WO2018189887A1 - Falling film type heat exchanger - Google Patents

Falling film type heat exchanger Download PDF

Info

Publication number
WO2018189887A1
WO2018189887A1 PCT/JP2017/015313 JP2017015313W WO2018189887A1 WO 2018189887 A1 WO2018189887 A1 WO 2018189887A1 JP 2017015313 W JP2017015313 W JP 2017015313W WO 2018189887 A1 WO2018189887 A1 WO 2018189887A1
Authority
WO
WIPO (PCT)
Prior art keywords
heat exchange
transfer medium
heat transfer
heat
rectifier
Prior art date
Application number
PCT/JP2017/015313
Other languages
French (fr)
Japanese (ja)
Inventor
一男 中野
忠司 光安
Original Assignee
一男 中野
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 一男 中野 filed Critical 一男 中野
Priority to JP2019512150A priority Critical patent/JP6892574B2/en
Priority to PCT/JP2017/015313 priority patent/WO2018189887A1/en
Publication of WO2018189887A1 publication Critical patent/WO2018189887A1/en

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D3/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium flows in a continuous film, or trickles freely, over the conduits
    • F28D3/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium flows in a continuous film, or trickles freely, over the conduits with tubular conduits

Definitions

  • the present invention relates to a heat exchange device (cooling device), and more particularly to a device that cools a high-temperature fluid by heat exchange with a refrigerant such as tap water while flowing down in a liquid film by its own weight.
  • a refrigerant such as tap water
  • Patent Document 4 includes a plurality of heat exchange tube rows that are arranged in a non-staggered manner in the vertical direction, and a cylindrical heat exchange group that operates in a falling liquid film evaporation system and includes a refrigerant spray nozzle.
  • Tubular heat exchangers have been proposed.
  • the apparatus is in fluid communication with a spray nozzle and includes a plurality of guide plates disposed at the refrigerant outlet in a refrigerant distribution system provided with a refrigerant outlet in the vicinity of the plurality of heat exchange rows. Is used to guide the refrigerant to the upper top of the heat exchange tube row, and all the refrigerant is used to wet the heat exchange tube, so that the wettability of the heat exchange tube and the efficiency of the heat exchanger are improved.
  • Patent Document 5 discloses a liquid film forming member capable of forming a uniform liquid film along the inner walls of a plurality of liquid flow pipes arranged in the vertical direction, and a liquid film equipped with the liquid film forming member.
  • a heat exchanger has been proposed. That is, the liquid film forming member attached to the upper end openings of the plurality of liquid flow pipes arranged with the axis line oriented in the vertical direction is formed in a cylindrical shape or a column shape, and the axis line extends from the outer circumference surface to the axis line.
  • An orthogonal support part protrudes in the circumferential direction and is fitted into the inner wall of the liquid flow down pipe, so that a flow path forming recess is formed in the direction perpendicular to the axial line spaced in the circumferential direction and at both ends in the axial direction.
  • the heat transfer tube which makes a liquid flow down on an outer peripheral surface and performs heat transfer is wound by the pancake shape, and the heat transfer tube wound by this pancake shape (spiral shape; spiral shape) is perpendicular
  • the heat transfer tube is divided into layers in the inner / outer layer direction and the vertical direction of the heat transfer tube, and the adjacent tube parts are partitioned by a rod or wire, and the liquid flows down to the outer peripheral surface of the heat transfer tube to generate heat.
  • An apparatus for performing movement has been proposed.
  • Such falling film heat exchangers are used in seawater desalination equipment, absorption refrigerators, chemical process equipment, and the like.
  • the beverage supply machine of Patent Document 1 connects a cooling device from the back surface of the inclined plate, and cools down the hot coffee by flowing down on the inclined plate.
  • a cooling device from the back surface of the inclined plate, and cools down the hot coffee by flowing down on the inclined plate.
  • an excessive apparatus is required.
  • the beverage supply device disclosed in Patent Document 2 requires a cooling pipe to be attached to the outer periphery of the outer cylinder and a cold storage material to be enclosed in the inner cylinder, which increases costs.
  • the beverage cooling device of Patent Document 3 requires constant cleaning because the beverage component adheres to the heat exchange pipe. However, the longer the pipe, the greater the effort and the sufficient cleaning. There is a risk that it will be out of reach.
  • chillers are used to cool liquids of 20-30 ° C. that are not too hot.
  • the falling film type heat exchange device represented by Patent Document 7 is converted into kinetic energy when the heat exchange fluid is dropped from potential energy to pressure energy and then dropped. Therefore, the pressure energy is high in front of the orifice entrance, which becomes the flow adjustment plate, and the flow path is restricted, so that surface tension (viscous resistance) and pressure loss energy are generated, but the kinetic energy is high and the orifice diameter is restricted.
  • the flow rate will be adjusted depending on the size.
  • Patent Document 4 Japanese Patent Application Laid-Open No. 2000-234878
  • a guide plate is provided below the storage tank.
  • the diameter of the orifice provided on the flow rate adjustment plate is one, dripping at an appropriate flow speed and flow rate can only be performed under certain conditions, and it may stay, and it may be difficult or impossible to use with the same device. There was a case. Further, the orifice having a single (single layer) structure needs to be removed from the apparatus every time clogging occurs to remove the clogging substance.
  • the falling film type heat exchange device allows the heat exchange fluid to flow down in the form of a liquid film along the outer surface of the heat transfer medium flow pipe, and the cross-flow partition type with the heat transfer medium flowing inside the flow pipe
  • heat exchange is performed, in a high-temperature heat exchange fluid, heat exchange is also performed in which heat energy generated from a dripping fluid and a fluid liquid film flowing down the heat exchange section is released by convective heat transfer.
  • the inside of the heat exchange unit and the heat exchange vessel is in contact with the surrounding atmosphere, but the atmosphere is natural convection, and there is little heat transfer and the heat exchange processing capacity is low.
  • a heat transfer medium distribution pipe is formed by arranging a plurality of horizontal straight pipes in a vertical direction at predetermined intervals and connecting both ends thereof with U-shaped bent pipes to form a loop shape.
  • the resistance increases in the path, the loss energy of the heat transfer medium is large, and the heat exchange capacity is also reduced because the flow velocity and pressure are reduced.
  • the number of processing and assembling steps increases and the cost increases.
  • the heat exchange part is formed of a straight pipe
  • the inner surface and the outer surface of the pipe wall are smooth, and the internal heat transfer medium becomes a laminar flow, so that a thick temperature boundary layer is formed near the pipe wall, There was a temperature difference between the pipe wall and the pipe center, which tended to reduce the heat exchange capacity. Therefore, in order to increase the heat exchange capability, a method of increasing the flow velocity by reducing the tube diameter can be considered, but this increases the film thickness of the heat exchange fluid flowing on the surface of the tube and decreases the heat exchange capability. .
  • the orifice is integrally formed at the bottom of the storage tank, if the liquid level of the heat exchange fluid is high, the pressure near the orifice increases due to the weight of the fluid and the loss due to the surface tension is large, but it is converted into large kinetic energy. Therefore, the dropping speed is also fast.
  • the liquid level is low, the pressure near the orifice is low and there is surface tension, resulting in small kinetic energy, so the dripping speed difference is large and the heat exchange treatment amount is also different.
  • a power source such as a pump is always required to continuously move the heat exchange fluid from the outside, and there is a risk of foreign matter entering from above.
  • the fluid only needs to be a liquid, but in the state of a gas such as steam or air, heat moves to the atmosphere, and most of the heat exchange fluid does not exchange heat downward.
  • the present invention is not only capable of cooling a high-temperature fluid in a very short time while having a simple structure, but also cleaning a portion to which a heat exchange fluid is attached. It is another object of the present invention to provide a falling liquid film type cooling device that can be carried out easily and reliably.
  • the falling film heat exchanger of the present invention is provided with a bottomed cylindrical rectifier whose upper side is open to the atmosphere, a plurality of orifices formed in a loop shape on the horizontal surface of the rectifier bottom, and the rectifier. It consists of a heat transfer medium flow tube and a heat exchange container that houses the heat transfer medium flow tube, and the heat exchange fluid is distributed and dropped from the orifice to be distributed in the form of a liquid film along the outer surface of the heat transfer medium flow tube.
