WO2019068651A1 - Lock control method on a dual clutch transmission architecture - Google Patents

Lock control method on a dual clutch transmission architecture Download PDF

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Publication number
WO2019068651A1
WO2019068651A1 PCT/EP2018/076666 EP2018076666W WO2019068651A1 WO 2019068651 A1 WO2019068651 A1 WO 2019068651A1 EP 2018076666 W EP2018076666 W EP 2018076666W WO 2019068651 A1 WO2019068651 A1 WO 2019068651A1
Authority
WO
WIPO (PCT)
Prior art keywords
clutch
shaft
transmission
rearward
work vehicle
Prior art date
Application number
PCT/EP2018/076666
Other languages
French (fr)
Inventor
Rocco Petrigliano
Marco Guidetti
Alessio INVERSANI
Alberto Berselli
Original Assignee
Cnh Industrial Italia S.P.A.
Cnh Industrial America Llc
Cnh (China) Management Co., Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Cnh Industrial Italia S.P.A., Cnh Industrial America Llc, Cnh (China) Management Co., Ltd filed Critical Cnh Industrial Italia S.P.A.
Priority to EP18779382.3A priority Critical patent/EP3692280B1/en
Publication of WO2019068651A1 publication Critical patent/WO2019068651A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/0059Braking of gear output shaft using simultaneous engagement of friction devices applied for different gear ratios
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/68Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for stepped gearings
    • F16H61/684Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for stepped gearings without interruption of drive
    • F16H61/688Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing specially adapted for stepped gearings without interruption of drive with two inputs, e.g. selection of one of two torque-flow paths by clutches
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/003Transmissions for multiple ratios characterised by the number of forward speeds
    • F16H2200/006Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising eight forward speeds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/006Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion power being selectively transmitted by either one of the parallel flow paths

