WO2019032121A1 - Corrosion resistant sucker rod - Google Patents

Corrosion resistant sucker rod Download PDF

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Publication number
WO2019032121A1
WO2019032121A1 PCT/US2017/046597 US2017046597W WO2019032121A1 WO 2019032121 A1 WO2019032121 A1 WO 2019032121A1 US 2017046597 W US2017046597 W US 2017046597W WO 2019032121 A1 WO2019032121 A1 WO 2019032121A1
Authority
WO
WIPO (PCT)
Prior art keywords
content
sucker rod
approximately
temperature
tempering
Prior art date
Application number
PCT/US2017/046597
Other languages
French (fr)
Inventor
Oscar E. Martinez
John Stachowiak
Robert P. Badrak
Original Assignee
Weatherford Technology Holdings, Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Weatherford Technology Holdings, Llc filed Critical Weatherford Technology Holdings, Llc
Priority to PCT/US2017/046597 priority Critical patent/WO2019032121A1/en
Priority to CA3012156A priority patent/CA3012156A1/en
Priority to ROA202000062A priority patent/RO134395A2/en
Priority to US16/074,594 priority patent/US20190211630A1/en
Priority to CA3012155A priority patent/CA3012155A1/en
Priority to PCT/US2017/063426 priority patent/WO2019032134A1/en
Priority to ROA202000063A priority patent/RO134396A2/en
Priority to US16/074,602 priority patent/US20190211633A1/en
Publication of WO2019032121A1 publication Critical patent/WO2019032121A1/en
Priority to CONC2020/0002328A priority patent/CO2020002328A2/en
Priority to CONC2020/0002327A priority patent/CO2020002327A2/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/08Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
    • C21D9/14Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes wear-resistant or pressure-resistant pipes
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • E21B17/10Wear protectors; Centralising devices, e.g. stabilisers
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/002Heat treatment of ferrous alloys containing Cr
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0075Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for rods of limited length
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/22Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/24Ferrous alloys, e.g. steel alloys containing chromium with vanadium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/26Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • E21B17/02Couplings; joints
    • E21B17/04Couplings; joints between rod or the like and bit or between rod and rod or the like
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B19/00Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
    • E21B19/16Connecting or disconnecting pipe couplings or joints
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/02Rigid pipes of metal
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/008Martensite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B34/00Valve arrangements for boreholes or wells
    • E21B34/06Valve arrangements for boreholes or wells in wells
    • E21B34/14Valve arrangements for boreholes or wells in wells operated by movement of tools, e.g. sleeve valves operated by pistons or wire line tools
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/12Methods or apparatus for controlling the flow of the obtained fluid to or in wells
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/12Methods or apparatus for controlling the flow of the obtained fluid to or in wells
    • E21B43/121Lifting well fluids
    • E21B43/126Adaptations of down-hole pump systems powered by drives outside the borehole, e.g. by a rotary or oscillating drive
    • E21B43/127Adaptations of walking-beam pump systems

