WO2019019588A1 - 一种模块化编织袋全自动包装机组及其使用方法 - Google Patents

一种模块化编织袋全自动包装机组及其使用方法 Download PDF

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Publication number
WO2019019588A1
WO2019019588A1 PCT/CN2018/074510 CN2018074510W WO2019019588A1 WO 2019019588 A1 WO2019019588 A1 WO 2019019588A1 CN 2018074510 W CN2018074510 W CN 2018074510W WO 2019019588 A1 WO2019019588 A1 WO 2019019588A1
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WIPO (PCT)
Prior art keywords
bag
automatic
guide
machine
transition frame
Prior art date
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Ceased
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PCT/CN2018/074510
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English (en)
French (fr)
Inventor
蔡松华
王桂桐
郑剑锋
刘康
林志杰
程叶平
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Zhang Zhou Jia Long Technology Co Ltd By Shares
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Zhang Zhou Jia Long Technology Co Ltd By Shares
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Publication of WO2019019588A1 publication Critical patent/WO2019019588A1/zh
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
    • B65B43/14—Feeding individual bags or carton blanks from piles or magazines
    • B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
    • B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/54—Means for supporting containers or receptacles during the filling operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/04—Applying separate sealing or securing members, e.g. clips
    • B65B51/07—Sewing or stitching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/24—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for shaping or reshaping completed packages
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/10—Waste collection, transportation, transfer or storage, e.g. segregated refuse collecting, electric or hybrid propulsion

Definitions

  • the invention relates to a packaging machine, in particular to a modular woven bag automatic packaging unit and a using method thereof.
  • the present invention has been made in view of the above problems, that is, the technical problem to be solved by the present invention is that the requirements of the woven bag packaging unit for the woven bag are relatively less adaptable.
  • a specific embodiment of the present invention is: a modular woven bag automatic packaging unit, including an automatic bagging machine, an electronic quantitative weighing scale, an automatic bagging machine and a sewing machine, and an automatic bagging machine arranged in sequence along the packaging machine installation process.
  • the automatic bag-loading machine comprises a conveyor belt, and the upper belt is arranged above and below the conveyor belt.
  • the cylinder drives the lifting and lowering suction cup
  • the electronic quantitative weighing scale is provided with a swing arm driven by the swing arm driving device, and a clamping bag device for clamping the pocket opening is arranged toward the lower end of the swing arm, and the electronic quantitative weighing scale comprises the bottom electronic measuring scale platform And a feed port located above the surface of the electronic induction scale.
  • the positioning device comprises a transition frame, a guiding seat and a locking mechanism disposed at the transition frame and the guiding seat, wherein the transition frame and the guiding seat are respectively provided with mutually matching butting edges, and the transition frame is docked Rollers are arranged in pairs at the sides; the V-grooves are arranged in pairs at the guide seats; the V-grooves are oriented perpendicular to the rolling direction of the rollers; and when the transition brackets are to be positioned at the guide seats, the pair of rollers are docked In the pair of V-shaped grooves, the locking mechanism at the transition frame is quickly positioned to the locking mechanism at the guiding seat, and the transition frame and the guiding seat are fixed by a locking mechanism, the locking mechanism includes a hook and a wrench type caliper, when the transition When the frame and the guide seat are fixed by the locking mechanism, the caliper is hooked at the hook.
  • the wrench type caliper is disposed at the transition frame, the hook is disposed at the guide seat, and the transition frame is provided with a long hole; the transition frame and the docking frame are tightly disposed at the long hole
  • the firmware is fixed and the distance between the butt edge of the transition frame and the docking station changes as the locking position of the fastener changes at the long hole.
  • the automatic bag bag machine includes a bag conveying mechanism, and a mounting plate is disposed above the bag conveying mechanism, and the mounting plate is provided with a bag guiding rail and a driving chain, and the bag guiding rail is slidably fitted
  • a pair of bag cylinders fixed to the lower end of the telescopic rod of the bag cylinder is fixedly connected with an inner fork, and the pair of bag cylinders are respectively connected with the upper and lower portions of the transmission chain to realize a pair of bag cylinders when the chain is conveyed. Move in the opposite direction to open the pocket opening.
  • the lower end of the telescopic rod of the bag cylinder is further fixed with a steering bag cylinder, and an end of the steering bag cylinder is connected with an outer fork.
  • the front side of the automatic bag-receiving machine is provided with a guide bag guide rail, and the guide bag guide rail is slidably connected with a guide bag mechanism, and the guide bag mechanism comprises two sets of pulley guides arranged side by side to form a guide bag passage.
  • the pulley guide bag assembly comprising a driving wheel, a driven wheel and a conveyor belt disposed on the two, the driven wheel being connected with an adjusting component for adjusting a belt tensioning force, the adjusting component comprising fixing a frame, an adjusting plate connected to the fixing frame, and a tensioning plate connected to the driven wheel, and an adjusting bolt for adjusting the distance between the adjusting plate and the tensioning plate, the adjusting plate is arranged in the tensioning Above the plate, the tension plate is longitudinally disposed with a fixing seat, and the fixing seat is provided with a threaded hole which is screwed to the adjusting bolt, and the adjusting bolt passes through the threaded hole and is placed on the adjusting plate.