Definitions

  • the present invention concerns a method and system for operating a dual clutch transmission architecture, in particular a locking method, at power zero, for a dual clutch transmission of a work vehicle.
  • DCT dual clutch transmissions
  • DCT comprises two large main clutches, namely forward and rearward clutches, configured to select two auxiliary shafts which carries the gears which defines, the speed ratios which are selectable between an input shaft, namely the engine shaft, and an output shaft, namely the input shaft of the drive system of the work vehicle.
  • DCT main clutches are large they can dissipate a lot of energy and therefore it is known to modulate their activation in order to decelerate the vehicle, alternatively to or in combination with service brakes.
  • An example of a method for decelerating a vehicle using DCT main clutches is disclosed in US2007/0289399A1.
  • An aim of the present invention is to satisfy the above- mentioned needs.
  • Figure 1 is a first schematic representation of a dual clutch transmission architecture on which can be implemented the locking method according to the present invention ;
  • Figures 2-7 are schematic representations of the dual clutch transmission of figure 1 during different phases of operation of the transmission of figure 1 according to the present invention.
  • Figure 8 is a schematic representation of the operation of a method for unlocking the transmission of figure 1.
  • Figure 1 discloses a dual clutch transmission 1 of a work vehicle, such as a tractor (not illustrated) , comprising an engine input shaft 2, operatively connected to an engine (not illustrated) of the work vehicle, and an output shaft 3, which can be coupled to the drive system of the work vehicle .
  • a work vehicle such as a tractor (not illustrated)
  • an engine input shaft 2 operatively connected to an engine (not illustrated) of the work vehicle
  • an output shaft 3 which can be coupled to the drive system of the work vehicle .
  • Transmission 1 moreover comprises a first main clutch
  • forward clutch and a second main clutch 6, hereinafter “rearward clutch”, both coupled to the engine input shaft 2 via an input stage 4.
  • forward clutch 5 and the rearward clutch 6 are placed opposite each other with respect to the input shaft 2.
  • the forward clutch 5 couples the engine input shaft 2 to the output shaft 3 in order to allow a forward motion of the work vehicle while the rearward clutch 6 couples the engine input shaft 2 to the output shaft 3 in order to allow a rearward motion of the work vehicle.
  • forward clutch 5 and rearward clutch 6 are wet clutches and are controlled by a hydraulic circuit (not shown) which is configured to allow at least four possible conditions :
  • Transmission 1 may further comprise a first clutch 7, hereinafter “even clutch”, and a second clutch 8, hereinafter “odd clutch”.
  • the even clutch 7 is configured to couple a first auxiliary shaft 11, hereinafter “even shaft”, with the forward clutch 5.
  • the odd clutch 8 is configured to couple a first auxiliary shaft 12, hereinafter “odd shaft”, with the rearward clutch 6.
  • the forward clutch 5 is coupled to the even clutch 7 by a first housing 10' and the rearward clutch 6 is coupled to the odd clutch 8 by a second housing 10'' .
  • the first and the second housing 10', 10'' are coupled together by an intermediate gear 9 carried by the engine input shaft.
  • the intermediate gear 9 is configured to be coupled to the first housing 10' through a first gear ratio and to be coupled to the second housing 10'' through a second gear ratio.
  • the first and the second gear ratio are preferably different.
  • the even shaft 11 may be coupled to the rearward clutch 6 and the odd shaft 12 may be coupled to the forward clutch 5.
  • the even shaft 11 and the odd shaft 12 each comprise a plurality of gears having a different size one with respect to the other.
  • the even shaft 11 may comprise four gears 14, namely a first gear 14 1 having the biggest diameter, a fourth gear 14 iv having the smallest diameter and a second and third gears 14 11 , 14 111 having respective diameters comprised between the ones of first and the fourth gears.
  • the odd shaft 12 may comprise four gears 15, namely a first gear 15 1 having the biggest diameter, a fourth gear 15 iv having the smallest diameter and a second and third gears 15 11 , ⁇ 111 having respective diameters comprised between the ones of first and the fourth gears.
  • gear 14 1 has the same diameter of gear 15 1
  • gear 14 11 has the same diameter of gear 15 11
  • gear 14 iii has the same diameter of gear ⁇ 111
  • gear 14 iv has the same diameter of gear 15 iv .
  • the gears of gears set 14, 15, when coupled with the engine shaft 2, represent the different speed ratios of the transmission that the can be selected; namely first speed ratio selecting gear 15 iv , second speed ratio selecting gear 14 iv , third speed ratio selecting gear ⁇ 111 , fourth speed ratio selecting gear 14 iii , fifth speed ratio selecting gear 15 11 , sixth speed ratio selecting gear 14 11 , seventh speed ratio selecting gear 15 1 or eighth speed ratio selecting gear 14 1
  • a gears of the gears sets 14, 15 may be selected by a synchronizer 17 configured to slide on the shafts 11, 12 and to couple the latter with the chosen gear.
  • the even shaft 11 may comprise two synchronizers 17 interposed respectively between the gear 14 1 - 14 11 and 14 iii -14 iv .
  • the odd shaft 12 may comprise two synchronizers 17 interposed respectively between the gear 15 1 - 15 11 and ⁇ 111 -15 iv .
  • Each gear of the gear sets 14, 15 is coupled with an intermediate geared shaft 19 which may be directly connected with the output shaft 3.
  • the intermediate geared shaft 19 may be coupled directly to the output shaft 3 or, preferably, through an additional stage, namely a range selecting stage 20.
  • the range selecting stage 20 is configured to couple the intermediate gearing 19 with the output shaft 3 by choosing a plurality gear ratios which can be combined with the above described speed ratios.
  • the range selecting stage 20 comprises a first gear 22', a second gear 22 ' ' and a third gear 22 ' ' ' having different dimensions and configured to couple with different portions of the intermediate gearing 19 thanks to respective synchronizers 17.
  • stages may be provided between the range selecting stage 20 and the output 3, e.g. a creeping stage, in order to further modulate the torque and the velocity of the output shaft 3 with respect to the engine shaft 2.
  • the above described clutches 5-8 and synchronizers 17 can be selected by respective actuators (not illustrated) controlled by an electronic unit.
  • the electronic unit can be the ECU of the vehicle.
  • the electronic unit is configured to control the above cited elements of the transmission 1 after a direct input of the user of the vehicle or automatically thanks to a specific program, which can be implemented on the electronic unit.
  • a first example of operation is the take-off of transmission 1 from a park condition of the vehicle in which the park brake is engaged and the engine is off.
