WO2019084849A1 - Method for evaluating quality of elevator parts, system, apparatus, and storage medium - Google Patents

Method for evaluating quality of elevator parts, system, apparatus, and storage medium Download PDF

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Publication number
WO2019084849A1
WO2019084849A1 PCT/CN2017/108945 CN2017108945W WO2019084849A1 WO 2019084849 A1 WO2019084849 A1 WO 2019084849A1 CN 2017108945 W CN2017108945 W CN 2017108945W WO 2019084849 A1 WO2019084849 A1 WO 2019084849A1
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WIPO (PCT)
Prior art keywords
elevator
data
accessory
operation data
component
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PCT/CN2017/108945
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French (fr)
Chinese (zh)
Inventor
章飞
李良
黄东
仲兆峰
李基源
薄明心
Original Assignee
日立楼宇技术(广州)有限公司
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Application filed by 日立楼宇技术(广州)有限公司 filed Critical 日立楼宇技术(广州)有限公司
Priority to PCT/CN2017/108945 priority Critical patent/WO2019084849A1/en
Priority to CN201780001507.0A priority patent/CN108124441A/en
Publication of WO2019084849A1 publication Critical patent/WO2019084849A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B5/00Applications of checking, fault-correcting, or safety devices in elevators
    • B66B5/0087Devices facilitating maintenance, repair or inspection tasks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B5/00Applications of checking, fault-correcting, or safety devices in elevators
    • B66B5/0006Monitoring devices or performance analysers
    • B66B5/0018Devices monitoring the operating condition of the elevator system
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B5/00Applications of checking, fault-correcting, or safety devices in elevators
    • B66B5/0006Monitoring devices or performance analysers
    • B66B5/0037Performance analysers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B5/00Applications of checking, fault-correcting, or safety devices in elevators
    • B66B5/0087Devices facilitating maintenance, repair or inspection tasks
    • B66B5/0093Testing of safety devices

Definitions

  • Embodiments of the present invention relate to elevator accessory technology, and in particular, to an elevator accessory quality evaluation method, system, device, and storage medium.
  • the non-faulty abnormalities of the elevator operation are often caused, for example, the elevator is not smooth, the acceleration is unstable, and the like, so that the user is likely to bring a bad user experience when riding the elevator, and During the process of collecting elevator operation data, uploading data is easy to lose packets and other issues.
  • the invention provides a method, a system, a device and a storage medium for evaluating the quality of an elevator accessory, so as to realize the evaluation of the quality of the elevator accessory.
  • an embodiment of the present invention provides a method for evaluating an elevator accessory quality, the method comprising:
  • an embodiment of the present invention further provides an elevator accessory quality evaluation system, the system comprising:
  • Detecting and collecting module for detecting and collecting operation data of the elevator accessory to be tested
  • Uploading a save module configured to upload and save the running data to a data storage server
  • the statistical analysis module is configured to perform statistical analysis on the operation data according to a preset elevator component operation data standard rule to generate an elevator accessory quality evaluation report.
  • an embodiment of the present invention further provides an apparatus, including a memory, a processor, and a computer program stored on the memory and operable on the processor, where the processor implements any one of the present invention The method for evaluating the quality of the elevator parts described in the embodiments.
  • the embodiment of the present invention further provides a computer readable storage medium, where the computer program is stored, and when the program is executed by the processor, the elevator component quality evaluation method according to any embodiment of the present invention is implemented.
  • the invention detects and collects the operation data of the elevator accessory to be tested; uploads and saves the operation data to the data storage server; performs statistical analysis on the operation data according to the preset elevator component operation data standard rule to generate an elevator
  • the technical means of the accessory quality evaluation report solves the problem that it is difficult to track the quality of the elevator parts with long service life, realizes the statistical analysis of the operation data of the elevator parts, and further realizes the effect of evaluating the quality of the elevator parts.
  • 1 is a flow chart of a method for measuring the quality of an elevator accessory in the first embodiment of the present invention.
  • FIG. 2 is a flow chart of a method for evaluating the quality of an elevator accessory in the second embodiment of the present invention.
  • FIG. 3 is a schematic structural view of an elevator accessory quality evaluation system according to Embodiment 3 of the present invention.
  • Embodiment 4 is a schematic diagram showing the hardware structure of a device in Embodiment 4 of the present invention.
  • FIG. 1 is a flowchart of a method for measuring quality of an elevator accessory according to a first embodiment of the present invention.
  • the embodiment can be applied to the evaluation of the quality of an elevator accessory, and the method can be performed by an elevator component quality assessment system. It can be implemented by software, and/or hardware.
  • the method in this embodiment specifically includes the following steps:
  • the elevator accessories to be tested in this embodiment include: a motherboard onboard component and an elevator external accessory.
  • the onboard components of the motherboard specifically include: an IC chip, a capacitor, a resistor, an I/O control chip, and a BIOS chip;
  • the external components of the elevator specifically include: an elevator button, an indicator light (a light, an emergency light, etc.), a door Machine, wire rope, speed limiter, bumper and safety gear, etc.
  • the elevator button can realize different functions.
  • the emergency button is used to alert the maintenance personnel in an emergency situation.
  • the function of the up and down arrow buttons is to implement the user's upstairs or downstairs, and the numeric buttons provide the user with a choice of floors.
  • the operational data includes: current data, voltage data, and/or number of triggers.
  • the onboard components of the motherboard measure the quality by collecting real-time operational data; and the elevator external components only start collecting the operational data of the elevator external components when it is detected that it is triggered. That is, the real-time voltage and current data of the onboard components of the main board are collected to evaluate the quality; and the external parts of the elevator are triggered to collect the number of triggers of the external parts of the elevator when the detection is triggered. For example, when the user presses the elevator button, the number of triggers of the elevator button is collected at this time, and the total number of times the elevator button has been triggered since being put into use is counted.
  • the trigger of the external accessory of the elevator is detected, the number of times the elevator is triggered is collected, and the number of triggers is accumulated, and the total number of times the elevator external accessory is triggered from the start of use to the current trigger is obtained; Data and real-time voltage data are collected, and then real-time current data, real-time voltage data, and/or total number of triggers are uploaded to the data storage server and stored in the data storage server.
  • the standard rules of the elevator accessory operation data are set according to the product specification manual provided by the elevator accessory supplier to generate the elevator accessory operation data standard rule table, and the collected elevator accessory operation data and the elevator accessory operation data are collected.
  • the corresponding parameters of the standard rule table are compared and analyzed to generate an elevator component quality evaluation report.
  • the same elevator accessories have different models, and the standard specifications of their configurations are also different.
  • elevator buttons are divided into multiple types of functions. For example, the buttons for the up and down buttons and the numeric buttons are frequently used by the user, and the emergency button will only be used in emergency situations such as an elevator failure, because the emergency button threatens the user. Personal safety, therefore, the requirements for emergency button are relatively high.
  • the operating data standard rules for the Model 1 IC chip and Model 3 capacitors, and the Model 1 button and Model 2 door machine are configured in accordance with the product specification provided by an elevator accessory supplier.
  • the current stability of the IC chip of Model 1 is within 12-20 mA, and the service life is 3 years
  • the current stability of the capacitor of Model 3 is within 2 to 3 mA, and the current is stable.
  • the value is within 4 ⁇ 7V, and the service life is 3 years
  • the type 1 button has a total number of uses of 20,000 times in the life cycle
  • the total number of door opening and closing times of the model 2 door is 3000 times.
  • the collected operation data is compared with the operation data standard rule. If the collected operation data conforms to the standard rule, the elevator accessory quality evaluation report is generated to show that the elevator accessory is Excellent or qualified; if the collected operational data does not meet the standard rules, the generated elevator fitting quality assessment report indicates that the elevator fitting is unqualified.
  • the technical solution of the embodiment detects and collects the running data of the elevator component to be tested; uploads and saves the running data to the data storage server; and performs statistics on the running data according to the preset standard rules of the elevator accessory operating data. Analysis, in order to generate the technical measures of the elevator parts quality assessment report, solve the problem of difficult to track the quality of elevator parts with long service life, and realize the elevator The statistical analysis of the operating data of the accessories further realizes the effect of evaluating the quality of the elevator parts.
  • FIG. 2 is a flow chart of a method for evaluating the quality of an elevator accessory according to a second embodiment of the present invention.
  • the embodiment can be applied to the evaluation of the quality of an elevator accessory.
  • the method can be performed by an elevator component quality assessment system. It can be implemented by software, and/or hardware.
  • the method in this embodiment specifically includes the following steps:
  • the IC chip in the onboard components of the motherboard needs to collect real-time current data; and the resistor needs to collect real-time voltage data.
