WO2018218792A1 - 精密件检测设备 - Google Patents

精密件检测设备 Download PDF

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Publication number
WO2018218792A1
WO2018218792A1 PCT/CN2017/099229 CN2017099229W WO2018218792A1 WO 2018218792 A1 WO2018218792 A1 WO 2018218792A1 CN 2017099229 W CN2017099229 W CN 2017099229W WO 2018218792 A1 WO2018218792 A1 WO 2018218792A1
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WIPO (PCT)
Prior art keywords
base
connecting portion
motor
nut
fixedly connected
Prior art date
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Ceased
Application number
PCT/CN2017/099229
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English (en)
French (fr)
Inventor
朱磊
蔡成林
何忠伟
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Kunshan Kersen Science and Technology Co Ltd
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Kunshan Kersen Science and Technology Co Ltd
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Application filed by Kunshan Kersen Science and Technology Co Ltd filed Critical Kunshan Kersen Science and Technology Co Ltd
Publication of WO2018218792A1 publication Critical patent/WO2018218792A1/zh
Anticipated expiration legal-status Critical
Priority to AU2019101681A priority Critical patent/AU2019101681A4/en
Ceased legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/26Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes

Definitions

  • the present disclosure relates to the field of inspection technology, for example, to a precision part inspection apparatus.
  • chamfering is generally performed at the end of the part.
  • the function of the chamfer is to remove the burrs and make the parts beautiful.
  • the chamfers specified in the drawings are generally the requirements of the installation process. These chamfers have many functions and should be carefully checked during maintenance work and fully utilized. Since the chamfer on the part or the workpiece plays an important role, it is necessary to detect whether the chamfer is processed after the machining is completed.
  • the detection method of the related art is usually manual detection, but if the workpiece size is small, the manual detection will have higher difficulty, easy to miss or misdetect, and the efficiency of manually detecting the chamfer is not high.
  • the disclosure provides a precision component detecting device, which not only improves the detection precision of the detecting mechanism, but also ensures the reliability of the product detection, and ensures the running precision of the jaw mechanism, and ensures the accurate clamping of the unqualified workpiece. take.
  • the present disclosure provides a precision part automatic inspection apparatus, comprising a base, a support frame mounted on the base, a conveying device and a conveying mechanism, the conveying device comprising a first conveying device and a second conveying device, the support frame
  • the first column, the second column and the beam are included, the first ends of the first column and the first ends of the second right column are respectively fixed on opposite sides of the first surface of the base, and the beam is bridged from the first column away from the The second end of the base and the second end of the second upright away from the base, the conveying device is respectively mounted on two sides of the beam, and the transport mechanism is mounted on the first surface of the base;
  • the conveying mechanism comprises a motor, two rails, a screw rod, a nut and a carrier plate, the motor is mounted on the base opposite to the end of the feeding port, the screw rod is mounted on the base and connected to the motor, and the two rails Separate The two sides of the lead rod are fixedly connected to the screw, and the nut is fixedly connected to the nut.
  • the first surface of the carrier plate is provided with a slider, and the slider is embedded in the guide rail.
  • the carrier board is movably connected to the guide rail through the slider;
  • the first conveying device includes a first motor, two first rails, a first screw rod and a first nut, the first motor is mounted on one end of the feeding side of the support frame, and the first screw rod is mounted on the support
  • the first beam is respectively disposed on the two sides of the first screw rod and is fixedly connected to the beam of the support frame, and the first nut is set on the first screw rod.
  • the first end portion of the first screw rod is embedded in the first connecting portion, and the first motor output shaft is embedded in the second connecting portion, and the two ends of the first buffer portion are respectively connected to the first connecting portion and the second connecting portion Fixed connection of the end faces;
  • a connecting plate is fixedly connected to the first nut, and the first side surface of the connecting plate is provided with a slider, and the slider is respectively embedded in the two first guiding rails, so that the connecting plate is movably connected with the two first guiding rails, and the connecting a cylinder is mounted on the second side surface of the plate, the piston rod of the cylinder is fixedly connected with the upper surface of the jaw cylinder, and the jaw cylinder is mounted and connected with the clamping jaw;
  • the second conveying device includes a second motor, two second rails, a second screw rod and a second nut, and the second motor is mounted on one end of the support frame opposite to the feeding side, the second screw rod Mounted on the beam of the support frame and connected to the second motor, the two second guide rails are respectively located on two sides of the second screw rod and fixedly connected with the beam of the support frame, and the second nut is set on the second wire.
