WO2019128242A1 - Fabricated toilet and mounting method therefor - Google Patents

Fabricated toilet and mounting method therefor Download PDF

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Publication number
WO2019128242A1
WO2019128242A1 PCT/CN2018/099187 CN2018099187W WO2019128242A1 WO 2019128242 A1 WO2019128242 A1 WO 2019128242A1 CN 2018099187 W CN2018099187 W CN 2018099187W WO 2019128242 A1 WO2019128242 A1 WO 2019128242A1
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WO
WIPO (PCT)
Prior art keywords
plate
frame
board
top frame
fixed
Prior art date
Application number
PCT/CN2018/099187
Other languages
French (fr)
Chinese (zh)
Inventor
王文广
丁欣欣
庄惟敏
周东珊
侯建群
任宝双
余广
Original Assignee
王文广
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 王文广 filed Critical 王文广
Publication of WO2019128242A1 publication Critical patent/WO2019128242A1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/12Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38Connections for building structures in general
    • E04B1/58Connections for building structures in general of bar-shaped building elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/003Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation with movable parts, e.g. pivoting panels, access doors
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/06Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/06Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by constructional features of the supporting construction, e.g. cross section or material of framework members
    • E04B9/12Connections between non-parallel members of the supporting construction
    • E04B9/16Connections between non-parallel members of the supporting construction the members lying in different planes
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H1/00Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
    • E04H1/12Small buildings or other erections for limited occupation, erected in the open air or arranged in buildings, e.g. kiosks, waiting shelters for bus stops or for filling stations, roofs for railway platforms, watchmen's huts or dressing cubicles
    • E04H1/1205Small buildings erected in the open air
    • E04H1/1216Public W.C.s

Definitions

  • the invention relates to the field of construction, in particular to a fitted toilet and a mounting method thereof.
  • the decoration process using modular splicing has been widely recognized.
  • the module design is performed according to the bathroom to be renovated in advance, and various modules such as a frame, a bottom plate and a wall plate of the bathroom are prepared according to the design result.
  • both the ground and the ceiling need to be carried out separately.
  • the existing ground and ceiling decoration methods also adopt the wet decoration method.
  • the installation process is cumbersome and complicated, which reduces the overall efficiency of the decoration, and the site needs cement mortar to affect the cleanliness of the site.
  • the invention aims to provide a prefabricated toilet and a mounting method thereof, so as to solve the problems of low efficiency and poor environment in the bathroom decoration process in the prior art.
  • the present invention provides a prefabricated toilet comprising:
  • a bathroom floor comprising a waterproof bottom box and a floor tile laid inside the waterproof bottom box;
  • the waterproof bottom box is disposed on an original building floor of the toilet to be renovated, and has a rim;
  • a frame comprising a bottom frame and a top frame;
  • the bottom frame being formed by a bottom frame profile disposed along a circumference of an inner wall of the waterproof bottom case, which is a polygonal structure;
  • the top frame is disposed opposite to the bottom frame,
  • the bottom frame is of the same shape, the plurality of apex angles of the top frame are connected to the plurality of apex angles of the bottom frame in a one-to-one correspondence by a plurality of connecting beams, and the plurality of connecting beams are arranged in parallel ;
  • a wall panel comprising a panel layer and a substrate layer, disposed between the top frame and the bottom frame, wherein the panel layer is disposed toward a center of the frame;
  • An integrated ceiling is disposed on the top frame opposite the toilet floor.
  • the invention also provides a method for assembling a prefabricated toilet, comprising the following steps:
  • Step 1 Install the waterproof bottom box and fix it on the original building floor of the bathroom to be renovated;
  • Step 2 arranging the bottom frame profile along the inner wall edge of the surrounding edge of the waterproof bottom box;
  • Step 3 Install the top frame, and splicing the top frame profiles through one end of the connecting beam to obtain the polygonal structure of the top frame;
  • Step 4 connecting the other end of the connecting beam to the bottom frame profile, so that the top frame is opposite to the bottom frame;
  • Step 5 installing a wall panel, the wall panel is fixed between the top frame and the bottom frame, and the panel layer is disposed toward a center of the frame;
  • Step 6 installing an integrated ceiling, the integrated ceiling of the bathroom floor is oppositely disposed on the top frame;
  • Step 7 laying a floor tile in the waterproof bottom box, and the floor tile is fixed on the bottom surface of the waterproof bottom box by an adhesive layer.
  • the toilet floor and the ceiling are directly designed in the factory, and can be directly installed on the site.
  • the integrated ceiling can be fixed directly by means of the top frame of the frame without using a suspension rod. The whole process will not involve wet installation, the site is clean and good, and since each module has been standardized and processed, the site only needs to be spliced according to the instructions, which can greatly improve the efficiency of decoration and save time.
  • FIG. 1 is a schematic structural view of a prefabricated toilet according to an embodiment of the present invention.
  • FIG. 2A is a schematic view showing the installation structure of a toilet floor according to an embodiment of the present invention.
  • FIG. 2B is a schematic structural view of a separator strip according to an embodiment of the present invention.
  • FIG. 2C and FIG. 2D are schematic diagrams showing the installation relationship between the floor tile positioning component and the floor tile according to an embodiment of the present invention.
  • 3A is a schematic structural view of a frame according to an embodiment of the present invention.
  • 3B is a schematic structural view of a bottom frame profile according to an embodiment of the present invention.
  • 3C is a schematic structural view of a bottom box connecting member according to an embodiment of the present invention.
  • 3D is a schematic view showing the connection relationship between the bottom box connecting member and the bottom box bottom and bottom frame profiles according to an embodiment of the present invention
  • 3E is a schematic structural view of a connecting beam of a female corner portion according to an embodiment of the present invention.
  • 3F is a schematic view showing the installation of the connecting beam leveling member according to an embodiment of the present invention.
  • 3G is a schematic structural view of a top frame profile according to an embodiment of the present invention.
  • 3H is a schematic view showing the connection of the connecting beam and the bottom frame according to an embodiment of the present invention.
  • 3I is a schematic view showing the connection of a connecting beam and a top frame according to an embodiment of the present invention.
  • 3J and 3K are schematic structural views of a snap-on beam according to an embodiment of the present invention.
  • 3L is a schematic structural view of a clip beam fixing member according to an embodiment of the present invention.
  • 3M is a schematic diagram showing a connection relationship between a card beam and a bottom frame according to an embodiment of the present invention
  • 3N is a schematic structural view of a support member according to an embodiment of the present invention.
  • FIG. 4A is a schematic structural view of an aluminum gusset ceiling according to an embodiment of the present invention.
  • 4B is a schematic structural view of a connecting aluminum strip and a wall panel according to an embodiment of the present invention.
  • FIG. 4C is an enlarged schematic view of a portion F of FIG. 4A;
  • 4D and 4E are schematic views respectively showing a wall hanging member and a ceiling hanging member according to an embodiment of the present invention.
  • FIG. 4F and FIG. 4G are respectively schematic structural views of an integrated water conduit and an energized pipeline on a wall panel according to an embodiment of the present invention
  • 4H is a schematic structural view of a water pipe elbow fixing member according to an embodiment of the present invention.
  • 5A is a schematic structural view of an NP board integrated ceiling according to an embodiment of the present invention.
  • 5B is a schematic structural view of a finally installed NP board assembly according to an embodiment of the present invention.
  • FIG. 5C is a schematic structural view of the mounting hinge and the NP plate fixed to the edge strip according to an embodiment of the invention.
  • 5D is a schematic diagram showing a connection relationship between a bending discount strip and a edge board according to an embodiment of the present invention
  • 5E is a schematic diagram showing a connection relationship of a rim panel at a corner according to an embodiment of the present invention.
  • FIG. 5F is a schematic view showing the installation structure of an air-heating component of an NP board integrated ceiling according to an embodiment of the present invention.
  • 5G is a schematic structural view of an air heating fixture according to an embodiment of the present invention.
  • 5H-5J are schematic diagrams showing an installation process of an NP board according to an embodiment of the invention.
  • FIG. 6A is a schematic structural view of a bathtub module according to an embodiment of the present invention.
  • FIG. 6B is a schematic structural view of a bathtub embedded in a bathtub module according to an embodiment of the present invention.
  • FIG. 7 is a schematic structural view of a male corner connector according to an embodiment of the present invention.
  • the embodiment provides a prefabricated toilet, as shown in FIG. 1 , including a toilet floor 101 , which includes a waterproof bottom box and a floor tile laid inside the waterproof bottom box; the waterproof bottom box is disposed in the toilet to be renovated.
  • the original building floor has a rim;
  • the frame 103 includes a bottom frame and a top frame;
  • the bottom frame is formed by a bottom frame profile disposed along a circumference of the inner wall of the waterproof bottom box, which is a polygonal structure;
  • the top frame is disposed opposite to the bottom frame, and has the same shape as the bottom frame, and the plurality of vertices of the top frame pass through the plurality of connections in one-to-one correspondence with the plurality of apex angles of the bottom frame.
  • the wall panel 104 includes a panel layer and a substrate layer disposed between the top frame and the bottom frame, and the panel layer is disposed toward the center of the frame; the integrated ceiling 102, disposed on the top frame opposite to the bathroom floor.
  • the ground and ceiling in the whole bathroom are designed as standard modules, and only simple splicing is required at the decoration site.
  • the bathroom floor 101 and the integrated ceiling 102 are directly designed and installed in the factory, and can be directly installed at the site.
  • the integrated ceiling 102 can be directly fixed by means of the top frame of the frame 103 without a boom. The whole process will not involve wet installation, the site is clean and good, and since each module has been standardized and processed, the site only needs to be spliced according to the instructions, which can greatly improve the efficiency of decoration and save time.
  • FIG. 2A - FIG. 2D The assembled toilet in the embodiment, wherein the structure of the toilet floor 101 is as shown in FIG. 2A - FIG. 2D, which includes the toilet floor including a waterproof bottom box, a floor tile 14, a toilet flange, a basin flange, a floor drain, and a floor tile positioning component.
  • the floor tile 14 laid in the waterproof bottom box has a bonding layer laminated on the back surface thereof, wherein the back surface of the floor tile 14 is the side in contact with the waterproof back box.
  • the waterproof bottom case includes a dry portion 11, a wet portion 12, a partition 13, a dry portion 11, and a wet portion 12, which are respectively located on both sides of the partition 13.
  • the dry section 11 is integrally formed, and the wet section 12 is integrally formed; the partition is connected between the partition of the trunk section and the partition of the wet section; the dry section The remaining portion of the side forms a waterproof bottom box rim with the remainder of the wet side portion.
  • the dry portion 11 is formed with a toilet hole 111 and a basin hole 141; the wet portion 12 is formed with a floor drain 121; the floor tile 14 covering the toilet hole 111 is formed with a first through hole that cooperates with the toilet hole 111; The floor tile 14 on the basin hole 141 is formed with a second through hole that cooperates with the basin hole 141; the floor tile 14 covering the floor drain hole 121 is formed with a third through hole that cooperates with the floor drain hole 121; wherein the toilet hole 111
  • the leakage holes 121 of the basin holes 141 are respectively opposite to the toilet sewer holes, the basin sewer holes and the floor drain sewer holes on the original building floor.
  • the toilet flange is fixed through the first through hole and the toilet hole 111; the basin flange is fixed through the second through hole and the basin hole 141; the floor drain is fixed in the third through hole.
  • the wet section 12 further includes a reinforcing strip disposed on the back side of the wet section 12, the back side of which is the side of the wet section 12 adjacent to the original building floor. The reinforcing strips cause the wet zone portion 12 to exhibit a high and low slope, and the water in the wet zone portion 12 is introduced into the floor drain hole 121 to function as a drain.
  • the structure of the partitioning strip 13 is as shown in Fig. 2b, which includes a rim slot 131.
  • the depth of the rim slot 131 is adapted to the height of the rim edge of the dry section and the rim of the wet section, and the width of the rim slot 131 is adapted to the sum of the width of the trunk section and the width of the wet section.
  • the surrounding side card slot 131 is directly fastened to the outer side of the adjacent dry portion and the outer side of the wet portion to connect the dry portion and the wet portion.
  • the dry portion 11 and the wet portion 12 of the waterproof back box are formed with at least one positioning groove 15 that is shaped to match the shape of the tile positioning member.
  • the tile positioning member includes a bottom surface 411 and a positioning clip 412 disposed on the bottom surface 411. After the floor tile positioning member is disposed in the positioning groove 15, the bottom surface 411 is located on the same plane as the bottom surface of the dry portion 11 and the bottom surface of the wet portion 12, and the positioning card 412 is used for the dry portion 11 and the wet portion 12.
  • the laid floor tiles 14 are positioned. As shown in FIG.
  • an implementation manner of the floor tile positioning component is that the bottom surface 411 of the floor tile positioning component and the positioning card member 412 are both cross-shaped structures for the intersection of four floor tiles of the bathroom floor; as shown in FIG. 2d.
  • Another implementation manner of the floor tile positioning component is that the bottom surface 411 of the floor tile positioning component is a T-shaped structure, and includes a horizontal plate and a vertical plate vertically disposed on the horizontal plate; the positioning card member 412 is disposed on the vertical plate
  • the upper strip is used for the intersection of two tiles in the edge area of the bathroom floor.
  • the bathroom floor provided by the embodiment includes a waterproof bottom box and a floor tile, all components are industrially produced in the factory, and the floor tiles laid in the waterproof bottom box are positioned by the floor tile positioning component, so that the positioning is more accurate, and the construction difficulty is greatly reduced.
  • the back side of the floor tile laid in the waterproof bottom box is combined with a bonding layer, and no cement mortar is needed for laying, and only the bonding layer is used to directly paste the floor tile into the waterproof bottom box.
  • the frame 103 includes a top frame 1031 and a bottom frame 1032, wherein the bottom frame 1032 is formed by the waterproof bottom box.
  • a bottom frame profile disposed on one side of the inner wall of the side wall is formed in a polygonal structure; a top frame 1031 is disposed opposite to the bottom frame 1032, and a shape of the same shape as the bottom frame 1032, the top frame 1031
  • the plurality of apex angles are connected to the plurality of apex angles of the bottom frame 1032 in a one-to-one correspondence by a plurality of connecting beams 1033, and the plurality of connecting beams 1033 are disposed in parallel.
  • the frame 103 further includes a snap beam 1034 between any two adjacent connecting beams 1033;
  • the two ends of the latching beam 1034 are slidably connected to the top frame 1031 and the bottom frame 1032.
  • the latching beam 1034 is disposed along the longitudinal direction of the latching beam 1034 and extends through the entire latching beam 1034.
  • the slot of the snap groove 1034 is disposed toward the center of the top frame 1031.
  • a support member 1035 is disposed on the latching beam 1034, and a first end thereof is mounted on a side of the latching beam 1034 facing away from the latching slot, and a second end thereof is away from the latching beam 1034. The direction is extended, and the distance between the first end and the second end is adjustable.
  • the bottom frame profile structure used in the bottom frame 1032 is as shown in FIG. 3B, and a bottom frame top chute 1032a is formed on the upper surface thereof.
  • the assembled toilet further includes a bottom box connecting member 108.
  • the bottom box connecting member 1088 has a structure as shown in FIG. 3C, and a square card slot 1081 is formed thereon. Referring to FIG.
  • the end surface of the partition portion of the dry portion portion 11a and the end surface of the partition portion 12a of the wet portion portion are embedded in the square card slot 1081; the outer wall on both sides of the square card slot 1081 Separatingly connected to the first profile and the second profile in the bottom frame 1032 respectively, the first profile is a bottom frame profile on the side of the end face of the trunk portion partition portion 11a, and the second profile is located in the wet zone.
  • the bottom frame profile on the side of the end face of the side partition portion 12a.
  • the outer wall on both sides of the square card slot 1081 is formed with a lateral limiting slot 1082; the bottom frame is fixed to the bottom frame by a connecting corner 109.
  • the connecting corner code 109 includes a first corner code board and a second corner code board vertically connected to each other, and the first corner code board and the second corner code board are formed with positioning holes, the first An angle plate is adapted to be embedded in the lateral limiting slot 1082, the second corner plate is adapted to be embedded in the bottom frame top slot 1032a; the fixing member is positioned through the second corner plate a hole for fixing the second corner plate in the bottom frame top chute 1032a, which passes through a positioning hole on the first corner plate to fix the first corner plate to the side In the limit slot 1082.
  • the sides of the slot of the lateral limiting slot 1082 of the bottom frame connector 108 extend toward the central portion of the lateral limiting slot 1082 with a lateral latching slot 1084, the side
  • the card slot 1084 can provide a limit for the first corner code board, facilitating the installation of the connection corner code.
  • the first corner code board of the connection corner code 109 is embedded in the lateral limiting slot 1082, the first corner code board may be inclined at an angle, and one side is first introduced into the lateral direction. In the limiting slot 1082, the first incoming side is then brought into close proximity to the side wall of the lateral limiting slot 1082, and the other side is slidable into the lateral limiting slot 1082.
  • the bottom frame connecting member 108 can be modified as follows: the top of the bottom frame connecting member 108 is formed with a top limit. In the groove 1083, the inner wall of the two sides of the notch of the top limiting groove 1083 is formed with a top snap groove, and the top snap groove communicates with the lateral snap groove 1084.
  • the second corner plate connecting the corners 109 can be directly slid into the top limiting slot 1083 through the top engaging slot, and then slide into the lateral limiting slot 1082, which is more convenient.
  • the connection corner code 109 is fixedly mounted.
  • first corner plate and the second corner plate of the connection corner code 109 may be divided into three parts, which may be divided into an isosceles trapezoidal portion, a first rectangular parallelepiped portion and a second rectangular parallelepiped from bottom to top.
  • a top edge of the isosceles trapezoidal portion is matched with a groove bottom of the lateral limiting groove 1082, and a bottom surface of the first rectangular parallelepiped portion is connected to a bottom edge of the isosceles trapezoidal portion
  • the second a rectangular parallelepiped portion is disposed on a top surface of the first rectangular parallelepiped portion, and is located at an intermediate position of a top surface of the first rectangular parallelepiped portion, a width of the second rectangular parallelepiped portion and a groove of the lateral limiting slot 1082
  • the distance from the upper edge of the mouth to the upper edge of the slot of the lateral snap groove 1083 is matched, and the upper edge refers to an edge that is relatively above the installation.
  • two bottom frame profiles are respectively disposed adjacent to the surrounding portion of the dry portion and the surrounding portion of the wet portion, and the end faces of the dividing portion of the dry portion are separated from the surrounding portion of the wet portion.
  • the end faces of the parts are respectively fixed to the two bottom frame profiles through the bottom box connecting members, and the cutting of the bottom box edges is no longer needed, thereby avoiding the leakage hazard caused by the secondary welding on the site, and improving the quality and efficiency of the on-site installation. Reduce on-site manual operation and reduce labor costs.
  • the connecting beam 1033 includes a right angle card board and a connecting arm 333 disposed in the right angle card board.
  • the right angle card includes a first card 331 and a second card 332 disposed perpendicularly to each other; a first surface of the connecting arm 333 is parallel to the first card 331, and a first card slot 335 is formed thereon
  • the second surface of the connecting arm 333 is parallel to the second card plate 332, and the second card slot 334 is formed thereon.
  • the first card slot 335 and the second card slot 334 are used for connection with adjacent top frame profiles or bottom frame profiles.
  • the first surface of the connecting arm 333 is further formed with a insertion slot 336, and the insertion slot 336 is located between the first card slot 335 and the second surface; One side of the slot of the insertion slot 336 coincides with one side of the first slot 335; the other side of the slot 336 has a slot that coincides with the second surface.
  • the insertion slot 336 is connected to the plug-in profile, and the plug-in profile is fixed on the wall panel. Therefore, the wall panel can be directly inserted into the connecting beam 1033 through the plug-in profile, which can be conveniently installed. .
  • the two sides of the notch of the first card slot 335 extend to the center of the slot with a first snap barb; the two sides of the slot of the second slot 334 extend to the center of the slot with a second snap barb.
  • the above-mentioned snap barbs can limit the components fixed in the card slot so that they do not come out.
  • the frame 103 further includes an adjusting leg 1033a, and the adjusting leg 1033a is disposed on the back surface of the first card board of the connecting beam 1033 and/or the back side of the second card board, The position between the connecting beam 1033 and the original wall of the bathroom, wherein the back side refers to the side close to the original wall of the bathroom.
  • the verticality of the connecting beam 1033 can be adjusted by adjusting the foot.
  • FIG. 3G is a schematic view showing the structure of the connecting beam 1033 and the bottom frame profile being fixedly connected by the connecting corner code 109.