Definitions

  • TECHNICAL FIELD This disclosure relates generally to well equipment and operations and, in one example described below, more particularly provides a stainless steel sucker rod for use in artificial lift operations.
  • BACKGROUND Reservoir fluids can sometimes flow to the earth's surface when a well has been completed. However, with some wells, reservoir pressure may be insufficient (at the time of well completion or thereafter) to lift the fluids (in particular, liquids) to the surface. In those circumstances, technology known as “artificial lift” can be employed to bring the fluids to the surface (or other desired location, such as a subsea production facility or pipeline, etc.).
  • a downhole pump is operated by reciprocating a string of "sucker" rods deployed in a well.
  • An apparatus (such as, a walking beam-type pump jack or a hydraulic actuator) located at the surface can be used to reciprocate the rod string.
  • FIG. 1 is a representative partially cross-sectional view of an example of a well system and associated method which can embody principles of this disclosure.
  • FIG. 2 is a representative perspective view of an example of a sucker rod material that may be used in a method embodying the principles of this
  • FIG. 3 is a representative cross-sectional view of a forged sucker rod end.
  • FIG. 4 is a representative schematic view of a heat treatment procedure that may be used in the method.
  • FIG. 5 is a representative flow chart for an example of a method for producing the sucker rod.
  • FIG. 1 Representatively illustrated in FIG. 1 is an artificial lift system 10 and associated method for use with a subterranean well, which system and method can embody principles of this disclosure. However, it should be clearly
  • a hydraulic pressure source 12 is used to apply hydraulic pressure to, and exchange hydraulic fluid with, a hydraulic actuator 14 mounted on a wellhead 16.
  • the hydraulic actuator 14 reciprocates a rod string 18 extending into the well, thereby operating a downhole pump 20.
  • the rod string 18 is made up of individual sucker rods connected to each other.
  • the rod string 18 communicates reciprocating motion of the hydraulic actuator 14 to the downhole pump 20.
  • the downhole pump 20 is depicted in FIG. 1 as being of the type having a stationary or “standing” valve 22 and a reciprocating or “traveling" valve 24.
  • the traveling valve 24 is connected to, and reciprocates with, the rod string 18, so that fluid 26 is pumped from a wellbore 28 into a production tubing string 30.
  • the downhole pump 20 is merely one example of a wide variety of different types of pumps that may be used with the artificial lift system 10 and method of FIG. 1 , and so the scope of this disclosure is not limited to any of the details of the downhole pump described herein or depicted in the drawings.
  • the wellbore 28 is depicted in FIG. 1 as being generally vertical, and as being lined with casing 32 and cement 34.
  • a section of the wellbore 28 in which the pump 20 is disposed may be generally horizontal or otherwise inclined at any angle relative to vertical, and the wellbore section may not be cased or may not be cemented.
  • the scope of this disclosure is not limited to use of the artificial lift system 10 and method with any particular wellbore configuration.
  • the fluid 26 originates from an earth formation 36 penetrated by the wellbore 28.
  • the fluid 26 flows into the wellbore 28 via perforations 38 extending through the casing 32 and cement 34.
  • the fluid 26 can be a liquid, such as oil, gas condensate, water, etc.
  • the scope of this disclosure is not limited to use of the artificial lift system 10 and method with any particular type of fluid, or to any particular origin of the fluid.
  • the casing 32 and the production tubing string 30 extend upward to the wellhead 16 at or near the earth's surface 40 (such as, at a land-based wellsite, a subsea production facility, a floating rig, etc.).
  • the production tubing string 30 can be hung off in the wellhead 16, for example, using a tubing hanger (not shown).
  • a tubing hanger (not shown).
  • multiple casing strings and optionally one or more liner (a liner string being a pipe that extends from a selected depth in the wellbore 28 to a shallower depth, typically sealingly "hung off” inside another pipe or casing) strings may be installed in the well.
  • a rod blowout preventer stack 42 and an annular seal housing 44 are connected between the hydraulic actuator 14 and the wellhead 16.
  • the rod blowout preventer stack 42 includes various types of blowout preventers (BOP's) configured for use with the rod string 18.
  • BOP's blowout preventers
  • the annular seal housing 44 includes an annular seal (described more fully below) about a piston rod of the hydraulic actuator 14.
  • the piston rod also described more fully below connects to the rod string 18 below the annular seal, although in other examples a connection between the piston rod and the rod string 18 may be otherwise positioned.
  • the hydraulic pressure source 12 may be connected directly to the hydraulic actuator 14, or it may be positioned remotely from the hydraulic actuator 14 and connected with, for example, suitable hydraulic hoses or pipes.
  • the hydraulic pressure source 12 controls pressure in the hydraulic actuator 14, so that the rod string 18 is displaced alternately to its upper and lower stroke extents. These extents do not necessarily correspond to maximum possible upper and lower displacement limits of the rod string 18 or the pump 20. For example, it is typically undesirable for a valve rod bushing 25 above the traveling valve 24 to impact a valve rod guide 23 above the standing valve 22 when the rod string 18 displaces downwardly (a condition known to those skilled in the art as "pump-pound"). Thus, it is preferred that the rod string 18 be displaced downwardly only until the valve rod bushing 25 is near its maximum possible lower displacement limit, so that it does not impact the valve rod guide 23.
  • the fluid 26 can include substances that cause undesirable corrosion of conventional carbon or low alloy steel sucker rods.
  • the fluid 26 could comprise hydrogen sulfide (H 2 S) or carbon dioxide (CO 2 ).
  • this disclosure provides for production of sucker rods that are corrosion resistant and suitable for use in harsh well environments, such as, where hydrogen sulfide or carbon dioxide is present in the produced fluid 26.
  • the scope of this disclosure is not limited to use of the improved sucker rods for any particular purpose, or in any particular environment.
