WO2019011321A1 - 超高层建筑施工综合模架系统 - Google Patents
超高层建筑施工综合模架系统 Download PDFInfo
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- WO2019011321A1 WO2019011321A1 PCT/CN2018/095597 CN2018095597W WO2019011321A1 WO 2019011321 A1 WO2019011321 A1 WO 2019011321A1 CN 2018095597 W CN2018095597 W CN 2018095597W WO 2019011321 A1 WO2019011321 A1 WO 2019011321A1
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- Prior art keywords
- jacking
- rod
- plate
- frame
- support frame
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G11/00—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs
- E04G11/06—Forms, shutterings, or falsework for making walls, floors, ceilings, or roofs for walls, e.g. curved end panels for wall shutterings; filler elements for wall shutterings; shutterings for vertical ducts
- E04G11/20—Movable forms; Movable forms for moulding cylindrical, conical or hyperbolical structures; Templates serving as forms for positioning blocks or the like
- E04G11/28—Climbing forms, i.e. forms which are not in contact with the poured concrete during lifting from layer to layer and which are anchored in the hardened concrete
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/35—Extraordinary methods of construction, e.g. lift-slab, jack-block
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/32—Safety or protective measures for persons during the construction of buildings
- E04G21/3204—Safety or protective measures for persons during the construction of buildings against falling down
- E04G21/3247—Storey high safety barrier hung from the facade and sliding up from level to level as work progresses
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/35—Extraordinary methods of construction, e.g. lift-slab, jack-block
- E04B2001/3588—Extraordinary methods of construction, e.g. lift-slab, jack-block using special lifting or handling devices, e.g. gantries, overhead conveying rails
Definitions
- the invention relates to a super high-rise building construction technology, in particular to a super high-rise building construction integrated formwork system.
- the formwork system for the construction of super-high-rise buildings worldwide is mainly the DOKA formwork system adopted by Burj Khalifa in Dubai, UAE, which is the tallest building in the world at 828 meters in 2010. This represents the highest level of super high-rise construction in the former world;
- the high-rise building construction generally adopts the world's leading technology formwork system.
- the disadvantage of the former is that the effective load of the platform is insufficient, and the requirements for the stacking of the cloth machine installation and construction materials cannot be met.
- the shortcoming of the latter is that it overcomes the shortcomings of the former to meet the requirements of material stacking and layout of the cloth machine, and appropriately improves the construction efficiency, but the new disadvantages are: the platform has too much weight and the center of gravity is too high.
- the installation preparation period is long, the installation process takes a long time and usually requires work stoppage; when the jacking is carried out, the connection between the frame body and the building structure needs to be specially designed and the main body of the building is modified, so that the preparation and top of each frame body rises.
- the working time of the lifting operation is too long; the effective working space of the main working surface is insufficient, the working period is not obvious compared with the former, and the repeated use effect is poor, the one-time investment is high, and the comprehensive economic benefit has no outstanding advantage compared with the former.
- the technical problem to be solved by the invention is that the existing super high-rise building has insufficient effective bearing capacity or the platform self-weight is too large, and the connection between the frame body and the building structure during the ascent is required to be specially designed and the main body of the building is modified so that each frame body The preparation and jacking operation of the jacking is too long, and the effective working space is insufficient, which is not conducive to the construction and causes inefficiency.
- the purpose is to provide a super high-rise building construction formwork system, which has better bearing capacity. Light weight, low center of gravity, better structural safety, open construction work surface, the shortest preparation time and lifting time for each climb, and the highest efficiency. In the standard layer construction of super high-rise buildings, the construction period can save more than one day. After the end, it can be reused in other super high-rise buildings and ordinary high-rise buildings with few changes. The comprehensive economic benefits are unmatched by existing systems.
- the super high-rise building construction formwork system comprises a three-dimensional structure climbing system formed by a plurality of climbing mold units, wherein the three-dimensional structure is provided with a plurality of jacking systems formed by juxtaposed jacking units, and climbs A working space for the steel structure and the steel bar installation and pouring concrete wall is formed between the system and the jacking system, and the climbing system and the jacking system are capable of vertical movement, and the climbing mold unit is located on the same side wall of the three-dimensional structure.
- the climbing module unit corresponds to the jacking unit adjacent to the side wall and can realize synchronous movement or separate movement, and the vertical adjusting device and the horizontal adjusting device are respectively mounted on the lifting unit for the positioning connection points of the vertical position and the horizontal position respectively.
- each of the jacking units is provided with a plurality of sets of tensioning devices for enhancing structural stability.
- the domestic super high-rise building construction generally adopts the world's leading technology formwork system.
- the overall climbing steel platform formwork system of Shanghai Construction Engineering and the large top mold formwork system of Chinese architecture, but when the top three main working surfaces are arranged The following problems exist:
- the platform that requires a large number of personnel to work is a hanging aisle platform.
- the working space of the personnel is extremely narrow, the preparation and use of the tools are limited, and the work efficiency is low.
- control operation room is on the top floor, and the working mechanism and the jacking work surface of the jacking operation are on the third floor and below, the electronic control and hydraulic control lines must pass through the multi-layer space, and the line protection under the jacking and working conditions kind of hard.
- the platform in the formwork system adopts an overall large platform in each layer of the commonly used five-layer operation working surface, so that each floor has a large operation space, specifically
- the implementation is as follows:
- the second layer of work surface is convenient to arrange the toolbox, welding machine room and tool room required for each type of work, so that the platform staff with the largest workload can reduce the work preparation time and improve the operation efficiency. At the same time, 6 tons of fire pool is arranged to prevent fire.
- the control is reliable, as shown in Figure 4.
- the third working surface is mainly used for each lifting preparation and operation control.
- Each unit of this layer corresponds to a set of electrical and hydraulic control systems.
- the electronic control and hydraulic pipelines are arranged compactly, during the jacking process and construction. The possible damage to the electronically controlled and hydraulic lines is minimized and personnel control operations are also facilitated.
- there is a large operation space for setting up the construction tools of each type of work facilitating the work of the workers and saving a lot of work preparation time, as shown in Fig. 5.
- the design concept is optimized by the force of the system structure, changing the single point or less support to moderate multi-point support, while meeting the requirements of standardization and assembly, greatly reducing the stress of each support point, and optimizing the main support
- the force mode of the component try to exert the reliable resistance of the standard parts, and design the overall climbing steel platform jacking system that is easy to assemble and maintain.
- the jacking system is lifted into position according to the height of the standard layer when jacking, the top height is the standard layer height, the center of gravity of the jacking is lower, the structure is stable and not easy to tilt, and the lifting operation is simple and efficient. High, reducing the opening in the concrete wall, so that the wall structure is not damaged and affected.
- the hydraulic cylinder support structure is composed of a plurality of sequentially connected coaxial cylinders, and the joint of the cylinder forms a seal, and the lowermost cylinder is fixed to the upper support frame, and the uppermost cylinder is fixed to the operation platform.
- the connecting portions of the cylinders are all provided with guiding connecting plates, and the guiding connecting plates at each joint are two pieces, and are symmetrically disposed on both sides of the cylindrical body and closely fixed thereto, and the joint of the cylindrical body is located at the guiding connecting plate In the range, high-strength bolted connections are used.
- the working stroke of the hydraulic cylinder is determined according to the height of the building standard, so that the hydraulic cylinder is lifted into position at one time.
- the special floor is pre-buried more than once, and the lifting method is solved once more, which makes the hydraulic cylinders used more versatile and has higher recycling efficiency in different construction sites in the future.
- a guiding connecting plate is designed, which limits and strengthens the joint of the barrel to meet the stress and stability during use.
- the lower support frame and the upper support frame are each provided with a connecting member, and the connecting member passes through the corresponding lower support frame or the upper support frame and is connected with the embedded member in the shear wall.
- the lower support frame comprises a horizontal frame one, the horizontal frame one is an inner hollow rectangular frame, and two horizontal parallel bars are arranged below the horizontal frame, and the top ends of the vertical bars are fixed perpendicularly to the horizontal frame, and the vertical
- the straight rods are all attached to the shear wall, and the connecting members are vertically connected through the vertical rods and connected with the embedded parts in the shear wall, and two parallel lines are arranged between the horizontal frame and the vertical rod.
- the slanting rods 1 and the two ends of the slanting rods 1 are respectively fixed with the horizontal frame 1 and one of the vertical rods, and the vertically connected rods 1 , the slant rods 1 and the horizontal frame 1 form a right triangle.
