WO2019128615A1 - 一种悬挂式单轨列车及其转向架、驱动制动装置 - Google Patents
一种悬挂式单轨列车及其转向架、驱动制动装置 Download PDFInfo
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- WO2019128615A1 WO2019128615A1 PCT/CN2018/118386 CN2018118386W WO2019128615A1 WO 2019128615 A1 WO2019128615 A1 WO 2019128615A1 CN 2018118386 W CN2018118386 W CN 2018118386W WO 2019128615 A1 WO2019128615 A1 WO 2019128615A1
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- Prior art keywords
- bogie
- frame
- suspension
- monorail train
- suspended monorail
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61B—RAILWAY SYSTEMS; EQUIPMENT THEREFOR NOT OTHERWISE PROVIDED FOR
- B61B13/00—Other railway systems
- B61B13/04—Monorail systems
- B61B13/06—Saddle or like balanced type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61B—RAILWAY SYSTEMS; EQUIPMENT THEREFOR NOT OTHERWISE PROVIDED FOR
- B61B3/00—Elevated railway systems with suspended vehicles
- B61B3/02—Elevated railway systems with suspended vehicles with self-propelled vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61B—RAILWAY SYSTEMS; EQUIPMENT THEREFOR NOT OTHERWISE PROVIDED FOR
- B61B13/00—Other railway systems
- B61B13/04—Monorail systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61C—LOCOMOTIVES; MOTOR RAILCARS
- B61C9/00—Locomotives or motor railcars characterised by the type of transmission system used; Transmission systems specially adapted for locomotives or motor railcars
- B61C9/38—Transmission systems in or for locomotives or motor railcars with electric motor propulsion
- B61C9/52—Transmission systems in or for locomotives or motor railcars with electric motor propulsion with transmission shafts at an angle to the driving axles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F5/00—Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
- B61F5/02—Arrangements permitting limited transverse relative movements between vehicle underframe or bolster and bogie; Connections between underframes and bogies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F5/00—Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
- B61F5/50—Other details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F5/00—Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
- B61F5/50—Other details
- B61F5/52—Bogie frames
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61F—RAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
- B61F9/00—Rail vehicles characterised by means for preventing derailing, e.g. by use of guide wheels
Definitions
- the invention relates to a suspended monorail train, a bogie and a driving brake device thereof, and belongs to the field of design of a suspended monorail traffic train.
- the track of a monorail train is different from that of a conventional rail transit train. There is only one track for a monorail train, and most of the wheels use rubber tires.
- the suspended monorail train is a type of monorail train whose bogie is located above the vehicle body and the vehicle body is suspended on the bogie. Compared with the traditional steel wheel and rail transit system, the advantages and disadvantages of the suspended monorail train are obvious. It is suitable for areas where geographical and climatic conditions do not have light rail and subway systems, and can also be used as an auxiliary feeder line for urban rail transit lines. Sightseeing tour of tourist attractions.
- the traditional rail transit train realizes the self-steering of the vehicle on the track through the special design of the wheel tread. Since the suspended monorail train adopts the conventional rubber tire as the running wheel, the running wheel no longer has the self-guide capability, so the bogie needs to be in the bogie.
- a special guide wheel is arranged on the vehicle to achieve self-direction of the vehicle. Since the vehicle body is hung on the bogie, a special traction suspension device is required on the bogie to realize the transmission of force between the vehicle body and the bogie.
- the main components such as the receiver, the driving device and the basic braking device are required on the bogie.
- the bogie-type rails are limited in size, and the lateral dimensions and quality of the bogies are limited. Therefore, the bogies are compact in designing the bogies. And lightweight is also a technical problem to be solved.
- the invention aims to provide a suspended monorail train and a bogie and a driving brake device thereof, which can realize modular design and compact structure, thereby improving assembly stability and safety of train operation.
- a driving brake device for a suspended monorail train comprising: a traction motor, a coupling, a gear box, a first basic braking device and a second basic braking device;
- the traction motor is coupled to the gearbox, and the output shaft of the traction motor is coupled to the input shaft of the gearbox through a coupling;
- the first base brake device is mounted on a gearbox housing and the second base brake device is mounted on a hub of the running wheel.
- the running wheel is mounted on an output shaft of the gearbox.
- the present invention creatively integrates the driving device and the basic braking device to form an integral driving brake device, which improves the stability of the assembly and thereby improves the safety of the train operation.
- the invention improves the system integration degree of the entire bogie and reduces the complexity of component installation.
- the basic braking device is not installed on the frame, but is integrated on the gear box of the driving device, and the basic braking device installation on the conventional bogie frame is removed.