  • the first is that the orifice is provided with a funnel-shaped taper.
  • a rectifier a flow rate adjusting section of the laminated structure composed of a flow regulating plate having the top of the rectifier, a funnel-shaped orifice provided in the flow rate adjusting plate, the through hole diameter of the rectifier larger cities than the orifice, the through-holes The pitch between them is the same, and the holes of the flow rate adjusting plate and the through holes of the rectifier are provided at positions where communication holes can be formed by relative movement, and the flow rate can be changed by replacing the flow rate adjusting plate with a different orifice diameter.
  • the second feature is that it can be adjusted.
  • a cylindrical exhaust duct that is provided to extend upward from the bottom of the rectifier and has an open top, and an intake port that is provided on the side opposite to the exhaust port provided on the side of the heat exchange vessel, or on the side of the rectifier. It has a ventilation path and an exhaust port provided on the side of the heat exchange container and an intake port provided on the opposite side, and a heat dissipation path through which the air is sucked from the lower intake hole and rises and is discharged from the exhaust duct and exhaust port.
  • the third feature is that the heat of vaporization generated and flown down in the heat exchange vessel is exchanged by forced convection heat transfer.
  • the heat transfer medium flow pipe includes a heat exchange part in which a plurality of loops bent in a round shape or an ellipse are spirally formed at predetermined intervals in the vertical direction, a water injection part for injecting the heat transfer medium, and a heat transfer part. It consists of a drainage part that discharges the heat medium, and the heat exchange part is formed in a corrugated and spiral shape with the inner and outer surfaces of the tube wall extending in the axial direction, and exchanges heat with the heat transfer medium by the rotational movement of the heat transfer medium
  • a fourth feature is that the fluid is formed in a flow path in which a heat transfer medium is injected from below and discharged upward while alternately performing countercurrent and cocurrent heat exchange, and countercurrent heat exchange is performed.
  • a bottomed cylindrical heat exchange fluid storage tank whose upper side is open to the atmosphere is disposed at the upper part of the rectifier, and an inner cylinder pipe provided to extend upward from the bottom of the storage tank,
  • an inner cylinder pipe provided to extend upward from the bottom of the storage tank
  • a tubular heat-exchange fluid storage tank with a sealed top is arranged at the top of the rectifier, and the liquid level pipe provided extending downward from the bottom of the storage tank allows the liquid level of the rectifier to be liquid.
  • Liquid level adjuster that starts supplying when it is below the level pipe, stops supplying when it reaches the upper surface position of the hole of the liquid level pipe, and maintains a constant liquid level by supplying the amount reduced by the siphon effect
  • a sixth feature is that the heat exchange device is stacked in a plurality of stages in the vertical direction and the heat exchange fluid is continuously heat-exchanged a plurality of times.
  • the falling liquid film type cooling device of the present invention comprises a bottomed cylindrical rectifier whose upper side is open to the atmosphere, a plurality of orifices formed in a loop on the horizontal surface of the bottom of the rectifier, and a transmission provided below the rectifier.
  • a heat exchange pipe and a heat exchange container that houses the heat transfer medium circulation pipe, and the heat exchange fluid is distributed and dropped from the orifice to be distributed in a liquid film along the outer surface of the heat transfer medium circulation pipe; While flowing down, the fluid to be cooled can be exchanged in the form of a liquid film following the outer surface of the refrigerant flow pipe, and heat exchange can be performed while flowing down, and the following excellent effects can be obtained.
  • the orifice can be maintained by contact by relative movement.
  • a chimney effect is created by providing an air intake hole on the side of the heat exchange vessel, an exhaust duct and an exhaust port for exhausting air, and external air is forced to convection inside the heat exchange vessel without using a fan or other equipment.
  • the heat of vaporization can be transferred by forced convection heat transfer and discharged to the outside of the heat exchange container, thereby increasing the cooling capacity. If a blower fan or the like is used, further cooling capacity can be expected. Moreover, the energy can be further effectively used by using the exhaust heat.
  • the heat exchanging part of the heat transfer medium flow pipe is formed with a plurality of loops bent in a round shape or an ellipse in a spiral shape in the vertical direction, so that there is no abrupt bent pipe path and the energy loss is reduced.
  • the flow rate and pressure of the heat transfer medium become constant, and the heat exchange capacity is improved. Since the heat exchanging unit bends one pipe in a spiral shape, the number of manufacturing steps is reduced and the cost becomes simple and inexpensive.
  • the vertical interval can be arbitrarily narrowed, and thus the size can be reduced.
  • the falling liquid film type heat exchange device is formed in a flow path in which the entire structure of the heat exchange fluid and the heat transfer medium flow pipe is orthogonal, but the heat transfer medium is injected from below and discharged upward. It is also a counter flow, and the wall of the flow pipe is formed in a corrugated and spiral shape, and it can be divided into two types, counter flow and parallel flow. It exhibits efficient heat exchange capability through combined heat exchange and vibration agitation by rotating the medium. To do. Furthermore, in the heat exchange between the high temperature and the low temperature, the thermal expansion of the flow pipe due to the temperature difference can be absorbed.
  • the fluid level of the flow rate adjusting unit is provided by separating the heat exchange fluid storage tank opened to the atmosphere and the flow rate adjustment unit including the orifice and providing the liquid level adjustment unit in the heat exchange fluid storage tank. And the difference in flow rate decreases, and the difference in potential energy, pressure, and kinetic energy decreases.
  • the fluid is sucked up by the siphon effect (capillary phenomenon), so that it can be sucked up even if the remaining amount is low. Accordingly, the difference between the dropping speed and the falling liquid film amount is also reduced, and the heat exchange processing amount is stabilized.
  • the liquid level and flow rate of the fluid in the flow rate adjusting unit are provided by separating the sealed heat exchange fluid storage tank and the flow rate adjustment unit including the orifice and providing the liquid level adjustment unit in the heat exchange fluid storage tank.
  • the difference in potential decreases, and the difference in potential energy, pressure, and kinetic energy decreases.
  • the fluid is supplied by the siphon effect, so that only a reduced amount is replenished and a constant liquid level can be maintained. Accordingly, the difference between the dropping speed and the falling liquid film amount is also reduced, and the heat exchange processing amount is stabilized.
  • the heat exchange fluid can be heat-treated a plurality of times by stacking the heat exchange devices in the vertical direction, even if the temperature difference between the fluid and the heat transfer medium is large and the amount of treatment is large, The fluid after the treatment can be performed simultaneously with the heat transfer medium temperature, and the heat exchange capability is increased.
  • BRIEF DESCRIPTION OF THE DRAWINGS (a) which shows one Example of the flow-down type membrane heat exchange apparatus which concerns on this invention is a perspective view, (b) is a top view, (c) is the perspective view seen from the bottom face side.
  • BRIEF DESCRIPTION OF THE DRAWINGS (a) which shows one Example of the flowing-down type membrane heat exchange apparatus which concerns on this invention is a front view, (b) is a right view, (c) is a rear view.
  • (A) is the sectional view on the AA line of FIG. 2 (a)
  • (b) is the expanded sectional view of the principal part C of a flow control board.
  • FIG. (A) is a plan view of the orifice
  • (b) is a cross-sectional view taken along the line HH of (a)
  • (c) is an enlarged cross-sectional view of the main part D
  • (d) is a perspective view.
  • It is a longitudinal cross-sectional perspective view of the flowing-down type membrane heat exchange apparatus shown in FIG.
  • (A) is a perspective view
  • (b) is a top view
  • (c) is a perspective view seen from the bottom side showing other examples of a flow-down type membrane heat exchange device concerning the present invention.
  • (A) is a front view
  • (b) is a right side view
  • (c) is a rear view showing another embodiment of the falling film type heat exchanger according to the present invention.
