WO2019095645A1 - 一种用于固定超轻钢工件的夹具 - Google Patents

一种用于固定超轻钢工件的夹具 Download PDF

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Publication number
WO2019095645A1
WO2019095645A1 PCT/CN2018/085888 CN2018085888W WO2019095645A1 WO 2019095645 A1 WO2019095645 A1 WO 2019095645A1 CN 2018085888 W CN2018085888 W CN 2018085888W WO 2019095645 A1 WO2019095645 A1 WO 2019095645A1
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Prior art keywords
gear
jaw
connecting rod
fixing
ultra
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PCT/CN2018/085888
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English (en)
French (fr)
Inventor
徐跃彬
徐跃海
胡士权
丁冬梅
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Jiangsu Yuefa Construction Engineering Co Ltd
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Jiangsu Yuefa Construction Engineering Co Ltd
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Publication of WO2019095645A1 publication Critical patent/WO2019095645A1/zh
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06—Work-clamping means

Definitions

  • the utility model relates to the technical field of workpiece processing equipment, in particular to a clamp for fixing an ultra-light steel workpiece.
  • the present invention aims to solve at least one of the above technical problems in the prior art to some extent.
  • the utility model needs to provide a fixture for fixing an ultra-light steel workpiece which is convenient to use, compact and reasonable in structure, safe and stable, and versatile.
  • the utility model provides a clamp for fixing an ultra-light steel workpiece, comprising: a bottom plate, a rack, a first support base, a second support base, a first gear, a second gear, a jaw mechanism and a cylinder, wherein the a support base and the second support base are respectively disposed at two ends of the rack and are detachably connected to the bottom plate; the first gear is disposed near the inner side of the first support seat and the rack gear a second gear is disposed inside the second support seat and meshed with the first gear; the cylinder is disposed outside the second support base and connected to one end of the rack; One side of the jaw mechanism is fixedly connected to the bottom plate, and the jaw mechanism rotates coaxially with the first gear and the second gear; under the driving of the cylinder, the tooth rod linearly reciprocates Through the gear transmission of the toothed rod and the first gear, the meshing transmission of the first gear and the second gear, thereby driving the clamping and releasing action of the jaw mechanism.
  • the jaw mechanism includes a jaw support seat, a first jaw, a second jaw, a first connecting rod and a second connecting rod, the jaw supporting seat being perpendicular to the a bottom plate is disposed on one side of the rack and is bolted to the bottom plate; the first jaw is fixedly coupled to the first connecting rod, at least one end of the first connecting rod and the jaw The second clamping rod is fixedly connected to the second connecting rod, and at least one end of the second connecting rod is rotatably connected with the clamping claw supporting seat, the first connecting rod and the second connecting rod
  • the connecting rods are disposed in parallel on the upper side of the rack bar at the same level, and the extending directions of the first connecting rod and the second connecting rod are perpendicular to the extending direction of the rack.
  • a linkage is provided between the cylinder and the rack.
  • the utility model provides a clamp for fixing an ultra-light steel workpiece, further comprising a cover plate fastened on the upper side of the first gear, the second gear and the tooth bar, and disassembled Connected to the bottom plate.
  • connection positions of the first connecting rod and the second connecting rod and the jaw supporting seat are respectively provided with bearing sleeves.
  • the first gear is keyed to one end of the first connecting rod.
  • the second gear is keyed to one end of the second connecting rod.
  • the first jaw and the second jaw are L-shaped structural plates.
  • the top of the first jaw and the second jaw is provided with a V-shaped card slot.
  • the V-shaped card slot of the first jaw is opposite to the V-shaped card slot of the second jaw.
  • the utility model relates to a fixture for fixing an ultra-light steel workpiece.
  • the cylinder drives the gear bar to perform a linear reciprocating motion, the gear transmission through the gear bar and the first gear, and the second gear and the first gear Engaging the transmission, thereby realizing the relative rotation of the first gear and the second gear, and then rotating coaxially with the first gear and the second gear through the jaw mechanism, finally reaching the clamping and releasing action of the jaw mechanism, the fixture
  • the adjustment and use process is simple and convenient, the structure is compact and reasonable, and the clamp is suitable for clamping and fixing workpieces of various materials, and has strong versatility.
  • FIG. 1 is a schematic structural view of a jig for fixing an ultra-light steel workpiece according to an embodiment of the present invention.
  • FIG. 2 is a schematic structural view of a jig for fixing an ultra-light steel workpiece according to an embodiment of the present invention.