  • a sucker rod composition or material 52 is depicted in the form of a cylindrical bar 54 having a suitable length.
  • the bar 54 can be considered as a raw material for producing a sucker rod 50 (see FIGS. 3 & 4).
  • the sucker rod 50 may be used in the rod string 18 described above, or it may be used in other rod strings and in other artificial lift systems, in keeping with the scope of this disclosure.
  • the sucker rod material 52 comprises a martensitic stainless steel.
  • the material 52 may have a chromium (Cr) content of about 12%, and up to 1 .2% carbon (C) content.
  • the material 52 can have a chromium (Cr) content of 1 1.5-13.0%, nickel (Ni) content of 0.75%, carbon (C) content of up to 0.15%, manganese (Mn) content of 1 %, silicon (Si) content of 1 %, phosphorus (P) content of 0.04%, and sulfur (S) content of 0.03%.
  • Cr chromium
  • Ni nickel
  • C carbon
  • Mn manganese
  • Si silicon
  • P phosphorus
  • S sulfur
  • the sucker rod composition can be tailored to maximize sucker rod performance by incorporating the base composition of UNS S41000, and modifying it by restricting the carbon range. Such modifications can achieve desired mechanical properties, and can include alloy additions that improve properties, such as, toughness and fatigue resistance.
  • the carbon content can be restricted to 0.08% to 0.15%.
  • Alloying additions can include vanadium additions up to 0.20%, niobium additions up to 0.10%, titanium additions up to 0.05%, nickel additions up to 0.99%, and/or molybdenum additions up to 1.0%.
  • a modified UNS S41000 stainless steel alloy for use as the sucker rod material 52 may comprise a carbon content of 0.08 - 0.15%, an addition of about 0.05% vanadium, an addition of about 0.5% nickel, and an addition of about 0.20% molybdenum.
  • a modified UNS S41000 stainless steel alloy for use as the sucker rod material 52 may comprise a carbon content of 0.08 - 0.15%, an addition of about 0.05% vanadium, an addition of about 0.95% nickel, and an addition of about 0.50% molybdenum.
  • a modified UNS S41000 stainless steel alloy for use as the sucker rod material 52 may comprise a carbon content of 0.08 - 0.15%, an addition of about 0.04% niobium, an addition of about 0.5% nickel, and an addition of about 0.20% molybdenum.
  • Another modified UNS S41000 stainless steel alloy suitable for use as the sucker rod material 52 may comprise a carbon content of 0.08 - 0.15%, an addition of about 0.015% titanium, an addition of about 0.5% nickel, and an addition of about 0.20% molybdenum.
  • a diameter of the bar 54 may be approximately 0.75 inch ( ⁇ 1 .9 cm). However, the scope of this disclosure is not limited to any particular diameter, length, size or material of the bar 54.
  • the sucker rod 50 is depicted after a forging operation.
  • an end of the bar 54 is heated to a desired forging temperature, and is then deformed using a hammer and die (not shown).
  • the end of the bar 54 has rough-finished areas for wrench flats 56 and threads 58.
  • the wrench flats 56 and threads 58 may be finished in subsequent steps of the method.
  • the forging temperature is selected to provide for ready shaping
  • the bar 54 end can be satisfactorily forged at approximately 2350°F ( ⁇ 1288°C) +/- 50°F ( ⁇ 28°C).
  • Other forging temperatures may be used in other examples (e.g., a higher or lower forging temperature may be used depending on a cross-section of the material 52).
  • the sucker rod 50 is depicted in a heat-treating operation. Where the ends of the bar 54 are forged (for example, as described above in relation to FIG. 3), the heat-treating operation may be performed after the forging operation.
  • the sucker rod 50 is placed in a heat treatment furnace or oven 60.
  • the oven 60 includes a burner or heating element 62, a temperature sensor 64 and a blower 66.
  • the blower 66 can force air 68 to flow at a desired flow rate through the oven 60 to thereby reduce a temperature of the sucker rod 50 after a hardening step described more fully below.
  • the heating element 62 is depicted in FIG. 4 as an electrical resistance element, but other types of heating sources (such as, a fuel-fired burner) may be used in other examples.
  • the temperature sensor 64 may comprise any of various types of temperature sensors and indicators (such as, a pyrometer, a
  • thermocouple etc.
  • the heating element 62, temperature sensor 64 and blower 66, or any of them, may be connected to a control system (not shown) for automatically controlling the temperature in the oven 60, for maintaining a desired temperature, and for controlling the time spent at a particular temperature.
  • the control system could include, for example, a programmable logic controller (PLC) utilizing a proportional-integral-derivative (PID) algorithm.
  • PLC programmable logic controller
  • PID proportional-integral-derivative
  • temperatures and times in the heat treatment operation may be manually controlled.
  • the scope of this disclosure is not limited to any particular means for controlling temperature in the heat treatment operation.
  • the heat treatment operation comprises increasing the temperature of the sucker rod 50 to greater than the martensite transformation temperature for the material 52, and then air quenching.
  • the sucker rod 50 is then tempered to its final state by reheating, thereby achieving satisfactory levels of corrosion resistance, hardness, strength, toughness and impact resistance.
  • the temperature of the sucker rod 50 can be maintained at approximately 1800°F ( ⁇ 982°C) +/- 15°F ( ⁇ 8°C) for approximately 30 minutes to thereby harden the material 52.
  • the sucker rod 50 can then be air quenched by flowing air 68 at approximately 15 cubic feet per minute ( ⁇ 425 liters per minute) +/- 5 cubic feet per minute ( ⁇ 142 liters per minute) across the sucker rod. After the air quenching, the sucker rod 50 can be tempered.
  • the sucker rod 50 may be tempered by increasing its temperature to
  • a 1 .9 cm diameter SAE grade 410 stainless steel bar 54 can be forged at approximately 1288°C, hardened by heating to 982°C for approximately 30 minutes, air quenched by forced air at approximately 15 cubic feet per minute ( ⁇ 425 liters per minute), and then tempered at approximately 649°C for approximately 45 minutes.
  • Such heat treated material 52 can have an Izod impact energy value of approximately 87 foot-pounds ( ⁇ 1 18 Nm), elongation of approximately 21 %, reduction of area of approximately 69%, tensile strength of approximately 127,600 pounds per square inch ( ⁇ 880 MPa), and yield strength of approximately 107,200 pounds per square inch ( ⁇ 740 MPa).
  • FIG. 5 an example flow chart for a method 70 of producing a sucker rod is representatively illustrated.