  • FIG. 7A is a cross-sectional view taken along the line BB in FIG. 7A
  • FIG. 7B is an enlarged cross-sectional view of a main part D of the liquid level adjusting unit.
  • FIG. (A) is a perspective view
  • (b) is a top view
  • (c) is a perspective view seen from the bottom side showing other examples of a flow-down type membrane heat exchange device concerning the present invention.
  • (A) is a front view
  • (b) is a right side view
  • (c) is a rear view showing another embodiment of the falling film type heat exchanger according to the present invention.
  • 11A is a cross-sectional view taken along the line EE of FIG.
  • FIG. 11A, and FIG. 11B is an enlarged cross-sectional view of a main part F of the liquid level adjusting unit.
  • FIG. (A) which shows the other Example of the flow-down type membrane heat exchange apparatus which concerns on this invention is a perspective view
  • (b) is the perspective view seen from the back side.
  • (A) is a front view and (b) is a sectional view taken along the line GG of (a), showing another embodiment of the falling film heat exchanger according to the present invention.
  • (A) which shows a part of spiral pipe which is an example of a heat transfer medium distribution pipe is a front view
  • (b) is a side view
  • (c) is a perspective view.
  • a liquid for heat exchange is poured into a cylindrical rectifying unit whose upper part is open to the atmosphere, and an appropriate amount is adjusted from an orifice 14 of a flow rate adjusting plate 13 provided on the bottom surface of the rectifying unit. Dripping into.
  • the liquid supplied at the optimum flow rate is caused to flow down in the form of a falling film outside the pipe through which the heat transfer medium passes.
  • the aim is to achieve high-efficiency heat exchange through the synergistic effect of the promotion of sensible heat transport and the vaporization from the surface of the falling film.
  • a falling film heat exchanger (hereinafter simply referred to as a cooling device) 1 according to the present invention is open at the top and has a discharge port 24 at the bottom.
  • a plurality of orifices formed in an annular shape on the horizontal surface of the bottom of the rectifier 12, and a heat exchanging section 32 comprising a heat transfer medium flow pipe 31 wound in a coil shape provided to hang down from the rectifier 12,
  • the heat exchanger 21 is configured to house the heat exchanger 32.
  • the introduced heat exchange fluid is distributed and dropped from the orifice 14 of the flow rate adjusting plate 13 along the outer surface of the heat transfer medium circulation pipe 31.
  • the partition wall type heat exchange between the heat transfer medium distributed and flowing down in the form of a liquid film and flowing in the heat transfer medium flow pipe 31 is performed, that is, the heat exchange fluid is cooled in this embodiment.
  • each of the plurality of orifices 14 formed in the flow rate adjusting plate 13 is provided with a funnel-shaped taper whose diameter is reduced downward. It arrange
  • the diameter of the lower end of the orifice 14 is smaller than the diameter D of the dripping through hole 12a, and smooth flow can be promoted by the suction pressure generated when the charged heat exchange fluid is dropped.
  • the flow rate adjustment unit 11 has a laminated structure including a rectifier 12 and a flow rate adjustment plate 13 provided on the upper side of the rectifier 12.
  • the flow rate adjustment plate 13 is provided with a funnel-shaped orifice 14, and the through hole of the rectifier 12 is provided.
  • the diameter D of the (through hole) 12 is larger than the lower end diameter d of the orifice 14, and the through holes 12 are annularly arranged at an equal pitch.
  • the hole diameter d of the orifice 14 of the flow rate adjusting plate 13 and the through hole of the rectifier 12 are provided at positions where a communication hole can be formed by relative movement of D, and another flow rate having a different lower end diameter d of the orifice 14. By exchanging with the adjustment plate 13, the flow rate can be adjusted appropriately.
  • an exhaust port 22 is provided on the side surface of the cylindrical exhaust duct 15 and the heat exchange vessel 21 that are open at the top so as to extend upward from the bottom of the rectifier 12, and an intake port 23 is provided on the opposite side surface. Then, the air is sucked from the intake port 23 and rises to form a heat dissipation path for discharging from the first exhaust duct 15 and the exhaust port 22, and is generated when the heat exchange fluid flows down in the heat exchange container 21. Heat exchange is performed by forced convection heat transfer by heat of vaporization.
  • the heat transfer medium flow pipe 31 includes a heat exchanging portion 32 in which a plurality of loops bent in a round shape or an ellipse are spirally formed at predetermined intervals in the vertical direction, a water injection portion 35 for injecting the heat transfer medium,
  • the heat exchange section 32 is formed in a corrugated and spiral shape in which the inner surface and the outer surface of the tube wall extend in the axial direction, and the heat transfer medium and the heat transfer medium are rotated by the rotational movement of the heat transfer medium. While the heat exchange fluid alternately performs countercurrent and cocurrent heat exchange, a heat transfer medium is formed in a flow path through which the heat transfer medium is injected from below and discharged upward, thereby performing countercurrent heat exchange.
  • a bottomed tubular heat exchange fluid storage tank 41 whose upper side is open to the atmosphere is disposed at the top of the rectifier 12 and extends upward from the bottom of the storage tank 41.
  • the liquid level inner tube 45 and the liquid level outer tube 44 that covers the outside of the liquid level inner tube 45 have a double structure.
  • a gap on the inner surface of the liquid level outer tube 44 is formed as a flow path, and a heat dissipation path is formed in which the air is sucked and rises from the intake port 23 and is discharged from the second exhaust duct 42 and the exhaust port 22.
  • a liquid level adjusting unit 43 that starts to suck up the fluid by the siphon effect and sucks it up to the position of the lower end of the liquid level outer cylinder pipe 44 is provided.
  • a cylindrical heat exchange fluid storage tank 41 whose upper part is covered with a lid 48 and sealed is arranged on the upper part of the rectifier 12.
  • the liquid level pipe 47 extending downward from the bottom starts to supply when the liquid level of the rectifier 12 is below the liquid level pipe 47, and a plurality of slit holes perforated on the lower outer periphery of the liquid level pipe 47
  • the liquid level adjusting unit 43 is provided so that the supply is stopped when the upper surface position of the filter 46 consisting of 46a is reached, and an amount reduced by the siphon effect is supplied to maintain a constant liquid level.
  • an air vent 16 provided on the side of the rectifier 12 and an air outlet 23 provided on the side opposite to the air outlet 22 provided on the side of the heat exchange vessel 21 are provided.
  • the heat exchange device 1 described above is stacked in a plurality of stages in the vertical direction, and the heat exchange fluid is continuously heat exchanged a plurality of times, thereby further improving the heat exchange efficiency.
  • Can do when a spiral pipe is used for the heat transfer medium flow pipe 31 wound in a coil shape, the surface area and the residence time with which the heat exchange fluid comes into contact are increased, thereby further improving the heat exchange efficiency. Can do.
  • the material of the heat exchange apparatus of a present Example suitably employ
  • boilers are indispensable heat exchangers in various industrial fields. It is used in various places, from hot spring facilities to agriculture, industry, and home use. For example, by directly heating and using a cold spring with a boiler, hot spring components (sludge) not only cause excessive costs for maintenance due to failure, deterioration, and adhesion of the boiler, but also shorten the life of the boiler. Therefore, by using the apparatus of the present invention in combination, high-temperature water from the boiler can be supplied as a heat transfer medium, and can be circulated between the boiler and the heat exchanger, preventing boiler failure and improving fuel efficiency. Waste heat from the boiler can also be used. Furthermore, CO 2 can be reduced by treating the exhaust heat to lower the exhaust heat temperature.
  • the product after the heat treatment can be immediately cooled, so that the container can be immediately packed and the productivity is improved.
  • rapid container packing prevents the flavor from being damaged.
  • the field of use can be expanded by changing the material of the apparatus. For example, industrial (cooling water, factory wastewater, product cooling), agriculture (house boiler (heat efficiency is increased by circulation), hydroponics, geothermal cultivation), manufacturing (beverages, liquor, shochu, dashi, Tofu), facilities (hot springs, leisure facilities, health land, accommodation facilities, aquariums), medical / pharmaceutical manufacturing, heat exchangers for gases, steam, exhaust heat, heat exchangers using geothermal heat, boiler exhaust heat, wood drying Steam treatment at the time, cleaning steam treatment, etc. can be enumerated.

