WO2019037392A1 - Radiator, outdoor unit, and air conditioner - Google Patents

Radiator, outdoor unit, and air conditioner Download PDF

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Publication number
WO2019037392A1
WO2019037392A1 PCT/CN2018/075095 CN2018075095W WO2019037392A1 WO 2019037392 A1 WO2019037392 A1 WO 2019037392A1 CN 2018075095 W CN2018075095 W CN 2018075095W WO 2019037392 A1 WO2019037392 A1 WO 2019037392A1
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WIPO (PCT)
Prior art keywords
heat
heat sink
pipe
section
sink according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2018/075095
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French (fr)
Chinese (zh)
Inventor
廖敏
吴俊鸿
于博
周明
翟振坤
陈志伟
罗袁伟
彭光前
连彩云
田雅颂
车雯
陈英强
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Gree Electric Appliances Inc of Zhuhai
Original Assignee
Gree Electric Appliances Inc of Zhuhai
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Filing date
Publication date
Application filed by Gree Electric Appliances Inc of Zhuhai filed Critical Gree Electric Appliances Inc of Zhuhai
Publication of WO2019037392A1 publication Critical patent/WO2019037392A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/06Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
    • F24F1/20Electric components for separate outdoor units
    • F24F1/24Cooling of electric components
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D15/00Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
    • F28D15/02Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes

Definitions

  • the present application relates to the field of air conditioning technology, and more particularly to a radiator, an outdoor unit, and an air conditioner.
  • air-conditioning continues to break through the cooling and heating technology in the extreme environment.
  • high-temperature cooling it is necessary to reduce the temperature of the power unit of the air conditioner outdoor unit so that the air conditioner can operate reliably.
  • the air conditioner outdoor unit power components have added heat sinks.
  • FIG. 1 is a schematic structural view of a heat sink provided by the prior art.
  • the heat sink includes a heat dissipation substrate 100 and heat dissipation fins 200 disposed on the heat dissipation substrate 100.
  • the heat dissipation is enhanced mainly by changing the area and shape of the heat dissipation fins 200.
  • the space of the outdoor unit of the air conditioner is limited, and the larger the area of the heat dissipating fin 200 is, the larger the temperature difference between the tip and the root of the root is, and the lower the heat dissipation efficiency is.
  • the technical problem to be solved by the present application is how to improve the heat dissipation efficiency.
  • the present application provides a radiator, an outdoor unit, and an air conditioner.
  • a heat sink includes a heat dissipation substrate and a heat pipe in an annular structure, the heat pipe including an evaporation section and a condensation section, and the evaporation section is disposed on the heat dissipation substrate.
  • the inside of the evaporation section is provided with a siphon structure.
  • the siphon structure is a groove, a metal mesh or a metal powder layer.
  • the evaporation section is disposed on the heat dissipation substrate in a vertical direction.
  • the condensation section is a light pipe.
  • the tube connecting the evaporation section and the condensation section is an adiabatic section, and the heat insulation section is provided with a heat insulation layer outside.
  • the heat pipe is further provided with a charging port for pouring the refrigerant, and a plug for closing the charging port.
  • the charging port is disposed on the insulating portion located at the upper portion.
  • the heat pipe is a flat pipe, a round pipe or a square pipe.
  • the heat pipe has a waist structure.
  • the number of the heat pipes is plural.
  • the distance between adjacent heat pipes is 5 mm to 30 mm.
  • the heat sink further includes a plurality of heat dissipating fins disposed on the condensation section.
  • the heat dissipating fin has a width of 5 mm to 100 mm.
  • the distance between the adjacent heat dissipating fins is 2 mm to 10 mm.
  • any one of the heat dissipating fins on each of the heat pipes and any one of the heat dissipating fins on the adjacent heat pipe are different heat dissipating fins;
  • any one of the heat dissipating fins on each of the heat pipes and the adjacent heat dissipating fins on the adjacent ones of the heat pipes are the same heat dissipating fins.
  • the present application also discloses an outdoor unit comprising the heat sink of any of the above.
  • the present application also discloses an air conditioner comprising the outdoor unit of any of the above.
  • FIG. 1 is a schematic structural view of a heat sink provided by the prior art
  • FIG. 2 is a front view of a heat sink according to an embodiment of the present application.
  • FIG. 3 is a schematic left side view of a heat sink according to an embodiment of the present application.
  • FIG. 4 is a schematic right side view of a heat sink according to an embodiment of the present application.
  • FIG. 5 is a schematic top plan view of a heat sink according to an embodiment of the present application.
  • FIG. 6 is a schematic front view of a heat pipe according to an embodiment of the present application.
  • FIG. 7 is a schematic left side view of a heat pipe according to an embodiment of the present application.
  • FIG. 8 is a schematic right side view of a heat pipe according to an embodiment of the present application.
  • FIG. 9 is a schematic top plan view of a heat pipe according to an embodiment of the present application.
  • FIG. 10 is a schematic perspective structural view of an outdoor unit according to an embodiment of the present application.
  • 1 is an outdoor unit
  • 10 is a heat exchanger
  • 100 is a heat sink substrate
  • 200 is a heat sink fin
  • 300 is a heat pipe
  • 301 is an evaporation section
  • 302 is a condensation section
  • 303 is a heat insulation section
  • 304 is a charging port.
  • the core of the application is to disclose a radiator, an outdoor unit and an air conditioner to improve heat dissipation efficiency.
  • the heat sink 10 in the embodiment of the present application includes a heat dissipation substrate 100 and a heat pipe 300 having an annular structure.
  • the heat pipe 300 includes an evaporation section 301 and a condensation section 302 , and the evaporation section 301 is disposed on the heat dissipation substrate 100 . on.
  • the heat of the refrigerant absorbing the heat-dissipating substrate 100 in the evaporation section 301 of the heat pipe 300 changes from a liquid state to a gas state to the condensation section 302, and the refrigerant transfers heat to the environment in the condensation section 302.
  • the liquid is returned to the evaporation section 301 so as to reciprocate, so that the heat on the heat dissipation substrate 100 can be efficiently radiated to the environment.
  • the present application dissipates heat by the phase change of the refrigerant, and can significantly improve the heat dissipation efficiency.
  • the heat transfer of the heat pipe 300 is performed by the phase change of the refrigerant, and the temperature uniformity of the heat sink 10 is better than that of the heat sink 10 of the prior art.
  • annular structure may be a ring structure, a waist structure, an elliptical ring structure, a rectangular ring structure or the like.
  • the evaporation section 301 of the heat pipe 300 may be disposed on the heat dissipation substrate 100 in any direction, for example, on the heat dissipation substrate 100 in the horizontal direction, or on the heat dissipation substrate in the vertical direction. 100 on.
  • the condensation section 302 and the evaporation section 301 are disposed opposite to each other in the embodiment of the present application.
  • the condensation section 302 is also arranged in the horizontal direction; when the evaporation section 301 is disposed on the heat dissipation substrate 100 in the vertical direction, the condensation section 302 is also arranged in the vertical direction.
  • the inside of the evaporation section 301 is provided with a siphon structure.
  • the siphon structure is a groove, a metal mesh or a metal powder layer. As long as the structure capable of siphoning is within the protection scope of the embodiments of the present application. Under the action of the siphon structure, when the refrigerant returning from the condensation section 302 passes through the siphon structure, the refrigerant can be sucked into the evaporation section 301 by the action of the siphon principle.
  • the heat pipe 300 is a waist structure, wherein one of the two straight pipe sections is the evaporation section 301, the other is the condensation section 302, and the pipe between the evaporation section 301 and the condensation section 302 is the heat insulation section 303.
  • the evaporation section 301 and the condensation section 302 are both arranged in a vertical direction, wherein the evaporation section 301 is internally provided with a siphon structure, and the condensation section 302 is a light pipe.
  • the heat of the refrigerant absorbing the heat-dissipating substrate 100 in the evaporation section 301 of the heat pipe 300 changes from a liquid state to a gas state, and then enters the condensing section 302 through the insulating section 303 located at the upper portion, and the refrigerant transfers heat to the environment in the condensing section 302 to change from a gaseous state to a liquid state.
  • the refrigerant is returned to the evaporation section 301 through the thermal insulation section 303 located under the action of its own gravity. Under the action of the siphon structure of the evaporation section 301, the liquid refrigerant continuously flows upward against the gravity source, so that the cycle can be effective.
  • the heat on the heat dissipation substrate 100 is radiated to the environment.
  • the heat pipe 300 has an annular structure, and the portions connecting the evaporation section 301 and the two ends of the condensation section 302 are both the heat insulation sections 303.
  • the heat insulation section 303 is provided with a heat insulation layer outside.
  • the heat pipe 300 is further provided with a charging port 304 for injecting the refrigerant, and a plug for closing the charging port 304.
  • the refrigerant is evacuated and filled with the refrigerant through the refrigerant port, and after the completion of the filling, the charging port 304 is sealed by the plug to prevent the refrigerant from leaking.
  • the charging port 304 is disposed on the upper heat insulating tube 303.
  • the shape of the heat pipe may be any shape, for example, the heat pipe 300 is a flat pipe, a round pipe or a square pipe.
  • the heat dissipation substrate 100 may be copper, aluminum or other metal material having good thermal conductivity.
  • the type of refrigerant in the heat pipe heat exchanger is not limited, and the refrigerant may be a common refrigerant such as R410A or R134a, and other refrigerants may be selected according to actual use conditions.
  • the number of the heat pipes 300 is plural, and the number of the heat pipes 300 in the figure is three, which occupies less space. There is a certain gap between the different heat pipes 300, which can shorten the air flow path and reduce the flow resistance.
  • the effect between the adjacent heat pipes 300 is between 5 mm and 30 mm.
  • the heat sink 10 also includes a plurality of heat dissipating fins 200 disposed on the condensation section 302.
  • the size of the heat pipe 300 and the heat dissipating fins 200 may be determined according to specific conditions, as long as the above structures are within the protection scope of the embodiments of the present application.
  • the heat dissipating fins 200 have a width of 5 mm to 100 mm.
  • the effect between the adjacent heat dissipating fins 200 is between 2 mm and 10 mm.
  • any one of the heat dissipating fins 200 on each of the heat pipes 300 and the heat dissipating fins 200 of any one of the adjacent heat pipes 300 are different heat dissipating fins 200. That is, each of the heat pipes 300 corresponds to the independent heat radiating fins 200; or any one of the heat radiating fins 200 of each heat pipe 300 and the adjacent heat radiating fins 200 of the adjacent heat pipes 300 are the same heat radiating fins 200. All of the heat pipes 300 share a set of heat dissipating fins 200, that is, each of the heat dissipating fins 200 is disposed on all of the heat pipes 300.
  • the heat dissipating fins 200 of each heat pipe 300 are separately separated. Compared with the heat dissipating fins 200 connected together, the heat dissipating fins 200 are more simple to process and easier to wear. It is suitable for machining, and each heat pipe 300 can be mounted on the heat dissipation substrate 100 after the heat dissipation fins 200 are worn.
  • the present application also discloses an outdoor unit 1 comprising the heat sink 10 of any of the above. Since the above-described heat sink 10 has the above-described advantageous effects, the outdoor unit 1 including the heat sink 10 has a corresponding effect, and details are not described herein again.
  • the present application also discloses an air conditioner comprising the outdoor unit 1 of any of the above. Since the outdoor unit 1 described above has the above-described advantageous effects, the air conditioner including the outdoor unit 1 has a corresponding effect, and details are not described herein again.
  • the IPM, rectifier bridge, diode, IGBT and other power components can be reduced by 2 ⁇ 10 °C on the existing basis (as shown in Table 1 below).