  • the method 70 is depicted in FIG. 5 and described below as it may be utilized for producing the sucker rod 50 of FIGS. 3 & 4 for use in the artificial lift system 10 of FIG. 1 .
  • the method 70 could be utilized for producing other types of sucker rods for use in other types of artificial lift systems. Accordingly, the scope of this disclosure is not limited to any particular details of the method 70 as described herein or depicted in the drawings.
  • step 72 the material 52 is heated to a forging temperature in
  • the forging temperature may be
  • the forging temperature may vary based on, for example, material selection, cross-sectional thickness, extent of deformation, etc.
  • the forging temperature can be selected to allow the material 52 to be deformed as desired with relatively few hammer strikes, and to mitigate formation of undesirable phases such as ⁇ -ferrite in the material.
  • step 74 the material 52 is forged to a desired shape, soon after the forging temperature is reached.
  • the end of the bar 54 is struck with a hammer and die, so that the end of the bar is configured for wrench flats 56 and threads 58.
  • different configurations or shapes may be used. ln some examples, the material 52 may not be forged at all. In such examples, the steps 72 and 74 may not be performed.
  • steps 76, 78 and 80 a heat treatment procedure is performed. These steps increase a hardness and strength of the material 52, while also providing for suitable toughness and impact resistance.
  • the material 52 is hardened by holding the material at a certain elevated temperature for a certain duration.
  • the elevated temperature may be approximately 1800°F ( ⁇ 982°C) +/- 15°F ( ⁇ 8°C), and the duration may be approximately 30 minutes.
  • Other hardening temperatures and times may be used in other examples.
  • step 78 the material 52 is quenched.
  • an air quenching technique is used.
  • the blower 66 flows air 68 across the sucker rod 50 at a flow rate of approximately 15 cubic feet per minute ( ⁇ 425 liters per minute) +/- 5 cubic feet per minute ( ⁇ 142 liters per minute).
  • Other flow rates may be used in other examples, with the flow rate varying based on factors, such as, mass of the material 52, desired quench rate, etc.
  • the material 52 is tempered by increasing its temperature to a certain tempering temperature, and maintaining that temperature for a certain duration.
  • the tempering temperature may be approximately 1200°F ( ⁇ 649°C) +/- 25°F ( ⁇ 14°C), and the duration may be approximately 45 minutes to one hour. Other tempering temperatures and durations may be used in other examples.
  • the sucker rod 50 is finished.
  • the wrench flats 56 may be finish machined to a desired size, and the threads 58 may be formed on the end of the bar 54. Internal or external threads, or other types of connection means, may be formed.
  • the provisions for wrench flats 56 and threads 58 depicted in FIG. 3 are optional, since the forging steps 72, 74 are also optional, and other types of sucker rod ends may be used in other examples.
  • a portion or all of the finishing may be performed prior to the heat treatment steps 76, 78, 80. None or less than all of the finishing may be performed after the heat treatment steps 76, 78, 80.
  • a sucker rod 50 can be formed of a martensitic stainless steel (such as, SAE grade 410 or UNS grade S41000), which is hardened and air quenched.
  • the sucker rod 50 has desirable corrosion resistance, along with strength, toughness and impact resistance, suitable for use in a harsh well environment.
  • a method 70 of producing a sucker rod 50 for use in a subterranean well is provided to the art by the above disclosure.
  • the method can include the steps of: maintaining a temperature of a martensitic stainless steel material 52 of the sucker rod 50 at approximately an elevated temperature; and then air quenching the material 52.
  • the elevated temperature may be approximately 982°C +/- 8°C.
  • the elevated temperature may be maintained for approximately 30 minutes.
  • the method may include tempering the material 52 after the air quenching step.
  • the tempering may comprise maintaining the temperature of the material 52 at a tempering temperature of approximately 649°C +/- 14°C.
  • the tempering may comprise maintaining the material 52 at the tempering temperature for a duration of approximately 45 minutes to approximately one hour.
  • the method may include forging the material 52.
  • the forging step may comprise elevating the temperature of the material 52 to approximately 1288°C +/- 28°C prior to deforming the material 52.
  • the forging step may include configuring the sucker rod 50 for forming on the material 52 at least one of wrench flats 56 and threads 58.
  • the method may include restricting a carbon content of the material to the range of 0.08% to 0.15%.
  • the material 52 comprises up to 0.20% vanadium content, up to 0.10% niobium content, up to 0.05% titanium content, up to 0.99% nickel content and/or up to 1 .0% molybdenum content.
  • the sucker rod 50 can comprise a stainless steel sucker rod composition 52 in which a carbon content is restricted to the range of 0.08% to 0.15%, and in which the sucker rod composition 52 includes at least one of the group consisting of: up to 0.20% vanadium content, up to 0.10% niobium content, up to 0.05% titanium content, up to 0.99% nickel content and up to 1 .0% molybdenum content.
  • the sucker rod composition 52 may include about 0.05% vanadium content, about 0.5% nickel content, and about 0.20% molybdenum content.
  • the sucker rod composition 52 may include about 0.05% vanadium content, about 0.95% nickel content, and about 0.50% molybdenum content.
  • the sucker rod composition 52 may include about 0.04% niobium content, about 0.5% nickel content, and about 0.20% molybdenum content.
  • the sucker rod composition 52 may include about 0.015% titanium content, about 0.5% nickel content, and about 0.20% molybdenum content.
  • a chromium content of the sucker rod composition 52 may be from 1 1 .5 to
  • Another method described above can include: producing multiple sucker rods 50, the producing comprising maintaining a temperature of a martensitic stainless steel material 52 of the sucker rods 50 at approximately an elevated temperature, and then air quenching the material 52; connecting the sucker rods 50 in a rod string 18, the connecting including connecting the rod string 18 to a downhole pump 20; and operating the downhole pump 20, thereby flowing a fluid 26 from the well.
  • the above disclosure also provides an artificial lift system 10 produced by the method described above.