- the seat facilitates the simplification of the structure of the bogie frame and improves the strength of the frame.
- the present invention can be further optimized, and the following is a technical solution formed after optimization:
- the first base brake device is a brake caliper; and the second base brake device is a wheel brake.
- rail vehicles adopt two braking modes, tread braking and wheel braking, tread braking is used for steel wheels and rail vehicles
- the suspension monorail car of the present invention is a rubber tire (similar to a car tire).
- the brake system used in the automobile system is divided into two types: disc brake and drum brake. When the output brake torque is the same, the size and quality of the disc brake are generally small, while the suspension monorail bogie is located. In the box type track beam, the space is limited, and the bogie is required to have a compact structure.
- the present invention adopts a disc brake, and the brake clamp is used together with the wheel disc.
- the hanger is disposed below the bottom of the box rail beam that passes through the middle of the bogie of the suspended monorail.
- the hanger is disposed below the bottom of the box rail beam and is not disposed within the box rail beam such that the air spring can be longitudinally disposed and the suspension rod passes through the middle of the bogie, thereby further reducing the width of the bogie.
- the present invention also provides a bogie for a suspended monorail train comprising a frame, a guide wheel mounted on the frame, a running wheel, a flow receiver and the drive brake device;
- the drive brake device is longitudinally symmetrically arranged on the frame;
- the flow receiver is mounted on the upper end of the frame;
- the running wheel is mounted directly on the output shaft of the gearbox and is driven by the traction motor of the drive brake device.
- the frame is equipped with a safety aid for taking up the weight of the entire train when the running wheel fails.
- the frame is provided with a gearbox mount for mounting a gearbox that doubles the transmission of torque and the transfer of vertical and longitudinal forces between the raceway and the frame.
- the role of the traditional rail vehicle (steel wheel, rail vehicle) gearbox is to transmit torque.
- the vertical force and longitudinal force between the transmission wheel and the frame are realized by the axle box.
- the gear box in the present invention is equivalent to the conventional track.
- the gearbox and axlebox on the bogie of the traffic vehicle are integrated together, and the functions of the gearbox and the axlebox are provided, making the bogie simple and compact.
- the invention creatively mounts the motor cantilever on the gear box, and at the same time integrates the driving device and the braking device, thereby avoiding the situation that the motor mounting bolt is subjected to a bad force by installing the braking device on the motor.
- the frame is provided with a secondary suspension seat for arranging an air spring.
- the present invention also provides a suspended monorail train comprising a bogie and a vehicle body, the bogie and the vehicle body being coupled by a traction suspension device; and the structural feature is that the bogie is A powered bogie for walking in a box rail beam; the bogie is a bogie of the suspended monorail train.
- the suspended monorail train of the present invention is limited in size due to being located in the air, and the size of the box type rail beam is too large (the cost is increased and the visual space is affected), so the compactness of the bogie is required to be high, and the function is satisfied.
- the structure of the bogie needs to be as simple and compact as possible.
- the assembly stability of the entire bogie is improved, and the bogie structure is simple and compact.
- the safety and load carrying capacity of the bogie is significantly provided, thus improving the safety of train operation.
- the traction suspension device of the present invention can ensure that the bogie structure is sufficiently compact while achieving coupling between the bogie and the vehicle body.
- the traction suspension device comprises a suspension rod vertically passing through the frame, a suspension frame for connecting the vehicle body, a damper seat disposed on the suspension frame and the suspension rod; the top end of the suspension rod is suspended by the second system
- the device is connected to the bogie.
- the center of the frame is provided with a vertically disposed hanger rod mounting hole that cooperates with the suspension rod for transmitting longitudinal and lateral forces between the bogie and the vehicle body.
- the design difficulty of the present invention is that the bogie is suitable for large axle weight (8.5t) and high speed (80km/h), while the conventional bogie is only suitable for axle weight less than 5t and speed less than 60km/h.
- the bogie of the present invention is very compact and highly integrated.
- the invention integrates the driving device and the basic braking device to form a driving braking device, realizes a modular design, improves the stability of the assembly, and further improves the safety of the train operation.
- the driving brake device is arranged in a longitudinally symmetric manner, so that the wheelbase of the running wheel can be as short as possible, so that the guiding force can be reduced, and the distance between the two running wheels on the coaxial line is wide to reduce the inclination of the vehicle.
- the uniquely constructed traction suspension of the present invention ensures that the bogie structure is sufficiently compact while achieving coupling between the bogie and the vehicle body.
