WO2019071641A1 - Automatic assembling and welding machine for concave piece - Google Patents
Automatic assembling and welding machine for concave piece Download PDFInfo
- Publication number
- WO2019071641A1 WO2019071641A1 PCT/CN2017/106369 CN2017106369W WO2019071641A1 WO 2019071641 A1 WO2019071641 A1 WO 2019071641A1 CN 2017106369 W CN2017106369 W CN 2017106369W WO 2019071641 A1 WO2019071641 A1 WO 2019071641A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- module
- automatic
- inner concave
- stud
- concave piece
- Prior art date
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
Definitions
- the utility model relates to the field of assembly welding technology, in particular to an inner concave automatic assembly welding machine for welding an inner concave piece and a stud.
- the handheld mobile terminal such as a mobile phone, an IPAD, a notebook computer or the like, is provided with a concave piece, and one end of the concave piece is an L-shaped bent portion, and the middle position of the bent portion includes a circular hole, and the position of the circular hole is used
- a stud is set up, and when the stud is assembled with the inner concave piece, the stud is welded with the inner concave piece by a laser to function, and the inner concave piece with the stud can be followed by
- the midplanes are assembled to securely assemble the electronic components in the handheld mobile terminal.
- the assembly of the inner concave piece and the stud is carried out by manual loading, marking, full inspection and blanking.
- the production capacity is low and the site demand is large. During the handling process, the product is easily crushed and deformed, which affects the yield.
- An inner concave automatic assembly welding machine comprising:
- the automatic inner concave piece module is used for loading the marked inner concave piece to the position of the stud on the positioning fixture
- the welding module is used for welding the stud and the inner concave piece
- the inner concave automatic welding machine includes a carrying platform;
- the rotating machine includes a driving base, a multi-station turntable disposed on the driving base, and the multi-station turntable
- the plurality of positioning fixtures are configured to drive the multi-station turntable to rotate; the multi-station turntable is equally divided into a plurality of stations along the circumference, and one positioning treatment is set on each station
- the self-contained die module includes a support base, a rotary cylinder disposed on the support base, a suction grip disposed on a side of the rotary cylinder, and an advance cylinder disposed on the rotary cylinder.
- a vertical displacement linear module disposed on the forward cylinder and a traverse linear module coupled with the vertical displacement linear module; the rotary cylinder can be rotated 90 degrees with respect to the support base to have two states of horizontal and vertical, horizontal When the status is
- the utility model is used for grasping the concave piece from the marking fixture, wherein the vertical state is for loading the concave piece grasped by the suction hand to the positioning fixture; the vertical movement linear module and the horizontal movement linear module are respectively driven The suction hand is grasped in a vertical direction and in a horizontal direction.
- the marking fixture comprises a carrying fixture disposed on the carrying platform, a rotating cylinder under the carrying fixture, a bracket and a marking machine disposed on the bracket;
- the jig is used for carrying and fixing the inner concave piece to be marked by the suction nozzle, and the support is used for supporting the marking machine, so that the marking head of the marking machine is directly above the carrying fixture,
- the rotary cylinder is an inner concave piece capable of driving the bearing fixture to rotate so that the suction hand included in the automatic inner concave piece module is grasped and marked.
- the number of the positioning fixtures is six, and six positioning fixtures are arranged around the multi-station turntable, that is, the corresponding circumferential angle of each positioning fixture is 60 degrees.
- the multi-station turntable reaches the next station every 60 degrees of rotation.
- each of the positioning fixtures includes a bottom plate and a main plate perpendicular to the bottom plate.
- the bottom plate and the main plate together form an L shape
- the main plate includes a top surface, a bottom surface parallel to the top surface, and a connection top surface and a side surface of the bottom surface
- the main board is disposed on an upper surface of the bottom plate, and a side surface of the main board is flush with a side surface of the bottom plate
- the side surface is provided with a plurality of mounting slots and a receiving slot, and a plurality of The center lines of the mounting slots are on the same straight line
- each of the mounting slots is provided with a suction cup for sucking and fixing the inner concave piece
- the receiving groove is laterally disposed, and the receiving groove is provided There is a thimble top plate.
- the bottom plate includes an upper surface, a lower surface parallel to the upper surface, and a side surface perpendicularly connecting the upper surface and the lower surface; the lower surface is provided with a V-shaped groove, the multi-station The V-shaped protrusion is matched with the V-shaped groove, and the positioning fixture is detachably disposed on the multi-station turntable by the cooperation of the V-shaped groove and the V-shaped protrusion.
- the top plate of the ejector pin is provided with a plurality of top posts, the number of the top posts is consistent with the number of the suction cups; the top post runs through one of the side surfaces of the receiving groove Up to the top surface until being exposed in the receiving groove; the portion of the top post exposed in the receiving groove is for nesting a stud, and the inner concave piece includes a screw hole passing through the top The column is in contact with the stud.
- the first automatic detecting device includes a base, a flat plate disposed at the top end of the base, a detecting probe disposed on the flat plate toward the bottom of the base, and a stud tip, and is disposed on the back side of the base a lower and lower cylinder; a side surface of the base; a receiving box fixedly disposed below the detecting probe; a bottom of the base is provided with a traverse cylinder; and a detecting slot and a receiving groove on the positioning fixture
- each detecting probe is used to detect whether a stud is placed on a top post; the stud tips are disposed on both sides of the detecting probe; and the upper and lower cylinders can drive the flat plate to move in a vertical direction.
- the positioning fixture further includes a top block and a top rod connected to the top block, and the top rod is movable in a vertical direction under the driving of the cylinder to push the The movement of the top plate of the ejector pin further drives the top post to move in the vertical direction in the receiving groove to engage the pin hole of the inner concave piece with the annular protrusion of the stud.
- the inner concave automatic assembly welding machine further includes an assembly mechanism for clamping the positioning fixture from the rotating machine table and pressing the inner concave piece
- the assembly mechanism includes: a bottom plate, a side plate perpendicular to the bottom plate, a lower pressing cylinder disposed on a front surface of the side plate, a pressing mechanism connected to the lower pressing cylinder, an upper top cylinder, and an upper top mechanism connected to the upper top cylinder, a side pressing mechanism disposed on a rear surface of the side panel;
- the upper top cylinder drives an upper top mechanism to move upward, the lower pressing cylinder drives a lower pressing mechanism to move downward, and the lower pressing mechanism and the upper top mechanism jointly clamp the Positioning the jig, and the pressing mechanism is the hook for pressing the inner concave piece;
- the side pressing mechanism is penetrating the side plate, and the side pressing mechanism is pressed from the side of the positioning mechanism Inner concave piece.
- the self-concave automatic assembly welding machine provided by the utility model has an inner concave piece loading module, an automatic upper stud module, a marking fixture, and an automatic inner concave piece module.
- the positioning fixture, the welding module, the automatic lower concave module, the first automatic detecting device and the second automatic detecting device are all assembled in the carrying platform, thereby realizing the feeding and concave of the concave piece.
- the assembly of the sheet and the stud, the inspection before welding, the welding, the inspection after welding and the fully automated operation of the blanking save labor, save the site and increase the production capacity.
- 1 is an overall knot of an automatic assembly welding machine for a concave piece provided by the present invention. Composition.
- FIG. 2 is a structural view of the inner concave automatic welding machine of FIG. 1 after removing the surrounding side cabinet.
- Fig. 3 is a structural view of a concave piece and a stud.
- Figure 4 is a structural view of the automatic upper stud module.
- Figure 5 is an exploded view of the automatic upper stud module provided in Figure 4.
- Figure 6 is a structural view of the inner concave sheet loading module.
- Fig. 7 is a structural view of the marking jig.
- Fig. 8 is a structural view of an automatic die mounting module.
- Fig. 9 is a structural view showing the welding state of the inner concave piece and the stud.
