WO2018235648A1 - Coil antenna - Google Patents

Coil antenna Download PDF

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Publication number
WO2018235648A1
WO2018235648A1 PCT/JP2018/022191 JP2018022191W WO2018235648A1 WO 2018235648 A1 WO2018235648 A1 WO 2018235648A1 JP 2018022191 W JP2018022191 W JP 2018022191W WO 2018235648 A1 WO2018235648 A1 WO 2018235648A1
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WO
WIPO (PCT)
Prior art keywords
coil
magnetic core
base member
view
coil antenna
Prior art date
Application number
PCT/JP2018/022191
Other languages
French (fr)
Japanese (ja)
Inventor
隆洋 佐藤
裕二 新井
Original Assignee
株式会社村田製作所
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Filing date
Publication date
Application filed by 株式会社村田製作所 filed Critical 株式会社村田製作所
Publication of WO2018235648A1 publication Critical patent/WO2018235648A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q21/00Antenna arrays or systems
    • H01Q21/24Combinations of antenna units polarised in different directions for transmitting or receiving circularly and elliptically polarised waves or waves linearly polarised in any direction
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q7/00Loop antennas with a substantially uniform current distribution around the loop and having a directional radiation pattern in a plane perpendicular to the plane of the loop
    • H01Q7/06Loop antennas with a substantially uniform current distribution around the loop and having a directional radiation pattern in a plane perpendicular to the plane of the loop with core of ferromagnetic material
    • H01Q7/08Ferrite rod or like elongated core

Definitions

  • the present invention relates to a coil antenna.
  • a small three-axis coil antenna is used in a keyless entry system that wirelessly operates locking and unlocking of a door of a vehicle or a receiver of a security device.
  • a half-sided magnetic core provided with a ridge in the body portion is mounted on the upper surface of a thin plate-shaped base member made of resin and combined, and three coils are wound around the single-sided magnetic core and the base member A rotated three-axis coil antenna is disclosed.
  • Each of the three coils has a different winding axis direction, and is connected to a terminal provided on the base member.
  • An object of the present invention is a coil antenna combining a magnetic core including a body portion and a thin plate-like base member made of resin, wherein the coil antenna is wound around the body portion of the core even when the base member is warped.
  • the wire rod of the present invention is to provide a coil antenna which does not get into the gap between the magnetic core and the base member.
  • a base having a magnetic core having a body portion, and a mounting surface on which the magnetic core is to be mounted, one end of the body portion in the thickness direction being disposed on the mounting surface.
  • a coil antenna comprising: a first coil wound around an outer periphery of the trunk and disposed on the mounting surface when viewed in plan from the thickness direction, wherein the base member is A projection is provided on the mounting surface and is disposed between the magnetic core and the first coil, and is provided with a protrusion that protrudes in the direction of the other end of the body in the thickness direction.
  • the wire of the coil is prevented from invading between the magnetic core and the base member even when the base member is along, and the disconnection defect is prevented. It can be prevented.
  • FIG. 1 is a perspective view showing an appearance of a three-axis coil antenna according to a first embodiment of the present invention.
  • the three-axis coil antenna 1 of the present embodiment includes a first coil 11 a, a second coil 11 b, and a third coil 11 c, a magnetic core 20, and a base member 30. Then, the first coil 11a, the second coil 11b, and the third coil 11c are wound around the magnetic core 20 and the base member 30 such that their winding axes are orthogonal to each other.
  • the base member 30 is provided with a plurality of external connection terminals 31 and a plurality of binding terminals 32.
  • FIG. 2 is a perspective view showing the appearance of the magnetic core 20
  • FIG. 3 is a plan view of the magnetic core 20
  • FIG. 4 is for explaining the groove shape of the magnetic core 20 and the body 21 in the plan view of FIG.
  • FIG. 5 is a side view of the magnetic core 20 as viewed from the Y direction
  • FIG. 6 is a side view of the magnetic core 20 as viewed from the X direction
  • FIG. 7 is a bottom view of the magnetic core 20.
  • FIG. 8 is a view for explaining the shape of the recess formed in the magnetic core 20. As shown in FIG.
  • the magnetic core 20 is formed of a ferrite core, and as shown in FIGS. 2 to 8, the body portion 21 and a ridge portion 22 provided at an end portion on the thickness direction (Z direction) side of the body portion 21 Is equipped.
  • the body portion 21 has a shape in which concave portions are provided in a plurality of octagonal prisms
  • the collar portion 22 has a shape in which concave portions are provided in a plurality of octagonal plate-like portions.
  • the outer peripheral edge 22 a of the flange 22 is a virtual core of the magnetic core 20.
  • it When viewed from the center of gravity C, it has a size located outside the outer peripheral edge of the octagon in the cross section of the body 21.
  • the ridge portion 22 has a shape in which a rectangular body portion A1 and a rectangular body portion A2 are removed from an octagonal plate-like portion.
  • the collar portion 22 and the body portion 21 have a shape in which the rectangular body portion A2 and the rectangular body portion A3 are removed from the octagonal plate-like portion and the octagonal prism. .
  • the rectangular portion A1 has a depth D1 toward the center of gravity C in the Y direction from the outer peripheral edge 22a of the ridge 22 in the X direction, a width W1 in the X direction, and a thickness T1 in the Z direction as shown in FIG. Rectangular body part.
  • the rectangular portion A2 is a rectangular portion having a depth D2 toward the center of gravity C in the X direction from the outer peripheral edge 22a of the ridge 22 in the Y direction, a width W1 in the X direction, and a thickness T1 in the Z direction.
  • the width W1 of the rectangular body portion A1 and the width W2 of the rectangular body portion A2 are set to be equal.
  • the depth D1 of the rectangular body portion A1 and the depth D2 of the rectangular body portion A2 are set to be equal. Furthermore, a virtual straight line in the Y direction passing through the center of gravity C of the magnetic core 20 passes the center in the X direction of width W1, and a virtual straight line in the X direction passing through the center of gravity C passes the center in the Y direction of width W2. Is set as.
  • the rectangular portion A3 is a rectangular portion having a depth D3 further from the rectangular portion A1 toward the center of gravity C in the Y direction, a width W in the X direction W1, and a thickness T in the Z direction T2 as shown in FIG. is there.
  • the rectangular body portion A4 is a rectangular body portion having a depth D4 going further toward the center of gravity C in the X direction from the rectangular body portion A2, a width W2 in the X direction, and a thickness T2 in the Z direction.
  • the rectangular portions A1, A2, A3 and A4 are not removed by processing such as scraping the magnetic core 20, but the rectangular portions A1, A2, A3 and A4 are removed when the magnetic core 20 is molded A mold etc. is used so that it may become a shape.
  • the magnetic core 20 has a shape in which a recess 23 having a width W1 and a depth D5 and a recess 24 having a width W2 and a depth D6 are provided.
  • a rectangular portion A5 indicated by a two-dot chain line in which the X direction is a longitudinal direction in FIG. 4 and a rectangular portion A6 indicated by a dashed line in a Y direction are a octagonal prism.
  • the rectangular portion A5 is a rectangular portion whose central position in plan view in FIG. 4 coincides with the center of gravity C.
  • the length in the longitudinal direction in the X direction is L1
  • the width in the Y direction is W2
  • the thickness in the Z direction from the upper surface of the body portion 21 is a rectangular portion with T3.
  • the rectangular portion A6 is a rectangular portion whose central position in plan view in FIG. 4 coincides with the center of gravity C, the length in the longitudinal direction in the Y direction is L2, the width in the X direction is W1, and
  • the thickness in the Z direction from the upper surface of the trunk portion 21 is a rectangular portion of T4.
  • the rectangular portions A5 and A6 are not removed by processing such as scraping the magnetic core 20, but when molding the magnetic core 20, a mold or the like is formed so that the rectangular portions A5 and A6 are removed. Is used. As a result, as shown in FIG. 2, FIG. 5, and FIG. 6, the body portion 21 of the magnetic core 20 has a shape in which the recessed portions 21a and 21b are provided.
  • the magnetic core 20 and the base member 30 are combined, the first coil 11a is wound around the recess 21b and the base member 30, and around the recess 21a and the base member 30.
  • the second coil 11b is wound.
  • a plurality of recessed portions 21 d are provided on the side surface portion of the trunk portion 21 located below the collar portion 22 (in the Z direction).
  • the concave portion 21 d has a rounded shape corresponding to a part of the side surface of the cylinder, and extends in the Z direction from the top surface of the trunk portion 21 to the bottom surface. That is, the plurality of recessed portions 21 d are provided on the side surface of the trunk portion 21.
  • FIG. 9 is a diagram for explaining the position where the recess 21 d is formed.
  • the recess 21 d is an octagonal corner portion That is, it has a shape obtained by indenting the side ridge 21e when the trunk portion 21 is considered to be an octagonal prism.
  • FIG. 10 is a perspective view showing the appearance of the base member 30, and FIG. 11 is a perspective view showing the appearance of the metal frame.
  • 12 is a plan view of the base member 30,
  • FIG. 13 is a side view of the base member 30 as viewed in the Y direction, and
  • FIG. 14 is a side view of the base member 30 as viewed in the X direction.
  • FIG. 15 is a bottom view of the base member 30.