  • the three types of motherboard onboard components such as an IC chip, a capacitor, and a resistor, and three types of elevator external components, such as a button, a door machine, and a wire rope, are mainly illustrated.
  • the quality of the components is analyzed and judged by collecting real-time data.
  • the IC chip mainly needs to collect real-time current data to judge the quality of the chip; the capacitor is to judge the quality of the current by collecting real-time current and voltage data; and the resistance is obtained by collecting the real-time voltage. Data to judge the quality of its quality.
  • the onboard components of the motherboard are not limited to collecting real-time current or real-time voltage data.
  • data such as real-time power can also be collected.
  • the elevator button is obtained by collecting the number of times each time it is triggered, and accumulating the total number of times it is triggered; the door machine needs to collect the total number of times the door is opened; the wire rope is based on the number of bending times. Its quality The quality of the quantity is judged.
  • S220 Upload and save the running data to a data storage server.
  • S230 Store preset standard rules for elevator accessory operation data in a data storage server, and configure a normal operating range of the elevator accessory according to the standard rule.
  • the operating data of the board's on-board component quality evaluation is a normal operating range.
  • the Model 1 IC chip measures its quality based on the current stability value, and the current stability value ranges from 12 to 12. ⁇ 20mA.
  • the current stability and/or voltage stability values on which the capacitors and resistors are based are within a normal operating range.
  • the external parts of the elevator are based on the total number of triggers.
  • the wire rope, the basis for evaluating the quality is the number of bends, and the number of bends of the wire rope is 4,000.
  • the door machine and the elevator button respectively measure the quality according to the total number of times the door is opened and the total number of times the door is pressed.
  • this solution does not limit it.
  • the onboard components of the motherboard can also be evaluated according to a certain value.
  • the evaluation standard of the quality of the external components of the elevator can also be an operating range.
  • S240 Perform statistical analysis on the operation data of the entire life cycle of the component to be tested according to the normal operating range of the elevator accessory to generate an elevator component quality evaluation report.
  • the operation data of the entire life cycle of the elevator components with a reference of 100,000 elevators are monitored and collected, and the collected operation is performed.
  • the data is compared with the data of the normal operating range of the elevator accessories, and the elevator component quality evaluation report with different results is generated according to the comparison result.
  • the elevator component quality evaluation report also includes the distribution status of the abnormal data in the operation data.
  • the operation data of the IC chip and the elevator button with a reference of 100,000 elevators are monitored and counted.
  • the standard rule of the IC chip is that the power is exceeded within 3 years of the service life.
  • the proportion of the range of flow stability values, and the evaluation criteria of the elevator button the number of button occurrences exceeds / does not reach the proportion of 30,000 times, and each elevator accessory is rated according to different detection results.
  • the quality of the IC chip is evaluated in three different models: Model 1, Model 2, and Model 3.
  • Model 1 When the IC chip of Model 1 has a lifetime exceeding the current stability period within 3 years of its full life cycle, 0%, the IC chip is an excellent chip, and the evaluation results and the current stability value graph are saved in the generated elevator accessory quality evaluation report; when the Model 2 IC chip has exceeded the current stability within 3 years of its full life cycle
  • the value range is 5%, the IC chip is a qualified chip, and the distribution status of 5% abnormal data is separately listed and saved in the elevator parts quality evaluation report; when the Model 3 IC chip is in its life During the period of 3 years, the abnormal operation data fluctuates greatly, and the proportion exceeding the current stability value range is 10%.
  • the IC chip is a defective chip.
  • the distribution state of 10% abnormal data is separately generated, and It is stored in the elevator fitting quality evaluation report, which is used to provide the basis for the user to select the elevator accessory supplier, thereby improving the elevator reliability.
  • different types of IC chips are provided by different suppliers.
  • IC chips of Model 1, Model 2, and Model 3 are provided by Vendor A, Vendor B, and Vendor C, respectively. Therefore, according to the quality evaluation report of the elevator parts, the product quality of different suppliers can be known, so as to clearly provide the basis for the selection of the users.
  • the evaluation of the elevator button is also the same.
  • the quality of the elevator button is evaluated by three different models of model 1, model 2 and model 3.
  • the proportion is 80%, the elevator button is an excellent button; and when the number of button presses of the model 2 elevator exceeds 30,000 times, the elevator button is a qualified button; and when the elevator button of the model 3 is button number If the proportion exceeding 30,000 times is 80%, the elevator button is a failed button.
  • different types of elevator buttons correspond to different suppliers.
  • Model 1, Model 2, and Model 3 correspond to Supplier A, Supplier B, and Supplier C, respectively.
  • the quality of the elevator parts can be evaluated according to the maintenance parameters. Specifically: when the model 1 door machine provided by supplier A has a service life of more than 100 times within 7 years, the statistical analysis result of the model 1 door machine is unqualified, and it is recommended in the elevator parts quality evaluation report. The user changes the supplier.
  • the specific content of the generated elevator accessory quality evaluation report is displayed on the display interface of the main control system.
  • the IC chip of the Model 1 has a 0% of the range exceeding the current stability value within 3 years of the whole life cycle, the chip is an excellent chip, and the IC chip of the Model 1 is provided by the supplier A.
  • the quality evaluation report of the model 1 IC chip includes: supplier: A; statistical analysis result: no abnormal operation data, the proportion exceeding the current stable value range is 0%; rating result: excellent , increase the types of procurement of elevator parts. Since the number of button buttons of the model 3 elevator button exceeds 30,000 times, the elevator button is a non-conforming button, and the model 3 elevator button is provided by the supplier C, in the output quality evaluation report.
  • the technical solution of the embodiment collects the running state and the service life data of the entire life cycle of the elevator component, and uses the standard rules of the operating data of each elevator component as the evaluation basis, the frequency of the abnormal running condition in the running data and the inspection service life data. Perform big data analysis to obtain the quality evaluation report of the onboard components and elevator external parts of each motherboard, make the quality grade division, and display the quality assessment report on the display interface of the main control system, thus guiding the user to the motherboard onboard.
  • the procurement of components and elevator external parts, as well as the rating of elevator parts suppliers, has improved the reliability of elevator products and further improved the user experience.
  • FIG. 3 is a schematic structural diagram of an elevator accessory quality evaluation system according to Embodiment 3 of the present invention, and the embodiment is applicable to a situation in which the quality of an elevator component is evaluated.
  • the system includes: a detection collection module 310, an upload and save module 320, and a statistical analysis module 330, wherein:
  • the detection collection module 310 is configured to detect and collect operation data of the elevator accessory to be tested
  • the uploading and saving module 320 is configured to upload and save the running data to the data storage server;
  • the statistical analysis module 330 is configured to perform statistical analysis on the operation data according to a preset elevator component operation data standard rule to generate an elevator accessory quality evaluation report.
  • the invention detects and collects the operation data of the elevator accessory to be tested; uploads and saves the operation data to the data storage server; performs statistical analysis on the operation data according to the preset elevator component operation data standard rule to generate an elevator
  • the technical means of the accessory quality assessment report solves the problem that it is difficult to track the quality of the elevator parts with long service life, and realizes the operation data of the elevator parts.
  • the statistical analysis further realized the effect of evaluating the quality of elevator parts.
  • the elevator accessory comprises: a motherboard onboard component and an elevator external accessory;
  • the detection collection module 310 includes:
  • Real-time acquisition unit for real-time collection of operational data of onboard components on the motherboard
  • the triggering acquisition unit is configured to collect operation data of the elevator external accessory when the elevator external accessory trigger is detected; wherein the operation data comprises: current data, voltage data, and/or a number of triggers.
  • system further includes:
  • a storage configuration module 340 configured to store preset elevator accessory operation data standard rules in a data storage server, and configure a normal operating range of the elevator accessory according to the standard rule;
  • the statistical analysis module 330 includes:
  • the statistical analysis unit is configured to perform statistical analysis on the operation data of the entire life cycle of the component to be tested according to the normal operation range of the elevator accessory to generate an elevator component quality evaluation report.
  • the quality assessment report includes a distribution state of the abnormal data in the operation data.
  • system further includes:
  • the output display module 350 is configured to output the elevator accessory quality evaluation report, and display the evaluation report on the display interface of the main control system, so that the user performs a rating evaluation on the elevator accessory supplier.
  • the above-mentioned elevator accessory quality evaluation system can perform the elevator component quality evaluation method provided by any embodiment of the present invention, and has the corresponding functional modules and beneficial effects of the execution method.
