WO2019194172A1 - Heat-shrinkable tube - Google Patents

Heat-shrinkable tube Download PDF

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Publication number
WO2019194172A1
WO2019194172A1 PCT/JP2019/014611 JP2019014611W WO2019194172A1 WO 2019194172 A1 WO2019194172 A1 WO 2019194172A1 JP 2019014611 W JP2019014611 W JP 2019014611W WO 2019194172 A1 WO2019194172 A1 WO 2019194172A1
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WO
WIPO (PCT)
Prior art keywords
heat
shrinkable tube
tube
temperature
group
Prior art date
Application number
PCT/JP2019/014611
Other languages
French (fr)
Japanese (ja)
Inventor
敏 脇中
光 藤澤
Original Assignee
グンゼ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by グンゼ株式会社 filed Critical グンゼ株式会社
Priority to JP2020512255A priority Critical patent/JP7175307B2/en
Publication of WO2019194172A1 publication Critical patent/WO2019194172A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/22Shaping by stretching, e.g. drawing through a die; Apparatus therefor of tubes
    • B29C55/24Shaping by stretching, e.g. drawing through a die; Apparatus therefor of tubes radial
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C61/00Shaping by liberation of internal stresses; Making preforms having internal stresses; Apparatus therefor
    • B29C61/02Thermal shrinking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C61/00Shaping by liberation of internal stresses; Making preforms having internal stresses; Apparatus therefor
    • B29C61/06Making preforms having internal stresses, e.g. plastic memory
    • B29C61/08Making preforms having internal stresses, e.g. plastic memory by stretching tubes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances

Definitions

  • the present invention relates to a heat-shrinkable tube, a method for producing a heat-shrinkable tube, a method for producing a heat-resistant member, and a method for producing a covering member.
  • covering members made of heat-resistant resin have been used in various fields.
  • the fluorine-based resin is excellent not only in heat resistance but also in chemical resistance, and is therefore used in a wide range of fields as a covering member that improves the heat resistance of the member.
  • the fluorine-based resin is excellent in heat resistance, it is inferior in wear resistance, and is not suitable for a covering member that requires high wear resistance.
  • aromatic polyether ketones typified by polyether ether ketone (PEEK) are known.
  • Patent Document 1 discloses that a conductive core material (that is, a member) formed in a rod shape or a cylindrical shape and a polyether ether ketone is formed into a cylindrical shape, and the core material inserted has a higher degree of crystallinity.
  • An electrode bar for an electrostatic capacity type level meter having an insulating cylinder (that is, a covering member) that contracts and adheres to each other and has excellent heat resistance and durability is disclosed.
  • aromatic polyether ketones typified by polyether ether ketone (PEEK) are characterized by excellent wear resistance in addition to heat resistance.
  • PEEK polyether ether ketone
  • such an aromatic polyether ketone can also be used as a covering member that covers the surface of a member by being formed into a tube shape and thermally contracted.
  • the aromatic polyetherketone molded into a tube shape exhibits a high heat shrinkage ratio and covers the surface of the member at a high temperature around the melting point of the aromatic polyetherketone (for example, polyetherether). If it is a ketone, it is necessary to heat it to about 340 ° C. In particular, when a thick-walled aromatic polyetherketone tube is sufficiently heat-shrinked, sufficient heating in a high-temperature environment is required.
  • aromatic polyether ketone tubes are not suitable as covering members for members that are thermally deformed in a high temperature environment near the melting point of aromatic polyether ketone.
  • the heat-shrinkable tube is also required to have a high shape accuracy with suppressed variation in wall thickness.
  • the present invention is a heat-shrinkable tube that can heat-shrink to cover the surface of a member, and is heat-shrinkable enough to cover the surface of the member in a low-temperature environment (for example, about 150 ° C.).
  • the main object is to provide a novel heat-shrinkable tube that can exhibit a high rate (for example, a heat shrinkage rate of 5% or more) and that suppresses variations in thickness.
  • a heat-shrinkable tube that can be heat-shrinkable to cover the surface of a member by forming the tube according to predetermined manufacturing conditions and then stretching the tube to cover the surface of the member in a low-temperature environment It has been found that a novel heat-shrinkable tube can be obtained that can exhibit a sufficient heat-shrink rate and further suppress variations in thickness.
  • the thermoplastic resin constituting the tube is heated to a temperature of 340 ° C. or higher, and the formed tube formed into a tube shape by continuous melt extrusion molding is heated to a temperature of 130 to 160 ° C.
  • the unstretched tube is stretched, for example, even if the wall thickness is 600 ⁇ m or more, the temperature is 150 ° C.
  • a heat-shrinkable tube formed of a thermoplastic resin containing a polymer having a repeating unit represented by: The wall thickness is 600 ⁇ m or more, Variation in the longitudinal direction of the wall thickness is 10% or less, When the heat shrinkage rate when heated for 5 minutes in the gas phase at 150 ° C.
  • the heat-shrinkable tube according to Item 1 or 2 wherein the degree of crystallinity after being placed in a gas phase at a temperature of 200 ° C for 5 minutes from an environment at a temperature of 25 ° C is 20% or more.
  • Item 4. Item 4. The heat-shrinkable tube according to any one of Items 1 to 3, wherein the heat-shrinkable tube is a cylindrical endless tube.
  • Item 5. The following general formula (A): — (Ar 1 —C ( ⁇ O) —Ar 2 —O—Ar 3 —O) — (A) [In the general formula (1), the group Ar 1 , the group Ar 2 , and the group Ar 3 are each independently an aromatic hydrocarbon group that may have a substituent.
  • thermoplastic resin containing a polymer having a repeating unit represented by the following is heated to a temperature of 340 ° C. or higher, and a molded tube formed into a tube shape by continuous melt extrusion molding is cooled to a temperature of 130 to 160 ° C. Further, a molding step of cooling to a temperature of 10 to 50 ° C. to obtain an unstretched tube, Stretching the unstretched tube molded in the molding step to obtain a heat-shrinkable tube, A method for producing a heat-shrinkable tube.
  • Preparing a heat-shrinkable tube according to any one of Items 1 to 4 Placing a member inside the heat shrinkable tube; A shrinking step of coating the member with a heat shrinkable tube by heating the heat shrinkable tube to a temperature of 160 ° C. or less and causing heat shrinkage; A method for producing a heat-resistant member.
  • Item 8. Preparing a heat-shrinkable tube according to any one of Items 1 to 4, A shrinking step in which the heat-shrinkable tube is heated to a temperature of 160 ° C. or less and thermally contracted; A method for manufacturing a covering member.
  • a heat-shrinkable tube capable of thermally shrinking and covering the surface of a member, and having a heat shrinkage rate sufficient to cover the surface of the member (for example, heat) in a low temperature environment (for example, about 150 ° C.).
  • a novel heat-shrinkable tube that can exhibit a shrinkage rate of 5% or more and that is also capable of suppressing variation in wall thickness can be provided.
  • the method for producing the heat-shrinkable tube the method for producing a heat-resistant member in which the heat-shrinkable tube is thermally shrunk to cover the surface of the member, and the heat-shrinkable tube is heat-shrinked.
  • a method for producing a covering member can also be provided.
  • FIG. 1 is a schematic perspective view of a heat-shrinkable tube of the present invention. It is a schematic diagram for demonstrating the method to heat-shrink the heat-shrinkable tube of this invention, and to coat
  • the heat-shrinkable tube of the present invention is a heat-shrinkable tube formed of a thermoplastic resin containing a polymer having a repeating unit represented by the following general formula (A), and has a wall thickness of 600 ⁇ m or more.
  • the thickness variation in the longitudinal direction was 10% or less, and the heat shrinkage rate when heated for 5 minutes in a gas phase at a temperature of 150 ° C. was X%, and the film was heated for 5 minutes in a gas phase at a temperature of 300 ° C.
  • the thermal contraction rate at the time is Y%, the relationship of 5 ⁇ X and 0.9 ⁇ Y / X ⁇ 1.1 is satisfied.
  • the variation (%) in the thickness of the heat-shrinkable tube is calculated by the following equation when the thickness is measured at intervals of 5 mm in a range within 50 mm in the longitudinal direction of the heat-shrinkable tube. It is a value, and the variation in thickness is measured at eight locations at equal intervals in the circumferential direction of the heat-shrinkable tube, and the largest value is defined as the variation in thickness of the thermoplastic tube of the present invention. In addition, it is preferable to measure about 10 or more places, respectively, so that the thickness measurement location may prepare a heat-shrinkable tube having a length in the longitudinal direction of 50 mm or less, and be 5 mm apart in each longitudinal direction.
  • the thickness variation is measured at 10 locations in each longitudinal direction (longitudinal direction at 8 locations at equal intervals in the circumferential direction), and the variation in thickness is expressed by Calculated, among the eight locations in the circumferential direction, the one with the largest variation value is defined as the variation (%) in the thickness of the heat-shrinkable tube.
  • Thickness variation (%) (maximum thickness-minimum thickness) / average thickness x 100
  • the heat-shrinkable tube of the present invention the method for producing the heat-shrinkable tube, the method for producing a heat-resistant member in which the heat-shrinkable tube is thermally shrunk to cover the surface of the member, and the heat-shrinkable tube is heat-shrinkable
  • a method for manufacturing the covered member will be described in detail.
  • the heat-shrinkable tube of the present invention is a tubular member formed of a thermoplastic resin containing a polymer (aromatic polyether ketone) having a repeating unit represented by the following general formula (A). . — (Ar 1 —C ( ⁇ O) —Ar 2 —O—Ar 3 —O) — (A)
  • the group Ar 1 , the group Ar 2 , and the group Ar 3 are each independently an aromatic hydrocarbon group that may have a substituent.
  • the group Ar 1 , the group Ar 2 , and the group Ar 3 are each independently preferably a phenylene group that may have a substituent.
  • the substituent is not particularly limited, but a viewpoint of exhibiting a sufficient thermal contraction rate to cover the surface of the member in a low temperature environment
  • an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, an aralkyl group having 7 to 10 carbon atoms, a halogen atom, and the like are preferable.
  • each of the group Ar 1 , the group Ar 2 , and the group Ar 3 preferably has no substituent, and more preferably a phenylene group.
  • PEEK polyetheretherketone
  • DPS diphenyl sulfone
  • Victorex PEEK As a typical commercial product of PEEK, a product name “Victorex PEEK” series manufactured by Victorx is listed. Specifically, there are Victorex PEEK450G, 381G, 151G, 90G (trade name) and the like. In addition, as a commercial product of PEEK, VESTAKEEEP (trade name) of Daicel Degussa Co., Ltd. can be mentioned, and in addition, it is marketed by Solvay.
  • the polymer having the repeating unit represented by the general formula (A) may be a homopolymer composed of the above repeating unit, or may be a copolymer with another repeating unit. Good.
  • specific examples of other repeating units include the following general formula ( B) to (F).
  • the plurality of groups Ar are each independently the same as the groups Ar 1 to Ar 3 in the general formula (A).
  • Examples of the group X include a single bond, an oxygen atom, a sulfur atom, a group —SO 2 —, a group —CO—, or a divalent hydrocarbon group.
  • thermoplastic resin forming the heat-shrinkable tube of the present invention may further contain another polymer in addition to the above polymer.
  • Other polymers include polyetherimide (PEI), polyamideimide (PAI), polyetherketone (PEK), polyphenylsulfone (PPSU) and the like. These other polymers can be used for the purpose of reinforcing the above polymers, for example.
  • the proportion of the polymer having the repeating unit represented by the general formula (A) is preferably about 50 to 100% by mass, more preferably 80 to 100%. About mass% is mentioned.
  • the proportion of the other polymer is preferably about 0 to 20% by mass.
  • the melting point of the thermoplastic resin constituting the heat-shrinkable tube of the present invention is not particularly limited as long as it exhibits excellent heat resistance, but is preferably about 330 to 360 ° C., more preferably 340 to 350. A temperature of about ° C can be mentioned.
  • the heat-shrinkable tube of the present invention may contain a filler or an additive as necessary in addition to the above thermoplastic resin.
  • the filler is added as necessary for the purpose of increasing the mechanical strength of the covering member obtained by heat-shrinking the heat-shrinkable tube of the present invention.
  • a filler a well-known filler can be used and inorganic fillers, such as plate shape, flake shape, and scale shape, carbon black, etc. can be used.
  • inorganic fillers include scale-like or flake-like mica, mica, sericite, illite, talc, kaolinite, montmorillonite, smectite, vermiculite, plate-like or flaky titanium dioxide, potassium titanate and lithium titanate.
  • Scaly titanate compounds, boehmite and the like include mica, sericite, illite, talc, kaolinite, montmorillonite, flaky titanate compound, boehmite and the like.
  • carbon black include gas black, acetylene black, oil furnace black, thermal black, channel black, ketjen black, and carbon nanotube.
  • a filler may be used individually by 1 type and may be used in combination of 2 or more types.
  • the filler content is preferably about 3 to 30% by mass.
  • Additives include antioxidants, thermal stabilizers, thermal conductors, plasticizers, light stabilizers, lubricants, antifogging agents, antiblocking agents, slip agents, crosslinking agents, crosslinking aids, adhesives, flame retardants, A dispersing agent etc. are mentioned.
  • An additive may be used individually by 1 type and may be used in combination of 2 or more types.
  • the content of the additive is preferably about 30 to 60% by mass.
  • the shape of the heat-shrinkable tube of the present invention is cylindrical. From the viewpoint of heat-shrinking the heat-shrinkable tube of the present invention and suitably covering the surface of a cylindrical or columnar member, the tube is preferably a cylindrical endless tube.
  • the wall thickness M (see FIG. 1) of the heat-shrinkable tube of the present invention is 600 ⁇ m or more.
  • the temperature is close to the melting point of the aromatic polyetherketone (for example, about 340 ° C for polyetheretherketone).
  • an aromatic polyetherketone tube having a large thickness of 600 ⁇ m or more is sufficiently heat-shrinked, sufficient heating in a high-temperature environment is required.
  • the heat-shrinkable tube of the present invention has a heat shrinkage rate sufficient to cover the surface of the member in a low-temperature environment (for example, about 150 ° C.) even though the wall thickness M is 600 ⁇ m or more. (For example, the thermal shrinkage rate is 5% or more).
  • the thickness M of the heat-shrinkable tube of the present invention is not particularly limited as long as it is 600 ⁇ m or more, and may be appropriately adjusted according to the use.
  • the heat-resistant member (the heat-shrinkable tube of the present invention is heat-shrinked).
  • the surface of the member is covered with a covering member), and the heat shrinkage rate is sufficient to cover the surface of the member in a low temperature environment while improving the heat resistance and wear resistance.
  • the thickness is preferably about 600 to 1400 ⁇ m, more preferably about 600 to 1000 ⁇ m.
  • the variation in the longitudinal direction of the thickness M of the heat-shrinkable tube of the present invention is not particularly limited as long as it is 10% or less, but is preferably 8% or less, more preferably 5% from the viewpoint of providing higher shape accuracy. The following are mentioned.
  • the lower limit value of the variation in the longitudinal direction of the thickness M is 0%.
  • the method for measuring the variation in the longitudinal direction of the thickness M of the heat-shrinkable tube is as described above.
  • the length L of the tube may be appropriately set according to the size of the member to be coated, and is not particularly limited, but may be about 1000 to 4000 mm, for example.
  • the outer diameter N of the tube may be set as appropriate according to the size of the member to be covered, and is not particularly limited, but may be about 50 to 300 mm, for example.
  • the heat-shrinkable tube of the present invention has a heat shrinkage rate of X% when heated in a gas phase at a temperature of 150 ° C. for 5 minutes, and a heat shrinkage rate when heated in a gas phase at a temperature of 300 ° C. for 5 minutes.
  • Y Y%
  • the following relationship is satisfied. 5 ⁇ X 0.9 ⁇ Y / X ⁇ 1.1
  • the heat-shrinkable tube of the present invention has a large heat shrinkage rate X of 5% or more when heated in a gas phase at a temperature of 150 ° C. for 5 minutes, and the temperature with respect to the heat shrinkage rate X (%).
  • the ratio (Y / X) of heat shrinkage Y (%) when heated in a gas phase at 300 ° C. for 5 minutes is in the range of 0.9 to 1.1, and at a low temperature of 150 ° C.
  • the difference between the heat shrinkage rate X% and the heat shrinkage rate Y% at a high temperature of 300 ° C. is small.
  • the heat-shrinkable tube of the present invention can exhibit a sufficient heat shrinkage rate (for example, a heat shrinkage rate of 5% or more) to cover the surface of the member in a low temperature environment (for example, about 150 ° C.). it can.
  • the heat-shrinkable tube of the present invention having characteristics different from those of the conventional aromatic polyetherketone tube is suitably produced by, for example, the method described in “2. Method for producing heat-shrinkable tube” described later. be able to.
  • the heat shrinkage rate X, Y (%) of the heat shrinkable tube is a value obtained by measuring as follows.
  • the heat-shrinkable tube is transferred from an environment at a temperature of 25 ° C. to a thermostatic bath at a temperature of 150 ° C. in an atmospheric environment, heated for 5 minutes, and the heat shrinkage rate X% is measured.
  • the heat-shrinkable tube is transferred from an environment at a temperature of 25 ° C. to a thermostatic bath at a temperature of 300 ° C. in an atmospheric environment, heated for 5 minutes, and the heat shrinkage rate Y% is measured.