  • the base member 30 includes a resin portion 35 made of heat-resistant resin including the placement portion 33 and the collar portion 34, a plurality of external connection terminals 31 held by the resin portion 35, and a plurality of pieces held by the resin portion 35.
  • a binding terminal 32 is provided.
  • the resin portion 35 is preferably integrally molded of a resin having insulating properties, heat resistance and moldability, and specifically, is preferably molded of a resin such as polyphenylene sulfide, liquid crystal polymer, polyethylene terephthalate, polybutylene terephthalate or the like.
  • the molding method can be used for those shaping
  • the resin portion 35 has a shape in which a plurality of recessed portions 36 and 37 are provided in an octagonal plate member.
  • the size and position of the recesses 36 and 37 of the resin portion 35 correspond to the recesses 23 and 24 of the magnetic core 20.
  • the width in the X direction of the recess 36 of the resin portion 35 is equal to the width in the X direction of the recess 23 in the magnetic core 20 and is W1.
  • the width in the Y direction of the recess 37 in the resin portion 35 is Y of the recess 24 in the core 20 Equal to the width of the direction, W2.
  • the depth in the Y direction of the recess 36 in the resin portion 35 is equal to the depth in the Y direction of the recess 23 in the magnetic core 20 and is D5.
  • the depth in the X direction of the recess 37 in the resin portion 35 is the recess 24 in the magnetic core 20 Equal to the depth in the X direction of the image, and is D6.
  • the position in plan view shown in FIG. 12 corresponds to the position in plan view of the recesses 23 and 24 in the magnetic core 20 shown in FIG. That is, the center position of the recess 36 in the resin portion 35 in the X and Y directions coincides with the center position of the recess 23 in the magnetic core 20 in the X and Y directions, and the center position of the recess 37 in the resin portion 35 in the X and Y directions The center position coincides with the center position of the recess 24 of the magnetic core 20 in the X and Y directions.
  • FIG. 11 is a perspective view showing the appearance of the first metal frame 40 and the second metal frame 41. As shown in FIG. In the resin portion 35, the first metal frame 40 and the second metal frame 41 that constitute the external connection terminal 31 and the binding terminal 32 are inserted.
  • the connecting portion 40 a of the first metal frame 40 does not make an electrical connection, and has a function of enhancing the rigidity of the resin portion 35 in a state of being inserted into the resin portion 35.
  • the upper surface (mounting surface) of the mounting portion 33 in the resin portion 35 is formed substantially flat, and as shown in FIG. 12, the octagonal shape of the concave portions 36 and 37 in a plan view seen from the Z direction It has a shape with a part.
  • the size of the upper surface of the mounting portion 33 is substantially the same as the size of the bottom surface of the magnetic core 20, and the magnetic core 20 and the base are adhered by bonding the upper surface of the mounting portion 33 and the bottom surface of the magnetic core 20 using an adhesive.
  • the member 30 can be combined.
  • the bottom of the mounting portion 33 of the resin portion 35 has a length L1 in the longitudinal direction in the X direction, a width W2 in the Y direction, and a depth T5 in the Z direction.
  • a recess 33a is provided.
  • a recess 33b having a length L2 in the longitudinal direction in the Y direction, a width W1 in the X direction, and a depth T in the Z direction Is provided.
  • the recesses 33 a and the recesses 33 b of the mounting portion 33 correspond to the recesses 21 a and 21 b (see FIGS. 5 and 6) of the magnetic core 20, and the recesses of the magnetic core 20 in the state where the magnetic core 20 and the base member 30 are combined.
  • the first coil 11 a is wound around the portion 21 b and the recess 33 b of the placement unit 33. Further, the second coil 11 b is wound around the recess 21 a of the magnetic core 20 and the recess 33 a of the mounting portion 33.
  • the flange portion 34 of the resin portion 35 is similar in shape and size to the flange portion 22 of the magnetic core 20 shown in FIG. 3 in a plan view shown in FIG. 12, and the magnetic core 20 and the base member 30 are combined.
  • the third coil 11 c is wound around a gap around the body 21 of the magnetic core 20 sandwiched between the ridge 22 and the ridge 34.
  • the winding axis of the third coil 11c is orthogonal to the mounting surface.
  • the second coil 11b is wound around the body portion 21 of the magnetic core 20 and the base member 30 so that the winding axis thereof is orthogonal to the winding axis of the third coil 11c.
  • the first coil 11a is wound around the body 21 and the base member 30 of the magnetic core 20 so that the winding axis is orthogonal to the winding axis of the third coil 11c and the winding axis of the second coil 11b.
  • a plurality of columnar protrusions 50 are provided at the boundary between the upper surface (mounting surface) of the mounting portion 33 and the flange portion 34. As shown in FIGS. 10 and 12, the plurality of columnar protrusions 50 are provided at positions surrounding the body 21 of the magnetic core 20 when the magnetic core 20 and the base member 30 are combined. More specifically, when the magnetic core 20 and the base member 30 are combined, the plurality of columnar protrusions 50 are provided at positions where they fit with the recess 21 d provided in the body portion 21 of the magnetic core 20. .
  • FIG. 16 is an enlarged plan view showing the boundary position between the upper surface of the mounting portion 33 and the ridge portion 34.
  • FIG. 17 is an enlarged view of the boundary position between the upper surface of the mounting portion 33 and the ridge portion 34 It is a perspective view shown.
  • the side surface 50a on the side of the mounting portion 33 and the side surface 50b on the side of the flange portion 34 of the protrusion 50 are both curved in a cylindrical side shape.
  • the side surface 50 a of the projection 50 is in close contact with the surface of the recess 21 d of the trunk 21 without a gap.
  • the side surface 50 b on the side of the ridge portion 34 of the protrusion 50 is formed continuously with the ridge portion 34.
  • the magnetic core 20 and the base member 30 as described above are combined to form an assembly.
  • the bottom surface of the body portion 21 of the magnetic core 20 is fixed to the top surface of the mounting portion 33 of the base member 30 with an adhesive. Further, at this time, the projection 50 of the base member 30 is combined with the recess 21 d of the body 21 of the magnetic core 20.
  • FIG. 18 is a side view showing a state in which the magnetic core 20 and the base member 30 are combined
  • FIG. 19, FIG. 20 and FIG. 21 are a perspective view, a plan view and a bottom view showing this state, respectively.
  • the first coil 11a is wound around the concave portion 21b of the magnetic core 20 and the concave portion 33b of the mounting portion 33 with the Y direction as the longitudinal direction.
  • the second coil 11b is wound around the recess 21a of the magnetic core 20 and the recess 33a of the mounting portion 33 with the X direction as the longitudinal direction.
  • a gap of length T 7 is formed between the ridge 22 of the magnetic core 20 and the ridge 34 of the base member 30, the gap of the magnetic core 20 is formed using this gap.
  • the third coil 11 c is wound around the body 21.
  • the magnetic core 20 and the base member 30 are in the Z direction. It will be firmly combined with
  • the bottom surface of the magnetic core 20 is flat and the mounting surface of the base member 30 on which the bottom surface is mounted is also flat, the ridge portion 22 of the magnetic core 20 and the base are compared as compared to the case where both magnetic cores are used.
  • the distance T7 between the flange 30 and the member 30 can be increased.
  • the number of turns of the third coil 11 c can be increased without increasing the height of the coil antenna 1. That is, while suppressing the height of the coil antenna 1, the self-inductance can be increased without reducing the quality factor Q of the coil. Therefore, it is possible to form a coil antenna having a small reception sensitivity difference in all directions.
  • FIG. 22 is a view for explaining the case where the base member 30 is warped.
  • FIG. 23 is an enlarged view of the vicinity of the fitting portion between the protrusion 50 and the recess 21 d. As shown by a thick arrow in FIG. 22, when the base member 30 is warped, it is conceivable that a gap is generated between the magnetic core 20 and the base member 30. However, according to the present embodiment, as shown in FIG. 23, the protrusion 50 provided on the base member 30 and the recess 21 d of the body 21 of the magnetic core 20 are fitted.
  • the base member 30 Since the projection 50 has a predetermined height in the Z direction, the base member 30 is warped, and even if a slight gap is formed between the magnetic core 20 and the base member 30 in the Z direction, The side surface portion of the body portion 21 around which the third coil 11c is wound is covered by the side surface of the body portion 21 and the projection 50, and the third coil 11c may enter between the magnetic core 20 and the base member 30. Absent.
  • the recess 21 d of the body 21 of the magnetic core 20 is provided at a portion corresponding to the octagonal prism ridge.
  • the third coil 11c is wound around an octagonal prism, the third coil 11c is likely to receive a local force from the ridge line portion.
  • the recess 21 d of the trunk portion 21 is provided in a portion corresponding to the ridge line of the octagonal prism, and the recess 21 d and the projection 50 of the base member 30 are fitted.
  • the side surface of the protrusion 50 on the side of the ridge portion 34 is curved in a cylindrical side shape. Therefore, the third coil 11c penetrates between the magnetic core 20 and the base member 30 while reliably preventing disconnection of the third coil 11c without receiving a local force from the protrusion 50. Can be prevented.
  • columnar protrusions are provided on the upper surface (mounting surface) of the mounting portion of the magnetic core 20 in the base member 30. Since 50 is provided, even when the base member 30 is warped, the third coil 11 c can be prevented from entering between the magnetic core 20 and the base member 30.