- Figure 1 is a general view of a bogie and a box rail beam according to an embodiment of the present invention
- Figure 2 is a general view (with track beam) of the suspension monorail train bogie according to the present invention
- Figure 3 is a general view of the suspended monorail bogie of the present invention (removing the rail beam);
- FIG. 4 is a schematic structural view of a frame according to an embodiment of the present invention.
- Figure 5 is a schematic structural view of a driving brake device according to an embodiment of the present invention.
- Figure 6 is a schematic view of Figure 5 after removing a running wheel
- FIG. 7 is a schematic structural view of a traction suspension device according to an embodiment of the present invention.
- 1-box rail beam 2- bogie; 2.1-guide wheel; 2.2-way wheel; 2.3-receiver; 2.4-traction suspension; 2.4.1-air spring; 2.4.2-suspension rod; 2.4. 3-suspension; 2.4.4-damper seat; 2.5-drive brake; 2.5.1- traction motor; 2.5.2-coupling; 2.5.3-gearbox; 2.5.4 first basis Brake device; 2.5.5-first base brake device; 2.5.6-wheel hub; 2.6-framework; 2.6.1-second-line suspension seat; 2.6.2-gearbox mount; 2.6.3-suspension rod Mounting hole; 2.7-Safety aid.
- 1, 2, and 3 show a suspended monorail train according to the present invention, including a bogie and a vehicle body, and the bogie and the vehicle body are coupled by a traction suspension device 2.4.
- the bogie is a powered bogie that runs in a box-type track beam with the body suspended below it.
- the traction suspension device 2.4 is a force transmitting member between the vehicle body and the frame 2.6, and is subjected to relative motion and impact between the vehicle body and the bogie.
- the traction suspension device 2.4 is mainly composed of an air spring 2.4.1 disposed at the upper portion and a suspension rod 2.4.3 vertically traversing the mounting hole of the rod on the frame 2.6. 2.2.4, the suspension bracket 2.4.3 connecting the vehicle body, is arranged in the suspension Frame 2.4.3 and the damper seat 2.4.4 on the suspension rod 2.4.2.
- the air spring 2.4.1 transmits the vertical force and controls the floor height of the vehicle.
- the damper is installed on the damper seat 2.4.4, and the suspension frame 2.4.3 is connected with the vehicle body through special bolts.
- the bogie is mainly composed of a guide wheel 2.1, a running wheel 2.2, a flow receiver 2.3, a traction suspension device 2.4, a driving brake device 2.5, a frame 2.6, and a safety aid device 2.7.
- the frame 2.6 is used to contact the various components of the bogie and to transmit forces in all directions.
- the safety aid 2.7 mounted on the frame 2.6 assumes the weight of the entire vehicle when the running wheel 2.2 fails, ensuring vehicle safety in an emergency.
- the guide wheel 2.1 is mounted at the eight end corners of the frame 2.6 to achieve the self-steering function of the bogie.
- the guide wheel 2.1 is a rubber tire that withstands the lateral force between the vehicle and the box rail beam.
- a current receiver 2.3 is mounted at the upper end of the frame 2.6, and the current receiver 2.3 receives an external current input.
- the running wheel 2.2 is a pneumatic rubber tire, which is directly mounted on the output shaft of the gear box 2.5.3.
- the running wheel 2.2 transmits the traction and braking force between the vehicle and the track, and bears the whole vehicle quality. .
- the frame 2.6 of the present invention adopts a steel plate welded structure, and a second-series suspension seat 2.6.1 and a gear box mount 2.6.2 are disposed on the frame 2.6, and the second-series suspension seat 2.6.1 is used for arranging an air spring.
- the gearbox mount 2.6.2 is used to mount the gearbox 2.5.3, the suspension rod mounting hole 2.6.3 on the frame 2.6 is matched with the suspension rod 2.4.2, and the longitudinal direction between the bogie and the vehicle body is transmitted. Force and lateral force.
- a driving brake device for a suspended monorail train includes an integrated driving device and a braking device;
- the driving braking device 2.5 includes a traction motor 2.5.1, a coupling 2.5.2, a gear box 2.5.3
- the traction motor 2.5.1 is coupled with the gear box 2.5.3, the output shaft and the gear box of the traction motor 2.5.1
- the input shafts of 2.5.3 are connected by a coupling 2.5.2;
- the output shaft of the gear box 2.5.3 is used to mount the running wheel 2.2;
- the first basic braking device 2.5.4 is mounted on the gear box 2.5.3
- the second basic brake device 2.5.5 is mounted on the hub 2.5.6 of the running wheel 2.2.
