WO2019187485A1 - Control adapter, and electric power tool - Google Patents

Control adapter, and electric power tool Download PDF

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Publication number
WO2019187485A1
WO2019187485A1 PCT/JP2019/000354 JP2019000354W WO2019187485A1 WO 2019187485 A1 WO2019187485 A1 WO 2019187485A1 JP 2019000354 W JP2019000354 W JP 2019000354W WO 2019187485 A1 WO2019187485 A1 WO 2019187485A1
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WO
WIPO (PCT)
Prior art keywords
control adapter
battery pack
tool
control
controller
Prior art date
Application number
PCT/JP2019/000354
Other languages
French (fr)
Japanese (ja)
Inventor
功雄 羽石
敬一郎 上條
Original Assignee
マクセルイズミ株式会社
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Filing date
Publication date
Application filed by マクセルイズミ株式会社 filed Critical マクセルイズミ株式会社
Publication of WO2019187485A1 publication Critical patent/WO2019187485A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F5/00Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F5/00Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
    • B25F5/02Construction of casings, bodies or handles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries

Definitions

  • the present invention relates to a control adapter that is detachably attached to a power tool and the power tool.
  • Live work is work that involves the danger of electric shock. Therefore, various contrivances for improving the safety of work have been made, and one of them is a remote operation technique by wireless communication.
  • Patent Document 1 Japanese Patent Laid-Open No. 2017-225326 discloses a remote operation technique using a self-propelled transmission line inspection device.
  • Patent Document 2 Japanese Patent Publication No. 2014-525840
  • Patent Document 3 Japanese Patent Application Laid-Open No. 2017-121681
  • a technique for wirelessly communicating maintenance information such as remaining battery capacity from a communication adapter to an external device is disclosed.
  • the electric tool exemplified in Patent Document 2 or Patent Document 3 is an electric tool designed to have a wireless communication function using a communication adapter.
  • an electric tool that is driven by a detachable battery pack and does not have a wireless communication function is also widely used.
  • none of the electric tools are operated by remote operation, and therefore it is desired to realize an electric tool having a remote operation function.
  • it is particularly desirable for a power tool that does not have a wireless communication function to have a remote operation function without replacement or modification of parts, because costs can be reduced.
  • the present invention has been made in view of the above circumstances, and is detachable so that a remote operation can be realized without replacing or refurbishing a power tool that is driven by a detachable battery pack and does not have a wireless communication function.
  • An object is to provide a simple control adapter.
  • the present invention solves the above-mentioned problem by a solving means described below as an embodiment.
  • a control adapter is detachably mounted on an electric tool including a main body having a first connecting portion and a battery pack having a second connecting portion that is detachable from the first connecting portion. And a third connection portion that can be engaged with and disengaged from the first connection portion and a fourth connection portion that can be engaged and disengaged from the second connection portion are provided on surfaces opposite to each other. Energizing the main body from the battery pack with the third connecting portion engaged with the first connecting portion and the fourth connecting portion engaged with the second connecting portion. It is a requirement to include a circuit and a communication unit that performs wireless communication with a predetermined controller on a one-to-one basis.
  • a control adapter that can wirelessly communicate with the controller without replacing or refurbishing a power tool that does not have a wireless communication function is provided between the main body portion and the battery pack in the power tool. It can be put on as it is. At this time, since it is possible to energize the battery pack from the battery pack with the energization circuit, the electric power tool can be continuously driven by the battery pack with the control adapter sandwiched therebetween. Therefore, the tool can be remotely operated from the controller only by attaching the control adapter to the conventional electric tool.
  • a control unit that performs control to turn on and off the energization circuit by a predetermined signal from the controller that is received via the communication unit is preferably provided. According to this, the power tool can be activated / stopped by remote control from the controller.
  • a changeover switch for turning ON / OFF wireless communication between the controller and the communication unit is provided. According to this, it is possible to selectively change the operation mechanism by directly operating the operation switch of the electric tool main body and the operation mechanism by remotely operating from the controller.
  • display means for indicating the ON / OFF state of the changeover switch is provided on a surface that is not in contact with the main body portion and the battery pack in a state of being mounted on the electric power tool. According to this, it is possible to grasp the selected state of the operating mechanism.
  • control unit includes a GPS circuit and a memory, and performs control for returning current or past position information in accordance with a predetermined signal received from the controller via the communication unit. According to this, the position of the electric tool can be grasped, and when the tool is lost, it can be quickly found.
  • control unit has a voltage detection circuit and performs control to return energization information in response to a predetermined signal from the controller received via the communication unit. According to this, since it is possible to detect the energization state of an external object that comes into contact with or approaches, it is possible to grasp the live line state of the power transmission line, particularly in the live line work. In addition, with the GPS function, it is possible to record a live part and map a live state of the work place.
  • the communication unit is provided on a surface that does not contact the main body unit and the battery pack in a state where the communication unit is mounted on the power tool. According to this, it can prevent that the electromagnetic wave transmitted / received between a communication part and a controller is inhibited by a main-body part or a battery pack.
  • the electric tool is preferably a compression tool, a crimping tool, a bending tool, a drilling tool, a cutting tool or a wire peeling tool. According to this, it is possible to remotely operate and stop various tools used for hot-line work from the controller.
  • an electric tool includes a main body, a battery pack that is detachably mounted on the main body, a control adapter that is detachably mounted between the main body and the battery pack, A power tool including a controller for remotely operating the control adapter, wherein the main body portion has a first connection portion, and the battery pack is detachable from the first connection portion.
  • the control adapter is provided on surfaces opposite to each other, and a third connection part that can be engaged with and disengaged from the first connection part, and a fourth connection part that can be engaged and disengaged from the second connection part
  • the battery pack can be energized from the battery pack in a state where the first connection portion and the third connection portion are engaged and the second connection portion and the fourth connection portion are engaged.
  • a communication circuit that communicates wirelessly with an energization circuit and a predetermined controller And parts, that have a requirement.
  • an electric tool that can be remotely operated from a controller by wireless communication can be realized at a low cost with a simple configuration. Therefore, the safety of the hot work can be improved by applying to various tools used for the hot work.
  • a control adapter can be attached to an electric tool that does not have a wireless communication function while being sandwiched between the main body of the electric tool and the battery pack, and the control adapter is attached by an energization circuit.
  • the electric tool can be driven by the battery pack in a sandwiched state.
  • the control adapter can be mounted using the engagement part originally provided in the power tool, and the power tool can be operated by the battery pack after the mounting as well, so that the replacement or repair of parts is possible.
  • a power tool having a wireless communication function can be realized by simply mounting the control adapter with the control adapter interposed therebetween.
  • control adapter can wirelessly communicate with the controller through the communication unit, an electric tool that can be remotely operated from the controller can be realized. Therefore, the control adapter according to the present invention can be widely applied to a power tool that does not have a wireless communication function as long as it has a detachable battery pack, and can be operated remotely without replacement or repair of parts. Can be realized at a low cost, and the safety of hot-line work can be further improved.
  • FIG. 1 Comprising: It is a perspective view which shows the state after mounting
  • FIG. 4 is a front view showing an example of a controller that remotely operates the control adapter of FIG. 3. It is a block diagram which shows the example of the internal structure of a control adapter of FIG. 3, and a control mechanism. It is a block diagram which shows the internal structure of the control adapter of FIG. 3, and the modification of a control mechanism.
  • FIG. 1 and 2 are perspective views showing a basic configuration of the electric power tool 10.
  • FIG. 1 shows a state before the battery pack is attached
  • FIG. 2 shows a state where the battery pack is attached. Yes.
  • the power tool 10 will be described using a cutting tool as an example.
  • the electric tool 10 shown in FIG. 1 is comprised by the main-body part 12 which exhibits the function of the said tool, and the battery pack 14 in which a battery is accommodated.
  • a first connection portion 16 having an engaging uneven portion is provided on the bottom surface of the main body portion 12.
  • a second connection portion 18 having a convex concave portion for engagement is provided on the upper surface of the battery pack 14.
  • the concave and convex portions of the first connection portion 16 and the convex and concave portions of the second connection portion 18 are configured in shapes corresponding to each other so as to be engageable with each other. Thereby, the battery pack 14 can be attached to and detached from the main body 12.
  • the main body 12 supports the operation unit 12a having a blade 20 that cuts an object to be cut (hereinafter simply referred to as “object”) and the electric tool 10 by hand during use. It consists of a grip 12b. Among them, an operation switch 24 for operating / stopping the operation unit 12a is provided in front of the operation unit 12a in the grip 12b. Accordingly, the operation switch 24 can be operated with a fingertip while the grip 12b is gripped by a hand.
  • 3 to 5 are perspective views showing an example in which the control adapter 32 according to the embodiment of the present invention is attached to the electric tool 10.
  • 3 shows a state before the control adapter 32 is attached to the electric tool 10 from above
  • FIG. 4 shows from below
  • FIG. 5 shows a state in which the control adapter 32 is attached to the electric tool 10.
