WO2019057147A1 - Positioning connection device and building module device - Google Patents

Positioning connection device and building module device Download PDF

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Publication number
WO2019057147A1
WO2019057147A1 PCT/CN2018/106915 CN2018106915W WO2019057147A1 WO 2019057147 A1 WO2019057147 A1 WO 2019057147A1 CN 2018106915 W CN2018106915 W CN 2018106915W WO 2019057147 A1 WO2019057147 A1 WO 2019057147A1
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WO
WIPO (PCT)
Prior art keywords
positioning
reference plate
building module
hole
cone
Prior art date
Application number
PCT/CN2018/106915
Other languages
French (fr)
Chinese (zh)
Inventor
周永亮
陈洋
吴杰源
周永安
王东
Original Assignee
中集模块化建筑投资有限公司
广东中集建筑制造有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中集模块化建筑投资有限公司, 广东中集建筑制造有限公司 filed Critical 中集模块化建筑投资有限公司
Priority to AU2018334897A priority Critical patent/AU2018334897B2/en
Priority to GB2005862.4A priority patent/GB2581288B/en
Publication of WO2019057147A1 publication Critical patent/WO2019057147A1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34815Elements not integrated in a skeleton
    • E04B1/3483Elements not integrated in a skeleton the supporting structure consisting of metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14Conveying or assembling building elements
    • E04G21/16Tools or apparatus
    • E04G21/18Adjusting tools; Templates
    • E04G21/1841Means for positioning building parts or elements
    • E04G21/185Means for positioning building parts or elements for anchoring elements or elements to be incorporated in the structure
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/343Structures characterised by movable, separable, or collapsible parts, e.g. for transport
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/0006Coupling devices between containers, e.g. ISO-containers
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/35Extraordinary methods of construction, e.g. lift-slab, jack-block
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38Connections for building structures in general
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14Conveying or assembling building elements
    • E04G21/16Tools or apparatus
    • E04G21/18Adjusting tools; Templates
    • E04G21/1841Means for positioning building parts or elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/24Safety or protective measures preventing damage to building parts or finishing work during construction
    • E04G21/26Strutting means for wall parts; Supports or the like, e.g. for holding in position prefabricated walls

Definitions

  • the present invention relates to the field of fabricated building steel structure construction technology, and more particularly to a positioning connection device and a building module device.
  • the box module building is a type of fabricated steel structure. Because the building module can be completed by pre-installing in the factory and stacking on the project site, the box-type module building has the characteristics of high prefabrication, small workload on the construction site and short project duration. Among them, the manufacturing deviation of building modules and the stacking deviation at the project site have always been an important factor restricting the development of box-type modules. At present, because the interior decoration, external curtain wall and connection points of the construction project have high requirements on the installation accuracy, how to improve the positioning accuracy between the building modules in the construction project becomes an urgent problem to be solved in the box module construction. However, due to the technical limitations of the current building module positioning structure, the positioning structure in the prior art is difficult to achieve the positioning accuracy that meets the requirements of the construction project.
  • the positioning structure between the building modules in the superimposed automatic positioning system of the modular building module and its connection method disclosed in CN104179254A can realize the reduction of the stacking code deviation of the building module during the stacking of the building module. The effect of positioning accuracy. As shown in FIG.
  • the prior art building module positioning system includes four connecting members fixedly connected to the bottom of the superstructure module (at least one bidirectional positioning connector 1, at least one one-way positioning-one-way guiding connector 2 and At least one double bevel guide connector 3), and four square tubes fixedly attached to the top of the substructure module and disposed corresponding to the four connectors.
  • the positioning and stacking of the upper and lower building modules is completed by the cooperation between the four connecting members at the bottom of the superstructure module and the four square tubes at the top of the sub-building module.
  • the prior art building module positioning structure principle since the four connecting members and the four square tubes need to be fixedly connected to the building module, the positioning accuracy thereof is the same as the manufacturing precision of the building module. Therefore, the prior art building module positioning structure cannot avoid the influence of manufacturing deviation of the building module on the positioning accuracy of the building module.
  • the current building modules are mainly composed of welded steel structures and have large specifications, which leads to the manufacturing precision of building modules becoming the main factor affecting the positioning accuracy of building modules. Therefore, in the prior art, if it is required to improve the positioning accuracy of the building module, it is necessary to pay a high price to improve the manufacturing precision of the building module.
  • a building module device comprising a building module and a positioning connection device connected to the building module, the positioning connection device comprising :
  • top reference plate being provided with a top positioning hole for connecting to a top of the building module
  • the bottom reference plate is provided with a bottom positioning hole for connecting to a bottom of the building module
  • top reference plate is positioned to a top predetermined position by the top positioning hole
  • bottom reference plate is positioned to a bottom predetermined position by the bottom positioning hole, the top predetermined position and the bottom predetermined position being opposite to a predetermined position
  • the reference points have the same horizontal coordinate position and are arranged vertically opposite each other.
  • a building module device comprising a building module and a positioning connection device connected to the building module, the top reference plate being positioned to a top predetermined position by the top positioning hole, the bottom reference plate being positioned by the bottom positioning hole To a bottom predetermined position, the top predetermined position and the bottom predetermined position have the same horizontal coordinate position with respect to a predetermined reference point and are vertically oppositely arranged, and the building module device is positioned on the building module by the positioning connection device With high positioning accuracy and compact structure, it can meet the requirements of building modules for fast, simple and high-precision stacking and connection on the project site.
  • the building modules are at least two, and the at least two building modules are fastened together by the top and bottom reference plates respectively positioned to the top predetermined position and the bottom predetermined position.
  • the positioning accuracy is high, and the two building modules are connected accurately and compactly.
  • a horizontal connector is further included to connect the two building modules in a horizontal direction.
  • the two building modules are connected together in the horizontal direction, and the connection of the two building modules is stable.
  • the building module is coupled to the ground by the bottom reference plate.
  • the building module is fixed to the ground.
  • the projection of the top reference plate at the predetermined position of the top and the bottom reference plate at a predetermined position of the bottom coincide in a height direction of the building module.
  • the top reference plates are plural, and a top surface of the plurality of the top reference plates is coplanar to form a top reference plane;
  • the bottom reference plate is a plurality of, and the bottom surfaces of the plurality of the bottom reference plates are coplanar to form a bottom reference plane.
  • top surfaces of the top and bottom reference plates serve as the top and bottom reference planes of the building module.
  • the building module is provided with a corner piece, the corner of the top reference plate has a notch for matching the corner piece to accommodate the corner piece; and/or
  • the building module is provided with a bottom corner piece, the corner of the bottom reference plate having a notch for matching the bottom corner piece to accommodate the bottom corner piece.
  • the building module is provided with a top corner piece, a top surface of the top reference plate is higher than a top surface of the top corner piece; and/or
  • the building module is provided with a bottom corner piece, the bottom surface of the bottom reference plate being lower than the bottom surface of the bottom corner piece.
  • top surfaces of the top and bottom reference plates serve as the top and bottom reference planes of the building module.
  • the building module is provided with a top corner piece, a top surface of the top reference plate is higher than a top surface of the top corner piece, and the top corner piece is provided with a top corner piece spacer, so that the a top surface of the top corner spacer is coplanar with a top surface of the top reference panel; and/or
  • the building module is provided with a bottom corner piece, a bottom surface of the bottom reference plate is lower than a bottom surface of the bottom corner piece, and a bottom corner piece is disposed at the bottom corner piece, so that the bottom corner piece
  • the bottom surface of the gasket is coplanar with the bottom surface of the bottom reference plate.
  • top corner spacer and the bottom corner spacer by adding the top corner spacer and the bottom corner spacer and ensuring that the top surface of the top corner spacer is coplanar with the top surface of the top reference plate, the bottom surface of the bottom corner spacer and the bottom reference plate The bottom surface is coplanar such that the top corner piece and the bottom corner piece are involved in the transfer of longitudinal loads.
  • the invention also provides a positioning and connecting device for a building module, the positioning and connecting device comprising:
  • top reference plate being provided with a top positioning hole for connecting to a top of the building module
  • the bottom reference plate is provided with a bottom positioning hole for connecting to a bottom of the building module
  • top reference plate is positioned to a top predetermined position by the top positioning hole
  • bottom reference plate is positioned to a bottom predetermined position by the bottom positioning hole, the top predetermined position and the bottom predetermined position being opposite to a predetermined position
  • the reference points have the same horizontal coordinate position and are arranged vertically opposite each other.
  • the top reference plate is positioned to a top predetermined position by the top positioning hole
  • the bottom reference plate is positioned to a bottom predetermined position by the bottom positioning hole
  • the top predetermined position and the The bottom predetermined positions have the same horizontal coordinate position with respect to the predetermined reference point and are vertically opposed to each other.
  • the positioning accuracy is high, the operation is simple, and the building module is compact. It can be used to reduce the influence of manufacturing deviation and stacking error on the positioning accuracy of the building module and to meet the fast, simple and high-precision stacking and connection of the building module at the project site.
  • the top reference plate is a plurality, each of the top reference plates is provided with a positioning cone, and the top positioning hole of each of the top reference plates comprises a positioning cone disposed on a top of the positioning cone a hole, and a top positioning aperture disposed in the top reference plate, the positioning cone for extending through the bottom reference plate of the other of the positioning connectors.
  • each of the top reference plates comprises a top positioning large hole
  • the positioning cone is detachably fixed to the top positioning large hole, and a central axis of the positioning cone and a center line of the top positioning large hole coincide.
  • the bottom reference plate is a plurality, and the bottom positioning holes of each of the bottom reference plates comprise a bottom positioning large hole and a bottom positioning small hole.
  • a plurality of said bottom reference plates comprise:
  • At least one first bottom reference plate, the bottom positioning large hole of the first bottom reference plate is used for clearance with the positioning cone of another positioning connection device or the tooling cone disposed on the tooling table, and the tolerance is Between ⁇ 0.5mm and ⁇ 1mm;
  • At least one second bottom reference plate the bottom positioning large hole of the second bottom reference plate is a waist hole, and the waist hole is used for the positioning cone with another positioning connection device or at the tooling station
  • the bottom hole of the first bottom reference plate is positioned, the waist hole of the second bottom reference plate is matched with the positioning cone or the tooling cone, and the matching tolerance is between ⁇ 0.5 mm and ⁇ 1 mm, thereby achieving the bottom reference. Precise positioning of the board and precise connection between the bottom reference plate and the top reference plate.
  • the plurality of bottom reference plates further comprise: a third bottom reference plate, the bottom positioning large hole of the third bottom reference plate is used for the positioning cone or the tooling of the other positioning connection device
  • the diameter of the bottom positioning large hole of the third bottom reference plate is larger than the diameter of the bottom positioning large hole of the first bottom reference plate, there is more active space for the building module having manufacturing deviation when performing stacking positioning. In order to position each of the bottom reference plates to a predetermined position at the bottom to ensure positioning accuracy.
  • the bottom reference plate further includes a bottom connection hole
  • the top reference plate further includes a top connection hole
  • the bottom attachment hole is for a fastener to pass through to connect the bottom reference plate to the top reference plate of another of the positioning connection devices;
  • the top attachment hole is for a fastener to pass through to connect the top reference plate to the bottom reference plate of another of the positioning connectors.
  • the bottom reference plate is joined to the top reference plate by passing the fastener through the bottom connection hole and the bottom connection hole.
  • FIG. 1 is a schematic structural view of a conventional building module having four connectors
  • Figure 2 is a partial perspective cross-sectional view of a building module device in accordance with the present invention.
  • Figure 3 is a front elevational view of a building module assembly in accordance with the present invention.
  • Figure 4 is an exploded perspective view of a building module device in accordance with the present invention.
  • Figure 5 is a top perspective view of a top reference plate of a positioning and connecting device in accordance with the present invention.
  • FIG. 6 is a bottom perspective view of the top reference plate of the positioning and connecting device in accordance with the present invention.
  • Figure 7 is a perspective view of a positioning cone of a positioning and connecting device according to the present invention.
  • Figure 8 is a perspective view of a first bottom reference plate of a positioning and connecting device in accordance with the present invention.
  • Figure 9 is a perspective view of a second bottom reference plate of the positioning and connecting device according to the present invention.
  • Figure 10 is a perspective view of a third bottom reference plate of the positioning and connecting device according to the present invention.
  • Figure 11 is a perspective view of a spacer of a positioning and connecting device in accordance with the present invention.
  • Figure 12 is a perspective view of a position limiting member of the positioning and connecting device according to the present invention.
  • Figure 13 is a perspective view of a positioning system in accordance with the present invention, wherein a bottom reference member is placed on the tooling table;
  • Figure 14 is a partial schematic view of a portion A of Figure 13;
  • Figure 15 is a perspective view of a positioning system in accordance with the present invention in which a building module and a top reference member are placed on a tooling station.
  • bidirectional positioning connector 2 one-way positioning - one-way guiding connector
  • top reference plate 111/111a/111b positioning cone
  • positioning cone positioning hole 113 top positioning small hole
  • the first bottom positioning large hole 132 the first bottom positioning small hole
  • first bottom connection hole 140 second bottom reference plate
  • second bottom connection hole 150 third bottom reference plate
  • Main body 176 Bending structure
  • top corner washer 106 bottom corner washer
  • 110a third building module top reference plate
  • 110b third building module top reference plate
  • First building module 220 second building module
  • Positioning System 310 Laser Positioning Instrument
  • Gaotai 320 Tooling station
  • Support base 331 Tooling cone
  • rail 341 first rail
  • locating pin 352 locating pin base
  • Limiting plate 354 Limiting plate base
  • the present invention provides a building modular device.
  • the building modular device includes a positioning connection device 100 and a building module 200.
  • the building module 200 can be a container or a building or product of other construction.
  • the positioning connection device 100 can be used to connect two building modules stacked on top of each other, and can also be used to connect two building modules, such as two superstructure modules and two sub-building modules, and can also be used to connect building modules to ground.
  • the positioning connection device 100 includes a top reference plate 110 and a bottom reference plate 120.
  • the top reference plate 110 is for connection to the top of the building module 200 (refer to FIG. 15), and the bottom reference plate 120 is for connection to the bottom of the building module 200.
  • the illustrated embodiment only shows a bottom corner portion of the building module 200, it can be understood with reference to FIGS. 13 and 15 that the top reference plates 110 are respectively disposed at the four top corner portions of the building module 200, the bottom reference The plates 120 are respectively disposed at the four bottom corners of the building module 200.
  • the four top reference plates 110 are in one-to-one correspondence with the four bottom reference plates 120, respectively.
  • the positions at which the top reference plate 110 and the bottom reference plate 120 are located may be defined as a top predetermined position and a bottom predetermined position, respectively.
  • the top predetermined position and the bottom predetermined position of the respective top reference plate 110 and bottom reference plate 120 have the same horizontal coordinate position with respect to the predetermined reference point and are vertically opposed to each other. Further, the projections of the top reference plate 110 and the bottom reference plate 120 along the height direction of the building module 200 coincide. It can be understood that the top predetermined position and the bottom predetermined position can be understood as the determined positions of the building module 200 without being deviated due to manufacturing variations of the building module 200 itself, so that the building module 200 can be accurately positioned and connected.
  • top reference plate 110 and the bottom reference plate 120 will be described in detail below.
  • the top reference plate 110 is configured as a flat plate so as to be horizontally placed at a predetermined position on the top.
  • the top reference plate 110 is provided with a downwardly recessed top positioning hole to facilitate placement of the laser reflector such that the top reference plate 110 can be positioned to the top predetermined position of the building module 200 through the top positioning hole.
  • the top reference plate 110 is provided with a positioning cone 111 and a top positioning small hole 113.
  • the locating cone 111 projects upwardly for extension through the bottom reference plate 120 of another building modular device.
  • the top of the positioning cone 111 is provided with a positioning cone positioning hole 112. It will be appreciated that another building module device herein is stacked above the building module 200.
  • the positioning cone positioning hole 112 and the top positioning small hole 113 belong to the top positioning hole.
  • the top positioning hole includes a positioning cone positioning hole 112 and a top positioning small hole 113.
  • the positioning cone positioning hole 112 and the top positioning small hole 113 cooperate to position the top reference plate 110.
  • the top positioning apertures 113 may be disposed away from the positioning cones 111.
  • the position where the positioning cone positioning hole 112 and the top positioning small hole 113 are located can be understood as a positioning point selected for positioning the top reference plate 110.
  • the top reference plate 110 can be accurately positioned by means of the two top positioning holes.
  • the top surface of the locating cone 111 and the top positioning aperture 113 can be configured in other suitable shapes to facilitate placement of the laser reflector.
  • the positioning cone 111 includes a cone 114, a cone 115, and a cone bottom 116.
  • the cone 114 is a cone that can act as a guide during alignment with the bottom reference plate 120 of another building modular device.
  • the cone 115 is a cylinder. Thereby, the positioning cone 111 can be uniformly stressed, so that the top reference plate 110 is more firmly connected to the building module 200.
  • the cone 114 can also be a square cone.
  • a positioning cone positioning hole 112 is provided at the top of the cone 114.
  • the cone bottom 116 is for attachment to the top reference plate 110.
  • the bottom of the cone 114 transitions to the top arc of the cone 115.
  • the diameter of the bottom of the cone 114 is not greater than the diameter of the top of the cone 115.
  • the cone 115 has a positioning cylindrical surface.
  • the positioning cylindrical faces are circumferentially arranged continuously along the central axis of the cone 115.
  • the center of the positioning cone positioning hole 112 coincides with the center axis of the cone 115.
  • the cone bottom 116 is a cylinder having a thread.
  • the threads are continuously circumferentially circumferential along the central axis of the cone bottom 116.
  • the central axis of the cone bottom 116 coincides with the central axis of the cone 115.
  • the center line of the positioning cone positioning hole 112, the central axis of the cone 114, the central axis of the cone 115, and the central axis of the cone bottom 116 all coincide, which is the central axis of the positioning cone 111.
  • the top reference plate 110 is provided with a top positioning large hole 117, and the cone bottom 116 is screwed to the top positioning large hole 117.
  • the tapered bottom 116 may be provided without a thread, but may be connected to the top reference plate 110 (top positioning large hole 117) by other suitable means such as welding.
  • the central axis of the positioning cone 111 coincides with the center line of the top positioning large hole 117. Therefore, the positioning accuracy of the top reference plate 110 on the building module 200 can be ensured.
  • the top reference plate 110 may also be provided with a top attachment hole 118 for the fastener 170 to pass through to connect the top reference plate 110 to the bottom reference plate of another building modular device.
  • the cone 115 may be provided with an operation hole, which may be a through hole that can be coupled to an operating member such as an operating lever.
  • an operating member such as an operating lever.
  • the illustrated embodiment exemplarily shows that the top reference plate 110 is a rectangular plate.
  • the top reference plate 110 may also be any one of a square plate, a circular plate, and a triangular plate.
  • the four top reference plates 110 have the same structure.
  • the shape of the four top reference plates 110 may not be limited to the same shape if desired and/or desired, and may be different shapes, respectively.
  • the corners of the top reference plate 110 may be chamfered to prevent an operator from being injured by moving the top reference plate 110.
  • the top corner portion of the building module 200 is provided with a corner piece.
  • the corner of the top reference plate 110 may be provided with a top reference plate notch 119 for mating with the top corner piece to accommodate the top corner piece (refer to FIG. 4).
  • the shape of the top reference plate notch 119 is adapted to the shape of the top corner piece of the building module 200 to facilitate installation of the top reference plate 110.
  • the bottom reference plate 120 is configured as a flat plate so as to be placed horizontally at a predetermined position on the bottom.
  • the bottom reference plate 120 is provided with a bottom positioning hole to facilitate positioning of the bottom reference plate 120 through the bottom positioning hole to a predetermined position at the bottom.
  • the bottom positioning hole includes a bottom positioning large hole 121 and a bottom positioning small hole 122.
  • the bottom positioning macrohole 121 is for clearance fit with a positioning cone of another building modular device or a tooling cone 331 (described in detail below) disposed on the tooling station 320.
  • a bottom positioning aperture 122 is used to place the laser reflector. It will be appreciated that another building module device herein is stacked below the building module 200.
  • the bottom positioning macro hole 121 may correspond to a positioning cone at the top positioning macro hole of the top reference plate of another building module device (here mainly referred to as a corresponding position).
  • the positioning cone 111 can pass through the bottom positioning large hole 121 to facilitate connecting the bottom reference plate 120 with the top reference plate 110.
  • the bottom positioning large hole 121 may also correspond to the tooling cone 331 of the tooling table 320.
  • the tooling cone 331 can pass through the bottom positioning aperture 121 to facilitate positioning of the bottom reference plate 120 by means of the tooling station 320 before the bottom reference plate 120 is coupled to the building module 200.
  • the position where the bottom positioning aperture 122 is located can be understood as the positioning point selected for positioning the bottom reference plate 120.
  • the bottom reference plate 120 can be accurately positioned by means of the two bottom positioning holes.
  • the bottom positioning apertures 122 can be configured in other suitable shapes to facilitate placement of the laser reflector.
  • the bottom reference plate 120 may also be provided with a bottom attachment hole 123 for the fastener 170 to pass through to connect the bottom reference plate 120 to the top reference plate of another building modular device.
  • the bottom connection hole 123 corresponds to the top connection hole of the top reference plate of another building module device.
  • the bottom positioning large hole 121 is a through hole which can be disposed close to the bottom reference plate notch 124.
  • the bottom positioning aperture 122 is a through hole that can be disposed away from the positioning cone 111.
  • the bottom positioning aperture 122 can be a circular aperture or other suitable shaped aperture.
  • the bottom positioning aperture 122 is a through hole, and of course other suitable apertures such as blind holes.
  • the bottom connection hole 123 may be disposed between the bottom positioning large hole 121 and the bottom positioning small hole 122.
  • the aperture of the bottom positioning macro hole 121 may be larger than the aperture of the bottom connection hole 123.
  • the aperture of the bottom connection hole 123 may be larger than the aperture of the bottom positioning aperture 122.
  • the illustrated embodiment exemplarily shows that the bottom reference plate 120 is configured as a rectangular plate.
  • the bottom reference plate 120 may also be any one of a square plate, a circular plate, and a triangular plate.
  • it is preferable that the shapes of the four bottom reference plates 120 are the same.
  • the shape of the four bottom reference plates 120 may not be limited to the same shape if desired and/or desired, and may be different shapes, respectively.
  • the corners of the bottom reference plate 120 may be chamfered to prevent an operator from being injured by moving the bottom reference plate 120.
  • the bottom corner portion of the building module 200 is provided with a bottom corner piece.
  • the corner of the bottom reference plate 120 may be provided with a bottom reference plate notch 124 for mating with the bottom corner piece to accommodate the bottom corner piece (refer to Figure 4).
  • the shape of the bottom reference plate notch 124 is adapted to the shape of the bottom corner piece of the building module 200 to facilitate installation of the bottom reference plate 120.
  • the bottom reference plate 120 includes a first bottom reference plate 130 , a second bottom reference plate 140 , and a third bottom reference respectively connected to the bottom corner portions of the building module 200 .
  • the plate 150 and the fourth bottom reference plate 160 (refer to FIG. 13).