- the present invention integrates the driving device and the braking device, which is referred to as the driving braking device 2.5.
- the driving brake device 2.5 is mainly composed of a traction motor 2.5.1, a coupling 2.5.2, a gear box 2.5.3, a first basic braking device 2.5.4 (clamp), and a second basic braking device 2.5.5 ( Roulette) composition.
- the traction motor 2.5.1 is connected by bolts and gear box 2.5.3.
- the traction motor shaft and the gearbox input shaft are connected by the coupling 2.5.2.
- the coupling 2.5.2 transmits the output torque of the traction motor to the gear. On the box.
- the gear box 2.5.3 is bolted to the gearbox mount 2.6.2 of the frame 2.6, so that the gearbox 2.5.3 not only plays the role of deceleration and twisting, but also acts between the transfer running wheel 2.2 and the frame 2.6.
- the running wheel 2.2 is directly mounted on the output shaft of the gear box 2.5.3, and the second basic braking device 2.5.5 (wheel) is mounted on the hub 2.5.6 of the running wheel 2.2, the first basic braking device 2.5.4 (Clamp) is mounted on the gear box 2.5.3 case.
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Abstract
一种悬挂式单轨列车及其转向架、驱动制动装置,所述驱动制动装置包括牵引电机(2.5.1)、联轴节(2.5.2)、齿轮箱(2.5.3)、第一基础制动装置(2.5.4)和第二基础制动装置(2.5.5);所述牵引电机(2.5.1)与齿轮箱(2.5.3)联接在一起,该牵引电机(2.5.1)的输出轴与齿轮箱(2.5.3)的输入轴之间通过联轴节(2.5.2)联接;所述第一基础制动装置(2.5.4)安装在齿轮箱(2.5.3)箱体上,所述第二基础制动装置(2.5.5)安装在走行轮(2.2)的轮毂(2.5.6)上。所述悬挂式单轨列车及其转向架均包括上述驱动制动装置,从而提高了装配的稳定性及列车运行的安全性。
Description
本发明涉及一种悬挂式单轨列车及其转向架、驱动制动装置,属于悬挂式单轨交通列车设计领域。
单轨列车的轨道与传统轨道交通列车的轨道不同,单轨列车的轨道只有一条,且车轮大多数采用橡胶轮胎。悬挂式单轨列车是单轨列车的一种,其转向架位于车体的上方,车体悬挂在转向架上。相对于传统钢轮、钢轨轨道交通系统,悬挂式单轨列车的优缺点都比较明显,其适用于地理、气候条件不具备修建轻轨、地铁系统的地区,也可作为城市轨道交通线路的辅助支线或旅游景区的观光游览线。
传统的轨道交通列车通过对车轮踏面的特殊设计实现车辆在轨道上自导向走行,悬挂式单轨列车由于采用了常规的橡胶轮胎作为走行轮,走行轮不再具备自导向能力,因此需要在转向架上设置专门的导向轮实现车辆的自导向。由于车体吊挂在转向架上,因此在转向架上需要设置专门的牵引悬挂装置实现车体和转向架之间力的传递。为了实现列车的牵引和制动,转向架上需要有受流器、驱动装置、基础制动装置等主要部件。
