WO2019137176A1 - 一种多功能的高温机械手 - Google Patents

一种多功能的高温机械手 Download PDF

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Publication number
WO2019137176A1
WO2019137176A1 PCT/CN2018/122277 CN2018122277W WO2019137176A1 WO 2019137176 A1 WO2019137176 A1 WO 2019137176A1 CN 2018122277 W CN2018122277 W CN 2018122277W WO 2019137176 A1 WO2019137176 A1 WO 2019137176A1
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Prior art keywords
slag
rotary
plate
hole
picking
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Ceased
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PCT/CN2018/122277
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English (en)
French (fr)
Inventor
盛镝
毕宏伟
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Yantai Shenglida Engineering Technology Co Ltd
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Yantai Shenglida Engineering Technology Co Ltd
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Publication of WO2019137176A1 publication Critical patent/WO2019137176A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D1/00—Treatment of fused masses in the ladle or the supply runners before casting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D43/00—Mechanical cleaning, e.g. skimming of molten metals

Definitions

  • the invention relates to a mechanism with a slag and a stirring and cooling function, which is mainly used for the molten iron slag, cooling and desulfurization operations in the metallurgy and foundry industries.
  • the slag on the surface of molten iron in the metallurgy and foundry industry is mainly removed by manual labor.
  • the labor intensity of the workers is high, the efficiency is low, and the work is high temperature, which has potential safety hazards.
  • the invention provides a multifunctional high-temperature manipulator, the purpose of which is to realize the mechanized operation of slag, desulfurization and cooling of molten iron, reduce labor intensity, reduce cost and safety hazard, increase cooling speed, reduce floor space and improve work. effectiveness.
  • a multifunctional high-temperature manipulator includes a casing on which a rotary drive device is mounted, and an output shaft of the rotary drive device is coupled with a rotary spindle;
  • the utility model further comprises a rotary slag removing mechanism, which is used for slag slaging by means of a rotary squeezing mechanism, which comprises a fixed slag plate connected to the casing for slag removal and a slewing connection with the rotary main shaft for slag removal Slag plate
  • stirring block for connection to the rotating spindle for agitation.
  • the casing is provided with a fixed connecting plate, and the fixed slab upper end and the fixed connecting plate are connected by the first wedge.
  • the fixed slag plate is provided with a horizontal plate, and the horizontal plate is provided with a through hole, and the upper end of the rotary slag is connected to the rotary main shaft through the through hole.
  • the lower end of the rotary main shaft is provided with a mounting hole, and a fixing hole is further defined in the side wall of the rotating main shaft, and the fixing hole is provided with a second wedge, the fixing hole is perpendicular to the mounting hole
  • the upper end of the rotary slag plate and the upper end of the agitating block are respectively provided with a mounting shaft for cooperating with the mounting hole, and the connecting shaft sidewall is provided with a connecting hole for cooperating with the second wedge.
  • the invention has the following positive effects: the rotary slag removing mechanism or the stirring block can be selected according to the needs of the site, and the two share a set of rotary driving mechanism, which can not only realize the mechanized operation of the molten iron slag, desulfurization and cooling. It reduces labor intensity, improves cooling speed and work efficiency, reduces safety hazards, and can reduce equipment cost and floor space. It has the advantages of simple structure, convenient replacement and strong adaptability.
  • Fig. 1 is a schematic view showing the structure of the present invention when slag is taken.
  • Figure 2 is a schematic plan view of a portion of the rotary slag removal mechanism.
  • Figure 3 is a schematic view showing the structure of the agitating block portion.
  • a multi-functional high-temperature robot including a casing, the casing is mounted with a rotary drive device, the output shaft of the rotary drive device is connected with a rotary spindle 2;
  • the slewing drive device is preferably a hydraulic motor 1, or may be another slewing drive such as a motor, and may be provided with a speed reducing device as needed.
  • the mechanism further comprises a rotary slag recycling mechanism for slag scraping by means of a rotary slaging mechanism, the fixed slag plate 5 for connecting with the casing when slag is used, and the slag spindle 2 for slag removal
  • the connected rotary slag plate 7 as shown in Fig. 2, when the slag is removed, the fixed slag plate 5 is fixed, and the rotary slag plate 7 is rotated by the rotary main shaft 2, and is gradually closed to the fixed slag plate 5, thereby collecting the slag.
  • the preferred structure of the rotary slag removing mechanism is as follows: as shown in FIGS. 1 and 2, the casing is mounted with a fixed connecting plate 3, and the upper end of the fixed slag plate 5 is provided with the fixed connecting plate 3 through the first wedge 4 a first vertical plate connected to the lower end of the first vertical plate is connected with a horizontal plate, the horizontal plate is provided with a through hole, and an upper end of the rotary slag plate 7 is connected to the rotary main shaft 2 through the through hole, The through hole and the rotary slag plate 7 are in a sliding friction fit or leave a gap, and the non-contact method is adopted.
  • the rotary slag plate 7 includes a rotating third vertical plate and a sector plate horizontally connected to the bottom of the third vertical plate.
  • the mechanism further includes an agitation block 8 connected to the rotary main shaft 2 for agitation as shown in Fig. 3, and is rotated by the rotary main shaft 2 to cool the molten iron.
  • the rotary slag removing mechanism or the stirring block 8 is selected according to the need, and the connection between the two and the rotating main shaft 2 can be through bolts, flanges, connecting pins, etc., and the following unified interface is preferably adopted to reduce the cost and facilitate the operation: a mounting hole is disposed at a lower end of the rotating main shaft 2, and a fixing hole is further disposed on a side wall of the rotating main shaft 2, wherein the fixing hole is provided with a second wedge 6 that is perpendicular to the mounting hole;
  • the upper end of the rotary slag plate 7 and the upper end of the agitating block 8 are respectively provided with a mounting shaft for cooperating with the mounting hole, and a connecting hole for engaging with the second wedge 6 is opened on the side wall of the mounting shaft.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
  • Furnace Details (AREA)