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Abstract

A radiator (10), an outdoor unit (1), and an air conditioner. The radiator (10) comprises a radiator substrate (100) and a heat pipe (300) in an annular structure; the heat pipe (300) comprises an evaporation section (301) and a condensation section (302); the evaporation section (301) is disposed on the radiator substrate (100). A refrigerant absorbs heat of the radiator substrate (100) at the evaporation section (301) of the heat pipe (300) where the heat changes from a liquid state to a gas state and enters the condensation section (302), and the refrigerant transfers the heat to the environment at the condensation section (302) where the heat changes from the gas state to the liquid state and flows back to the evaporation section (301); this is circularly repeated. Therefore, heat on the radiator substrate (100) can be effectively radiated into the environment.

Description

一种散热器、室外机以及空调器Radiator, outdoor unit and air conditioner

相关申请Related application

本申请要求2017年08月25日申请的,申请号为201710742008.9,名称为“一种散热器、室外机以及空调器”的中国专利申请的优先权,在此将其全文引入作为参考。The present application claims priority to Chinese Patent Application Serial No. No. No. No. No. No. No. No. No. No. No. No.

技术领域Technical field

本申请涉及空调技术领域,更具体地说,涉及一种散热器、室外机以及空调器。The present application relates to the field of air conditioning technology, and more particularly to a radiator, an outdoor unit, and an air conditioner.

背景技术Background technique

随着空调技术的发展,空调不断突破在极限环境下的制冷制热技术。在高温制冷时,需要降低空调室外机功率元器件的温度,以使空调可靠运行。为此,空调室外机功率元器件增加了散热器。With the development of air-conditioning technology, air-conditioning continues to break through the cooling and heating technology in the extreme environment. In high-temperature cooling, it is necessary to reduce the temperature of the power unit of the air conditioner outdoor unit so that the air conditioner can operate reliably. To this end, the air conditioner outdoor unit power components have added heat sinks.

请参阅图1,图1为现有技术所提供的散热器的结构示意图。Please refer to FIG. 1. FIG. 1 is a schematic structural view of a heat sink provided by the prior art.

该散热器包括散热基板100和设置在散热基板100上的散热翅片200。为了适应高温制冷,需要提高该散热器的散热效率,而当前主要是通过改变其散热翅片200的面积和形状进行强化散热。但是,空调室外机空间有限,散热翅片200的面积越大,齿顶和齿根两端的温差越大,其散热效率就越低。The heat sink includes a heat dissipation substrate 100 and heat dissipation fins 200 disposed on the heat dissipation substrate 100. In order to adapt to high-temperature refrigeration, it is necessary to improve the heat dissipation efficiency of the heat sink, and at present, the heat dissipation is enhanced mainly by changing the area and shape of the heat dissipation fins 200. However, the space of the outdoor unit of the air conditioner is limited, and the larger the area of the heat dissipating fin 200 is, the larger the temperature difference between the tip and the root of the root is, and the lower the heat dissipation efficiency is.

因此,如何提高散热器的散热效率以降低功率元器件的温度,成为本领域技术人员亟待解决的技术问题。Therefore, how to improve the heat dissipation efficiency of the heat sink to lower the temperature of the power component has become a technical problem to be solved by those skilled in the art.

申请内容Application content

有鉴于此,本申请所要解决的技术问题是如何提高散热效率,为此,本申请提供了一种散热器、室外机以及空调器。In view of this, the technical problem to be solved by the present application is how to improve the heat dissipation efficiency. To this end, the present application provides a radiator, an outdoor unit, and an air conditioner.

为实现上述目的,本申请提供如下技术方案:To achieve the above objective, the present application provides the following technical solutions:

一种散热器,包括散热基板和呈环状结构的热管,所述热管包括蒸发段和冷凝段,所述蒸发段设置在所述散热基板上。A heat sink includes a heat dissipation substrate and a heat pipe in an annular structure, the heat pipe including an evaporation section and a condensation section, and the evaporation section is disposed on the heat dissipation substrate.