  • the control adapter 32 shown in FIG. 3 is detachably mounted with being sandwiched between the main body 12 and the battery pack 14 in the electric power tool 10. That is, the control adapter 32 is provided with a third connection portion 34 on the top surface and a fourth connection portion 36 on the bottom surface that is opposite.
  • the 3rd connection part 34 is provided in the 1st connection part 16 of the power tool 10 main-body part 12 bottom face so that attachment / detachment is possible
  • the 4th connection part 36 is connected to the 2nd connection part 18 of the electric tool 10 battery pack 14 upper surface. It is provided so that it can be engaged and disengaged.
  • the third connection portion 34 has the same convexity as the second connection portion 18 on the upper surface of the battery pack 14 (including the case where it can be engaged) (FIG. 3), and the fourth connection portion 36 is It has the same uneven
  • control adapter 32 is detachably mounted with being sandwiched between the main body 12 and the battery pack 14 in the electric power tool 10 (FIG. 5).
  • the control adapter 32 can be mounted using the mechanism originally provided in the electric power tool 10 without replacing or refurbishing parts.
  • the degree of “same” with respect to the convex concave position of the second connecting portion 18 in the convex concave portion position of the third connecting portion 34 here means that the convex concave portion position of the second connecting portion 18 is engaged with the uneven portion of the first connecting portion 16. Therefore, it is sufficient to have the same effect that the effect of being able to be detachably attached to the main body portion 12 can also be achieved by the convex and concave positions of the third connection portion 34.
  • the degree of “same” with respect to the uneven portion of the first connecting portion 16 in the uneven portion of the fourth connecting portion 36 causes the uneven portion of the first connecting portion 16 to engage with the convex concave portion of the second connecting portion 18.
  • the operational effect that the battery pack 14 can be detachably attached can be achieved by the uneven portion of the fourth connection portion 36. Therefore, it is not necessary to have completely the same configuration. For example, the number of terminals may be different (FIG. 3).
  • FIG. 6 is an enlarged perspective view of the control adapter 32 of FIG.
  • FIG. 8 is a block diagram showing an example of the internal configuration of the control adapter 32 and a control mechanism.
  • FIG. 7 is a front view showing an example of a controller 38 for remotely operating the control adapter 32.
  • the control adapter 32 shown in FIG. 6 is formed in substantially the same shape as the battery pack 14.
  • the shape extending from the main body 12 to the battery pack 14 can have a sense of unity.
  • the attached control adapter 32 does not get in the way of use and storage, and has excellent design.
  • the control adapter 32 does not necessarily have the same thickness as the battery pack 14, but it is preferable that at least the planar shape is the same.
  • a changeover switch 40 for switching wireless communication between the control adapter 32 and the controller 38 for remotely operating the control adapter 32 to ON / OFF.
  • the operation mechanism by directly operating the operation switch 24 of the power tool 10 main body 12 and the operation mechanism by remotely operating from the controller 38 can be selectively changed.
  • display means 42 for displaying the ON / OFF state of the changeover switch 40, the communication state between the control adapter 32 and the controller 38, and the operation of the controller 38 is provided. Thereby, the selection state of the operating mechanism can be grasped. Further, since the display means 42 is provided on the rear side, the display means 42 can be confirmed while the grip 12b of the electric power tool 10 is gripped.
  • the display means 42 in this embodiment is a plurality of LEDs, and an adapter operation LED 42a, an adapter link LED 42b, and an adapter power LED 42c are provided from above. These can display the above information by a predetermined lighting method to be described later.
  • the display means 42 is not limited to the LED, and for example, a configuration using a monitor or the like on which characters, figures, symbols, and the like are displayed is also conceivable.
  • an energization circuit 54 that can energize the main body 12 from the battery pack 14 while being attached to the electric power tool 10 is provided.
  • the electric power tool 10 can be operated by continuously operating the operation switch 24 of the main body 12 while the control adapter 32 is sandwiched between the main body 12 and the battery pack 14.
  • control unit 56 that performs control to turn on and off the energization circuit 54 by a predetermined signal from the controller 38, and a communication unit 58 that performs wireless communication with the controller 38 are provided. Since the control adapter 32 is mounted between the main body 12 and the battery pack 14, the communication unit 58 is preferably provided on a surface that does not contact the main body 12 and the battery pack 14. Accordingly, it is possible to prevent radio waves transmitted and received between the communication unit 58 and the controller 38 from being obstructed by the main body unit 12 or the battery pack 14.
  • the controller 38 As shown in FIG. 7, the controller 38 according to the present embodiment is formed in a rectangular shape that is a general shape of a remote controller.
  • a power switch 44 is provided on the right side surface.
  • a plurality of operation buttons 46 (a first button 46a and a second button 46b) are provided at the front position.
  • a display unit 48 that is an LED for displaying the ON / OFF state of the power switch 44, the communication state between the controller 38 and the control adapter 32 (communication unit 58), and the operation of the controller 38 is provided. . Thereby, the information can be grasped not only by the control adapter 32 (display means 42) but also by the controller 38.
  • a controller and a battery housing (both not shown) are provided inside the controller 38.
  • Reference numeral 50 denotes a battery remaining amount display section.
  • control unit 56 does not operate and no control is performed.
  • the energization circuit 54 can energize the battery pack 14 to the main body 12, the power tool 10 can be operated by turning on the operation switch 24 of the main body 12.
  • the changeover switch 40 has a function as a power switch of the control adapter 32 and is remotely operated from the controller 38 by an operation mechanism by directly operating the operation switch 24 of the main body 12 of the electric tool 10 by the changeover switch 40. It is possible to selectively change the operation mechanism by operation.
  • the operation switch 24 is fixed in an ON state (a pressed state) by using a fixing device (not shown) such as a binding band in a communication standby state. Subsequently, the electric tool 10 is positioned.
  • the blade 20 is placed on the object to be cut (fixing and positioning are preferably performed in an unlinked state for safety). Then, the power tool 10 is operated by remotely operating the controller 56 from the controller 38 to turn on the energization circuit 54. Thereby, the object can be cut.
  • the control unit 56 turns on the energization circuit 54 only when a predetermined signal is received from the controller 38 via the communication unit 58.
  • a predetermined radio wave is transmitted from the controller 38 by pressing the second button 46b while pressing the first button 46a, and holding the two operation buttons 46 for 2 seconds.
  • Control by the control unit 56 is started by a signal from the communication unit 58 that has received the radio wave, and the energization circuit is turned on. Thereby, it is possible to prevent the electric tool 10 from being operated when the operation button 46 is pushed by mistake.
  • the adapter operation LED 42a is turned on.
  • the adapter operation LED 42a blinks. Thereby, the reception state of the control adapter 32 with respect to the operation by the controller 38 can be grasped.
  • the operation method of the operation button 46 is an example, Comprising: It is not restricted to this.
  • the communication unit 58 can perform wireless communication with the predetermined controller 38 only one-on-one. As a result, accidents due to unexpected operations can be prevented. However, it is not always necessary to be able to communicate only one-on-one.
  • the state where the two operation buttons 46 of the controller 38 are pressed is maintained, and a predetermined signal is sent to the communication unit 58. It is necessary to keep sending. As a result, the operation of the electric tool 10 (blade 20) can be remotely operated from the controller 38 for starting, continuing, and stopping.
  • the motor 21 of the main body 12 automatically stops.
  • the control unit 56 that has detected the automatic stop of the motor 21 temporarily creates a state (non-link state) in which remote control by the controller 38 is impossible. Accordingly, the adapter link LED 42b and the display unit 48 are turned on (link state display) to blink (non-link state display), and thus the display functions as an answer back signal for displaying the completion of disconnection.
  • the controller 56 that detects interruption of a predetermined signal by releasing the two operation buttons 46 of the controller 38 with this as a signal cancels (resets) the non-link state, enters the link state again, and enters the communication standby state.
  • control unit 56 performs control for causing the display means 42 to display the communication state between the control adapter 32 and the controller 38 and the operation of the controller 38 in addition to the ON / OFF state of the changeover switch 40 described above.
  • a control unit (not shown) provided in the controller 38 also performs control to display the information on the display unit 48.
  • the power tool 10 can be operated while confirming the state of the power tool 10 and the control adapter 32 from the display means 42 and the display unit 48.
  • control part 56 can be provided with the GPS circuit 60 or the voltage detection circuit 62 as a modification.
  • FIG. 6 is a block diagram showing the internal configuration and control mechanism of the control adapter 32 in this modification.
  • the position information of the electric power tool 10 can be acquired by the GPS circuit 60.
  • the control unit 56 receives a signal output by a predetermined operation from the controller 38 via the communication unit 58, and performs control to return current or past position information stored in the memory 64 according to the signal.
  • the display unit 48 of the controller 38 is configured to use a monitor or the like, or the controller 38 is connected to an external display device. Can be made. Thereby, the position of the electric power tool 10 can be grasped, and when the electric power tool 10 is lost, it can be quickly found.
  • the current detection state of an external object that is in contact with or close to the electric power tool 10 can be detected by the voltage detection circuit 62.
  • the control unit 56 performs control to receive a signal output by a predetermined operation from the controller 38 via the communication unit 58 and return energization information according to the signal.