  • FIG. 4 is a schematic structural diagram of hardware of a device according to Embodiment 4 of the present invention, as shown in FIG. As shown in Figure 4, the charger includes:
  • One or more processors 410, one processor 410 is taken as an example in FIG. 4;
  • the charger may further include an input device 430 and an output device 440.
  • the processor 410, the memory 420, the input device 430, and the output device 440 in the charger may be connected by a bus or other means, and the connection through the bus is taken as an example in FIG.
  • the memory 420 is used as a non-transitory computer readable storage medium, and can be used to store a software program, a computer executable program, and a module, such as a program instruction/module corresponding to an elevator accessory quality evaluation method in the embodiment of the present invention (for example, The detection collection module 310, the upload storage module 320, the statistical analysis module 330, the storage configuration module 340, and the output display module 350) shown in FIG.
  • the processor 410 executes various functional applications and data processing of the elevator accessory quality evaluation system by running software programs, instructions, and modules stored in the memory 420, that is, an elevator accessory quality evaluation method that implements the above method embodiments.
  • the memory 420 may include a storage program area and an storage data area, wherein the storage program area may store an operating system, an application required for at least one function; the storage data area may store data created according to usage of the elevator accessory quality evaluation system, and the like.
  • memory 420 can include high speed random access memory, and can also include non-transitory memory, such as at least one magnetic disk storage device, flash memory device, or other non-transitory solid state storage device.
  • memory 420 can optionally include memory remotely located relative to processor 410, which can be connected to the terminal device over a network. Examples of such networks include, but are not limited to, the Internet, intranets, local area networks, mobile communication networks, and combinations thereof.
  • the input device 430 can be configured to receive input operational data, and preset elevator accessory operational data.
  • the standard rule; the output device 440 is configured to display the output of the elevator accessory quality assessment report on the display interface of the main control system by performing statistical analysis on the operation data.
  • the embodiment of the present invention further provides a storage medium including computer executable instructions for executing an elevator accessory quality evaluation method when executed by a computer processor, the method comprising:
  • the computer executable instructions when executed by the computer processor, can also be used to implement the technical solution of the elevator accessory quality assessment method provided by any embodiment of the present invention.
  • the present invention can be implemented by software and necessary general hardware, and can also be implemented by hardware, but in many cases, the former is a better implementation. .
  • the technical solution of the present invention which is essential or contributes to the prior art, may be embodied in the form of a software product, which may be stored in a computer readable storage medium, such as a floppy disk of a computer.
  • ROM Read-Only Memory
  • RAM Random Access Memory
  • FLASH FLASH
  • hard disk or optical disk etc., including a number of instructions to make a computer device (can be a personal computer)
  • the server, or network device, etc. performs the elevator component quality assessment method described in various embodiments of the present invention.

Abstract

A method for evaluating the quality of elevator components a system, an apparatus, and a storage medium. The method comprises: detecting and acquiring operation data of an elevator part undergoing evaluation (S110); uploading and saving the operation data to a storage server (S120); and performing statistical analysis on the operation data according to a preset standard data rule for elevator component operation data, so as to generate an elevator component quality evaluation report (S130). The above method resolves difficulties in tracking the quality of elevator components with a long service life, and realizes statistical analysis of elevator component operation data, thereby achieving effective evaluation of the quality of elevator components.

Description

一种电梯配件质量测评方法、系统、设备和存储介质Method, system, device and storage medium for measuring quality of elevator parts 技术领域Technical field
本发明实施例涉及电梯配件技术,尤其涉及一种电梯配件质量测评方法、系统、设备和存储介质。Embodiments of the present invention relate to elevator accessory technology, and in particular, to an elevator accessory quality evaluation method, system, device, and storage medium.
背景技术Background technique
由于电梯配件及元器件的稳定性不足,往往造成电梯运行的非故障性异常,比如,电梯运行不平滑、加速不稳定等,从而用户在乘坐电梯时,容易带来不良的用户体验,以及在对电梯运行数据进行采集的过程中,上传数据易丢包等问题。Due to the insufficient stability of the elevator components and components, the non-faulty abnormalities of the elevator operation are often caused, for example, the elevator is not smooth, the acceleration is unstable, and the like, so that the user is likely to bring a bad user experience when riding the elevator, and During the process of collecting elevator operation data, uploading data is easy to lose packets and other issues.
在现有的技术中,传统的电梯配件及元器件的质量往往是通过设备损坏维修数据的统计分析而得出的,无法对其在运行中的稳定性进行监控,造成出现此类问题的原因难定位、不易排查。In the existing technology, the quality of traditional elevator parts and components is often obtained through statistical analysis of equipment damage maintenance data, and it is impossible to monitor the stability of its operation during operation, which causes the occurrence of such problems. Difficult to locate and difficult to check.
同时,由于电梯配件及元器件的使用寿命较长和定位难度较大,基本上各个企业都未对使用寿命较长的电梯配件和元器件(比如,门机开关门次数、内外按钮次数和元器件使用年限等)进行跟踪,从而造成无法对使用寿命较长的电梯配件和元器件的好坏进行核实及评判。At the same time, due to the long service life of the elevator parts and components and the difficulty of positioning, basically all enterprises have no elevator parts and components with long service life (for example, the number of door opening and closing doors, the number of inside and outside buttons and the number of yuan) The device is used for a long period of time, etc., so that it is impossible to verify and judge the quality of elevator parts and components with long service life.
发明内容Summary of the invention
本发明提供一种电梯配件质量测评方法、系统、设备和存储介质,以实现对电梯配件质量的测评。 The invention provides a method, a system, a device and a storage medium for evaluating the quality of an elevator accessory, so as to realize the evaluation of the quality of the elevator accessory.
第一方面,本发明实施例提供了一种电梯配件质量测评方法,该方法包括:In a first aspect, an embodiment of the present invention provides a method for evaluating an elevator accessory quality, the method comprising:
检测并采集待测电梯配件的运行数据;Detecting and collecting operational data of the elevator accessories to be tested;
将所述运行数据上传并保存至数据存储服务器;Uploading and saving the running data to a data storage server;
根据预设的电梯配件运行数据标准规则,对所述运行数据进行统计分析,以生成电梯配件质量测评报告。According to the preset elevator component operation data standard rule, statistical analysis is performed on the operation data to generate an elevator component quality evaluation report.
第二方面,本发明实施例还提供了一种电梯配件质量测评系统,该系统包括:In a second aspect, an embodiment of the present invention further provides an elevator accessory quality evaluation system, the system comprising:
检测采集模块,用于检测并采集待测电梯配件的运行数据;Detecting and collecting module for detecting and collecting operation data of the elevator accessory to be tested;
上传保存模块,用于将所述运行数据上传并保存至数据存储服务器;Uploading a save module, configured to upload and save the running data to a data storage server;
统计分析模块,用于根据预设的电梯配件运行数据标准规则,对所述运行数据进行统计分析,以生成电梯配件质量测评报告。The statistical analysis module is configured to perform statistical analysis on the operation data according to a preset elevator component operation data standard rule to generate an elevator accessory quality evaluation report.
第三方面,本发明实施例还提供了一种设备,包括存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,所述处理器执行所述程序时实现本发明任一实施例所述的电梯配件质量测评方法。In a third aspect, an embodiment of the present invention further provides an apparatus, including a memory, a processor, and a computer program stored on the memory and operable on the processor, where the processor implements any one of the present invention The method for evaluating the quality of the elevator parts described in the embodiments.
第四方面,本发明实施例还提供了一种计算机可读存储介质,其上存储有计算机程序,该程序被处理器执行时实现本发明任一实施例所述的电梯配件质量测评方法。In a fourth aspect, the embodiment of the present invention further provides a computer readable storage medium, where the computer program is stored, and when the program is executed by the processor, the elevator component quality evaluation method according to any embodiment of the present invention is implemented.
本发明通过检测并采集待测电梯配件的运行数据;将所述运行数据上传并保存至数据存储服务器;根据预设的电梯配件运行数据标准规则,对所述运行数据进行统计分析,以生成电梯配件质量测评报告的技术手段,解决了难以对使用寿命较长的电梯配件的质量进行跟踪的问题,实现了对电梯配件运行数据的统计分析,进一步地实现了对电梯配件质量进行测评的效果。 The invention detects and collects the operation data of the elevator accessory to be tested; uploads and saves the operation data to the data storage server; performs statistical analysis on the operation data according to the preset elevator component operation data standard rule to generate an elevator The technical means of the accessory quality evaluation report solves the problem that it is difficult to track the quality of the elevator parts with long service life, realizes the statistical analysis of the operation data of the elevator parts, and further realizes the effect of evaluating the quality of the elevator parts.