- the upper support frame comprises a horizontal frame 2, the horizontal frame 2 is an inner hollow rectangular frame, the lower support frame is arranged in the end face of the rectangular frame, and two parallel vertical bars 2 are arranged below the horizontal frame 2, the vertical bar 2
- the top ends are fixed perpendicularly to the horizontal frame 2, and the vertical rods 2 are respectively attached to the shear wall, and the connecting members vertically pass through the vertical rods 2 and are connected with the embedded parts in the shear wall, in the horizontal frame
- the horizontal frame 2 constitutes a right triangle.
- the top surface of the horizontal frame 1 and the top surface of the horizontal frame 2 are fixed with a mounting plate, the hydraulic cylinder is fixed on the mounting plate on the horizontal frame 2, and the oil rod is fixed on the mounting plate of the horizontal frame 1.
- the horizontal frame 2 is provided with a flange connection base, the flange connection base is fixed on the mounting plate on the horizontal frame 2, the bottom of the hydraulic cylinder is fixed on the flange connection base, and the top of the oil rod passes through the flange connection base Inserted into the hydraulic cylinder afterwards.
- a mounting seat is arranged above the horizontal frame, the mounting seat is fixed on the mounting plate of the horizontal frame, and the bottom end of the oil rod is inserted into the mounting seat and fixed.
- the top surface of the mounting seat is recessed to form a mounting groove, and the bottom end of the oil rod is inserted into the mounting groove, and a locking pin is disposed in the mounting groove, and the locking pin passes through the oil rod and the mounting seat at the same time.
- the specific lifting method of the jacking unit is:
- the first step preparation work, check whether the stacking materials of each layer meet the design requirements, the stacking code of the materials should not be too concentrated and exceed the design requirements; at the same time, except for the connection of the upper and lower support frames to the building, there is no other part (including the template) and the building. Connection and interference.
- Step 2 First remove the connecting piece between the upper support frame and the building, and reconfirm that the jacking parts do not interfere with the building.
- the third step start the power system to carry out the jacking operation as required, and pay attention to observe the system pressure and electrical abnormalities until the upper support frame and the entire frame reach the next connection site to stop.
- the jacking method has the advantages of simple steps, can be lifted into position at one time when passing through the standard layer, and the center of gravity of the entire jacking process is stable, and the force of the jacking is transmitted to the wall through the connecting member, and during the jacking process, Because of the high rise of the standard layer, there are only embedded parts corresponding to the connecting pieces on the wall of each layer, and there are no extra holes, which have no influence or damage to the building wall.
- the templates are reused on each floor. That is, with the construction of the building floor, the template of the next layer will be reused after being lifted up to the upper layer.
- the formwork is generally in a plate-like structure.
- the current super high-rise building formwork system is connected by a manual or electric chain hoist and a template, due to the suspension point and the template.
- the height difference is large, the length of the chain hoist used is very long, and it is a flexible connection. Because of the high floor and high wind force, the flexible connection will cause the template to oscillate, so that the positioning accuracy of the template is not high when it is in place.
- the template is controlled by the operator according to experience, and it cannot guarantee that it can move quickly to the position where it needs to be placed, and the swing caused by the flexible connection even causes the template to be damaged. Or the person is injured, and the formwork system designed by this scheme uses a rigid connection, which not only achieves fast quasi-standard
- the positioning greatly improves the positioning and installation efficiency of the template, and at the same time, through the precise adjustment of the special adjustment devices in the vertical and horizontal directions, the mold frame has precise vertical elevation and horizontal positioning functions, which is very useful for construction measurement positioning. Good auxiliary function greatly improves construction efficiency.
- the horizontal adjusting device comprises a horizontal adjusting mechanism, a supporting plate and a mounting plate, the bottom surface of the mounting plate is attached to the top surface of the supporting plate, the supporting plate is connected with the lifting unit, the horizontal adjusting mechanism is fixed on the top surface of the mounting plate, and the horizontal adjustment
- the mechanism is movable on the support plate, and the adjustment mechanism is provided with a positioning wheel that is in contact with the wall, and the horizontal adjustment mechanism can adjust the position of the positioning wheel to make the positioning wheel move horizontally.
- the taper is formed or the step is contracted toward the center, that is, the internal space is gradually reduced, or the thickness of the wall is changed to reduce the load of the building structure.
- the adjustment structure is installed in the jacking system for making contact with the wall surface, and by adjusting the horizontal position of the horizontal direction, so that the wall is always properly pressed and bears the force, and is always in a vertical vertical state, thereby
- the stability of the system is ensured, and the jacking requirement can be adjusted according to the change of the internal space during the jacking process, and the adjustment is convenient and rapid, and meets the functional requirements of the structural horizontal positioning and the jacking guidance.
- the horizontal adjustment mechanism comprises a box body.
- the positioning wheel and the connecting plate have two fixing manners according to the number of connecting plates.
- the box body is arranged on the mounting board, and the screw nut pair is arranged in the box body, and the connection is made.
- the plate is arranged outside the box body, one end of the connecting plate is inserted into the box body and connected with the screw nut pair, and the connecting plate can move horizontally under the side effect of the screw nut, the positioning wheel is connected with the connecting plate, and the positioning wheel can surround itself
- the axis rotates, and a pin shaft is disposed in the positioning wheel.
- the pin shaft passes through the center of the positioning wheel and the rear end is disposed in the connecting plate, and the positioning wheel can rotate around the pin shaft.
- the tread of the positioning wheel is disposed outside the end of the connecting plate away from the casing.
- the box body is arranged on the mounting board, and the screw nut pair is arranged in the box body, the two connecting plates are arranged outside the box body, and one end of the connecting board is inserted into the box body and the screw nut
- the secondary connection, and the connecting plate can be horizontally moved under the side effect of the screw nut
- the positioning wheel is disposed between the two connecting plates and is connected with the connecting plate, and the positioning wheel can rotate about its own axis.
- a pin shaft is disposed in the positioning wheel, and the pin shaft is disposed in the connecting plate through the center rear end of the roller, and the positioning wheel is rotatable around the pin shaft.
- the wheel surface of the positioning wheel is disposed outside the end of the connecting plate away from the box; and the screw nut pair is an existing structure including the wire a rod, a nut and a nut seat, the nut is sleeved on the screw rod, the nut seat is mounted on the nut, the connecting plate is fixed with the nut seat, and one end of the screw rod is disposed outside the one end of the box body away from the roller, and the screw rod is disposed at The outer part of the box is sleeved with a locking nut.
- a plurality of threaded holes are also arranged on the support plate, and the threaded holes are divided into two groups, and the center lines of each set of the threaded holes are parallel to each other, and the box is disposed between the two sets of threaded holes.
- the mounting plate is provided with a plurality of locking bolts, and the locking bolts pass through the corresponding threaded holes.
- the number of locking bolts is four, and they are symmetrically disposed on both sides of the box. According to the actual operating experience, four high-strength bolts can be used as the locking bolts to fully meet the fixed requirements.
- the rotating screw is used for fine adjustment, and the position of the mounting plate on the support plate is adjusted as needed for a wide range of adjustment of the shear wall thickness.
- the four locking bolts are fixed through the corresponding threaded holes, so that the system works more stably.
- the vertical adjusting device comprises a guiding rail mounted on the lifting frame, the lifting frame is connected with the lifting unit, the guiding rail can be horizontally moved on the lifting frame, and the guiding rail is mounted with a guiding installation capable of horizontally moving along the guiding rail
- the guide rail is provided with a stopper, and the stopper can be moved and fixed in the guide rail, and the movement track of the guide bracket is between the stopper and the end of the guide rail away from the stopper.
- the scheme adopts a rigid connection method
- the suspension point adopts a guide rail as a suspension support of the template
- the template is suspended by the suspension rail on the guide rail, and when the thickness of the shear wall changes, the guide rail moves horizontally on the lift frame, and moves After fixing to a suitable position, there is a stop at the end of the guide rail that can adjust the position of the guide roller.
- the accurate position is adjusted by the positioning block, and after the adjustment, the positioning block is adjusted.
- the block is fixed on the guiding track.
- the template is not required to be adjusted when the subsequent template is in place. It is only necessary to slide the roller suspension structure of the template forward to slide the roller to the first time.
- the position of the block can accurately locate the template, which greatly improves the efficiency of the template in place.
- the specific structure of the guide mounting frame includes a roller and a lifting frame.
- the roller is disposed in the guiding rail and can move horizontally along the guiding rail.