  • the heat shrinkage ratio X% of the heat-shrinkable tube may be 5% or more, preferably about 5 to 30%, more preferably about 8 to 30%, and still more preferably about 10 to 30%. Can be mentioned.
  • the heat shrinkage rate Y% of the heat shrinkable tube may satisfy the above relationship with the heat shrinkage rate X%, preferably about 5 to 33%, more preferably about 9 to 30%, Preferably, it is about 11 to 30%.
  • the ratio (Y / X) of the heat shrinkage rate X% at a low temperature of 150 ° C. and the heat shrinkage rate Y% at a high temperature of 300 ° C. is within the range of 0.9 to 1.1. Although it may be sufficient, a range of 0.95 to 1.1 is more preferable.
  • the heat-shrinkable tube of the present invention exhibits a heat shrinkage rate sufficient to cover the surface of a member in a low-temperature environment, and from the viewpoint of suppressing variation in thickness, from an environment at a temperature of 25 ° C.
  • the degree of crystallinity A after being placed in a gas phase at a temperature of 150 ° C. for 5 minutes is preferably 10% or less, more preferably 8% or less, and even more preferably 5% or less.
  • the lower limit of the crystallinity A is, for example, 0%.
  • the heat-shrinkable tube of the present invention has a crystallinity B after being placed in a gas phase at a temperature of 200 ° C. for 5 minutes from an environment at a temperature of 25 ° C. from the viewpoint of exhibiting high mechanical strength after heat shrinkage. Is preferably 20% or more, more preferably 25% or more, and further preferably 30% or more. In addition, the upper limit of the crystallinity degree B is, for example, 35%.
  • the crystallinity A of the heat-shrinkable tube of the present invention is measured as follows.
  • the heat-shrinkable tube is transferred from an environment at a temperature of 25 ° C. to a constant temperature bath at a temperature of 150 ° C. in an atmospheric environment, heated for 5 minutes, and the crystallinity A is measured by the following method.
  • each heat-shrinkable tube is transferred from an environment at a temperature of 25 ° C. to a constant temperature bath at a temperature of 200 ° C. in an atmospheric environment, heated for 5 minutes, and the crystallinity B is measured by the following method.
  • the heat-shrinkable tube of the present invention having the above-mentioned heat-shrinking characteristics can be preferably manufactured by a manufacturing method including, for example, the following forming process and stretching process.
  • the composition of the thermoplastic resin that is subjected to continuous melt extrusion molding is as described above in the section “1. Heat-shrinkable tube”. Specifically, in the molding step, first, a thermoplastic resin having the above composition, and raw materials such as fillers and additives added as necessary are heated to a temperature of 340 ° C. or higher and mixed, followed by continuous melt extrusion. A molded tube formed into a tube shape by molding is obtained.
  • known mixing means can be applied, for example, biaxial extrusion molding can be used.
  • known melt extrusion means can be applied, and examples thereof include a method using a single screw extruder and a circular mandrel die for extrusion.
  • the thickness of the obtained molded tube can be adjusted to a desired thickness by appropriately setting the lip width and extrusion molding conditions of the circular mandrel.
  • a mandrel such as an air ring may be used at the die outlet.
  • a circular mandrel die at the tip of the twin screw extruder, mixing of raw materials and melt extrusion can be performed at once to form a tube.
  • the heating temperature in continuous melt extrusion is a heat shrinkage rate sufficient to cover the surface of the member in a low temperature environment (for example, about 150 ° C.) (for example, the heat shrinkage rate is 5%).
  • the temperature may be 340 ° C. or higher, and may be appropriately set according to the composition of the thermoplastic resin used as a raw material. From the viewpoint of suppressing variation in thickness while imparting Y (%), and from the viewpoint of improving characteristics such as heat resistance of a coating member obtained by thermally shrinking the obtained heat-shrinkable tube, preferably 350 to 420 ° C. About 370 to 400 ° C. is preferable.
  • first cooling process After forming the molded tube, it is cooled to a temperature of 130 to 160 ° C. (first cooling process), further cooled to a temperature of 10 to 50 ° C. (second cooling process), and unstretched Get the tube.
  • first cooling process a temperature of 130 to 160 ° C.
  • second cooling process a temperature of 10 to 50 ° C.
  • unstretched Get the tube As a result, even though the thickness of the resulting heat-shrinkable tube is as thick as 600 ⁇ m or more, the variation in thickness is suppressed, and a sufficient heat shrinkage rate is provided to cover the surface of the member in a low-temperature environment. It will be possible to demonstrate.
  • the temperature of the molded tube at the start of cooling of the molded tube is preferably about 280 to 400 ° C.
  • the temperature of the molded tube after the first cooling step is not particularly limited as long as it is 130 to 160 ° C., but is preferably about 130 to 150 ° C.
  • the cooling time for cooling the molded tube is preferably 30 seconds or less, more preferably 20 seconds or less, and further preferably 1 to 15 seconds.
  • the temperature of the molded tube at the start of cooling of the molded tube is about the above-mentioned temperature immediately after the first cooling step (ie, 130 to 160 ° C. Degree, preferably about 130 to 150 ° C.).
  • the temperature of the molded tube after the second cooling step is not particularly limited as long as it is 10 to 50 ° C., but is preferably about 10 to 40 ° C.
  • the cooling time for cooling the molded tube is preferably 5 seconds or more, more preferably 10 seconds or more, and further preferably 10 to 90 seconds.
  • the cooling of the formed tube in the first cooling step and the second cooling step can be performed using, for example, a cooling mandrel. More specifically, the melt-extruded thermoplastic resin in a molten state is formed into a tube shape along a mandrel-shaped sizing (sizing mandrel). At this time, the temperature on the mold lip side of the sizing mandrel is set to 130 to 160 ° C. (preferably 130 to 150 ° C.) (first cooling step), and the portion beyond that is set to 10 to 50 ° C. (preferably 10 to 10 ° C.). 40 ° C.) (second cooling step), the first cooling step and the second cooling step of the molded tube can be performed.
  • a cooling mandrel More specifically, the melt-extruded thermoplastic resin in a molten state is formed into a tube shape along a mandrel-shaped sizing (sizing mandrel). At this time, the temperature on the mold lip side of the sizing mandrel
  • the tube (unstretched tube) molded in the molding process is stretched.
  • the heat shrinkability is imparted to the heat shrinkable tube.
  • This stretching process may be performed continuously with the molding process or may be performed in a separate process.
  • the tube stretching step can be performed by tubular stretching using a known stretching apparatus.
  • the tubular stretching may be simultaneous biaxial stretching or uniaxial stretching only in the TD direction.
  • stretching conditions are set in order to give the predetermined heat shrinkage rate to the heat-shrinkable tube of the present invention.
  • the thermal shrinkage rate in the TD direction is controlled by the ratio of the outer diameter of the unstretched tube to the outer diameter of the stretched tube (lateral stretching ratio).
  • the transverse direction draw ratio is set to 1.10 or more.
  • the shrinkage rate in the MD direction is controlled by the ratio of the speed of the unstretched tube introduced into the stretched portion and the speed of the stretched tube detaching from the stretched portion (longitudinal stretch ratio).
  • the longitudinal stretching ratio may be arbitrary. For this reason, only the stretching in the transverse direction may be performed in a somewhat free state without fixing the length in the longitudinal direction.
  • the stretching ratio in the machine direction may be set in the range of about 0.95 to 1.20 times.
  • the temperature under the atmosphere in which the stretching step is performed is preferably set within the range from the temperature at which the elastic modulus of the thermoplastic resin used as a raw material is rapidly reduced to the crystallization temperature of the resin. Since the polymer having the repeating unit represented by the general formula (1) is a crystalline resin, crystallization progresses as the stretching temperature increases. As the crystallization progresses, the mechanical strength of the tube can be increased, but the thermal contraction rate of the tube becomes smaller. Therefore, in order to achieve both the viewpoint of suppressing variation in thickness while imparting the predetermined heat shrinkage ratio to the covering member and the viewpoint of increasing the heat resistance and mechanical strength after covering the member, stretching is performed.
  • the temperature under the atmosphere in which the process is performed is preferably about 120 to 160 ° C., more preferably about 130 to 150 ° C.
  • the heat-shrinkable tube of the present invention is obtained as a long tube through the molding process and the stretching process. Therefore, the heat-shrinkable tube of the present invention can be cut into a desired length according to the size of the member to be heat-shrinked and coated to obtain the heat-shrinkable tube of the present invention.
  • the heat-resistant member of the present invention is obtained by coating the surface of a member with a coating member obtained by thermally shrinking the heat-shrinkable tube of the present invention.
  • the heat-resistant member of the present invention can be manufactured by disposing a member inside the heat-shrinkable tube of the present invention and thermally shrinking the heat-shrinkable tube, thereby covering the member with the heat-shrinkable tube. it can. More specifically, the heat-resistant member of the present invention can be suitably produced by a method comprising the following steps.
  • the step of disposing the member inside the heat-shrinkable tube of the present invention The heat-shrinkable tube of the present invention is heated to a temperature of 160 ° C. or lower and thermally contracted, whereby the member is heat-shrinkable (the heat-shrinkable tube of the present inventionshrinking process for covering with a heat-shrinkable coating member)
  • the member is not particularly limited, but from the viewpoint of imparting heat resistance and the like by suitably covering the outer surface with the heat-shrinkable covering member of the heat-shrinkable tube of the present invention, a cylindrical or cylindrical member It is preferable that The member is used in a field where excellent heat resistance and wear resistance are required, and specific examples include CFRP rollers.
  • the heat-shrinkable tube of the present invention is heated to a temperature of 160 ° C. or less, and the heat-shrinkable tube is thermally shrunk to heat the surface of the member. Close the shrinkable tube. That is, in this shrinking step, the heat-shrinkable tube of the present invention is coated with the covering member that is heat-shrinked to obtain a heat-resistant member.
  • the heat-shrinkable tube of the present invention exhibits a sufficient heat shrinkage rate (for example, a heat shrinkage rate of 5% or more) to cover the surface of the member in a low temperature environment (for example, about 150 ° C.). Even at 150 ° C. or lower, it can be thermally shrunk, and a heat-resistant member is suitably obtained.
  • FIG. 2 Schematic diagram for explaining the shrinking process is shown in FIG.
  • the member 2 is disposed in the heat-shrinkable tube 1, and in this state, the heat-shrinkable tube 1 is heated and shrunk inward, so that the heat-shrinkable tube 1 is moved to the member 2.
  • the heat-shrinkable tube 1 is heat-shrinked to cover the surface of the member 2 to obtain a heat-resistant member.
  • the heating temperature in the shrinking step can be appropriately set according to the heat resistant temperature of the member, but in the method for producing a heat resistant member of the present invention, the shrinking step can be suitably performed at a low temperature of 160 ° C. or lower. From the viewpoint of suitably heat-shrinking the heat-shrinkable tube of the present invention and bringing it into close contact with the surface of the member, the heating temperature in the shrinking step is preferably about 150 to 160 ° C., preferably about 152 to 155 ° C. .
  • the heating time is appropriately set according to the size of the heat-shrinkable tube and the member. For example, the heating time is 10 minutes or more after the heat-shrinkable tube reaches the above temperature, preferably about 10 to 15 minutes. During this time, the above temperature may be maintained.
  • the surface of the member is covered with the heat-shrinkable tube of the present invention and allowed to stand in a free state on a concentric shaft. It can be performed by heating in a thermostat.
  • the heat resistant member of this invention In the manufacturing method of the heat resistant member of this invention, you may have an annealing process further after a shrinkage
  • the heat resistant member In the annealing process, the heat resistant member is heated at a temperature higher than the heating temperature in the shrinking process.
  • the annealing process is performed as necessary in order to increase the mechanical strength of the heat-resistant member (particularly to increase the tensile modulus and wear resistance). That is, the annealing process increases the mechanical strength of the covering member made of the thermoplastic resin containing the polymer.
  • the heating temperature of the heat resistant member in the annealing step is preferably higher than the heating temperature in the shrinking step and higher than the crystallization temperature of the thermoplastic resin constituting the covering member, Specifically, the temperature is preferably about 160 to 200 ° C, more preferably about 170 to 180 ° C.
  • the annealing step may be performed by continuously increasing the heating temperature after heating in the above-described shrinking step, or may be performed after cooling the coating member after the shrinking step.
  • the heating time is appropriately set according to the size of the heat resistant member. For example, the heating time is 30 minutes or more after the surface temperature of the heat resistant member reaches the above temperature, preferably about 60 to 90 minutes. What is necessary is just to hold
  • the annealing step can be performed, for example, by heating the heat resistant member in a constant temperature layer.
  • the covering member of this invention heat-shrinks the heat-shrinkable tube of this invention.
  • the covering member of this invention can be suitably manufactured by the method provided with the following processes.
  • Step of preparing the heat-shrinkable tube of the present invention The heat-shrinkable tube of the present invention is heated to a temperature of 160 ° C. or lower to cause heat shrinkage.
  • the coated member of the present invention can be obtained.
  • the heat resistant member is obtained.
  • the step of preparing the heat-shrinkable tube of the present invention details of the heat-shrinkable tube of the present invention are as described above. Moreover, in the manufacturing method of the coating
  • the present invention will be described in detail with reference to Examples and Comparative Examples. However, the present invention is not limited to the examples.
  • the heat shrinkage rate, crystallinity, and thickness variation of the heat shrinkable tube were measured as follows.
  • Each heat-shrinkable tube obtained in Examples, Comparative Examples, and Reference Examples was transferred from an environment at a temperature of 25 ° C. to an oven at a temperature of 150 ° C. in an atmospheric environment, heated for 5 minutes, and heat shrinkage rate. X% was measured. Separately, each heat-shrinkable tube was transferred from an environment at a temperature of 25 ° C. to a thermostatic bath at a temperature of 300 ° C. in an atmospheric environment, heated for 5 minutes, and the heat shrinkage rate Y% was measured.
  • the heat shrinkage ratios X and Y (%) are calculated by the following calculation formulas for the heat shrinkable tubes before and after heat shrinkage, by cutting the tube in the longitudinal direction, opening the tube, and measuring the circumference of the tube with calipers. Determined by The results are shown in Table 1.
  • Heat shrinkage rate (perimeter before heat shrink-circumference after heat shrink) / circumference before heat shrink x 100 (%)
  • a heat-shrinkable tube was produced by the following molding process and stretching process.
  • PEEK polyetheretherketone, PEEK650G manufactured by Victrex
  • PEEK650G polyetheretherketone, PEEK650G manufactured by Victrex
  • it is melt extruded from a lip diameter ⁇ 146 mm die at a speed of 0.3 m / min to form a molded tube, and sizing mandrels (external diameter ⁇ 110 mm, 130 mm long lip side (extrusion discharge side)) are filled with pressurized water inside the mandrel.
  • a heat-shrinkable tube was produced by the following molding process and stretching process.
  • PEEK polyetheretherketone, PEEK650G manufactured by Victrex
  • PEEK650G polyetheretherketone, PEEK650G manufactured by Victrex
  • it is melt extruded from a lip diameter ⁇ 146 mm die at a speed of 0.3 m / min to form a molded tube, and sizing mandrels (external diameter ⁇ 110 mm, 130 mm long lip side (extrusion discharge side)) are filled with pressurized water inside the mandrel.
  • a tube was manufactured by the following molding process and stretching process.
  • PEEK polyetheretherketone, PEEK650G manufactured by Victrex
  • PEEK650G polyetheretherketone, PEEK650G manufactured by Victrex
  • PEEK650G polyetheretherketone
  • Victrex polyetheretherketone
  • it is melt extruded from a lip diameter ⁇ 146 mm die at a speed of 0.3 m / min to form a molded tube, and sizing mandrels (external diameter ⁇ 110 mm, 130 mm long lip side (extrusion discharge side)) are filled with pressurized water inside the mandrel.
  • a heat-shrinkable tube was produced by the following molding process and stretching process.
  • PEEK polyetheretherketone, PEEK650G manufactured by Victrex
  • PEEK650G polyetheretherketone, PEEK650G manufactured by Victrex
  • it is melt extruded from a lip diameter ⁇ 146 mm die at a speed of 0.3 m / min to form a molded tube, and sizing mandrels (external diameter ⁇ 110 mm, 130 mm long lip side (extrusion discharge side)) are filled with pressurized water inside the mandrel.
  • a heat-shrinkable tube was produced by the following molding process and stretching process.
  • PEEK polyetheretherketone, PEEK650G manufactured by Victrex
  • PEEK650G polyetheretherketone, PEEK650G manufactured by Victrex
  • melt extrusion at a speed of 0.3 m / min from a lip diameter ⁇ 80 mm die, and without forming a cooling step at a predetermined temperature, a sizing inner diameter ⁇ 150 mm, an inner diameter 150 ⁇ mm, and a wall thickness of 650 ⁇ m This was a heat-shrinkable tube.
  • a heat-shrinkable tube was produced by the following molding process and stretching process.
  • PEEK polyetheretherketone, PEEK650G manufactured by Victrex
  • PEEK650G polyetheretherketone, PEEK650G manufactured by Victrex
  • it is melt extruded from a lip diameter ⁇ 146 mm die at a speed of 0.3 m / min to form a molded tube, and sizing mandrels (external diameter ⁇ 110 mm, 130 mm long lip side (extrusion discharge side)) are filled with pressurized water inside the mandrel.
