WO2019056765A1 - 内胆结构以及洗碗机 - Google Patents

内胆结构以及洗碗机 Download PDF

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Publication number
WO2019056765A1
WO2019056765A1 PCT/CN2018/086014 CN2018086014W WO2019056765A1 WO 2019056765 A1 WO2019056765 A1 WO 2019056765A1 CN 2018086014 W CN2018086014 W CN 2018086014W WO 2019056765 A1 WO2019056765 A1 WO 2019056765A1
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WO
WIPO (PCT)
Prior art keywords
plate
hinge
liner
disposed
groove
Prior art date
Application number
PCT/CN2018/086014
Other languages
English (en)
French (fr)
Inventor
宋行
袁波
乌守保
许平平
赵建勋
赵洪图
Original Assignee
佛山市顺德区美的洗涤电器制造有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201710854287.8A external-priority patent/CN107468198A/zh
Priority claimed from CN201710850862.7A external-priority patent/CN107569198B/zh
Priority claimed from CN201710854275.5A external-priority patent/CN107456194B/zh
Priority claimed from CN201710852955.3A external-priority patent/CN107397522B/zh
Priority claimed from CN201710853355.9A external-priority patent/CN107570569B/zh
Priority claimed from CN201710853258.XA external-priority patent/CN107468197A/zh
Priority claimed from CN201710853004.8A external-priority patent/CN107411687A/zh
Priority claimed from CN201721210467.4U external-priority patent/CN208435571U/zh
Application filed by 佛山市顺德区美的洗涤电器制造有限公司 filed Critical 佛山市顺德区美的洗涤电器制造有限公司
Publication of WO2019056765A1 publication Critical patent/WO2019056765A1/zh

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/42Details

Definitions

  • the invention belongs to the technical field of tableware cleaning, in particular to a liner structure and a dishwasher.
  • the inner liner structure comprises a liner front plate extending from the front to the rear and having a U-shaped cross-section, a flanged plate extending outward from the rear side edge of the liner front panel, and a rear side of the liner front panel and The back plate of the liner which is fitted to the flanged plate, the connection between the flange plate and the rear plate of the liner is connected by a riveting connection of a riveting device or a seam welding of a seam welding device.
  • the flange plate and the inner plate of the inner liner are connected by a riveted connection and a welded joint, and a portion between the flanged plate and the rear plate of the liner is prone to a gap communicating with the outside, and the gap is large. As a result, there is a problem of poor sealing between the flange plate and the liner rear plate.
  • a liner structure comprising a liner front panel extending from the front and rear and having a U-shaped cross-section, a flanged panel extending outward from a rear side panel edge of the liner front panel, and being disposed inside a rear plate of the back of the bile plate and which is fastened to the cuff and attached to the cuff, and the area where the cuff and the rear plate are attached is a fit
  • the belt is characterized in that a main adhesive cavity is formed between the flange plate and the liner rear plate, and the main cavity is located inside the tape, and the main cavity is arranged
  • the first and second ends of the path respectively correspond to the first and last ends of the arrangement path of the bonding tape;
  • the inner liner structure includes a main sealant disposed in the main adhesive cavity, the main sealant elastically contacting the cavity wall of the main adhesive cavity.
  • the liquid if the liquid is to be externally passed between the flange plate and the rear plate of the liner, the liquid needs to pass through the gap between the main sealant and the wall of the main cavity, and the main sealant is elastically resistant to the main seal.
  • the cavity wall of the plastic cavity, the gap between the main sealant and the cavity wall of the main cavity is extremely small, and the liquid is difficult to pass, thereby further preventing the liquid from reaching the outside between the flange and the back plate of the liner.
  • the gap between the flanged plate and the rear plate of the liner does not appear to communicate with the outside, thereby It ensures a good seal between the flange and the liner.
  • FIG. 1 is a perspective view of a liner structure according to a first embodiment of the present invention
  • FIG. 2 is an exploded view of a liner structure according to a first embodiment of the present invention, wherein the main sealant is not shown;
  • Figure 3 is an enlarged structural view of A in Figure 2;
  • FIG. 4 is a cross-sectional view showing a structure of a liner provided in Embodiment 1 of the present invention.
  • Figure 5 is a cross-sectional view showing the exploded state of the inner casing structure according to the second embodiment of the present invention, wherein the main sealant is not shown;
  • Figure 6 is a cross-sectional view showing the assembly process of the inner liner structure according to the second embodiment of the present invention.
  • Figure 7 is a cross-sectional view showing a structure of a liner provided in Embodiment 2 of the present invention.
  • Figure 8 is a cross-sectional view showing the exploded state of the inner casing structure according to the third embodiment of the present invention, wherein the main sealant and the secondary sealant are not shown;
  • Figure 9 is a cross-sectional view showing the assembly process of the inner liner structure according to the third embodiment of the present invention.
  • Figure 10 is a cross-sectional view showing a structure of a liner provided in a third embodiment of the present invention.
  • Figure 11 is a cross-sectional view showing the exploded state of the inner casing structure according to the fourth embodiment of the present invention, wherein the main sealant and the secondary sealant are not shown;
  • Figure 12 is a cross-sectional view showing the assembly process of the inner liner structure according to the fourth embodiment of the present invention.
  • Figure 13 is a cross-sectional view showing a structure of a liner provided in a fourth embodiment of the present invention.
  • Figure 14 is a cross-sectional view showing the exploded state of the inner casing structure according to the fifth embodiment of the present invention, wherein the main sealant and the secondary sealant are not shown;
  • Figure 15 is a cross-sectional view showing the assembly process of the inner liner structure according to the fifth embodiment of the present invention.
  • Figure 16 is a cross-sectional view showing a structure of a liner provided in a fifth embodiment of the present invention.
  • Figure 17 is a cross-sectional view showing the exploded state of the inner casing structure according to the sixth embodiment of the present invention, wherein the main sealant and the secondary sealant are not shown;
  • Figure 18 is a cross-sectional view showing the assembly process of the inner liner structure according to the sixth embodiment of the present invention.
  • Figure 19 is a cross-sectional view showing the structure of a liner provided in Embodiment 6 of the present invention.
  • Figure 20 is a partial cross-sectional view showing a structure of a liner provided in a seventh embodiment of the present invention.
  • Figure 21 is an enlarged structural view of B in Figure 20;
  • Figure 22 is an enlarged structural view of C in Figure 20;
  • FIG. 23 is a flow chart showing a method of manufacturing a liner rear plate and a water pipe bracket of a liner structure according to Embodiment 8 of the present invention.
  • Figure 24 is a perspective structural view showing a liner rear plate and a water pipe bracket rear plate assembly of the inner liner structure according to the eighth embodiment of the present invention.
  • Figure 25 is a partial cross-sectional view of Figure 24;
  • Figure 26 is an exploded view of Figure 25.
  • Figure 27 is a rear elevational view of the inner panel of the bladder provided in embodiment 9 of the present invention.
  • Figure 28 is a cross-sectional view taken along line AA of Figure 27;
  • Figure 29 is a cross-sectional view of the BB direction and region of Figure 27;
  • Figure 30 is a cross-sectional view of the CC direction and region of Figure 27;
  • Figure 31 is a schematic view showing the overall structure of a dishwasher provided in Embodiment 10 of the present invention.
  • Figure 32 is a partial cross-sectional view taken along line AA of Figure 31;
  • Figure 33 is a side elevational view of the dishwasher provided in the tenth embodiment of the present invention, wherein the roller on the last side is located below the third limit end face;
  • Figure 34 is an enlarged schematic structural view of A in Figure 33;
  • Figure 35 is a side view of the dishwasher provided in the tenth embodiment of the present invention, in which the two rollers on the rear side are located below the first limit end face.
  • Figure 36 is a perspective view of a dishwasher provided in an eleventh embodiment of the present invention.
  • Figure 37 is an exploded view of Figure 36;
  • Figure 38 is a perspective view showing a partial structure of a dishwasher provided in an eleventh embodiment of the present invention, comprising a liner structure and a beam plate;
  • Figure 39 is an exploded view of Figure 38;
  • Figure 40 is an enlarged schematic view showing the structure of A in Figure 37;
  • Figure 41 is a schematic enlarged view of the structure B of Figure 37;
  • Figure 42 is a partially enlarged view of the dishwasher provided in the eleventh embodiment of the present invention.
  • Figure 43 is a schematic structural view showing the door body structure of the dishwasher provided in the twelfth embodiment of the present invention.
  • 44 is a schematic structural view showing a door body structure of a dishwasher according to a twelfth embodiment of the present invention.
  • FIG. 45 is a schematic structural view of a door body structure and a hinge rotating member provided in Embodiment 12 of the present invention.
  • Figure 46 is a schematic structural view of a hinge rotating member according to Embodiment 12 of the present invention.
  • Figure 47 is an exploded view of the dishwasher provided in Embodiment 12 of the present invention.
  • FIG. 48 is a schematic structural view of a hinge support plate and a base structure according to Embodiment 12 of the present invention.
  • FIG. 49 is a schematic structural view of a hinge supporting plate according to Embodiment 12 of the present invention.
  • Figure 50 is a schematic structural view of the hinge support plate and the base structure provided in the twelfth embodiment of the present invention.
  • Figure 51 is a schematic view showing the structure of the hinge support member and the base structure provided in the twelfth embodiment of the present invention.
  • Figure 52 is a schematic structural view of a hinge support member according to Embodiment 12 of the present invention.
  • Figure 53 is a perspective view showing the door body structure in an open state with respect to the inner liner structure according to the thirteenth embodiment of the present invention.
  • Figure 54 is a perspective view showing the door body structure in a closed state with respect to the inner liner structure according to the thirteenth embodiment of the present invention.
  • Figure 55 is a side elevational view of the door body structure in a closed state with respect to the inner liner structure according to the thirteenth embodiment of the present invention.
  • Figure 56 is a schematic view showing the structure of the hinge support member and the inner liner structure provided in the thirteenth embodiment of the present invention.
  • 57 is a schematic structural view of a hinge support provided by Embodiment 14 of the present invention.
  • Embodiments of the present invention provide a liner structure.
  • the inner liner structure 1000 includes a liner front panel 1100 extending from the front and rear and having a U-shaped cross section, and extending outward from the rear side panel edge of the liner front panel 1100 .
  • the flange plate 1200 and the liner rear plate 1300 disposed on the rear side of the liner front plate 1100 and fastened to the flange plate 1200 and attached to the flange plate 1200, the flange plate 1200 and the liner rear plate 1300
  • the fitting area is a fitting belt, wherein the liner front panel 1100 and the flange panel 1200 can be integrally provided, which is advantageous for improving the connection strength between the liner front panel 1100 and the flange panel 1200, and the liner front panel
  • the 1100 and the flanging plate 1200 may be formed by a pair of stamping methods, or may be formed by multiple bending methods.
  • a main adhesive cavity is formed between the flange plate 1200 and the liner rear plate 1300.
  • the main cavity is located in the tape.
  • the first and second ends of the arrangement path of the main cavity correspond to the arrangement path of the tape.
  • the first and second ends that is, the position of the leading end of the main cavity is located at the leading end of the arrangement path of the bonding tape, and the position of the end of the arrangement path of the main cavity is located at the end of the arrangement path of the bonding tape, wherein
  • the arrangement between the leading end and the end of the main cavity may be parallel to the arrangement path of the bonding tape, or may be a serpentine setting.
  • the inner liner structure 1000 includes a main sealant 1501 disposed in the main adhesive cavity, and the main sealant 1501 elastically resists the cavity wall of the main adhesive cavity.
  • the liquid if the liquid is to be externally passed between the flange plate 1200 and the liner rear plate 1300, the liquid needs to pass through the gap between the main sealant 1501 and the cavity wall of the main cavity, and The sealant 1501 elastically resists the cavity wall of the main adhesive cavity, and the gap between the main sealant 1501 and the cavity wall of the main adhesive cavity is extremely small, and the liquid is difficult to pass, thereby further preventing the liquid from passing through the flange plate 1200 and the inside.
  • the front and rear ends of the biliary rear plate 1300 reach the outer end and the first and second ends of the arrangement path of the main adhesive cavity respectively correspond to the first and second ends of the arrangement path of the compliant tape, which makes the gusset plate 1200 and the inner lining plate 1300 freely There is no gap in the position to communicate with the outside, thereby ensuring a good seal between the flange board 1200 and the liner rear plate 1300.
  • the structure is relatively simple, which is advantageous for improving the production efficiency, and the head end of the arrangement path of the main adhesive cavity is provided.
  • it is arranged in a serpentine shape with the tip, it is advantageous to further increase the stroke of the liquid flowing to the outside, thereby further improving the sealing property between the cuff plate 1200 and the liner rear plate 1300.
  • the flange plate 1200 is provided with a flanged main capacity glue groove 1401 and a rear plate main capacity glue groove 1401.
  • the first and second ends of the arrangement path respectively correspond to the first and second ends of the arrangement path of the bonding tape, and the flanged main capacity glue groove 1401 and the inner liner rear plate 1300 are enclosed to form a main cavity.
  • the structure of the liner rear plate 1300 can be omitted, and only the structure of the flanged plate 1200 can be changed.
  • the production process of the liner rear plate 1300 is not changed, which is advantageous for improving production efficiency.
  • the main adhesive cavity is located inside the fastening connection position between the flange board 1200 and the liner rear plate 1300. Since the flange plate 1200 and the liner rear plate 1300 are mostly made of a metal structure, if the main cavity is located outside the fastening position between the flange plate 1200 and the liner rear plate 1300, the liquid is easily eroded to the flange.
  • the fastening structure between the plate 1200 and the liner rear plate 1300 further causes the connection between the flange plate 1200 and the liner rear plate 1300 to be loose, and based on the structural design, liquid erosion can be avoided to the flange plate.
  • the fastening structure between the 1200 and the liner rear plate 1300 protects the fastening structure between the flange board 1200 and the liner rear plate 1300.
  • a sub-capacitor cavity is formed between the flange plate 1200 and the inner plate rear plate 1300 at least on one side of the main cavity. Marked), the sub-capacity cavity is located in the bonding tape, and the first and second ends of the arrangement path of the sub-capacity cavity respectively correspond to the first and the last ends of the arrangement path of the bonding tape.
  • a double-capacity cavity is formed between the flange plate 1200 and the liner rear plate 1300 on both sides of the main cavity.
  • the liner structure 1000 includes a secondary sealant 1502 disposed in the secondary adhesive cavity, and the secondary sealant 1502 elastically resists the cavity wall of the secondary adhesive cavity.
  • the secondary sealant 1502 is provided with two and is respectively disposed in a pair of adhesive cavities.
  • the liquid if the liquid is to be externally passed between the flange plate 1200 and the liner rear plate 1300, the liquid also needs to pass through the gap between the sub- sealant 1502 and the cavity wall of the sub-capacitor chamber, and the elasticity of the sub-sealant 1502
  • the gap between the sub-sealant 1502 and the cavity wall of the sub-capacitor chamber is extremely small, and the liquid is difficult to pass, thereby further preventing the liquid from passing through the flange plate 1200 and the liner rear plate 1300.
  • the outer portion is reached to further improve the seal between the flange board 1200 and the liner rear plate 1300.
  • the main cavity of the main cavity is opposite to the area of the cross section of the sub-capacitor cavity with respect to the sub-capacitor cavity.
  • the flange plate 1200 is disposed on a plate surface of the flange rear plate 1300 and is provided with a flanged side plastic groove 1402 at least on one side of the flange main container 1401.
  • the side auxiliary plastic tank 1402 and the inner tank rear plate 1300 are enclosed together to form a sub-capacitor chamber.
  • the flange plate 1200 is disposed on the plate surface of the flange rear plate 1300 and is provided with a flanged side plastic groove 1402 on both sides of the flange main container 1401.
  • the structure of the liner rear plate 1300 can be omitted, and only the structure of the flanged plate 1200 can be changed.
  • the production process of the liner rear plate 1300 is not changed, which is advantageous for improving production efficiency.
  • the rear plate 1300 is disposed on a side of the plate that is in contact with the flange 1200 and is disposed at least on a side of the main plastic tank 1403 of the rear plate, and is provided with a rear plate auxiliary tank 1404.
  • the bileplate 1300 is collectively enclosed to form a sub-capacitor cavity.
  • the rear panel 1300 is provided with a rear panel main adhesive tank 1403 on the side of the rear panel 1200.
  • the arrangement path of the rear panel main adhesive tank 1403 is fitted to the placement path of the bonding strip.
  • the glue tank 1403 and the flange board 1200 are enclosed together to form a main cavity.
  • the structure of the edging plate 1200 can be changed without changing the structure of the lining plate 1300.
  • the production process of the edging plate 1200 is not changed, which is advantageous for improving production efficiency.
  • the inner liner structure 1000 includes a connecting adhesive between the flange board 1200 and the inner liner rear plate 1300 and is used for connecting the main sealant 1501 and the secondary sealant 1502.
  • the connecting adhesive is arranged in a sheet shape, and the main seal is provided. Both the glue 1501 and the secondary sealant 1502 are integrally provided with the adhesive. Based on this structural design, since the main sealant 1501 and the sub-sealant 1502 are connected by the joint adhesive, the main sealant 1501 and the sub-sealant 1502 are assembled to the corresponding positions in the assembly process without being separately assembled, which is advantageous for simplification. structure.
  • the primary sealant 1501, the secondary sealant 1502, and the joint adhesive may be formed by extrusion of a preformed adhesive 1600 between the flange plate 1200 and the liner rear plate 1300.
  • a preformed adhesive 1600 between the flange plate 1200 and the liner rear plate 1300.
  • the difference between the embodiment and the second embodiment is that the inner panel 1300 is on the side of the board that is in contact with the flange 1200 and is at least on the side of the main tank 1403 of the rear panel.
  • the rear plate auxiliary plastic tank 1404 is opened, and the rear plate auxiliary plastic tank 1404 and the inner liner rear plate 1300 are enclosed to form a sub-capacitor cavity.
  • the rear plate 1300 of the inner casing is disposed on the plate surface of the rear plate 1200 and the rear side of the main plastic container groove 1403 is provided with a rear plate auxiliary plastic groove 1404.