  • the energization information can be displayed on the display unit 48 of the controller 38 by turning on a predetermined LED corresponding to the detection result.
  • each information is directly returned to the controller from the GPS circuit or the energization circuit without going through the memory.
  • the control adapter can be attached to the power tool that does not have the wireless communication function while being sandwiched between the main body portion of the power tool and the battery pack.
  • the power tool can be driven by the battery pack in a state where the control adapter is sandwiched between the energization circuits.
  • the control adapter can be mounted using the engagement part originally provided in the power tool, and the power tool can be operated by the battery pack after the mounting as well, so that the replacement or repair of parts is possible.
  • a power tool having a wireless communication function can be realized by simply mounting the control adapter with the control adapter interposed therebetween.
  • control adapter can wirelessly communicate with the controller through the communication unit, an electric tool that can be remotely operated from the controller can be realized. Therefore, the control adapter according to the present invention can be widely applied to a power tool that does not have a wireless communication function as long as it has a detachable battery pack, and can be operated remotely without replacement or repair of parts. Can be realized at a low cost, and the safety of hot-line work can be further improved.
  • control adapter is provided with a changeover switch to selectively change the operation mechanism by directly operating the operation switch of the electric power tool main body and the operation mechanism by remotely operating from the controller. Can do.
  • the power switch can be safely positioned by turning on the changeover switch and switched to the communication standby state, and then the tool can be operated remotely by performing a predetermined operation on the operation button. be able to.
  • the cutting tool has been described as an example of the electric power tool.
  • the control adapter according to the embodiment of the present invention is not limited to the cutting tool, and includes a compression tool, a crimping tool, a bending tool, and a drilling tool. Any power tool driven by a detachable battery pack, such as a tool or a wire peeling tool, can be widely applied.
  • a detachable battery pack such as a tool or a wire peeling tool

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Portable Power Tools In General (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

The present invention addresses the problem of providing a control adapter that is attachable to and detachable from an electric power tool driven by a detachable battery pack, the electric power tool not being provided with a wireless communication function, and the control adapter making it possible to perform remote operations without exchanging or modifying any components. To overcome this problem, there is provided a control adapter (32) that is attachable to and detachable from an electric power tool (10), the electric power tool (10) comprising a body (12) that has a first connection part (16), and a battery pack (14) that has a second connection part (18) capable of engaging with and disengaging from the first connection part (16), wherein: a third connection part (34) capable of engaging with and disengaging from the first connection part (16), and a fourth connection part (36) capable of engaging with and disengaging from the second connection part (18), are respectively provided to surfaces of the control adapter (32) that face mutually opposite directions; and also provided are an electrification circuit (54) capable of supplying electricity from the battery pack (14) to the body (12) while mounted on the electric power tool (10), and a communication unit (58) that communicates in a one-to-one manner with a prescribed controller (38).

Description

制御アダプタ及び電動工具Control adapter and power tool
 本発明は、電動工具に着脱可能に装着される制御アダプタ及び当該電動工具に関する。 The present invention relates to a control adapter that is detachably attached to a power tool and the power tool.
 活線作業は、感電の危険を伴う作業である。そのため、作業の安全性を向上させる様々な工夫がなされており、その一つに無線通信による遠隔操作技術がある。 Live work is work that involves the danger of electric shock. Therefore, various contrivances for improving the safety of work have been made, and one of them is a remote operation technique by wireless communication.
 例えば、特許文献1(特開2017-225326号公報)には、自走式送電線点検装置による遠隔操作技術が開示されている。また、電動工具について、特許文献2(特表2014-525840号公報)あるいは特許文献3(特開2017-121681号公報)には、当該工具を遠隔操作する目的ではないものの、電動工具に装着された通信アダプタから外部装置へ、バッテリ残存容量等のメンテナンス情報を無線通信する技術が開示されている。 For example, Patent Document 1 (Japanese Patent Laid-Open No. 2017-225326) discloses a remote operation technique using a self-propelled transmission line inspection device. Regarding electric tools, Patent Document 2 (Japanese Patent Publication No. 2014-525840) or Patent Document 3 (Japanese Patent Application Laid-Open No. 2017-121681) does not have the purpose of remotely operating the tool, but is attached to the electric tool. A technique for wirelessly communicating maintenance information such as remaining battery capacity from a communication adapter to an external device is disclosed.
特開2017-225326号公報JP 2017-225326 A 特表2014-525840号公報Special table 2014-525840 gazette 特開2017-121681号公報JP 2017-121681 A
 特許文献2あるいは特許文献3に例示される電動工具は、通信アダプタによる無線通信機能を備えるように設計された電動工具である。これに対し、着脱式バッテリパックによって駆動される、無線通信機能を備えていない電動工具も、広く用いられている。しかしながら、こうした無線通信機能の有無に関わらず、いずれの電動工具も、遠隔操作によって作動されるものではなかったため、遠隔操作機能を備えた電動工具の実現が望まれていた。このうち、無線通信機能を備えていない電動工具に対しては、部品の交換や改修をすることなく遠隔操作機能を持たせることができれば、コストを抑えることができるため、とりわけ望ましい。 The electric tool exemplified in Patent Document 2 or Patent Document 3 is an electric tool designed to have a wireless communication function using a communication adapter. On the other hand, an electric tool that is driven by a detachable battery pack and does not have a wireless communication function is also widely used. However, regardless of the presence / absence of such a wireless communication function, none of the electric tools are operated by remote operation, and therefore it is desired to realize an electric tool having a remote operation function. Of these, it is particularly desirable for a power tool that does not have a wireless communication function to have a remote operation function without replacement or modification of parts, because costs can be reduced.
 本発明は、上記事情に鑑みてなされ、着脱式バッテリパックによって駆動される、無線通信機能を備えていない電動工具に対して、部品の交換や改修をすることなく遠隔操作を実現し得る着脱可能な制御アダプタを提供することを目的とする。 The present invention has been made in view of the above circumstances, and is detachable so that a remote operation can be realized without replacing or refurbishing a power tool that is driven by a detachable battery pack and does not have a wireless communication function. An object is to provide a simple control adapter.
 本発明は、一実施形態として以下に記載するような解決手段により、前記課題を解決する。 The present invention solves the above-mentioned problem by a solving means described below as an embodiment.
 本発明に係る制御アダプタは、第1接続部を有する本体部と、前記第1接続部に係脱可能な第2接続部を有するバッテリパックと、を備えた電動工具に、着脱可能に装着される制御アダプタであって、前記第1接続部に係脱可能な第3接続部と、前記第2接続部に係脱可能な第4接続部と、が互いに逆向きとなる面に各々設けられており、前記第3接続部が前記第1接続部に係合され、且つ前記第4接続部が前記第2接続部に係合された状態で前記バッテリパックから前記本体部に通電可能な通電回路と、所定のコントローラと一対一で無線通信する通信部と、を備えていることを要件とする。 A control adapter according to the present invention is detachably mounted on an electric tool including a main body having a first connecting portion and a battery pack having a second connecting portion that is detachable from the first connecting portion. And a third connection portion that can be engaged with and disengaged from the first connection portion and a fourth connection portion that can be engaged and disengaged from the second connection portion are provided on surfaces opposite to each other. Energizing the main body from the battery pack with the third connecting portion engaged with the first connecting portion and the fourth connecting portion engaged with the second connecting portion. It is a requirement to include a circuit and a communication unit that performs wireless communication with a predetermined controller on a one-to-one basis.
 これによれば、無線通信機能を備えていない電動工具に対して、部品の交換や改修をすることなく、コントローラと無線通信することができる制御アダプタを電動工具における本体部とバッテリパックとの間にそのまま挟んで装着することができる。このとき、通電回路によってバッテリパックから本体部への通電が可能であるため、制御アダプタを挟んだ状態で引き続きバッテリパックによって電動工具を駆動させることができる。したがって、従来の電動工具に制御アダプタを装着するだけで、コントローラから当該工具を遠隔操作することができる。 According to this, a control adapter that can wirelessly communicate with the controller without replacing or refurbishing a power tool that does not have a wireless communication function is provided between the main body portion and the battery pack in the power tool. It can be put on as it is. At this time, since it is possible to energize the battery pack from the battery pack with the energization circuit, the electric power tool can be continuously driven by the battery pack with the control adapter sandwiched therebetween. Therefore, the tool can be remotely operated from the controller only by attaching the control adapter to the conventional electric tool.
 また、前記通信部を介して受信する前記コントローラからの所定の信号によって前記通電回路をON・OFFとする制御を行う制御部を備えていることが好ましい。これによれば、コントローラから遠隔操作することによって電動工具を作動・停止させることができる。 Further, it is preferable that a control unit that performs control to turn on and off the energization circuit by a predetermined signal from the controller that is received via the communication unit is preferably provided. According to this, the power tool can be activated / stopped by remote control from the controller.