- Fig. 10 is a structural view of a rotary stage.
- Figure 11 is a structural view of the assembly mechanism holding the positioning jig.
- Figure 12 is a structural view of the assembly mechanism of Figure 11 showing a further viewing angle of the positioning fixture.
- Figure 13 is a structural view of a positioning jig.
- Figure 14 is a structural view of still another viewing angle of the positioning jig.
- Fig. 15 is a configuration diagram of the first automatic detecting device.
- Figure 16 is a schematic view showing the operation of the self-adhesive automatic assembly welding machine. Main component symbol description
- Inner concave automatic assembly welding machine 100 Inner concave piece 102 Outer frame 103 Stud 104 Annular projection 1040 Carrier platform 101 Automatic upper stud module 1 Inner concave film loading module 2 Marking fixture 3 Automatic mounting concave module 4 Rotary machine 5 Welding module 6 Support base 61 Welding machine 63 Automatic lower concave module 7 First automatic detecting device 8 Pedestal 80 flat 81 Upper and lower cylinder 84 Detection probe 82 Stud tip 83 Receiving box 85 Traverse cylinder 86
- Second automatic detecting device 9 Assembly mechanism 11 To the top 135 Drive cylinder 136 Platelet 106 The hook 108 Screw hole 110 Pin hole 112 Bearing fixture 31 Rotary cylinder 32 support 33 Marking machine 34 Marking head 35 Support base 41 Rotary cylinder 42 Suction grip 43 Forward cylinder 44 Vertical linear module 45 Traverse linear module 46 Drive base 51 Multi-station turntable 52 Positioning fixture 53 Bottom plate 54 Motherboard 55 Upper surface 541
- the present invention provides an inner concave automatic assembly welding machine 100 for assembling and welding the inner concave piece 102 and the stud 104. Together, the assembly and welding of the inner concave piece 102 and the stud are automated.
- the inner concave piece 102 includes a strip-shaped thinned sheet-like body 106 and a hook 108 perpendicular to the sheet-like body 106.
- the sheet-like body has a substantially rectangular parallelepiped shape, and the hook 108 Located at the middle of the wide side of the sheet 106.
- the hook 108 package A screw hole 110 is included.
- the screw hole 110 is a hole for assembling with the stud 104.
- the inner concave automatic assembly welding machine 100 includes a bearing platform 101, an outer frame 103 matched with the carrying platform, an automatic upper stud module 1 disposed on the carrying platform 101, and an inner concave loading die.
- Group 2 marking fixture 3, automatic mounting concave module 4, rotating machine 5, welding module 6, automatic lower concave module 7, first automatic detecting device 8, second automatic detecting device 9
- the assembly mechanism 11 and the clinker blanking module 12 cooperate with the rotating machine 5.
- the automatic upper stud module 1 includes an adjustment pad 160 , a stud circular vibration 161 disposed on the adjustment pad 160 , a stud direct vibration 162 , a stud dosing mechanism 163 , and a screw A column traverse mechanism 164 and a stud suction block 165 disposed on the stud traverse mechanism.
- the stud circular vibration 161 includes a circular receiving portion 1610.
- the circular receiving portion 1610 is provided with a circular step portion 1612.
- the step portion 1612 is for carrying a stud that needs to be assembled later.
- the stud circular vibration 161 further includes a notch 1614.
- Stud direct vibration 162 is disposed at the location of the notch 1614.
- the stud direct vibration 162 includes a bottom plate 1620 and a cover body 1622 that is engaged with the bottom plate 1620.
- the bottom plate 1620 is provided with five receiving grooves 1624 spaced apart from each other.
- the receiving groove 1624 is for receiving a stud that is vibrated from the stud.
- the stud circular vibration 161 swings the studs carried therein to form two flow channel studs and is sent to the stud direct vibration 162.
- the stud direct vibration 162 divides the two flow channel studs into five flow paths.
- the stud dispensing mechanism 163 includes five hole portions 1630, and the stud dispensing mechanism 163 can The movement is such that each of the hole portions 1630 communicates with or does not communicate with the receiving groove 1624, and five studs are taken out from the receiving groove 1624 each time in the communication.
- the stud suction block 165 is used for sucking up the five studs on the stud dispensing mechanism 163, and the stud traverse mechanism 164 is for loading the studs sucked by the stud suction block 165 onto the positioning jig. .
- the inner chip loading module 2 includes a substrate 20 , a first region 21 , a second region 22 , a third region 23 , which are fixedly disposed on the substrate 20 and supported by the pillars, and are fixed on the substrate.
- the tray 210 is used to carry the inner concave sheet 102.
- the first zone 21 is used for the tray 210 which is emptied by the code
- the second zone 22 is used to place the tray 210 to be grasped
- the third zone 23 is used for stacking the tray 210 filled with the concave sheets.
- the positions of the first zone and the third zone can be replaced.
- the hand grip 26 includes a suction head 261 that can grab five inner concave sheets from the tray 210 in the second zone 22 and feed it under the marking fixture 3 for marking the fixture. 3 Mark it.
- the disc traversing module 27 is disposed on the substrate 20 and located below the first zone 21, the second zone 22, and the third zone 23, each time when the hand grips a recess in the tray full of the inner concave piece After the sheets are all removed, the disc change traverse module 27 moves the tray from the second zone 22 to the first zone 21, and then moves a fully loaded tray from the third zone 23 to the second zone 22, such as This loop.
- the marking jig 3 is used for marking on the inner concave piece 102.
- the marking jig 3 includes a carrying jig 31, a rotating cylinder 32, a bracket 33, and a marking machine 34 disposed on the bracket 33.
- the bearing fixture 31 is used for carrying and fixing the inner concave piece 102 to be marked by the suction nozzle
- the rotary cylinder 32 is an inner concave piece 102 capable of driving the bearing fixture 31 so as to be able to be grasped by hand.
- the bracket 33 is configured to support the marking machine 34 such that the marking head 35 of the marking machine 34 is directly above the carrying fixture 31 so that the inner concave piece 102 in the carrying fixture 31 can be Marking.
- the automatic inner concave die module 4 is used to load the finished inner concave piece 102 to the corresponding position of the positioning jig 53 included in the rotary machine 5.
- the automatic die mounting module 4 includes a support base 41, a rotary cylinder 42 disposed on the support base 41, a suction grip 43 disposed on a side of the rotary cylinder 42, and a forward cylinder 44 disposed on the rotary cylinder 42.
- a vertical displacement linear module 45 disposed on the forward cylinder 44 and a traverse linear module 46 mated with the vertical displacement linear module 45.
- the rotary cylinder 42 can be rotated 90 degrees with respect to the support base to have two states of horizontal and vertical, and the horizontal state is for grasping the concave piece 102 from the marking jig 3, and the vertical state is for The concave piece 102 on the suction grip is loaded to the positioning jig 53.
- the vertical displacement linear module 45 and the traverse linear module 46 respectively drive the suction grip 43 to move in the vertical direction and the horizontal direction, and the horizontal movement and the vertical movement mean that the suction grip 43 can be adjusted to The right height and the appropriate distance to advance, from the marking fixture 3
- the inner concave piece that has been marked is horizontally taken out from the loaded jig 31.
- the inner concave piece is transported to the rotary machine 5, and the rotary cylinder 42 is further rotated by 90 degrees to rotate the inner concave piece 102 to the vertical direction, and then the inner concave piece is loaded to The positioning jig 53 has been loaded with studs.
- the rotary table 5 includes a drive base 51, a multi-station turntable 52 disposed on the drive base 51, and a plurality of positioning jigs 53 disposed on the multi-station turntable 52.
- the number of the positioning jigs 53 is six, and six positioning jigs 53 are arranged around the multi-station turntable 52, that is, the circumferential angle corresponding to each positioning jig 53 is 60 degrees.