  • the manufacturing apparatus for manufacturing the flanged board 1200 can be simplified, and the manufacturing apparatus for manufacturing the flanged board 1200 is prevented from being too complicated, and the pair can be ensured when the sheet metal part is formed by punching.
  • the gusset plate 1200 and the liner rear plate 1300 have a larger bonding area, which improves the stability of the fit between the gusset plate 1200 and the liner rear plate 1300.
  • the difference between the embodiment and the second embodiment is that the rear panel 1300 is provided with a rear panel main adhesive tank 1403 on the side of the inner panel 1200.
  • the first and second ends of the arrangement path of the glue groove 1403 respectively correspond to the first and the last ends of the arrangement path of the bonding tape, and the rear main groove 1401 and the gusset plate 1200 are enclosed together to form a main cavity.
  • the manufacturing apparatus for manufacturing the edging board 1200 can be simplified as much as possible, avoiding that the manufacturing equipment for manufacturing the edging board 1200 is too complicated, and vice versa, and similarly, when stamping is performed by using sheet metal parts.
  • the panel in the case of using the panel, it is ensured that there is more bonding area between the flange board 1200 and the liner rear panel 1300, and the stability of the fit between the flange board 1200 and the liner rear panel 1300 is improved. .
  • a sub-capacitor cavity is formed between the flange plate 1200 and the inner plate rear plate 1300 at least on one side of the main cavity.
  • the cavity is located in the bonding tape, and the first and second ends of the arrangement path of the sub-capacity cavity respectively correspond to the first and the last ends of the arrangement path of the bonding tape;
  • the liner structure 1000 includes a secondary sealant 1502 disposed in the secondary adhesive cavity, and the secondary sealant 1502 elastically resists the cavity wall of the secondary adhesive cavity.
  • the rear panel 1300 is provided with a rear panel main adhesive tank 1403 on the side of the rear panel 1200.
  • the front and rear ends of the rear panel main adhesive tank 1403 respectively correspond to the arrangement path of the bonding strip.
  • the first and second ends of the back plate, the back plate main capacity glue groove 1403 and the flange plate 1200 are enclosed together to form a main cavity.
  • the rear plate 1300 of the liner is disposed on a side of the plate that is in contact with the flange plate 1200 and is disposed at least on one side of the main plastic tank 1403 of the rear plate, and is disposed on the side of the back plate of the main plastic tank 1403.
  • the first and second ends of the path respectively correspond to the first and the last ends of the arrangement path of the bonding tape, and the rear plate auxiliary glue groove 1404 and the inner liner rear plate 1300 are enclosed to form a sub-capacitive cavity.
  • the structure of the original flanged plate 1200 can be used without changing the production process of the flanged plate 1200, and only the production process of the liner rear plate 1300 is adjusted, wherein the structure of the liner rear plate 1300 is simple.
  • the liner front plate 1100 is thus simplified in production process and improved in production efficiency on the basis of ensuring a good seal between the flange plate 1200 and the liner rear plate 1300.
  • the sub-capacitor chamber is located inside the fastening connection position between the flange board 1200 and the liner rear plate 1300. Since the flange plate 1200 and the liner rear plate 1300 are mostly made of a metal structure, if the sub-capacitor cavity is located outside the fastening connection position between the flange plate 1200 and the liner rear plate 1300, the liquid is easily eroded to the flange.
  • the fastening structure between the plate 1200 and the liner rear plate 1300 further causes the connection between the flange plate 1200 and the liner rear plate 1300 to be loose, and based on the structural design, liquid erosion can be avoided to the flange plate.
  • the fastening structure between the 1200 and the liner rear plate 1300 protects the fastening structure between the flange board 1200 and the liner rear plate 1300.
  • the inner liner structure 1000 includes a connecting adhesive between the flange board 1200 and the inner liner rear plate 1300 and is used for connecting the main sealant 1501 and the secondary sealant 1502.
  • the connecting adhesive is arranged in a sheet shape, and the main seal is provided. Both the glue 1501 and the secondary sealant 1502 are integrally provided with the adhesive.
  • the primary sealant 1501, the secondary sealant 1502 and the joint adhesive may be formed by extrusion of a preformed glue 1600 between the flange plate 1200 and the liner rear plate 1300.
  • the main sealant 1501, the sub-sealant 1502 and the joint adhesive are formed by extrusion of a pre-formed adhesive 1600 under the edging plate 1200 and the liner back plate 1300, only the pre-formed rubber 1600 is required during the assembly process. It is placed in the main adhesive cavity, and then the flange board 1200 and the liner rear plate 1300 are fastened, which is advantageous for improving assembly efficiency.
  • a sub-capacitor cavity is formed between the flange plate 1200 and the inner plate rear plate 1300 at least on one side of the main cavity.
  • the cavity is located in the bonding tape, and the first and second ends of the arrangement path of the sub-capacity cavity respectively correspond to the first and the last ends of the arrangement path of the bonding tape;
  • the liner structure 1000 includes a secondary sealant 1502 disposed in the secondary adhesive cavity, and the secondary sealant 1502 elastically resists the cavity wall of the secondary adhesive cavity.
  • the rear panel 1300 is provided with a rear panel main adhesive tank 1403 on the side of the rear panel 1200.
  • the front and rear ends of the rear panel main adhesive tank 1403 respectively correspond to the arrangement path of the bonding strip.
  • the first and second ends of the back plate, the back plate main capacity glue groove 1403 and the flange plate 1200 are enclosed together to form a main cavity.
  • the rear plate 1300 of the liner is disposed on a side of the plate that is in contact with the flange plate 1200 and is disposed at least on one side of the main plastic tank 1403 of the rear plate, and is disposed on the side of the back plate of the main plastic tank 1403.
  • the first and second ends of the path respectively correspond to the first and the last ends of the arrangement path of the bonding tape, and the rear plate auxiliary glue groove 1404 and the inner liner rear plate 1300 are enclosed to form a sub-capacitive cavity.
  • the position of the flanged main-capacity plastic tank 1401 and the rear-plate main-capacity tank 1403 are correspondingly arranged, and the positions of the flange-side auxiliary tanks 1402 are corresponding to the positions of a rear-plate auxiliary tank 1404.
  • the inner front plate 1100 and the flanged plate 1200 are each provided with a groove structure, so that, for example, the liquid is to be externally connected between the flanged plate 1200 and the inner liner rear plate 1300, and the groove structure is capable of being opposed to the planar structure.
  • the stroke of the liquid flowing to the outside is increased, thereby further improving the sealing between the flange board 1200 and the liner rear plate 1300.
  • the main sealant 1501 and the sub-sealant 1502 may be selectively placed on the liner rear plate 1300, or may be placed on the flange plate 1200, so that it can be selected according to the actual assembly situation. .
  • the difference between the embodiment and the first embodiment is that the flange plate 1200 and the liner rear plate 1300 are connected by the flange bolt 1600, so that the flange plate 1200 is facilitated relative to the use of riveting or welding. It is disassembled from the inner panel 1300 to facilitate subsequent maintenance and reduce maintenance costs.
  • the inner liner structure 1000 further includes a water pipe bracket 1700 connected to a plate surface of the inner liner plate 1300.
  • the water pipe bracket 1700 includes a rear plate 1300 with the inner liner. a fixing bracket substrate and a fixing member connected to the side of the bracket substrate plate and extending away from the inner liner rear plate 1300.
  • the bracket substrate is provided with a fastening fitting hole 1701 on the plate surface facing the inner liner rear plate 1300.
  • the rear plate 1300 is integrally coupled with a fastening fitting post 1702 that is tightly inserted into the fastening fitting hole 1701.
  • the inner liner plate 1300 and the water pipe bracket 1700 are manufactured in the following manner: the following steps are included:
  • a back plate blank, a water pipe bracket 1700, and a stamping die are prepared.
  • the back panel blank is a flat sheet of sheet metal made of stainless steel.
  • the water pipe bracket 1700 includes a bracket substrate that is attached to the inner liner plate 1300 and a fixing member that is connected to the side of the bracket substrate and extends away from the inner liner rear plate 1300.
  • the water pipe bracket 1700 is also made of stainless steel.
  • the stamping die includes a punching die and a stamping die set with a relative positional relationship, a die clamping state and a separate split mode state between the punching die and the stamping die, and driving the punching die close to the stamping die Or switching from the stamping and setting die to realize the switching between the clamping mode and the parting state between the punching dynamic die and the punching fixed die, wherein the punching dynamic die and the punching fixed die form a rear plate cavity in the mold clamping state, and punching
  • the fixed mold has a bracket cavity which is connected with the rear plate cavity and is used for placing the water pipe bracket 1700 and is matched in shape to the water pipe bracket 1700.
  • the punching die has a crimping post which passes through the rear plate cavity and is inserted into the bracket cavity.
  • the stamping fixed mold is provided with a crimping hole which is connected with the bracket cavity and corresponding to the position of the crimping post, and the diameter of the crimping hole is larger than the cylindrical diameter of the crimping post; the stamping die is used for driving the stamping in a specific application process
  • the reciprocating moving stamping equipment is used in combination.
  • the stamping die In the process of preparing the stamping die, the stamping die is placed under the punching die, and the switching between the die clamping state and the die mode is realized by driving the up and down movement of the punching die.
  • the back plate blank plate and the water pipe bracket 1700 can be placed on the stamping die by its own gravity, without requiring other fixing structures to assist in fixing the back plate blank plate and the water pipe bracket 1700, which is advantageous for improvement.
  • the placement efficiency of the slab blank and the water pipe bracket 1700 is advantageous for improvement.
  • the punching dynamic mold and the stamping fixed mold are in a separate split mode state, wherein the spacing between the punching dynamic mold and the punching fixed mold is set to facilitate the subsequent placement of the water tube bracket 1700 into the bracket cavity and the back plate blank.
  • the plate is placed into a stamping die.
  • the water pipe bracket 1700 is first placed into the bracket cavity, and then the rear plate blank plate is placed into the stamping mold.
  • the punching dynamic mold pressing and the punching fixed mold are moved in the opposite direction, and the punching dynamic mold and the punching and setting mold are in a state of being clamped to each other, and the rear panel blank is pressed to form the inner liner rear plate 1300.
  • the punching dynamic mold since the punching dynamic mold has a crimping post that passes through the rear plate cavity and is inserted into the bracket cavity, after the punching dynamic die is pressed to the punching and setting die, the rear plate blank plate is pressed to form the inner liner rear plate 1300, At the same time, the inner liner plate 1300 is stamped into the crimping hole by the crimping column in the region corresponding to the crimping post, and the adjacent region will be plastically deformed, and the inner rear plate 1300 is crimped.
  • the resulting deformation portion is a fastening mating column 1702, wherein during the forming process of the fastening mating column 1702, the crimping post indirectly presses the bracket substrate by fastening the mating post 1702, and the stamping bracket corresponds to the crimping post.
  • the area is integrally stamped to the crimping hole by the fastening fitting post 1702, and the adjacent area will be plastically deformed, and the bracket substrate is formed with fastening on the plate surface facing the inner liner rear plate 1300 by fastening the fitting post 1702.
  • the fastening fitting column 1702 is closely inserted into the fastening fitting hole 1701, based on which the liner rear plate 1300 is The water pipe bracket 1700 is fastened to the column by the fastening fit 170 1 fasten the connection.
  • the connection between the liner rear plate 1300 and the water pipe bracket 1700 is not required to be connected by the rivet 5620, thus eliminating the use of the rivet 5620 device to punch the rivet 5620, which is advantageous for reducing the manufacturing cost.
  • the connection between the liner rear plate 1300 and the water pipe bracket 1700 fails, thereby greatly improving the yield.
  • the inner liner plate is simultaneously formed while the liner rear plate 1300 is punched. The connection between the 1300 and the water pipe bracket 1700 eliminates the need for an additional work station for connecting the inner liner 1300 and the water pipe bracket 1700, thereby reducing one operation flow and greatly improving production efficiency.
  • a gap is left between the crimping post and the bottom of the crimping hole in the process of pressing the stamping die to the stamping die.
  • the distance between the crimping post and the bottom of the crimping hole can be known, wherein the gap spacing is the sum of the thickness of the inner liner 1300 and the support substrate, so that the crimping post can be prevented from pressing the inner liner 1300.
  • the water pipe bracket 1700 helps to reduce the punching force required for the stamping equipment.
  • the punching dynamic mold and the punching fixed mold enter the mold clamping state or enter the mold division state, and the stamping mold is statically set.
  • the stamping device only needs to drive the punching motion, and it is not necessary to simultaneously drive the punching die and the punching die to move together, which is advantageous for simplifying the mechanical structure of the punching device.
  • the punching moving mold is away from the punching and setting mold, so that the punching moving mold and the punching fixed mold are separated from each other.
  • the pushing force toward the punching mold is applied to the plate back surface of the liner rear plate 1300 away from the punching mold.
  • the crimping hole and the crimping post are provided with at least two pairs.
  • the manufactured rear half assembly has a corresponding logarithmic fastening fitting column 1702 and a fastening fitting hole 1701. Based on this, first, the number of the fastening fitting column 1702 and the fastening fitting hole 1701 is increased, and the fastening is directly increased. The matching point is beneficial to strengthen the connection strength between the inner liner 1300 and the water pipe bracket 1700.
  • the structural design of at least two pairs of the fastening fitting 1702 and the fastening fitting hole 1701 corresponds to only one pair of fastening fittings 1702.
  • the crimping hole and the crimping post are provided with four pairs, and the fastening mating post 1702 and the fastening mating hole 1701 are also correspondingly provided with four pairs.
  • the inner panel 1300 includes a structural substrate 1310 whose front surface is disposed and the other surface is disposed rearward.
  • the structural substrate 1310 is formed in a rectangular shape and has a length extending direction from the top to the bottom of the longitudinal mother rib 1320 and at least one of the board surface 1310 is integrally connected to the surface of the structural substrate 1310 and has a rectangular shape and a length extending from the left to the left.
  • the horizontally disposed mother rib 1330 disposed on the right side of the structural substrate 1310 is disposed at a position away from the longitudinal mother rib 1320 and is disposed at a corresponding position of each of the longitudinal mother ribs 1320 in a rectangular shape and has a length extending from the top to the bottom.
  • the longitudinal mother groove 1311, the structural substrate 1310 is disposed away from the plate surface of the horizontal mother rib 1330 and is disposed at a corresponding position of each horizontal mother rib 1330 in a rectangular shape and the length extending direction is from left to right.
  • the rib groove 1312 wherein the groove shape of the longitudinal rib groove 1311 is proportional to the plate shape of the longitudinal mother rib 1320, and is smaller than the plate shape of the longitudinal mother rib 1320, and the groove shape and the transverse shape of the horizontal mother groove 1312 Rib
  • the plate shape of 1330 is set in a proportional manner and is smaller than the plate shape of the lateral mother bar 1330.
  • the inner panel 1300 further includes at least one transverse sub-rib 1340 integrally connected to a plate surface of the longitudinal mother rib 1320 and disposed in a rectangular shape and extending in length from left to right and at least a longitudinal sub-rib plate 1350 integrally connected to a plate surface of the horizontal mother reinforcement plate 1330 and having a rectangular shape and extending in a length direction from the top to the bottom, and the horizontal mother reinforcement plate 1330 facing away from the longitudinal surface of the longitudinal sub-rib plate 1350 and A longitudinal rib groove 1331 which is disposed in a rectangular shape and has a length extending direction from the top to the bottom is disposed at a position corresponding to each of the longitudinal ribs 1350, and the longitudinal mother rib 1320 faces away from the surface of the horizontal rib 1340 and A horizontal sub-rib groove 1321 is disposed at a position corresponding to each of the horizontal sub-ribs 1340 and has a length extending direction from left to right, wherein the trough shape of the longitudinal mother-
  • the groove shape of the lateral sub-rib grooves 1321 is proportional to the plate shape of the lateral sub-ribs 1340, and is smaller than the plate shape of the lateral sub-ribs 1340, and the structural substrate 1310, Longitudinal mother board 1320, the horizontal mother rib 1330, the longitudinal rib 1300 and the horizontal rib 1340 are disposed in parallel with each other.
  • the force will be on the structural substrate 1310,
  • the longitudinal mother rib 1320 has better bending resistance from the left to the right direction
  • the horizontal mother rib 1330 has better bending resistance from the top to the bottom, thereby
  • the bending resistance of the inner liner 1300 is improved; secondly, based on the structural design of the longitudinal mother rib 1320, the transverse rib 1340 and the transverse rib 1321, when the longitudinal mother rib 1320 is subjected to a bending external force, Between the longitudinal mother stiffener 1320 and the transverse stiffener 1340, wherein the longitudinal stiffener 1320 and the transverse stiffener 1340 are not in the same plane, the forces are on the longitudinal stiffener 1320 and the transverse stiffener 1340.
  • the joint transfer efficiency is low, and also because the lateral sub-ribs 1340 are rectangularly arranged and the length extension direction is from left to right, the transverse sub-ribs 1340 have better bending resistance in the direction from top to bottom, thereby The bending resistance of the longitudinal mother stiffener 1320 is improved, thereby further improving the bending resistance of the inner liner 1300; again, based on the structural design of the transverse stiffener 1330, the longitudinal stiffener 1350 and the longitudinal stiffener 1331, When the transverse mother stiffener 1330 is subjected to a bending external force, the force is transmitted between the transverse stiffener 1330 and the transverse stiffener 1340, wherein the transverse stiffener 1330 and the longitudinal stiffener 1350 are not in the same plane, The force is less efficient at the junction of the transverse mother rib 1330 and the longitudinal rib 1350, and also because the longitudinal ribs 1350 are rectangularly disposed and the length extending direction is from top to bottom, the longitudinal ribs 1350
  • the inner structure 1000 can ensure the bending resistance of the inner structure 1000, and the use of the material can be reduced and the material can be reduced. cost.
  • the longitudinal mother rib 1320 is connected to the rear surface of the structural substrate 1310, and the horizontal rib 1340 is connected to the front surface of the longitudinal mother rib 1320. . Based on this configuration, since the thickness of the inner liner 1300 at the longitudinal mother rib 1320 is controlled, the inner liner 1300 is prevented from being too thick.