 また、前記コントローラと前記通信部との無線通信をON・OFFとする切替スイッチを備えていることが好ましい。これによれば、電動工具本体部の作動スイッチを直接操作することによる作動機構と、コントローラから遠隔操作することによる作動機構とを選択的に変更することができる。 Further, it is preferable that a changeover switch for turning ON / OFF wireless communication between the controller and the communication unit is provided. According to this, it is possible to selectively change the operation mechanism by directly operating the operation switch of the electric tool main body and the operation mechanism by remotely operating from the controller.
 また、前記切替スイッチのON・OFFの状態を示す表示手段が、前記電動工具に装着された状態で前記本体部および前記バッテリパックに当接しない面に設けられていることが好ましい。これによれば、上記作動機構の選択状態を把握することができる。 Further, it is preferable that display means for indicating the ON / OFF state of the changeover switch is provided on a surface that is not in contact with the main body portion and the battery pack in a state of being mounted on the electric power tool. According to this, it is possible to grasp the selected state of the operating mechanism.
 また、前記制御部は、GPS回路およびメモリを有し、前記通信部を介して受信する前記コントローラからの所定の信号に応じて、現在または過去の位置情報を返信する制御を行うことが好ましい。これによれば、電動工具の位置を把握することができ、当該工具を紛失した際、速やかに発見することができる。 Further, it is preferable that the control unit includes a GPS circuit and a memory, and performs control for returning current or past position information in accordance with a predetermined signal received from the controller via the communication unit. According to this, the position of the electric tool can be grasped, and when the tool is lost, it can be quickly found.
 また、前記制御部は、検電回路を有し、前記通信部を介して受信する前記コントローラからの所定の信号に応じて、通電情報を返信する制御を行うことが好ましい。これによれば、接触あるいは接近する外部の物体の通電状態を検知することができるため、とりわけ活線作業においては、送電線の活線状態を把握することができる。また、上記GPS機能を伴って、活線箇所を記録し、作業場所の活線状態をマッピングすることができる。 Further, it is preferable that the control unit has a voltage detection circuit and performs control to return energization information in response to a predetermined signal from the controller received via the communication unit. According to this, since it is possible to detect the energization state of an external object that comes into contact with or approaches, it is possible to grasp the live line state of the power transmission line, particularly in the live line work. In addition, with the GPS function, it is possible to record a live part and map a live state of the work place.
 また、前記通信部は、前記電動工具に装着された状態で前記本体部および前記バッテリパックに当接しない面に設けられていることが好ましい。これによれば、通信部とコントローラとの間で送受信される電波が本体部あるいはバッテリパックによって阻害されることを防止することができる。 In addition, it is preferable that the communication unit is provided on a surface that does not contact the main body unit and the battery pack in a state where the communication unit is mounted on the power tool. According to this, it can prevent that the electromagnetic wave transmitted / received between a communication part and a controller is inhibited by a main-body part or a battery pack.
 また、前記電動工具は、圧縮工具、圧着工具、曲げ工具、穴あけ工具、切断工具または電線皮むき工具であることが好ましい。これによれば、活線作業に用いられる様々な工具をコントローラから遠隔操作して作動・停止させることができる。 Further, the electric tool is preferably a compression tool, a crimping tool, a bending tool, a drilling tool, a cutting tool or a wire peeling tool. According to this, it is possible to remotely operate and stop various tools used for hot-line work from the controller.
 次に、本発明に係る電動工具は、本体部と、前記本体部に着脱可能に装着されるバッテリパックと、前記本体部と前記バッテリパックとの間に着脱可能に装着される制御アダプタと、前記制御アダプタを遠隔操作するコントローラと、を備える電動工具であって、前記本体部は、第1接続部を有し、前記バッテリパックは、前記第1接続部に係脱可能な第2接続部を有し、前記制御アダプタは、互いに逆向きとなる面に設けられた、前記第1接続部に係脱可能な第3接続部と、前記第2接続部に係脱可能な第4接続部と、前記第1接続部と前記第3接続部とが係合され、且つ前記第2接続部と前記第4接続部とが係合された状態で前記バッテリパックから前記本体部に通電可能な通電回路と、所定のコントローラと一対一で無線通信する通信部と、を有していることを要件とする。 Next, an electric tool according to the present invention includes a main body, a battery pack that is detachably mounted on the main body, a control adapter that is detachably mounted between the main body and the battery pack, A power tool including a controller for remotely operating the control adapter, wherein the main body portion has a first connection portion, and the battery pack is detachable from the first connection portion. The control adapter is provided on surfaces opposite to each other, and a third connection part that can be engaged with and disengaged from the first connection part, and a fourth connection part that can be engaged and disengaged from the second connection part The battery pack can be energized from the battery pack in a state where the first connection portion and the third connection portion are engaged and the second connection portion and the fourth connection portion are engaged. A communication circuit that communicates wirelessly with an energization circuit and a predetermined controller And parts, that have a requirement.
 これによれば、無線通信によってコントローラから遠隔操作することができる電動工具を簡易な構成によって低コストで実現することができる。したがって、活線作業に用いられる様々な工具に適用することによって活線作業の安全性を向上させることができる。 According to this, an electric tool that can be remotely operated from a controller by wireless communication can be realized at a low cost with a simple configuration. Therefore, the safety of the hot work can be improved by applying to various tools used for the hot work.
 本発明によれば、無線通信機能を備えていない電動工具に対し、制御アダプタを電動工具における本体部とバッテリパックとの間にそのまま挟んで装着することができ、また、通電回路によって制御アダプタを挟んだ状態でバッテリパックによって電動工具を駆動させることができる。すなわち、電動工具に元々備わっていた係合部位を利用して、制御アダプタを装着することができ、装着後も同様に、バッテリパックによって電動工具を作動させることができるため、部品の交換や改修をすることなく、制御アダプタを挟んで装着するだけで、無線通信機能を備えた電動工具を実現することができる。また、制御アダプタは通信部によってコントローラと無線通信することができるため、コントローラから遠隔操作することができる電動工具を実現することができる。したがって、本発明に係る制御アダプタは、無線通信機能を備えていない電動工具に対し、着脱式バッテリパックを備える構成であれば広く適用可能であり、部品の交換や改修をすることなく、遠隔操作が低コストで実現され、活線作業の安全性をさらに向上させることができる。 According to the present invention, a control adapter can be attached to an electric tool that does not have a wireless communication function while being sandwiched between the main body of the electric tool and the battery pack, and the control adapter is attached by an energization circuit. The electric tool can be driven by the battery pack in a sandwiched state. In other words, the control adapter can be mounted using the engagement part originally provided in the power tool, and the power tool can be operated by the battery pack after the mounting as well, so that the replacement or repair of parts is possible. A power tool having a wireless communication function can be realized by simply mounting the control adapter with the control adapter interposed therebetween. Moreover, since the control adapter can wirelessly communicate with the controller through the communication unit, an electric tool that can be remotely operated from the controller can be realized. Therefore, the control adapter according to the present invention can be widely applied to a power tool that does not have a wireless communication function as long as it has a detachable battery pack, and can be operated remotely without replacement or repair of parts. Can be realized at a low cost, and the safety of hot-line work can be further improved.
電動工具の基本構成であって、バッテリパックが装着される前の状態を示す斜視図である。It is a basic composition of an electric tool, and is a perspective view showing a state before a battery pack is installed. 電動工具の基本構成であって、バッテリパックが装着された状態を示す斜視図である。It is a basic composition of an electric tool, and is a perspective view showing the state where a battery pack was installed. 図1の電動工具に本発明の実施形態に係る制御アダプタが装着される例であって、装着前の状態を示す上方のからの斜視図である。It is an example by which the control adapter which concerns on embodiment of this invention is mounted | worn with the electric tool of FIG. 1, Comprising: It is a perspective view from the upper side which shows the state before mounting | wearing. 図1の電動工具に本発明の実施形態に係る制御アダプタが装着される例であって、装着前の状態を示す下方のからの斜視図である。It is an example by which the control adapter which concerns on embodiment of this invention is mounted | worn with the electric tool of FIG. 1, Comprising: It is a perspective view from the lower part which shows the state before mounting | wearing. 図1の電動工具に本発明の実施形態に係る制御アダプタが装着される例であって、装着後の状態を示す斜視図である。It is an example by which the control adapter which concerns on embodiment of this invention is mounted | worn with the electric tool of FIG. 1, Comprising: It is a perspective view which shows the state after mounting | wearing. 図3の制御アダプタを拡大した斜視図である。It is the perspective view which expanded the control adapter of FIG. 図3の制御アダプタを遠隔操作するコントローラの例を示す正面図である。FIG. 4 is a front view showing an example of a controller that remotely operates the control adapter of FIG. 3. 図3の制御アダプタの内部構成および制御機構の例を示すブロック図である。It is a block diagram which shows the example of the internal structure of a control adapter of FIG. 3, and a control mechanism. 図3の制御アダプタの内部構成および制御機構の変形例を示すブロック図である。It is a block diagram which shows the internal structure of the control adapter of FIG. 3, and the modification of a control mechanism.
 以下、図面を参照して、本発明の実施形態について詳しく説明する。最初に、本実施形態に係る制御アダプタ32が装着される電動工具10の基本構成について説明する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. First, the basic configuration of the electric power tool 10 to which the control adapter 32 according to this embodiment is attached will be described.
