shape of the bent portion 120 is characterized in that any one of circular, hexagonal, octagonal, octagonal.
상기 녹아웃(400)은, 상부에 상기 가공물(A)이 안착되는 펀치 받침판(410); 상기 펀치 받침판(410)의 하부에서 상기 다이(300)를 관통하도록 하방으로 연장 형성되는 녹아웃 핀(420); 및 상기 녹아웃 핀(420)을 지지하고, 제2 액추에이터(T2)의 작동에 의해 상승하여 상기 다이(300)로부터 상기 반제품(B)을 인출시키는 다이 쿠션(430);을 포함하는 것을 특징으로 한다.The knockout 400, the punch receiving plate 410, the workpiece (A) is seated on the top; A knockout pin 420 extending downward from the lower portion of the punch support plate 410 to penetrate the die 300; And a die cushion 430 supporting the knockout pin 420 and being lifted by the operation of the second actuator T2 to draw the semi-finished product B from the die 300. .
본 발명의 또 다른 실시 예에 따른 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치의 작동방법은 펀치(100)의 중심과 다이 홈(320)의 중심을 연결한 중심선(D) 상에 가공물(A)의 중심을 위치시키는 단계(S100); 제1 액추에이터(T1)의 작동에 의해 상기 펀치(100)가 하강하여 상기 가공물(A)과 접촉하는 단계(S200); 펀치 받침판(410)이 상기 다이 홈(320)에 접촉할 때까지 상기 펀치(100)가 다이 홈(320) 내부로 삽입되면서, 상기 가공물(A)이 절곡되어 반제품(B)이 형성되는 단계(S300); 및 압력전달부(110)가 상기 반제품(B)을 가압하여, 상기 반제품(B)의 절곡부위를 증육하는 단계(S400);를 포함한다.According to another embodiment of the present invention, a method of operating a thickening drawing apparatus for thickening and drawing a plurality of bent portions includes a work piece on a centerline D connecting a center of a punch 100 and a center of a die groove 320. Positioning the center of A) (S100); The punch (100) is lowered by the operation of the first actuator (T1) in contact with the workpiece (A) (S200); While the punch 100 is inserted into the die groove 320 until the punch receiving plate 410 contacts the die groove 320, the workpiece A is bent to form a semi-finished product B ( S300); And pressure transmitting unit 110 pressurizing the semi-finished product B to thicken the bent portion of the semi-finished product B (S400).
상기 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치의 작동방법은 상기 제1 액추에이터(T1)의 작동이 중지되고, 상기 펀치(100)가 원위치로 복귀되는 단계(S500); 및 제2 액추에이터(T2)의 작동에 의해 상기 펀치 받침판(410)이 상승하여, 상기 다이 홈(320)으로부터 절곡부위가 증육된 상기 반제품(B)을 인출하는 단계(S600);를 더 포함하는 것을 특징으로 한다.The method of operating a compound thickening drawing apparatus for drawing a plurality of bent portions by thickening includes: stopping operation of the first actuator (T1) and returning the punch (100) to its original position (S500); And the punch receiving plate 410 is raised by the operation of the second actuator (T2), the step of drawing out the semi-finished product (B) with the bent portion thickened from the die groove 320 (S600); It is characterized by.
상기에서 살펴본 바와 같이 본 발명에 따르면, 절곡부위가 증육된 반제품을 생산할 수 있으므로, 반제품의 내구성을 크게 증가시킬 수 있다.(도 5, 6 참조)As described above, according to the present invention, since the bent portion can produce a semi-finished product, the durability of the semi-finished product can be greatly increased (see FIGS. 5 and 6).
또한, 본 발명에 따르면 1회의 가공 만으로 복수 개의 절곡부위가 증육된 반제품을 생산할 수 있으므로, 작업생산성을 크게 향상시킬 수 있다.In addition, according to the present invention, since it is possible to produce semi-finished products in which a plurality of bent portions are thickened by only one machining, work productivity can be greatly improved.
또한, 본 발명에 따르면 반제품의 스프링 백(spring back) 현상을 방지할 수 있으므로, 정밀한 규격의 반제품을 생산할 수 있다.In addition, according to the present invention can prevent the spring back phenomenon of the semi-finished product, it is possible to produce a semi-finished product of precise specifications.
도 1 및 도 2는 종래 드로잉 장치를 설명하는 도면.1 and 2 illustrate a conventional drawing device.
도 3, 4은 종래 드로잉 장치에 의해 가공된 제품의 문제점을 설명하는 도면.3 and 4 illustrate problems of a product processed by a conventional drawing device.
도 5, 6는 본 발명에 의해 가공된 반제품(B)의 사시도 및 정면도.5 and 6 are a perspective view and a front view of the semi-finished product (B) processed by the present invention.
도 7은 종래기술에 의해 가공된 제품과 본 발명에 의해 가공된 반제품(B)을 비교하는 도면.7 is a view comparing a finished product (B) processed by the present invention with a product processed by the prior art.
도 8 및 도 9는 본 발명에 따른 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치를 설명하는 도면.8 and 9 are views illustrating a composite thickening drawing apparatus for thick drawing a plurality of bent portions according to the present invention.
도 10은 본 발명의 소정 각도(θ) 조건에 따른 효과를 설명하는 도면.10 is a diagram illustrating an effect according to a predetermined angle (θ) condition of the present invention.
도 11은 본 발명의 가공물(A)의 폭(e) 대비 가공물(A) 중 다이(300)에 걸쳐진 부분의 길이(f)의 비율(g) 조건에 따른 효과를 설명하는 도면.It is a figure explaining the effect by the condition of the ratio (g) of the length f of the part A across the workpiece | work A to the width e of the workpiece | work A of this invention across the die 300.
도 12는 본 발명에 따른 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치의 작동방법의 순서도.12 is a flow chart of a method of operating a composite thickening drawing device for thickening and drawing a plurality of bent portions according to the present invention.
도 13 내지 도 18은 도 12에 따른 작동상태를 설명하는 도면.13 to 18 illustrate the operating state according to FIG. 12.