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Abstract

A sucker rod for use in a subterranean well and a method of producing same, in which the method can include air quenching a martensitic stainless steel material of the sucker rod. An artificial lift system and a method of flowing a fluid from a well, in which the method can include connecting multiple air quenched and tempered sucker rods in a rod string connected to a downhole pump, and operating the downhole pump, thereby flowing the fluid from the well. A sucker rod can include a stainless steel sucker rod composition in which a carbon content is restricted to the range of 0.08% to 0.15%, and in which the sucker rod composition includes up to 0.20% vanadium content, up to 0.10% niobium content, up to 0.05% titanium content, up to 0.99% nickel content and/or up to 1.0% molybdenum content.

Description

CORROSION RESISTANT SUCKER ROD
TECHNICAL FIELD This disclosure relates generally to well equipment and operations and, in one example described below, more particularly provides a stainless steel sucker rod for use in artificial lift operations.
BACKGROUND Reservoir fluids can sometimes flow to the earth's surface when a well has been completed. However, with some wells, reservoir pressure may be insufficient (at the time of well completion or thereafter) to lift the fluids (in particular, liquids) to the surface. In those circumstances, technology known as "artificial lift" can be employed to bring the fluids to the surface (or other desired location, such as a subsea production facility or pipeline, etc.).
Various types of artificial lift technology are known to those skilled in the art. In one type of artificial lift, a downhole pump is operated by reciprocating a string of "sucker" rods deployed in a well. An apparatus (such as, a walking beam-type pump jack or a hydraulic actuator) located at the surface can be used to reciprocate the rod string.
Therefore, it will be readily appreciated that improvements are continually needed in the arts of constructing and operating artificial lift systems. Such improvements may be useful for lifting oil, water, gas condensate or other liquids from wells, may be useful with various types of wells (such as, gas production wells, oil production wells, water or steam flooded oil wells, geothermal wells, etc.), and may be useful for any other application where reciprocating motion is desired.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a representative partially cross-sectional view of an example of a well system and associated method which can embody principles of this disclosure.
FIG. 2 is a representative perspective view of an example of a sucker rod material that may be used in a method embodying the principles of this
disclosure.
FIG. 3 is a representative cross-sectional view of a forged sucker rod end. FIG. 4 is a representative schematic view of a heat treatment procedure that may be used in the method.
FIG. 5 is a representative flow chart for an example of a method for producing the sucker rod.
DETAILED DESCRIPTION
Representatively illustrated in FIG. 1 is an artificial lift system 10 and associated method for use with a subterranean well, which system and method can embody principles of this disclosure. However, it should be clearly
understood that the artificial lift system 10 and method are merely one example of an application of the principles of this disclosure in practice, and a wide variety of other examples are possible. Therefore, the scope of this disclosure is not limited at all to the details of the system 10 and method as described herein or depicted in the drawings. In the FIG. 1 example, a hydraulic pressure source 12 is used to apply hydraulic pressure to, and exchange hydraulic fluid with, a hydraulic actuator 14 mounted on a wellhead 16. In response, the hydraulic actuator 14 reciprocates a rod string 18 extending into the well, thereby operating a downhole pump 20. The rod string 18 is made up of individual sucker rods connected to each other. The rod string 18 communicates reciprocating motion of the hydraulic actuator 14 to the downhole pump 20.
The downhole pump 20 is depicted in FIG. 1 as being of the type having a stationary or "standing" valve 22 and a reciprocating or "traveling" valve 24. The traveling valve 24 is connected to, and reciprocates with, the rod string 18, so that fluid 26 is pumped from a wellbore 28 into a production tubing string 30. However, it should be clearly understood that the downhole pump 20 is merely one example of a wide variety of different types of pumps that may be used with the artificial lift system 10 and method of FIG. 1 , and so the scope of this disclosure is not limited to any of the details of the downhole pump described herein or depicted in the drawings.
The wellbore 28 is depicted in FIG. 1 as being generally vertical, and as being lined with casing 32 and cement 34. In other examples, a section of the wellbore 28 in which the pump 20 is disposed may be generally horizontal or otherwise inclined at any angle relative to vertical, and the wellbore section may not be cased or may not be cemented. Thus, the scope of this disclosure is not limited to use of the artificial lift system 10 and method with any particular wellbore configuration.
In the FIG. 1 example, the fluid 26 originates from an earth formation 36 penetrated by the wellbore 28. The fluid 26 flows into the wellbore 28 via perforations 38 extending through the casing 32 and cement 34. The fluid 26 can be a liquid, such as oil, gas condensate, water, etc. However, the scope of this disclosure is not limited to use of the artificial lift system 10 and method with any particular type of fluid, or to any particular origin of the fluid. As depicted in FIG. 1 , the casing 32 and the production tubing string 30 extend upward to the wellhead 16 at or near the earth's surface 40 (such as, at a land-based wellsite, a subsea production facility, a floating rig, etc.). The production tubing string 30 can be hung off in the wellhead 16, for example, using a tubing hanger (not shown). Although only a single string of the casing 32 is illustrated in FIG. 1 for clarity, in practice multiple casing strings and optionally one or more liner (a liner string being a pipe that extends from a selected depth in the wellbore 28 to a shallower depth, typically sealingly "hung off" inside another pipe or casing) strings may be installed in the well. In the FIG. 1 example, a rod blowout preventer stack 42 and an annular seal housing 44 are connected between the hydraulic actuator 14 and the wellhead 16. The rod blowout preventer stack 42 includes various types of blowout preventers (BOP's) configured for use with the rod string 18. For example, one blowout preventer can prevent flow through the blowout preventer stack 42 when the rod string 18 is not present therein, and another blowout preventer can prevent flow through the blowout preventer stack 42 when the rod string 18 is present therein. However, the scope of this disclosure is not limited to use of any particular type or configuration of blowout preventer stack with the artificial lift system 10 and method of FIG. 1 . The annular seal housing 44 includes an annular seal (described more fully below) about a piston rod of the hydraulic actuator 14. The piston rod (also described more fully below) connects to the rod string 18 below the annular seal, although in other examples a connection between the piston rod and the rod string 18 may be otherwise positioned. The hydraulic pressure source 12 may be connected directly to the hydraulic actuator 14, or it may be positioned remotely from the hydraulic actuator 14 and connected with, for example, suitable hydraulic hoses or pipes.
The hydraulic pressure source 12 controls pressure in the hydraulic actuator 14, so that the rod string 18 is displaced alternately to its upper and lower stroke extents. These extents do not necessarily correspond to maximum possible upper and lower displacement limits of the rod string 18 or the pump 20. For example, it is typically undesirable for a valve rod bushing 25 above the traveling valve 24 to impact a valve rod guide 23 above the standing valve 22 when the rod string 18 displaces downwardly (a condition known to those skilled in the art as "pump-pound"). Thus, it is preferred that the rod string 18 be displaced downwardly only until the valve rod bushing 25 is near its maximum possible lower displacement limit, so that it does not impact the valve rod guide 23.
On the other hand, the longer the stroke distance (without impact), the greater the productivity and efficiency of the pumping operation (within practical limits), and the greater the compression of fluid between the standing and traveling valves 22, 24 (e.g., to avoid gas-lock). In addition, a desired stroke of the rod string 18 may change over time (for example, due to gradual lengthening of the rod string 18 as a result of lowering of a liquid level (such as at fluid interface 48) in the well, etc.). In some situations, the fluid 26 can include substances that cause undesirable corrosion of conventional carbon or low alloy steel sucker rods. For example, the fluid 26 could comprise hydrogen sulfide (H2S) or carbon dioxide (CO2).