- a bayonet 521 is provided on the multi-station turntable 52.
- the rotating machine 5 When rotating to the corresponding station, the rotating machine 5 will stop for a few seconds, and will not rotate until the next station after the action of the corresponding station is completed.
- the time for each station to rotate is less than the time of its stop. For example, it takes 1 second to rotate from the previous station to the next station, but the time to stay in the next station is 5 seconds. It can be understood that each time the rotary machine 5 rotates to a work station, the device corresponding to the work station starts to perform related actions to ensure that each process proceeds smoothly in sequence.
- the six stations corresponding to the six positioning fixtures 53 are arranged counterclockwise from the upper stud: the station of the upper stud to the positioning fixture, and the first stud detector. Position, upper concave piece to the positioning fixture, the inner concave welding station, self Move the clinker station and the second stud inspection station.
- the device corresponding to each of the above stations is: an automatic upper stud module 1, a first automatic detecting device 8, an automatic inner concave piece module 4, a welding module 6, a clinker cutting module 12, and The second automatic detecting device 9.
- each of the positioning fixtures 53 includes a bottom plate 54 and a main plate 55 perpendicular to the bottom plate.
- the bottom plate 54 and the main plate 55 collectively form an L shape.
- the bottom plate 54 includes an upper surface 541, a lower surface 542 opposite the upper surface 541, and a side surface 544 that vertically connects the upper surface 541 and the lower surface 542.
- the lower surface 542 is provided with a V-shaped groove 5420.
- the multi-station rotary table 52 is provided with a V-shaped protrusion that cooperates with the V-shaped groove.
- the positioning fixture 53 passes through the V-shaped groove 5420 and V. The type of projection cooperates to detachably be disposed on the multi-station turntable 52.
- the main board 55 includes a top surface 550 , a bottom surface 552 parallel to the top surface 550 , and a side surface 554 connecting the top surface and the bottom surface, and the main board 55 is disposed on the upper surface 541 of the bottom plate 54 , and The side surface 554 of the main board 55 is flush with the side surface 544 of the bottom plate 54.
- the top surface 550 defines a plurality of receiving slots 5501. Two first positioning pins 5502 are disposed at two ends of the top surface 550, and the first positioning pins 5502 are subsequently engaged with the assembly mechanism 11 to cause the assembly mechanism 11 to clamp the positioning fixture 53.
- the side surface 554 is provided with a plurality of mounting slots 5540 and a receiving slot 5542.
- the mounting slots 5540 are vertically disposed, and the center lines of the plurality of mounting slots 5540 are on the same straight line.
- a suction cup is disposed in each of the mounting slots 5540 556, the suction cup 556 is used for adsorbing and fixing the inner concave piece 102 to prevent the inner concave piece 102 from being pulled out from the positioning jig 53 due to the centrifugal force when the rotary machine table 5 is rotated.
- the bottom surface 552 is further provided with a groove 567 extending along the width direction of the bottom surface.
- the jacking portion 135 of the assembly mechanism 11 is inserted into the recess 567 to lift the positioning jig 53 from the multi-station turntable.
- the receiving groove 5542 is disposed laterally, that is, the receiving groove 5542 is perpendicular to the fixing direction of the inner concave piece.
- a ejector top plate 558 is disposed in the receiving groove 5542.
- the ejector top plate 558 is convexly disposed with a plurality of top posts 560.
- the number of the top posts 560 is consistent with the number of the suction cups 556.
- the top post 560 extends from one of the side surfaces of the receiving groove 5542 to the top surface 550 until it is exposed in the receiving groove 5501.
- the portion of the top post that is exposed in the receiving groove 5501 is for nesting the studs 104.
- the stud 104 further includes an annular projection 1040 that surrounds the stud hole, the annular projection 1040 being for engaging with the hook 108 of the inner recess 102.
- the side surface 554 is further provided with a plurality of second positioning pins 562 , and the second positioning pins 562 are disposed in pairs.
- Each pair of second positioning pins 562 are respectively located on the upper and lower sides of each suction cup 556 .
- a pin hole 112 corresponding to the second positioning pin 562 is disposed on the inner concave piece 102.
- the positioning fixture 53 further includes a jack 566 extending through a bottom surface of the main board 55 and extending to one side of the receiving groove 5542, and the jack 566 is driven by a cylinder.
- the bottom can move in a vertical direction to push the movement of the ejector top plate 558, thereby driving the top post 560 to move in the vertical direction in the receiving groove 5501 to make the pin hole 112 of the inner concave piece 102 and the The annular projections 120 are engaged.
- the bottom plate 54 is provided with a recess 540 corresponding to the bayonet 521, that is, the recess 540 is aligned with the bayonet 521 and the bayonet 521 exposes the jack 566.
- the alignment of the bayonet 521 with the recess 540 is to prevent the offset of the positioning fixture.
- the bottom of the positioning fixture 53 is further provided with a protrusion 565 , which is located on the side of the recess 540 .
- the protrusion 565 is used to form a space between the positioning jig 53 and the circular multi-station turntable 52 to facilitate the subsequent assembly mechanism 11 to easily jack up the positioning jig 53.
- the assembly mechanism 11 is disposed behind one of the positioning jigs 53.
- the assembly mechanism 11 includes a bottom plate 120, a side plate 122 perpendicular to the bottom plate 120, a lower pressing cylinder 124 disposed on the front surface of the side plate, a lower pressing mechanism 126 connected to the lower pressing cylinder, an upper top cylinder 128, and an upper top cylinder
- the connected telescopic upper top mechanism 130 and the telescopic side pressure mechanism 132 disposed on the rear surface of the side panel.
- the assembly mechanism 11 further includes an abutting top 135 extending through the side plate 122 and a driving cylinder 136 that drives the abutting top 135.
- the driving cylinder 136 can drive the abutting top 135 to telescope to enable rounding from the multi-station
- the positioning jig 53 is removed from the dial 52.
- the upper top cylinder 128 drives the upper top mechanism 130 to move upward
- the lower pressing cylinder 124 drives the lower pressing mechanism 126 to move downward
- the pressing mechanism 126 and the upper top mechanism 130 jointly hold the positioning fixture 53 and
- the pressing mechanism 126 is the hook 108 that presses the inner concave piece 102.
- the side pressing mechanism penetrates the side plate 122, and the side pressing mechanism 132 presses the inner concave piece 102 against the side of the positioning jig 53.
- the assembling mechanism 11 After the inner concave piece 102 is welded, the assembling mechanism 11 lowers the positioning jig 53 to the multi-station turntable 52.
- the welding module 6 includes a support base 61 and a welding machine 63 disposed on the support base 61.
- the support base 61 is fixed to the carrier platform 101.
- the welding machine 63 is located above the assembly mechanism 11, and the welding beam emitted by the welding machine 63 can directly reach the positioning hook 53 of the assembly mechanism 11 and the hook 108 of the inner concave piece 102. s position.
- the structure of the automatic lower concave die module 7 is exactly the same as that of the automatic inner concave die module 4. Therefore, the structure of the automatic lower concave die module 7 can be referred to the structure of the automatic inner concave die module 4, automatically The structure of the lower inner die module 7 will not be described herein.
- the automatic lower concave die module 7 is for removing the welded inner concave piece from the positioning jig to the tray.
- the first automatic detecting device 8 has the same structure as the second automatic detecting device 9. Only the structure of the first automatic detecting device 8 will be described here, and the structure of the second automatic detecting device 9 can be referred to the structure of the first automatic detecting device 8.
- the first automatic detecting device 8 includes a base 80, a flat plate 81 disposed at the top end of the base 80, a detecting probe 82 disposed on the flat plate 81 toward the bottom of the base 80, and a stud tip 83, and The upper and lower cylinders 84 are provided on the back side of the base 80.