  • the groove depth of the longitudinal mother groove 1311 is larger than the groove depth of the lateral child groove 1321.
  • the lateral sub-ribs 1340 are in the longitudinal mother groove 1311, and when the inner liner 1300 is assembled to the inner front plate 1100, it is advantageous to increase the inner front plate 1100 and the inner rear plate 1300 together. The space formed.
  • the horizontal mother rib 1330 is connected to the rear surface of the structural substrate 1310, and the vertical sub rib 1350 is connected to the front surface of the horizontal mother rib 1330.
  • the inner liner 1300 at the lateral mother rib 1330 is controlled, the inner liner 1300 is prevented from being too thick.
  • the groove depth of the lateral mother groove 1312 is greater than the groove depth of the vertical child groove 1331.
  • the lateral sub-ribs 1340 are in the longitudinal mother groove 1311, and when the inner liner 1300 is assembled to the inner front plate 1100, it is advantageous to increase the inner front plate 1100 and the inner rear plate 1300 together. The space formed.
  • the ratio of the length to the width of the longitudinal mother rib 1320200 is 1.5-2.5, and the ratio of the surface area of the vertical mother rib 1320200 to the surface area of the structural substrate 1310100 is 0.1 to 0.15;
  • the ratio of the length to the width of the transverse mother rib 1330300 is 9-15, and the ratio of the surface area of the horizontal mother rib 1330300 to the surface area of the structural substrate 1310100 is 0.2 to 0.3.
  • the ratio of the length to the width of the lateral sub-ribs 1340400 is 3-5, the ratio of the area of the lateral sub-ribs 1340400 to the surface area of the longitudinal mother-strength plate 1320200 is 0.1-0.2;
  • the ratio of the length to the width of the longitudinal sub-ribs 1350500 is 1.2-1.5, and the ratio of the longitudinal sub-ribs 1350 to the surface area of the transverse mother-strength plate 1330 is 0.1 to 0.2.
  • the lateral sub-rib groove 1321 penetrates the plate edge of the longitudinal mother reinforcement plate 1320 along the longitudinal direction thereof, and the longitudinal sub-rib groove 1331 penetrates the horizontal mother reinforcement plate 1330 along the longitudinal direction thereof. Board edge. Based on this structural design, the complexity of the inner liner structure 1000 can be reduced, which is advantageous for reducing the manufacturing difficulty of the inner liner rear plate 1300.
  • the longitudinal mother rib 1320 and the horizontal mother rib 1330 are both disposed, and the two longitudinal mother ribs 1320 are located between the two horizontal mother ribs 1330.
  • the present invention also provides a liner structure 1000 including a liner front panel 1100 extending from the front and rear and having a U-shaped cross-section, extending outward from the rear side panel edge of the liner front panel 1100
  • the flange plate 1200 and the liner rear plate 1300 disposed on the rear side of the liner front plate 1100 and fastened to the flange plate 1200 and attached to the flange plate 1200, the flange plate 1200 and the liner rear plate 1300
  • the adhesive area is a bonding tape, and a glue cavity is formed between the flange plate 1200 and the liner rear plate 1300.
  • the glue cavity is located in the bonding tape, and the first and second ends of the arrangement path of the cavity are respectively corresponding to each other. To the end of the arrangement path of the tape.
  • the liner structure 1000 includes a sealant placed in the cavity of the glue, and the sealant elastically resists the cavity wall of the cavity.
  • the specific structure of the inner liner rear plate 1300 of the embodiment of the present invention refers to the above embodiment. Since the inner liner structure 1000 adopts all the technical solutions of all the above embodiments, it also has all the beneficial effects brought by the technical solutions of the above embodiments. The effect will not be repeated here.
  • the liquid if the liquid is to be externally passed between the flange plate 1200 and the liner rear plate 1300, the liquid needs to pass through the gap between the sealant and the cavity wall of the cavity, and the sealant is elastically resisted by the sealant.
  • the cavity wall of the cavity, the gap between the sealant and the cavity wall of the glue cavity is extremely small, and the liquid is difficult to pass, thereby further preventing the liquid from reaching the outside between the flange plate 1200 and the liner rear plate 1300.
  • the first and second ends of the arrangement path of the rubber chamber respectively correspond to the first and second ends of the arrangement path of the bonding belt, so that no gap is formed between the flange board 1200 and the liner rear plate 1300 at any position, thereby ensuring a gap with the outside. There is good sealing between the flange board 1200 and the liner rear plate 1300.
  • an embodiment of the present invention provides a dishwasher including a bowl basket, a base structure 2000, and a liner structure 1000 mounted on the base and configured as described above. a bowl frame of the bowl and a roller 3120 connected to the bowl frame. The roller 3120 is provided with a plurality of rollers, and is disposed from the rear to the rear. The liner front panel 1100 is mounted on the base and is disposed from the front to the rear. The liner side panel 1110.
  • the dishwasher includes a base structure 2000 for carrying a bowl basket, a liner side panel 1110 mounted on the base structure 2000 and disposed from the rear to the rear, and a panel side connected to the liner side panel 1110.
  • the base structure 2000 has a rail surface 2201 extending from the front to the rear and used to carry the rollers 3120.
  • the bowl basket slides from the front to the rear to the rail surface 2201 so that the rollers 3120 are evenly disposed.
  • the bowl frame is carried by the base structure 2000.
  • the limiting strip 3400 has a first limiting end surface 3401 and a second limiting end surface 3402 and a third limiting end surface 3403 which are sequentially connected from the front to the rear and are disposed downward.
  • the first limiting end surface 3401, the second limiting end surface 3402 and the third limiting end surface 3403 together form a anti-skip path for the roller 3120 to pass through the rail surface 2201, and a spacing between the first limiting end surface 3401 and the rail surface 2201.
  • the distance between the second limiting end surface 3402 and the rail surface 2201 is equal to the wheel diameter of the roller 3120, and the spacing between the third limiting end surface 3403 and the rail surface 2201 is greater than the wheel diameter of the roller 3120.
  • Three limit end face 3403 and located The position of the roller 3120 on the last side is correspondingly disposed, and the projection line projected from the front side edge of the third limit end face 3403 to the guide surface 2201 passes through the roller 3120 on the last side.
  • the roller 3120 sequentially passes through the first limiting end surface 3401, the second limiting end surface 3402 and the third limiting end surface 3403, firstly, when the bowl When the roller 3120 on the last side of the basket first reaches the first limit end face 3401, due to the presence of the first limit end face 3401, the amplitude of the upper and lower rollers 3120 in the bowl basket will be limited to the first limit.
  • the bowl basket is also rolled into position, as shown in the figure, so that when the user perceives the resistance, the user can determine whether the bowl blue is rolling in place, without requiring the user to always apply a large amount.
  • the external force pushes the bowl to avoid the collision of the basket with other components.
  • the spacing between the first limiting end surface 3401 and the rail surface 2201 is 1.1 to 1.25 times the wheel diameter of the roller 3120, and the spacing between the third limiting end surface 3403 and the rail surface 2201. It is 1.1 to 1.25 times the wheel diameter of the roller 3120.
  • the length of the second limiting end surface 3402 from the rear is smaller than the wheel diameter of the roller 3120. Based on the structural design, the stroke of the roller 3120 on the rear side passing under the second limiting end surface 3402 is reduced, and the length of the roller 3120 located on the last side is reduced, which is beneficial to improve the user experience.
  • the limiting strip 3400 has a front inclined surface 3404 for connecting the first limiting end surface 3401 and the second limiting end surface 3402 and obliquely disposed, and the front inclined surface
  • the angle between the 3404 and the second limiting end face 3402 is -degree.
  • the roller 3120 is rolled downward from the lower side of the first limiting end surface 3401 to the lower side of the second limiting end surface 3402, first passing under the front inclined surface 3404, and the front inclined surface 3404 is gradually narrowed.
  • the beating amplitude of the roller 3120 causes the roller 3120 to roll down to the lower end of the second limiting end face 3402, and has a buffering stroke to prevent the roller 3120 from directly rolling under the second limiting end surface 3402, and the resistance of the resistance is increased. Helps to improve the user experience.
  • the limiting strip 3400 has a front inclined surface 3404 for connecting the first limiting end surface 3401 and the second limiting end surface 3402 and obliquely disposed, and the front inclined surface
  • the angle between the 3404 and the second limiting end face 3402 is -degree.
  • the beating width of the roller 3120 causes the roller 3120 to roll under the second end face, and a buffer is formed to prevent the roller 3120 from directly rolling under the second limit end face 3402, and the resistance of the resistance is increased, which is beneficial to the roller 3120. Improve the user experience.
  • the base structure 2000 includes a retaining strip 2220 for preventing the rollers 3120 from coming off the rail surface 2201 in a direction away from the inner side panel 1110, and the anti-drop strip 2220 is protruded. It is disposed on the rail surface 2201 and extends from the front to the rear. Based on this structural design, it is possible to prevent the roller 3120 from coming off the rail surface 2201 in a direction away from the inner liner 1110.
  • the base structure 2000 is disposed on the rail surface 2201 and has a suspended structure 2202 on the front side of the roller 3120 on the foremost side, and the roller 3120 on the foremost side.
  • the suspended structure 2202 At the time of the suspended structure 2202, at least two rollers 3120 on the rear side are located below the first limiting end surface 3401. It should be emphasized that at this time, at least two rollers 3120 are still at the first limiting end surface 3401. Below. Based on the structural design, when the bowl basket is pulled out from the base structure 2000, the roller 3120 located at the foremost side first rolls above the suspended structure 2202, and the roller 3120 located at the last side is also located below the first limit end surface 3401.
  • the second limiting end face 3402 has a certain abutting effect on the roller 3120 on the last side, and the bowl basket has a tendency to tilt forward.
  • the user needs to apply a certain external force in advance to pull the basket, so that the roller on the last side can be avoided. After the 3120 completely leaves the limit bar 3400, the entire bowl suddenly slides out.
  • the inner side panel 1110 and the limiting strip 3400 are detachably connected. Based on this structural design, when the limit strip 3400 is damaged, the limit strip 3400 can be replaced. Specifically, the inner side panel 1110 and the limiting strip 3400 are detachably connected by a bolt structure, and have the advantages of simple structure, reliable connection, convenient assembly and disassembly, and the like.
  • the dishwasher includes a sealing ring 3500 disposed at the junction of the liner side panel 1110 and the limiting strip 3400, sealing the joint between the liner side panel 1110 and the limiting strip 3400. Based on this structural design, it is possible to prevent liquid from flowing out of the gap between the liner side panel 1110 and the stopper strip 3400, causing damage to the dishwasher to which the dishwasher is applied.
  • the dishwasher further includes a right protection plate 4210 and a left protection plate 4220, and the right protection plate 4210 is disposed on the right side of the inner structure 1000.
  • the left protection plate 4220 is disposed on the left side of the inner tank structure 1000.
  • the dishwasher further includes a beam plate 4300 integrally connected to the upper side edge of the inner liner plate 1300 and extending forwardly, and integrally connected to the upper side plate of the right protection plate 4210.
  • a right connecting plate 4410 extending to the left side and a left connecting plate 4420 integrally connected to the upper side edge of the left protective plate 4220 and extending to the right side, the right connecting plate 4410 and the left connecting plate
  • the 4420 is erected on the upper side of the beam plate 4300 and is detachably connected to the beam plate 4300.
  • the beam plate 4300 is integrally connected to the upper side plate of the inner plate 1300
  • the right connecting plate 4410 is integrally connected to the upper side of the right protective plate 4210
  • the left connecting plate 4420 is integrally connected to the left protective plate 4220.
  • the beam plate 4300 is provided with a right positioning groove 4301 and a left positioning groove 4302 on the upper side surface thereof, and the right connecting plate 4410 is protruded on the lower side surface thereof.
  • the right positioning slot 4301 is positioned in the front-rear direction to cooperate with the right positioning protrusion 4411.
  • the left connecting plate 4420 is protruded from the lower side surface of the left positioning plate 4420 to the left positioning protrusion 4421 which is positioned and matched with the left positioning groove 4302 in the front-rear direction (not shown). Out).
  • the right connecting plate 4410 and the left connecting plate 4420 are placed on the beam plate 4300, before the right connecting plate 4410 and the left connecting plate 4420 are fastened to the beam plate 4300,
  • the right connecting plate 4410 can be quickly placed on the preset position of the beam plate 4300, and the cooperation of the left positioning groove 4302 and the left positioning protrusion 4421 can be quickly performed.
  • the left connecting plate 4420 is placed at a predetermined position on the beam plate 4300, thereby further improving the assembly efficiency.
  • the beam plate 4300, the right connecting plate 4410 and the left connecting plate 4420 are all sheet metal parts, and the right positioning groove 4301 and the left positioning groove 4302 on the beam plate 4300 can be formed by embossing, and the right positioning on the right connecting plate 4410
  • the protrusion 4411 and the left positioning projection 4421 on the left connecting plate 4420 can also be formed by embossing.
  • the right positioning groove 4301 is connected to the right side plate edge of the beam plate 4300
  • the left positioning groove 4302 is connected to the left side plate edge of the beam plate 4300. Based on this structural design, during the assembly process, the right positioning protrusion 4411 can slide from the right to the left into the right positioning groove 4301, and the left positioning protrusion 4421 can slide from the left to the right into the left positioning groove 4302.
  • the beam plate 4300 and the right connecting plate 4410 are detachably connected by the upper right fastening bolt 4701, and the beam plate 4300 and the left connecting plate 4420 are detachably connected by the upper left fastening bolt 4703.
  • the bolt connection has the advantages of high connection reliability and easy connection and disassembly. Therefore, based on the structural design, the connection reliability between the beam plate 4300 and the right connecting plate 4410 is improved, and the beam plate 4300 is facilitated.
  • connection and disassembly between the right connecting plate 4410 and the right connecting plate 4410 are also advantageous for improving the connection reliability between the beam plate 4300 and the left connecting plate 4420, and facilitating the connection and disassembly between the beam plate 4300 and the left connecting plate 4420.
  • the upper right fastening bolt 4701 and the upper left fastening bolt 4703 can adopt the same bolt structure.
  • the beam plate 4300 is provided with a right extraction hole 4303 screwed to the right upper fastening bolt 4701 at the groove bottom of the right positioning groove 4301, and the right connecting plate 4410 is opened corresponding to the position of the right extraction hole 4303 and is fastened to the upper right.
  • the right perforation of the bolt 4701 is passed through, and the beam plate 4300 is provided with a left extraction hole 4304 screwed to the upper left fastening bolt 4703 at the bottom of the groove of the left positioning groove 4302, and the left connecting plate 4420 is opened to correspond to the position of the left extraction hole 4304.
  • a right perforation through which the upper left fastening bolt 4703 passes
  • the dishwasher includes a right fastening plate 4510 integrally connected to the rear side edge of the right protection plate 4210 and extending to the left side, and is integrally connected to the rear side edge of the left protection plate 4220 and to the right side.
  • An extended left fastening plate 4520 is provided. Based on this structural design, by adding the right fastening plate 4510 and the left fastening plate 4520, it is advantageous to enhance the connection stability between the right protection plate 4210 and the inner liner structure 1000, and to increase the left protection plate 4220 and the inner liner structure 1000. Stability between connections.
  • the right fastening plate 4510, the liner rear plate 1300, and the flange plate 1200 are detachably connected by a lower right fastening bolt 4702, and the left fastening plate 4520, the liner rear plate 1300, and the flange plate 1200 are fastened by the lower left.
  • the bolt 4704 is detachably connected.
  • the bolt connection has the advantages of high connection reliability and easy connection and disassembly, and therefore, based on the structural design, the connection between the right fastening plate 4510, the liner rear plate 1300 and the flange plate 1200 is improved.
  • connection reliability between the two, as well as the connection and disassembly between the left fastening plate 4520, the liner rear plate 1300, and the flange plate 1200.
  • the lower right fastening bolt 4702 and the lower left fastening bolt 4704 can adopt the same bolt structure.
  • the dishwasher includes a structural edge panel 4600 integrally coupled to the front side panel edge of the beam panel 4300 and extending downwardly. Since the plate structure needs a large external force in the direction of the parallel plate surface to be deformed, the arrangement of the structural side plate 4600 can prevent the deformation of the beam plate 4300 and enhance the structural strength of the beam plate 4300.
  • the present embodiment provides a dishwasher including a base structure 2000, a liner structure 1000, and a door structure 6000, wherein the inner liner structure 1000 is as described above. .
  • the inner liner structure 1000 is mounted on the top of the base structure 2000, and the door body structure 6000 is rotatably connected to the joint between the base structure 2000 and the inner liner structure 1000 and located at the front end of the base structure 2000 and the front end of the inner liner structure 1000.
  • the dishwasher further includes a hinge rotating member 5400, a hinge support member 5500, and a screw;
  • the hinge rotating member 5400 includes a hinge plate body 5440 and a hinge shaft 5520 sleeve 54332 provided on the hinge plate body 5440, and the hinge support member 5500 includes a hinge rod body 5510.
  • a hinge shaft 5520 disposed at one end of the hinge rod 5510, the hinge plate body 5440 is fixed to the door body structure 6000 by screws, the hinge rod body 5510 is embedded in the base structure 2000 or the inner liner structure 1000, and the hinge shaft 5520 sleeve 54332 is fitted to The door shaft structure 6020 is rotated to open or close the door body structure 6000.
  • One side of the hinge rod body 5510 and a cutting surface 5511 for engaging the base or the inner sleeve are formed along the axial direction of the hinge rod body 5510.
  • the dishwasher provided by the embodiment of the present invention is provided with a hinge rotating member 5400 and a hinge supporting member 5500 at a position where the base structure 2000 is connected with the inner liner structure 1000 and located at the front end of the base structure 2000 and the front end of the inner casing structure 1000, specifically
  • the hinge plate body 5440 of the hinge rotating member 5400 is fixed on the door body structure 6000 by screws, and the hinge shaft 5520 sleeve 54332 is fitted on the hinge shaft 5520, so that the hinge plate body 5440 rotates around the hinge shaft 5520 to complete the opening and closing operations.