본 명세서 및 청구범위에서 사용된 용어나 단어는 통상적이거나 사전적인 의미로 한정되어서는 아니 되며, 발명자는 그 자신의 발명을 가장 최선의 방법으로 설명하기 위해 용어의 개념을 적절하게 정의할 수 있다는 원칙에 입각하여 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야만 한다. 따라서, 본 명세서에 기재된 실시 예와 도면에 도시된 구성은 본 발명의 가장 바람직한 실시 예에 불과할 뿐이고 본 발명의 기술적 사상을 모두 대변하는 것은 아니므로, 본 출원시점에 있어서 이들을 대체할 수 있는 다양한 균등물과 변형 예들이 있을 수 있음을 이해하여야 한다. 또한 본 발명의 요지를 불필요하게 흐릴 수 있는 공지 기능 및 구성에 대한 상세한 설명은 생략한다. 이하 본 발명의 바람직한 실시 예를 첨부된 도면을 참조하여 상세히 설명하기로 한다.The terms or words used in this specification and claims are not to be limited to the ordinary or dictionary meanings, and the principle that the inventor may appropriately define the concept of terms in order to best describe the invention of his own. It should be interpreted as meaning and concept corresponding to the technical idea of the present invention. Therefore, the embodiments described in the specification and the drawings shown in the drawings are only the most preferred embodiments of the present invention and do not represent all of the technical idea of the present invention, various equivalents that may be substituted for them at the time of the present application It should be understood that there may be water and variations. In addition, detailed descriptions of well-known functions and configurations that may unnecessarily obscure the subject matter of the present invention will be omitted. Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도 8 및 도 9는 본 발명에 따른 절곡부위를 증육드로잉하는 드로잉 장치를 설명하는 도면이다. 도 8 및 도 9를 참조할 때, 본 발명에 따른 절곡부위를 증육드로잉하는 드로잉 장치는 펀치(100), 펀치홀더(200), 다이(300), 녹아웃(400)을 포함한다.8 and 9 are drawings illustrating a drawing apparatus for thick drawing a bent portion according to the present invention. 8 and 9, the drawing apparatus for thickening and drawing the bent portion according to the present invention includes a punch 100, a punch holder 200, a die 300, and a knockout 400.
펀치(100)는 가공물(A)을 드로잉(drawing) 가공하여, 반제품(B)을 생성하는 역할을 하며, 상기 펀치(100)는 압력전달부(110) 및 절곡부(120)를 포함한다. 이때, 압력전달부(110)는 상기 펀치홀더(200)로부터 하방으로 돌출되어 단차를 형성하며, 상기 반제품(B)에 형성된 복수 개의 절곡부위(J1, J2,…, Jn)를 증육하도록 상기 제1 액추에이터(T1)에 의해 발생된 압력을 상기 반제품(B)에 전달하는 역할을 한다. 또한, 절곡부(120)는 상기 압력전달부(110)로부터 하방으로 돌출형성되며, 상기 반제품(B)을 형성하도록 상기 가공물(A)을 절곡하는 역할을 한다. The punch 100 serves to generate the semi-finished product B by drawing the workpiece A, and the punch 100 includes a pressure transmitting part 110 and a bent part 120. At this time, the pressure transmitting part 110 protrudes downward from the punch holder 200 to form a step, and thickens a plurality of bending portions J 1 , J 2 ,..., J n formed in the semi-finished product B. It serves to deliver the pressure generated by the first actuator (T1) to the semi-finished product (B). In addition, the bent portion 120 is formed to protrude downward from the pressure transmission unit 110, and serves to bend the workpiece (A) to form the semi-finished product (B).
펀치홀더(200)는 제1 액추에이터(T1)의 작동에 의해 상기 펀치(100)를 상하로 이동시키는 역할을 한다. 즉, 상기 제1 액추에이터(T1)의 작동에 의해 펀치(100)가 하방으로 이동하면, 절곡부(120)가 가공물(A)을 절곡하여 반제품(B)을 형성하고, 이후 압력전달부(110)가 반제품(B)을 가압하여, 반제품(B)의 절곡부위를 증육하는 것이다.(도 9 참조)The punch holder 200 serves to move the punch 100 up and down by the operation of the first actuator T1. That is, when the punch 100 moves downward by the operation of the first actuator T1, the bent portion 120 bends the workpiece A to form the semi-finished product B, and thereafter, the pressure transmitting part 110 ) Pressurizes the semi-finished product B to thicken the bent portion of the semi-finished product B. (See FIG. 9).
다이(300)는 상기 펀치(100)가 내부로 삽입될 때, 상기 가공물(A)을 지지하는 역할을 하며, 상기 다이(300)는 다이 상면(310), 다이 홈(320), 경사면(330) 및 연결면(340)을 포함한다. 다이 상면(310)은 상기 제1 액추에이터(T1)의 작동시 상기 펀치홀더(200)의 하면과 접하는 면으로써, 펀치홀더(200)의 하면과 서로 평행하도록 형성된다.The die 300 serves to support the workpiece A when the punch 100 is inserted into the die 100, and the die 300 has a die upper surface 310, a die groove 320, and an inclined surface 330. ) And a connection surface 340. The die upper surface 310 is a surface which is in contact with the lower surface of the punch holder 200 when the first actuator T1 is operated, and is formed to be parallel to the lower surface of the punch holder 200.
다이 홈(320)은 내부로 펀치(100)가 삽입되는 홈으로써, 상기 연결면(340)의 끝단으로부터 단차를 형성하면서 하방으로 연장형성된다. 상기 다이 홈(320)의 내측면은 상기 반제품(B)에 형성된 상기 복수 개의 절곡부위(J1, J2,…, Jn) 형태와 대응되도록 형성된다. 이에 따라, 다이 홈(320)의 내측면에 반제품(B)의 외측면이 접하게 되는 것이다(도 9 참조).The die groove 320 is a groove into which the punch 100 is inserted, and extends downward while forming a step from an end of the connection surface 340. The inner surface of the die groove 320 is formed to correspond to the shape of the plurality of bent portions (J 1 , J 2 , ..., J n ) formed in the semi-finished product (B). Accordingly, the outer surface of the semi-finished product B is in contact with the inner surface of the die groove 320 (see FIG. 9).