  • Sample 1 was prepared by heating the shrinkable tube obtained in Example 1 for 30 minutes in a thermostatic bath at 150 ° C. in an atmospheric environment.
  • Sample 2 was obtained by heating the shrinkable tube obtained in Example 1 for 30 minutes in a thermostatic chamber at 150 ° C. in an atmospheric environment and further annealing (heating in a thermostatic chamber in an atmospheric environment at 170 ° C. for 1 hour). It was.

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Abstract

Provided is a novel heat-shrinkable tube which can thermally shrink to cover a surface of a member, the tube being capable of exhibiting, in a low-temperature environment, a sufficiently high degree of thermal shrinkage for covering a surface of a member. The heat-shrinkable tube has been formed from a thermoplastic resin comprising a polymer having a repeating unit represented by general formula (A), and has a wall thickness of 600 μm or larger, the wall thickness having a longitudinal-direction fluctuation of 10% or less. The heat-shrinkable tube satisfies the relationships 5≤X and 0.9≤Y/X≤1.1, where X (%) is the degree of thermal shrinkage through 5-minute heating in a gas phase having a temperature of 150°C and Y (%) is the degree of thermal shrinkage through 5-minute heating in a gas phase having a temperature of 300°C. –(Ar1-C(=O)-Ar2-O-Ar3-O)- (A) [In general formula (A), groups Ar1, Ar2, and Ar3 each independently represent an optionally substituted aromatic hydrocarbon group.]

Description

熱収縮性チューブHeat shrinkable tube
 本発明は、熱収縮性チューブ、熱収縮性チューブの製造方法、耐熱性部材の製造方法、及び被覆部材の製造方法に関する。 The present invention relates to a heat-shrinkable tube, a method for producing a heat-shrinkable tube, a method for producing a heat-resistant member, and a method for producing a covering member.
 従来、様々な分野において、耐熱性樹脂により形成された被覆部材が使用されている。耐熱性樹脂の中でもフッ素系樹脂は、耐熱性だけでなく、耐薬品性に優れているため、部材の耐熱性を向上させる被覆部材として幅広い分野で使用されている。 Conventionally, covering members made of heat-resistant resin have been used in various fields. Among the heat-resistant resins, the fluorine-based resin is excellent not only in heat resistance but also in chemical resistance, and is therefore used in a wide range of fields as a covering member that improves the heat resistance of the member.
 一方、フッ素系樹脂は、耐熱性に優れるものの、耐摩耗性には劣るため、高い耐摩耗性が求められる被覆部材には適していない。耐熱性に加えて、優れた耐摩耗性を備える樹脂としては、ポリエーテルエーテルケトン(PEEK)に代表される芳香族ポリエーテルケトンが知られている。 On the other hand, although the fluorine-based resin is excellent in heat resistance, it is inferior in wear resistance, and is not suitable for a covering member that requires high wear resistance. As a resin having excellent wear resistance in addition to heat resistance, aromatic polyether ketones typified by polyether ether ketone (PEEK) are known.
 例えば、特許文献1には、棒状または筒状に形成された導電性の芯材(すなわち部材)と、ポリエーテルエーテルケトンにより筒状に形成され、挿入される前記芯材に結晶化度を高めて収縮して密着される絶縁性の筒体(すなわち被覆部材)とを備える、耐熱性、耐久性に優れた静電容量式レベル計用電極棒が開示されている。 For example, Patent Document 1 discloses that a conductive core material (that is, a member) formed in a rod shape or a cylindrical shape and a polyether ether ketone is formed into a cylindrical shape, and the core material inserted has a higher degree of crystallinity. An electrode bar for an electrostatic capacity type level meter having an insulating cylinder (that is, a covering member) that contracts and adheres to each other and has excellent heat resistance and durability is disclosed.
特開2009-192485号公報JP 2009-192485 A
 前記の通り、ポリエーテルエーテルケトン(PEEK)に代表される芳香族ポリエーテルケトンは、耐熱性に加えて、耐摩耗性にも優れているという特徴を有している。また、このような芳香族ポリエーテルケトンは、チューブ状に成形して熱収縮させることによって、部材の表面を被覆する被覆部材としても使用することができる。 As described above, aromatic polyether ketones typified by polyether ether ketone (PEEK) are characterized by excellent wear resistance in addition to heat resistance. Moreover, such an aromatic polyether ketone can also be used as a covering member that covers the surface of a member by being formed into a tube shape and thermally contracted.
 ところが、従来、チューブ状に成形された芳香族ポリエーテルケトンが高い熱収縮率を発揮して、部材の表面を被覆するためには、芳香族ポリエーテルケトンの融点付近の高温(例えばポリエーテルエーテルケトンであれば、340℃程度)にまで加熱する必要がある。特に、肉厚の大きな芳香族ポリエーテルケトン製チューブを十分に熱収縮させる際には、高温環境での十分な加熱が必要となる。 However, conventionally, the aromatic polyetherketone molded into a tube shape exhibits a high heat shrinkage ratio and covers the surface of the member at a high temperature around the melting point of the aromatic polyetherketone (for example, polyetherether). If it is a ketone, it is necessary to heat it to about 340 ° C. In particular, when a thick-walled aromatic polyetherketone tube is sufficiently heat-shrinked, sufficient heating in a high-temperature environment is required.
 このため、芳香族ポリエーテルケトンの融点付近の高温環境において、熱変形するような部材の被覆部材としては、従来の芳香族ポリエーテルケトン製チューブは適していない。 For this reason, conventional aromatic polyether ketone tubes are not suitable as covering members for members that are thermally deformed in a high temperature environment near the melting point of aromatic polyether ketone.
 また、熱膨張しやすい部材の場合には、芳香族ポリエーテルケトンの融点付近の高温に加熱して芳香族ポリエーテルケトン製チューブを熱収縮させる際に、部材が大きく熱膨張した状態となる。このため、芳香族ポリエーテルケトンからなる被覆部材で被覆した部材が、使用温度まで低下すると、被覆部材と部材との密着性が不十分となる。このような事態を回避するため、芳香族ポリエーテルケトン製チューブの熱収縮率を大きくすると、部材の使用温度での部材の熱膨張によって、芳香族ポリエーテルケトン製チューブが破損するなど、芳香族ポリエーテルケトン製チューブと部材の寸法設計が困難という問題がある。 Further, in the case of a member that is easily thermally expanded, when the aromatic polyetherketone tube is thermally contracted by heating to a high temperature near the melting point of the aromatic polyetherketone, the member is greatly expanded. For this reason, when the member coat | covered with the coating member which consists of aromatic polyether ketone falls to use temperature, the adhesiveness of a coating member and a member will become inadequate. In order to avoid such a situation, increasing the thermal shrinkage rate of the aromatic polyetherketone tube causes the aromatic polyetherketone tube to break due to thermal expansion of the member at the temperature of use of the member. There is a problem that it is difficult to design the dimensions of the polyetherketone tube and members.
 さらに、熱収縮性チューブには、肉厚のばらつきを抑制した高い形状精度も求められる。 Furthermore, the heat-shrinkable tube is also required to have a high shape accuracy with suppressed variation in wall thickness.
 このような状況下、本発明は、熱収縮して部材の表面を被覆できる熱収縮性チューブであって、低温環境(例えば150℃程度)において、部材の表面を被覆するために十分な熱収縮率(例えば熱収縮率が5%以上)を発揮することができ、かつ、肉厚のばらつきも抑制された、新規な熱収縮性チューブを提供することを主な目的とする。 Under such circumstances, the present invention is a heat-shrinkable tube that can heat-shrink to cover the surface of a member, and is heat-shrinkable enough to cover the surface of the member in a low-temperature environment (for example, about 150 ° C.). The main object is to provide a novel heat-shrinkable tube that can exhibit a high rate (for example, a heat shrinkage rate of 5% or more) and that suppresses variations in thickness.
 本発明者は、上記の従来技術の課題を解決するために鋭意検討を重ねた。その結果、所定の製造条件によってチューブを成形し、その後に延伸することにより、熱収縮して部材の表面を被覆できる熱収縮性チューブであって、低温環境において、部材の表面を被覆するために十分な熱収縮率を発揮することができ、さらに肉厚のばらつきも抑制された、新規な熱収縮性チューブが得られることを見出した。 The present inventor has intensively studied to solve the above-described problems of the prior art. As a result, a heat-shrinkable tube that can be heat-shrinkable to cover the surface of a member by forming the tube according to predetermined manufacturing conditions and then stretching the tube to cover the surface of the member in a low-temperature environment It has been found that a novel heat-shrinkable tube can be obtained that can exhibit a sufficient heat-shrink rate and further suppress variations in thickness.
 より具体的には、チューブの成形工程において、チューブを構成する熱可塑性樹脂を温度340℃以上に加熱し、連続溶融押出成形に供してチューブ状に成形した成形チューブを、温度130~160℃にまで冷却した後、さらに温度10~50℃にまで冷却を行って、未延伸チューブを得た後、未延伸チューブを延伸することにより、例えば肉厚が600μm以上であっても、温度150℃の気相中で5分間加熱された際の熱収縮率をX%とし、温度300℃の気相中で5分間加熱された際の熱収縮率をY%とした場合に、以下の関係を充足し、さらに肉厚のばらつき(後述の通り、長手方向の50mm以内の範囲について、5mm間隔で肉厚を測定した場合に、[肉厚の最大値-肉厚の最小値]/肉厚の平均値×100で算出される割合(%)を、肉厚のばらつきとし、これを周方向に等間隔で8箇所について測定し、最も値が大きいものを熱可塑性チューブの肉厚のばらつきとする)が10%以下である熱収縮性チューブが得られることを見出した。
5≦X
0.9≦Y/X≦1.1
More specifically, in the tube forming step, the thermoplastic resin constituting the tube is heated to a temperature of 340 ° C. or higher, and the formed tube formed into a tube shape by continuous melt extrusion molding is heated to a temperature of 130 to 160 ° C. After cooling to a temperature of 10 to 50 ° C. to obtain an unstretched tube, the unstretched tube is stretched, for example, even if the wall thickness is 600 μm or more, the temperature is 150 ° C. When the heat shrinkage rate when heated in the gas phase for 5 minutes is X% and the heat shrinkage rate when heated in the gas phase at 300 ° C. for 5 minutes is Y%, the following relationship is satisfied: Furthermore, when the thickness is measured at intervals of 5 mm for the range within 50 mm in the longitudinal direction as described later, [maximum thickness-minimum thickness] / average thickness Ratio calculated by value x 100 ( %) Is a variation in wall thickness, and this is measured at eight points in the circumferential direction at equal intervals, and the largest value is the variation in the wall thickness of the thermoplastic tube). We found that a tube was obtained.
5 ≦ X
0.9 ≦ Y / X ≦ 1.1
 すなわち、本発明は、下記に掲げる態様の発明を提供する。
項1. 下記一般式(A):
-(Ar1-C(=O)-Ar2-O-Ar3-O)-   (A)
[一般式(A)において、基Ar1、基Ar2、及び基Ar3は、それぞれ独立に、置換基を有することがある芳香族炭化水素基である。]
で表される繰り返し単位を有するポリマーを含む熱可塑性樹脂により形成された、熱収縮性チューブであって、
 肉厚が600μm以上であり、
 前記肉厚の長手方向のばらつきが10%以下であり、
 温度150℃の気相中で5分間加熱された際の熱収縮率をX%とし、温度300℃の気相中で5分間加熱された際の熱収縮率をY%とした場合に、以下の関係を充足する、熱収縮性チューブ。
5≦X
0.9≦Y/X≦1.1
項2. 温度25℃の環境から、温度150℃の気相中で5分間置かれた後の結晶化度が、10%以下である、項1に記載の熱収縮性チューブ。
項3. 温度25℃の環境から、温度200℃の気相中で5分間置かれた後の結晶化度が、20%以上である、項1又は2に記載の熱収縮性チューブ。
項4. 熱収縮性チューブが、円筒状無端チューブである、項1~3のいずれかに記載の熱収縮性チューブ。
項5. 下記一般式(A):
-(Ar1-C(=O)-Ar2-O-Ar3-O)-   (A)
[一般式(1)において、基Ar1、基Ar2、及び基Ar3は、それぞれ独立に、置換基を有することがある芳香族炭化水素基である。]
で表される繰り返し単位を有するポリマーを含む熱可塑性樹脂を温度340℃以上に加熱し、連続溶融押出成形に供してチューブ状に成形した成形チューブを、温度130~160℃にまで冷却した後、さらに温度10~50℃にまで冷却を行って、未延伸チューブを得る成形工程と、
 前記成形工程で成形された未延伸チューブを延伸して、熱収縮性チューブを得る延伸工程と、
を備える、熱収縮性チューブの製造方法。
項6. 肉厚が600μm以上である、項5に記載の熱収縮性チューブの製造方法。
項7. 項1~4のいずれかに記載の熱収縮性チューブを用意する工程と、
 前記熱収縮性チューブの内側に部材を配置する工程と、
 前記熱収縮性チューブを160℃以下の温度に加熱し、熱収縮させることにより、前記部材を熱収縮性チューブで被覆する収縮工程と、
を備える、耐熱性部材の製造方法。
項8. 項1~4のいずれかに記載の熱収縮性チューブを用意する工程と、
 前記熱収縮性チューブを160℃以下の温度に加熱し、熱収縮させる収縮工程と、
を備える、被覆部材の製造方法。
That is, this invention provides the invention of the aspect hung up below.
Item 1. The following general formula (A):
— (Ar 1 —C (═O) —Ar 2 —O—Ar 3 —O) — (A)
[In General Formula (A), the group Ar 1 , the group Ar 2 , and the group Ar 3 are each independently an aromatic hydrocarbon group that may have a substituent. ]
A heat-shrinkable tube formed of a thermoplastic resin containing a polymer having a repeating unit represented by:
The wall thickness is 600 μm or more,
Variation in the longitudinal direction of the wall thickness is 10% or less,
When the heat shrinkage rate when heated for 5 minutes in the gas phase at 150 ° C. is X% and the heat shrinkage rate when heated for 5 minutes in the gas phase at 300 ° C. is Y%, A heat-shrinkable tube that satisfies this relationship.
5 ≦ X
0.9 ≦ Y / X ≦ 1.1
Item 2. Item 2. The heat-shrinkable tube according to Item 1, wherein the degree of crystallinity after being placed in a gas phase at a temperature of 150 ° C for 5 minutes from an environment at a temperature of 25 ° C is 10% or less.
Item 3. Item 3. The heat-shrinkable tube according to Item 1 or 2, wherein the degree of crystallinity after being placed in a gas phase at a temperature of 200 ° C for 5 minutes from an environment at a temperature of 25 ° C is 20% or more.
Item 4. Item 4. The heat-shrinkable tube according to any one of Items 1 to 3, wherein the heat-shrinkable tube is a cylindrical endless tube.
Item 5. The following general formula (A):
— (Ar 1 —C (═O) —Ar 2 —O—Ar 3 —O) — (A)
[In the general formula (1), the group Ar 1 , the group Ar 2 , and the group Ar 3 are each independently an aromatic hydrocarbon group that may have a substituent. ]
A thermoplastic resin containing a polymer having a repeating unit represented by the following is heated to a temperature of 340 ° C. or higher, and a molded tube formed into a tube shape by continuous melt extrusion molding is cooled to a temperature of 130 to 160 ° C. Further, a molding step of cooling to a temperature of 10 to 50 ° C. to obtain an unstretched tube,
Stretching the unstretched tube molded in the molding step to obtain a heat-shrinkable tube,
A method for producing a heat-shrinkable tube.
Item 6. Item 6. The method for producing a heat-shrinkable tube according to Item 5, wherein the wall thickness is 600 µm or more.
Item 7. Preparing a heat-shrinkable tube according to any one of Items 1 to 4,
Placing a member inside the heat shrinkable tube;
A shrinking step of coating the member with a heat shrinkable tube by heating the heat shrinkable tube to a temperature of 160 ° C. or less and causing heat shrinkage;
A method for producing a heat-resistant member.
Item 8. Preparing a heat-shrinkable tube according to any one of Items 1 to 4,
A shrinking step in which the heat-shrinkable tube is heated to a temperature of 160 ° C. or less and thermally contracted;
A method for manufacturing a covering member.
 本発明によれば、熱収縮して部材の表面を被覆できる熱収縮性チューブであって、低温環境(例えば150℃程度)において、部材の表面を被覆するために十分な熱収縮率(例えば熱収縮率が5%以上)を発揮することができ、さらに肉厚のばらつきも抑制された、新規な熱収縮性チューブを提供することができる。さらに、本発明によれば、当該熱収縮性チューブの製造方法、当該熱収縮性チューブを熱収縮させて部材の表面を被覆した耐熱性部材の製造方法、及び熱収縮性チューブを熱収縮させた被覆部材の製造方法を提供することもできる。 According to the present invention, a heat-shrinkable tube capable of thermally shrinking and covering the surface of a member, and having a heat shrinkage rate sufficient to cover the surface of the member (for example, heat) in a low temperature environment (for example, about 150 ° C.). A novel heat-shrinkable tube that can exhibit a shrinkage rate of 5% or more and that is also capable of suppressing variation in wall thickness can be provided. Furthermore, according to the present invention, the method for producing the heat-shrinkable tube, the method for producing a heat-resistant member in which the heat-shrinkable tube is thermally shrunk to cover the surface of the member, and the heat-shrinkable tube is heat-shrinked. A method for producing a covering member can also be provided.