  • the automatic bag-loading machine and the automatic bag-removing machine are equipped with casters and support legs at the bottom.
  • the invention also includes a method for using a modular woven bag automatic packaging unit, comprising using the above-mentioned modular woven bag automatic packaging unit, which comprises the following steps:
  • the quick positioning device is used in the assembly process, and the transition frame of the quick positioning device and the positioning of the docking frame are adjustable with long holes, and after adjusting the positioning relationship between the bagging machine and the scale body, two of them are mounted on the transition frame.
  • the roller is positioned in the V-shaped groove on the guide seat, the bolt on the long hole is locked and the position of the quick clamp is adjusted and fastened. If the bag machine and the electronic quantitative scale need to be moved, the quick clamp can be released.
  • moving separately when the two need to be docked again, simply dock the two rollers on the transition frame into the V-shaped groove of the guide seat, and fasten the quick clamp;
  • the automatic feeding device will use the swing arm to transfer the woven bag to the electronic quantitative scale.
  • the swing arm is controlled to rotate by the servo motor.
  • the motor is reversed to realize the swinging of the swing arm.
  • the servo control realizes the precise control of the swing angle of the swing arm.
  • the utility model is clamped by the electronic quantitative scale clamping mechanism, the swing arm is reset, and the electronic quantitative scale starts to fill the material. After the filling is completed, the bag clamping mechanism is reset, and the material package falls on the conveying mechanism of the bagging machine, and enters the automatic bagging process;
  • the invention has simple structure, can conveniently realize the formation of a set of fully automatic equipment by means of module assembly, and decomposes each process into modular devices which can be quickly disassembled and combined, and can be moved by the unsuitable bag and equipment failure parts.
  • module assembly can conveniently realize the formation of a set of fully automatic equipment by means of module assembly, and decomposes each process into modular devices which can be quickly disassembled and combined, and can be moved by the unsuitable bag and equipment failure parts.
  • rapid positioning device to achieve assembly and assembly, if necessary, to achieve manual replacement for production, to avoid affecting the production schedule.
  • FIG. 1 is a schematic structural view of a modular woven bag automatic packaging unit according to the present invention.
  • FIG. 2 is a side view showing the structure of the modular woven bag automatic packaging unit of the present invention.
  • Figure 3 is a schematic structural view of the bag device of the present invention.
  • Figure 4 is a schematic view showing the structure of the working bag device of the present invention.
  • FIG. 5 is a first schematic view showing the working state of the bag-up mechanism according to an embodiment of the present invention.
  • FIG. 6 is a second schematic view showing the working state of the bag mechanism according to an embodiment of the present invention.
  • FIG. 7 is a third schematic view showing the working state of the bag-up mechanism according to an embodiment of the present invention.
  • FIG. 8 is a schematic structural view of an upper bag mechanism according to an embodiment of the present invention.
  • Figure 9 is a schematic view showing the transition frame of the quick positioning device of the present invention separated from the guide seat;
  • Figure 10 is a schematic view showing the transition of the rapid positioning device transition frame and the guide seat
  • Figure 11 is a schematic view showing the position of a bag guide mechanism according to an embodiment of the present invention.
  • Figure 12 is a schematic view showing the structure of a bag guide mechanism according to an embodiment of the present invention.
  • FIG. 13 is a schematic structural view of a guide bag mechanism adjusting assembly according to an embodiment of the present invention.
  • a modular woven bag automatic packaging unit includes an automatic bagging machine 10, an electronic quantitative scale 20, an automatic bagging machine 30 and a sewing machine 40, which are sequentially arranged along the packaging machine loading process.
  • the electronic weight scale 20 is provided with a swing arm 210 driven by the swing arm driving device, and a clamping pocket is disposed at a lower end of the swing arm 210.
  • the bagging device 220, the electronic quantitative scale 20 includes a bottom electronic measuring platform 230 and a feeding port 231 located above the electronic weighing platform.
  • the bag-carrying device is a finger cylinder or a device for clamping the bag mouth by using a connecting rod
  • the woven bag 100 is transferred to the electronic quantitative scale by using the swing arm
  • the swing arm 210 is controlled to rotate by the servo motor, and the motor Positive and negative reversal realizes the swinging of the swing arm, and the servo control realizes the precise control of the swing angle of the swing arm.
  • the woven bag is clamped by the electronic quantitative scale pocket mechanism, and the swing arm 210 is reset.
  • the electronic quantitative scale starts to fill the material. After the filling is completed, the bagging mechanism is reset, and the material bag falls on the conveying mechanism of the bagging machine, and enters the automatic bagging process.
  • the positioning device described in this embodiment includes a transition frame 53, a guide seat 55, and a locking mechanism disposed at the transition frame and the guide seat, the transition frame and the guide seat.
  • a transition frame 53 a guide seat 55
  • a locking mechanism disposed at the transition frame and the guide seat, the transition frame and the guide seat.