  • the cutting surface 5511 is formed on one side of the hinge rod 5510 and along the axial direction of the hinge rod 5510, the cutting surface 5511 is embedded on the base structure 2000 or the inner structure 1000 along with the hinge rod 5510, and the cutting surface 5511
  • the contact area with the base structure 2000 or the inner liner structure 1000 is increased, so that the hinge support 5500 can be firmly engaged with the base structure 2000 or the inner liner structure 1000, thereby implementing the hinge of the door body structure 6000 around the hinge support 5500.
  • the shaft 5520 is rotated open or closed, it is ensured that the embedded hinge rod 5510 does not bear the base structure 2000 or the inside due to the pressure of the dishwasher door structure 6000.
  • the relative rotation of the gallstone structure 1000 facilitates the operation of the dishwasher door.
  • the hinge plate body 5440 includes a first connecting plate 5410, a second connecting plate 5420, and a third connecting plate 5430 connecting the first connecting plate 5410 and the second connecting plate 5420; the first connecting plate 5410 and the second connecting plate 5420
  • the first connecting plate 5410 is provided with a first fastening hole 5411
  • the second connecting plate 5420 is provided with a second fastening hole 5421
  • the third connecting plate 5430 is provided with a notch 54331
  • the notch 54331 is provided with a hinge shaft 5520.
  • Set of 54332 Finely, a mounting hole 54311 is further provided on the longitudinal support plate 5431 so as to be firmly connected to the door structure 6000 through the second screw 5140.
  • the third connecting plate 5430 includes a longitudinal supporting plate 5431 connected to the first connecting plate 5410 and the second connecting plate 5420, and a lateral supporting plate 5432 vertically connected to one side of the longitudinal supporting plate 5431.
  • the longitudinal supporting plate 5431 A buffer portion 5433 is provided between the lateral support plate 5432 and a notch 54331 at the lower end of the buffer portion 5433. Further, the other end of the lateral support plate 5432 is provided with a hook-shaped buffer portion 543354321.
  • a fixing plate 5800 is further provided at the joint of the door body structure 6000 and the hinge rotating member 5400, which further facilitates the stabilization of the door body structure 6000 and the hinge rotating member 5400.
  • the hinge shaft 5520 sleeve 54332 includes a first limiting portion 543321 disposed at the notch 54331 and a second limiting portion 543322 opposite to the first limiting portion 543321, thus facilitating the limitation of the hinge shaft 5520 Between the first limiting portion 543321 and the second limiting portion 543322.
  • the hinge support 5500 further includes a hinge support plate 5600 hinged with the hinge shaft 5520; the hinge support plate 5600 includes a vertical plate 5630 and a cross-fold plate 5640 connected to each other, and the vertical plate 5630 is fixedly connected to the inner liner structure 1000, The cross-folding plate 5640 is fixedly connected to the base structure 2000.
  • the front end of the vertical plate 5630 extends with a hinge portion 5635.
  • the hinge portion 5635 is provided with a hinge hole 5636 for articulating with the hinge shaft.
  • the hinge support plate 5600 is disposed at a side of the joint between the base structure 2000 and the inner liner structure 1000 and is adjacent to the front end of the base structure 2000 and the front end of the inner liner structure 1000, and the inner side edge plate 1110 is adjacent to the front end of the inner liner side plate 1110.
  • the bottom of the base structure 2000 is provided with a base fastening hole 2110 corresponding to the position of the fastening hole of the inner casing
  • the hinge support plate 5600 is provided with a hinge fastening hole 5632, and the hinge screw is sequentially arranged.
  • a connection fastening hole, a base fastening hole 2110, and a hinge fastening hole 5632 are provided to fasten the inner side panel 1110, the base structure 2000, and the hinge support plate 5600.
  • a portion of the hinge plate 5600 of the hinge support plate 5600 and the portion of the vertical plate 5630 that is connected to the horizontal folding plate 5640 is received in the hinge positioning groove 2120, and another portion of the vertical plate 5630 is extended upwardly to the inner casing structure 1000.
  • the fixed structure of the base structure 2000 and the inner liner structure 1000, the cross-folding plate 5640 can generate a pulling force against the vertical plate 5630, and the force of pulling forward of the vertical door 5630 by the dishwasher door cancels each other, thereby avoiding
  • the hinge support plate 5600 is deformed to affect the connection of the inner liner structure 1000 to the base structure 2000, thereby facilitating the stability of the connection of the inner liner structure 1000 to the base structure 2000 by the arrangement of the hinge support plate 5600.
  • the hinge support plate 5600 is manufactured by integral stamping of a metal material.
  • the bottom of the hinge positioning groove 2120 is provided with a predetermined position boss 2150 extending upward for restricting the bottom of the horizontal folding plate 5640.
  • a space is formed between the pre-positioning boss 2150 and the inner wall of the hinge positioning groove 2120, and the bottom side of the hinge supporting plate 5600 is restricted in the spacing, so that the downward displacement of the hinge supporting plate 5600 can be restricted in the vertical direction, and The hinge support plate 5600 is prevented from being outwardly disengaged in the inner and outer directions, and the structural design is reasonable, and the hinge support plate 5600 can be effectively restrained in the hinge positioning groove 2120.
  • a mesh rib 2140 is further disposed in the hinge positioning groove 2120.
  • the hinge support plate 5600 When the hinge support plate 5600 is received in the hinge positioning groove 2120, the hinge support plate 5600 abuts the mesh rib 2140, and the mesh rib 2140 is opposite to the hinge support plate 5600. It acts as a support while preventing the deformation of the hinge support plate 5600 to some extent.
  • the side of the base structure 2000 is located below the base fastening hole 2110 and at least one auxiliary stud 2130 is provided.
  • the horizontal folding plate 5640 and/or the vertical plate 5630 are provided with corresponding positions of the auxiliary studs 2130.
  • the fastening holes 5633 are assisted, and the auxiliary fastening holes 5633 and the auxiliary studs 2130 are sequentially passed through the auxiliary screws 5610.
  • the auxiliary screw 5610 is lockedly coupled to the corresponding auxiliary stud 2130 through the auxiliary fastening hole 5633, which can further enhance the stability of the connection of the hinge support plate 5600 with the base structure 2000.
  • the front end of the vertical plate 5630 is bent and extended to provide a hinge positioning plate 5631, and the hinge positioning plate 5631 is abutted against the inner structure 1000.
  • the hinge support plate 5600 when the hinge support plate 5600 is installed, only the hinge needs to be sensed.
  • the positioning plate 5631 abuts against the inner casing structure 1000, it can be known that the mounting position of the hinge supporting plate 5600 is already in the correct position, so that the mounting of the hinge supporting plate 5600 can be facilitated.
  • the concentrated support stress of the hinge support plate 5600 on the inner liner structure 1000 can be reduced, thereby reducing the deformation of the inner liner structure 1000. Possibly, to ensure the stability of the use of the product.
  • the hinge support plate 5600 further includes an adapter plate 5650 connected between the rear end of the vertical plate 5630 and the front end of the cross-fold plate 5640, and the inner end of the adapter plate 5650 and the cross-folding plate 5640 The outer side is fixedly connected, and the outer end of the adapter plate 5650 is fixedly coupled to the inner side of the vertical plate 5630.
  • the arrangement of the adapter plate 5650 forms a step at the junction between the vertical plate 5630 and the cross-folding plate 5640, and the formation of the step prevents the entire hinge support plate 5600 from being deformed by force.
  • the vertical plate 5630 when the vertical plate 5630 is hinged to the dishwasher door, the vertical plate 5630 is subjected to most of the force, and thus, due to the arrangement of the adapter plate 5650, it can be ensured that the vertical plate 5630 does not directly fold from the vertical plate 5630 and the horizontal plate.
  • the junction of the plate 5640 is directly broken, but the force of the vertical plate 5630 to support the dishwasher door is enhanced by the adapter plate 5650.
  • a joint of the vertical plate 5630 and the adapter plate 5650 and a joint of the cross-fold plate 5640 and the adapter plate 5650 are provided with reinforcing ribs 5651.
  • the arrangement of the reinforcing ribs 5651 further enhances the stability of the connection of the vertical plate 5630 with the adapter plate 5650 and further enhances the stability of the connection of the cross-folding plate 5640 with the adapter plate 5650, thereby enabling the entire hinge support The stability and strength of the plate 5600 structure is better.
  • the cross-folding plate 5640 includes a lateral portion 5641 and a vertical portion 5642.
  • the front end of the lateral portion 5641 is fixedly coupled to the rear end of the vertical plate 5630, and the vertical portion 5642 is perpendicular to the lateral portion 5641 and the bottom of the lateral portion 5641 The end is fixedly connected.
  • the vertical portion 5642 is disposed in parallel with the vertical plate 5630 in the vertical direction.
  • the partial force is first distributed by the lateral portion 5641 of the cross-folding plate 5640, and the partial force is distributed by the vertical portion 5642, so that when the lateral portion 5641 is formed by the force
  • the vertical portion 5642 can serve to pull the lateral portion 5641, that is, apply a downward pulling force to the lateral portion 5641, and the force transmitted to the lateral portion 5641 of the vertical plate 5630 forms a mutual offset.
  • the deformation of the entire hinge support plate 5600 is avoided, which facilitates the stability of the connection of the inner liner structure 1000 to the base structure 2000 by the hinge support plate 5600.
  • the horizontal folding plate 5640 is provided with a pressing rib 5643 which is recessed from the inner side surface of the horizontal folding plate 5640 toward the outer side surface of the horizontal folding plate 5640.
  • the pressing rib position 5643 is bent and extended by the lateral portion 5641 to the vertical portion 5642. .
  • the setting of the punching ribs 5643 can increase the strength of the stiffeners 5640 and ensure that both the lateral portion 5641 and the vertical portion 5642 are not easily deformed, and the punching ribs 5643 are convexly disposed toward the outside to avoid the installation of the cross-folding plate 5640. Interference with the base structure 2000, that is to say, in the case of its reinforcing strength, the ease of installation can be ensured.
  • the bottom end of the vertical plate 5630 is bent toward the inner side to extend with an extension plate 5634 that is connected to the outer member.
  • the arrangement of the extension plate 5634 can both function as a connection with an external component, and can also achieve a bottom positioning by this, which facilitates the positioning and mounting of the hinge support plate 5600.
  • the vertical plate 5630 is further provided with a rivet hole 5637 above the hinge fastening hole 5632, and the inner edge plate 1110 is provided with a rivet structure 1000 rivet corresponding to the position of the rivet hole 5637, and the inner edge plate
  • the 1110 is sequentially fastened by the rivet 5620 through the rivet hole 5637 and the lining structure 1000 rivet and the vertical plate 5630.
  • the rivet 5620 and the lining structure 1000 can be fastened and riveted by the rivet 5620 and the lining structure 1000, so that the inner structure 1000 and the base structure 2000 are reinforced.
  • Connection stability And in combination with the above-mentioned screws, the stability of the connection of the inner liner structure 1000 to the base structure 2000 can be greatly enhanced by two different connection means. That is, in the event of a screw failure, there may be a riveting fastening of the rivet 5620.
  • a blade 56421 can be disposed on one side of the vertical portion 5642 of the hinge support plate 5600.
  • the design of the blade 56421 can be easily and conveniently grounded.
  • a ground screw hole can be designed on the hinge support assembly. When the piece 56421 is damaged, it can also be grounded by a screw hole and a screw, which is convenient to install.
  • two sides of the door structure 6000 are respectively provided with a hinge rotating member 5400 and a hinge supporting member 5500; the hinge rotating members 5400 on both sides are symmetrically disposed, and the two hinge rotating members 5400 are connected by a hinge connecting plate 5700.
  • the hinge rotating member 5400 includes a left hinge rotating member and a right hinge rotating member, and the left hinge rotating member and the right hinge rotating member are connected by a hinge connecting plate 5700 to reinforce the rigidity of the door body structure 6000; the door body structure 6000 assembly is wound around The hinge shaft 5520 of the hinge support 5500 rotates to open the door structure 6000 at an angle.
  • a strip hole 5120 is further disposed on the first connecting plate, and a hook 5710 is further disposed on the hinge connecting plate 5700.
  • the hinge connecting plate 5700 is further assisted.
  • the hinge rotating member 5400 is fixed.
  • FIG. 53 to FIG. 56 Another embodiment provided by the present invention is different from the thirteenth embodiment only in that FIG. 53 to FIG. 56.
  • the hinge support 5500 is firmly engaged with the bottom of the inner liner structure 1000 in the embodiment.
  • the inner liner structure 1000 includes a side plate, and a side cavity is formed between the side plate and the base structure 2000.
  • the side end of the inner casing 1000 assembly has a hinge support receiving portion 2160, and the hinge rod body 5510 and the inner liner structure 1000 are integrally injection molded. Understandably, to effect that the door structure 6000 is rotated open or closed about the hinge axis 5520 of the hinge support 5500, it is ensured that the embedded hinge rod 5510 does not interfere with the liner structure 1000 due to the pressure of the dishwasher door structure 6000. Relative rotation occurs to facilitate the operation of the dishwasher door.
  • the structure and shape of the inner casing 1000 assembly can also be designed according to actual needs.
  • the hinge rod body 5510 includes a first rod body 5511a connected to the hinge shaft 5520 and a second rod body 5512b connected to the first rod body 5511a.
  • the first rod body 5511a and the The two rods 5512b are disposed at an angle.
  • the first rod body 5511a and the second rod body 5512b are embedded in the base structure 2000 or the inner liner structure 1000, so that The first rod body 5511a and the second rod body 5512b can be closely matched with the base structure 2000 or the inner liner structure 1000 from different directions, and the finite position functions, so that the hinge support member 5500 can be firmly matched with the base structure 2000 or the inner liner structure 1000. .
  • the first rod body 5511a is integrally formed with the second rod body 5512b, thus ensuring the overall performance of the first rod body 5511a and the second rod body 5512b, so that the first rod body 5511a and the second rod body 5512b are better when used.
  • the angle between the first rod body 5511a and the second rod body 5512b is set to a degree. It can be understood that one side of the hinge support member 5500 is a hinge shaft 5520, and the other side structure is bent, that is, the second rod body 5512b is relatively first.
  • One side of the rod body 5511a is bent, that is, the first rod body 5511a and the second rod body 5512b are L-shaped, and the bent portion is embedded in the base structure 2000, and this portion functions as a rotation stop. Further, the first rod body 5511a and the second rod body 5512b are smoothly transitioned at the junction of the second rod body 5512b, and the rounding transition further helps to increase the contact area between the hinge rod body 5510 and the base structure 2000, and the hinge rod body 5510 can better function as a whole. The effect of the dispersing force and the cooperation with the base structure 2000 is closer.
  • the first rod body 5511a and the second rod body 5512b are integrally injection molded with the base structure 2000, so that the integrity between the first rod body 5511a, the second rod body 5512b and the base structure 2000 is strong.
  • the hinge plate body 5440 is fixed to the door body structure 6000 by the first screw 5130.
  • the top of the base structure 2000 is provided with a groove
  • the inner liner structure 1000 includes a liner side plate 1110
  • the bottom of the inner liner side plate 1110 is embedded in the groove
  • the inner liner structure 1000 is enclosed with the base structure 2000.
  • the first block 5521 and the second block 5423 are disposed at the position of the hinge shaft 5520.
  • the first block 5521 and the second block 5423 are formed with a rotating shaft groove 5522, and the hinge is formed.
  • the shaft 5520 sleeve 54332 is fitted to the shaft groove 5522.
  • the base structure 2000 is provided with a receiving portion 2160 for accommodating the hinge rod body 5510.
  • the connection between the hinge rod body 5510 and the base structure 2000 is increased.
  • the robustness and overall strength ensure that the embedded hinge rod 5510 does not rotate relative to the base structure 2000 or the liner structure 1000 due to the pressure of the dishwasher door body structure 6000.