优选地,在上述散热器中,所述蒸发段的内部设置有虹吸结构。Preferably, in the above heat sink, the inside of the evaporation section is provided with a siphon structure.

优选地,在上述散热器中,所述虹吸结构为槽、金属网或金属粉末层。Preferably, in the above heat sink, the siphon structure is a groove, a metal mesh or a metal powder layer.

优选地,在上述散热器中,所述蒸发段沿竖直方向布置在所述散热基板上。Preferably, in the above heat sink, the evaporation section is disposed on the heat dissipation substrate in a vertical direction.

优选地,在上述散热器中,所述冷凝段为光管。Preferably, in the above heat sink, the condensation section is a light pipe.

优选地,在上述散热器中,连接所述蒸发段和冷凝段之间的管为绝热段,所述绝热段外部设置有隔热层。Preferably, in the above heat sink, the tube connecting the evaporation section and the condensation section is an adiabatic section, and the heat insulation section is provided with a heat insulation layer outside.

优选地,在上述散热器中,所述热管上还设置有用于灌注冷媒的充媒口,以及封闭所述充媒口的堵头。Preferably, in the above heat sink, the heat pipe is further provided with a charging port for pouring the refrigerant, and a plug for closing the charging port.

优选地,在上述散热器中,所述充媒口设置在位于上部的绝热段上。Preferably, in the above heat sink, the charging port is disposed on the insulating portion located at the upper portion.

优选地,在上述散热器中,所述热管为扁管、圆管或方管。Preferably, in the above heat sink, the heat pipe is a flat pipe, a round pipe or a square pipe.

优选地,在上述散热器中,所述热管呈腰型结构。Preferably, in the above heat sink, the heat pipe has a waist structure.

优选地,在上述散热器中,所述热管的数量为多个。Preferably, in the above heat sink, the number of the heat pipes is plural.

优选地,在上述散热器中,相邻所述热管之间的距离为5mm-30mm。Preferably, in the above heat sink, the distance between adjacent heat pipes is 5 mm to 30 mm.

优选地,在上述散热器中,所述散热器还包括设置在所述冷凝段上的多个散热翅片。Preferably, in the above heat sink, the heat sink further includes a plurality of heat dissipating fins disposed on the condensation section.

优选地,在上述散热器中,所述散热翅片的宽度为5mm-100mm。Preferably, in the above heat sink, the heat dissipating fin has a width of 5 mm to 100 mm.

优选地,在上述散热器中,相邻的所述散热翅片之间的距离为2mm-10mm。Preferably, in the above heat sink, the distance between the adjacent heat dissipating fins is 2 mm to 10 mm.

优选地,在上述散热器中,每根所述热管上任意一个所述散热翅片与相邻的所述热管上任意一个所述散热翅片为不同的散热翅片;或者Preferably, in the heat sink, any one of the heat dissipating fins on each of the heat pipes and any one of the heat dissipating fins on the adjacent heat pipe are different heat dissipating fins; or

每根所述热管上任意一个所述散热翅片与相邻的所述热管上相邻的所述散热翅片为同一个散热翅片。Any one of the heat dissipating fins on each of the heat pipes and the adjacent heat dissipating fins on the adjacent ones of the heat pipes are the same heat dissipating fins.

本申请还公开了一种室外机,包括上述任一项所述的散热器。The present application also discloses an outdoor unit comprising the heat sink of any of the above.

本申请还公开了一种空调器,包括上述任一项所述的室外机。The present application also discloses an air conditioner comprising the outdoor unit of any of the above.

从上述的技术方案可以看出,采用本申请实施例中的散热器,冷媒在热管的蒸发段吸收散热基板的热量由液态变为气态进入到冷凝段,冷媒在冷凝段将热量传递到环境中由气态变成液态回流至蒸发段,如此往复循环,从而能够有效的将散热基板上的热量散发到环境中去。与现有技术相比,本申请通过冷媒的相变进行散热,能够显著提高散热效率。It can be seen from the above technical solution that, by using the heat sink in the embodiment of the present application, the heat of the refrigerant absorbed in the evaporation section of the heat pipe from the liquid state to the gaseous state enters the condensation section, and the refrigerant transfers heat to the environment in the condensation section. From the gaseous state to the liquid reflux to the evaporation section, the cycle is repeated, so that the heat on the heat dissipation substrate can be effectively radiated to the environment. Compared with the prior art, the present application dissipates heat by the phase change of the refrigerant, and can significantly improve the heat dissipation efficiency.

附图说明DRAWINGS

为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the embodiments or the prior art description will be briefly described below. Obviously, the drawings in the following description are only It is a certain embodiment of the present application, and other drawings can be obtained according to the drawings without any creative work for those skilled in the art.