Abstract

[Problem] To provide a falling film type heat exchanger that can not only cool a high temperature fluid within a very short time while having a simple structure but also allows parts on which cooled fluid has adhered to be cleaned easily and reliably. [Solution] Provided is a falling film type heat exchanger 1 that comprises a cylindrical rectifier 12 with a bottom wherein the upper portion thereof is open to the atmosphere, a plurality of orifices 14 formed into a loop on a horizontal flat face of the rectifier 12 bottom, a heat transfer medium distribution pipe 31 hanging from the rectifier 12, and a heat exchanger 21 housing the heat transfer medium distribution pipe 31, and that causes the fluid for heat exchange dripping from the orifices 14 in a distributed manner to flow down and be distributed as a liquid film along the outer surface of the heat transfer medium distribution pipe 31 and performs crossflow, bulkhead-type heat exchange with the heat transfer medium flowing in the heat transfer medium distribution pipe 31, wherein the orifices are provided with funnel-shaped tapers.

Description

流下液膜式熱交換装置Flowing film heat exchanger

 本発明は、熱交換装置(冷却装置)に関し、とくに高温の流体を自重により液膜状に流下させながら水道水等の冷媒との熱交換によって冷却する装置に関するものである。

The present invention relates to a heat exchange device (cooling device), and more particularly to a device that cools a high-temperature fluid by heat exchange with a refrigerant such as tap water while flowing down in a liquid film by its own weight.

 従来、熱湯で抽出したてのコーヒーや茶飲料を、冷媒を使って飲み頃の温度まで冷ます冷却装置が各種提案されている。例えば、ホット飲料を冷却プレート上に流し、冷却させる飲料供給機がある(特許文献1参照。)。また、外筒体と、この外筒体に出入できる内筒体とで形成し、これら外筒体と内筒体との間に溝を形成し、この溝をホット飲料の流下路とする飲料供給装置も提案されている(特許文献2参照。)。さらに、注入容器、水冷容器、氷冷容器を上から順に重ね、注入容器に接続した熱交換パイプを水冷容器と氷冷容器に順に通過せしめる飲料冷却装置もある(特許文献3参照。)。

Conventionally, various cooling devices have been proposed for cooling freshly extracted coffee and tea beverages with hot water to a temperature suitable for drinking using a refrigerant. For example, there is a beverage supply machine in which a hot beverage is poured on a cooling plate and cooled (see Patent Document 1). Also, a beverage formed by an outer cylinder and an inner cylinder that can enter and exit the outer cylinder, a groove is formed between the outer cylinder and the inner cylinder, and the groove serves as a flow path for hot beverage. A supply device has also been proposed (see Patent Document 2). Furthermore, there is a beverage cooling device in which an injection container, a water cooling container, and an ice cooling container are stacked in order from the top, and a heat exchange pipe connected to the injection container is passed through the water cooling container and the ice cooling container in order (see Patent Document 3).