  • the structure/structure of the first bottom reference plate 130, the second bottom reference plate 140, the third bottom reference plate 150, and the fourth bottom reference plate 160 is substantially the same as that of the above-described bottom reference plate 120 except for the bottom positioning large hole 121. shape. For the sake of brevity, the same parts will not be described again.
  • the first bottom reference plate 130 includes a first bottom positioning large hole 131, a first bottom connecting hole 133, and a first bottom positioning small hole 132.
  • the first bottom positioning large hole 131 and the first bottom positioning small hole 132 cooperate to position the first bottom reference plate 130.
  • the first bottom positioning large hole 131 is a circular hole.
  • the first bottom positioning large hole 131 is matched with the positioning cone or the tooling cone of another building module device, and the fitting tolerance is between ⁇ 0.5 mm and ⁇ 1 mm.
  • the second bottom reference plate 140 includes a second bottom positioning large hole 141, a second bottom connecting hole 143, and a second bottom positioning small hole 142.
  • the second bottom positioning large hole 141 and the second bottom positioning small hole 142 cooperate to position the second bottom reference plate 140.
  • the second bottom positioning large hole 141 is a waist hole.
  • the width of the waist hole is substantially equal to the diameter of the first bottom positioning large hole 131.
  • the length of the waist hole is not less than the diameter of the third bottom positioning macro hole 151 (described in detail below).
  • the second bottom positioning large hole 141 is matched with the positioning cone or the tooling cone 331 of another building module device, and the hole wall of the waist hole in the hole width direction is matched with the positioning cone 111 with a tolerance of ⁇ 0.5 mm to ⁇ 1 mm. between.
  • the third bottom reference plate 150 includes a third bottom positioning large hole 151, a third bottom connecting hole 153, and a third bottom positioning small hole 152.
  • the third bottom positioning large hole 151 and the third bottom positioning small hole 152 cooperate to position the third bottom reference plate 150.
  • the third bottom positioning large hole 151 is a circular hole.
  • the diameter of the third bottom positioning large hole 151 is larger than the diameter of the first bottom positioning large hole 131. Since the diameter of the third bottom positioning large hole 151 is larger than the diameter of the first bottom positioning large hole 131, the fitting tolerance of the third bottom positioning large hole 151 and the positioning cone 111 is not limited.
  • the fourth bottom reference plate 160 includes a fourth bottom positioning large hole, a fourth bottom connecting hole 163, and a fourth bottom positioning small hole.
  • the fourth bottom positioning large hole and the fourth bottom positioning small hole cooperate to position the fourth bottom reference plate 160.
  • the structure of the fourth bottom reference plate 160 may be the same as the structure of the third bottom reference plate 150.
  • the structure of the fourth bottom reference plate 160 may be configured to be the same as the structure of the first bottom reference plate 130, or configured to be the same as the structure of the second bottom reference plate 140, if needed and/or desired.
  • the first bottom reference plate 130 and the second bottom reference plate 140 are disposed along the length direction of the building module 200, and the third bottom reference plate 150 and the first bottom reference plate 130 are disposed along the width direction of the building module 200.
  • the fourth bottom reference plate 160 and the first bottom reference plate 130 are disposed diagonally of the building module 200.
  • the top reference plate 110 can be welded to the top of the building module 200 or by fasteners.
  • the bottom reference plate 120 can be welded to the bottom of the building module 200 or connected by fasteners.
  • the top surfaces of the four top reference plates 110 described above are coplanar to form a top reference plane.
  • the bottom surfaces of the above four bottom reference plates 120 are coplanar to form a bottom reference plane.
  • the top datum plane is parallel to the bottom datum plane.
  • the top corner portion of the building module 200 may be provided with a frame structure to facilitate mounting of the top reference plate 110 to the frame structure.
  • the positioning connection device 100 can also include a plurality of top spacers 101.
  • the top shim 101 is disposed between the top datum plate 110 and the building module 200, that is, between the top datum plate 110 and the frame structure to fill the gap between the top datum plate 110 and the top of the building module 200.
  • the upper and lower surfaces of the top shim 101 abut against the top datum plate 110 and the building module 200, respectively, such that the top surfaces of the four top datum plates 110 can remain coplanar to form a top datum plane.
  • the thickness of the top shim 101 may be different to facilitate proper placement so that the four top reference plates 110 can remain coplanar. And in the process of positioning the top reference plate 110 described below, the top reference plate 110 can be leveled by means of the top spacer 101. Alternatively, the top shim 101 can be welded to the building module 200 with the top datum plate 110.
  • the top shim 101 has a flange 103 for the operator to operate the top shim 101.
  • the flange 103 does not interfere with the top reference plate 110.
  • a plurality of top spacers 101 are disposed around the edges of the top reference plate 110, and the flanges 103 of the plurality of top spacers 101 also surround the edges of the top reference plate 110. The arrangement is provided so that the operator inserts the top gasket 101 between the top reference plate 110 and the building module 200 by operating the flange 103.
  • the bottom corner portion of the building module 200 may be provided with a frame structure to facilitate mounting of the subscript plate 120 to the frame structure.
  • the positioning connection device 100 may further include a plurality of bottom spacers 102.
  • a bottom shim 102 is disposed between the bottom datum plate 120 and the building module 200, ie, the bottom datum plate 120 and the frame structure, to fill the gap between the bottom datum plate 120 and the bottom of the building module 200.
  • the upper and lower surfaces of the top spacer 101 abut against the top reference plate 110 and the building module 200, respectively, so that the bottom surfaces of the four bottom reference plates 120 can remain coplanar to form a bottom reference plane.
  • the thickness of the bottom shim 102 may be different to facilitate proper placement so that the four bottom reference plates 120 can remain coplanar.
  • the bottom gasket 102 can be welded to the building module 200 with the bottom reference panel 120.
  • the bottom spacer 102 has the same structure as the above-mentioned top spacer 101, and details are not described herein again.
  • the building module assembly stacked one above the other and/or horizontally side by side is described below.
  • the illustrated embodiment exemplarily shows four building module devices, namely two superstructure module devices and two sub-building module devices.
  • the building module devices of each floor are arranged side by side, and the building modules 200 in the building module devices stacked one above the other are connected by the positioning connection device 100.
  • the building module 200 includes a first building module 210 and a second building module 220 arranged side by side, and a third building module 230 and a fourth building module 240 arranged side by side.
  • the first building module 210 is stacked above the third building module 230 and the second building module 220 is stacked above the fourth building module 240.
  • first building module 210 and the second building module 220 are superstructure modules
  • third building module 230 and the fourth building module 240 are sub-building modules.
  • top and bottom of each building module are respectively connected to the top reference plate 110 and the bottom reference plate 120.
  • the first building module bottom reference plate 120a corresponds to the third building module top reference plate 110a.
  • the second building module bottom reference plate 120b corresponds to the fourth building block top reference plate 110b.
  • the bottom surface of the first building module bottom reference plate 120a and the bottom surface of the second building module bottom reference plate 120b are coplanar, i.e., on the same bottom reference plane.
  • the top surface of the third building block top reference plate 110a and the top surface of the fourth building block top reference plate 110b are coplanar, i.e., on the same top datum plane.
  • a horizontal connector 180 is also included.
  • the horizontal connector 180 is preferably plate shaped.
  • the horizontal connectors 180 are disposed at the corners of the side-by-side building modules and are disposed between the superstructure module device and the sub-building module device.
  • the horizontal connector 180 is disposed on the top reference plate 120 of the superstructure modules (the first and second building modules 210, 220) and the top reference plate of the sub-building modules (the third and fourth building modules 230, 240) Between 110.
  • the horizontal connector 180 is parallel and abuts with the first building module bottom reference plate 120a, the second building module bottom reference plate 120b, the third building module top reference plate 110a, and the fourth building module top reference plate 110b.
  • the building module device can be connected in the horizontal direction and the connection strength of the positioning connection device 100 can be enhanced.
  • the horizontal connectors 180 may overlap the respective reference plates at the corners of each building module.
  • the horizontal connector 180 may overlap the first building module bottom reference plate 120a and the second building module bottom reference plate 120b, and the third building module top reference plate 110a and the fourth building module top reference plate 110b.
  • the horizontal connector 180 is provided with symmetrically arranged horizontal connector positioning holes and symmetrically arranged horizontal connector connecting holes.
  • the horizontal connector locating holes are used for the positioning cone of the top reference plate of the sub-building module to pass through.
  • the horizontal connector attachment aperture is for the fastener 170 to pass through.
  • the horizontal connector positioning hole includes a first horizontal connector positioning hole 181 and a second horizontal connector positioning hole 182.
  • the horizontal connector connecting hole includes a first horizontal connector connecting hole 183 and a second horizontal connector connecting hole 184.
  • the first horizontal connector positioning hole 181 and the first horizontal connector connecting hole 183 will be described below as an example.
  • the first horizontal connector positioning hole 181 corresponds to the positioning cone 111a of the third building module top reference plate 110a and the bottom positioning large hole 121a of the first building module bottom reference plate 120a.
  • the first horizontal connector connecting hole 183 corresponds to the top connecting hole 118a of the third building block top reference plate 110a and the bottom connecting hole 123a of the first building block bottom reference plate 120a.
  • the first horizontal connector positioning hole 181 is in clearance fit with the positioning cylindrical surface of the positioning cone 111a of the third building module top reference plate 110a. As described above, the positioning cone 111a of the third building module top reference plate 110a is in clearance engagement with the bottom positioning large hole 121a of the first building module bottom reference plate 120a.
  • the positioning cone 111a of the third building block top reference plate 110a can sequentially pass through the first horizontal connector positioning hole 181 and the first building module bottom reference plate 120a.
  • the bottom is positioned with a large hole 121a.
  • the fastener 170 can pass through the bottom connection hole 123a of the first building module bottom reference plate 120a, the first horizontal connector connection hole 183, and the top connection hole 118a of the third building module top reference plate 110a from the bottom to the bottom, and Connect them together.
  • the center axis of the positioning cone 111a of the third building block top reference plate 110a, the center of the first horizontal connector positioning hole 181, and the center line of the bottom positioning large hole 121a of the first building module bottom reference plate 120a coincide.
  • the center of the top connection hole 118a of the third building block top reference plate 110a, the center of the first horizontal connector connecting hole, and the center line of the bottom connecting hole 123a of the first building module bottom reference plate 120a coincide.
  • the positioning cone 111b of the fourth building block top reference plate 110b can sequentially pass through the second horizontal connecting piece positioning hole 182 and the second building module bottom.
  • the bottom of the reference plate 120b is positioned with a large hole 121b.
  • the fastener 170 can pass through the bottom connection hole 123b of the second building module bottom reference plate 120b, the second horizontal connector connection hole 184, and the top connection hole 118b of the fourth building module top reference plate 110b from the bottom to the bottom, and Connect them together.
  • the second building module 220 and the fourth building module 240 can be joined together.
  • the corners of adjacent building modules can be joined together, thereby enabling the connection of the above four building modules.
  • the fastener 170 includes a bolt 171, a nut 172, and a stopper 173 that accommodates and limits the position of the nut 172.
  • the limiting member 173 is disposed under the top connecting hole of the lower building module top reference plate (for example, the third building block top reference plate 110a), and the limiting member 173 is welded or screwed to the lower building module.
  • the top reference plate is fixedly connected.
  • the limiting member 173 has a main body 175 and a Z-shaped bending structure 176.
  • the bending structure 176 is three, and the three bending structures 176 are circumferentially spaced along the main body 175 of the limiting member 173, and three.
  • the angle between any two of the bent structures 176 is 120°.
  • the nut 172 is disposed between the lower building module top reference plate and the limiting member 173, so that the lower building module top reference plate and the limiting member 173 restrict the rotation of the nut 172 from loosening and falling off.
  • the body of the limiting member 173 may also be provided with a bolt through hole 177 to prevent the limiting member 173 from interfering with the bolt 171.
  • Nut 172 is preferably a hex nut.
  • the fastener also includes a bolt spacer 174 to reduce wear of the reference plate of the bolt 171 during fastening and to enhance the strength of the bolted connection.
  • the corner portion of the building module of the present embodiment may be provided with a top corner piece and a bottom corner piece (refer to FIG. 4), and the top corner piece and the bottom corner piece are transmitted in the lifting, carrying, fixing, and stacking operations of the building module.
  • the role of force can also protect building modules.
  • the sub-building module top reference plate for example, the third building module bottom reference plate
  • the top surface is higher than the top surface of the lower building module corner piece (the third building module corner piece)
  • the bottom surface of the superstructure module bottom reference plate for example, the first building module bottom reference plate
  • the corner of the building module is the location where the load is mainly transmitted
  • the third building module 230 is taken as an example
  • the third building module There may be a gap between the corner piece and the horizontal connecting piece 180, so that the corner piece of the third building module can not play the role of transmitting the load, and therefore, the corner piece gasket 105 can be disposed at the corner piece of the third building module (refer to Figure 4).
  • the top surface of the corner piece spacer 105 is coplanar with the top surface of the third building module top reference plate 110a such that the corner piece spacer 105 can abut the horizontal connector 180.
  • the first building module 210 is taken as an example, between the first building module bottom corner piece and the horizontal connection piece 180 There may be a gap so that the first building module corner piece does not function to transmit the load, and therefore, the corner piece spacer 106 (refer to FIG. 4) may be provided at the bottom corner piece of the first building module.
  • the bottom surface of the bottom corner spacer 106 is coplanar with the bottom surface of the first building module bottom reference plate 120a such that the bottom corner spacer 106 can abut the horizontal connector 180.
  • the bottom reference plate and the substructure of the superstructure module can be used only by the fastener without providing the horizontal connection member.
  • the top reference board of the module is connected.
  • the corner piece spacer of the sub-building module can abut the bottom corner piece of the superstructure module.
  • the building modular device can be connected to the ground. That is to say, the building module can be connected to the ground through the bottom reference plate.
  • the positioning attachment device further includes a foundation positioning cone.
  • the foundation positioning cone is placed on the ground.
  • the structure of the foundation positioning cone is substantially the same as the structure of the positioning cone in the above, wherein the central axes of the cone, the cone and the cone bottom of the foundation positioning cone coincide.
  • the foundation positioning cone can be multiple, and the positions of the plurality of foundation positioning cones can be positioned by the laser positioning instrument of the positioning connection system.
  • a plurality of foundation positioning cones respectively correspond to the bottom reference plates of the building module.
  • the foundation positioning cone is positioned through the bottom of the bottom reference plate and extends upward.
  • the positioning cylindrical surface of one of the foundation positioning cones can cooperate with the first bottom positioning large hole to limit the degree of freedom of the building module in the horizontal direction.
  • the positioning cylindrical surface of the other of the foundation positioning cones can cooperate with the wall of the waist hole in the width direction of the hole to limit the remaining rotational freedom of the building module in the horizontal direction.
  • the present invention also provides a positioning connection device 100 having the same structure as the positioning connection device in the building module device. For the sake of brevity, no further details are provided herein.
  • a positioning system 300 for positioning a positioning connection device 100 to a predetermined position corresponding to the building module 200 in order to position the connection device 100 (ie, the top reference plate 110 and the bottom)
  • the reference board 120 is connected to the building module 200.
  • the positioning system 300 includes a laser positioning instrument 310 and a tooling station 320.
  • the laser positioning instrument 310 cooperates with the tooling station 320 to accurately position the bottom reference plate 120 and the top reference plate 110 in the positioning connector.
  • the laser positioning instrument 310 cooperates with the tooling table 320 to position the bottom reference plate 120 to a predetermined position at the bottom (refer to FIG. 13).
  • the laser positioning instrument 310 is used to position the top reference plate 110 to the top predetermined Position (refer to Figure 15).
  • the laser positioning instrument 310 is a three-dimensional laser positioning instrument.
  • the laser positioning instrument 310 is mounted on a high stage 311 outside the tooling station 320.
  • Positioning system 300 also includes a laser reflector (not shown) that cooperates with laser positioning instrument 310 and control means for receiving signals from laser positioning instrument 310.
  • the laser reflector can be placed at the anchor point to be measured.
  • the control device recognizes the position of the anchor point in response to the signal of the laser positioning instrument 310. It can be understood that the laser positioning instrument 310, the laser reflector and the control device of the present embodiment are formed as a laser tracking measurement system.
  • the laser positioning instrument 310 can be the origin of the positioning coordinate system, and the laser positioning instrument 310 can calculate the coordinate values of the position of the laser reflector in the positioning coordinate system by laser reflection and software.
  • a predetermined reference point can be selected in the positioning coordinate system covered by the laser positioning instrument 310 to facilitate positioning of the bottom reference plate 120 and the top reference plate 110.
  • the tooling station 320 is configured to support the bottom reference plate 120 and is capable of moving and adjusting the position of the bottom reference plate 120.
  • Tooling station 320 can be a gantry.
  • the work station 320 includes a support base 330 and a guide rail 340.
  • the guide rails 340 are disposed in a horizontal direction, and the support seats 330 are spaced apart from the guide rails 340 and movable relative to the guide rails 340. Thereby, the support base 330 can be moved in the horizontal direction to adjust the position in the horizontal direction.
  • the position of the support base 330 in the vertical direction can be adjusted.
  • the support base 330 may be disposed on the guide rail 340 by a lifting assembly (not shown), whereby the support base 330 may be moved in the vertical direction by means of the lifting assembly to adjust the position in the vertical direction.
  • adjusting the position in the vertical direction herein includes not only adjusting the lifting position of the support base 330 but also adjusting the position of the support seat 330 (for example, with respect to the horizontal direction).
  • the support base 330 is configured to support and position the bottom reference plate 120 of the positioning connection.
  • the top surface of the support base 330 is a flat surface for abutting against the bottom reference plate 120.
  • Each of the support seats 330 is provided with a tooling cone 331 that protrudes upward.
  • Tooling cone 331 is used to pass through bottom reference plate 120 to define the position of bottom reference plate 120.
  • the structure of the tooling cone 331 is substantially the same as that of the positioning cone 111 above.
  • the tooling cone 331 includes a cone, a cone, and a cone bottom, and the cone bottom is fixedly coupled to the support base 330.
  • the bottom of the cone is in transition with the arc of the cone.
  • the cone head can be configured as a circular cone or a square cone to serve as a guide during alignment with the bottom positioning aperture 121 of the bottom reference plate 120.
  • the tapered head of the tooling cone 331 is provided with a downwardly recessed tooling cone positioning hole 332 for facilitating placement of the laser reflector.
  • the center line of the tooling cone positioning hole 332 coincides with the center axis of the tooling cone 331. It should be noted that the position where the tooling cone positioning hole 332 is located can be understood as a positioning point selected for positioning the support base 330.
  • the support base 330 can be accurately positioned by means of the tooling cone positioning hole 332. If desired and/or desired, the top surface of the cone can be configured in other suitable shapes to facilitate placement of the laser reflector.
  • the cone of the tooling cone 331 can be configured as a cylinder having a positioning cylindrical surface that is continuously arranged in the circumferential direction of the central axis of the cone.
  • the central axes of the cone, the cone and the cone of the tooling cone 331 are coincident, which is the central axis of the tooling cone 331.
  • the center axis of the tooling cone 331 in the present embodiment extends in the vertical direction.
  • the support base 330 may be provided with a support seat notch.
  • the bottom reference plate notch 124 is substantially vertically aligned with the support seat notch.
  • the tooling cone 331 is disposed adjacent to the support seat notch.
  • the support base 330 may not be provided with a support seat notch.
  • the illustrated embodiment exemplarily illustrates that the work station 320 is configured to carry a building module 200 through the support base 330 and the bottom reference plate 120.
  • the support base 330 includes a first support base 333, a second support base 334, a third support base 335, and a fourth support base 336.
  • the first support base 333 and the third support base 335 are arranged along the lateral direction D1 of the tooling table 320.
  • the first support base 333 and the fourth support base 336 are diagonally arranged.
  • the first bottom reference plate 130, the second bottom reference plate 140, the third bottom reference plate 150, and the fourth bottom reference plate 160 may be sequentially placed on the first support base 333 and the second support base 334.
  • the third support base 335 and the fourth support base 336 The tooling cones 331 of the first support base 333, the second support base 334, the third support base 335 and the fourth support base 336 can respectively pass through the first bottom reference plate 130, the second bottom reference plate 140, and the third bottom
  • the reference plate 150 and the fourth bottom reference plate 160 define their position on the support base 330.
  • the first bottom reference plate 130 may be placed on the first support base 333, and the second bottom reference plate 140, the third bottom reference plate 150, and the fourth bottom reference plate 160 may be placed as needed.
  • the guide rail 340 is disposed on the support frame.
  • the guide rail 340 includes a first rail 341, a second rail 342 perpendicular to the first rail 341, and a third rail 343 parallel to the second rail 342.
  • the second rail 342 is disposed on the first rail 341 and movable relative to the first rail 341.
  • At least two of the support seats 330 are disposed on the second guide rail 342.
  • the third rail 343 is fixedly disposed, and at least two of the support seats 330 are disposed on the third rail 343.
  • the first support base 333 and the second support base 334 are disposed on the third guide rail 343.
  • the third support base 335 and the fourth support base 336 are disposed on the second guide rail 342 so as to adjust the positions of the two support bases 330 along the longitudinal direction D2 of the tooling table 320 together.
  • Each of the support seats 330 can freely adjust the position along the lateral direction D1 of the tooling table 320.
  • movement of the support base 330 relative to the guide rail 340 is achieved by a control device that moves each of the support seats 330 in response to the laser positioning instrument 310, for example, moving a third disposed on the third guide rail 343
  • the support base 335 or the second support base 334 and the fourth support base 336 disposed on the second guide rail 342 are moved along the first guide rail 341 by moving the second guide rail 342.
  • the control device can also control the second support.
  • the seat 334 and the fourth support base 336 move relative to the second rail 342.
  • the movement of the support base 330 can also be achieved by manual movement.
  • the tooling cones 331 of the first support base 333, the second support base 334, the third support base 335, and the fourth support base 336 have the same shape, and may be configured to be positioned with the first bottom positioning large hole 131.
  • the shape is adapted.
  • the fitting tolerance of the tooling cone 331 of the first support base 333 and the first bottom positioning large hole 131 is between ⁇ 0.5 mm and ⁇ 1 mm.
  • the second bottom positioning large hole 141, the third bottom positioning large hole 151 and the fourth bottom positioning large hole have a larger size (refer to the above) with respect to the first bottom positioning large hole 131, so that when the tooling cones 331 are worn After passing the corresponding bottom reference plate, the second bottom reference plate 140, the third bottom reference plate 150, and the fourth bottom reference plate 160 may be moved in the horizontal direction around the respective tooling cones 331 as needed to adjust the respective horizontal direction positions.
  • the second bottom positioning large hole 141 is a waist hole
  • the tooling cone 331 of the second support base 334 and the waist hole The tolerance of the hole wall along the width of the hole is between ⁇ 0.5 mm and ⁇ 1 mm.
  • the tooling station 320 further includes a positioning pin 351.
  • the positioning pin 351 extends upward for extending into the corner piece of the building module 200 in a state where the building module 200 is placed on the work table 320. Specifically, the positioning pin 351 can extend through the corner hole of the bottom corner piece into the corner piece. Thereby, it is possible to play a guiding role in the process of aligning and abutting the building module 200 with the bottom reference plate 120, and restricting the degree of freedom of the building module 200 in the horizontal direction.
