WO2019100746A1 - 一种导电聚丙烯复合材料及制备方法 - Google Patents

一种导电聚丙烯复合材料及制备方法 Download PDF

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WO2019100746A1
WO2019100746A1 PCT/CN2018/098265 CN2018098265W WO2019100746A1 WO 2019100746 A1 WO2019100746 A1 WO 2019100746A1 CN 2018098265 W CN2018098265 W CN 2018098265W WO 2019100746 A1 WO2019100746 A1 WO 2019100746A1
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temperature
preparation
zones
composite material
polypropylene composite
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PCT/CN2018/098265
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French (fr)
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陈晰
江刘
陈夕新
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南通市东方塑胶有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/001Conductive additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/04Antistatic

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  • the invention relates to the technical field of polymer materials, in particular to a conductive polypropylene composite material and a preparation method thereof.
  • Conductive plastic is a functional polymer material which is obtained by mixing and melting a resin substrate and a conductive medium. It is widely used in the fields of electronics and electrical appliances, outer casings and structural parts of explosion-proof products, various semi-conductive shielding materials and electromagnetic shielding shells of electronic products. Especially widely used in the military industry. At present, the cost of mainstream conductive plastics on the market is relatively high, which limits its wide range of applications. Therefore, it is necessary to develop a relatively low cost conductive plastic. Carbon black is a natural semiconductor with abundant resources, low price, excellent electrical conductivity and long-lasting stability. It is easy to process and has a reinforcing effect on plastics.
  • An object of the present invention is to provide a polypropylene composite material having good electrical conductivity and a preparation method thereof, which are suitable for various plastic parts for conductive use, antistatic use and electronic shielding use.
  • the object of the present invention is to provide an electrically conductive polypropylene composite material and a preparation method thereof in order to overcome the above disadvantages.
  • the technical solution of the present invention comprises: a conductive polypropylene composite material and a preparation method thereof, wherein the raw material composition components are composed of the following proportions by weight:
  • polypropylene resin is preferably a copolymerized polypropylene resin having a melt flow rate of from 10 to 50 g/10 min at a temperature of 230 ° C and a pressure of 2.16 kg.
  • a further improvement of the present invention resides in the superconducting carbon black having a DBP value of from 80 to 380 ml/100 g.
  • a further improvement of the invention is that the heat stabilizer is 1010.
  • a further improvement of the present invention is that the antioxidant is a phosphite antioxidant, which may be one or more of 168, S9228 or Revonox 608.
  • a further improvement of the present invention is that the compatibilizer is maleic anhydride grafted polypropylene and the maleic anhydride graft ratio is from 0.2 to 5%.
  • a further improvement of the invention is that the preparation method is as follows:
  • a further improvement of the present invention is that the extrusion process in the step 3 is specifically as follows: a zone temperature of 180 ⁇ 5° C., a zone temperature of 180 ⁇ 5° C., a three zone temperature of 180 ⁇ 5° C., and a four zone temperature of 180 ⁇ 5° C. , five zones temperature 185 ⁇ 5 ° C, six zone temperature 185 ⁇ 5 ° C, seven zone temperature 185 ⁇ 5 ° C, eight zone temperature 190 ⁇ 5 ° C, nine zone temperature 190 ⁇ 5 ° C, die temperature 190 ⁇ 5 ° C, screw The speed is 360-400r/min.
  • the invention has the advantages that the material of the invention is easy to obtain, the preparation method is simple, has good electrical conductivity and antistatic property, wide adaptability, surface resistance can reach 10 5 ⁇ , and has excellent toughness and workability and stability. Strong, anti-oxidation, anti-aging, and prolonged service life.
  • the preparation method is as follows:
  • the main feed is added, and the temperature of each section of the twin-screw extruder is set as follows: temperature of one zone is 185 °C, temperature of two zones is 180 °C, temperature of three zones is 175 °C, temperature of four zones is 180 °C, temperature of five zones is 190 °C, six The temperature of the zone is 180 ° C, the temperature of the seven zones is 185 ° C, the temperature of the eight zones is 190 ° C, the temperature of the nine zones is 195 ° C, the temperature of the die is 185 ° C, and the screw rotation speed is 380 r / min.
  • a conductive polypropylene composite material and a preparation method thereof wherein the proportion of the raw material components in the weight percentage is: polypropylene resin 80%, superconducting carbon black 15%, alumina 3%, graphite powder 1.5%, 1010 0.1%, 168 0.2%, PP grafted maleic anhydride 0.1%.
  • the preparation method is as follows:
  • the main feed is added, and the temperature of each section of the twin-screw extruder is set as follows: temperature of one zone is 175 °C, temperature of two zones is 185 °C, temperature of three zones is 185 °C, temperature of four zones is 175 °C, temperature of five zones is 185 °C, six
  • the temperature of the zone is 190 ° C
  • the temperature of the seven zones is 190 ° C
  • the temperature of the eight zones is 185 ° C
  • the temperature of the nine zones is 195 ° C
  • the temperature of the die 190 ° C
  • the screw rotation speed is 400 r / min.
  • the preparation method is as follows:
  • the main feed is added, and the temperature of each section of the twin-screw extruder is set as follows: temperature of one zone is 175 °C, temperature of two zones is 185 °C, temperature of three zones is 180 °C, temperature of four zones is 180 °C, temperature of five zones is 190 °C, six The temperature of the zone is 180 ° C, the temperature of the seven zones is 190 ° C, the temperature of the eight zones is 190 ° C, the temperature of the nine zones is 195 ° C, the temperature of the die is 185 ° C, and the screw rotation speed is 400 r / min.
  • the preparation method is as follows:
  • the main feed is added, and the temperature of each section of the twin-screw extruder is set as follows: temperature of one zone is 180 °C, temperature of two zones is 180 °C, temperature of three zones is 175 °C, temperature of four zones is 185 °C, temperature of five zones is 190 °C, six The temperature of the zone is 185 ° C, the temperature of the seven zones is 185 ° C, the temperature of the eight zones is 195 ° C, the temperature of the nine zones is 190 ° C, the temperature of the die is 190 ° C, and the screw rotation speed is 360 r / min.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Conductive Materials (AREA)