  • the first coil 11a is wound around the outer periphery of the body 21" means that the first coil is not only wound when being in contact with the body 21, but only in contact with the projection 50. Including when wound without touching.
  • the first coil 11 a preferably includes at least one or more turns of the coil wound in contact with only the protrusion 50 without being in contact with the body portion 21.
  • FIG. 24 is a perspective view showing an appearance of a base member 30A in the present embodiment.
  • 25 and 26 are perspective views showing a state in which the magnetic core 20 and the base member 30A in the present embodiment are combined.
  • the base member 30A is not integrally formed but divided into four. Even in such a case, as shown in FIGS. 25 and 26, the base member 30A can be combined with the bottom of the magnetic core 20.
  • the base member 30A is provided with a protrusion 50 similar to that of the first embodiment.
  • the base member 30A When the base member 30A is divided as in the present embodiment, processing is facilitated and the material cost can be reduced as compared with the case where the complex shaped base member 30 is formed as in the first embodiment. Therefore, the manufacturing cost can be reduced.
  • the third coil 11c enters between the magnetic core 20 and the base member 30 even when the base member 30A is warped. Can be prevented.
  • the present invention is not limited to such an aspect.
  • a concave portion may be provided in a portion corresponding to the ridge line of the polygonal prism so as to be fitted with the projection provided on the base member.
  • the core 20 is made of ferrite, the present invention is not limited to such an embodiment. As long as it is an insulator, another material may be used, and for example, a nonmagnetic material such as ceramic may be used.
  • a ferrite may be used for the trunk
  • the base member is divided into four has been described.
  • the present invention is not limited to such an aspect, and the base member may be divided into two.
  • the present invention is not limited to such a mode.
  • the present invention is also applicable to a single axis coil antenna.
  • the uniaxial coil antenna in this case is wound around the outer periphery of the core of the core.
  • the present invention is applicable in the field of a coil antenna combining a core provided with a body and a base member.

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  • Variable-Direction Aerials And Aerial Arrays (AREA)
  • Coils Or Transformers For Communication (AREA)

Abstract

The purpose of the present invention is to provide a coil antenna in which a magnetic core to which a body part is provided is mounted and joined to a top surface of a thin plate-shaped base member made of resin, wherein a wire material of a coil of a winding shaft that is orthogonal to the top surface of the base member does not penetrate into a gap between the magnetic core and the base member even if warping occurs in the base member. A coil antenna 1 comprises: a magnetic core 20 having a body part 21; a base member 30 that has a mounting surface on which the magnetic core 20 is mounted, one end of the body part 21 in the thickness direction being disposed on the mounting surface; and a first coil 11a that is wound around the outer periphery of the body part 21 and that is mounted on the mounting surface in plan view from the thickness direction. The base member 30 includes protrusions 50 that are provided on the mounting surface and disposed between the magnetic core 20 and the first coil 11a, and that protrude towards the other end of the body part 21 in the thickness direction.

Description

コイルアンテナCoil antenna
 この発明は、コイルアンテナに関する。 The present invention relates to a coil antenna.
 従来から、車両のドアの施錠、解錠を無線で操作するキーレスエントリーシステム、あるいは防犯装置の受信機などにおいては、小型の3軸コイルアンテナが用いられている。 BACKGROUND ART Conventionally, a small three-axis coil antenna is used in a keyless entry system that wirelessly operates locking and unlocking of a door of a vehicle or a receiver of a security device.
 例えば、特許文献1では、胴部に鍔部が設けられた片鍔磁心を、樹脂製の薄板状のベース部材の上面に載置して組み合わせ、片鍔磁心とベース部材に3つのコイルを巻回させた3軸コイルアンテナが開示されている。3つのコイルのそれぞれは、巻軸方向が異なっており、ベース部材に設けられた端子に接続されている。 For example, in Patent Document 1, a half-sided magnetic core provided with a ridge in the body portion is mounted on the upper surface of a thin plate-shaped base member made of resin and combined, and three coils are wound around the single-sided magnetic core and the base member A rotated three-axis coil antenna is disclosed. Each of the three coils has a different winding axis direction, and is connected to a terminal provided on the base member.
特開2015-220512号公報JP, 2015-220512, A
 しかしながら、特許文献1の3軸コイルアンテナは、ベース部材に反りが生じると、片鍔磁心の胴部の端部とベース部材の間に隙間が発生する。この隙間は、ベース部材の上面と平行な方向に発生するので、3つのコイルのうち、巻軸方向がベース部材の上面に直交するコイルの線材は、この隙間に入りこみやすい。その結果、コイルの線材が、片鍔磁心とベース部材に挟まれることになり、さらに振動や外気の変化が加わることにより断線してしまうことがあった。 However, in the three-axis coil antenna of Patent Document 1, when the base member is warped, a gap is generated between the end portion of the body of the half core and the base member. Since this gap is generated in a direction parallel to the upper surface of the base member, among the three coils, the wire of the coil whose winding axis direction is orthogonal to the upper surface of the base member tends to enter this gap. As a result, the wire rod of the coil is pinched between the one-sided magnetic core and the base member, and may be disconnected due to the vibration and the change of the outside air.
 この発明の課題は、胴部を備える磁心と、樹脂製の薄板状のベース部材とを組み合わせたコイルアンテナにおいて、ベース部材に反りが生じた場合でも、磁心の胴部に巻回されるコイルアンテナの線材が、磁心とベース部材の間の隙間に入り込むことのないコイルアンテナを提供することにある。 An object of the present invention is a coil antenna combining a magnetic core including a body portion and a thin plate-like base member made of resin, wherein the coil antenna is wound around the body portion of the core even when the base member is warped. The wire rod of the present invention is to provide a coil antenna which does not get into the gap between the magnetic core and the base member.
 本発明の第1の態様は、胴部を有する磁心と、前記磁心を載置する載置面を有し、前記胴部の厚み方向の一方端が前記載置面に配置されるベース部材と、前記厚み方向から平面視したとき、前記胴部の外周に巻回され、前記載置面上に配置された第1コイルと、を備えたコイルアンテナであって、前記ベース部材は、前記載置面上に設けられるとともに、前記磁心と前記第1コイルとの間に配置され、前記胴部の前記厚み方向の他方端の方向に突き出す突部を備える、ことを特徴とする。 According to a first aspect of the present invention, there is provided a base having a magnetic core having a body portion, and a mounting surface on which the magnetic core is to be mounted, one end of the body portion in the thickness direction being disposed on the mounting surface. A coil antenna comprising: a first coil wound around an outer periphery of the trunk and disposed on the mounting surface when viewed in plan from the thickness direction, wherein the base member is A projection is provided on the mounting surface and is disposed between the magnetic core and the first coil, and is provided with a protrusion that protrudes in the direction of the other end of the body in the thickness direction.
 本発明によれば、突部が磁心とコイルとの間に形成されるため、ベース部材が沿った場合においても、コイルの線材が磁心とベース部材の間へ侵入することを防ぎ、断線不良を予防することができる。 According to the present invention, since the protrusion is formed between the magnetic core and the coil, the wire of the coil is prevented from invading between the magnetic core and the base member even when the base member is along, and the disconnection defect is prevented. It can be prevented.
本発明の第1実施形態に係るコイルアンテナの外観を示す斜視図である。It is a perspective view showing the appearance of the coil antenna concerning a 1st embodiment of the present invention. 磁心の外観を示す斜視図である。It is a perspective view which shows the external appearance of a magnetic core. 磁心の平面図である。It is a top view of a magnetic core. 図3の平面図において磁心と胴部との溝形状を説明するための図である。It is a figure for demonstrating the groove shape of a magnetic core and a trunk | drum in the top view of FIG. 磁心をY方向から見た側面図である。It is the side view which looked at the magnetic core from the Y direction. 磁心をX方向から見た側面図であり、It is a side view looking at the magnetic core from the X direction, 磁心の底面図である。It is a bottom view of a magnetic core. 磁心に形成された凹部の形状を説明するための図である。It is a figure for demonstrating the shape of the recessed part formed in the magnetic core. 凹部が形成されている位置を説明するための図である。It is a figure for demonstrating the position in which the recessed part is formed. ベース部材の外観を示す斜視図である。It is a perspective view which shows the external appearance of a base member. 金属フレームの外観を示す斜視図である。It is a perspective view which shows the external appearance of a metal frame. ベース部材の平面図である。It is a top view of a base member. ベース部材をY方向から見た側面図である。It is the side view which looked at the base member from the Y direction. ベース部材をX方向から見た側面図である。It is the side view which looked at the base member from the X direction. ベース部材の底面図である。It is a bottom view of a base member. 載置部の上面と鍔部との境界位置を拡大して示す平面図である。It is a top view which expands and shows the boundary position of the upper surface of a mounting part, and a ridge part. 載置部の上面と鍔部との境界位置を拡大して示す斜視図である。It is a perspective view which expands and shows the boundary position of the upper surface of a mounting part, and a ridge part. 磁心とベース部材とを組み合わせた状態を示す側面図である。It is a side view which shows the state which combined the magnetic core and the base member. 磁心とベース部材とを組み合わせた状態を示す斜視図である。It is a perspective view which shows the state which combined the magnetic core and the base member. 磁心とベース部材とを組み合わせた状態を示す平面図である。It is a top view which shows the state which combined the magnetic core and the base member. 磁心とベース部材とを組み合わせた状態を示す底面図である。It is a bottom view which shows the state which combined the magnetic core and the base member. ベース部材に反りが生じた場合を説明する図である。It is a figure explaining the case where curvature arises in a base member. 突部と凹部の嵌合部周辺の拡大図である。It is an enlarged view of the fitting part periphery of a protrusion and a recessed part. 本発明の第2実施形態におけるベース部材Aの外観を示す斜視図である。It is a perspective view which shows the external appearance of the base member A in 2nd Embodiment of this invention. 第2実施形態における磁心とベース部材とを組み合わせた状態を示す斜視図である。It is a perspective view which shows the state which combined the magnetic core and base member in 2nd Embodiment. 第2実施形態における磁心とベース部材とを組み合わせた状態を示す斜視図である。It is a perspective view which shows the state which combined the magnetic core and base member in 2nd Embodiment.