 また、特許文献4には、垂直方向に非互い違い式に整列した複数の熱交換管列を備え、流下液膜蒸発方式で動作する列形熱交換群と、冷媒の噴霧ノズルとを含む円筒多管式熱交換器が提案されている。この装置は、噴霧ノズルと流体的に連通し、複数の熱交換列の近傍に冷媒出口を備えた冷媒分配システムには、冷媒出口に配置された複数のガイド板が設けられ、ガイド板の各々は、熱交換管列の上方頂部へ冷媒を導き、全ての冷媒が熱交換管を濡らすことに使われ、熱交換管の濡れ性と熱交換器の効率が向上するようにされている。

Further, Patent Document 4 includes a plurality of heat exchange tube rows that are arranged in a non-staggered manner in the vertical direction, and a cylindrical heat exchange group that operates in a falling liquid film evaporation system and includes a refrigerant spray nozzle. Tubular heat exchangers have been proposed. The apparatus is in fluid communication with a spray nozzle and includes a plurality of guide plates disposed at the refrigerant outlet in a refrigerant distribution system provided with a refrigerant outlet in the vicinity of the plurality of heat exchange rows. Is used to guide the refrigerant to the upper top of the heat exchange tube row, and all the refrigerant is used to wet the heat exchange tube, so that the wettability of the heat exchange tube and the efficiency of the heat exchanger are improved.

 また、特許文献5には、液体を鉛直方向に配置された複数の液体流下管の内壁に沿って均一な液膜を形成させて流下させることができる液膜形成部材及びこれを装着した液膜式熱交換器が提案されている。つまり、軸線を鉛直方向に向けて配置された複数本の液体流下管の上端開口部に装着される液膜形成部材が筒状又は柱状に形成され、且つ外周面に、当該外周面から軸線と直交する支持部が周方向に突出して液体流下管の内壁に嵌入され、周方向に間隔をおいた軸線と直交する方向及び上記軸線方向の両端に開口する流路形成凹部が形成されるようにされている。

Patent Document 5 discloses a liquid film forming member capable of forming a uniform liquid film along the inner walls of a plurality of liquid flow pipes arranged in the vertical direction, and a liquid film equipped with the liquid film forming member. A heat exchanger has been proposed. That is, the liquid film forming member attached to the upper end openings of the plurality of liquid flow pipes arranged with the axis line oriented in the vertical direction is formed in a cylindrical shape or a column shape, and the axis line extends from the outer circumference surface to the axis line. An orthogonal support part protrudes in the circumferential direction and is fitted into the inner wall of the liquid flow down pipe, so that a flow path forming recess is formed in the direction perpendicular to the axial line spaced in the circumferential direction and at both ends in the axial direction. Has been.

 また、特許文献6では、外周面に液を流下させて熱移動を行わせる伝熱管がパンケーキ状に巻かれ、このパンケーキ状(渦巻き状;スパイラル状)に巻かれた伝熱管が垂直方向にある間隔をおいて層状に配置されており、この伝熱管の内外層方向及び上下方向のいずれも隣接する管部間を棒又は線材により仕切り、伝熱管の外周面に液を流下させて熱移動を行わせる装置が提案されている。こうした流下液膜式熱交換器は、海水淡水化装置、吸収冷凍機、化学プロセス装置などで使用される。

Moreover, in patent document 6, the heat transfer tube which makes a liquid flow down on an outer peripheral surface and performs heat transfer is wound by the pancake shape, and the heat transfer tube wound by this pancake shape (spiral shape; spiral shape) is perpendicular | vertical direction. The heat transfer tube is divided into layers in the inner / outer layer direction and the vertical direction of the heat transfer tube, and the adjacent tube parts are partitioned by a rod or wire, and the liquid flows down to the outer peripheral surface of the heat transfer tube to generate heat. An apparatus for performing movement has been proposed. Such falling film heat exchangers are used in seawater desalination equipment, absorption refrigerators, chemical process equipment, and the like.

特開昭57-31823号公報JP-A-57-31823 特許第2846658号公報Japanese Patent No. 2846658 特許第3101553号公報Japanese Patent No. 3101553 特開2000-234878号公報JP 2000-234878 A 特開2015-169345号公報Japanese Patent Laying-Open No. 2015-169345 特開2001-221533号公報JP 2001-221533 A 特許第5626522号公報Japanese Patent No. 5626522

 しかしながら、特許文献1の飲料供給機は、傾斜板の裏面から冷却装置を接続し、この傾斜板上に熱いコーヒーを流下させて冷却を行うものであり、所望の温度まで冷却させるためには、従来は過大な装置を必要とするものであった。また、特許文献2に開示された飲料供給装置は、外筒体の外周に装着する冷却パイプや内筒体に封入する蓄冷材を要し、コストが嵩む。特許文献3の飲料冷却装置は、熱交換パイプ内に飲料成分が付着するため、常時清掃が必要であるが、パイプが長尺になればなるほど多大な手間を要するばかりでなく、充分に掃除が行き届かないおそれがある。一般的にチラーは、高温過ぎない20℃~30℃の液体を冷却するため用いられる。

However, the beverage supply machine of Patent Document 1 connects a cooling device from the back surface of the inclined plate, and cools down the hot coffee by flowing down on the inclined plate. In order to cool to a desired temperature, Conventionally, an excessive apparatus is required. In addition, the beverage supply device disclosed in Patent Document 2 requires a cooling pipe to be attached to the outer periphery of the outer cylinder and a cold storage material to be enclosed in the inner cylinder, which increases costs. The beverage cooling device of Patent Document 3 requires constant cleaning because the beverage component adheres to the heat exchange pipe. However, the longer the pipe, the greater the effort and the sufficient cleaning. There is a risk that it will be out of reach. In general, chillers are used to cool liquids of 20-30 ° C. that are not too hot.