  • the positioning pin 351 is spaced apart from the corresponding support seat 330.
  • FIG. 13 shows that the positioning pin 351 is disposed outside the first support base 333 and spaced apart from the first support base 333.
  • the positioning pin 351 is disposed at a notch of the support seat of the first support base 333.
  • the positioning pin 351 is fixedly disposed on the positioning pin base 352, and the positioning pin base 352 is spaced apart from the third rail 343 provided with the first support base 333.
  • the locating pin base 352 can be fixedly disposed on the ground.
  • the work station 320 also includes a limit plate 353.
  • the limiting plate 353 extends horizontally toward the corresponding supporting seat 330 for abutting against the bottom corner piece of the building module 200 in a state where the building module 200 is placed on the tooling table 320. Specifically, the position limiting plate 353 can abut against the side surface of the corner piece. Thereby, a further guiding action can be played during the alignment of the building module 200 with the bottom reference plate 120, limiting the degree of freedom of rotation of the building module 200 in the horizontal direction.
  • the limiting plate 353 is spaced apart from the corresponding support seat 330.
  • FIG. 13 shows that the limiting plate 353 is disposed outside the third support base 335 and spaced apart from the third support base 335.
  • the limiting plate 353 is disposed on the limiting plate base 354, and the limiting plate base 354 is spaced apart from the second guiding rail 342 provided with the third supporting base 335.
  • the limiting plate base 354 can be moved together with the second guiding rail 342 to maintain the relative position of the limiting plate 353 and the third supporting base 335 along the longitudinal direction D2 of the mounting table 320.
  • the work station 320 also includes an additional support 337.
  • the additional support base 337 is disposed between the first support base 333 and the third support base 335.
  • the additional support base 337 is disposed on the second rail 342 and movable relative to the second rail 342.
  • the additional support 337 can support the building module 200.
  • the present invention also provides a connection method for a building module that enables the positioning connection device (the top reference plate 110 and the bottom reference plate 120) to be connected to the building module 200 so that the adjacent building module 200 can be passed
  • the positioning and connecting device 100 is connected.
  • connection method includes the following steps:
  • Step S1 The support base 330 of the tooling table 320 is positioned to a position such that the bottom reference plate 120 corresponds to a predetermined position of the bottom portion in accordance with the cooperation of the laser positioning instrument 310 and the tooling table 320.
  • the top surface of each of the support seats 330 may be leveled on the same level according to the laser positioning instrument 310. It will be appreciated that the top surface of each of the support seats 330 has the same horizontal coordinate with respect to a predetermined reference point. Specifically, it can be determined whether the height coordinate values of at least three points of each of the top surfaces of the support base 330 are the same according to the signal reflected by the laser reflector placed on the top surface of the support base 330 to adjust the position in the support base 330. The position of the top surface of each one. Alternatively, three to five points of the top surface of the support base 330 may be selected to determine if its top surface is level.
  • the present embodiment can level the top surface of the support base 330 by adjusting the position of the support seat 330 in the vertical direction, so that the top surface of each of the support seats 330 can be leveled on the same horizontal plane.
  • the top surface of the support base 330 may be first leveled even if the top surface of the support base 330 is horizontal, and then the height of the support base 330 is adjusted by the lift assembly such that the top surface of the support base 330 is at the same horizontal coordinate.
  • the leveled support base 330 can be positioned through the positioning point of the support base 330 according to the laser positioning instrument 310.
  • the "positioning point" is a fixed point selected on the support base 330 that moves with the support base 330.
  • the positioning point is selected at the tooling cone positioning hole 332.
  • the laser reflector can be placed at the tooling cone positioning hole 332, and the positioning point of the tooling cone positioning hole 332 is determined to be at a preset coordinate value according to the signal reflected by the laser reflector placed at the tooling cone positioning hole 332. And moving the support base 330 to adjust the position of the positioning point relative to the laser positioning instrument 310.
  • the position of the support base 330 is moved in the horizontal direction, and when the positioning point is located at the preset coordinate value, the movement of the support base 330 is stopped. Thereby, the positioning of the support base 330 in the horizontal direction can be achieved.
  • the above four support bases 330 can be separately positioned.
  • the horizontal position of the support base 330 is achieved by the control device in response to the laser positioning instrument 310 moving the support base 330.
  • the present embodiment can move each of the support seats 330 separately to adjust its position on the corresponding rail 340, and can move the second rail 342 to adjust the relative position of the second support base 334 and the fourth support base 336 The position of a support base 333.
  • Step S2 The bottom reference plate 120 is placed on the positioned support base 330.
  • the bottom positioning large hole 121 of the bottom reference plate 120 is aligned with the tooling cone 331 of the support base 330, and the bottom reference plate 120 is sleeved to the tooling cone 331 by the guiding of the taper head, so that the tool cone can be placed on the tooling cone
  • the top surface of 331 Since the thickness of the bottom reference plate 120 is the same, the top surface of each of the bottom reference plates 120 has the same horizontal coordinate with respect to a predetermined reference point.
  • Step S3 Positioning the bottom reference plate 120 to a position corresponding to a predetermined position of the bottom according to the laser positioning instrument 310.
  • the bottom reference plate 120 can be positioned through the positioning point of the bottom reference plate 120 according to the laser positioning instrument 310. Referring to the above, this positioning point moves together with the bottom reference plate 120.
  • the anchor point can be selected at the bottom positioning aperture 122.
  • the laser reflector can be placed at the bottom positioning hole 122, and the positioning point at the bottom positioning hole 122 is determined to be at a preset coordinate value according to the signal reflected by the laser reflector placed at the bottom positioning hole 122.
  • the position of the positioning point relative to the laser positioning instrument 310 is adjusted by moving the bottom reference plate 120 horizontally around the tooling cone 331. Thereby, the positioning of the bottom reference plate 120 in the horizontal direction can be achieved.
  • the above four bottom reference plates 120 can be separately positioned.
  • Step S4 The building module 200 is placed on the positioned bottom reference plate 120 and the bottom reference plate 120 is connected to the building module 200.
  • step S4 the building module 200 is placed through the positioning pin 351 of the tooling table 320 and/or the limiting plate 353. Specifically, the building module 200 can be placed from the top of the tooling table 320 to the bottom reference plate 120 by hoisting. During the alignment of the bottom portion of the building module 200 with the bottom reference plate 120, the building module 200 is moved to the top surface of the bottom reference plate 120 by means of the positioning pins 351 of the tooling table 320 and the guide plates 353.
  • the bottom spacer 102 may be disposed in the building module 200 and the bottom reference plate 120.
  • the bottom spacers 102 of different thicknesses may be selected and the position of the bottom spacers 102 may be set as desired such that each of the bottom spacers 102 abuts the building module 200 and the bottom reference panel 120.
  • the bottom reference plate 120 is attached to the building module 200.
  • the bottom reference plate 120 is welded to the building module 200.
  • Step S5 The top reference plate 110 is placed on top of the building module 200, and the top reference plate 110 is positioned and connected to the top predetermined position according to the laser positioning instrument 310.
  • the top surface of each of the top reference plates 110 may be leveled on the same level according to the laser positioning instrument 310. It will be appreciated that the top surface of each of the top reference plates 110 has the same horizontal coordinate with respect to a predetermined reference point. Specifically, it can be determined whether the height coordinate values of at least three points of each of the top surfaces of the top reference plate 110 are the same according to the signal reflected by the laser reflector placed on the top surface of the top reference plate 110 to adjust the top reference plate. The position of the top surface of each of the 110s. Alternatively, three to five points of the top surface of the top reference plate 110 may be selected to determine whether the top surface thereof is horizontal.
  • the present embodiment can level the top surface of each of the top reference plates 110 by arranging the top spacer 101 between the top reference plate 110 and the building module 200 to level the top surface of the top reference plate 110. On the same level. Considering that the top surface of the building module 200 may be uneven, it is necessary to support the top reference plate 110 by means of the top spacer 101 such that its top surface is horizontal. The top spacer 101 having a different thickness can be selected, and the position of the top spacer 101 can be set as needed.
  • the leveled top reference plate 110 may be positioned by at least two positioning points of the top reference plate 110 according to the laser positioning instrument 310.
  • the positioning points may be selected at the positioning cone positioning holes 112 and the top positioning small holes 113.
  • the laser reflector can be placed at the top positioning small hole 113, and the top positioning small hole 113 is judged according to the signal reflected by the laser reflector placed at the top positioning small hole 113.
  • the positioning point is at the preset coordinate value, and horizontally moving the top reference plate 110 around the tooling cone 331 to adjust the position of the positioning point relative to the laser positioning instrument 310.
  • the above four top reference plates 110 can be separately positioned.
  • the positioned top reference plate 110 is coupled to the building module 200.
  • the top reference plate 110 is welded to the building module 200.
  • connection method further includes step S6 after step S5: stacking two building modules 200 to which the top reference plate 110 and the bottom reference plate 120 are connected, the bottom reference plate 120 of the superstructure module and the top of the lower building module The reference board 110 is connected.
  • the superstructure module (refer to the first building module 210 in FIG. 4) may be moved to the top of the sub-building module (refer to the third building module 230 in FIG. 4) at the bottom reference plate 120 of the superstructure module.
  • the bottom positioning large hole 121 of the bottom reference plate 120 of the superstructure module can be set to the lower building module by means of the guiding of the taper head 114 of the positioning cone 111.
  • the positioning cone 111 of the top reference plate 110 is positioned to position the superstructure module.
  • the top attachment hole 118 of the corresponding top reference plate 110 and the bottom attachment hole 123 of the bottom reference plate 120 are joined by means of fasteners 170 such as bolts.
  • connection method further includes step S7 after step S5: horizontally setting two building modules 200 to which the top reference plate 110 and the bottom reference plate 120 are connected, and the top reference plates 110 of the adjacent building modules are horizontally connected Piece 180 is connected.
  • the two building modules 200 may be arranged side by side and aligned, and then the horizontal connecting member positioning holes of the horizontal connecting member 180 are respectively sleeved.
  • Positioning cones 111 of the top reference plates 110 of the respective building modules 200 are provided to position the horizontal connectors 180.
  • step S7 may be performed first, followed by step S6.
  • the superstructure module can be placed over the sub-building module.
  • the positioning cone 111 of the top reference plate 110 of the sub-building module can pass through the horizontal connector positioning hole of the horizontal connector 180 and the bottom reference plate 120 of the superstructure module.
  • top connecting hole 118 of the top reference plate 110, the horizontal connecting piece positioning hole of the horizontal connecting member 180 and the bottom connecting hole 123 of the bottom reference plate 120 are correspondingly connected by means of a fastener 170 such as a bolt, To form a stacked building module device.

Abstract

A positioning connection device (100) and a building module device. The building module device comprises building modules (200) and positioning connection devices (100) connected to the building modules (200). Each positioning connection device (100) comprises: a top reference plate (110) connected to the top of a building module (200), the top reference plate (110) being provided with a top positioning hole; and a bottom reference plate (120) connected to the bottom of the building module (200), the bottom reference plate (120) being provided with a bottom positioning hole. The top reference plate (110) is positioned to a predetermined top position by means of the top positioning hole, the bottom reference plate (120) is positioned to a predetermined bottom position by means of the bottom positioning hole, and the predetermined top position and the predetermined bottom position have the same horizontal coordinate position with respect to a predetermined reference point and arranged vertically opposite to each other. The positioning connection device (100) and the building module device have high positioning precision and a compact structure, and can implement quick, simple and high-precision stacking and connection of building modules (200) at a project site.

Description

定位连接装置和建筑模块装置Positioning connection device and building module device 技术领域Technical field
本发明涉及装配式建筑钢结构施工技术领域,且更具体地涉及一种定位连接装置和建筑模块装置。The present invention relates to the field of fabricated building steel structure construction technology, and more particularly to a positioning connection device and a building module device.
背景技术Background technique
箱式模块建筑属于装配式钢结构建筑的一种。由于其建筑模块可通过在工厂预装和在项目现场堆码的方式来完成建筑项目,因此箱式模块建筑具有预制程度高,建筑现场工作量小和项目工期短等特点。其中,建筑模块的制造偏差和在项目现场的堆码偏差一直是制约箱式模块建筑发展的重要因素。目前,因为建筑项目的内部装修、外部幕墙和连接点等地方对安装精度的要求较高,因此,如何提高建筑项目中建筑模块之间的定位精度成为箱式模块建筑亟需解决的问题。但是,由于目前建筑模块定位结构的技术限制,现有技术中的定位结构难以达到满足建筑项目要求的定位精度。The box module building is a type of fabricated steel structure. Because the building module can be completed by pre-installing in the factory and stacking on the project site, the box-type module building has the characteristics of high prefabrication, small workload on the construction site and short project duration. Among them, the manufacturing deviation of building modules and the stacking deviation at the project site have always been an important factor restricting the development of box-type modules. At present, because the interior decoration, external curtain wall and connection points of the construction project have high requirements on the installation accuracy, how to improve the positioning accuracy between the building modules in the construction project becomes an urgent problem to be solved in the box module construction. However, due to the technical limitations of the current building module positioning structure, the positioning structure in the prior art is difficult to achieve the positioning accuracy that meets the requirements of the construction project.
现有技术中,虽然可以减小堆码偏差对建筑模块定位精度的影响,但无法避免制造偏差对建筑模块定位精度的影响。例如,公开号为CN104179254A的《模块式建筑模块的叠合自动定位系统及其连接方法》中的建筑模块之间的定位结构,可以实现建筑模块在堆码时,减小堆码偏差对建筑模块定位精度的影响。如图1所示,现有技术中的建筑模块定位系统包括固定连接在上层建筑模块底部的四个连接件(至少一个双向定位连接件1,至少一个单向定位-单向导向连接件2和至少一个双斜面导向连接件3),以及固定连接在下层建筑模块顶部且与所述的四个连接件对应设置的四个方管。通过上层建筑模块底部的四个连接件与下层建筑模块顶部的四个方管之间的配合来完成上下建筑模块的定位堆码。In the prior art, although the influence of stacking deviation on the positioning accuracy of the building module can be reduced, the influence of manufacturing deviation on the positioning accuracy of the building module cannot be avoided. For example, the positioning structure between the building modules in the superimposed automatic positioning system of the modular building module and its connection method disclosed in CN104179254A can realize the reduction of the stacking code deviation of the building module during the stacking of the building module. The effect of positioning accuracy. As shown in FIG. 1, the prior art building module positioning system includes four connecting members fixedly connected to the bottom of the superstructure module (at least one bidirectional positioning connector 1, at least one one-way positioning-one-way guiding connector 2 and At least one double bevel guide connector 3), and four square tubes fixedly attached to the top of the substructure module and disposed corresponding to the four connectors. The positioning and stacking of the upper and lower building modules is completed by the cooperation between the four connecting members at the bottom of the superstructure module and the four square tubes at the top of the sub-building module.
由现有技术的建筑模块定位结构原理可知,由于所述的四个连接件和所述的四个方管都需要固定连接在建筑模块上,而且其定位精度与建筑模块的制造精度相同。因此,现有技术的建筑模块定位结构无法避免建筑模块的制造偏差对建筑模块定位精度的影响。另外,目前的建筑模块主要由焊接钢结构组成而且规格较大,导致建筑模块的制造精度成为影响建筑模 块定位精度的主要因素。因此,现有技术中如需要提高建筑模块的定位精度,则必须花费很大代价来提高建筑模块的制造精度。According to the prior art building module positioning structure principle, since the four connecting members and the four square tubes need to be fixedly connected to the building module, the positioning accuracy thereof is the same as the manufacturing precision of the building module. Therefore, the prior art building module positioning structure cannot avoid the influence of manufacturing deviation of the building module on the positioning accuracy of the building module. In addition, the current building modules are mainly composed of welded steel structures and have large specifications, which leads to the manufacturing precision of building modules becoming the main factor affecting the positioning accuracy of building modules. Therefore, in the prior art, if it is required to improve the positioning accuracy of the building module, it is necessary to pay a high price to improve the manufacturing precision of the building module.
因此,需要一种用于建筑模块的定位系统,以至少部分地解决现有技术中存在的问题。Accordingly, there is a need for a positioning system for a building module to at least partially address the problems in the prior art.
发明内容Summary of the invention
在发明内容部分中引入了一系列简化形式的概念,这将在具体实施方式部分中进一步详细说明。本发明的发明内容部分并不意味着要试图限定出所要求保护的技术方案的关键特征和必要技术特征,更不意味着试图确定所要求保护的技术方案的保护范围。A series of simplified forms of concepts are introduced in the Summary of the Invention section, which will be described in further detail in the Detailed Description section. The summary of the invention is not intended to limit the key features and essential technical features of the claimed invention, and is not intended to limit the scope of protection of the claimed embodiments.
为了至少部分地解决上述问题,根据本发明的第一方面,提供了一种建筑模块装置,所述建筑模块装置包括建筑模块和连接至所述建筑模块的定位连接装置,所述定位连接装置包括:In order to at least partially solve the above problems, according to a first aspect of the present invention, a building module device is provided, the building module device comprising a building module and a positioning connection device connected to the building module, the positioning connection device comprising :
顶基准板,所述顶基准板设置有顶定位孔,所述顶基准板用于连接至所述建筑模块的顶部;和a top reference plate, the top reference plate being provided with a top positioning hole for connecting to a top of the building module; and
底基准板,所述底基准板设置有底定位孔,所述底基准板用于连接至所述建筑模块的底部,a bottom reference plate, the bottom reference plate is provided with a bottom positioning hole for connecting to a bottom of the building module,
其中,所述顶基准板通过所述顶定位孔定位至顶部预定位置,所述底基准板通过所述底定位孔定位至底部预定位置,所述顶部预定位置和所述底部预定位置相对于预定基准点具有相同的水平坐标位置且竖直相对布置。Wherein the top reference plate is positioned to a top predetermined position by the top positioning hole, and the bottom reference plate is positioned to a bottom predetermined position by the bottom positioning hole, the top predetermined position and the bottom predetermined position being opposite to a predetermined position The reference points have the same horizontal coordinate position and are arranged vertically opposite each other.
根据本发明的建筑模块装置,包括建筑模块和连接至建筑模块的定位连接装置,所述顶基准板通过所述顶定位孔定位至顶部预定位置,所述底基准板通过所述底定位孔定位至底部预定位置,所述顶部预定位置和所述底部预定位置相对于预定基准点具有相同的水平坐标位置且竖直相对布置,所述建筑模块装置通过所述定位连接装置在建筑模块上的定位,具有定位精度高且结构紧凑的特点,可满足建筑模块在项目现场快速,简单和高精度的堆码及连接要求。A building module device according to the present invention, comprising a building module and a positioning connection device connected to the building module, the top reference plate being positioned to a top predetermined position by the top positioning hole, the bottom reference plate being positioned by the bottom positioning hole To a bottom predetermined position, the top predetermined position and the bottom predetermined position have the same horizontal coordinate position with respect to a predetermined reference point and are vertically oppositely arranged, and the building module device is positioned on the building module by the positioning connection device With high positioning accuracy and compact structure, it can meet the requirements of building modules for fast, simple and high-precision stacking and connection on the project site.
优选地,所述建筑模块为至少两个,所述至少两个建筑模块通过分别定位至顶部预定位置和底部预定位置的所述顶基准板和底基准板紧固连接在一起。Preferably, the building modules are at least two, and the at least two building modules are fastened together by the top and bottom reference plates respectively positioned to the top predetermined position and the bottom predetermined position.
由此,定位精度高,两个建筑模块连接准确,结构紧凑。As a result, the positioning accuracy is high, and the two building modules are connected accurately and compactly.
优选地,还包括水平连接件,以便将两个所述建筑模块在水平方向上连接。Preferably, a horizontal connector is further included to connect the two building modules in a horizontal direction.
由此,使得两个建筑模块在水平方向上连接在一起,两个建筑模块连接稳定。Thereby, the two building modules are connected together in the horizontal direction, and the connection of the two building modules is stable.
优选地,所述建筑模块通过所述底基准板与地面连接在一起。Preferably, the building module is coupled to the ground by the bottom reference plate.
由此,使得建筑模块固定至地面。Thereby, the building module is fixed to the ground.
优选地,位于所述顶部预定位置的所述顶基准板和位于所述底部预定位置的所述底基准板沿所述建筑模块的高度方向的投影重合。Preferably, the projection of the top reference plate at the predetermined position of the top and the bottom reference plate at a predetermined position of the bottom coincide in a height direction of the building module.
由此,使得顶基准板和底基准板的定位精度高。Thereby, the positioning accuracy of the top reference plate and the bottom reference plate is made high.
优选地,所述顶基准板为多个,多个所述顶基准板的顶表面共面以形成顶基准平面;并且Preferably, the top reference plates are plural, and a top surface of the plurality of the top reference plates is coplanar to form a top reference plane;
所述底基准板为多个,多个所述底基准板的底表面共面以形成底基准平面。The bottom reference plate is a plurality of, and the bottom surfaces of the plurality of the bottom reference plates are coplanar to form a bottom reference plane.
由此,保证以顶基准板和底基准板的顶表面作为建筑模块的顶基准平面和底基准平面。Thereby, it is ensured that the top surfaces of the top and bottom reference plates serve as the top and bottom reference planes of the building module.
优选地,所述建筑模块设置有顶角件,所述顶基准板的角部具有缺口,所述缺口用于与所述顶角件相匹配以容纳所述顶角件;并且/或者Preferably, the building module is provided with a corner piece, the corner of the top reference plate has a notch for matching the corner piece to accommodate the corner piece; and/or
所述建筑模块设置有底角件,所述底基准板的角部具有缺口,所述缺口用于与所述底角件相匹配以容纳所述底角件。The building module is provided with a bottom corner piece, the corner of the bottom reference plate having a notch for matching the bottom corner piece to accommodate the bottom corner piece.
由此,避免顶角件和底角件对顶基准板和底基准板位置的干涉,保证定位精度。Thereby, the interference between the top corner piece and the bottom corner piece on the positions of the top reference plate and the bottom reference plate is avoided, and the positioning accuracy is ensured.
优选地,所述建筑模块设置有顶角件,所述顶基准板的顶表面高于所述顶角件的顶表面;并且/或者Preferably, the building module is provided with a top corner piece, a top surface of the top reference plate is higher than a top surface of the top corner piece; and/or
所述建筑模块设置有底角件,所述底基准板的底表面低于所述底角件的底表面。The building module is provided with a bottom corner piece, the bottom surface of the bottom reference plate being lower than the bottom surface of the bottom corner piece.
由此,保证以顶基准板和底基准板的顶表面作为建筑模块的顶基准平面和底基准平面。Thereby, it is ensured that the top surfaces of the top and bottom reference plates serve as the top and bottom reference planes of the building module.