图1为现有技术所提供的一种散热器的结构示意图;1 is a schematic structural view of a heat sink provided by the prior art;

图2为本申请实施例所提供的一种散热器的主视结构示意图;2 is a front view of a heat sink according to an embodiment of the present application;

图3为本申请实施例所提供的一种散热器的左视结构示意图;3 is a schematic left side view of a heat sink according to an embodiment of the present application;

图4为本申请实施例所提供的一种散热器的右视结构示意图;4 is a schematic right side view of a heat sink according to an embodiment of the present application;

图5为本申请实施例所提供的一种散热器的俯视结构示意图;FIG. 5 is a schematic top plan view of a heat sink according to an embodiment of the present application; FIG.

图6为本申请实施例所提供的一种热管的主视结构示意图;FIG. 6 is a schematic front view of a heat pipe according to an embodiment of the present application; FIG.

图7为本申请实施例所提供的一种热管的左视结构示意图;7 is a schematic left side view of a heat pipe according to an embodiment of the present application;

图8为本申请实施例所提供的一种热管的右视结构示意图;8 is a schematic right side view of a heat pipe according to an embodiment of the present application;

图9为本申请实施例所提供的一种热管的俯视结构示意图;9 is a schematic top plan view of a heat pipe according to an embodiment of the present application;

图10为本申请实施例所提供的一种室外机的立体结构示意图。FIG. 10 is a schematic perspective structural view of an outdoor unit according to an embodiment of the present application.

其中,1为室外机、10为换热器、100为散热基板、200为散热翅片、300为热管、301为蒸发段、302为冷凝段、303为绝热段、304为充媒口。1 is an outdoor unit, 10 is a heat exchanger, 100 is a heat sink substrate, 200 is a heat sink fin, 300 is a heat pipe, 301 is an evaporation section, 302 is a condensation section, 303 is a heat insulation section, and 304 is a charging port.

具体实施方式Detailed ways

本申请的核心是公开一种散热器、室外机以及空调器,以提高散热效率。The core of the application is to disclose a radiator, an outdoor unit and an air conditioner to improve heat dissipation efficiency.

以下,参照附图对实施例进行说明。此外,下面所示的实施例不对权利要求所记载的申请内容起任何限定作用。另外,下面实施例所表示的构成的全部内容不限于作为权利要求所记载的申请的解决方案所必需的。Hereinafter, embodiments will be described with reference to the drawings. Furthermore, the embodiments shown below do not limit the application of the claims. Further, the entire contents of the configurations shown in the following embodiments are not necessarily limited to the solutions of the application described in the claims.

请参阅图2至图10,本申请实施例中的散热器10,包括散热基板100和呈环状结构的热管300,热管300包括蒸发段301和冷凝段302,蒸发段301设置在散热基板100上。Referring to FIG. 2 to FIG. 10 , the heat sink 10 in the embodiment of the present application includes a heat dissipation substrate 100 and a heat pipe 300 having an annular structure. The heat pipe 300 includes an evaporation section 301 and a condensation section 302 , and the evaporation section 301 is disposed on the heat dissipation substrate 100 . on.

采用本申请实施例中的散热器10,冷媒在热管300的蒸发段301吸收散热基板100的热量由液态变为气态进入到冷凝段302,冷媒在冷凝段302将热量传递到环境中由气态变成液态回流至蒸发段301,如此往复循环,从而能够有效的将散热基板100上的热量散发到环境中去。与现有技术相比,本申请通过冷媒的相变进行散热,能够显著提高散热效率。With the heat sink 10 in the embodiment of the present application, the heat of the refrigerant absorbing the heat-dissipating substrate 100 in the evaporation section 301 of the heat pipe 300 changes from a liquid state to a gas state to the condensation section 302, and the refrigerant transfers heat to the environment in the condensation section 302. The liquid is returned to the evaporation section 301 so as to reciprocate, so that the heat on the heat dissipation substrate 100 can be efficiently radiated to the environment. Compared with the prior art, the present application dissipates heat by the phase change of the refrigerant, and can significantly improve the heat dissipation efficiency.

另外,热管300传热是通过冷媒的相变进行,与现有技术中的散热器10相比,散热器10的均温性更好。In addition, the heat transfer of the heat pipe 300 is performed by the phase change of the refrigerant, and the temperature uniformity of the heat sink 10 is better than that of the heat sink 10 of the prior art.

需要说明的是,上述所说的环状结构可以为圆环结构、腰型结构、椭圆环结构、矩形环结构等等。It should be noted that the above-mentioned annular structure may be a ring structure, a waist structure, an elliptical ring structure, a rectangular ring structure or the like.

图示中为空调器实际使用时的位置关系,热管300的蒸发段301可以沿任意方向布置在散热基板100上,例如沿水平方向布置在散热基板100上,或者沿竖直方向布置在散热基板100上。In the illustration, the positional relationship when the air conditioner is actually used, the evaporation section 301 of the heat pipe 300 may be disposed on the heat dissipation substrate 100 in any direction, for example, on the heat dissipation substrate 100 in the horizontal direction, or on the heat dissipation substrate in the vertical direction. 100 on.