  • FIG. 3I is a structural schematic view showing the top frame profile and the connecting beam 1033 fixedly connected by the connecting corner code 109. As shown in the figure, the connection corner code 109 is fixed in the first card slot or the second card slot, and the second corner code plate is fixed in the bottom slot of the top frame.
  • the connecting beam 1033 is connected to the top frame profile; the connecting corner code 109, the first corner code plate is fixed in the first card slot or the second card slot, and the second corner code plate is fixed In the bottom frame of the bottom frame, the connecting beam 1033 is connected to the bottom frame profile.
  • the frame 103 provided in this embodiment is very simple and easy to operate in the splicing process, and does not require skilled workers, can greatly improve the splicing efficiency, and can be made after splicing due to the card slot limit design of the above card slot and accessories.
  • the frame has very good stability.
  • FIGS. 3J and 3K the frame 103 in this embodiment, in which the structure of the snap beam 1034 is as shown in FIGS. 3J and 3K.
  • a latching groove 1034a is defined in the latching beam 1034, and a first waterproof strip 1034b and a second waterproof strip 1034c are respectively connected to the two sides of the slot of the latching slot 1034a, and the first waterproof strip 1034b and the second The waterproof strips 1034c are disposed along the length of the engaging groove 1034a.
  • the first waterproof strip 1034b is away from the engaging groove 1034a and the second waterproof strip 1034b is away from the engaging groove 1034a.
  • the distance between one side is greater than the width of the notch of the snap groove 1034a.
  • a first clamping strip 1034d is disposed between the first waterproof strip 1034b and the notch of the engaging groove 1034a, and the second waterproof strip 1034b is spaced between the notch of the engaging groove 1034a.
  • the distance from the first clamping strip 1034d and the second clamping strip 1034e is gradually reduced in a direction away from the engaging groove 1034a.
  • the gap between the first clamping strip 1034d and the second clamping strip 1034e is set to be the same as the thickness of the wall panel.
  • the beam fixture 106 includes a slider 1061 and a snap beam stop.
  • the slider 1061 is fixed in the bottom frame top slot or the top frame bottom slot;
  • the snap beam limiting member is disposed on the upper surface of the slider, and includes a snap beam fixing seat
  • the bridge beam limiting piece 1063 is inserted into the locking beam 1034, and the end of the locking beam 1034 is opposite to the clamping beam fixing seat 1062.
  • the clip beam fixing member 106 is slidably disposed on the top frame 1031 and the bottom frame 1032.
  • the two ends of the snap beam 1034 are respectively disposed with the snap beam fixing member 106 disposed on the top frame 1031 and the bottom frame 1032.
  • the card beam fixing members 106 are connected, and the technical effects of the two ends of the locking beam 1034 being slidably disposed on the top frame 1031 and the bottom frame 1032 are realized, which is simple and quick, and the card connecting beam 1034 can be connected to the wall plate.
  • a limiting hole 1064 may be defined in the slider 1061.
  • the limiting hole 1064 includes an internal thread, which can be used for connecting the positioning bolt.
  • the bolt is tightened to make the bolt
  • the end face of the screw abuts against the groove bottom of the bottom frame of the top frame or the groove bottom of the top frame of the bottom frame, and the slider 1061 can be effectively positioned at a specific position of the top frame or the bottom frame.
  • the frame 103 of the present embodiment wherein the support member 1035 has a structure as shown in FIG. 3N, the first end of which is provided with a support groove 1035a, and the support groove is fastened to the outside of the snap groove 1034a, the support Two sides of the slot of the slot are provided with snap strips 1035b, and the two latching strips are respectively fastened to the outside of the first clamping strip 1034d and the second clamping strip 1034e.
  • the supporting groove provided on the supporting member can effectively engage the engaging groove 1034a in the groove of the supporting groove, and the engaging strip can be effectively engaged on the outer side of the first clamping strip 1034d and the second clamping strip 1034e,
  • the first clamping strip 1034d and the second clamping strip 1034e serve to effectively clamp and thereby function to effectively connect the snap beam 1034.
  • the support member further includes a connecting support cap 1035b and an adjusting rod, and the second end of the supporting member is provided with an adjusting hole, and the adjusting rod is screwed into the adjusting hole.
  • the surface of the support cap away from the adjusting rod abuts against the wall, the adjusting rod is screwed into the adjusting hole, and the adjusting rod is rotated, so that the adjusting rod is screwed in or out in the adjusting hole, and the support cap and the support member can be adjusted to be close to the support
  • the distance between the end faces of the caps enables fine adjustment of the distance between the wall panels and the wall, which reduces the difficulty of wall panel adjustment and improves the flatness of the wall panels.
  • the wall panel 104 is fixed to the top frame 1031 by a wall panel fixing member 204.
  • the structure of the wall panel fixing member is as shown in FIG. 4D, and includes a substrate fixing card slot. , substrate fixed transition plate, substrate mounting plate.
  • the substrate fixing card slot is sleeved on the outside of the top frame 1031; the substrate fixing transition plate has one side connected to one side bottom of the substrate fixing card slot, and the other side is opposite to the top of the substrate mounting board Connecting, the substrate fixing transition plate is perpendicular to the substrate mounting plate; the substrate mounting plate is formed with a substrate positioning hole, and the substrate positioning member passes through the substrate positioning hole to the substrate mounting plate and the substrate The substrate layer of the wall panel 104 is fixedly connected.
  • the integrated ceiling in this embodiment is shown in FIG. 4A, and the integrated ceiling is an aluminum gusset ceiling, which includes a main keel 202, a triangular keel 203, a rim aluminum 207 and an aluminum gusset 205, wherein The two ends of the main keel 202 are respectively fixed on the inner side of the top frame 1031; the triangular keel 203 is disposed in the top frame 1031 in a direction perpendicular to the main keel 202, and the bottom plate is hung by the ceiling hanger 201.
  • the main keel 202 includes: a horizontal plate and a vertical plate perpendicular to each other, the vertical plate is fixed between the substrate mounting plate and the substrate layer, and the edged aluminum strip is different
  • the aluminum gusset edge strips of the ceiling are formed in series with each other; at least one of the aluminum gussets 205 is laid flat on the inside of the aluminum gusset strip to form a ceiling panel.
  • Fig. 4C shows an enlarged schematic view of Fig. 4A. 4B, FIG. 4C and FIG. 4E
  • the ceiling hanger 201 includes a hanging plate and a bent portion, wherein the first end of the hanging plate is formed with a hanging groove through which the bottom plate of the triangular keel 203 passes.
  • the two sides of the notch of the hooking groove extend into the center of the slot with a hook portion; the bent portion is adapted to be sleeved on the outer side of the main keel 202, and includes a top plate of the pendant and a side plate of the pendant.
  • the first end of the pendant top plate is connected to the first end of the pendant side plate, the second end of the pendant top plate is connected to the second end of the pendant transition plate, and the pendant transition plate is opposite to the pendant top plate Vertically, the pendant transition plate and the pendant side plate are located on the same side of the pendant top plate; the distance between the pendant transition plate and the pendant side plate is adapted to the width of the main keel 202.
  • the edged aluminum strip 207 includes horizontal plates and vertical plates that are perpendicular to each other, and the vertical plates are fixed on the bathroom wall panel 104.
  • the aluminum buckle plate 205 includes a square plate and a fastening strip 206, and the fastening strips 206 is disposed perpendicular to the square plate around the square plate; when the aluminum buckle plate 205 is disposed between the edged aluminum strip 207 and the triangular keel 203, the first side is placed on the edged aluminum On the horizontal plate of the strip 207, the second side of the fastening strip 206 is embedded in the corner opening of the triangular keel 203; when the aluminum gusset 205 is disposed between the adjacent two triangular keels 203, the first The fastening strips 206 on the second side of the side fastening strips 206 are respectively embedded in the corner opening of the two triangular keels 203; the third side of the aluminum buckle plate 205 and the adjacent side of the aluminum buckle plate 205 The four sides are
  • the length of the fastening strip 206 of the aluminum gusset 205 should be slightly smaller than the length of the edge of the square plate, that is, a notch is reserved, so that when the adjacent two aluminum gussets 205 are fixed to When the corner opening of the same triangular keel 203 is inside, the corner opening of the triangular keel 203 can be embedded in the notch of the adjacent two aluminum gusset plates 205.
  • the main keel 202, the edging aluminum strip 207, the triangular keel 203, and the aluminum gusset 205 are assembled into an integral module by means of the top frame 1031, thereby realizing modular installation of the toilet ceiling assembly, simplifying the installation process and achieving rapid implementation. installation.
  • the on-site construction environment is good, and can meet the requirements of the existing industrialization of building decoration.
  • all the components are industrially produced in the factory, only simple installation is required at the decoration site, no skilled workers are required on site, and too much construction time is not required, realizing rapid and efficient construction, and avoiding the dirty work of the traditional decoration work site. Case.
  • each of the right angle codes 208 includes a first corner plate and a second corner plate, and the first corner plate is fixed to the inner side of the top frame 1031.
  • the second corner plate is fixed to the side of the main keel 202.
  • the first corner plate is formed with a first through hole, and the first positioning screw passes the first through hole to fix the first corner plate to the inner side of the top frame;
  • the second corner code A second through hole is formed in the plate, and the second positioning screw passes the second through hole to fix the second corner plate to the side of the main keel.
  • the corner code is a right-angled shape, and by assembling the main keel, it can provide a fixing force to the main keel while ensuring that the main keel can be strictly perpendicular to the top frame.
  • the design may be as follows: the bending portion further includes an auxiliary card plate, the length of the side plate and the main keel
  • the height of the auxiliary card is vertically disposed at the bottom of the side plate; the length of the auxiliary card is smaller than the width of the main keel. That is to say, the above-mentioned ceiling hanger can be completely sleeved on the main keel.
  • the ceiling hanger can be firstly placed on the main keel, and then the main keel is fixed on the top frame of the bathroom frame, and the ceiling hanger can be adjusted by sliding the ceiling hanger. The position on the main keel.
  • the wall panel 104 is further provided with a water pipe elbow 1043, wherein: the wall plate 104 is formed with a through hole formed therein, and the through hole is located at the edged aluminum Between the strip 207 and the top frame 1031; the elbow 1043 includes a first tube segment perpendicular to the wall panel 104 and a second tube segment parallel to the wall panel 104, the first tube segment passing through The through hole and the interference fit with the through hole fix the elbow 1043 in the through hole.
  • the tube member 1041 is fixed to the wall panel 104 by a tube card 1042, and the solution can be used for the conversion of the water conduit.
  • the elbow in the above structure can be used for the energizing line after replacing the cup comb 1045, the switch bottom box 1046, and the switch bottom box fixing member 1047.
  • the switch bottom box runs through the wall panel, and one side of the switch panel is disposed on a front surface of the wall panel, and one side of the switch panel is connected to the other side through a positioning bolt, and one of the boxes is An opening is provided on the surface;
  • the switch bottom box fixing member comprises two right-angled triangular fixing members, and the two right-angled triangular fixing members are respectively disposed outside a pair of mutually parallel surfaces of the switch bottom box; each of the One right-angled side of the right-angled triangular fixing member is fixed on the surface of the switch bottom box, and the other right-angled side is fixed to the toilet wall panel by bolts;
  • the cup comb has a first end connected to the opening, The second end is coupled to the tubular member.
  • the water pipe elbow fixing member 1044 when used in the water passage, the water pipe elbow fixing member 1044 is further included, and the water pipe elbow fixing member includes a first limit plate disposed perpendicularly to each other.
  • the first limiting plate 441 is provided with at least one positioning hole 444, and the positioning member 446 passes through the positioning hole 444 to set the first limit a bit plate 441 is fastened to the wall plate 104;
  • a finite groove 443 is formed on the first limiting plate 441, and a width of the limiting groove 443 is matched with a diameter of the first pipe segment;
  • a through hole 445 is formed in the second limiting plate 442 for the passage of the second pipe segment.
  • the water pipe elbow can be fixed to the wall plate by a very simple and easy to install water pipe elbow fixing member, thereby ensuring the water pipe bending when the water inlet pipe or the water outlet pipe is installed and during subsequent use. The position of the head is fixed.
  • the positioning member 440 may include two, and the positioning holes 444 include two; the two positioning holes 444 are respectively located at two sides of the limiting slot 443. That is, the first limiting plate is fixed symmetrically on the first limiting plate by using two positioning members, which can further ensure the stability and balance of the water pipe elbow.
  • the pipe fitting is a PPR pipe when used in a waterway, and the pipe fitting is used for a PVC pipe when energized, and the pipe of the above material can be used in a toilet to have a good waterproof and anticorrosive effect.
  • the wall panel 104 is fixed to the top frame 1031 by a bending buckle 24 and a wall panel limiting member 20: the bending buckle 24 is
  • the structure includes a hanging slot 241 and a hooking plate 242 attached to the top frame 1031.
  • the wall limiting device 20 includes a first limiting plate, a second limiting plate, and a second a third limiting plate, the first limiting plate is inserted between the hanging slot 241 and the top frame 1031, and the second limiting plate is connected to the first limiting plate and the The third limiting plate is fixed to the substrate layer of the wall plate 104 by the substrate positioning member 213, and the surface layer 214 of the wall plate is disposed toward the center of the frame.
  • the integrated ceiling is an NP board integrated ceiling, which includes a edge board 243 fixed on a lower surface of the hooking plate 242 of the bending buckle 24,
  • the hanging plate 242 of the bending buckle 24 and the edge forming plate 243 form a bottom edge of the NP plate edge strip, and the hanging groove 241 of the bending buckle strip is adjacent to the top frame
  • One side surface of the center forms a side edge of the NP board edge strip;
  • at least one NP board assembly disposed inside the ceiling frame;
  • the NP board assembly includes an NP board 21 and a keel 22 disposed on the back of the NP board;
  • a mounting hinge 23 is fixed on the two sides of the keel;
  • the mounting hinge 23 includes a hinge fixing plate 232 and a hinge rotating plate 231;
  • the hinge fixing plate 232 is fixed to the side of the keel 22, One end is flush with the end surface of the keel 22; the distance between the end surface of the keel 22 and the edge
  • the NP board in the last installed NP board assembly is slightly different from the NP board in the remaining NP board assemblies, mainly because the structure of the rotating board 231 needs to be separately designed for the last installed NP board assembly.
  • the following components are additionally added to the remaining NP board assemblies: an adapter 210 disposed at the first end of the rotating board 231 and the fixing board 232 At the connection position, the adapter 210 is rotated to drive the rotating plate 231 to rotate; the through hole 27 is formed on the NP plate 21 at a position opposite to the adapter 210, and is adapted to rotate the adjusting member. Reach in.
  • the cap 28 is embedded in the through hole 27, and its surface is in the same plane as the surface of the NP plate 21.
  • the rotating plate 231 is adjusted to the same plane position as the fixing plate 232 by the rotation adjusting member, and the cap 28 is fixed to the through hole 27 of the NP board 21 after the fixing is completed. , complete the overall installation.
  • the NP board integrated ceiling in the above scheme can have multiple NP board components or only one piece according to the design of the floor plan.
  • the NP board assembly on both sides of the NP board (ie, the two sides parallel to the keel), one of the sides is formed with a finite slot 29, and the other side is formed with a finite strip, when adjacent
  • the limiting strips on one NP board can be embedded in the limiting slots in the other NP board to realize the docking and fixing of the two NP boards.
  • a finite strip may be formed on both sides of the NP board, and one of the limit strips is inserted into the limiting slot in the adjacent NP board.
  • the limit strip on the other side is embedded in the chute on the inside of the ceiling frame.
  • a circular hole is formed in the hanging groove 241 and the hanging plate 242 of the bending buckle 24, and the buckle positioning member 211 can be fixed to the fixing hole 241 through a circular hole in the hanging groove 241.
  • the edge plate positioning member 212 can securely connect the edge plate 243 and the hook plate 242 through a circular hole in the hook plate 242.
  • the flat corner code 244 includes a first flat corner code plate and a second flat corner code plate; the first flat corner code plate is attached to an upper surface of the end of the edge plate 243 disposed on one side of the corner The second flat corner plate is attached to the upper surface of the end of the edge plate 243 disposed on the other side of the corner; the first flat corner plate and the second flat corner plate are formed There is a flat corner hole; the corner code positioning member 245 passes through the flat corner code hole, and the first flat corner code plate is fixed on the side plate on the corner side, and the second flat joint The corner plate is fixed to the edge plate on the other side of the corner. By flattening the corner plates, it is possible to securely connect the two edge plates at the corners and keep the two edge plates in the same plane.
  • venting holes 25 and ducting through holes 26 are also formed at corresponding positions on the NP board integrated ceiling.
  • the venting holes 25 are for corresponding to the air heating main unit, and the pipe through holes 26 are for corresponding water pipe or electric pipe arrangement.
  • the NP board integrated ceiling further includes an air heating main unit 301, and a mounting portion is formed at the bottom thereof, and the mounting portion is fixed to the mounting beam 30 by the air heating fixture 302.
  • the mounting beam 30 has two ends fixed to the side inner wall of the edge strip (that is, the side wall of the hanging groove of the bending strip 24), the air outlet of the air heating main unit 301 and the air outlet The vents 25 are opposite.
  • the air-heating main body 301 there are various ways for the air-heating main body 301 to be fixed on the mounting beam 30.
  • the air heating fixture 302 the screw 304 and the nut 305 are realized, and the air heating fixture 302 is implemented.
  • the air-heating main body is connected to the outer side of the mounting beam 30; the air-heating main unit is connected to the outer side of the mounting beam 30; the air-heating main unit is connected to the slot 3021, which is away from the air-heating main unit 301.
  • the height of the sheet on the side is greater than the height of the sheet near the side of the air heating main unit 301 in order to provide better support.
  • the second end of the air heating fixture 302 is provided with an air heating mounting plate 3024.
  • the air heating mounting plate 3024 is formed with an air heating positioning hole, and the air heating mounting plate 3024 is disposed away from the mounting beam 30.
  • An air heating fixing hole is also formed on the mounting portion; the screw 304 passes through the air heating positioning hole and the air heating fixing hole, and then the wind heating mounting plate 3024 is fixed to the mounting portion by a nut 305.
  • the wind power main unit 301 can be fixed to the mounting beam 30 by the above configuration.
  • An auxiliary plate 3023 is disposed in the above-mentioned air heating fixture 302.
  • the auxiliary plate 3023 is connected to the air heating mounting plate 3024, and the auxiliary plate 3024 faces away from the wind heating motor 301 and the wind warmer.
  • the docking slot 3021 is set.
  • the auxiliary plate 3023 is disposed perpendicular to the wind heating mounting plate 3024.
  • the auxiliary plate 3023 is capable of releasing a part of the gravity of the air-heating main body 301, thereby ensuring the stability and safety of the air-heating fixture 302.
  • the air-heating component further includes a shock absorbing component disposed between the air-heating hanging groove and the mounting beam, preferably VHB (Very High Bond: polyacrylic double-sided foam) Cotton tape) double-sided tape 303.
  • VHB Very High Bond: polyacrylic double-sided foam
  • Cotton tape double-sided tape 303.
  • the wind heating main unit generates large vibration and noise during operation. By setting the shock absorbing parts, the vibration and noise can be well eliminated, and the user experience is improved.
  • the double-sided tape also provides adhesion to improve the robustness of the air-heating unit through adhesion while damping and noise reduction.
  • the above solution may further include an air-heating panel, the wind-warming panel includes a panel body and a snap portion, the latching portion is disposed along a circumference of the panel body, and the latching portion is embedded in the adjacent The gap between the two NP boards; the panel body is disposed below the venting hole, and the grille thereon is disposed opposite to the air outlet of the air heating main unit.
  • the conversion panel may further include a conversion panel including a conversion board and a plug board; the conversion board is an annular structure, and the insertion board is disposed along an outer edge of the annular structure; the plugging The plate is embedded in the gap between the engaging portion and the NP plate to achieve fixing.
  • the mounting beam has two ends fixed to the side inner wall of the edge strip by a VHB double-sided tape 303, that is, the side wall of the hooking groove of the bending strip.
  • VHB double-sided tape 303 that is, the side wall of the hooking groove of the bending strip.
  • the installation method of the above NP board integrated ceiling includes the following steps:
  • the ceiling frame can use the top border of the existing frame. This step is mainly to complete the basic conditions required to install the ceiling, in which the wall panel needs to be installed into the existing frame, and then the relevant components of the ceiling are installed.
  • a side edge is installed on the inner side of the ceiling frame to fix the side edge of the edge strip to the inner side of the ceiling frame, and the bottom edge of the edge strip is disposed to the center of the ceiling frame; the edge board is pre-installed to Bend the buckle and then attach the buckle to the ceiling frame.
  • the edge plate at the corner can be spliced and fixed by the flat corner code.