Abstract

本发明涉及一种导电聚丙烯复合材料及制备方法,原料组成成分按重量百分比由以下比例组成:聚丙烯树脂65-86%,超导电炭黑10-25%,氧化铝2%-3%,石墨粉1.2%-1.5%,热稳定剂0.1-0.4%,抗氧剂0.1-0.4%,相容剂0.5-1.5%。本发明材料易得,制备方法简单,具有良好的导电性能及抗静电性能,适应范围广,使用寿命长,表面电阻可达到105Ω,同时具有优异的韧性和可加工性。

Description

一种导电聚丙烯复合材料及制备方法 技术领域:
本发明涉及高分子材料技术领域,具体是一种导电聚丙烯复合材料及制备方法。
背景技术:
导电塑料是由树脂基材和导电介质混合熔炼而成的功能型高分子材料,大量应用于电子和电器领域、防爆产品的外壳及结构件、各类半导电屏蔽材料及电子产品的电磁屏蔽外壳,尤其广泛运用于军事工业领域。目前市场上的主流导电塑料成本相对较高,限制了其大范围的应用,因此,研制出一种成本相对低廉的导电塑料十分必要。炭黑是一种天然的半导体且资源丰富、价格低廉,导电性优异且性能持久稳定,易加工的同时对塑料有增强作用。
发明内容:
本发明的目的在于提供一种具有良好导电性的聚丙烯复合材料及制备方法,适用于各种导电用途、抗静电用途及电子屏蔽用途等的塑料制件。
本发明的目的是为了克服以上的不足而提供一种导电聚丙烯复合材料及制备方法。
本发明的技术方案包括:一种导电聚丙烯复合材料及制备方法,原料组成成分按重量百分比由以下比例组成:
聚丙烯树脂65-86%
超导电炭黑10-25%
氧化铝2%-3%
石墨粉1.2%-1.5%
热稳定剂0.1-0.4%
抗氧剂0.1-0.4%
相容剂0.5-1.5%
本发明的进一步改进在于:所述的聚丙烯树脂优选共聚法合成的聚丙烯树脂,在温度为230℃,压力为2.16kg的条件下,熔体流动速率为10-50g/10min。
本发明的进一步改进在于:所述的超导电炭黑,其DBP值为80-380ml/100g。
本发明的进一步改进在于:所述的热稳定剂为1010。
本发明的进一步改进在于:所述的抗氧剂为亚磷酸酯系抗氧化剂,可以是168、S9228或Revonox 608中的一种或几种.
本发明的进一步改进在于:所述的相容剂为马来酸酐接枝聚丙烯,且马来酸酐接枝率为0.2~5%。
本发明的进一步改进在于:其制备方法如下:
(1)将聚丙烯树脂在除湿干燥烘箱中于90-100℃下烘干2-4小时,保证水分含量<100ppm;
(2)将超导电炭黑在除湿干燥烘箱中于90℃下烘干6-8小时,保证水分含量<100ppm;
(3)将上述组分按照重量百分比分别称取,其中超导电炭黑经失重称计量后由双螺杆挤出机第五段侧喂料处加入,聚丙烯树脂及其他配料经失重称计量后由主喂料加入,根据设定的挤出工艺,然后经双螺杆挤出机共混挤出造粒,得到所需的聚丙烯复合材料;
本发明的进一步改进在于:所述步骤3中的挤出工艺具体如下:一区温度 180±5℃,二区温度180±5℃,三区温度180±5℃,四区温度180±5℃,五区温度185±5℃,六区温度185±5℃,七区温度185±5℃,八区温度190±5℃,九区温度190±5℃,模头温度190±5℃,螺杆转速为360-400r/min。
本发明的有益效果:本发明材料易得,制备方法简单,具有良好的导电性能及抗静电性能,适应范围广,表面电阻可达到10 5Ω,同时具有优异的韧性和可加工性,稳定性强,抗氧化、耐老化,延长使用寿命。
具体实施方式:
为了加深对本发明的理解,下面将结合实施例对本发明作进一步详述,该实施例仅用于解释本发明,并不构成对本发明保护范围的限定。
实施例1
一种导电聚丙烯复合材料及制备方法,原料组成成分按重量百分数的配比为:聚丙烯树脂86%、超导电炭黑10%、氧化铝2%、石墨粉1.2%、1010 0.1%、168 0.2%、PP接枝马来酸酐0.5%。
其制备方法如下:
(1)将聚丙烯树脂在除湿干燥烘箱中于90-100℃下烘干2-4小时,保证水分含量<100ppm;
(2)将超导电炭黑在除湿干燥烘箱中于90℃下烘干6-8小时,保证水分含量<100ppm;
(3)将上述组分按照重量百分比分别称取,其中超导电炭黑经失重称计量后由双螺杆挤出机第五段侧喂料处加入,聚丙烯树脂及其他配料经失重称计量后由主喂料加入,设定双螺杆挤出机各段温度分别为:一区温度185℃, 二区温度180℃,三区温度175℃,四区温度180℃,五区温度190℃,六区温度180℃,七区温度185℃,八区温度190℃,九区温度195℃,模头温度185℃,螺杆转速为380r/min。
实施例2
一种导电聚丙烯复合材料及制备方法,原料组成成分按重量百分数的配比为:聚丙烯树脂80%、超导电炭黑15%、氧化铝3%、石墨粉1.5%、1010 0.1%、168 0.2%、PP接枝马来酸酐0.1%。
其制备方法如下:
(1)将聚丙烯树脂在除湿干燥烘箱中于100℃下烘干2小时,保证水分含量<100ppm;
(2)将超导电炭黑在除湿干燥烘箱中于90℃下烘干8小时,保证水分含量<100ppm;
(3)将上述组分按照重量百分比分别称取,其中超导电炭黑经失重称计量后由双螺杆挤出机第五段侧喂料处加入,聚丙烯树脂及其他配料经失重称计量后由主喂料加入,设定双螺杆挤出机各段温度分别为:一区温度175℃,二区温度185℃,三区温度185℃,四区温度175℃,五区温度185℃,六区温度190℃,七区温度190℃,八区温度185℃,九区温度195℃,模头温度190℃,螺杆转速为400r/min。
实施例3
一种导电聚丙烯复合材料及制备方法,原料组成成分按重量百分数的配比为:聚丙烯树脂75%、超导电炭黑20%、氧化铝3%、石墨粉1.5%、1010 0.1%、168 0.2%、PP接枝马来酸酐1.2%。
其制备方法如下:
(1)将聚丙烯树脂在除湿干燥烘箱中于90℃下烘干4小时,保证水分含量<100ppm;
(2)将超导电炭黑在除湿干燥烘箱中于90℃下烘干6小时,保证水分含量<100ppm;
(3)将上述组分按照重量百分比分别称取,其中超导电炭黑经失重称计量后由双螺杆挤出机第五段侧喂料处加入,聚丙烯树脂及其他配料经失重称计量后由主喂料加入,设定双螺杆挤出机各段温度分别为:一区温度175℃,二区温度185℃,三区温度180℃,四区温度180℃,五区温度190℃,六区温度180℃,七区温度190℃,八区温度190℃,九区温度195℃,模头温度185℃,螺杆转速为400r/min。
实施例4
一种导电聚丙烯复合材料及制备方法,原料组成成分按重量百分数的配比为:聚丙烯树脂70%、超导电炭黑25%、氧化铝2%、石墨粉1.3%、1010 0.3%、168 0.4%、PP接枝马来酸酐1%。
其制备方法如下:
(1)将聚丙烯树脂在除湿干燥烘箱中于95℃下烘干3小时,保证水分含量<100ppm;
(2)将超导电炭黑在除湿干燥烘箱中于90℃下烘干7小时,保证水分含量<100ppm;
(3)将上述组分按照重量百分比分别称取,其中超导电炭黑经失重称计量后由双螺杆挤出机第五段侧喂料处加入,聚丙烯树脂及其他配料经失重称计量后由主喂料加入,设定双螺杆挤出机各段温度分别为:一区温度180℃,二区温度 180℃,三区温度175℃,四区温度185℃,五区温度190℃,六区温度185℃,七区温度185℃,八区温度195℃,九区温度190℃,模头温度190℃,螺杆转速为360r/min。
根据以上实施例,在测试条件为20mm/min的状况下,得出如下结论:
Figure PCTCN2018098265-appb-000001
以上所述仅为说明本发明的实施方式,并不用于限制本发明,对于本领域的技术人员来说,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (8)