由于该热管300为环状结构,为了进一步增加散热效率,本申请实施例中冷凝段302与蒸发段301相对设置。当蒸发段301沿水平方向布置在散热基板100上 时,冷凝段302也沿水平方向布置;当蒸发段301沿竖直方向布置在散热基板100上时,冷凝段302也沿竖直方向布置。Since the heat pipe 300 has an annular structure, in order to further increase the heat dissipation efficiency, the condensation section 302 and the evaporation section 301 are disposed opposite to each other in the embodiment of the present application. When the evaporation section 301 is disposed on the heat dissipation substrate 100 in the horizontal direction, the condensation section 302 is also arranged in the horizontal direction; when the evaporation section 301 is disposed on the heat dissipation substrate 100 in the vertical direction, the condensation section 302 is also arranged in the vertical direction.

为了减小冷媒循环过程中的阻力,以及提高冷媒在蒸发段301分布的均匀性,蒸发段301的内部设置有虹吸结构。该虹吸结构为槽、金属网或金属粉末层。只要能够实现虹吸作用的结构均在本申请实施例的保护范围内。在虹吸结构的作用下,当由冷凝段302回流的冷媒经过虹吸结构时,在虹吸原理的作用下,可以将冷媒吸入到蒸发段301中。In order to reduce the resistance during the refrigerant circulation and to improve the uniformity of the distribution of the refrigerant in the evaporation section 301, the inside of the evaporation section 301 is provided with a siphon structure. The siphon structure is a groove, a metal mesh or a metal powder layer. As long as the structure capable of siphoning is within the protection scope of the embodiments of the present application. Under the action of the siphon structure, when the refrigerant returning from the condensation section 302 passes through the siphon structure, the refrigerant can be sucked into the evaporation section 301 by the action of the siphon principle.

图2-10中,热管300为腰型结构,其中,两个直管段中的一个为蒸发段301,另外一个为冷凝段302,位于蒸发段301和冷凝段302之间的管为绝热段303,蒸发段301和冷凝段302均沿竖直方向布置,其中,蒸发段301内部设置有虹吸结构,冷凝段302为光管。In Fig. 2-10, the heat pipe 300 is a waist structure, wherein one of the two straight pipe sections is the evaporation section 301, the other is the condensation section 302, and the pipe between the evaporation section 301 and the condensation section 302 is the heat insulation section 303. The evaporation section 301 and the condensation section 302 are both arranged in a vertical direction, wherein the evaporation section 301 is internally provided with a siphon structure, and the condensation section 302 is a light pipe.

冷媒在热管300的蒸发段301吸收散热基板100的热量由液态变为气态,然后经过位于上部的绝热段303进入到冷凝段302,冷媒在冷凝段302将热量传递到环境中由气态变成液态,冷媒在自身重力作用下经位于下部的绝热段303回流至蒸发段301,在蒸发段301虹吸结构的作用下液态的冷媒克服自身重力源源不断地往上流动,如此往复循环,从而能够有效的将散热基板100上的热量散发到环境中去。The heat of the refrigerant absorbing the heat-dissipating substrate 100 in the evaporation section 301 of the heat pipe 300 changes from a liquid state to a gas state, and then enters the condensing section 302 through the insulating section 303 located at the upper portion, and the refrigerant transfers heat to the environment in the condensing section 302 to change from a gaseous state to a liquid state. The refrigerant is returned to the evaporation section 301 through the thermal insulation section 303 located under the action of its own gravity. Under the action of the siphon structure of the evaporation section 301, the liquid refrigerant continuously flows upward against the gravity source, so that the cycle can be effective. The heat on the heat dissipation substrate 100 is radiated to the environment.

在本申请实施例中,热管300为环状结构,连接蒸发段301和冷凝段302两端的部分均为绝热段303,为了减少热量损失绝热段303外部设置有隔热层。In the embodiment of the present application, the heat pipe 300 has an annular structure, and the portions connecting the evaporation section 301 and the two ends of the condensation section 302 are both the heat insulation sections 303. In order to reduce the heat loss, the heat insulation section 303 is provided with a heat insulation layer outside.

热管300上还设置有用于灌注冷媒的充媒口304,以及封闭充媒口304的堵头。通过该冷媒口进行抽真空和灌注冷媒,灌注完成后通过堵头将充媒口304密封死,防止冷媒泄露。优选地,该充媒口304设置在位于上部的绝热管303上。The heat pipe 300 is further provided with a charging port 304 for injecting the refrigerant, and a plug for closing the charging port 304. The refrigerant is evacuated and filled with the refrigerant through the refrigerant port, and after the completion of the filling, the charging port 304 is sealed by the plug to prevent the refrigerant from leaking. Preferably, the charging port 304 is disposed on the upper heat insulating tube 303.

需要说明的是,热管的形状可以为任意形状例如热管300为扁管、圆管或方管。散热基板100可以是铜、铝或者其它导热性能好的金属材料。需要说明的是热管换热器中冷媒种类不受限制,冷媒可以是R410A,R134a等常见冷媒,也可以根据实际的使用情况选择其他冷媒。It should be noted that the shape of the heat pipe may be any shape, for example, the heat pipe 300 is a flat pipe, a round pipe or a square pipe. The heat dissipation substrate 100 may be copper, aluminum or other metal material having good thermal conductivity. It should be noted that the type of refrigerant in the heat pipe heat exchanger is not limited, and the refrigerant may be a common refrigerant such as R410A or R134a, and other refrigerants may be selected according to actual use conditions.