In one important aspect, this disclosure provides for production of sucker rods that are corrosion resistant and suitable for use in harsh well environments, such as, where hydrogen sulfide or carbon dioxide is present in the produced fluid 26. However, the scope of this disclosure is not limited to use of the improved sucker rods for any particular purpose, or in any particular environment.
Referring additionally now to FIG. 2, a sucker rod composition or material 52 is depicted in the form of a cylindrical bar 54 having a suitable length. The bar 54 can be considered as a raw material for producing a sucker rod 50 (see FIGS. 3 & 4). The sucker rod 50 may be used in the rod string 18 described above, or it may be used in other rod strings and in other artificial lift systems, in keeping with the scope of this disclosure. In the FIG. 2 example, the sucker rod material 52 comprises a martensitic stainless steel. The material 52 may have a chromium (Cr) content of about 12%, and up to 1 .2% carbon (C) content. Where Society of Automotive Engineers (SAE) grade 410, or Unified Numbering System (UNS) grade S41000, stainless steel is used, the material 52 can have a chromium (Cr) content of 1 1.5-13.0%, nickel (Ni) content of 0.75%, carbon (C) content of up to 0.15%, manganese (Mn) content of 1 %, silicon (Si) content of 1 %, phosphorus (P) content of 0.04%, and sulfur (S) content of 0.03%.
In some examples, the sucker rod composition can be tailored to maximize sucker rod performance by incorporating the base composition of UNS S41000, and modifying it by restricting the carbon range. Such modifications can achieve desired mechanical properties, and can include alloy additions that improve properties, such as, toughness and fatigue resistance.
In such examples of the sucker rod composition or material 52 comprising a modified UNS S41000 base composition, the carbon content can be restricted to 0.08% to 0.15%. Alloying additions can include vanadium additions up to 0.20%, niobium additions up to 0.10%, titanium additions up to 0.05%, nickel additions up to 0.99%, and/or molybdenum additions up to 1.0%.
For example, a modified UNS S41000 stainless steel alloy for use as the sucker rod material 52 may comprise a carbon content of 0.08 - 0.15%, an addition of about 0.05% vanadium, an addition of about 0.5% nickel, and an addition of about 0.20% molybdenum.
As another example, a modified UNS S41000 stainless steel alloy for use as the sucker rod material 52 may comprise a carbon content of 0.08 - 0.15%, an addition of about 0.05% vanadium, an addition of about 0.95% nickel, and an addition of about 0.50% molybdenum.
In yet another example, a modified UNS S41000 stainless steel alloy for use as the sucker rod material 52 may comprise a carbon content of 0.08 - 0.15%, an addition of about 0.04% niobium, an addition of about 0.5% nickel, and an addition of about 0.20% molybdenum. Another modified UNS S41000 stainless steel alloy suitable for use as the sucker rod material 52 may comprise a carbon content of 0.08 - 0.15%, an addition of about 0.015% titanium, an addition of about 0.5% nickel, and an addition of about 0.20% molybdenum. In some examples, a diameter of the bar 54 may be approximately 0.75 inch (~1 .9 cm). However, the scope of this disclosure is not limited to any particular diameter, length, size or material of the bar 54.
Referring additionally now to FIG. 3, the sucker rod 50 is depicted after a forging operation. In this example, an end of the bar 54 is heated to a desired forging temperature, and is then deformed using a hammer and die (not shown). When the forging operation is complete, the end of the bar 54 has rough-finished areas for wrench flats 56 and threads 58. The wrench flats 56 and threads 58 may be finished in subsequent steps of the method.
The forging temperature is selected to provide for ready shaping
(deforming) of the bar 54 end, while avoiding formation of δ-ferrite crystalline microstructure in the material 52. In one example, the bar 54 end can be satisfactorily forged at approximately 2350°F (~1288°C) +/- 50°F (~28°C). Other forging temperatures may be used in other examples (e.g., a higher or lower forging temperature may be used depending on a cross-section of the material 52).
Referring additionally now to FIG. 4, the sucker rod 50 is depicted in a heat-treating operation. Where the ends of the bar 54 are forged (for example, as described above in relation to FIG. 3), the heat-treating operation may be performed after the forging operation. As depicted in FIG. 4, the sucker rod 50 is placed in a heat treatment furnace or oven 60. In the FIG. 4 example, the oven 60 includes a burner or heating element 62, a temperature sensor 64 and a blower 66. The blower 66 can force air 68 to flow at a desired flow rate through the oven 60 to thereby reduce a temperature of the sucker rod 50 after a hardening step described more fully below. The heating element 62 is depicted in FIG. 4 as an electrical resistance element, but other types of heating sources (such as, a fuel-fired burner) may be used in other examples. The temperature sensor 64 may comprise any of various types of temperature sensors and indicators (such as, a pyrometer, a
thermocouple, etc.).
The heating element 62, temperature sensor 64 and blower 66, or any of them, may be connected to a control system (not shown) for automatically controlling the temperature in the oven 60, for maintaining a desired temperature, and for controlling the time spent at a particular temperature. The control system could include, for example, a programmable logic controller (PLC) utilizing a proportional-integral-derivative (PID) algorithm. Alternatively, temperatures and times in the heat treatment operation may be manually controlled. Thus, the scope of this disclosure is not limited to any particular means for controlling temperature in the heat treatment operation. In this example, the heat treatment operation comprises increasing the temperature of the sucker rod 50 to greater than the martensite transformation temperature for the material 52, and then air quenching. The sucker rod 50 is then tempered to its final state by reheating, thereby achieving satisfactory levels of corrosion resistance, hardness, strength, toughness and impact resistance. For example, the temperature of the sucker rod 50 can be maintained at approximately 1800°F (~982°C) +/- 15°F (~8°C) for approximately 30 minutes to thereby harden the material 52. The sucker rod 50 can then be air quenched by flowing air 68 at approximately 15 cubic feet per minute (~425 liters per minute) +/- 5 cubic feet per minute (~142 liters per minute) across the sucker rod. After the air quenching, the sucker rod 50 can be tempered. For example, the sucker rod 50 may be tempered by increasing its temperature to
approximately 1200°F (~649°C) +/- 25°F (~14°C) and maintaining that
temperature for approximately 45 minutes to one hour.
In one example, a 1 .9 cm diameter SAE grade 410 stainless steel bar 54 can be forged at approximately 1288°C, hardened by heating to 982°C for approximately 30 minutes, air quenched by forced air at approximately 15 cubic feet per minute (~425 liters per minute), and then tempered at approximately 649°C for approximately 45 minutes. Such heat treated material 52 can have an Izod impact energy value of approximately 87 foot-pounds (~1 18 Nm), elongation of approximately 21 %, reduction of area of approximately 69%, tensile strength of approximately 127,600 pounds per square inch (~880 MPa), and yield strength of approximately 107,200 pounds per square inch (~740 MPa).
Referring additionally now to FIG. 5, an example flow chart for a method 70 of producing a sucker rod is representatively illustrated. For clarity and conciseness of description, the method 70 is depicted in FIG. 5 and described below as it may be utilized for producing the sucker rod 50 of FIGS. 3 & 4 for use in the artificial lift system 10 of FIG. 1 .
However, it should be clearly understood that, in other examples, the method 70 could be utilized for producing other types of sucker rods for use in other types of artificial lift systems. Accordingly, the scope of this disclosure is not limited to any particular details of the method 70 as described herein or depicted in the drawings.
In step 72, the material 52 is heated to a forging temperature in
preparation for forging (step 74). For an SAE grade 410 or UNS grade S41000 martensitic stainless steel material, the forging temperature may be
approximately 2350°F (~1288°C) +/- 50°F (~28°C). The forging temperature may vary based on, for example, material selection, cross-sectional thickness, extent of deformation, etc. The forging temperature can be selected to allow the material 52 to be deformed as desired with relatively few hammer strikes, and to mitigate formation of undesirable phases such as δ-ferrite in the material.