对于在箱型轨道梁中走行的悬挂式单轨列车转向架,由于箱型轨道梁结构尺寸受到路基的限制,转向架的横向尺寸和质量也受到限制,所以在设计转向架时转向架的结构紧凑和轻量化也是要解决的技术问题。
发明内容
本发明旨在提供一种悬挂式单轨列车及其转向架、驱动制动装置,该驱动制动装置可以实现模块化设计,且结构紧凑,从而可以提高装配的稳定性及列车运行的安全性。
为了实现上述目的,本发明所采用的技术方案是:
一种悬挂式单轨列车的驱动制动装置,其结构特点是,包括牵引电机、联轴节、齿轮箱、第一基础制动装置和第二基础制动装置;
所述牵引电机与齿轮箱联接在一起,该牵引电机的输出轴与齿轮箱的输入轴之间通过联轴节联接;
所述第一基础制动装置安装在齿轮箱箱体上,所述第二基础制动装置安装在走行轮的轮毂上。
所述走行轮安装在齿轮箱的输出轴上。
这样,本发明创造性地将驱动装置和基础制动装置集成在了一起,形成了整体式的驱动制动装置,提高了装配的稳定性,进而提高了列车运行的安全性。
本发明提高整个转向架的系统集成度,降低部件安装复杂度,基础制动装置不安装在构架上,而集成在驱动装置的齿轮箱上,去掉了常规转向架构架上的基础制动装置安装座,有利于转向架构架结构简化,提高了构架强度。
根据本发明的实施例,还可以对本发明作进一步的优化,以下为优化后形成的技术方案:
根据本发明的一种优选实施例,所述第一基础制动装置为制动夹钳;所述第二基础制动装置为轮盘制动。
通常轨道交通车辆采用两种制动方式,踏面制动和轮盘制动,踏面制动 用于钢轮、钢轨车辆,本发明所述悬挂式单轨车是采用的橡胶轮胎(与汽车轮胎相似),汽车系统所用的制动系统分盘式制动和鼓式制动两种,在输出制动力矩相同的情况下,盘式制动尺寸和质量一般较小,而悬挂式单轨车转向架位于箱型轨道梁内,空间有限,要求转向架结构紧凑,本发明采用了盘式制动,制动夹钳是与轮盘配合使用。
优选地,所述悬挂架设置在箱型轨道梁的底部下方,所述悬挂杆从悬挂式单轨列车的转向架的中间穿过。由此,悬挂架设置在箱型轨道梁的底部下方,不设置在箱型轨道梁内,这样空气弹簧可以纵向布置,悬挂杆从转向架中间穿过,从而进一步降低了转向架的宽度。
基于同一个发明构思,本发明还提供了一种悬挂式单轨列车的转向架,其包括构架,安装在构架上的导向轮、走行轮、受流器和所述的驱动制动装置;所述驱动制动装置纵向对称布置在构架上;所述受流器安装在构架的上端部;所述走行轮直接安装在齿轮箱的输出轴上,并由所述驱动制动装置的牵引电机驱动。
为了提高悬挂式单轨列车的安全性能,所述构架上安装有安全辅助装置,该安全辅助装置用于在当走行轮失效时承担整个列车的重量。
优选地,所述构架上设有用于安装齿轮箱的齿轮箱安装座,该齿轮箱兼做传递扭矩和传递走行轮和构架之间的垂向力和纵向力。
传统的轨道交通车辆(钢轮、钢轨车辆)齿轮箱的作用是传递扭矩,传递车轮和构架之间的垂向力和纵向力是通过轴箱实现,本发明中的齿轮箱相当于将传统轨道交通车辆转向架上的齿轮箱和轴箱集成在了一起,同时具备了齿轮箱和轴箱的功能,使得转向架结构简单紧凑。
本发明创造性地将电机悬臂安装在齿轮箱上,同时将驱动装置和制动装置集成在了一起,避免了再在电机上安装制动装置导致电机安装螺栓受力情况恶劣。
优选地,所述构架上设置有二系悬挂座,该二系悬挂座用于安置空气弹簧。
基于同一个发明构思,本发明还提供了一种悬挂式单轨列车,其包括转向架和车体,该转向架与车体之间通过牵引悬挂装置联结;其结构特点是,所述转向架为带动力转向架,其用于行走在箱型轨道梁中;所述转向架为所述的悬挂式单轨列车的转向架。
本发明的悬挂式单轨列车由于位于空中,箱型轨道梁的尺寸受限(太大会造成成本增加和对视觉空间造成影响),所以对转向架的紧凑性要求较高,在满足功能的前提下,转向架的结构需要尽量简单紧凑。
由于将驱动装置和基础制动装置集成在了一起,且齿轮箱兼具传统轨道交通车辆转向架上的齿轮箱和轴箱的作用,因此整个转向架装配稳定性提高,转向架结构简单紧凑,在同样的外形尺寸(受箱型轨道梁尺寸限制)要求下,转向架的安全性和承载能力显著提供,从而提高了列车运行的安全性。此外,本发明中的牵引悬挂装置在实现转向架和车体之间联接的同时,可以保证转向架结构足够紧凑。
优选地,所述牵引悬挂装置包括竖直穿过构架的悬挂杆、用于连接车体的悬挂架、设置在悬挂架和悬挂杆上的减振器座;所述悬挂杆顶端通过二系悬挂装置与转向架相连。
优选地,所述构架的中心位置开有竖向设置的悬挂杆安装孔,该悬挂杆 安装孔与悬挂杆配合用于传递转向架和车体之间的纵向力和横向力。
本发明的设计难点在于转向架适用于大轴重(8.5t),高速(80km/h),而通常的转向架只适用于轴重小于5t,速度小于60km/h。同时,由于箱型轨道梁的尺寸受到限制,因此本发明的转向架做的非常紧凑,集成度很高。