热管300的数量为多个,图示中热管300的数量为三个,占用空间少。不同热管300之间留有一定间隙,这样可以缩短气流路径,减小流动阻力。相邻热管300之间的距离为5mm-30mm之间效果较好。The number of the heat pipes 300 is plural, and the number of the heat pipes 300 in the figure is three, which occupies less space. There is a certain gap between the different heat pipes 300, which can shorten the air flow path and reduce the flow resistance. The effect between the adjacent heat pipes 300 is between 5 mm and 30 mm.

散热器10还包括设置在冷凝段302上的多个散热翅片200。The heat sink 10 also includes a plurality of heat dissipating fins 200 disposed on the condensation section 302.

需要说明的是,热管300与散热翅片200的尺寸可根据具体情况进行确定,只要具有上述结构均在本申请实施例的保护范围内。优选地,散热翅片200的宽度为5mm-100mm。相邻的散热翅片200之间的距离为2mm-10mm之间效果较好。It should be noted that the size of the heat pipe 300 and the heat dissipating fins 200 may be determined according to specific conditions, as long as the above structures are within the protection scope of the embodiments of the present application. Preferably, the heat dissipating fins 200 have a width of 5 mm to 100 mm. The effect between the adjacent heat dissipating fins 200 is between 2 mm and 10 mm.

每根热管300上任意一个散热翅片200与相邻的热管300上任意一个的散热翅片200为不同的散热翅片200。即每个热管300各自对应独立的散热翅片200;或者每根热管300上任意一个散热翅片200与相邻热管300上的相邻的散热翅片200为同一个散热翅片200。所有热管300共用一套散热翅片200,即每个散热翅片200均设置在所有的热管300上。Any one of the heat dissipating fins 200 on each of the heat pipes 300 and the heat dissipating fins 200 of any one of the adjacent heat pipes 300 are different heat dissipating fins 200. That is, each of the heat pipes 300 corresponds to the independent heat radiating fins 200; or any one of the heat radiating fins 200 of each heat pipe 300 and the adjacent heat radiating fins 200 of the adjacent heat pipes 300 are the same heat radiating fins 200. All of the heat pipes 300 share a set of heat dissipating fins 200, that is, each of the heat dissipating fins 200 is disposed on all of the heat pipes 300.

本申请实施例中优选的,每根热管300的散热翅片200都是单独分开的,相比连在一起的散热翅片200,这种散热翅片200方式加工更加简单,穿管更加容易,适用于机器加工,每根热管300穿好散热翅片200后装在散热基板100上即可。Preferably, in the embodiment of the present application, the heat dissipating fins 200 of each heat pipe 300 are separately separated. Compared with the heat dissipating fins 200 connected together, the heat dissipating fins 200 are more simple to process and easier to wear. It is suitable for machining, and each heat pipe 300 can be mounted on the heat dissipation substrate 100 after the heat dissipation fins 200 are worn.

本申请还公开了一种室外机1,包括上述任一项的散热器10。由于上述散热器10具有上述有益效果,包括该散热器10的室外机1具有相应的效果,此处不再赘述。The present application also discloses an outdoor unit 1 comprising the heat sink 10 of any of the above. Since the above-described heat sink 10 has the above-described advantageous effects, the outdoor unit 1 including the heat sink 10 has a corresponding effect, and details are not described herein again.

本申请还公开了一种空调器,包括上述任一项的室外机1。由于上述室外机1具有上述有益效果,包括该室外机1的空调器具有相应的效果,此处不再赘述。The present application also discloses an air conditioner comprising the outdoor unit 1 of any of the above. Since the outdoor unit 1 described above has the above-described advantageous effects, the air conditioner including the outdoor unit 1 has a corresponding effect, and details are not described herein again.

根据在我们现有机子上试验测试,采用该种散热器后IPM、整流桥、二极管、IGBT等功率元器件的可以在现有基础上降低2~10℃(如下表一所示)。According to the test on our existing machine, the IPM, rectifier bridge, diode, IGBT and other power components can be reduced by 2~10 °C on the existing basis (as shown in Table 1 below).

表一:为本申请实施例与现有技术中功率元器件的温度对照表Table 1: Comparison of temperature of power components in the embodiments of the present application and prior art

Figure PCTCN2018075095-appb-000001
Figure PCTCN2018075095-appb-000001

Figure PCTCN2018075095-appb-000002
Figure PCTCN2018075095-appb-000002

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本申请。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下,在其它实施例中实现。因此,本申请将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to make or use the application. Various modifications to these embodiments are obvious to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the application. Therefore, the application is not limited to the embodiments shown herein, but is to be accorded the broadest scope of the principles and novel features disclosed herein.