- the lifting bracket is disposed under the guiding rail and connected to the roller. In this way, the roller is not only used for guiding the movement, but also can function as a limit function, and the adjustment in the vertical direction is realized by the connecting rod, the connecting rod is arranged in the lifting frame, and the connecting rod passes through the lifting frame and is located on the guiding rail.
- the outer wall of the connecting rod is provided with a fine thread segment and a coarse thread segment, and the fine thread segment is set Above the coarse threaded section, the outer wall of the connecting rod is sequentially provided with a fine adjustment nut, a lock nut and a coarse adjustment nut, and the lifting frame is arranged between the fine adjustment nut and the lock nut, and the lifting plate is arranged on the lock nut and the thick nut. Adjust the nut between. The coarse adjustment nut is coarsely adjusted, and the upper and lower distances of the nut are rotated forward and backward by 2.5 mm, and the maximum adjustment distance is ⁇ 10CM.
- the initial adjustment to the standard value is within ⁇ 3MM, and the fine adjustment nut is finely adjusted, generally in the The coarse adjustment is only used during installation. Due to the compactness of the overall structure, as long as it is not a wall change, the basic fine adjustment can meet the requirements.
- the guiding track is generally made of I-beam or channel steel.
- the roller and the stopper are two, one of which corresponds to the roller and the stopper. It is disposed in one inner cavity of the I-beam, and the other roller and the stopper are correspondingly disposed in the other inner cavity of the I-beam and can move along the inner cavity of the I-beam.
- the guide rail is channel steel, the openings of the two channel steels are separated from each other and then welded or bolted to the whole structure.
- the roller and the stopper are two, one of the rollers and the stopper is correspondingly arranged in the inner cavity of a channel steel.
- the other roller and the stopper are correspondingly disposed in the inner cavity of the other channel and are movable along the inner cavity of the channel.
- the cross-section of the hoisting frame is U-shaped, the roller and the guiding rail are disposed in the cavity of the hoisting frame, and the roller and the hoisting frame correspond to and can rotate around the axis thereof, the connecting frame is provided with connecting bolts, and the connecting bolts are worn Lift the rack and fix it with the template. This enables lifting and fixing of the formwork, while the two sets of rollers make the movement more balanced and safe.
- a strip-shaped through hole is disposed in the stopper, and a locking pin is disposed in the strip through hole, and the locking pin passes through the strip through hole and the guide rail at the same time, and the locking pin can move in the strip through hole.
- the stopper is preferably made of angle steel.
- a plurality of connecting holes which follow the thickness of the shear wall formed in advance on the guide rail of the combination of the I-beam or the double-channel steel, the same shear wall thickness corresponds to Corresponding connection holes are provided with locking bolts, and the locking bolts are connected to the jacking frame after passing through the connecting holes, so as to realize accurate positioning of the template quickly when the thickness of the shear wall is changed.
- the tensioning device comprises a tensioning rod, the tensioning rod is arranged between the operating platform adjacent thereto, and the two ends of the tensioning rod are respectively connected with the corresponding operating platform, wherein the vertical positions are arranged between the adjacent operating platforms
- the rod, the two ends of the vertical rod are respectively fixed with the corresponding operation platform, and the vertical rod is disposed between the tension rods between the floors.
- the number of operating platforms that are generally important is several layers, wherein two tensioning rods are disposed between each adjacent two-layer operating platform, and all the tensioning rods form an X-shaped structure, and the structure composed of the tensioning rod can Achieve optimal carrying capacity, making the system more stable.
- the vertical rods are disposed between the two tension rods between adjacent operating platforms, and the two ends of the vertical rod are respectively fixed perpendicularly to the corresponding operating platforms.
- the uppermost operating platform is used as the main stacking layer, so the force is the largest, and the vertical rod is placed underneath for support, which can effectively share the load.
- the bottom surface of the uppermost operating platform in the operating platform, the top surface of the lowermost operating platform and the operating platform of the middle layer are each provided with two positioning plates, wherein the vertical bars are arranged between the positioning plates, and the two positioning plates on the intermediate layer operating platform are Both ends are disposed between the uppermost operating platform and the intermediate operating platform, between the intermediate operating platform and the lowermost operating platform, and one ends of all the tensioning rods are respectively connected with one end of the positioning plate.
- An adjusting bolt is installed at one end of the tensioning rod, and the adjusting bolt of the tensioning rod between the uppermost operating platform and the intermediate layer operating platform is connected with the positioning plate disposed on the bottom surface of the uppermost operating platform, and the tensioning is
- the adjustment bolt of the rod is rotatable about the connection of the positioning plate to which it is attached.
- the adjusting bolts of the tension rods between the intermediate layer operating platform and the lowermost operating platform are connected to the bottom of the positioning plate passing through the intermediate layer operating platform, and the adjusting bolts of the tensioning rod can be connected around the positioning plate connected thereto The joint turns.
- a connecting pin is disposed between the positioning plate and the tensioning rod, and between the positioning plate and the adjusting bolt, and the connecting pin passes through the corresponding positioning plate, the tensioning rod or the adjusting bolt at the same time, and the adjusting bolt of the tensioning rod can be wound around The axis of the corresponding connecting pin rotates.
- the positioning plate on the uppermost operating platform, the positioning plate on the intermediate layer operating platform and the positioning plate on the lowermost operating platform are symmetrically arranged along the center line of the vertical bar.
- the bearing capacity is the largest, so the thickness of the intermediate layer operating platform and the thickness of the lowermost operating platform are smaller than the thickness of the uppermost operating platform.
- the middle layer operating platform and the lowermost operating platform work less when stacked, and do not need to bear too much force, so the thickness does not need to be too thick, reducing the weight of the entire system itself.
- the present invention has the following advantages and beneficial effects:
- the system system of the invention has better bearing capacity, light weight, low center of gravity, better structural safety, open construction work surface, shortest preparation time and lifting time per climb, and highest work efficiency, and standard layer construction in super high-rise buildings.
- the system can save more than one day of construction time, and it can be reused in other super high-rise buildings and ordinary high-rise buildings with minimal changes after construction.
- the comprehensive economic benefits are unmatched by existing systems;
- the design of the invention adopts the method of systemization, integration and modularization, making full use of mature and standardized devices, and not pursuing the leading edge of single technology, with high reliability, safety, quick construction and comprehensive economic benefits.
- the index the world's leading super high-rise building integrated formwork system with comprehensive indicators;
- the core tube external construction and protection adopts the climbing mold
- the inner core tube construction and protection adopts the steel platform jacking method, which is referred to as the inner top outer climbing (or outer climbing inner top) formwork. system
- the invention adopts modular and combined design, which can climb and ascend at the same time as a whole, and can independently climb and ascend according to the construction flow schedule, which has greater adaptability and flexibility to the construction schedule;
- the invention adopts a large number of standard parts of common parts, is easy to use and maintain, and has high repetition utilization rate in the later stage;
- the construction elevator of the present invention can directly reach the operation working surface after the completion of the jacking, that is, the platform jacking completion construction elevator can be put into use at the same time, which greatly improves the transportation efficiency of the staff;
- the five-layer operation working surface of the present invention has a large operation space on each floor.
- the layout of the top three working surfaces is more optimized.
- the uppermost layer is only equipped with a distributing machine, and the stacking material and working space are spacious.
- the second working surface is conveniently equipped with a toolbox and a tool room for the most work on the platform.
- Personnel reduce work preparation time and improve work efficiency.
- 6 tons of fire pool is equipped with fire control reliability.
- the third floor is mainly used for each lift preparation and operation control.
- Each unit of this floor has a set of electrical and hydraulic control systems.
- the electronic control and hydraulic lines are compactly arranged to minimize the possible damage to the electronic control and hydraulic lines during the jacking process and construction, and also facilitate control operations.