 特許文献7を代表とする流下液膜式熱交換装置は、被熱交換流体が位置エネルギーから圧力エネルギーに、その後滴下すると運動エネルギーに変換される。したがって、流量調整板となるオリフィス入口前では圧力エネルギーが高く、流路を絞られているため表面張力(粘性抵抗)と圧力の損失エネルギーが発生するが、運動エネルギーは高く、絞られたオリフィス直径の大小で流量を調整することになる。

The falling film type heat exchange device represented by Patent Document 7 is converted into kinetic energy when the heat exchange fluid is dropped from potential energy to pressure energy and then dropped. Therefore, the pressure energy is high in front of the orifice entrance, which becomes the flow adjustment plate, and the flow path is restricted, so that surface tension (viscous resistance) and pressure loss energy are generated, but the kinetic energy is high and the orifice diameter is restricted. The flow rate will be adjusted depending on the size.

 また、高粘度の流体はストレート状のオリフィス出口では滴下し難く、貯留槽の流体の液位が低くなると位置エネルギー及び圧力エネルギーが小さくなるため運動エネルギーも小さくなり、滴下量及び熱交換処理量が減少する。特に貯留槽の液位が低くて高粘度の流体では滴下せずに滞留することもあり、流体の液位と粘度により熱交換処理量の差が大きくなるという問題があった。

Also, highly viscous fluid is difficult to drip at the outlet of the straight orifice, and when the fluid level of the storage tank is lowered, the potential energy and pressure energy are reduced, so the kinetic energy is also reduced, and the dripping amount and heat exchange processing amount are reduced. Decrease. In particular, the fluid level in the storage tank is low and the fluid with high viscosity may stay without dripping, and there is a problem that the difference in the amount of heat exchange treatment increases due to the fluid level and viscosity of the fluid.

 例えば、前記特許文献4(特開2000-234878号公報)では、オリフィスの直径を大きくすれば流路の断面積変化が小さくなるため損失エネルギーも小さくなり滴下し易くなるが、貯留した流体の液位が高いと滴下した流体が飛散し、下垂した伝熱媒体流通管の外表面への供給効率が悪くなるという問題が発生する。こうした液体の飛散を解消するために、貯留槽の下方にガイド板が設けられている。

For example, in Patent Document 4 (Japanese Patent Application Laid-Open No. 2000-234878), if the diameter of the orifice is increased, the change in the cross-sectional area of the flow path is reduced, so that the loss energy is reduced and the liquid drops easily. If the position is high, the dropped fluid scatters, causing a problem that the supply efficiency to the outer surface of the dropped heat transfer medium flow pipe deteriorates. In order to eliminate such scattering of liquid, a guide plate is provided below the storage tank.

 流量調整板に設けたオリフィスの直径が1種の場合、一定の条件下においてしか適正な流下速度や流量での滴下ができなくなり、滞留することもあり、同じ装置では使用し難い場合や使用不能に陥る場合があった。また、一枚(単層)構造のオリフィスは目詰まりが発生する度に装置から取り外して目詰まりの原因物質を取り除く必要があった。

If the diameter of the orifice provided on the flow rate adjustment plate is one, dripping at an appropriate flow speed and flow rate can only be performed under certain conditions, and it may stay, and it may be difficult or impossible to use with the same device. There was a case. Further, the orifice having a single (single layer) structure needs to be removed from the apparatus every time clogging occurs to remove the clogging substance.

 流下液膜式熱交換装置は、被熱交換流体を伝熱媒体流通管の外表面に沿って液膜状に流下させ、流通管の内部を流れる伝熱媒体との間で直交流の隔壁式熱交換をするものであるが、高温の被熱交換流体では滴下する流体と熱交換部を流下する流体液膜から発生する熱エネルギーを対流熱伝達により放出する熱交換も行う。熱交換部及び熱交換容器内部は周囲の大気に接しているが、大気は自然対流であり、熱移動が少なく熱交換処理能力が低い。

The falling film type heat exchange device allows the heat exchange fluid to flow down in the form of a liquid film along the outer surface of the heat transfer medium flow pipe, and the cross-flow partition type with the heat transfer medium flowing inside the flow pipe Although heat exchange is performed, in a high-temperature heat exchange fluid, heat exchange is also performed in which heat energy generated from a dripping fluid and a fluid liquid film flowing down the heat exchange section is released by convective heat transfer. The inside of the heat exchange unit and the heat exchange vessel is in contact with the surrounding atmosphere, but the atmosphere is natural convection, and there is little heat transfer and the heat exchange processing capacity is low.

 伝熱媒体流通管は、複数の水平なストレート管を所定間隔で垂直方向に配置し、それらの両端をU字状の折曲管で連結してループ状に形成すると、U字状折曲管路で抵抗大となり、伝熱媒体の損失エネルギーが大きく、流速や圧力が低減するため熱交換能力も低下する。また、多数の管部品や連結部品を使用するため、加工及び組立工程数が多くなりコストが嵩む。

A heat transfer medium distribution pipe is formed by arranging a plurality of horizontal straight pipes in a vertical direction at predetermined intervals and connecting both ends thereof with U-shaped bent pipes to form a loop shape. The resistance increases in the path, the loss energy of the heat transfer medium is large, and the heat exchange capacity is also reduced because the flow velocity and pressure are reduced. In addition, since a large number of pipe parts and connecting parts are used, the number of processing and assembling steps increases and the cost increases.

 また、熱交換部をストレート管で形成すると、管壁の内表面及び外表面は平滑であり、内部の伝熱媒体が層流となるため、管壁付近には厚い温度境界層が形成され、管壁付近と管中央付近では温度差が発生し、熱交換能力を低下させる傾向があった。そこで、熱交換能力を高めるために、管直径を細くして流速を高める方法が考えられるが、これでは、管の表面を流れる被熱交換流体の膜厚が厚くなり、熱交換能力は低下する。伝熱面積を増加させる方法も考えられるが、管路長を長くすると配管損失は大きくなり、装置も大型化し、管直径を大きくすると伝熱媒体の流量を増加させる必要があることから、管壁付近と管中央付近での温度差がさらに拡大し、結果的には熱交換能力は低下する。

Moreover, when the heat exchange part is formed of a straight pipe, the inner surface and the outer surface of the pipe wall are smooth, and the internal heat transfer medium becomes a laminar flow, so that a thick temperature boundary layer is formed near the pipe wall, There was a temperature difference between the pipe wall and the pipe center, which tended to reduce the heat exchange capacity. Therefore, in order to increase the heat exchange capability, a method of increasing the flow velocity by reducing the tube diameter can be considered, but this increases the film thickness of the heat exchange fluid flowing on the surface of the tube and decreases the heat exchange capability. . Although a method of increasing the heat transfer area is also conceivable, if the pipe length is lengthened, the pipe loss increases, the equipment becomes larger, and if the pipe diameter is increased, the flow rate of the heat transfer medium needs to be increased. The temperature difference between the vicinity and the center of the pipe further expands, and as a result, the heat exchange capacity decreases.