  • a second example of operation is the shift of gear, e.g. passing from gear 14 iv to gear ⁇ 111 , when the vehicle is moving, e.g. forward.
  • forward clutch 5 is engaged, even clutch 7 is engaged, in order to connect even shaft 11 to the engine input shaft 2 and gears, e.g., 14 iv and 22' are selected to connect the even shaft 11 to the output shaft 3 via the intermediate geared shaft 19.
  • the user may upshift (or downshift) by selecting the desired ratio, e.g. by selecting a button on a handle.
  • the vehicle may moreover be provided by a dedicated program configured to recognize the resistant torque at the output shaft 3 and automatically change to a suitable ratio.
  • gear ⁇ 111 is preselected thanks to synchronizer 17 and therefore the odd shaft 12 starts to rotate at same velocity of even shaft 11.
  • the odd clutch 7 is therefore dumped and the even clutch 8 is engaged.
  • switching from odd clutch 7 to even clutch 8 a new mechanical path between engine shaft 2 to output shaft 3, passing from even shaft 12 and intermediate geared shaft 19, is established. In this way, there is not an "hole” of the torque transmitted between the engine shaft 2 and the output shaft 3 during the change of the gear shift.
  • a third example of operation is switching from forward and rearward (or vice versa), also known as “shuttle shift”.
  • the forward clutch 5 When the vehicle is moving forward, e.g. using the configuration of transmission 1 after the take-off described above in the first example, the forward clutch 5 is dumped and simultaneously the rearward clutch 6 is engaged. In this way the vehicle starts to move with the same gear but rearwards.
  • the present invention relates to a method of locking the above described transmission 1, when the vehicle has been decelerated below a certain threshold, by modulating the forward and rearward clutches 5, 6.
  • the method may comprise the following steps :
  • a phase of operation of transmission 1 of the work vehicle (figure 2), the vehicle is moving at a constant speed, for instance using the first speed ratio combined with the first gear ratio of the gear selecting range 20.
  • the forward clutch 5 is engaged
  • the odd clutch 8 is engaged and the synchronizers 17 select the gears 15 iv and 20' .
  • the torque applied by the engine shaft 2 goes therefore through the forward clutch 5, housings 10', 10'', the odd clutch 8, the odd shaft 12, the gear 15 iv , the intermediate geared shaft 19, the range selecting stage 20 and then to the output shaft 3 and the driving gears .
  • the rearward clutch 6 uses the energy of the engine shaft 2 to decelerate the output shaft 3 by slipping and therefore dissipating the energy stored in transmission 1.
  • the torque applied by the engine shaft 2 goes therefore through the rearward clutch 6 and housings 10', 10'' but meet the resistance of the vehicle, which is still moving, and therefore housing 10'' and the odd clutch 8 slip; by slipping, they act like a braking couple on transmission 1 and therefore decelerates the vehicle.
  • the aforementioned configuration is maintained till the work vehicle arrives to a preset value of velocity or till the work vehicle is at stand-still.
  • the preset velocity may be lower than 0,5 km/h and preferably about 0,3 km/h. More preferably the vehicle is at stand-still.
  • the braking torque applied by the rearward clutch 6 will be greater with respect to the braking torque applied if the vehicle is still.
  • the even clutch 7 is engaged.
  • the forward clutch 5 and the rear clutch 6 are maintained together engaged.
  • the odd clutch 8 is maintained engaged and the respective synchronizers 17 continue to select the gears 14 iv , 15 iv and 20' .
  • the even clutch 7 is engaged with a preset pressure slope in order to gently lock the transmission 1.
  • the intermediate geared shaft 19 is blocked because of a mechanical short circuit which is generated between the odd shaft 12 and the even shaft 11 through gears 14 iv , 15 iv and housings 10', 10'' via intermediate gear 9. In this way the intermediate geared shaft 19 is blocked and the output shaft 3 is blocked consequently, being connected to the intermediate gearing 19 by at least the range selecting stage 20.
  • a fifth phase of the above mentioned method phase of operation of the transmission 1 (figure 7) the transmission 1 is locked and therefore the forward clutch 5 and the rearward clutch 6 can be disengaged.
  • the even clutch 7 and odd clutch 8 may preferably be maintained engaged and the respective synchronizers 17 continue to select the gears 14 iv , 15 iv and 20' . In this way, the engine shaft 2 is totally decoupled from transmission 1 and no energy is wasted for slipping in rearward clutch 6.
  • Clutches 7 and 8 are maintained engaged in order to avoid an overload on locking gear 14 iv .
  • the transmission 1 can be unlocked from the locked state obtained by the above described method thanks to the following unlocking method comprising the phase disclosed in figure 8
  • the forward clutch 5 is engaged and the even clutch 7 is disengaged simultaneously. In this way, the driving torque transmitted by the forward clutch goes through transmission 1 to the output shaft 3 as in standard operation of the transmission because the mechanical short-circuit caused by the coupling of the even clutch 7 is removed.
  • the above described method may be advantageously implemented on a program in the control unit of the aforesaid elements of transmission 1 and can be therefore actioned automatically without user input.
  • the locking method according to the invention permits to completely decouple the engine shaft 2 from the transmission and therefore the clutches do not dissipate uselessly energy. In this way, the vehicle can be maintained in the locked condition for all the time needed.
  • the work vehicle Since the transmission can be firmly blocked, the work vehicle may be stopped and maintained still also on slopes.
  • the locking condition is obtained by controlling clutches 5 and 6, i.e. by controlling pressure of the hydraulic fluid inside them.
  • Such control is very simple and may be easily implemented.
  • the method can be automated and can be used automatically in a totally automatic work vehicle.
  • the above described method can be implemented in a DCT transmission comprising different elements with respect to the described one.
  • the first decelerating phase may be reached simply thanks to standard braking systems.
  • the intermediate gear 9 may have the same gear ratio with respect to housings 10' and 10'' or an additional creeping stage may be present between the range selecting stage 20 and the output shaft 3.
  • any couple of gears of the gears sets 14, 15 may be used to short-circuit transmission 1, example gears 14 1 and 15 1 ' 14 11 and 15 11 or 14 iii and 15 ili or a different combination of one gear 14 of even shaft 11 and an odd gear 15 of the odd shaft 12.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Transmission Device (AREA)
  • Structure Of Transmissions (AREA)