优选地,所述建筑模块设置有顶角件,所述顶基准板的顶表面高于所述顶角件的顶表面,所述顶角件处设置有顶角件垫片,以使得所述顶角件垫片的顶表面与所述顶基准板的顶表面共面;并且/或者Preferably, the building module is provided with a top corner piece, a top surface of the top reference plate is higher than a top surface of the top corner piece, and the top corner piece is provided with a top corner piece spacer, so that the a top surface of the top corner spacer is coplanar with a top surface of the top reference panel; and/or
所述建筑模块设置有底角件,所述底基准板的底表面低于所述底角件的底表面,所述底角件处设置有底角件垫片,以使得所述底角件垫片的底表面与所述底基准板的底表面共面。The building module is provided with a bottom corner piece, a bottom surface of the bottom reference plate is lower than a bottom surface of the bottom corner piece, and a bottom corner piece is disposed at the bottom corner piece, so that the bottom corner piece The bottom surface of the gasket is coplanar with the bottom surface of the bottom reference plate.
由此,通过增加顶角件垫片和底角件垫片,并保证顶角件垫片的顶表面与顶基准板的顶表面共面,底角件垫片的底表面与底基准板的底表面共面,使得顶角件和底角件位置处参与纵向载荷的传递。Thus, by adding the top corner spacer and the bottom corner spacer and ensuring that the top surface of the top corner spacer is coplanar with the top surface of the top reference plate, the bottom surface of the bottom corner spacer and the bottom reference plate The bottom surface is coplanar such that the top corner piece and the bottom corner piece are involved in the transfer of longitudinal loads.
本发明还提供一种用于建筑模块的定位连接装置,所述定位连接装置包括:The invention also provides a positioning and connecting device for a building module, the positioning and connecting device comprising:
顶基准板,所述顶基准板设置有顶定位孔,所述顶基准板用于连接至所述建筑模块的顶部;和a top reference plate, the top reference plate being provided with a top positioning hole for connecting to a top of the building module; and
底基准板,所述底基准板设置有底定位孔,所述底基准板用于连接至所述建筑模块的底部,a bottom reference plate, the bottom reference plate is provided with a bottom positioning hole for connecting to a bottom of the building module,
其中,所述顶基准板通过所述顶定位孔定位至顶部预定位置,所述底基准板通过所述底定位孔定位至底部预定位置,所述顶部预定位置和所述底部预定位置相对于预定基准点具有相同的水平坐标位置且竖直相对布置。Wherein the top reference plate is positioned to a top predetermined position by the top positioning hole, and the bottom reference plate is positioned to a bottom predetermined position by the bottom positioning hole, the top predetermined position and the bottom predetermined position being opposite to a predetermined position The reference points have the same horizontal coordinate position and are arranged vertically opposite each other.
根据本发明的定位连接装置,所述顶基准板通过所述顶定位孔定位至顶部预定位置,所述底基准板通过所述底定位孔定位至底部预定位置,所述顶部预定位置和所述底部预定位置相对于预定基准点具有相同的水平坐标位置且竖直相对布置。这样,定位精度高,操作简单且使建筑模块结构紧凑,其可用于减少制造偏差和堆码误差对建筑模块定位精度的影响以及满足建筑模块在项目现场快速,简单和高精度的堆码及连接要求。According to the positioning connection device of the present invention, the top reference plate is positioned to a top predetermined position by the top positioning hole, and the bottom reference plate is positioned to a bottom predetermined position by the bottom positioning hole, the top predetermined position and the The bottom predetermined positions have the same horizontal coordinate position with respect to the predetermined reference point and are vertically opposed to each other. In this way, the positioning accuracy is high, the operation is simple, and the building module is compact. It can be used to reduce the influence of manufacturing deviation and stacking error on the positioning accuracy of the building module and to meet the fast, simple and high-precision stacking and connection of the building module at the project site. Claim.
优选地,所述顶基准板为多个,每一所述顶基准板均设置有定位锥,每一所述顶基准板的所述顶定位孔包括设置于所述定位锥顶部的定位锥定位孔,和设置于所述顶基准板的顶定位小孔,所述定位锥用于延伸穿过另一个所述定位连接装置的所述底基准板。Preferably, the top reference plate is a plurality, each of the top reference plates is provided with a positioning cone, and the top positioning hole of each of the top reference plates comprises a positioning cone disposed on a top of the positioning cone a hole, and a top positioning aperture disposed in the top reference plate, the positioning cone for extending through the bottom reference plate of the other of the positioning connectors.
由此,使得顶基准板的定位更加准确。Thereby, the positioning of the top reference plate is made more accurate.
优选地,每一所述顶基准板均包括顶定位大孔,所述定位锥可拆卸地固定至所述顶定位大孔,所述定位锥的中心轴线与所述顶定位大孔的中心线重合。Preferably, each of the top reference plates comprises a top positioning large hole, the positioning cone is detachably fixed to the top positioning large hole, and a central axis of the positioning cone and a center line of the top positioning large hole coincide.
优选地,所述底基准板为多个,每一所述底基准板的所述底定位孔包 括底定位大孔和底定位小孔。Preferably, the bottom reference plate is a plurality, and the bottom positioning holes of each of the bottom reference plates comprise a bottom positioning large hole and a bottom positioning small hole.
优选地,多个所述底基准板包括:Preferably, a plurality of said bottom reference plates comprise:
至少一个第一底基准板,所述第一底基准板的底定位大孔用于与另一个所述定位连接装置的所述定位锥或设置在工装台上的工装锥间隙配合,配合公差在±0.5mm至±1mm之间;At least one first bottom reference plate, the bottom positioning large hole of the first bottom reference plate is used for clearance with the positioning cone of another positioning connection device or the tooling cone disposed on the tooling table, and the tolerance is Between ±0.5mm and ±1mm;
至少一个第二底基准板,所述第二底基准板的底定位大孔为腰型孔,所述腰型孔用于与另一个所述定位连接装置的所述定位锥或设置在工装台上的工装锥间隙配合,所述腰型孔在孔宽度方向的孔壁与所述定位锥或工装锥的配合公差在±0.5mm至±1mm之间。At least one second bottom reference plate, the bottom positioning large hole of the second bottom reference plate is a waist hole, and the waist hole is used for the positioning cone with another positioning connection device or at the tooling station The upper tooling cone clearance fits, and the matching tolerance of the waist hole in the hole width direction with the positioning cone or the tooling cone is between ±0.5 mm and ±1 mm.
由此,通过第一底基准板的底定位大孔、第二底基准板的腰型孔与定位锥或工装锥的间隙配合,且配合公差在±0.5mm至±1mm之间,实现底基准板的精确定位以及底基准板与顶基准板之间的精确连接。Thereby, the bottom hole of the first bottom reference plate is positioned, the waist hole of the second bottom reference plate is matched with the positioning cone or the tooling cone, and the matching tolerance is between ±0.5 mm and ±1 mm, thereby achieving the bottom reference. Precise positioning of the board and precise connection between the bottom reference plate and the top reference plate.
优选地,多个所述底基准板还包括:第三底基准板,所述第三底基准板的底定位大孔用于与另一个所述定位连接装置的所述定位锥或设置在工装台上的工装锥间隙配合,所述第三底基准板的底定位大孔的直径大于所述第一底基准板的底定位大孔的直径。Preferably, the plurality of bottom reference plates further comprise: a third bottom reference plate, the bottom positioning large hole of the third bottom reference plate is used for the positioning cone or the tooling of the other positioning connection device The tooling cone clearance fit on the table, the diameter of the bottom positioning large hole of the third bottom reference plate is larger than the diameter of the bottom positioning large hole of the first bottom reference plate.
由此,由于第三底基准板的底定位大孔的直径大于第一底基准板的底定位大孔的直径,对于存在制造偏差的建筑模块在进行堆码定位时,有更多的活动空间,以使各底基准板均定位至底部预定位置,保证定位精度。Therefore, since the diameter of the bottom positioning large hole of the third bottom reference plate is larger than the diameter of the bottom positioning large hole of the first bottom reference plate, there is more active space for the building module having manufacturing deviation when performing stacking positioning. In order to position each of the bottom reference plates to a predetermined position at the bottom to ensure positioning accuracy.
优选地,所述底基准板还包括底连接孔,所述顶基准板还包括顶连接孔;Preferably, the bottom reference plate further includes a bottom connection hole, and the top reference plate further includes a top connection hole;
所述底连接孔用于供紧固件穿过,以将所述底基准板与另一个所述定位连接装置的所述顶基准板连接;和The bottom attachment hole is for a fastener to pass through to connect the bottom reference plate to the top reference plate of another of the positioning connection devices; and
所述顶连接孔用于供紧固件穿过,以将所述顶基准板与另一个所述定位连接装置的所述底基准板连接。The top attachment hole is for a fastener to pass through to connect the top reference plate to the bottom reference plate of another of the positioning connectors.
由此,通过将紧固件穿过底连接孔与底连接孔,将底基准板与顶基准板连接。Thus, the bottom reference plate is joined to the top reference plate by passing the fastener through the bottom connection hole and the bottom connection hole.
附图说明DRAWINGS
本发明的下列附图在此作为本发明的一部分用于理解本发明。附图中示出了本发明的实施例及其描述,用来解释本发明的装置及原理。在附图 中,The following drawings of the invention are hereby incorporated by reference in their entirety in their entirety. The embodiments of the invention and the description thereof are illustrated in the drawings and are in the In the drawing,
图1为现有的具有四个连接件的建筑模块结构示意图;1 is a schematic structural view of a conventional building module having four connectors;
图2为根据本发明的建筑模块装置的局部立体剖视图;Figure 2 is a partial perspective cross-sectional view of a building module device in accordance with the present invention;
图3为根据本发明的建筑模块装置的主视图;Figure 3 is a front elevational view of a building module assembly in accordance with the present invention;
图4为根据本发明的建筑模块装置的立体分解图;Figure 4 is an exploded perspective view of a building module device in accordance with the present invention;
图5为根据本发明的定位连接装置的顶基准板的俯视立体图;Figure 5 is a top perspective view of a top reference plate of a positioning and connecting device in accordance with the present invention;
图6为根据本发明的定位连接装置的顶基准板的仰视立体图;Figure 6 is a bottom perspective view of the top reference plate of the positioning and connecting device in accordance with the present invention;
图7为根据本发明的定位连接装置的定位锥的立体图;Figure 7 is a perspective view of a positioning cone of a positioning and connecting device according to the present invention;
图8为根据本发明的定位连接装置的第一底基准板的立体图;Figure 8 is a perspective view of a first bottom reference plate of a positioning and connecting device in accordance with the present invention;
图9为根据本发明的定位连接装置的第二底基准板的立体图;Figure 9 is a perspective view of a second bottom reference plate of the positioning and connecting device according to the present invention;
图10为根据本发明的定位连接装置的第三底基准板的立体图;Figure 10 is a perspective view of a third bottom reference plate of the positioning and connecting device according to the present invention;
图11为根据本发明的定位连接装置的垫片的立体图;Figure 11 is a perspective view of a spacer of a positioning and connecting device in accordance with the present invention;
图12为根据本发明的定位连接装置的限位件的立体图;Figure 12 is a perspective view of a position limiting member of the positioning and connecting device according to the present invention;
图13为根据本发明的定位系统的立体示意图,其中,工装台上放置有底基准件;Figure 13 is a perspective view of a positioning system in accordance with the present invention, wherein a bottom reference member is placed on the tooling table;
图14为图13中A部分的局部示意图;以及Figure 14 is a partial schematic view of a portion A of Figure 13;
图15为根据本发明的定位系统的立体示意图,其中,工装台上放置有建筑模块和顶基准件。Figure 15 is a perspective view of a positioning system in accordance with the present invention in which a building module and a top reference member are placed on a tooling station.
附图标记说明:Description of the reference signs:
1:双向定位连接件                2:单向定位-单向导向连接件1: bidirectional positioning connector 2: one-way positioning - one-way guiding connector
3:双斜面导向连接件              100:定位连接装置3: double bevel guide connector 100: positioning connector
110:顶基准板                    111/111a/111b:定位锥110: top reference plate 111/111a/111b: positioning cone
112:定位锥定位孔                113:顶定位小孔112: positioning cone positioning hole 113: top positioning small hole
114:锥头                        115:锥体114: cone head 115: cone
116:锥底                        117:顶定位大孔116: Cone bottom 117: Top positioning large hole
118/118a/118b:顶连接孔          119:顶基准板缺口118/118a/118b: top connection hole 119: top reference plate notch
120:底基准板                    121/121a/121b:底定位大孔120: bottom reference plate 121/121a/121b: bottom positioning large hole
122:底定位小孔                  123/123a/123b:底连接孔122: bottom positioning hole 123/123a/123b: bottom connection hole
124:底基准板缺口                130:第一底基准板124: bottom reference plate notch 130: first bottom reference plate
131:第一底定位大孔              132:第一底定位小孔131: The first bottom positioning large hole 132: the first bottom positioning small hole
133:第一底连接孔                140:第二底基准板133: first bottom connection hole 140: second bottom reference plate
141:第二底定位大孔              142:第二底定位小孔141: second bottom positioning large hole 142: second bottom positioning small hole
143:第二底连接孔                150:第三底基准板143: second bottom connection hole 150: third bottom reference plate
151:第三底定位大孔              152:第三底定位小孔151: third bottom positioning large hole 152: third bottom positioning small hole
153:第三底连接孔                160:第四底基准板153: third bottom connection hole 160: fourth bottom reference plate
163:第四底连接孔                170:紧固件163: Fourth bottom connection hole 170: Fastener
171:螺栓                        172:螺母171: Bolt 172: Nut
173:限位件                      174:螺栓垫片173: Limiter 174: Bolt washer
175:主体                        176:折弯结构175: Main body 176: Bending structure
177:螺栓过孔                    101:顶垫片177: Bolt via 101: Top gasket
102:底垫片                      103:翻边102: bottom gasket 103: flange
105:顶角件垫片                  106:底角件垫片105: top corner washer 106: bottom corner washer
110a:第三建筑模块顶基准板       110b:第三建筑模块顶基准板110a: third building module top reference plate 110b: third building module top reference plate
120a:第一建筑模块底基准板       120b:第一建筑模块底基准板120a: first building module bottom reference plate 120b: first building module bottom reference plate
180:水平连接件                  181:第一水平连接件定位孔180: horizontal connector 181: first horizontal connector positioning hole
182:第二水平连接件定位孔        183:第一水平连接件连接孔182: second horizontal connector positioning hole 183: first horizontal connector connecting hole
184:第二水平连接件连接孔        200:建筑模块184: second horizontal connector connecting hole 200: building module
210:第一建筑模块                220:第二建筑模块210: First building module 220: second building module
230:第三建筑模块                240:第四建筑模块230: Third Building Module 240: Fourth Building Module
300:定位系统                    310:激光定位仪器300: Positioning System 310: Laser Positioning Instrument
311:高台                        320:工装台311: Gaotai 320: Tooling station
330:支撑座                      331:工装锥330: Support base 331: Tooling cone
332:工装锥定位孔                333:第一支撑座332: tooling cone positioning hole 333: first support base
334:第二支撑座                  335:第三支撑座334: second support base 335: third support base
336:第四支撑座                  337:附加支撑座336: Fourth support 337: Additional support
340:导轨                        341:第一导轨340: rail 341: first rail
342:第二导轨                    343:第三导轨342: second rail 343: third rail
351:定位销                      352:定位销基座351: locating pin 352: locating pin base
353:限位板                      354:限位板基座353: Limiting plate 354: Limiting plate base
具体实施方式Detailed ways
在下文的描述中,给出了大量具体的细节以便提供对本发明更为彻底 的理解。然而,对于本领域技术人员而言显而易见的是,本发明可以无需一个或多个这些细节而得以实施。在其他的例子中,为了避免与本发明发生混淆,对于本领域公知的一些技术特征未进行描述。In the following description, numerous specific details are set forth in the However, it will be apparent to one skilled in the art that the present invention may be practiced without one or more of these details. In other instances, some of the technical features well known in the art have not been described in order to avoid confusion with the present invention.
为了彻底理解本发明,将在下列的描述中提出详细的结构,以便阐释本发明。显然,本发明的施行并不限定于该技术领域的技术人员所熟习的特殊细节。本发明的较佳实施例详细描述如下,然而除了这些详细描述外,本发明还可以具有其他实施方式,不应当解释为局限于这里提出的实施例。In order to thoroughly understand the present invention, detailed structures are set forth in the following description in order to explain the invention. It is apparent that the practice of the present invention is not limited to the specific details familiar to those skilled in the art. The preferred embodiments of the present invention are described in detail below, but the present invention may have other embodiments and should not be construed as being limited to the embodiments set forth herein.
应当理解的是,在此使用的术语的目的仅在于描述具体实施例并且不作为本发明的限制,单数形式的“一”、“一个”和“所述/该”也意图包括复数形式,除非上下文清楚指出另外的方式。当在本说明书中使用术语“包含”和/或“包括”时,其指明存在所述特征、整体、步骤、操作、元件和/或组件,但不排除存在或附加一个或多个其他特征、整体、步骤、操作、元件、组件和/或它们的组合。本发明中所使用的术语“上”、“下”、“前”、“后”、“左”、“右”以及类似的表述只是为了说明的目的,并非限制。It is to be understood that the terminology of the singular, "a", "," The context clearly indicates another way. When the term "comprises" and/or "comprises" or "comprises" or "an" or "an" Whole, steps, operations, elements, components, and/or combinations thereof. The terms "upper", "lower", "front", "rear", "left", "right" and the like are used in the present invention for the purpose of illustration and not limitation.
本发明中所引用的诸如“第一”和“第二”的序数词仅仅是标识,而不具有任何其他含义,例如特定的顺序等。而且,例如,术语“第一部件”其本身不暗示“第二部件”的存在,术语“第二部件”本身不暗示“第一部件”的存在。Ordinal numbers such as "first" and "second" as used in the present invention are merely identifiers, and do not have any other meaning, such as a specific order or the like. Moreover, for example, the term "first component" does not itself imply the existence of "second component", and the term "second component" does not itself imply the existence of "first component."
以下,将参照附图对本发明的具体实施例进行更详细地说明,这些附图示出了本发明的代表实施例,并不是限定本发明。In the following, the embodiments of the present invention will be described in more detail with reference to the accompanying drawings.
如图2至图4所示,本发明提供了一种建筑模块装置。该建筑模块装置包括定位连接装置100和建筑模块200。建筑模块200可以为集装箱,也可以为其他构造的建筑或产品。定位连接装置100可以用于连接两个上下叠放的建筑模块,也可以用于连接两层建筑模块,例如两个上层建筑模块和两个下层建筑模块,并且也可以用于将建筑模块连接至地面。As shown in Figures 2 to 4, the present invention provides a building modular device. The building modular device includes a positioning connection device 100 and a building module 200. The building module 200 can be a container or a building or product of other construction. The positioning connection device 100 can be used to connect two building modules stacked on top of each other, and can also be used to connect two building modules, such as two superstructure modules and two sub-building modules, and can also be used to connect building modules to ground.
定位连接装置100包括顶基准板110和底基准板120。顶基准板110用于连接至建筑模块200的顶部(参照图15),底基准板120用于连接至建筑模块200的底部。虽然图示实施方式仅示出了建筑模块200的一底角部,但是,参照图13和图15可以理解到,顶基准板110分别地设置在建筑模块200的四个顶角部,底基准板120分别地设置在建筑模块200的四个底角部。四个顶基准板110分别和四个底基准板120一一对应。The positioning connection device 100 includes a top reference plate 110 and a bottom reference plate 120. The top reference plate 110 is for connection to the top of the building module 200 (refer to FIG. 15), and the bottom reference plate 120 is for connection to the bottom of the building module 200. Although the illustrated embodiment only shows a bottom corner portion of the building module 200, it can be understood with reference to FIGS. 13 and 15 that the top reference plates 110 are respectively disposed at the four top corner portions of the building module 200, the bottom reference The plates 120 are respectively disposed at the four bottom corners of the building module 200. The four top reference plates 110 are in one-to-one correspondence with the four bottom reference plates 120, respectively.
顶基准板110和底基准板120所在的位置可以分别地限定为顶部预定位置和底部预定位置。相对应的顶基准板110和底基准板120各自的顶部预定位置和底部预定位置相对于预定基准点具有相同的水平坐标位置且竖直相对布置。进一步地,顶基准板110和底基准板120沿建筑模块200的高度方向的投影重合。可以理解的是,顶部预定位置和底部预定位置可以理解为建筑模块200的确定的位置,不会因建筑模块200本身的制造偏差而偏离,使得建筑模块200能够精准定位而连接。The positions at which the top reference plate 110 and the bottom reference plate 120 are located may be defined as a top predetermined position and a bottom predetermined position, respectively. The top predetermined position and the bottom predetermined position of the respective top reference plate 110 and bottom reference plate 120 have the same horizontal coordinate position with respect to the predetermined reference point and are vertically opposed to each other. Further, the projections of the top reference plate 110 and the bottom reference plate 120 along the height direction of the building module 200 coincide. It can be understood that the top predetermined position and the bottom predetermined position can be understood as the determined positions of the building module 200 without being deviated due to manufacturing variations of the building module 200 itself, so that the building module 200 can be accurately positioned and connected.
下面对顶基准板110和底基准板120进行详细描述。The top reference plate 110 and the bottom reference plate 120 will be described in detail below.
如图5至图7所示,顶基准板110构造成平板,以便于将其水平放置在顶部预定位置处。顶基准板110设置有向下凹陷的顶定位孔,以便于放置激光反射器,从而使得顶基准板110可通过顶定位孔定位至建筑模块200的顶部预定位置。在本实施方式中,顶基准板110设置有定位锥111和顶定位小孔113。定位锥111向上凸出,以用于延伸穿过另一个建筑模块装置的底基准板120。定位锥111的顶部设置有定位锥定位孔112。可以理解的是,此处的另一个建筑模块装置叠放至该建筑模块200的上方。As shown in FIGS. 5 to 7, the top reference plate 110 is configured as a flat plate so as to be horizontally placed at a predetermined position on the top. The top reference plate 110 is provided with a downwardly recessed top positioning hole to facilitate placement of the laser reflector such that the top reference plate 110 can be positioned to the top predetermined position of the building module 200 through the top positioning hole. In the present embodiment, the top reference plate 110 is provided with a positioning cone 111 and a top positioning small hole 113. The locating cone 111 projects upwardly for extension through the bottom reference plate 120 of another building modular device. The top of the positioning cone 111 is provided with a positioning cone positioning hole 112. It will be appreciated that another building module device herein is stacked above the building module 200.
定位锥定位孔112和顶定位小孔113属于顶定位孔。换句话说,顶定位孔包括定位锥定位孔112和顶定位小孔113。定位锥定位孔112和顶定位小孔113共同配合以定位顶基准板110。可选地,顶定位小孔113可以远离定位锥111布置。The positioning cone positioning hole 112 and the top positioning small hole 113 belong to the top positioning hole. In other words, the top positioning hole includes a positioning cone positioning hole 112 and a top positioning small hole 113. The positioning cone positioning hole 112 and the top positioning small hole 113 cooperate to position the top reference plate 110. Alternatively, the top positioning apertures 113 may be disposed away from the positioning cones 111.