 図1、2は、電動工具10の基本構成を示す斜視図であって、図1は、バッテリパックが装着される前の状態を示し、図2は、バッテリパックが装着された状態を示している。電動工具10として、以下、切断工具を例に挙げて説明する。 1 and 2 are perspective views showing a basic configuration of the electric power tool 10. FIG. 1 shows a state before the battery pack is attached, and FIG. 2 shows a state where the battery pack is attached. Yes. Hereinafter, the power tool 10 will be described using a cutting tool as an example.
 図1に示す電動工具10は、当該工具の機能を発揮する本体部12と、電池が収容されるバッテリパック14とによって構成されている。本体部12底面には、係合用の凹凸部位を有する第1接続部16が設けられている。一方、バッテリパック14上面には、係合用の凸凹部位を有する第2接続部18が設けられている。ここで、第1接続部16の凹凸部位と第2接続部18の凸凹部位とは、互いに係合可能に対応する形状に構成されている。これによって、バッテリパック14を本体部12に着脱させることができる。 The electric tool 10 shown in FIG. 1 is comprised by the main-body part 12 which exhibits the function of the said tool, and the battery pack 14 in which a battery is accommodated. On the bottom surface of the main body portion 12, a first connection portion 16 having an engaging uneven portion is provided. On the other hand, on the upper surface of the battery pack 14, a second connection portion 18 having a convex concave portion for engagement is provided. Here, the concave and convex portions of the first connection portion 16 and the convex and concave portions of the second connection portion 18 are configured in shapes corresponding to each other so as to be engageable with each other. Thereby, the battery pack 14 can be attached to and detached from the main body 12.
 ここで、本体部12は、被切断物である対象物(以下、単に「対象物」と称する)を切断する刃20を有する動作部12aと、使用時に電動工具10を手で握って支持するグリップ12bからなる。このうち、グリップ12bにおける動作部12a近傍の前方には、動作部12aを作動・停止させる作動スイッチ24が設けられている。これによって、グリップ12bを手で握った状態で指先で作動スイッチ24を操作することができる。 Here, the main body 12 supports the operation unit 12a having a blade 20 that cuts an object to be cut (hereinafter simply referred to as “object”) and the electric tool 10 by hand during use. It consists of a grip 12b. Among them, an operation switch 24 for operating / stopping the operation unit 12a is provided in front of the operation unit 12a in the grip 12b. Accordingly, the operation switch 24 can be operated with a fingertip while the grip 12b is gripped by a hand.
 次に、上記電動工具10に本発明の実施形態に係る制御アダプタ32が装着される機構について説明する。図3~5は、電動工具10に本発明の実施形態に係る制御アダプタ32が装着される例を示す斜視図である。このうち、図3は当該制御アダプタ32が電動工具10に装着される前の状態を上方から、図4は下方から示している。また、図5は当該制御アダプタ32が電動工具10に装着された状態を示している。 Next, a mechanism for mounting the control adapter 32 according to the embodiment of the present invention to the electric power tool 10 will be described. 3 to 5 are perspective views showing an example in which the control adapter 32 according to the embodiment of the present invention is attached to the electric tool 10. 3 shows a state before the control adapter 32 is attached to the electric tool 10 from above, and FIG. 4 shows from below. FIG. 5 shows a state in which the control adapter 32 is attached to the electric tool 10.
 図3に示す制御アダプタ32は、電動工具10における本体部12とバッテリパック14との間に挟んで着脱可能に装着される。すなわち、制御アダプタ32は、上面には第3接続部34が設けられ、逆向きとなる底面には第4接続部36が設けられている。このうち、第3接続部34は電動工具10本体部12底面の第1接続部16に係脱可能に設けられ、第4接続部36は電動工具10バッテリパック14上面の第2接続部18に係脱可能に設けられている。 The control adapter 32 shown in FIG. 3 is detachably mounted with being sandwiched between the main body 12 and the battery pack 14 in the electric power tool 10. That is, the control adapter 32 is provided with a third connection portion 34 on the top surface and a fourth connection portion 36 on the bottom surface that is opposite. Among these, the 3rd connection part 34 is provided in the 1st connection part 16 of the power tool 10 main-body part 12 bottom face so that attachment / detachment is possible, and the 4th connection part 36 is connected to the 2nd connection part 18 of the electric tool 10 battery pack 14 upper surface. It is provided so that it can be engaged and disengaged.
 より詳しくは、第3接続部34はバッテリパック14上面の第2接続部18と同一(係合可能に対応する場合を含む)の凸凹部位を有し(図3)、第4接続部36は本体部12底面の第1接続部16と同一(係合可能に対応する場合を含む)の凹凸部位を有している(図4)。したがって、第3接続部34の凸凹部位と第1接続部16の凹凸部位とが、第4接続部36の凹凸部位と第2接続部18の凸凹部位とが係合可能となっている。その結果、制御アダプタ32は、電動工具10における本体部12とバッテリパック14との間に挟んで着脱可能に装着される(図5)。これによって、電動工具10に元々備わっていた機構を利用して、部品の交換や改修をすることなく制御アダプタ32を装着することができる。 More specifically, the third connection portion 34 has the same convexity as the second connection portion 18 on the upper surface of the battery pack 14 (including the case where it can be engaged) (FIG. 3), and the fourth connection portion 36 is It has the same uneven | corrugated | grooved part as the 1st connection part 16 of the main-body part 12 bottom face (including the case corresponding to engagement possible) (FIG. 4). Accordingly, the convex / concave portion of the third connecting portion 34 and the concave / convex portion of the first connecting portion 16 can be engaged with the concave / convex portion of the fourth connecting portion 36 and the convex / concave portion of the second connecting portion 18. As a result, the control adapter 32 is detachably mounted with being sandwiched between the main body 12 and the battery pack 14 in the electric power tool 10 (FIG. 5). As a result, the control adapter 32 can be mounted using the mechanism originally provided in the electric power tool 10 without replacing or refurbishing parts.
 なお、ここでいう第3接続部34の凸凹部位における第2接続部18の凸凹部位に対する「同一」の程度は、第2接続部18の凸凹部位が第1接続部16の凹凸部位に係合させることができ、本体部12に着脱可能に装着させることができるという作用効果を、第3接続部34の凸凹部位によっても奏することができる程度の同一性で足りる。同様にして、第4接続部36の凹凸部位における第1接続部16の凹凸部位に対する「同一」の程度は、第1接続部16の凹凸部位が第2接続部18の凸凹部位に係合させることができ、バッテリパック14に着脱可能に装着させることができるという作用効果を、第4接続部36の凹凸部位によっても奏することができる程度の同一性で足りる。したがって、完全に同一の構成を有していることまでは必要でなく、例えば、端子数等が異なっていても差し支えない(図3)。 Here, the degree of “same” with respect to the convex concave position of the second connecting portion 18 in the convex concave portion position of the third connecting portion 34 here means that the convex concave portion position of the second connecting portion 18 is engaged with the uneven portion of the first connecting portion 16. Therefore, it is sufficient to have the same effect that the effect of being able to be detachably attached to the main body portion 12 can also be achieved by the convex and concave positions of the third connection portion 34. Similarly, the degree of “same” with respect to the uneven portion of the first connecting portion 16 in the uneven portion of the fourth connecting portion 36 causes the uneven portion of the first connecting portion 16 to engage with the convex concave portion of the second connecting portion 18. Therefore, it is sufficient that the operational effect that the battery pack 14 can be detachably attached can be achieved by the uneven portion of the fourth connection portion 36. Therefore, it is not necessary to have completely the same configuration. For example, the number of terminals may be different (FIG. 3).
 次に、本発明の実施形態に係る制御アダプタ32および当該制御アダプタ32を遠隔操作するコントローラ38について詳しく説明する。図6は、図3の制御アダプタ32を拡大した斜視図である。図8は、当該制御アダプタ32の内部構成および制御機構の例を示すブロック図である。また、図7は、当該制御アダプタ32を遠隔操作するコントローラ38の例を示す正面図である。 Next, the control adapter 32 and the controller 38 for remotely operating the control adapter 32 according to the embodiment of the present invention will be described in detail. FIG. 6 is an enlarged perspective view of the control adapter 32 of FIG. FIG. 8 is a block diagram showing an example of the internal configuration of the control adapter 32 and a control mechanism. FIG. 7 is a front view showing an example of a controller 38 for remotely operating the control adapter 32.
 先ず、図6に示す制御アダプタ32は、バッテリパック14と概ね同一形状に形成されている。これによって、当該制御アダプタ32が本体部12とバッテリパック14との間に挟んで装着される際、本体部12からバッテリパック14に至る形状に一体感を持たせることができる。その結果、装着された制御アダプタ32が使用や保管の際に邪魔にならず、また、優れたデザイン性をも有している。なお、制御アダプタ32は、バッテリパック14に対して必ずしも厚みが同一であることは要しないが、少なくとも平面形状は同一であることが好ましい。 First, the control adapter 32 shown in FIG. 6 is formed in substantially the same shape as the battery pack 14. As a result, when the control adapter 32 is mounted between the main body 12 and the battery pack 14, the shape extending from the main body 12 to the battery pack 14 can have a sense of unity. As a result, the attached control adapter 32 does not get in the way of use and storage, and has excellent design. The control adapter 32 does not necessarily have the same thickness as the battery pack 14, but it is preferable that at least the planar shape is the same.