  • the NP board in the NP board assembly is located below the bottom edge of the edge strip, and the rotating board of the hinge assembly in the NP board assembly is located above the bottom edge of the edge strip to fix the NP board assembly.
  • the limiting strip on one NP board can be embedded in the limiting slot in the other NP board to realize the docking and fixing of the two NP boards.
  • the finite position strips may be formed on both sides of the NP board, wherein the one side strip is inserted into the limit slot in the adjacent NP board, and the other The side stop strips are embedded in the chute on the inside of the ceiling frame.
  • the step 3 includes:
  • Step A The NP board assembly is sequentially installed along one side of the ceiling frame to the other side, wherein the last installed NP board assembly is defined as the last NP board assembly, and the other NP board assemblies are defined as conventional NP board assemblies. It should be noted that during the installation process, first install from the other side to the other side. When installing the remaining two NP board assemblies, first install the NP board assembly near the ceiling half frame, and then install the remaining last piece. NP board assembly.
  • Step B Install the conventional NP board assembly, as shown in Figure 5H, adjust the rotating plate on which the hinge is mounted to a position perpendicular to the fixed plate; adjust the conventional NP board assembly from bottom to top in the direction of the ceiling frame to the top Below the edge strip; then as shown in FIG. 5J, the rotating plate is adjusted to the same plane as the fixed plate to fix the conventional NP plate assembly; at this time, the rotating plate and the NP plate are respectively located at the bottom of the edge strip The upper and lower sides of the side can be snapped and fixed.
  • Step C installing the last NP board assembly, adjusting the rotating plate of the mounting hinge to a position perpendicular to the fixing plate; adjusting the last NP board assembly from the bottom to the ceiling frame direction to the edge
  • the NP board in the last NP board assembly and the NP board in the adjacent conventional NP board assembly are fixed by the limiting strip and the limiting slot; as shown in FIG. 5I, the rotation adjusting component 210a is needed at this time.
  • the rotation adapter adjusts the rotating board to the same plane as the fixed board to fix the last NP board assembly.
  • Step D Install the cap so that it is embedded in the transition hole and keep the surface of the cap on the same plane as the surface of the NP plate in the last NP plate assembly.
  • step B it is necessary to install an air heating component, such as a bathroom.
  • step C the step of installing the air heating component is further included:
  • Step B1 the four corners of the air heating main unit are used as the installation part; the four corners of the air heating main unit are assembled with the air heating fixture by the positioning member in advance;
  • Step B2 lap the mounting beam through the VHB double-sided tape and the edge strip, and adjust to the corresponding position, then peel off the double-sided adhesive backing for fixing; when the mounting beam is fixed in the ceiling frame,
  • the edge strip can be used to provide supporting force, and on the other hand, the end surface of the ceiling frame can be bonded by VHB double-sided tape, so that it has good stability.
  • Step B3 Connect the assembled air heating main unit and the air heating fixture to the mounting beam through the VHB double-sided tape; ensure that the air outlet of the air heating main unit can be opposite to the ventilation hole on the ceiling panel.
  • the air heating main unit generates large vibration and noise during operation.
  • VHB double-sided tape has good sound and noise reduction effect, which can reduce the interference caused by the operation of the air heating main unit.
  • the double-sided tape can also provide bonding.
  • the force, while absorbing and noise-reducing, can also improve the firmness of the air-heating mainframe by adhesion.
  • the assembled toilet in this embodiment further includes a bathtub module 70 including a bathtub bracket 71 including a first support bottom surface and a first support side wall, the first support side wall and the The first support bottom surface forms a first receiving area adapted to be embedded in the bathtub 78; the first side surface of the first support side wall is provided with a first connecting portion 76; the surface layer decorative bracket 72 includes a second supporting bottom surface and a second supporting side wall, the second supporting side wall and the second supporting bottom surface forming a second receiving area suitable for the composite panel to be embedded; the second supporting side of the second supporting side wall is provided with a second connecting portion 75 The first side surface is opposite to the second side surface, and the first connecting portion 76 is fixedly connected to the second connecting portion 75.
  • the first connecting portion 76 is a first bracket angle steel disposed on the first side surface, and a first through hole is formed on a first surface of the first bracket angle steel; the second connecting portion 75 is disposed on the first connecting portion a second bracket angle steel on the second side, a second through hole is formed on the first surface of the second bracket angle steel; a first surface of the first bracket angle steel and a first surface of the second bracket angle steel overlap The first through hole and the second through hole are oppositely disposed; the first connecting portion and the second connecting portion are fixed after the bolt passes through the first through hole and the second through hole.
  • an adjustment foot 73 (74) disposed under the first support bottom surface and/or the second support bottom surface to adjust the first support bottom surface and/or the second The distance between the bottom of the support and the ground of the original building.
  • the male corner connector 80 is further included in the male corner portion, as shown in Fig. 7:
  • the first edge card, the second edge card and the connecting plate are included.
  • the first edge plate 801 and the second edge plate 802 are connected to each other.
  • the first end surface of the first edge plate 801 is connected to the first end surface of the second edge plate 802.
  • the side is a first connecting portion, and the inner side is a side located in an area surrounded by the first side edge plate 801 and the second side edge plate 802.
  • the second edge card comprises a third edge plate 803 and a fourth edge plate 804, and the first end surface of the third edge plate 803 is connected to the second end surface of the fourth edge plate 804
  • the outer side of the joint is a second connecting portion, and the outer side is a side outside the surrounding area of the third side edge plate 803 and the fourth side edge plate 804;
  • the connecting plate 805 has a first end surface thereof The first connecting portion is connected, and the second end surface thereof is connected to the second connecting portion, and the first end surface and the second end surface are two end faces that are parallel to each other.
  • the male connector further includes a reinforcing plate 806.
  • the first end surface of the reinforcing plate 806 is fixed to the inner side of the first edge plate 801, and the second end surface of the reinforcing plate 806 is fixed to the second edge plate 802.
  • the inside By providing the reinforcing plate 806, the first edge plate 801 and the second edge plate 802 are provided with supporting force, thereby further improving the deformation resistance of the male angle, and ensuring a stronger bonding force of the male corner connector itself. Not easily deformed.
  • the solution is directly disposed between the two wall panels of the male corner during installation, and the first trimming board 801 and the second trimming board 802 of the first trimming card member and the two corner panels of the male corner
  • the inner surface is closely attached, and the third edge plate 803 and the fourth edge plate 804 are embedded in a predetermined card slot on the wall plate, and the solution can greatly increase the deformation resistance of the sun angle wall plate, and Installation does not require repeated measurements, greatly improving installation efficiency.
  • the embodiment provides a method for assembling a assembled toilet, comprising the following steps:
  • Step 1 Install the waterproof bottom box and fix it on the original building floor of the bathroom to be renovated; after cleaning the ground, lower the waterproof bottom box according to the position of the drawing to make it meet the position alignment with each tube hole.
  • the divider connects the dry bottom box to the wet bottom box.
  • the offset of each side of the waterproof bottom box is less than 1mm from the ground elastic line, and the gap between the two bottom boxes is 2mm, which can allow 1mm error.
  • Step 2 The bottom frame profile is disposed along the edge of the inner wall of the waterproof bottom box; the front corner is installed from the positive angle to the side, and the surface is installed as a unit, and the profile of the dry bottom part of the waterproof bottom box and the wet side part are installed. As shown in Figure 3D.
  • Step 3 Install the top frame, and splicing the top frame profiles through one end of the connecting beam to obtain the polygonal structure of the top frame; during installation, the connecting beam and the top frame profile are connected by the corner code. As shown in Figure 3I.
  • Step 4 The other end of the connecting beam is connected to the bottom frame profile, so that the top frame is opposite to the bottom frame; during installation, the connecting beam and the bottom frame profile are connected by a corner code. Install the snap beam between adjacent connecting beams. As shown in Figure 3H.
  • Step 5 Install a wall panel, the wall panel is fixed between the top frame and the bottom frame, and the panel layer is disposed toward the center of the frame; the male corner portion is pre-assembled as a separate portion. It is fixed by a male connector. The resulting male corner module is mounted on the bottom surface of the waterproof bottom box, and the entire frame is leveled by the leveling legs on the connecting beam and the support members on the snap beam.
  • the wall panel and the window cover portion are installed. And the water supply pipeline and the electric power pipeline are installed, that is, the water pipe elbow, the switch bottom box and the like are pre-integrated on the wall panel.
  • the window cover is a pre-fitted artificial stone integral window cover, and an L-shaped corner code is directly arranged at the bottom of the window cover, and the window cover is fixed to the window sill plate by the L-shaped corner code.
  • First install the lower part of the window cover then fix the whole window cover and the fixed corner code on the lower side to the side wall and the lower side wall plate. If necessary, fix it with styrofoam and finally install the top plate.
  • Step 6 Install an integrated ceiling, the integrated ceiling of the bathroom floor is oppositely disposed on the top frame.
  • the integrated ceiling is assembled according to the situation shown in Fig. 4A or Fig. 5A, after which the integrated ceiling is fixed to the top frame.
  • Step 7 laying a floor tile in the waterproof bottom box, and the floor tile is fixed on the bottom surface of the waterproof bottom box by an adhesive layer.
  • Bricklaying is performed using tile positioning components as shown in Figures 2C and 2D. Finally install the bathroom door cover.

Abstract

A fabricated toilet and a mounting method therefor. The fabricated toilet comprises a toilet floor (101), a frame (103), a wallboard (104) and an integrated ceiling (102); the toilet floor (101) and the ceiling (102) are standard modules, the toilet floor (101) is mounted directly in site, and the integrated ceiling (102) does not need a boom and is fixed directly by means of a top frame (1031) of the frame (103). The mounting method for the fabricated toilet does not involve wet mounting, so the site is tidy and clean, and since each module has been made according to standardized design and process, only splicing needs to be performed in site according to the instruction, achieving high mounting efficiency.

Description

装配式卫生间及其安装方法Assembled toilet and installation method thereof 技术领域Technical field
本发明涉及建筑领域,尤其涉及一种装配式卫生间及其安装方法。The invention relates to the field of construction, in particular to a fitted toilet and a mounting method thereof.
背景技术Background technique
目前,采用模块化拼接方式的装修过程已经得到广泛认可。现有技术中的采用拼接方式装修卫生间时,预先根据待装修的卫生间进行模块设计,根据设计结果利用各种型材制备得到卫生间的边框、底板、墙板等各个模块。At present, the decoration process using modular splicing has been widely recognized. In the prior art, when the bathroom is decorated by the splicing method, the module design is performed according to the bathroom to be renovated in advance, and various modules such as a frame, a bottom plate and a wall plate of the bathroom are prepared according to the design result.
现有的卫生间装修过程中,地面和吊顶都需要单独进行。而现有的地面和吊顶的装修方式还采用湿法装修方式,这一过程安装过程繁琐复杂,降低了装修的整体效率,而且现场需要水泥砂浆等影响现场的整洁程度。In the existing bathroom renovation process, both the ground and the ceiling need to be carried out separately. The existing ground and ceiling decoration methods also adopt the wet decoration method. The installation process is cumbersome and complicated, which reduces the overall efficiency of the decoration, and the site needs cement mortar to affect the cleanliness of the site.
发明内容Summary of the invention
本发明旨在提供一种装配式卫生间及其安装方法,以解决现有技术中卫生间装修过程中效率低、环境差的问题。The invention aims to provide a prefabricated toilet and a mounting method thereof, so as to solve the problems of low efficiency and poor environment in the bathroom decoration process in the prior art.
为此,本发明提供一种装配式卫生间,包括:To this end, the present invention provides a prefabricated toilet comprising:
卫生间地面,其包括防水底盒以及铺设于所述防水底盒内部的地砖;所述防水底盒设置于待装修的卫生间的原始建筑地面上,其具有围边;a bathroom floor, comprising a waterproof bottom box and a floor tile laid inside the waterproof bottom box; the waterproof bottom box is disposed on an original building floor of the toilet to be renovated, and has a rim;
框架,其包括底框和顶框;所述底框由沿所述防水底盒的围边内壁一周设置的底框型材形成,其为多边形结构;所述顶框与所述底框相对设置,且与所述底框为形状相同的多边形,所述顶框的多个顶角与所述底框的多个顶角一一对应地通过多个连接梁连接,多个所述连接梁平行设置;a frame comprising a bottom frame and a top frame; the bottom frame being formed by a bottom frame profile disposed along a circumference of an inner wall of the waterproof bottom case, which is a polygonal structure; the top frame is disposed opposite to the bottom frame, And the bottom frame is of the same shape, the plurality of apex angles of the top frame are connected to the plurality of apex angles of the bottom frame in a one-to-one correspondence by a plurality of connecting beams, and the plurality of connecting beams are arranged in parallel ;
墙板,包括面板层和基板层,设置于所述顶框与所述底框之间,其面板层朝向所述框架中心方向设置;a wall panel, comprising a panel layer and a substrate layer, disposed between the top frame and the bottom frame, wherein the panel layer is disposed toward a center of the frame;
集成吊顶,与所述卫生间地面相对地设置于所述顶框上。An integrated ceiling is disposed on the top frame opposite the toilet floor.
本发明还提供一种装配式卫生间的装配方法,包括如下步骤:The invention also provides a method for assembling a prefabricated toilet, comprising the following steps:
步骤一:安装防水底盒,将其固定于待装修的卫生间的原始建筑地面上;Step 1: Install the waterproof bottom box and fix it on the original building floor of the bathroom to be renovated;
步骤二:将底框型材沿所述防水底盒的围边内壁边缘设置;Step 2: arranging the bottom frame profile along the inner wall edge of the surrounding edge of the waterproof bottom box;
步骤三:安装顶框,通过连接梁的一端将顶框型材拼接后得到顶框的多边形结构;Step 3: Install the top frame, and splicing the top frame profiles through one end of the connecting beam to obtain the polygonal structure of the top frame;
步骤四:通过所述连接梁的另一端连接至底框型材,使所述顶框与所述底框相对设置;Step 4: connecting the other end of the connecting beam to the bottom frame profile, so that the top frame is opposite to the bottom frame;
步骤五:安装墙板,所述墙板固定于所述顶框与所述底框之间,其面板层朝向所述框架中心方向设置;Step 5: installing a wall panel, the wall panel is fixed between the top frame and the bottom frame, and the panel layer is disposed toward a center of the frame;
步骤六:安装集成吊顶,所述集成吊顶所述卫生间地面相对地设置于所述顶框上;Step 6: installing an integrated ceiling, the integrated ceiling of the bathroom floor is oppositely disposed on the top frame;
步骤七:在所述防水底盒内铺设地砖,所述地砖通过粘结层固定于所述防水底盒的底面上。Step 7: laying a floor tile in the waterproof bottom box, and the floor tile is fixed on the bottom surface of the waterproof bottom box by an adhesive layer.
本发明提供的上述方案,卫生间地面和吊顶直接在工厂装设计好,在现场直接安装即可,集成吊顶无需吊杆,直接借助于框架的顶框进行固定即可。整个过程都不会涉及湿法安装,现场整洁度好,并且由于各个模块已经标准化设计加工完成,现场只需要进行根据说明进行拼接即可,能极大提高装修的效率,节约时间。According to the above solution provided by the invention, the toilet floor and the ceiling are directly designed in the factory, and can be directly installed on the site. The integrated ceiling can be fixed directly by means of the top frame of the frame without using a suspension rod. The whole process will not involve wet installation, the site is clean and good, and since each module has been standardized and processed, the site only needs to be spliced according to the instructions, which can greatly improve the efficiency of decoration and save time.
附图说明DRAWINGS
图1为本发明一个实施例所述装配式卫生间的结构示意图;1 is a schematic structural view of a prefabricated toilet according to an embodiment of the present invention;
图2A为本发明一个实施例所述卫生间地面的安装结构示意图;2A is a schematic view showing the installation structure of a toilet floor according to an embodiment of the present invention;
图2B为本发明一个实施例所述分隔条的结构示意图;2B is a schematic structural view of a separator strip according to an embodiment of the present invention;
图2C和图2D为本发明一个实施例所述地砖定位部件与地砖的安装关系示意图;2C and FIG. 2D are schematic diagrams showing the installation relationship between the floor tile positioning component and the floor tile according to an embodiment of the present invention;
图3A为本发明一个实施例所述框架的结构示意图;3A is a schematic structural view of a frame according to an embodiment of the present invention;
图3B为本发明一个实施例所述底框型材的结构示意图;3B is a schematic structural view of a bottom frame profile according to an embodiment of the present invention;
图3C为本发明一个实施例所述底盒连接件的结构示意图;3C is a schematic structural view of a bottom box connecting member according to an embodiment of the present invention;
图3D为本发明一个实施例所述底盒连接件与底盒围边和底框型材的 连接关系示意图;3D is a schematic view showing the connection relationship between the bottom box connecting member and the bottom box bottom and bottom frame profiles according to an embodiment of the present invention;
图3E为本发明一个实施例所述阴角部分的连接梁的结构示意图;3E is a schematic structural view of a connecting beam of a female corner portion according to an embodiment of the present invention;
图3F为本发明一个实施例所述连接梁调平件的安装示意图;3F is a schematic view showing the installation of the connecting beam leveling member according to an embodiment of the present invention;
图3G为本发明一个实施例所述顶框型材的结构示意图;3G is a schematic structural view of a top frame profile according to an embodiment of the present invention;
图3H为本发明一个实施例所述连接梁与底框连接的示意图;3H is a schematic view showing the connection of the connecting beam and the bottom frame according to an embodiment of the present invention;
图3I为本发明一个实施例所述连接梁与顶框连接的示意图;3I is a schematic view showing the connection of a connecting beam and a top frame according to an embodiment of the present invention;
图3J和图3K为本发明一个实施例所述卡接梁的结构示意图;3J and 3K are schematic structural views of a snap-on beam according to an embodiment of the present invention;
图3L为本发明一个实施例所述卡接梁固定件的结构示意图;3L is a schematic structural view of a clip beam fixing member according to an embodiment of the present invention;
图3M为本发明一个实施例所述卡接梁与底框的连接关系示意图;3M is a schematic diagram showing a connection relationship between a card beam and a bottom frame according to an embodiment of the present invention;
图3N为本发明一个实施例所述支撑件的结构示意图;3N is a schematic structural view of a support member according to an embodiment of the present invention;
图4A为本发明一个实施例所述铝扣板吊顶的结构示意图;4A is a schematic structural view of an aluminum gusset ceiling according to an embodiment of the present invention;
图4B为本发明一个实施例所述收边铝条与墙板连接的结构示意图;4B is a schematic structural view of a connecting aluminum strip and a wall panel according to an embodiment of the present invention;
图4C为图4A中F部分的放大示意图;4C is an enlarged schematic view of a portion F of FIG. 4A;
图4D和图4E分别为本发明实施例中墙体挂接件和吊顶挂件的示意图;4D and 4E are schematic views respectively showing a wall hanging member and a ceiling hanging member according to an embodiment of the present invention;
图4F和图4G分别为本发明实施例中墙板上集成通水管路和通电管路的结构示意图;4F and FIG. 4G are respectively schematic structural views of an integrated water conduit and an energized pipeline on a wall panel according to an embodiment of the present invention;
图4H为本发明一个实施例所述水管弯头固定件的结构示意图;4H is a schematic structural view of a water pipe elbow fixing member according to an embodiment of the present invention;
图5A为本发明一个实施例所述NP板集成吊顶的结构示意图;5A is a schematic structural view of an NP board integrated ceiling according to an embodiment of the present invention;
图5B为本发明一个实施例所述最后安装的NP板组件的结构示意图;5B is a schematic structural view of a finally installed NP board assembly according to an embodiment of the present invention;
图5C为本发明一个实施例所述安装合页与NP板固定于收边条处的结构示意图;FIG. 5C is a schematic structural view of the mounting hinge and the NP plate fixed to the edge strip according to an embodiment of the invention; FIG.
图5D为本发明一个实施例所述弯折扣条与收边板的连接关系示意图;5D is a schematic diagram showing a connection relationship between a bending discount strip and a edge board according to an embodiment of the present invention;
图5E为本发明一个实施例所述收边板在拐角处的连接关系示意图;5E is a schematic diagram showing a connection relationship of a rim panel at a corner according to an embodiment of the present invention;
图5F为本发明一个实施例所述NP板集成吊顶中风暖组件的安装结构示意图;FIG. 5F is a schematic view showing the installation structure of an air-heating component of an NP board integrated ceiling according to an embodiment of the present invention; FIG.