需要说明的是,定位锥定位孔112和顶定位小孔113所在的位置可以理解为用于定位顶基准板110而选定的定位点。可以借助于这两个顶定位孔对顶基准板110进行精准地定位。如果需要和/或期望,定位锥111的顶表面和顶定位小孔113处可以构造成其它适合形状,以便于放置激光反射器。It should be noted that the position where the positioning cone positioning hole 112 and the top positioning small hole 113 are located can be understood as a positioning point selected for positioning the top reference plate 110. The top reference plate 110 can be accurately positioned by means of the two top positioning holes. If desired and/or desired, the top surface of the locating cone 111 and the top positioning aperture 113 can be configured in other suitable shapes to facilitate placement of the laser reflector.
具体地,如图7所示,定位锥111包括锥头114、锥体115和锥底116。锥头114为圆锥,其可以在与另一个建筑模块装置的底基准板120对准的过程中,起到导向作用。锥体115为圆柱体。由此,定位锥111能够均匀受力,从而使得顶基准板110更为牢固地与建筑模块200连接。当然,锥头114也可以为方锥。定位锥定位孔112设置在锥头114的顶部。锥底116用于连接至顶基准板110。Specifically, as shown in FIG. 7, the positioning cone 111 includes a cone 114, a cone 115, and a cone bottom 116. The cone 114 is a cone that can act as a guide during alignment with the bottom reference plate 120 of another building modular device. The cone 115 is a cylinder. Thereby, the positioning cone 111 can be uniformly stressed, so that the top reference plate 110 is more firmly connected to the building module 200. Of course, the cone 114 can also be a square cone. A positioning cone positioning hole 112 is provided at the top of the cone 114. The cone bottom 116 is for attachment to the top reference plate 110.
锥头114的底部与锥体115的顶部圆弧过渡。锥头114的底部的直径 不大于锥体115的顶部的直径。锥体115具有定位圆柱面。定位圆柱面沿锥体115的中心轴线周向连续布置。定位锥定位孔112的中心与锥体115的中心轴线重合。锥底116为圆柱体,其具有螺纹。螺纹沿锥底116的中心轴线的周向连续环绕。锥底116的中心轴线与锥体115的中心轴线重合。定位锥定位孔112的中心线、锥头114的中心轴线、锥体115的中心轴线和锥底116的中心轴线均重合,为定位锥111的中心轴线。顶基准板110设置有顶定位大孔117,锥底116与顶定位大孔117螺纹连接。当然,锥底116可以不设置螺纹,而是采用焊接等其他适合的方式连接至顶基准板110(顶定位大孔117)。The bottom of the cone 114 transitions to the top arc of the cone 115. The diameter of the bottom of the cone 114 is not greater than the diameter of the top of the cone 115. The cone 115 has a positioning cylindrical surface. The positioning cylindrical faces are circumferentially arranged continuously along the central axis of the cone 115. The center of the positioning cone positioning hole 112 coincides with the center axis of the cone 115. The cone bottom 116 is a cylinder having a thread. The threads are continuously circumferentially circumferential along the central axis of the cone bottom 116. The central axis of the cone bottom 116 coincides with the central axis of the cone 115. The center line of the positioning cone positioning hole 112, the central axis of the cone 114, the central axis of the cone 115, and the central axis of the cone bottom 116 all coincide, which is the central axis of the positioning cone 111. The top reference plate 110 is provided with a top positioning large hole 117, and the cone bottom 116 is screwed to the top positioning large hole 117. Of course, the tapered bottom 116 may be provided without a thread, but may be connected to the top reference plate 110 (top positioning large hole 117) by other suitable means such as welding.
优选地,定位锥111的中心轴线与顶定位大孔117的中心线重合。因此,可以保证顶基准板110在建筑模块200上的定位精度。Preferably, the central axis of the positioning cone 111 coincides with the center line of the top positioning large hole 117. Therefore, the positioning accuracy of the top reference plate 110 on the building module 200 can be ensured.
进一步地,参照图5和图6,顶基准板110还可以设置有顶连接孔118,用于紧固件170穿过,以将顶基准板110与另一个建筑模块装置的底基准板连接。Further, referring to Figures 5 and 6, the top reference plate 110 may also be provided with a top attachment hole 118 for the fastener 170 to pass through to connect the top reference plate 110 to the bottom reference plate of another building modular device.
可选地,锥体115可以设置有操作孔,操作孔可以为通孔,其能够与操作件(例如操作杆)连接。当定位锥111与顶定位大孔117的螺纹连接时,操作人员可以操作操作件使其绕定位锥111的中心轴线旋转,定位锥111也随之旋转。这使得操作人员不必直接操作定位锥111。Alternatively, the cone 115 may be provided with an operation hole, which may be a through hole that can be coupled to an operating member such as an operating lever. When the positioning cone 111 is screwed to the top positioning large hole 117, the operator can operate the operating member to rotate about the central axis of the positioning cone 111, and the positioning cone 111 also rotates. This eliminates the need for the operator to directly manipulate the positioning cone 111.
此外,图示实施方式示例性地示出了顶基准板110为长方形板。当然,顶基准板110也可以为正方形板、圆形板和三角形板中的任意一种。在本实施方式中,优选地,上述四个顶基准板110的构造相同。如果需要和/或期望,四个顶基准板110的形状可以不限于同一形状,其可以分别为不同形状。顶基准板110的角部可以形成有倒角,以避免操作人员因移动顶基准板110而受伤。Moreover, the illustrated embodiment exemplarily shows that the top reference plate 110 is a rectangular plate. Of course, the top reference plate 110 may also be any one of a square plate, a circular plate, and a triangular plate. In the present embodiment, preferably, the four top reference plates 110 have the same structure. The shape of the four top reference plates 110 may not be limited to the same shape if desired and/or desired, and may be different shapes, respectively. The corners of the top reference plate 110 may be chamfered to prevent an operator from being injured by moving the top reference plate 110.
可选地,在本实施方式中,建筑模块200的顶角部设置有顶角件。顶基准板110的角部可以设置有顶基准板缺口119,以用于与顶角件相匹配以容纳顶角件(参考图4)。顶基准板缺口119的形状与建筑模块200的顶角件的形状相适应,以便于顶基准板110的安装。Optionally, in the embodiment, the top corner portion of the building module 200 is provided with a corner piece. The corner of the top reference plate 110 may be provided with a top reference plate notch 119 for mating with the top corner piece to accommodate the top corner piece (refer to FIG. 4). The shape of the top reference plate notch 119 is adapted to the shape of the top corner piece of the building module 200 to facilitate installation of the top reference plate 110.
如图4所示,底基准板120构造成平板,以便于将其水平放置在底部预定位置处。底基准板120设置有底定位孔,以便于底基准板120通过底定位孔定位至底部预定位置。底定位孔包括底定位大孔121和底定位小孔 122。底定位大孔121用于与另一个建筑模块装置的定位锥或设置在工装台320上的工装锥331(下文将详细描述)间隙配合。底定位小孔122用于放置激光反射器。可以理解的是,此处的另一个建筑模块装置叠放至该建筑模块200的下方。As shown in FIG. 4, the bottom reference plate 120 is configured as a flat plate so as to be placed horizontally at a predetermined position on the bottom. The bottom reference plate 120 is provided with a bottom positioning hole to facilitate positioning of the bottom reference plate 120 through the bottom positioning hole to a predetermined position at the bottom. The bottom positioning hole includes a bottom positioning large hole 121 and a bottom positioning small hole 122. The bottom positioning macrohole 121 is for clearance fit with a positioning cone of another building modular device or a tooling cone 331 (described in detail below) disposed on the tooling station 320. A bottom positioning aperture 122 is used to place the laser reflector. It will be appreciated that another building module device herein is stacked below the building module 200.
进一步地,底定位大孔121可以对应于另一个建筑模块装置的顶基准板的顶定位大孔处的定位锥(此处主要指位置的对应)。定位锥111可以穿过底定位大孔121,以便于将底基准板120与顶基准板110连接。并且,底定位大孔121还可以对应于工装台320的工装锥331。工装锥331可以穿过底定位大孔121,以便于在底基准板120连接至建筑模块200之前借助于工装台320对底基准板120定位。Further, the bottom positioning macro hole 121 may correspond to a positioning cone at the top positioning macro hole of the top reference plate of another building module device (here mainly referred to as a corresponding position). The positioning cone 111 can pass through the bottom positioning large hole 121 to facilitate connecting the bottom reference plate 120 with the top reference plate 110. Moreover, the bottom positioning large hole 121 may also correspond to the tooling cone 331 of the tooling table 320. The tooling cone 331 can pass through the bottom positioning aperture 121 to facilitate positioning of the bottom reference plate 120 by means of the tooling station 320 before the bottom reference plate 120 is coupled to the building module 200.
需要说明的是,底定位小孔122所在的位置可以理解为用于定位底基准板120而选定的定位点。可以借助于这两个底定位孔对底基准板120进行精准地定位。如果需要和/或期望,底定位小孔122处可以构造成其它适合形状,以便于放置激光反射器。It should be noted that the position where the bottom positioning aperture 122 is located can be understood as the positioning point selected for positioning the bottom reference plate 120. The bottom reference plate 120 can be accurately positioned by means of the two bottom positioning holes. If desired and/or desired, the bottom positioning apertures 122 can be configured in other suitable shapes to facilitate placement of the laser reflector.
进一步地,底基准板120还可以设置有底连接孔123,用于紧固件170穿过,以将底基准板120与另一个建筑模块装置的顶基准板连接。具体地,底连接孔123对应于另一个建筑模块装置的顶基准板的顶连接孔。Further, the bottom reference plate 120 may also be provided with a bottom attachment hole 123 for the fastener 170 to pass through to connect the bottom reference plate 120 to the top reference plate of another building modular device. Specifically, the bottom connection hole 123 corresponds to the top connection hole of the top reference plate of another building module device.
优选地,底定位大孔121为通孔,其可以靠近底基准板缺口124设置。底定位小孔122为通孔,其可以远离定位锥111布置。底定位小孔122可以为圆孔或其他适合形状的孔。在图示实施方式中,底定位小孔122为通孔,当然也可以是诸如盲孔等其他适合的孔。底连接孔123可以设置在底定位大孔121和底定位小孔122之间。底定位大孔121的孔径可以大于底连接孔123的孔径。底连接孔123的孔径可以大于底定位小孔122的孔径。Preferably, the bottom positioning large hole 121 is a through hole which can be disposed close to the bottom reference plate notch 124. The bottom positioning aperture 122 is a through hole that can be disposed away from the positioning cone 111. The bottom positioning aperture 122 can be a circular aperture or other suitable shaped aperture. In the illustrated embodiment, the bottom positioning aperture 122 is a through hole, and of course other suitable apertures such as blind holes. The bottom connection hole 123 may be disposed between the bottom positioning large hole 121 and the bottom positioning small hole 122. The aperture of the bottom positioning macro hole 121 may be larger than the aperture of the bottom connection hole 123. The aperture of the bottom connection hole 123 may be larger than the aperture of the bottom positioning aperture 122.
此外,图示实施方式示例性地示出了底基准板120构造为长方形板。当然,底基准板120也可以为正方形板、圆形板和三角形板中的任意一种。在本实施方式中,优选地,上述四个底基准板120的形状相同。如果需要和/或期望,四个底基准板120的形状也可以不限于同一形状,其可以分别为不同形状。底基准板120的角部可以形成有倒角,以避免操作人员因移动底基准板120而受伤。Further, the illustrated embodiment exemplarily shows that the bottom reference plate 120 is configured as a rectangular plate. Of course, the bottom reference plate 120 may also be any one of a square plate, a circular plate, and a triangular plate. In the present embodiment, it is preferable that the shapes of the four bottom reference plates 120 are the same. The shape of the four bottom reference plates 120 may not be limited to the same shape if desired and/or desired, and may be different shapes, respectively. The corners of the bottom reference plate 120 may be chamfered to prevent an operator from being injured by moving the bottom reference plate 120.
可选地,在本实施方式中,建筑模块200的底角部设置有底角件。底基准板120的角部可以设置有底基准板缺口124,以用于与底角件相匹配 以容纳底角件(参考图4)。底基准板缺口124的形状与建筑模块200的底角件的形状相适应,以便于底基准板120的安装。Optionally, in the embodiment, the bottom corner portion of the building module 200 is provided with a bottom corner piece. The corner of the bottom reference plate 120 may be provided with a bottom reference plate notch 124 for mating with the bottom corner piece to accommodate the bottom corner piece (refer to Figure 4). The shape of the bottom reference plate notch 124 is adapted to the shape of the bottom corner piece of the building module 200 to facilitate installation of the bottom reference plate 120.
具体地,如图8至图10以及图13所示,底基准板120包括分别地连接至建筑模块200的底角部的第一底基准板130、第二底基准板140、第三底基准板150和第四底基准板160(参照图13)。第一底基准板130、第二底基准板140、第三底基准板150和第四底基准板160的结构/构造与上述底基准板120的结构/构造大致相同,除了底定位大孔121的形状。为简洁起见,相同的部分不再赘述。Specifically, as shown in FIGS. 8 to 10 and 13 , the bottom reference plate 120 includes a first bottom reference plate 130 , a second bottom reference plate 140 , and a third bottom reference respectively connected to the bottom corner portions of the building module 200 . The plate 150 and the fourth bottom reference plate 160 (refer to FIG. 13). The structure/structure of the first bottom reference plate 130, the second bottom reference plate 140, the third bottom reference plate 150, and the fourth bottom reference plate 160 is substantially the same as that of the above-described bottom reference plate 120 except for the bottom positioning large hole 121. shape. For the sake of brevity, the same parts will not be described again.
如图8所示,第一底基准板130包括第一底定位大孔131、第一底连接孔133和第一底定位小孔132。第一底定位大孔131和第一底定位小孔132共同配合以定位第一底基准板130。As shown in FIG. 8, the first bottom reference plate 130 includes a first bottom positioning large hole 131, a first bottom connecting hole 133, and a first bottom positioning small hole 132. The first bottom positioning large hole 131 and the first bottom positioning small hole 132 cooperate to position the first bottom reference plate 130.
第一底定位大孔131为圆孔。第一底定位大孔131与另一个建筑模块装置的定位锥或工装锥间隙配合,配合公差在±0.5mm至±1mm之间。The first bottom positioning large hole 131 is a circular hole. The first bottom positioning large hole 131 is matched with the positioning cone or the tooling cone of another building module device, and the fitting tolerance is between ±0.5 mm and ±1 mm.
如图9所示,第二底基准板140包括第二底定位大孔141、第二底连接孔143和第二底定位小孔142。第二底定位大孔141和第二底定位小孔142共同配合以定位第二底基准板140。As shown in FIG. 9, the second bottom reference plate 140 includes a second bottom positioning large hole 141, a second bottom connecting hole 143, and a second bottom positioning small hole 142. The second bottom positioning large hole 141 and the second bottom positioning small hole 142 cooperate to position the second bottom reference plate 140.
第二底定位大孔141为腰型孔。腰型孔的宽度大致等于第一底定位大孔131的直径。腰型孔的长度不小于第三底定位大孔151(下文将详细描述)的直径。第二底定位大孔141与另一个建筑模块装置的定位锥或工装锥331间隙配合,腰型孔在孔宽度方向的孔壁与定位锥111间隙配合,配合公差在±0.5mm至±1mm之间。The second bottom positioning large hole 141 is a waist hole. The width of the waist hole is substantially equal to the diameter of the first bottom positioning large hole 131. The length of the waist hole is not less than the diameter of the third bottom positioning macro hole 151 (described in detail below). The second bottom positioning large hole 141 is matched with the positioning cone or the tooling cone 331 of another building module device, and the hole wall of the waist hole in the hole width direction is matched with the positioning cone 111 with a tolerance of ±0.5 mm to ±1 mm. between.
如图10所示,第三底基准板150包括第三底定位大孔151、第三底连接孔153和第三底定位小孔152。第三底定位大孔151和第三底定位小孔152共同配合以定位第三底基准板150。As shown in FIG. 10, the third bottom reference plate 150 includes a third bottom positioning large hole 151, a third bottom connecting hole 153, and a third bottom positioning small hole 152. The third bottom positioning large hole 151 and the third bottom positioning small hole 152 cooperate to position the third bottom reference plate 150.
第三底定位大孔151为圆孔。第三底定位大孔151的直径大于第一底定位大孔131的直径。由于第三底定位大孔151的直径大于第一底定位大孔131的直径,因此并不限定第三底定位大孔151与定位锥111的配合公差。The third bottom positioning large hole 151 is a circular hole. The diameter of the third bottom positioning large hole 151 is larger than the diameter of the first bottom positioning large hole 131. Since the diameter of the third bottom positioning large hole 151 is larger than the diameter of the first bottom positioning large hole 131, the fitting tolerance of the third bottom positioning large hole 151 and the positioning cone 111 is not limited.
参考图13,第四底基准板160包括第四底定位大孔、第四底连接孔163和第四底定位小孔。第四底定位大孔和第四底定位小孔共同配合以定位第四底基准板160。Referring to FIG. 13, the fourth bottom reference plate 160 includes a fourth bottom positioning large hole, a fourth bottom connecting hole 163, and a fourth bottom positioning small hole. The fourth bottom positioning large hole and the fourth bottom positioning small hole cooperate to position the fourth bottom reference plate 160.
可选地,第四底基准板160的结构与第三底基准板150的结构可以相同。如果需要和/或期望,第四底基准板160的结构可以构造为与第一底基准板130的结构相同,或者构造为与第二底基准板140的结构相同。Alternatively, the structure of the fourth bottom reference plate 160 may be the same as the structure of the third bottom reference plate 150. The structure of the fourth bottom reference plate 160 may be configured to be the same as the structure of the first bottom reference plate 130, or configured to be the same as the structure of the second bottom reference plate 140, if needed and/or desired.
在本实施方式中,第一底基准板130和第二底基准板140沿建筑模块200的长度方向设置,第三底基准板150与第一底基准板130沿建筑模块200的宽度方向设置,第四底基准板160与第一底基准板130沿建筑模块200的对角设置。In the present embodiment, the first bottom reference plate 130 and the second bottom reference plate 140 are disposed along the length direction of the building module 200, and the third bottom reference plate 150 and the first bottom reference plate 130 are disposed along the width direction of the building module 200. The fourth bottom reference plate 160 and the first bottom reference plate 130 are disposed diagonally of the building module 200.
顶基准板110可以与建筑模块200的顶部焊接或通过紧固件连接。底基准板120可以与建筑模块200的底部焊接或通过紧固件连接。上述四个顶基准板110的顶表面共面以形成顶基准平面。上述四个底基准板120的底表面共面以形成底基准平面。顶基准平面与底基准平面平行。由此,可以保证建筑模块200在后续堆码过程中以顶基准板110和底基准板120为基准,从而避免由于建筑模块200自身的制造偏差带来的定位偏差。The top reference plate 110 can be welded to the top of the building module 200 or by fasteners. The bottom reference plate 120 can be welded to the bottom of the building module 200 or connected by fasteners. The top surfaces of the four top reference plates 110 described above are coplanar to form a top reference plane. The bottom surfaces of the above four bottom reference plates 120 are coplanar to form a bottom reference plane. The top datum plane is parallel to the bottom datum plane. Thereby, it can be ensured that the building module 200 is based on the top reference plate 110 and the bottom reference plate 120 in the subsequent stacking process, thereby avoiding the positioning deviation due to manufacturing variations of the building module 200 itself.
进一步地,建筑模块200的顶角部可以设置有框架结构,以便于顶基准板110安装至框架结构处。定位连接装置100还可以包括多个顶垫片101。顶垫片101设置在顶基准板110和建筑模块200之间,即顶基准板110与框架结构之间,以填塞顶基准板110与建筑模块200的顶部之间的缝隙。顶垫片101的上下表面分别地与顶基准板110和建筑模块200抵接,从而使四个顶基准板110的顶表面能够保持共面而形成顶基准平面。考虑到建筑模块200的顶表面可能凹凸不平,因此,顶垫片101的厚度可以不同,以便于将其合理地布置,从而使得四个顶基准板110能够保持共面。并且在下文描述的定位顶基准板110的过程中,可以借助于顶垫片101对顶基准板110调平。可选地,顶垫片101可以与顶基准板110一起焊接至建筑模块200。Further, the top corner portion of the building module 200 may be provided with a frame structure to facilitate mounting of the top reference plate 110 to the frame structure. The positioning connection device 100 can also include a plurality of top spacers 101. The top shim 101 is disposed between the top datum plate 110 and the building module 200, that is, between the top datum plate 110 and the frame structure to fill the gap between the top datum plate 110 and the top of the building module 200. The upper and lower surfaces of the top shim 101 abut against the top datum plate 110 and the building module 200, respectively, such that the top surfaces of the four top datum plates 110 can remain coplanar to form a top datum plane. Considering that the top surface of the building module 200 may be uneven, the thickness of the top shim 101 may be different to facilitate proper placement so that the four top reference plates 110 can remain coplanar. And in the process of positioning the top reference plate 110 described below, the top reference plate 110 can be leveled by means of the top spacer 101. Alternatively, the top shim 101 can be welded to the building module 200 with the top datum plate 110.
可选地,如图11所示,为了便于操作人员操作顶垫片101,顶垫片101具有翻边103。顶基准板110放置在顶垫片101的上方时,翻边103不与顶基准板110发生干涉。当顶基准板110放置在多个顶垫片101的上方时,多个顶垫片101环绕顶基准板110的边缘设置,多个顶垫片101的翻边103也环绕顶基准板110的边缘设置,以便于操作人员通过操作翻边103将顶垫片101插入至顶基准板110和建筑模块200之间。Alternatively, as shown in FIG. 11, the top shim 101 has a flange 103 for the operator to operate the top shim 101. When the top reference plate 110 is placed above the top spacer 101, the flange 103 does not interfere with the top reference plate 110. When the top reference plate 110 is placed over the plurality of top spacers 101, a plurality of top spacers 101 are disposed around the edges of the top reference plate 110, and the flanges 103 of the plurality of top spacers 101 also surround the edges of the top reference plate 110. The arrangement is provided so that the operator inserts the top gasket 101 between the top reference plate 110 and the building module 200 by operating the flange 103.
进一步地,建筑模块200的底角部可以设置有框架结构,以便于底基 准板120安装至框架结构处。参考图4,定位连接装置100还可以包括多个底垫片102。底垫片102设置在底基准板120和建筑模块200,即底基准板120与框架结构之间,以填塞底基准板120与建筑模块200的底部之间的缝隙。顶垫片101的上下表面分别地与顶基准板110和建筑模块200抵接,从而使四个底基准板120的底表面能够保持共面而形成底基准平面。考虑到建筑模块200的底表面可能凹凸不平,因此,底垫片102的厚度可以不同,以便于将其合理地布置,从而使得四个底基准板120能够保持共面。可选地,底垫片102可以与底基准板120一起焊接至建筑模块200。底垫片102与上述顶垫片101的结构相同,在此不再赘述。Further, the bottom corner portion of the building module 200 may be provided with a frame structure to facilitate mounting of the subscript plate 120 to the frame structure. Referring to FIG. 4, the positioning connection device 100 may further include a plurality of bottom spacers 102. A bottom shim 102 is disposed between the bottom datum plate 120 and the building module 200, ie, the bottom datum plate 120 and the frame structure, to fill the gap between the bottom datum plate 120 and the bottom of the building module 200. The upper and lower surfaces of the top spacer 101 abut against the top reference plate 110 and the building module 200, respectively, so that the bottom surfaces of the four bottom reference plates 120 can remain coplanar to form a bottom reference plane. Considering that the bottom surface of the building module 200 may be rugged, the thickness of the bottom shim 102 may be different to facilitate proper placement so that the four bottom reference plates 120 can remain coplanar. Alternatively, the bottom gasket 102 can be welded to the building module 200 with the bottom reference panel 120. The bottom spacer 102 has the same structure as the above-mentioned top spacer 101, and details are not described herein again.