本発明の熱収縮性チューブの略図的斜視図である。1 is a schematic perspective view of a heat-shrinkable tube of the present invention. 本発明の熱収縮性チューブを熱収縮させて部材を被覆する方法を説明するための模式図である。It is a schematic diagram for demonstrating the method to heat-shrink the heat-shrinkable tube of this invention, and to coat | cover a member.
 本発明の熱収縮性チューブは、下記一般式(A)で表される繰り返し単位を有するポリマーを含む熱可塑性樹脂により形成された、熱収縮性チューブであって、肉厚が600μm以上であり、肉厚の長手方向のばらつきが10%以下であり、温度150℃の気相中で5分間加熱された際の熱収縮率をX%とし、温度300℃の気相中で5分間加熱された際の熱収縮率をY%とした場合に、5≦Xかつ0.9≦Y/X≦1.1の関係を充足することを特徴としている。
-(Ar1-C(=O)-Ar2-O-Ar3-O)-   (A)
[一般式(A)において、基Ar1、基Ar2、及び基Ar3は、それぞれ独立に、置換基を有することがある芳香族炭化水素基である。]
The heat-shrinkable tube of the present invention is a heat-shrinkable tube formed of a thermoplastic resin containing a polymer having a repeating unit represented by the following general formula (A), and has a wall thickness of 600 μm or more. The thickness variation in the longitudinal direction was 10% or less, and the heat shrinkage rate when heated for 5 minutes in a gas phase at a temperature of 150 ° C. was X%, and the film was heated for 5 minutes in a gas phase at a temperature of 300 ° C. When the thermal contraction rate at the time is Y%, the relationship of 5 ≦ X and 0.9 ≦ Y / X ≦ 1.1 is satisfied.
— (Ar 1 —C (═O) —Ar 2 —O—Ar 3 —O) — (A)
[In General Formula (A), the group Ar 1 , the group Ar 2 , and the group Ar 3 are each independently an aromatic hydrocarbon group that may have a substituent. ]
<肉厚のばらつきの測定>
 本発明において、熱収縮性チューブの肉厚のばらつき(%)とは、熱収縮性チューブの長手方向の50mm以内の範囲について、5mm間隔で肉厚を測定した場合に、下記式で算出される値であり、熱収縮性チューブの周方向に等間隔で8箇所について肉厚のばらつきを測定し、最も値が大きいものを本発明の熱可塑性チューブの肉厚のばらつきとする。なお、肉厚の測定箇所は、長手方向の長さが50mm以内の熱収縮性チューブを用意し、各長手方向について、5mm間隔となるように、それぞれ10箇所以上について測定することが好ましい。例えば、長手方向に50mmの熱収縮性チューブについては、各長手方向(周方向に等間隔で8箇所についての長手方向)について、10箇所ずつ肉厚を測定して肉厚のばらつきを下記式で算出し、周方向の8箇所のうち、ばらつきの値が最も大きいものを、熱収縮性チューブの肉厚のばらつき(%)とする。
肉厚のばらつき(%)=(肉厚の最大値-肉厚の最小値)/肉厚の平均値×100
<Measurement of thickness variation>
In the present invention, the variation (%) in the thickness of the heat-shrinkable tube is calculated by the following equation when the thickness is measured at intervals of 5 mm in a range within 50 mm in the longitudinal direction of the heat-shrinkable tube. It is a value, and the variation in thickness is measured at eight locations at equal intervals in the circumferential direction of the heat-shrinkable tube, and the largest value is defined as the variation in thickness of the thermoplastic tube of the present invention. In addition, it is preferable to measure about 10 or more places, respectively, so that the thickness measurement location may prepare a heat-shrinkable tube having a length in the longitudinal direction of 50 mm or less, and be 5 mm apart in each longitudinal direction. For example, for a heat-shrinkable tube having a length of 50 mm in the longitudinal direction, the thickness variation is measured at 10 locations in each longitudinal direction (longitudinal direction at 8 locations at equal intervals in the circumferential direction), and the variation in thickness is expressed by Calculated, among the eight locations in the circumferential direction, the one with the largest variation value is defined as the variation (%) in the thickness of the heat-shrinkable tube.
Thickness variation (%) = (maximum thickness-minimum thickness) / average thickness x 100
 以下、本発明の熱収縮性チューブ、当該熱収縮性チューブの製造方法、当該熱収縮性チューブを熱収縮させて部材の表面を被覆した耐熱性部材の製造方法、及び熱収縮性チューブを熱収縮させた被覆部材の製造方法について詳述する。 Hereinafter, the heat-shrinkable tube of the present invention, the method for producing the heat-shrinkable tube, the method for producing a heat-resistant member in which the heat-shrinkable tube is thermally shrunk to cover the surface of the member, and the heat-shrinkable tube is heat-shrinkable A method for manufacturing the covered member will be described in detail.
1.熱収縮性チューブ
 本発明の熱収縮性チューブは、下記一般式(A)で表される繰り返し単位を有するポリマー(芳香族ポリエーテルケトン)を含む熱可塑性樹脂により形成されたチューブ状の部材である。
-(Ar1-C(=O)-Ar2-O-Ar3-O)-   (A)
1. Heat-shrinkable tube The heat-shrinkable tube of the present invention is a tubular member formed of a thermoplastic resin containing a polymer (aromatic polyether ketone) having a repeating unit represented by the following general formula (A). .
— (Ar 1 —C (═O) —Ar 2 —O—Ar 3 —O) — (A)
 一般式(A)において、基Ar1、基Ar2、及び基Ar3は、それぞれ独立に、置換基を有することがある芳香族炭化水素基である。基Ar1、基Ar2、及び基Ar3は、それぞれ独立に、置換基を有することがあるフェニレン基であることが好ましい。 In the general formula (A), the group Ar 1 , the group Ar 2 , and the group Ar 3 are each independently an aromatic hydrocarbon group that may have a substituent. The group Ar 1 , the group Ar 2 , and the group Ar 3 are each independently preferably a phenylene group that may have a substituent.
 基Ar1、基Ar2、及び基Ar3が置換基を有する場合、置換基としては、特に制限されないが、低温環境において、部材の表面を被覆するために十分な熱収縮率を発揮する観点から、好ましくは、炭素数1~10のアルキル基、炭素数6~10のアリール基、炭素数7~10のアラルキル基、ハロゲン原子等が挙げられる。同様の観点から、基Ar1、基Ar2、及び基Ar3は、それぞれ、置換基を有しないことが好ましく、フェニレン基であることがより好ましい。 In the case where the group Ar 1 , the group Ar 2 , and the group Ar 3 have a substituent, the substituent is not particularly limited, but a viewpoint of exhibiting a sufficient thermal contraction rate to cover the surface of the member in a low temperature environment Thus, an alkyl group having 1 to 10 carbon atoms, an aryl group having 6 to 10 carbon atoms, an aralkyl group having 7 to 10 carbon atoms, a halogen atom, and the like are preferable. From the same viewpoint, each of the group Ar 1 , the group Ar 2 , and the group Ar 3 preferably has no substituent, and more preferably a phenylene group.
 一般式(A)において、基Ar1、基Ar2、及び基Ar3が、全てフェニレン基であるポリマーは、ポリエーテルエーテルケトン(以下、「PEEK」と表記する場合がある。)と称されるポリマーである。PEEKは、通常、ヒドロキノンと、ハロゲンを置換体として両端に結合させたベンゾフェノンとを、公知の求核置換反応により結合させて製造される。例えば、ジフェニルスルホン(DPS)中で、例えば、炭酸カリウム及び/又は炭酸ナトリウムなどの炭酸アルカリ金属の存在下、4,4’-ジフルオロベンゾフェノンとヒドロキノンとを反応させる方法等により製造することができる。また、ベンゾフェノンと、両端に求電子剤として塩素を結合させたケトン基を持つベンゼン環を、塩化アルミニウム等を触媒として、公知の求電子置換反応で結合させる製造方法もある。PEEKを構成するモノマーの構成比を調整して、ポリマーの末端を、フッ素原子等のハロゲン原子としたものも用いることができ、水酸基としたものも用いることができる。また、PEEKの末端に末端封止剤を反応させることにより、ハロゲン末端や水酸基末端を、フェニル基等の不活性置換基に置き換えたものを用いることもできる。 In the general formula (A), a polymer in which the group Ar 1 , the group Ar 2 , and the group Ar 3 are all phenylene groups is referred to as polyetheretherketone (hereinafter sometimes referred to as “PEEK”). It is a polymer. PEEK is usually produced by combining hydroquinone and benzophenone bonded to both ends using halogen as a substituent by a known nucleophilic substitution reaction. For example, it can be produced by a method of reacting 4,4′-difluorobenzophenone and hydroquinone in diphenyl sulfone (DPS) in the presence of an alkali metal carbonate such as potassium carbonate and / or sodium carbonate. There is also a production method in which benzophenone and a benzene ring having a ketone group bonded with chlorine as an electrophile at both ends are bonded by a known electrophilic substitution reaction using aluminum chloride or the like as a catalyst. By adjusting the composition ratio of the monomers constituting PEEK, those having a polymer terminal as a halogen atom such as a fluorine atom can be used, and those having a hydroxyl group can also be used. Moreover, the thing by which the terminal blocker was made to react with the terminal of PEEK, and the halogen terminal and the hydroxyl group terminal were substituted by inert substituents, such as a phenyl group, can also be used.
 PEEKの市販品として代表的なものとしては、ビクトレックス(Victrex)社製の商品名「ビクトレックスPEEK」シリーズなどが挙げられる。具体的には、ビクトレックス社PEEK450G、381G、151G、90G(商品名)などがある。また、PEEKの市販品としては、ダイセル・デグサ社のVESTAKEEP(商品名)も挙げられ、他に、ソルベイ社からも上市されている。 As a typical commercial product of PEEK, a product name “Victorex PEEK” series manufactured by Victorx is listed. Specifically, there are Victorex PEEK450G, 381G, 151G, 90G (trade name) and the like. In addition, as a commercial product of PEEK, VESTAKEEEP (trade name) of Daicel Degussa Co., Ltd. can be mentioned, and in addition, it is marketed by Solvay.
 本発明において、一般式(A)で表される繰り返し単位を有するポリマーは、上記繰り返し単位により構成された単独重合体であってもよいし、他の繰り返し単位との共重合体であってもよい。他の繰り返し単位との共重合体である場合、低温環境において、部材の表面を被覆するために十分な熱収縮率を発揮する観点から、他の繰り返し単位の具体例としては、下記一般式(B)~(F)などが挙げられる。 In the present invention, the polymer having the repeating unit represented by the general formula (A) may be a homopolymer composed of the above repeating unit, or may be a copolymer with another repeating unit. Good. In the case of a copolymer with other repeating units, from the viewpoint of exhibiting a sufficient heat shrinkage rate to cover the surface of the member in a low temperature environment, specific examples of other repeating units include the following general formula ( B) to (F).
-(Ar-C(=O)-Ar-O-Ar-X-Ar-O)-   (B)
-(Ar-C(=O)-Ar-O)-   (C)
-(Ar-C(=O)-Ar-C(=O)-Ar-O-Ar-X-Ar-O)-   (D)
-(Ar-SO2-Ar-O-Ar-O)-   (E)
-(Ar-SO2-Ar-O-Ar-X-Ar-O)-   (F)
— (Ar—C (═O) —Ar—O—Ar—X—Ar—O) — (B)
— (Ar—C (═O) —Ar—O) — (C)
— (Ar—C (═O) —Ar—C (═O) —Ar—O—Ar—X—Ar—O) — (D)
— (Ar—SO 2 —Ar—O—Ar—O) — (E)
— (Ar—SO 2 —Ar—O—Ar—X—Ar—O) — (F)
 一般式(B)~(F)において、複数の基Arは、それぞれ独立して、上記の一般式(A)の基Ar1~Ar3と同様である。また、基Xとしては、単結合、酸素原子、硫黄原子、基-SO2-、基-CO-、または2価の炭化水素基が挙げられる。 In the general formulas (B) to (F), the plurality of groups Ar are each independently the same as the groups Ar 1 to Ar 3 in the general formula (A). Examples of the group X include a single bond, an oxygen atom, a sulfur atom, a group —SO 2 —, a group —CO—, or a divalent hydrocarbon group.
 本発明の熱収縮性チューブを形成する熱可塑性樹脂は、上記のポリマーに加えて、さらに他のポリマーを含んでいてもよい。他のポリマーとしては、ポリエーテルイミド(PEI)、ポリアミドイミド(PAI)、ポリエーテルケトン(PEK)、ポリフェニルスルホン(PPSU)などが挙げられる。これらの他のポリマーは、例えば、上記のポリマーを補強することなどを目的として用いることができる。 The thermoplastic resin forming the heat-shrinkable tube of the present invention may further contain another polymer in addition to the above polymer. Other polymers include polyetherimide (PEI), polyamideimide (PAI), polyetherketone (PEK), polyphenylsulfone (PPSU) and the like. These other polymers can be used for the purpose of reinforcing the above polymers, for example.
 本発明の熱収縮性チューブを形成する熱可塑性樹脂において、上記一般式(A)で表される繰り返し単位を有するポリマーの割合としては、好ましくは50~100質量%程度、より好ましくは80~100質量%程度が挙げられる。また、上記の他のポリマーの割合としては、好ましくは0~20質量%程度が挙げられる。熱可塑性樹脂における上記ポリマーと上記他のポリマーの割合がこのような範囲にあることにより、低温環境において、部材の表面を被覆するために十分な熱収縮率を発揮し得る。 In the thermoplastic resin forming the heat-shrinkable tube of the present invention, the proportion of the polymer having the repeating unit represented by the general formula (A) is preferably about 50 to 100% by mass, more preferably 80 to 100%. About mass% is mentioned. The proportion of the other polymer is preferably about 0 to 20% by mass. When the ratio of the polymer to the other polymer in the thermoplastic resin is in such a range, a sufficient heat shrinkage rate can be exhibited in order to cover the surface of the member in a low temperature environment.
 本発明の熱収縮性チューブを構成している熱可塑性樹脂の融点としては、耐熱性に優れた特性を発揮すれば、特に制限されないが、好ましくは330~360℃程度、より好ましくは340~350℃程度が挙げられる。 The melting point of the thermoplastic resin constituting the heat-shrinkable tube of the present invention is not particularly limited as long as it exhibits excellent heat resistance, but is preferably about 330 to 360 ° C., more preferably 340 to 350. A temperature of about ° C can be mentioned.
 本発明の熱収縮性チューブは、上記の熱可塑性樹脂に加えて、必要に応じてフィラーや添加剤を含んでいてもよい。フィラーは、本発明の熱収縮性チューブを熱収縮させて得られる被覆部材の機械的強度を高めることなどを目的として、必要に応じて添加される。フィラーとしては、公知のフィラーを用いることができ、板状、薄片状、鱗片状等の無機フィラーや、カーボンブラックなどを使用することができる。 The heat-shrinkable tube of the present invention may contain a filler or an additive as necessary in addition to the above thermoplastic resin. The filler is added as necessary for the purpose of increasing the mechanical strength of the covering member obtained by heat-shrinking the heat-shrinkable tube of the present invention. As a filler, a well-known filler can be used and inorganic fillers, such as plate shape, flake shape, and scale shape, carbon black, etc. can be used.
 無機フィラーとしては、例えば、鱗片状または薄片状の雲母、マイカ、セリサイト、イライト、タルク、カオリナイト、モンモリロナイト、スメクタイト、バーミキュライト、板状または薄片状の二酸化チタン、チタン酸カリウムやチタン酸リチウムなどの鱗片状チタン酸塩化合物、ベーマイトなどが挙げられる。フィラーとしては、これらの中でも、好ましくは、マイカ、セリサイト、イライト、タルク、カオリナイト、モンモリロナイト、鱗片状チタン酸塩化合物、ベーマイトなどが挙げられる。カーボンブラックとしては、例えば、ガスブラック、アセチレンブラック、オイルファーネスブラック、サーマルブラック、チャネルブラック、ケッチェンブラック、カーボンナノチューブなどが挙げられる。フィラーは、1種類単独で使用してもよいし、2種類以上を組み合わせて使用してもよい。本発明の熱収縮性チューブがフィラーを含む場合、フィラーの含有量としては、好ましくは3~30質量%程度が挙げられる。 Examples of inorganic fillers include scale-like or flake-like mica, mica, sericite, illite, talc, kaolinite, montmorillonite, smectite, vermiculite, plate-like or flaky titanium dioxide, potassium titanate and lithium titanate. Scaly titanate compounds, boehmite and the like. Among these, preferable examples of the filler include mica, sericite, illite, talc, kaolinite, montmorillonite, flaky titanate compound, boehmite and the like. Examples of carbon black include gas black, acetylene black, oil furnace black, thermal black, channel black, ketjen black, and carbon nanotube. A filler may be used individually by 1 type and may be used in combination of 2 or more types. When the heat-shrinkable tube of the present invention contains a filler, the filler content is preferably about 3 to 30% by mass.