Landscapes

  • Standing Axle, Rod, Or Tube Structures Coupled By Welding, Adhesion, Or Deposition (AREA)

Abstract

一种内胆结构(1000)以及洗碗机,其中,内胆结构(1000)包括从前往后延伸设置且截面形状为U形的内胆前板(1100)、从内胆前板(1100)的后侧板边向外侧延伸出的翻边板(1200)以及设于内胆前板(1100)后侧并与翻边板(1200)紧固连接且与翻边板(1200)贴合的内胆后板(1300),翻边板(1200)和内胆后板(1300)相贴合的区域为贴合带,翻边板(1200)和内胆后板(1300)之间形成有主容胶腔,主容胶腔位于贴合带之内,主容胶腔的布置路径的首尾两端分别对应至贴合带的布置路径的首尾两端;内胆结构(1000)还包括置于主容胶腔内的主密封胶(1501),主密封胶(1501)弹性抵触主容胶腔的腔壁。通过主容胶腔和主密封胶(1501)的设置,确保了翻边板(1200)与内胆后板(1300)之间具有良好的密封性。

Description

内胆结构以及洗碗机 技术领域
本发明属于餐具清洁技术领域,尤其涉及一种内胆结构以及洗碗机。
背景技术
内胆结构包括从前往后延伸设置且截面形状为U形的内胆前板、从内胆前板的后侧板边向外侧延伸出的翻边板以及设于内胆前板后侧并与翻边板贴合的内胆后板,翻边板和内胆后板之间的连接通过铆接设备铆接连接或滚焊设备滚焊连接。
技术问题
内胆结构中的翻边板和内胆后板采用铆接连接和滚焊连接的连接方式,翻边板和内胆后板之间部分区域容易出现与外部连通的间隙,且该间隙较大,从而导致翻边板和内胆后板之间存在密封性较差的问题。
技术解决方案
一种内胆结构,包括从前往后延伸设置且截面形状为U形的内胆前板、从所述内胆前板的后侧板边向外侧延伸出的翻边板以及设于所述内胆前板后侧并与所述翻边板紧固连接且与所述翻边板贴合的内胆后板,所述翻边板和所述内胆后板相贴合的区域为贴合带,其特征在于,所述翻边板和所述内胆后板之间形成有主容胶腔,所述主容胶腔位于所述贴合带之内,所述主容胶腔的布置路径的首尾两端分别对应至所述贴合带的布置路径的首尾两端;
所述内胆结构包括置于所述主容胶腔内的主密封胶,所述主密封胶弹性抵触所述主容胶腔的腔壁。
有益效果
基于本发明的结构,如液体要经翻边板与内胆后板之间达到外部,液体需要经过主密封胶和主容胶腔的腔壁之间的间隙,而由于主密封胶弹性抵触主容胶腔的腔壁,主密封胶和主容胶腔的腔壁之间的间隙极小,液体难以经过,因此,进一步地防止了液体经翻边板与内胆后板之间达到外部又由于主容胶腔的布置路径的首尾两端分别对应至贴合带的布置路径的首尾两端,这使得翻边板和内胆后板之间任意位置不会出现与外部连通的间隙,从而确保了翻边板与内胆后板之间具有良好的密封性。
附图说明
图1是本发明实施例一提供的内胆结构的立体图;
图2是本发明实施例一提供的内胆结构的分解图,其中,图中未示出主密封胶;
图3是图2中A的放大结构图;
图4是本发明实施例一提供的内胆结构的剖视图;
图5是本发明实施例二提供的内胆结构的分解状态剖视图,其中,图中未示出主密封胶;
图6是本发明实施例二提供的内胆结构的装配过程的剖视图;
图7是本发明实施例二提供的内胆结构的剖视图;
图8是本发明实施例三提供的内胆结构的分解状态剖视图,其中,图中未示出主密封胶和副密封胶;
图9是本发明实施例三提供的内胆结构的装配过程的剖视图;
图10是本发明实施例三提供的内胆结构的剖视图;
图11是本发明实施例四提供的内胆结构的分解状态剖视图,其中,图中未示出主密封胶和副密封胶;
图12是本发明实施例四提供的内胆结构的装配过程的剖视图;
图13是本发明实施例四提供的内胆结构的剖视图;
图14是本发明实施例五提供的内胆结构的分解状态剖视图,其中,图中未示出主密封胶和副密封胶;
图15是本发明实施例五提供的内胆结构的装配过程的剖视图;
图16是本发明实施例五提供的内胆结构的剖视图;
图17是本发明实施例六提供的内胆结构的分解状态剖视图,其中,图中未示出主密封胶和副密封胶;
图18是本发明实施例六提供的内胆结构的装配过程的剖视图;
图19是本发明实施例六提供的内胆结构的剖视图;
图20是本发明实施例七提供的内胆结构的局部剖视图;
图21是图20中B的放大结构图;
图22是图20中C的放大结构图;
图23是本发明实施例八提供的内胆结构的内胆后板和水管支架的制造方法的流程图;
图24是本发明实施例八提供的内胆结构的内胆后板和水管支架后板组件立体结构图;
图25是图24的局部剖视图;
图26是图25的分解图。
图27是本发明实施例九提供的内胆后板的后视图;
图28是图27中AA方向及区域的剖视图;
图29是图27中BB方向及区域的剖视图;
图30是图27中CC方向及区域的剖视图。
图31是本发明实施例十提供的洗碗机的整体结构示意图;
图32是图31中AA方向的局部剖视图;
图33是本发明实施十例提供的洗碗机的侧视图,图中位于最后侧的滚轮位于第三限位端面的下方;
图34是图33中A的放大结构示意图;
图35是本发明实施例十提供的洗碗机的侧视图,图中位于后侧的两个滚轮位于第一限位端面的下方。
图36是本发明实施例十一提供的洗碗机的立体图;
图37是图36的分解图;
图38是本发明实施例十一提供的洗碗机的部分结构立体图,其中,包括内胆结构和横梁板;
图39是图38的分解图;
图40是图37中A的放大结构示意图;
图41是图37中B的放大结构示意图;
图42是本发明实施例十一提供的洗碗机的局部放大图。
图43是本发明实施例十二提供的洗碗机的门体结构打开状态时的结构示意图;
图44是本发明实施例十二提供的洗碗机的门体结构闭合状态时的结构示意图;
图45是本发明实施例十二提供的门体结构与铰链旋转件配合的结构示意图;
图46是本发明实施例十二提供的铰链旋转件的结构示意图;
图47是本发明实施例十二提供的洗碗机的爆炸图;
图48是本发明实施例十二提供的铰链支撑板与底座结构配合的结构示意图;
图49是本发明实施例十二提供的铰链支撑板的结构示意图;
图50是本发明实施例十二提供的铰链支撑板与底座结构装配后的结构示意图;
图51是本发明实施例十二提供的铰链支撑件与底座结构装配后的结构示意图;
图52是本发明实施例十二提供的铰链支撑件的结构示意图;
图53是本发明实施例十三提供的门体结构相对于内胆结构呈打开状态时的立体图;
图54是本发明实施例十三提供的门体结构相对于内胆结构呈闭合状态时的立体图;
图55是本发明实施例十三提供的门体结构相对于内胆结构呈闭合状态时的侧视图;
图56是本发明实施例十三提供的铰链支撑件与内胆结构配合时的结构示意图。
图57是本发明实施例十四提供的铰链支撑件的结构示意图;
本发明的实施方式
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。
实施例一
本发明实施例提供一种内胆结构。
请参阅图1、图2和图4,该内胆结构1000包括从前往后延伸设置且截面形状为U形的内胆前板1100、从内胆前板1100的后侧板边向外侧延伸出的翻边板1200以及设于内胆前板1100后侧并与翻边板1200紧固连接且与翻边板1200贴合的内胆后板1300,翻边板1200和内胆后板1300相贴合的区域为贴合带,其中,内胆前板1100和翻边板1200可以一体设置,这样有利于提高内胆前板1100和翻边板1200之间的连接强度,且内胆前板1100和翻边板1200可采用一副冲压的方式成型,也可以采用多副弯折的方式成型。翻边板1200和内胆后板1300之间形成有主容胶腔,主容胶腔位于贴合带之内,主容胶腔的布置路径的首尾两端分别对应至贴合带的布置路径的首尾两端,也即是主容胶腔的首端的位置位于贴合带的布置路径的首端,而主容胶腔的布置路径的末端的位置位于贴合带的布置路径的末端,其中,主容胶腔的布置路径的首端与末端之间可以平行于贴合带的布置路径,也可以是蛇形设置。
在本发明实施例中,内胆结构1000包括置于主容胶腔内的主密封胶1501,主密封胶1501弹性抵触主容胶腔的腔壁。
基于本发明实施例的结构,如液体要经翻边板1200与内胆后板1300之间达到外部,液体需要经过主密封胶1501和主容胶腔的腔壁之间的间隙,而由于主密封胶1501弹性抵触主容胶腔的腔壁,主密封胶1501和主容胶腔的腔壁之间的间隙极小,液体难以经过,因此,进一步地防止了液体经翻边板1200与内胆后板1300之间达到外部又由于主容胶腔的布置路径的首尾两端分别对应至贴合带的布置路径的首尾两端,这使得翻边板1200和内胆后板1300之间任意位置不会出现与外部连通的间隙,从而确保了翻边板1200与内胆后板1300之间具有良好的密封性。
上述中,在此需要说明的是,当主容胶腔的布置路径的首端与末端之间为直线设置时,结构较为简单,有利于提高生产效率,而当主容胶腔的布置路径的首端与末端之间为蛇形设置时,则有利于进一步增加液体流动到外部的行程,从而更进一步提高了翻边板1200与内胆后板1300之间的密封性。
请参阅图2至图4,在本发明实施例中,翻边板1200于其与内胆后板1300相贴合的板面开设有翻边主容胶槽1401,后板主容胶槽1403的布置路径的首尾两端分别对应至贴合带的布置路径的首尾两端,翻边主容胶槽1401与内胆后板1300共同围合形成主容胶腔。基于此结构设计,可以不用改内胆后板1300的结构,而仅是改变翻边板1200的结构,这样,不用改变内胆后板1300的生产工艺,有利于提高生产效率。
在本发明实施例中,主容胶腔位于翻边板1200与内胆后板1300之间的紧固连接位置的内侧。由于翻边板1200与内胆后板1300多为金属结构制成,如主容胶腔位于翻边板1200与内胆后板1300之间的紧固连接位置的外侧,液体容易侵蚀到翻边板1200与内胆后板1300之间的紧固连接结构,进而导致翻边板1200与内胆后板1300之间的连接松脱,而基于此结构设计,则能够避免液体侵蚀到翻边板1200与内胆后板1300之间的紧固连接结构,保护翻边板1200与内胆后板1300之间的紧固连接结构。
实施例二
请参阅图5至图6,本实施例与实施例一的区别在于,翻边板1200和内胆后板1300之间至少于主容胶腔的一侧形成有副容胶腔(图中未标注),副容胶腔位于贴合带之内,副容胶腔的布置路径的首尾两端分别对应至贴合带的布置路径的首尾两端。具体地,在本发明实施例中,翻边板1200和内胆后板1300之间于主容胶腔的两侧均形成有副容胶腔。
内胆结构1000包括置于副容胶腔的副密封胶1502,副密封胶1502弹性抵触副容胶腔的腔壁。具体地,在本发明实施例中,副密封胶1502设有两,且分别置于一副容胶腔中。
基于此结构设计,在翻边板1200和内胆后板1300之间具有主容胶腔和主密封胶1501的基础上,再增加类似的结构,有利于进一步提高翻边板1200和内胆后板1300。具体地,如液体要经翻边板1200与内胆后板1300之间达到外部,液体还需要经过副密封胶1502和副容胶腔的腔壁之间的间隙,而由于副密封胶1502弹性抵触副容胶腔的腔壁,副密封胶1502和副容胶腔的腔壁之间的间隙极小,液体难以经过,因此,进一步地防止了液体经翻边板1200与内胆后板1300之间达到外部,从而更进一步提高了翻边板1200与内胆后板1300之间的密封性。
在本发明实施例中,主容胶腔相对于副容胶腔,主容胶腔的横截面的面积大于副容胶腔的横截面的面积。
请参阅图5至图7,翻边板1200于其与内胆后板1300相贴合的板面且至少于翻边主容胶槽1401的一侧开设有翻边副容胶槽1402,翻边副容胶槽1402与内胆后板1300共同围合形成副容胶腔。具体地,在本发明实施例中,翻边板1200于其与内胆后板1300相贴合的板面且于翻边主容胶槽1401的两侧开设有翻边副容胶槽1402。基于此结构设计,可以不用改内胆后板1300的结构,而仅是改变翻边板1200的结构,这样,不用改变内胆后板1300的生产工艺,有利于提高生产效率。
内胆后板1300于其与翻边板1200相贴合的板面且至少于后板主容胶槽1403的一侧开设有后板副容胶槽1404,后板副容胶槽1404与内胆后板1300共同围合形成副容胶腔。
内胆后板1300于其与翻边板1200相贴合的侧面开设有后板主容胶槽1403,后板主容胶槽1403的布置路径拟合于贴合带的布置路径,后板主容胶槽1403与翻边板1200共同围合形成主容胶腔。基于此结构设计,可以不用改翻边板1200的结构,而仅是改变内胆后板1300的结构,这样,不用改变翻边板1200的生产工艺,有利于提高生产效率。
在本发明实施例中,内胆结构1000包括位于翻边板1200和内胆后板1300之间并用于连接主密封胶1501和副密封胶1502的连接胶,连接胶呈片状设置,主密封胶1501和副密封胶1502均与连接胶一体设置。基于此结构设计,由于主密封胶1501和副密封胶1502通过连接胶连接,在装配过程中,主密封胶1501和副密封胶1502一并装配至相应的位置,而不用分别装配,有利于简化结构。
进一步地,请参阅图,主密封胶1501、副密封胶1502和连接胶可由一块预成型胶1600在翻边板1200和内胆后板1300的挤压下形成。在装配过程中,只需将预成型胶1600放置到主容胶腔中,然后紧固翻边板1200和内胆后板1300即可,有利于提高装配效率。
实施例三
请参阅图8至图10,本实施例与实施例二的区别在于,内胆后板1300于其与翻边板1200相贴合的板面且至少于后板主容胶槽1403的一侧开设有后板副容胶槽1404,后板副容胶槽1404与内胆后板1300共同围合形成副容胶腔。当然,在本发明实施例中,内胆后板1300于其与翻边板1200相贴合的板面且于后板主容胶槽1403的两侧均开设有后板副容胶槽1404。
基于此结构设计,首先,可以简化用于生产制造翻边板1200的制造设备,避免用于制造翻边板1200的制造设备过于复杂,其副,当采用板金件通过冲压制成时,可确保翻边板1200和内胆后板1300之间的具有较多贴合面积,提高翻边板1200和内胆后板1300之间贴合的稳定性。
实施例四
请参阅图11至图13,本实施例与实施例二的区别在于,内胆后板1300于其与翻边板1200相贴合的侧面开设有后板主容胶槽1403,后板主容胶槽1403的布置路径的首尾两端分别对应至贴合带的布置路径的首尾两端,后板主容胶槽1403与翻边板1200共同围合形成主容胶腔。
基于此结构设计,首先,同样地可以简化用于生产制造翻边板1200的制造设备,避免用于制造翻边板1200的制造设备过于复杂,其副,且同样地当采用板金件通过冲压制成时,在采用面板的情况下,可确保翻边板1200和内胆后板1300之间的具有较多贴合面积,提高翻边板1200和内胆后板1300之间贴合的稳定性。
实施例五
请参阅图14至图16,本实施例与实施例一的区别在于,翻边板1200和内胆后板1300之间至少于主容胶腔的一侧形成有副容胶腔,副容胶腔位于贴合带之内,副容胶腔的布置路径的首尾两端分别对应至贴合带的布置路径的首尾两端;
内胆结构1000包括置于副容胶腔的副密封胶1502,副密封胶1502弹性抵触副容胶腔的腔壁。
内胆后板1300于其与翻边板1200相贴合的侧面开设有后板主容胶槽1403,后板主容胶槽1403的布置路径的首尾两端分别对应至贴合带的布置路径的首尾两端,后板主容胶槽1403与翻边板1200共同围合形成主容胶腔。
内胆后板1300于其与翻边板1200相贴合的板面且至少于后板主容胶槽1403的一侧开设有后板副容胶槽1404,后板副容胶槽1404的布置路径的首尾两端分别对应至贴合带的布置路径的首尾两端,后板副容胶槽1404与内胆后板1300共同围合形成副容胶腔。
基于此结构设计,可以采用原有的翻边板1200的结构,而不用改变翻边板1200的生产工艺,只需调整内胆后板1300的生产工艺,其中,内胆后板1300的结构简单于内胆前板1100,这样,由于在确保翻边板1200与内胆后板1300之间具有良好密封性的基础上,简化生产工艺,提高生产效率。
在本发明实施例中,副容胶腔位于翻边板1200与内胆后板1300之间的紧固连接位置的内侧。由于翻边板1200与内胆后板1300多为金属结构制成,如副容胶腔位于翻边板1200与内胆后板1300之间的紧固连接位置的外侧,液体容易侵蚀到翻边板1200与内胆后板1300之间的紧固连接结构,进而导致翻边板1200与内胆后板1300之间的连接松脱,而基于此结构设计,则能够避免液体侵蚀到翻边板1200与内胆后板1300之间的紧固连接结构,保护翻边板1200与内胆后板1300之间的紧固连接结构。
在本发明实施例中,内胆结构1000包括位于翻边板1200和内胆后板1300之间并用于连接主密封胶1501和副密封胶1502的连接胶,连接胶呈片状设置,主密封胶1501和副密封胶1502均与连接胶一体设置。基于此结构设计,首先,由于主密封胶1501和副密封胶1502通过连接胶连接,在装配过程中,主密封胶1501和副密封胶1502一并装配至相应的位置,而不用分别装配,有利于简化结构,其副,主密封胶1501、副密封胶1502和连接胶可由一块预成型胶1600在翻边板1200和内胆后板1300的挤压下形成。
其中,当主密封胶1501、副密封胶1502和连接胶由一块预成型胶1600在翻边板1200和内胆后板1300的挤压下形成时,在装配过程中,只需将预成型胶1600放置到主容胶腔中,然后紧固翻边板1200和内胆后板1300即可,有利于提高装配效率。
实施例六
请参阅图17至图20,本实施例与实施例二的区别在于,翻边板1200和内胆后板1300之间至少于主容胶腔的一侧形成有副容胶腔,副容胶腔位于贴合带之内,副容胶腔的布置路径的首尾两端分别对应至贴合带的布置路径的首尾两端;
内胆结构1000包括置于副容胶腔的副密封胶1502,副密封胶1502弹性抵触副容胶腔的腔壁。
内胆后板1300于其与翻边板1200相贴合的侧面开设有后板主容胶槽1403,后板主容胶槽1403的布置路径的首尾两端分别对应至贴合带的布置路径的首尾两端,后板主容胶槽1403与翻边板1200共同围合形成主容胶腔。