  • FIG 3 is a front elevational view of a clamp for securing an ultra-light steel workpiece in accordance with an embodiment of the present invention.
  • a jig 100 for fixing an ultra-light steel workpiece includes: a bottom plate 1, a rack 2, a first support base 3, and a second support base 4. , the first gear 5, the second gear 6, the jaw mechanism 7 and the cylinder 8, in order to facilitate assembly and replacement of the components, the first support base 3 and the second support base 4 are respectively disposed at both ends of the rack 2, and the bottom plate 1 detachably connected; the first gear 5 is arranged to be geared to the inside of the first support base 3 and the rack gear 2; the second gear 6 is disposed inside the second support base 4, and meshes with the first gear 5; On the outer side of the second support base 4 and connected to one end of the rack 2; the side of the jaw mechanism 7 is fixedly connected to the bottom plate 1, and the jaw mechanism 7 rotates coaxially with the first gear 5 and the second gear 6;
  • the gear rod 2 is linearly reciprocated, and the gear transmission of the toothed rod 2 and the first gear 5 and
  • a jig 100 for fixing an ultra-light steel workpiece needs to be understood that, in a specific design process, first, the cylinder 8 can be operated by a gas source, and the ejector rod can perform a telescopic movement.
  • the rack 2 is connected to the jack of the cylinder 8, so that the rack 2 can reciprocate in a linear direction according to the expansion and contraction of the jack, and secondly, the gear through the rack 2 and the first gear 5, the first gear 5
  • the meshing transmission with the second gear 6 converts the linear reciprocating operation of the rack 2 into a relative rotation process of the first gear 5 and the second gear 6, and finally, through the first gear 5, the second gear 6, and the jaw mechanism
  • the coaxial rotation of 7 is used to realize the clamping and loosening action of the jaw mechanism 7.
  • the designed clamp has a reasonable structure, is simple and convenient to use, and is suitable for fixing ultra-light steel workpieces of various materials, and has strong versatility. .
  • the jaw mechanism 7 includes a jaw supporting seat 9, a first jaw 10, a second jaw 11, a first connecting rod 12 and a second connecting rod 13, and the jaw supporting seat 9 is vertical
  • the bottom plate 1 is disposed on one side of the rack 2 and is bolted to the bottom plate 2 for convenient assembly and disassembly and replacement; the first jaw 10 is fixedly connected to the first connecting rod 12, and the second jaw 11 is fixedly connected to the second
  • the connecting rod 13 is disposed on the upper side of the rack 2 in parallel with the second connecting rod 13 at the same level, and the extending direction of the first connecting rod 12 and the second connecting rod 13 and the rack 2
  • the direction of extension is perpendicular, it being understood that, depending on the particular design, the fixed attachment of the first jaw 10 and the second jaw 11 is preferably fixed by the top wire.
  • At least one end of the first connecting rod 12 is rotatably connected with the jaw supporting seat 9, and at least one end of the second connecting rod 13 is rotatably connected with the jaw supporting 9 seat, in order to make the rotational connection more Flexibly and prolonging the service life of the jaw support seat 9, the first connecting rod 12 and the connecting position of the second connecting rod 13 and the jaw supporting seat 9 are respectively provided with bearing sleeves 16.
  • a linkage 14 is provided between the cylinder 8 and the rack 2, for example, the cylinder 8 is coupled to the rack 2 by a coupling connection, and the rack 2 can be adapted to the expansion and contraction process of the cylinder 8.
  • the linear reciprocating motion is provided between the cylinder 8 and the rack 2, for example, the cylinder 8 is coupled to the rack 2 by a coupling connection, and the rack 2 can be adapted to the expansion and contraction process of the cylinder 8.
  • the linear reciprocating motion is provided between the cylinder 8 and the rack 2
  • a jig 100 for fixing an ultra-light steel workpiece further includes a cover plate 15 that is fastened to the first gear 5 and the second gear 6
  • the upper side of the toothed rod 2 is detachably connected to the bottom plate 1.
  • the cover plate 15 can prevent the constructor from encountering an accident in the first gear 5 or the second gear 6 during use, thereby improving the accident.
  • the safety of the jig 100 is not limited to.
  • the first gear 5 is connected to one end of the first connecting rod 12, and the second gear 6 is connected to one end of the second connecting rod 13.
  • the key connecting structure is simple, and the assembly and disassembly and maintenance are flexible and convenient. .
  • the first jaw 5 and the second jaw 6 are made of an L-shaped structural plate, and the top of the first jaw 5 and the second jaw 6 are V-shaped.
  • the V-shaped card slot 17 of the first jaw 5 is disposed opposite to the V-shaped card slot 17 of the second jaw 6.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Gripping Jigs, Holding Jigs, And Positioning Jigs (AREA)
  • Jigs For Machine Tools (AREA)