Claims (18)

一种散热器,包括散热基板(100),其特征在于,所述散热器还包括呈环状结构的热管(300),所述热管(300)包括蒸发段(301)和冷凝段(302),所述蒸发段(301)设置在所述散热基板(100)上。A heat sink comprising a heat dissipating substrate (100), characterized in that the heat sink further comprises a heat pipe (300) in an annular structure, the heat pipe (300) comprising an evaporation section (301) and a condensation section (302) The evaporation section (301) is disposed on the heat dissipation substrate (100). 如权利要求1所述的散热器,其特征在于,所述蒸发段(301)的内部设置有虹吸结构。The heat sink according to claim 1, wherein the interior of the evaporation section (301) is provided with a siphon structure. 如权利要求2所述的散热器,其特征在于,所述虹吸结构为槽、金属网或金属粉末层。The heat sink according to claim 2, wherein the siphon structure is a groove, a metal mesh or a metal powder layer. 如权利要求2所述的散热器,其特征在于,所述蒸发段(301)沿竖直方向布置在所述散热基板(100)上。The heat sink according to claim 2, characterized in that the evaporation section (301) is arranged on the heat dissipation substrate (100) in a vertical direction. 如权利要求1所述的散热器,其特征在于,所述冷凝段(302)为光管。The heat sink of claim 1 wherein said condensation section (302) is a light pipe. 如权利要求1所述的散热器,其特征在于,连接所述蒸发段(301)和冷凝段(302)之间的管为绝热段(303),所述绝热段(303)外部设置有隔热层。The heat sink according to claim 1, wherein the tube connecting the evaporation section (301) and the condensation section (302) is a heat insulating section (303), and the heat insulating section (303) is provided with a partition outside. Hot layer. 如权利要求6所述的散热器,其特征在于,所述热管(300)上还设置有用于灌注冷媒的充媒口(304),以及封闭所述充媒口(304)的堵头。The heat sink according to claim 6, wherein the heat pipe (300) is further provided with a charging port (304) for filling the refrigerant, and a plug for closing the charging port (304). 如权利要求7所述的散热器,其特征在于,所述充媒口(304)设置在位于上部的绝热段(303)上。The heat sink according to claim 7, wherein said charging port (304) is disposed on the upper heat insulating section (303). 如权利要求1所述的散热器,其特征在于,所述热管(300)为扁管、圆管或方管。The heat sink according to claim 1, wherein the heat pipe (300) is a flat pipe, a circular pipe or a square pipe. 如权利要求1所述的散热器,其特征在于,所述热管(300)呈腰型结构。The heat sink according to claim 1, wherein said heat pipe (300) has a waist structure. 如权利要求1所述的散热器,其特征在于,所述热管(300)的数量为多个。The heat sink according to claim 1, wherein the number of the heat pipes (300) is plural. 如权利要求11所述的散热器,其特征在于,相邻所述热管(300)之间的距离为5mm-30mm。The heat sink according to claim 11, wherein a distance between adjacent heat pipes (300) is 5 mm to 30 mm. 如权利要求11所述的散热器,其特征在于,所述散热器还包括设置在所述冷凝段(302)上的多个散热翅片(200)。The heat sink of claim 11 wherein said heat sink further comprises a plurality of heat dissipating fins (200) disposed on said condensation section (302). 如权利要求13所述的散热器,其特征在于,所述散热翅片(200)的宽度为5mm-100mm。The heat sink according to claim 13, wherein said heat dissipating fins (200) have a width of 5 mm to 100 mm. 如权利要求13所述的散热器,其特征在于,相邻的所述散热翅片(200)之间的距离为2mm-10mm。The heat sink according to claim 13, wherein a distance between adjacent ones of said heat dissipating fins (200) is from 2 mm to 10 mm. 如权利要求13所述的散热器,其特征在于,每根所述热管(300)上的任意一个所述散热翅片(200)与相邻的所述热管(300)上任意一个所述散热翅片(200)为不同的散热翅片(200);或者The heat sink according to claim 13, wherein any one of said heat dissipating fins (200) on each of said heat pipes (300) and said one of said adjacent heat pipes (300) The fins (200) are different heat dissipating fins (200); or 每根所述热管(300)上的任意一个所述散热翅片(200)与相邻的所述热管(300)上相邻的所述散热翅片(200)为同一个散热翅片(200)。Any one of the heat dissipating fins (200) on each of the heat pipes (300) and the heat dissipating fins (200) adjacent to the adjacent ones of the heat pipes (300) are the same heat dissipating fins (200) ). 一种室外机,其特征在于,包括如权利要求1至16中任一项所述的散热器。An outdoor unit characterized by comprising the heat sink according to any one of claims 1 to 16. 一种空调器,其特征在于,包括如权利要求17所述的室外机。An air conditioner comprising the outdoor unit according to claim 17.
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CN205783400U (en) * 2016-07-11 2016-12-07 珠海格力电器股份有限公司 Heat radiation assembly of air conditioner outdoor unit and air conditioner outdoor unit
CN206291361U (en) * 2016-11-16 2017-06-30 武汉海尔电器股份有限公司 The radiator structure and air-conditioner outdoor unit of a kind of air-conditioner outdoor unit
CN107062567A (en) * 2017-05-31 2017-08-18 珠海格力电器股份有限公司 Air conditioner control radiating assembly, air conditioner outdoor unit and air conditioner

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110671750A (en) * 2019-09-30 2020-01-10 常州恒创热管理有限公司 Air conditioner and its phase change cooling control box
CN110856418A (en) * 2019-11-20 2020-02-28 广东美的暖通设备有限公司 Heat radiator and air conditioner
CN116222275A (en) * 2023-03-21 2023-06-06 浙江菲达环保科技股份有限公司 A vertically arranged heat exchanger heat pipe that is not easy to accumulate dust

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