图5G为本发明一个实施例所述风暖固定件的结构示意图;5G is a schematic structural view of an air heating fixture according to an embodiment of the present invention;
图5H-5J为本发明一个实施例所述NP板安装过程示意图;5H-5J are schematic diagrams showing an installation process of an NP board according to an embodiment of the invention;
图6A为本发明一个实施例所述浴缸模块的结构示意图;6A is a schematic structural view of a bathtub module according to an embodiment of the present invention;
图6B为本发明一个实施例所述浴缸嵌入浴缸模块的结构示意图;6B is a schematic structural view of a bathtub embedded in a bathtub module according to an embodiment of the present invention;
图7为本发明一个实施例所述阳角连接件的结构示意图。FIG. 7 is a schematic structural view of a male corner connector according to an embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本实施例中附图,对本发明中的技术方案进行示例描述。The technical solutions in the present invention will be exemplarily described below in conjunction with the drawings in the present embodiment.
实施例1Example 1
本实施例提供一种装配式卫生间,如图1所示,包括卫生间地面101,其包括防水底盒以及铺设于所述防水底盒内部的地砖;所述防水底盒设置于待装修的卫生间的原始建筑地面上,其具有围边;框架103,其包括底框和顶框;所述底框由沿所述防水底盒的围边内壁一周设置的底框型材形成,其为多边形结构;所述顶框与所述底框相对设置,且与所述底框为形状相同的多边形,所述顶框的多个顶角与所述底框的多个顶角一一对应地通过多个连接梁连接,多个所述连接梁平行设置;墙板104,包括面板层和基板层,设置于所述顶框与所述底框之间,其面板层朝向所述框架中心方向设置;集成吊顶102,与所述卫生间地面相对地设置于所述顶框上。The embodiment provides a prefabricated toilet, as shown in FIG. 1 , including a toilet floor 101 , which includes a waterproof bottom box and a floor tile laid inside the waterproof bottom box; the waterproof bottom box is disposed in the toilet to be renovated. The original building floor has a rim; the frame 103 includes a bottom frame and a top frame; the bottom frame is formed by a bottom frame profile disposed along a circumference of the inner wall of the waterproof bottom box, which is a polygonal structure; The top frame is disposed opposite to the bottom frame, and has the same shape as the bottom frame, and the plurality of vertices of the top frame pass through the plurality of connections in one-to-one correspondence with the plurality of apex angles of the bottom frame. a plurality of the connecting beams are disposed in parallel; the wall panel 104 includes a panel layer and a substrate layer disposed between the top frame and the bottom frame, and the panel layer is disposed toward the center of the frame; the integrated ceiling 102, disposed on the top frame opposite to the bathroom floor.
以上方案中,将卫生间整体中的地面和吊顶设计为标准模块,在装修现场只需要进行简单拼接即可。卫生间地面101和集成吊顶102直接在工厂装设计好,在现场直接安装即可,集成吊顶102无需吊杆,直接借助于框架103的顶框进行固定即可。整个过程都不会涉及湿法安装,现场整洁度好,并且由于各个模块已经标准化设计加工完成,现场只需要进行根据说明进行拼接即可,能极大提高装修的效率,节约时间。In the above scheme, the ground and ceiling in the whole bathroom are designed as standard modules, and only simple splicing is required at the decoration site. The bathroom floor 101 and the integrated ceiling 102 are directly designed and installed in the factory, and can be directly installed at the site. The integrated ceiling 102 can be directly fixed by means of the top frame of the frame 103 without a boom. The whole process will not involve wet installation, the site is clean and good, and since each module has been standardized and processed, the site only needs to be spliced according to the instructions, which can greatly improve the efficiency of decoration and save time.
实施例2Example 2
本实施例中的装配式卫生间,其中卫生间地面101的结构如图2A-图2D所示,其包括卫生间地面包括防水底盒、地砖14、马桶法兰、台盆法兰、地漏、地砖定位部件。如图2b所示,防水底盒内铺设的地砖14,其背面上复合有粘结层,其中,地砖14的背面为与防水底盒接触的一面。防水底盒包括干区部11、湿区部12、分隔条13,干区部11、湿区部12分别位于分隔条13的两侧。所述干区部11一体成型,所述湿区部12一体成型;所述分隔条连接于干区部围边的分隔部与湿区部围边的分隔部之间;所述干区部围边中的其余部分与所述湿区部围边中的其余部分形 成防水底盒围边。干区部11上成型有马桶孔111和台盆孔141;湿区部12上成型有地漏孔121;覆盖于马桶孔111上的地砖14成型有与马桶孔111配合的第一通孔;覆盖于台盆孔141上的地砖14成型有与台盆孔141配合的第二通孔;覆盖于地漏孔121上的地砖14成型有与地漏孔121配合的第三通孔;其中,马桶孔111、台盆孔141地漏孔121分别与原始建筑地面上的马桶下水道孔、台盆下水道孔和地漏下水道孔相对。马桶法兰穿过第一通孔和马桶孔111后固定;台盆法兰穿过第二通孔和台盆孔141后固定;地漏固定于第三通孔中。湿区部12还包括设置于湿区部12背面的增强条,所述湿区部12的背面为湿区部12与原始建筑地面靠近的一面。增强条使湿区部12呈现高低斜坡,将湿区部12中的水引入地漏孔121,起到排水作用。分隔条13的结构如图2b所示,其包括围边卡槽131。围边卡槽131的深度与干区部围边和湿区部围边的高度适配,围边卡槽131的宽度与干区部围边和湿区部围边的宽度之和适配。安装时直接将围边卡槽131扣接于相邻的干区部围边和湿区部围边外侧即可将干区部和湿区部连接在一起。The assembled toilet in the embodiment, wherein the structure of the toilet floor 101 is as shown in FIG. 2A - FIG. 2D, which includes the toilet floor including a waterproof bottom box, a floor tile 14, a toilet flange, a basin flange, a floor drain, and a floor tile positioning component. . As shown in FIG. 2b, the floor tile 14 laid in the waterproof bottom box has a bonding layer laminated on the back surface thereof, wherein the back surface of the floor tile 14 is the side in contact with the waterproof back box. The waterproof bottom case includes a dry portion 11, a wet portion 12, a partition 13, a dry portion 11, and a wet portion 12, which are respectively located on both sides of the partition 13. The dry section 11 is integrally formed, and the wet section 12 is integrally formed; the partition is connected between the partition of the trunk section and the partition of the wet section; the dry section The remaining portion of the side forms a waterproof bottom box rim with the remainder of the wet side portion. The dry portion 11 is formed with a toilet hole 111 and a basin hole 141; the wet portion 12 is formed with a floor drain 121; the floor tile 14 covering the toilet hole 111 is formed with a first through hole that cooperates with the toilet hole 111; The floor tile 14 on the basin hole 141 is formed with a second through hole that cooperates with the basin hole 141; the floor tile 14 covering the floor drain hole 121 is formed with a third through hole that cooperates with the floor drain hole 121; wherein the toilet hole 111 The leakage holes 121 of the basin holes 141 are respectively opposite to the toilet sewer holes, the basin sewer holes and the floor drain sewer holes on the original building floor. The toilet flange is fixed through the first through hole and the toilet hole 111; the basin flange is fixed through the second through hole and the basin hole 141; the floor drain is fixed in the third through hole. The wet section 12 further includes a reinforcing strip disposed on the back side of the wet section 12, the back side of which is the side of the wet section 12 adjacent to the original building floor. The reinforcing strips cause the wet zone portion 12 to exhibit a high and low slope, and the water in the wet zone portion 12 is introduced into the floor drain hole 121 to function as a drain. The structure of the partitioning strip 13 is as shown in Fig. 2b, which includes a rim slot 131. The depth of the rim slot 131 is adapted to the height of the rim edge of the dry section and the rim of the wet section, and the width of the rim slot 131 is adapted to the sum of the width of the trunk section and the width of the wet section. When the installation is carried out, the surrounding side card slot 131 is directly fastened to the outer side of the adjacent dry portion and the outer side of the wet portion to connect the dry portion and the wet portion.
如图所示,防水底盒的干区部11和湿区部12成型有至少一个与地砖定位部件形状匹配的定位槽15,地砖定位部件包括底面411和设置于底面411上的定位卡件412,地砖定位部件设置于定位槽15中后,底面411与干区部11的底面、湿区部12的底面位于同一平面上,定位卡件412用于对干区部11、湿区部12上铺设的地砖14进行定位。如图2c所示,地砖定位部件的一种实现方式为:地砖定位部件的底面411和定位卡件412均为十字形结构,用于卫生间地板的四块地砖的相交处;如图2d所示,地砖定位部件的另一种实现方式为:地砖定位部件的底面411为T字型结构,其包括横板和垂直设置于所述横板上的竖板;定位卡件412为设置于竖板上的条形块,用于卫生间地板的边缘区域中两块地砖的相交处。As shown, the dry portion 11 and the wet portion 12 of the waterproof back box are formed with at least one positioning groove 15 that is shaped to match the shape of the tile positioning member. The tile positioning member includes a bottom surface 411 and a positioning clip 412 disposed on the bottom surface 411. After the floor tile positioning member is disposed in the positioning groove 15, the bottom surface 411 is located on the same plane as the bottom surface of the dry portion 11 and the bottom surface of the wet portion 12, and the positioning card 412 is used for the dry portion 11 and the wet portion 12. The laid floor tiles 14 are positioned. As shown in FIG. 2c, an implementation manner of the floor tile positioning component is that the bottom surface 411 of the floor tile positioning component and the positioning card member 412 are both cross-shaped structures for the intersection of four floor tiles of the bathroom floor; as shown in FIG. 2d. Another implementation manner of the floor tile positioning component is that the bottom surface 411 of the floor tile positioning component is a T-shaped structure, and includes a horizontal plate and a vertical plate vertically disposed on the horizontal plate; the positioning card member 412 is disposed on the vertical plate The upper strip is used for the intersection of two tiles in the edge area of the bathroom floor.
本实施例提供的卫生间地面包括防水底盒和地砖,所有部件在工厂工业化生产,通过地砖定位部件对铺设于防水底盒内的地砖进行定位,使定位更加准确,大大降低了施工难度。防水底盒中铺设的地砖背面复 合有粘结层,铺设时无需水泥砂浆,只需利用粘结层将地砖直接粘贴到防水底盒内部即可。The bathroom floor provided by the embodiment includes a waterproof bottom box and a floor tile, all components are industrially produced in the factory, and the floor tiles laid in the waterproof bottom box are positioned by the floor tile positioning component, so that the positioning is more accurate, and the construction difficulty is greatly reduced. The back side of the floor tile laid in the waterproof bottom box is combined with a bonding layer, and no cement mortar is needed for laying, and only the bonding layer is used to directly paste the floor tile into the waterproof bottom box.
实施例3Example 3
本实施例提供的装配式卫生间,其中的框架103的结构,如图3A至3N所示,所述框架103包括顶框1031和底框1032,其中的底框1032,由沿所述防水底盒围边壁内壁一周设置的底框型材形成,其为多边形结构;其中的顶框1031,与所述底框1032相对设置,且与所述底框1032为形状相同的多边形,所述顶框1031的多个顶角与所述底框1032的多个顶角一一对应地通过多个连接梁1033连接,多个所述连接梁1033平行设置。优选地,为了能够在安装墙板104时对墙板104的垂直度和平整度进行调节,上述框架103中还包括卡接梁1034,位于任意相邻的两个所述连接梁1033之间;其两端分别可滑动地连接在所述顶框1031和所述底框1032上;所述卡接梁1034上沿所述卡接梁1034的长度方向开设有贯通整个所述卡接梁1034的卡接槽,所述卡接槽1034的槽口朝向所述顶框1031的中心设置。在所述卡接梁1034上设置有支撑件1035,其第一端安装在所述卡接梁1034上背向所述卡接槽的一侧,其第二端朝远离所述卡接梁1034的方向延伸设置,其第一端与第二端间的距离可调。The assembled toilet provided by this embodiment, wherein the structure of the frame 103 is as shown in FIGS. 3A to 3N, the frame 103 includes a top frame 1031 and a bottom frame 1032, wherein the bottom frame 1032 is formed by the waterproof bottom box. A bottom frame profile disposed on one side of the inner wall of the side wall is formed in a polygonal structure; a top frame 1031 is disposed opposite to the bottom frame 1032, and a shape of the same shape as the bottom frame 1032, the top frame 1031 The plurality of apex angles are connected to the plurality of apex angles of the bottom frame 1032 in a one-to-one correspondence by a plurality of connecting beams 1033, and the plurality of connecting beams 1033 are disposed in parallel. Preferably, in order to be able to adjust the verticality and flatness of the wall panel 104 when the wall panel 104 is installed, the frame 103 further includes a snap beam 1034 between any two adjacent connecting beams 1033; The two ends of the latching beam 1034 are slidably connected to the top frame 1031 and the bottom frame 1032. The latching beam 1034 is disposed along the longitudinal direction of the latching beam 1034 and extends through the entire latching beam 1034. The slot of the snap groove 1034 is disposed toward the center of the top frame 1031. A support member 1035 is disposed on the latching beam 1034, and a first end thereof is mounted on a side of the latching beam 1034 facing away from the latching slot, and a second end thereof is away from the latching beam 1034. The direction is extended, and the distance between the first end and the second end is adjustable.
其中所述底框1032所采用的底框型材结构如图3B所示,其上表面上成型有底框顶部滑槽1032a。另外,装配式卫生间中还包括底盒连接件108,所述底盒连接件1088的结构如图3C所示,其上成型有方形卡槽1081。结合图3D,所述干区部围边11a的分隔部端面、所述湿区部围边12a的分隔部端面嵌设于所述方形卡槽1081内;所述方形卡槽1081两侧的外壁分别与底框1032中的第一型材和第二型材连接固定连接,所述第一型材为位于干区部围边分隔部11a端面一侧的底框型材,所述第二型材为位于湿区部围边分隔部12a端面一侧的底框型材。The bottom frame profile structure used in the bottom frame 1032 is as shown in FIG. 3B, and a bottom frame top chute 1032a is formed on the upper surface thereof. In addition, the assembled toilet further includes a bottom box connecting member 108. The bottom box connecting member 1088 has a structure as shown in FIG. 3C, and a square card slot 1081 is formed thereon. Referring to FIG. 3D, the end surface of the partition portion of the dry portion portion 11a and the end surface of the partition portion 12a of the wet portion portion are embedded in the square card slot 1081; the outer wall on both sides of the square card slot 1081 Separatingly connected to the first profile and the second profile in the bottom frame 1032 respectively, the first profile is a bottom frame profile on the side of the end face of the trunk portion partition portion 11a, and the second profile is located in the wet zone. The bottom frame profile on the side of the end face of the side partition portion 12a.
所述方形卡槽1081两侧的外壁上成型有侧向限位槽1082;其通过连接角码109与底框固定。所述连接角码109包括相互垂直连接的第一角码板和第二角码板,所述第一角码板上和所述第二角码板上均成型有定位孔,所述第一角码板适于嵌入所述侧向限位槽1082中,所述第二角码 板适于嵌入所述底框顶部滑槽1032a中;固定件穿过所述第二角码板上的定位孔以使所述第二角码板固定于所述底框顶部滑槽1032a中,其穿过所述第一角码板上的定位孔以使所述第一角码板固定于所述侧向限位槽1082中。The outer wall on both sides of the square card slot 1081 is formed with a lateral limiting slot 1082; the bottom frame is fixed to the bottom frame by a connecting corner 109. The connecting corner code 109 includes a first corner code board and a second corner code board vertically connected to each other, and the first corner code board and the second corner code board are formed with positioning holes, the first An angle plate is adapted to be embedded in the lateral limiting slot 1082, the second corner plate is adapted to be embedded in the bottom frame top slot 1032a; the fixing member is positioned through the second corner plate a hole for fixing the second corner plate in the bottom frame top chute 1032a, which passes through a positioning hole on the first corner plate to fix the first corner plate to the side In the limit slot 1082.
如图所示,优选所述底框连接件108的所述侧向限位槽1082的槽口两侧向所述侧向限位槽1082中心部分延伸有侧向卡接槽1084,所述侧向卡接槽1084能够为所述第一角码板提供限位的作用,给安装连接角码提供便利。将所述连接角码109的所述第一角码板嵌入所述侧向限位槽1082中时,可以令所述第一角码板倾斜一定角度,先使其中一侧进入所述侧向限位槽1082中,之后令先进入的一侧靠近所述侧向限位槽1082中的侧壁并紧贴,另一侧可滑入所述侧向限位槽1082中。另外,为了能够方便所述连接角码109滑入所述侧向限位槽1082中,可以对所述底框连接件108进行如下改进:所述底框连接件108的顶部成型有顶部限位槽1083,所述顶部限位槽1083的槽口两侧内壁成型有顶部卡接槽,所述顶部卡接槽与所述侧向卡接槽1084连通。在安装时,可直接令连接角码109的第二角码板通过所述顶部卡接槽滑入所述顶部限位槽1083,之后再滑入所述侧向限位槽1082中,更便于所述连接角码109的固定安装。As shown in the figure, preferably, the sides of the slot of the lateral limiting slot 1082 of the bottom frame connector 108 extend toward the central portion of the lateral limiting slot 1082 with a lateral latching slot 1084, the side The card slot 1084 can provide a limit for the first corner code board, facilitating the installation of the connection corner code. When the first corner code board of the connection corner code 109 is embedded in the lateral limiting slot 1082, the first corner code board may be inclined at an angle, and one side is first introduced into the lateral direction. In the limiting slot 1082, the first incoming side is then brought into close proximity to the side wall of the lateral limiting slot 1082, and the other side is slidable into the lateral limiting slot 1082. In addition, in order to facilitate the sliding of the connecting corner 109 into the lateral limiting slot 1082, the bottom frame connecting member 108 can be modified as follows: the top of the bottom frame connecting member 108 is formed with a top limit. In the groove 1083, the inner wall of the two sides of the notch of the top limiting groove 1083 is formed with a top snap groove, and the top snap groove communicates with the lateral snap groove 1084. During installation, the second corner plate connecting the corners 109 can be directly slid into the top limiting slot 1083 through the top engaging slot, and then slide into the lateral limiting slot 1082, which is more convenient. The connection corner code 109 is fixedly mounted.
进一步地,所述连接角码109的所述第一角码板和第二角码板可以划分为三个部分,其自下至上可划分为等腰梯形部、第一长方体部和第二长方体部,所述等腰梯形部中的顶边与所述侧向限位槽1082的槽底匹配,所述第一长方体部中底面与所述等腰梯形部的底边连接,所述第二长方体部设置于所述第一长方体部中顶面上,并且其位于所述第一长方体部中顶面的中间位置,所述第二长方体部的宽度与所述侧向限位槽1082的槽口上边缘到所述侧向卡接槽1083的槽口上边缘的距离匹配,所述上边缘是指在安装完成后相对靠上方的一个边缘。Further, the first corner plate and the second corner plate of the connection corner code 109 may be divided into three parts, which may be divided into an isosceles trapezoidal portion, a first rectangular parallelepiped portion and a second rectangular parallelepiped from bottom to top. a top edge of the isosceles trapezoidal portion is matched with a groove bottom of the lateral limiting groove 1082, and a bottom surface of the first rectangular parallelepiped portion is connected to a bottom edge of the isosceles trapezoidal portion, the second a rectangular parallelepiped portion is disposed on a top surface of the first rectangular parallelepiped portion, and is located at an intermediate position of a top surface of the first rectangular parallelepiped portion, a width of the second rectangular parallelepiped portion and a groove of the lateral limiting slot 1082 The distance from the upper edge of the mouth to the upper edge of the slot of the lateral snap groove 1083 is matched, and the upper edge refers to an edge that is relatively above the installation.
本实施例中的方案,与干区部围边分隔部和湿区部围边分隔部相邻位置处分别采用两根底框型材,将干区部围边分隔部端面和湿区部围边分隔部端面通过底盒连接件,分别固定至这两根底框型材之上,不再需要对底盒围边进行切割,避免现场二次焊接带来的漏水隐患,提高了现 场安装质量与效率,同时减少了现场人工操作工序,降低了人工成本。In the embodiment of the present embodiment, two bottom frame profiles are respectively disposed adjacent to the surrounding portion of the dry portion and the surrounding portion of the wet portion, and the end faces of the dividing portion of the dry portion are separated from the surrounding portion of the wet portion. The end faces of the parts are respectively fixed to the two bottom frame profiles through the bottom box connecting members, and the cutting of the bottom box edges is no longer needed, thereby avoiding the leakage hazard caused by the secondary welding on the site, and improving the quality and efficiency of the on-site installation. Reduce on-site manual operation and reduce labor costs.