- there is a large operating space for setting up the construction tools for each type of work facilitating the work of the workers and saving a lot of work preparation time;
- the overall installation time of the present invention is reduced to 15-20 days compared with the conventional 45-60 days (and all the other main work needs to be stopped) and does not affect other working faces during the installation process;
- the template of the invention is accurately positioned and can effectively adjust the installation gap
- the invention realizes reasonable distribution of the force of the jacking structural component by designing a plurality of adjustable tensioning rods and vertical rods, which not only increases the stability of the system structure, but also reduces the structural weight, which is beneficial to carry out. Repeated use many times, reducing costs;
- the invention has the automatic anti-drop function (achieved by the mature and reliable self-locking function of the hydraulic mechanism adopted) and the anti-tilt guiding device to ensure the safety of the jacking process and the stability of the frame body;
- the invention adopts a specially designed template suspension structure, adopts the guide rail and the roller to be reliably positioned, the template advances and retreats flexibly and freely, and the disassembly and clamping is convenient and fast, which greatly reduces the time spent in the traditional template installation;
- the vertical elevation can be accurately positioned, saving a large amount of measurement and positioning time, which greatly improves the measurement and positioning efficiency of the main core tube construction;
- the invention optimizes the design of each subsystem of the whole system through the principle of system control, and ensures the reliability of each subsystem by designing a standardized, mature, simple and effective subsystem to improve the reliability of the overall system.
- the invention adopts the design concept of system control and standardization and assembly, and reuses each structural component on different construction sites to the maximum extent, and the material and energy consumption of the subsystem are reduced to meet the overall requirements. The lowest, meet the four-section and one-environmental goal of green construction.
- Figure 1 is a vertical sectional view of the present invention
- Figure 2 is a transverse cross-sectional view of the present invention
- Figure 3 is a plan view of the top surface of the uppermost layer
- Figure 4 is a plan view of the top surface of the second layer
- Figure 5 is a plan view of the top surface of the third layer
- Figure 6 is a schematic structural view of a jacking unit
- Figure 7 is a side view of Figure 6;
- Figure 8 is a schematic structural view of the tensioning device
- Figure 9 is a partial enlarged view of Figure 8.
- Figure 10 is a schematic view showing the installation of the vertical and horizontal adjustment devices
- Figure 11 is a schematic structural view of a structural horizontal positioning adjusting device and a jacking guiding device
- FIG. 12 is a schematic structural view of a structural vertical positioning adjustment device and a template vertical adjustment device.
- the super high-rise building construction formwork system comprises a three-dimensional climbing system 17 formed by a plurality of climbing mold units 21, and the three-dimensional structure is internally arranged with a plurality of juxtaposed arrangements.
- the jacking unit 20 constitutes a jacking system 16, and a space for pouring a concrete wall is formed between the climbing system 17 and the jacking system 16, and both the climbing system 17 and the jacking system 16 are capable of vertical movement, climbing the mold
- the climbing mold units 21 of the unit 21 located on the same side wall of the three-dimensional structure respectively correspond to the jacking unit 20 adjacent to the side wall and can move synchronously or separately.
- the vertical lifting device 30 and the horizontal adjusting device are mounted on the jacking unit.
- each of the jacking units Positioning the positioning points of the vertical position and the horizontal position respectively, and each of the jacking units is provided with a plurality of sets of tensioning devices for enhancing structural stability.
- the invention adopts climbing mold for construction and protection outside the core tube, and the internal construction and protection of the core tube adopts a steel platform jacking method, which is simply referred to as an inner top outer climbing (or outer climbing inner top) formwork system, which can simultaneously climb as a whole. And ascending, it is also possible to independently climb and jack up according to the construction flow schedule.
- the internal jacking is divided into N independent units according to different items, that is, each unit can be lifted separately, or the whole jacking can be realized, and the combination of any 1-N units can be realized according to the needs of the site.
- the five-layer operation face of the present invention has a large operation space on each floor.
- the layout of the top three working surfaces is more optimized.
- the uppermost layer is only equipped with a distributing machine, and the stacking material and working space are spacious.
- the second working surface is conveniently equipped with a toolbox and a tool room for the most work on the platform.
- Personnel reduce work preparation time and improve work efficiency.
- 6 tons of fire pool is equipped with fire control reliability.
- the third floor is mainly used for each lift preparation and operation control.
- Each unit of this floor has a set of electrical and hydraulic control systems.
- the electronic control and hydraulic lines are compactly arranged to minimize the possible damage to the electronic control and hydraulic lines during the jacking process and construction, and also facilitate control operations.
- the jacking unit 20 includes a lower support frame 11 and an upper support frame 7, and the upper support frame 7 is disposed directly above the lower support frame 11, the upper support
- the hydraulic cylinder 3 is installed on the frame 7.
- the hydraulic cylinder 3 is provided with an oil rod 8.
- the bottom of the oil rod 8 passes through the upper support frame 7 and is fixed to the lower support frame 11.
- the lower support frame 11 or the upper support frame 7 is The fulcrum, the upper support frame 7 or the lower support frame 11 can be vertically moved by the hydraulic cylinder 3 and the oil rod 8, and the lower support frame 11 can be inserted into the upper support frame 7, and is passed through when the jacking is performed.
- the support frame 7 and the lower support frame 11 respectively serve as fulcrums to achieve corresponding jacking, which enables the jacking to be once in place, and the lifting space required for this structure is small, and the lifting force can be reasonably distributed, so that the required jacking cylinder is required. It can be used with existing common cylinders, easy to assemble and maintain, and cost saving.
- the support structure of the hydraulic cylinder 3 is composed of a plurality of cylinders connected in series and coaxial, and the joint of the cylinder forms a seal, and the lowermost cylinder is fixed to the upper support frame 7, and the uppermost cylinder is fixed to the operation platform.
- the connecting portions of the cylinders are all provided with guiding connecting plates 1, and the guiding connecting plates 1 at each joint are two pieces, and are symmetrically disposed on both sides of the cylindrical body and closely fixed, and the connection portion of the cylindrical body is located at the guiding connecting plate In the range of 1.
- the guiding connecting plates 1 are disposed at the ends of each of the cylinders, and are connected by the high-strength bolts 2, so that the guiding connecting plates 1 can pass through the passages to form a close contact with the cylinders, so that the fixing and positioning are limited.
- the bits are more precise.
- the number and length of the cylinders are set according to the common modulus of the actual height of the high-rise building.
- the working stroke of the hydraulic cylinder is determined according to the height of the building standard, so that the hydraulic cylinder is lifted into position at one time.
- the special floor is pre-buried more than once, and the lifting method is solved once more, which makes the hydraulic cylinders used more versatile and has higher recycling efficiency in different construction sites in the future.
- the basic modulus of the cylinder and cylinder load-bearing structure is 3 meters high.
- the height of the implementation project is 4.5 meters according to the modulus.
- the specific layer height of the specific targeted project is increased according to the principle of priority number, so that the whole system can meet almost all high-rise buildings.
- the construction requirements enable all structural components and major hydraulic components to maximize utilization.
- the lower support frame 11 and the upper support frame 7 are each provided with a connecting member which is connected to the embedded member in the shear wall 9 after passing through the corresponding lower support frame 11 or the upper support frame 7.
- the connecting member connected to the upper supporting frame 7 is named as the connecting member 6
- the connecting member connected to the lower supporting frame 11 is named as the connecting member 2
- the connecting member 6 and the connecting member 20 are both made of two 10.9-class M36 high. Strength connection bolts.
- the specific structure of the lower support frame 11 and the upper support frame 7 is that the lower support frame 11 includes a horizontal frame one, the horizontal frame one is an inner hollow rectangular frame, and the horizontal frame is provided with two parallel vertical bars one below the vertical frame.
- the top ends of the straight rods are fixed perpendicularly to the horizontal frame, and the vertical rods are all attached to the shear wall 9, and the connecting members are vertically connected through the vertical rods and connected with the embedded parts in the shear wall 9.
- Two parallel slanting rods 1 are disposed between the horizontal frame 1 and the vertical rod 1 , and the two ends of the slanting rod 1 are respectively fixed with the horizontal frame 1 and one of the vertical rods, and the vertical rods connected to each other are
- the slanting bar and the horizontal frame form a right triangle.
- the upper support frame 7 comprises a horizontal frame 2, the horizontal frame 2 is an inner hollow rectangular frame, the lower support frame is arranged in the end surface range of the rectangular frame, and two parallel vertical rods 2 are arranged below the horizontal frame 2, the vertical rod
- the top ends of the two are fixed perpendicularly to the horizontal frame 2, and the vertical rods 2 are respectively attached to the shear wall 9, and the connecting members are vertically passed through the vertical rods 2 and connected with the embedded parts in the shear wall 9 at the level
- Two parallel slanting rods 2 are arranged between the frame 2 and the vertical rod 2.
- the two ends of the slanting rod 2 are respectively fixed with the horizontal frame 2 and one of the vertical rods 2, and the vertical rods connected to each other are inclined.
- Rod 2 and horizontal frame 2 form a right triangle.