  • Each of the two sides is provided with a mating edge that is matched with each other.
  • the butt edge of the transition frame is provided with a pair of rollers 54; the guide seat is provided with a V-shaped groove 56 in pairs; the V-shaped groove is perpendicular to the rolling direction of the roller;
  • the pair of rollers abut against the pair of V-shaped grooves, so that the locking mechanism at the transition frame is quickly positioned to the locking mechanism at the guide seat, the transition frame and the guide seat Secured by a locking mechanism.
  • the locking mechanism includes a hook 57 and a wrench type caliper 52 that is hooked to the hook 57 when the transition frame and the guide seat are fixedly coupled by a locking mechanism.
  • the wrench type caliper is disposed at the transition frame 53 , and the hook is disposed at the guide seat 55 .
  • the transition frame is fixed at the docking rack 51 at the automatic bag-loading machine; the guide seat is fixed at the electronic quantitative scale.
  • the transition frame is provided with a long hole 58; the transition frame and the docking frame are fixed by a fastener disposed at the long hole, and when the locking position of the fastener at the long hole is changed, the transition frame is butted
  • the distance from the docking station changes accordingly.
  • the number of the rollers is two, and the two rollers are disposed at two ends of the mating side of the transition frame; the number of the V-shaped slots is two, and the two V-shaped slots are respectively disposed at both ends of the guiding seat; the wrench type caliper It is disposed in the middle of the docking edge of the transition frame; the hook is disposed in the middle of the docking edge of the guiding seat.
  • the transition frame 53 and the docking frame 51 are positioned with a long hole, and after adjusting the positioning relationship between the bag machine and the scale body, the two rollers 54 mounted on the transition frame 53 are positioned to the guide seat.
  • the bolt on the long hole is locked and the position of the quick clamp 54 is adjusted and fastened, and the positioning relationship between the upper bag machine and the electronic quantitative scale is fixed, that is, the need between the upper bag machine and the electronic quantitative scale
  • the distance maintained has been determined by the transition frame constraints. If the bag-loading machine and the electronic quantitative scale need to be moved, the quick-clamp can be released to move the two separately.
  • the two need to be docked again only the two rollers 54 on the transition frame 53 need to be docked to the guide seat. In the V-shaped groove, fast clamps can be fastened.
  • the automatic baggage machine 30 includes a bag transport mechanism 310.
  • the bag transport mechanism 310 is disposed above the mounting plate 310.
  • the mounting plate 310 is provided with a bag guide 320 and a drive chain 311.
  • the pair of bag cylinders 330 are fixedly coupled to the bag guide rail 320.
  • the lower end of the telescopic rod of the bag cylinder 330 is fixedly connected with an inner fork 340, and the inner fork 340 and the pair of bag cylinders 330 are respectively
  • the upper part and the lower part of the transmission chain are connected to realize that the pair of bag cylinders are propelled in the opposite direction when the chain is conveyed, and the lower end of the telescopic rod of the bag cylinder 330 is further fixed with the steering bag cylinder 350, and the end of the steering bag cylinder 350
  • the outer fork 360 is connected to the part. After the bag reaches the bag position, the cylinder rod of the bag cylinder 330 extends downward, and the inner fork 340 extends into the bag mouth.
  • the servo motor drive sprocket drives the transmission chain 311 to move, and the two inner forks 340 reversely move in the opposite direction to open the pocket.
  • the outer fork 360 rotates under the driving of the steering bag cylinder 350, and the final state of the mechanism is as shown in FIG. At this point, the bag movement is completed, the bag mechanism is reset, and the material bag enters the guide bag sewing bag.
  • the front side of the automatic baggage machine is provided with a guide bag guide 370, and a guide bag mechanism 70 is slidably coupled to the guide bag guide.
  • the guide bag structure comprises two sets of pulley guide bag assemblies arranged side by side to form a guide bag passage.
  • the pulley guide bag assembly comprises a driving wheel 71, a driven wheel 72 and a sleeved on both sides.
  • a conveyor belt 73, the driven wheel 72 is coupled to an adjustment assembly 74 for adjusting the tension of the conveyor belt 73.
  • the adjustment assembly 74 includes a mounting bracket 7401, an adjustment plate 7402 coupled to the mounting bracket 7401, and a driven pulley 72.
  • the tensioning plate 7403 is connected, and an adjusting bolt 7404 is provided between the adjusting plate 7402 and the tensioning plate 7403 to adjust the distance between the two;
  • the fixing frame 7401 is disposed between the driving wheel 71 and the driven wheel 72, preferably
  • the fixing frame 7401, the driving wheel 71 and the driven wheel 72 are located on the same straight line, and the fixing frame 7401 is fixedly coupled with the driving wheel 71.
  • the adjusting plate 7402 is disposed above the tensioning plate 7403, and the fixing plate 7403 is longitudinally disposed with a fixing seat 7405, and the fixing base 7405 is provided with a screwing connection with the adjusting bolt 404.
  • the threaded hole, the adjusting bolt 7404 is transversely passed through the threaded hole and is placed on the adjusting plate 7402.