- a receiving box 85 is fixedly disposed on a side surface of the base 80 and below the detecting probe 82, and a traverse cylinder 86 is disposed at a bottom of the base 80.
- the detecting probes 82 are in one-to-one correspondence with the receiving slots 5501, and each of the detecting probes 82 is configured to detect whether a stud 104 is placed on a top post 560.
- the stud tips 83 are disposed on both sides of the detecting probe 82.
- the upper and lower cylinders 84 can drive the flat plate 81 to move in the vertical direction.
- the first detecting device 8 is disposed after the automatic upper stud station and before the marking station.
- the working principle of the first detecting device 8 is that the upper and lower cylinders 84 are moved downward, and the detecting probe 82 is moved down to a suitable distance to the top surface of the positioning fixture, and whether the probe outputs a signal to detect each of the top pillars Whether the stud 104 is sleeved on the 560.
- the second automatic detecting device 9 is disposed after the station of the automatic lower concave die module 7, and when the inner concave piece 102 and the stud 104 are welded, the automatic inner concave piece module 7 is automatically removed from the positioning jig 53. After the welded inner concave piece 102 is removed, each top post 560 is tested to prevent the stud 102 from remaining on the top post 560. If the stud 102 remains on the top post, the upper and lower cylinders 83 and the traverse cylinder 86 Actuation is performed to draw the studs on the top post 560 through the stud tips 83 and place them in the receiving box 85.
- the working process of the inner concave automatic assembly welding machine 100 of the present invention is:
- a tray 210 loaded with a concave sheet is provided, and an automatic upper stud module 1 is provided.
- the inner concave piece 102 of the tray 1210 is grasped by the hand grip 26 included in the inner piece feeding module 4, and is conveyed to the marking jig 3, and is marked by the marking jig 3 .
- the second step the stud 104 is loaded onto the positioning fixture 53 on the opposite multi-station turntable 52 by means of the automatic upper stud module 1.
- the third step the rotating machine 5 starts to rotate, the positioning jig 53 equipped with the stud 104 is rotated to the first detecting station, and the stud 104 is performed by the first automatic detecting device 8 provided by the first detecting station position. The detection is performed to prevent the occurrence of a missing stud on the top post of the positioning jig 53.
- the fourth step the five inner concave pieces are grabbed from the marking jig by the automatic inner concave piece module 4 and assembled to the positioning jig 53 provided with the stud.
- the ejector pin 566 drives the ejector top plate 558 to move vertically upwards, so that the top post 560 drives the stud 104 to move upward due to the inner concave piece 102 is fixed by the fixing of the suction cup 556 and the second positioning pin 562, so that the inner concave piece 102 and the annular protrusion of the stud 104 are engaged.
- Step 5 continue to rotate the rotating machine table 5 to the welding station, and use the assembly mechanism 11 to clamp the positioning fixture 53 from the rotating machine table 5, and clamp the bottom surface and the top surface of the positioning fixture 53 by using the assembly mechanism.
- the side surface is used to ensure the tight bonding of the inner concave piece 102 and the stud 104, and then the inner concave piece 102 and the stud 104 on the positioning jig 53 are used by the welding module 6. Welding is performed.
- Step 6 Continue to rotate the rotary table 5 to the lower clinker station, and remove the welded inner concave piece 102 by the automatic lower inner die module 7 and place it on the empty tray 210.
- the seventh step continuing to rotate the rotating machine 5 to the second detecting station, and detecting by using the second automatic detecting device 9 set by the second detecting station position to prevent the stud 104 from remaining on the top post 560 happensing.
- the assembly and welding of the inner concave piece 102 and the stud 104 are completed.
- the self-concave automatic assembly welding machine 100 provided by the utility model has an inner concave piece loading module 2, an automatic upper stud module 1, a marking fixture 3, and an automatic inner concave piece.
- the module 4, the rotating machine 5, the welding module 6, the automatic lower concave module 7, the first automatic detecting device 8, and the second automatic detecting device 9 are all assembled and arranged in the carrying platform 101, thereby realizing The loading of the inner concave piece, the assembly of the inner concave piece and the stud, the inspection before welding, the welding, the detection after the welding and the fully automated operation of the blanking save labor, save the site and increase the production capacity.
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Abstract
Description
本实用新型涉及组装焊接技术领域,尤其涉及一种将内凹片与螺柱焊接在一起的内凹片自动组装焊接机台。The utility model relates to the field of assembly welding technology, in particular to an inner concave automatic assembly welding machine for welding an inner concave piece and a stud.
手持式移动终端,譬如手机、IPAD、笔记本电脑等内设有内凹片,内凹片的一端为L型弯折部,弯折部的中间位置包括一个圆孔,所述圆孔的位置用于套设一个螺柱,当螺柱与内凹片组装在一起后,再利用激光将螺柱与内凹片焊接在一起才能发挥功用,后续可以将装设有螺柱的内凹片与一个中板组装在一起,用于固定组装手持式移动终端内的电子零部件。目前,内凹片与螺柱的组装是通过人工上下料、打标、全检及下料,如此产能低、场地需求大、在搬运过程中,产品容易挤压变形,影响良率。The handheld mobile terminal, such as a mobile phone, an IPAD, a notebook computer or the like, is provided with a concave piece, and one end of the concave piece is an L-shaped bent portion, and the middle position of the bent portion includes a circular hole, and the position of the circular hole is used A stud is set up, and when the stud is assembled with the inner concave piece, the stud is welded with the inner concave piece by a laser to function, and the inner concave piece with the stud can be followed by The midplanes are assembled to securely assemble the electronic components in the handheld mobile terminal. At present, the assembly of the inner concave piece and the stud is carried out by manual loading, marking, full inspection and blanking. The production capacity is low and the site demand is large. During the handling process, the product is easily crushed and deformed, which affects the yield.
实用新型内容Utility model content
有鉴于此,有必要提供一种能够解决上述技术问题的内凹片自动组装焊接机台。 In view of the above, it is necessary to provide an inner concave automatic assembly welding machine capable of solving the above technical problems.
一种内凹片自动组装焊接机台,其包括:An inner concave automatic assembly welding machine comprising:
自动上螺柱模组、内凹片上料模组、打标治具、自动装内凹片模组、旋转机台、焊接模组、自动下内凹片模组、第一自动检测装置、第二自动检测装置、熟料下料模组,自动上螺柱模组用于向定位治具上装载螺柱,内凹片上料模组用于将料盘中的内凹片送至打标治具进行打标,所述自动装内凹片模组用于将打标后的内凹片装载至定位治具上螺柱的位置,所述焊接模组用于将螺柱与内凹片焊接在一起,其特征在于:所述内凹片自动组装焊接机台包括有承载平台;所述旋转机台包括驱动底座、设置在驱动底座上的多工位转盘以及设置在所述多工位转盘上的多个定位治具,所述驱动底座用于驱动所述多工位转盘旋转;所述多工位转盘沿圆周等分为多个工位,每个工位上设置一个所述定位治具;所述自动上螺柱模组、第一自动检测装置、自动装内凹片模组、焊接模组、熟料下料模组、及第二自动检测装置依次设置在所述承载平台上且与每个工位对应的位置。Automatic upper stud module, inner concave feeding module, marking fixture, automatic inner concave module, rotating machine, welding module, automatic lower concave module, first automatic detecting device, The second automatic detecting device and the clinker cutting module, the automatic upper stud module is used for loading the stud to the positioning fixture, and the inner concave feeding module is used for sending the inner concave piece in the feeding tray to the marking treatment For marking, the automatic inner concave piece module is used for loading the marked inner concave piece to the position of the stud on the positioning fixture, and the welding module is used for welding the stud and the inner concave piece Together, the inner concave automatic welding machine includes a carrying platform; the rotating machine includes a driving base, a multi-station turntable disposed on the driving base, and the multi-station turntable The plurality of positioning fixtures are configured to drive the multi-station turntable to rotate; the multi-station turntable is equally divided into a plurality of stations along the circumference, and one positioning treatment is set on each station The automatic upper stud module, the first automatic detecting device, and the automatic inner concave piece module Welding module, the module of clinker material, and the second detection means to automatically sequentially arranged on the carrier platform position and corresponding to each station.