下面对上下叠放和/或水平并排的建筑模块装置进行描述。The building module assembly stacked one above the other and/or horizontally side by side is described below.
如图2至图4所示,图示实施方式示例性地示出了四个建筑模块装置,即两个上层建筑模块装置和两个下层建筑模块装置。每层的建筑模块装置并排布置,并且上下叠放的建筑模块装置中的建筑模块200通过定位连接装置100连接。具体地,建筑模块200包括并排布置的第一建筑模块210和第二建筑模块220,以及并排布置的第三建筑模块230和第四建筑模块240。第一建筑模块210叠放在第三建筑模块230的上方,第二建筑模块220叠放在第四建筑模块240的上方。换句话说,第一建筑模块210和第二建筑模块220为上层建筑模块,第三建筑模块230和第四建筑模块240为下层建筑模块。虽然图中仅示出了各建筑模块的角部,但是,可以理解每个建筑模块的顶部和底部均分别地连接有顶基准板110和底基准板120。As shown in Figures 2 to 4, the illustrated embodiment exemplarily shows four building module devices, namely two superstructure module devices and two sub-building module devices. The building module devices of each floor are arranged side by side, and the building modules 200 in the building module devices stacked one above the other are connected by the positioning connection device 100. Specifically, the building module 200 includes a first building module 210 and a second building module 220 arranged side by side, and a third building module 230 and a fourth building module 240 arranged side by side. The first building module 210 is stacked above the third building module 230 and the second building module 220 is stacked above the fourth building module 240. In other words, the first building module 210 and the second building module 220 are superstructure modules, and the third building module 230 and the fourth building module 240 are sub-building modules. Although only the corners of the building modules are shown in the drawings, it is understood that the top and bottom of each building module are respectively connected to the top reference plate 110 and the bottom reference plate 120.
第一建筑模块底基准板120a与第三建筑模块顶基准板110a上下对应。第二建筑模块底基准板120b与第四建筑模块顶基准板110b上下对应。第一建筑模块底基准板120a的底表面和第二建筑模块底基准板120b的底表面共面,即在同一底基准平面上。第三建筑模块顶基准板110a的顶表面和第四建筑模块顶基准板110b的顶表面共面,即在同一顶基准平面上。The first building module bottom reference plate 120a corresponds to the third building module top reference plate 110a. The second building module bottom reference plate 120b corresponds to the fourth building block top reference plate 110b. The bottom surface of the first building module bottom reference plate 120a and the bottom surface of the second building module bottom reference plate 120b are coplanar, i.e., on the same bottom reference plane. The top surface of the third building block top reference plate 110a and the top surface of the fourth building block top reference plate 110b are coplanar, i.e., on the same top datum plane.
为便于将并排的建筑模块装置连接在一起,进一步地,如图4所示,还包括水平连接件180。水平连接件180优选为板状。水平连接件180设置在并排布置的建筑模块的角部处,并且设置在上层建筑模块装置与下层建筑模块装置之间。换句话说,水平连接件180设置在上层建筑模块(第一和第二建筑模块210、220)的底基准板120和下层建筑模块(第三和第四建筑模块230、240)的顶基准板110之间。具体地,水平连接件180与 第一建筑模块底基准板120a、第二建筑模块底基准板120b、第三建筑模块顶基准板110a和第四建筑模块顶基准板110b平行和抵接。借助于水平连接件180,建筑模块装置能够在水平方向上连接,并且能够加强定位连接装置100的连接强度。水平连接件180可以与各建筑模块的角部处的各基准板重叠。具体地,水平连接件180可以与第一建筑模块底基准板120a和第二建筑模块底基准板120b,以及第三建筑模块顶基准板110a和第四建筑模块顶基准板110b上下重叠。To facilitate the joining of side-by-side building modular devices, further, as shown in FIG. 4, a horizontal connector 180 is also included. The horizontal connector 180 is preferably plate shaped. The horizontal connectors 180 are disposed at the corners of the side-by-side building modules and are disposed between the superstructure module device and the sub-building module device. In other words, the horizontal connector 180 is disposed on the top reference plate 120 of the superstructure modules (the first and second building modules 210, 220) and the top reference plate of the sub-building modules (the third and fourth building modules 230, 240) Between 110. Specifically, the horizontal connector 180 is parallel and abuts with the first building module bottom reference plate 120a, the second building module bottom reference plate 120b, the third building module top reference plate 110a, and the fourth building module top reference plate 110b. By means of the horizontal connection piece 180, the building module device can be connected in the horizontal direction and the connection strength of the positioning connection device 100 can be enhanced. The horizontal connectors 180 may overlap the respective reference plates at the corners of each building module. Specifically, the horizontal connector 180 may overlap the first building module bottom reference plate 120a and the second building module bottom reference plate 120b, and the third building module top reference plate 110a and the fourth building module top reference plate 110b.
水平连接件180设置有对称布置的水平连接件定位孔和对称布置的水平连接件连接孔。水平连接件定位孔用于下层建筑模块的顶基准板的定位锥穿过。水平连接件连接孔用于紧固件170穿过。The horizontal connector 180 is provided with symmetrically arranged horizontal connector positioning holes and symmetrically arranged horizontal connector connecting holes. The horizontal connector locating holes are used for the positioning cone of the top reference plate of the sub-building module to pass through. The horizontal connector attachment aperture is for the fastener 170 to pass through.
在图示实施方式中,参照图4,水平连接件定位孔包括第一水平连接件定位孔181和第二水平连接件定位孔182。水平连接件连接孔包括第一水平连接件连接孔183和第二水平连接件连接孔184。下面以第一水平连接件定位孔181和第一水平连接件连接孔183为例进行描述。第一水平连接件定位孔181对应于第三建筑模块顶基准板110a的定位锥111a和第一建筑模块底基准板120a的底定位大孔121a。第一水平连接件连接孔183对应于第三建筑模块顶基准板110a的顶连接孔118a和第一建筑模块底基准板120a的底连接孔123a。第一水平连接件定位孔181与第三建筑模块顶基准板110a的定位锥111a的定位圆柱面间隙配合。如上文描述地,第三建筑模块顶基准板110a的定位锥111a与第一建筑模块底基准板120a的底定位大孔121a间隙配合。In the illustrated embodiment, referring to FIG. 4, the horizontal connector positioning hole includes a first horizontal connector positioning hole 181 and a second horizontal connector positioning hole 182. The horizontal connector connecting hole includes a first horizontal connector connecting hole 183 and a second horizontal connector connecting hole 184. The first horizontal connector positioning hole 181 and the first horizontal connector connecting hole 183 will be described below as an example. The first horizontal connector positioning hole 181 corresponds to the positioning cone 111a of the third building module top reference plate 110a and the bottom positioning large hole 121a of the first building module bottom reference plate 120a. The first horizontal connector connecting hole 183 corresponds to the top connecting hole 118a of the third building block top reference plate 110a and the bottom connecting hole 123a of the first building block bottom reference plate 120a. The first horizontal connector positioning hole 181 is in clearance fit with the positioning cylindrical surface of the positioning cone 111a of the third building module top reference plate 110a. As described above, the positioning cone 111a of the third building module top reference plate 110a is in clearance engagement with the bottom positioning large hole 121a of the first building module bottom reference plate 120a.
在第一建筑模块210和第三建筑模块230上下堆码时,第三建筑模块顶基准板110a的定位锥111a能够依次穿过第一水平连接件定位孔181和第一建筑模块底基准板120a的底定位大孔121a。紧固件170能够由上自下依次穿过第一建筑模块底基准板120a的底连接孔123a、第一水平连接件连接孔183和第三建筑模块顶基准板110a的顶连接孔118a,并将它们连接在一起。When the first building module 210 and the third building module 230 are stacked on top of each other, the positioning cone 111a of the third building block top reference plate 110a can sequentially pass through the first horizontal connector positioning hole 181 and the first building module bottom reference plate 120a. The bottom is positioned with a large hole 121a. The fastener 170 can pass through the bottom connection hole 123a of the first building module bottom reference plate 120a, the first horizontal connector connection hole 183, and the top connection hole 118a of the third building module top reference plate 110a from the bottom to the bottom, and Connect them together.
更具体地,第三建筑模块顶基准板110a的定位锥111a的中心轴线、第一水平连接件定位孔181的中心和第一建筑模块底基准板120a的底定位大孔121a的中心线重合。第三建筑模块顶基准板110a的顶连接孔118a的中心、第一水平连接件连接孔的中心和第一建筑模块底基准板120a的底连 接孔123a的中心线重合。More specifically, the center axis of the positioning cone 111a of the third building block top reference plate 110a, the center of the first horizontal connector positioning hole 181, and the center line of the bottom positioning large hole 121a of the first building module bottom reference plate 120a coincide. The center of the top connection hole 118a of the third building block top reference plate 110a, the center of the first horizontal connector connecting hole, and the center line of the bottom connecting hole 123a of the first building module bottom reference plate 120a coincide.
类似地,在第二建筑模块220和第四建筑模块240上下堆码时,第四建筑模块顶基准板110b的定位锥111b能够依次穿过第二水平连接件定位孔182和第二建筑模块底基准板120b的底定位大孔121b。紧固件170能够由上自下依次穿过第二建筑模块底基准板120b的底连接孔123b、第二水平连接件连接孔184和第四建筑模块顶基准板110b的顶连接孔118b,并将它们连接在一起。由此,可以将第二建筑模块220和第四建筑模块240连接在一起。Similarly, when the second building module 220 and the fourth building module 240 are stacked, the positioning cone 111b of the fourth building block top reference plate 110b can sequentially pass through the second horizontal connecting piece positioning hole 182 and the second building module bottom. The bottom of the reference plate 120b is positioned with a large hole 121b. The fastener 170 can pass through the bottom connection hole 123b of the second building module bottom reference plate 120b, the second horizontal connector connection hole 184, and the top connection hole 118b of the fourth building module top reference plate 110b from the bottom to the bottom, and Connect them together. Thus, the second building module 220 and the fourth building module 240 can be joined together.
因此,借助于顶基准板110、底基准板120和水平连接件180,可以将相邻的建筑模块的角部连接在一起,从而能够实现上述四个建筑模块的连接。Therefore, by means of the top reference plate 110, the bottom reference plate 120 and the horizontal joint 180, the corners of adjacent building modules can be joined together, thereby enabling the connection of the above four building modules.
可选地,如图2至图4所示,紧固件170包括螺栓171、螺母172以及容纳并限制螺母172位置的限位件173。具体的说,限位件173设置在下层建筑模块顶基准板(例如第三建筑模块顶基准板110a)的顶连接孔的下方,且限位件173通过焊接或螺纹连接的方式与下层建筑模块顶基准板进行固定连接。如图12所示,限位件173具有主体175和Z型折弯结构176,折弯结构176为三个,三个折弯结构176沿限位件173的主体175周向间隔设置,且三个折弯结构176中的任意两个之间的角度为120°。螺母172设置在下层建筑模块顶基准板与限位件173之间,以使得下层建筑模块顶基准板和限位件173限制螺母172的转动,避免其松动和脱落。限位件173的主体还可以设置有螺栓过孔177,以避免限位件173与螺栓171发生干涉。螺母172优选地为六角螺母。紧固件还包括螺栓垫片174,以减少螺栓171在紧固过程中基准板的磨损,并且加强螺栓连接的强度。Optionally, as shown in FIGS. 2 to 4, the fastener 170 includes a bolt 171, a nut 172, and a stopper 173 that accommodates and limits the position of the nut 172. Specifically, the limiting member 173 is disposed under the top connecting hole of the lower building module top reference plate (for example, the third building block top reference plate 110a), and the limiting member 173 is welded or screwed to the lower building module. The top reference plate is fixedly connected. As shown in FIG. 12, the limiting member 173 has a main body 175 and a Z-shaped bending structure 176. The bending structure 176 is three, and the three bending structures 176 are circumferentially spaced along the main body 175 of the limiting member 173, and three. The angle between any two of the bent structures 176 is 120°. The nut 172 is disposed between the lower building module top reference plate and the limiting member 173, so that the lower building module top reference plate and the limiting member 173 restrict the rotation of the nut 172 from loosening and falling off. The body of the limiting member 173 may also be provided with a bolt through hole 177 to prevent the limiting member 173 from interfering with the bolt 171. Nut 172 is preferably a hex nut. The fastener also includes a bolt spacer 174 to reduce wear of the reference plate of the bolt 171 during fastening and to enhance the strength of the bolted connection.
本实施方式的建筑模块的角部可以设置顶角件和底角件(参考图4),顶角件和底角件在建筑模块的起吊、搬运、固定、堆码作业中,起到传递各向力的作用,同时也可以保护建筑模块。The corner portion of the building module of the present embodiment may be provided with a top corner piece and a bottom corner piece (refer to FIG. 4), and the top corner piece and the bottom corner piece are transmitted in the lifting, carrying, fixing, and stacking operations of the building module. The role of force can also protect building modules.
为了保证上层建筑模块装置和下层建筑模块装置在堆码的过程中相对应的顶基准板和底基准板先接触,进一步优选地,下层建筑模块顶基准板(例如第三建筑模块底基准板)的顶表面高于下层建筑模块顶角件(第三建筑模块顶角件)的顶表面,上层建筑模块底基准板(例如第一建筑模块底基准板)的底表面低于上层建筑模块底角件(第一建筑模块底角件) 的底表面。In order to ensure that the top and bottom reference plates of the superstructure module device and the sub-floor module device are in contact during the stacking process, it is further preferred that the sub-building module top reference plate (for example, the third building module bottom reference plate) The top surface is higher than the top surface of the lower building module corner piece (the third building module corner piece), and the bottom surface of the superstructure module bottom reference plate (for example, the first building module bottom reference plate) is lower than the bottom floor of the superstructure module The bottom surface of the piece (the bottom corner piece of the first building module).
由于建筑模块的角部是主要传递载荷的位置,当下层建筑模块顶基准板的顶表面高于下层建筑模块顶角件的顶表面时,例如以第三建筑模块230为例,第三建筑模块顶角件和水平连接件180之间会存在空隙,从而第三建筑模块顶角件不能发挥传递载荷的作用,因此,可以在第三建筑模块顶角件处设置顶角件垫片105(参考图4)。顶角件垫片105的顶表面与第三建筑模块顶基准板110a的顶表面共面,从而使得顶角件垫片105能够与水平连接件180抵接。类似地,当上层建筑模块底基准板的底表面低于上层建筑模块底角件的底表面时,例如以第一建筑模块210为例,第一建筑模块底角件与水平连接件180之间会存在空隙,从而第一建筑模块底角件不能发挥传递载荷的作用,因此,可以在第一建筑模块底角件处设置底角件垫片106(参考图4)。底角件垫片106的底表面与第一建筑模块底基准板120a的底表面共面,从而使得底角件垫片106能够与水平连接件180抵接。Since the corner of the building module is the location where the load is mainly transmitted, when the top surface of the lower building module top reference plate is higher than the top surface of the lower building module corner piece, for example, the third building module 230 is taken as an example, the third building module There may be a gap between the corner piece and the horizontal connecting piece 180, so that the corner piece of the third building module can not play the role of transmitting the load, and therefore, the corner piece gasket 105 can be disposed at the corner piece of the third building module (refer to Figure 4). The top surface of the corner piece spacer 105 is coplanar with the top surface of the third building module top reference plate 110a such that the corner piece spacer 105 can abut the horizontal connector 180. Similarly, when the bottom surface of the superstructure module bottom reference plate is lower than the bottom surface of the superstructure module bottom corner piece, for example, the first building module 210 is taken as an example, between the first building module bottom corner piece and the horizontal connection piece 180 There may be a gap so that the first building module corner piece does not function to transmit the load, and therefore, the corner piece spacer 106 (refer to FIG. 4) may be provided at the bottom corner piece of the first building module. The bottom surface of the bottom corner spacer 106 is coplanar with the bottom surface of the first building module bottom reference plate 120a such that the bottom corner spacer 106 can abut the horizontal connector 180.
此外,在未示出的实施方式中,在仅需要对上下叠放的建筑模块进行连接的情况下,可以不用设置水平连接件,仅通过紧固件将上层建筑模块的底基准板和下层建筑模块的顶基准板连接。在此实施方式中,下层建筑模块的顶角件垫片与上层建筑模块的底角件垫片能够抵接。In addition, in the embodiment not shown, in the case where only the building modules stacked on top of each other need to be connected, the bottom reference plate and the substructure of the superstructure module can be used only by the fastener without providing the horizontal connection member. The top reference board of the module is connected. In this embodiment, the corner piece spacer of the sub-building module can abut the bottom corner piece of the superstructure module.
在未示出的实施方式中,建筑模块装置可以连接至地面。也就是说,建筑模块可以通过底基准板连接至地面。在此实施方式中,定位连接装置还包括地基定位锥。地基定位锥设置在地面上。地基定位锥的结构与上文中的定位锥的结构大致相同,其中,地基定位锥的锥头、锥体和锥底的中心轴线相重合。地基定位锥可以为多个,多个地基定位锥的位置可以通过定位连接系统的激光定位仪器定位。多个地基定位锥分别地与建筑模块的底基准板一一对应。地基定位锥穿过底基准板的底定位大孔且向上延伸。地基定位锥中的一个的定位圆柱面能够与第一底定位大孔配合,限制建筑模块沿水平方向的自由度。地基定位锥中的另一个的定位圆柱面能够与腰型孔的沿孔宽度方向的孔壁配合,限制建筑模块沿水平方向剩余的转动自由度。In an embodiment not shown, the building modular device can be connected to the ground. That is to say, the building module can be connected to the ground through the bottom reference plate. In this embodiment, the positioning attachment device further includes a foundation positioning cone. The foundation positioning cone is placed on the ground. The structure of the foundation positioning cone is substantially the same as the structure of the positioning cone in the above, wherein the central axes of the cone, the cone and the cone bottom of the foundation positioning cone coincide. The foundation positioning cone can be multiple, and the positions of the plurality of foundation positioning cones can be positioned by the laser positioning instrument of the positioning connection system. A plurality of foundation positioning cones respectively correspond to the bottom reference plates of the building module. The foundation positioning cone is positioned through the bottom of the bottom reference plate and extends upward. The positioning cylindrical surface of one of the foundation positioning cones can cooperate with the first bottom positioning large hole to limit the degree of freedom of the building module in the horizontal direction. The positioning cylindrical surface of the other of the foundation positioning cones can cooperate with the wall of the waist hole in the width direction of the hole to limit the remaining rotational freedom of the building module in the horizontal direction.
本发明还提供一种定位连接装置100,其结构与建筑模块装置中的定位连接装置结构相同,为了行文简洁,此处不再赘述。The present invention also provides a positioning connection device 100 having the same structure as the positioning connection device in the building module device. For the sake of brevity, no further details are provided herein.
根据本发明的另一方面还提供了一种定位系统300,用于将定位连接装置100定位至对应于建筑模块200的预定位置,以便于将定位连接装置100(即,顶基准板110和底基准板120)连接至建筑模块200。According to another aspect of the present invention, there is also provided a positioning system 300 for positioning a positioning connection device 100 to a predetermined position corresponding to the building module 200 in order to position the connection device 100 (ie, the top reference plate 110 and the bottom) The reference board 120) is connected to the building module 200.
如图13和图15所示,定位系统300包括激光定位仪器310和工装台320。激光定位仪器310和工装台320相配合,以准确定位定位连接装置中的底基准板120和顶基准板110的位置。具体地,激光定位仪器310与工装台320相配合,以将底基准板120定位至底部预定位置(参照图13)。在建筑模块200放置在工装台320上的状态下,即在建筑模块200放置在位于底部预定位置的底基准板120上的状态下,激光定位仪器310用于将顶基准板110定位至顶部预定位置(参照图15)。As shown in FIGS. 13 and 15, the positioning system 300 includes a laser positioning instrument 310 and a tooling station 320. The laser positioning instrument 310 cooperates with the tooling station 320 to accurately position the bottom reference plate 120 and the top reference plate 110 in the positioning connector. Specifically, the laser positioning instrument 310 cooperates with the tooling table 320 to position the bottom reference plate 120 to a predetermined position at the bottom (refer to FIG. 13). In a state where the building module 200 is placed on the tooling table 320, that is, in a state where the building module 200 is placed on the bottom reference plate 120 at a predetermined position at the bottom, the laser positioning instrument 310 is used to position the top reference plate 110 to the top predetermined Position (refer to Figure 15).
激光定位仪器310为三维激光定位仪器。激光定位仪器310安装在工装台320外侧的高台311上。定位系统300还包括与激光定位仪器310相配合的激光反射器(未示出)和用于接收激光定位仪器310的信号的控制装置。激光反射器可以放置在待测定的定位点处。控制装置响应于激光定位仪器310的信号识别定位点的位置。可以理解的是,本实施方式的激光定位仪器310、激光反射器和控制装置形成为激光跟踪测量系统。The laser positioning instrument 310 is a three-dimensional laser positioning instrument. The laser positioning instrument 310 is mounted on a high stage 311 outside the tooling station 320. Positioning system 300 also includes a laser reflector (not shown) that cooperates with laser positioning instrument 310 and control means for receiving signals from laser positioning instrument 310. The laser reflector can be placed at the anchor point to be measured. The control device recognizes the position of the anchor point in response to the signal of the laser positioning instrument 310. It can be understood that the laser positioning instrument 310, the laser reflector and the control device of the present embodiment are formed as a laser tracking measurement system.
本领域技术人员容易理解的是,激光定位仪器310可以是定位坐标系的原点,并且,激光定位仪器310能够通过激光反射和软件计算出激光反射器所在位置在该定位坐标系中的坐标值。从而,可以在激光定位仪器310覆盖的定位坐标系中选定预定基准点,以便于对底基准板120、顶基准板110定位。It will be readily understood by those skilled in the art that the laser positioning instrument 310 can be the origin of the positioning coordinate system, and the laser positioning instrument 310 can calculate the coordinate values of the position of the laser reflector in the positioning coordinate system by laser reflection and software. Thus, a predetermined reference point can be selected in the positioning coordinate system covered by the laser positioning instrument 310 to facilitate positioning of the bottom reference plate 120 and the top reference plate 110.