 以降、図面を参照しながら、本発明を実施するための様々な実施形態を説明する。各図面中、同一の機能を有する対応する部材には、同一符号を付している。要点の説明または理解の容易性を考慮して、便宜上実施形態を分けて示すが、異なる実施形態で示した構成の部分的な置換または組み合わせは可能である。第2実施形態以降では第1実施形態と共通の事柄についての記述を省略し、異なる点についてのみ説明する。特に、同様の構成による同様の作用効果については、実施形態毎には逐次言及しないものとする。 Various embodiments for carrying out the present invention will be described hereinafter with reference to the drawings. In the drawings, corresponding members having the same function are denoted by the same reference numerals. Although the embodiments are shown separately for convenience in consideration of the description of the main points or the ease of understanding, partial replacement or combination of the configurations shown in the different embodiments is possible. In the second and subsequent embodiments, descriptions of matters in common with the first embodiment will be omitted, and only different points will be described. In particular, the same operation and effect by the same configuration will not be sequentially referred to in each embodiment.
<第1実施形態>
 添付図面を参照しつつ、本発明の第1実施形態に係る3軸のコイルアンテナについて説明する。図1は、本発明の第1実施形態に係る3軸のコイルアンテナの外観を示す斜視図である。
First Embodiment
A three-axis coil antenna according to a first embodiment of the present invention will be described with reference to the attached drawings. FIG. 1 is a perspective view showing an appearance of a three-axis coil antenna according to a first embodiment of the present invention.
 図1に示すように、本実施形態の3軸のコイルアンテナ1は、第1コイル11a、第2コイル11b、および第3コイル11cと、磁心20と、ベース部材30とを備えている。そして、磁心20とベース部材30とに、第1コイル11a、第2コイル11b、および第3コイル11cをその巻き軸が互いに直交するように巻回する。ベース部材30には、複数の外部接続端子31と、複数の絡げ端子32とが設けられている。 As shown in FIG. 1, the three-axis coil antenna 1 of the present embodiment includes a first coil 11 a, a second coil 11 b, and a third coil 11 c, a magnetic core 20, and a base member 30. Then, the first coil 11a, the second coil 11b, and the third coil 11c are wound around the magnetic core 20 and the base member 30 such that their winding axes are orthogonal to each other. The base member 30 is provided with a plurality of external connection terminals 31 and a plurality of binding terminals 32.
 図2は磁心20の外観を示す斜視図であり、図3は磁心20の平面図であり、図4は、図3の平面図において磁心20と胴部21との溝形状を説明するための図である。図5は磁心20をY方向から見た側面図であり、図6は磁心20をX方向から見た側面図であり、図7は磁心20の底面図である。図8は、磁心20に形成された凹部の形状を説明するための図である。 2 is a perspective view showing the appearance of the magnetic core 20, FIG. 3 is a plan view of the magnetic core 20, and FIG. 4 is for explaining the groove shape of the magnetic core 20 and the body 21 in the plan view of FIG. FIG. FIG. 5 is a side view of the magnetic core 20 as viewed from the Y direction, FIG. 6 is a side view of the magnetic core 20 as viewed from the X direction, and FIG. 7 is a bottom view of the magnetic core 20. FIG. 8 is a view for explaining the shape of the recess formed in the magnetic core 20. As shown in FIG.
 磁心20は、フェライトコアで形成されており、図2から図8に示すように、胴部21と、胴部21の厚さ方向(Z方向)側の端部に設けられた鍔部22とを備えている。 The magnetic core 20 is formed of a ferrite core, and as shown in FIGS. 2 to 8, the body portion 21 and a ridge portion 22 provided at an end portion on the thickness direction (Z direction) side of the body portion 21 Is equipped.
 胴部21は、八角柱の複数箇所に凹部を備えた形状を有しており、鍔部22は、八角形の板状の部分の複数箇所に凹部を備えた形状を有している。図4に点線で示すように、胴部21のZ方向に垂直な方向の断面形状を八角形と考えた場合、鍔部22は、鍔部22の外周縁22aが、磁心20の仮想的な重心Cから見て、胴部21の断面における八角形の外周縁よりも外側に位置する大きさを有している。 The body portion 21 has a shape in which concave portions are provided in a plurality of octagonal prisms, and the collar portion 22 has a shape in which concave portions are provided in a plurality of octagonal plate-like portions. As shown by dotted lines in FIG. 4, when the cross-sectional shape of the body 21 in the direction perpendicular to the Z direction is considered to be octagonal, the outer peripheral edge 22 a of the flange 22 is a virtual core of the magnetic core 20. When viewed from the center of gravity C, it has a size located outside the outer peripheral edge of the octagon in the cross section of the body 21.
 鍔部22は、図4に示すように、矩形体部分A1と矩形体部分A2とが、八角形の板状の部分から取り除かれた形状を有している。また、鍔部22および胴部21は、図4に示すように、矩形体部分A2と矩形体部分A3とが、八角形の板状の部分および八角柱から取り除かれた形状を有している。 As shown in FIG. 4, the ridge portion 22 has a shape in which a rectangular body portion A1 and a rectangular body portion A2 are removed from an octagonal plate-like portion. Further, as shown in FIG. 4, the collar portion 22 and the body portion 21 have a shape in which the rectangular body portion A2 and the rectangular body portion A3 are removed from the octagonal plate-like portion and the octagonal prism. .
 矩形体部分A1は、鍔部22のX方向の外周縁22aからY方向に重心C側に向かう奥行きがD1、X方向の幅がW1、および図2に示すようにZ方向の厚さがT1の矩形体部分である。矩形体部分A2は、鍔部22のY方向の外周縁22aからX方向に重心C側に向かう奥行きがD2、X方向の幅がW1、およびZ方向の厚さがT1の矩形体部分である。本実施形態では、矩形体部分A1の幅W1と矩形体部分A2の幅W2とは等しい大きさに設定されている。また、矩形体部分A1の奥行きD1と矩形体部分A2の奥行きD2とは等しい大きさに設定されている。さらに、磁心20の重心Cを通るY方向の仮想的な直線は、幅W1のX方向の中心を通り、重心Cを通るX方向の仮想的な直線は、幅W2のY方向の中心を通るように設定されている。 The rectangular portion A1 has a depth D1 toward the center of gravity C in the Y direction from the outer peripheral edge 22a of the ridge 22 in the X direction, a width W1 in the X direction, and a thickness T1 in the Z direction as shown in FIG. Rectangular body part. The rectangular portion A2 is a rectangular portion having a depth D2 toward the center of gravity C in the X direction from the outer peripheral edge 22a of the ridge 22 in the Y direction, a width W1 in the X direction, and a thickness T1 in the Z direction. . In the present embodiment, the width W1 of the rectangular body portion A1 and the width W2 of the rectangular body portion A2 are set to be equal. Further, the depth D1 of the rectangular body portion A1 and the depth D2 of the rectangular body portion A2 are set to be equal. Furthermore, a virtual straight line in the Y direction passing through the center of gravity C of the magnetic core 20 passes the center in the X direction of width W1, and a virtual straight line in the X direction passing through the center of gravity C passes the center in the Y direction of width W2. Is set as.
 矩形体部分A3は、矩形体部分A1からさらにY方向に重心C側に向かう奥行きがD3、X方向の幅がW1、および図5に示すようにZ方向の厚さがT2の矩形体部分である。矩形体部分A4は、矩形体部分A2からさらにX方向に重心C側に向かう奥行きがD4、X方向の幅がW2、およびZ方向の厚さがT2の矩形体部分である。 The rectangular portion A3 is a rectangular portion having a depth D3 further from the rectangular portion A1 toward the center of gravity C in the Y direction, a width W in the X direction W1, and a thickness T in the Z direction T2 as shown in FIG. is there. The rectangular body portion A4 is a rectangular body portion having a depth D4 going further toward the center of gravity C in the X direction from the rectangular body portion A2, a width W2 in the X direction, and a thickness T2 in the Z direction.