附图说明DRAWINGS
图1是本发明实施例一中的一种电梯配件质量测评方法的流程图。1 is a flow chart of a method for measuring the quality of an elevator accessory in the first embodiment of the present invention.
图2是本发明实施例二中的一种电梯配件质量测评方法的流程图。2 is a flow chart of a method for evaluating the quality of an elevator accessory in the second embodiment of the present invention.
图3是本发明实施例三中的一种电梯配件质量测评系统的结构示意图。3 is a schematic structural view of an elevator accessory quality evaluation system according to Embodiment 3 of the present invention.
图4是本发明实施例四中的一种设备的硬件结构示意图。4 is a schematic diagram showing the hardware structure of a device in Embodiment 4 of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部结构。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. It should also be noted that, for ease of description, only some, but not all, of the structures related to the present invention are shown in the drawings.
实施例一Embodiment 1
图1为本发明实施例一提供的一种电梯配件质量测评方法的流程图,本实施例可适用于对电梯配件质量进行测评的情况,该方法可以由电梯配件质量测评系统来执行,该系统可通过软件,和/或硬件的方式实现。本实施例的方法具体包括如下步骤:1 is a flowchart of a method for measuring quality of an elevator accessory according to a first embodiment of the present invention. The embodiment can be applied to the evaluation of the quality of an elevator accessory, and the method can be performed by an elevator component quality assessment system. It can be implemented by software, and/or hardware. The method in this embodiment specifically includes the following steps:
S110、检测并采集待测电梯配件的运行数据。S110. Detect and collect operation data of the elevator accessory to be tested.
需要说明的是,在本实施例中的待测电梯配件包括:主板板载元器件和电梯外部配件。具体来说,主板板载元器件具体包括:IC芯片、电容、电阻、I/O控制芯片和BIOS芯片等;电梯外部配件具体包括:电梯按钮、指示灯(照明灯以及应急灯等)、门机、钢丝绳、限速器、缓冲器和安全钳等,其中,电梯按钮可实现不同功能,比如,应急按钮用于紧急情况下对维修人员进行报警提示、 上下箭头按钮的功能是实现用户的上楼或下楼,以及数字按钮为用户提供选择楼层等。同样地,在本实施例中,运行数据包括:电流数据、电压数据和/或触发次数。It should be noted that the elevator accessories to be tested in this embodiment include: a motherboard onboard component and an elevator external accessory. Specifically, the onboard components of the motherboard specifically include: an IC chip, a capacitor, a resistor, an I/O control chip, and a BIOS chip; the external components of the elevator specifically include: an elevator button, an indicator light (a light, an emergency light, etc.), a door Machine, wire rope, speed limiter, bumper and safety gear, etc. Among them, the elevator button can realize different functions. For example, the emergency button is used to alert the maintenance personnel in an emergency situation. The function of the up and down arrow buttons is to implement the user's upstairs or downstairs, and the numeric buttons provide the user with a choice of floors. Likewise, in the present embodiment, the operational data includes: current data, voltage data, and/or number of triggers.
其中,主板板载元器件是通过采集实时运行数据来对其质量进行测评;而电梯外部配件是在检测到其被触发时,才开始采集电梯外部配件的运行数据。即,通过采集主板板载元器件的实时电压、电流数据,来对其质量进行测评;而电梯外部配件是在检测到被触发时,就开始采集电梯外部配件触发次数。举例来说,当用户按下电梯按钮时,此时将对电梯按钮的触发次数进行采集,并统计电梯按钮从开始投入使用到目前为止被触发的总次数。Among them, the onboard components of the motherboard measure the quality by collecting real-time operational data; and the elevator external components only start collecting the operational data of the elevator external components when it is detected that it is triggered. That is, the real-time voltage and current data of the onboard components of the main board are collected to evaluate the quality; and the external parts of the elevator are triggered to collect the number of triggers of the external parts of the elevator when the detection is triggered. For example, when the user presses the elevator button, the number of triggers of the elevator button is collected at this time, and the total number of times the elevator button has been triggered since being put into use is counted.
当然,可以理解的是,本实施例仅列出了电梯部分主板板载元器件和电梯外部配件,本领域技术人员可以根据实际情况通过对其它主板板载元器件和电梯外部配件的运行数据进行检测和采集,本实施例对此并不进行限制。同样地,本实施例仅列出了部分电梯配件的运行数据,本领域技术人员可根据不同电梯配件对应的不同运行数据进行采集,本实施例对此并不进行限制。S120、将所述运行数据上传并保存至数据存储服务器。Of course, it can be understood that the present embodiment only lists the onboard components of the elevator and the external components of the elevator. Those skilled in the art can perform operational data on the onboard components of the other motherboards and the external components of the elevator according to actual conditions. Detection and collection, this embodiment does not limit this. In the same manner, the embodiment only lists the operation data of the parts of the elevators, and the person skilled in the art can collect the data according to the different operation data of the different elevator parts. This embodiment does not limit this. S120: Upload and save the running data to a data storage server.
具体来说,当检测到电梯外部配件触发时,将采集其被触发的次数,并对触发次数进行累加,得出电梯外部配件从开始投入使用到目前所被触发的总次数;同时对实时电流数据和实时电压数据进行采集,然后将实时电流数据、实时电压数据和/或触发总次数上传到数据存储服务器,并将其保存在数据存储服务器中。Specifically, when the trigger of the external accessory of the elevator is detected, the number of times the elevator is triggered is collected, and the number of triggers is accumulated, and the total number of times the elevator external accessory is triggered from the start of use to the current trigger is obtained; Data and real-time voltage data are collected, and then real-time current data, real-time voltage data, and/or total number of triggers are uploaded to the data storage server and stored in the data storage server.
S130、根据预设的电梯配件运行数据标准规则,对所述运行数据进行统计分析,以生成电梯配件质量测评报告。 S130. Perform statistical analysis on the operation data according to a preset standard of operation data of the elevator accessory to generate an elevator component quality evaluation report.
需要说明的是,按照电梯配件供应商提供的产品规格说明书对电梯配件运行数据进行标准规则的设定,以生成电梯配件运行数据标准规则表,将采集到的电梯配件运行数据与电梯配件运行数据标准规则表的对应参数进行比对分析,以生成电梯配件质量测评报告。其中,同一电梯配件的型号不同,其配置的标准规格也是不同的。比如,电梯按钮分为多种功能类型的,比如,上下键的按钮和数字按钮是用户经常使用的,而应急按钮只会在电梯出现故障等紧急情况下才会使用,由于应急按钮威胁到用户的人身安全,因此,对应急按钮的要求标准就比较高。It should be noted that the standard rules of the elevator accessory operation data are set according to the product specification manual provided by the elevator accessory supplier to generate the elevator accessory operation data standard rule table, and the collected elevator accessory operation data and the elevator accessory operation data are collected. The corresponding parameters of the standard rule table are compared and analyzed to generate an elevator component quality evaluation report. Among them, the same elevator accessories have different models, and the standard specifications of their configurations are also different. For example, elevator buttons are divided into multiple types of functions. For example, the buttons for the up and down buttons and the numeric buttons are frequently used by the user, and the emergency button will only be used in emergency situations such as an elevator failure, because the emergency button threatens the user. Personal safety, therefore, the requirements for emergency button are relatively high.
作为示例而非限定,按照某电梯配件供应商提供的产品规格说明书,对型号1的IC芯片和型号3的电容,以及型号1的按钮和型号2的门机的运行数据标准规则进行配置。比如,从电梯配件规格说明书中得到,型号1的IC芯片的电流稳定值在12~20mA之内,以及使用寿命为3年;型号3的电容的电流稳定值在2~3mA之内,电流稳定值在4~7V之内,以及使用寿命为3年;型号1的按钮在生命全周期内,其使用总次数为20000次;型号2的门机的开关门总次数为3000次。当对电梯配件运行数据标准规则配置完成后,将采集到的运行数据与运行数据标准规则进行比对分析,若采集到的运行数据符合标准规则,则生成电梯配件质量测评报告显示该电梯配件为优秀或合格;若采集到的运行数据不符合标准规则,则生成的电梯配件质量测评报告显示该电梯配件为不合格。By way of example and not limitation, the operating data standard rules for the Model 1 IC chip and Model 3 capacitors, and the Model 1 button and Model 2 door machine are configured in accordance with the product specification provided by an elevator accessory supplier. For example, from the specifications of the elevator accessories, the current stability of the IC chip of Model 1 is within 12-20 mA, and the service life is 3 years; the current stability of the capacitor of Model 3 is within 2 to 3 mA, and the current is stable. The value is within 4~7V, and the service life is 3 years; the type 1 button has a total number of uses of 20,000 times in the life cycle; the total number of door opening and closing times of the model 2 door is 3000 times. After the configuration of the elevator component operation data standard rule is completed, the collected operation data is compared with the operation data standard rule. If the collected operation data conforms to the standard rule, the elevator accessory quality evaluation report is generated to show that the elevator accessory is Excellent or qualified; if the collected operational data does not meet the standard rules, the generated elevator fitting quality assessment report indicates that the elevator fitting is unqualified.