즉, 상기 증육 가공공간(C)의 하면 및 외측면은 다이 홈(320)에 의해 형성되고, 상기 증육 가공공간(C)의 상부면 및 내부면은 상기 압력전달부(110) 및 상기 절곡부(120)에 의해 형성되는 것이다.That is, the lower surface and the outer surface of the thickening processing space (C) is formed by the die groove 320, the upper surface and the inner surface of the thickening processing space (C) is the pressure transmission unit 110 and the bent portion It is formed by 120.
이때, 상기 다이 홈(320)의 각 단의 평면 형상 및 상기 압력전달부(110)의 각 단의 평면 형상은 원형, 육각형, 팔각형, 10각형 중 어느 하나로 형성될 수 있다. 또한, 상기 절곡부(120)의 평면 형상은 원형, 육각형, 팔각형, 10각형 중 어느 하나로 형성될 수 있다.In this case, the planar shape of each end of the die groove 320 and the planar shape of each end of the pressure transmission unit 110 may be formed of any one of a circle, a hexagon, an octagon, and a pentagon. In addition, the planar shape of the bent portion 120 may be formed of any one of a circular, hexagonal, octagonal, pentagonal.
다이 홈(320)의 각 단의 평면 형상은 서로 동일한 형상일 필요는 없다. 예를 들어, 1단은 원형이고 2단은 육각형 형태일 수 있다. 또한, 다이 홈(320)의 각 단의 평면 형상과 압력전달부(110)의 각 단의 평면 형상은 서로 동일한 형상이어야 하나, 절곡부(120)의 평면 형상은 이들과 반드시 동일할 필요는 없다. 예를 들어, 다이 홈(320)의 1단은 원형이고 2단은 육각형 형태인 경우, 압력전달부(110)의 1단은 원형이어야 하고 2단은 육각형 형태여야 하나, 절곡부(120)는 반구형일 수도 있는 것이다(도 11 참조).The planar shape of each end of the die groove 320 need not be the same shape as each other. For example, the first stage may be circular and the second stage may be hexagonal. In addition, the planar shape of each end of the die groove 320 and the planar shape of each end of the pressure transmission unit 110 should be the same shape, but the planar shape of the bent portion 120 is not necessarily the same. . For example, when the first stage of the die groove 320 is circular and the second stage is hexagonal, the first stage of the pressure transmission unit 110 should be circular and the second stage should be hexagonal, but the bent portion 120 is It may be hemispherical (see FIG. 11).
경사면(330)은 상기 다이 상면(310)으로부터 상기 다이 홈(320)을 향해 소정 각도(θ)로 기울어지게 형성된다. 이때, 상기 소정 각도(θ)는 16° 내지 20°로 형성되며, 보다 바람직하게는 18°로 형성된다. 상기 경사면(330)은 종래기술의 블랭크 홀더를 생략할 수 있도록 하는 필수 요소로써, 상기 경사면(330)의 소정 각도(θ) 범위는 다수의 실험을 통해 최적화된 범위로써 도출되었다. The inclined surface 330 is formed to be inclined at a predetermined angle θ from the die upper surface 310 toward the die groove 320. In this case, the predetermined angle θ is formed from 16 ° to 20 °, more preferably 18 °. The inclined surface 330 is an essential element to omit the prior art blank holder, and the predetermined angle θ range of the inclined surface 330 has been derived as an optimized range through a number of experiments.
즉, 상기 소정 각도(θ)가 16° 내지 20° 이내인 경우에는 블랭크 홀더가 없더라도 반제품(B) 끝단에 주름이 발생하지 않으나, 그 외 범위에서는 반제품(B) 끝단에 주름이 발생하는 것을 확인할 수 있다. (도 10 참조) That is, when the predetermined angle θ is within 16 ° to 20 °, wrinkles do not occur at the end of the semi-finished product (B) even without the blank holder, but it is confirmed that wrinkles occur at the end of the semi-finished product (B) in other ranges. Can be. (See FIG. 10)
연결면(340)은 상기 경사면(330)과 상기 다이 홈(320)의 상부 외주면을 연결하도록 소정 곡률(R)로 라운드지게 형성된다. 상기 소정 곡률(R)은 28 내지 32로 형성되며, 보다 바람직하게는 30으로 형성된다. 상기 연결면(340)은 상기 경사면(330)을 따라 하강하면서 1차적으로 변형된 가공물(A)이 다이 홈(320) 내부에서 반제품(B)으로 형성되기 전에 앞서, 2차적으로 변형을 유도하는 구성이다.The connection surface 340 is formed to be rounded with a predetermined curvature R to connect the inclined surface 330 and the upper outer peripheral surface of the die groove 320. The predetermined curvature R is formed to 28 to 32, more preferably 30. The connecting surface 340 is lowered along the inclined surface 330, and before the workpiece A, which is primarily deformed, is formed into the semi-finished product B in the die groove 320, it is second to induce deformation. Configuration.
상기 연결면(340)이 소정 곡률(R)로 라운드지게 형성됨에 따라, 가공물(A)의 표면에 손상이 발생하는 것을 최소화할 수 있는 것이다. 이때, 상기 연결면(340)의 소정 곡률(R) 범위는 다수의 실험을 통해 최적화된 범위로써 도출되었다. As the connection surface 340 is rounded to a predetermined curvature R, it is possible to minimize the occurrence of damage to the surface of the workpiece (A). At this time, the predetermined curvature (R) range of the connection surface 340 was derived as an optimized range through a number of experiments.
상기와 같은 펀치(100), 펀치홀더(200), 다이(300)의 구성요소들은, 절곡부위가 증육된 반제품을 생산하기 위해, 하기와 같은 관계를 만족한다. The components of the punch 100, the punch holder 200, and the die 300 as described above satisfy the following relationship in order to produce a semifinished product having a bent portion.