 貯留槽の底にオリフィスを一体に形成した構造では、被熱交換流体の液位が高いと流体の自重によりオリフィス付近の圧力が高くなり、表面張力による損失も大きいが、大きな運動エネルギーに変換されるので滴下速度も速い。液位が低いとオリフィス付近の圧力が低く表面張力もあり、小さな運動エネルギーとなるので、滴下速度の差も大きく、熱交換処理量も異なっていた。

In the structure where the orifice is integrally formed at the bottom of the storage tank, if the liquid level of the heat exchange fluid is high, the pressure near the orifice increases due to the weight of the fluid and the loss due to the surface tension is large, but it is converted into large kinetic energy. Therefore, the dropping speed is also fast. When the liquid level is low, the pressure near the orifice is low and there is surface tension, resulting in small kinetic energy, so the dripping speed difference is large and the heat exchange treatment amount is also different.

 貯留槽の上部が大気に開放された構造においては、被熱交換流体を外部から連続して移動させるためには、常にポンプ等の動力源が必要であり、上方からの異物混入のおそれもある。また、流体が液体だけであればよいが、蒸気や空気等の気体の状態では大気中に熱が移動してしまい、被熱交換流体のほとんどが下方で熱交換されない。

In a structure in which the upper part of the storage tank is open to the atmosphere, a power source such as a pump is always required to continuously move the heat exchange fluid from the outside, and there is a risk of foreign matter entering from above. . In addition, the fluid only needs to be a liquid, but in the state of a gas such as steam or air, heat moves to the atmosphere, and most of the heat exchange fluid does not exchange heat downward.

 無論、被熱処理流体温度と伝熱媒体温度の差が大きく、被熱処理流体処理量が多量だと、熱交換処理された実際の流体温度は、所望される温度との間に格差が生じ、熱交換能力に更なる能力向上が必要となる。

Of course, if the difference between the heat-treated fluid temperature and the heat transfer medium temperature is large, and the amount of heat-treated fluid is large, the actual temperature of the heat-exchanged fluid will be different from the desired temperature. It is necessary to further improve the exchange capacity.

 本発明は以上のような従来技術の課題に鑑み、簡易な構造でありながら、極めて短時間のうちに高温の流体を冷却することができるばかりでなく、被熱交換流体が付着した部位の清掃も簡便且つ確実に行うことができる流下液膜式冷却装置を提供することを目的とするものである。

In view of the problems of the prior art as described above, the present invention is not only capable of cooling a high-temperature fluid in a very short time while having a simple structure, but also cleaning a portion to which a heat exchange fluid is attached. It is another object of the present invention to provide a falling liquid film type cooling device that can be carried out easily and reliably.

 そこで本発明の流下膜式熱交換装置は、上方が大気に開放された有底筒状の整流器と、該整流器底部の水平面にループ状形成した複数のオリフィスと、前記整流器に下垂して設けた伝熱媒体流通管と、伝熱媒体流通管を収容する熱交換容器からなり、被熱交換流体を前記オリフィスから分配滴下して、伝熱媒体流通管の外表面に沿って液膜状に分布かつ流下させ、伝熱媒体流通管内部を流れる伝熱媒体との間で直交流の隔壁式熱交換をする流下膜式熱交換装置において、オリフィスに漏斗状のテーパーを設けたことを第1の特徴とする。

Therefore, the falling film heat exchanger of the present invention is provided with a bottomed cylindrical rectifier whose upper side is open to the atmosphere, a plurality of orifices formed in a loop shape on the horizontal surface of the rectifier bottom, and the rectifier. It consists of a heat transfer medium flow tube and a heat exchange container that houses the heat transfer medium flow tube, and the heat exchange fluid is distributed and dropped from the orifice to be distributed in the form of a liquid film along the outer surface of the heat transfer medium flow tube. In addition, in the falling film type heat exchange device that flows down and performs cross-flow partition type heat exchange with the heat transfer medium flowing inside the heat transfer medium flow pipe, the first is that the orifice is provided with a funnel-shaped taper. Features.

 また、整流器と、整流器の上部に備えた流量調整板とからなる積層構造の流量調整部は、流量調整板に漏斗状オリフィスを設け、整流器の貫通孔は前記オリフィスより大とし、各貫通孔間のピッチは等しく配置し、流量調整板の孔と整流器の貫通孔が相対移動により連通する連通孔を形成可能な位置に設けられており、オリフィス直径の異なる流量調整板へ交換することにより流量調整できることを第2の特徴とする。

Also, a rectifier, a flow rate adjusting section of the laminated structure composed of a flow regulating plate having the top of the rectifier, a funnel-shaped orifice provided in the flow rate adjusting plate, the through hole diameter of the rectifier larger cities than the orifice, the through-holes The pitch between them is the same, and the holes of the flow rate adjusting plate and the through holes of the rectifier are provided at positions where communication holes can be formed by relative movement, and the flow rate can be changed by replacing the flow rate adjusting plate with a different orifice diameter. The second feature is that it can be adjusted.

 また、整流器の底部から上方に延びるように設けられ、上部が開放された筒状の排気ダクト及び熱交換容器の側面に設けた排気口と逆側面に設けた吸気口からなり、あるいは整流器側面に設けた通気口及び熱交換容器の側面に設けた排気口と逆側面に設けた吸気口からなり、大気が下方の吸気孔より吸い込まれて上昇して排気ダクト及び排気口から排出する放熱経路を形成し、熱交換容器内を流下するときに発生する気化熱を強制対流熱伝達で熱交換することを第3の特徴とする。

Also, it consists of a cylindrical exhaust duct that is provided to extend upward from the bottom of the rectifier and has an open top, and an intake port that is provided on the side opposite to the exhaust port provided on the side of the heat exchange vessel, or on the side of the rectifier. It has a ventilation path and an exhaust port provided on the side of the heat exchange container and an intake port provided on the opposite side, and a heat dissipation path through which the air is sucked from the lower intake hole and rises and is discharged from the exhaust duct and exhaust port. The third feature is that the heat of vaporization generated and flown down in the heat exchange vessel is exchanged by forced convection heat transfer.

 また、伝熱媒体流通管は、丸型状或いは楕円状に折曲した複数のループを垂直方向へ所定間隔で螺旋状に形成した熱交換部と、伝熱媒体を注入する注水部と、伝熱媒体を排出する排水部からなり、前記熱交換部は管壁の内表面及び外表面が軸線方向に延びる波形かつ螺旋状に形成され、伝熱媒体の回転運動により伝熱媒体と被熱交換流体が向流と並流の熱交換を交互行いながら、伝熱媒体を下方から注入し、上方へ排出する流通経路に形成し、向流の熱交換をすることを第4の特徴とする。

In addition, the heat transfer medium flow pipe includes a heat exchange part in which a plurality of loops bent in a round shape or an ellipse are spirally formed at predetermined intervals in the vertical direction, a water injection part for injecting the heat transfer medium, and a heat transfer part. It consists of a drainage part that discharges the heat medium, and the heat exchange part is formed in a corrugated and spiral shape with the inner and outer surfaces of the tube wall extending in the axial direction, and exchanges heat with the heat transfer medium by the rotational movement of the heat transfer medium A fourth feature is that the fluid is formed in a flow path in which a heat transfer medium is injected from below and discharged upward while alternately performing countercurrent and cocurrent heat exchange, and countercurrent heat exchange is performed.