Abstract

一种多功能的高温机械手，包括机壳，所述机壳上安装有回转驱动装置，所述回转驱动装置的输出轴连接有回转主轴（2）；还包括回转捞渣机构，用于通过旋转合拢方式捞渣，所述回转捞渣机构包括用于捞渣时与机壳相连接的固定渣板（5）和用于捞渣时与回转主轴（2）相连接的回转渣板（7）；还包括用于搅拌时与回转主轴（2）相连接的搅拌块（8）。该装置可根据现场需要选择安装回转捞渣机构或者搅拌块（8），二者共用一套回转驱动机构，不仅能够实现铁水的捞渣和降温的机械化操作，减少劳动强度，提高降温速度和作业效率，降低安全隐患，而且能够降低设备成本和占地面积，具有结构简单、更换方便、适应性强的优点。

Description

一种多功能的高温机械手 技术领域
本发明涉及一种具有捞渣和搅拌降温功能的机构，主要用于冶金、铸造行业的铁水清渣、降温、脱硫作业。
 背景技术
目前在冶金、铸造行业铁水表面的渣子主要是由人工扒除，工人劳动强度大、效率低，且是高温作业，存在安全隐患。
再有，由于现场场地的限制，期望一机多用，来降低所占场地的面积，提交工作效率。
另一方面，当铁水温度较高时，需要使铁水自然冷却到所需温度，然后浇铸，冷却时间较长，且铁水表面容易结壳。铁水脱硫也需要搅拌设备。
 技术问题
本发明提出了一种多功能的高温机械手，其目的在于：实现铁水的捞渣、脱硫和降温的机械化操作，减少劳动强度，降低成本和安全隐患，提高降温速度，减少占地面积，提高工作效率。
 技术解决方案
本发明技术方案如下：
一种多功能的高温机械手，包括机壳，所述机壳上安装有回转驱动装置，所述回转驱动装置的输出轴连接有回转主轴；
还包括回转捞渣机构，用于通过旋转合拢方式捞渣，所述回转捞渣机构包括用于捞渣时与机壳相连接的固定渣板和用于捞渣时与回转主轴相连接的回转渣板；
还包括用于搅拌时与回转主轴相连接的搅拌块。
作为本发明的进一步改进：所述机壳上安装有固定连接板，所述固定渣板上端与所述固定连接板通过第一楔块相连接。
作为本发明的进一步改进：所述固定渣板上设有水平板，所述水平板上设有通孔，所述回转渣板上端穿过所述通孔与回转主轴相连接。
作为本发明的进一步改进：所述通孔与回转渣板之间为滑动摩擦配合或留有间隙。
作为本发明的进一步改进：所述回转主轴下端设有安装孔，回转主轴侧壁上还开设有固定孔，所述固定孔内设有第二楔块，所述固定孔与所述安装孔垂直贯通；
所述回转渣板的上端和搅拌块的上端均设有用于与所述安装孔相配合的安装轴，安装轴侧壁上开设有用于与所述第二楔块相配合的连接孔。
 有益效果
相对于现有技术，本发明具有以下积极效果：可根据现场需要选择安装回转捞渣机构或者搅拌块，二者共用一套回转驱动机构，不仅能够实现铁水的捞渣、脱硫和降温的机械化操作，减少劳动强度，提高降温速度和作业效率，降低安全隐患，而且能够降低设备成本和占地面积，具有结构简单、更换方便、适应性强的优点。
 附图说明
图1为本发明捞渣时的结构示意图。
图2为回转捞渣机构部分的俯视结构示意图。
图3为搅拌块部分的结构示意图。
 本发明的最佳实施方式
下面结合附图详细说明本发明的技术方案：
如图1，一种多功能的高温机械手，包括机壳，所述机壳上安装有回转驱动装置，所述回转驱动装置的输出轴连接有回转主轴2；
所述回转驱动装置优选为液压马达1，也可以是电动机等其它回转驱动装置，可根据需要配备减速装置。
本机构还包括回转捞渣机构，用于通过旋转合拢方式捞渣，所述回转捞渣机构包括用于捞渣时与机壳相连接的固定渣板5和用于捞渣时与回转主轴2相连接的回转渣板7；如图2，捞渣时，固定渣板5固定不动，回转渣板7在回转主轴2的驱动下旋转，逐渐向固定渣板5合拢，从而将渣子聚集捞起。
回转捞渣机构的优选结构为：如图1和2，所述机壳上安装有固定连接板3，所述固定渣板5上端设有与所述固定连接板3通过第一楔块4相连接的第一立板，所述第一立板下端连接有水平板，所述水平板上设有通孔，所述回转渣板7上端穿过所述通孔与回转主轴2相连接，所述通孔与回转渣板7之间为滑动摩擦配合，或留有间隙，采用非接触方式。所述水平板的一侧连接有第二立板，同时回转渣板7包括转动的第三立板以及水平连接在第三立板底部的扇形板，合拢时固定渣板5和回转渣板7将渣子合拢，渣子聚集在扇形板上。
本机构还包括如图3所示的用于搅拌时与回转主轴2相连接的搅拌块8，在回转主轴2的驱动下旋转，搅拌铁水降温。
使用时，根据需要选择安装回转捞渣机构或搅拌块8，二者与回转主轴2的连接可以是通过螺栓、法兰、连接销等方式，优选采用如下统一接口，以降低成本，方便操作：所述回转主轴2下端设有安装孔，回转主轴2侧壁上还开设有固定孔，所述固定孔内设有第二楔块6，所述固定孔与所述安装孔垂直贯通；所述回转渣板7的上端和搅拌块8的上端均设有用于与所述安装孔相配合的安装轴，安装轴侧壁上开设有用于与所述第二楔块6相配合的连接孔。安装时，安装轴插入安装孔，将第二楔块6插入固定孔和连接孔。