内胆后板1300于其与翻边板1200相贴合的板面且至少于后板主容胶槽1403的一侧开设有后板副容胶槽1404,后板副容胶槽1404的布置路径的首尾两端分别对应至贴合带的布置路径的首尾两端,后板副容胶槽1404与内胆后板1300共同围合形成副容胶腔。
本发明实施例中,翻边主容胶槽1401与后板主容胶槽1403的位置对应设置,各翻边副容胶槽1402与一后板副容胶槽1404的位置对应设置。
基于此结构设计,内胆前板1100和翻边板1200均设有槽结构,这样,如液体要经翻边板1200与内胆后板1300之间达到外部,槽结构相对于平面结构,能够增加液体流动到外部的行程,从而更进一步提高了翻边板1200与内胆后板1300之间的密封性。
此外,在装配过程中,主密封胶1501和副密封胶1502可以选择放置于内胆后板1300上,也可以选择放置于翻边板1200上,这样,可以根据实际装配情况,相应选择即可。
实施例七
请参阅图20至图22,本实施例与实施例一的区别在于,翻边板1200与内胆后板1300通过翻边螺栓1600连接,这样,相对于采用铆接或焊接,便于翻边板1200与内胆后板1300之间拆卸,便于后续的维护,降低维护成本。
实施例八
请参阅图23至图26,本实施例与实施例一的区别在于,内胆结构1000还包括连接于内胆后板1300一板面的水管支架1700,水管支架1700包括与内胆后板1300贴合的支架基板以及连接于支架基板板边并朝背离内胆后板1300方向延伸形成的固定件,支架基板于其朝向内胆后板1300的板面开设有紧固配合孔1701,内胆后板1300一体连接有紧密地插接于紧固配合孔1701的紧固配合柱1702。
基于该结构,内胆后板1300和水管支架1700以下制造方法制作:包括以下步骤:
首先,预备后板坯料板、水管支架1700以及冲压模具。
后板坯料板为一平铺状并由不锈钢材质制成的板金件。水管支架1700包括与内胆后板1300贴合的支架基板以及连接于支架基板板边并朝背离内胆后板1300方向延伸形成的固定件,水管支架1700也由不锈钢材质制成。
冲压模具包括位置关系相对设置的冲压动模和冲压定模,冲压动模和冲压定模之间具有相互压合的合模状态以及相互分离的分模状态,通过驱动冲压动模靠近冲压定模或远离冲压定模来实现冲压动模与冲压定模之间合模状态和分模状态之间的切换,其中,冲压动模和冲压定模在合模状态下形成有后板型腔,冲压定模具有与后板型腔连通并用于放置水管支架1700且形状尺寸与水管支架1700相匹配的支架型腔,冲压动模具有穿过后板型腔并穿设至支架型腔的压接柱,冲压定模开设有与支架型腔连通并与压接柱位置对应设置的压接孔,压接孔的孔径大于压接柱的柱径;该冲压模具在具体应用过程中,与用于驱动冲压动模往复运动的冲压设备配合使用。
在预备冲压模具的过程中,将冲压定模置于冲压动模的下方,通过驱动冲压动模的上下运动来实现冲压动模与冲压定模之间合模状态和分模状态之间的切换,这样,在后续步骤中,后板坯料板和水管支架1700可以通过自身的重力放置于冲压定模上,而不需要其他固定结构来辅助固定后板坯料板和水管支架1700,有利于提高后板坯料板和水管支架1700的放置效率。
其次,使冲压动模和冲压定模处于相互分离的分模状态。
这样,在冲压动模和冲压定模处于相互分离的分模状态,其中,冲压动模和冲压定模之间的间距设置要便于后续中将水管支架1700放置到支架型腔以及将后板坯料板放置到冲压定模。
然后,先将将水管支架1700放置到支架型腔,再将后板坯料板放置到冲压定模。
最后,利用冲压设备,使冲压动模压合和冲压定模相向运动,并让冲压动模和冲压定名模处于相互压合的合模状态,后板坯料板被压合形成内胆后板1300。
其中,由于冲压动模具有穿过后板型腔并穿设至支架型腔的压接柱,在冲压动模压合至冲压定模后,后板坯料板被压合形成内胆后板1300,于此同时,内胆后板1300于其与压接柱相对应的区域将整体被压接柱冲压至压接孔,而相邻的区域将发生塑性形变,内胆后板1300中因压接柱而产生的形变部分为紧固配合柱1702,其中,紧固配合柱1702在形成的过程中,压接柱通过紧固配合柱1702来间接冲压支架基板,冲压支架于其与压接柱相对应的区域将整体被紧固配合柱1702冲压至压接孔,而相邻的区域将发生塑性形变,支架基板中因紧固配合柱1702而在朝向内胆后板1300的板面形成有紧固配合孔1701,由于紧固配合孔1701是在紧固配合柱1702的挤压下形成的,将紧固配合柱1702紧密地插接于紧固配合孔1701,基于此,内胆后板1300与水管支架1700通过紧固配合与柱紧固配合孔1701紧固连接。
基于上述可知,采用上述制造方法,首先,内胆后板1300和水管支架1700之间的连接无需铆钉5620来连接,这样,省去了采用铆钉5620设备来打铆钉5620,有利于降低生产制造成本,其次,也不会存在内胆后板1300和水管支架1700之间连接失败的情况,从而极大地提高了良率,最后,在冲压内胆后板1300的同时,一并实现内胆后板1300与水管支架1700之间的连接,无需另设用于实现内胆后板1300与水管支架1700之间连接的作业工位,减少一个作业流程,极大地提高了生产效率。
在本发明实施例中,在冲压动模压合至冲压定模的过程中,使压接柱与压接孔的孔底留有间隙。即可知压接柱与压接孔的孔底之间的距离,其中,间隙的间距为内胆后板1300和支架基板的厚度之和,这样,可以避免压接柱挤压内胆后板1300和水管支架1700,有利于减少冲压设备所需的冲压力。
在本发明实施例中,冲压动模和冲压定模进入合模状态或进入分模状态,冲压定模静止设置。这样,冲压设备只需驱动冲压动模运动即可,而无需同时驱动冲压动模和冲压定模一并运动,有利于简化冲压设备的机械结构。
进一步地,在冲压动模压合至冲压定模,并将后板坯料板压合形成内胆后板1300之后;冲压动模远离冲压定模,使冲压动模和冲压定模进入相互分离的分模状态,且此过程中,于内胆后板1300背离冲压动模的板面施加朝向冲压动模的推顶力。这样,可以保证制造出来之后,冲压动模和冲压定模进入相互分离的分模状态时,可以随冲压动模运动而将后半组件一并带出。
在本发明实施例中,压接孔和压接柱至少设有两对。这样,制造出的后半组件有相应对数的紧固配合柱1702和紧固配合孔1701,基于此,首先,增加紧固配合柱1702和紧固配合孔1701的对数,直接增加紧固配合点,有利于增强内胆后板1300和水管支架1700支架的连接强度,其次,至少两对紧固配合柱1702和紧固配合孔1701的结构设计,相对应仅有一对紧固配合柱1702和紧固配合孔1701,能够防止水管支架1700相对于内胆后板1300相对转动。具体地,在本发明实施例中,压接孔和压接柱设有四对,紧固配合柱1702和紧固配合孔1701也对应地设有四对。
实施例九
请参阅图27至图30,本实施例与实施例一的区别在于,该内胆后板1300包括一板面朝前设置而另一板面朝后设置的结构基板1310、至少一个一体连接于结构基板1310一板面并呈矩形设置且长度延伸方向为从上往下设置的纵向母筋板1320以及至少一个一体连接于结构基板1310一板面并呈矩形设置且长度延伸方向为从左往右设置的横向母筋板1330,结构基板1310于其背离纵向母筋板1320的板面并于各纵向母筋板1320对应位置处均开设有呈矩形设置且长度延伸方向为从上往下设置的纵向母筋槽1311,结构基板1310于其背离横向母筋板1330的板面并于各横向母筋板1330对应位置处均开设有呈矩形设置且长度延伸方向为从左往右设置的横向母筋槽1312,其中,纵向母筋槽1311的槽形与纵向母筋板1320的板形等比例设置,且小于纵向母筋板1320的板形,横向母筋槽1312的槽形与横向母筋板1330的板形等比例设置,且小于横向母筋板1330的板形。
在本发明实施例中,内胆后板1300还包括至少一个一体连接于纵向母筋板1320一板面并呈矩形设置且长度延伸方向为从左往右下设置的横向子筋板1340以及至少一个一体连接于横向母筋板1330一板面并呈矩形设置且长度延伸方向为从上往下设置的纵向子筋板1350,横向母筋板1330于其背离纵向子筋板1350的板面并与各纵向子筋板1350对应位置处开设有呈矩形设置且长度延伸方向为从上往下设置的纵向子筋槽1331,纵向母筋板1320于其背离横向子筋板1340的板面并与各横向子筋板1340对应位置处开设有呈矩形设置且长度延伸方向为从左往右设置的横向子筋槽1321,其中,纵向母子筋槽的槽形与纵向子筋板1350的板形等比例设置,且小于纵向子筋板1350的板形,横向子筋槽1321的槽形与横向子筋板1340的板形等比例设置,且小于横向子筋板1340的板形,结构基板1310、纵向母筋板1320、横向母筋板1330、纵向子筋板1350和横向子筋板1340相互平行设置。
首先,基于纵向母筋板1320、横向母筋板1330、纵向母筋槽1311和横向母筋槽1312的结构设计,当内胆后板1300受到弯曲的外力时,作用力会在结构基板1310、纵向母筋板1320和横向母筋板1330之间传递,其中,由于纵向母筋板1320和横向母筋板1330并不在同一平面,作用力在纵向母筋板1320和结构基板1310的连接处,以及横向母筋板1330和结构基板1310的连接处的传递效率较低,且还由于纵向母筋板1320呈矩形设置且长度延伸方向为从上往下设置,以及横向母筋板1330呈矩形设置且长度延伸方向为从左往右设置,纵向母筋板1320在从左到右的方向的抗弯曲性能较好,横向母筋板1330在从上到下的方向的抗弯曲性能较好,从而提高了内胆后板1300的抗弯曲性能;其次,基于纵向母筋板1320、横向子筋板1340和横向子筋槽1321的结构设计,当纵向母筋板1320受到弯曲的外力时,作用力会在纵向母筋板1320和横向子筋板1340之间传递,其中,由于纵向母筋板1320和横向子筋板1340并不在同一平面,作用力在纵向母筋板1320和横向子筋板1340的连接处传递效率较低,且还由于横向子筋板1340呈矩形设置且长度延伸方向为从左往右设置,横向子筋板1340在从上到下的方向的抗弯曲性能较好,从而提高了纵向母筋板1320的抗弯曲性能,进而进一步提高了内胆后板1300的抗弯曲性能;再次,基于横向母筋板1330、纵向子筋板1350和纵向子筋槽1331的结构设计,当横向母筋板1330受到弯曲的外力时,作用力会在横向母筋板1330和横向子筋板1340之间传递,其中,由于横向母筋板1330和纵向子筋板1350并不在同一平面,作用力在横向母筋板1330和纵向子筋板1350的连接处传递效率较低,且还由于纵向子筋板1350呈矩形设置且长度延伸方向为从上往下设置,纵向子筋板1350在从左到右的方向的抗弯曲性能较好,从而提高了纵向母筋板1320的抗弯曲性能,进而进一步提高了内胆后板1300的抗弯曲性能。
此外,通过横向母筋槽1312、纵向母筋槽1311、横向子筋槽1321和纵向子筋槽1331在保证内胆结构1000具有良好的抗弯曲性能的同时,还能降低料材的使用,降低成本。
请参阅图至图,在本发明实施例中,纵向母筋板1320连接于结构基板1310中朝后设置的板面,横向子筋板1340连接于纵向母筋板1320中朝前设置的板面。基于此结构,由于控制内胆后板1300于纵向母筋板1320处的厚度,避免内胆后板1300过厚。
进一步地,纵向母筋槽1311的槽深大于横向子筋槽1321的槽深。基于此结构,横向子筋板1340处于纵向母筋槽1311,在将该内胆后板1300装配至内胆前板1100时,有利于增加内胆前板1100和内胆后板1300共同围合形成的空间。
请参阅图至图,在本发明实施例中,横向母筋板1330连接于结构基板1310中朝后设置的板面,纵向子筋板1350连接于横向母筋板1330中朝前设置的板面。基于此结构,由于控制内胆后板1300于横向母筋板1330处的厚度,避免内胆后板1300过厚。
进一步地,横向母筋槽1312的槽深大于纵向子筋槽1331的槽深。基于此结构,横向子筋板1340处于纵向母筋槽1311,在将该内胆后板1300装配至内胆前板1100时,有利于增加内胆前板1100和内胆后板1300共同围合形成的空间。
请参阅图27,在本发明实施例中,纵向母筋板1320200的长宽之比为1.5-2.5,纵向母筋板1320200与结构基板1310100的板面面积之比为0.1~0.15;
横向母筋板1330300的长宽之比为9-15,横向母筋板1330300与结构基板1310100的板面面积之比为0.2~0.3。
进一步地,横向子筋板1340400的长宽之比3-5,横向子筋板1340400与纵向母筋板1320200的板面面积之比为0.1~0.2;
纵向子筋板1350500的长宽之比1.2-1.5,纵向子筋板1350与横向母筋板1330的板面面积之比为0.1~0.2。
请参阅图28至图30,在本发明实施例中,横向子筋槽1321沿其长度方向贯通纵向母筋板1320的板边,纵向子筋槽1331沿其长度方向贯通横向母筋板1330的板边。基于此结构设计,可降低内胆结构1000的复杂度,有利于降低内胆后板1300的生产制造难度。
在本发明实施例中,纵向母筋板1320和横向母筋板1330均设置有两个,两纵向母筋板1320位于两横向母筋板1330之间。
本发明还提出一种内胆结构1000,该内胆结构1000包括从前往后延伸设置且截面形状为U形的内胆前板1100、从内胆前板1100的后侧板边向外侧延伸出的翻边板1200以及设于内胆前板1100后侧并与翻边板1200紧固连接且与翻边板1200贴合的内胆后板1300,翻边板1200和内胆后板1300相贴合的区域为贴合带,其翻边板1200和内胆后板1300之间形成有容胶腔,容胶腔位于贴合带之内,容胶腔的布置路径的首尾两端分别对应至贴合带的布置路径的首尾两端。
内胆结构1000包括置于容胶腔内的密封胶,密封胶弹性抵触容胶腔的腔壁。
本发明实施例的内胆后板1300的具体结构参照上述实施例,由于本内胆结构1000采用了上述所有实施例的全部技术方案,因此同样具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。
此外,基于此结构,如液体要经翻边板1200与内胆后板1300之间达到外部,液体需要经过密封胶和容胶腔的腔壁之间的间隙,而由于密封胶弹性抵触容胶腔的腔壁,密封胶和容胶腔的腔壁之间的间隙极小,液体难以经过,因此,进一步地防止了液体经翻边板1200与内胆后板1300之间达到外部又由于容胶腔的布置路径的首尾两端分别对应至贴合带的布置路径的首尾两端,这使得翻边板1200和内胆后板1300之间任意位置不会出现与外部连通的间隙,从而确保了翻边板1200与内胆后板1300之间具有良好的密封性。
实施例十
请参阅图31至图35,本发明实施例提供一种洗碗机,包括碗篮、底座结构2000以及安装于所述底座上并如上述的内胆结构1000,所述碗篮包括用于承载碗具的碗框以及与碗框连接的滚轮3120,所述滚轮3120设有多个,且从前往后间隔设置,所述内胆前板1100包括安装于所述底座上且从前往后设置的内胆边板1110。
在本发明实施例中,洗碗机包括用于承载碗篮的底座结构2000、安装于底座结构2000上且从前往后设置的内胆边板1110以及连接于内胆边板1110一板面并从前往后延伸设置的限位条3400,底座结构2000具有从前往后延伸并用于承载各滚轮3120的导轨面2201,碗篮从前往后地滑至导轨面2201上,以使各滚轮3120均置于导轨面2201,以由底座结构2000承载碗篮,限位条3400具有从前往后依次连接并均朝下设置的第一限位端面3401、第二限位端面3402和第三限位端面3403,第一限位端面3401、第二限位端面3402和第三限位端面3403共同与导轨面2201形成供滚轮3120经过的防跳过道,第一限位端面3401与导轨面2201之间的间距大于滚轮3120的轮径,第二限位端面3402与导轨面2201之间的间距等于滚轮3120的轮径,第三限位端面3403与导轨面2201之间的间距大于滚轮3120的轮径,第三限位端面3403与位于最后侧的滚轮3120的位置对应设置,第三限位端面3403的前侧边缘投影到导轨面2201的投影线经过最后侧的滚轮3120。
基于上述结构,在将碗篮从前往后地滑至导轨面2201的过程中,滚轮3120依次经过第一限位端面3401、第二限位端面3402和第三限位端面3403,首先,当碗篮中位于最后侧的滚轮3120先到达第一限位端面3401的下方时,由于第一限位端面3401的存在,碗篮中位于最后侧的滚轮3120上下跳动的幅度将限制于第一限位端面3401和导轨面2201之间,从而避免碗篮跳动的幅度过大,避免碗篮跳动的幅度过大而导致碗篮内的碗具出现损坏的情况,其次,当碗篮中位于最后侧的滚轮3120到达第二限位端面3402的下方时,则由于第二限位端面3402与导轨面2201之间的间距等于滚轮3120的轮径,第一限位端面3401将完全限制滚轮3120上下跳动,第二限位端面3402与滚轮3120之间也产生滚动摩擦,增加了碗篮滑动阻力,此时,使用者将明显感受到阻力的增强,从而使用者可以判断位于最后侧的滚轮3120到达第二限位端面3402,而由于第三限位端面3403的前侧边缘投影到导轨面2201的投影线经过最后侧的滚轮3120,也即是当最后侧的滚轮3120滚过第二限位端面3402之后,碗篮也就滚动到位了,如图所示的状态,因此,当使用者感知到了阻力,使用者就能判断到碗蓝是否滚动到位,而不需要使用者一直施加较大对外力来推动碗篮,从而避免碗篮与其他部件产生作用力的碰撞。
具体地,在本发明实施例中,第一限位端面3401与导轨面2201之间的间距为滚轮3120的轮径的1.1至1.25倍,第三限位端面3403与导轨面2201之间的间距为滚轮3120的轮径的1.1至1.25倍。
请参阅图31和图32,在本发明实施例中,第二限位端面3402从前往后的长度小于滚轮3120的轮径。基于此结构设计,减少位于最后侧的滚轮3120经过第二限位端面3402下方的行程,减少位于最后侧的滚轮3120受阻的时长,有利于提高使用者的使用体验。