与现有技术相比,本发明的有益效果是:
本发明将驱动装置和基础制动装置集成在了一起,形成驱动制动装置,实现了模块化设计,提高了装配的稳定性,进而提高了列车运行的安全性。
此外,驱动制动装置纵向对称布置,使得走行轮轴距可以尽可能短,从而可以减少导向力,同轴上两走行轮距离设置较宽以减少车辆倾斜。
最后,本发明的结构独特的牵引悬挂装置在实现转向架和车体之间联接的同时,可以保证转向架结构足够紧凑。
图1是本发明一种实施例的转向架和箱型轨道梁总图;
图2是本发明所述悬挂式单轨列车转向架总图(带轨道梁);
图3是本发明所述悬挂式单轨列车转向架总图(去除轨道梁);
图4是本发明一种实施例所述构架结构示意图;
图5是本发明一种实施例所述驱动制动装置结构示意图;
图6是图5的去除一个走行轮后的示意图;
图7是本发明一种实施例所述牵引悬挂装置的结构示意图;
在图中
1-箱型轨道梁;2-转向架;2.1-导向轮;2.2-走行轮;2.3-受流器;2.4-牵引悬挂装置;2.4.1-空气弹簧;2.4.2-悬挂杆;2.4.3-悬挂架;2.4.4-减振器座; 2.5-驱动制动装置;2.5.1-牵引电机;2.5.2-联轴节;2.5.3-齿轮箱;2.5.4-第一基础制动装置;2.5.5-第一基础制动装置;2.5.6-车轮轮毂;2.6-构架;2.6.1-二系悬挂座;2.6.2-齿轮箱安装座;2.6.3-悬挂杆安装孔;2.7-安全辅助装置。
以下将参考附图并结合实施例来详细说明本发明。需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。为叙述方便,下文中如出现“上”、“下”、“左”、“右”字样,仅表示与附图本身的上、下、左、右方向一致,并不对结构起限定作用。
图1、图2、图3所示为本发明所述的悬挂式单轨列车,包括转向架和车体,转向架与车体之间通过牵引悬挂装置2.4联结。转向架为带动力转向架,在箱型轨道梁中运行,车体悬挂在其下方。
如图2、图3、图7所示,牵引悬挂装置2.4为车体与构架2.6之间的传力部件,并承受车体与转向架之间的相对运动和冲击。牵引悬挂装置2.4主要由设置在上部的空气弹簧2.4.1、竖直穿过构架2.6上悬挂杆安装孔2.6.3的悬挂杆2.4.2、连接车体的悬挂架2.4.3、设置在悬挂架2.4.3和悬挂杆2.4.2上的减振器座2.4.4构成。空气弹簧2.4.1传递垂向力并控制车辆地板面高度,减振器座2.4.4上安装减振器,悬挂架2.4.3与车体之间通过专用螺栓连接。
转向架主要由导向轮2.1、走行轮2.2、受流器2.3、牵引悬挂装置2.4、驱动制动装置2.5、构架2.6、安全辅助装置2.7组成。构架2.6用来联系转向架各组成部分和传递各方向的力,安装在构架2.6上的安全辅助装置2.7在当走行轮2.2失效时承担整个车辆重量,在紧急情况下确保车辆安全。在构架2.6的8个端角位置安装导向轮2.1,实现转向架的自导向功能,导向轮2.1为橡胶轮胎,承受 车辆和箱型轨道梁之间的横向力。在构架2.6的上端部安装受流器2.3,受流器2.3接受外界电流输入。转向架上有4个走行轮2.2,走行轮2.2为充气橡胶轮胎,直接安装在齿轮箱2.5.3的输出轴上,走行轮2.2传递车辆与轨道间的牵引力和制动力,并承担整车质量。
如图4所示,本发明中构架2.6采用钢板焊接结构,在构架2.6上设置二系悬挂座2.6.1和齿轮箱安装座2.6.2,该二系悬挂座2.6.1用于安置空气弹簧2.4.1,该齿轮箱安装座2.6.2用于安装齿轮箱2.5.3,构架2.6上的悬挂杆安装孔2.6.3与悬挂杆2.4.2配合,传递转向架和车体之间的纵向力和横向力。
一种悬挂式单轨列车的驱动制动装置,包括集成在一起的驱动装置和制动装置;所述驱动制动装置2.5包括牵引电机2.5.1、联轴节2.5.2、齿轮箱2.5.3、第一基础制动装置2.5.4和第二基础制动装置2.5.5;所述牵引电机2.5.1与齿轮箱2.5.3联接在一起,该牵引电机2.5.1的输出轴与齿轮箱2.5.3的输入轴之间通过联轴节2.5.2联接;所述齿轮箱2.5.3的输出轴上用于安装走行轮2.2;所述第一基础制动装置2.5.4安装在齿轮箱2.5.3箱体上,所述第二基础制动装置2.5.5安装在走行轮2.2的轮毂2.5.6上。