- a mounting plate is fixed to the top surface of the horizontal frame 1 and the top surface of the horizontal frame 2.
- the hydraulic cylinder 3 is fixed on the upper mounting plate 39 on the horizontal frame 2.
- the oil rod 8 is fixed on the lower mounting plate 14 of the horizontal frame 1.
- the horizontal frame 2 is provided with a flange connection base 5, and the flange connection base 5 is fixed on the upper mounting plate 39 on the horizontal frame 2.
- the bottom of the hydraulic cylinder 3 is fixed on the flange connection base 5, and the top of the oil rod 8 After being connected to the base 5 through the flange, it is inserted into the hydraulic cylinder 3.
- a mounting seat 13 is disposed above the horizontal frame 1.
- the mounting seat 13 is fixed to the lower mounting plate 14 of the horizontal frame 1.
- the bottom end of the oil rod 8 is inserted into the mounting seat 13 and fixed.
- the hydraulic cylinder 3 has another fixing manner, the top of which is fixed on the operating platform by a pin connection, the bottom is not fixed to the upper support frame 7, and the bottom end of the oil rod 8 is inserted into the mounting seat 13 and fixed, and the mounting seat 13
- the top surface of the oil rod 8 is inserted into the mounting groove, and the locking groove 15 is disposed in the mounting groove, and the locking pin 15 passes through the oil rod 8 and the mounting seat 13 at the same time.
- the mounting plates are all made of rectangular square steel, and the lower mounting plate 39 is a rectangular square steel for the flange connection base 5 to be clamped.
- the upper mounting plate 39 is two rectangular squares because the oil rod 8 is to pass through. steel.
- the upper support frame 7 is larger in size than the lower support frame 11, and the upper support frame 7 can be regarded as two right-angled triangles if viewed from the vertical direction, and the lower support frame 11 and the oil rod 8 can be from the two The right angle triangles pass between them to form a jacking, and in order to further increase the stability, a plurality of ribs are also arranged in the lower support frame 11, and the ribs connect the two right-angled triangles in the lower support frame 11 to make the structure It is more stable, and at the same time, each of the right triangles of the upper and lower support frames 11 of the upper support frame 7 is provided with a plurality of ribs for connection, so that it is divided into a plurality of small triangles, so that stability is obtained strengthen.
- the structure of the support frame is designed in the above manner, which can ensure the stability during use, and the overall structure is simplified while satisfying the support, so that the operation process is simple, and the jacking support structure can effectively overcome the shortcomings of the existing formwork system, and has the bearing. Good, light weight, reliable connection and easy operation.
- Each support frame adopts a space triangular truss structure, which has a clear force and high load carrying capacity, and can withstand a vertical load of 80 tons at a single point.
- n the number of support points
- F the maximum bearing capacity of a mature and reliable jacking cylinder commonly used in the market.
- the maximum capacity of the reliable jacking cylinder is 80 tons (150MM bore)
- each module adopts 4 jacking cylinders.
- the system with rated pressure of 25MPA can be used. Ensuring sufficient wealth and security is also very economical.
- the structural design of the supporting cylinder adopts the steel truss structure of the 40-channel steel combination, which is simple in manufacture, clear and reliable, and ensures the strength requirement of the force and has good stability.
- the cylinder is placed in the middle of the double channel steel to facilitate the protection of the cylinder, and it will not cause collision damage to the cylinder due to accidents during working or transportation.
- the basic modulus of the cylinder and cylinder load-bearing structure adopts a height of 3 meters, so that the whole system can meet the construction requirements of almost all high-rise buildings.
- the specific layer height of specific targeted projects is increased according to the principle of priority number (for example, the design height of the Nanning China Resources East office building is the total height) It is 5 meters) to maximize the utilization of all structural components and main hydraulic components.
- connection between the cylinder and the support structure is connected by a pin shaft, which is convenient for improving the efficiency of installation and disassembly.
- the bearing structure of the cylinder is also provided with a square hole at the top, so that there is room for replacement due to accidental cylinder replacement, which is convenient for accidental damage. The cylinder replacement does not affect the construction period.
- the solution has two adjustment functions, one is through the horizontal adjustment mechanism on the support plate.
- the movement on the 37 achieves a wide range of adjustments, which are generally used when there is a change in the interior of the jacking space; the other is that the positioning wheel 33 is moved horizontally by adjustment, which is mainly used when the wall surface is uneven.
- the system has the function of adjusting the size range at the same time, ensuring the stability of the system when jacking.
- a large-scale adjustment is first performed, and after the position of the support plate 37 is moved to a suitable position, the four high-strength bolts are correspondingly inserted into the threaded holes to form a fixed, and then rotated.
- the screw rod 34 causes the connecting plate 35 to move, and the positioning wheel 33 is pressed against the wall surface.
- the wheel surface of the positioning wheel 33 is set at The connecting plate 35 is away from the outside of one end of the casing 38, and then the locking nut 36 is rotated so that it is pressed against the wall surface of the casing 38, so that the position of the screw 34 is fixed to prevent movement and break stability during operation. Causes tilting.
- the positioning wheel 33 is disposed between the connecting plates 35 in such a manner that the positioning wheel 33 is more stable, does not deform, and is stably stressed when pressed.
- a plurality of the present invention are used together, and according to the thickness or flatness of the wall, the multi-point contact pressing on the wall surface is achieved, so that the system maintains a vertical state, and the points are forced to make the structure not tilt. Work more stable.
- the vertical adjustment device includes a guide rail 50 mounted on the jacking frame, the jacking frame is coupled to the jacking unit, the guide rail 50 is horizontally movable on the jacking frame, and the guide rail 50 is mounted to be horizontally movable along the guide rail Guide mounting bracket.
- the suspension structure of the existing template is connected with the template by a manual or electric chain hoist. Due to the large difference between the suspension point and the template, the length of the chain hoist used is very long, and the flexible connection method causes the template to be Positioning accuracy is not high. In order to ensure accurate positioning of the template, many adjustments are made, which wastes a lot of installation and preparation time, and has low efficiency.
- the template suspension structure designed by the present scheme adopts a rigid connection method because the height difference between the suspension point and the template is small, and the suspension point adopts the guide rail 50 as a template suspension support, and the template is suspended on the guide rail 50 through the guide mounting bracket.
- a stopper which can adjust the position of the roller.
- the positioning stopper is fixed on the guiding rail.
- the template need not be adjusted when the later template is in place, and only the guide mounting bracket of the template will be slid forward to the position of the first adjusted stop.
- the template can be accurately positioned, which greatly improves the efficiency of the template installation.
- the order of adjustment is that the position of the guide rail 50 is adjusted in the horizontal position of the jacking frame when the thickness of the shear wall is changed, and then the position of the stopper relative to the guide rail 50 is adjusted, and finally the guide bracket is opposite to the guide rail 50.
- the position is adjusted step by step and adjusted as needed to improve the installation efficiency.
- the guide mounting bracket is divided into a roller 40 and a lifting bracket 42 which are disposed in the guiding rail 50 and are horizontally movable along the guiding rail 50.
- the lifting bracket 42 is disposed below the guiding rail 50 and connected to the roller 40.
- the cross-section of the hoisting frame 42 is U-shaped to facilitate stability when the stencil is suspended.
- the roller 40 and the guide rail 50 are both disposed in the cavity of the hoisting frame 42.
- the roller 40 is provided with a connecting shaft 41 for connecting the shaft. 41 passes through the center of the roller 40 and is connected to the ceiling mount 42, and the roller 40 is rotatable about the axis of the connecting shaft 41.
- a connecting rod 44 which passes through the center of the hoisting frame 42 and is located below the guiding rail 50, and the bottom end of the connecting rod 44 passes through the hoisting plate 47 connected to the stencil 31, and the connecting rod 44 It can move in the vertical direction.
- the outer wall of the connecting rod 44 is provided with a fine threaded section and a coarse threaded section, and the fine threaded section is disposed above the coarse threaded section, and the outer wall of the connecting rod 44 is sequentially provided with a fine adjusting nut 43, an upper locking nut 48, and a lower portion.
- the lock nut 45 and the coarse adjustment nut 46 are disposed, and the hoisting bracket 42 is disposed between the fine adjustment nut 43 and the upper lock nut 48, and the hoisting plate 47 is disposed between the lower lock nut 45 and the coarse adjustment nut 46.