  • a first end of the second lead screw is embedded in the third connecting portion
  • the second motor output shaft is embedded in the fourth connecting portion, and two ends of the second buffering portion are respectively connected to the third connecting portion, The end surface of the fourth connecting portion is fixedly connected;
  • the first connecting portion, the second connecting portion, the third connecting portion, and the fourth connecting portion each include a ring-shaped seat and a connecting half ring fixed to the end surface of the ring seat, and the first end of the buffering half ring is fixed to the connecting half ring a first end, a gap is left between the second end of the buffer half ring and the second end of the connecting half ring and is connected by a bolt for adjusting the gap distance;
  • a movable plate is fixedly connected to the second nut, and the first side surface of the movable plate is provided with a slider, and the slider is respectively embedded in the two second guide rails, so that the movable plate is movably connected with the two second guide rails, and a camera bracket Fixedly connected to the second side surface of the movable plate, the camera bracket is mounted on the side of the base with a camera, the camera The bracket is provided with a plurality of guide post through holes through which the guide columns penetrate, and the plurality of guide posts respectively pass through the guide post through holes and are fixedly connected to the upper surface of a light source.
  • a receiving box for collecting defective products is disposed in the center of the base.
  • the light source is a ring LED light source.
  • a position corresponding to the second surface of the base is provided with a cabinet for placing a power source and an electronic control device.
  • the second surface of the carrier is uniformly disposed with a plurality of workpiece cavities for product embedding.
  • the automatic inspection and testing equipment for precision parts provided by the present disclosure prevents the eccentricity and error of the motor output shaft and the lead screw from being damaged and deformed by the connection of the screw rod and the motor in the conveying device, and improves the detection precision of the detecting mechanism on the one hand.
  • the reliability of the product inspection is ensured, and on the other hand, the running precision of the jaw mechanism is ensured, and the accurate clamping of the unqualified workpiece is ensured.
  • FIG. 1 is a schematic structural view of an automatic inspection device for precision parts provided in the embodiment
  • Figure 2 is a cross-sectional structural view of the carrier plate, the slider and the nut of Figure 1 taken along the dashed line AA';
  • Figure 3 is a cross-sectional structural view of the connecting plate, the slider and the front end nut of Figure 1 taken along the broken line BB';
  • FIG. 4 is a top view showing the structure of the automatic inspection device for precision parts provided by the embodiment.
  • Figure 5 is a cross-sectional structural view of the movable plate, the slider and the rear end nut of Figure 4 taken along the broken line CC';
  • Figure 6 is a partial schematic structural view 1 of the automatic inspection device for precision parts provided in the embodiment
  • FIG. 7 is a partial schematic structural diagram 2 of the automatic inspection device for precision parts provided in the embodiment.
  • a precision component detecting device comprising a base 1, a support frame 2 mounted on the base 1, a conveying device 3 and a conveying mechanism 4, the conveying device 3 comprising a front end conveying device 5 and a rear end conveying device 6, the support frame 2
  • the left column 7 and the right column 8 are respectively fixed on the two sides of the upper surface of the base 1 , and the beam 9 is connected to the top of the left column 7 and the right column 8 .
  • the conveying device 3 is attached to the upper surface of the base 1 and the front and rear sides of the cross member 9 of the support frame 2, respectively.
  • the front end conveying device is the first conveying device
  • the rear end conveying device is the second conveying device, that is, the "front end” indicates “first” and the “rear end” indicates “second”; the left column is The first column and the right column are the second column.
  • the transport mechanism 4 includes a motor 401, a lead screw 403, a nut 404, and a carrier plate 405.
  • the motor 401 is mounted on the base 1 opposite to the end of the feed port, and the lead screw 403 is mounted on the base 1 and coupled to the motor. 401 is connected, the nut 404 is set on the screw 403, and the carrier 405 is fixedly connected with the nut 404 and is movably linked to the base 1 through the guide rail 402 and the slider 406.
  • the front end conveyor 5 includes a front end motor 501, two front end rails 502, a front end screw 503 and a front end nut 504.
  • the front end motor 501 is mounted on one end of the feeding side of the support frame 2, and the front end screw 503 is mounted on The front end of the front end of the lead screw 503 is fixedly connected to the cross member 9 of the support frame 2, and the front end nut 504 is set on the front end of the support frame 2, and is connected to the front end motor 501.
  • the front end portion of the front end screw 503 is embedded in the first connecting portion 14, and the output shaft of the front end motor 501 is embedded in the second connecting portion 15, and the two ends of the first buffer portion 16 are respectively opposite to the first portion
  • the end faces of one of the connecting portion 14 and the second connecting portion 15 are fixedly connected.