  • the adjusting plate 7402 is provided with an adjusting groove along the longitudinal direction thereof, and the locking bolt 7406 passes through the adjusting groove to lock the adjusting plate 7402 and the tensioning plate 7403 together.
  • a front guide plate 75 is disposed on both sides of the front end of the guide bag passage, and a rear guide plate 76 is disposed on both sides of the rear end of the guide bag passage.
  • the front guide plate 75 is disposed obliquely, and the wing plate of the front guide plate 75 is provided with an adjustment groove along the longitudinal direction thereof, and the pressing bolt 77 passes through the adjustment groove to extend the front guide plate 75 and the sheet.
  • the tight plates 7403 are locked together, and the flaps of the rear guide plate 76 are provided with adjusting grooves along the length thereof, and the pressing bolts 77 pass through the adjusting grooves to lock the rear guiding plate 76 and the tensioning plate 7403 together.
  • the bag mouth of the bag containing the material is transported from front to back under the frictional force of the conveyor belt 73 of the two sets of pulley guide bag assemblies, and the bevel structure of the front guide plate 75 can achieve the effect of the bag mouth folding.
  • the rear guide plate 76 feeds the bag opening into the sewing machine; when the tension of the conveyor belt 73 needs to be adjusted, the locking bolt 7406 is loosened, and the adjusting bolt 7404 is adjusted back and forth, thereby adjusting the adjusting plate 7402 The distance between the tensioning plate 7403 and the tensioning plate 7403 is adjusted to achieve the tension of the conveyor belt 73. After the adjustment, the locking bolt 7406 is locked.
  • the guiding bag mechanism has a simple and reasonable structural design, and is convenient for adjusting the tension of the conveyor belt, and has good flexibility.
  • the automatic baggage machine also has certain requirements for the bag. When the bag exceeds the requirements, such as the weight, the bag cannot be successfully automated. Only the bag mechanism is moved along the guide bag guide 370 to enter the manual bag mode.
  • the guide bag mechanism is connected to the base through a slide rail.
  • the bottom of the automatic bag-loading machine and the automatic bag-removing machine is mounted with a caster 80 and a support leg 810.