Abstract

Method and system for locking a dual clutch transmission (1) of a work vehicle which is in movement, said method essentially comprising the phases of: • Use the rearward clutch (6) of the dual clutch transmission (1) to brake the vehicle until a preset value of velocity; • Select a blocking gear between the speed ratio gears (14, 15); and • Produce a mechanical short-circuit between the even and odd shafts (11, 12) of the dual clutch transmission (1) in order to block the transmission (1); and • Decouple the engine input shaft (2) from transmission (1) by disengaging the forward and rearward clutches (5, 6).

Description

"LOCK CONTROL METHOD ON A DUAL CLUTCH TRANSMISSION
ARCHITECTURE"
-k -k -k -k -k -k -k -k -k -k
TECHNICAL FIELD
The present invention concerns a method and system for operating a dual clutch transmission architecture, in particular a locking method, at power zero, for a dual clutch transmission of a work vehicle.
BACKGROUND OF THE INVENTION
It is often necessary to decelerate work vehicle, and even to temporarily stop them during their operation, e.g. during the wrapping operation of a baler. Usually such deceleration is obtained by using the service brakes and eventually a park brake is used to keep the vehicle at standstill.
Work vehicles are nowadays equipped by dual clutch transmissions (DCT) in order to improve the performances of the vehicle itself, e.g. the velocity during the change of the speed ratios. Moreover, DCT are suitable for being easily automated.
Essentially, DCT comprises two large main clutches, namely forward and rearward clutches, configured to select two auxiliary shafts which carries the gears which defines, the speed ratios which are selectable between an input shaft, namely the engine shaft, and an output shaft, namely the input shaft of the drive system of the work vehicle.
Since DCT main clutches are large they can dissipate a lot of energy and therefore it is known to modulate their activation in order to decelerate the vehicle, alternatively to or in combination with service brakes. An example of a method for decelerating a vehicle using DCT main clutches is disclosed in US2007/0289399A1.
In fact, when driving forward, it is known to disengage the forward clutch and simultaneously select the rearward clutch in order to use the engine torque to brake the transmission thanks to the dissipation by slipping in the rearward clutch, on condition that a gear is selected. This configuration may be maintained till the vehicle is still.
However, when the vehicle is at stand still, the forward and rearward clutches must be maintained slipping in order to prevent the stall of the engine. In this way clutches dissipate a lot of energy in heat and therefore the aforementioned condition cannot be maintained for the time which is necessary to the work vehicle to complete its operation .
Therefore, the need is felt to improve existing methods of control dual clutch transmissions in order to lock the transmission when the work vehicle is at stand still. An aim of the present invention is to satisfy the above- mentioned needs.
SUMMARY OF THE INVENTION
The aforementioned aim is reached by a method and system for locking a dual clutch transmission architecture at power zero, as claimed in claim 1 or claim 6.
BRIEF DESCRIPTION OF THE DRAWINGS
For a better understanding of the present invention, a preferred embodiment is described in the following, by way of a non-limiting example, with reference to the attached drawings wherein:
• Figure 1 is a first schematic representation of a dual clutch transmission architecture on which can be implemented the locking method according to the present invention ;
• Figures 2-7 are schematic representations of the dual clutch transmission of figure 1 during different phases of operation of the transmission of figure 1 according to the present invention; and
• Figure 8 is a schematic representation of the operation of a method for unlocking the transmission of figure 1.
DETAILED DESCRIPTION OF THE INVENTION
Figure 1 discloses a dual clutch transmission 1 of a work vehicle, such as a tractor (not illustrated) , comprising an engine input shaft 2, operatively connected to an engine (not illustrated) of the work vehicle, and an output shaft 3, which can be coupled to the drive system of the work vehicle .
Transmission 1 moreover comprises a first main clutch
5, hereinafter "forward clutch", and a second main clutch 6, hereinafter "rearward clutch", both coupled to the engine input shaft 2 via an input stage 4. Preferably the forward clutch 5 and the rearward clutch 6 are placed opposite each other with respect to the input shaft 2.
In a known configuration, the forward clutch 5 couples the engine input shaft 2 to the output shaft 3 in order to allow a forward motion of the work vehicle while the rearward clutch 6 couples the engine input shaft 2 to the output shaft 3 in order to allow a rearward motion of the work vehicle.
Preferably forward clutch 5 and rearward clutch 6 are wet clutches and are controlled by a hydraulic circuit (not shown) which is configured to allow at least four possible conditions :
· a first condition, corresponding to clutches 5 and 6 disengaged, in which in clutches 5 and 6 no hydraulic fluid, or a hydraulic fluid at low pressure, is present ;
• a second condition, corresponding to clutches 5 and 7 still disengaged but ready to transmit a torque, in which in clutches 5 and 6 is present a hydraulic fluid at a pre-set limit pressure;