- the guide rail 50 is made of two materials. One is made of I-beam and the two rollers 40 are two. One roller 40 is disposed in one inner cavity of the I-beam, and the other roller 40 is disposed in another cavity of the I-beam. In the middle, and can move along the inner cavity of the I-beam, the material of the I-beam is obtained on the construction site, or the discarded I-beam on the construction site can be used, and the inner cavity of the bilaterally symmetrically is used to place the roller 40 and the stopper. It can guarantee the smoothness of movement.
- the second is to use channel steel. The openings of the two channel steels are separated from each other and then welded or bolted to the whole structure.
- rollers 40 there are two rollers 40, one of which is disposed in the inner cavity of one channel and the other roller 40 is disposed in The other channel is in the inner cavity and is movable along the inner cavity of the channel.
- the material of the channel steel is obtained on the construction site, or the abandoned channel steel on the construction site can be used to weld the two channel steel openings to the back, and then the rollers 40 are respectively moved in a channel steel, and the groove depth is convenient for clamping and is not easy to fall off, which can ensure Smoothness when moving.
- a stopper is disposed in the guide rail 50, and the stopper can be moved and fixed in the guide rail 50.
- the movement track of the guide bracket is between the stopper and the end of the guide rail 50 away from the stopper, and the strip is provided on the stopper.
- a through hole is provided in the strip through hole, and the locking pin passes through the strip through hole and the guide rail 50 at the same time, and the locking pin can move in the strip through hole.
- the stop made of angle steel is generally disposed at the end of the support frame, which can adjust the position of the roller. When the first template is in place, the accurate position is adjusted by the positioning block. After the adjustment, the positioning block is passed. The high-strength bolt of the locking pin will be fixed on the guiding rail 50.
- the template is not required to be adjusted when the later template is in place, and only the roller suspension structure of the template is required to be forwarded.
- the template can be accurately positioned, which greatly improves the efficiency of the template in place.
- the connection hole formed by the thickness of the shear wall is formed in advance on the guide rail of the combination of the I-beam or the double-channel steel, and the connection is also provided on the lifting frame.
- the connecting hole is provided with Lock the bolts, and the locking bolts are connected to the jacking frame after passing through the connecting holes, so as to realize the accurate positioning of the template quickly when the thickness of the shear wall is changed.
- connection between the template and the suspension point is made by the connecting rod 44 of the M20.
- the upper end of the rigid connecting rod 44 is a high-precision fine thread of M20x1, and the lower end is a common coarse thread of M20x2.5, and the upper and lower ends of the connecting rod 44
- Each has a pair of adjustment and lock nuts;
- the first step adjustment we adjust the normal coarse thread of the M20x2.5 at the lower end of the rigid connecting rod to the vertical elevation position.
- the vertical and downward adjustment distance of the template 2 is 2.5mm, and the maximum adjustment distance is ⁇ 10CM, the initial adjustment to the standard value error within ⁇ 3MM, and then use the lock nut to lock to prevent distance changes.
- the second step adjustment vertical elevation measurement, accurately determine the difference between the design and the standard value, the difference required for the second adjustment through the upper end of the M20x1 high-precision fine thread adjustment, the nut through a dedicated scaled
- the socket wrench 49 is adjusted, and the sleeve is divided into 10 equally-divided scales within a 360-degree range of the circumference.
- Each of the scales corresponding to the adjusted reference point enables the vertical elevation to produce an accurate change of 0.1 mm (within 360 degrees)
- the scales produce a total of 1 mm of vertical elevation change), and the vertical precision positioning is achieved by adjusting the high-precision fine thread of the upper end M20x1, the adjustment range is 0 to ⁇ 3 mm, and the vertical elevation position of the sleeve is passed through the scale Accuracy can be controlled within ⁇ 0.1 mm (so that the vertical elevation can effectively achieve precise control). After adjustment, lock the nut to prevent distance variation.
- the adjusting roller is arranged on the four supporting surfaces of the shearing wall.
- the adjustment bolts on the adjusting roller in parallel with the suspended template are adjusted to achieve precise control of the horizontal position.
- the positioning embedded part of the M36 is installed at the positioning point of the template. Then the template is installed and the installation is completed. A standard layer is completed as the concrete is poured.
- each subsequent standard layer construction adjustment only needs to be tested first. Since the mold base system has a reliable vertical anti-roll device, in each normal jacking state, the horizontal position No change or adjustment is required (for example, changes due to construction accidents can be adjusted only by adjusting the horizontal displacement according to the first installation). After the vertical elevation detection, according to the error value, the vertical adjustment can be performed at most one step, so that the template construction efficiency of each subsequent standard layer is greatly improved.
- the vertical and horizontal position deviation of each measurement is very small, and the construction of ten standard layers requires horizontal and vertical positioning.
- the function of accurately positioning the vertical elevation and horizontal position is realized, and the construction measurement positioning is well assisted, which greatly improves the construction efficiency.
- Effectively overcome the traditional chain hoist connection positioning accuracy is not high, each time in the accurate positioning of the template need to do a lot of adjustment, wasting time, low construction efficiency.
- the tensioning device comprises a tensioning rod 23, and the tensioning rod 23 is disposed between the operating platform adjacent thereto, and the two ends of the tensioning rod 23 are respectively Connected to a corresponding operating platform, wherein a vertical rod 24 is disposed between adjacent operating platforms, two ends of the vertical rod 24 are respectively fixed with corresponding operating platforms, and the vertical rod 24 is set to tighten between the floors Between the bars 23.
- the forces between the operating platforms are reasonably distributed, all the components can maintain a balanced force, thereby reducing the structural weight, and the structure of the whole system is more stable.
- the number of operating platforms is several layers, wherein two tensioning rods 23 are disposed between each adjacent two operating platforms in the uppermost three layers, all of the tensioning rods 23 form an X-shaped structure; the vertical rods 24 are disposed Between two tensioning rods 23 between adjacent operating platforms, and two ends of the vertical rods 24 are respectively fixed perpendicularly to the corresponding operating platform; the bottom surface of the uppermost operating platform 25 in the operating platform, the lowermost operating platform
- the top and middle layer operating platforms 22 are each provided with two positioning plates 27, wherein the vertical rods 24 are disposed between the positioning plates 27, and both ends of the two positioning plates 27 on the intermediate layer operating platform 22 pass through the operating platform.
- each of the tensioning rods 23 is respectively connected to one end of the positioning plate 27;
- One end of the tension rod 23 is mounted with an adjusting bolt 29, and the adjusting bolts 29 of the tensioning rod 23 between the uppermost operating platform 25 and the intermediate layer operating platform 22 are respectively arranged with the positioning plate provided on the bottom surface of the uppermost operating platform 25.
- 27 connections, located in The adjusting bolts 29 of the tensioning rods 23 between the intermediate operating platform 22 and the lowermost operating platform 26 are each connected to the bottom of the positioning plate 27 passing through the intermediate layer operating platform 22, and the adjusting bolts 29 are able to be connected thereto.
- the connecting portion of the positioning plate 27 is rotated; a connecting pin 28 is disposed between the positioning plate 27 and the tensioning rod 23, between the positioning plate 27 and the adjusting bolt 29, and the connecting pin 28 passes through the corresponding positioning plate 27 at the same time.
- the tension rod 23 or the adjusting bolt 29, and both the tension rod 23 and the adjusting bolt 29 are rotatable about the axis of the corresponding connecting pin 28.
- the uppermost operating platform 25 is used as the main force receiving layer, and the force is dispersed by the tensioning rod 23, and the adjusting bolt 29 is adjusted. Adjusting the tension state of the tensioning rod 23, so that the tensioning rod 23 is rotated around the connecting pin 28 by the adjusting bolt 29, changing its length and angle, and finally tightening the tensioning rod 23 to obtain reasonable distribution and bearing. Finally, the most stable state is achieved.
- the adjustable frame structure By designing the adjustable frame structure, the structural stability of the jacking system is increased, and the structural weight is reduced. Since the uppermost operating platform 25 is the primary load bearing level, the thickness of the uppermost operating platform 25 is greater than the thickness of the intermediate operating platform 22 and the thickness of the lowermost operating platform 26.
- a platform connection structure is also provided, and a specific structure is not shown in the figure, including a support frame fixed on the bottom surface of the working platform, and a plurality of guiding devices are arranged inside the supporting frame body, the elevator frame Passing through the interior of the support frame and simultaneously with all of the guides, it moves along the outer wall of the elevator as the guide moves as the work platform moves.