우선, 상기 다이 홈(320)의 각 단의 폭(a1, a2, …, an)과 상기 압력전달부(110)의 각 단의 폭(b1, b2, …, bn)은 하기의 수학식 1을 만족한다. 즉, 상기 다이 홈(320)의 각 단의 폭(a1, a2, …, an)이 상기 압력전달부(110)의 각 단의 폭(b1, b2, …, bn)보다 각각 1.03배 넓게 형성되는 것이다. First, the widths a 1 , a 2 ,..., A n of each end of the die groove 320 and the widths b 1 , b 2 , ..., b n of each end of the pressure transmitting part 110. Satisfies Equation 1 below. That is, the widths a 1 , a 2 ,..., A n of each end of the die groove 320 are the widths b 1 , b 2 , ..., b n of each end of the pressure transmitting part 110. Each is formed 1.03 times wider.
Figure PCTKR2019005025-appb-M000001
Figure PCTKR2019005025-appb-M000001
또한, 상기 다이 홈(320)의 1단의 폭(a1), 상기 반제품(B)의 가공두께(d`) 및 압력전달부(110)의 2단의 폭(b2)은 하기의 수학식 2를 만족한다. 즉, 상기압력전달부(110)의 2단의 폭(b2)은 상기 다이 홈(320)의 1단의 폭(a1)과 상기 반제품(B)의 가공두께(d`)의 두 배 값의 차이인 것이다. In addition, the width (a 1 ) of the first stage of the die groove 320, the processing thickness (d`) of the semi-finished product (B) and the width (b 2 ) of the second stage of the pressure transmission unit 110 is Equation 2 is satisfied. That is, twice the width (b 2) has a width (a 1) and the machining thickness (d`) of the semi-finished product (B) of the first stage of the die grooves 320 of the second end of the pressure delivery section 110, It's the difference between the values.
Figure PCTKR2019005025-appb-M000002
Figure PCTKR2019005025-appb-M000002
이에 따라, 본 발명의 작동 시 펀치(100)와 디이(200) 사이의 마찰을 방지하면서도, 거의 폐쇄된 증육 가공공간(C)을 형성하여 정밀한 반제품(B)을 형성할 수 있는 것이다.Accordingly, while preventing the friction between the punch 100 and the die 200 during the operation of the present invention, it is possible to form a nearly closed thickening processing space (C) to form a precise semi-finished product (B).
상기 가공물(A)의 폭(e), 상기 다이 홈(320)의 1단의 폭(a1) 및 상기 가공물(A) 중 상기 다이(300)에 걸쳐진 부분의 길이(f)는 하기의 수학식 3을 만족한다. 즉, 상기 가공물(A) 중 상기 다이(300)에 걸쳐진 부분의 길이(f)는 상기 가공물(A)의 폭(e)과 상기 다이 홈(320)의 1단의 폭(a1)의 차이 값의 절반인 것이다.The width (e) of the workpiece (A), the width (a 1 ) of the first stage of the die groove 320 and the length (f) of the portion of the workpiece (A) over the die 300 is Equation 3 is satisfied. That is, the length f of the portion of the workpiece A that spans the die 300 is the difference between the width e of the workpiece A and the width a 1 of one end of the die groove 320. Half the value.
Figure PCTKR2019005025-appb-M000003
Figure PCTKR2019005025-appb-M000003
또한, 상기 가공물(A)의 폭(e) 대비 상기 가공물(A) 중 상기 다이(300)에 걸쳐진 부분의 길이(f)의 비율(g)과 상기 가공물(A)의 두께(d)는 하기의 수학식 4를 만족한다.In addition, the ratio (g) of the length (f) of the portion (A) of the workpiece (A) over the die 300 to the width (e) of the workpiece (A) and the thickness (d) of the workpiece (A) are as follows. Satisfies Equation 4 below.
Figure PCTKR2019005025-appb-M000004
Figure PCTKR2019005025-appb-M000004
예를 들어, 상기 가공물(A)의 두께(d)가 4.0mm인 경우에는 상기 비율(g)이 20% 이상이어야 하고, 상기 가공물(A)의 두께(d)가 5.0mm인 경우에는 상기 비율(g)이 23% 이상이어야 하며, 상기 가공물(A)의 두께(d)가 6.0mm인 경우에는 상기 비율(g)이 25% 이상이어야 한다. 실험 결과, 상기와 같은 조건을 만족하지 못하는 경우에는, 반제품(B)의 절곡부위에 크랙(crack)이 발생하는 것을 확인할 수 있다. (도 11 참조) For example, when the thickness (d) of the workpiece (A) is 4.0 mm, the ratio (g) should be 20% or more, and when the thickness (d) of the workpiece (A) is 5.0 mm, the ratio is (g) should be 23% or more, and when the thickness (d) of the workpiece (A) is 6.0 mm, the ratio (g) should be 25% or more. As a result of the experiment, when the above conditions are not satisfied, it can be confirmed that a crack occurs in the bent portion of the semi-finished product (B). (See Figure 11)
상기 가공물(A)의 폭(e) 대비 상기 반제품(B)의 최대 폭(h)의 비율인 교축률(drawing coefficient)은 하기의 수학식 5를 만족한다. 즉, 상기 가공물(A)이 반제품(B)으로 가공되더라도, 그 폭의 비율은 53% 이상이어야만 하고, 53% 미만으로 가공되는 경우에는 절곡 부위에서 크랙(crack)이 발생하게 된다.The drawing coefficient, which is the ratio of the maximum width h of the semifinished product B to the width e of the workpiece A, satisfies Equation 5 below. That is, even when the workpiece A is processed into the semi-finished product B, the ratio of the width must be 53% or more, and when processed to less than 53%, cracks are generated at the bent portion.
Figure PCTKR2019005025-appb-M000005
Figure PCTKR2019005025-appb-M000005
녹아웃(400)은 상기 다이(300)로부터 상기 반제품(B)을 인출시키는 역할을 하며, 상기 녹아웃(400)은 펀치 받침판(410), 녹아웃 핀(420), 다이 쿠션(430)을 포함한다. 펀치 받침판(410)의 상부에는 상기 가공물(A)이 안착된다. 또한, 상기 펀치 받침판(410)의 상부 형상은 반제품(B)의 하부 형상에 대응되게 형성된다. The knockout 400 serves to withdraw the semi-finished product B from the die 300, and the knockout 400 includes a punch support plate 410, a knockout pin 420, and a die cushion 430. The workpiece A is seated on an upper portion of the punch receiving plate 410. In addition, the upper shape of the punch receiving plate 410 is formed to correspond to the lower shape of the semi-finished product (B).