• a third condition, corresponding to clutches 5 and 7 engaged but not able to transmit all the possible torque, in which in clutches 5 and 6 is present a hydraulic fluid at pressure such that torque is transmitted but there is still slipping. The torque transmitted is obviously proportional to the pressure of such hydraulic fluid.
• a fourth condition, corresponding to clutches 5 and 7 engaged and transmitting all the torque, in which in clutches 5 and 6 is present a hydraulic pressure at a pre-set level of pressure to ensure the transmission of all the torque.
Transmission 1 may further comprise a first clutch 7, hereinafter "even clutch", and a second clutch 8, hereinafter "odd clutch". The even clutch 7 is configured to couple a first auxiliary shaft 11, hereinafter "even shaft", with the forward clutch 5. The odd clutch 8 is configured to couple a first auxiliary shaft 12, hereinafter "odd shaft", with the rearward clutch 6.
Advantageously, the forward clutch 5 is coupled to the even clutch 7 by a first housing 10' and the rearward clutch 6 is coupled to the odd clutch 8 by a second housing 10'' . The first and the second housing 10', 10'' are coupled together by an intermediate gear 9 carried by the engine input shaft.
Preferably the intermediate gear 9 is configured to be coupled to the first housing 10' through a first gear ratio and to be coupled to the second housing 10'' through a second gear ratio. The first and the second gear ratio are preferably different.
In view of above, thanks to the coupling of the housings
10', 10'' with the intermediate gear 9, the even shaft 11 may be coupled to the rearward clutch 6 and the odd shaft 12 may be coupled to the forward clutch 5.
The even shaft 11 and the odd shaft 12 each comprise a plurality of gears having a different size one with respect to the other.
Preferably the even shaft 11 may comprise four gears 14, namely a first gear 141 having the biggest diameter, a fourth gear 14iv having the smallest diameter and a second and third gears 1411, 14111 having respective diameters comprised between the ones of first and the fourth gears.
Similarly, the odd shaft 12 may comprise four gears 15, namely a first gear 151 having the biggest diameter, a fourth gear 15iv having the smallest diameter and a second and third gears 1511, Ιδ111 having respective diameters comprised between the ones of first and the fourth gears.
Advantageously the gear 141 has the same diameter of gear 151, gear 1411 has the same diameter of gear 1511, gear 14iii has the same diameter of gear Ιδ111 and gear 14iv has the same diameter of gear 15iv.
The gears of gears set 14, 15, when coupled with the engine shaft 2, represent the different speed ratios of the transmission that the can be selected; namely first speed ratio selecting gear 15iv, second speed ratio selecting gear 14iv, third speed ratio selecting gear Ιδ111, fourth speed ratio selecting gear 14iii, fifth speed ratio selecting gear 1511, sixth speed ratio selecting gear 1411, seventh speed ratio selecting gear 151 or eighth speed ratio selecting gear 141
As known, a gears of the gears sets 14, 15 may be selected by a synchronizer 17 configured to slide on the shafts 11, 12 and to couple the latter with the chosen gear. Preferably the even shaft 11 may comprise two synchronizers 17 interposed respectively between the gear 141 - 1411 and 14iii -14iv. Similarly, the odd shaft 12 may comprise two synchronizers 17 interposed respectively between the gear 151 - 1511 and Ιδ111 -15iv.
Each gear of the gear sets 14, 15 is coupled with an intermediate geared shaft 19 which may be directly connected with the output shaft 3.
The intermediate geared shaft 19 may be coupled directly to the output shaft 3 or, preferably, through an additional stage, namely a range selecting stage 20. The range selecting stage 20 is configured to couple the intermediate gearing 19 with the output shaft 3 by choosing a plurality gear ratios which can be combined with the above described speed ratios.
For example, the range selecting stage 20 comprises a first gear 22', a second gear 22 ' ' and a third gear 22 ' ' ' having different dimensions and configured to couple with different portions of the intermediate gearing 19 thanks to respective synchronizers 17.
Other stages may be provided between the range selecting stage 20 and the output 3, e.g. a creeping stage, in order to further modulate the torque and the velocity of the output shaft 3 with respect to the engine shaft 2.
The above described clutches 5-8 and synchronizers 17 can be selected by respective actuators (not illustrated) controlled by an electronic unit. Preferably the electronic unit can be the ECU of the vehicle. The electronic unit is configured to control the above cited elements of the transmission 1 after a direct input of the user of the vehicle or automatically thanks to a specific program, which can be implemented on the electronic unit.
An example of typical operations of the described transmission 1 is described in the following.
A first example of operation is the take-off of transmission 1 from a park condition of the vehicle in which the park brake is engaged and the engine is off.