- the construction elevator is designed according to the conventional design, with the increase of the number of floors and the height of the floor construction, each elevator will take a long time to increase, and the construction personnel will have at least half a day to reach the top mold working surface, wasting the intermediate waiting time, and processing it.
- the rear frame can be connected with the standard section
- the standard section can be quickly installed to meet the safe operation of the construction elevator, but the frame itself is troublesome to manufacture and costly, and the solution is to fix the support frame on the bottom surface of the work platform.
- the body is provided with a plurality of guiding devices inside the supporting frame body, and the elevator frame passes through the inside of the supporting frame body and is close to all the guiding devices at the same time, and the guiding device moves along the outer wall of the elevator frame as the working platform moves.
- the sliding support After each completion of the jacking of the top mold, the sliding support still maintains sliding support for the standard section of the elevator, so that the elevator can be put into use in time, that is, the operator does not affect the use of the elevator during the jacking process of the jack.
- each guiding device and the other guiding device in the guiding device are respectively arranged symmetrically along the center of the elevator frame.
- each guiding device comprises a guiding wheel and a mounting plate, the mounting plate is fixed perpendicularly to the inner wall of the supporting frame, and the guiding wheel is provided with a pin shaft.
- the pin shaft passes through the center of the guide wheel and is fixed to the mounting plate, and the guide wheel is rotatable about the pin shaft, and the wheel surface of the guide wheel is close to the outer wall of the main arm of the elevator frame.
- Another type of guide device includes a guide wheel and two mounting plates.
- the mounting plates in the same guiding device are parallel to each other and are fixed perpendicularly to the same inner wall of the supporting frame body.
- the guiding wheels are disposed in the same guiding device.
- the guiding wheel is provided with a pin shaft, the pin shaft passes through the center of the guiding wheel and the rear two ends are respectively fixed with the mounting plate, and the guiding wheel can rotate around the pin shaft, the wheel surface of the guiding wheel and the elevator
- the outer wall of the main frame of the rack is close. Choose according to actual needs.
- the gap between the tread of the guide wheel and the outer wall of the main arm of the elevator frame is preferably 0.5 mm. Under this clearance, a precise fit can be achieved, so that after the top mold is lifted, it still forms a reliable support for the standard section of the elevator.
- there are two guiding devices in the guiding device which are adjacent to the outer wall of the same main pipe, and the guiding wheels of the two guiding devices are vertically disposed. In this way, the same main pipe is clamped by the two guide wheels, and the action can be kept consistent and the movement stability is higher.
- high-strength bolts are arranged on each joint of the support frame and the platform, and the high-strength bolts are simultaneously connected with the support frame body and the working platform, and can also be connected through the pin shafts, and are set according to the specific conditions of the construction. As long as the support frame and the working platform can be fixed and secured.
- connection method is:
- the first step be prepared to install the attachment device between the top construction elevator and the building main body in advance;
- Step 2 Open the top cover at the standard section of the top construction elevator, connect the standard section of the elevator that is to be lifted to the same height as the top mold, and connect it from the top elevator to the previous elevator frame, and check the sliding bracket roller and construction. Whether the gap between the standard sections of the elevator is within 0.5 mm and ensuring flexible rotation of the roller;
- the third step the jacking of the top mold according to the standard procedure of jacking up;
- Step 4 After the top mold is lifted, check whether the bracket roller and the standard section of the construction elevator are reliably supported, and check whether the gap between them is within 0.5 mm. After the inspection, cover the top cover and the construction elevator can be put into normal operation. ;
- Step 5 After each top mold lift is completed, the construction elevator can be put into operation simultaneously.
- a quick-fit structure is designed.
- the specific structure is not shown in the figure, including a rectangular elevator shaft consisting of a wall formed by several templates and corner templates.
- the template is disposed at a corner of the wall, and the positioning plate 2 is fixed on the template and the corner template, and a guiding connecting plate is disposed between the positioning plates 2, and the guiding connecting plate between the adjacent templates is simultaneously and the positioning plate 2
- Fixed, a lap plate is arranged on the corner template where the corners of each wall intersect, and the lap plate is simultaneously attached to the stencil at the same place.
- the designed structure has a simple structure, and the assembly is quick and convenient under the premise of ensuring the fixed quality of the template, and the gap can be adjusted, so that any possible displacement during the pouring of the concrete can be automatically adjusted by the lap plate in time to ensure the There is no gap in the process of pouring the concrete, effectively preventing the concrete from leaking out and ensuring the quality of the wall.
- the lap panel portion is curved into an arc shape, and the arcuate opening is toward the outside of the hoistway, which is fixed to the corner stencil of the corner portion wall and fits on the outer wall of another template adjacent to the wall.
- the lap plate is also placed on the side of the template facing the concrete, and the curved arc top faces the concrete, so that the pressing force of the concrete against the lap plate is adjusted toward the lapped template, and the squeezing force of the lap plate will be
- the lap plate is flattened on the connected template. Since it is assembled by multiple stencils, and the full coverage of the adjustment gap is ensured, the length of the lap plate is consistent with the length required by the stencil, and the width of the lap plate is Specific adjustment of the gap range (usually 0-50 mm).
- the positioning plate on each template needs to be two and parallel to each other, and the guiding connecting plate is disposed between the two positioning plates 2.
- the positioning plate 2 is preferably a channel steel, the notches are disposed away from each other, and the number of the guiding connecting plates is two and parallel to each other.
- the cement block is inevitably stuck on the surface of the positioning plate. If the positioning plate is not directly provided at this time, the positioning plate is directly connected, and the uneven surface cannot be tightly bonded, thereby causing a gap and affecting the ⁇ .
- the length of the positioning plate is set along the width of the template, and the guiding connecting plate is short to facilitate smooth surface processing, so that the guiding connecting plate and the positioning plate can be quickly attached and form a relatively firm fixing.
- a taper pin is further disposed on the connecting plate, and the tapered pin passes through the connecting plate and the positioning plate at the same time.
- the positioning plate is provided with a plurality of locking holes
- the guiding connecting plate is provided with four through holes, and the tapered pin passes through After the four through holes are inserted into the corresponding locking holes.
- the tapered pin itself is easy to obtain, and has a self-locking function, which makes the guiding connecting plate and the positioning plate easy to achieve a very flat surface fit, and at the same time, when the displacement adjustment of the template is assembled for the first time, the tapered pin can be loosened in time.
- the suitable position is fixed, and finally the lap plate is used to achieve full coverage of the possible adjustment range of the gap to ensure the quality of the wall forming.
- Two pin holes are also formed in the tapered pin, and the distance between the two pin holes is larger than the distance between the positioning plates, and the tapered pin is fixed by the pin insertion pin hole after the tapered pin is inserted.
- a high-reliability high-rise super-rise building shear wall construction template tie rod structure is also provided, which is not specifically shown in the drawing, and includes a plurality of sets of supporting templates arranged in parallel with each other, and adjacent ones in the supporting template.
- a plurality of sets of support skeletons are arranged between the support templates, and the support skeletons are respectively connected with the supporting template adjacent thereto, and the tensioning device is arranged on the supporting template, and the tensioning device passes through all the supporting templates and the outermost supporting template fixed.
- the use of the tie rod structure in the construction of the building is a very common technology, and the spacing of the existing formwork is generally 600-800 MM.
- the shear wall of the super high-rise building is mainly made of various types of steel formed by large-scale steel plate welding.
- the main force members, and each member is larger, the section is above 1000MM.
- the spacing of the template currently used is generally 600- 800MM, which causes the drawing position of the template to penetrate the steel formed by the steel plate.
- the perforation of the steel is required in each of the penetrating positions, which not only takes time, but also causes damage to the steel.
- the support frame is preferably unequal angle steel, and the long side of the angle steel is perpendicular to the support template, and the short side is parallel to the support template.
- the short sides of the unequal angle steel are away from the center of the structure formed by the support template.
- the dimensions of the unequal angle steel are designed to be 80*50*5mm.
- the long side 80 of the unequal angle steel is taken as the main direction of force, so that not only the main support skeleton saves 26% of the steel consumption, but also increases the support rigidity of the large formwork by 60%, which makes us design large.
- the maximum support spacing of the knot is up to 1200MM, so that any type of steel in the shear wall can be fixed by the template without the need for hole punching. Pulling is extremely efficient.
- a backing is also provided on the outermost supporting template in the supporting template, and the backing is fixed with the supporting template, and the tensioning device passes through the backing and is fixed with the backing.