  • a connecting plate 21 provided with a slider 211 on the rear side surface is fixedly connected to the front end nut 504, and the slider 211 is respectively embedded in the two front end rails 502, so that the connecting plate 21 is movably connected with the two front end rails 502.
  • a cylinder 22 is mounted on the connecting plate 21, and the piston rod of the cylinder 22 is fixedly coupled to the upper surface of the jaw cylinder 23, and the jaw cylinder 23 is mounted and coupled to the jaw 24.
  • the rear end conveyor 6 includes a rear end motor 601, two rear end rails 602, a rear end screw 603 and a rear end nut 604, and the rear end motor 601 is mounted on one end of the support frame 2 opposite to the feeding side.
  • the rear end screw 603 is mounted on the cross member 9 of the support frame 2 and connected to the rear end motor 601.
  • the two rear end guide rails 602 are respectively located on both sides of the rear end screw 603 and the cross member 9 of the support frame 2.
  • the rear end nut 604 is set on the rear end screw 603, the front end portion of the rear end screw 603 is embedded in the third connecting portion 17, and the output shaft of the rear end motor 601 is embedded in the fourth connecting portion.
  • the two ends of the second cushioning portion 19 are fixedly connected to the end faces of the third connecting portion 17 and the fourth connecting portion 18, respectively.
  • the first connecting portion 14 , the second connecting portion 15 , the third connecting portion 17 , and the fourth connecting portion 18 each include a ring seat 40 and a connecting half ring 41 fixed to the end surface of the ring seat 40 , and the buffer half ring 42 .
  • One end is fixed to one end of the connecting half ring 41, and the other end has a gap between the other end of the connecting half ring 41 and is connected by a bolt for adjusting the gap distance.
  • a movable plate 30 provided with a slider 301 on the rear side surface is fixedly connected to the rear end nut 604, and the slider 301 is respectively embedded in the two rear end guide rails 602, so that the movable plate 30 is movably connected to the two rear end guide rails 602.
  • a camera bracket 31 is fixedly connected to the front side surface of the movable panel 30, a camera 32 is mounted under the camera bracket 31, and a plurality of guide post through holes 35 through which the guide post 34 is inserted are disposed on the camera bracket 31, and the plurality of guide posts 34 respectively It passes through the pillar through hole 35 and is fixedly connected to the upper surface of a light source 33.
  • a receiving box 45 for collecting defective products is disposed in the center of the base 1.
  • the light source 33 described above is a ring-shaped LED light source.
  • the setting of the ring LED light source realizes no dead angle illumination of the workpiece to be inspected, and provides a clear field of view for the photo, ensuring that the camera can clearly collect the chamfer image information, avoiding the detection blind zone and improving the detection precision.
  • a precision component detecting device comprises a base 1, a support frame 2 mounted on the base 1, a transport mechanism 4, a front end conveying device 5 and a rear end conveying device 6, the support frame 2 being composed of a left column 7 and a right column 8 And the beam 9 is fixed, the left column 7 and the right column 8 are respectively fixed on two sides of the upper surface of the base 1, the beam 9 is connected to the top ends of the left column 7 and the right column 8, and the conveying device 3 is respectively mounted on the base 1 Upper surface and support frame 2 beam 9 Front and rear sides.
  • the transport mechanism 4 includes a motor 401, a lead screw 403, a nut 404, and a carrier plate 405.
  • the motor 401 is mounted on the base 1 opposite to the end of the feed port, and the lead screw 403 is mounted on the base 1 and coupled to the motor. 401 is connected, the nut 404 is set on the screw 403, and the carrier 405 is fixedly connected with the nut 404 and is movably linked to the base 1 through the guide rail 402 and the slider 406.
  • the front end conveyor 5 includes a front end motor 501, two front end rails 502, a front end screw 503 and a front end nut 504.
  • the front end motor 501 is mounted on one end of the feeding side of the support frame 2, and the front end screw 503 is mounted on The front end of the front end of the lead screw 503 is fixedly connected to the cross member 9 of the support frame 2, and the front end nut 504 is set on the front end of the support frame 2, and is connected to the front end motor 501.
  • the front end portion of the front end screw 503 is embedded in the first connecting portion 14, and the output shaft of the front end motor 501 is embedded in the second connecting portion 15, and the two ends of the first buffer portion 16 are respectively opposite to the first portion
  • the end faces of one of the connecting portion 14 and the second connecting portion 15 are fixedly connected.
  • a connecting plate 21 provided with a slider 211 on the rear side surface is fixedly connected to the front end nut 504, and the slider 211 is respectively embedded in the two front end rails 502, so that the connecting plate 21 is movably connected with the two front end rails 502, and the connection is made.