如图2、图3、图5、图6所示,本发明将驱动装置和制动装置集成在一起,文中简称驱动制动装置2.5。驱动制动装置2.5主要由牵引电机2.5.1、联轴节2.5.2、齿轮箱2.5.3、第一基础制动装置2.5.4(夹钳)、第二基础制动装置2.5.5(轮盘)组成。牵引电机2.5.1通过螺栓和齿轮箱2.5.3联接在一起,牵引电机轴与齿轮箱输入轴之间通过联轴节2.5.2联接,联轴节2.5.2传递牵引电机的输出力矩到齿轮箱上。齿轮箱2.5.3通过螺栓安装在构架2.6的齿轮箱安装座2.6.2上,这样,齿轮箱2.5.3不仅起到减速增扭的作用,还起到了传递走行轮2.2和 构架2.6之间的垂向力和纵向力的作用。走行轮2.2直接安装在齿轮箱2.5.3的输出轴上,第二基础制动装置2.5.5(轮盘)安装在走行轮2.2的轮毂2.5.6上,第一基础制动装置2.5.4(夹钳)安装在齿轮箱2.5.3箱体上。
上述实施例阐明的内容应当理解为这些实施例仅用于更清楚地说明本发明,而不用于限制本发明的范围,在阅读了本发明之后,本领域技术人员对本发明的各种等价形式的修改均落入本申请所附权利要求所限定的范围。
Claims (10)
- 一种悬挂式单轨列车的驱动制动装置,其特征在于,包括牵引电机(2.5.1)、联轴节(2.5.2)、齿轮箱(2.5.3)、第一基础制动装置(2.5.4)和第二基础制动装置(2.5.5);所述牵引电机(2.5.1)与齿轮箱(2.5.3)联接在一起,该牵引电机(2.5.1)的输出轴与齿轮箱(2.5.3)的输入轴之间通过联轴节(2.5.2)联接;所述第一基础制动装置(2.5.4)安装在齿轮箱(2.5.3)箱体上,所述第二基础制动装置(2.5.5)安装在走行轮(2.2)的轮毂(2.5.6)上。
- 根据权利要求1所述的悬挂式单轨列车的驱动制动装置,其特征在于,所述第一基础制动装置(2.5.4)为制动夹钳;所述第二基础制动装置(2.5.5)为轮盘制动。
- 一种悬挂式单轨列车的转向架,包括构架(2.6),安装在构架(2.6)上的导向轮(2.1)、走行轮(2.2)、受流器(2.3)和如权利要求1-2中任一项所述的驱动制动装置(2.5);所述驱动制动装置(2.5)纵向对称布置在构架(2.6)上;所述受流器(2.3)安装在构架(2.6)的上端部;所述走行轮(2.2)直接安装在齿轮箱(2.5.3)的输出轴上,并由所述驱动制动装置(2.5)的牵引电机(2.5.1)驱动。
- 根据权利要求3所述的悬挂式单轨列车的转向架,其特征在于,所述构架(2.6)上安装有安全辅助装置(2.7),该安全辅助装置(2.7)用于在当走行轮(2.2)失效时承担整个列车的重量。
- 根据权利要求3所述的悬挂式单轨列车的转向架,其特征在于,所述构架(2.6)上设有用于安装齿轮箱(2.5.3)的齿轮箱安装座(2.6.2),该齿轮 箱(2.5.3)兼做传递扭矩和传递走行轮(2.2)和构架(2.6)之间的垂向力和纵向力。
- 根据权利要求3所述的悬挂式单轨列车的转向架,其特征在于,所述构架(2.6)上设置有二系悬挂座(2.6.1),该二系悬挂座(2.6.1)用于安置空气弹簧(2.4.1)。
- 一种悬挂式单轨列车,包括转向架和车体,该转向架与车体之间通过牵引悬挂装置(2.4)联结;其特征在于,所述转向架为带动力转向架,其用于行走在箱型轨道梁(1)中;所述转向架为权利要求3-6中任一项所述的悬挂式单轨列车的转向架。
- 根据权利要求7所述的悬挂式单轨列车,其特征在于,所述牵引悬挂装置(2.4)包括竖直穿过构架(2.6)的悬挂杆(2.4.2)、用于连接车体的悬挂架(2.4.3)、设置在悬挂架(2.4.3)和悬挂杆(2.4.2)上的减振器座(2.4.4);所述悬挂杆(2.4.2)顶端通过二系悬挂装置与转向架相连。
- 根据权利要求7所述的悬挂式单轨列车,其特征在于,所述悬挂架(2.4.3)设置在箱型轨道梁(1)的底部下方,所述悬挂杆(2.4.2)从悬挂式单轨列车的转向架的中间穿过。
- 根据权利要求8所述的悬挂式单轨列车,其特征在于,所述构架(2.6)的中心位置开有竖向设置的悬挂杆安装孔(2.6.3),该悬挂杆安装孔(2.6.3)与悬挂杆(2.4.2)配合用于传递转向架和车体之间的纵向力和横向力。
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| CN104442880A (zh) * | 2014-10-15 | 2015-03-25 | 南车株洲电力机车有限公司 | 一种悬挂式单轨列车转向架 |
| CN108162987A (zh) * | 2017-12-25 | 2018-06-15 | 中车株洲电力机车有限公司 | 一种悬挂式单轨列车及其转向架、驱动制动装置 |
