WO2019080699A1 - 油脂泵送装置 - Google Patents
油脂泵送装置Info
- Publication number
- WO2019080699A1 WO2019080699A1 PCT/CN2018/108859 CN2018108859W WO2019080699A1 WO 2019080699 A1 WO2019080699 A1 WO 2019080699A1 CN 2018108859 W CN2018108859 W CN 2018108859W WO 2019080699 A1 WO2019080699 A1 WO 2019080699A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- valve
- lever mechanism
- reversing valve
- pumping device
- rod body
- Prior art date
Links
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N13/00—Lubricating-pumps
- F16N13/02—Lubricating-pumps with reciprocating piston
- F16N13/06—Actuation of lubricating-pumps
- F16N13/10—Actuation of lubricating-pumps with mechanical drive
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N11/00—Arrangements for supplying grease from a stationary reservoir or the equivalent in or on the machine or member to be lubricated; Grease cups
- F16N11/08—Arrangements for supplying grease from a stationary reservoir or the equivalent in or on the machine or member to be lubricated; Grease cups with mechanical drive, other than directly by springs or weights
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/44—Mechanical actuating means
- F16K31/52—Mechanical actuating means with crank, eccentric, or cam
- F16K31/523—Mechanical actuating means with crank, eccentric, or cam comprising a sliding valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N13/00—Lubricating-pumps
- F16N13/02—Lubricating-pumps with reciprocating piston
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N23/00—Special adaptations of check valves
Definitions
- the invention relates to a grease pumping device for injecting lubricating grease into a bearing, and belongs to the field of grease lubrication.
- the centralized lubrication system has a wide range of applications in large-scale construction machinery, military machinery, long-distance automatic production lines, and outdoor work vehicles and machinery in alpine regions.
- Centralized lubrication systems typically use grease pumping devices to pump grease to the grease distributor, which in turn is delivered to each location to be lubricated by a grease distributor.
- a common grease pumping device is a plunger type grease pumping device, which specifically includes a fuel tank for storing lubricating grease, a driver, a plunger pair, and a pump body for mounting the aforementioned components; a suction port of the plunger pair and a fuel tank
- the output shaft sleeve of the driver is provided with an eccentric wheel, and the plunger of the plunger pair abuts against the eccentric wheel rim along the radial direction of the output shaft.
- the output shaft of the drive is reversed, and the eccentric wheel is reversed, thereby driving the plunger of the plunger pair to reciprocate, so that the suction port of the plunger pair absorbs a certain amount of lubricating grease and passes through the plunger pair.
- the pressure discharge port is delivered to the part to be lubricated.
- the lubrication pipe communicating with the pressure discharge port of the plunger pair is provided with a reversing valve, the reversing valve is configured to have at least two valve positions, and when it is located at the first valve position, the lubricating grease can be delivered to the portion to be lubricated , commonly referred to as the pressurization phase, when it is in the second valve position, the remaining grease can be returned to the tank, commonly referred to as the pressure relief stage.
- the reversing valve has an oil inlet port, a oil return port and at least one oil outlet port, wherein the oil inlet port is connected with the pressure discharge port of the plunger pair, and the oil return port is connected with the oil tank, and the oil outlet port Connected to the lubrication line.
- the oil inlet port and the oil outlet port are electrically connected, so that the lubricating oil sucked by the plunger pair flows through the oil discharge port of the plunger pair, the oil inlet port of the reversing valve, and the oil outlet port.
- the grease pumping device mostly adopts an electromagnetic reversing valve. Since the reversing valve is affected by the grease, the commutation resistance is large, and the electrically controlled reversing valve is prone to burnout.
- the hydraulically controlled reversing valve structure is too Complex and bulky.
- An object of the present invention is to provide a grease pumping device which is more compact in overall structure and takes up less space.
- the grease pumping device comprises a pump body, a driving mechanism with an output shaft, and at least one plunger pair driven by the driving mechanism, and further includes a reversing valve and a lever disposed in the pump body. a mechanism, the switching action of the spool of the reversing valve between the valve positions is driven by the swinging action of the lever mechanism, and the output rotating shaft drives a dialing member that rotates with the rotating shaft, and the output shaft rotates in the forward and reverse directions.
- the dial member rotates the lever mechanism to rotate the lever mechanism to reciprocate the lever mechanism to change the valve position
- the lever mechanism and the dial member are at least one elastic structure
- the dial member is in contact with the lever mechanism and drives the spool to act.