进一步地,框架1033中的连接梁1033的结构如图3E所示。所述连接梁1033包括直角卡板和设置于所述直角卡板内的连接臂333。所述直角卡板包括相互垂直设置的第一卡板331和第二卡板332;所述连接臂333的第一表面与所述第一卡板331平行,其上成型有第一卡槽335;所述连接臂333的第二表面与所述第二卡板332平行,其上成型有第二卡槽334。其中的第一卡槽335和第二卡槽334用于与相邻的顶框型材或底框型材进行连接。进一步地,如图所示,所述连接臂333的所述第一表面还成型有插接槽336,所述插接槽336位于所述第一卡槽335与所述第二表面之间;所述插接槽336其槽口的一边与所述第一卡槽335的一边重合;所述插接槽336其槽口的另一边与所述第二表面重合。所述插接槽336,用于与插接型材连接,所述插接型材固定在墙板上,因此通过该设计能够使墙板通过插接型材直接插接到连接梁1033中,可以方便安装。以上,优选所述第一卡槽335的槽口两边向槽口中心延伸有第一卡接倒刺;所述第二卡槽334的槽口两边向槽口中心延伸有第二卡接倒刺。上述卡接倒刺能够对固定于卡槽中的部件起到限位作用,使其不会脱出。Further, the structure of the connecting beam 1033 in the frame 1033 is as shown in FIG. 3E. The connecting beam 1033 includes a right angle card board and a connecting arm 333 disposed in the right angle card board. The right angle card includes a first card 331 and a second card 332 disposed perpendicularly to each other; a first surface of the connecting arm 333 is parallel to the first card 331, and a first card slot 335 is formed thereon The second surface of the connecting arm 333 is parallel to the second card plate 332, and the second card slot 334 is formed thereon. The first card slot 335 and the second card slot 334 are used for connection with adjacent top frame profiles or bottom frame profiles. Further, as shown, the first surface of the connecting arm 333 is further formed with a insertion slot 336, and the insertion slot 336 is located between the first card slot 335 and the second surface; One side of the slot of the insertion slot 336 coincides with one side of the first slot 335; the other side of the slot 336 has a slot that coincides with the second surface. The insertion slot 336 is connected to the plug-in profile, and the plug-in profile is fixed on the wall panel. Therefore, the wall panel can be directly inserted into the connecting beam 1033 through the plug-in profile, which can be conveniently installed. . In the above, preferably, the two sides of the notch of the first card slot 335 extend to the center of the slot with a first snap barb; the two sides of the slot of the second slot 334 extend to the center of the slot with a second snap barb. . The above-mentioned snap barbs can limit the components fixed in the card slot so that they do not come out.
另外,如图3F所示,框架103中还包括调节脚1033a,所述调节脚1033a设置于所述连接梁1033的所述第一卡板背面和/或所述第二卡板背面,调节所述连接梁1033与卫生间原始墙体之间的位置,其中背面是指靠近所述卫生间原始墙体的一面。通过调节脚能够对连接梁1033的垂直度进行调节。In addition, as shown in FIG. 3F, the frame 103 further includes an adjusting leg 1033a, and the adjusting leg 1033a is disposed on the back surface of the first card board of the connecting beam 1033 and/or the back side of the second card board, The position between the connecting beam 1033 and the original wall of the bathroom, wherein the back side refers to the side close to the original wall of the bathroom. The verticality of the connecting beam 1033 can be adjusted by adjusting the foot.
本方案中,顶框1031所采用的型材的结构如图3G所示。所述顶框1031由多根顶框型材组成,所述顶框型材下表面成型有顶框底部滑槽。图3H给出了利用连接角码109将连接梁1033与底框型材固定连接的结构示意图,图3I给出了利用连接角码109将顶框型材与连接梁1033固定连接的结构示意图。如图所示,所述连接角码109,其第一角码板固定于所述第一卡槽或第二卡槽中,其第二角码板固定于所述顶框底部滑槽中,以将所述连接梁1033与所述顶框型材连接;所述连接角码109,其第一角码板固定于所述第一卡槽或第二卡槽中,其第二角码板固定于所 述底框顶部滑槽中,以将所述连接梁1033与所述底框型材连接。In this solution, the structure of the profile adopted by the top frame 1031 is as shown in FIG. 3G. The top frame 1031 is composed of a plurality of top frame profiles, and the top surface of the top frame profile is formed with a top frame bottom chute. FIG. 3H is a schematic view showing the structure of the connecting beam 1033 and the bottom frame profile being fixedly connected by the connecting corner code 109. FIG. 3I is a structural schematic view showing the top frame profile and the connecting beam 1033 fixedly connected by the connecting corner code 109. As shown in the figure, the connection corner code 109 is fixed in the first card slot or the second card slot, and the second corner code plate is fixed in the bottom slot of the top frame. The connecting beam 1033 is connected to the top frame profile; the connecting corner code 109, the first corner code plate is fixed in the first card slot or the second card slot, and the second corner code plate is fixed In the bottom frame of the bottom frame, the connecting beam 1033 is connected to the bottom frame profile.
本实施例中提供的框架103,拼接过程中非常简便易操作,完全不需要熟练的工人,能够极大提高拼接效率,而且由于上述卡槽与配件的卡接限位设计,能够使得拼接后的框架具有非常好的稳定性。The frame 103 provided in this embodiment is very simple and easy to operate in the splicing process, and does not require skilled workers, can greatly improve the splicing efficiency, and can be made after splicing due to the card slot limit design of the above card slot and accessories. The frame has very good stability.
进一步地,本实施例中的框架103,其中的卡接梁1034的结构如图3J和3K所示。所述卡接梁1034上开设有卡接槽1034a,卡接槽1034a的槽口两侧分别连接有第一防水条1034b和第二防水条1034c,所述第一防水条1034b和所述第二防水条1034c均沿所述卡接槽1034a的长度方向延伸设置;所述第一防水条1034b上远离所述卡接槽1034a的一边与所述第二防水条1034b上远离所述卡接槽1034a的一边之间的距离大于所述卡接槽1034a的槽口的宽度。进一步地,所述第一防水条1034b和所述卡接槽1034a的槽口之间设置有第一夹持条1034d,所述第二防水条1034b与所述卡接槽1034a的槽口之间设置与第二夹持条1034e,所述第一夹持条1034d和所述第二夹持条1034e之间的距离沿远离所述卡接槽1034a的方向逐渐减小。第一夹持条1034d和第二夹持条1034e的间隙设置成与墙板的厚度相同。Further, the frame 103 in this embodiment, in which the structure of the snap beam 1034 is as shown in FIGS. 3J and 3K. A latching groove 1034a is defined in the latching beam 1034, and a first waterproof strip 1034b and a second waterproof strip 1034c are respectively connected to the two sides of the slot of the latching slot 1034a, and the first waterproof strip 1034b and the second The waterproof strips 1034c are disposed along the length of the engaging groove 1034a. The first waterproof strip 1034b is away from the engaging groove 1034a and the second waterproof strip 1034b is away from the engaging groove 1034a. The distance between one side is greater than the width of the notch of the snap groove 1034a. Further, a first clamping strip 1034d is disposed between the first waterproof strip 1034b and the notch of the engaging groove 1034a, and the second waterproof strip 1034b is spaced between the notch of the engaging groove 1034a. The distance from the first clamping strip 1034d and the second clamping strip 1034e is gradually reduced in a direction away from the engaging groove 1034a. The gap between the first clamping strip 1034d and the second clamping strip 1034e is set to be the same as the thickness of the wall panel.
与所述卡接梁1034相配合地,还包括卡接梁固定件106,如图3L和3M(图3M给出的是卡接梁与底框型材连接的结构示意图)所示,所述卡接梁固定件106包括滑块1061、卡接梁限位件。所述滑块1061固定于所述底框顶部滑槽或所述顶框底部滑槽中;所述卡接梁限位件设置于所述滑块的上表面上,其包括卡接梁固定座1062接梁限位片1063,所述卡接梁限位片1063插接于所述卡接梁1034卡接槽1034a,所述卡接梁1034的端部与所述卡接梁固定座1062相抵。卡接梁固定件106可滑动地设置在顶框1031和底框1032上,卡接梁1034的两端分别与设置在顶框1031上的卡接梁固定件106和设置在底框1032上的卡接梁固定件106相连接,实现了卡接梁1034的两端可滑移地设置在顶框1031和底框1032上的技术效果,简单快捷,可使卡接梁1034与墙板相连接时,位置调整较为便利,提高了施工效率。进一步地,还可以在滑块1061上开设限位孔1064,限位孔1064包括内螺纹,其可用于接定位螺栓,当卡接梁1034与墙板 连接定位后,将拧紧螺栓,使螺栓的螺杆的端面抵接在顶框底部滑槽的槽底或者底框顶部滑槽的槽底,可有效地将滑块1061定位在顶框或底框的特定位置处。Cooperating with the snap beam 1034, further comprising a snap beam fixture 106, as shown in Figures 3L and 3M (Figure 3M is a schematic view of the structure of the clip beam and the bottom frame profile), the card The beam fixture 106 includes a slider 1061 and a snap beam stop. The slider 1061 is fixed in the bottom frame top slot or the top frame bottom slot; the snap beam limiting member is disposed on the upper surface of the slider, and includes a snap beam fixing seat The bridge beam limiting piece 1063 is inserted into the locking beam 1034, and the end of the locking beam 1034 is opposite to the clamping beam fixing seat 1062. . The clip beam fixing member 106 is slidably disposed on the top frame 1031 and the bottom frame 1032. The two ends of the snap beam 1034 are respectively disposed with the snap beam fixing member 106 disposed on the top frame 1031 and the bottom frame 1032. The card beam fixing members 106 are connected, and the technical effects of the two ends of the locking beam 1034 being slidably disposed on the top frame 1031 and the bottom frame 1032 are realized, which is simple and quick, and the card connecting beam 1034 can be connected to the wall plate. When the position adjustment is convenient, the construction efficiency is improved. Further, a limiting hole 1064 may be defined in the slider 1061. The limiting hole 1064 includes an internal thread, which can be used for connecting the positioning bolt. When the clamping beam 1034 is connected with the wall plate, the bolt is tightened to make the bolt The end face of the screw abuts against the groove bottom of the bottom frame of the top frame or the groove bottom of the top frame of the bottom frame, and the slider 1061 can be effectively positioned at a specific position of the top frame or the bottom frame.
本实施例中的框架103,其中的支撑件1035的结构如图3N所示,其第一端设置有支撑槽1035a,所述支撑槽扣接在所述卡接槽1034a的外侧,所述支撑槽的槽口两侧均设置有卡接条1035b,两个所述卡接条分别抵紧扣接在所述第一夹持条1034d和所述第二夹持条1034e的外侧。支撑件上设置的支撑槽可以有效地将卡接槽1034a卡接在支撑槽的槽内,卡接条可以有效地卡接在第一夹持条1034d和第二夹持条1034e的外侧,对第一夹持条1034d和第二夹持条1034e起到有效地夹持作用,进而起到有效连接卡接梁1034的作用。The frame 103 of the present embodiment, wherein the support member 1035 has a structure as shown in FIG. 3N, the first end of which is provided with a support groove 1035a, and the support groove is fastened to the outside of the snap groove 1034a, the support Two sides of the slot of the slot are provided with snap strips 1035b, and the two latching strips are respectively fastened to the outside of the first clamping strip 1034d and the second clamping strip 1034e. The supporting groove provided on the supporting member can effectively engage the engaging groove 1034a in the groove of the supporting groove, and the engaging strip can be effectively engaged on the outer side of the first clamping strip 1034d and the second clamping strip 1034e, The first clamping strip 1034d and the second clamping strip 1034e serve to effectively clamp and thereby function to effectively connect the snap beam 1034.
优选地,所述支撑件还包括相连接的支撑帽1035b和调节杆,所述支撑件的第二端开设有调节孔,所述调节杆螺接在所述调节孔内。支撑帽远离调节杆的表面抵接在墙体上,调节杆螺接在调节孔内,转动调节杆,使调节杆在调节孔内旋进或旋出,可以调节支撑帽与支撑件中靠近支撑帽的端面的之间的距离,实现墙板相对墙体之间距离的微调,降低了墙板调整的难度,提高了墙板的平整度。Preferably, the support member further includes a connecting support cap 1035b and an adjusting rod, and the second end of the supporting member is provided with an adjusting hole, and the adjusting rod is screwed into the adjusting hole. The surface of the support cap away from the adjusting rod abuts against the wall, the adjusting rod is screwed into the adjusting hole, and the adjusting rod is rotated, so that the adjusting rod is screwed in or out in the adjusting hole, and the support cap and the support member can be adjusted to be close to the support The distance between the end faces of the caps enables fine adjustment of the distance between the wall panels and the wall, which reduces the difficulty of wall panel adjustment and improves the flatness of the wall panels.
实施例4Example 4
本实施例中,如图4B所示,所述墙板104通过墙板固定件204固定于所述顶框1031上,所述墙板固定件的结构如图4D所示,包括基板固定卡槽、基板固定过渡板、基板安装板。所述基板固定卡槽套接于所述顶框1031外部;所述基板固定过渡板,其一边与所述基板固定卡槽的一个侧边底部连接,其另一边与所述基板安装板的顶部连接,所述基板固定过渡板与所述基板安装板相垂直;所述基板安装板,其上成型有基板定位孔,基板定位件穿过所述基板定位孔将所述基板安装板与所述墙板104的基板层固定连接。In this embodiment, as shown in FIG. 4B, the wall panel 104 is fixed to the top frame 1031 by a wall panel fixing member 204. The structure of the wall panel fixing member is as shown in FIG. 4D, and includes a substrate fixing card slot. , substrate fixed transition plate, substrate mounting plate. The substrate fixing card slot is sleeved on the outside of the top frame 1031; the substrate fixing transition plate has one side connected to one side bottom of the substrate fixing card slot, and the other side is opposite to the top of the substrate mounting board Connecting, the substrate fixing transition plate is perpendicular to the substrate mounting plate; the substrate mounting plate is formed with a substrate positioning hole, and the substrate positioning member passes through the substrate positioning hole to the substrate mounting plate and the substrate The substrate layer of the wall panel 104 is fixedly connected.
在此基础上,本实施例中的集成吊顶如图4A所示,所述集成吊顶为铝扣板吊顶,其包括主龙骨202、三角龙骨203、收边铝条207和铝扣板205,其中所述主龙骨202的两端分别固定于所述顶框1031内侧;所述 三角龙骨203沿垂直于所述主龙骨202的方向设置于所述顶框1031内,其底板通过吊顶挂件201挂于所述主龙骨202上;所述收边铝条207包括相互垂直的横板和竖板,所述竖板固定于所述基板安装板与所述基板层之间,不同所述收边铝条首尾顺次相接形成吊顶的铝扣板收边条;至少一块所述铝扣板205平铺于所述铝扣板收边条的内部形成吊顶面板。On the basis of this, the integrated ceiling in this embodiment is shown in FIG. 4A, and the integrated ceiling is an aluminum gusset ceiling, which includes a main keel 202, a triangular keel 203, a rim aluminum 207 and an aluminum gusset 205, wherein The two ends of the main keel 202 are respectively fixed on the inner side of the top frame 1031; the triangular keel 203 is disposed in the top frame 1031 in a direction perpendicular to the main keel 202, and the bottom plate is hung by the ceiling hanger 201. The main keel 202 includes: a horizontal plate and a vertical plate perpendicular to each other, the vertical plate is fixed between the substrate mounting plate and the substrate layer, and the edged aluminum strip is different The aluminum gusset edge strips of the ceiling are formed in series with each other; at least one of the aluminum gussets 205 is laid flat on the inside of the aluminum gusset strip to form a ceiling panel.
图4C给出了图4A中的放大示意图。结合图4B、图4C和图4E,所述吊顶挂件201包括挂板和弯折部,其中所述挂板的第一端成型有供所述三角龙骨203的底板穿过的挂接槽,所述挂接槽的槽口两侧向所述槽口的中心方向延伸有挂接部;所述弯折部适于套接于所述主龙骨202外侧,其包括挂件顶板和挂件侧板,所述挂件顶板的第一端与所述挂件侧板的第一端连接,所述挂件顶板的第二端与所述挂件过渡板的第二端连接,所述挂件过渡板与所述挂件顶板相垂直且所述挂件过渡板与所述挂件侧板位于所述挂件顶板的同一侧;所述挂件过渡板与所述挂件侧板之间的距离与所述主龙骨202宽度相适配。Fig. 4C shows an enlarged schematic view of Fig. 4A. 4B, FIG. 4C and FIG. 4E, the ceiling hanger 201 includes a hanging plate and a bent portion, wherein the first end of the hanging plate is formed with a hanging groove through which the bottom plate of the triangular keel 203 passes. The two sides of the notch of the hooking groove extend into the center of the slot with a hook portion; the bent portion is adapted to be sleeved on the outer side of the main keel 202, and includes a top plate of the pendant and a side plate of the pendant. The first end of the pendant top plate is connected to the first end of the pendant side plate, the second end of the pendant top plate is connected to the second end of the pendant transition plate, and the pendant transition plate is opposite to the pendant top plate Vertically, the pendant transition plate and the pendant side plate are located on the same side of the pendant top plate; the distance between the pendant transition plate and the pendant side plate is adapted to the width of the main keel 202.
所述收边铝条207,包括相互垂直的横板和竖板,所述竖板固定于卫生间墙板104上,所述铝扣板205包括方形板和扣接条206,所述扣接条206沿所述方形板周围垂直于所述方形板设置;所述铝扣板205设置于所述收边铝条207和所述三角龙骨203之间时,第一边放置于所述收边铝条207的横板上,第二边的扣接条206嵌入所述三角龙骨203的角边开口内;所述铝扣板205设置于相邻的两条三角龙骨203之间时,其第一边的扣接条206第二边的扣接条206分别嵌入两条所述三角龙骨203的角边开口内;所述铝扣板205的第三边与相邻所述铝扣板205的第四边相接触;所述铝扣板205中的第一边与第二边为相互平行的一组对边,第三边与第四边为相互平行的另一组对边。The edged aluminum strip 207 includes horizontal plates and vertical plates that are perpendicular to each other, and the vertical plates are fixed on the bathroom wall panel 104. The aluminum buckle plate 205 includes a square plate and a fastening strip 206, and the fastening strips 206 is disposed perpendicular to the square plate around the square plate; when the aluminum buckle plate 205 is disposed between the edged aluminum strip 207 and the triangular keel 203, the first side is placed on the edged aluminum On the horizontal plate of the strip 207, the second side of the fastening strip 206 is embedded in the corner opening of the triangular keel 203; when the aluminum gusset 205 is disposed between the adjacent two triangular keels 203, the first The fastening strips 206 on the second side of the side fastening strips 206 are respectively embedded in the corner opening of the two triangular keels 203; the third side of the aluminum buckle plate 205 and the adjacent side of the aluminum buckle plate 205 The four sides are in contact with each other; the first side and the second side of the aluminum gusset 205 are a pair of opposite sides parallel to each other, and the third side and the fourth side are another set of opposite sides parallel to each other.
如图所示,铝扣板205的所述扣接条206的长度应略小于其所在方形板的边缘的长度,即预留一缺口,这样能够实现当相邻两铝扣板205均固定于同一三角龙骨203的角边开口内时,能够使三角龙骨203的角边开口处嵌在相邻两铝扣板205的缺口处。As shown in the figure, the length of the fastening strip 206 of the aluminum gusset 205 should be slightly smaller than the length of the edge of the square plate, that is, a notch is reserved, so that when the adjacent two aluminum gussets 205 are fixed to When the corner opening of the same triangular keel 203 is inside, the corner opening of the triangular keel 203 can be embedded in the notch of the adjacent two aluminum gusset plates 205.
上述方案中,借助顶框1031将主龙骨202、收边铝条207、三角龙 骨203、铝扣板205装配为一个整体模块,实现卫生间吊顶组件的模块化安装,简化了安装工艺,可实现快速安装。而且由于不需要安装吊杆,现场施工环境好,能够满足现有的建筑装饰工业化的要求。并且,由于所有部件在工厂工业化生产,在装修现场只需要进行简单的安装,现场无需熟练的技术工人,也无需太多的施工时间,实现了快速高效施工,而且避免了传统装修作业现场比较脏的情况。In the above solution, the main keel 202, the edging aluminum strip 207, the triangular keel 203, and the aluminum gusset 205 are assembled into an integral module by means of the top frame 1031, thereby realizing modular installation of the toilet ceiling assembly, simplifying the installation process and achieving rapid implementation. installation. Moreover, since there is no need to install a boom, the on-site construction environment is good, and can meet the requirements of the existing industrialization of building decoration. Moreover, since all the components are industrially produced in the factory, only simple installation is required at the decoration site, no skilled workers are required on site, and too much construction time is not required, realizing rapid and efficient construction, and avoiding the dirty work of the traditional decoration work site. Case.