 ここで、制御アダプタ32の側面の後方には、制御アダプタ32と、当該制御アダプタ32を遠隔操作するコントローラ38との無線通信をON・OFFに切替える切替スイッチ40が設けられている。これによって、電動工具10本体部12の作動スイッチ24を直接操作することによる作動機構と、コントローラ38から遠隔操作することによる作動機構とを選択的に変更することができる。これら作動機構については、後述する。 Here, on the rear side of the side surface of the control adapter 32, there is provided a changeover switch 40 for switching wireless communication between the control adapter 32 and the controller 38 for remotely operating the control adapter 32 to ON / OFF. Thereby, the operation mechanism by directly operating the operation switch 24 of the power tool 10 main body 12 and the operation mechanism by remotely operating from the controller 38 can be selectively changed. These operating mechanisms will be described later.
 また、切替スイッチ40直下には、切替スイッチ40のON・OFFの状態、制御アダプタ32とコントローラ38との通信状態、およびコントローラ38の操作を表示する表示手段42が設けられている。これによって、作動機構の選択状態を把握することができる。また、表示手段42が後方に設けられていることによって、電動工具10のグリップ12bを握った状態で表示手段42を確認することができる。 Further, immediately below the changeover switch 40, display means 42 for displaying the ON / OFF state of the changeover switch 40, the communication state between the control adapter 32 and the controller 38, and the operation of the controller 38 is provided. Thereby, the selection state of the operating mechanism can be grasped. Further, since the display means 42 is provided on the rear side, the display means 42 can be confirmed while the grip 12b of the electric power tool 10 is gripped.
 なお、本実施形態における表示手段42は、複数のLEDであって、上からアダプタ作動LED42a、アダプタリンクLED42b、アダプタ電源LED42cが設けられている。これらは、後述する所定の点灯方法よって上記情報を表示することができる。ただし、表示手段42はLEDに限られず、例えば文字、図形、記号等が表示されるモニタ等を用いる構成も考えられる。 In addition, the display means 42 in this embodiment is a plurality of LEDs, and an adapter operation LED 42a, an adapter link LED 42b, and an adapter power LED 42c are provided from above. These can display the above information by a predetermined lighting method to be described later. However, the display means 42 is not limited to the LED, and for example, a configuration using a monitor or the like on which characters, figures, symbols, and the like are displayed is also conceivable.
 次に、図8に示す制御アダプタ32内部には、電動工具10に装着された状態でバッテリパック14から本体部12に通電可能な通電回路54を備えている。これによって、制御アダプタ32を本体部12とバッテリパック14との間に挟んだ状態で、引き続き本体部12の作動スイッチ24を操作して電動工具10を作動させることができる。 Next, in the control adapter 32 shown in FIG. 8, an energization circuit 54 that can energize the main body 12 from the battery pack 14 while being attached to the electric power tool 10 is provided. As a result, the electric power tool 10 can be operated by continuously operating the operation switch 24 of the main body 12 while the control adapter 32 is sandwiched between the main body 12 and the battery pack 14.
 また、制御アダプタ32内部には、コントローラ38からの所定の信号によって通電回路54をON・OFFとする制御を行う制御部56、およびコントローラ38と無線通信する通信部58が設けられている。制御アダプタ32が本体部12とバッテリパック14との間に挟んで装着されることから、通信部58は、本体部12およびバッテリパック14に当接しない面に設けられていることが好ましい。これによって、通信部58とコントローラ38との間で送受信される電波が、本体部12あるいはバッテリパック14によって阻害されることを防止することができる。 Further, inside the control adapter 32, a control unit 56 that performs control to turn on and off the energization circuit 54 by a predetermined signal from the controller 38, and a communication unit 58 that performs wireless communication with the controller 38 are provided. Since the control adapter 32 is mounted between the main body 12 and the battery pack 14, the communication unit 58 is preferably provided on a surface that does not contact the main body 12 and the battery pack 14. Accordingly, it is possible to prevent radio waves transmitted and received between the communication unit 58 and the controller 38 from being obstructed by the main body unit 12 or the battery pack 14.
 続いて、コントローラ38について説明する。図7に示すように、本実施形態に係るコントローラ38は、リモートコントローラの一般的形状である方形に形成されている。右側面には、電源スイッチ44が設けられている。また、正面位置には、複数の操作ボタン46(第1ボタン46aと第2ボタン46b)が設けられている。その近傍には、電源スイッチ44のON・OFFの状態、コントローラ38と制御アダプタ32(通信部58)との通信状態、およびコントローラ38の操作を表示するLEDである表示部48が設けられている。これによって、当該情報を制御アダプタ32(表示手段42)のみならず、コントローラ38によっても把握することができる。また、コントローラ38内部には、制御部と電池収容部(ともに不図示)が設けられている。なお、符号50は電池残量表示部を示している。 Subsequently, the controller 38 will be described. As shown in FIG. 7, the controller 38 according to the present embodiment is formed in a rectangular shape that is a general shape of a remote controller. A power switch 44 is provided on the right side surface. In addition, a plurality of operation buttons 46 (a first button 46a and a second button 46b) are provided at the front position. In the vicinity thereof, a display unit 48 that is an LED for displaying the ON / OFF state of the power switch 44, the communication state between the controller 38 and the control adapter 32 (communication unit 58), and the operation of the controller 38 is provided. . Thereby, the information can be grasped not only by the control adapter 32 (display means 42) but also by the controller 38. In addition, a controller and a battery housing (both not shown) are provided inside the controller 38. Reference numeral 50 denotes a battery remaining amount display section.
 次に、電動工具10に装着された制御アダプタ32における制御機構および動作について説明する。先ず、図6に示す切替スイッチ40がOFFにされている場合、制御部56は作動せず、何らの制御も行われない。この場合、通電回路54によってバッテリパック14から本体部12への通電は可能であるため、本体部12の作動スイッチ24をONにすることによって電動工具10を作動させることができる。 Next, the control mechanism and operation of the control adapter 32 attached to the electric tool 10 will be described. First, when the changeover switch 40 shown in FIG. 6 is turned off, the control unit 56 does not operate and no control is performed. In this case, since the energization circuit 54 can energize the battery pack 14 to the main body 12, the power tool 10 can be operated by turning on the operation switch 24 of the main body 12.
 一方、切替スイッチ40がONにされると、制御部56による制御が開始され、制御部56によってアダプタ電源LED42cが点灯される。このときは、コントローラ38と通信部58との通信が不可能な状態(非リンク状態)である。続いて、コントローラ38の電源スイッチ44がONにされると、通信部58が起動され、コントローラ38と通信部58との通信が可能な状態(リンク状態)になる。このとき、アダプタリンクLED42bおよび表示部48が点滅(非リンク状態表示)から点灯(リンク状態表示)になるとともに、制御部56によって通電回路54がOFFにされる(以下、「通信待機状態」と称する)。通信待機状態では、本体部12の作動スイッチ24をONにしても電動工具10は作動しない。すなわち、切替スイッチ40は、制御アダプタ32の電源スイッチとしての機能を有するとともに、当該切替スイッチ40によって、電動工具10本体部12の作動スイッチ24を直接操作することによる作動機構と、コントローラ38から遠隔操作することによる作動機構とを選択的に変更することができる。 On the other hand, when the changeover switch 40 is turned on, control by the control unit 56 is started, and the adapter power LED 42c is turned on by the control unit 56. At this time, communication between the controller 38 and the communication unit 58 is impossible (non-link state). Subsequently, when the power switch 44 of the controller 38 is turned on, the communication unit 58 is activated, and the controller 38 and the communication unit 58 can communicate with each other (link state). At this time, the adapter link LED 42b and the display unit 48 are turned on (link state display) from blinking (link state display), and the energization circuit 54 is turned off by the control unit 56 (hereinafter referred to as “communication standby state”). Called). In the communication standby state, even if the operation switch 24 of the main body 12 is turned on, the electric tool 10 does not operate. In other words, the changeover switch 40 has a function as a power switch of the control adapter 32 and is remotely operated from the controller 38 by an operation mechanism by directly operating the operation switch 24 of the main body 12 of the electric tool 10 by the changeover switch 40. It is possible to selectively change the operation mechanism by operation.