如图13所示,工装台320构造为支撑底基准板120且能够移动并调节底基准板120的位置。工装台320可以为台架。工装台320包括支撑座330和导轨340。导轨340沿水平方向设置,支撑座330间隔设置在导轨340上并相对于导轨340可移动。由此,支撑座330可以沿水平方向移动以调节水平方向的位置。支撑座330沿竖直方向的位置可调节。可选地,支撑座330可以通过升降组件(未示出)设置在导轨340上,由此,支撑座330可以借助于升降组件沿竖直方向移动以调节竖直方向的位置。需要说明的是,此处的“调节竖直方向的位置”不仅包括调节支撑座330的升降位置还包括调节支撑座330的角度(例如相对于水平方向)位置。As shown in FIG. 13, the tooling station 320 is configured to support the bottom reference plate 120 and is capable of moving and adjusting the position of the bottom reference plate 120. Tooling station 320 can be a gantry. The work station 320 includes a support base 330 and a guide rail 340. The guide rails 340 are disposed in a horizontal direction, and the support seats 330 are spaced apart from the guide rails 340 and movable relative to the guide rails 340. Thereby, the support base 330 can be moved in the horizontal direction to adjust the position in the horizontal direction. The position of the support base 330 in the vertical direction can be adjusted. Alternatively, the support base 330 may be disposed on the guide rail 340 by a lifting assembly (not shown), whereby the support base 330 may be moved in the vertical direction by means of the lifting assembly to adjust the position in the vertical direction. It should be noted that "adjusting the position in the vertical direction" herein includes not only adjusting the lifting position of the support base 330 but also adjusting the position of the support seat 330 (for example, with respect to the horizontal direction).
支撑座330构造成能够支撑并定位定位连接装置的底基准板120。支 撑座330的顶表面为平面,该顶表面用于与底基准板120抵接。支撑座330中的每一个均设置有向上凸出的工装锥331。工装锥331用于穿过底基准板120以限定底基准板120的位置。工装锥331的结构与上文中的定位锥111的结构大致相同。具体地,如图14所示,工装锥331包括锥头、锥体和锥底,锥底固定连接在支撑座330上。锥头的底部与锥体圆弧过渡。锥头可以构造为圆形锥或方形锥以在与底基准板120的底定位大孔121的对准过程中起到导向作用。The support base 330 is configured to support and position the bottom reference plate 120 of the positioning connection. The top surface of the support base 330 is a flat surface for abutting against the bottom reference plate 120. Each of the support seats 330 is provided with a tooling cone 331 that protrudes upward. Tooling cone 331 is used to pass through bottom reference plate 120 to define the position of bottom reference plate 120. The structure of the tooling cone 331 is substantially the same as that of the positioning cone 111 above. Specifically, as shown in FIG. 14, the tooling cone 331 includes a cone, a cone, and a cone bottom, and the cone bottom is fixedly coupled to the support base 330. The bottom of the cone is in transition with the arc of the cone. The cone head can be configured as a circular cone or a square cone to serve as a guide during alignment with the bottom positioning aperture 121 of the bottom reference plate 120.
工装锥331的锥头设置有向下凹陷的工装锥定位孔332,以便于放置激光反射器。工装锥定位孔332的中心线与工装锥331的中心轴线重合。需要说明的是,工装锥定位孔332所在的位置可以理解为用于定位支撑座330而选定的定位点。可以借助于工装锥定位孔332对支撑座330进行精准地定位。如果需要和/或期望,锥头的顶表面处可以构造成其它适合形状,以便于放置激光反射器。The tapered head of the tooling cone 331 is provided with a downwardly recessed tooling cone positioning hole 332 for facilitating placement of the laser reflector. The center line of the tooling cone positioning hole 332 coincides with the center axis of the tooling cone 331. It should be noted that the position where the tooling cone positioning hole 332 is located can be understood as a positioning point selected for positioning the support base 330. The support base 330 can be accurately positioned by means of the tooling cone positioning hole 332. If desired and/or desired, the top surface of the cone can be configured in other suitable shapes to facilitate placement of the laser reflector.
工装锥331的锥体可以构造为圆柱体,其具有定位圆柱面,该定位圆柱面沿锥体的中心轴线的周向方向连续布置。工装锥331的锥头、锥体和锥底三者的中心轴线均重合,为工装锥331的中心轴线。本实施方式中的工装锥331的中心轴线沿竖直方向延伸。The cone of the tooling cone 331 can be configured as a cylinder having a positioning cylindrical surface that is continuously arranged in the circumferential direction of the central axis of the cone. The central axes of the cone, the cone and the cone of the tooling cone 331 are coincident, which is the central axis of the tooling cone 331. The center axis of the tooling cone 331 in the present embodiment extends in the vertical direction.
可选地,在图示实施方式中,支撑座330可以设置有支撑座缺口。底基准板缺口124与支撑座缺口大致上下对齐。工装锥331靠近支撑座缺口布置。在未示出的实施方式中,支撑座330可以不用设置支撑座缺口。Alternatively, in the illustrated embodiment, the support base 330 may be provided with a support seat notch. The bottom reference plate notch 124 is substantially vertically aligned with the support seat notch. The tooling cone 331 is disposed adjacent to the support seat notch. In an embodiment not shown, the support base 330 may not be provided with a support seat notch.
图示实施方式示例性地示出了工装台320构造成通过支撑座330和底基准板120能够承载一个建筑模块200。具体地,支撑座330包括第一支撑座333、第二支撑座334、第三支撑座335和第四支撑座336。第一支撑座333和第三支撑座335沿工装台320的横向方向D1布置。第一支撑座333和第四支撑座336对角布置。在图示实施方式中,第一底基准板130、第二底基准板140、第三底基准板150和第四底基准板160可以依次放置在第一支撑座333、第二支撑座334、第三支撑座335和第四支撑座336上。第一支撑座333、第二支撑座334、第三支撑座335和第四支撑座336各自的工装锥331能够分别地穿过第一底基准板130、第二底基准板140、第三底基准板150和第四底基准板160以限定它们在支撑座330上的位置。The illustrated embodiment exemplarily illustrates that the work station 320 is configured to carry a building module 200 through the support base 330 and the bottom reference plate 120. Specifically, the support base 330 includes a first support base 333, a second support base 334, a third support base 335, and a fourth support base 336. The first support base 333 and the third support base 335 are arranged along the lateral direction D1 of the tooling table 320. The first support base 333 and the fourth support base 336 are diagonally arranged. In the illustrated embodiment, the first bottom reference plate 130, the second bottom reference plate 140, the third bottom reference plate 150, and the fourth bottom reference plate 160 may be sequentially placed on the first support base 333 and the second support base 334. The third support base 335 and the fourth support base 336. The tooling cones 331 of the first support base 333, the second support base 334, the third support base 335 and the fourth support base 336 can respectively pass through the first bottom reference plate 130, the second bottom reference plate 140, and the third bottom The reference plate 150 and the fourth bottom reference plate 160 define their position on the support base 330.
在未示出的实施方式中,第一底基准板130可以放置在第一支撑座333 上,第二底基准板140、第三底基准板150和第四底基准板160可以根据需要放置在第二支撑座334、第三支撑座335和第四支撑座336上。In an embodiment not shown, the first bottom reference plate 130 may be placed on the first support base 333, and the second bottom reference plate 140, the third bottom reference plate 150, and the fourth bottom reference plate 160 may be placed as needed. The second support base 334, the third support base 335 and the fourth support base 336.
进一步地,导轨340设置在支撑框架上。导轨340包括第一导轨341、与第一导轨341垂直的第二导轨342和与第二导轨342平行的第三导轨343。第二导轨342设置在第一导轨341上并相对于第一导轨341可移动。支撑座330中的至少两个设置在第二导轨342上。第三导轨343固定设置,支撑座330中的至少两个设置在第三导轨343上。在图示实施方式中,第一支撑座333和第二支撑座334设置在第三导轨343上。第三支撑座335和第四支撑座336设置在第二导轨342上,以便于一起调节这两个支撑座330沿工装台320的纵向方向D2的位置。支撑座330中的每一个可以自由调节沿工装台320的横向方向D1的位置。Further, the guide rail 340 is disposed on the support frame. The guide rail 340 includes a first rail 341, a second rail 342 perpendicular to the first rail 341, and a third rail 343 parallel to the second rail 342. The second rail 342 is disposed on the first rail 341 and movable relative to the first rail 341. At least two of the support seats 330 are disposed on the second guide rail 342. The third rail 343 is fixedly disposed, and at least two of the support seats 330 are disposed on the third rail 343. In the illustrated embodiment, the first support base 333 and the second support base 334 are disposed on the third guide rail 343. The third support base 335 and the fourth support base 336 are disposed on the second guide rail 342 so as to adjust the positions of the two support bases 330 along the longitudinal direction D2 of the tooling table 320 together. Each of the support seats 330 can freely adjust the position along the lateral direction D1 of the tooling table 320.
可选地,支撑座330相对于导轨340的移动通过控制装置而实现,控制装置响应于激光定位仪器310使支撑座330中的每一个移动,例如,移动设置在第三导轨343上的第三支撑座335,或者通过移动第二导轨342上而使得设置在第二导轨342上的第二支撑座334和第四支撑座336一起沿第一导轨341移动,当然控制装置也可控制第二支撑座334和第四支撑座336相对于第二导轨342移动。当然,支撑座330的移动也可以通过人工移动而实现。Optionally, movement of the support base 330 relative to the guide rail 340 is achieved by a control device that moves each of the support seats 330 in response to the laser positioning instrument 310, for example, moving a third disposed on the third guide rail 343 The support base 335 or the second support base 334 and the fourth support base 336 disposed on the second guide rail 342 are moved along the first guide rail 341 by moving the second guide rail 342. Of course, the control device can also control the second support. The seat 334 and the fourth support base 336 move relative to the second rail 342. Of course, the movement of the support base 330 can also be achieved by manual movement.
可选地,第一支撑座333、第二支撑座334、第三支撑座335和第四支撑座336各自的工装锥331的形状相同,并且可以均构造成与第一底定位大孔131的形状相适应。当将第一底基准板130放置到第一支撑座333时,第一支撑座333的工装锥331与第一底定位大孔131的配合公差在±0.5mm至±1mm之间。而第二底定位大孔141、第三底定位大孔151和第四底定位大孔相对于第一底定位大孔131具有较大的尺寸(参照上文),以便当各工装锥331穿过对应的底基准板之后,第二底基准板140、第三底基准板150和第四底基准板160可以根据需要围绕各自的工装锥331沿水平方向移动以调节各自的水平方向的位置。可选地,在第二底定位大孔141为腰型孔的实施方式中,当第二底基准板140放置到第二支撑座334时,第二支撑座334的工装锥331与腰型孔的沿孔宽度方向的孔壁的配合公差在±0.5mm至±1mm之间。Optionally, the tooling cones 331 of the first support base 333, the second support base 334, the third support base 335, and the fourth support base 336 have the same shape, and may be configured to be positioned with the first bottom positioning large hole 131. The shape is adapted. When the first bottom reference plate 130 is placed on the first support base 333, the fitting tolerance of the tooling cone 331 of the first support base 333 and the first bottom positioning large hole 131 is between ±0.5 mm and ±1 mm. The second bottom positioning large hole 141, the third bottom positioning large hole 151 and the fourth bottom positioning large hole have a larger size (refer to the above) with respect to the first bottom positioning large hole 131, so that when the tooling cones 331 are worn After passing the corresponding bottom reference plate, the second bottom reference plate 140, the third bottom reference plate 150, and the fourth bottom reference plate 160 may be moved in the horizontal direction around the respective tooling cones 331 as needed to adjust the respective horizontal direction positions. Optionally, in the embodiment where the second bottom positioning large hole 141 is a waist hole, when the second bottom reference plate 140 is placed to the second support base 334, the tooling cone 331 of the second support base 334 and the waist hole The tolerance of the hole wall along the width of the hole is between ±0.5 mm and ±1 mm.
进一步地,工装台320还包括定位销351。定位销351向上延伸,用 于在建筑模块200放置到工装台320的状态下延伸进入建筑模块200的底角件。具体地,定位销351能够穿过底角件的角件孔延伸进入底角件。由此,可以在建筑模块200与底基准板120对准并抵接的过程中起到导向作用,限制建筑模块200的沿水平方向的自由度。定位销351与相对应的支撑座330间隔开。图13示出了定位销351布置在第一支撑座333的外侧,并且与第一支撑座333间隔开。定位销351设置在第一支撑座333的支撑座缺口处。定位销351固定设置在定位销基座352上,定位销基座352与设置有第一支撑座333的第三导轨343间隔开。可选地,在支撑框架固定设置在地面上的实施方式中,定位销基座352可以固定设置在地面上。Further, the tooling station 320 further includes a positioning pin 351. The positioning pin 351 extends upward for extending into the corner piece of the building module 200 in a state where the building module 200 is placed on the work table 320. Specifically, the positioning pin 351 can extend through the corner hole of the bottom corner piece into the corner piece. Thereby, it is possible to play a guiding role in the process of aligning and abutting the building module 200 with the bottom reference plate 120, and restricting the degree of freedom of the building module 200 in the horizontal direction. The positioning pin 351 is spaced apart from the corresponding support seat 330. FIG. 13 shows that the positioning pin 351 is disposed outside the first support base 333 and spaced apart from the first support base 333. The positioning pin 351 is disposed at a notch of the support seat of the first support base 333. The positioning pin 351 is fixedly disposed on the positioning pin base 352, and the positioning pin base 352 is spaced apart from the third rail 343 provided with the first support base 333. Alternatively, in embodiments in which the support frame is fixedly disposed on the ground, the locating pin base 352 can be fixedly disposed on the ground.
需要说明的是,本文提及的方向术语,诸如“外侧”、“向上”等是相对于水平放置的工装台320而言的。其中,“外侧”是指远离工装台320的方向。It should be noted that the directional terminology referred to herein, such as "outside", "upward", etc., is relative to the horizontally placed tooling station 320. The “outside” refers to the direction away from the tooling table 320.
工装台320还包括限位板353。限位板353朝向相对应的支撑座330水平延伸,用于在建筑模块200放置到工装台320的状态下与建筑模块200的底角件抵靠。具体地,限位板353能够与底角件的侧表面抵靠。由此,可以在建筑模块200与底基准板120对准的过程中起到进一步的导向作用,限制建筑模块200沿水平方向的转动自由度。限位板353与相对应的支撑座330间隔开。图13示出了限位板353布置在第三支撑座335的外侧,并且与第三支撑座335间隔开。限位板353设置在限位板基座354上,限位板基座354与设置有第三支撑座335的第二导轨342间隔开。限位板基座354可以与该第二导轨342一起移动,以便于保持限位板353与第三支撑座335的沿工装台320的纵向方向D2的相对位置。The work station 320 also includes a limit plate 353. The limiting plate 353 extends horizontally toward the corresponding supporting seat 330 for abutting against the bottom corner piece of the building module 200 in a state where the building module 200 is placed on the tooling table 320. Specifically, the position limiting plate 353 can abut against the side surface of the corner piece. Thereby, a further guiding action can be played during the alignment of the building module 200 with the bottom reference plate 120, limiting the degree of freedom of rotation of the building module 200 in the horizontal direction. The limiting plate 353 is spaced apart from the corresponding support seat 330. FIG. 13 shows that the limiting plate 353 is disposed outside the third support base 335 and spaced apart from the third support base 335. The limiting plate 353 is disposed on the limiting plate base 354, and the limiting plate base 354 is spaced apart from the second guiding rail 342 provided with the third supporting base 335. The limiting plate base 354 can be moved together with the second guiding rail 342 to maintain the relative position of the limiting plate 353 and the third supporting base 335 along the longitudinal direction D2 of the mounting table 320.
可选地,工装台320还包括附加支撑座337。附加支撑座337设置在第一支撑座333和第三支撑座335之间。附加支撑座337设置在第二导轨342上并相对于第二导轨342可移动。由此,参照图15,当建筑模块200放置到工装台320时,附加支撑座337可以支撑建筑模块200。Optionally, the work station 320 also includes an additional support 337. The additional support base 337 is disposed between the first support base 333 and the third support base 335. The additional support base 337 is disposed on the second rail 342 and movable relative to the second rail 342. Thus, referring to FIG. 15, when the building module 200 is placed on the work station 320, the additional support 337 can support the building module 200.
本发明还提供了一种用于建筑模块的连接方法,该连接方法能够使得定位连接装置(顶基准板110和底基准板120)连接至建筑模块200,从而可以使得相邻的建筑模块200通过定位连接装置100连接。The present invention also provides a connection method for a building module that enables the positioning connection device (the top reference plate 110 and the bottom reference plate 120) to be connected to the building module 200 so that the adjacent building module 200 can be passed The positioning and connecting device 100 is connected.
该连接方法包括以下步骤:The connection method includes the following steps:
步骤S1:根据激光定位仪器310和工装台320的配合将工装台320的 支撑座330定位至使得底基准板120对应于底部预定位置的位置。Step S1: The support base 330 of the tooling table 320 is positioned to a position such that the bottom reference plate 120 corresponds to a predetermined position of the bottom portion in accordance with the cooperation of the laser positioning instrument 310 and the tooling table 320.
在步骤S1中,可以根据激光定位仪器310将支撑座330中的每一个的顶表面调平在同一水平面上。可以理解的是,支撑座330中的每一个的顶表面相对于预定基准点具有相同的水平坐标。具体地,可以根据放置在支撑座330的顶表面上的激光反射器反射的信号判断支撑座330中的每一个顶表面的至少三个点的高度坐标值是否相同,以调整支撑座330中的每一个的顶表面的位置。可选地,可以选定支撑座330的顶表面的三至五个点以测定其顶表面是否水平。In step S1, the top surface of each of the support seats 330 may be leveled on the same level according to the laser positioning instrument 310. It will be appreciated that the top surface of each of the support seats 330 has the same horizontal coordinate with respect to a predetermined reference point. Specifically, it can be determined whether the height coordinate values of at least three points of each of the top surfaces of the support base 330 are the same according to the signal reflected by the laser reflector placed on the top surface of the support base 330 to adjust the position in the support base 330. The position of the top surface of each one. Alternatively, three to five points of the top surface of the support base 330 may be selected to determine if its top surface is level.
本实施方式可以通过调节支撑座330的竖直方向的位置以调平支撑座330的顶表面,从而使得支撑座330中的每一个的顶表面能够调平在同一水平面上。例如,可以先调平支撑座330的顶表面,即使支撑座330的顶表面处于水平,然后通过升降组件调节支撑座330的高度使支撑座330的顶表面处于同一水平坐标。The present embodiment can level the top surface of the support base 330 by adjusting the position of the support seat 330 in the vertical direction, so that the top surface of each of the support seats 330 can be leveled on the same horizontal plane. For example, the top surface of the support base 330 may be first leveled even if the top surface of the support base 330 is horizontal, and then the height of the support base 330 is adjusted by the lift assembly such that the top surface of the support base 330 is at the same horizontal coordinate.
进一步地,在步骤S1中,可以根据激光定位仪器310将调平后的支撑座330通过支撑座330的定位点定位。可以理解的是,“定位点”是在支撑座330上选定的固定点,定位点与支撑座330一起移动。在本实施方式中,定位点选定在工装锥定位孔332处。具体地,可以将激光反射器放置在工装锥定位孔332处,根据放置在工装锥定位孔332处的激光反射器反射的信号判断工装锥定位孔332处的定位点是否位于预设坐标值处,并移动支撑座330调整定位点相对于激光定位仪器310的位置。例如,当该定位点偏离预设坐标值时,沿水平方向移动支撑座330的位置,当定位点位于预设坐标值处时,停止移动支撑座330。由此,可以实现支撑座330的沿水平方向的定位。可以对上述四个支撑座330分别地进行定位。Further, in step S1, the leveled support base 330 can be positioned through the positioning point of the support base 330 according to the laser positioning instrument 310. It will be appreciated that the "positioning point" is a fixed point selected on the support base 330 that moves with the support base 330. In the present embodiment, the positioning point is selected at the tooling cone positioning hole 332. Specifically, the laser reflector can be placed at the tooling cone positioning hole 332, and the positioning point of the tooling cone positioning hole 332 is determined to be at a preset coordinate value according to the signal reflected by the laser reflector placed at the tooling cone positioning hole 332. And moving the support base 330 to adjust the position of the positioning point relative to the laser positioning instrument 310. For example, when the positioning point deviates from the preset coordinate value, the position of the support base 330 is moved in the horizontal direction, and when the positioning point is located at the preset coordinate value, the movement of the support base 330 is stopped. Thereby, the positioning of the support base 330 in the horizontal direction can be achieved. The above four support bases 330 can be separately positioned.
可以理解的是,支撑座330的沿水平方向的位置是通过控制装置响应于激光定位仪器310使支撑座330移动而实现的。本实施方式可以分别地移动支撑座330中的每一个以调节其在相应导轨340上的位置,并且,可以移动第二导轨342以调节第二支撑座334和第四支撑座336的相对于第一支撑座333的位置。It will be appreciated that the horizontal position of the support base 330 is achieved by the control device in response to the laser positioning instrument 310 moving the support base 330. The present embodiment can move each of the support seats 330 separately to adjust its position on the corresponding rail 340, and can move the second rail 342 to adjust the relative position of the second support base 334 and the fourth support base 336 The position of a support base 333.
步骤S2:将底基准板120放置在定位后的支撑座330上。Step S2: The bottom reference plate 120 is placed on the positioned support base 330.
具体地,将底基准板120的底定位大孔121与支撑座330的工装锥331对准,借助于其锥头的导向将底基准板120套设至工装锥331,从而可以 放置在工装锥331的顶表面。由于底基准板120的厚度相同,因此,底基准板120中的每一个的顶表面相对于预定基准点具有相同的水平坐标。Specifically, the bottom positioning large hole 121 of the bottom reference plate 120 is aligned with the tooling cone 331 of the support base 330, and the bottom reference plate 120 is sleeved to the tooling cone 331 by the guiding of the taper head, so that the tool cone can be placed on the tooling cone The top surface of 331. Since the thickness of the bottom reference plate 120 is the same, the top surface of each of the bottom reference plates 120 has the same horizontal coordinate with respect to a predetermined reference point.
步骤S3:根据激光定位仪器310将底基准板120定位至对应于底部预定位置的位置。Step S3: Positioning the bottom reference plate 120 to a position corresponding to a predetermined position of the bottom according to the laser positioning instrument 310.
在步骤S3中,可以根据激光定位仪器310将底基准板120通过底基准板120的定位点定位。参照上文,此定位点与底基准板120一起移动。在本实施方式中,定位点可以选定在底定位小孔122处。具体地,可以将激光反射器放置在底定位小孔122处,根据放置在底定位小孔122处的激光反射器反射的信号判断底定位小孔122处的定位点是否位于预设坐标值处,并围绕工装锥331水平移动底基准板120而调整定位点相对于激光定位仪器310的位置。由此,可以实现底基准板120的沿水平方向的定位。可以对上述四个底基准板120分别地进行定位。In step S3, the bottom reference plate 120 can be positioned through the positioning point of the bottom reference plate 120 according to the laser positioning instrument 310. Referring to the above, this positioning point moves together with the bottom reference plate 120. In the present embodiment, the anchor point can be selected at the bottom positioning aperture 122. Specifically, the laser reflector can be placed at the bottom positioning hole 122, and the positioning point at the bottom positioning hole 122 is determined to be at a preset coordinate value according to the signal reflected by the laser reflector placed at the bottom positioning hole 122. And the position of the positioning point relative to the laser positioning instrument 310 is adjusted by moving the bottom reference plate 120 horizontally around the tooling cone 331. Thereby, the positioning of the bottom reference plate 120 in the horizontal direction can be achieved. The above four bottom reference plates 120 can be separately positioned.