In step 74, the material 52 is forged to a desired shape, soon after the forging temperature is reached. In this example (see FIG. 3), the end of the bar 54 is struck with a hammer and die, so that the end of the bar is configured for wrench flats 56 and threads 58. In other examples, different configurations or shapes may be used. ln some examples, the material 52 may not be forged at all. In such examples, the steps 72 and 74 may not be performed.
In steps 76, 78 and 80, a heat treatment procedure is performed. These steps increase a hardness and strength of the material 52, while also providing for suitable toughness and impact resistance.
In step 76, the material 52 is hardened by holding the material at a certain elevated temperature for a certain duration. For an SAE grade 410 or UNS grade S41000 martensitic stainless steel material, the elevated temperature may be approximately 1800°F (~982°C) +/- 15°F (~8°C), and the duration may be approximately 30 minutes. Other hardening temperatures and times may be used in other examples.
In step 78, the material 52 is quenched. In this example, an air quenching technique is used. In the FIG. 4 example, the blower 66 flows air 68 across the sucker rod 50 at a flow rate of approximately 15 cubic feet per minute (~425 liters per minute) +/- 5 cubic feet per minute (~142 liters per minute). Other flow rates may be used in other examples, with the flow rate varying based on factors, such as, mass of the material 52, desired quench rate, etc.
In step 80, the material 52 is tempered by increasing its temperature to a certain tempering temperature, and maintaining that temperature for a certain duration. For an SAE grade 410 or UNS grade S41000 martensitic stainless steel material, the tempering temperature may be approximately 1200°F (~649°C) +/- 25°F (~14°C), and the duration may be approximately 45 minutes to one hour. Other tempering temperatures and durations may be used in other examples.
In step 82, the sucker rod 50 is finished. For example, the wrench flats 56 may be finish machined to a desired size, and the threads 58 may be formed on the end of the bar 54. Internal or external threads, or other types of connection means, may be formed. The provisions for wrench flats 56 and threads 58 depicted in FIG. 3 are optional, since the forging steps 72, 74 are also optional, and other types of sucker rod ends may be used in other examples. In some examples, a portion or all of the finishing may be performed prior to the heat treatment steps 76, 78, 80. None or less than all of the finishing may be performed after the heat treatment steps 76, 78, 80.
It may now be fully appreciated that the above disclosure provides significant advancements to the art of artificial lift systems, including the art of producing sucker rods for use in artificial lift systems. In one example described above, a sucker rod 50 can be formed of a martensitic stainless steel (such as, SAE grade 410 or UNS grade S41000), which is hardened and air quenched. The sucker rod 50 has desirable corrosion resistance, along with strength, toughness and impact resistance, suitable for use in a harsh well environment.
A method 70 of producing a sucker rod 50 for use in a subterranean well is provided to the art by the above disclosure. In one example, the method can include the steps of: maintaining a temperature of a martensitic stainless steel material 52 of the sucker rod 50 at approximately an elevated temperature; and then air quenching the material 52.
The elevated temperature may be approximately 982°C +/- 8°C. The elevated temperature may be maintained for approximately 30 minutes.
The method may include tempering the material 52 after the air quenching step. The tempering may comprise maintaining the temperature of the material 52 at a tempering temperature of approximately 649°C +/- 14°C. The tempering may comprise maintaining the material 52 at the tempering temperature for a duration of approximately 45 minutes to approximately one hour.
The method may include forging the material 52. The forging step may comprise elevating the temperature of the material 52 to approximately 1288°C +/- 28°C prior to deforming the material 52.
The forging step may include configuring the sucker rod 50 for forming on the material 52 at least one of wrench flats 56 and threads 58.
The method may include restricting a carbon content of the material to the range of 0.08% to 0.15%. In some examples, the material 52 comprises up to 0.20% vanadium content, up to 0.10% niobium content, up to 0.05% titanium content, up to 0.99% nickel content and/or up to 1 .0% molybdenum content.
The above disclosure also provides to the art a sucker rod 50 produced by the method 70 described above. Another sucker rod 50 is also provided for use in a subterranean well. In this example, the sucker rod 50 can comprise a stainless steel sucker rod composition 52 in which a carbon content is restricted to the range of 0.08% to 0.15%, and in which the sucker rod composition 52 includes at least one of the group consisting of: up to 0.20% vanadium content, up to 0.10% niobium content, up to 0.05% titanium content, up to 0.99% nickel content and up to 1 .0% molybdenum content.
The sucker rod composition 52 may include about 0.05% vanadium content, about 0.5% nickel content, and about 0.20% molybdenum content.
The sucker rod composition 52 may include about 0.05% vanadium content, about 0.95% nickel content, and about 0.50% molybdenum content.
The sucker rod composition 52 may include about 0.04% niobium content, about 0.5% nickel content, and about 0.20% molybdenum content.
The sucker rod composition 52 may include about 0.015% titanium content, about 0.5% nickel content, and about 0.20% molybdenum content. A chromium content of the sucker rod composition 52 may be from 1 1 .5 to
13.0%.
Another method described above (e.g., the method 70 of FIG. 5 combined with the method of FIG. 1 ) can include: producing multiple sucker rods 50, the producing comprising maintaining a temperature of a martensitic stainless steel material 52 of the sucker rods 50 at approximately an elevated temperature, and then air quenching the material 52; connecting the sucker rods 50 in a rod string 18, the connecting including connecting the rod string 18 to a downhole pump 20; and operating the downhole pump 20, thereby flowing a fluid 26 from the well. The above disclosure also provides an artificial lift system 10 produced by the method described above.
Although various examples have been described above, with each example having certain features, it should be understood that it is not necessary for a particular feature of one example to be used exclusively with that example. Instead, any of the features described above and/or depicted in the drawings can be combined with any of the examples, in addition to or in substitution for any of the other features of those examples. One example's features are not mutually exclusive to another example's features. Instead, the scope of this disclosure encompasses any combination of any of the features.
Although each example described above includes a certain combination of features, it should be understood that it is not necessary for all features of an example to be used. Instead, any of the features described above can be used, without any other particular feature or features also being used. It should be understood that the various embodiments described herein may be utilized in various orientations, such as inclined, inverted, horizontal, vertical, etc., and in various configurations, without departing from the principles of this disclosure. The embodiments are described merely as examples of useful applications of the principles of the disclosure, which is not limited to any specific details of these embodiments.
In the above description of the representative examples, directional terms (such as "above," "below," "upper," "lower," etc.) are used for convenience in referring to the accompanying drawings. However, it should be clearly
understood that the scope of this disclosure is not limited to any particular directions described herein.
The terms "including," "includes," "comprising," "comprises," and similar terms are used in a non-limiting sense in this specification. For example, if a system, method, apparatus, device, etc., is described as "including" a certain feature or element, the system, method, apparatus, device, etc., can include that feature or element, and can also include other features or elements. Similarly, the term "comprises" is considered to mean "comprises, but is not limited to."
Of course, a person skilled in the art would, upon a careful consideration of the above description of representative embodiments of the disclosure, readily appreciate that many modifications, additions, substitutions, deletions, and other changes may be made to the specific embodiments, and such changes are contemplated by the principles of this disclosure. For example, structures disclosed as being separately formed can, in other examples, be integrally formed and vice versa. Accordingly, the foregoing detailed description is to be clearly understood as being given by way of illustration and example only, the spirit and scope of the invention being limited solely by the appended claims and their equivalents.