本实施例的技术方案,通过检测并采集待测电梯配件的运行数据;将所述运行数据上传并保存至数据存储服务器;根据预设的电梯配件运行数据标准规则,对所述运行数据进行统计分析,以生成电梯配件质量测评报告的技术手段,解决了难以对使用寿命较长的电梯配件的质量进行跟踪的问题,实现了对电梯 配件运行数据的统计分析,进一步地实现了对电梯配件质量进行测评的效果。The technical solution of the embodiment detects and collects the running data of the elevator component to be tested; uploads and saves the running data to the data storage server; and performs statistics on the running data according to the preset standard rules of the elevator accessory operating data. Analysis, in order to generate the technical measures of the elevator parts quality assessment report, solve the problem of difficult to track the quality of elevator parts with long service life, and realize the elevator The statistical analysis of the operating data of the accessories further realizes the effect of evaluating the quality of the elevator parts.
实施例二Embodiment 2
图2为本发明实施例二提供的一种电梯配件质量测评方法的流程图,本实施例可适用于对电梯配件质量进行测评的情况,该方法可以由电梯配件质量测评系统来执行,该系统可通过软件,和/或硬件的方式实现。本实施例的方法具体包括如下步骤:2 is a flow chart of a method for evaluating the quality of an elevator accessory according to a second embodiment of the present invention. The embodiment can be applied to the evaluation of the quality of an elevator accessory. The method can be performed by an elevator component quality assessment system. It can be implemented by software, and/or hardware. The method in this embodiment specifically includes the following steps:
S210、检测并采集待测电梯配件的运行数据。S210. Detect and collect operation data of the elevator accessory to be tested.
具体地,不同的待测电梯配件,其运行数据也是不同的。比如,主板板载元器件中的IC芯片需要采集的是实时电流数据;而电阻需要采集的是实时电压数据。在本实施例中,主要针对IC芯片、电容和电阻这三类主板板载元器件,以及按钮、门机和钢丝绳这三类电梯外部配件进行举例说明。Specifically, different elevator accessories to be tested have different operational data. For example, the IC chip in the onboard components of the motherboard needs to collect real-time current data; and the resistor needs to collect real-time voltage data. In this embodiment, the three types of motherboard onboard components, such as an IC chip, a capacitor, and a resistor, and three types of elevator external components, such as a button, a door machine, and a wire rope, are mainly illustrated.
针对主板板载元器件主要通过采集实时数据来对元器件的质量进行分析判断。具体地,IC芯片,主要需要采集实时电流数据对其质量的好坏进行判断;电容,是通过采集实时电流和电压数据,来对其质量的好坏进行判断;而电阻,是通过采集实时电压数据,来对其质量的好坏进行判断。For the onboard components of the motherboard, the quality of the components is analyzed and judged by collecting real-time data. Specifically, the IC chip mainly needs to collect real-time current data to judge the quality of the chip; the capacitor is to judge the quality of the current by collecting real-time current and voltage data; and the resistance is obtained by collecting the real-time voltage. Data to judge the quality of its quality.
当然,本实施例中针对主板板载元器件并不仅限制于采集实时电流或实时电压数据,当在对其它主板板载元器件进行质量测评时,也可通过采集实时功率等数据。Of course, in this embodiment, the onboard components of the motherboard are not limited to collecting real-time current or real-time voltage data. When performing quality evaluation on other motherboard onboard components, data such as real-time power can also be collected.
除此之外,针对电梯外部配件,主要是需要采集被触发的总次数。具体来说,电梯按钮,是通过采集每次被触发的次数,并将其累计得到被触发的总次数;门机,需要采集的是开关门总次数;钢丝绳,以弯折次数为依据来对其质 量的好坏进行判断。In addition, for elevator exterior parts, it is mainly necessary to collect the total number of times triggered. Specifically, the elevator button is obtained by collecting the number of times each time it is triggered, and accumulating the total number of times it is triggered; the door machine needs to collect the total number of times the door is opened; the wire rope is based on the number of bending times. Its quality The quality of the quantity is judged.
S220、将所述运行数据上传并保存至数据存储服务器。S220: Upload and save the running data to a data storage server.
S230、将预设的电梯配件运行数据标准规则存储在数据存储服务器中,并根据所述标准规则对电梯配件的正常运行范围进行配置。S230. Store preset standard rules for elevator accessory operation data in a data storage server, and configure a normal operating range of the elevator accessory according to the standard rule.
作为示例而非限定,主板板载元器件质量测评的运行数据是一个正常运行范围,比如,型号1的IC芯片是依据电流稳定值来对其质量进行测评的,而电流稳定值的范围为12~20mA。除此之外,电容、电阻所依据的电流稳定值和/或电压稳定值均在一个正常运行范围内。而电梯外部配件,所依据的是触发总次数,比如,钢丝绳,评测质量好坏的依据是弯折次数,并配置钢丝绳的弯折次数为4000次。除此之外,门机、电梯按钮分别是根据开关门总次数、被按下的总次数来对其质量进行测评。但本方案并不对其进行限制,比如,主板板载元器件也可以根据一个定值来对其质量进行测评,同样地,电梯外部配件质量的测评标准也可以是一个运行范围。As an example and not by way of limitation, the operating data of the board's on-board component quality evaluation is a normal operating range. For example, the Model 1 IC chip measures its quality based on the current stability value, and the current stability value ranges from 12 to 12. ~20mA. In addition, the current stability and/or voltage stability values on which the capacitors and resistors are based are within a normal operating range. The external parts of the elevator are based on the total number of triggers. For example, the wire rope, the basis for evaluating the quality is the number of bends, and the number of bends of the wire rope is 4,000. In addition, the door machine and the elevator button respectively measure the quality according to the total number of times the door is opened and the total number of times the door is pressed. However, this solution does not limit it. For example, the onboard components of the motherboard can also be evaluated according to a certain value. Similarly, the evaluation standard of the quality of the external components of the elevator can also be an operating range.
S240、根据所述电梯配件的正常运行范围,对所述待测配件全生命周期的运行数据进行统计分析,以生成电梯配件质量测评报告。S240. Perform statistical analysis on the operation data of the entire life cycle of the component to be tested according to the normal operating range of the elevator accessory to generate an elevator component quality evaluation report.
在此需要说明的是,对主板板载元器件和电梯外部配件的正常运行范围完成配置后,对基准为100000台电梯的电梯配件全生命周期的运行数据进行监控统计,并将采集到的运行数据与电梯配件正常运行范围的数据进行比对分析,根据比对结果,生成不同结果的电梯配件质量测评报告。其中,电梯配件质量测评报告中还包括运行数据中异常数据的分布状态。It should be noted that after the normal operation range of the onboard components and the external components of the elevator is completed, the operation data of the entire life cycle of the elevator components with a reference of 100,000 elevators are monitored and collected, and the collected operation is performed. The data is compared with the data of the normal operating range of the elevator accessories, and the elevator component quality evaluation report with different results is generated according to the comparison result. Among them, the elevator component quality evaluation report also includes the distribution status of the abnormal data in the operation data.
作为示例而非限定,对基准为100000台电梯的IC芯片和电梯按钮的运行数据进行监控统计,IC芯片所依据的标准规则:在使用寿命3年内出现超出电 流稳定值范围的占比,而电梯按钮的评测标准:按钮次数出现超过/未达到30000次的占比,根据不同的检测结果对各电梯配件进行评级。As an example and not by way of limitation, the operation data of the IC chip and the elevator button with a reference of 100,000 elevators are monitored and counted. The standard rule of the IC chip is that the power is exceeded within 3 years of the service life. The proportion of the range of flow stability values, and the evaluation criteria of the elevator button: the number of button occurrences exceeds / does not reach the proportion of 30,000 times, and each elevator accessory is rated according to different detection results.