녹아웃 핀(420)은 상기 펀치 받침판(410)의 하부에서 상기 다이(300)를 관통하도록 하방으로 연장 형성되며, 다이 쿠션(430)은 상기 녹아웃 핀(420)을 지지하고, 제2 액추에이터(T2)의 작동에 의해 상승하여 상기 다이(300)로부터 상기 반제품(B)을 인출시키는 역할을 한다.The knockout pin 420 extends downward from the lower portion of the punch support plate 410 to penetrate the die 300, and the die cushion 430 supports the knockout pin 420, and the second actuator T2. It rises by the operation of) and serves to withdraw the semi-finished product (B) from the die (300).
도 12는 본 발명에 따른 절곡부위를 증육드로잉하는 드로잉 장치의 작동방법의 순서도이고, 도 13 내지 도 18은 도 12에 따른 작동상태를 설명하는 도면이다. 도 12 내지 도 18을 참조할 때, 본 발명에 따른 절곡부위를 증육드로잉하는 드로잉 장치의 작동방법은 위치시키는 단계(S100), 접촉하는 단계(S200), 형성되는 단계(S300), 증육하는 단계(S400)를 포함한다.12 is a flowchart illustrating a method of operating a drawing apparatus for thick drawing a bent portion according to the present invention, and FIGS. 13 to 18 are views illustrating an operating state according to FIG. 12. 12 to 18, the operation method of the drawing device for drawing thickening the bending portion according to the present invention is the step (S100), the contacting step (S200), the forming step (S300), the step of thickening (S400).
위치시키는 단계(S100)에서는 펀치(100)의 중심과 다이 홈(320)의 중심을 연결한 중심선(D) 상에 가공물(A)의 중심을 위치시킨다. 이때, 상기 가공물(A)의 끝단은 경사면(330)에 접하게 된다. 이에 따라, 본 발명의 작동에 의해 가공된 반제품(B)의 높이가 균일하게 형성되어 불량률을 최소화할 수 있다.(도 13 참조)In step S100, the center of the workpiece A is positioned on the centerline D connecting the center of the punch 100 and the center of the die groove 320. At this time, the end of the workpiece (A) is in contact with the inclined surface (330). Accordingly, the height of the semi-finished product (B) processed by the operation of the present invention can be formed uniformly to minimize the defective rate (see Fig. 13).
접촉하는 단계(S200)에서는 제1 액추에이터(T1)의 작동에 의해 상기 펀치(100)가 하강하여 상기 가공물(A)과 접촉한다. 즉, 절곡부(120)의 하면이 가공물(A)의 상면에 접하게 되는 것이다. (도 14 참조)In the step of contacting (S200), the punch 100 is lowered by the operation of the first actuator (T1) to contact the workpiece (A). That is, the lower surface of the bent portion 120 is in contact with the upper surface of the workpiece (A). (See Figure 14)
형성되는 단계(S300)에서는 펀치 받침판(410)이 상기 다이 홈(320)에 접촉할 때까지 상기 펀치(100)가 다이 홈(320) 내부로 삽입된다. 이에 따라, 상기 가공물(A)이 절곡되어 반제품(B)이 형성되는 것이다. 즉, i)절곡부(120)에 의해 가압된 가공물(A)이 경사면(330)을 따라 하강하면서 1차적으로 변형(절곡)되고, ii)이후 가공물(A)이 연결면(340)에서 보다 큰 각도로 2차적으로 변형(절곡)되며, iii)마지막으로 반제품(B)의 측벽이 다이 홈(320) 내측면과 절곡부(120) 및 압력전달부(110)의 외측면 사이에 위치되도록 3차적으로 변형(절곡)되는 것이다. 이와 같이 가공물(A)을 순차적으로 변형시킴으로써, 급격한 변형에 따른 가공물(A)의 파손을 방지할 수 있다.(도 15 참조)In the forming step (S300), the punch 100 is inserted into the die groove 320 until the punch receiving plate 410 contacts the die groove 320. Accordingly, the workpiece (A) is bent to form a semi-finished product (B). That is, i) the workpiece (A) pressed by the bent portion 120 is first deformed (bending) while descending along the inclined surface 330, ii) after the workpiece (A) than the connection surface 340 Secondly deformed (bent) at a large angle, and iii) finally the sidewall of semifinished product B is positioned between the inner side of die groove 320 and the outer side of bend 120 and pressure transfer 110. It is deformed in third order. By sequentially deforming the workpiece A in this manner, breakage of the workpiece A caused by sudden deformation can be prevented (see FIG. 15).
이때, 다이 홈(320) 및 압력전달부(110)는 복수 개의 단차를 형성하고 있으므로, 반제품(B) 역시 복수 개의 절곡부위(J1, J2,…, Jn)를 형성하게 된다. 특히, 본 발명의 적용으로, 1회의 드로잉 가공에 의해 다단의 반제품(B)이 형성되는 것이다.In this case, since the die groove 320 and the pressure transmission unit 110 form a plurality of steps, the semi-finished product B also forms a plurality of bending portions J 1 , J 2 ,..., J n . In particular, in the application of the present invention, a multi-stage semifinished product (B) is formed by one drawing process.