The user switch on the engine and take the shuttle shift lever from park to forward position; in this condition clutches 5 and 6 are still open and the engine shaft 2 starts to rotate, consequently all the elements which are directly coupled to the engine shaft 2 (e.g. the input stage 4) are rotating. A gear between one between the odd or even shaft 11, 12, e.g. gear 14iv of even shaft 11, is selected thanks to a synchronizer 17, a gear of the range selecting stage 20, e.g. gear 22', is selected thanks to a synchronizer 17 and even clutch 8 is engaged. In this way, there is a continuous mechanical path between the output shaft 3 to even shaft 11 thanks to intermediate gearing shaft 19. For example, moving a lever, the forward clutch 4 is engaged and the housings 10' and 10'' start to rotate and make, thanks to even clutch 7, to rotate the even shaft 11 and consequently the intermediate geared shaft 19 and the output shaft 3 thanks to the mechanical connection which is established form engine shaft 2 to output shaft 3. A second example of operation is the shift of gear, e.g. passing from gear 14iv to gear Ιδ111, when the vehicle is moving, e.g. forward.
Since the vehicle is moving forward the mechanical path between the engine shaft 2 and the output shaft 3 is the same as described in the previous example. Therefore, forward clutch 5 is engaged, even clutch 7 is engaged, in order to connect even shaft 11 to the engine input shaft 2 and gears, e.g., 14iv and 22' are selected to connect the even shaft 11 to the output shaft 3 via the intermediate geared shaft 19. The user may upshift (or downshift) by selecting the desired ratio, e.g. by selecting a button on a handle. The vehicle may moreover be provided by a dedicated program configured to recognize the resistant torque at the output shaft 3 and automatically change to a suitable ratio.
Supposing that the user decided to upshift to gear Ιδ111, gear Ιδ111 is preselected thanks to synchronizer 17 and therefore the odd shaft 12 starts to rotate at same velocity of even shaft 11. The odd clutch 7 is therefore dumped and the even clutch 8 is engaged. By "switching" from odd clutch 7 to even clutch 8, a new mechanical path between engine shaft 2 to output shaft 3, passing from even shaft 12 and intermediate geared shaft 19, is established. In this way, there is not an "hole" of the torque transmitted between the engine shaft 2 and the output shaft 3 during the change of the gear shift.
A third example of operation is switching from forward and rearward (or vice versa), also known as "shuttle shift".
When the vehicle is moving forward, e.g. using the configuration of transmission 1 after the take-off described above in the first example, the forward clutch 5 is dumped and simultaneously the rearward clutch 6 is engaged. In this way the vehicle starts to move with the same gear but rearwards.
The present invention relates to a method of locking the above described transmission 1, when the vehicle has been decelerated below a certain threshold, by modulating the forward and rearward clutches 5, 6.
In particular the method may comprise the following steps :
• a first phase in which the vehicle speed is reduced until a predetermined velocity while a gear of gear sets 14, 15 is engaged to give a driving torque to one of the first and second shafts 11, 12;
• a second phase in which the vehicle is maintained at a predetermined velocity;
• a third phase in which a gear of gear sets 14, 15 of the other of the first and second shafts 11, 12 is engaged;
• a fourth phase in which the first and second clutches
7, 8 are both engaged in order to block the transmission 1; and
• a fifth phase in which the forward and rearward clutches
5, 6 are disengaged and the input shaft 2 is consequently decoupled form transmission 1.
A non-limiting detailed example of operation of the above-mentioned method is the following.
In a phase of operation of transmission 1 of the work vehicle (figure 2), the vehicle is moving at a constant speed, for instance using the first speed ratio combined with the first gear ratio of the gear selecting range 20. In such configuration, the forward clutch 5 is engaged, the odd clutch 8 is engaged and the synchronizers 17 select the gears 15iv and 20' . The torque applied by the engine shaft 2 goes therefore through the forward clutch 5, housings 10', 10'', the odd clutch 8, the odd shaft 12, the gear 15iv, the intermediate geared shaft 19, the range selecting stage 20 and then to the output shaft 3 and the driving gears .
In a first phase of the above-mentioned method (figure 3) , when the operator or controller requests vehicle deceleration, the forward clutch 5 will be disengaged and the rearward clutch 6 will be engaged. The odd clutch 8 is maintained engaged and the synchronizers 17 continue to select the gears 15iv and 20' .
In this way, the rearward clutch 6 uses the energy of the engine shaft 2 to decelerate the output shaft 3 by slipping and therefore dissipating the energy stored in transmission 1. In particular, the torque applied by the engine shaft 2 goes therefore through the rearward clutch 6 and housings 10', 10'' but meet the resistance of the vehicle, which is still moving, and therefore housing 10'' and the odd clutch 8 slip; by slipping, they act like a braking couple on transmission 1 and therefore decelerates the vehicle.
The aforementioned configuration is maintained till the work vehicle arrives to a preset value of velocity or till the work vehicle is at stand-still. The preset velocity may be lower than 0,5 km/h and preferably about 0,3 km/h. More preferably the vehicle is at stand-still.