具体来说,以型号1、型号2和型号3三个不同型号,对IC芯片的质量进行测评,当型号1的IC芯片在其全生命周期3年内,出现超出电流稳定值范围的占比为0%,则该IC芯片为优秀芯片,并将评测结果和电流稳定值曲线图保存在生成的电梯配件质量测评报告中;当型号2的IC芯片在其全生命周期3年内,出现超出电流稳定值范围的占比为5%,则该IC芯片为合格芯片,并将5%异常数据的分布状态单独列出,并保存在电梯配件质量测评报告中;当型号3的IC芯片在其全生命周期3年内,异常运行数据波动大,出现超出电流稳定值范围的占比为10%,不可靠,则该IC芯片为不合格芯片,同样地,将10%异常数据的分布状态单独生成,并保存在电梯配件质量测评报告中,用以后续为用户选择电梯配件供应商提供依据,进而提高电梯可靠性。其中,不同型号的IC芯片由不同的供应商进行提供,比如,型号1、型号2和型号3的IC芯片分别由供应商A、供应商B和供应商C进行提供。由此,根据电梯配件质量测评报告就可以了解到不同供应商的产品质量,以清晰地为用户提供选择依据。Specifically, the quality of the IC chip is evaluated in three different models: Model 1, Model 2, and Model 3. When the IC chip of Model 1 has a lifetime exceeding the current stability period within 3 years of its full life cycle, 0%, the IC chip is an excellent chip, and the evaluation results and the current stability value graph are saved in the generated elevator accessory quality evaluation report; when the Model 2 IC chip has exceeded the current stability within 3 years of its full life cycle The value range is 5%, the IC chip is a qualified chip, and the distribution status of 5% abnormal data is separately listed and saved in the elevator parts quality evaluation report; when the Model 3 IC chip is in its life During the period of 3 years, the abnormal operation data fluctuates greatly, and the proportion exceeding the current stability value range is 10%. If it is unreliable, the IC chip is a defective chip. Similarly, the distribution state of 10% abnormal data is separately generated, and It is stored in the elevator fitting quality evaluation report, which is used to provide the basis for the user to select the elevator accessory supplier, thereby improving the elevator reliability. Among them, different types of IC chips are provided by different suppliers. For example, IC chips of Model 1, Model 2, and Model 3 are provided by Vendor A, Vendor B, and Vendor C, respectively. Therefore, according to the quality evaluation report of the elevator parts, the product quality of different suppliers can be known, so as to clearly provide the basis for the selection of the users.
同样地,对电梯按钮的测评也是如此,以型号1、型号2和型号3三个不同型号,对电梯按钮的质量进行测评,当型号1的电梯按钮的按键次数出现超出40000次的占比为80%,则该电梯按钮为优秀按钮;而当型号2的电梯按钮的按键次数出现超出30000次的占比为100%,则该电梯按钮为合格按钮;而当型号3的电梯按钮的按钮次数出现超出30000次的占比为80%,则该电梯按钮为不合格按钮。其中,不同型号的电梯按钮对应不同的供应商,比如,型号1、型号2和型号3分别对应的是供应商A、供应商B和供应商C。 Similarly, the evaluation of the elevator button is also the same. The quality of the elevator button is evaluated by three different models of model 1, model 2 and model 3. When the number of button times of the elevator button of model 1 exceeds 40,000, the proportion is 80%, the elevator button is an excellent button; and when the number of button presses of the model 2 elevator exceeds 30,000 times, the elevator button is a qualified button; and when the elevator button of the model 3 is button number If the proportion exceeding 30,000 times is 80%, the elevator button is a failed button. Among them, different types of elevator buttons correspond to different suppliers. For example, Model 1, Model 2, and Model 3 correspond to Supplier A, Supplier B, and Supplier C, respectively.
同时,在对电梯配件的质量进行测评时,一方面根据电梯配件正常运行范围的数据,对采集到电梯配件运行数据进行比对分析;另一方面也可根据维修参数对电梯配件进行质量测评。具体是:当由供应商A提供的型号1的门机在使用寿命7年内,维修次数超过100次,则型号1的门机的统计分析结果为不合格,并在电梯配件质量测评报告中建议用户更换供应商。At the same time, in the evaluation of the quality of the elevator parts, on the one hand, according to the data of the normal operating range of the elevator parts, the running data of the elevator parts are compared and analyzed; on the other hand, the quality of the elevator parts can be evaluated according to the maintenance parameters. Specifically: when the model 1 door machine provided by supplier A has a service life of more than 100 times within 7 years, the statistical analysis result of the model 1 door machine is unqualified, and it is recommended in the elevator parts quality evaluation report. The user changes the supplier.
当然,可以理解的是,本实施例仅列出了电梯部分主板板载元器件和电梯外部配件的测评标准和评级标准,本领域技术人员可以根据实际情况通过对其它主板板载元器件和电梯外部配件的运行数据进行测评,本实施例对此并不进行限制。Of course, it can be understood that the present embodiment only lists the evaluation standards and rating standards of the onboard components of the elevator part and the external components of the elevator, and those skilled in the art can pass the components and the elevators on the other motherboards according to actual conditions. The operation data of the external component is evaluated, and this embodiment does not limit this.
S250、输出所述电梯配件质量测评报告,并将所述测评报告显示在主控系统的显示界面。S250. Output the elevator component quality evaluation report, and display the evaluation report on a display interface of the main control system.
具体来说,将生成的电梯配件质量测评报告的具体内容,显示在主控系统的显示界面。比如,由于型号1的IC芯片在全生命周期3年内,出现超出电流稳定值范围的占比为0%,则该芯片为优秀芯片,并且型号1的IC芯片是由供应商A进行提供的,则在显示界面上,型号1的IC芯片的质量测评报告中,包括:供应商:A;统计分析结果:无异常运行数据,出现超出电流稳定值范围的占比为0%;评级结果:优秀,增加电梯配件的采购种类。由于型号3的电梯按钮的按钮次数出现超出30000次的占比为80%,则该电梯按钮为不合格按钮,并且型号3的电梯按钮由供应商C进行提供,则在输出的质量测评报告中,包括:供应商:C;统计分析结果:80%的型号3的电梯按钮运行寿命达到30000次;评级结果:不合格,更换供应商。同样地,若供应商提供的电梯配件的评级结果为合格,建议保留该供应商,质量测评报告的具体内容不再赘述,同型 号1的IC芯片。Specifically, the specific content of the generated elevator accessory quality evaluation report is displayed on the display interface of the main control system. For example, since the IC chip of the Model 1 has a 0% of the range exceeding the current stability value within 3 years of the whole life cycle, the chip is an excellent chip, and the IC chip of the Model 1 is provided by the supplier A. On the display interface, the quality evaluation report of the model 1 IC chip includes: supplier: A; statistical analysis result: no abnormal operation data, the proportion exceeding the current stable value range is 0%; rating result: excellent , increase the types of procurement of elevator parts. Since the number of button buttons of the model 3 elevator button exceeds 30,000 times, the elevator button is a non-conforming button, and the model 3 elevator button is provided by the supplier C, in the output quality evaluation report. , including: supplier: C; statistical analysis results: 80% of the model 3 elevator button operating life reached 30,000 times; rating results: failed, replace the supplier. Similarly, if the rating result of the elevator parts provided by the supplier is qualified, it is recommended to keep the supplier. The specific content of the quality assessment report will not be described again. No. 1 IC chip.
本实施例的技术方案,通过采集电梯配件全生命周期的运行状态及使用寿命数据,并以各电梯配件的运行数据标准规则作为评价依据,对运行数据中异常运行情况的频率及检查使用寿命数据进行大数据分析,从而获得各主板板载元器件和电梯外部配件的质量测评报告,做出质量等级划分,并将质量测评报告显示在主控系统的显示界面,从而对指导用户对主板板载元器件和电梯外部配件进行采购,同时对电梯配件供应商进行评级,从而提升了电梯产品可靠性,进一步提高了用户体验。The technical solution of the embodiment collects the running state and the service life data of the entire life cycle of the elevator component, and uses the standard rules of the operating data of each elevator component as the evaluation basis, the frequency of the abnormal running condition in the running data and the inspection service life data. Perform big data analysis to obtain the quality evaluation report of the onboard components and elevator external parts of each motherboard, make the quality grade division, and display the quality assessment report on the display interface of the main control system, thus guiding the user to the motherboard onboard The procurement of components and elevator external parts, as well as the rating of elevator parts suppliers, has improved the reliability of elevator products and further improved the user experience.
实施例三Embodiment 3
图3为本发明实施例三提供的一种电梯配件质量测评系统的结构示意图,本实施例可适用于对电梯配件质量进行测评的情况。FIG. 3 is a schematic structural diagram of an elevator accessory quality evaluation system according to Embodiment 3 of the present invention, and the embodiment is applicable to a situation in which the quality of an elevator component is evaluated.