 添加剤としては、酸化防止剤、熱安定剤、熱伝導剤、可塑剤、光安定剤、滑剤、防曇剤、アンチブロッキング剤、スリップ剤、架橋剤、架橋助剤、接着剤、難燃剤、分散剤などが挙げられる。添加剤は、1種類単独で使用してもよいし、2種類以上を組み合わせて使用してもよい。本発明の熱収縮性チューブが添加剤を含む場合、添加剤の含有量としては、好ましくは30~60質量%程度が挙げられる。 Additives include antioxidants, thermal stabilizers, thermal conductors, plasticizers, light stabilizers, lubricants, antifogging agents, antiblocking agents, slip agents, crosslinking agents, crosslinking aids, adhesives, flame retardants, A dispersing agent etc. are mentioned. An additive may be used individually by 1 type and may be used in combination of 2 or more types. When the heat-shrinkable tube of the present invention contains an additive, the content of the additive is preferably about 30 to 60% by mass.
 本発明の熱収縮性チューブの形状は、円筒状である。本発明の熱収縮性チューブを熱収縮させて、円筒状または円柱状の部材の表面を好適に被覆する観点からは、当該チューブは円筒状無端チューブであることが好ましい。 The shape of the heat-shrinkable tube of the present invention is cylindrical. From the viewpoint of heat-shrinking the heat-shrinkable tube of the present invention and suitably covering the surface of a cylindrical or columnar member, the tube is preferably a cylindrical endless tube.
 本発明の熱収縮性チューブの肉厚M(図1を参照)は、600μm以上であることを特徴としている。従来の芳香族ポリエーテルケトン製チューブを熱収縮させて部材の表面を被覆させるためには、芳香族ポリエーテルケトンの融点付近の高温(例えばポリエーテルエーテルケトンであれば、340℃程度)にまで加熱する必要があり、特に、肉厚が600μm以上という肉厚の大きな芳香族ポリエーテルケトン製チューブを十分に熱収縮させる際には、高温環境での十分な加熱が必要となる。これに対して、本発明の熱収縮性チューブは、肉厚Mが600μm以上であるにもかかわらず、低温環境(例えば150℃程度)において、部材の表面を被覆するために十分な熱収縮率(例えば熱収縮率が5%以上)を発揮することができる。 The wall thickness M (see FIG. 1) of the heat-shrinkable tube of the present invention is 600 μm or more. In order to heat-shrink a conventional aromatic polyetherketone tube to cover the surface of a member, the temperature is close to the melting point of the aromatic polyetherketone (for example, about 340 ° C for polyetheretherketone). In particular, when an aromatic polyetherketone tube having a large thickness of 600 μm or more is sufficiently heat-shrinked, sufficient heating in a high-temperature environment is required. On the other hand, the heat-shrinkable tube of the present invention has a heat shrinkage rate sufficient to cover the surface of the member in a low-temperature environment (for example, about 150 ° C.) even though the wall thickness M is 600 μm or more. (For example, the thermal shrinkage rate is 5% or more).
 本発明の熱収縮性チューブの肉厚Mは、600μm以上であれば特に制限されず、用途に応じて適宜調整すればよいが、耐熱性部材(本発明の熱収縮性チューブを熱収縮させた被覆部材によって、部材の表面が被覆されたもの)の耐熱性や耐摩耗性を高めつつ、低温環境において、部材の表面を被覆するために十分な熱収縮率を発揮し、さらに、被覆部材の肉厚の増大に伴う耐熱性部材の大型化を抑制する観点からは、好ましくは600~1400μm程度、より好ましくは600~1000μm程度が挙げられる。 The thickness M of the heat-shrinkable tube of the present invention is not particularly limited as long as it is 600 μm or more, and may be appropriately adjusted according to the use. However, the heat-resistant member (the heat-shrinkable tube of the present invention is heat-shrinked). The surface of the member is covered with a covering member), and the heat shrinkage rate is sufficient to cover the surface of the member in a low temperature environment while improving the heat resistance and wear resistance. From the viewpoint of suppressing an increase in the size of the heat-resistant member accompanying an increase in thickness, the thickness is preferably about 600 to 1400 μm, more preferably about 600 to 1000 μm.
 本発明の熱収縮性チューブの肉厚Mの長手方向のばらつきは、10%以下であれば、特に制限されないが、より高い形状精度を備える観点から、好ましくは8%以下、さらに好ましくは5%以下が挙げられる。なお、肉厚Mの長手方向のばらつきの下限値は0%である。熱収縮性チューブの肉厚Mの長手方向のばらつきの測定方法は、前述の通りである。 The variation in the longitudinal direction of the thickness M of the heat-shrinkable tube of the present invention is not particularly limited as long as it is 10% or less, but is preferably 8% or less, more preferably 5% from the viewpoint of providing higher shape accuracy. The following are mentioned. In addition, the lower limit value of the variation in the longitudinal direction of the thickness M is 0%. The method for measuring the variation in the longitudinal direction of the thickness M of the heat-shrinkable tube is as described above.
 また、チューブの長さL(図1を参照)としては、被覆する部材の大きさなどに応じて適宜設定すればよく、特に制限されないが、例えば1000~4000mm程度が挙げられる。チューブの外径N(図1を参照)としては、被覆する部材の大きさなどに応じて適宜設定すればよく、特に制限されないが、例えば50~300mm程度が挙げられる。 Further, the length L of the tube (see FIG. 1) may be appropriately set according to the size of the member to be coated, and is not particularly limited, but may be about 1000 to 4000 mm, for example. The outer diameter N of the tube (see FIG. 1) may be set as appropriate according to the size of the member to be covered, and is not particularly limited, but may be about 50 to 300 mm, for example.
 本発明の熱収縮性チューブは、温度150℃の気相中で5分間加熱された際の熱収縮率をX%とし、温度300℃の気相中で5分間加熱された際の熱収縮率をY%とした場合に、以下の関係を充足する。
5≦X
0.9≦Y/X≦1.1
The heat-shrinkable tube of the present invention has a heat shrinkage rate of X% when heated in a gas phase at a temperature of 150 ° C. for 5 minutes, and a heat shrinkage rate when heated in a gas phase at a temperature of 300 ° C. for 5 minutes. When Y is Y%, the following relationship is satisfied.
5 ≦ X
0.9 ≦ Y / X ≦ 1.1
 すなわち、本発明の熱収縮性チューブは、温度150℃の気相中で5分間加熱された際の熱収縮率Xが5%以上と大きく、かつ、当該熱収縮率X(%)に対する、温度300℃の気相中で5分間加熱された際の熱収縮率Y(%)の比(Y/X)が、0.9~1.1の範囲内であり、温度150℃の低温での熱収縮率X%と、温度300℃の高温での熱収縮率Y%との差が小さいことを特徴としている。このため、本発明の熱収縮性チューブは、低温環境(例えば150℃程度)において、部材の表面を被覆するために十分な熱収縮率(例えば熱収縮率が5%以上)を発揮することができる。このような従来の芳香族ポリエーテルケトン製チューブとは異なる特徴を備える本発明の熱収縮性チューブは、例えば後述の「2.熱収縮性チューブの製造方法」に記載の方法によって好適に製造することができる。 That is, the heat-shrinkable tube of the present invention has a large heat shrinkage rate X of 5% or more when heated in a gas phase at a temperature of 150 ° C. for 5 minutes, and the temperature with respect to the heat shrinkage rate X (%). The ratio (Y / X) of heat shrinkage Y (%) when heated in a gas phase at 300 ° C. for 5 minutes is in the range of 0.9 to 1.1, and at a low temperature of 150 ° C. The difference between the heat shrinkage rate X% and the heat shrinkage rate Y% at a high temperature of 300 ° C. is small. For this reason, the heat-shrinkable tube of the present invention can exhibit a sufficient heat shrinkage rate (for example, a heat shrinkage rate of 5% or more) to cover the surface of the member in a low temperature environment (for example, about 150 ° C.). it can. The heat-shrinkable tube of the present invention having characteristics different from those of the conventional aromatic polyetherketone tube is suitably produced by, for example, the method described in “2. Method for producing heat-shrinkable tube” described later. be able to.
 本発明において、熱収縮性チューブの熱収縮率X,Y(%)は、次のようにして測定して得られた値である。熱収縮性チューブを、大気環境下、温度25℃の環境から、温度150℃の恒温槽内へ移し、5分間加熱して、熱収縮率X%を測定する。また、別途、熱収縮性チューブを、大気環境下、温度25℃の環境から、温度300℃の恒温槽内へ移し、5分間加熱して、熱収縮率Y%を測定する。熱収縮率X,Y(%)は、それぞれ、熱収縮前後の熱収縮性チューブについて、チューブを長手方向に切断してチューブを開き、チューブの周長をノギスで測定して、次の計算式により求める。
 熱収縮率=(熱収縮前の周長-熱収縮後の周長)÷熱収縮前の周長×100(%)
In the present invention, the heat shrinkage rate X, Y (%) of the heat shrinkable tube is a value obtained by measuring as follows. The heat-shrinkable tube is transferred from an environment at a temperature of 25 ° C. to a thermostatic bath at a temperature of 150 ° C. in an atmospheric environment, heated for 5 minutes, and the heat shrinkage rate X% is measured. Separately, the heat-shrinkable tube is transferred from an environment at a temperature of 25 ° C. to a thermostatic bath at a temperature of 300 ° C. in an atmospheric environment, heated for 5 minutes, and the heat shrinkage rate Y% is measured. The heat shrinkage ratios X and Y (%) are calculated by the following calculation formulas for the heat shrinkable tubes before and after heat shrinkage, by cutting the tube in the longitudinal direction, opening the tube, and measuring the circumference of the tube with calipers. Ask for.
Heat shrinkage rate = (perimeter before heat shrink-circumference after heat shrink) / circumference before heat shrink x 100 (%)
 本発明において、熱収縮性チューブの熱収縮率X%は、5%以上であればよいが、好ましくは5~30%程度、より好ましくは8~30%程度、さらに好ましくは10~30%程度挙げられる。熱収縮率Xがこのような範囲にあることにより、低温環境において、部材の表面を被覆するために十分な熱収縮率を発揮し得る。また、熱収縮性チューブの熱収縮率Y%は、熱収縮率X%と前記の関係を充足していればよいが、好ましくは5~33%程度、より好ましくは9~30%程度、さらに好ましくは11~30%程度挙げられる。 In the present invention, the heat shrinkage ratio X% of the heat-shrinkable tube may be 5% or more, preferably about 5 to 30%, more preferably about 8 to 30%, and still more preferably about 10 to 30%. Can be mentioned. When the thermal contraction rate X is in such a range, a thermal contraction rate sufficient to cover the surface of the member can be exhibited in a low temperature environment. The heat shrinkage rate Y% of the heat shrinkable tube may satisfy the above relationship with the heat shrinkage rate X%, preferably about 5 to 33%, more preferably about 9 to 30%, Preferably, it is about 11 to 30%.
 また、温度150℃の低温での熱収縮率X%と、温度300℃の高温での熱収縮率Y%との比(Y/X)としては、0.9~1.1の範囲内であればよいが、より好ましくは0.95~1.1の範囲が挙げられる。 The ratio (Y / X) of the heat shrinkage rate X% at a low temperature of 150 ° C. and the heat shrinkage rate Y% at a high temperature of 300 ° C. is within the range of 0.9 to 1.1. Although it may be sufficient, a range of 0.95 to 1.1 is more preferable.
 また、本発明の熱収縮性チューブは、低温環境において、部材の表面を被覆するために十分な熱収縮率を発揮しつつ、肉厚のばらつきを抑制する観点から、温度25℃の環境から、温度150℃の気相中で5分間置かれた後の結晶化度Aは、10%以下であることが好ましく、8%以下であることがより好ましく、5%以下であることがさらに好ましい。なお、当該結晶化度Aの下限値は、例えば、0%が挙げられる。 In addition, the heat-shrinkable tube of the present invention exhibits a heat shrinkage rate sufficient to cover the surface of a member in a low-temperature environment, and from the viewpoint of suppressing variation in thickness, from an environment at a temperature of 25 ° C. The degree of crystallinity A after being placed in a gas phase at a temperature of 150 ° C. for 5 minutes is preferably 10% or less, more preferably 8% or less, and even more preferably 5% or less. In addition, the lower limit of the crystallinity A is, for example, 0%.
 また、本発明の熱収縮性チューブは、熱収縮後に高い機械的強度を発揮する観点から、温度25℃の環境から、温度200℃の気相中で5分間置かれた後の結晶化度Bは、20%以上であることが好ましく、25%以上であることがより好ましく、30%以上であることがさらに好ましい。なお、当該結晶化度Bの上限値は、例えば、35%が挙げられる。 The heat-shrinkable tube of the present invention has a crystallinity B after being placed in a gas phase at a temperature of 200 ° C. for 5 minutes from an environment at a temperature of 25 ° C. from the viewpoint of exhibiting high mechanical strength after heat shrinkage. Is preferably 20% or more, more preferably 25% or more, and further preferably 30% or more. In addition, the upper limit of the crystallinity degree B is, for example, 35%.
 また、本発明の熱収縮性チューブの結晶化度Aは、次のようにして測定する。熱収縮性チューブを、大気環境下、温度25℃の環境から、温度150℃の恒温槽内へ移し、5分間加熱して、以下の方法により結晶化度Aを測定する。また、別途、各熱収縮性チューブを、大気環境下、温度25℃の環境から、温度200℃の恒温槽内へ移し、5分間加熱して、以下の方法により結晶化度Bを測定する。 The crystallinity A of the heat-shrinkable tube of the present invention is measured as follows. The heat-shrinkable tube is transferred from an environment at a temperature of 25 ° C. to a constant temperature bath at a temperature of 150 ° C. in an atmospheric environment, heated for 5 minutes, and the crystallinity A is measured by the following method. Separately, each heat-shrinkable tube is transferred from an environment at a temperature of 25 ° C. to a constant temperature bath at a temperature of 200 ° C. in an atmospheric environment, heated for 5 minutes, and the crystallinity B is measured by the following method.
<結晶化度の測定方法>
 示差走査熱量計(例えば、島津製作所製 DSC-60)にて、JIS K 7121に記載の測定方法に準拠し、30℃から380℃まで10℃/minで昇温させたときの結晶化熱量及び融解熱量を測定し、以下の式により算出する。
結晶化度=(融解熱量-結晶化熱量)/100%結晶化時の想定融解熱量×100
<Measurement method of crystallinity>
In accordance with the measurement method described in JIS K 7121 using a differential scanning calorimeter (for example, DSC-60 manufactured by Shimadzu Corporation), the amount of crystallization when the temperature is increased from 30 ° C. to 380 ° C. at 10 ° C./min. The heat of fusion is measured and calculated by the following formula.
Crystallinity = (heat of fusion−heat of crystallization) / 100% heat of fusion at the time of crystallization × 100
2.熱収縮性チューブの製造方法
 前述の熱収縮特性を備える本発明の熱収縮性チューブは、例えば次のような成形工程と延伸工程とを備える製造方法により、好適に製造することができる。
2. Manufacturing method of heat-shrinkable tube The heat-shrinkable tube of the present invention having the above-mentioned heat-shrinking characteristics can be preferably manufactured by a manufacturing method including, for example, the following forming process and stretching process.
(成形工程)
 下記一般式(A):
-(Ar1-C(=O)-Ar2-O-Ar3-O)-   (A)
[一般式(1)において、基Ar1、基Ar2、及び基Ar3は、それぞれ独立に、置換基を有することがある芳香族炭化水素基である。]
で表される繰り返し単位を有するポリマーを含む熱可塑性樹脂を温度340℃以上に加熱し、連続溶融押出成形に供してチューブ状に成形した成形チューブを、温度130~160℃にまで冷却(第1の冷却工程)した後、さらに温度10~50℃にまで冷却(第2の冷却工程)を行って、未延伸チューブを得る。
(Molding process)
The following general formula (A):
— (Ar 1 —C (═O) —Ar 2 —O—Ar 3 —O) — (A)
[In the general formula (1), the group Ar 1 , the group Ar 2 , and the group Ar 3 are each independently an aromatic hydrocarbon group that may have a substituent. ]
A molded tube formed by heating a thermoplastic resin containing a polymer having a repeating unit represented by the following formula is heated to a temperature of 340 ° C. or more and subjected to continuous melt extrusion to a temperature of 130 to 160 ° C. (first After that, the tube is further cooled to a temperature of 10 to 50 ° C. (second cooling step) to obtain an unstretched tube.
 成形工程において、連続溶融押出成形に供される熱可塑性樹脂の組成としては、前記の「1.熱収縮性チューブ」の欄で説明したとおりである。成形工程においては、具体的には、まず、上記の組成を有する熱可塑性樹脂、必要に応じて添加されるフィラーや添加物などの原料を温度340℃以上に加熱して混合し、連続溶融押出成形によってチューブ状に成形された成形チューブを得る。 In the molding step, the composition of the thermoplastic resin that is subjected to continuous melt extrusion molding is as described above in the section “1. Heat-shrinkable tube”. Specifically, in the molding step, first, a thermoplastic resin having the above composition, and raw materials such as fillers and additives added as necessary are heated to a temperature of 340 ° C. or higher and mixed, followed by continuous melt extrusion. A molded tube formed into a tube shape by molding is obtained.