  • a cylinder 22 is mounted on the plate 21, and the piston rod of the cylinder 22 is fixedly coupled to the upper surface of the jaw cylinder 23, and the jaw cylinder 23 is mountedly coupled to the jaw 24.
  • the rear end conveyor 6 includes a rear end motor 601, two rear end rails 602, a rear end screw 603 and a rear end nut 604, and the rear end motor 601 is mounted on one end of the support frame 2 opposite to the feeding side.
  • the rear end screw 603 is mounted on the cross member 9 of the support frame 2 and connected to the rear end motor 601.
  • the two rear end guide rails 602 are respectively located on both sides of the rear end screw 603 and the cross member 9 of the support frame 2.
  • the rear end nut 604 is set on the rear end screw 603, the front end portion of the rear end screw 603 is embedded in the third connecting portion 17, and the output shaft of the rear end motor 601 is embedded in the fourth connecting portion.
  • the two ends of the second cushioning portion 19 are fixedly connected to the end faces of the third connecting portion 17 and the fourth connecting portion 18, respectively.
  • the first connecting portion 14 , the second connecting portion 15 , the third connecting portion 17 , and the fourth connecting portion 18 each include a ring seat 40 and a connecting half ring 41 fixed to the end surface of the ring seat 40 , and the buffer half ring 42 .
  • One end is fixed to one end of the connecting half ring 41, and the other end has a gap between the other end of the connecting half ring 41 and is used for adjusting the space therebetween.
  • Bolt connection with gap distance is
  • a movable plate 30 provided with a slider 301 on the rear side surface is fixedly connected to the rear end nut 604, and the slider 301 is respectively embedded in the two rear end guide rails 602, so that the movable plate 30 is movably connected to the two rear end guide rails 602.
  • a camera bracket 31 is fixedly connected to the front side surface of the movable panel 30, a camera 32 is mounted under the camera bracket 31, and a plurality of guide post through holes 35 through which the guide post 34 is inserted are disposed on the camera bracket 31, and the plurality of guide posts 34 respectively It passes through the pillar through hole 35 and is fixedly connected to the upper surface of a light source 33.
  • a cabinet 46 for placing power and electronic control equipment is disposed under the base 1.
  • a plurality of workpiece cavities 407 for product embedding are uniformly disposed on the upper surface of the carrier plate 405. With such a setting, multiple workpieces can be detected at one time, which solves the problem that the chamfering detection in the prior art can only be performed one by one, and the batch detection can be performed, and the chamfering detection of the large-scale small workpiece can be performed at one time, thereby improving Work efficiency.
  • the precision component detecting device can prevent the eccentricity and error of the motor output shaft and the lead screw, and cause damage and deformation.
  • the detection precision of the detecting mechanism is improved, the reliability of the product detection is ensured, and the reliability is ensured on the other hand.
  • the running accuracy of the jaw mechanism ensures accurate gripping of unacceptable workpieces.
  • the setting of the workpiece cavity can detect a plurality of workpieces at one time, and solves the problem that the chamfering detection in the related art can only be performed one by one, and the batch detection can be performed, and the chamfering detection of the large-scale small workpiece can be performed at one time, thereby improving Work efficiency.
  • the setting of the ring LED light source realizes no dead angle illumination of the workpiece to be inspected, and provides a clear field of view for the photo, ensuring that the camera can clearly collect the chamfer image information, avoiding the detection blind zone and improving the detection precision.