如图3所示,所述系统包括:检测采集模块310,上传保存模块320,统计分析模块330,其中:As shown in FIG. 3, the system includes: a detection collection module 310, an upload and save module 320, and a statistical analysis module 330, wherein:
检测采集模块310,用于检测并采集待测电梯配件的运行数据;The detection collection module 310 is configured to detect and collect operation data of the elevator accessory to be tested;
上传保存模块320,用于将所述运行数据上传并保存至数据存储服务器;The uploading and saving module 320 is configured to upload and save the running data to the data storage server;
统计分析模块330,用于根据预设的电梯配件运行数据标准规则,对所述运行数据进行统计分析,以生成电梯配件质量测评报告。The statistical analysis module 330 is configured to perform statistical analysis on the operation data according to a preset elevator component operation data standard rule to generate an elevator accessory quality evaluation report.
本发明通过检测并采集待测电梯配件的运行数据;将所述运行数据上传并保存至数据存储服务器;根据预设的电梯配件运行数据标准规则,对所述运行数据进行统计分析,以生成电梯配件质量测评报告的技术手段,解决了难以对使用寿命较长的电梯配件的质量进行跟踪的问题,实现了对电梯配件运行数据 的统计分析,进一步地实现了对电梯配件质量进行测评的效果。The invention detects and collects the operation data of the elevator accessory to be tested; uploads and saves the operation data to the data storage server; performs statistical analysis on the operation data according to the preset elevator component operation data standard rule to generate an elevator The technical means of the accessory quality assessment report solves the problem that it is difficult to track the quality of the elevator parts with long service life, and realizes the operation data of the elevator parts. The statistical analysis further realized the effect of evaluating the quality of elevator parts.
在上述实施例的基础上,所述电梯配件包括:主板板载元器件和电梯外部配件;Based on the above embodiment, the elevator accessory comprises: a motherboard onboard component and an elevator external accessory;
相应的,检测采集模块310,包括:Correspondingly, the detection collection module 310 includes:
实时采集单元,用于对主板板载元器件的运行数据进行实时采集;Real-time acquisition unit for real-time collection of operational data of onboard components on the motherboard;
触发采集单元,用于当检测到电梯外部配件触发时,采集所述电梯外部配件的运行数据;其中,所述运行数据包括:电流数据、电压数据和/或触发次数。The triggering acquisition unit is configured to collect operation data of the elevator external accessory when the elevator external accessory trigger is detected; wherein the operation data comprises: current data, voltage data, and/or a number of triggers.
进一步地,所述系统还包括:Further, the system further includes:
存储配置模块340,用于将预设的电梯配件运行数据标准规则存储在数据存储服务器中,并根据所述标准规则对电梯配件的正常运行范围进行配置;a storage configuration module 340, configured to store preset elevator accessory operation data standard rules in a data storage server, and configure a normal operating range of the elevator accessory according to the standard rule;
相应的,所述统计分析模块330,包括:Correspondingly, the statistical analysis module 330 includes:
统计分析单元,用于根据所述电梯配件的正常运行范围,对所述待测配件全生命周期的运行数据进行统计分析,以生成电梯配件质量测评报告。The statistical analysis unit is configured to perform statistical analysis on the operation data of the entire life cycle of the component to be tested according to the normal operation range of the elevator accessory to generate an elevator component quality evaluation report.
进一步地,所述质量测评报告包括所述运行数据中异常数据的分布状态。Further, the quality assessment report includes a distribution state of the abnormal data in the operation data.
进一步地,所述系统还包括:Further, the system further includes:
输出显示模块350,用于输出所述电梯配件质量测评报告,并将所述测评报告显示在主控系统的显示界面,以使用户对电梯配件供应商进行分级评价。The output display module 350 is configured to output the elevator accessory quality evaluation report, and display the evaluation report on the display interface of the main control system, so that the user performs a rating evaluation on the elevator accessory supplier.
上述电梯配件质量测评系统可执行本发明任意实施例所提供的电梯配件质量测评方法,具备执行方法相应的功能模块和有益效果。The above-mentioned elevator accessory quality evaluation system can perform the elevator component quality evaluation method provided by any embodiment of the present invention, and has the corresponding functional modules and beneficial effects of the execution method.
实施例四Embodiment 4
如图4所示,为本发明实施例四提供的一种设备的硬件结构示意图,如图 4所示,该充电器包括:FIG. 4 is a schematic structural diagram of hardware of a device according to Embodiment 4 of the present invention, as shown in FIG. As shown in Figure 4, the charger includes:
一个或多个处理器410,图4中以一个处理器410为例;One or more processors 410, one processor 410 is taken as an example in FIG. 4;
存储器420; Memory 420;
所述充电器还可以包括:输入装置430和输出装置440。The charger may further include an input device 430 and an output device 440.
所述充电器中的处理器410、存储器420、输入装置430和输出装置440可以通过总线或者其他方式连接,图4中以通过总线连接为例。The processor 410, the memory 420, the input device 430, and the output device 440 in the charger may be connected by a bus or other means, and the connection through the bus is taken as an example in FIG.
存储器420作为一种非暂态计算机可读存储介质,可用于存储软件程序、计算机可执行程序以及模块,如本发明实施例中的一种电梯配件质量测评方法对应的程序指令/模块(例如,附图3所示的检测采集模块310、上传保存模块320、统计分析模块330、存储配置模块340和输出显示模块350)。处理器410通过运行存储在存储器420中的软件程序、指令以及模块,从而执行电梯配件质量测评系统的各种功能应用以及数据处理,即实现上述方法实施例的一种电梯配件质量测评方法。The memory 420 is used as a non-transitory computer readable storage medium, and can be used to store a software program, a computer executable program, and a module, such as a program instruction/module corresponding to an elevator accessory quality evaluation method in the embodiment of the present invention (for example, The detection collection module 310, the upload storage module 320, the statistical analysis module 330, the storage configuration module 340, and the output display module 350) shown in FIG. The processor 410 executes various functional applications and data processing of the elevator accessory quality evaluation system by running software programs, instructions, and modules stored in the memory 420, that is, an elevator accessory quality evaluation method that implements the above method embodiments.
存储器420可以包括存储程序区和存储数据区,其中,存储程序区可存储操作系统、至少一个功能所需要的应用程序;存储数据区可存储根据电梯配件质量测评系统的使用所创建的数据等。此外,存储器420可以包括高速随机存取存储器,还可以包括非暂态性存储器,例如至少一个磁盘存储器件、闪存器件、或其他非暂态性固态存储器件。在一些实施例中,存储器420可选包括相对于处理器410远程设置的存储器,这些远程存储器可以通过网络连接至终端设备。上述网络的实例包括但不限于互联网、企业内部网、局域网、移动通信网及其组合。The memory 420 may include a storage program area and an storage data area, wherein the storage program area may store an operating system, an application required for at least one function; the storage data area may store data created according to usage of the elevator accessory quality evaluation system, and the like. Moreover, memory 420 can include high speed random access memory, and can also include non-transitory memory, such as at least one magnetic disk storage device, flash memory device, or other non-transitory solid state storage device. In some embodiments, memory 420 can optionally include memory remotely located relative to processor 410, which can be connected to the terminal device over a network. Examples of such networks include, but are not limited to, the Internet, intranets, local area networks, mobile communication networks, and combinations thereof.
输入装置430可用于接收输入的运行数据,以及预设的电梯配件运行数据 标准规则;输出装置440,可用于通过对运行数据进行统计分析,将电梯配件质量测评报告输出显示在主控系统的显示界面。The input device 430 can be configured to receive input operational data, and preset elevator accessory operational data. The standard rule; the output device 440 is configured to display the output of the elevator accessory quality assessment report on the display interface of the main control system by performing statistical analysis on the operation data.
实施例五Embodiment 5
本发明实施例还提供一种包含计算机可执行指令的存储介质,所述计算机可执行指令在由计算机处理器执行时用于执行一种电梯配件质量测评方法,该方法包括:The embodiment of the present invention further provides a storage medium including computer executable instructions for executing an elevator accessory quality evaluation method when executed by a computer processor, the method comprising:
检测并采集待测电梯配件的运行数据;Detecting and collecting operational data of the elevator accessories to be tested;
将所述运行数据上传并保存至数据存储服务器;Uploading and saving the running data to a data storage server;
根据预设的电梯配件运行数据标准规则,对所述运行数据进行统计分析,以生成电梯配件质量测评报告。According to the preset elevator component operation data standard rule, statistical analysis is performed on the operation data to generate an elevator component quality evaluation report.
可选的,该计算机可执行指令在由计算机处理器执行时还可以用于执行本发明任意实施例所提供的一种电梯配件质量测评方法的技术方案。Optionally, the computer executable instructions, when executed by the computer processor, can also be used to implement the technical solution of the elevator accessory quality assessment method provided by any embodiment of the present invention.