步骤S4:将建筑模块200放置在定位后的底基准板120上并将底基准板120与建筑模块200连接。Step S4: The building module 200 is placed on the positioned bottom reference plate 120 and the bottom reference plate 120 is connected to the building module 200.
在步骤S4中,将建筑模块200通过工装台320的定位销351和/或限位板353导向而放置。具体地,可以采用吊装的方式将建筑模块200从工装台320的上方放置到底基准板120。在建筑模块200的底部预定位置与底基准板120对准的过程中,建筑模块200借助于工装台320的定位销351和限位板353的导向移动至底基准板120的顶表面。In step S4, the building module 200 is placed through the positioning pin 351 of the tooling table 320 and/or the limiting plate 353. Specifically, the building module 200 can be placed from the top of the tooling table 320 to the bottom reference plate 120 by hoisting. During the alignment of the bottom portion of the building module 200 with the bottom reference plate 120, the building module 200 is moved to the top surface of the bottom reference plate 120 by means of the positioning pins 351 of the tooling table 320 and the guide plates 353.
考虑到建筑模块200的底表面可能凹凸不平,建筑模块200与底基准板120之间可能存在间隙,因此,在步骤S4中,可以将底垫片102设置在建筑模块200与底基准板120之间,以便于连接至建筑模块200的多个底基准板120的底表面共面。可以选择厚度不同的底垫片102,并根据需要设置底垫片102的位置,以使得底垫片102中的每一个均与建筑模块200和底基准板120抵接。Considering that the bottom surface of the building module 200 may be uneven, there may be a gap between the building module 200 and the bottom reference plate 120. Therefore, in step S4, the bottom spacer 102 may be disposed in the building module 200 and the bottom reference plate 120. In order to facilitate the coplanar connection to the bottom surfaces of the plurality of bottom reference plates 120 of the building module 200. The bottom spacers 102 of different thicknesses may be selected and the position of the bottom spacers 102 may be set as desired such that each of the bottom spacers 102 abuts the building module 200 and the bottom reference panel 120.
设置好垫片后,将底基准板120连接至建筑模块200。优选地,将底基准板120焊接至建筑模块200。After the gasket is set, the bottom reference plate 120 is attached to the building module 200. Preferably, the bottom reference plate 120 is welded to the building module 200.
步骤S5:将顶基准板110放置在建筑模块200的顶部,根据激光定位仪器310将顶基准板110定位并连接至顶部预定位置。Step S5: The top reference plate 110 is placed on top of the building module 200, and the top reference plate 110 is positioned and connected to the top predetermined position according to the laser positioning instrument 310.
在步骤S5中,可以根据激光定位仪器310将顶基准板110中的每一个的顶表面调平在同一水平面上。可以理解的是,顶基准板110中的每一 个的顶表面相对于预定基准点具有相同的水平坐标。具体地,可以根据放置在顶基准板110的顶表面上的激光反射器反射的信号判断顶基准板110中的每一个顶表面的至少三个点的高度坐标值是否相同,以调整顶基准板110中的每一个的顶表面的位置。可选地,可以选定顶基准板110的顶表面的三至五个点以测定其顶表面是否水平。In step S5, the top surface of each of the top reference plates 110 may be leveled on the same level according to the laser positioning instrument 310. It will be appreciated that the top surface of each of the top reference plates 110 has the same horizontal coordinate with respect to a predetermined reference point. Specifically, it can be determined whether the height coordinate values of at least three points of each of the top surfaces of the top reference plate 110 are the same according to the signal reflected by the laser reflector placed on the top surface of the top reference plate 110 to adjust the top reference plate. The position of the top surface of each of the 110s. Alternatively, three to five points of the top surface of the top reference plate 110 may be selected to determine whether the top surface thereof is horizontal.
本实施方式可以通过将顶垫片101设置在顶基准板110与建筑模块200之间以调平顶基准板110的顶表面,从而使得顶基准板110中的每一个的顶表面能够调平在同一水平面上。考虑到建筑模块200的顶表面可能凹凸不平,因此,需要借助于顶垫片101来支撑顶基准板110,使其的顶表面处于水平。可以选择厚度不同的顶垫片101,并根据需要设置顶垫片101的位置。The present embodiment can level the top surface of each of the top reference plates 110 by arranging the top spacer 101 between the top reference plate 110 and the building module 200 to level the top surface of the top reference plate 110. On the same level. Considering that the top surface of the building module 200 may be uneven, it is necessary to support the top reference plate 110 by means of the top spacer 101 such that its top surface is horizontal. The top spacer 101 having a different thickness can be selected, and the position of the top spacer 101 can be set as needed.
在步骤S5中,可以根据激光定位仪器310将调平后的顶基准板110通过顶基准板110的至少两个定位点定位。在本实施方式中,定位点可以选定在定位锥定位孔112和顶定位小孔113处。具体地,以顶定位小孔113为例,可以将激光反射器放置在顶定位小孔113处,根据放置在顶定位小孔113处的激光反射器反射的信号判断顶定位小孔113处的定位点是否位于预设坐标值处,并围绕工装锥331水平移动顶基准板110而调整定位点相对于激光定位仪器310的位置。由此,可以实现顶基准板110的沿水平方向的定位。可以对上述四个顶基准板110分别地进行定位。In step S5, the leveled top reference plate 110 may be positioned by at least two positioning points of the top reference plate 110 according to the laser positioning instrument 310. In the present embodiment, the positioning points may be selected at the positioning cone positioning holes 112 and the top positioning small holes 113. Specifically, taking the top positioning small hole 113 as an example, the laser reflector can be placed at the top positioning small hole 113, and the top positioning small hole 113 is judged according to the signal reflected by the laser reflector placed at the top positioning small hole 113. Whether the positioning point is at the preset coordinate value, and horizontally moving the top reference plate 110 around the tooling cone 331 to adjust the position of the positioning point relative to the laser positioning instrument 310. Thereby, the positioning of the top reference plate 110 in the horizontal direction can be achieved. The above four top reference plates 110 can be separately positioned.
将定位好的顶基准板110连接至建筑模块200。优选地,将顶基准板110焊接至建筑模块200。The positioned top reference plate 110 is coupled to the building module 200. Preferably, the top reference plate 110 is welded to the building module 200.
进一步地,连接方法还包括在步骤S5之后的步骤S6:将连接有顶基准板110和底基准板120的两个建筑模块200上下堆叠,上层建筑模块的底基准板120与下层建筑模块的顶基准板110连接。Further, the connection method further includes step S6 after step S5: stacking two building modules 200 to which the top reference plate 110 and the bottom reference plate 120 are connected, the bottom reference plate 120 of the superstructure module and the top of the lower building module The reference board 110 is connected.
具体地,可以先将上层建筑模块(参照图4中的第一建筑模块210)移动至下层建筑模块(参照图4中的第三建筑模块230)的上方,在上层建筑模块的底基准板120与下层建筑模块的顶基准板110对准的过程中,可以借助于定位锥111的锥头114的导向,将上层建筑模块的底基准板120的底定位大孔121套设至下层建筑模块的顶基准板110的定位锥111,以定位上层建筑模块的位置。然后,借助于诸如螺栓等紧固件170将相对应的顶基准板110的顶连接孔118和底基准板120的底连接孔123连接。Specifically, the superstructure module (refer to the first building module 210 in FIG. 4) may be moved to the top of the sub-building module (refer to the third building module 230 in FIG. 4) at the bottom reference plate 120 of the superstructure module. In the process of aligning with the top reference plate 110 of the sub-building module, the bottom positioning large hole 121 of the bottom reference plate 120 of the superstructure module can be set to the lower building module by means of the guiding of the taper head 114 of the positioning cone 111. The positioning cone 111 of the top reference plate 110 is positioned to position the superstructure module. Then, the top attachment hole 118 of the corresponding top reference plate 110 and the bottom attachment hole 123 of the bottom reference plate 120 are joined by means of fasteners 170 such as bolts.
进一步地,连接方法还包括在步骤S5之后的步骤S7:将连接有顶基准板110和底基准板120的两个建筑模块200水平设置,相邻的建筑模块各自的顶基准板110通过水平连接件180连接。Further, the connection method further includes step S7 after step S5: horizontally setting two building modules 200 to which the top reference plate 110 and the bottom reference plate 120 are connected, and the top reference plates 110 of the adjacent building modules are horizontally connected Piece 180 is connected.
具体地,可以先将两个建筑模块200(参照图4中的第三建筑模块230和第四建筑模块240)并排设置并对齐后,然后将水平连接件180的水平连接件定位孔分别地套设至这两个建筑模块200各自的顶基准板110的定位锥111,以定位水平连接件180的位置。Specifically, the two building modules 200 (refer to the third building module 230 and the fourth building module 240 in FIG. 4) may be arranged side by side and aligned, and then the horizontal connecting member positioning holes of the horizontal connecting member 180 are respectively sleeved. Positioning cones 111 of the top reference plates 110 of the respective building modules 200 are provided to position the horizontal connectors 180.
在多个建筑模块200上下堆叠并且水平设置的实施方式中,例如,在包括两个下层建筑模块和两个上层建筑模块的情形中,可以先进行步骤S7,然后再进行步骤S6。由此,使得在水平连接件180放置到下层建筑模块的顶基准板110之后,上层建筑模块才能放置到下层建筑模块的上方。并且下层建筑模块的顶基准板110的定位锥111可以穿过水平连接件180的水平连接件定位孔和上层建筑模块的底基准板120。最后,借助于诸如螺栓等紧固件170将该顶基准板110的顶连接孔118、该水平连接件180的水平连接件定位孔和该底基准板120的底连接孔123相对应地连接,以形成堆码的建筑模块装置。In an embodiment in which a plurality of building modules 200 are stacked one above the other and horizontally disposed, for example, in the case of including two sub-building modules and two superstructure modules, step S7 may be performed first, followed by step S6. Thus, after the horizontal connector 180 is placed to the top reference panel 110 of the sub-building module, the superstructure module can be placed over the sub-building module. And the positioning cone 111 of the top reference plate 110 of the sub-building module can pass through the horizontal connector positioning hole of the horizontal connector 180 and the bottom reference plate 120 of the superstructure module. Finally, the top connecting hole 118 of the top reference plate 110, the horizontal connecting piece positioning hole of the horizontal connecting member 180 and the bottom connecting hole 123 of the bottom reference plate 120 are correspondingly connected by means of a fastener 170 such as a bolt, To form a stacked building module device.
除非另有定义,本文中所使用的技术和科学术语与本发明的技术领域的技术人员通常理解的含义相同。本文中使用的术语只是为了描述具体的实施目的,不是旨在限制本发明。本文中出现的诸如“部”、“件”等术语既可以表示单个的零件,也可以表示多个零件的组合。本文中出现的诸如“安装”、“设置”等术语既可以表示一个部件直接附接至另一个部件,也可以表示一个部件通过中间件附接至另一个部件。本文中在一个实施方式中描述的特征可以单独地或与其他特征结合地应用于另一个实施方式,除非该特征在该另一个实施方式中不适用或是另有说明。The technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art of the invention, unless otherwise defined. The terminology used herein is for the purpose of describing particular embodiments, Terms such as "parts" and "pieces" appearing herein may mean either a single part or a combination of multiple parts. Terms such as "installation," "setting," and the like, as used herein, may mean either that one component is attached directly to another component, or that one component is attached to another component through the intermediate component. Features described herein in one embodiment may be applied to another embodiment, either alone or in combination with other features, unless the feature is not applicable or otherwise stated in the other embodiment.
本发明已经通过上述实施例进行了说明,但应当理解的是,上述实施例只是用于举例和说明的目的,而非意在将本发明限制于所描述的实施例范围内。此外本领域技术人员可以理解的是,本发明并不局限于上述实施例,根据本发明的教导还可以做出更多种的变型和修改,这些变型和修改均落在本发明所要求保护的范围以内。本发明的保护范围由附属的权利要求书及其等效范围所界定。The present invention has been described by the above-described embodiments, but it should be understood that the above-described embodiments are only for the purpose of illustration and description. Further, those skilled in the art can understand that the present invention is not limited to the above embodiments, and various modifications and changes can be made according to the teachings of the present invention. These modifications and modifications are all claimed in the present invention. Within the scope. The scope of the invention is defined by the appended claims and their equivalents.

Claims (16)

  1. 一种建筑模块装置,其特征在于,所述建筑模块装置包括建筑模块和连接至所述建筑模块的定位连接装置,所述定位连接装置包括:A building module device, characterized in that the building module device comprises a building module and a positioning connection device connected to the building module, the positioning connection device comprising:
    顶基准板,所述顶基准板设置有顶定位孔,所述顶基准板用于连接至所述建筑模块的顶部;和a top reference plate, the top reference plate being provided with a top positioning hole for connecting to a top of the building module; and
    底基准板,所述底基准板设置有底定位孔,所述底基准板用于连接至所述建筑模块的底部,a bottom reference plate, the bottom reference plate is provided with a bottom positioning hole for connecting to a bottom of the building module,
    其中,所述顶基准板通过所述顶定位孔定位至顶部预定位置,所述底基准板通过所述底定位孔定位至底部预定位置,所述顶部预定位置和所述底部预定位置相对于预定基准点具有相同的水平坐标位置且竖直相对布置。Wherein the top reference plate is positioned to a top predetermined position by the top positioning hole, and the bottom reference plate is positioned to a bottom predetermined position by the bottom positioning hole, the top predetermined position and the bottom predetermined position being opposite to a predetermined position The reference points have the same horizontal coordinate position and are arranged vertically opposite each other.
  2. 根据权利要求1所述的建筑模块装置,其特征在于,所述建筑模块为至少两个,所述至少两个建筑模块通过分别定位至顶部预定位置和底部预定位置的所述顶基准板和底基准板紧固连接在一起。The building modular device according to claim 1, wherein said building modules are at least two, said at least two building modules being passed to said top reference plate and bottom respectively positioned to a top predetermined position and a bottom predetermined position The reference plates are fastened together.
  3. 根据权利要求2所述的建筑模块装置,其特征在于,还包括水平连接件,以便将两个所述建筑模块在水平方向上连接。The building modular device of claim 2 further comprising a horizontal connector for connecting the two building modules in a horizontal direction.
  4. 根据权利要求1所述的建筑模块装置,其特征在于,所述建筑模块通过所述底基准板与地面连接在一起。The building modular device of claim 1 wherein said building module is coupled to the ground by said bottom reference panel.
  5. 根据权利要求1所述的建筑模块装置,其特征在于,位于所述顶部预定位置的所述顶基准板和位于所述底部预定位置的所述底基准板沿所述建筑模块的高度方向的投影重合。The building modular device according to claim 1, wherein a projection of said top reference plate at said top predetermined position and said bottom reference plate at said bottom predetermined position along a height direction of said building module coincide.
  6. 根据权利要求1所述的建筑模块装置,其特征在于,The building module device according to claim 1, wherein
    所述顶基准板为多个,多个所述顶基准板的顶表面共面以形成顶基准平面;并且The top reference plate is a plurality of, the top surfaces of the plurality of the top reference plates being coplanar to form a top reference plane;
    所述底基准板为多个,多个所述底基准板的底表面共面以形成底基准平面。The bottom reference plate is a plurality of, and the bottom surfaces of the plurality of the bottom reference plates are coplanar to form a bottom reference plane.
  7. 根据权利要求6所述的建筑模块装置,其特征在于,A building module device according to claim 6 wherein:
    所述建筑模块设置有顶角件,所述顶基准板的角部具有缺口,所述缺口用于与所述顶角件相匹配以容纳所述顶角件;并且/或者The building module is provided with a corner piece, the corner of the top reference plate having a notch for matching the top corner piece to accommodate the top corner piece; and/or
    所述建筑模块设置有底角件,所述底基准板的角部具有缺口,所述缺口用于与所述底角件相匹配以容纳所述底角件。The building module is provided with a bottom corner piece, the corner of the bottom reference plate having a notch for matching the bottom corner piece to accommodate the bottom corner piece.
  8. 根据权利要求6所述的建筑模块装置,其特征在于,A building module device according to claim 6 wherein:
    所述建筑模块设置有顶角件,所述顶基准板的顶表面高于所述顶角件的顶表面;并且/或者The building module is provided with a top corner piece, a top surface of the top reference plate being higher than a top surface of the top corner piece; and/or
    所述建筑模块设置有底角件,所述底基准板的底表面低于所述底角件的底表面。The building module is provided with a bottom corner piece, the bottom surface of the bottom reference plate being lower than the bottom surface of the bottom corner piece.
  9. 根据权利要求6所述的建筑模块装置,其特征在于,A building module device according to claim 6 wherein:
    所述建筑模块设置有顶角件,所述顶基准板的顶表面高于所述顶角件的顶表面,所述顶角件处设置有顶角件垫片,以使得所述顶角件垫片的顶表面与所述顶基准板的顶表面共面;并且/或者The building module is provided with a top corner piece, a top surface of the top reference plate is higher than a top surface of the top corner piece, and a top corner piece is disposed at the top corner piece, so that the top corner piece The top surface of the gasket is coplanar with the top surface of the top reference plate; and/or
    所述建筑模块设置有底角件,所述底基准板的底表面低于所述底角件的底表面,所述底角件处设置有底角件垫片,以使得所述底角件垫片的底表面与所述底基准板的底表面共面。The building module is provided with a bottom corner piece, a bottom surface of the bottom reference plate is lower than a bottom surface of the bottom corner piece, and a bottom corner piece is disposed at the bottom corner piece, so that the bottom corner piece The bottom surface of the gasket is coplanar with the bottom surface of the bottom reference plate.
  10. 一种用于建筑模块的定位连接装置,其特征在于,所述定位连接装置包括:A positioning and connecting device for a building module, characterized in that the positioning and connecting device comprises:
    顶基准板,所述顶基准板设置有顶定位孔,所述顶基准板用于连接至所述建筑模块的顶部;和a top reference plate, the top reference plate being provided with a top positioning hole for connecting to a top of the building module; and
    底基准板,所述底基准板设置有底定位孔,所述底基准板用于连接至所述建筑模块的底部,a bottom reference plate, the bottom reference plate is provided with a bottom positioning hole for connecting to a bottom of the building module,
    其中,所述顶基准板通过所述顶定位孔定位至顶部预定位置,所述底基准板通过所述底定位孔定位至底部预定位置,所述顶部预定位置和所述底部预定位置相对于预定基准点具有相同的水平坐标位置且竖直相对布置。Wherein the top reference plate is positioned to a top predetermined position by the top positioning hole, and the bottom reference plate is positioned to a bottom predetermined position by the bottom positioning hole, the top predetermined position and the bottom predetermined position being opposite to a predetermined position The reference points have the same horizontal coordinate position and are arranged vertically opposite each other.
  11. 根据权利要求10所述的定位连接装置,其特征在于,所述顶基准板为多个,每一所述顶基准板均设置有定位锥,每一所述顶基准板的所述顶定位孔包括设置于所述定位锥顶部的定位锥定位孔,和设置于所述顶基准板的顶定位小孔,所述定位锥用于延伸穿过另一个所述定位连接装置的所述底基准板。The positioning connection device according to claim 10, wherein the top reference plates are plurality, each of the top reference plates is provided with a positioning cone, and the top positioning hole of each of the top reference plates a positioning cone positioning hole disposed at a top of the positioning cone, and a top positioning aperture disposed on the top reference plate, the positioning cone for extending through the bottom reference plate of another positioning connection device .
  12. 根据权利要求11所述的定位连接装置,其特征在于,每一所述顶基准板均包括顶定位大孔,所述定位锥可拆卸地固定至所述顶定位大孔,所述定位锥的中心轴线与所述顶定位大孔的中心线重合。The positioning connection device according to claim 11, wherein each of the top reference plates comprises a top positioning large hole, and the positioning cone is detachably fixed to the top positioning large hole, the positioning cone The central axis coincides with the centerline of the top positioning macrohole.
  13. 根据权利要求11所述的定位连接装置,其特征在于,所述底基准 板为多个,每一所述底基准板的所述底定位孔包括底定位大孔和底定位小孔。The positioning connection device according to claim 11, wherein the bottom reference plate is a plurality, and the bottom positioning holes of each of the bottom reference plates comprise a bottom positioning large hole and a bottom positioning small hole.
  14. 根据权利要求13所述的定位连接装置,其特征在于,多个所述底基准板包括:The positioning connection device according to claim 13, wherein the plurality of said bottom reference plates comprise:
    至少一个第一底基准板,所述第一底基准板的底定位大孔用于与另一个所述定位连接装置的所述定位锥或设置在工装台上的工装锥间隙配合,配合公差在±0.5mm至±1mm之间;At least one first bottom reference plate, the bottom positioning large hole of the first bottom reference plate is used for clearance with the positioning cone of another positioning connection device or the tooling cone disposed on the tooling table, and the tolerance is Between ±0.5mm and ±1mm;
    至少一个第二底基准板,所述第二底基准板的底定位大孔为腰型孔,所述腰型孔用于与另一个所述定位连接装置的所述定位锥或设置在工装台上的工装锥间隙配合,所述腰型孔在孔宽度方向的孔壁与所述定位锥或工装锥的配合公差在±0.5mm至±1mm之间。At least one second bottom reference plate, the bottom positioning large hole of the second bottom reference plate is a waist hole, and the waist hole is used for the positioning cone with another positioning connection device or at the tooling station The upper tooling cone clearance fits, and the matching tolerance of the waist hole in the hole width direction with the positioning cone or the tooling cone is between ±0.5 mm and ±1 mm.
  15. 根据权利要求14所述的定位连接装置,其特征在于,多个所述底基准板还包括:The positioning connection device according to claim 14, wherein the plurality of the bottom reference plates further comprise:
    第三底基准板,所述第三底基准板的底定位大孔用于与另一个所述定位连接装置的所述定位锥或设置在工装台上的工装锥间隙配合,所述第三底基准板的底定位大孔的直径大于所述第一底基准板的底定位大孔的直径。a third bottom reference plate, the bottom positioning large hole of the third bottom reference plate is used for clearance with the positioning cone of another positioning connection device or a tooling cone disposed on the tooling table, the third bottom The diameter of the bottom positioning macro hole of the reference plate is larger than the diameter of the bottom positioning large hole of the first bottom reference plate.
  16. 根据权利要求10所述的定位连接装置,其特征在于,所述底基准板还包括底连接孔,所述顶基准板还包括顶连接孔;The positioning connection device according to claim 10, wherein the bottom reference plate further comprises a bottom connection hole, and the top reference plate further comprises a top connection hole;
    所述底连接孔用于供紧固件穿过,以将所述底基准板与另一个所述定位连接装置的所述顶基准板连接;和The bottom attachment hole is for a fastener to pass through to connect the bottom reference plate to the top reference plate of another of the positioning connection devices; and
    所述顶连接孔用于供紧固件穿过,以将所述顶基准板与另一个所述定位连接装置的所述底基准板连接。The top attachment hole is for a fastener to pass through to connect the top reference plate to the bottom reference plate of another of the positioning connectors.
PCT/CN2018/106915 2017-09-22 2018-09-21 Positioning connection device and building module device WO2019057147A1 (en)

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