 原料の混合方法としては、公知の混合手段を適用することができ、例えば二軸押出成形を用いることができる。連続溶融押出成形は、公知の溶融押出成形手段を適用することができ、例えば単軸押出機と押出成形用のサーキュラーマンドレルダイとを用いる方法が挙げられる。このとき、得られる成形チューブの肉厚は、サーキュラーマンドレルのリップ幅及び押出成形条件を適宜設定して所望の厚みに調節することができる。吐出後のチューブの形状を精度よく保持するために、ダイ出口にエアーリング等のマンドレルを使用してもよい。また、二軸押出機の先端にサーキュラーマンドレルダイを設置することにより、原料の混合と溶融押出を一度に行ってチューブ状に成形することもできる。 As a method for mixing raw materials, known mixing means can be applied, for example, biaxial extrusion molding can be used. For continuous melt extrusion, known melt extrusion means can be applied, and examples thereof include a method using a single screw extruder and a circular mandrel die for extrusion. At this time, the thickness of the obtained molded tube can be adjusted to a desired thickness by appropriately setting the lip width and extrusion molding conditions of the circular mandrel. In order to accurately maintain the shape of the tube after discharge, a mandrel such as an air ring may be used at the die outlet. In addition, by installing a circular mandrel die at the tip of the twin screw extruder, mixing of raw materials and melt extrusion can be performed at once to form a tube.
 連続溶融押出成形における加熱温度は、得られる熱収縮性チューブに対して、低温環境(例えば150℃程度)において、部材の表面を被覆するために十分な熱収縮率(例えば熱収縮率が5%以上)を発揮させる観点から、340℃以上であればよく、原料とする熱可塑性樹脂の組成に応じて適宜設定すればよいが、後述する収縮工程において被覆部材に上記所定の熱収縮率X,Y(%)を付与しつつ、肉厚のばらつきを抑制する観点と、得られた熱収縮性チューブを熱収縮させた被覆部材の耐熱性などの特性を高める観点から、好ましくは350~420℃程度、より好ましくは370~400℃程度が挙げられる。 The heating temperature in continuous melt extrusion is a heat shrinkage rate sufficient to cover the surface of the member in a low temperature environment (for example, about 150 ° C.) (for example, the heat shrinkage rate is 5%). From the viewpoint of exhibiting the above), the temperature may be 340 ° C. or higher, and may be appropriately set according to the composition of the thermoplastic resin used as a raw material. From the viewpoint of suppressing variation in thickness while imparting Y (%), and from the viewpoint of improving characteristics such as heat resistance of a coating member obtained by thermally shrinking the obtained heat-shrinkable tube, preferably 350 to 420 ° C. About 370 to 400 ° C. is preferable.
 成形工程においては、成形チューブを形成した後、温度130~160℃にまで冷却(第1の冷却工程)、さらに温度10~50℃にまで冷却(第2の冷却工程)を行って、未延伸チューブを得る。これにより、得られる熱収縮性チューブの肉厚が600μm以上と厚いにもかかわらず、肉厚のばらつきを抑制し、かつ、低温環境において、部材の表面を被覆するために十分な熱収縮率を発揮させることが可能となる。 In the molding process, after forming the molded tube, it is cooled to a temperature of 130 to 160 ° C. (first cooling process), further cooled to a temperature of 10 to 50 ° C. (second cooling process), and unstretched Get the tube. As a result, even though the thickness of the resulting heat-shrinkable tube is as thick as 600 μm or more, the variation in thickness is suppressed, and a sufficient heat shrinkage rate is provided to cover the surface of the member in a low-temperature environment. It will be possible to demonstrate.
 第1の冷却工程において、成形チューブの冷却を開始する際の成形チューブの温度としては、好ましくは280~400℃程度である。また、第1の冷却工程後の成形チューブの温度としては、130~160℃であれば特に制限されないが、好ましくは130~150℃程度である。 In the first cooling step, the temperature of the molded tube at the start of cooling of the molded tube is preferably about 280 to 400 ° C. The temperature of the molded tube after the first cooling step is not particularly limited as long as it is 130 to 160 ° C., but is preferably about 130 to 150 ° C.
 また、第1の冷却工程において、成形チューブを冷却する際の冷却時間としては、好ましくは30秒以下、より好ましくは20秒以下、さらに好ましくは1~15秒が挙げられる。 In the first cooling step, the cooling time for cooling the molded tube is preferably 30 seconds or less, more preferably 20 seconds or less, and further preferably 1 to 15 seconds.
 第1の冷却工程に引き続き行われる、第2の冷却工程において、成形チューブの冷却を開始する際の成形チューブの温度は、第1の冷却工程直後の前記の温度程度(すなわち、130~160℃程度、好ましくは130~150℃程度)である。また、第2の冷却工程後の成形チューブの温度としては、10~50℃であれば特に制限されないが、好ましくは10~40℃程度である。 In the second cooling step, which is performed subsequent to the first cooling step, the temperature of the molded tube at the start of cooling of the molded tube is about the above-mentioned temperature immediately after the first cooling step (ie, 130 to 160 ° C. Degree, preferably about 130 to 150 ° C.). The temperature of the molded tube after the second cooling step is not particularly limited as long as it is 10 to 50 ° C., but is preferably about 10 to 40 ° C.
 また、第2の冷却工程において、成形チューブを冷却する際の冷却時間としては、好ましくは5秒以上、より好ましくは10秒以上、さらに好ましくは10~90秒が挙げられる。 In the second cooling step, the cooling time for cooling the molded tube is preferably 5 seconds or more, more preferably 10 seconds or more, and further preferably 10 to 90 seconds.
 第1の冷却工程及び第2の冷却工程における成形チューブの冷却は、それぞれ、例えば冷却マンドレルを用いて行うことができる。より具体的には、溶融押出しされた溶融状態の熱可塑性樹脂をマンドレル形状のサイジング(サイジングマンドレル)に沿わせてチューブ状に成形する。このとき、サイジングマンドレルの金型リップ側の温度を130~160℃(好ましくは130~150℃)に設定(第1の冷却工程)し、その先の部分を10~50℃(好ましくは10~40℃)に設定する(第2の冷却工程)ことで、成形チューブの第1の冷却工程と第2の冷却工程を行うことができる。 The cooling of the formed tube in the first cooling step and the second cooling step can be performed using, for example, a cooling mandrel. More specifically, the melt-extruded thermoplastic resin in a molten state is formed into a tube shape along a mandrel-shaped sizing (sizing mandrel). At this time, the temperature on the mold lip side of the sizing mandrel is set to 130 to 160 ° C. (preferably 130 to 150 ° C.) (first cooling step), and the portion beyond that is set to 10 to 50 ° C. (preferably 10 to 10 ° C.). 40 ° C.) (second cooling step), the first cooling step and the second cooling step of the molded tube can be performed.
(延伸工程)
 延伸工程においては、上記の成形工程で成形されたチューブ(未延伸チューブ)を延伸する。この延伸工程により、熱収縮性チューブに前記の熱収縮性を付与する。この延伸工程は、成形工程と連続して行ってもよいし、別工程で行ってもよい。また、チューブの延伸工程は、公知の延伸装置を用いたチューブラー延伸によって行うことができる。チューブラー延伸は同時二軸延伸であってもよいし、TD方向のみの一軸延伸であってもよい。
(Stretching process)
In the stretching process, the tube (unstretched tube) molded in the molding process is stretched. By this stretching step, the heat shrinkability is imparted to the heat shrinkable tube. This stretching process may be performed continuously with the molding process or may be performed in a separate process. The tube stretching step can be performed by tubular stretching using a known stretching apparatus. The tubular stretching may be simultaneous biaxial stretching or uniaxial stretching only in the TD direction.
 延伸工程においては、本発明の熱収縮性チューブに上記所定の熱収縮率を付与するために、延伸条件を設定する。具体的には、TD方向の熱収縮率は、未延伸チューブの外径と延伸チューブの外径の比(横方向延伸倍率)で制御する。上記の熱収縮率を有する熱収縮性チューブを得るためには、横方向延伸倍率を1.10以上に設定する。また、MD方向の収縮率は、延伸部に導入する未延伸チューブの速度と延伸部から離脱してゆく延伸チューブの速度の比(縦方向延伸倍率)で制御する。一方、上記の熱収縮率を有する熱収縮性チューブを得るためには、縦方向延伸倍率は任意で構わない。そのため、縦方向の長さを固定せずにある程度自由な状態で、横方向の延伸のみを行なってもよい。また、使用用途によっては、縦方向延伸倍率を0.95~1.20倍程度の範囲内に設定してもよい。 In the stretching step, stretching conditions are set in order to give the predetermined heat shrinkage rate to the heat-shrinkable tube of the present invention. Specifically, the thermal shrinkage rate in the TD direction is controlled by the ratio of the outer diameter of the unstretched tube to the outer diameter of the stretched tube (lateral stretching ratio). In order to obtain a heat-shrinkable tube having the above-described heat shrinkage rate, the transverse direction draw ratio is set to 1.10 or more. Further, the shrinkage rate in the MD direction is controlled by the ratio of the speed of the unstretched tube introduced into the stretched portion and the speed of the stretched tube detaching from the stretched portion (longitudinal stretch ratio). On the other hand, in order to obtain a heat-shrinkable tube having the above-described heat shrinkage rate, the longitudinal stretching ratio may be arbitrary. For this reason, only the stretching in the transverse direction may be performed in a somewhat free state without fixing the length in the longitudinal direction. Depending on the intended use, the stretching ratio in the machine direction may be set in the range of about 0.95 to 1.20 times.
 延伸工程を行う雰囲気下の温度は、原料となる熱可塑性樹脂の弾性率を急激に低下させる温度から同樹脂の結晶化温度までの範囲内に設定することが好ましい。上記一般式(1)で表される繰り返し単位を有するポリマーは、結晶性樹脂であるため、延伸温度が高いほど結晶化が進む。結晶化が進むほど、チューブの機械的強度を高めることができるものの、チューブの熱収縮率は小さくなる。したがって、被覆部材に上記所定の熱収縮率を付与しつつ、肉厚のばらつきを抑制する観点と、部材を被覆した後における耐熱性及び機械的強度を高める観点とを両立させるためには、延伸工程を行う雰囲気下の温度としては、好ましくは120~160℃程度、より好ましくは130~150℃程度が好ましい。熱可塑性樹脂の結晶化温度付近以下の温度を選択して、結晶化があまり進まないようにすることで、低温環境において、部材の表面を被覆するために十分な熱収縮率を発揮させることができる。 The temperature under the atmosphere in which the stretching step is performed is preferably set within the range from the temperature at which the elastic modulus of the thermoplastic resin used as a raw material is rapidly reduced to the crystallization temperature of the resin. Since the polymer having the repeating unit represented by the general formula (1) is a crystalline resin, crystallization progresses as the stretching temperature increases. As the crystallization progresses, the mechanical strength of the tube can be increased, but the thermal contraction rate of the tube becomes smaller. Therefore, in order to achieve both the viewpoint of suppressing variation in thickness while imparting the predetermined heat shrinkage ratio to the covering member and the viewpoint of increasing the heat resistance and mechanical strength after covering the member, stretching is performed. The temperature under the atmosphere in which the process is performed is preferably about 120 to 160 ° C., more preferably about 130 to 150 ° C. By selecting a temperature below the crystallization temperature of the thermoplastic resin so that the crystallization does not progress so much, it is possible to exhibit a sufficient thermal contraction rate to cover the surface of the member in a low temperature environment. it can.
 本発明の熱収縮性チューブは、上記の成形工程及び延伸工程を経て、長尺のチューブとして得られる。したがって、本発明の熱収縮性チューブを熱収縮させて被覆させる部材の大きさに応じて、所望の長さに切断し、本発明の熱収縮性チューブとすることができる。 The heat-shrinkable tube of the present invention is obtained as a long tube through the molding process and the stretching process. Therefore, the heat-shrinkable tube of the present invention can be cut into a desired length according to the size of the member to be heat-shrinked and coated to obtain the heat-shrinkable tube of the present invention.
3.耐熱性部材の製造方法
 本発明の耐熱性部材は、本発明の熱収縮性チューブを熱収縮させた被覆部材によって、部材の表面が被覆されたものである。本発明の耐熱性部材は、本発明の熱収縮性チューブの内側に部材を配置して、熱収縮性チューブを熱収縮させることにより、部材を熱収縮性チューブで被覆することにより製造することができる。より具体的には、本発明の耐熱性部材は、以下の工程を備える方法によって好適に製造することができる。
3. Manufacturing method of heat-resistant member The heat-resistant member of the present invention is obtained by coating the surface of a member with a coating member obtained by thermally shrinking the heat-shrinkable tube of the present invention. The heat-resistant member of the present invention can be manufactured by disposing a member inside the heat-shrinkable tube of the present invention and thermally shrinking the heat-shrinkable tube, thereby covering the member with the heat-shrinkable tube. it can. More specifically, the heat-resistant member of the present invention can be suitably produced by a method comprising the following steps.
 本発明の熱収縮性チューブの内側に部材を配置する工程
 本発明の熱収縮性チューブを160℃以下の温度に加熱し、熱収縮させることにより、部材を熱収縮性チューブ(本発明の熱収縮性チューブが熱収縮した被覆部材)で被覆する収縮工程
The step of disposing the member inside the heat-shrinkable tube of the present invention The heat-shrinkable tube of the present invention is heated to a temperature of 160 ° C. or lower and thermally contracted, whereby the member is heat-shrinkable (the heat-shrinkable tube of the present invention Shrinking process for covering with a heat-shrinkable coating member)
 本発明の熱収縮性チューブの内側に部材を配置する工程において、本発明の熱収縮性チューブの詳細については、前述の通りである。また、部材としては、特に制限されないが、本発明の熱収縮性チューブが熱収縮した被覆部材で外表面を好適に被覆して、耐熱性等を付与する観点から、円柱状または円筒状の部材であることが好ましい。部材としては、優れた耐熱性、耐摩摩耗性が要求される分野に使用されるものであり、具体例としては、CFRP製ローラなどが挙げられる。 In the step of disposing a member inside the heat-shrinkable tube of the present invention, details of the heat-shrinkable tube of the present invention are as described above. In addition, the member is not particularly limited, but from the viewpoint of imparting heat resistance and the like by suitably covering the outer surface with the heat-shrinkable covering member of the heat-shrinkable tube of the present invention, a cylindrical or cylindrical member It is preferable that The member is used in a field where excellent heat resistance and wear resistance are required, and specific examples include CFRP rollers.
(収縮工程)
 収縮工程においては、本発明の熱収縮性チューブ内に部材を配置した状態で、熱収縮性チューブを160℃以下の温度に加熱し、熱収縮性チューブを熱収縮させて、部材の表面に熱収縮性チューブを密着させる。すなわち、この収縮工程により、本発明の熱収縮性チューブが熱収縮した被覆部材によって、部材を被覆して、耐熱性部材を得る。前述のとおり、本発明の熱収縮性チューブは、低温環境(例えば150℃程度)において、部材の表面を被覆するために十分な熱収縮率(例えば熱収縮率が5%以上)を発揮するため、150℃以下においても、熱収縮させることができ、好適に耐熱性部材が得られる。
(Shrinking process)
In the shrinking step, with the member disposed in the heat-shrinkable tube of the present invention, the heat-shrinkable tube is heated to a temperature of 160 ° C. or less, and the heat-shrinkable tube is thermally shrunk to heat the surface of the member. Close the shrinkable tube. That is, in this shrinking step, the heat-shrinkable tube of the present invention is coated with the covering member that is heat-shrinked to obtain a heat-resistant member. As described above, the heat-shrinkable tube of the present invention exhibits a sufficient heat shrinkage rate (for example, a heat shrinkage rate of 5% or more) to cover the surface of the member in a low temperature environment (for example, about 150 ° C.). Even at 150 ° C. or lower, it can be thermally shrunk, and a heat-resistant member is suitably obtained.
 収縮工程を説明するための模式図を図2に示す。収縮工程においては、図2のように、部材2を熱収縮性チューブ1内に配置し、この状態で熱収縮性チューブ1を加熱して内側に収縮させて、熱収縮性チューブ1を部材2に密着させることにより、熱収縮性チューブ1が熱収縮した被覆部材10で部材2の表面を被覆して、耐熱性部材を得る。 Schematic diagram for explaining the shrinking process is shown in FIG. In the shrinking step, as shown in FIG. 2, the member 2 is disposed in the heat-shrinkable tube 1, and in this state, the heat-shrinkable tube 1 is heated and shrunk inward, so that the heat-shrinkable tube 1 is moved to the member 2. The heat-shrinkable tube 1 is heat-shrinked to cover the surface of the member 2 to obtain a heat-resistant member.