 ここで、電動工具10を遠隔操作する場合、先ず、通信待機状態で結束バンド等の固定器具(不図示)を用いて作動スイッチ24をONの状態(押したままの状態)で固定させる。続いて、電動工具10の位置決めを行う。本実施形態における切断工具では、被切断物に刃20を挟んで載置する(固定および位置決めは、安全のため非リンク状態で行うことが好ましい)。その上で、コントローラ38から制御部56を遠隔操作して、通電回路54をONにさせることによって電動工具10を作動させる。これによって、対象物を切断することができる。 Here, when the electric tool 10 is remotely operated, first, the operation switch 24 is fixed in an ON state (a pressed state) by using a fixing device (not shown) such as a binding band in a communication standby state. Subsequently, the electric tool 10 is positioned. In the cutting tool in the present embodiment, the blade 20 is placed on the object to be cut (fixing and positioning are preferably performed in an unlinked state for safety). Then, the power tool 10 is operated by remotely operating the controller 56 from the controller 38 to turn on the energization circuit 54. Thereby, the object can be cut.
 このとき、制御部56は、通信部58を介してコントローラ38からの所定の信号を受け取った場合に限って、通電回路54をONにさせる。本実施形態では、第1ボタン46a押した状態で第2ボタン46bを押し、2つの操作ボタン46を押した状態で2秒間維持することによってコントローラ38から所定の電波が送信される。当該電波を受信した通信部58からの信号によって制御部56による制御が開始され、通電回路がONにされる。これによって、誤って操作ボタン46が押された場合に電動工具10が作動されることを防止することができる。この操作の過程で、第1ボタン46aを押すとアダプタ作動LED42aが点灯する。次いで第2ボタン46bを押すとアダプタ作動LED42aが点滅する。これによって、コントローラ38による操作に対する制御アダプタ32の受信状態を把握することができる。なお、操作ボタン46の操作方法は一例であって、これに限られるものではない。 At this time, the control unit 56 turns on the energization circuit 54 only when a predetermined signal is received from the controller 38 via the communication unit 58. In the present embodiment, a predetermined radio wave is transmitted from the controller 38 by pressing the second button 46b while pressing the first button 46a, and holding the two operation buttons 46 for 2 seconds. Control by the control unit 56 is started by a signal from the communication unit 58 that has received the radio wave, and the energization circuit is turned on. Thereby, it is possible to prevent the electric tool 10 from being operated when the operation button 46 is pushed by mistake. During this operation, when the first button 46a is pressed, the adapter operation LED 42a is turned on. Next, when the second button 46b is pressed, the adapter operation LED 42a blinks. Thereby, the reception state of the control adapter 32 with respect to the operation by the controller 38 can be grasped. In addition, the operation method of the operation button 46 is an example, Comprising: It is not restricted to this.
 また、通信部58は、所定のコントローラ38と一対一でのみ無線通信をすることができる。これによって、予期せぬ作動による事故を防止することができる。ただし、必ずしも一対一でのみ通信可能であることは要しない。 Further, the communication unit 58 can perform wireless communication with the predetermined controller 38 only one-on-one. As a result, accidents due to unexpected operations can be prevented. However, it is not always necessary to be able to communicate only one-on-one.
 さらに、電動工具10の作動を継続する(刃20による切断動作を継続する)には、コントローラ38の2つの操作ボタン46を押した状態を維持して、通信部58に対して所定の信号を送り続ける必要がある。これによって、コントローラ38から電動工具10(刃20)の作動について、開始、継続、停止の各動作を遠隔操作することができる。 Furthermore, in order to continue the operation of the electric tool 10 (continue the cutting operation by the blade 20), the state where the two operation buttons 46 of the controller 38 are pressed is maintained, and a predetermined signal is sent to the communication unit 58. It is necessary to keep sending. As a result, the operation of the electric tool 10 (blade 20) can be remotely operated from the controller 38 for starting, continuing, and stopping.
 その後、電動工具10は作動が終了する(被切断物が切断される)と、本体部12のモータ21が自動停止する。当該モータ21の自動停止を検知した制御部56は、一時的にコントローラ38による遠隔操作が不可能な状態(非リンク状態)を作り出す。これに伴ってアダプタリンクLED42bおよび表示部48が点灯(リンク状態表示)から点滅(非リンク状態表示)になるため、当該表示は、切断の完了を表示するアンサーバック信号として機能する。これを合図にしてコントローラ38の2つの操作ボタン46を離すことによって、所定の信号の中断を検知した制御部56は、非リンク状態を解除(リセット)し、再びリンク状態となって通信待機状態に戻る。 Thereafter, when the operation of the electric power tool 10 is finished (the workpiece is cut), the motor 21 of the main body 12 automatically stops. The control unit 56 that has detected the automatic stop of the motor 21 temporarily creates a state (non-link state) in which remote control by the controller 38 is impossible. Accordingly, the adapter link LED 42b and the display unit 48 are turned on (link state display) to blink (non-link state display), and thus the display functions as an answer back signal for displaying the completion of disconnection. The controller 56 that detects interruption of a predetermined signal by releasing the two operation buttons 46 of the controller 38 with this as a signal cancels (resets) the non-link state, enters the link state again, and enters the communication standby state. Return to.
 上記の通り、制御部56は、前述した切替スイッチ40のON・OFFの状態の他、制御アダプタ32とコントローラ38との通信状態、およびコントローラ38の操作を表示手段42に表示させる制御を行う。また、コントローラ38内部に設けられた制御部(不図示)も、当該情報を表示部48に表示させる制御を行う。これによって、表示手段42や表示部48から電動工具10や制御アダプタ32の状態を確認しながら電動工具10を作動させることができる。 As described above, the control unit 56 performs control for causing the display means 42 to display the communication state between the control adapter 32 and the controller 38 and the operation of the controller 38 in addition to the ON / OFF state of the changeover switch 40 described above. A control unit (not shown) provided in the controller 38 also performs control to display the information on the display unit 48. As a result, the power tool 10 can be operated while confirming the state of the power tool 10 and the control adapter 32 from the display means 42 and the display unit 48.
 以上、本発明の実施形態について説明したが、変形例として、制御部56は、GPS回路60あるいは検電回路62を備えることができる。当該変形例における制御アダプタ32の内部構成および制御機構を、図6にブロック図で示す。 As mentioned above, although embodiment of this invention was described, the control part 56 can be provided with the GPS circuit 60 or the voltage detection circuit 62 as a modification. FIG. 6 is a block diagram showing the internal configuration and control mechanism of the control adapter 32 in this modification.
 本例によれば、GPS回路60によって電動工具10の位置情報を取得することができる。制御部56は、コントローラ38からの所定の操作によって出力された信号を通信部58を介して受信し、当該信号に応じてメモリ64に蓄積された現在または過去の位置情報を返信する制御を行う。本例では、コントローラ38の表示部48をモニタ等を用いる構成とすること、あるいはコントローラ38を外部の表示機器に接続すること等によって、制御アダプタ32が装着された電動工具10の位置情報を表示させることができる。これによって、電動工具10の位置を把握することができ、電動工具10を紛失した際、速やかに発見することができる。 According to this example, the position information of the electric power tool 10 can be acquired by the GPS circuit 60. The control unit 56 receives a signal output by a predetermined operation from the controller 38 via the communication unit 58, and performs control to return current or past position information stored in the memory 64 according to the signal. . In this example, the display unit 48 of the controller 38 is configured to use a monitor or the like, or the controller 38 is connected to an external display device. Can be made. Thereby, the position of the electric power tool 10 can be grasped, and when the electric power tool 10 is lost, it can be quickly found.
 また、本例では、検電回路62によって電動工具10に接触あるいは接近する外部の物体の通電状態を検知することができる。制御部56は、コントローラ38からの所定の操作によって出力された信号を通信部58を介して受信し、当該信号に応じて通電情報を返信する制御を行う。本例では、コントローラ38の表示部48に、検知結果に応じた所定のLED点灯を行うこと等によって、通電情報を表示させることができる。 In this example, the current detection state of an external object that is in contact with or close to the electric power tool 10 can be detected by the voltage detection circuit 62. The control unit 56 performs control to receive a signal output by a predetermined operation from the controller 38 via the communication unit 58 and return energization information according to the signal. In this example, the energization information can be displayed on the display unit 48 of the controller 38 by turning on a predetermined LED corresponding to the detection result.
 これによって、対象物の通電状態を把握することができるため、とりわけ活線作業においては、送電線の活線状態を把握することができる。また、上記GPS機能を伴って、活線箇所を記録し、作業場所の活線状態をマッピングすることができる。 This makes it possible to grasp the current-carrying state of the object, so that the live-wire state of the power transmission line can be grasped, particularly in hot-line work. In addition, with the GPS function, it is possible to record a live part and map a live state of the work place.
 なお、本例において、現在の位置情報あるいは通電情報のみの取得を目的とする場合、メモリは必ずしも必要ではない。この場合、メモリを介さずGPS回路あるいは通電回路から直接に各情報がコントローラへ返信される。 In this example, if the purpose is to obtain only the current position information or energization information, the memory is not necessarily required. In this case, each information is directly returned to the controller from the GPS circuit or the energization circuit without going through the memory.