更进一步地,在以上方案中,所述主龙骨202通过两个直角角码208固定于所述顶框1031内侧,两个所述直角角码208分别设置于所述主龙骨202的两个侧面与所述顶框1031相接触的位置处;每一所述直角角码208包括第一角码板和第二角码板,所述第一角码板固定于所述顶框1031内侧,所述第二角码板固定于所述主龙骨202的侧面上。优选所述第一角码板上成型有第一通孔,第一定位螺丝穿过所述第一通孔将所述第一角码板固定于所述顶框内侧;所述第二角码板上成型有第二通孔,第二定位螺丝穿过所述第二通孔将所述第二角码板固定于所述主龙骨的侧面上。角码为直角形状,通过其对主龙骨进行装配,能够在为主龙骨提供固定力的同时,保证主龙骨能够严格地与顶框相垂直。Further, in the above solution, the main keel 202 is fixed to the inner side of the top frame 1031 by two right angles 208, and the two right angle codes 208 are respectively disposed on two sides of the main keel 202. At a position in contact with the top frame 1031; each of the right angle codes 208 includes a first corner plate and a second corner plate, and the first corner plate is fixed to the inner side of the top frame 1031. The second corner plate is fixed to the side of the main keel 202. Preferably, the first corner plate is formed with a first through hole, and the first positioning screw passes the first through hole to fix the first corner plate to the inner side of the top frame; the second corner code A second through hole is formed in the plate, and the second positioning screw passes the second through hole to fix the second corner plate to the side of the main keel. The corner code is a right-angled shape, and by assembling the main keel, it can provide a fixing force to the main keel while ensuring that the main keel can be strictly perpendicular to the top frame.
另外,为了能够更进一步提供稳定的支撑力使吊顶挂件201能够具有更好的稳定性,可以做如下设计:所述弯折部还包括辅助卡板,所述侧板的长度与所述主龙骨的高度相同,所述辅助卡板垂直地设置于所述侧板的底部;所述辅助卡板的长度小于所述主龙骨的宽度。也即设计上述吊顶挂件能够完全地套在主龙骨上,在安装时可将吊顶挂件先套在主龙骨上,再将主龙骨固定在卫生间框架顶框上,可以通过滑动吊顶挂件调整吊顶挂件在主龙骨上的位置。In addition, in order to further provide a stable supporting force to enable the ceiling hanger 201 to have better stability, the design may be as follows: the bending portion further includes an auxiliary card plate, the length of the side plate and the main keel The height of the auxiliary card is vertically disposed at the bottom of the side plate; the length of the auxiliary card is smaller than the width of the main keel. That is to say, the above-mentioned ceiling hanger can be completely sleeved on the main keel. When installing, the ceiling hanger can be firstly placed on the main keel, and then the main keel is fixed on the top frame of the bathroom frame, and the ceiling hanger can be adjusted by sliding the ceiling hanger. The position on the main keel.
另外,作为一种优选的方案,结合图4F,所述墙板104上还设置有水管弯头1043,其中:所述墙板104上成型有通孔,所述通孔位于所述收边铝条207与所述顶框1031之间;所述弯头1043,其包括与所述墙板104垂直的第一管段和与所述墙板104平行的第二管段,所述第一管段穿过所述通孔且与所述通孔过盈配合使所述弯头1043固定于所述通孔中。管件1041,其通过管卡1042固定于所述墙板104上,本方案可以用于通 水管路的转换。In addition, as a preferred solution, in conjunction with FIG. 4F, the wall panel 104 is further provided with a water pipe elbow 1043, wherein: the wall plate 104 is formed with a through hole formed therein, and the through hole is located at the edged aluminum Between the strip 207 and the top frame 1031; the elbow 1043 includes a first tube segment perpendicular to the wall panel 104 and a second tube segment parallel to the wall panel 104, the first tube segment passing through The through hole and the interference fit with the through hole fix the elbow 1043 in the through hole. The tube member 1041 is fixed to the wall panel 104 by a tube card 1042, and the solution can be used for the conversion of the water conduit.
结合图4G,将上述结构中的弯头替换为杯梳1045、开关底盒1046、开关底盒固定件1047后即可用于通电线路。所述开关底盒贯穿所述墙板,其设有开关面板的一侧位于所述墙板的正面上,其中设有开关面板的一侧通过定位螺栓与其他侧面连接,其盒体上的一个表面上设置有开口;所述开关底盒固定件包括两个直角三角形固定件,两个所述直角三角形固定件分别设置于所述开关底盒的一对相互平行的表面外侧;每一所述直角三角形固定件的一条直角边固定在所述开关底盒的表面上,另一条直角边通过螺栓固定于所述卫生间墙板上;所述杯梳,其第一端与所述开口连接,其第二端与所述管件连接。Referring to FIG. 4G, the elbow in the above structure can be used for the energizing line after replacing the cup comb 1045, the switch bottom box 1046, and the switch bottom box fixing member 1047. The switch bottom box runs through the wall panel, and one side of the switch panel is disposed on a front surface of the wall panel, and one side of the switch panel is connected to the other side through a positioning bolt, and one of the boxes is An opening is provided on the surface; the switch bottom box fixing member comprises two right-angled triangular fixing members, and the two right-angled triangular fixing members are respectively disposed outside a pair of mutually parallel surfaces of the switch bottom box; each of the One right-angled side of the right-angled triangular fixing member is fixed on the surface of the switch bottom box, and the other right-angled side is fixed to the toilet wall panel by bolts; the cup comb has a first end connected to the opening, The second end is coupled to the tubular member.
作为一种优选的方案,如图4F和4H所示,当用于通水管路中时,还包括水管弯头固定件1044,所述水管弯头固定件包括相互垂直设置的第一限位板441、第二限位板442和至少一个定位件446;所述第一限位板441上开设有至少一个定位孔444,所述定位件446穿过所述定位孔444将所述第一限位板441紧固在所述墙板104上;所述第一限位板441上成型有限位槽443,所述限位槽443的宽度与所述第一管段的直径相适配;所述第二限位板442上开设适于所述第二管段穿过的通孔445。在使用时,只需要将第二限位板套在第二管段上,沿着第二管段向水管弯头弯曲部分滑动,直到U限位槽将第一管段卡在其内部,之后将第一限位板固定在墙板上即可完成。通过上述方案,能够通过一种非常简单且便于安装的水管弯头固定件将水管弯头固定在墙板上,从而在进水管路或出水管路安装时、以及后续使用过程中,保证水管弯头的位置固定不动。As a preferred solution, as shown in FIGS. 4F and 4H, when used in the water passage, the water pipe elbow fixing member 1044 is further included, and the water pipe elbow fixing member includes a first limit plate disposed perpendicularly to each other. The second limiting plate 442 and the at least one positioning member 446; the first limiting plate 441 is provided with at least one positioning hole 444, and the positioning member 446 passes through the positioning hole 444 to set the first limit a bit plate 441 is fastened to the wall plate 104; a finite groove 443 is formed on the first limiting plate 441, and a width of the limiting groove 443 is matched with a diameter of the first pipe segment; A through hole 445 is formed in the second limiting plate 442 for the passage of the second pipe segment. In use, it is only necessary to sleeve the second limiting plate on the second pipe section, and slide along the second pipe section to the curved portion of the water pipe elbow until the U limiting groove clamps the first pipe section inside, and then the first The limit plate is fixed on the wall panel. Through the above scheme, the water pipe elbow can be fixed to the wall plate by a very simple and easy to install water pipe elbow fixing member, thereby ensuring the water pipe bending when the water inlet pipe or the water outlet pipe is installed and during subsequent use. The position of the head is fixed.
以上的所述定位件440可以包括两个,所述定位孔444包括两个;两个所述定位孔444分别位于所述限位槽443的两侧。也即在所述第一限位板上对称地采用两个定位件对第一限位板进行固定,能够进一步保证水管弯头的稳定性和平衡性。The positioning member 440 may include two, and the positioning holes 444 include two; the two positioning holes 444 are respectively located at two sides of the limiting slot 443. That is, the first limiting plate is fixed symmetrically on the first limiting plate by using two positioning members, which can further ensure the stability and balance of the water pipe elbow.
在以上方案中,所述管件用于水路中时为PPR管,所述管件用于通电时为PVC管,上述材质的管路应用于卫生间中能够有很好的防水防腐蚀效果。In the above solution, the pipe fitting is a PPR pipe when used in a waterway, and the pipe fitting is used for a PVC pipe when energized, and the pipe of the above material can be used in a toilet to have a good waterproof and anticorrosive effect.
实施例5Example 5
本实施例提供的装配式卫生间,如图5C所示,所述墙板104通过折弯扣条24和墙板限位件20固定于所述顶框1031上:所述折弯扣条24的结构如图5D所示,包括挂接于所述顶框1031上的挂接槽241和挂接板242;所述墙板限位件20包括第一限位板、第二限位板和第三限位板,所述第一限位板插接于所述挂接槽241与所述顶框1031之间,所述第二限位板的连接于所述第一限位板与所述第三限位板之间;所述第三限位板通过基板定位件213与所述墙板104的基板层固定,图中所示墙板的面层214朝向框架中心方向设置。As shown in FIG. 5C, the wall panel 104 is fixed to the top frame 1031 by a bending buckle 24 and a wall panel limiting member 20: the bending buckle 24 is As shown in FIG. 5D, the structure includes a hanging slot 241 and a hooking plate 242 attached to the top frame 1031. The wall limiting device 20 includes a first limiting plate, a second limiting plate, and a second a third limiting plate, the first limiting plate is inserted between the hanging slot 241 and the top frame 1031, and the second limiting plate is connected to the first limiting plate and the The third limiting plate is fixed to the substrate layer of the wall plate 104 by the substrate positioning member 213, and the surface layer 214 of the wall plate is disposed toward the center of the frame.
如图5A,在上述方案的基础上,所述集成吊顶为NP板集成吊顶,其包括:收边板243,固定于所述折弯扣条24的所述挂接板242的下表面上,所述折弯扣条24的所述挂接板242与所述收边板243形成NP板收边条的底边,所述折弯扣条的所述挂接槽241中靠近所述顶框中心的一侧表面形成NP板收边条的侧边;至少一个设置于所述吊顶边框内部的NP板组件;所述NP板组件包括NP板21和设置于所述NP板背面的龙骨22;所述龙骨两端侧面上固定有安装合页23;所述安装合页23包括合页固定板232和合页旋转板231;所述合页固定板232固定于所述龙骨22的侧面,其第一端与所述龙骨22的端面平齐;所述龙骨22端面与所述NP板边缘之间的距离大于所述旋转板231的宽度;所述合页旋转板231与所述合页固定板232的第一端旋转连接,所述合页旋转板231与所述合页固定板232位于同一平面时NP板收边条的底边卡接在所述合页旋转板231与所述NP板21之间以实现固定;至少一块NP板铺设于所述NP板收边条的内侧形成吊顶面板。As shown in FIG. 5A, on the basis of the above solution, the integrated ceiling is an NP board integrated ceiling, which includes a edge board 243 fixed on a lower surface of the hooking plate 242 of the bending buckle 24, The hanging plate 242 of the bending buckle 24 and the edge forming plate 243 form a bottom edge of the NP plate edge strip, and the hanging groove 241 of the bending buckle strip is adjacent to the top frame One side surface of the center forms a side edge of the NP board edge strip; at least one NP board assembly disposed inside the ceiling frame; the NP board assembly includes an NP board 21 and a keel 22 disposed on the back of the NP board; A mounting hinge 23 is fixed on the two sides of the keel; the mounting hinge 23 includes a hinge fixing plate 232 and a hinge rotating plate 231; the hinge fixing plate 232 is fixed to the side of the keel 22, One end is flush with the end surface of the keel 22; the distance between the end surface of the keel 22 and the edge of the NP plate is greater than the width of the rotating plate 231; the hinge rotating plate 231 and the hinge fixing plate The first end of the 232 is rotatably connected, and the hinge rotating plate 231 and the hinge fixing plate 232 are in the same plane, and the NP plate is edged. Between the bottom edge 21 of the snap hinge plate 231 and the rotating plate to achieve a fixed NP; NP - laying at least one plate to close the inner side of the NP strip forming the ceiling panel.
最后安装的NP板组件中的NP板与其余的NP板组件中的NP板略有不同,主要是因为对于最后安装的NP板组件,需要单独设计调整旋转板231的结构。The NP board in the last installed NP board assembly is slightly different from the NP board in the remaining NP board assemblies, mainly because the structure of the rotating board 231 needs to be separately designed for the last installed NP board assembly.
如图5B所示,对于最后安装的NP板组件来说,其中比其余NP板组件额外增加了如下部件:转接件210,设置于所述旋转板231与所述固定板232第一端的连接位置处,旋转所述转接件210以带动所述旋转板231 转动;转接孔27,成型于所述NP板21上与所述转接件210相对的位置处,适于旋转调节部件伸入。盖帽28,嵌设于所述转接孔27中,其表面与所述NP板21表面位于同一平面。也即在安装完成最后一个NP板组件之后,通过旋转调节部件将旋转板231调整至与固定板232位于同一平面的位置,实现固定之后再将盖帽28安装至NP板21的转接孔27中,完成整体的安装。As shown in FIG. 5B, for the last installed NP board assembly, the following components are additionally added to the remaining NP board assemblies: an adapter 210 disposed at the first end of the rotating board 231 and the fixing board 232 At the connection position, the adapter 210 is rotated to drive the rotating plate 231 to rotate; the through hole 27 is formed on the NP plate 21 at a position opposite to the adapter 210, and is adapted to rotate the adjusting member. Reach in. The cap 28 is embedded in the through hole 27, and its surface is in the same plane as the surface of the NP plate 21. That is, after the last NP board assembly is installed, the rotating plate 231 is adjusted to the same plane position as the fixing plate 232 by the rotation adjusting member, and the cap 28 is fixed to the through hole 27 of the NP board 21 after the fixing is completed. , complete the overall installation.
另外,以上方案中的NP板集成吊顶,根据户型的设计,可以有多个NP板组件也可以只有一块。对于NP板组件来说,其上的NP板的两个侧面(即与龙骨平行的两个面)上,其中一个侧面上成型有限位槽29,另一个侧面上成型有限位条,当相邻两块NP板进行拼接时,其中一块NP板上的限位条能够嵌入至另一块NP板中的限位槽中实现两块NP板的对接固定。当NP板是与顶框的边框相邻时,可以令该NP板的两个侧面上均成型有限位条,其中一侧的限位条插接至相邻NP板中的限位槽中,另一侧的限位条嵌入至吊顶边框内侧上的滑槽中。In addition, the NP board integrated ceiling in the above scheme can have multiple NP board components or only one piece according to the design of the floor plan. For the NP board assembly, on both sides of the NP board (ie, the two sides parallel to the keel), one of the sides is formed with a finite slot 29, and the other side is formed with a finite strip, when adjacent When two NP boards are spliced, the limiting strips on one NP board can be embedded in the limiting slots in the other NP board to realize the docking and fixing of the two NP boards. When the NP board is adjacent to the frame of the top frame, a finite strip may be formed on both sides of the NP board, and one of the limit strips is inserted into the limiting slot in the adjacent NP board. The limit strip on the other side is embedded in the chute on the inside of the ceiling frame.
如图5C和5D所示,折弯扣条24的挂接槽241和挂接板242上均开设有圆孔,扣条定位件211能够穿过挂接槽241上的圆孔将其固定于顶框上;收边板定位件212能够穿过挂接板242上的圆孔将收边板243与挂接板242固定连接。As shown in FIG. 5C and FIG. 5D, a circular hole is formed in the hanging groove 241 and the hanging plate 242 of the bending buckle 24, and the buckle positioning member 211 can be fixed to the fixing hole 241 through a circular hole in the hanging groove 241. On the top frame, the edge plate positioning member 212 can securely connect the edge plate 243 and the hook plate 242 through a circular hole in the hook plate 242.
如图5E,顶框为多边形结构时,其拐角处的收边板可以通过平接角码244进行拼接固定。所述平接角码244包括第一平接角码板和第二平接角码板;所述第一平接角码板贴合设置于拐角一侧的收边板243的端部上表面,所述第二平接角码板贴合设置于拐角另一侧的收边板243的端部上表面;所述第一平接角码板和所述第二平接角码板上成型有平接角码孔;角码定位件245穿过所述平接角码孔后将所述第一平接角码板固定于拐角一侧的收边板上,将所述第二平接角码板固定于拐角另一侧的收边板上。通过平接角码板,能够实现将拐角处的两块收边板固定连接,且使两块收边板保持在同一平面上。As shown in FIG. 5E, when the top frame is a polygonal structure, the edge plate at the corner can be spliced and fixed by the flat corner code 244. The flat corner code 244 includes a first flat corner code plate and a second flat corner code plate; the first flat corner code plate is attached to an upper surface of the end of the edge plate 243 disposed on one side of the corner The second flat corner plate is attached to the upper surface of the end of the edge plate 243 disposed on the other side of the corner; the first flat corner plate and the second flat corner plate are formed There is a flat corner hole; the corner code positioning member 245 passes through the flat corner code hole, and the first flat corner code plate is fixed on the side plate on the corner side, and the second flat joint The corner plate is fixed to the edge plate on the other side of the corner. By flattening the corner plates, it is possible to securely connect the two edge plates at the corners and keep the two edge plates in the same plane.
如图5A所示,在NP板集成吊顶上相应位置处还开设有不同形状的孔,其中包括通风孔25和管道通孔26。通风孔25用于对应风暖主机,管道通孔26用于对应水管或者电管设置。As shown in FIG. 5A, holes of different shapes, including venting holes 25 and ducting through holes 26, are also formed at corresponding positions on the NP board integrated ceiling. The venting holes 25 are for corresponding to the air heating main unit, and the pipe through holes 26 are for corresponding water pipe or electric pipe arrangement.
结合图5A、图5F和图5G所示,NP板集成吊顶还包括风暖主机301,其底部成型有安装部,所述安装部通过风暖固定件302固定于安装梁30上。所述安装梁30,其两端固定于所述收边条的侧边内壁上(也即弯折扣条24的挂接槽的侧壁上),所述风暖主机301的出风口与所述通风孔25相对。通过将风暖组件直接固定于已有的顶框上,可通过收边条为其提供支撑力,实现安装的便捷性。As shown in FIG. 5A, FIG. 5F and FIG. 5G, the NP board integrated ceiling further includes an air heating main unit 301, and a mounting portion is formed at the bottom thereof, and the mounting portion is fixed to the mounting beam 30 by the air heating fixture 302. The mounting beam 30 has two ends fixed to the side inner wall of the edge strip (that is, the side wall of the hanging groove of the bending strip 24), the air outlet of the air heating main unit 301 and the air outlet The vents 25 are opposite. By directly fixing the air-heating component to the existing top frame, it can be supported by the edge strip to achieve the convenience of installation.
以上方案中,风暖主机301固定于安装梁30上的方式有多种,结合图5G,本实施例中是通过风暖固定件302、螺丝304和螺母305实现,所述风暖固定件302的第一端成型有风暖主机挂接槽3021,所述风暖主机挂接槽3021套接于所述安装梁30外侧;所述风暖主机挂接槽3021,其远离风暖主机301一侧的板材高度大于其靠近风暖主机301一侧的板材高度,目的是能够提供较佳的支撑力。所述风暖固定件302的第二端上设置有风暖安装板3024,所述风暖安装板3024上成型有风暖定位孔,所述风暖安装板3024背向所述安装梁30设置;所述安装部上也成型有风暖固定孔;所述螺丝304穿过所述风暖定位孔和风暖固定孔后通过螺母305将所述风暖安装板3024固定于所述安装部上。通过上述结构能够将风暖主机301固定于安装梁30上。In the above solution, there are various ways for the air-heating main body 301 to be fixed on the mounting beam 30. Referring to FIG. 5G, in the embodiment, the air heating fixture 302, the screw 304 and the nut 305 are realized, and the air heating fixture 302 is implemented. The air-heating main body is connected to the outer side of the mounting beam 30; the air-heating main unit is connected to the outer side of the mounting beam 30; the air-heating main unit is connected to the slot 3021, which is away from the air-heating main unit 301. The height of the sheet on the side is greater than the height of the sheet near the side of the air heating main unit 301 in order to provide better support. The second end of the air heating fixture 302 is provided with an air heating mounting plate 3024. The air heating mounting plate 3024 is formed with an air heating positioning hole, and the air heating mounting plate 3024 is disposed away from the mounting beam 30. An air heating fixing hole is also formed on the mounting portion; the screw 304 passes through the air heating positioning hole and the air heating fixing hole, and then the wind heating mounting plate 3024 is fixed to the mounting portion by a nut 305. The wind power main unit 301 can be fixed to the mounting beam 30 by the above configuration.