Abstract

一种用于固定超轻钢工件的夹具，包括：底板（1）、齿杆（2）、第一支撑座（3）、第二支撑座（4）、第一齿轮（5）、第二齿轮（6）、夹爪机构（7）和气缸（8），在气缸（8）的驱动下，齿杆（2）做直线往复运动，通过齿杆（2）与第一齿轮（3）的啮合传动、第一齿轮（1）与第二齿轮（2）的啮合传动，进而带动夹爪机构（7）的夹持和放松动作的完成。该夹具使用方便，结构紧凑合理，安全稳固，通用性强。

Description

一种用于固定超轻钢工件的夹具 技术领域
本实用新型涉及工件加工设备技术领域，具体而言，特别涉及一种用于固定超轻钢工件的夹具。
背景技术
现在建设工程中，各式各样的型材或者多种材质类的超轻钢工件需要切割成不用形状或者不同尺寸来满足实际生产的需要，但现阶段人们采取的方法大部分是人工按压或者半机械化式的夹具来进行工件的固定，采用人工按压时危险性太高，而半机械化式的夹具往往只能单一使用，结构不合理，使用时也不太方便，费工费力。
发明内容
本实用新型旨在至少在一定程度上解决现有技术中的上述技术问题之一。有鉴于此，本实用新型需要提供一种具有使用方便，结构紧凑合理，安全稳固，通用性强的用于固定超轻钢工件的夹具。
本实用新型提供一种用于固定超轻钢工件的夹具，包括：底板、齿杆、第一支撑座、第二支撑座、第一齿轮、第二齿轮、夹爪机构和气缸，所述第一支撑座和所述第二支撑座分设在所述齿杆的两端，且与所述底板拆卸地连接；所述第一齿轮设在靠近所述第一支撑座内侧与所述齿杆齿轮传动；所述第二齿轮靠所述第二支撑座内侧设置，与所述第一齿轮啮合传动；所述气缸设置在所述第二支撑座的外侧且与所述齿杆的一端连接；所述夹爪机构一侧与所述底板固定连接，所述夹爪机构与所述第一齿轮、所述第二齿轮同轴转动；在所述气缸 的驱动下，所述齿杆做直线往复运动，通过所述齿杆与所述第一齿轮的齿轮传动、所述第一齿轮与第二齿轮的啮合传动，进而带动所述夹爪机构的夹持和放松动作的完成。
根据本实用新型的一个实施例，所述夹爪机构包括夹爪支撑座、第一夹爪、第二夹爪、第一连接杆和第二连接杆，所述夹爪支撑座垂直于所述底板设置在所述齿杆的一侧，且与所述底板螺栓连接；所述第一夹爪固定连接在所述第一连接杆上，所述第一连接杆的至少一端与所述夹爪支撑座转动连接；所述第二夹爪固定连接在所述第二连接杆上，所述第二连接杆的至少一端与所述夹爪支撑座转动连接，所述第一连接杆、第二连接杆沿同一水平高度平行设置在所述齿杆的上侧，且所述第一连接杆、第二连接杆的延伸方向与所述齿杆的延伸方向相垂直。
根据本实用新型的一个实施例，所述气缸和所述齿杆之间设有联动装置。
本实用新型提供的一种用于固定超轻钢工件的夹具，进一步包括罩板，所述罩板扣在所述第一齿轮、所述第二齿轮和所述齿杆上侧，且拆卸地与所述底板连接。
根据本实用新型的一个实施例，所述第一连接杆和所述第二连接杆与所述夹爪支撑座的连接位置分别设有轴承套。
根据本实用新型的一个实施例，所述第一齿轮与所述第一连接杆的一端键连接。
根据本实用新型的一个实施例，所述第二齿轮与所述第二连接杆的一端键连接。
根据本实用新型的一个实施例，所述第一夹爪、所述第二夹爪为L型结构板材。
根据本实用新型的一个实施例，所述第一夹爪、所述第二夹爪的顶部开设有V型卡槽。
根据本实用新型的一个实施例，所述第一夹爪的V型卡槽与所述第二夹爪的V型卡槽相对设置。
本实用新型的一种用于固定超轻钢工件的夹具，在具体设计过程中，气缸带动齿杆做直线往复运动，通过齿杆与第一齿轮的齿轮传动和第二齿轮与第一齿轮的啮合传动，进而实现第一齿轮与第二齿轮的相对转动，再通过夹爪机构与第一齿轮和第二齿轮的同轴转动，最终到达夹爪机构的夹持和放松动作的实现，夹具的调节使用过程简单方便，结构紧凑合理，而且该夹具适合多种材质的工件夹持固定，通用性强。
附图说明
图1是根据本实用新型的一个实施例的一种用于固定超轻钢工件的夹具的结构示意图。
图2是根据本实用新型的一个实施例的一种用于固定超轻钢工件的夹具的结构示意图。
图3是根据本实用新型的一个实施例的一种用于固定超轻钢工件的夹具的主视图。