  • the precision parts detecting device improves the detection precision of the detecting mechanism, ensures the reliability of the product detection, and ensures the running precision of the jaw mechanism, and ensures accurate clamping of the unqualified workpiece.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Automatic Assembly (AREA)
  • Sorting Of Articles (AREA)

Abstract

一种精密件检测设备,包括底座(1)、安装于底座(1)上的支撑架(2)、运料机构(4)、前端传送装置(5)和后端传送装置(6),支撑架(2)由左立柱(7)、右立柱(8)和横梁(9)组成,左立柱(7)、右立柱(8)分别固定于底座(1)上表面两侧,横梁(9)跨接于左立柱(7)、右立柱(8)的顶端,前端传送装置(5)和后端传送装置(6)分别安装于横梁(9)的两侧,运料机构(4)安装于底座(1)第一表面。

Description

精密件检测设备 技术领域
本公开涉及检测技术领域,例如涉及一种精密件检测设备。
背景技术
为了去除零件上因为机械加工产生的毛刺,也为了便于零件装配,一般在零件端部做出倒角。倒角的作用是去除毛刺,使零件美观。对于图纸中特别指出的倒角,一般是安装工艺的要求,这些倒角具有多方面的功能,在维修作业中要认真进行查看,并且充分加以利用。由于零件或者工件上的倒角具有十分重要的作用,因此,在加工完成后,需要检测倒角是否加工完成。相关技术的检测方法通常是人工检测,但如果工件尺寸较小,人工检测时会具有较高的难度,容易遗漏或误检,同时人工检测倒角的效率也不高。
发明内容
本公开提供一种精密件检测设备,该精密件检测设备既提高了检测机构的检测精度,保证了产品检测的可靠性,又保证夹爪机构的运行精度,确保对检测不合格工件的准确夹取。
本公开提供了一种精密件自动化全检测设备,包括底座、安装于底座上的支撑架、传送装置和运料机构,所述传送装置包括第一传送装置和第二传送装置,所述支撑架包括第一立柱、第二立柱和横梁,第一立柱的第一端和第二右立柱的第一端分别固定于底座第一表面的相对两侧,所述横梁跨接于第一立柱远离所述底座的第二端和第二立柱的远离所述底座的第二端,所述传送装置分别安装于横梁的两侧,运料机构安装于底座第一表面;
所述运料机构包括电机、两个导轨、丝杆、螺母和载板,所述电机安装于底座相背于进料口一端,所述丝杆安装于底座上并与电机连接,两个导轨分别 位于丝杆两侧并与底座固定连接,所述螺母套装于所述丝杆上,所述载板与螺母固定连接,所述载板的第一表面设置有滑块,滑块嵌入导轨内,载板通过滑块与导轨活动连接;
所述第一传送装置包括第一电机、2个第一导轨、第一丝杆和第一螺母,所述第一电机安装于支撑架进料侧的一端,所述第一丝杆安装于支撑架的横梁上并与第一电机连接,所述2个第一导轨分别位于第一丝杆两侧并与支撑架的横梁固定连接,所述第一螺母套装于所述第一丝杆上,所述第一丝杆第一端部嵌入第一连接部内,所述第一电机输出轴嵌入第二连接部内,一第一缓冲部的两端分别与所述第一连接部、第二连接部的端面固定连接;
一连接板与第一螺母固定连接,连接板的第一侧表面设置有滑块,所述滑块分别嵌入2个第一导轨内,使得连接板与2个第一导轨活动连接,所述连接板的第二侧表面上安装有一气缸,此气缸的活塞杆与夹爪气缸的上表面固定连接,夹爪气缸与夹爪安装连接;
所述第二传送装置包括第二电机、2个第二导轨、第二丝杆和第二螺母,所述第二电机安装于支撑架相背于进料侧的一端,所述第二丝杆安装于支撑架的横梁上并与第二电机连接,所述2个第二导轨分别位于第二丝杆两侧并与支撑架的横梁固定连接,所述第二螺母套装于所述第二丝杆上,所述第二丝杆第一端部嵌入第三连接部内,所述第二电机输出轴嵌入第四连接部内,一第二缓缓冲部的两端分别与所述第三连接部、第四连接部的端面固定连接;
所述第一连接部、第二连接部、第三连接部、第四连接部均包括环型座和固定于环型座端面的连接半环,缓冲半环的第一端固定于连接半环的第一端,缓冲半环的第二端与连接半环的第二端之间留有间隙并通过用于调节此间隙距离的螺栓连接;
一活动板与第二螺母固定连接,活动板的第一侧表面设置有滑块,所述滑块分别嵌入2个第二导轨内,使得活动板与2个第二导轨活动连接,一相机支架与活动板的第二侧表面固定连接,相机支架靠近底座的一侧安装有相机,相机 支架上设置有多个供导柱穿入的导柱通孔,多个导柱分别穿过导柱通孔并与一光源上表面固定连接。