 収縮工程における加熱温度としては、部材の耐熱温度に応じて適宜設定できるが、本発明の耐熱性部材の製造方法においては、160℃以下という低温において、好適に収縮工程を行うことができる。本発明の熱収縮性チューブを好適に熱収縮させて、部材の表面に密着させる観点から、収縮工程における加熱温度としては、好ましくは150~160℃程度、好ましくは152~155℃程度が挙げられる。また、加熱時間は、熱収縮性チューブ及び部材の大きさに応じて適宜設定されるが、例えば、熱収縮性チューブが上記の温度に到達してから10分間以上、好ましくは10~15分間程度の間、上記の温度を保持すればよい。 The heating temperature in the shrinking step can be appropriately set according to the heat resistant temperature of the member, but in the method for producing a heat resistant member of the present invention, the shrinking step can be suitably performed at a low temperature of 160 ° C. or lower. From the viewpoint of suitably heat-shrinking the heat-shrinkable tube of the present invention and bringing it into close contact with the surface of the member, the heating temperature in the shrinking step is preferably about 150 to 160 ° C., preferably about 152 to 155 ° C. . The heating time is appropriately set according to the size of the heat-shrinkable tube and the member. For example, the heating time is 10 minutes or more after the heat-shrinkable tube reaches the above temperature, preferably about 10 to 15 minutes. During this time, the above temperature may be maintained.
 本発明の熱収縮性チューブによる部材の被覆は、例えば円柱状又は円筒状の部材であれば、部材の表面に本発明の熱収縮性チューブを被せ、おおよそ同心軸上に自由状態で静置させ、恒温槽で加熱することにより行うことができる。 For covering the member with the heat-shrinkable tube of the present invention, for example, in the case of a columnar or cylindrical member, the surface of the member is covered with the heat-shrinkable tube of the present invention and allowed to stand in a free state on a concentric shaft. It can be performed by heating in a thermostat.
(アニール工程)
 本発明の耐熱性部材の製造方法においては、収縮工程の後、さらにアニール工程を有していてもよい。アニール工程においては、収縮工程における加熱温度よりも高温度において、耐熱性部材を加熱する。アニール工程は、耐熱性部材の機械的強度を高める(特に、引張弾性率と、耐摩耗性を高める)ために必要に応じて行う。すなわち、アニール工程によって、上記のポリマーを含む熱可塑性樹脂により構成された被覆部材の機械的強度が高められる。
(Annealing process)
In the manufacturing method of the heat resistant member of this invention, you may have an annealing process further after a shrinkage | contraction process. In the annealing process, the heat resistant member is heated at a temperature higher than the heating temperature in the shrinking process. The annealing process is performed as necessary in order to increase the mechanical strength of the heat-resistant member (particularly to increase the tensile modulus and wear resistance). That is, the annealing process increases the mechanical strength of the covering member made of the thermoplastic resin containing the polymer.
 本発明において、アニール工程における耐熱性部材の加熱温度としては、上記の収縮工程における加熱温度よりも高温、かつ、被覆部材を構成する熱可塑性樹脂の結晶化温度よりも高温であることが好ましく、具体的には、好ましくは160~200℃程度、より好ましくは170~180℃程度が挙げられる。 In the present invention, the heating temperature of the heat resistant member in the annealing step is preferably higher than the heating temperature in the shrinking step and higher than the crystallization temperature of the thermoplastic resin constituting the covering member, Specifically, the temperature is preferably about 160 to 200 ° C, more preferably about 170 to 180 ° C.
 アニール工程は、上記の収縮工程における加熱後、連続して加熱温度を上昇させて行ってもよいし、収縮工程後に被覆部材を冷却してから、アニール工程における加熱を行ってもよい。加熱時間は、耐熱性部材の大きさに応じて適宜設定されるが、例えば、耐熱性部材の表面温度が上記の温度に到達してから30分間以上、好ましくは60~90分間程度の間、上記の温度を保持すればよい。 The annealing step may be performed by continuously increasing the heating temperature after heating in the above-described shrinking step, or may be performed after cooling the coating member after the shrinking step. The heating time is appropriately set according to the size of the heat resistant member. For example, the heating time is 30 minutes or more after the surface temperature of the heat resistant member reaches the above temperature, preferably about 60 to 90 minutes. What is necessary is just to hold | maintain said temperature.
 アニール工程は、例えば、耐熱性部材を恒温層中で加熱することにより行うことができる。 The annealing step can be performed, for example, by heating the heat resistant member in a constant temperature layer.
4.被覆部材の製造方法
 本発明の被覆部材は、本発明の熱収縮性チューブを熱収縮させたものである。本発明の被覆部材は、以下の工程を備える方法によって好適に製造することができる。
4). Manufacturing method of covering member The covering member of this invention heat-shrinks the heat-shrinkable tube of this invention. The covering member of this invention can be suitably manufactured by the method provided with the following processes.
 本発明の熱収縮性チューブを用意する工程
 本発明の熱収縮性チューブを160℃以下の温度に加熱し、熱収縮させる収縮工程
Step of preparing the heat-shrinkable tube of the present invention The heat-shrinkable tube of the present invention is heated to a temperature of 160 ° C. or lower to cause heat shrinkage.
 すなわち、本発明の熱収縮性チューブを160℃以下の温度に加熱し、熱収縮させることにより、本発明の被覆部材が得られ、収縮工程において、部材が内側に配置されていれば、本発明の耐熱性部材が得られる。 That is, if the heat-shrinkable tube of the present invention is heated to a temperature of 160 ° C. or lower and thermally contracted, the coated member of the present invention can be obtained. The heat resistant member is obtained.
 本発明の熱収縮性チューブを用意する工程において、本発明の熱収縮性チューブの詳細については、前述の通りである。また、本発明の被覆部材の製造方法において、収縮工程については、「3.耐熱性部材の製造方法」と同様であり、必要に応じて前述のアニール工程をさらに有していてもよい。 In the step of preparing the heat-shrinkable tube of the present invention, details of the heat-shrinkable tube of the present invention are as described above. Moreover, in the manufacturing method of the coating | coated member of this invention, about a shrinking process, it is the same as that of "3. Manufacturing method of a heat resistant member", and may further have the above-mentioned annealing process as needed.
 以下に、実施例及び比較例を示して本発明を詳細に説明する。ただし、本発明は、実施例に限定されない。本発明において、熱収縮性チューブの熱収縮率、結晶化度、及び肉厚のばらつきは、それぞれ、以下のとおり測定した。 Hereinafter, the present invention will be described in detail with reference to Examples and Comparative Examples. However, the present invention is not limited to the examples. In the present invention, the heat shrinkage rate, crystallinity, and thickness variation of the heat shrinkable tube were measured as follows.
<熱収縮率>
 実施例、比較例、及び参考例で得られた各熱収縮性チューブを、大気環境下、温度25℃の環境から、温度150℃の恒温槽内へ移し、5分間加熱して、熱収縮率X%を測定した。また、別途、各熱収縮性チューブを、大気環境下、温度25℃の環境から、温度300℃の恒温槽内へ移し、5分間加熱して、熱収縮率Y%を測定した。熱収縮率X,Y(%)は、それぞれ、熱収縮前後の熱収縮性チューブについて、チューブを長手方向に切断してチューブを開き、チューブの周長をノギスで測定して、次の計算式により求めた。結果を表1に示す。
 熱収縮率=(熱収縮前の周長-熱収縮後の周長)÷熱収縮前の周長×100(%)
<Heat shrinkage>
Each heat-shrinkable tube obtained in Examples, Comparative Examples, and Reference Examples was transferred from an environment at a temperature of 25 ° C. to an oven at a temperature of 150 ° C. in an atmospheric environment, heated for 5 minutes, and heat shrinkage rate. X% was measured. Separately, each heat-shrinkable tube was transferred from an environment at a temperature of 25 ° C. to a thermostatic bath at a temperature of 300 ° C. in an atmospheric environment, heated for 5 minutes, and the heat shrinkage rate Y% was measured. The heat shrinkage ratios X and Y (%) are calculated by the following calculation formulas for the heat shrinkable tubes before and after heat shrinkage, by cutting the tube in the longitudinal direction, opening the tube, and measuring the circumference of the tube with calipers. Determined by The results are shown in Table 1.
Heat shrinkage rate = (perimeter before heat shrink-circumference after heat shrink) / circumference before heat shrink x 100 (%)
<結晶化度>
 実施例、比較例、及び参考例で得られた各熱収縮性チューブを、大気環境下、温度25℃の環境から、温度150℃の恒温槽内へ移し、5分間加熱して、以下の方法により結晶化度Aを測定した。また、別途、各熱収縮性チューブを、大気環境下、温度25℃の環境から、温度200℃の恒温槽内へ移し、5分間加熱して、以下の方法により結晶化度Bを測定した。結果を表1に示す。
<Crystallinity>
Each heat-shrinkable tube obtained in Examples, Comparative Examples, and Reference Examples was transferred from an environment at a temperature of 25 ° C. to a constant temperature bath at a temperature of 150 ° C. in an atmospheric environment and heated for 5 minutes. Was used to measure the crystallinity A. Separately, each heat-shrinkable tube was transferred from an environment at a temperature of 25 ° C. to a temperature-controlled bath at a temperature of 200 ° C., heated for 5 minutes, and the crystallinity B was measured by the following method. The results are shown in Table 1.
<結晶化度の測定方法>
 示差走査熱量計(例えば、島津製作所製 DSC-60)にて、JIS K 7121に記載の測定方法に準拠し、30℃から380℃まで10℃/minで昇温させたときの結晶化熱量及び融解熱量を測定し、以下の式により算出する。
結晶化度=(融解熱量-結晶化熱量)/100%結晶化時の想定融解熱量×100
<Measurement method of crystallinity>
In accordance with the measurement method described in JIS K 7121 using a differential scanning calorimeter (for example, DSC-60 manufactured by Shimadzu Corporation), the amount of crystallization when the temperature is increased from 30 ° C. to 380 ° C. at 10 ° C./min. The heat of fusion is measured and calculated by the following formula.
Crystallinity = (heat of fusion−heat of crystallization) / 100% heat of fusion at the time of crystallization × 100
<肉厚のばらつきの測定>
 実施例、比較例、及び参考例で得られた各熱収縮性チューブを長手方向に50mmに裁断した。次に、各長手方向(周方向に等間隔の8箇所)について、それぞれ、5mm間隔で10箇所ずつ肉厚を測定して肉厚のばらつきを下記式で算出した。周方向の8箇所の肉厚のばらつきのうち、ばらつきの値が最も大きいものを熱収縮性チューブの肉厚のばらつき(%)とした。
肉厚のばらつき(%)=(肉厚の最大値-肉厚の最小値)/肉厚の平均値×100
<Measurement of thickness variation>
Each heat-shrinkable tube obtained in Examples, Comparative Examples, and Reference Examples was cut to 50 mm in the longitudinal direction. Next, with respect to each longitudinal direction (eight locations at equal intervals in the circumferential direction), the thickness was measured at 10 locations at intervals of 5 mm, and the variation in thickness was calculated by the following formula. Among the 8 thickness variations in the circumferential direction, the one with the largest variation value was defined as the thickness variation (%) of the heat-shrinkable tube.
Variation in thickness (%) = (maximum thickness-minimum thickness) / average thickness x 100
<実施例1>
 以下の成形工程及び延伸工程により、熱収縮性チューブを製造した。
(1)熱可塑性樹脂のチューブ状への成形工程
 熱可塑性樹脂として、PEEK(ポリエーテルエーテルケトン、ビクトレックス社製のPEEK650G)をスクリュー径40mの単軸押出機に投入し、380℃に加熱混練した。次に、リップ径φ146mmダイスから0.3m/minの速度にて溶融押出しして成形チューブとし、サイジングマンドレル(外径φ110mm、130mm長のリップ側(押出吐出側)30mm長までマンドレル内部に加圧水を循環させて140℃に設定(第1の冷却工程を行う)し、残りの100mm長に水を循環させることにより30℃に設定(第2の冷却工程を行う))を用いて、第1の冷却工程(140℃で6秒間)と第2の冷却工程(30℃で20秒間)を行い、内径φ110mm、肉厚800μmの未延伸チューブを得た。
(2)未延伸チューブの延伸工程
 成形工程で得られた未延伸チューブを、長さ4000mmにカットし、150℃に加熱した外径φ150mmマンドレルにて拡張し、チューブの内径を保った状態でTg(143℃)以下の温度(80℃)まで冷却することにより、内径φ150mm、肉厚610μmの収縮チューブが得られた。
<Example 1>
A heat-shrinkable tube was produced by the following molding process and stretching process.
(1) Molding process of a thermoplastic resin into a tube shape As a thermoplastic resin, PEEK (polyetheretherketone, PEEK650G manufactured by Victrex) is charged into a single screw extruder having a screw diameter of 40 m and heated to 380 ° C. did. Next, it is melt extruded from a lip diameter φ146 mm die at a speed of 0.3 m / min to form a molded tube, and sizing mandrels (external diameter φ110 mm, 130 mm long lip side (extrusion discharge side)) are filled with pressurized water inside the mandrel. Circulate and set to 140 ° C. (perform the first cooling step) and use the remaining 100 mm length to circulate water to set to 30 ° C. (perform the second cooling step)) A cooling step (140 ° C. for 6 seconds) and a second cooling step (30 ° C. for 20 seconds) were performed to obtain an unstretched tube having an inner diameter of 110 mm and a wall thickness of 800 μm.
(2) Stretching process of unstretched tube The unstretched tube obtained in the molding process was cut to a length of 4000 mm and expanded with a mandrel having an outer diameter of φ150 mm heated to 150 ° C., and the Tg was maintained while maintaining the inner diameter of the tube. By cooling to a temperature below (143 ° C.) (80 ° C.), a shrinkable tube having an inner diameter of 150 mm and a wall thickness of 610 μm was obtained.
<実施例2>
 以下の成形工程及び延伸工程により、熱収縮性チューブを製造した。
(1)熱可塑性樹脂のチューブ状への成形工程
 熱可塑性樹脂として、PEEK(ポリエーテルエーテルケトン、ビクトレックス社製のPEEK650G)をスクリュー径40mの単軸押出機に投入し、380℃に加熱混練した。次に、リップ径φ146mmダイスから0.3m/minの速度にて溶融押出しして成形チューブとし、サイジングマンドレル(外径φ110mm、130mm長のリップ側(押出吐出側)30mm長までマンドレル内部に加圧水を循環させて140℃に設定(第1の冷却工程を行う)し、残りの100mm長を、水を循環させることにより30℃に設定(第2の冷却工程を行う)を用いて、第1の冷却工程(140℃で6秒間)と第2の冷却工程(30℃で20秒間)を行い、内径φ110mm、肉厚1200μmの未延伸チューブを得た。
(2)未延伸チューブの延伸工程
 成形工程で得られた未延伸チューブを、長さ4000mmにカットし、150℃に加熱した外径φ150mmマンドレルにて拡張し、チューブの内径を保った状態でTg(143℃)以下の温度(80℃)まで冷却することにより、内径φ150mm、肉厚990μmの収縮チューブが得られた。
<Example 2>
A heat-shrinkable tube was produced by the following molding process and stretching process.
(1) Molding process of a thermoplastic resin into a tube shape As a thermoplastic resin, PEEK (polyetheretherketone, PEEK650G manufactured by Victrex) is charged into a single screw extruder having a screw diameter of 40 m and heated to 380 ° C. did. Next, it is melt extruded from a lip diameter φ146 mm die at a speed of 0.3 m / min to form a molded tube, and sizing mandrels (external diameter φ110 mm, 130 mm long lip side (extrusion discharge side)) are filled with pressurized water inside the mandrel. Circulate and set to 140 ° C. (perform the first cooling step), and set the remaining 100 mm length to 30 ° C. by circulating water (perform the second cooling step) A cooling step (140 ° C. for 6 seconds) and a second cooling step (30 ° C. for 20 seconds) were performed to obtain an unstretched tube having an inner diameter of 110 mm and a wall thickness of 1200 μm.
(2) Stretching process of unstretched tube The unstretched tube obtained in the molding process was cut to a length of 4000 mm and expanded with a mandrel having an outer diameter of φ150 mm heated to 150 ° C., and the Tg was maintained while maintaining the inner diameter of the tube. By cooling to a temperature of (143 ° C.) or lower (80 ° C.), a shrinkable tube having an inner diameter of 150 mm and a wall thickness of 990 μm was obtained.
<比較例1>
 以下の成形工程及び延伸工程により、チューブを製造した。
(1)熱可塑性樹脂のチューブ状への成形工程
 熱可塑性樹脂として、PEEK(ポリエーテルエーテルケトン、ビクトレックス社製のPEEK650G)をスクリュー径40mの単軸押出機に投入し、380℃に加熱混練した。次に、リップ径φ146mmダイスから0.3m/minの速度にて溶融押出しして成形チューブとし、サイジングマンドレル(外径φ110mm、130mm長のリップ側(押出吐出側)30mm長までマンドレル内部に加圧水を循環させて140℃に設定(冷却工程を行う)し、残りの100mm長は140℃)を用いて、冷却工程(140℃で26秒間)を行い、内径φ110mm、肉厚800μmの未延伸チューブを得た。
(2)未延伸チューブの延伸工程
 成形工程で得られた未延伸チューブ(室温まで自然冷却させたもの)を、長さ4000mmにカットし、150℃に加熱した外径φ150mmマンドレルにて拡張しようと試みたが、未延伸チューブが均一に拡張されないことによって、未延伸チューブをマンドレルに掛けることができず、延伸が不可能であったため、収縮チューブが得られなかった。
<Comparative Example 1>
A tube was manufactured by the following molding process and stretching process.