 矩形体部分A1,A2,A3,A4は、磁心20を削る等の加工を行って取り除くのではなく、磁心20をモールド加工する際に、矩形体部分A1,A2,A3,A4が取り除かれた形状となるように金型等が用いられる。その結果、磁心20は、図3に示すように、幅W1、深さD5の凹部23と、幅W2、深さD6の凹部24が設けられた形状となっている。 The rectangular portions A1, A2, A3 and A4 are not removed by processing such as scraping the magnetic core 20, but the rectangular portions A1, A2, A3 and A4 are removed when the magnetic core 20 is molded A mold etc. is used so that it may become a shape. As a result, as shown in FIG. 3, the magnetic core 20 has a shape in which a recess 23 having a width W1 and a depth D5 and a recess 24 having a width W2 and a depth D6 are provided.
 さらに、胴部21は、図4において、X方向が長手方向となる2点鎖線で示す矩形体部分A5と、Y方向が長手方向となる1点鎖線で示す矩形体部分A6とが、八角柱の上面部分から取り除かれた形状を有している。 Furthermore, in the body portion 21, a rectangular portion A5 indicated by a two-dot chain line in which the X direction is a longitudinal direction in FIG. 4 and a rectangular portion A6 indicated by a dashed line in a Y direction are a octagonal prism. Has a shape removed from the upper surface portion of the
 矩形体部分A5は、図4における平面視上の中心位置が重心Cと一致する矩形体部分で、X方向の長手方向の長さがL1、Y方向の幅がW2、および図2と図6に示すように胴部21の上面からのZ方向の厚さがT3の矩形体部分である。また、矩形体部分A6は、図4における平面視上の中心位置が重心Cと一致する矩形体部分で、Y方向の長手方向の長さがL2、X方向の幅がW1、および図2と図5に示すように胴部21の上面からのZ方向の厚さがT4の矩形体部分である。 The rectangular portion A5 is a rectangular portion whose central position in plan view in FIG. 4 coincides with the center of gravity C. The length in the longitudinal direction in the X direction is L1, the width in the Y direction is W2, and FIGS. As shown in the drawing, the thickness in the Z direction from the upper surface of the body portion 21 is a rectangular portion with T3. The rectangular portion A6 is a rectangular portion whose central position in plan view in FIG. 4 coincides with the center of gravity C, the length in the longitudinal direction in the Y direction is L2, the width in the X direction is W1, and As shown in FIG. 5, the thickness in the Z direction from the upper surface of the trunk portion 21 is a rectangular portion of T4.
 矩形体部分A5,A6は、磁心20を削る等の加工を行って取り除くのではなく、磁心20をモールド加工する際に、矩形体部分A5,A6が取り除かれた形状となるように金型等が用いられる。その結果、磁心20の胴部21は、図2、図5、および図6に示すように、凹部21a,21bが設けられた形状となっている。 The rectangular portions A5 and A6 are not removed by processing such as scraping the magnetic core 20, but when molding the magnetic core 20, a mold or the like is formed so that the rectangular portions A5 and A6 are removed. Is used. As a result, as shown in FIG. 2, FIG. 5, and FIG. 6, the body portion 21 of the magnetic core 20 has a shape in which the recessed portions 21a and 21b are provided.
 本実施形態では、後述するように磁心20とベース部材30(図10参照)とを組み合わせ、凹部21bおよびベース部材30の周りに第1コイル11aを巻回し、凹部21aおよびベース部材30の周りに第2コイル11bを巻回する。 In the present embodiment, as described later, the magnetic core 20 and the base member 30 (see FIG. 10) are combined, the first coil 11a is wound around the recess 21b and the base member 30, and around the recess 21a and the base member 30. The second coil 11b is wound.
 図7および図8からよく分かるように、鍔部22の下方(Z方向)に位置する胴部21の側面部には、複数の凹部21dが設けられている。凹部21dは、円柱側面の一部に対応するアール形状が施されており、胴部21の上面から底面に掛けてZ方向に延びて形成されている。つまり、複数の凹部21dは、胴部21の側面に設けられている。 As can be clearly understood from FIGS. 7 and 8, a plurality of recessed portions 21 d are provided on the side surface portion of the trunk portion 21 located below the collar portion 22 (in the Z direction). The concave portion 21 d has a rounded shape corresponding to a part of the side surface of the cylinder, and extends in the Z direction from the top surface of the trunk portion 21 to the bottom surface. That is, the plurality of recessed portions 21 d are provided on the side surface of the trunk portion 21.
 図9は、凹部21dが形成されている位置を説明するための図である。図9に示すように、凹部23,24、および凹部21dが設けられる前の胴部21のZ方向に垂直な方向の断面形状を八角形と考えた場合、凹部21dは、八角形の角部分、つまり、胴部21を八角柱と考えた場合の側稜21eを凹ませた形状を有している。これらの凹部21dには、ベース部材30と磁心20とを組み合わせた場合に、後述する突部が嵌合することになる。詳しくは後述する。 FIG. 9 is a diagram for explaining the position where the recess 21 d is formed. As shown in FIG. 9, when the cross-sectional shape in the direction perpendicular to the Z direction of the trunk 21 before the recesses 23 and 24 and the recess 21 d are provided is considered to be an octagon, the recess 21 d is an octagonal corner portion That is, it has a shape obtained by indenting the side ridge 21e when the trunk portion 21 is considered to be an octagonal prism. When the base member 30 and the magnetic core 20 are combined with each other, the projections described later fit into these recesses 21 d. Details will be described later.
 次に、本実施形態におけるベース部材30について、添付図面を参照しつつ説明する。図10はベース部材30の外観を示す斜視図であり、図11は金属フレームの外観を示す斜視図である。図12はベース部材30の平面図であり、図13はベース部材30をY方向から見た側面図であり、図14はベース部材30をX方向から見た側面図である。図15はベース部材30の底面図である。 Next, the base member 30 in the present embodiment will be described with reference to the attached drawings. FIG. 10 is a perspective view showing the appearance of the base member 30, and FIG. 11 is a perspective view showing the appearance of the metal frame. 12 is a plan view of the base member 30, FIG. 13 is a side view of the base member 30 as viewed in the Y direction, and FIG. 14 is a side view of the base member 30 as viewed in the X direction. FIG. 15 is a bottom view of the base member 30. FIG.
 ベース部材30は、載置部33および鍔部34を備えた耐熱性樹脂からなる樹脂部35と、樹脂部35に保持された複数の外部接続端子31と、樹脂部35に保持された複数の絡げ端子32とを備えている。 The base member 30 includes a resin portion 35 made of heat-resistant resin including the placement portion 33 and the collar portion 34, a plurality of external connection terminals 31 held by the resin portion 35, and a plurality of pieces held by the resin portion 35. A binding terminal 32 is provided.
 樹脂部35は、絶縁性、耐熱性及び成形性を有する樹脂により一体成形するのが好ましく、具体的にはポリフェニレンサルファイド、液晶ポリマー、ポリエチレンテレフタレート、ポリブチレンテレフタレート等の樹脂により成形することが好ましい。それらの成形にはモールド成形法を用いることができる。 The resin portion 35 is preferably integrally molded of a resin having insulating properties, heat resistance and moldability, and specifically, is preferably molded of a resin such as polyphenylene sulfide, liquid crystal polymer, polyethylene terephthalate, polybutylene terephthalate or the like. The molding method can be used for those shaping | molding.
 樹脂部35は、磁心20と同様に、八角形の板状部材に複数の凹部36,37を設けた形状を有している。図12に示す樹脂部35におけるX方向の外周縁34aのY方向間隔と、図3に示す磁心20におけるX方向の外周縁22aのY方向間隔とは等しい値に設定されている。また、図12に示す樹脂部35におけるY方向の外周縁34aのX方向間隔と、図3に示す磁心20におけるY方向の外周縁22aのX方向間隔とは等しい値に設定されている。 Similar to the magnetic core 20, the resin portion 35 has a shape in which a plurality of recessed portions 36 and 37 are provided in an octagonal plate member. The Y-direction interval of the outer peripheral edge 34a in the X direction in the resin portion 35 shown in FIG. 12 and the Y-direction interval of the outer peripheral edge 22a in the X direction in the magnetic core 20 shown in FIG. Further, the X-direction interval of the Y-direction outer peripheral edge 34a in the resin portion 35 shown in FIG. 12 and the X-direction interval of the Y-direction outer peripheral edge 22a in the magnetic core 20 shown in FIG.
 樹脂部35の凹部36,37は、その大きさおよび位置が、磁心20における凹部23,24に対応している。樹脂部35の凹部36のX方向の幅は、磁心20の凹部23のX方向の幅と等しく、W1であり、樹脂部35における凹部37のY方向の幅は、磁心20における凹部24のY方向の幅と等しく、W2である。また、樹脂部35における凹部36のY方向の奥行きは、磁心20における凹部23のY方向の奥行きと等しく、D5であり、樹脂部35における凹部37のX方向の奥行きは、磁心20における凹部24のX方向の奥行きと等しく、D6である。 The size and position of the recesses 36 and 37 of the resin portion 35 correspond to the recesses 23 and 24 of the magnetic core 20. The width in the X direction of the recess 36 of the resin portion 35 is equal to the width in the X direction of the recess 23 in the magnetic core 20 and is W1. The width in the Y direction of the recess 37 in the resin portion 35 is Y of the recess 24 in the core 20 Equal to the width of the direction, W2. The depth in the Y direction of the recess 36 in the resin portion 35 is equal to the depth in the Y direction of the recess 23 in the magnetic core 20 and is D5. The depth in the X direction of the recess 37 in the resin portion 35 is the recess 24 in the magnetic core 20 Equal to the depth in the X direction of the image, and is D6.