Claims (5)

  1. 一种多功能的高温机械手，其特征在于：包括机壳，所述机壳上安装有回转驱动装置，所述回转驱动装置的输出轴连接有回转主轴（2）；
    还包括回转捞渣机构，用于通过旋转合拢方式捞渣，所述回转捞渣机构包括用于捞渣时与机壳相连接的固定渣板（5）和用于捞渣时与回转主轴（2）相连接的回转渣板（7）；
    还包括用于搅拌时与回转主轴（2）相连接的搅拌块（8）。
  2. 如权利要求1所述的多功能的高温机械手，其特征在于：所述机壳上安装有固定连接板（3），所述固定渣板（5）上端与所述固定连接板（3）通过第一楔块（4）相连接。
  3. 如权利要求1所述的多功能的高温机械手，其特征在于：所述固定渣板（5）上设有水平板，所述水平板上设有通孔，所述回转渣板（7）上端穿过所述通孔与回转主轴（2）相连接。
  4. 如权利要求3所述的多功能的高温机械手，其特征在于：所述通孔与回转渣板（7）之间为滑动摩擦配合或留有间隙。
  5. 如权利要求1至4任一所述的多功能的高温机械手，其特征在于：所述回转主轴（2）下端设有安装孔，回转主轴（2）侧壁上还开设有固定孔，所述固定孔内设有第二楔块（6），所述固定孔与所述安装孔垂直贯通；
    所述回转渣板（7）的上端和搅拌块（8）的上端均设有用于与所述安装孔相配合的安装轴，安装轴侧壁上开设有用于与所述第二楔块（6）相配合的连接孔。
PCT/CN2018/122277 2018-01-09 2018-12-20 一种多功能的高温机械手 Ceased WO2019137176A1 (zh)

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Publication number Priority date Publication date Assignee Title
CN207668499U (zh) * 2018-01-09 2018-07-31 烟台盛利达工程技术有限公司 一种多功能的高温机械手
CN118237573B (zh) * 2024-05-28 2024-07-26 洛阳德浩金属科技有限公司 一种金属冶炼捞渣机及其使用方法
CN119140813B (zh) * 2024-11-14 2025-02-25 湖南湘联新材料科技有限公司 一种铜杆生产用连铸连轧生产线的扒渣装置

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JPH0569115A (ja) * 1991-09-13 1993-03-23 Nkk Corp 取鍋内スラグの攪拌装置
CN2716277Y (zh) * 2004-07-21 2005-08-10 盛富春 单柱式铁水脱硫与捞渣一体机
CN203479040U (zh) * 2013-08-22 2014-03-12 宁波金田铜业(集团)股份有限公司 一种多功能搅拌装置
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