可选地,所述底座中央设置有一用于收集残次品的收料盒。
可选地,所述光源为环形LED光源。
可选地,所述底座第二表面对应的位置设置有一供放置电源、电控设备的机柜。
可选地,所述载板第二表面均匀设置有多个供产品嵌入的工件腔。
本公开提供的精密件自动化全检测设备,通过传送装置中丝杆与电机的连接设置,防止了电机输出轴与丝杠偏心、误差,导致的损伤、变形,一方面提高了检测机构的检测精度,保证了产品检测的可靠性,另一方面保证了夹爪机构的运行精度,确保对检测不合格工件的准确夹取。
附图说明
附图1为本实施例提供的精密件自动化全检测设备结构示意图;
附图2为图1中的载板、滑块和螺母沿虚线AA’的剖面结构示意图;
附图3为图1中的连接板、滑块和前端螺母沿虚线BB’的剖面结构示意图;
附图4为本实施例提供的精密件自动化全检测设备结构俯视图;
附图5为图4中的活动板、滑块和后端螺母沿虚线CC’的剖面结构示意图;
附图6为本实施例提供的精密件自动化全检测设备局部结构示意图一;
附图7为本实施例提供的精密件自动化全检测设备局部结构示意图二。
以上附图中:1、底座;2、支撑架;3、传送装置;4、运料机构;401、电机;402、导轨;403、丝杆;404、螺母;405、载板;406、滑块;407、工件腔;5、前端传送装置;501、前端电机;502、前端导轨;503、前端丝杆;504、前端螺母;6、后端传送装置;601、后端电机;602、后端导轨;603、后端丝杆;604、后端螺母;7、左立柱;8、右立柱;9、横梁;14、第一连接部;15、第二连接部;16、第一缓冲部;17、第三连接部;18、第四连接部;19、第二 缓冲部;21、连接板;211、滑块;22、气缸;23、夹爪气缸;24、夹爪;30、活动板;301、滑块;31、相机支架;32、相机;33、光源;34、导柱;35、导柱通孔;40、环型座;41、连接半环;42、缓冲半环;45、收料盒;46、机柜。
具体实施方式
下面结合附图及实施例对本公开的技术方案进行描述。
一种精密件检测设备,包括底座1、安装于底座1上的支撑架2、传送装置3和运料机构4,传送装置3包括前端传送装置5和后端传送装置6,所述支撑架2由左立柱7、右立柱8和横梁9组成,此左立柱7、右立柱8分别固定于底座1上表面两侧,所述横梁9跨接于左立柱7、右立柱8的顶端,所述传送装置3分别安装于底座1上表面和支撑架2横梁9的前后两侧。本实施例中,前端传送装置为第一传送装置,后端传送装置为第二传送装置,即,用“前端”表示“第一”以及用“后端”表示“第二”;左立柱为第一立柱,右立柱为第二立柱。
所述运料机构4包括电机401、丝杆403、螺母404和载板405,所述电机401安装于底座1相背于进料口一端,所述丝杆403安装于底座1上并与电机401连接,所述螺母404套装于所述丝杆403上,所述载板405与螺母404固定连接并通过导轨402与滑块406与底座1活动链接。
所述前端传送装置5包括前端电机501、2个前端导轨502、前端丝杆503和前端螺母504,所述前端电机501安装于支撑架2进料侧的一端,所述前端丝杆503安装于支撑架2的横梁9上并与前端电机501连接,所述2个前端导轨502分别位于前端丝杆503两侧并与支撑架2的横梁9固定连接,所述前端螺母504套装于所述前端丝杆503上,所述前端丝杆503前端部嵌入第一连接部14内,所述前端电机501输出轴嵌入第二连接部15内,一第一缓冲部16的两端分别与所述第一连接部14、第二连接部15的端面固定连接。
一后侧表面设置有滑块211的连接板21与前端螺母504固定连接,所述滑块211分别嵌入2个前端导轨502内,使得连接板21与2个前端导轨502活动连接,所 述连接板21上安装有一气缸22,此气缸22的活塞杆与夹爪气缸23的上表面固定连接,夹爪气缸23与夹爪24安装连接。
所述后端传送装置6包括后端电机601、2个后端导轨602、后端丝杆603和后端螺母604,所述后端电机601安装于支撑架2相背于进料侧的一端,所述后端丝杆603安装于支撑架2的横梁9上并与后端电机601连接,所述2个后端导轨602分别位于后端丝杆603两侧并与支撑架2的横梁9固定连接,所述后端螺母604套装于所述后端丝杆603上,所述后端丝杆603前端部嵌入第三连接部17内,所述后端电机601输出轴嵌入第四连接部18内,一第二缓缓冲部19的两端分别与所述第三连接部17、第四连接部18的端面固定连接。
所述第一连接部14、第二连接部15、第三连接部17、第四连接部18各自均包括环型座40和固定于环型座40端面的连接半环41,缓冲半环42一端固定于连接半环41一端,另一端与连接半环41另一端之间留有间隙并通过用于调节此间隙距离的螺栓连接。