以上的所述风暖固定件302中设置辅助板3023,所述辅助板3023与所述风暖安装板3024相连接,且所述辅助板3024向背向所述风暖电机301和所述风暖挂接槽3021设置。优选地,所述辅助板3023垂直于所述风暖安装板3024设置。辅助板3023能够释放风暖主机301的部分重力,从而保证风暖固定件302的稳定性和安全性。An auxiliary plate 3023 is disposed in the above-mentioned air heating fixture 302. The auxiliary plate 3023 is connected to the air heating mounting plate 3024, and the auxiliary plate 3024 faces away from the wind heating motor 301 and the wind warmer. The docking slot 3021 is set. Preferably, the auxiliary plate 3023 is disposed perpendicular to the wind heating mounting plate 3024. The auxiliary plate 3023 is capable of releasing a part of the gravity of the air-heating main body 301, thereby ensuring the stability and safety of the air-heating fixture 302.
以上方案中,风暖组件中还包括减震部件,所述减震部件设置于所述风暖挂接槽与所述安装梁之间,优选为VHB(Very High Bond:聚丙烯酸酯双面泡绵胶带)双面胶带303。风暖主机在运行过程中会产生较大的震动和噪声,通过设置减震部件能够很好的消除震动和噪声,提高用户 体验。双面胶带还能够提供粘合力,在减震降噪的同时,还能够通过粘合力提高风暖主机的牢固性。In the above solution, the air-heating component further includes a shock absorbing component disposed between the air-heating hanging groove and the mounting beam, preferably VHB (Very High Bond: polyacrylic double-sided foam) Cotton tape) double-sided tape 303. The wind heating main unit generates large vibration and noise during operation. By setting the shock absorbing parts, the vibration and noise can be well eliminated, and the user experience is improved. The double-sided tape also provides adhesion to improve the robustness of the air-heating unit through adhesion while damping and noise reduction.
优选地,上述方案还可以包括风暖面板,所述风暖面板包括面板本体和卡接部,所述卡接部沿所述面板本体的边缘一周设置,所述卡接部嵌设在相邻两块NP板之间的缝隙中;所述面板本体设置于所述通风孔下方,其上的格栅与所述风暖主机的出风口相对设置。上述方案中,还可以包括转换面板,所述转换面板包括转换板和插接板;所述转换板为环形结构,所述插接板沿所述环形结构的外边缘一周设置;所述插接板嵌设于所述卡结部与NP板之间的缝隙中,以实现固定。Preferably, the above solution may further include an air-heating panel, the wind-warming panel includes a panel body and a snap portion, the latching portion is disposed along a circumference of the panel body, and the latching portion is embedded in the adjacent The gap between the two NP boards; the panel body is disposed below the venting hole, and the grille thereon is disposed opposite to the air outlet of the air heating main unit. In the above solution, the conversion panel may further include a conversion panel including a conversion board and a plug board; the conversion board is an annular structure, and the insertion board is disposed along an outer edge of the annular structure; the plugging The plate is embedded in the gap between the engaging portion and the NP plate to achieve fixing.
进一步地,所述安装梁,其两端也通过VHB双面胶带303固定于所述收边条的侧边内壁上,即图中所述弯折扣条的挂接槽的侧壁上。所述安装梁固定于所述顶框内时,一方面可以通过所述收边条为其提供支撑力,另一方面可以通过VHB双面胶带将其端面与吊顶边框1内侧粘接,因此具有良好的稳定性。Further, the mounting beam has two ends fixed to the side inner wall of the edge strip by a VHB double-sided tape 303, that is, the side wall of the hooking groove of the bending strip. When the mounting beam is fixed in the top frame, on the one hand, the edge strip can be provided with a supporting force, and on the other hand, the end surface of the mounting beam can be bonded to the inner side of the ceiling frame 1 by VHB double-sided tape, thereby having Good stability.
上述NP板集成吊顶的安装方法,包括如下步骤:The installation method of the above NP board integrated ceiling includes the following steps:
安装吊顶边框;其中的吊顶边框可以采用已有的框架的顶部边框。该步骤中主要是完成安装吊顶所需的基本条件,其中需要将墙板安装至已有的框架内,之后在安装吊顶的相关组件。Install a ceiling frame; the ceiling frame can use the top border of the existing frame. This step is mainly to complete the basic conditions required to install the ceiling, in which the wall panel needs to be installed into the existing frame, and then the relevant components of the ceiling are installed.
在所述吊顶边框内侧一周安装收边条,使所述收边条的侧边固定于所述吊顶边框内侧,所述收边条的底边向吊顶边框中心设置;预先将收边板安装至折弯扣条上,之后将折弯扣条挂接在吊顶边框上。当吊顶边框为多边形结构时,其拐角处的收边板可以通过平接角码进行拼接固定。A side edge is installed on the inner side of the ceiling frame to fix the side edge of the edge strip to the inner side of the ceiling frame, and the bottom edge of the edge strip is disposed to the center of the ceiling frame; the edge board is pre-installed to Bend the buckle and then attach the buckle to the ceiling frame. When the ceiling frame is a polygonal structure, the edge plate at the corner can be spliced and fixed by the flat corner code.
在所述吊顶边框内安装NP板组件,NP板组件中的NP板位于收边条底边的下方,NP板组件中的安装合页的旋转板位于收边条底边的上方,以固定所述NP板组件。根据户型的设计,可以有多个NP板组件也可以只有一块。对于NP板组件来说,其上的NP板的两个侧面(即与龙骨平行的两个面)上,其中一个侧面上成型有限位槽,另一个侧面上成型有限位条,当相邻两块NP板进行拼接时,其中一块NP板上的限位条能够嵌入至另一块NP板中的限位槽中实现两块NP板的对接固定。当NP板是 与吊顶边框相邻时,可以令该NP板的两个侧面上均成型有限位条,其中一侧的限位条插接至相邻NP板中的限位槽中,另一侧的限位条嵌入至吊顶边框内侧上的滑槽中。Installing an NP board assembly in the ceiling frame, the NP board in the NP board assembly is located below the bottom edge of the edge strip, and the rotating board of the hinge assembly in the NP board assembly is located above the bottom edge of the edge strip to fix the NP board assembly. Depending on the design of the unit, there can be multiple NP board components or only one. For the NP board assembly, on both sides of the NP board (ie, the two sides parallel to the keel), one of the sides is formed with a finite slot, and the other side is formed with a finite strip, when adjacent two When the NP board is spliced, the limiting strip on one NP board can be embedded in the limiting slot in the other NP board to realize the docking and fixing of the two NP boards. When the NP board is adjacent to the ceiling frame, the finite position strips may be formed on both sides of the NP board, wherein the one side strip is inserted into the limit slot in the adjacent NP board, and the other The side stop strips are embedded in the chute on the inside of the ceiling frame.
对于上述方案,当所述NP板组件为多个时,所述步骤三中包括:For the above solution, when the NP board component is multiple, the step 3 includes:
步骤A:沿所述吊顶边框的一边至另一边的方向顺次安装NP板组件,其中将最后安装的NP板组件定义为末位NP板组件,其他NP板组件定义为常规NP板组件。需要说明的是,安装过程中,首先从一边向另一边安装,待安装到剩余最后两块NP板组件时,先安装靠近吊顶半框的那块NP板组件,然后在安装剩下的最后一块NP板组件。Step A: The NP board assembly is sequentially installed along one side of the ceiling frame to the other side, wherein the last installed NP board assembly is defined as the last NP board assembly, and the other NP board assemblies are defined as conventional NP board assemblies. It should be noted that during the installation process, first install from the other side to the other side. When installing the remaining two NP board assemblies, first install the NP board assembly near the ceiling half frame, and then install the remaining last piece. NP board assembly.
步骤B:安装常规NP板组件,如图5H将其安装合页的旋转板调整至与固定板垂直的位置;从地面向吊顶边框方向自下而上地将常规NP板组件调整至所述收边条的下方;之后如图5J所示,将所述旋转板调整至与固定板同一平面的位置,以固定所述常规NP板组件;此时,旋转板和NP板分别位于收边条底边的上下两侧,因此能够卡接固定。Step B: Install the conventional NP board assembly, as shown in Figure 5H, adjust the rotating plate on which the hinge is mounted to a position perpendicular to the fixed plate; adjust the conventional NP board assembly from bottom to top in the direction of the ceiling frame to the top Below the edge strip; then as shown in FIG. 5J, the rotating plate is adjusted to the same plane as the fixed plate to fix the conventional NP plate assembly; at this time, the rotating plate and the NP plate are respectively located at the bottom of the edge strip The upper and lower sides of the side can be snapped and fixed.
步骤C:安装末位NP板组件,将其安装合页的旋转板调整至与固定板垂直的位置;从地面向吊顶边框方向自下而上地将末位NP板组件调整至所述收边条的下方;末位NP板组件中的NP板与相邻的常规NP板组件中的NP板通过限位条与限位槽匹配固定;如图5I所示,此时需要利用旋转调节部件210a穿过末位NP板组件中的NP板上的转接孔,旋转转接件使旋转板调整至与固定板同一平面的位置,以固定所述末位NP板组件。Step C: installing the last NP board assembly, adjusting the rotating plate of the mounting hinge to a position perpendicular to the fixing plate; adjusting the last NP board assembly from the bottom to the ceiling frame direction to the edge The NP board in the last NP board assembly and the NP board in the adjacent conventional NP board assembly are fixed by the limiting strip and the limiting slot; as shown in FIG. 5I, the rotation adjusting component 210a is needed at this time. Through the transition hole on the NP board in the last NP board assembly, the rotation adapter adjusts the rotating board to the same plane as the fixed board to fix the last NP board assembly.
步骤D:安装盖帽,使其嵌设于转接孔内并保持盖帽的表面与末位NP板组件中的NP板表面位于同一平面上。Step D: Install the cap so that it is embedded in the transition hole and keep the surface of the cap on the same plane as the surface of the NP plate in the last NP plate assembly.
通过上述方案,能够保证最后形成的吊顶面板保持平整,具有更好的美观效果和洁净度。Through the above scheme, it can be ensured that the finally formed ceiling panel is kept flat, and has better aesthetic appearance and cleanliness.
另外,在一些应用环境中需要安装风暖组件,例如卫生间内。此时,在所述步骤B和所述步骤C之间还包括安装风暖组件的步骤:In addition, in some application environments, it is necessary to install an air heating component, such as a bathroom. At this time, between the step B and the step C, the step of installing the air heating component is further included:
步骤B1:风暖主机的四个角作为安装部;预先将风暖主机四个角通过定位件与风暖固定件组装在一起;Step B1: the four corners of the air heating main unit are used as the installation part; the four corners of the air heating main unit are assembled with the air heating fixture by the positioning member in advance;
步骤B2:将安装梁通过VHB双面胶带与收边条搭接连接,并调整至 相应位置后,撕下双面胶背胶进行固定;所述安装梁固定于所述吊顶边框内时,一方面可以通过所述收边条为其提供支撑力,另一方面可以通过VHB双面胶带将其端面与吊顶边框内侧粘接,因此具有良好的稳定性。Step B2: lap the mounting beam through the VHB double-sided tape and the edge strip, and adjust to the corresponding position, then peel off the double-sided adhesive backing for fixing; when the mounting beam is fixed in the ceiling frame, In terms of the aspect, the edge strip can be used to provide supporting force, and on the other hand, the end surface of the ceiling frame can be bonded by VHB double-sided tape, so that it has good stability.
步骤B3:将组装后的风暖主机与风暖固定件,通过VHB双面胶带与安装梁连接固定;保证风暖主机其出风口能够与吊顶面板上的通风孔相对设置。风暖主机在运行过程中会产生较大的震动和噪声,VHB双面胶带具有很好的隔音降噪功效,可以降低风暖主机运行时所带来的干扰,双面胶带还能够提供粘合力,在减震降噪的同时,还能够通过粘合力提高风暖主机的牢固性。Step B3: Connect the assembled air heating main unit and the air heating fixture to the mounting beam through the VHB double-sided tape; ensure that the air outlet of the air heating main unit can be opposite to the ventilation hole on the ceiling panel. The air heating main unit generates large vibration and noise during operation. VHB double-sided tape has good sound and noise reduction effect, which can reduce the interference caused by the operation of the air heating main unit. The double-sided tape can also provide bonding. The force, while absorbing and noise-reducing, can also improve the firmness of the air-heating mainframe by adhesion.
实施例6Example 6
本实施例中的装配式卫生间,如图6A和图6B,还包括浴缸模块70,包括浴缸支架71,其包括第一支撑底面和第一支撑侧壁,所述第一支撑侧壁与所述第一支撑底面形成适于浴缸78嵌入的第一容纳区;所述第一支撑侧壁的第一侧面上设置有第一连接部76;面层装饰支架72,其包括第二支撑底面和第二支撑侧壁,所述第二支撑侧壁与所述第二支撑底面形成适于复合面板嵌入的第二容纳区;所述第二支撑侧壁的第二侧面上设置有第二连接部75;所述第一侧面与所述第二侧面相对设置,所述第一连接部76与所述第二连接部75固定连接。The assembled toilet in this embodiment, as shown in FIGS. 6A and 6B, further includes a bathtub module 70 including a bathtub bracket 71 including a first support bottom surface and a first support side wall, the first support side wall and the The first support bottom surface forms a first receiving area adapted to be embedded in the bathtub 78; the first side surface of the first support side wall is provided with a first connecting portion 76; the surface layer decorative bracket 72 includes a second supporting bottom surface and a second supporting side wall, the second supporting side wall and the second supporting bottom surface forming a second receiving area suitable for the composite panel to be embedded; the second supporting side of the second supporting side wall is provided with a second connecting portion 75 The first side surface is opposite to the second side surface, and the first connecting portion 76 is fixedly connected to the second connecting portion 75.
所述第一连接部76为设置于所述第一侧面上的第一支架角钢,第一支架角钢的第一面上成型有第一通孔;所述第二连接部75为设置于所述第二侧面上的第二支架角钢,第二支架角钢的第一面上成型有第二通孔;所述第一支架角钢的第一面和所述第二支架角钢的第一面重叠,所述第一通孔和所述第二通孔相对设置;螺栓穿过所述第一通孔和所述第二通孔后将所述第一连接部和所述第二连接部固定。The first connecting portion 76 is a first bracket angle steel disposed on the first side surface, and a first through hole is formed on a first surface of the first bracket angle steel; the second connecting portion 75 is disposed on the first connecting portion a second bracket angle steel on the second side, a second through hole is formed on the first surface of the second bracket angle steel; a first surface of the first bracket angle steel and a first surface of the second bracket angle steel overlap The first through hole and the second through hole are oppositely disposed; the first connecting portion and the second connecting portion are fixed after the bolt passes through the first through hole and the second through hole.
还包括调节脚73(74),所述调节脚73(74)设置于所述第一支撑底面和/或所述第二支撑底面下方,调整所述第一支撑底面和/或所述第二支撑底面至原始建筑地面之间的距离。Also included is an adjustment foot 73 (74) disposed under the first support bottom surface and/or the second support bottom surface to adjust the first support bottom surface and/or the second The distance between the bottom of the support and the ground of the original building.
实施例7Example 7
在本实施例中的装配式卫生间中,在阳角部分还包括所述阳角连接 件80,如图7所示:In the assembled toilet of this embodiment, the male corner connector 80 is further included in the male corner portion, as shown in Fig. 7:
包括第一收边卡件、第二收边卡件和连接板。其中,所述包括第一收边板801和第二收边板802,所述第一收边板801的第一端面与所述第二收边板802的第一端面连接,连接处的内边为第一连接部,所述内边为位于所述第一收边板801和所述第二收边板802包围区域内的一边。所述第二收边卡件,包括第三收边板803和第四收边板804,所述第三收边板803的第一端面与所述第四收边板804的第二端面连接,连接处的外边为第二连接部,所述外边为位于所述第三收边板803和所述第四收边板804包围区域外的一边;所述连接板805,其第一端面与所述第一连接部相连接,其第二端面与所述第二连接部相连接,所述第一端面与所述第二端面为相互平行的两个端面。阳角连接件还包括加强板806,所述加强板806的第一端面固定于所述第一收边板801内侧,所述加强板806的第二端面固定于所述第二收边板802的内侧。通过设置加强板806,为第一收边板801和第二收边板802提供了支撑力,进一步提高了阳角的抗变形能力,并且能够保证阳角连接件本身具有更强的结合力,不易变形。上述方案中,在安装时直接将其设置在阳角的两个墙板之间,第一收边卡件中的第一收边板801和第二收边板802与阳角两个墙板的内表面紧贴设置,第三收边板803和第四收边板804嵌入至墙板上预先设置好的卡槽中,该方案能够使阳角墙板的抗变形能力大大增加,而且在安装时无需反复测量,极大提高了安装效率。The first edge card, the second edge card and the connecting plate are included. The first edge plate 801 and the second edge plate 802 are connected to each other. The first end surface of the first edge plate 801 is connected to the first end surface of the second edge plate 802. The side is a first connecting portion, and the inner side is a side located in an area surrounded by the first side edge plate 801 and the second side edge plate 802. The second edge card comprises a third edge plate 803 and a fourth edge plate 804, and the first end surface of the third edge plate 803 is connected to the second end surface of the fourth edge plate 804 The outer side of the joint is a second connecting portion, and the outer side is a side outside the surrounding area of the third side edge plate 803 and the fourth side edge plate 804; the connecting plate 805 has a first end surface thereof The first connecting portion is connected, and the second end surface thereof is connected to the second connecting portion, and the first end surface and the second end surface are two end faces that are parallel to each other. The male connector further includes a reinforcing plate 806. The first end surface of the reinforcing plate 806 is fixed to the inner side of the first edge plate 801, and the second end surface of the reinforcing plate 806 is fixed to the second edge plate 802. The inside. By providing the reinforcing plate 806, the first edge plate 801 and the second edge plate 802 are provided with supporting force, thereby further improving the deformation resistance of the male angle, and ensuring a stronger bonding force of the male corner connector itself. Not easily deformed. In the above solution, it is directly disposed between the two wall panels of the male corner during installation, and the first trimming board 801 and the second trimming board 802 of the first trimming card member and the two corner panels of the male corner The inner surface is closely attached, and the third edge plate 803 and the fourth edge plate 804 are embedded in a predetermined card slot on the wall plate, and the solution can greatly increase the deformation resistance of the sun angle wall plate, and Installation does not require repeated measurements, greatly improving installation efficiency.
实施例8Example 8
本实施例提供一种装配式卫生间的装配方法,包括如下步骤:The embodiment provides a method for assembling a assembled toilet, comprising the following steps:
步骤一:安装防水底盒,将其固定于待装修的卫生间的原始建筑地面上;清理地面之后,将防水底盒按照图纸位置放下,使其满足与各个谁管孔之间的位置对齐,采用分隔条将干区底盒和湿区底盒连接在一起。防水底盒各边距离地面弹线偏移小于1mm,两底盒之间留缝2mm,可以允许有1mm误差。Step 1: Install the waterproof bottom box and fix it on the original building floor of the bathroom to be renovated; after cleaning the ground, lower the waterproof bottom box according to the position of the drawing to make it meet the position alignment with each tube hole. The divider connects the dry bottom box to the wet bottom box. The offset of each side of the waterproof bottom box is less than 1mm from the ground elastic line, and the gap between the two bottom boxes is 2mm, which can allow 1mm error.
步骤二:将底框型材沿所述防水底盒的围边内壁边缘设置;从阳角开始往两侧安装,以面为单位进行安装,防水底盒干区部和湿区部两侧 型材安装如图3D所示。Step 2: The bottom frame profile is disposed along the edge of the inner wall of the waterproof bottom box; the front corner is installed from the positive angle to the side, and the surface is installed as a unit, and the profile of the dry bottom part of the waterproof bottom box and the wet side part are installed. As shown in Figure 3D.
步骤三:安装顶框,通过连接梁的一端将顶框型材拼接后得到顶框的多边形结构;在安装时,通过角码将连接梁与顶框型材进行连接。如图3I所示。Step 3: Install the top frame, and splicing the top frame profiles through one end of the connecting beam to obtain the polygonal structure of the top frame; during installation, the connecting beam and the top frame profile are connected by the corner code. As shown in Figure 3I.
步骤四:通过所述连接梁的另一端连接至底框型材,使所述顶框与所述底框相对设置;在安装时,通过角码将连接梁与底框型材进行连接。将卡接梁安装于相邻连接梁之间。如图3H所示。Step 4: The other end of the connecting beam is connected to the bottom frame profile, so that the top frame is opposite to the bottom frame; during installation, the connecting beam and the bottom frame profile are connected by a corner code. Install the snap beam between adjacent connecting beams. As shown in Figure 3H.