请参阅图33和图35,在本发明实施例中,限位条3400具有用于连接第一限位端面3401与第二限位端面3402并倾斜设置的前侧倾斜面3404,前侧倾斜面3404与第二限位端面3402的夹角为-度。基于此结构设计,滚轮3120从第一限位端面3401的下方滚到第二限位端面3402的下方的过程中,先经过前侧倾斜面3404的下方,前侧倾斜面3404将渐渐地限缩滚轮3120的跳动幅度,让滚轮3120滚至第二限位端面3402下方之前,有一个缓冲行程,避免滚轮3120直接滚至第二限位端面3402下方而出现阻力突出增大的阻力感,这样,有利于提高使用者的使用体验。
请参阅图31和图32,在本发明实施例中,限位条3400具有用于连接第一限位端面3401与第二限位端面3402并倾斜设置的前侧倾斜面3404,前侧倾斜面3404与第二限位端面3402的夹角为-度。基于此结构设计,在将鼓励从第三限位端面3403的下方滚到第二限位端面3402的下方的过程中,先经过后侧倾斜面3405的下方,后侧倾斜面3405将渐渐地显示滚轮3120的跳动幅度,让滚轮3120滚至第二先后端面下方之前,有一个缓冲形成,避免滚轮3120直接滚至第二限位端面3402下方而出现阻力突出增大的阻力感,这样,有利于提高使用者的使用体验。
请参阅图31和图32,在本发明实施例中,底座结构2000包括用于防止各滚轮3120朝背离内胆边板1110的方向脱离导轨面2201的防脱条2220,防脱条2220凸设于导轨面2201并从前往后延伸设置。基于此结构设计,能够避免滚轮3120朝背离内胆边板1110的方向脱离导轨面2201。
请参阅图31、图33和图35,在本发明实施例中,底座结构2000于导轨面2201且于位于最前侧的滚轮3120的前侧设有悬空结构2202,且当位于最前侧的滚轮3120处于悬空结构2202时,位于后侧的至少两个滚轮3120位于第一限位端面3401的下方,在此需要强调的是,此时,是至少有两个滚轮3120尚处于第一限位端面3401的下方。基于此结构设计,在将碗篮从底座结构2000拉出时,位于最前侧的滚轮3120先滚动至悬空结构2202上方,位于最后侧的滚轮3120也位于第一限位端面3401的下方,此时,第二限位端面3402对位于最后侧的滚轮3120具有一定抵顶作用,碗篮具有先前倾的趋势,使用者需要提前施加一定外力来拉提碗篮,这样,可避免位于最后侧的滚轮3120完全离开限位条3400之后,整个碗篮突然滑出。
在本发明实施例中,内胆边板1110与限位条3400可拆卸连接。基于此结构设计,当限位条3400出现损坏时,可以更换限位条3400。具体地,内胆边板1110与限位条3400通过螺栓结构可拆卸连接,具有结构简单、连接可靠、装拆方便等优点。
在本发明实施例中,洗碗机包括设于内胆边板1110与限位条3400接合处的密封圈3500,密封内胆边板1110与限位条3400之间的结合。基于此结构设计,能够避免液体从内胆边板1110和限位条3400之间的缝隙流出,对应用有该洗碗机的洗碗机造成损坏。
实施例十一
请参阅图36至图40,本实施例与实施例十区别在于,所述洗碗机还包括右保护板4210和左保护板4220,所述右保护板4210设于所述内胆结构1000右侧,所述左保护板4220设于所述内胆结构1000左侧。
在本发明实施例中,所述洗碗机还包括一体连接于所述内胆后板1300上侧板边并向前延伸设置的横梁板4300、一体连接于所述右保护板4210上侧板边并向左侧延伸设置的右连接板4410以及一体连接于所述左保护板4220上侧板边并向右侧延伸设置的左连接板4420,所述右连接板4410和所述左连接板4420均搭设于所述横梁板4300上侧板面并均与所述横梁板4300可拆卸连接。
基于此结构设计,由于横梁板4300一体连接于内胆后板1300上侧板边、右连接板4410一体连接于右保护板4210上侧板边以及左连接板4420一体连接于左保护板4220上侧板边,横梁板4300与内胆后板1300之间不存在装配关系,右连接板4410与右保护板4210之间不存在装配关系,左连接板4420与左保护板4220之间也不存在装配关系,这样,在将右保护板4210和左保护板4220装配固定至内胆结构1000的过程中,只需完成右连接板4410和横梁板4300的装配连接以及左连接板4420和横梁板4300的装配连接即可,右保护板4210和左保护板4220均不需要通过上后横档来与内胆结构1000连接,相对于现有技术,省去了装配上后横档的步骤,提高了洗碗机的装配效率。
请参阅图36至图42,在本发明实施例中,横梁板4300于其上侧板面设有右定位槽4301和左定位槽4302,右连接板4410于其下侧板面凸设于与右定位槽4301在前后方向定位配合的右定位凸起4411,左连接板4420于其下侧板面凸设于与左定位槽4302在前后方向定位配合的左定位凸起4421(图中未示出)。基于此结构设计,在装配过程中,且在将右连接板4410和左连接板4420搭放到横梁板4300上,在将右连接板4410和左连接板4420紧固至横梁板4300上之前,通过右定位槽4301和右定位凸起4411的配合,能够快速地将右连接板4410放置到横梁板4300预设的位置上,而通过左定位槽4302和左定位凸起4421的配合,能够快速地将左连接板4420放置到横梁板4300预设的位置上,从而提高进一步提高装配效率。
上述中,横梁板4300、右连接板4410和左连接板4420均为钣金件,横梁板4300上的右定位槽4301和左定位槽4302可以通过压印形成,右连接板4410上的右定位凸起4411以及左连接板4420上的左定位凸起4421也可以通过压印形成。
进一步地,右定位槽4301连通至横梁板4300右侧板边,左定位槽4302连通至横梁板4300左侧板边。基于此结构设计,在装配过程中,右定位凸起4411可以从右往左滑入右定位槽4301,左定位凸起4421可以从左往右滑入左定位槽4302。
在本发明实施例中,横梁板4300和右连接板4410通过右上紧固螺栓4701可拆卸连接,横梁板4300和左连接板4420通过左上紧固螺栓4703可拆卸连接。其中,采用螺栓连接具有连接可靠性较高,以及便于连接和拆卸的优点,因此,基于此结构设计,有利于提高横梁板4300和右连接板4410之间的连接可靠性,以及便于横梁板4300和右连接板4410之间的连接和拆卸,同时,也有利于提高横梁板4300和左连接板4420之间的连接可靠性,以及便于横梁板4300和左连接板4420之间的连接和拆卸。其中,右上紧固螺栓4701和左上紧固螺栓4703可采用相同的螺栓结构。
具体地,横梁板4300于右定位槽4301的槽底开设有与右上紧固螺栓4701螺纹连接的右抽牙孔4303,右连接板4410开设有与右抽牙孔4303位置对应并供右上紧固螺栓4701穿过的右穿孔,横梁板4300于左定位槽4302的槽底开设有与左上紧固螺栓4703螺纹连接的左抽牙孔4304,左连接板4420开设有与左抽牙孔4304位置对应并供左上紧固螺栓4703穿过的右穿孔。
在本发明实施例中,洗碗机包括一体连接于右保护板4210后侧板边并向左侧延伸设置的右紧固板4510以及一体连接于左保护板4220后侧板边并向右侧延伸设置的左紧固板4520。基于此结构设计,通过增加右紧固板4510和左紧固板4520,有利于增强右保护板4210与内胆结构1000之间的连接稳定性,以及增加左保护板4220与内胆结构1000之间的连接稳定性。
具体地,右紧固板4510、内胆后板1300和翻边板1200通过右下紧固螺栓4702可拆卸连接,左紧固板4520、内胆后板1300和翻边板1200通过左下紧固螺栓4704可拆卸连接。其中,采用螺栓连接具有连接可靠性较高,以及便于连接和拆卸的优点,因此,基于此结构设计,有利于提高右紧固板4510、内胆后板1300和翻边板1200之间的连接可靠性,以及便于右紧固板4510、内胆后板1300和翻边板1200之间的连接和拆卸,同时,也有利于提高左紧固板4520、内胆后板1300和翻边板1200之间的连接可靠性,以及便于左紧固板4520、内胆后板1300和翻边板1200之间的连接和拆卸。其中,右下紧固螺栓4702和左下紧固螺栓4704可采用相同的螺栓结构。
请参阅图36至图41,洗碗机包括一体连接于横梁板4300前侧板边并向下延伸设置的结构边板4600。由于板结构在平行板面方向需要较大的外力才能发生形变,因此,通过结构边板4600的设置,能够起到防止横梁板4300变形的作用,并增强横梁板4300的结构强度。
实施例十二
请参阅附图43至附图52,本实施例提供一种洗碗机,包括底座结构2000、内胆结构1000和门体结构6000,其中,内胆结构1000如上述所述的内胆结构1000。
在本发明实施例中,内胆结构1000安装于底座结构2000的顶部,门体结构6000转动连接于底座结构2000与内胆结构1000连接处且位于底座结构2000前端和内胆结构1000前端的位置,洗碗机还包括铰链旋转件5400、铰链支撑件5500以及螺钉;铰链旋转件5400包括铰链板体5440以及设于铰链板体5440上的铰链轴5520套54332,铰链支撑件5500包括铰链杆体5510以及设于铰链杆体5510的一端的铰链轴5520,铰链板体5440通过螺钉固定于门体结构6000上,铰链杆体5510内嵌于底座结构2000或内胆结构1000上,铰链轴5520套54332配合于铰链轴5520上以转动打开或闭合门体结构6000,铰链杆体5510的一侧周缘且沿铰链杆体5510的轴向形成有用于与底座或内胆配合的切割面5511。
本发明实施例提供的洗碗机,通过在底座结构2000与内胆结构1000连接处且位于底座结构2000前端和内胆结构1000前端的位置处设置铰链旋转件5400和铰链支撑件5500,具体地,铰链旋转件5400的铰链板体5440通过螺钉固定在门体结构6000上,铰链轴5520套54332配合于铰链轴5520上,使得铰链板体5440绕着铰链轴5520旋转,完成开门和关门的动作,同时,由于铰链杆体5510的一侧周缘且沿铰链杆体5510的轴向形成有切割面5511,切割面5511随着铰链杆体5510一并嵌于底座结构2000或内胆结构1000上,切割面5511增加了与底座结构2000或内胆结构1000之间的接触面积,以使得铰链支撑件5500可与底座结构2000或内胆结构1000稳固配合,进而实现门体结构6000绕着铰链支撑件5500的铰链轴5520旋转打开或闭合时,确保嵌入的铰链杆体5510不会因为承受洗碗机门体结构6000的压力而与底座结构2000或内胆结构1000发生相对转动,方便了洗碗机门的操作。
进一步地,铰链板体5440包括第一连接板5410、第二连接板5420以及连接第一连接板5410和第二连接板5420的第三连接板5430;第一连接板5410和第二连接板5420平行,第一连接板5410上设有第一紧固孔5411,第二连接板5420上设有第二紧固孔5421,第三连接板5430上开设有缺口54331,缺口54331处设置铰链轴5520套54332。细化地,在纵向支撑板5431上还设有安装孔54311,以便于与门体结构6000通过第二螺钉5140稳固连接。细化地,第三连接板5430包括与第一连接板5410和第二连接板5420连接的纵向支撑板5431以及与纵向支撑板5431的一侧边垂直相连的横向支撑板5432,纵向支撑板5431和横向支撑板5432之间设有缓冲部5433,缓冲部5433的下端设置缺口54331。进一步地,横向支撑板5432的另一端设有钩状缓冲部543354321。此外,在门体结构6000和铰链旋转件5400连接处还设有固定板5800,进一步方便将门体结构6000和铰链旋转件5400稳固。
细化地,铰链轴5520套54332包括设置在缺口54331处的第一限位部543321以及与第一限位部543321相对的第二限位部543322,如此,有助于将铰链轴5520限定在第一限位部543321和第二限位部543322之间。
优选地,铰链支撑件5500还包括与铰链轴5520铰接的铰链支撑板5600;铰链支撑板5600包括相互连接的竖直板5630和横折板5640,竖直板5630与内胆结构1000固定连接,横折板5640与底座结构2000固定连接,竖直板5630的前端延伸设有铰接部5635,铰接部5635上设有用于与铰接轴铰接的铰接孔5636。细化地,铰链支撑板5600设于底座结构2000与内胆结构1000连接处的侧部且靠近底座结构2000前端和内胆结构1000前端的位置,内胆边板1110靠近内胆边板1110前端的位置设有内胆紧固孔,底座结构2000的侧部设有与内胆紧固孔位置对应的底座紧固孔2110,铰链支撑板5600上设有铰链紧固孔5632,铰链螺钉依序穿设连接内胆紧固孔、底座紧固孔2110和铰链紧固孔5632以将内胆边板1110、底座结构2000和铰链支撑板5600紧固连接。
具体地,铰链支撑板5600的横折板5640和竖直板5630部分与横折板5640连接的部分容置在铰链定位槽2120内,另外一部分竖直板5630向上延伸设置在内胆结构1000的内胆边板1110的外侧。该种结构设计的优点是:横折板5640与底座结构2000稍微远离底座结构2000的前端的位置固定连接,而竖直板5630则在靠近底座结构2000的前端和内胆结构1000的前端的位置与底座结构2000和内胆结构1000固定连接,那么横折板5640可以对竖直板5630产生向后拉扯的力,与洗碗机门对竖直板5630向前拉扯的力相互抵消,从而避免铰链支撑板5600受力形变而影响内胆结构1000与底座结构2000连接,进而有利于通过铰链支撑板5600的设置加强内胆结构1000与底座结构2000连接的稳定性。优选地,铰链支撑板5600采用金属材料一体冲压成型制造。优选地,铰链支撑板5600有两个,且两个铰链支撑板5600分别位于内胆结构1000与底座结构2000前端的左右两侧。
本实施例中,铰链定位槽2120的底部设有向上延伸以用于限制横折板5640的底部的预定位凸台2150。具体地,预定位凸台2150与铰链定位槽2120的内壁之间形成间距,铰链支撑板5600的底部侧限制在该间距中,这样可以在垂直方向限制住铰链支撑板5600向下的位移,以及在内外反向上避免铰链支撑板5600向外脱出,结构设计合理,可以有效地将铰链支撑板5600限制在铰链定位槽2120内。
此外,铰链定位槽2120内还设有网格筋2140,铰链支撑板5600容置于铰链定位槽2120内时,铰链支撑板5600与网格筋2140抵接,网格筋2140对铰链支撑板5600起到支撑的作用,同时在一定程度上防止铰链支撑板5600出现形变。
进一步地,底座结构2000的侧部位于底座紧固孔2110的下方还设有至少一个辅助螺柱2130,横折板5640和/或竖直板5630上设有与各辅助螺柱2130位置对应的辅助紧固孔5633,且通过辅助螺钉5610依序穿设连接辅助紧固孔5633和辅助螺柱2130。其中,辅助螺柱2130的数量可以有多个,例如三个、四个或者五个以上,辅助螺钉5610的数量与辅助螺柱2130相匹配。具体地,通过辅助螺钉5610穿过辅助紧固孔5633与对应的辅助螺柱2130锁紧连接,这样可以进一步加强铰链支撑板5600与底座结构2000连接的稳定性。
此外,本实施例中,竖直板5630的前端弯折延伸设有铰链定位板5631,铰链定位板5631与内胆结构1000相抵接,如此,在安装铰链支撑板5600时,只需要感知到铰链定位板5631与内胆结构1000抵接时,即可知晓铰链支撑板5600的安装位置已经在正确的位置上,这样可以方便对铰链支撑板5600的安装。更重要的是,增加了铰链支撑板5600上部前端位置与内胆结构1000的接触面积,那么可以减小铰链支撑板5600对内胆结构1000施加集中的应力,进而减小内胆结构1000变形的可能,保证产品使用的稳定性。
进一步地,请参阅图49,铰链支撑板5600还包括连接于竖直板5630的后端和横折板5640的前端之间的转接板5650,转接板5650的内端与横折板5640的外侧面固定连接,转接板5650的外端与竖直板5630的内侧面固定连接。具体地,通过转接板5650的设置使得竖直板5630与横折板5640之间的连接处形成一个台阶,该台阶的形成可以防止整个铰链支撑板5600受力变形。即当竖直板5630与洗碗机门铰接时,竖直板5630承受大部分的力,那么由于转接板5650的设置,可以确保竖直板5630不会直接从竖直板5630与横折板5640的连接处直接掰断,而是在该转接板5650的作用下加强竖直板5630对洗碗机门支撑的力。
此外,竖直板5630与转接板5650的连接处以及横折板5640与转接板5650的连接处均设有加强筋位5651。具体地,加强筋位5651的设置更进一步地加强竖直板5630与转接板5650连接的稳定性以及更进一步地加强横折板5640与转接板5650连接的稳定性,进而使得整个铰链支撑板5600结构的稳定性和强度更佳。
细化地,横折板5640包括横向部5641和竖向部5642,横向部5641的前端与竖直板5630的后端固定连接,竖向部5642与横向部5641垂直且与横向部5641的底端固定连接。具体地,竖向部5642与竖直板5630呈竖直方向的平行设置。这样当竖直板5630承受洗碗机门的作用力时,首先通过横折板5640的横向部5641分摊部分力,再通过竖向部5642分摊部分的力,这样当横向部5641因为受力形成向上翘起的趋势时,该竖向部5642可以起到拉住横向部5641,即并对横向部5641施加向下的拉力,与竖直板5630传递到横向部5641的力形成相互抵消,进而避免整个铰链支撑板5600变形,有利于通过铰链支撑板5600加强内胆结构1000与底座结构2000连接的稳定性。