- the toggle member and the lever mechanism are relatively slid by elastic deformation of the elastic structure.
- the grease pumping device of the invention replaces the solenoid valve in the prior art by using a mechanical type of reversing valve, and at the same time, the reversing valve is disposed in the casing, so that the overall structure is compact and the occupied space is small; and the reversing direction is also avoided.
- the reversing power of the reversing valve of the present invention is derived from a driving component that drives the plunger pair to act, and the power is transmitted to the spool of the reversing valve by the cooperation of the lever mechanism and the dialing member, and the positive and negative rotation of the output shaft can drive the spool
- the reciprocating movement inside the valve body enables the switching of the working position.
- mechanical reversing valve construction consumes less power and reduces costs.
- the reversing valve is a spool valve structure.
- the reversing valve is a two-position reversing valve.
- the two-position reversing valve is a four-way reversing valve.
- the first oil outlet of the two-position reversing valve When the first position is in the first position, the first oil outlet of the two-position reversing valve is connected to the oil inlet of the two-position reversing valve, and the second is out.
- the oil port is connected to the drain port of the two-position reversing valve; when in the second valve position, the first oil outlet of the two-position reversing valve is connected to the drain port of the two-position reversing valve, and the second oil is discharged.
- the port conducts the oil inlet of the two-position reversing valve.
- the two-position reversing valve is a three-way reversing valve, and when the reversing valve is in the first valve position, only the oil inlet is electrically connected to the oil outlet; when the reversing valve is in the second valve position The oil inlet, the oil outlet and the drain port are electrically connected to each other.
- the two-position reversing valve is a two-way switching valve.
- the lever mechanism is an elastic structure, and includes a combined lever.
- the combined lever includes first and second rods, and one end of the first rod is hinged to the valve body and the hinge point Forming a fulcrum, the other end of the first rod is hinged with the second rod body, the second rod body is engaged with the dialing member, and the lever mechanism further comprises an elastic member at the hinge of the first and second rod bodies to keep the two rod bodies collinear, elastic After the second lever and the dial are staggered, the piece is returned to a position collinear with the first lever.
- the elastic member can deflect the second rod body relative to the first rod body within a certain angle range, so that when the dial member moves the second rod body, the first rod body can also receive a certain driving force under the action of the elastic member.
- the spool is driven to switch the valve position, and after the dial member shifts the second rod to a certain angle and is offset from the second rod body, the second rod body can return to the position collinear with the first rod body by the elastic member. This position can be toggled by the dial member again during the rotation of the dial member.
- the elastic member may be further defined as a "U"-shaped spring clip, and the bayonet of the "U”-shaped spring clip is directed from the fulcrum toward the second rod body, and the length of the "U"-shaped spring clip is greater than that of the first rod body. The length is smaller than the sum of the lengths of the first and second rods.
- the first and second rods are clamped by the "U" shaped spring clip and the elastic recovery force is provided to the second rod body, and the structure is simple.
- the lever mechanism is an elastic structure, including a rocker arm hinged on the valve body and an elastic piece disposed at one end of the rocker arm, and the hinge arm and the valve body are hinged The point constitutes a fulcrum, the valve core is hinged on the rocker arm, and the elastic piece is toggled by the dialing member when the output shaft rotates.
- the dial member is an elastic structure.
- Figure 1 is a schematic view showing the structure of a grease pumping device in a specific embodiment
- Figure 2 is a schematic view showing the structure of the two-position reversing valve and the lever mechanism of Figure 1;
- FIG. 3 is a schematic structural view of a lever mechanism in the first embodiment of the grease pumping device
- Figure 5 is a schematic view showing the structure of the first rod body and the second rod body of the lever mechanism of Figure 3;
- Figure 6 is a left side view of Figure 5;
- Figure 8 a-d respectively shows a schematic view of the positions of the spool from the second valve position to the first valve position driven by the lever mechanism shown in Figure 3;
- FIG. 9 is a schematic structural view of a lever mechanism in a second embodiment of a grease pumping device.
- Figure 10 a-d shows a schematic view of each position of the spool from the first valve position to the second valve position driven by the lever mechanism shown in Figure 9;
- 11 a-d respectively show a schematic view of each position of the spool being switched from the second valve position to the first valve position driven by the lever mechanism shown in FIG. 9;
- Figure 12 is a schematic structural view of a lever mechanism in the third embodiment of the grease pumping device.