在一个优选实施方式中,所述自动装内凹片模组包括支撑座、设置在支撑座上的旋转气缸、设置在所述旋转气缸侧面的吸料手抓、设置在旋转气缸上的前进气缸、设置在前进气缸上的竖移线性模组以及与竖移线性模组配合的横移线性模组;所述旋转气缸能相对支撑座做90度旋转以具有水平与竖直两个状态,水平状态时是 用于从打标治具中抓取内凹片,竖直状态是用于将吸料手抓上的内凹片装载到定位治具;竖移线性模组及横移线性模组是分别驱动所述吸料手抓在竖直方向上及水平方向运动。In a preferred embodiment, the self-contained die module includes a support base, a rotary cylinder disposed on the support base, a suction grip disposed on a side of the rotary cylinder, and an advance cylinder disposed on the rotary cylinder. a vertical displacement linear module disposed on the forward cylinder and a traverse linear module coupled with the vertical displacement linear module; the rotary cylinder can be rotated 90 degrees with respect to the support base to have two states of horizontal and vertical, horizontal When the status is The utility model is used for grasping the concave piece from the marking fixture, wherein the vertical state is for loading the concave piece grasped by the suction hand to the positioning fixture; the vertical movement linear module and the horizontal movement linear module are respectively driven The suction hand is grasped in a vertical direction and in a horizontal direction.
在一个优选实施方式中,所述打标治治具包括设置在所述承载平台上的承载治具、位于承载治具下方的旋转气缸、支架及设置在支架上的打标机;所述承载治具用于承载及通过吸嘴固定需要打标的内凹片,所述支架是用于支撑所述打标机,以使打标机的打标头位于所述承载治具的正上方,旋转气缸是能驱动所述承载治具旋转以便使所述自动装内凹片模组包括的吸料手抓取走打标完成的内凹片。In a preferred embodiment, the marking fixture comprises a carrying fixture disposed on the carrying platform, a rotating cylinder under the carrying fixture, a bracket and a marking machine disposed on the bracket; The jig is used for carrying and fixing the inner concave piece to be marked by the suction nozzle, and the support is used for supporting the marking machine, so that the marking head of the marking machine is directly above the carrying fixture, The rotary cylinder is an inner concave piece capable of driving the bearing fixture to rotate so that the suction hand included in the automatic inner concave piece module is grasped and marked.
在一个优选实施方式中,所述定位治具的数量为6个,6个定位治具环绕所述多工位转盘一周设置,也即每个定位治具对应的圆周角度是60度,所述多工位转盘每转动60度就到达下一个工位。In a preferred embodiment, the number of the positioning fixtures is six, and six positioning fixtures are arranged around the multi-station turntable, that is, the corresponding circumferential angle of each positioning fixture is 60 degrees. The multi-station turntable reaches the next station every 60 degrees of rotation.
在一个优选实施方式中,每个所述定位治具包括底板及与底板垂直的主板,底板及主板共同形成L形状,所述主板包括顶面、与顶面平行相对的底面以及连接顶面与底面的侧面,所述主板设置在所述底板的上表面,且所述主板的侧面与所述底板的侧表面相平齐;所述侧面上开设有多个安装槽及一个接收槽,多个安装槽的中心连线在同一条直线上;每个所述安装槽内设置有一个吸盘,所述吸盘用于吸附固定内凹片;所述接收槽横向设置,所述接收槽内设 置有顶针顶板。In a preferred embodiment, each of the positioning fixtures includes a bottom plate and a main plate perpendicular to the bottom plate. The bottom plate and the main plate together form an L shape, and the main plate includes a top surface, a bottom surface parallel to the top surface, and a connection top surface and a side surface of the bottom surface, the main board is disposed on an upper surface of the bottom plate, and a side surface of the main board is flush with a side surface of the bottom plate; the side surface is provided with a plurality of mounting slots and a receiving slot, and a plurality of The center lines of the mounting slots are on the same straight line; each of the mounting slots is provided with a suction cup for sucking and fixing the inner concave piece; the receiving groove is laterally disposed, and the receiving groove is provided There is a thimble top plate.
在一个优选实施方式中,所述底板包括上表面、与上表面平行相对的下表面,以及垂直连接上表面及下表面的侧表面;所述下表面开设有V型槽,所述多工位转盘上开设有与所述V型槽相配合的V型凸起,所述定位治具是通过V型槽与V型凸起的配合使其可拆卸地设置在所述多工位转盘上。In a preferred embodiment, the bottom plate includes an upper surface, a lower surface parallel to the upper surface, and a side surface perpendicularly connecting the upper surface and the lower surface; the lower surface is provided with a V-shaped groove, the multi-station The V-shaped protrusion is matched with the V-shaped groove, and the positioning fixture is detachably disposed on the multi-station turntable by the cooperation of the V-shaped groove and the V-shaped protrusion.
在一个优选实施方式中,所述顶针顶板上凸设设置有多个顶柱,所述顶柱的数量与所述吸盘的数量一致;所述顶柱从所述接收槽的其中一个侧表面贯穿至所述顶面直至显露在所述容纳槽中;所述顶柱显露在所述容纳槽中的那部分是用于套设螺柱,所述内凹片包括的螺孔穿过所述顶柱与所述螺柱接触。In a preferred embodiment, the top plate of the ejector pin is provided with a plurality of top posts, the number of the top posts is consistent with the number of the suction cups; the top post runs through one of the side surfaces of the receiving groove Up to the top surface until being exposed in the receiving groove; the portion of the top post exposed in the receiving groove is for nesting a stud, and the inner concave piece includes a screw hole passing through the top The column is in contact with the stud.
在一个优选实施方式中,第一自动检测装置包括基座、设置在基座顶端的平板、设置在平板上且朝向基座底部的检测探针及螺柱吸头、以及设置在基座背面侧的上下气缸;所述基座的侧表面、所述检测探针的下方还固定设置有收料盒、所述基座的底部设置有横移气缸;检测探针与定位治具上的容纳槽一一对应,每一个检测探针用于检测一个顶柱上是否套设有螺柱;所述螺柱吸头设置在检测探针的两侧;上下气缸能驱动平板在竖直方向上移动。In a preferred embodiment, the first automatic detecting device includes a base, a flat plate disposed at the top end of the base, a detecting probe disposed on the flat plate toward the bottom of the base, and a stud tip, and is disposed on the back side of the base a lower and lower cylinder; a side surface of the base; a receiving box fixedly disposed below the detecting probe; a bottom of the base is provided with a traverse cylinder; and a detecting slot and a receiving groove on the positioning fixture One-to-one correspondence, each detecting probe is used to detect whether a stud is placed on a top post; the stud tips are disposed on both sides of the detecting probe; and the upper and lower cylinders can drive the flat plate to move in a vertical direction.
在一个优选实施方式中,所述定位治具还包括顶块及与顶块连接的顶杆,所述顶杆在气缸的驱动下能在竖直方向上运动以推动所 述顶针顶板的运动,进而带动所述顶柱在所述容纳槽中沿竖直方向运动以使内凹片的销孔与所述螺柱的环形凸起卡合。In a preferred embodiment, the positioning fixture further includes a top block and a top rod connected to the top block, and the top rod is movable in a vertical direction under the driving of the cylinder to push the The movement of the top plate of the ejector pin further drives the top post to move in the vertical direction in the receiving groove to engage the pin hole of the inner concave piece with the annular protrusion of the stud.