步骤五:安装墙板,所述墙板固定于所述顶框与所述底框之间,其面板层朝向所述框架中心方向设置;预先将阳角部分作为一个独立的部分进行预先拼装。通过阳角连接件对其进行固定。将最后得到的阳角模块安装于防水底盒的底面上,通过连接梁上的调平脚和卡接梁上的支撑件对框架的整体进行调平。另外,在步骤中,安装墙板以及窗套部分。并且对通水管路和通电管路进行安装,也即水管弯头、开关底盒等预先集成在墙板上。窗套为预先符合好的人造石整体窗套,直接在窗套底部设置L型角码,将窗套通过L型角码固定至窗台板上。先安装窗套下部,之后把整体窗套鞭策和下侧的固定角码往侧边和下边的墙板上固定,必要时打上发泡胶固定,最后安装顶板。Step 5: Install a wall panel, the wall panel is fixed between the top frame and the bottom frame, and the panel layer is disposed toward the center of the frame; the male corner portion is pre-assembled as a separate portion. It is fixed by a male connector. The resulting male corner module is mounted on the bottom surface of the waterproof bottom box, and the entire frame is leveled by the leveling legs on the connecting beam and the support members on the snap beam. In addition, in the step, the wall panel and the window cover portion are installed. And the water supply pipeline and the electric power pipeline are installed, that is, the water pipe elbow, the switch bottom box and the like are pre-integrated on the wall panel. The window cover is a pre-fitted artificial stone integral window cover, and an L-shaped corner code is directly arranged at the bottom of the window cover, and the window cover is fixed to the window sill plate by the L-shaped corner code. First install the lower part of the window cover, then fix the whole window cover and the fixed corner code on the lower side to the side wall and the lower side wall plate. If necessary, fix it with styrofoam and finally install the top plate.
步骤六:安装集成吊顶,所述集成吊顶所述卫生间地面相对地设置于所述顶框上。根据图4A或图5A所示的情况组装集成吊顶,之后将集成吊顶固定于顶框上。Step 6: Install an integrated ceiling, the integrated ceiling of the bathroom floor is oppositely disposed on the top frame. The integrated ceiling is assembled according to the situation shown in Fig. 4A or Fig. 5A, after which the integrated ceiling is fixed to the top frame.
步骤七:在所述防水底盒内铺设地砖,所述地砖通过粘结层固定于所述防水底盒的底面上。铺砖时采用地砖定位部件执行,如图2C和2D所示。最后安装卫生间门套。Step 7: laying a floor tile in the waterproof bottom box, and the floor tile is fixed on the bottom surface of the waterproof bottom box by an adhesive layer. Bricklaying is performed using tile positioning components as shown in Figures 2C and 2D. Finally install the bathroom door cover.
显然地,上述实施例中的各个方案,由于上述所有部件在工厂工业化生产,在装修现场只需要进行简单的安装,现场无需熟练的技术工人,也无需太多的施工时间,实现了快速施工,而且避免了传统装修作业现场比较脏的情况。Obviously, in each of the above embodiments, since all the above components are industrially produced in the factory, only simple installation is required at the decoration site, no skilled technicians are required at the site, and too much construction time is required, and rapid construction is realized. Moreover, it avoids the dirty situation of the traditional decoration work site.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的 普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and are not limited thereto; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that The technical solutions described in the foregoing embodiments are modified, or the equivalents of the technical features are replaced. The modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (12)

  1. 一种装配式卫生间,其特征在于,包括:A prefabricated toilet, characterized in that it comprises:
    卫生间地面,其包括防水底盒以及铺设于所述防水底盒内部的地砖;所述防水底盒设置于待装修的卫生间的原始建筑地面上,其具有围边;a bathroom floor, comprising a waterproof bottom box and a floor tile laid inside the waterproof bottom box; the waterproof bottom box is disposed on an original building floor of the toilet to be renovated, and has a rim;
    框架,其包括底框和顶框;所述底框由沿所述防水底盒的围边内壁一周设置的底框型材形成,其为多边形结构;所述顶框与所述底框相对设置,且与所述底框为形状相同的多边形,所述顶框的多个顶角与所述底框的多个顶角一一对应地通过多个连接梁连接,多个所述连接梁平行设置;a frame comprising a bottom frame and a top frame; the bottom frame being formed by a bottom frame profile disposed along a circumference of an inner wall of the waterproof bottom case, which is a polygonal structure; the top frame is disposed opposite to the bottom frame, And the bottom frame is of the same shape, the plurality of apex angles of the top frame are connected to the plurality of apex angles of the bottom frame in a one-to-one correspondence by a plurality of connecting beams, and the plurality of connecting beams are arranged in parallel ;
    墙板,包括面板层和基板层,设置于所述顶框与所述底框之间,其面板层朝向所述框架中心方向设置;a wall panel, comprising a panel layer and a substrate layer, disposed between the top frame and the bottom frame, wherein the panel layer is disposed toward a center of the frame;
    集成吊顶,与所述卫生间地面相对地设置于所述顶框上。An integrated ceiling is disposed on the top frame opposite the toilet floor.
  2. 根据权利要求1所述的装配式卫生间,其特征在于,所述墙板通过墙板固定件固定于所述顶框上,所述墙板固定件包括基板固定卡槽、基板固定过渡板、基板安装板,其中:The prefabricated toilet according to claim 1, wherein the wall panel is fixed to the top frame by a wall panel fixing member, wherein the wall panel fixing member comprises a substrate fixing card slot, a substrate fixing transition plate, and a substrate. Mounting board, where:
    所述基板固定卡槽套接于所述顶框外部;The substrate fixing card slot is sleeved outside the top frame;
    所述基板固定过渡板,其一边与所述基板固定卡槽的一个侧边底部连接,其另一边与所述基板安装板的顶部连接,所述基板固定过渡板与所述基板安装板相垂直;The substrate fixing transition plate has one side connected to one side bottom of the substrate fixing card slot, and the other side is connected to a top of the substrate mounting board, and the substrate fixing transition board is perpendicular to the substrate mounting board ;
    所述基板安装板,其上成型有基板定位孔,基板定位件穿过所述基板定位孔将所述基板安装板与所述墙板的基板层固定连接。The substrate mounting board is formed with a substrate positioning hole, and the substrate positioning member is fixedly connected to the substrate layer of the wall panel through the substrate positioning hole.
  3. 根据权利要求2所述的装配式卫生间,其特征在于,所述集成吊顶为铝扣板吊顶,其包括主龙骨、三角龙骨、收边铝条和铝扣板,其中:The prefabricated toilet according to claim 2, wherein the integrated ceiling is an aluminum gusset ceiling, which comprises a main keel, a triangular keel, a rim aluminum strip and an aluminum gusset, wherein:
    所述主龙骨的两端分别固定于所述顶框内侧;The two ends of the main keel are respectively fixed on the inner side of the top frame;
    所述三角龙骨沿垂直于所述主龙骨的方向设置于所述顶框内,其底板通过吊顶挂件挂于所述主龙骨上;The triangular keel is disposed in the top frame in a direction perpendicular to the main keel, and the bottom plate is hung on the main keel by a ceiling hanger;
    所述收边铝条包括相互垂直的横板和竖板,所述竖板固定于 所述基板安装板与所述基板层之间,不同所述收边铝条首尾顺次相接形成吊顶的铝扣板收边条;The edged aluminum strip comprises a transverse plate and a vertical plate which are perpendicular to each other, and the vertical plate is fixed between the substrate mounting plate and the substrate layer, and the aluminum strips of the edge are successively connected to form a ceiling. Aluminum gusset plate edge strip;
    至少一块所述铝扣板平铺于所述铝扣板收边条的内部形成吊顶面板。At least one of the aluminum gussets is laid flat on the inside of the aluminum gusset strip to form a ceiling panel.
  4. 根据权利要求3所述的装配式卫生间,其特征在于,所述吊顶挂件包括挂板和弯折部,其中:The prefabricated toilet according to claim 3, wherein the ceiling hanger comprises a hanging plate and a bent portion, wherein:
    所述挂板的第一端成型有供所述三角龙骨的底板穿过的挂接槽,所述挂接槽的槽口两侧向所述槽口的中心方向延伸有挂接部;The first end of the hanging plate is formed with a hanging groove for the bottom plate of the triangular keel to pass through, and two sides of the notch of the hanging groove extend to the center of the notch;
    所述弯折部适于套接于所述主龙骨外侧,其包括挂件顶板和挂件侧板,所述挂件顶板的第一端与所述挂件侧板的第一端连接,所述挂件顶板的第二端与所述挂件过渡板的第二端连接,所述挂件过渡板与所述挂件顶板相垂直且所述挂件过渡板与所述挂件侧板位于所述挂件顶板的同一侧;所述挂件过渡板与所述挂件侧板之间的距离与所述主龙骨宽度相适配。The bent portion is adapted to be sleeved on the outer side of the main keel, and includes a hanging top plate and a hanging side plate, the first end of the hanging top plate is connected with the first end of the hanging side plate, and the top plate of the hanging piece is The second end is connected to the second end of the pendant transition plate, the pendant transition plate is perpendicular to the pendant top plate, and the pendant transition plate and the pendant side plate are located on the same side of the pendant top plate; The distance between the pendant transition plate and the pendant side panel is adapted to the width of the main keel.
  5. 根据权利要求1所述的装配式卫生间,其特征在于,所述墙板通过折弯扣条和墙板限位件固定于所述顶框上:The prefabricated toilet according to claim 1, wherein the wall panel is fixed to the top frame by a bending buckle and a wall panel limiting member:
    所述折弯扣条包括挂接于所述顶框上的挂接槽和挂接板;The bending buckle includes a hanging groove and a hanging plate attached to the top frame;
    所述墙板限位件包括第一限位板、第二限位板和第三限位板,所述第一限位板插接于所述挂接槽与所述顶框之间,所述第二限位板的连接于所述第一限位板与所述第三限位板之间;所述第三限位板通过基板定位件与所述墙板的基板层固定。The wall limiting device includes a first limiting plate, a second limiting plate and a third limiting plate, wherein the first limiting plate is inserted between the hanging slot and the top frame. The second limiting plate is connected between the first limiting plate and the third limiting plate; the third limiting plate is fixed to the substrate layer of the wall plate by the substrate positioning member.
  6. 根据权利要求5所述的装配式卫生间,其特征在于,所述集成吊顶为NP板集成吊顶,其包括:The assembled toilet according to claim 5, wherein the integrated ceiling is an NP board integrated ceiling, comprising:
    收边板,固定于所述折弯扣条的所述挂接板的下表面上,所述折弯扣条的所述挂接板与所述收边板形成NP板收边条的底边,所述折弯扣条的所述挂接槽中靠近所述顶框中心的一侧表面形成NP板收边条的侧边;a slat plate fixed to a lower surface of the splicing plate of the bent buckle strip, wherein the splicing plate of the bent buckle strip forms a bottom edge of the NP plate edge strip a side surface of the hooking groove of the bending buckle adjacent to the center of the top frame forming a side edge of the NP panel edge strip;
    至少一个设置于所述吊顶边框内部的NP板组件;所述NP板组件包括NP板和设置于所述NP板背面的龙骨;所述龙骨两端侧面上固定有安装合页;At least one NP board assembly disposed inside the ceiling frame; the NP board assembly includes an NP board and a keel disposed on a back surface of the NP board; and mounting hinges are fixed on both end sides of the keel;
    所述安装合页包括合页固定板和合页旋转板;所述合页固定板固定于所述龙骨的侧面,其第一端与所述龙骨的端面平齐;所述龙骨端面与所述NP板边缘之间的距离大于所述旋转板的宽度;所述合页旋转板与所述合页固定板的第一端旋转连接,所述合页旋转板与所述合页固定板位于同一平面时NP板收边条的底边卡接在所述合页旋转板与所述NP板之间以实现固定;至少一块NP板铺设于所述NP板收边条的内侧形成吊顶面板。The mounting hinge includes a hinge fixing plate and a hinge rotating plate; the hinge fixing plate is fixed to a side of the keel, and the first end thereof is flush with the end surface of the keel; the keel end surface and the NP a distance between the edge of the plate is greater than a width of the rotating plate; the hinge rotating plate is rotatably coupled to the first end of the hinge fixing plate, and the hinge rotating plate is in the same plane as the hinge fixing plate The bottom edge of the NP board edge strip is snapped between the hinge rotating board and the NP board to achieve fixing; at least one NP board is laid on the inner side of the NP board edge strip to form a ceiling panel.
  7. 根据权利要求6所述的装配式卫生间,其特征在于,至少一个所述NP板组件中包括:The prefabricated toilet of claim 6 wherein at least one of said NP board assemblies comprises:
    合页转接件,设置于合页所述旋转板与所述合页固定板第一端的连接位置处,旋转所述合页转接件以带动所述合页旋转板转动;a hinge adapter, disposed at a connection position of the rotating plate and the first end of the hinge fixing plate, rotating the hinge adapter to drive the hinge rotating plate to rotate;
    转接孔,成型于所述NP板上与所述合页转接件相对的位置处,适于旋转调节部件伸入;An adapter hole formed at a position opposite to the hinge adapter on the NP plate, adapted to extend the adjustment member;
    盖帽,嵌设于所述转接孔中,其表面与所述NP板表面位于同一平面。A cap is embedded in the through hole, and a surface thereof is in the same plane as a surface of the NP plate.
  8. 根据权利要求7所述的装配式卫生间,其特征在于,所述集成吊顶中还包括:The prefabricated toilet according to claim 7, wherein the integrated ceiling further comprises:
    风暖主机,其底部成型有安装部,所述安装部通过风暖固定件固定于风暖安装梁上;The air heating main body has a mounting portion formed on the bottom thereof, and the mounting portion is fixed on the wind heating mounting beam by an air heating fixture;
    所述吊顶面板的预设NP板上成型有通风孔;a venting hole is formed on the preset NP plate of the ceiling panel;
    所述安装梁,其两端固定于所述NP板收边条的侧边内壁上,所述风暖主机的出风口与所述通风孔相对。The mounting beam has two ends fixed on the inner side wall of the edge strip of the NP board, and the air outlet of the air heating main unit is opposite to the air vent.
  9. 根据权利要求1所述的装配式卫生间,其特征在于,所述卫生间地面还包括底盒连接件:The prefabricated toilet of claim 1 wherein said toilet floor further comprises a bottom box connector:
    所述防水底盒包括干区部、湿区部和分隔条,所述地砖通过 粘结层贴设于所述干区部底面和所述湿区部底面上;所述干区部一体成型,所述湿区部一体成型;所述分隔条连接于干区部围边的分隔部与湿区部围边的分隔部之间;所述干区部围边中的其余部分与所述湿区部围边中的其余部分形成防水底盒的围边;The waterproof bottom box comprises a dry portion, a wet portion and a dividing strip, and the floor tile is attached to the bottom surface of the dry portion and the bottom surface of the wet portion through an adhesive layer; the dry portion is integrally formed. The wet zone portion is integrally formed; the partition strip is connected between the partition portion of the trunk portion and the partition portion of the wet portion portion; the remaining portion of the trunk portion and the wet region The remaining part of the surrounding edge forms the periphery of the waterproof bottom box;
    所述底盒连接件成型有方形卡槽,所述干区部围边的分隔部端面、所述湿区部围边的分隔部端面嵌设于所述方形卡槽内;所述方形卡槽两侧的外壁分别与第一型材和第二型材连接固定连接,所述第一型材为位于干区部围边分隔部端面一侧的底框型材,所述第二型材为位于湿区部围边分隔部端面一侧的底框型材。The bottom box connector is formed with a square card slot, and the end surface of the partition portion of the trunk portion and the end surface of the partition portion of the wet portion portion are embedded in the square card slot; the square card slot The outer walls of the two sides are respectively fixedly connected to the first profile and the second profile, the first profile is a bottom frame profile on the side of the end face of the partition portion of the dry zone portion, and the second profile is located in the wet zone. The bottom frame profile on the side of the end face of the side partition.
  10. 根据权利要求1所述的装配式卫生间,其特征在于,位于所述装配式卫生间阴角处的所述连接梁包括直角卡板和设置于所述直角卡板内的连接臂;The prefabricated toilet according to claim 1, wherein the connecting beam at the female corner of the assembled toilet comprises a right angle card board and a connecting arm disposed in the right angle card board;
    所述直角卡板包括相互垂直设置的第一卡板和第二卡板;所述连接臂的第一表面与所述第一卡板平行,其上成型有第一卡槽;所述连接臂的第二表面与所述第二卡板平行,其上成型有第二卡槽;The right angle card board includes a first card board and a second card board disposed perpendicularly to each other; a first surface of the connecting arm is parallel to the first card board, and a first card slot is formed thereon; the connecting arm a second surface parallel to the second card, on which a second card slot is formed;
    所述顶框由多根顶框型材组成,所述顶框型材下表面成型有顶框底部滑槽;所述底框的支撑面上成型有底框顶部滑槽;The top frame is composed of a plurality of top frame profiles, and a top frame bottom sliding groove is formed on the lower surface of the top frame profile; a bottom frame top sliding groove is formed on the support surface of the bottom frame;
    所述连接角码,其第一角码板固定于所述第一卡槽或第二卡槽中,其第二角码板固定于所述顶框底部滑槽中,以将所述连接梁与所述顶框连接;The connecting corner code has a first corner plate fixed in the first card slot or the second card slot, and a second corner plate fixed in the bottom frame sliding slot of the top frame to connect the connecting beam Connected to the top frame;
    所述连接角码,其第一角码板固定于所述第一卡槽或第二卡槽中,其第二角码板固定于所述底框顶部滑槽中,以将所述连接梁与所述底框连接。The connecting corner code, the first corner plate is fixed in the first card slot or the second card slot, and the second corner plate is fixed in the top slot of the bottom frame to connect the connecting beam Connected to the bottom frame.
  11. 根据权利要求1-10任一项所述的装配式卫生间,其特征在于,还包括管路,所述管路包括接头、管卡和管件:A prefabricated toilet according to any one of claims 1 to 10, further comprising a pipe comprising a joint, a pipe clamp and a pipe:
    位于所述装配式卫生间上与进水和进电位置相关联的墙板上墙板上开设有连接孔:A connection hole is formed in the wall panel on the wall panel associated with the inlet and the inlet position on the fabricated toilet:
    所述接头,经由所述连接孔贯穿所述墙板,其包括与所述墙 板垂直的第一管段和与所述墙板平行的第二管段;The joint penetrates the wall panel through the connecting hole, and includes a first pipe section perpendicular to the wall panel and a second pipe section parallel to the wall panel;
    所述管件与所述第二管段连接;所述管卡固定于所述墙板上,所述管件嵌入所述管卡内实现固定。The tube is connected to the second tube segment; the tube card is fixed on the wall plate, and the tube member is embedded in the tube card for fixing.
  12. 一种装配式卫生间的装配方法,其特征在于,包括如下步骤:A method for assembling a prefabricated toilet, comprising the steps of:
    步骤一:安装防水底盒,将其固定于待装修的卫生间的原始建筑地面上;Step 1: Install the waterproof bottom box and fix it on the original building floor of the bathroom to be renovated;
    步骤二:将底框型材沿所述防水底盒的围边内壁边缘设置;Step 2: arranging the bottom frame profile along the inner wall edge of the surrounding edge of the waterproof bottom box;
    步骤三:安装顶框,通过连接梁的一端将顶框型材拼接后得到顶框的多边形结构;Step 3: Install the top frame, and splicing the top frame profiles through one end of the connecting beam to obtain the polygonal structure of the top frame;
    步骤四:通过所述连接梁的另一端连接至底框型材,使所述顶框与所述底框相对设置;Step 4: connecting the other end of the connecting beam to the bottom frame profile, so that the top frame is opposite to the bottom frame;
    步骤五:安装墙板,所述墙板固定于所述顶框与所述底框之间,其面板层朝向所述框架中心方向设置;Step 5: installing a wall panel, the wall panel is fixed between the top frame and the bottom frame, and the panel layer is disposed toward a center of the frame;
    步骤六:安装集成吊顶,所述集成吊顶所述卫生间地面相对地设置于所述顶框上;Step 6: installing an integrated ceiling, the integrated ceiling of the bathroom floor is oppositely disposed on the top frame;
    步骤七:在所述防水底盒内铺设地砖,所述地砖通过粘结层固定于所述防水底盒的底面上。Step 7: laying a floor tile in the waterproof bottom box, and the floor tile is fixed on the bottom surface of the waterproof bottom box by an adhesive layer.
PCT/CN2018/099187 2017-12-30 2018-08-07 Fabricated toilet and mounting method therefor WO2019128242A1 (en)

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