通过以上关于实施方式的描述,所属领域的技术人员可以清楚地了解到,本发明可借助软件及必需的通用硬件来实现,当然也可以通过硬件实现,但很多情况下前者是更佳的实施方式。基于这样的理解,本发明的技术方案本质上或者说对现有技术做出贡献的部分可以以软件产品的形式体现出来,该计算机软件产品可以存储在计算机可读存储介质中,如计算机的软盘、只读存储器(Read-Only Memory,ROM)、随机存取存储器(Random Access Memory,RAM)、闪存(FLASH)、硬盘或光盘等,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行本发明各个实施例所述的电梯配件质量测评方法。 Through the above description of the embodiments, those skilled in the art can clearly understand that the present invention can be implemented by software and necessary general hardware, and can also be implemented by hardware, but in many cases, the former is a better implementation. . Based on such understanding, the technical solution of the present invention, which is essential or contributes to the prior art, may be embodied in the form of a software product, which may be stored in a computer readable storage medium, such as a floppy disk of a computer. , Read-Only Memory (ROM), Random Access Memory (RAM), Flash (FLASH), hard disk or optical disk, etc., including a number of instructions to make a computer device (can be a personal computer) The server, or network device, etc.) performs the elevator component quality assessment method described in various embodiments of the present invention.
注意,上述仅为本发明的较佳实施例及所运用技术原理。本领域技术人员会理解,本发明不限于这里所述的特定实施例,对本领域技术人员来说能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。因此,虽然通过以上实施例对本发明进行了较为详细的说明,但是本发明不仅仅限于以上实施例,在不脱离本发明构思的情况下,还可以包括更多其他等效实施例,而本发明的范围由所附的权利要求范围决定。 Note that the above are only the preferred embodiments of the present invention and the technical principles applied thereto. Those skilled in the art will appreciate that the present invention is not limited to the specific embodiments described herein, and that various modifications, changes and substitutions may be made without departing from the scope of the invention. Therefore, the present invention has been described in detail by the above embodiments, but the present invention is not limited to the above embodiments, and other equivalent embodiments may be included without departing from the inventive concept. The scope is determined by the scope of the appended claims.

Claims (10)

  1. 一种电梯配件质量测评方法,其特征在于,包括:A method for measuring the quality of an elevator accessory, characterized in that it comprises:
    检测并采集待测电梯配件的运行数据;Detecting and collecting operational data of the elevator accessories to be tested;
    将所述运行数据上传并保存至数据存储服务器;Uploading and saving the running data to a data storage server;
    根据预设的电梯配件运行数据标准规则,对所述运行数据进行统计分析,以生成电梯配件质量测评报告。According to the preset elevator component operation data standard rule, statistical analysis is performed on the operation data to generate an elevator component quality evaluation report.
  2. 根据权利要求1所述的方法,其特征在于,所述电梯配件包括:主板板载元器件和电梯外部配件;The method according to claim 1, wherein the elevator accessory comprises: a motherboard onboard component and an elevator exterior component;
    相应的,所述检测并采集待测电梯配件的运行数据,包括:Correspondingly, the detecting and collecting the operating data of the elevator accessory to be tested comprises:
    对主板板载元器件的运行数据进行实时采集;Real-time acquisition of the operating data of the onboard components of the motherboard;
    当检测到电梯外部配件触发时,采集所述电梯外部配件的运行数据;其中,所述运行数据包括:电流数据、电压数据和/或触发次数。The operational data of the elevator external accessory is collected when the elevator external accessory trigger is detected; wherein the operational data comprises: current data, voltage data, and/or number of triggers.
  3. 根据权利要求1所述的方法,其特征在于,所述方法,还包括:The method according to claim 1, wherein the method further comprises:
    将预设的电梯配件运行数据标准规则存储在数据存储服务器中,并根据所述标准规则对电梯配件的正常运行范围进行配置;The preset elevator accessory operation data standard rules are stored in the data storage server, and the normal operating range of the elevator accessory is configured according to the standard rules;
    相应的,所述根据预设的电梯配件运行数据标准规则,对所述运行数据进行统计分析,以生成电梯配件质量测评报告,包括:Correspondingly, the statistical analysis of the operation data is performed according to a preset standard rule of operation data of the elevator accessory to generate an elevator component quality assessment report, including:
    根据所述电梯配件的正常运行范围,对所述待测配件全生命周期的运行数据进行统计分析,以生成电梯配件质量测评报告。According to the normal operating range of the elevator accessory, statistical analysis is performed on the operation data of the entire life cycle of the component to be tested to generate an elevator component quality evaluation report.
  4. 根据权利要求1所述方法,其特征在于,所述质量测评报告包括所述运行数据中异常数据的分布状态。The method of claim 1 wherein said quality assessment report includes a distribution status of anomalous data in said operational data.
  5. 根据权利要求1所述的方法,其特征在于,在所述根据预设的电梯配件运行数据标准规则,对所述运行数据进行统计分析,以生成电梯配件质量测评 报告之后,包括:The method according to claim 1, wherein the running data is statistically analyzed according to a preset standard of operating parameters of the elevator accessory to generate an elevator component quality evaluation. After the report, including:
    输出所述电梯配件质量测评报告,并将所述测评报告显示在主控系统的显示界面。The elevator component quality evaluation report is output, and the evaluation report is displayed on a display interface of the main control system.
  6. 一种电梯配件质量测评系统,其特征在于,包括:An elevator accessory quality evaluation system, comprising:
    检测采集模块,用于检测并采集待测电梯配件的运行数据;Detecting and collecting module for detecting and collecting operation data of the elevator accessory to be tested;
    上传保存模块,用于将所述运行数据上传并保存至数据存储服务器;Uploading a save module, configured to upload and save the running data to a data storage server;
    统计分析模块,用于根据预设的电梯配件运行数据标准规则,对所述运行数据进行统计分析,以生成电梯配件质量测评报告。The statistical analysis module is configured to perform statistical analysis on the operation data according to a preset elevator component operation data standard rule to generate an elevator accessory quality evaluation report.
  7. 根据权利要求6所述的系统,其特征在于,所述电梯配件包括:主板板载元器件和电梯外部配件;The system of claim 6 wherein said elevator accessory comprises: a motherboard onboard component and an elevator exterior component;
    相应的,检测采集模块,包括:Correspondingly, the detection collection module includes:
    实时采集单元,用于对主板板载元器件的运行数据进行实时采集;Real-time acquisition unit for real-time collection of operational data of onboard components on the motherboard;
    触发采集单元,用于当检测到电梯外部配件触发时,采集所述电梯外部配件的运行数据;其中,所述运行数据包括:电流数据、电压数据和/或触发次数。The triggering acquisition unit is configured to collect operation data of the elevator external accessory when the elevator external accessory trigger is detected; wherein the operation data comprises: current data, voltage data, and/or a number of triggers.
  8. 根据权利要求6所述的系统,其特征在于,所述系统,还包括:The system of claim 6 wherein the system further comprises:
    存储配置模块,用于将预设的电梯配件运行数据标准规则存储在数据存储服务器中,并根据所述标准规则对电梯配件的正常运行范围进行配置;a storage configuration module, configured to store a preset elevator accessory operation data standard rule in a data storage server, and configure a normal operating range of the elevator accessory according to the standard rule;
    相应的,所述统计分析模块,包括:Correspondingly, the statistical analysis module comprises:
    统计分析单元,用于根据所述电梯配件的正常运行范围,对所述待测配件全生命周期的运行数据进行统计分析,以生成电梯配件质量测评报告。The statistical analysis unit is configured to perform statistical analysis on the operation data of the entire life cycle of the component to be tested according to the normal operation range of the elevator accessory to generate an elevator component quality evaluation report.
  9. 一种设备,包括存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,其特征在于,所述处理器执行所述程序时实现如权利要求1~5 中任一所述的方法。An apparatus comprising a memory, a processor, and a computer program stored on the memory and operable on the processor, wherein the processor executes the program as claimed in claims 1 to 5 Any of the methods described.
  10. 一种计算机可读存储介质,其上存储有计算机程序,其特征在于,该程序被处理器执行时实现如权利要求1~5中任一所述的方法。 A computer readable storage medium having stored thereon a computer program, wherein the program is executed by a processor to implement the method of any one of claims 1 to 5.
PCT/CN2017/108945 2017-11-01 2017-11-01 Method for evaluating quality of elevator parts, system, apparatus, and storage medium WO2019084849A1 (en)

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