- Figure 14 a-d respectively shows the position of the spool from the second valve position to the first valve position driven by the lever mechanism shown in Figure 12 (the lever mechanism adopts a simplified drawing);
- Figure 15 is a schematic structural view of a lever mechanism in the fourth embodiment of the grease pumping device.
- Figure 16 is a schematic structural view of a lever mechanism in the fifth embodiment of the grease pumping device.
- Figure 17 is a schematic view showing the principle of a grease pumping device having a first two-position directional control valve
- Figure 18 is a schematic view showing the principle of a grease pumping device having a second two-position reversing valve
- Figure 19 is a schematic view showing the principle of a grease pumping device having a third two-position reversing valve
- Pump body 10 output port 10a, plunger pair 20, motor 31, output shaft 311, dial member 321, eccentric 32, two-position reversing valve 40, valve body 41, spool 42, limit member 43, lever
- the mechanism 50 the first rod body 511, the second rod body 512, the spring clip 513, the rocker arm 521, the elastic piece 522, the swing arm 531, the elastic dial 532, and the oil tank 60.
- the core of the invention is to provide a grease pumping device which has a more compact overall structure and a small footprint.
- FIG. 1 is a schematic structural view of a grease pumping device in a specific embodiment.
- the drive mechanism can drive the plunger of the plunger pair 20 to reciprocate to pump the grease in the oil tank 60 from the oil discharge port of the plunger pair 20.
- a two-position selector valve 40 is disposed between the plunger pair 20 and the external line.
- the two-position reversing valve 40 is disposed on the pump body 10, and the oil inlet port communicates with the oil discharge port of the plunger pair 20, the oil return port communicates with the oil tank 60, and the oil outlet port communicates with the external pipeline.
- the oil outlet of the two-position switching valve 40 is the output port 10a of the grease pumping device.
- the grease pumping device further includes a lever mechanism 50 that drives the spool 42 of the two-way selector valve 40 to drive between the first valve position and the second valve position by the driving mechanism to pump the grease.
- the device switches between a pressurization phase and an unloading phase.
- the pressurization phase refers to a stage in which the grease pumping device sends the grease pumping device to the portion to be lubricated
- the unloading phase refers to a phase in which the remaining grease is returned to the tank 60.
- the two-position switching valve 40 that communicates with the oil discharge port of the plunger pair 20 is disposed on the pump body 10, and the valve body 42 of the two-position switching valve 40 is driven by the lever mechanism 50.
- Switching position wherein the lever mechanism 50 is driven by the existing driving mechanism that drives the plunger pair 20, and there is no need to separately provide the driving member; compared with the external switching valve external device in the prior art, the two positions in the solution
- the reversing valve 40 is built in the pump body 10, so that the overall structure of the grease pumping device is more compact, the occupied space is small, and the problem of inconvenient arrangement due to the externally facing the reversing valve is also avoided; in addition, in this solution, two The positional switching of the spool 42 of the reversing valve 40 is achieved by the mechanical lever mechanism 50.
- the mechanical reversing valve is more reliable in commutation and takes up less space.
- the driving mechanism includes a driver and an eccentric wheel 32.
- the motor 31 is described herein as a driver. It should be understood that the driver may be other structures.
- the output shaft 311 of the motor 31 can be reversed, and the eccentric 32 is fixed on the output shaft 311 of the motor 31 by a flat key; the plunger of the plunger pair 20 abuts against the eccentric 32 in the radial direction of the output shaft 311. rim.
- the output shaft 311 can be configured as a two-stage coupling structure, wherein one section is fixed in the motor 31 and the other section is inserted into the eccentric 32 to facilitate assembly; of course, in actual setting, the output shaft 311 is a whole section. The structure is also feasible.
- the lever mechanism 50 has a variety of specific configurations, which are specifically described below in five embodiments.
- the lever mechanism 50 includes a combination lever including a first rod body 511 and a second rod body 512, and the lever mechanism further includes a spring clip 513.
- the first end of the first rod body 511 is rotatably connected to the valve body 41 of the two-position reversing valve 40, and is specifically connected by a pin shaft.
- the second end of the first rod body 511 is hinged with the first end of the second rod body 512, and
- the outer end of the valve body 42 is hinged to the second end of the first rod body 511.