 樹脂部35の凹部36,37は、図12に示す平面視上の位置が、磁心20における凹部23,24の図3に示す平面視上の位置に対応している。つまり、樹脂部35の凹部36のX方向およびY方向の中心位置は、磁心20の凹部23のX方向およびY方向の中心位置と一致し、樹脂部35の凹部37のX方向およびY方向の中心位置は、磁心20の凹部24のX方向およびY方向の中心位置と一致している。 In the recesses 36 and 37 of the resin portion 35, the position in plan view shown in FIG. 12 corresponds to the position in plan view of the recesses 23 and 24 in the magnetic core 20 shown in FIG. That is, the center position of the recess 36 in the resin portion 35 in the X and Y directions coincides with the center position of the recess 23 in the magnetic core 20 in the X and Y directions, and the center position of the recess 37 in the resin portion 35 in the X and Y directions The center position coincides with the center position of the recess 24 of the magnetic core 20 in the X and Y directions.
 図11は、第1金属フレーム40と第2金属フレーム41との外観を示す斜視図である。樹脂部35には、外部接続端子31と、絡げ端子32とを構成する第1金属フレーム40と第2金属フレーム41がインサートされる。第1金属フレーム40の連結部40aは、電気的な接続を図るものではなく、樹脂部35にインサートされた状態で、樹脂部35の剛性を高める働きを有している。 FIG. 11 is a perspective view showing the appearance of the first metal frame 40 and the second metal frame 41. As shown in FIG. In the resin portion 35, the first metal frame 40 and the second metal frame 41 that constitute the external connection terminal 31 and the binding terminal 32 are inserted. The connecting portion 40 a of the first metal frame 40 does not make an electrical connection, and has a function of enhancing the rigidity of the resin portion 35 in a state of being inserted into the resin portion 35.
 樹脂部35における載置部33の上面(載置面)は、ほぼ平坦に形成されており、図12に示すように、Z方向から見た平面視においては、八角形に凹部36,37の一部が設けられた形状となっている。載置部33の上面の大きさは、磁心20の底面の大きさとほぼ同じであり、接着剤を用いて載置部33の上面と磁心20の底面とを接着することにより、磁心20とベース部材30とを組み合わせることができる。 The upper surface (mounting surface) of the mounting portion 33 in the resin portion 35 is formed substantially flat, and as shown in FIG. 12, the octagonal shape of the concave portions 36 and 37 in a plan view seen from the Z direction It has a shape with a part. The size of the upper surface of the mounting portion 33 is substantially the same as the size of the bottom surface of the magnetic core 20, and the magnetic core 20 and the base are adhered by bonding the upper surface of the mounting portion 33 and the bottom surface of the magnetic core 20 using an adhesive. The member 30 can be combined.
 樹脂部35の載置部33の底面には、図14および図15に示すように、X方向の長手方向の長さがL1、Y方向の幅がW2、およびZ方向の深さがT5の凹部33aが設けられている。また、載置部33の底面には、図13および図15に示すように、Y方向の長手方向の長さがL2、X方向の幅がW1、およびZ方向の深さがT6の凹部33bが設けられている。 As shown in FIGS. 14 and 15, the bottom of the mounting portion 33 of the resin portion 35 has a length L1 in the longitudinal direction in the X direction, a width W2 in the Y direction, and a depth T5 in the Z direction. A recess 33a is provided. Further, on the bottom surface of the mounting portion 33, as shown in FIGS. 13 and 15, a recess 33b having a length L2 in the longitudinal direction in the Y direction, a width W1 in the X direction, and a depth T in the Z direction Is provided.
 載置部33の凹部33a,凹部33bは、磁心20の凹部21a,21b(図5、図6参照)に対応しており、磁心20とベース部材30とを組み合わせた状態で、磁心20の凹部21bと載置部33の凹部33bとの周囲に、第1コイル11aが巻回される。また、磁心20の凹部21aと載置部33の凹部33aとの周囲に、第2コイル11bが巻回される。 The recesses 33 a and the recesses 33 b of the mounting portion 33 correspond to the recesses 21 a and 21 b (see FIGS. 5 and 6) of the magnetic core 20, and the recesses of the magnetic core 20 in the state where the magnetic core 20 and the base member 30 are combined. The first coil 11 a is wound around the portion 21 b and the recess 33 b of the placement unit 33. Further, the second coil 11 b is wound around the recess 21 a of the magnetic core 20 and the recess 33 a of the mounting portion 33.
 樹脂部35の鍔部34は、図12に示す平面視において、形状および大きさが図3に示す磁心20の鍔部22と同様であり、磁心20とベース部材30とが組み合わされることにより、鍔部22と鍔部34とで挟まれた磁心20の胴部21の周囲の間隙に、第3コイル11cが巻回される。 The flange portion 34 of the resin portion 35 is similar in shape and size to the flange portion 22 of the magnetic core 20 shown in FIG. 3 in a plan view shown in FIG. 12, and the magnetic core 20 and the base member 30 are combined. The third coil 11 c is wound around a gap around the body 21 of the magnetic core 20 sandwiched between the ridge 22 and the ridge 34.
 以上のように、第3コイル11cの巻軸は、載置面と直交する。また、第2コイル11bは、その巻軸が第3コイル11cの巻軸と直交するように、磁心20の胴部21とベース部材30に巻回されている。さらに、第1コイル11aは、その巻軸が第3コイル11cの巻軸および第2コイル11bの巻軸と直交するように、磁心20の胴部21とベース部材30に巻回されている。 As described above, the winding axis of the third coil 11c is orthogonal to the mounting surface. Further, the second coil 11b is wound around the body portion 21 of the magnetic core 20 and the base member 30 so that the winding axis thereof is orthogonal to the winding axis of the third coil 11c. Furthermore, the first coil 11a is wound around the body 21 and the base member 30 of the magnetic core 20 so that the winding axis is orthogonal to the winding axis of the third coil 11c and the winding axis of the second coil 11b.
 載置部33の上面(載置面)と鍔部34との境界位置には、複数の柱状の突部50が設けられている。図10および図12に示すように、複数の柱状の突部50は、磁心20とベース部材30とが組み合わされた場合に、磁心20の胴部21を取り囲む位置に設けられている。より詳細には、複数の柱状の突部50は、磁心20とベース部材30とが組み合わされた場合に、磁心20の胴部21に設けられた凹部21dと嵌合する位置に設けられている。 A plurality of columnar protrusions 50 are provided at the boundary between the upper surface (mounting surface) of the mounting portion 33 and the flange portion 34. As shown in FIGS. 10 and 12, the plurality of columnar protrusions 50 are provided at positions surrounding the body 21 of the magnetic core 20 when the magnetic core 20 and the base member 30 are combined. More specifically, when the magnetic core 20 and the base member 30 are combined, the plurality of columnar protrusions 50 are provided at positions where they fit with the recess 21 d provided in the body portion 21 of the magnetic core 20. .
 図16は、載置部33の上面と鍔部34との境界位置を拡大して示す平面図であり、図17は、載置部33の上面と鍔部34との境界位置を拡大して示す斜視図である。図16及び図17に示すように、突部50の側面は、載置部33側の側面50a、および鍔部34側の側面50bが、共に円柱側面状に湾曲している。突部50が胴部21の凹部21dに嵌合すると、突部50の側面50aは、胴部21の凹部21dの表面に隙間なく密着する。また、突部50の鍔部34側の側面50bは、鍔部34と連続して形成されている。 FIG. 16 is an enlarged plan view showing the boundary position between the upper surface of the mounting portion 33 and the ridge portion 34. FIG. 17 is an enlarged view of the boundary position between the upper surface of the mounting portion 33 and the ridge portion 34 It is a perspective view shown. As shown in FIGS. 16 and 17, the side surface 50a on the side of the mounting portion 33 and the side surface 50b on the side of the flange portion 34 of the protrusion 50 are both curved in a cylindrical side shape. When the projection 50 is fitted in the recess 21 d of the trunk 21, the side surface 50 a of the projection 50 is in close contact with the surface of the recess 21 d of the trunk 21 without a gap. Further, the side surface 50 b on the side of the ridge portion 34 of the protrusion 50 is formed continuously with the ridge portion 34.
 以上のような磁心20とベース部材30とを組み合わせて組立体とする。組立体とするには、磁心20の胴部21の底面を、ベース部材30の載置部33の上面に接着剤で固定する。また、この際、ベース部材30の突部50が、磁心20における胴部21の凹部21dに嵌合するように組み合わせる。 The magnetic core 20 and the base member 30 as described above are combined to form an assembly. In order to form an assembly, the bottom surface of the body portion 21 of the magnetic core 20 is fixed to the top surface of the mounting portion 33 of the base member 30 with an adhesive. Further, at this time, the projection 50 of the base member 30 is combined with the recess 21 d of the body 21 of the magnetic core 20.