In a second phase of the above-mentioned method (figure 4) the forward clutch 5 and the rear clutch 6 have been engaged together in order to maintain the vehicle at stand¬ still or at the preset velocity. The odd clutch 8 is maintained engaged and the synchronizers 17 continue to select the gears 15iv and 20' . In this way, the preset value of velocity (or the stand-still phase) is maintained by the balance between the torque added by the forward clutch 5 and the dissipation given by the rearward clutch 6. In this situation housings 10' slips with forward clutch 5 and housing 10'' slips with odd clutch 8. The balance between the driving torque given by forward clutch 5 and the braking torque given by rearward clutch 6 guarantees the standstill (or preset velocity) condition of the work vehicle.
Obviously, if the vehicle is moving at a preset value of velocity the braking torque applied by the rearward clutch 6 will be greater with respect to the braking torque applied if the vehicle is still.
In a third phase of the above mentioned method (figure
5) one the gears 14, for instance gear 14iv, is engaged through the activation of the respective synchronizer 17. The forward clutch 5 and the rear clutch 6 are maintained together engaged. The odd clutch 8 is maintained engaged and the synchronizers 17 continue to select the gears 15iv and 20'. Dynamically, the situation of the previous velocity maintenance phase is the same.
In a fourth phase of the above mentioned method (figure
6) the even clutch 7 is engaged. The forward clutch 5 and the rear clutch 6 are maintained together engaged. The odd clutch 8 is maintained engaged and the respective synchronizers 17 continue to select the gears 14iv, 15iv and 20' . The even clutch 7 is engaged with a preset pressure slope in order to gently lock the transmission 1.
By selecting the even clutch 7, the intermediate geared shaft 19 is blocked because of a mechanical short circuit which is generated between the odd shaft 12 and the even shaft 11 through gears 14iv, 15iv and housings 10', 10'' via intermediate gear 9. In this way the intermediate geared shaft 19 is blocked and the output shaft 3 is blocked consequently, being connected to the intermediate gearing 19 by at least the range selecting stage 20.
Obviously, if the vehicle is not at stand-still but moving, the remaining kinetic energy of transmission 1 will be dissipated by the slipping of odd clutch 8 during the engagement of even clutch 7.
In a fifth phase of the above mentioned method phase of operation of the transmission 1 (figure 7), the transmission 1 is locked and therefore the forward clutch 5 and the rearward clutch 6 can be disengaged. The even clutch 7 and odd clutch 8 may preferably be maintained engaged and the respective synchronizers 17 continue to select the gears 14iv, 15iv and 20' . In this way, the engine shaft 2 is totally decoupled from transmission 1 and no energy is wasted for slipping in rearward clutch 6. Clutches 7 and 8 are maintained engaged in order to avoid an overload on locking gear 14iv.
The transmission 1 can be unlocked from the locked state obtained by the above described method thanks to the following unlocking method comprising the phase disclosed in figure 8
The forward clutch 5 is engaged and the even clutch 7 is disengaged simultaneously. In this way, the driving torque transmitted by the forward clutch goes through transmission 1 to the output shaft 3 as in standard operation of the transmission because the mechanical short-circuit caused by the coupling of the even clutch 7 is removed.
The above described method may be advantageously implemented on a program in the control unit of the aforesaid elements of transmission 1 and can be therefore actioned automatically without user input.
In view of the foregoing, the advantages of the locking method for a transmission 1 according to the invention are apparent .
The locking method according to the invention permits to completely decouple the engine shaft 2 from the transmission and therefore the clutches do not dissipate uselessly energy. In this way, the vehicle can be maintained in the locked condition for all the time needed.
Since the transmission can be firmly blocked, the work vehicle may be stopped and maintained still also on slopes.
Moreover, since the passive load of the transmission 1 is not connected to the engine input shaft 2, the fuel consumption of the engine is reduced.
The locking condition is obtained by controlling clutches 5 and 6, i.e. by controlling pressure of the hydraulic fluid inside them. Such control is very simple and may be easily implemented.
Advantageously the method can be automated and can be used automatically in a totally automatic work vehicle.
It is clear that modifications can be applied to the described locking method for a transmission which do not extend beyond the scope of protection defined by the claims.
For example, the above described method can be implemented in a DCT transmission comprising different elements with respect to the described one.
The first decelerating phase may be reached simply thanks to standard braking systems.
For example, the intermediate gear 9 may have the same gear ratio with respect to housings 10' and 10'' or an additional creeping stage may be present between the range selecting stage 20 and the output shaft 3.
Moreover, any couple of gears of the gears sets 14, 15 may be used to short-circuit transmission 1, example gears 141 and 151' 1411 and 1511 or 14iii and 15ili or a different combination of one gear 14 of even shaft 11 and an odd gear 15 of the odd shaft 12.
Further, using bigger diameter gears to short-circuit transmission 1, even and odd clutches 7 and 8 may be disengaged .