  • the support leg 810 only needs to be raised to the ground, for example, by screwing or Thread adjustment makes it easy to push open the automatic bagging machine module and enter the manual bagging mode.
  • a fixed connection can be understood as: a detachably fixed connection (for example, using a bolt or a screw connection), which can also be understood as:
  • Non-removable fixed connections eg riveting, welding
  • a one-piece construction for example, integrally formed using a casting process
  • any one of the above-disclosed embodiments of the present invention for indicating a positional relationship or shape include a state or shape similar to, similar to, or similar to each other unless otherwise stated.
  • any of the components provided by the present invention may be assembled from a plurality of separate components or may be a separate component manufactured by an integral forming process.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Quality & Reliability (AREA)
  • Textile Engineering (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Abstract

一种模块化编织袋全自动包装机组及其使用方法，该包装机组包括沿包装袋装机工序依次设置的自动上袋机(10)、电子定量秤(20)、自动理袋机(30)及缝包机(40)。其中，自动上袋机(10)与电子定量秤(20)、电子定量秤(20)与自动理袋机(30)、自动理袋机(30)与缝包机(40)之间均有快速定位装置；所述自动上袋机(10)包括输送带(110)，所述输送带上方设置有由上袋升降气缸(111)驱动升降的吸盘(120)；所述电子定量秤(20)内设置有由摆臂驱动装置驱动转动的摆臂(210)，朝向摆臂下端设置有夹持袋口的夹袋装置(220)；所述电子定量秤(20)包括底部的电子感应秤台面(230)及位于电子感应秤台面上方的进料口(231)。所述包装机组结构简单，能够方便实现通过模块组装的方式形成一套全自动的设备，将各个工序分解成各个可以快速拆解组合的模块化设备，对不适用的袋子及设备故障部分，可通过移除该模块和利用快速定位装置实现拼装组合，必要时实现人工替代方式进行生产，避免影响生产进度。

Description

一种模块化编织袋全自动包装机组及其使用方法 技术领域
本发明涉及一种包装机械，具体涉及一种模块化编织袋全自动包装机组及其使用方法。
 背景技术
随着技术的不断发展，食品包装行业出现一大批半自动及全自动化的机械设备，既能提高生产效率又能减轻工人劳动力。编织袋包装也同样出现各式各样的不同程度上自动化设备。
 技术问题
然而，由于自动化设备的技术要求高，使得设备对编织袋的要求也相对苛刻，因此自动化设备也只能满足部分包装袋。同时由机械替代人工，一旦设备故障便会影响生产进度。
 技术解决方案
本发明对上述问题进行了改进，即本发明要解决的技术问题是现有的编织袋包装机组对编织袋的要求也相对苛刻适应性小。
本发明的具体实施方案是：一种模块化编织袋全自动包装机组，包括沿包装袋装机工序依次设置的自动上袋机、电子定量秤、自动理袋机及缝包机，自动上袋机与电子定量秤、电子定量秤与自动理袋机、自动理袋机与缝包机之间均有快速定位装置，所述自动上袋机包括输送带，所述输送带上方设置有由上袋升降气缸驱动升降的吸盘，所述电子定量秤内设置有由摆臂驱动装置驱动转动的摆臂，朝向摆臂下端设置有夹持袋口的夹袋装置，电子定量秤包括底部的电子感应秤台面及位于电子感应秤台面上方的进料口。
进一步的，所述定位装置包括过渡架、导向座和分设于过渡架和导向座处的锁定机构，所述过渡架和导向座处均设有可相互匹配的对接边，所述过渡架的对接边处成对设置滚轮；所述导向座处成对设置V型槽；所述V型槽走向与滚轮滚动方向垂直；当过渡架需在导向座处定位时，所述成对的滚轮靠接于成对的V型槽内，使过渡架处的锁定机构快速定位至导向座处的锁定机构，过渡架与导向座以锁定机构连接固定，所述锁定机构包括挂钩和扳手型卡钳，当过渡架与导向座以锁定机构连接固定时，卡钳钩挂于挂钩处。