在一个优选实施方式中,所述内凹片自动组装焊接机台还包括装配机构,所述装配机构用于从所述旋转机台上夹起所述定位治具并压紧所述内凹片,所述装配机构包括:底板、与底板垂直的侧板、设置在侧板前表面的下压气缸、与下压气缸连接的下压机构、上顶气缸、与上顶气缸连接的上顶机构、设置在所述侧板后表面的侧压机构;所述上顶气缸驱动上顶机构向上移动,所述下压气缸驱动下压机构向下移动,下压机构与上顶机构共同夹持住所述定位治具,且下压机构是压紧所述内凹片的所述卡勾;所述侧压机构是贯穿所述侧板的,所述侧压机构是从定位机构的侧面压紧所述内凹片。In a preferred embodiment, the inner concave automatic assembly welding machine further includes an assembly mechanism for clamping the positioning fixture from the rotating machine table and pressing the inner concave piece The assembly mechanism includes: a bottom plate, a side plate perpendicular to the bottom plate, a lower pressing cylinder disposed on a front surface of the side plate, a pressing mechanism connected to the lower pressing cylinder, an upper top cylinder, and an upper top mechanism connected to the upper top cylinder, a side pressing mechanism disposed on a rear surface of the side panel; the upper top cylinder drives an upper top mechanism to move upward, the lower pressing cylinder drives a lower pressing mechanism to move downward, and the lower pressing mechanism and the upper top mechanism jointly clamp the Positioning the jig, and the pressing mechanism is the hook for pressing the inner concave piece; the side pressing mechanism is penetrating the side plate, and the side pressing mechanism is pressed from the side of the positioning mechanism Inner concave piece.
与现有技术相比,本实用新型提供的内凹片自动组装焊接机台,由于是将内凹片上料模组,自动上螺柱模组,打标治具、自动装内凹片模组、定位治具、焊接模组、自动下内凹片模组、第一自动检测装置、第二自动检测装置全部组装设置在所述承载平台内,从而实现了内凹片的上料、内凹片与螺柱的组装、焊接前的检测、焊接、焊接后的检测及下料全自动化作业,节省了人力、节约了场地且提高了产能。Compared with the prior art, the self-concave automatic assembly welding machine provided by the utility model has an inner concave piece loading module, an automatic upper stud module, a marking fixture, and an automatic inner concave piece module. The positioning fixture, the welding module, the automatic lower concave module, the first automatic detecting device and the second automatic detecting device are all assembled in the carrying platform, thereby realizing the feeding and concave of the concave piece The assembly of the sheet and the stud, the inspection before welding, the welding, the inspection after welding and the fully automated operation of the blanking save labor, save the site and increase the production capacity.
图1是本实用新型提供的内凹片自动组装焊接机台的整体结 构图。1 is an overall knot of an automatic assembly welding machine for a concave piece provided by the present invention. Composition.
图2是图1提供的内凹片自动组装焊接机台移除周围侧柜体后的结构图。2 is a structural view of the inner concave automatic welding machine of FIG. 1 after removing the surrounding side cabinet.
图3是内凹片及螺柱的结构图。Fig. 3 is a structural view of a concave piece and a stud.
图4是自动上螺柱模组的结构图。Figure 4 is a structural view of the automatic upper stud module.
图5是图4提供的自动上螺柱模组爆炸图。Figure 5 is an exploded view of the automatic upper stud module provided in Figure 4.
图6是内凹片上料模组的结构图。Figure 6 is a structural view of the inner concave sheet loading module.
图7是打标治具的结构图。Fig. 7 is a structural view of the marking jig.
图8是自动装内凹片模组的结构图。Fig. 8 is a structural view of an automatic die mounting module.
图9是内凹片与螺柱的焊接状态结构图。Fig. 9 is a structural view showing the welding state of the inner concave piece and the stud.
图10是旋转载台的结构图。Fig. 10 is a structural view of a rotary stage.
图11是装配机构夹持定位治具的结构图。Figure 11 is a structural view of the assembly mechanism holding the positioning jig.
图12是图11提供的装配机构夹持定位治具又一个视角的结构图。Figure 12 is a structural view of the assembly mechanism of Figure 11 showing a further viewing angle of the positioning fixture.
图13是定位治具的结构图。Figure 13 is a structural view of a positioning jig.
图14是定位治具的又一个视角的结构图。Figure 14 is a structural view of still another viewing angle of the positioning jig.
图15是第一自动检测装置的结构图。Fig. 15 is a configuration diagram of the first automatic detecting device.
图16是内凹片自动组装焊接机台的工作原理图。 主要元件符号说明Figure 16 is a schematic view showing the operation of the self-adhesive automatic assembly welding machine. Main component symbol description
如下具体实施方式将结合上述附图进一步说明本实用新型。The present invention will be further described in conjunction with the above drawings in the following detailed description.
下面将结合本实用新型实施例中的附图,对本实用新型实施例 中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Hereinafter, embodiments of the present invention will be described in conjunction with the accompanying drawings in the embodiments of the present invention. The technical solutions are described in a clear and complete manner, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
需要说明的是,当一个元件被认为是“连接”另一个元件,它可以使直接连接到另一个元件或者可能同时存在居中设置的元件。当一个元件被认为是“设置在”另一个元件,它可以使直接设置在另一个元件上或者可能同时存在居中设置的元件。It should be noted that when an element is considered to be "connected" to another element, it can be connected directly to the other element or. When an element is considered to be "disposed on" another element, it can be placed directly on the other element or the element.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to the invention. The terminology used in the description of the present invention is for the purpose of describing particular embodiments and is not intended to limit the invention. The term "and/or" used herein includes any and all combinations of one or more of the associated listed items.