一后侧表面设置有滑块301的活动板30与后端螺母604固定连接,所述滑块301分别嵌入2个后端导轨602内,使得活动板30与2个后端导轨602活动连接,一相机支架31与活动板30前侧表面固定连接,相机支架31下方安装有相机32且相机支架31上设置有多个供导柱34穿入的导柱通孔35,多个导柱34分别穿过导柱通孔35并与一光源33上表面固定连接。
上述底座1中央设置有一用于收集残次品的收料盒45。
上述光源33为环形LED光源。环形LED光源的设置,实现对待检工件的无死角照明,为照片提供清晰的视场,保证相机可以清晰的采集到倒角图像信息,避免出现检测盲区,提高检测精度。
一种精密件检测设备,包括底座1、安装于底座1上的支撑架2、运料机构4、前端传送装置5和后端传送装置6,所述支撑架2由左立柱7、右立柱8和横梁9组成,此左立柱7、右立柱8分别固定于底座1上表面两侧,所述横梁9跨接于左立柱7、右立柱8的顶端,所述传送装置3分别安装于底座1上表面和支撑架2横梁9 的前后两侧。
所述运料机构4包括电机401、丝杆403、螺母404和载板405,所述电机401安装于底座1相背于进料口一端,所述丝杆403安装于底座1上并与电机401连接,所述螺母404套装于所述丝杆403上,所述载板405与螺母404固定连接并通过导轨402与滑块406与底座1活动链接。
所述前端传送装置5包括前端电机501、2个前端导轨502、前端丝杆503和前端螺母504,所述前端电机501安装于支撑架2进料侧的一端,所述前端丝杆503安装于支撑架2的横梁9上并与前端电机501连接,所述2个前端导轨502分别位于前端丝杆503两侧并与支撑架2的横梁9固定连接,所述前端螺母504套装于所述前端丝杆503上,所述前端丝杆503前端部嵌入第一连接部14内,所述前端电机501输出轴嵌入第二连接部15内,一第一缓冲部16的两端分别与所述第一连接部14、第二连接部15的端面固定连接。
一后侧表面设置有滑块211的连接板21与前端螺母504固定连接,所述滑块211分别嵌入2个前端导轨502内,使得连接板21与2个前端导轨502活动连接,所述连接板21上安装有一气缸22,此气缸22的活塞杆与夹爪气缸23的上表面固定连接,夹爪气缸23与夹爪24安装连接。
所述后端传送装置6包括后端电机601、2个后端导轨602、后端丝杆603和后端螺母604,所述后端电机601安装于支撑架2相背于进料侧的一端,所述后端丝杆603安装于支撑架2的横梁9上并与后端电机601连接,所述2个后端导轨602分别位于后端丝杆603两侧并与支撑架2的横梁9固定连接,所述后端螺母604套装于所述后端丝杆603上,所述后端丝杆603前端部嵌入第三连接部17内,所述后端电机601输出轴嵌入第四连接部18内,一第二缓缓冲部19的两端分别与所述第三连接部17、第四连接部18的端面固定连接。
所述第一连接部14、第二连接部15、第三连接部17、第四连接部18各自均包括环型座40和固定于环型座40端面的连接半环41,缓冲半环42一端固定于连接半环41一端,另一端与连接半环41另一端之间留有间隙并通过用于调节此间 隙距离的螺栓连接。
一后侧表面设置有滑块301的活动板30与后端螺母604固定连接,所述滑块301分别嵌入2个后端导轨602内,使得活动板30与2个后端导轨602活动连接,一相机支架31与活动板30前侧表面固定连接,相机支架31下方安装有相机32且相机支架31上设置有多个供导柱34穿入的导柱通孔35,多个导柱34分别穿过导柱通孔35并与一光源33上表面固定连接。
上述底座1下方设置有一供放置电源、电控设备的机柜46。
上述载板405上表面均匀设置有多个供产品嵌入的工件腔407。这样的设置,可一次性对多个工件进行检测,解决了现有技术中的倒角检测只能逐一进行的问题,可批量化检测,可一次性对大规模小工件进行倒角检测,提高工作效率。
本实施例提供的精密件检测设备,可以防止电机输出轴与丝杠偏心、误差,导致的损伤、变形,一方面提高了检测机构的检测精度,保证了产品检测的可靠性,另一方面保证夹爪机构的运行精度,确保对检测不合格工件的准确夹取。工件腔的设置,可一次性对多个工件进行检测,解决了相关技术中的倒角检测只能逐一进行的问题,可批量化检测,可一次性对大规模小工件进行倒角检测,提高工作效率。环形LED光源的设置,实现对待检工件的无死角照明,为照片提供清晰的视场,保证相机可以清晰的采集到倒角图像信息,避免出现检测盲区,提高检测精度。
工业实用性
本公开提供的精密件检测设备,提高了检测机构的检测精度,保证了产品检测的可靠性,而且,保证了夹爪机构的运行精度,确保对检测不合格工件的准确夹取。