进一步的，所述扳手型卡钳设于过渡架处，所述挂钩设于导向座处，所述过渡架处设有长孔；所述过渡架与对接架之间以设于长孔处的紧固件固定，当紧固件在长孔处的锁定位置变化时，过渡架对接边与对接架之间的距离随之变化。
进一步的，所述自动理袋机包括理袋输送机构，所述理袋输送机构的上方设置有安装板，所述安装板上设置有理袋导轨及传动链条，所述理袋导轨上滑动配合有固定有一对理袋气缸，所述理袋气缸的伸缩杆下端固定连接有内拨叉，所述一对理袋气缸分别与传动链条的上部及下部连接以实现当链条传送时一对理袋气缸向相反方向运动实现内拨叉撑开袋口。
进一步的，理袋气缸的伸缩杆下端还固定有转向理袋气缸，所述转向理袋气缸的端部连接有外拨叉。
进一步的，所述自动理袋机的前侧设置有导袋导轨，所述导袋导轨上滑动连接有导袋机构，所述导袋机构包括两组并排设置以形成导袋通道的带轮导袋组件，所述带轮导袋组件包含主动轮、从动轮以及套设在两者上的传送带，所述从动轮与用以调节传送带张紧力的调节组件相连接，所述调节组件包含固定架、与固定架相连接的调节板以及与从动轮相连接的张紧板，所述调节板与张紧板之间设置有用以调节两者间距的调节螺栓，所述调节板设置在张紧板的上方，所述张紧板上纵向设置有固定座，所述固定座上开设有与调节螺栓螺纹连接的螺纹孔，所述调节螺栓横向穿过螺纹孔后顶在调节板上。
进一步的，所述自动上袋机及自动理袋机底部安装有脚轮及支撑脚。
本发明还包括一种模块化编织袋全自动包装机组使用方法，包括利用上述的一种模块化编织袋全自动包装机组，具体包括以下步骤：
（1）    组装过程中利用快速定位装置，快速定位装置的过渡架与对接架的定位有长条孔可调，调整好上袋机与秤体之间的定位关系后，将装于过渡架上的两个滚轮定位至导向座上的V型槽内，锁上长条孔上螺栓并调整快速夹钳位置并扣紧，若上袋机与电子定量秤需要移动时，解开快速夹钳即可将二者单独移动，当二者需要再次对接时，只需将过渡架上的两个滚轮对接至导向座的V型槽内，扣紧快速夹钳即可；
（2）    自动上料装置将利用摆臂将编织袋交接到电子定量秤中，摆臂通过伺服电机控制转动，电机正反转实现摆臂正反摆动，伺服控制实现摆臂摆动角度的精确控制，编织袋由电子定量秤夹袋机构夹住，摆臂复位，电子定量秤开始灌装物料，灌装完成后，夹袋机构复位，料包落在理袋机前输送机构上，进入自动理袋过程；
（3）    自动理袋过程中，当料包到达理袋工位后，理袋气缸气缸杆向下伸出，内拨叉伸入袋口内，电机驱动链轮带动传动链条运动，两件内拨叉反向同步运动拉开袋口，同时，外拨叉在转向理袋气缸驱动下转动，机构最终状态如图7所示，至此完成理袋动作，理袋机构复位，料包进入导袋机构实现后续缝包；
（4）    装有物料的袋子的袋口在导袋机构两组带轮导袋组件的传送带的摩擦力的作用下输送，所述前导向板的斜面结构，可实现袋口收拢的效果，所述后导向板将袋口平整送入缝包机，当所述传送带的张紧力需要调节时，松开所述锁紧螺栓，前后调整所述调节螺栓，从而调节所述调节板与张紧板之间的间距，从而实现所述传送带的张紧力的调节，调节完后，锁紧所述锁紧螺栓，当不需要使用时可以根据需要将导袋机构沿导袋导轨移动即可。
 有益效果
本发明结构简单，能够方便实现通过模块组装的方式形成一套全自动的设备，将各个工序分解成各个可以快速拆解组合的模块化设备，对不适用的袋子及设备故障部分，可通过移除该模块和利用快速定位装置实现拼装组合，必要时实现人工替代方式进行生产，避免影响生产进度。
 附图说明
图1为本发明模块化编织袋全自动包装机组结构示意图。
图2为本发明模块化编织袋全自动包装机组侧视结构示意图。
图3是本发明理袋装置结构示意图；
图4是本发明理袋装置工作状态结构示意图；
图5为本发明实施例上袋机构工作状态示意图一。
图6为本发明实施例上袋机构工作状态示意图二。
图7为本发明实施例上袋机构工作状态示意图三。
图8为本发明实施例上袋机构结构示意图。
图9为本发明快速定位装置过渡架与导向座分开时的示意图；
图10是发明快速定位装置过渡架与导向座对接定位时的示意图；
图11是本发明实施例的导袋机构位置示意图；
图12为本发明实施例的导袋机构构造示意图。
图13为本发明实施例导袋机构调节组件的构造示意图。
 本发明的最佳实施方式
下面结合附图和具体实施方式对本发明做进一步详细的说明。
如图1～12所示，一种模块化编织袋全自动包装机组，包括沿包装袋装机工序依次设置的自动上袋机10、电子定量秤20、自动理袋机30及缝包机40四个模块，自动上袋机与电子定量秤、电子定量秤与自动理袋机、自动理袋机与缝包机之间均有快速定位装置，所述自动上袋机10包括输送带110，所述输送带110上方设置有由上袋升降气缸111驱动升降的吸盘120，所述电子定量秤20内设置有由摆臂驱动装置驱动转动的摆臂210，朝向摆臂210下端设置有夹持袋口的夹袋装置220，电子定量秤20包括底部的电子感应秤台面230及位于电子感应秤台面上方的进料口231。
本实施例中，所述夹袋装置为手指气缸或利用连杆作用实现袋口夹持的装置，利用摆臂将编织袋100交接到电子定量秤中，摆臂210通过伺服电机控制转动，电机正反转实现摆臂正反摆动，伺服控制实现摆臂摆动角度的精确控制。编织袋由电子定量秤夹袋机构夹住，摆臂210复位。电子定量秤开始灌装物料，灌装完成后，夹袋机构复位，料包落在理袋机前输送机构上，进入自动理袋过程。