 図18は、磁心20とベース部材30とを組み合わせた状態を示す側面図であり、図19、図20、図21は、それぞれ、この状態を示す斜視図、平面図、および底面図である。 FIG. 18 is a side view showing a state in which the magnetic core 20 and the base member 30 are combined, and FIG. 19, FIG. 20 and FIG. 21 are a perspective view, a plan view and a bottom view showing this state, respectively.
 磁心20とベース部材30とを組み合わせた状態で、磁心20の凹部21bと載置部33の凹部33bとの周囲に、Y方向を長手方向として、第1コイル11aが巻回される。また、磁心20の凹部21aと載置部33の凹部33aとの周囲に、X方向を長手方向として、第2コイル11bが巻回される。さらに、図18に示すように、磁心20の鍔部22と、ベース部材30の鍔部34との間には、長さT7の間隔が形成されるため、この間隔を用いて、磁心20の胴部21の周囲に第3コイル11cが巻回される。このように、磁心20とベース部材30の周囲に、Y方向およびX方向を長手方向として、第1コイル11aと第2コイル11bが巻回されるため、磁心20とベース部材30とをZ方向に堅固に組み合わせることになる。 In a state where the magnetic core 20 and the base member 30 are combined, the first coil 11a is wound around the concave portion 21b of the magnetic core 20 and the concave portion 33b of the mounting portion 33 with the Y direction as the longitudinal direction. Further, the second coil 11b is wound around the recess 21a of the magnetic core 20 and the recess 33a of the mounting portion 33 with the X direction as the longitudinal direction. Furthermore, as shown in FIG. 18, since a gap of length T 7 is formed between the ridge 22 of the magnetic core 20 and the ridge 34 of the base member 30, the gap of the magnetic core 20 is formed using this gap. The third coil 11 c is wound around the body 21. As described above, since the first coil 11a and the second coil 11b are wound around the magnetic core 20 and the base member 30 with the Y direction and the X direction as the longitudinal direction, the magnetic core 20 and the base member 30 are in the Z direction. It will be firmly combined with
 また、磁心20の底面は平坦であり、この底面が載置されるベース部材30の載置面も平坦であるため、両鍔磁心を用いる場合に比べて、磁心20の鍔部22と、ベース部材30の鍔部34との間隔T7を大きくすることができる。その結果、コイルアンテナ1の高さを増すことなく、第3コイル11cの巻数を増やすことができる。つまり、コイルアンテナ1の高さを抑えつつ、コイルの品質係数Qを低下させること無く自己インダクタンスを大きくできる。したがって、全方向に受信感度差の少ないコイルアンテナを形成できる。 Further, since the bottom surface of the magnetic core 20 is flat and the mounting surface of the base member 30 on which the bottom surface is mounted is also flat, the ridge portion 22 of the magnetic core 20 and the base are compared as compared to the case where both magnetic cores are used. The distance T7 between the flange 30 and the member 30 can be increased. As a result, the number of turns of the third coil 11 c can be increased without increasing the height of the coil antenna 1. That is, while suppressing the height of the coil antenna 1, the self-inductance can be increased without reducing the quality factor Q of the coil. Therefore, it is possible to form a coil antenna having a small reception sensitivity difference in all directions.
 図22は、ベース部材30に反りが生じた場合を説明する図である。図23は、突部50と凹部21dの嵌合部周辺の拡大図である。図22に太い矢印で示すように、ベース部材30に反りが生じた場合には、磁心20とベース部材30との間に隙間が生じることが考えられる。しかしながら、本実施形態によれば、図23に示すように、ベース部材30に設けられた突部50と、磁心20における胴部21の凹部21dとが嵌合している。突部50は、Z方向に所定の高さを有しているため、ベース部材30に反りが生じて、磁心20とベース部材30との間にZ方向に多少の隙間が出来たとしても、第3コイル11cが巻回される胴部21の側面部分は、胴部21の側面と突部50によって覆われており、第3コイル11cが磁心20とベース部材30との間に入り込むことがない。 FIG. 22 is a view for explaining the case where the base member 30 is warped. FIG. 23 is an enlarged view of the vicinity of the fitting portion between the protrusion 50 and the recess 21 d. As shown by a thick arrow in FIG. 22, when the base member 30 is warped, it is conceivable that a gap is generated between the magnetic core 20 and the base member 30. However, according to the present embodiment, as shown in FIG. 23, the protrusion 50 provided on the base member 30 and the recess 21 d of the body 21 of the magnetic core 20 are fitted. Since the projection 50 has a predetermined height in the Z direction, the base member 30 is warped, and even if a slight gap is formed between the magnetic core 20 and the base member 30 in the Z direction, The side surface portion of the body portion 21 around which the third coil 11c is wound is covered by the side surface of the body portion 21 and the projection 50, and the third coil 11c may enter between the magnetic core 20 and the base member 30. Absent.
 特に、図9に示すように、磁心20における胴部21の凹部21dは、八角柱の稜線に対応する部分に設けられている。八角柱の周囲に第3コイル11cを巻回した場合、第3コイル11cは、この稜線部分から局所的な力を受け易い。しかしながら、本実施形態においては、八角柱の稜線に対応する部分に胴部21の凹部21dを設け、この凹部21dとベース部材30の突部50とを嵌合させるようにした。さらに、突部50における鍔部34側の側面は、円柱側面状に湾曲している。したがって、第3コイル11cは、突部50から局所的な力を受けることなく、第3コイル11cの断線を確実に防止しつつ、第3コイル11cが磁心20とベース部材30との間に入り込むことを防止することができる。 In particular, as shown in FIG. 9, the recess 21 d of the body 21 of the magnetic core 20 is provided at a portion corresponding to the octagonal prism ridge. When the third coil 11c is wound around an octagonal prism, the third coil 11c is likely to receive a local force from the ridge line portion. However, in the present embodiment, the recess 21 d of the trunk portion 21 is provided in a portion corresponding to the ridge line of the octagonal prism, and the recess 21 d and the projection 50 of the base member 30 are fitted. Further, the side surface of the protrusion 50 on the side of the ridge portion 34 is curved in a cylindrical side shape. Therefore, the third coil 11c penetrates between the magnetic core 20 and the base member 30 while reliably preventing disconnection of the third coil 11c without receiving a local force from the protrusion 50. Can be prevented.
 以上のように、本実施形態によれば、磁心20とベース部材30とを用いたコイルアンテナ1において、ベース部材30における磁心20の載置部の上面(載置面)に、柱状の突部50を設けたので、ベース部材30に反りが生じた場合でも、第3コイル11cが磁心20とベース部材30との間に入り込むことを防止することができる。 As described above, according to the present embodiment, in the coil antenna 1 using the magnetic core 20 and the base member 30, columnar protrusions are provided on the upper surface (mounting surface) of the mounting portion of the magnetic core 20 in the base member 30. Since 50 is provided, even when the base member 30 is warped, the third coil 11 c can be prevented from entering between the magnetic core 20 and the base member 30.
 「第1コイル11aが胴部21の外周に巻回される」とは、第1コイルは、胴部21に接して巻回される場合だけでなく、突部50のみに接して胴部21に接することなく巻回される場合も含む。そして、第1コイル11aは、胴部21に接しておらず、突部50のみに接して巻回される少なくとも1ターン以上のコイルを含んでいることが望ましい。 "The first coil 11a is wound around the outer periphery of the body 21" means that the first coil is not only wound when being in contact with the body 21, but only in contact with the projection 50. Including when wound without touching. The first coil 11 a preferably includes at least one or more turns of the coil wound in contact with only the protrusion 50 without being in contact with the body portion 21.
<第2実施形態>
 次に、本発明の第2実施形態について図面を参照しつつ説明する。図24は、本実施形態におけるベース部材30Aの外観を示す斜視図である。図25および図26は、本実施形態における磁心20とベース部材30Aとを組み合わせた状態を示す斜視図である。
Second Embodiment
Next, a second embodiment of the present invention will be described with reference to the drawings. FIG. 24 is a perspective view showing an appearance of a base member 30A in the present embodiment. 25 and 26 are perspective views showing a state in which the magnetic core 20 and the base member 30A in the present embodiment are combined.
 本実施形態においては、図24に示すように、ベース部材30Aは、一体に形成されているのではなく、4分割されている。このように分割した場合でも、図25および図26に示すように、磁心20の底面にベース部材30Aを組み合わせることができる。 In the present embodiment, as shown in FIG. 24, the base member 30A is not integrally formed but divided into four. Even in such a case, as shown in FIGS. 25 and 26, the base member 30A can be combined with the bottom of the magnetic core 20.
 本実施形態においても、ベース部材30Aには、第1実施形態と同様の突部50が設けられている。 Also in the present embodiment, the base member 30A is provided with a protrusion 50 similar to that of the first embodiment.
 本実施形態のようにベース部材30Aを分割した場合には、第1実施形態のように複雑な形状のベース部材30を形成する場合に比べて、加工が容易になり、また材料費を削減できるため、製造コストを低減させることができる。 When the base member 30A is divided as in the present embodiment, processing is facilitated and the material cost can be reduced as compared with the case where the complex shaped base member 30 is formed as in the first embodiment. Therefore, the manufacturing cost can be reduced.