Claims

WHAT IS CLAIMED IS:
1 . A method of producing a sucker rod for use in a subterranean well, the method comprising: maintaining a temperature of a martensitic stainless steel material of the sucker rod at approximately an elevated temperature; and then air quenching the material.
2. The method of claim 1 , in which the elevated temperature is approximately 982°C +/- 8°C.
3. The method of claim 2, in which the elevated temperature is maintained for approximately 30 minutes.
4. The method of claim 1 , further comprising tempering the material after the air quenching.
5. The method of claim 4, in which the tempering comprises maintaining the temperature of the material at a tempering temperature of approximately 649°C +/- 14°C.
6. The method of claim 5, in which the tempering further comprises maintaining the material at the tempering temperature for a duration of approximately 45 minutes to approximately one hour.
7. The method of claim 1 , further comprising forging the material.
8. The method of claim 7, in which the forging comprises elevating the temperature of the material to approximately 1288°C +/- 28°C prior to deforming the material.
9. The method of claim 7, in which the forging comprises configuring the sucker rod for forming on the material at least one of the group consisting of wrench flats and threads.
10. The method of claim 1 , further comprising restricting a carbon content of the material to the range of 0.08% to 0.15%.
1 1 . The method of claim 10, in which the material comprises at least one of the group consisting of: up to 0.20% vanadium content, up to 0.10% niobium content, up to 0.05% titanium content, up to 0.99% nickel content and up to 1.0% molybdenum content.
12. A sucker rod produced by the method of claim 1 .
1 1 . A sucker rod for use in a subterranean well, the sucker rod comprising: a stainless steel sucker rod composition in which a carbon content is restricted to the range of 0.08% to 0.15%, and in which the sucker rod
composition comprises at least one of the group consisting of: up to 0.20% vanadium content, up to 0.10% niobium content, up to 0.05% titanium content, up to 0.99% nickel content and up to 1 .0% molybdenum content.
12. The sucker rod of claim 1 1 , in which the sucker rod composition comprises about 0.05% vanadium content, about 0.5% nickel content, and about 0.20% molybdenum content.
13. The sucker rod of claim 1 1 , in which the sucker rod composition comprises about 0.05% vanadium content, about 0.95% nickel content, and about 0.50% molybdenum content.
14. The sucker rod of claim 1 1 , in which the sucker rod composition comprises about 0.04% niobium content, about 0.5% nickel content, and about 0.20% molybdenum content.
15. The sucker rod of claim 1 1 , in which the sucker rod composition comprises about 0.015% titanium content, about 0.5% nickel content, and about 0.20% molybdenum content.
16. The sucker rod of claim 1 1 , in which a chromium content of the sucker rod composition is 1 1 .5 to 13.0%.
17. A method of flowing a fluid from a subterranean well, the method comprising: producing multiple sucker rods, the producing comprising maintaining a temperature of a martensitic stainless steel material of the sucker rods at approximately an elevated temperature, and then air quenching the material; connecting the sucker rods in a rod string, the connecting including connecting the rod string to a downhole pump; and operating the downhole pump, thereby flowing the fluid from the well.
18. The method of claim 17, in which the elevated temperature is approximately 982°C +/- 8°C.
19. The method of claim 18, in which the elevated temperature is maintained for approximately 30 minutes.
20. The method of claim 17, in which the producing further comprises tempering the material after the air quenching.
21 . The method of claim 20, in which the tempering comprises maintaining the temperature of the material at a tempering temperature of approximately 649°C +/- 14°C.
22. The method of claim 21 , in which the tempering further comprises maintaining the material at the tempering temperature for a duration of approximately 45 minutes to approximately one hour.
23. The method of claim 17, in which the producing further comprises forging the material.
24. The method of claim 23, in which the forging comprises elevating the temperature of the material to approximately 1288°C +/- 28°C prior to deforming the material.
25. The method of claim 23, in which the forging comprises configuring the sucker rod for forming on the material at least one of the group consisting of wrench flats and threads.
26. The method of claim 17, further comprising restricting a carbon content of the material to the range of 0.08% to 0.15%.
27. The method of claim 26, in which the material comprises at least one of the group consisting of: up to 0.20% vanadium content, up to 0.10% niobium content, up to 0.05% titanium content, up to 0.99% nickel content and up to 1.0% molybdenum content.
28. An artificial lift system produced by the method of claim 17.
PCT/US2017/046597 2017-08-11 2017-08-11 Corrosion resistant sucker rod WO2019032121A1 (en)

Priority Applications (10)

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PCT/US2017/046597 WO2019032121A1 (en) 2017-08-11 2017-08-11 Corrosion resistant sucker rod
CA3012156A CA3012156A1 (en) 2017-08-11 2017-08-11 Corrosion resistant sucker rod
ROA202000062A RO134395A2 (en) 2017-08-11 2017-08-11 Corrosion resistant sucker rod
US16/074,594 US20190211630A1 (en) 2017-08-11 2017-08-11 Corrosion resistant sucker rod
CA3012155A CA3012155A1 (en) 2017-08-11 2017-11-28 Corrosion resistant sucker rod
PCT/US2017/063426 WO2019032134A1 (en) 2017-08-11 2017-11-28 Corrosion resistant sucker rod
ROA202000063A RO134396A2 (en) 2017-08-11 2017-11-28 Corrosion resistant sucker rod
US16/074,602 US20190211633A1 (en) 2017-08-11 2017-11-28 Corrosion resistant sucker rod
CONC2020/0002328A CO2020002328A2 (en) 2017-08-11 2020-03-02 Corrosion resistant suction rod
CONC2020/0002327A CO2020002327A2 (en) 2017-08-11 2020-03-02 Corrosion resistant suction rod

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PCT/US2017/046597 WO2019032121A1 (en) 2017-08-11 2017-08-11 Corrosion resistant sucker rod

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WO2019032121A1 true WO2019032121A1 (en) 2019-02-14

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CA (2) CA3012156A1 (en)
CO (2) CO2020002327A2 (en)
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US11524320B2 (en) * 2019-07-11 2022-12-13 Baranko Environmental LLC Sucker rod cleaning using inductive heating
CN110592474A (en) * 2019-09-06 2019-12-20 天津市顺泽采油设备有限公司 Anticorrosive high-strength sucker rod
CN115044822B (en) * 2022-06-24 2023-08-08 包头钢铁(集团)有限责任公司 Production method of high-strength heavy-load H-level sucker rod

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CN111911099B (en) * 2020-09-29 2020-12-04 胜利油田康贝石油工程装备有限公司 Oil field well repairing operation process for realizing automation of sucker rod

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CO2020002328A2 (en) 2020-04-01
RO134395A2 (en) 2020-08-28
CA3012156A1 (en) 2019-02-11
RO134396A2 (en) 2020-08-28
US20190211633A1 (en) 2019-07-11
CA3012155A1 (en) 2019-02-11
CO2020002327A2 (en) 2020-04-01
US20190211630A1 (en) 2019-07-11
WO2019032134A1 (en) 2019-02-14

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