 以上、説明した通り、本発明に係る制御アダプタによれば、無線通信機能を備えていない電動工具に対し、制御アダプタを電動工具における本体部とバッテリパックとの間にそのまま挟んで装着することができ、また、通電回路によって制御アダプタを挟んだ状態でバッテリパックによって電動工具を駆動させることができる。すなわち、電動工具に元々備わっていた係合部位を利用して、制御アダプタを装着することができ、装着後も同様に、バッテリパックによって電動工具を作動させることができるため、部品の交換や改修をすることなく、制御アダプタを挟んで装着するだけで、無線通信機能を備えた電動工具を実現することができる。また、制御アダプタは通信部によってコントローラと無線通信することができるため、コントローラから遠隔操作することができる電動工具を実現することができる。したがって、本発明に係る制御アダプタは、無線通信機能を備えていない電動工具に対し、着脱式バッテリパックを備える構成であれば広く適用可能であり、部品の交換や改修をすることなく、遠隔操作が低コストで実現され、活線作業の安全性をさらに向上させることができる。 As described above, according to the control adapter according to the present invention, the control adapter can be attached to the power tool that does not have the wireless communication function while being sandwiched between the main body portion of the power tool and the battery pack. In addition, the power tool can be driven by the battery pack in a state where the control adapter is sandwiched between the energization circuits. In other words, the control adapter can be mounted using the engagement part originally provided in the power tool, and the power tool can be operated by the battery pack after the mounting as well, so that the replacement or repair of parts is possible. A power tool having a wireless communication function can be realized by simply mounting the control adapter with the control adapter interposed therebetween. Moreover, since the control adapter can wirelessly communicate with the controller through the communication unit, an electric tool that can be remotely operated from the controller can be realized. Therefore, the control adapter according to the present invention can be widely applied to a power tool that does not have a wireless communication function as long as it has a detachable battery pack, and can be operated remotely without replacement or repair of parts. Can be realized at a low cost, and the safety of hot-line work can be further improved.
 また、本発明に係る制御アダプタは、切替スイッチを備えることによって電動工具本体部の作動スイッチを直接操作することによる作動機構と、コントローラから遠隔操作することによる作動機構とを選択的に変更することができる。これによって、切替スイッチをONにして通信待機状態に切替えて安全に電動工具の位置決めを行うことができ、その上で操作ボタンに所定の操作を行うことによって工具を遠隔操作して安全に作動させることができる。 In addition, the control adapter according to the present invention is provided with a changeover switch to selectively change the operation mechanism by directly operating the operation switch of the electric power tool main body and the operation mechanism by remotely operating from the controller. Can do. As a result, the power switch can be safely positioned by turning on the changeover switch and switched to the communication standby state, and then the tool can be operated remotely by performing a predetermined operation on the operation button. be able to.
 なお、本実施形態においては、電動工具として、切断工具を例に挙げて説明したが、本発明の実施形態に係る制御アダプタは、切断工具に限られず、圧縮工具、圧着工具、曲げ工具、穴あけ工具、電線皮むき工具等、着脱式バッテリパックによって駆動される電動工具であれば広く適用可能である。本発明に係る制御アダプタが、活線作業に用いられる様々な電動工具に適用されることで、作業の安全性のさらなる向上が可能となる。 In the present embodiment, the cutting tool has been described as an example of the electric power tool. However, the control adapter according to the embodiment of the present invention is not limited to the cutting tool, and includes a compression tool, a crimping tool, a bending tool, and a drilling tool. Any power tool driven by a detachable battery pack, such as a tool or a wire peeling tool, can be widely applied. By applying the control adapter according to the present invention to various power tools used for hot-line work, it is possible to further improve work safety.
 最後に、本発明は、以上説明した実施例に限定されることなく、本発明を逸脱しない範囲において種々変更可能である。

 
Finally, the present invention is not limited to the embodiments described above, and various modifications can be made without departing from the present invention.

Claims (9)

  1.  第1接続部を有する本体部と、前記第1接続部に係脱可能な第2接続部を有するバッテリパックと、を備えた電動工具に、着脱可能に装着される制御アダプタであって、
     前記第1接続部に係脱可能な第3接続部と、前記第2接続部に係脱可能な第4接続部と、が互いに逆向きとなる面に各々設けられており、
     前記第3接続部が前記第1接続部に係合され、且つ前記第4接続部が前記第2接続部に係合された状態で前記バッテリパックから前記本体部に通電可能な通電回路と、
     所定のコントローラと一対一で無線通信する通信部と、を備えていることを特徴とする制御アダプタ。
    A control adapter that is detachably attached to a power tool including a main body portion having a first connection portion and a battery pack having a second connection portion detachable from the first connection portion,
    A third connecting part that can be engaged with and disengaged from the first connecting part and a fourth connecting part that can be engaged and disengaged from the second connecting part are provided on surfaces opposite to each other;
    An energizing circuit capable of energizing the main body from the battery pack in a state where the third connecting portion is engaged with the first connecting portion and the fourth connecting portion is engaged with the second connecting portion;
    A control adapter comprising: a communication unit that wirelessly communicates with a predetermined controller on a one-to-one basis.
  2.  前記通信部を介して受信する前記コントローラからの所定の信号によって前記通電回路をON・OFFとする制御を行う制御部を備えていることを特徴とする請求項1記載の制御アダプタ。 The control adapter according to claim 1, further comprising a control unit that performs control to turn on and off the energization circuit in accordance with a predetermined signal received from the controller via the communication unit.
  3.  前記コントローラと前記通信部との無線通信をON・OFFとする切替スイッチを備えていることを特徴とする請求項1または請求項2記載の制御アダプタ。 3. The control adapter according to claim 1, further comprising a changeover switch for turning on / off wireless communication between the controller and the communication unit.
  4.  前記切替スイッチのON・OFFの状態を示す表示手段が、前記電動工具に装着された状態で前記本体部および前記バッテリパックに当接しない面に設けられていることを特徴とする請求項3記載の制御アダプタ。 4. The display means for indicating the ON / OFF state of the changeover switch is provided on a surface that is not in contact with the main body and the battery pack in a state of being mounted on the electric tool. Control adapter.
  5.  前記制御部は、GPS回路およびメモリを有し、前記通信部を介して受信する前記コントローラからの所定の信号に応じて、現在または過去の位置情報を返信する制御を行うことを特徴とする請求項2~4いずれか一項に記載の制御アダプタ。 The control unit includes a GPS circuit and a memory, and performs control to return current or past position information in response to a predetermined signal from the controller received via the communication unit. Item 5. The control adapter according to any one of Items 2 to 4.
  6.  前記制御部は、検電回路を有し、前記通信部を介して受信する前記コントローラからの所定の信号に応じて、通電情報を返信する制御を行うことを特徴とする請求項2~5いずれか一項に記載の制御アダプタ。 6. The control unit according to claim 2, wherein the control unit includes a voltage detection circuit, and performs control to return energization information according to a predetermined signal from the controller received via the communication unit. The control adapter according to claim 1.
  7.  前記通信部は、前記電動工具に装着された状態で前記本体部および前記バッテリパックに当接しない面に設けられていることを特徴とする請求項1~6いずれか一項に記載の制御アダプタ。 The control adapter according to any one of claims 1 to 6, wherein the communication unit is provided on a surface that is not in contact with the main body unit and the battery pack in a state where the communication unit is mounted on the power tool. .
  8.  前記電動工具は、圧縮工具、圧着工具、曲げ工具、穴あけ工具、切断工具または電線皮むき工具であることを特徴とする請求項1~7いずれか一項に記載の制御アダプタ。 The control adapter according to any one of claims 1 to 7, wherein the electric tool is a compression tool, a crimping tool, a bending tool, a drilling tool, a cutting tool, or a wire peeling tool.
  9.  本体部と、前記本体部に着脱可能に装着されるバッテリパックと、前記本体部と前記バッテリパックとの間に着脱可能に装着される制御アダプタと、前記制御アダプタを遠隔操作するコントローラと、を備える電動工具であって、
     前記本体部は、第1接続部を有し、
     前記バッテリパックは、前記第1接続部に係脱可能な第2接続部を有し、
     前記制御アダプタは、互いに逆向きとなる面に設けられた、前記第1接続部に係脱可能な第3接続部と、前記第2接続部に係脱可能な第4接続部と、前記第1接続部と前記第3接続部とが係合され、且つ前記第2接続部と前記第4接続部とが係合された状態で前記バッテリパックから前記本体部に通電可能な通電回路と、所定のコントローラと一対一で無線通信する通信部と、を有していることを特徴とする電動工具。

     
    A main body, a battery pack detachably mounted on the main body, a control adapter detachably mounted between the main body and the battery pack, and a controller for remotely operating the control adapter. A power tool comprising:
    The main body has a first connection part,
    The battery pack has a second connection part that can be engaged with and disengaged from the first connection part,
    The control adapter is provided on surfaces opposite to each other, and a third connection portion that can be engaged and disengaged with the first connection portion, a fourth connection portion that can be engaged and disengaged with the second connection portion, An energization circuit capable of energizing the main body from the battery pack in a state in which one connection portion and the third connection portion are engaged, and the second connection portion and the fourth connection portion are engaged; An electric tool comprising: a communication unit that wirelessly communicates with a predetermined controller on a one-to-one basis.

PCT/JP2019/000354 2018-03-28 2019-01-09 Control adapter, and electric power tool WO2019187485A1 (en)

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