附图标记：1-底板；2-齿杆；3-第一支撑座；4-第二支撑座；5-第一齿轮；6-第二齿轮；7-夹爪机构；8-气缸；9-夹爪支撑座；10-第一夹爪；11-第二夹爪；12-第一连接杆；13-第二连接杆；14-联动装置；15-罩板；16-轴承套；17-V型卡槽。
具体实施方式
下面详细描述本实用新型的实施例，所述实施例的示例在附图中示出，其 中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的，旨在用于解释本实用新型，而不能理解为对本实用新型的限制。本实用新型保护范围以权利要求书为准。
如图1和图2所示，根据本实用新型的实施例，一种用于固定超轻钢工件的夹具100，包括：底板1、齿杆2、第一支撑座3、第二支撑座4、第一齿轮5、第二齿轮6、夹爪机构7和气缸8，为了方便组装和更换零配件，第一支撑座3和第二支撑座4分设在齿杆2的两端，且与底板1拆卸地连接；第一齿轮5设在靠近第一支撑座3内侧与齿杆2齿轮传动；第二齿轮6靠进第二支撑座4内侧设置，与第一齿轮5啮合传动；气缸8设置在第二支撑座4的外侧且与齿杆2的一端连接；夹爪机构7一侧与底板1固定连接，夹爪机构7与第一齿轮5、第二齿轮6同轴转动；在气缸8的驱动下，齿杆2做直线往复运动，通过齿杆2与第一齿轮5的齿轮传动、第一齿轮5与第二齿轮6的啮合传动，进而带动夹爪机构7的夹持和放松动作的完成。
根据本实用新型的实施例的一种用于固定超轻钢工件的夹具100，需要理解的是，在具体设计过程中，首先，气缸8在气源的驱动下，顶杆可做伸缩活动，而齿杆2与气缸8的顶杆相连接，故齿杆2根据顶杆的伸缩可以做直线方向上的往复运动，其次，通过齿杆2与第一齿轮5的齿轮传动、第一齿轮5与第二齿轮6的啮合传动，将齿杆2的直线往复运行过程转化成第一齿轮5与第二齿轮6的相对转动过程，最后，通过第一齿轮5、第二齿轮6与夹爪机构7的同轴转动，来实现夹爪机构7的夹持和放松动作，这种设计的夹具结构合理，使用过程简单方便，且适合用于多种材质的超轻钢工件的固定，通用性强。
如图2和图3所示，夹爪机构7包括夹爪支撑座9、第一夹爪10、第二夹爪11、第一连接杆12和第二连接杆13，夹爪支撑座9垂直于底板1设置在齿杆2的一侧，且与底板2螺栓连接，方便装拆和更换；第一夹爪10固定连接在第一连接杆12上，第二夹爪11固定连接在第二连接杆13上，第一连接杆12与第二连接杆13沿同一水平高度平行设置在齿杆2的上侧，且第一连接杆12、第二连接杆13的延伸方向与齿杆2的延伸方向相垂直，需要理解的是，根据具体设计，第一夹爪10和第二夹爪11的固定连接方式优选为顶丝固定。
进一步地，根据本实用新型的实施例，第一连接杆12的至少一端与夹爪支撑座9转动连接，第二连接杆13的至少一端与夹爪支撑9座转动连接，为了使转动连接更加灵活且延长夹爪支撑座9的使用寿命，第一连接杆12和第二连接杆13与夹爪支撑座9的连接位置分别设有轴承套16。
如图1所示，气缸8和齿杆2之间设有联动装置14，例如通过联轴器连接将气缸8与齿杆2连接在一起，齿杆2随着气缸8的伸缩过程可以做对应的直线往复运动。
如图1和图2所示，根据本实用新型的实施例，一种用于固定超轻钢工件的夹具100进一步的包括罩板15，罩板15扣在第一齿轮5、第二齿轮6和齿杆2上侧，且可拆卸的与底板1连接，在实际使用过程中，罩板15可以避免施工者在使用过程中碰到第一齿轮5或者第二齿轮6发生意外事故，提高了夹具100的安全性。
如图1和图2所示，第一齿轮5与第一连接杆12的一端键连接，第二齿轮6与第二连接杆13的一端键连接，键连接结构简单，装拆和维护灵活方便。
如图2和图3所示，为了便于加工，第一夹爪5、第二夹爪6为L型结构板材制作而成，第一夹爪5、第二夹爪6的顶部开设有V型卡槽17，为了使工 件的夹持更加稳定和牢固，第一夹爪5的V型卡槽17与第二夹爪6的V型卡槽17相对设置。
尽管上面已经示出和描述了本实用新型的实施例，可以理解的是，上述实施例是示例性的，不能理解为对本实用新型的限制，本领域的普通技术人员在本实用新型的范围内可以对上述实施例进行变化、修改、替换和变型。