进一步地,横折板5640上设有由横折板5640的内侧面朝向横折板5640的外侧面凹陷的冲压筋位5643,冲压筋位5643由横向部5641弯折延伸至竖向部5642布置。具体地,冲压筋位5643的设置可以将强横折板5640的强度并保证横向部5641和竖向部5642均不易变形,且冲压筋位5643朝向外侧凸出设置可以避免对横折板5640安装时与底座结构2000造成干涉,也就是说在起到其加强强度的作用的情况下,可以保证其安装的便利性。此外,竖直板5630的底端朝向内侧弯折延伸设有与外部部件连接的延伸板5634。具体地,延伸板5634的设置既可以起到与外部部件连接的作用,还可以通过其实现底部定位的作用,这样便于铰链支撑板5600的定位安装。
优选地,竖直板5630上还设有位于铰链紧固孔5632上方的铆接孔5637,内胆边板1110上设有与铆接孔5637位置对应的内胆结构1000铆孔,且内胆边板1110通过铆钉5620依序穿设铆接孔5637和内胆结构1000铆孔与竖直板5630紧固铆接。具体地,通过铆钉5620穿设铆接孔5637和内胆结构1000铆孔,可以将铰链支撑板5600和内胆边板1110紧固铆接在一起,这样就加强了内胆结构1000与底座结构2000的连接稳定性。并且与上述的螺钉结合,通过两种不同的连接方式可以大大地提成内胆结构1000与底座结构2000的连接的稳定性。即万一在螺钉失效的情况下,可以有铆钉5620的铆接紧固。
此外,还可以在铰链支撑板5600的竖向部5642的一侧设置插片56421,通过设计插片56421,接地插接简单方便;同时,还可以在铰链支撑组件上设计接地螺纹孔,当插片56421损坏时,还可通过螺纹孔与螺钉紧固接地,安装方便。
优选地,门体结构6000的两侧分别设置有铰链旋转件5400和铰链支撑件5500;两侧的铰链旋转件5400对称设置,两铰链旋转件5400之间通过铰链连接板5700连接。具体地,铰链旋转件5400包括左铰链旋转件和右铰链旋转件,左铰链旋转件和右铰链旋转件之间通过铰链连接板5700连接以加强门体结构6000的刚性;门体结构6000组件绕着铰链支撑件5500的铰链轴5520旋转以将门体结构6000打开一定角度。此外,在第一连接板上还设有条形孔5120,铰链连接板5700上还设有卡钩5710,通过将卡钩5710于条形孔5120配合,进一步有助于将铰链连接板5700与铰链旋转件5400固定。
实施例十三
本发明提供的另一实施例,与实施例十三的区别仅在于,请参阅附图53至附图56,具体地,本实施例中铰链支撑件5500与内胆结构1000的底部稳固配合,内胆结构1000包括侧板,侧板与底座结构2000之间形成有内腔,在内胆结构1000组件的侧端具有铰链支撑容纳部2160,铰链杆体5510与内胆结构1000一体注塑成型,可以理解地,为实现门体结构6000绕着铰链支撑件5500的铰链轴5520旋转打开或闭合时,确保嵌入的铰链杆体5510不会因为承受洗碗机门体结构6000的压力而与内胆结构1000发生相对转动,方便了洗碗机门的操作。此外,需说明的是,内胆结构1000组件的结构和形状还可以根据实际需要进行设计。
实施例十四
请参阅图57,本实施例与实施例十二的区别在于,铰链杆体5510包括与铰链轴5520连接的第一杆体5511a以及与第一杆体5511a相连的第二杆体5512b,第一杆体5511a与第二杆体5512b呈角度设置。
其中,由于第一杆体5511a和第二杆体5512b的设计,即第一杆体5511a与第二杆体5512b呈角度设置,第一杆体5511a与第二杆体5512b嵌于底座结构2000或内胆结构1000,使得第一杆体5511a和第二杆体5512b可以从不同地方向与底座结构2000或内胆结构1000进行紧密配合,有限位的作用,以使得铰链支撑件5500可与底座结构2000或内胆结构1000稳固配合。
优选地,第一杆体5511a与第二杆体5512b一体成型,如此,保证第一杆体5511a与第二杆体5512b的整体性能,以使得第一杆体5511a和第二杆体5512b在使用的时候,有更好地支撑作用。所第一杆体5511a与第二杆体5512b之间的角度设为度,可以理解地,该铰链支撑件5500的一侧为铰链轴5520,另一侧结构折弯,即第二杆体5512b相对第一杆体5511a的一侧折弯,即第一杆体5511a与第二杆体5512b呈L型,且折弯部分嵌入到底座结构2000中,该部分起到止转的作用。进一步地,所第一杆体5511a与第二杆体5512b连接处圆滑过渡,通过圆滑过渡,进而有助于增加铰链杆体5510与底座结构2000之间的接触面积,铰链杆体5510整体能更好地起到分散力的作用,且与底座结构2000之间的配合更紧密。优选地,第一杆体5511a、第二杆体5512b均与底座结构2000一体注塑成型,使得第一杆体5511a、第二杆体5512b与底座结构2000之间的整体性强。需说明的是,为便于描述,铰链板体5440通过第一螺钉5130固定于门体结构6000上。
细化地,底座结构2000的顶部设有凹槽,内胆结构1000包括内胆边板1110,内胆边板1110的底部嵌设于凹槽内,内胆结构1000与底座结构2000围合形成有内胆内腔1001。优选地,请参阅附图和附图,铰链轴5520的位置处设有第一挡块5521和第二挡块5423,第一挡块5521和第二挡块5423之前形成有转轴槽5522,铰链轴5520套54332配合于转轴槽5522上。在底座结构2000上设有用于容纳铰链杆体5510的容纳部2160,如此,将第一杆体5511a、第二杆体5512b与底座结构2000一体注塑成型后,增加了铰链杆体5510与底座结构2000之间连接的稳固性,且整体强度高,确保了嵌入的铰链杆体5510不会因为承受洗碗机门体结构6000的压力而与底座结构2000或内胆结构1000发生相对转动。
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换或改进等,均应包含在本发明的保护范围之内。

Claims (29)

  1. 一种内胆结构,包括从前往后延伸设置且截面形状为U形的内胆前板、从所述内胆前板的后侧板边向外侧延伸出的翻边板以及设于所述内胆前板后侧并与所述翻边板紧固连接且与所述翻边板贴合的内胆后板,所述翻边板和所述内胆后板相贴合的区域为贴合带,其特征在于,所述翻边板和所述内胆后板之间形成有主容胶腔,所述主容胶腔位于所述贴合带之内,所述主容胶腔的布置路径的首尾两端分别对应至所述贴合带的布置路径的首尾两端;
    所述内胆结构包括置于所述主容胶腔内的主密封胶,所述主密封胶弹性抵触所述主容胶腔的腔壁。
  2. 如权利要求1所述的内胆结构,其特征在于,所述翻边板于其与所述内胆后板相贴合的板面开设有翻边主容胶槽,所述翻边主容胶槽的布置路径的首尾两端分别对应至所述贴合带的布置路径的首尾两端,所述翻边主容胶槽与所述内胆后板共同围合形成所述主容胶腔。
  3. 如权利要求1所述的内胆结构,其特征在于,所述内胆后板于其与所述翻边板相贴合的侧面开设有后板主容胶槽,所述后板主容胶槽的布置路径的首尾两端分别对应至所述贴合带的布置路径的首尾两端,所述后板主容胶槽与所述翻边板共同围合形成所述主容胶腔。
  4. 如权利要求1所述的内胆结构,其特征在于,所述翻边板和所述内胆后板之间至少于所述主容胶腔的一侧形成有副容胶腔,所述副容胶腔位于所述贴合带之内,所述副容胶腔的布置路径的首尾两端分别对应至所述贴合带的布置路径的首尾两端;
    所述内胆结构包括置于所述副容胶腔的副密封胶,所述副密封胶弹性抵触所述副容胶腔的腔壁。
  5. 如权利要求4所述的内胆结构,其特征在于,所述翻边板于其与所述内胆后板相贴合的板面且至少于所述翻边主容胶槽的一侧开设有翻边副容胶槽,所述翻边副容胶槽的布置路径的首尾两端分别对应至所述贴合带的布置路径的首尾两端,所述翻边副容胶槽与所述内胆后板共同围合形成所述副容胶腔。
  6. 如权利要求4所述的内胆结构,其特征在于,所述内胆后板于其与所述翻边板相贴合的板面且至少于所述后板主容胶槽的一侧开设有后板副容胶槽,所述后板副容胶槽的布置路径的首尾两端分别对应至所述贴合带的布置路径的首尾两端,所述后板副容胶槽与所述内胆后板共同围合形成所述副容胶腔。
  7. 如权利要求1所述的内胆结构,其特征在于,所述主容胶腔位于所述翻边板与所述内胆后板之间的紧固连接位置的内侧。
  8. 如权利要求1所述的内胆结构,其特征在于,所述副容胶腔位于所述翻边板与所述内胆后板之间的紧固连接位置的内侧。
  9. 如权利要求1所述的内胆结构,其特征在于,所述内胆结构包括位于所述翻边板和所述内胆后板之间并用于连接所述主密封胶和所述副密封胶的连接胶,所述连接胶呈片状设置,所述主密封胶和所述副密封胶均与所述连接胶一体设置。
  10. 如权利要求1至9中任一项所述的内胆结构,其特征在于,所述内胆结构还包括连接于所述内胆后板一板面的水管支架,所述水管支架包括与所述内胆后板贴合的支架基板以及连接于所述支架基板板边并朝背离内胆后板方向延伸形成的固定件,所述支架基板于其朝向所述内胆后板的板面开设有紧固配合孔,所述内胆后板一体连接有紧密地插接于所述紧固配合孔的紧固配合柱。
  11. 如权利要求1至9中任一项所述的内胆结构,其特征在于,所述内胆后板包括一板面朝前设置而另一板面朝后设置的结构基板、至少一个一体连接于所述结构基板一板面并呈矩形设置且长度延伸方向为从上往下设置的纵向母筋板以及至少一个一体连接于所述结构基板一板面并呈矩形设置且长度延伸方向为从左往右设置的横向母筋板,所述结构基板于其背离所述纵向母筋板的板面并于各所述纵向母筋板对应位置处均开设有呈矩形设置且长度延伸方向为从上往下设置的纵向母筋槽,所述结构基板于其背离所述横向母筋板的板面并于各所述横向母筋板对应位置处均开设有呈矩形设置且长度延伸方向为从左往右设置的横向母筋槽,其中,所述纵向母筋槽的槽形与所述纵向母筋板的板形等比例设置,且小于所述纵向母筋板的板形,所述横向母筋槽的槽形与所述横向母筋板的板形等比例设置,且小于所述横向母筋板的板形;
    所述内胆后板还包括至少一个一体连接于所述纵向母筋板一板面并呈矩形设置且长度延伸方向为从左往右下设置的横向子筋板以及至少一个一体连接于所述横向母筋板一板面并呈矩形设置且长度延伸方向为从上往下设置的纵向子筋板,所述横向母筋板于其背离所述纵向子筋板的板面并与各所述纵向子筋板对应位置处开设有呈矩形设置且长度延伸方向为从上往下设置的纵向子筋槽,所述纵向母筋板于其背离所述横向子筋板的板面并与各所述横向子筋板对应位置处开设有呈矩形设置且长度延伸方向为从左往右设置的横向子筋槽,其中,所述纵向母子筋槽的槽形与所述纵向子筋板的板形等比例设置,且小于所述纵向子筋板的板形,所述横向子筋槽的槽形与所述横向子筋板的板形等比例设置,且小于所述横向子筋板的板形,所述结构基板、所述纵向母筋板、所述横向母筋板、所述纵字子筋板和所述横向子筋板相互平行设置。
  12. 一种洗碗机,其特征在于,包括碗篮、底座结构以及安装于所述底座上并如权利要求1至11中任一项所述的内胆结构,所述碗篮包括用于承载碗具的碗框以及与碗框连接的滚轮,所述滚轮设有多个,且从前往后间隔设置,所述内胆前板包括安装于所述底座上且从前往后设置的内胆边板;
    所述洗碗机包括连接于所述内胆边板一板面并从前往后延伸设置的限位条,所述限位条具有从前往后依次连接并均朝下设置的第一限位端面、第二限位端面和第三限位端面,所述底座具有从前往后延伸并拥有承载各所述滚轮的导轨面,所述第一限位端面、所述第二限位端面和所述第三限位端面共同与所述导轨面形成供所述滚轮经过的防跳过道,所述第一限位端面与所述导轨面之间的间距大于所述滚轮的轮径,所述第二限位端面与所述导轨面之间的间距等于所述滚轮的轮径,所述第三限位端面与所述导轨面之间的间距大于所述滚轮的轮径,所述第三限位端面与位于最后侧的滚轮的位置对应设置,所述第三限位端面的前侧边缘投影到所述导轨面的投影线经过最后侧的滚轮。
  13. 如权利要求12所述的洗碗机,其特征在于,所述限位条具有用于连接所述第一限位端面与所述第二限位端面并倾斜设置的前侧倾斜面,所述前侧倾斜面与所述第二限位端面的夹角为15-35度。
  14. 如权利要求12所述的洗碗机,其特征在于,所述限位条具有用于连接所述第一限位端面与所述第二限位端面并倾斜设置的前侧倾斜面,所述前侧倾斜面与所述第二限位端面的夹角为20-45度。
  15. 如权利要求12所述的洗碗机,其特征在于,所述底座包括用于防止各所述滚轮朝背离所述内胆边板的方向脱离所述导轨面的防脱条,所述防脱条凸设于所述导轨面并从前往后延伸设置。
  16. 如权利要求12所述的洗碗机,其特征在于,所述底座于所述导轨面且于位于最前侧的滚轮的前侧设有悬空结构,且当位于最前侧的两个滚轮处于所述悬空结构时,位于后侧的至少两个滚轮位于所述第一限位端面的下方。
  17. 如权利要求12至16中任一项所述的洗碗机,其特征在于,所述洗碗机还包括右保护板和左保护板,所述右保护板设于所述内胆结构右侧,所述左保护板设于所述内胆结构左侧;所述洗碗机还包括一体连接于所述内胆后板上侧板边并向前延伸设置的横梁板、一体连接于所述右保护板上侧板边并向左侧延伸设置的右连接板以及一体连接于所述左保护板上侧板边并向右侧延伸设置的左连接板,所述右连接板和所述左连接板均搭设于所述横梁板上侧板面并均与所述横梁板可拆卸连接。
  18. 如权利要求17所述的洗碗机,其特征在于,所述横梁板于其上侧板面设有右定位槽和左定位槽,所述右连接板于其下侧板面凸设于与所述右定位槽在前后方向定位配合的右定位凸起,所述左连接板于其下侧板面凸设于与所述左定位槽在前后方向定位配合的左定位凸起。
  19. 如权利要求18所述的洗碗机,其特征在于,所述右定位槽连通至所述横梁板右侧板边,所述左定位槽连通至所述横梁板左侧板边。
  20. 如权利要求18所述的洗碗机,其特征在于,所述横梁板和所述右连接板通过右上紧固螺栓可拆卸连接,所述横梁板和所述左连接板通过左上紧固螺栓可拆卸连接。
  21. 如权利要求20所述的洗碗机,其特征在于,所述横梁板于所述右定位槽的槽底开设有与所述右上紧固螺栓螺纹连接的右抽牙孔,所述右连接板开设有与所述右抽牙孔位置对应并供所述右上紧固螺栓穿过的右穿孔,所述横梁板于所述左定位槽的槽底开设有与所述左上紧固螺栓螺纹连接的左抽牙孔,所述左连接板开设有与所述左抽牙孔位置对应并供所述左上紧固螺栓穿过的右穿孔。
  22. 一种洗碗机,其特征在于,包括底座结构、门体结构以及如权利要求1至11中任一项所述的内胆结构,所述内胆结构安装于所述底座结构的顶部,所述门体结构转动连接于所述底座结构与所述内胆结构连接处且位于所述底座结构前端和所述内胆结构前端的位置,其特征在于:所述洗碗机还包括铰链旋转件、铰链支撑件以及螺钉;所述铰链旋转件包括铰链板体以及设于所述铰链板体上的铰链轴套,所述铰链支撑件包括铰链杆体以及设于所述铰链杆体的一端的铰链轴,所述铰链板体通过所述螺钉固定于所述门体结构上,所述铰链杆体内嵌于所述底座结构或所述内胆结构上,所述铰链轴套配合于所述铰链轴上以转动打开或闭合所述门体结构。
  23. 如权利要求22所述的洗碗机,其特征在于,所述铰链杆体的一侧周缘且沿所述铰链杆体的轴向设有用于与所述底座结构或所述内胆结构配合的切割面。
  24. 如权利要求22所述的洗碗机,其特征在于,所述铰链杆体包括与所述铰链轴连接的第一铰链杆体以及与所述第一铰链杆体相连的第二铰链杆体,所述第一铰链杆体与所述第二铰链杆体呈角度设置。
  25. 如权利要求22所述的洗碗机,其特征在于,所述铰链轴的位置处设有第一挡块和第二挡块,所述第一挡块和所述第二挡块之前形成有转轴槽,所述铰链轴套配合于所述转轴槽上。
  26. 如权利要求22所述的洗碗机,其特征在于,所述铰链板体包括第一连接板、第二连接板以及连接所述第一连接板和所述第二连接板的第三连接板;所述第一连接板和所述第二连接板平行,所述第一连接板上设有第一紧固孔,所述第二连接板上设有第二紧固孔,所述第三连接板上开设有缺口,所述缺口处设置所述铰链轴套。
  27. 如权利要求26所述的洗碗机,其特征在于,所述第三连接板包括与所述第一连接板和所述第二连接板连接的纵向支撑板以及与所述纵向支撑板的一侧边垂直相连的横向支撑板,所述纵向支撑板和横向支撑板之间设有缓冲部,所述缓冲部的下端设置所述缺口。
  28. 如权利要求27所述的洗碗机,其特征在于,所述横向支撑板的另一端设有钩状缓冲部。
  29. 如权利要求22至28中任一项所述的洗碗机,其特征在于,所述铰链支撑件还包括与所述铰链轴铰接的铰链支撑板;所述铰链支撑板包括相互连接的竖直板和横折板,所述竖直板与所述内胆结构固定连接,所述横折板与所述底座结构固定连接,所述竖直板的前端延伸设有铰接部,所述铰接部上设有用于与所述铰接轴铰接的铰接孔。
PCT/CN2018/086014 2017-09-20 2018-05-08 内胆结构以及洗碗机 WO2019056765A1 (zh)

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CN201710850862.7A CN107569198B (zh) 2017-09-20 2017-09-20 一种铰链支撑结构、内胆、底座、洗碗机门及洗碗机
CN201710854275.5A CN107456194B (zh) 2017-09-20 2017-09-20 一种铰链支撑结构、内胆、底座、洗碗机门及洗碗机
CN201710852955.3A CN107397522B (zh) 2017-09-20 2017-09-20 碗篮限位结构以及洗碗机
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CN201710853258.XA CN107468197A (zh) 2017-09-20 2017-09-20 洗碗机
CN201710853004.8A CN107411687A (zh) 2017-09-20 2017-09-20 内胆结构以及洗碗机
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