증육하는 단계(S400)는 압력전달부(110)가 상기 반제품(B)을 가압하여, 상기 반제품(B)의 복수 개의 절곡부위(J1, J2,…, Jn)를 증육한다. 즉, 압력전달부(110)가 반제품(B)의 각각의 측벽 상부를 하방으로 가압하여, 증육 가공공간(C) 중 빈 공간을 채우도록 반제품(B)을 소성변형시키는 것이다. (도 16 참조) In the step of thickening (S400), the pressure transmitting unit 110 pressurizes the semi-finished product B to thicken the plurality of bent portions J 1 , J 2 ,..., J n of the semi-finished product B. That is, the pressure transmission unit 110 presses the upper side of each sidewall of the semi-finished product B downward to plastically deform the semi-finished product B so as to fill the empty space in the thickening processing space C. (See Figure 16)
복귀되는 단계(S500)에서는 상기 제1 액추에이터(T1)의 작동이 중지되고, 상기 펀치(100)가 원위치로 복귀한다(도 17 참조). 또한, 인출하는 단계(S600)에서는 제2 액추에이터(T2)의 작동에 의해 상기 펀치 받침판(410)이 상승하여, 상기 다이 홈(320)으로부터 절곡부위가 증육된 상기 반제품(B)을 인출한다(도 18 참조). 복귀되는 단계(S500) 및 인출하는 단계(S600)에 의해, 작업자는 증육된 반제품(B)을 용이하게 배출 및 포장할 수 있는 것이다. 이에 따라 작업성 향상 및 작업자의 안전사고 위험을 최소화할 수 있다.In the returning step S500, the operation of the first actuator T1 is stopped, and the punch 100 returns to its original position (see FIG. 17). In addition, in the drawing step (S600), the punch support plate 410 is raised by the operation of the second actuator (T2), and withdraws the semi-finished product (B) having the bent portion thickened from the die groove 320 ( 18). By the step S500 and the step S600 taken out, the worker can easily discharge and package the thickened semi-finished product B. This improves workability and minimizes the risk of worker safety accidents.
이와 같은 본 발명의 적용에 의해, 종래 드로잉 장치의 문제점을 발생시켰던 블랭크 홀더를 제거할 수 있다. 즉, 블랭크 홀더에 의한 스프링 백(spring back)현상 및 절곡부위에서의 크랙(crack) 발생 문제를 해소할 수 있는 것이다. 이와 동시에 블랭크 홀더를 제거하더라도, 반제품(B)의 끝단에 주름이 발생하는 것을 충분히 방지할 수 있다. By the application of the present invention as such, it is possible to remove the blank holder which has caused the problem of the conventional drawing apparatus. In other words, it is possible to solve the problem of spring back phenomenon due to the blank holder and cracking in the bent portion. At the same time, even if the blank holder is removed, wrinkles can be sufficiently prevented from occurring at the end of the semi-finished product B.
따라서, 종래기술과 대비할 때, 특히 가공물(A)가 두꺼워질수록 문제되었던 반제품 측면이 벌어지는 문제점을 해소할 수 있고, 절곡부위가 증육된 드로잉 반제품을 생산함으로써 반제품(B)의 절곡부위 크랙(crack) 발생을 방지할 수 있다(도 5, 6 및 도 7 참조). 그리고 종래 드로잉 장치의 블랭크 홀더를 제거하여 장비의 생산비용을 대폭 절감하고, 블랭크 홀더 작동 단계를 생략함으로써 작업성을 대폭 향상시킬 수 있다. Therefore, compared with the prior art, in particular, the thicker the workpiece (A) can solve the problem of the semi-finished side that is a problem, and the bent part crack of the semi-finished product (B) by producing a drawing semi-finished product with the bent portion thickened ) Can be prevented (see FIGS. 5, 6 and 7). And by removing the blank holder of the conventional drawing device to significantly reduce the production cost of the equipment, it is possible to significantly improve workability by omitting the blank holder operating step.
특히, 본 발명의 적용으로 반제품(B)의 복수 개의 절곡부위(J1, J2,…, Jn)를 1회의 드로잉 가공에 의해 형성함으로써, 생산성을 크게 향상시킬 수 있는 것이다. In particular, the productivity of the present invention can be greatly improved by forming a plurality of bent portions J 1 , J 2 ,..., J n of the semi-finished product B by one drawing process.
앞서 살펴본 실시 예는 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자(이하 '당업자'라 한다)가 본 발명을 용이하게 실시할 수 있도록 하는 바람직한 실시 예일 뿐, 전술한 실시 예 및 첨부한 도면에 한정되는 것은 아니므로 이로 인해 본 발명의 권리범위가 한정되는 것은 아니다. 따라서, 본 발명의 기술적 사상을 벗어나지 않는 범위 내에서 여러 가지 치환, 변형 및 변경이 가능하다는 것이 당업자에게 있어 명백할 것이며, 당업자에 의해 용이하게 변경 가능한 부분도 본 발명의 권리범위에 포함됨은 자명하다.The above-described embodiment is just a preferred embodiment for those skilled in the art to which the present invention pertains (hereinafter, referred to as a person skilled in the art) to easily carry out the present invention. Since the present invention is not limited thereto, the scope of the present invention is not limited thereto. Therefore, it will be apparent to those skilled in the art that various substitutions, modifications, and changes can be made without departing from the technical spirit of the present invention, and it is apparent that parts easily changed by those skilled in the art are included in the scope of the present invention. .

Claims (17)

  1. 가공물(A)을 드로잉(drawing) 가공하여, 반제품(B)을 생성하는 펀치(100);A punch 100 for drawing the workpiece A to produce a semifinished product B;
    제1 액추에이터(T1)의 작동에 의해 상기 펀치(100)를 상하로 이동시키는 펀치홀더(200);A punch holder (200) for moving the punch (100) up and down by the operation of a first actuator (T1);
    상기 펀치(100)가 내부로 삽입될 때, 상기 가공물(A)을 지지하는 다이(300); 및A die 300 for supporting the workpiece A when the punch 100 is inserted into the inside; And
    상기 다이(300)로부터 상기 반제품(B)을 인출시키는 녹아웃(400);A knockout (400) for withdrawing the semi-finished product (B) from the die (300);
    을 포함하는 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치에 있어서,In the thickening drawing device for drawing thickened a plurality of bending parts including a,
    상기 펀치(100)는,The punch 100,
    상기 펀치홀더(200)로부터 하방으로 돌출되어 단차를 형성하며, 상기 반제품(B)에 형성된 복수 개의 절곡부위(J1, J2,…, Jn)를 증육하도록 상기 제1 액추에이터(T1)에 의해 발생된 압력을 상기 반제품(B)에 전달하는 압력전달부(110); 및Protrudes downward from the punch holder 200 to form a step, and to the first actuator T1 to thicken a plurality of bent portions J 1 , J 2 ,..., J n formed in the semi-finished product B. A pressure transmitting unit 110 which transmits the pressure generated by the semi-finished product B; And
    상기 압력전달부(110)로부터 하방으로 돌출형성되며, 상기 반제품(B)을 형성하도록 상기 가공물(A)을 절곡하는 절곡부(120);A bending portion 120 protruding downward from the pressure transmitting portion 110 and bending the workpiece A to form the semi-finished product B;
    를 포함하는 것을 특징으로 하는 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치.Composite thickening drawing device for drawing thickened a plurality of bent portion comprising a.