Claims (10)

  1. 一种用于固定超轻钢工件的夹具,其特征在于，包括：底板、齿杆、第一支撑座、第二支撑座、第一齿轮、第二齿轮、夹爪机构和气缸，所述第一支撑座和所述第二支撑座分设在所述齿杆的两端，且与所述底板可拆卸连接；所述第一齿轮设在靠近所述第一支撑座内侧与所述齿杆齿轮传动；所述第二齿轮靠所述第二支撑座内侧设置，与所述第一齿轮啮合传动；所述气缸设置在所述第二支撑座的外侧且与所述齿杆的一端连接；所述夹爪机构一侧与所述底板固定连接，所述夹爪机构与所述第一齿轮、所述第二齿轮同轴转动；在所述气缸的驱动下，所述齿杆做直线往复运动，通过所述齿杆与所述第一齿轮的齿轮传动、所述第一齿轮与第二齿轮的啮合传动，进而带动所述夹爪机构的夹持和放松动作的完成。
  2. 根据权利要求1所述的一种用于固定超轻钢工件的夹具，其特征在于，所述夹爪机构包括夹爪支撑座、第一夹爪、第二夹爪、第一连接杆和第二连接杆，所述夹爪支撑座垂直于所述底板设置在所述齿杆的一侧，且与所述底板螺栓连接；所述第一夹爪固定连接在所述第一连接杆上，所述第一连接杆的至少一端与所述夹爪支撑座转动连接；所述第二夹爪固定连接在所述第二连接杆上，所述第二连接杆的至少一端与所述夹爪支撑座转动连接，所述第一连接杆、第二连接杆沿同一水平高度平行设置在所述齿杆的上侧，且所述第一连接杆、第二连接杆的延伸方向与所述齿杆的延伸方向相垂直。
  3. 根据权利要求1所述的一种用于固定超轻钢工件的夹具，其特征在于，所述气缸和所述齿杆之间设有联动装置。
  4. 根据权利要求1所述的一种用于固定超轻钢工件的夹具，其特征在于，进一步的包括罩板，所述罩板扣在所述第一齿轮、所述第二齿轮和所述齿杆上 侧，且拆卸地与所述底板连接。
  5. 根据权利要求2所述的一种用于固定超轻钢工件的夹具，其特征在于，所述第一连接杆和所述第二连接杆与所述夹爪支撑座的连接位置分别设有轴承套。
  6. 根据权利要求2所述的一种用于固定超轻钢工件的夹具，其特征在于，所述第一齿轮与所述第一连接杆的一端键连接。
  7. 根据权利要求2所述的一种用于固定超轻钢工件的夹具，其特征在于，所述第二齿轮与所述第二连接杆的一端键连接。
  8. 根据权利要求2所述的一种用于固定超轻钢工件的夹具，其特征在于，所述第一夹爪、所述第二夹爪为L型结构板材。
  9. 根据权利要求8所述的一种用于固定超轻钢工件的夹具，其特征在于，所述第一夹爪、所述第二夹爪的顶部开设有V型卡槽。
  10. 根据权利要求9所述的一种用于固定超轻钢工件的夹具，其特征在于，所述第一夹爪的V型卡槽与所述第二夹爪的V型卡槽相对设置。
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