- a through hole may be formed at the second end of the first rod body 511, the first end of the second rod body 512, and the outer end of the valve body 42. Connect the three through the pin.
- the first rod body 511 and the second rod body 512 are sandwiched in the spring clip 513.
- the contour of the spring clip 513 matches the peripheral wall of the first rod body 511 and the second rod body 512, that is,
- the spring clip 513 is a "U" shaped spring clip.
- the spring force of the spring clip 513 keeps the first rod body 511 and the second rod body 512 in a collinear manner at all times, that is, once the external force is lost, the first rod body 511 and the second rod body 512 act on the spring force of the spring clip 513. Under the collinear line.
- the first rod body 511 After being assembled as above, under the action of an external force, the first rod body 511 can be rotated about the first end thereof, and the first rod body 511 can drive the valve core 42 to move during the rotation, thereby changing the position of the valve core 42; when the first rod body 511 is After the rotation is blocked, the second rod 512 hinged thereto can still rotate around the second end of the first rod body 511 (that is, the first end of the second rod body 512) under the action of an external force.
- the corresponding position on the valve body 41 is also provided with a limiting member 43 for limiting the position of the valve core 42.
- the restricted position member 43 stops, and the first rod body 511 cannot. Continue to rotate so that the spool 42 can remain in the corresponding valve position.
- the output shaft 311 of the driving mechanism is provided with a dialing member 321 .
- the dialing member 321 can push the second end of the second rod body 512 to drive the lever mechanism 50 to operate.
- the dial 321 can also be disposed on the eccentric.
- Figure 7 shows a schematic view of the position of the spool from the first valve position to the second valve position driven by the lever mechanism of Figure 3.
- the dial member 321 disposed thereon rotates forwardly and contacts the second end of the second rod 512 of the lever mechanism 50, as shown in FIG.
- the dial member pushes the second rod body 512 to drive the entire lever mechanism 50 to rotate. Due to the clamping action of the spring clip 513, the first rod body 511 and the second rod body 512 at this time. As a whole rotation, the spool 42 is pulled during this process, and the first valve position is switched to the second valve position.
- the spring clip 513 should have sufficient stiffness to enable the first rod 511 and the second rod 512 to maintain overall rotation.
- the lever mechanism 50 includes a rocker arm 521 and an elastic piece 522; wherein the first end of the rocker arm 521 is rotatably coupled to the valve body 41 of the two-position switching valve 40, and the middle of the rocker arm 521 is hinged to the valve core 42.
- the elastic piece 522 is fixed to the second end of the rocker arm 521.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mechanically-Actuated Valves (AREA)
- Reciprocating Pumps (AREA)
Abstract
Description
Claims (11)