 本実施形態によれば、磁心20とベース部材30とを用いたコイルアンテナ1において、ベース部材30Aに反りが生じた場合でも、第3コイル11cが磁心20とベース部材30との間に入り込むことを防止することができる。 According to the present embodiment, in the coil antenna 1 using the magnetic core 20 and the base member 30, the third coil 11c enters between the magnetic core 20 and the base member 30 even when the base member 30A is warped. Can be prevented.
<変形例>
 上述した実施形態では、一例として、磁心20の胴部21を八角柱とした態様について説明したが、本発明はこのような態様に限定される訳ではない。八角柱以外の多角柱の胴部21を用いてもよい。この場合には、多角柱の稜線に対応する部分に凹部を設け、ベース部材に設けられた突部と嵌合させるようにすればよい。
 磁心20はフェライトで構成されるとしたが、本発明はこのような態様に限定される訳ではない。絶縁物であれば他の材料を用いても良く、例えば、セラミックのような非磁性体を使用しても良い。また、磁心20の胴部21にはフェライトを使用し、鍔部22には、強度を上げるために樹脂を用いるなど、複数種類の材料を組み合わせても良い。
<Modification>
In the embodiment described above, an aspect in which the body portion 21 of the magnetic core 20 is an octagonal pole has been described as an example, but the present invention is not limited to such an aspect. You may use the trunk | drum 21 of polygonal cylinders other than an octagonal pillar. In this case, a concave portion may be provided in a portion corresponding to the ridge line of the polygonal prism so as to be fitted with the projection provided on the base member.
Although the core 20 is made of ferrite, the present invention is not limited to such an embodiment. As long as it is an insulator, another material may be used, and for example, a nonmagnetic material such as ceramic may be used. Moreover, a ferrite may be used for the trunk | drum 21 of the magnetic core 20, and resin may be used for the collar part 22 in order to raise intensity | strength, you may combine multiple types of materials.
 第2実施形態において、一例として、ベース部材を4分割した態様について説明した。しかし、本発明はこのような態様に限定される訳ではなく、ベース部材を2分割するようにしてもよい。 In the second embodiment, as an example, the aspect in which the base member is divided into four has been described. However, the present invention is not limited to such an aspect, and the base member may be divided into two.
 上述した各実施形態においては、3軸のコイルアンテナについて本発明を適用した態様について説明したが、本発明はこのような態様に限定されるものではない。例えば、本発明は、1軸のコイルアンテナにも適用可能である。この場合の1軸のコイルアンテナは、磁心の胴部の外周に巻回される。 In each embodiment mentioned above, although the mode to which the present invention was applied was explained about a 3-axis coil antenna, the present invention is not limited to such a mode. For example, the present invention is also applicable to a single axis coil antenna. The uniaxial coil antenna in this case is wound around the outer periphery of the core of the core.
 上述の実施形態の説明は、すべての点で例示であって、制限的なものではない。当業者にとって変形および変更が適宜可能である。本発明の範囲は、上述の実施形態ではなく、特許請求の範囲によって示される。さらに、本発明の範囲には、特許請求の範囲内と均等の範囲内での実施形態からの変更が含まれる。 The above description of the embodiments is illustrative in all respects and not restrictive. Modifications and variations are possible as appropriate to those skilled in the art. The scope of the present invention is indicated not by the embodiments described above but by the claims. Furthermore, the scope of the present invention includes modifications from the embodiments within the scope of the claims and equivalents.
 本発明は、胴部が設けられた磁心と、ベース部材とを組み合わせたコイルアンテナの分野において利用可能性がある。 The present invention is applicable in the field of a coil antenna combining a core provided with a body and a base member.
1   コイルアンテナ
11a 第1コイル
11b 第2コイル
11c 第3コイル
20  磁心
20d 凹部
21  胴部
22  鍔部
30  ベース部材
50  突部
DESCRIPTION OF SYMBOLS 1 coil antenna 11a 1st coil 11b 2nd coil 11c 3rd coil 20 magnetic core 20d recessed part 21 body part 22 flange part 30 base member 50 protrusion

Claims (7)

  1.  胴部を有する磁心と、
     前記磁心を載置する載置面を有し、前記胴部の厚み方向の一方端が前記載置面に配置されるベース部材と、
     前記厚み方向から平面視したとき、前記胴部の外周に巻回され、前記載置面上に配置された第1コイルと、を備えたコイルアンテナであって、
     前記ベース部材は、前記載置面上に設けられるとともに、前記磁心と前記第1コイルとの間に配置され、前記胴部の前記厚み方向の他方端の方向に突き出す突部を備える、
    コイルアンテナ。
    A magnetic core having a body;
    A base member having a mounting surface on which the magnetic core is mounted, and one end of the body in the thickness direction being disposed on the mounting surface;
    A coil antenna comprising: a first coil wound on an outer periphery of the body and disposed on the mounting surface when viewed in plan from the thickness direction;
    The base member is provided on the mounting surface, and includes a protrusion disposed between the magnetic core and the first coil and protruding in the direction of the other end in the thickness direction of the body.
    Coil antenna.
  2.  前記磁心は、前記胴部の側面に設けられた凹部を備え、
     前記凹部は、前記胴部の前記一方端から前記他方端に向かって形成されるとともに、前記突部と嵌合する形状を有する、
     請求項1に記載のコイルアンテナ。
    The magnetic core includes a recess provided on a side surface of the body portion,
    The recess is formed from the one end of the body toward the other end, and has a shape fitted to the protrusion.
    The coil antenna according to claim 1.
  3.  前記突部を複数備え、
     前記第1コイルは、前記胴部の外周に複数ターン巻回され、
     前記複数ターンのうち、少なくとも1ターンは前記胴部の前記側面には接さずに前記突部を接して巻回される、
     請求項1または請求項2に記載のコイルアンテナ。
    Comprising a plurality of said projections,
    The first coil is wound around a plurality of turns around the body portion,
    Among the plurality of turns, at least one turn is wound with the protrusion in contact without being in contact with the side surface of the body portion.
    The coil antenna according to claim 1 or 2.
  4.  前記載置面と直交する方向から平面視したときに、前記突部の側面に湾曲している湾曲部を有し、
     前記第1コイルは前記湾曲部に接している、
     請求項1ないし請求項3のいずれかに記載のコイルアンテナ。
    When viewed in plan from a direction orthogonal to the mounting surface described above, it has a curved portion curved on the side surface of the protrusion,
    The first coil is in contact with the curved portion,
    The coil antenna according to any one of claims 1 to 3.
  5.  前記突部を4つ以上備え、
     前記磁心の一方端から平面視したときに、
     前記胴部は、前記4つ以上の突部を頂点とする多角形内に配置されている、
     請求項1ないし請求項4のいずれか一項に記載のコイルアンテナ。
    Equipped with four or more of the protrusions,
    When viewed in plan from one end of the magnetic core,
    The body portion is disposed in a polygon having the four or more protrusions as apexes.
    The coil antenna according to any one of claims 1 to 4.
  6.  前記コイルアンテナは、前記第1コイルの内側に、さらに第2コイルを備え、
     前記第2コイルは、前記第2コイルの巻軸が前記第1コイルの巻軸と直交するように、前記磁心と前記ベース部材とに巻回される、
     請求項1ないし請求項5のいずれかに記載のコイルアンテナ。
    The coil antenna further includes a second coil inside the first coil,
    The second coil is wound around the magnetic core and the base member such that a winding axis of the second coil is orthogonal to a winding axis of the first coil.
    The coil antenna according to any one of claims 1 to 5.
  7.  前記コイルアンテナは、前記第2コイルの内側に、さらに第3コイルを備え、
     前記第3コイルは、前記第3コイルの巻軸が前記第1コイルの巻軸および前記第2コイルの巻軸と直交するように、前記磁心と前記ベース部材とに巻回される、
     請求項1ないし請求項4のいずれかに記載のコイルアンテナ。
    The coil antenna further includes a third coil inside the second coil,
    The third coil is wound around the magnetic core and the base member such that a winding axis of the third coil is orthogonal to a winding axis of the first coil and a winding axis of the second coil.
    The coil antenna according to any one of claims 1 to 4.
PCT/JP2018/022191 2017-06-19 2018-06-11 Coil antenna WO2018235648A1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007538417A (en) * 2003-11-03 2007-12-27 ネオジト・ペメッツリーダー・ゲゼルシャフト・ミト・ベシュレンクテル・ハフツング・ウント・コンパニー・コマンデイトゲゼルシャフト Inductive small structural parts, especially antennas
WO2011129347A1 (en) * 2010-04-13 2011-10-20 日立金属株式会社 Triaxial antenna and core assembly used therefor
JP2017508388A (en) * 2014-02-25 2017-03-23 プレモ・エセエレPremo, S.L. Antenna and antenna manufacturing method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007538417A (en) * 2003-11-03 2007-12-27 ネオジト・ペメッツリーダー・ゲゼルシャフト・ミト・ベシュレンクテル・ハフツング・ウント・コンパニー・コマンデイトゲゼルシャフト Inductive small structural parts, especially antennas
WO2011129347A1 (en) * 2010-04-13 2011-10-20 日立金属株式会社 Triaxial antenna and core assembly used therefor
JP2017508388A (en) * 2014-02-25 2017-03-23 プレモ・エセエレPremo, S.L. Antenna and antenna manufacturing method

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