  1. 一种导电聚丙烯复合材料及制备方法,其特征在于:原料组成成分按重量百分比由以下比例组成:
    聚丙烯树脂 65-86%
    超导电炭黑 10-25%
    氧化铝 2%-3%
    石墨粉 1.2%-1.5%
    热稳定剂 0.1-0.4%
    抗氧剂 0.1-0.4%
    相容剂 0.5-1.5%
  2. 根据权利要求1所述的一种导电聚丙烯复合材料及制备方法,其特征在于:所述的聚丙烯树脂优选共聚法合成的聚丙烯树脂,在温度为230℃,压力为2.16kg的条件下,熔体流动速率为10-50g/10min。
  3. 根据权利要求1所述的一种导电聚丙烯复合材料及制备方法,其特征在于:所述的超导电炭黑,其DBP值为80-380ml/100g。
  4. 根据权利要求1所述的一种导电聚丙烯复合材料及制备方法,其特征在于:所述的热稳定剂为1010。
  5. 根据权利要求1所述的一种导电聚丙烯复合材料及制备方法,其特征在于:所述的抗氧剂为亚磷酸酯系抗氧化剂,可以是168、S9228或Revonox 608中的一种或几种.
  6. 根据权利要求1所述的一种导电聚丙烯复合材料及制备方法,其特征在于:所述的相容剂为马来酸酐接枝聚丙烯,且马来酸酐接枝率为0.2~5%。
  7. 根据权利要求1所述的一种导电聚丙烯复合材料及制备方法,其特征在于:
    其制备方法如下:
    (1)将聚丙烯树脂在除湿干燥烘箱中于90-100℃下烘干2-4小时,保证水分含量<100ppm;
    (2)将超导电炭黑在除湿干燥烘箱中于90℃下烘干6-8小时,保证水分含量<100ppm;
    (3)将上述组分按照重量百分比分别称取,其中超导电炭黑经失重称计量后由双螺杆挤出机第五段侧喂料处加入,聚丙烯树脂及其他配料经失重称计量后由主喂料加入,根据设定的挤出工艺,然后经双螺杆挤出机共混挤出造粒,得到所需的聚丙烯复合材料;
  8. 根据权利要求7所述的一种导电聚丙烯复合材料及制备方法,其特征在于:所述步骤3中的挤出工艺具体如下:一区温度180±5℃,二区温度180±5℃,三区温度180±5℃,四区温度180±5℃,五区温度185±5℃,六区温度185±5℃,七区温度185±5℃,八区温度190±5℃,九区温度190±5℃,模头温度190±5℃,螺杆转速为360-400r/min。
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