  2. 제 1항에 있어서,The method of claim 1,
    상기 다이(300)는,The die 300 is,
    상기 제1 액추에이터(T1)의 작동시 상기 펀치홀더(200)의 하면과 접하는 다이 상면(310);An upper die surface 310 in contact with a lower surface of the punch holder 200 when the first actuator T1 is operated;
    상기 펀치(100)가 내부로 삽입되며, 상기 펀치(100)와의 사이에 상기 반제품(B)의 형태와 동일한 형태의 증육 가공공간(C)을 형성하는 다이 홈(320);A die groove 320 into which the punch 100 is inserted and forming a thickening processing space C having the same shape as that of the semi-finished product B between the punch 100;
    상기 다이 상면(310)으로부터 상기 다이 홈(320)을 향해 소정 각도(θ)로 기울어진 경사면(330); 및An inclined surface 330 inclined at an angle θ from the die upper surface 310 toward the die groove 320; And
    상기 경사면(330)과 상기 다이 홈(320)의 상부 외주면을 연결하도록 소정 곡률(R)로 라운드진 연결면(340);A connection surface 340 rounded to a predetermined curvature R to connect the inclined surface 330 and the upper outer circumferential surface of the die groove 320;
    을 포함하는 것을 특징으로 하는 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치.Composite thickening drawing device for thickening drawing a plurality of bent portion comprising a.
  3. 제 2항에 있어서,The method of claim 2,
    상기 다이 홈(320)은,The die groove 320,
    상기 연결면(340)의 끝단으로부터 단차를 형성하면서 하방으로 연장형성되며, 내측면이 상기 반제품(B)에 형성된 상기 복수 개의 절곡부위(J1, J2,…, Jn) 형태와 대응되도록 형성되어 상기 반제품(B)의 외측면에 접하는 것을 특징으로 하는 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치.It extends downward while forming a step from the end of the connecting surface 340, so that the inner surface corresponds to the shape of the plurality of bent portions (J 1 , J 2 , ..., J n ) formed in the semi-finished product (B) A composite thickening drawing device which is formed and draws a plurality of bent portions by contacting the outer surface of the semi-finished product (B).
  4. 제 2항에 있어서,The method of claim 2,
    상기 소정 각도(θ)는 16° 내지 20°로 형성되는 것을 특징으로 하는 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치.The predetermined angle (θ) is a thickened drawing apparatus for drawing thickened plurality of bending parts, characterized in that formed in 16 ° to 20 °.
  5. 제 4항에 있어서,The method of claim 4, wherein
    상기 소정 각도(θ)는 18°로 형성되는 것을 특징으로 하는 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치.The predetermined angle (θ) is a composite thickening drawing apparatus for thick drawing a plurality of bent portions, characterized in that formed by 18 °.
  6. 제 2항에 있어서,The method of claim 2,
    상기 소정 곡률(R)은 28 내지 32로 형성되는 것을 특징으로 하는 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치.The predetermined curvature (R) is a composite thickening drawing apparatus for thick drawing a plurality of bent portions, characterized in that formed in 28 to 32.
  7. 제 4항에 있어서,The method of claim 4, wherein
    상기 소정 곡률(R)은 30으로 형성되는 것을 특징으로 하는 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치.The thickening drawing apparatus for thickening and drawing a plurality of bent portions, characterized in that the predetermined curvature (R) is formed in 30.
  8. 제 2항에 있어서,The method of claim 2,
    상기 다이 홈(320)의 각 단의 폭(a1, a2, …, an)과 상기 압력전달부(110)의 각 단의 폭(b1, b2, …, bn)은 하기의 수학식을 만족하는 것을 특징으로 하는 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치.The widths a 1 , a 2 ,..., A n of each end of the die groove 320 and the widths b 1 , b 2 , ..., b n of each end of the pressure transmission unit 110 are as follows. Composite thickening drawing apparatus for thick drawing a plurality of bending parts, characterized in that to satisfy the equation.
    Figure PCTKR2019005025-appb-I000006
    Figure PCTKR2019005025-appb-I000006
  9. 제 2항에 있어서,The method of claim 2,
    상기 다이 홈(320)의 1단의 폭(a1), 상기 반제품(B)의 가공두께(d`) 및 압력전달부(110)의 2단의 폭(b2)은 하기의 수학식을 만족하는 것을 특징으로 하는 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치.The width (a 1 ) of the first stage of the die groove 320, the processing thickness (d`) of the semi-finished product (B) and the width (b 2 ) of the second stage of the pressure transmission unit 110 is expressed by the following equation: Composite thickening drawing device for thickening drawing a plurality of bent portion characterized in that it satisfies.
    Figure PCTKR2019005025-appb-I000007
    Figure PCTKR2019005025-appb-I000007
  10. 제 2항에 있어서,The method of claim 2,
    상기 가공물(A)의 폭(e), 상기 다이 홈(320)의 1단의 폭(a1) 및 상기 가공물(A) 중 상기 다이(300)에 걸쳐진 부분의 길이(f)는 하기의 수학식을 만족하는 것을 특징으로 하는 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치.The width (e) of the workpiece (A), the width (a 1 ) of the first stage of the die groove 320 and the length (f) of the portion of the workpiece (A) over the die 300 is A composite thickening drawing device for thickening and drawing a plurality of bent portions, characterized by satisfying an expression.