Claims (5)

  1. 一种精密件检测设备,包括底座(1)、安装于底座(1)上的支撑架(2)、传送装置(3)和运料机构(4),所述传送装置(3)包括第一传送装置(5)和第二传送装置(6),所述支撑架(2)包括第一立柱(7)、第二立柱(8)和横梁(9),第一立柱(7)的第一端和第二立柱(8)的第一端分别固定于底座(1)第一表面的相对两侧,所述横梁(9)跨接于第一立柱(7)远离所述底座(1)的第二端和第二立柱(8)的远离所述底座(1)的第二端,所述传送装置(3)分别安装于所述横梁(9)的两侧,运料机构(4)安装于底座(1)第一表面;
    所述运料机构(4)包括电机(401)、两个导轨(402)、丝杆(403)、螺母(404)和载板(405),所述电机(401)安装于底座(1)相背于进料口一端,所述丝杆(403)安装于底座(1)上并与电机(401)连接,所述两个导轨(402)分别位于丝杆(403)两侧并与底座(1)固定连接,所述螺母(404)套装于所述丝杆(403)上,所述载板(405)与螺母(404)固定连接,所述载板(405)的第一表面设置有滑块(406),滑块(406)嵌入导轨(402)内,载板(405)通过滑块(406)与导轨(402)活动连接;
    所述第一传送装置(5)包括第一电机(501)、2个第一导轨(502)、第一丝杆(503)和第一螺母(504),所述第一电机(501)安装于支撑架(2)进料口的一端,所述第一丝杆(503)安装于支撑架(2)的横梁(9)上并与第一电机(501)连接,所述2个第一导轨(502)分别位于第一丝杆(503)两侧并与支撑架(2)的横梁(9)固定连接,所述第一螺母(504)套装于所述第一丝杆(503)上,所述第一丝杆(503)第一端部嵌入第一连接部(14)内,所述第一电机(501)输出轴嵌入第二连接部(15)内,一第一缓冲部(16)的两端分别与所述第一连接部(14)、第二连接部(15)的端面固定连接;
    一连接板(21)与第一螺母(504)固定连接,连接板(21)的第一侧表面 设置有滑块(211),所述滑块(211)分别嵌入2个第一导轨(502)内,使得连接板(21)与2个第一导轨(502)活动连接,所述连接板(21)的第二侧表面上安装有一气缸(22),气缸(22)的活塞杆与夹爪气缸(23)的上表面固定连接,夹爪气缸(23)与夹爪(24)安装连接;
    所述第二传送装置(6)包括第二电机(601)、2个第二导轨(602)、第二丝杆(603)和第二螺母(604),所述第二电机(601)安装于支撑架(2)相背于进料口的一端,所述第二丝杆(603)安装于支撑架(2)的横梁(9)上并与第二电机(601)连接,所述2个第二导轨(602)分别位于第二丝杆(603)两侧并与支撑架(2)的横梁(9)固定连接,所述第二螺母(604)套装于所述第二丝杆(603)上,所述第二丝杆(603)第一端部嵌入第三连接部(17)内,所述第二电机(601)输出轴嵌入第四连接部(18)内,一第二缓缓冲部(19)的两端分别与所述第三连接部(17)、第四连接部(18)的端面固定连接;
    所述第一连接部(14)、第二连接部(15)、第三连接部(17)、第四连接部(18)均包括环型座(40)和固定于环型座(40)端面的连接半环(41),缓冲半环(42)的第一端固定于连接半环(41)的第一端,缓冲半环(42)的第二端与连接半环(41)第二端之间留有间隙并通过用于调节此间隙距离的螺栓连接;
    一活动板(30)与第二螺母(604)固定连接,活动板(30)的第一侧表面设置有滑块(301),所述滑块(301)分别嵌入2个第二导轨(602)内,使得活动板(30)与2个第二导轨(602)活动连接,一相机支架(31)与活动板(30)的第二侧表面固定连接,相机支架(31)靠近底座(1)的一侧安装有相机(32)且相机支架(31)上设置有多个供导柱(34)穿入的导柱通孔(35),多个导柱(34)分别穿过导柱通孔(35)并与一光源(33)上表面固定连接。
  2. 根据权利要求1所述的设备,其中,所述底座(1)中央设置有一用于收集残次品的收料盒(45)。
  3. 根据权利要求1所述的设备,其中,所述光源(33)为环形LED光源。
  4. 根据权利要求1所述的设备,其中,所述底座(1)第二表面对应的位置设置有一供放置电源、电控设备的机柜(46)。
  5. 根据权利要求1所述的设备,其中,所述载板(405)第二表面均匀设置有多个供产品嵌入的工件腔(407)。
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