请参阅图1-2,本实用新型提供的一种内凹片自动组装焊接机台100,所述内凹片自动组装焊接机台100用于将内凹片102与螺柱104组装及焊接在一起,实现内凹片102与螺柱的组装及焊接的自动化。Referring to FIG. 1-2, the present invention provides an inner concave automatic
请参阅图3,所述内凹片102包括成条状的薄型化的片状体106及与所述片状体106垂直的卡勾108,片状体大致呈长方体形状,所述卡勾108位于片状体106的宽边的中间位置。所述卡勾108包
括一个螺孔110。所述螺孔110是用于与螺柱104组装的孔。Referring to FIG. 3, the inner
请参阅图2,所述内凹片自动组装焊接机台100包括承载平台101、与承载平台配合的外框103、设置在承载平台101上的自动上螺柱模组1、内凹片上料模组2、打标治具3、自动装内凹片模组4、旋转机台5、焊接模组6、自动下内凹片模组7、第一自动检测装置8、第二自动检测装置9、与旋转机台5配合工作的装配机构11及熟料下料模组12。Referring to FIG. 2, the inner concave automatic
请参阅图及图5,所述自动上螺柱模组1包括调节垫板160、设置在调节垫板160上的螺柱圆振161、螺柱直振162、螺柱分料机构163、螺柱横移机构164及设置在螺柱横移机构上的螺柱吸块165。螺柱圆振161包括一个圆形收容部1610,圆形收容部1610设置有圆形台阶部1612,台阶部1612用于承载后续需要组装的螺柱,螺柱圆振161还包括一个缺口1614,螺柱直振162设置在所述缺口1614的位置。Referring to FIG. 5 and FIG. 5 , the automatic
螺柱直振162包括底板1620及与底板1620锁合的盖体1622,底板1620上开设有间隔设置的5个收容槽1624。收容槽1624用于收容从螺柱圆振过来的螺柱。螺柱圆振161通过振动将承载其内的螺柱摆正形成两流道螺柱并输送至螺柱直振162,螺柱直振162是将两流道螺柱分为5个流道。The stud
螺柱分料机构163包括5个孔部1630,螺柱分料机构163能
移动以使每个孔部1630与收容槽1624相通或者不相通,相通时每次从所述收容槽1624中取出5个螺柱。螺柱吸块165用于将螺柱分料机构163上的5个螺柱一次性吸起来,螺柱横移机构164是用于将螺柱吸块165吸附的螺柱装载至定位治具上。The
请参阅图6,所述内凹片上料模组2包括基板20、固定设置在基板20上的通过支柱支撑且并排设置的第一区21、第二区22、第三区23、固定在基板上的竖直梁24、设置在竖直梁24上的横向搬运模组25、设置在横向搬运模组25一端与竖直梁平行的手抓26及换盘横移模组27。Referring to FIG. 6 , the inner
料盘210用于承载内凹片102。所述第一区21用与码放空的料盘210、所述第二区22用于放置待抓取的料盘210,第三区23用于码放装满内凹片的料盘210。当然,可以理解,第一区与第三区的位置可以更换。The
手抓26包括有吸头261,吸头261能从所述第二区22中的料盘210中每次抓取5个内凹片并送至打标治具3下方以供打标治具3对其进行打标。The
换盘横移模组27设置在基板20上且位于第一区21、第二区22、及第三区23的下方,每次当手抓将一个满载内凹片的料盘中的内凹片全部取出之后,换盘横移模组27就将料盘从第二区22移动至第一区21,再从第三区23移动一个满载料盘至第二区22,如
此循环。The
请参阅图7,所述打标治具3是用于在内凹片102上打标。所述打标治具3包括承载治具31、旋转气缸32、支架33及设置在支架33上的打标机34。承载治具31用于承载及通过吸嘴固定需要打标的内凹片102,旋转气缸32是能驱动所述承载治具31以便能利用手抓取走打标完成的内凹片102。所述支架33是用于支撑所述打标机34,以使打标机34的打标头35位于所述承载治具31的正上方,从而可以对承载治具31内的内凹片102进行打标。Referring to FIG. 7, the marking
请参阅图8,所述自动装内凹片模组4用于将打完标的内凹片102装载到旋转机台5包括的定位治具53的相应位置。所述自动装内凹片模组4包括支撑座41、设置在支撑座41上的旋转气缸42、设置在旋转气缸42侧面的吸料手抓43、设置在旋转气缸42上的前进气缸44、设置在前进气缸44上的竖移线性模组45以及与竖移线性模组45配合的横移线性模组46。Referring to FIG. 8, the automatic inner
所述旋转气缸42能相对支撑座做90度旋转以具有水平与竖直两个状态,水平状态时是用于从打标治具3中抓取内凹片102,竖直状态是用于将吸料手抓上的内凹片102装载到定位治具53。竖移线性模组45及横移线性模组46是分别驱动所述吸料手抓43在竖直方向上及水平方向运动,水平运动及竖直运动是指能将吸料手抓43调整到合适的高度及前进合适的距离,从而能从打标治具3
包括的承载治具31中水平取出打标完的所述内凹片。从打标治具3水平取出内凹片之后,再运送内凹片至旋转机台5,旋转气缸42再转动90度,将内凹片102转动至竖直方向,再将内凹片装载至已经装载有螺柱的定位治具53上。The
在本实施方式中,所述旋转机台5包括驱动底座51、设置在驱动底座51上的多工位转盘52以及设置在所述多工位转盘52上的多个定位治具53。在本实施方式中,所述定位治具53的数量为6个,6个定位治具53环绕所述多工位转盘52一周设置,也即每个定位治具53对应的圆周角度是60度。多工位转盘52上设置有卡口521。In the present embodiment, the rotary table 5 includes a
所述多工位转盘52每转动60度,就会对应下一个工位。转动到相应的工位时,旋转机台5会停止几秒钟,等相应的工位的动作完成之后,才会转动到下一个工位,每个工位旋转的时间是小于其停止的时间,譬如,从上一个工位旋转到下一个工位需要用时1秒,但是在下一个工位停留的时间为5秒。可以理解,旋转机台5每旋转到一个工位,与工位对应的装置就开始执行相关的动作,以保证每一流程都依次顺利的进行。Each time the
可以一并参见图2,与6个所述定位治具53对应的6个工位从上螺柱开始逆时针排列分别是:上螺柱到定位治具的工位、第一螺柱检测工位、上内凹片到定位治具的工位、内凹片焊接工位、自
动下熟料工位、及第二螺柱检测工位。与上述每个工位对应设置的装置是:自动上螺柱模组1、第一自动检测装置8、自动装内凹片模组4、焊接模组6、熟料下料模组12、及第二自动检测装置9。Referring to FIG. 2 together, the six stations corresponding to the six
请参阅图13,每个所述定位治具53包括底板54及与底板垂直的主板55。底板54及主板55共同形成L形状。所述底板54包括上表面541、与上表面541行相对的下表面542,以及垂直连接上表面541及下表面542的侧表面544。所述下表面542开设有V型槽5420,所述多工位转盘52上开设有与所述V型槽相配合的V型凸起,所述定位治具53是通过V型槽5420与V型凸起的配合使其可拆卸地设置在所述多工位转盘52上。Referring to FIG. 13, each of the
请参阅图13,所述主板55包括顶面550、与顶面550平行相对的底面552以及连接顶面与底面的侧面554,且所述主板55设置在所述底板54的上表面541,且所述主板55的侧面554与所述底板54的侧表面544相平齐。Referring to FIG. 13 , the
所述顶面550开设有多个容纳槽5501。所述顶面550的两端设置有两个第一定位销5502,所述第一定位销5502是后续与装配机构11配合的以使装配机构11夹紧所述定位治具53。The
请参阅图13,所述侧面554上开设有多个安装槽5540及一个接收槽5542,所述安装槽5540竖向设置,多个安装槽5540的中心连线在同一条直线上。每个所述安装槽5540内设置有一个吸盘
556,所述吸盘556用于吸附固定内凹片102,以防止所述旋转机台5在旋转时所述内凹片102由于离心力的作用从定位治具53上甩出去。Referring to FIG. 13, the
请参阅图14,所述底面552还开设有凹槽567,所述凹槽567沿所述底面的宽度方向延伸。所述装配机构11的顶起部135是从插入所述凹槽567中以从所述多工位转盘上顶起所述定位治具53。Referring to FIG. 14, the
请参阅图13,所述接收槽5542横向设置,也即所述接收槽5542与内凹片的固定方向是垂直的。所述接收槽5542内设置有顶针顶板558,所述顶针顶板558上凸设设置有多个顶柱560,所述顶柱560的数量与所述吸盘556的数量一致。所述顶柱560从所述接收槽5542的其中一个侧表面贯穿至所述顶面550直至显露在所述容纳槽5501中。所述顶柱显露在所述容纳槽5501中的那部分是用于套设螺柱104的。螺柱104还包括一个环绕螺柱孔的环形凸起1040,所述环形凸起1040是用于与所述内凹片102的卡勾108卡合的。Referring to FIG. 13, the receiving
请参阅图13,所述侧面554上还设置有多个第二定位销562,所述第二定位销562是成对设置的,每对第二定位销562分别位于每个吸盘556的上下两端,内凹片102上开设有与第二定位销562相配合的销孔112,当吸盘556吸附所述内凹片102时,内凹片102上的销孔112是穿设所述第二定位销562的,以防止所述内凹片102偏位而导致后续的内凹片102与螺柱104焊接不良。
Referring to FIG. 13 , the