(1) Molding process of a thermoplastic resin into a tube shape As a thermoplastic resin, PEEK (polyetheretherketone, PEEK650G manufactured by Victrex) is charged into a single screw extruder having a screw diameter of 40 m and heated to 380 ° C. did. Next, it is melt extruded from a lip diameter φ146 mm die at a speed of 0.3 m / min to form a molded tube, and sizing mandrels (external diameter φ110 mm, 130 mm long lip side (extrusion discharge side)) are filled with pressurized water inside the mandrel. Circulating and setting to 140 ° C. (the cooling process is performed), and the remaining 100 mm length is 140 ° C., the cooling process (at 140 ° C. for 26 seconds) is performed, and an unstretched tube having an inner diameter of φ110 mm and a wall thickness of 800 μm is obtained. Obtained.
(2) Unstretched tube stretching step The unstretched tube obtained in the molding step (naturally cooled to room temperature) was cut to a length of 4000 mm and expanded with an outer diameter φ150 mm mandrel heated to 150 ° C. Attempts were made to prevent the unstretched tube from being uniformly expanded, so that the unstretched tube could not be hung on the mandrel and could not be stretched, so a shrinkable tube could not be obtained.
<比較例2>
 以下の成形工程及び延伸工程により、熱収縮性チューブを製造した。
(1)熱可塑性樹脂のチューブ状への成形工程
 熱可塑性樹脂として、PEEK(ポリエーテルエーテルケトン、ビクトレックス社製のPEEK650G)をスクリュー径40mの単軸押出機に投入し、380℃に加熱混練した。次に、リップ径φ146mmダイスから0.3m/minの速度にて溶融押出しして成形チューブとし、サイジングマンドレル(外径φ110mm、130mm長のリップ側(押出吐出側)30mm長までマンドレル内部に加圧水を循環させて30℃に設定(冷却工程を行う)し、残りの100mm長は30℃)を用いて、冷却工程(30℃で26秒間)を行い、内径φ110mm、肉厚800μmの未延伸チューブを得た。しかしこの際、成形チューブの外周にリング状模様の外観欠陥が発生した。
(2)未延伸チューブの延伸工程
 成形工程で得られた未延伸チューブを、長さ4000mmにカットし、150℃に加熱した外径φ150mmマンドレルにて拡張し、チューブの内径を保った状態でTg(143℃)以下の温度(80℃)まで冷却することにより、内径φ150mm、肉厚610μmの収縮チューブが得られた。しかしながら、成形工程で形成された成形チューブのリング状模様は、この延伸工程によって、収縮チューブの外周にさらに顕著に形成された。
<Comparative example 2>
A heat-shrinkable tube was produced by the following molding process and stretching process.
(1) Molding process of a thermoplastic resin into a tube shape As a thermoplastic resin, PEEK (polyetheretherketone, PEEK650G manufactured by Victrex) is charged into a single screw extruder having a screw diameter of 40 m and heated to 380 ° C. did. Next, it is melt extruded from a lip diameter φ146 mm die at a speed of 0.3 m / min to form a molded tube, and sizing mandrels (external diameter φ110 mm, 130 mm long lip side (extrusion discharge side)) are filled with pressurized water inside the mandrel. Circulate and set to 30 ° C (perform the cooling process) and perform the cooling process (30 ° C for 26 seconds) using the remaining 100mm length (30 ° C) to obtain an unstretched tube with an inner diameter of φ110mm and a wall thickness of 800μm. Obtained. However, at this time, an appearance defect of a ring-shaped pattern occurred on the outer periphery of the molded tube.
(2) Stretching process of unstretched tube The unstretched tube obtained in the molding process was cut to a length of 4000 mm and expanded with a mandrel having an outer diameter of φ150 mm heated to 150 ° C., and the Tg was maintained while maintaining the inner diameter of the tube. By cooling to a temperature below (143 ° C.) (80 ° C.), a shrinkable tube having an inner diameter of 150 mm and a wall thickness of 610 μm was obtained. However, the ring-shaped pattern of the molded tube formed in the molding process was more prominently formed on the outer periphery of the shrinkable tube by this stretching process.
<比較例3>
 以下の成形工程及び延伸工程により、熱収縮性チューブを製造した。
(1)熱可塑性樹脂のチューブ状への成形工程
 熱可塑性樹脂として、PEEK(ポリエーテルエーテルケトン、ビクトレックス社製のPEEK650G)をスクリュー径40mの単軸押出機に投入し、380℃に加熱混練した。次に、リップ径φ80mmダイスから0.3m/minの速度にて溶融押出しして、所定温度での冷却工程を行わずに、サイジング内径φ150mmにて、内径150φmm、肉厚650μmの成形チューブとし、これを熱収縮性チューブとした。
<Comparative Example 3>
A heat-shrinkable tube was produced by the following molding process and stretching process.
(1) Molding process of a thermoplastic resin into a tube shape As a thermoplastic resin, PEEK (polyetheretherketone, PEEK650G manufactured by Victrex) is charged into a single screw extruder having a screw diameter of 40 m and heated to 380 ° C. did. Next, melt extrusion at a speed of 0.3 m / min from a lip diameter φ80 mm die, and without forming a cooling step at a predetermined temperature, a sizing inner diameter φ150 mm, an inner diameter 150 φmm, and a wall thickness of 650 μm, This was a heat-shrinkable tube.
<参考例1>
 以下の成形工程及び延伸工程により、熱収縮性チューブを製造した。
(1)熱可塑性樹脂のチューブ状への成形工程
 熱可塑性樹脂として、PEEK(ポリエーテルエーテルケトン、ビクトレックス社製のPEEK650G)をスクリュー径40mの単軸押出機に投入し、380℃に加熱混練した。次に、リップ径φ146mmダイスから0.3m/minの速度にて溶融押出しして成形チューブとし、サイジングマンドレル(外径φ110mm、130mm長のリップ側(押出吐出側)30mm長までマンドレル内部に加圧水を循環させて140℃に設定(冷却工程を行う)し、残りの100mm長は140℃)を用いて、冷却工程(140℃で26秒間)を行い、内径φ110mm、肉厚200μmの未延伸チューブを得た。
(2)未延伸チューブの延伸工程
 成形工程で得られた未延伸チューブを、長さ4000mmにカットし、150℃に加熱した外径φ150mmマンドレルにて拡張し、チューブの内径を保った状態でTg(143℃)以下の温度(80℃)まで冷却することにより、内径φ150mm、肉厚150μmの収縮チューブが得られた。
<Reference Example 1>
A heat-shrinkable tube was produced by the following molding process and stretching process.
(1) Molding process of a thermoplastic resin into a tube shape As a thermoplastic resin, PEEK (polyetheretherketone, PEEK650G manufactured by Victrex) is charged into a single screw extruder having a screw diameter of 40 m and heated to 380 ° C. did. Next, it is melt extruded from a lip diameter φ146 mm die at a speed of 0.3 m / min to form a molded tube, and sizing mandrels (external diameter φ110 mm, 130 mm long lip side (extrusion discharge side)) are filled with pressurized water inside the mandrel. Circulate and set to 140 ° C. (the cooling process is performed), the remaining 100 mm length is 140 ° C., and the cooling process (at 140 ° C. for 26 seconds) is performed to obtain an unstretched tube having an inner diameter of φ110 mm and a wall thickness of 200 μm. Obtained.
(2) Stretching process of unstretched tube The unstretched tube obtained in the molding process was cut to a length of 4000 mm and expanded with a mandrel having an outer diameter of φ150 mm heated to 150 ° C., and the Tg was maintained while maintaining the inner diameter of the tube. By cooling to a temperature below (143 ° C.) (80 ° C.), a shrinkable tube having an inner diameter of 150 mm and a wall thickness of 150 μm was obtained.
[引張弾性率と耐摩耗性の評価]
(サンプル1)
 実施例1で得られた収縮チューブを、150℃の大気環境下の恒温槽で30分間加熱したものをサンプル1とした。
[Evaluation of tensile modulus and wear resistance]
(Sample 1)
Sample 1 was prepared by heating the shrinkable tube obtained in Example 1 for 30 minutes in a thermostatic bath at 150 ° C. in an atmospheric environment.
(サンプル2)
 実施例1で得られた収縮チューブを、150℃の大気環境下の恒温槽で30分間加熱した後、さらにアニール処理(170℃の大気環境下の恒温槽で1時間加熱)したものをサンプル2とした。
(Sample 2)
Sample 2 was obtained by heating the shrinkable tube obtained in Example 1 for 30 minutes in a thermostatic chamber at 150 ° C. in an atmospheric environment and further annealing (heating in a thermostatic chamber in an atmospheric environment at 170 ° C. for 1 hour). It was.
(引張弾性率の測定方法)
 JIS K 7127に準拠した試験片で、常温環境下、引張速度10mm/分の条件で、サンプル1,2のチューブの周方向における引張弾性率を測定した。その結果、サンプル1の引張弾性率は2.0GPaであり、サンプル2の引張弾性率は2.8GPaであった。
(Measurement method of tensile modulus)
The tensile elastic modulus in the circumferential direction of the tubes of Samples 1 and 2 was measured with a test piece based on JIS K 7127 under a normal temperature environment and a tensile speed of 10 mm / min. As a result, the tensile modulus of sample 1 was 2.0 GPa, and the tensile modulus of sample 2 was 2.8 GPa.
(耐摩耗性の評価)
 JIS K 7218に準拠し、ピン・オン・ディスク法により評価した。評価条件は、無潤滑で、室温の温度条件のもと、2.76MPaで加圧し、0.15m/sの周速で、相手材をS45C(Ra1.1)に設定した。そして、評価前の試験片重量と240分後の試験片重量を測定し、摩耗体積に換算し評価した。その結果、サンプル1の摩耗体積は1.6mm2であり、サンプル2の摩耗体積は1.1mm2であった。
(Evaluation of wear resistance)
In accordance with JIS K 7218, the pin-on-disk method was used for evaluation. The evaluation conditions were unlubricated, pressure was applied at 2.76 MPa under a room temperature condition, and the counterpart material was set to S45C (Ra 1.1) at a peripheral speed of 0.15 m / s. And the test piece weight before evaluation and the test piece weight after 240 minutes were measured, and it converted into wear volume and evaluated. As a result, the wear volume of sample 1 was 1.6 mm 2 , and the wear volume of sample 2 was 1.1 mm 2 .
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
1…熱収縮性チューブ
2…部材
10…被覆部材
L…チューブの長さ
M…チューブの肉厚
N…チューブの外径
DESCRIPTION OF SYMBOLS 1 ... Heat-shrinkable tube 2 ... Member 10 ... Covering member L ... Tube length M ... Tube thickness N ... Tube outer diameter

Claims (8)

  1.  下記一般式(A):
    -(Ar1-C(=O)-Ar2-O-Ar3-O)-   (A)
    [一般式(A)において、基Ar1、基Ar2、及び基Ar3は、それぞれ独立に、置換基を有することがある芳香族炭化水素基である。]
    で表される繰り返し単位を有するポリマーを含む熱可塑性樹脂により形成された、熱収縮性チューブであって、
     肉厚が600μm以上であり、
     前記肉厚の長手方向のばらつきが10%以下であり、
     温度150℃の気相中で5分間加熱された際の熱収縮率をX%とし、温度300℃の気相中で5分間加熱された際の熱収縮率をY%とした場合に、以下の関係を充足する、熱収縮性チューブ。
    5≦X
    0.9≦Y/X≦1.1
    The following general formula (A):
    — (Ar 1 —C (═O) —Ar 2 —O—Ar 3 —O) — (A)
    [In General Formula (A), the group Ar 1 , the group Ar 2 , and the group Ar 3 are each independently an aromatic hydrocarbon group that may have a substituent. ]
    A heat-shrinkable tube formed of a thermoplastic resin containing a polymer having a repeating unit represented by:
    The wall thickness is 600 μm or more,
    Variation in the longitudinal direction of the wall thickness is 10% or less,
    When the heat shrinkage rate when heated for 5 minutes in the gas phase at 150 ° C. is X% and the heat shrinkage rate when heated for 5 minutes in the gas phase at 300 ° C. is Y%, A heat-shrinkable tube that satisfies this relationship.
    5 ≦ X
    0.9 ≦ Y / X ≦ 1.1
  2.  温度25℃の環境から、温度150℃の気相中で5分間置かれた後の結晶化度が、10%以下である、請求項1に記載の熱収縮性チューブ。 The heat-shrinkable tube according to claim 1, wherein the degree of crystallinity after being placed in a gas phase at a temperature of 150 ° C for 5 minutes from an environment at a temperature of 25 ° C is 10% or less.
  3.  温度25℃の環境から、温度200℃の気相中で5分間置かれた後の結晶化度が、20%以上である、請求項1又は2に記載の熱収縮性チューブ。 The heat-shrinkable tube according to claim 1 or 2, wherein the degree of crystallinity after being placed in a gas phase at a temperature of 200 ° C for 5 minutes from an environment at a temperature of 25 ° C is 20% or more.
  4.  熱収縮性チューブが、円筒状無端チューブである、請求項1~3のいずれかに記載の熱収縮性チューブ。 The heat-shrinkable tube according to any one of claims 1 to 3, wherein the heat-shrinkable tube is a cylindrical endless tube.
  5.  下記一般式(A):
    -(Ar1-C(=O)-Ar2-O-Ar3-O)-   (A)
    [一般式(1)において、基Ar1、基Ar2、及び基Ar3は、それぞれ独立に、置換基を有することがある芳香族炭化水素基である。]
    で表される繰り返し単位を有するポリマーを含む熱可塑性樹脂を温度340℃以上に加熱し、連続溶融押出成形に供してチューブ状に成形した成形チューブを、温度130~160℃にまで冷却した後、さらに温度10~50℃にまで冷却を行って、未延伸チューブを得る成形工程と、
     前記成形工程で成形された未延伸チューブを延伸して、熱収縮性チューブを得る延伸工程と、
    を備える、熱収縮性チューブの製造方法。
    The following general formula (A):
    — (Ar 1 —C (═O) —Ar 2 —O—Ar 3 —O) — (A)
    [In the general formula (1), the group Ar 1 , the group Ar 2 , and the group Ar 3 are each independently an aromatic hydrocarbon group that may have a substituent. ]
    A thermoplastic resin containing a polymer having a repeating unit represented by the following is heated to a temperature of 340 ° C. or higher, and a molded tube formed into a tube shape by continuous melt extrusion molding is cooled to a temperature of 130 to 160 ° C. Further, a molding step of cooling to a temperature of 10 to 50 ° C. to obtain an unstretched tube,
    Stretching the unstretched tube molded in the molding step to obtain a heat-shrinkable tube,
    A method for producing a heat-shrinkable tube.
  6.  肉厚が600μm以上である、請求項5に記載の熱収縮性チューブの製造方法。 The method for producing a heat-shrinkable tube according to claim 5, wherein the wall thickness is 600 μm or more.
  7.  請求項1~4のいずれかに記載の熱収縮性チューブを用意する工程と、
     前記熱収縮性チューブの内側に部材を配置する工程と、
     前記熱収縮性チューブを160℃以下の温度に加熱し、熱収縮させることにより、前記部材を熱収縮性チューブで被覆する収縮工程と、
    を備える、耐熱性部材の製造方法。
    Preparing a heat-shrinkable tube according to any one of claims 1 to 4,
    Placing a member inside the heat shrinkable tube;
    A shrinking step of coating the member with a heat shrinkable tube by heating the heat shrinkable tube to a temperature of 160 ° C. or less and causing heat shrinkage;
    A method for producing a heat-resistant member.
  8.  請求項1~4のいずれかに記載の熱収縮性チューブを用意する工程と、
     前記熱収縮性チューブを160℃以下の温度に加熱し、熱収縮させる収縮工程と、
    を備える、被覆部材の製造方法。
    Preparing a heat-shrinkable tube according to any one of claims 1 to 4,
    A shrinking step in which the heat-shrinkable tube is heated to a temperature of 160 ° C. or less and thermally contracted;
    A method for manufacturing a covering member.
PCT/JP2019/014611 2018-04-02 2019-04-02 Heat-shrinkable tube WO2019194172A1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114454527A (en) * 2022-02-11 2022-05-10 宁波琳晓生物科技有限公司 Ultralow-shrinkage-temperature PEEK heat-shrinkable tube production equipment and application method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60217134A (en) * 1984-04-11 1985-10-30 Okura Ind Co Ltd Manufacture of tubular simultaneous biaxial orientation polyether ketone film
JPH04255323A (en) * 1990-12-28 1992-09-10 Okura Ind Co Ltd Seamless belt excellent in dimensional stability
JP2015136230A (en) * 2014-01-17 2015-07-27 グンゼ株式会社 Coating member of rotor of magnet type motor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60217134A (en) * 1984-04-11 1985-10-30 Okura Ind Co Ltd Manufacture of tubular simultaneous biaxial orientation polyether ketone film
JPH04255323A (en) * 1990-12-28 1992-09-10 Okura Ind Co Ltd Seamless belt excellent in dimensional stability
JP2015136230A (en) * 2014-01-17 2015-07-27 グンゼ株式会社 Coating member of rotor of magnet type motor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114454527A (en) * 2022-02-11 2022-05-10 宁波琳晓生物科技有限公司 Ultralow-shrinkage-temperature PEEK heat-shrinkable tube production equipment and application method thereof
CN114454527B (en) * 2022-02-11 2024-08-23 宁波琳晓生物科技有限公司 Ultralow-shrinkage-temperature PEEK heat-shrinkable tube production equipment and application method thereof

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