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| CN104228864B (zh) * | 2014-10-15 | 2016-09-21 | 南车株洲电力机车有限公司 | 一种悬挂式单轨列车转向架驱动装置和制动装置 |
| CN106012715B (zh) * | 2016-07-05 | 2024-01-12 | 北京交通大学 | 一种减小悬挂式单轨交通列车横向晃动的方法 |
| CN106240578B (zh) * | 2016-08-12 | 2018-04-03 | 中车株洲电力机车有限公司 | 一种悬挂式列车轨道、悬挂式转向架及其列车系统 |
| CN106114525B (zh) * | 2016-08-29 | 2018-06-19 | 西南交通大学 | 悬挂式独轨列车的内转子直接驱动式结构 |
| CN205971342U (zh) * | 2016-08-29 | 2017-02-22 | 西南交通大学 | 悬挂式单轨列车的外转子轮毂电机驱动结构 |
| CN107010082A (zh) * | 2017-03-28 | 2017-08-04 | 中车南京浦镇车辆有限公司 | 一种悬挂式空中轨道列车转向架 |
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- 2017-12-25 CN CN201711419431.1A patent/CN108162987B/zh not_active Expired - Fee Related
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2018
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| CN110509946A (zh) * | 2019-09-27 | 2019-11-29 | 西南交通大学 | 采用轮边减速器的悬挂式单轨车辆单轴转向架 |
| CN110509945A (zh) * | 2019-09-27 | 2019-11-29 | 西南交通大学 | 永磁直驱电机驱动的悬挂式单轨车辆单轴转向架 |
| CN110509946B (zh) * | 2019-09-27 | 2024-01-26 | 西南交通大学 | 采用轮边减速器的悬挂式单轨车辆单轴转向架 |
| CN110509945B (zh) * | 2019-09-27 | 2024-01-26 | 西南交通大学 | 永磁直驱电机驱动的悬挂式单轨车辆单轴转向架 |
| CN110562273A (zh) * | 2019-10-09 | 2019-12-13 | 中建空列(北京)科技有限公司 | 陡坡行驶辅助系统 |
| CN111301440A (zh) * | 2020-03-31 | 2020-06-19 | 中铁二院工程集团有限责任公司 | 一种爬坡能力强的悬挂式单轨交通系统 |
| CN111301440B (zh) * | 2020-03-31 | 2025-01-24 | 中铁二院工程集团有限责任公司 | 一种爬坡能力强的悬挂式单轨交通系统 |
| CN117163096A (zh) * | 2023-09-08 | 2023-12-05 | 山东锣响汽车制造有限公司 | 一种悬挂式列车的多点协同导向控制装置 |
| CN117163096B (zh) * | 2023-09-08 | 2024-02-20 | 山东锣响汽车制造有限公司 | 一种悬挂式列车的多点协同导向控制装置 |
| CN117601915A (zh) * | 2023-12-07 | 2024-02-27 | 大连铁丰轨道交通装备有限责任公司 | 一种悬挂式单轨工程车的动力转向架 |
| CN119750382A (zh) * | 2025-03-04 | 2025-04-04 | 洛阳理工学院 | 一种矿用单轨吊 |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108162987B (zh) | 2020-01-17 |
| DE112018006586T5 (de) | 2021-03-04 |
| CN108162987A (zh) | 2018-06-15 |
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