请参阅图13,所述定位治具53还包括顶杆566,所述顶杆566贯穿所述主板55的底面并延伸至所述接收槽5542的一个侧面,所述顶杆566在气缸的驱动下能在竖直方向上运动以推动所述顶针顶板558的运动,进而带动所述顶柱560在所述容纳槽5501中沿竖直方向运动以使内凹片102的销孔112与所述环形凸起120卡合。Referring to FIG. 13, the
所述底板54上设置有与卡口521对应的凹部540,也即凹部540与卡口521对准且所述卡口521显露所述顶杆566。卡口521与凹部540对准是防止定位治具的偏移。The
请参阅图14,所述定位治具53的底部还设置有凸块565,所述凸块565是位于所述凹部540的旁侧。所述凸块565用于使定位治具53与所述圆形多工位转盘52之间形成一个间隔便于后续装配机构11容易顶起所述定位治具53。Referring to FIG. 14 , the bottom of the
请参阅图9~13,所述装配机构11设置在其中一个定位治具53的背后。所述装配机构11包括:底板120、与底板120垂直的侧板122、设置在侧板前表面的下压气缸124、与下压气缸连接的下压机构126、上顶气缸128、与上顶气缸连接的伸缩式上顶机构130、设置在所述侧板后表面的伸缩式侧压机构132。所述装配机构11还包括一个贯穿所述侧板122的抵顶部135以及驱动抵顶部135的驱动气缸136,所述驱动气缸136能带动所述抵顶部135伸缩以能从所述多工位圆形转盘52上取下所述定位治具53。
Referring to FIGS. 9-13, the
所述上顶气缸128驱动上顶机构130向上移动,所述下压气缸124驱动下压机构126向下移动,下压机构126与上顶机构130共同夹持住所述定位治具53,且下压机构126是压紧所述内凹片102的所述卡勾108。所述侧压机构是贯穿所述侧板122的,所述侧压机构132是从定位治具53的侧面抵顶压紧所述内凹片102的。The upper
等所述内凹片102焊接完毕,所述装配机构11放下所述定位治具53至多工位转盘52上。After the inner
所述焊接模组6包括支撑座61及设置在所述支撑座61上的焊接机63。支撑座61是与承载平台101固定的。所述焊接机63是位于所述装配机构11的上方,焊接机63发出的焊接光束能直达所述装配机构11夹持的所述定位治具53上、内凹片102的所述卡勾108的位置。The
自动下内凹片模组7的结构与自动装内凹片模组4的结构完全相同,所以,自动下内凹片模组7的结构可以参看自动装内凹片模组4的结构,自动下内凹片模组7的结构在此就不再赘述。自动下内凹片模组7是用于将焊接完成的内凹片从定位治具上取下放至料盘。The structure of the automatic lower
第一自动检测装置8与第二自动检测装置9的结构相同。在这里仅描述第一自动检测装置8的结构,第二自动检测装置9的结构可以参看第一自动检测装置8的结构。
The first automatic detecting
请参阅图15,第一自动检测装置8包括基座80、设置在基座80顶端的平板81、设置在平板81上且朝向基座80底部的检测探针82及螺柱吸头83、以及设置在基座80背面侧的上下气缸84。所述基座80的侧表面、所述检测探针82的下方还固定设置有收料盒85、所述基座80的底部设置有横移气缸86。检测探针82与容纳槽5501一一对应,每一个检测探针82用于检测一个顶柱560上是否套设有螺柱104。所述螺柱吸头83设置在检测探针82的两侧。上下气缸84能驱动平板81在竖直方向上移动。所述第一检测装置8设置在自动上螺柱工位之后、打标工位之前。Referring to FIG. 15, the first automatic detecting
所述第一检测装置8的工作原理是:上下气缸84下移,使检测探针82往下移动至合适的距离至定位治具的顶面,通过探针是否输出信号以检测每个顶柱560上是否套设有螺柱104。The working principle of the first detecting
第二自动检测装置9是设置在自动下内凹片模组7的工位之后,当内凹片102与螺柱104焊接完毕且自动下内凹片模组7从所述定位治具53上取下焊接好的内凹片102之后,对每个顶柱560进行检测,以防止顶柱560上残留有螺柱102,如果顶柱上残留有螺柱102,上下气缸83及横移气缸86作动,以通过螺柱吸头83将顶柱560上的螺柱吸走,放置在所述收料盒85中。The second automatic detecting
请一并参阅图16,本实用新型的内凹片自动组装焊接机台100的工作流程是:
Referring to FIG. 16 together, the working process of the inner concave automatic
第一步:提供装载有内凹片的料盘210,且提供自动上螺柱模组1。利用所述内凹片上料模组4包括的所述手抓26抓取所述料盘1210中的内凹片102,输送至打标治具3,利用打标治具3对其进行打标。First step: a
第二步:利用自动上螺柱模组1将螺柱104装载至其正对的多工位转盘52上的定位治具53上。The second step: the stud 104 is loaded onto the
第三步:旋转机台5开始旋转,装设有螺柱104的定位治具53旋转到第一检测工位,利用第一检测工位位置设置的第一自动检测装置8对螺柱104进行检测,以防止定位治具53的所述顶柱上有漏装螺柱的情况发生。The third step: the rotating
第四步:利用自动装内凹片模组4从打标治具中抓取5个内凹片组装至设置有螺柱的定位治具53。内凹片102组装至所述定位治具53后,所述顶杆566驱动所述顶针顶板558竖直向上运动,以使所述顶柱560带动所述螺柱104向上运动,由于内凹片102是通过吸盘556及第二定位销562的固定而位置是固定不动的,从而使内凹片102与螺柱104的环形凸起卡合在一起。The fourth step: the five inner concave pieces are grabbed from the marking jig by the automatic inner
第五步:继续转动所述旋转机台5至焊接工位,利用装配机构11从旋转机台5上夹起定位治具53,并利用装配机构夹紧定位治具53的底面、顶面及侧面,以确保内凹片102与螺柱104的紧密结合,再利用焊接模组6对定位治具53上的内凹片102及螺柱104
进行焊接。Step 5: continue to rotate the rotating machine table 5 to the welding station, and use the
第六步:继续转动所述旋转机台5至下熟料工位,利用自动下内凹片模组7将焊接完成的内凹片102取下并且放至空料盘210。Step 6: Continue to rotate the rotary table 5 to the lower clinker station, and remove the welded inner
第七步:继续转动所述旋转机台5至第二检测工位,利用第二检测工位位置设置的第二自动检测装置9对进行检测,以防止顶柱560上残留有螺柱104的情况。如此,便完成了内凹片102与螺柱104的组装与焊接。The seventh step: continuing to rotate the
综上所述,本实用新型提供的内凹片自动组装焊接机台100,由于是将内凹片上料模组2,自动上螺柱模组1,打标治具3、自动装内凹片模组4、旋转机台5、焊接模组6、自动下内凹片模组7、第一自动检测装置8、第二自动检测装置9全部组装设置在所述承载平台101内,从而实现了内凹片的上料、内凹片与螺柱的组装、焊接前的检测、焊接、焊接后的检测及下料全自动化作业,节省了人力、节约了场地且提高了产能。
In summary, the self-concave automatic
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| CN201721311497.4U CN206898762U (en) | 2017-10-11 | 2017-10-11 | The interior automatic assembly welding board of female tab |
| CN201721311497.4 | 2017-10-11 |
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| WO2019071641A1 true WO2019071641A1 (en) | 2019-04-18 |
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| CN115805373A (en) * | 2022-11-24 | 2023-03-17 | 安徽双蕴医疗器械有限公司 | An acupuncture needle processing device |
| CN117161498A (en) * | 2023-08-08 | 2023-12-05 | 浙江湖州新京昌电子有限公司 | An automatic welding device and method for resistor sheets |
| CN118989491A (en) * | 2024-10-23 | 2024-11-22 | 沭阳虹之鑫精密电子有限公司 | Pin welding equipment convenient to location for electronic component production |
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| CN206898762U (en) | 2018-01-19 |
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