为了方便对各个模块部分根据需要进行删减，本实施例中所述的定位装置包括包括过渡架53、导向座55和分设于过渡架和导向座处的锁定机构，所述过渡架和导向座处均设有可相互匹配的对接边，所述过渡架的对接边处成对设置滚轮54；所述导向座处成对设置V型槽56；所述V型槽走向与滚轮滚动方向垂直；当过渡架需在导向座处定位时，所述成对的滚轮靠接于成对的V型槽内，使过渡架处的锁定机构快速定位至导向座处的锁定机构，过渡架与导向座以锁定机构连接固定。所述锁定机构包括挂钩57和扳手型卡钳52，当过渡架与导向座以锁定机构连接固定时，卡钳52钩挂于挂钩57处。
 所述扳手型卡钳设于过渡架53处，所述挂钩设于导向座55处。
本实施例中，以电子定量秤和自动上袋机10衔接部位为例，所述过渡架固定于自动上袋机处的对接架51处；所述导向座固定于电子定量秤处。
所述过渡架处设有长孔58；所述过渡架与对接架之间以设于长孔处的紧固件固定，当紧固件在长孔处的锁定位置变化时，过渡架对接边与对接架之间的距离随之变化。滚轮数量为两个，两个滚轮分设于过渡架对接边的两端处；所述V型槽的数量为两个，两个V型槽分设于导向座的两端处；所述扳手型卡钳设于过渡架对接边中部；所述挂钩设于导向座对接边中部。
工作时，过渡架53与对接架51的定位有长条孔可调，调整好上袋机与秤体之间的定位关系后，将装于过渡架53上的两个滚轮54定位至导向座上的V型槽内，锁上长条孔上螺栓并调整快速夹钳54位置并扣紧，上袋机与电子定量秤的定位关系即已固定，即上袋机与电子定量秤之间需保持的距离已被过渡架约束确定。若上袋机与电子定量秤需要移动时，解开快速夹钳即可将二者单独移动，当二者需要再次对接时，只需将过渡架53上的两个滚轮54对接至导向座的V型槽内，扣紧快速夹钳即可。
本实施例中，所述自动理袋机30包括理袋输送机构310，所述理袋输送机构310的上方设置有安装板310，所述安装板310上设置有理袋导轨320及传动链条311，所述理袋导轨320上滑动配合有固定有一对理袋气缸330，所述理袋气缸330的伸缩杆下端固定连接有内拨叉340，所述内拨叉340一对理袋气缸330分别与传动链条的上部及下部连接以实现当链条传送时一对理袋气缸向相反方向撑开，理袋气缸330的伸缩杆下端还固定有转向理袋气缸350，所述转向理袋气缸350的端部连接有外拨叉360。当料包到达理袋工位后，理袋气缸330气缸杆向下伸出，内拨叉340伸入袋口内。伺服电机驱动链轮带动传动链条311运动，两件内拨叉340反向同步运动拉开袋口，同时，外拨叉360在转向理袋气缸350驱动下转动，机构最终状态如图7所示，至此完成理袋动作，理袋机构复位，料包进入导袋缝包。
自动理袋机的前侧设置有导袋导轨370，所述导袋导轨上滑动连接有导袋机构70。
本实施例中，所述导袋结构包括两组并排设置以形成导袋通道的带轮导袋组件，所述带轮导袋组件包含主动轮71、从动轮72以及套设在两者上的传送带73，所述从动轮72与用以调节传送带73张紧力的调节组件74相连接，所述调节组件74包含固定架7401、与固定架7401相连接的调节板7402以及与从动轮72相连接的张紧板7403，所述调节板7402与张紧板7403之间设置有用以调节两者间距的调节螺栓7404；所述固定架7401设置在主动轮71与从动轮72之间，优选的，所述固定架7401、主动轮71以及从动轮72位于同一直线上，所述固定架7401与主动轮71固定连接在一起。
在本发明实施例中，所述调节板7402设置在张紧板7403的上方，所述张紧板7403上纵向设置有固定座7405，所述固定座7405上开设有与调节螺栓404螺纹连接的螺纹孔，所述调节螺栓7404横向穿过螺纹孔后顶在调节板7402上。
在本发明实施例中，所述调节板7402上沿其长度方向开设有调节槽，锁紧螺栓7406穿过所述调节槽将调节板7402与张紧板7403锁紧在一起。在本发明实施例中，所述导袋通道的前端两侧设置有前导向板75，所述导袋通道的后端两侧设置有后导向板76。在本发明实施例中，所述前导向板75倾斜设置，前导向板75的翼板上沿其长度方向开设有调节槽，压紧螺栓77穿过所述调节槽将前导向板75与张紧板7403锁紧在一起，所述后导向板76的翼板上沿其长度方向开设有调节槽，压紧螺栓77穿过所述调节槽将后导向板76与张紧板7403锁紧在一起。装有物料的袋子的袋口在两组带轮导袋组件的传送带73的摩擦力的作用下从前向后输送，所述前导向板75的斜面结构，可实现袋口收拢的效果，所述后导向板76将袋口平整送入缝包机；当所述传送带73的张紧力需要调节时，松开所述锁紧螺栓7406，前后调整所述调节螺栓7404，从而调节所述调节板7402与张紧板7403之间的间距，从而实现所述传送带73的张紧力的调节，调节完后，锁紧所述锁紧螺栓7406。
该导袋机构结构设计简单、合理，便于调节传送带的张紧力，灵活性好。
袋口灌装后通过自动理袋过程进入导袋机构，输送机构将料包送入缝包机进而缝包封口，完成全自动包装过程。自动理袋机同样对袋子具有一定的要求，当袋子超出要求如重量尺寸时，导致无法成功自动理袋时，仅需将导袋机构沿导袋导轨370移动推开即可进入人工理袋模式，导袋机构通过滑轨与机座连接，所述自动上袋机及自动理袋机底部安装有脚轮80及支撑脚810，仅需将支撑脚810调高至离开地面，例如通过螺纹连接或螺纹调节，即可实现轻松推开自动上袋机模块，进入人工上袋模式。
本发明如果公开或涉及了互相固定连接的零部件或结构件，那么，除另有声明外，固定连接可以理解为：能够拆卸地固定连接( 例如使用螺栓或螺钉连接)，也可以理解为：不可拆卸的固定连接(例如铆接、焊接)，当然，互相固定连接也可以为一体式结构( 例如使用铸造工艺一体成形制造出来) 所取代(明显无法采用一体成形工艺除外)。