    Figure PCTKR2019005025-appb-I000008
    Figure PCTKR2019005025-appb-I000008
  11. 제 2항에 있어서,The method of claim 2,
    상기 가공물(A)의 폭(e) 대비 상기 가공물(A) 중 상기 다이(300)에 걸쳐진 부분의 길이(f)의 비율(g)과 상기 가공물(A)의 두께(d)는 하기의 수학식을 만족하는 것을 특징으로 하는 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치.The ratio g of the length f of the portion A of the workpiece A that spans the die 300 to the width e of the workpiece A and the thickness d of the workpiece A are as follows. A composite thickening drawing device for thickening and drawing a plurality of bent portions, characterized by satisfying an expression.
    Figure PCTKR2019005025-appb-I000009
    Figure PCTKR2019005025-appb-I000009
  12. 제 2항에 있어서,The method of claim 2,
    상기 가공물(A)의 폭(e) 대비 상기 반제품(B)의 최대 폭(h)의 비율인 교축률(drawing coefficient)은 하기의 수학식을 만족하는 것을 특징으로 하는 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치.The drawing coefficient, which is the ratio of the maximum width h of the semi-finished product B to the width e of the workpiece A, extends and draws a plurality of bending portions, which satisfy the following equation. Composite thickening drawing device.
    Figure PCTKR2019005025-appb-I000010
    Figure PCTKR2019005025-appb-I000010
  13. 제 2항에 있어서,The method of claim 2,
    상기 다이 홈(320)의 각 단의 평면 형상 및 상기 압력전달부(110)의 각 단의 평면 형상은 원형, 육각형, 팔각형, 10각형 중 어느 하나인 것을 특징으로 하는 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치.The planar shape of each end of the die groove 320 and the planar shape of each end of the pressure transmitting part 110 are enlarged drawing a plurality of bent portions, characterized in that any one of a circle, a hexagon, an octagon, a octagon. Composite thickening drawing device.
  14. 제 2항에 있어서,The method of claim 2,
    상기 절곡부(120)의 평면 형상은 원형, 육각형, 팔각형, 10각형 중 어느 하나인 것을 특징으로 하는 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치.The planar shape of the bent portion 120 is a compound thickening drawing apparatus for drawing a plurality of bent portions, characterized in that any one of circular, hexagonal, octagonal, octagonal.
  15. 제 1항에 있어서,The method of claim 1,
    상기 녹아웃(400)은,The knockout 400,
    상부에 상기 가공물(A)이 안착되는 펀치 받침판(410);A punch support plate 410 on which the workpiece A is seated;
    상기 펀치 받침판(410)의 하부에서 상기 다이(300)를 관통하도록 하방으로 연장 형성되는 녹아웃 핀(420); 및A knockout pin 420 extending downward from the lower portion of the punch support plate 410 to penetrate the die 300; And
    상기 녹아웃 핀(420)을 지지하고, 제2 액추에이터(T2)의 작동에 의해 상승하여 상기 다이(300)로부터 상기 반제품(B)을 인출시키는 다이 쿠션(430);A die cushion 430 supporting the knockout pin 420 and being lifted by the operation of a second actuator T2 to withdraw the semi-finished product B from the die 300;
    을 포함하는 것을 특징으로 하는 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치.Composite thickening drawing device for drawing thickened a plurality of bent portion comprising a.
  16. 제 1항 내지 제 15항 중 어느 한 항의 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치의 작동방법에 있어서,In the method of operating a compound thickening drawing device for thickening and drawing a plurality of bent portions of any one of claims 1 to 15,
    펀치(100)의 중심과 다이 홈(320)의 중심을 연결한 중심선(D) 상에 가공물(A)의 중심을 위치시키는 단계(S100);Positioning the center of the workpiece A on the center line D connecting the center of the punch 100 and the center of the die groove 320 (S100);
    제1 액추에이터(T1)의 작동에 의해 상기 펀치(100)가 하강하여 상기 가공물(A)과 접촉하는 단계(S200);The punch (100) is lowered by the operation of the first actuator (T1) in contact with the workpiece (A) (S200);
    펀치 받침판(410)이 상기 다이 홈(320)에 접촉할 때까지 상기 펀치(100)가 다이 홈(320) 내부로 삽입되면서, 상기 가공물(A)이 절곡되어 반제품(B)이 형성되는 단계(S300); 및 While the punch 100 is inserted into the die groove 320 until the punch receiving plate 410 contacts the die groove 320, the workpiece A is bent to form a semi-finished product B ( S300); And
    압력전달부(110)가 상기 반제품(B)을 가압하여, 상기 반제품(B)의 절곡부위를 증육하는 단계(S400); Pressure transmitting unit 110 pressurizes the semi-finished product (B) to increase the bending portion of the semi-finished product (B) (S400);
    를 포함하는 것을 특징으로 하는 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치의 작동방법. Method of operating a composite thickening drawing device for drawing a plurality of bent portion thickening comprising a.
  17. 제 16항에 있어서,The method of claim 16,
    상기 제1 액추에이터(T1)의 작동이 중지되고, 상기 펀치(100)가 원위치로 복귀되는 단계(S500); 및 The operation of the first actuator (T1) is stopped and the punch (100) is returned to its original position (S500); And
    제2 액추에이터(T2)의 작동에 의해 상기 펀치 받침판(410)이 상승하여, 상기 다이 홈(320)으로부터 절곡부위가 증육된 상기 반제품(B)을 인출하는 단계(S600);The punch receiving plate (410) is raised by the operation of the second actuator (T2), the step of withdrawing the semi-finished product (B) with the bent portion is increased from the die groove (320) (S600);
    를 더 포함하는 것을 특징으로 하는 복수 개의 절곡부위를 증육드로잉하는 복합 증육 드로잉 장치의 작동방법.Operating method of the composite thickening drawing device for drawing a plurality of bending parts further comprising a.
PCT/KR2019/005025 2018-04-27 2019-04-25 Composite thickening drawing device for thickening and drawing plurality of bent parts and operating method thereof WO2019209055A1 (en)

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