- 一种油脂泵送装置,包括泵体、带输出转轴的驱动机构以及至少一个由所述驱动机构驱动的柱塞副,其特征在于:还包括换向阀以及设置在泵体内的杠杆机构,所述换向阀的阀芯在各阀位之间的切换动作由杠杆机构的摆动动作带动,所述输出转轴带动有随其转动的拨动件,输出转轴正反向往复转动时,拨动件正反向拨动杠杆机构使杠杆机构往复摆动从而使换向阀变换阀位,所述杠杆机构和所述拨动件至少一个为弹性结构,在输出转轴正向或反向转动时,所述拨动件与所述杠杆机构接触并带动阀芯动作,在阀芯切换到相应阀位时,通过弹性结构的弹性变形使拨动件和杠杆机构相对滑过。
- 根据权利要求1所述的油脂泵送装置,其特征在于,所述换向阀为滑阀结构。
- 根据权利要求2所述的油脂泵送装置,其特征在于,所述换向阀为二位换向阀。
- 根据权利要求3所述的油脂泵送装置,其特征在于,所述二位换向阀为四通换向阀,处于第一阀位时,二位换向阀的第一出油口导通二位换向阀的进油口,第二出油口导通所述二位换向阀的泄油口;处于第二阀位时,二位换向阀的第一出油口导通二位换向阀的泄油口,第二出油口导通所述二位换向阀的进油口。
- 根据权利要求3所述的油脂泵送装置,其特征在于,所述二位换向阀为三通换向阀,换向阀处于第一阀位时,仅所述进油口与所述出油口导通;换向阀处于第二阀位时,所述进油口、出油口及泄油口互相导通。
- 根据权利要求3所述的油脂泵送装置,其特征在于,所述二位换向阀为两通的开关阀。
- 根据权利要求1-6任一项权利要求所述的油脂泵送装置,其特征在于,所述杠杆机构为弹性结构,包括组合式杠杆,组合式杠杆包括第一、第二杆体,第一杆体的一端与阀体铰接且该铰接点形成支点,第一杆体的另一端与第二杆体铰接,第二杆体与拨动件配合,杠杆机构还包括位于第一、第二杆体铰接处的使两杆体保持共线趋势的弹性件,弹性件在第二杠杆与拨动件错开后使其回复到与第一杠杆共线的位置。
- 根据权利要求7所述的油脂泵送装置,其特征在于,所述弹性件为“U”形弹簧夹,“U”形弹簧夹的卡口由支点朝向第二杆体,“U”形弹簧夹的卡设长度大于第一杆体的长度且小于第一、第二杆体的长度之和。
- 根据权利要求1-6任意一项所述的油脂泵送装置,其特征在于,所述杠杆机构为弹性结构,包括铰接在阀体上的摇臂以及设置在摇臂的一端的弹性片,摇臂与阀体的铰接点构成支点,阀芯铰接在摇臂上,弹性片在输出转轴转动时被拨动件拨动。
- 根据权利要求1-6任意一项所述的油脂泵送装置,其特征在于,所述拨动件为弹性结 构。
- 根据权利要求1所述的油脂泵送装置,其特征在于,泵体内的柱塞副有至少两个,各柱塞副的排油口彼此导通。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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JP2020543670A JP6894655B2 (ja) | 2017-10-25 | 2018-09-29 | グリースポンピング装置 |
EP18869507.6A EP3690301B1 (en) | 2017-10-25 | 2018-09-29 | Grease pumping device |
BR112020008048-9A BR112020008048B1 (pt) | 2017-10-25 | 2018-09-29 | Dispositivo de bombeamento de graxa |
CA3079762A CA3079762A1 (en) | 2017-10-25 | 2018-09-29 | Grease pumping device |
US16/857,204 US11560980B2 (en) | 2017-10-25 | 2020-04-24 | Grease pumping device |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN201711016253.8 | 2017-10-25 | ||
CN201711016253.8A CN109707982B (zh) | 2017-10-25 | 2017-10-25 | 油脂泵送装置 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US16/857,204 Continuation-In-Part US11560980B2 (en) | 2017-10-25 | 2020-04-24 | Grease pumping device |
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WO2019080699A1 true WO2019080699A1 (zh) | 2019-05-02 |
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PCT/CN2018/108859 WO2019080699A1 (zh) | 2017-10-25 | 2018-09-29 | 油脂泵送装置 |
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US (1) | US11560980B2 (zh) |
EP (1) | EP3690301B1 (zh) |
JP (1) | JP6894655B2 (zh) |
CN (1) | CN109707982B (zh) |
BR (1) | BR112020008048B1 (zh) |
CA (1) | CA3079762A1 (zh) |
WO (1) | WO2019080699A1 (zh) |
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CN111145614A (zh) * | 2019-11-20 | 2020-05-12 | 四川工商学院 | 一种智能互动答题装置 |
CN112696603A (zh) * | 2020-09-11 | 2021-04-23 | 青岛盘古润滑技术有限公司 | 一种用于单线集中润滑系统润滑剂供给装置 |
CN112253978A (zh) * | 2020-11-27 | 2021-01-22 | 青岛盘古智能制造股份有限公司 | 一种用于双线集中润滑系统润滑剂供给装置 |
CN115127010B (zh) * | 2022-07-15 | 2024-08-09 | 固安乾宇嘉润滑设备有限公司 | 一种机械拨杆式油路换向装置及方法 |
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CA3079762A1 (en) | 2019-05-02 |
BR112020008048A2 (pt) | 2020-11-03 |
CN109707982A (zh) | 2019-05-03 |
JP6894655B2 (ja) | 2021-06-30 |
EP3690301B1 (en) | 2023-02-22 |
US11560980B2 (en) | 2023-01-24 |
CN109707982B (zh) | 2024-04-02 |
JP2021500522A (ja) | 2021-01-07 |
BR112020008048B1 (pt) | 2024-01-16 |
EP3690301A4 (en) | 2021-06-09 |
US20200248868A1 (en) | 2020-08-06 |
EP3690301A1 (en) | 2020-08-05 |
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