- the tensioning device is preferably a combination of a tie rod and a lock nut that passes through all of the support stencils and the back shackle, and the lock nut is placed over the tie rod and is in contact with the surface of the back sill away from the support stencil.
- the way of the tie rod and the lock nut is a very common structure on the construction site, and is also convenient for loading and unloading and reducing the use cost, and ensuring the quality of the tension.
- the utility model has been tested, and the distance between adjacent tie rods in the tie rod is greater than 1000 mm.
- the requirements are used to completely avoid the profile steel, and it is not necessary to open the hole in the profile steel to ensure the integrity of the profile steel, so that the rigidity and strength of the profile steel are satisfied, and because there is no intermediate treatment process, the intermediate waiting time is shortened, and the construction period is greatly saved.
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Abstract
Description
Claims (10)
- 超高层建筑施工综合模架系统,包括由若干个爬模单元(21)依次围绕形成的立体结构的爬升系统(17),其特征在于,所述立体结构的内部设置有若干个并列设置的顶升单元(20)构成的顶升系统(16),且爬升系统(17)和顶升系统(16)之间形成用于钢结构和钢筋安装及浇筑混凝土墙体的作业空间,爬升系统(17)和顶升系统(16)均能够进行竖直方向移动,爬模单元(21)中位于立体结构的同一侧壁的爬模单元(21)均与靠近该侧壁的顶升单元(20)对应并且能够实现同步运动或分别运动,顶升单元上安装有竖向调整装置(30)和水平调整装置(32)分别对竖向位置和水平位置的定位连接点进行定位,每个顶升单元中均设置有若干组用于增强结构稳定性的拉紧装置。
- 根据权利要求1所述的超高层建筑施工综合模架系统,其特征在于,所述顶升单元(20)包括下支撑架(11)和上支撑架(7),且上支撑架(7)设置在下支撑架(11)的正上方,所述上支撑架(7)上安装有液压缸(3),液压缸(3)中设置有油杆(8),油杆(8)底部穿过上支撑架(7)后与下支撑架(11)固定,顶升时以下支撑架(11)或上支撑架(7)为支点,上支撑架(7)或下支撑架(11)均能在液压缸(3)和油杆(8)作用下能够进行竖直移动,同时下支撑架(11)能够插入到上支撑架(7)中;下支撑架(11)和上支撑架(7)上均设置有连接件,连接件穿过对应的下支撑架(11)或上支撑架(7)后与剪力墙(9)中的预埋件连接。
- 根据权利要求2所述的超高层建筑施工综合模架系统,其特征在于,所述液压缸(3)的支撑结构由若干个依次连接且同轴的筒体构成,并且筒体的连接处形成密封,最下方的筒体与上支撑架(7)固定,最上方的筒体与操作平台固定,在筒体的连接处均设置有导向连接板(1),每个连接处的导向连接板(1)均为两块,且对称设置在筒体的两侧并贴紧固定,筒体的连接处位于该导向连接板(1)的范围中。
- 根据权利要求1所述的超高层建筑施工综合模架系统,其特征在于,所述水平调整装置(32)包括水平调节机构、支撑板(37)和安装板(39),安装板(39)的底面贴在支撑板(37)的顶面上,支撑板(37)与顶升单元(5)连接,水平调节机构固定在安装板(39)的顶面上,且水平调节机构能够在支撑板(37)上移动,调节机构上设置有与剪力墙(9)接触的定位轮(33),水平调节机构能够对定位轮(33)的位置进行调节使得定位轮(33)进行水平移动。
- 根据权利要求4所述的超高层建筑施工综合模架系统,其特征在于,所述水平调节机构包括箱体(38),箱体(38)设置在安装板(39)上,箱体(38)中设置有丝杆螺母副,箱体外部设置有连接板(35),连接板(35)一端插入到箱体(38)中与丝杆螺母副连接,且连接板(35)能够在丝杆螺母副作用下进行水平移动,定位轮(33)与连接板(35)连接,定 位轮(33)能够绕着其自身轴线转动;所述丝杆螺母副包括丝杆(34)、螺母和螺母座,螺母套在丝杆(34)上,螺母座安装在螺母上,连接板(35)与螺母座固定,丝杆(34)一端穿过箱体(38)设置在箱体(38)远离定位轮(33)的一端的外部,丝杆(34)设置在箱体(38)外部的部分上套有锁紧螺帽(36)。
- 根据权利要求5所述的超高层建筑施工综合模架系统,其特征在于,所述竖向调整装置(30)包括安装在顶升架上的导向轨道(50),顶升架与顶升单元(5)连接,导向轨道(50)能够在顶升架上水平移动,导向轨道(50)上安装有能够沿着导向轨道水平移动的导向安装架;所述导向轨道(50)中设置有挡块,且挡块能够在导向轨道(50)中移动并固定,导向安装架的移动轨迹在挡块和导向轨道(50)远离挡块的一端之间,在挡块上设置有条形通孔,条形通孔中设置有锁紧销,且锁紧销同时穿过条形通孔和导向轨道(50),锁紧销能够在条形通孔中移动。
- 根据权利要求6所述的超高层建筑施工综合模架系统,其特征在于,所述导向安装架包括滚轮(40)和吊装架(42),滚轮(40)设置在导向轨道(50)中并能够沿着导向轨道(50)水平移动,吊装架(42)设置在导向轨道(50)下方并与滚轮(40)连接,吊装架(42)中设置有连接杆(44),连接杆(44)穿过吊装架(42)且位于导向轨道(50)下方,并且连接杆(44)底端穿过与模板(31)连接的吊装板(47),且连接杆(44)能够沿着铅垂方向进行移动;所述连接杆(44)外壁上设置有细牙螺纹段和粗牙螺纹段,且细牙螺纹段设置在粗牙螺纹段上方,连接杆(44)外壁上依次套有细调螺母(43)、锁紧螺母和粗调螺母(46),且吊装架(42)设置在细调螺母(43)和锁紧螺母之间,吊装板(47)设置在锁紧螺母和粗调螺母(46)之间。
- 根据权利要求1所述的超高层建筑施工综合模架系统,其特征在于,所述拉紧装置包括拉紧杆(23),拉紧杆(23)设置在与其相邻的操作平台之间,且拉紧杆(23)的两端分别与对应的操作平台连接,其中相邻的操作平台之间均设置有竖向杆(24),竖向杆(24)的两端分别与对应的操作平台固定,并且竖向杆(24)设置该楼层间的拉紧杆(23)之间。
- 根据权利要求8所述的超高层建筑施工综合模架系统,其特征在于,所述操作平台的数量为若干层,其中最上方的三层操作平台中每相邻的两层操作平台之间均设置有两根拉紧杆(23),所有的拉紧杆(23)形成X形结构;竖向杆(24)设置在相邻的操作平台之间的两根拉紧杆(23)之间,并且竖向杆(24)的两端分别与对应的操作平台垂直固定;操作平台中最上层操作平台(25)的底面、最下层操作平台(26)顶面和中间层操作平台(22)均设置有两块定位板(27),其中竖向杆(24)设置定位板(27)之间,中间层操作平台(22)上两块定位板(27)的两端均穿过该操作平台分别设置在最上层操作平台(25)和中间层操 作平台(22)之间、中间层操作平台(22)和最下层操作平台(26)之间,并且所有拉紧杆(23)的一端分别对应与定位板(27)的一端连接。
- 根据权利要求9所述的超高层建筑施工综合模架系统,其特征在于,所述拉紧杆(23)的一端均安装有调节螺栓(29),位于最上层操作平台(25)和中间层操作平台(22)之间的拉紧杆(23)的调节螺栓(29)均与设置在最上层操作平台(25)的底面上的定位板(27)连接,位于中间层操作平台(22)和最下层操作平台(26)之间的拉紧杆(23)的调节螺栓(29)均与穿过中间层操作平台(22)的定位板(27)的底部连接,并且该调节螺栓(29)能够绕着与其连接的定位板(27)的连接处转动;所述定位板(27)和拉紧杆(23)之间、定位板(27)和调节螺栓(29)之间分别设置有连接销(28),连接销(28)同时穿过对应的定位板(27)、拉紧杆(23)或调节螺栓(29),且拉紧杆(23)和调节螺栓(29)均能够绕着对应的连接销(28)的轴线转动。
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CN107190975A (zh) | 2017-09-22 |
GB2574153B (en) | 2022-08-31 |
CN107190975B (zh) | 2018-11-23 |
US20200002958A1 (en) | 2020-01-02 |
GB201912377D0 (en) | 2019-10-16 |
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