Claims

1. Method for locking a dual clutch transmission (1) of a work vehicle, said dual clutch transmission (1) essentially comprising :
• an engine input shaft (2) configured to be coupled to the output of an engine of said work vehicle,
• a shaft (19) configured to be coupled to a drive system of said work vehicle and
• a forward clutch (5) and a rearward clutch (6), each configured to be coupled to the engine input shaft (2) ;
• first and second intermediate shafts (11, 12) each configured to carry a plurality of gears (14, 15), said first and second intermediate shaft (11, 12) being configured to be coupled, via respective first and second clutches (7, 8), to said forward clutch (5) and to said rearward clutch (6) and being configured to be coupled to said shaft (19) defining with one of said gears (14, 15) a predetermined speed ratio between said engine input shaft (2) and said shaft (19), each of said gears (14, 15) defining a different predetermined speed ratio among them between said engine input shaft (2) and said shaft (19),
said locking method being characterized by comprising the following phases:
• a first phase in which the vehicle speed is reduced until a predetermined velocity while a gear of said plurality of gears (14, 15) is coupled to said shaft (19) to give a driving torque to one of said first and second shafts (11, 12) .
• a second phase in which said vehicle is maintained at said predetermined velocity;
• a third phase in which a gear of said plurality of gears (14, 15) of the other of said first and second shafts
(11, 12) is engaged;
• a fourth phase in which said first and second clutches
(7, 8) are both engaged in order to block said transmission (7); and
· a fifth phase in which said forward and rearward clutches (5, 6) are disengaged and said input shaft (2) is consequently decoupled from said transmission (1) .
2. Method for locking a dual clutch transmission according to claim 1 characterized in that in said first decelerating phase one of said forward clutch (5) and said rearward clutch (6) is disengaged and the other between said forward clutch (5) and said rearward clutch (6) is modulated in order to give a braking torque to said one of said first and a second intermediate shaft (11, 12) until a present velocity of said work vehicle is reached.
3. Method for locking a dual clutch transmission according to any of claims 1 or 2 characterized in that in said second phase, when said determined pre-set value of velocity of said work vehicle is reached, one of said forward clutch (5) and said rearward clutch (6) is modulated to give a driving torque to the other of said first and a second intermediate shaft (11, 12) in order to balance the braking torque given by the other between said forward clutch (5) and said rearward clutch (6) and maintain said work vehicle at said pre-set velocity.
4. Method for locking a dual clutch transmission according to any of the preceding claims characterized in that the block of said transmission being obtained by a mechanical short circuit between the gears (14, 15) of said first and second shafts (11, 12), via said shaft (19) and said first and second clutches (7, 8) .
5. Method for locking a dual clutch transmission according to any of the preceding claims characterized in that said predetermined velocity is a 0 km/h velocity.
6. Method for unlocking a dual clutch transmission of a work vehicle which has been locked thanks to the method of any of the preceding claims, characterized by simultaneously selecting said forward clutch (5) and disengaging said other of said first and a second intermediate shaft (11, 12) from said forward and rearward clutches (5, 6) .
7. A dual clutch transmission (1) for a work vehicle, said dual clutch transmission (1) comprising:
• an engine input shaft (2) configured to be coupled to the output of an engine of said work vehicle,
• a shaft (19) configured to be coupled to a drive system of said work vehicle and
· a forward clutch (5) and a rearward clutch (6), each configured to be coupled to the engine input shaft (2) ;
• first and second intermediate shafts (11, 12) each configured to carry a plurality of gears (14, 15), said first and second intermediate shaft (11, 12) being configured to be coupled, via respective first and second clutches (7, 8), to said forward clutch (5) and to said rearward clutch (6) and being configured to be coupled to said shaft (19) defining with one of said gears (14, 15) a predetermined speed ratio between said engine input shaft (2) and said shaft (19), each of said gears (14, 15) defining a different predetermined speed ratio among them between said engine input shaft (2) and said shaft (19), said dual clutch transmission being characterized by comprising :
• means for reducing the vehicle speed until a predetermined velocity by engaging the rearward clutch (6) and disengaging the forward clutch (5) or by disengaging the rearward clutch (6) and engaging the forward clutch (5) .
• means for maintaining said vehicle at said predetermined velocity by engaging together the rearward clutch (6) and the forward clutch (5) ;
• means for engaging a gear of said plurality of gears (14, 15) of the other of said first and second shafts (11, 12);
• means for engaging said first and second clutches (7, 8) to block said transmission (7); and
means for disengaging said forward and rearward clutches (5, 6) and said input shaft (2) for decoupling from said transmission (1).
8. A dual clutch transmission (1) for a work vehicle according to claim 7 characterized in that said means for reducing the vehicle speed are configured to give a braking torque to said one of said first and a second intermediate shaft (11, 12) until a present velocity of said work vehicle is reached.
9. A dual clutch transmission (1) for a work vehicle according to any of claims 7 or 8 characterized said means for maintaining said vehicle at said predetermined velocity are configured to give a driving torque to the other of said first and a second intermediate shaft (11, 12) in order to balance the braking torque given by the other between said forward clutch (5) and said rearward clutch (6).
10. A dual clutch transmission (1) for a work vehicle according to any of the preceding claims characterized in that said transmission (1) is configured to be blocked by a mechanical short circuit between the gears (14, 15) of said first and second shafts (11, 12), via said shaft (19) and said first and second clutches (7, 8) .
11. A dual clutch transmission (1) for a work vehicle according to any of the preceding claims characterized in that said predetermined velocity is a 0 km/h velocity.
PCT/EP2018/076666 2017-10-02 2018-10-01 Lock control method on a dual clutch transmission architecture WO2019068651A1 (en)

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Application Number Priority Date Filing Date Title
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IT102017000110195 2017-10-02
IT102017000110195A IT201700110195A1 (en) 2017-10-02 2017-10-02 METHOD FOR CHECKING THE BLOCK OF A DOUBLE CLUTCH TRANSMISSION

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3742025A1 (en) * 2019-05-22 2020-11-25 CNH Industrial Italia S.p.A. Method for managing a brake-to-clutch functionality in a dct transmission for an off-road vehicle

Citations (5)

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US4989470A (en) * 1989-12-01 1991-02-05 Ford New Holland, Inc. Method of decelerating a power shift transmission
US20070289399A1 (en) 2006-06-16 2007-12-20 Aisin Ai Co., Ltd. Dual clutch transmission apparatus with parking lock function
US20090203484A1 (en) * 2008-02-08 2009-08-13 General Motors Corporation Multi-speed split dual clutch transmission
EP2243983A2 (en) * 2008-12-24 2010-10-27 Hitachi Nico Transmission Co., Ltd. Twin clutch type transmission for diesel railcar
EP2354583A1 (en) * 2010-01-14 2011-08-10 AISIN AI Co., Ltd. Automatic dual-clutch transmission

Patent Citations (5)

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Publication number Priority date Publication date Assignee Title
US4989470A (en) * 1989-12-01 1991-02-05 Ford New Holland, Inc. Method of decelerating a power shift transmission
US20070289399A1 (en) 2006-06-16 2007-12-20 Aisin Ai Co., Ltd. Dual clutch transmission apparatus with parking lock function
US20090203484A1 (en) * 2008-02-08 2009-08-13 General Motors Corporation Multi-speed split dual clutch transmission
EP2243983A2 (en) * 2008-12-24 2010-10-27 Hitachi Nico Transmission Co., Ltd. Twin clutch type transmission for diesel railcar
EP2354583A1 (en) * 2010-01-14 2011-08-10 AISIN AI Co., Ltd. Automatic dual-clutch transmission

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3742025A1 (en) * 2019-05-22 2020-11-25 CNH Industrial Italia S.p.A. Method for managing a brake-to-clutch functionality in a dct transmission for an off-road vehicle

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IT201700110195A1 (en) 2019-04-02
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