另外，上述本发明公开的任一技术方案中所应用的用于表示位置关系或形状的术语除另有声明外其含义包括与其近似、类似或接近的状态或形状。
本发明提供的任一部件既可以是由多个单独的组成部分组装而成，也可以为一体成形工艺制造出来的单独部件。
最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制；尽管参照较佳实施例对本发明进行了详细的说明，所属领域的普通技术人员应当理解：依然可以对本发明的具体实施方式进行修改或者对部分技术特征进行等同替换；而不脱离本发明技术方案的精神，其均应涵盖在本发明请求保护的技术方案范围当中。

Claims (8)

  1. 一种模块化编织袋全自动包装机组，其特征在于，包括沿包装袋装机工序依次设置的自动上袋机、电子定量秤、自动理袋机及缝包机，自动上袋机与电子定量秤、电子定量秤与自动理袋机、自动理袋机与缝包机之间均有快速定位装置，所述自动上袋机包括输送带，所述输送带上方设置有由上袋升降气缸驱动升降的吸盘，所述电子定量秤内设置有由摆臂驱动装置驱动转动的摆臂，朝向摆臂下端设置有夹持袋口的夹袋装置，电子定量秤包括底部的电子感应秤台面及位于电子感应秤台面上方的进料口。
  2. 根据权利要求1所述的一种模块化编织袋全自动包装机组，其特征在于，所述定位装置包括过渡架、导向座和分设于过渡架和导向座处的锁定机构，所述过渡架和导向座处均设有可相互匹配的对接边，所述过渡架的对接边处成对设置滚轮；所述导向座处成对设置V型槽；所述V型槽走向与滚轮滚动方向垂直；当过渡架需在导向座处定位时，所述成对的滚轮靠接于成对的V型槽内，使过渡架处的锁定机构快速定位至导向座处的锁定机构，过渡架与导向座以锁定机构连接固定，所述锁定机构包括挂钩和扳手型卡钳，当过渡架与导向座以锁定机构连接固定时，卡钳钩挂于挂钩处。
  3. 根据权利要求2所述的一种模块化编织袋全自动包装机组，其特征在于，所述扳手型卡钳设于过渡架处，所述挂钩设于导向座处，所述过渡架处设有长孔；所述过渡架与对接架之间以设于长孔处的紧固件固定，当紧固件在长孔处的锁定位置变化时，过渡架对接边与对接架之间的距离随之变化。
  4. 根据权利要求3所述的一种模块化编织袋全自动包装机组，其特征在于，所述自动理袋机包括理袋输送机构，所述理袋输送机构的上方设置有安装板，所述安装板上设置有理袋导轨及传动链条，所述理袋导轨上滑动配合有固定有一对理袋气缸，所述理袋气缸的伸缩杆下端固定连接有内拨叉，所述一对理袋气缸分别与传动链条的上部及下部连接以实现当链条传送时一对理袋气缸向相反方向运动实现内拨叉撑开袋口。
  5. 根据权利要求4所述的一种模块化编织袋全自动包装机组，其特征在于，理袋气缸的伸缩杆下端还固定有转向理袋气缸，所述转向理袋气缸的端部连接有外拨叉。
  6. 根据权利要求5所述的一种模块化编织袋全自动包装机组，其特征在于，所述自动理袋机的前侧设置有导袋导轨，所述导袋导轨上滑动连接有导袋机构，所述导袋机构包括两组并排设置以形成导袋通道的带轮导袋组件，所述带轮导袋组件包含主动轮、从动轮以及套设在两者上的传送带，所述从动轮与用以调节传送带张紧力的调节组件相连接，所述调节组件包含固定架、与固定架相连接的调节板以及与从动轮相连接的张紧板，所述调节板与张紧板之间设置有用以调节两者间距的调节螺栓，所述调节板设置在张紧板的上方，所述张紧板上纵向设置有固定座，所述固定座上开设有与调节螺栓螺纹连接的螺纹孔，所述调节螺栓横向穿过螺纹孔后顶在调节板上。
  7. 根据权利要求6所述的一种模块化编织袋全自动包装机组，其特征在于，所述自动上袋机及自动理袋机底部安装有脚轮及支撑脚。
  8. 一种模块化编织袋全自动包装机组使用方法，其特征在于，包括利用如权利要求7所述的一种模块化编织袋全自动包装机组，具体包括以下步骤：
    （1）    组装过程中利用快速定位装置，快速定位装置的过渡架与对接架的定位有长条孔可调，调整好上袋机与秤体之间的定位关系后，将装于过渡架上的两个滚轮定位至导向座上的V型槽内，锁上长条孔上螺栓并调整快速夹钳位置并扣紧，若上袋机与电子定量秤需要移动时，解开快速夹钳即可将二者单独移动，当二者需要再次对接时，只需将过渡架上的两个滚轮对接至导向座的V型槽内，扣紧快速夹钳即可；
    （2）    自动上料装置将利用摆臂将编织袋交接到电子定量秤中，摆臂通过伺服电机控制转动，电机正反转实现摆臂正反摆动，伺服控制实现摆臂摆动角度的精确控制，编织袋由电子定量秤夹袋机构夹住，摆臂复位，电子定量秤开始灌装物料，灌装完成后，夹袋机构复位，料包落在理袋机前输送机构上，进入自动理袋过程；
    （3）    自动理袋过程中，当料包到达理袋工位后，理袋气缸气缸杆向下伸出，内拨叉伸入袋口内，电机驱动链轮带动传动链条运动，两件内拨叉反向同步运动拉开袋口，同时，外拨叉在转向理袋气缸驱动下转动，机构最终状态如图7所示，至此完成理袋动作，理袋机构复位，料包进入导袋机构实现后续缝包；
    （4）    装有物料的袋子的袋口在导袋机构两组带轮导袋组件的传送带的摩擦力的作用下输送，所述前导向板的斜面结构，可实现袋口收拢的效果，所述后导向板将袋口平整送入缝包机，当所述传送带的张紧力需要调节时，松开所述锁紧螺栓，前后调整所述调节螺栓，从而调节所述调节板与张紧板之间的间距，从而实现所述传送带的张紧力的调节，调节完后，锁紧所述锁紧螺栓，当不需要使用时可以根据需要将导袋机构沿导袋导轨移动即可。
     
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