 また、上方が大気に開放された有底筒状の被熱交換流体貯留槽が、整流器の上部に配置され、前記貯留槽の底部から上方に延びるように設けられた内筒管と、該内筒管の外側に被せる外筒管からなる2重構造で、内筒管の外表面と外筒管の内表面の間隙を流路として形成し、液位が外筒管の高さを超えるとサイフォン効果で流体を吸い上げ始め、外筒の下面の位置に達するまで吸い上げる液位調整部を備えたことを第5の特徴とする。

Further, a bottomed cylindrical heat exchange fluid storage tank whose upper side is open to the atmosphere is disposed at the upper part of the rectifier, and an inner cylinder pipe provided to extend upward from the bottom of the storage tank, When the gap between the outer surface of the inner tube and the inner surface of the outer tube is formed as a flow path with a double structure consisting of an outer tube that covers the outside of the tube, and the liquid level exceeds the height of the outer tube A fifth feature is that a fluid level adjusting unit is provided which starts to suck up the fluid by the siphon effect and sucks it up to the position of the lower surface of the outer cylinder.

 また、上部が密閉された筒状の被熱交換流体貯留槽を、整流器の上部に配置し、前記貯留槽の底部から下方に延出して設けられた液位管により、整流器の液位が液位管の下方にあると供給し始め、液位管の孔の上面位置に達すると供給を終え、サイフォン効果により減じた分量を供給して一定の液位を保つようにされた液位調整部を備えたことを第6の特徴とする。

In addition, a tubular heat-exchange fluid storage tank with a sealed top is arranged at the top of the rectifier, and the liquid level pipe provided extending downward from the bottom of the storage tank allows the liquid level of the rectifier to be liquid. Liquid level adjuster that starts supplying when it is below the level pipe, stops supplying when it reaches the upper surface position of the hole of the liquid level pipe, and maintains a constant liquid level by supplying the amount reduced by the siphon effect The sixth feature is that

 また、前記熱交換装置を垂直方向に複数段重ねて、被熱交換流体を複数回連続して熱交換することを第6の特徴とする。

Further, a sixth feature is that the heat exchange device is stacked in a plurality of stages in the vertical direction and the heat exchange fluid is continuously heat-exchanged a plurality of times.

 本発明の流下液膜式冷却装置は、上方が大気に開放された有底筒状の整流器と、該整流器底部の水平面にループ状形成した複数のオリフィスと、前記整流器に下垂して設けた伝熱媒体流通管と、伝熱媒体流通管を収容する熱交換容器からなり、被熱交換流体を前記オリフィスから分配滴下して、伝熱媒体流通管の外表面に沿って液膜状に分布かつ流下させながら前記被冷却流体を冷媒流通管の外表面に倣って液膜状に分布且つ流下させながら熱交換することができ、下記の優れた効果を奏する。

(1)流量調整部に漏斗状テーパーのオリフィスを設けることにより、急激な断面積の差が少なくなり、被熱交換流体の通過時、損失エネルギーが減少し表面張力の濡れの接触角度が大きく滴下しやすくなるため、滴下せずに滞留することもなく、流体の液位や粘度の違いによる滴下量の差が減少し、熱交換処理量が安定する。また、滴下した流体はガイド板等を設けなくとも飛散しないようにできる。

(2)流量調整部はオリフィス直径の異なる流量調整板を設けることにより、被熱交換流体の流量調整が可能になり、粘度等の異なる種類の流体に応じて適正な滴下速度及び滴下流量が選択でき、滞留することなく熱交換ができる。また、流量調整部は2重構造のため、相対移動による接触でオリフィスのメンテナンスが可能となる。

(3)熱交換容器側面の吸気孔と、排気するための排気ダクト及び排気口を設けることにより煙突効果が発生し、外部空気はファン等の機器を使わずに熱交換容器内を強制対流させ、気化熱を強制対流熱伝達で移動させて熱交換容器の外部へ排出し、冷却能力を高めることができる。尚、送風ファン等を使用すれば更なる冷却能力が期待できる。また、排気熱を使用することでも、さらなるエネルギーの有効利用が可能となる。

(4)伝熱媒体流通管の熱交換部は、丸型状或いは楕円状に折曲した複数のループを垂直方向に螺旋状に形成することで、急激な曲折管路が無く損失エネルギーは減少し、伝熱媒体の流速や圧力が一定となり、熱交換能力が向上する。熱交換部は1本の管を螺旋状に曲げ加工するため、製造工数が減りシンプルになり安価にできるだけでなく、垂直方向の間隔を任意に狭小できるので、小型化できる。

(5)熱交換部の管壁は、内表面及び外表面を軸線方向に延びる波形かつ螺旋状に形成することにより、少量の伝熱媒体でも流れに直交する回転運動の流れが発生して、接面流速も高まって乱流効果が促進され、管壁の温度境界層が乱れ、管壁付近と管中央付近の温度差が減少し、管内と管外で熱伝導率が高くなり、熱交換能力が向上する。同じ管直径でも伝熱面積は管壁の凹凸によりストレート状管に比べて増大でき、管路長を長くすることなく熱伝達を高め熱交換能力を向上することができる。

(6)流下液膜式熱交換装置は、被熱交換流体と伝熱媒体流通管の全体構造が直交流であるが、伝熱媒体を下方から注入され上方に排出する流通経路に形成されて向流でもあり、流通管の管壁が波形かつ螺旋状に形成されて向流と並流の2種類にもなり、組み合わせた熱交換と媒体回転による振動攪拌で効率の良い熱交換能力を発揮する。さらに、高温と低温との熱交換では、温度差による流通管の熱膨張を吸収できる。

(7)大気に開放した被熱交換流体貯留槽とオリフィスを備えた流量調整部を別体にし、被熱交換流体貯留槽に液位調整部を備えることにより、流量調整部の流体の液位と流量の差が減少し、位置エネルギー・圧力・運動エネルギーの差が減少する。供給口を流量調整部の底部に設けることにより、サイフォン効果(毛細管現象)で流体を吸い上げるので、残量が少なくなっても吸い上げることができる。したがって、滴下速度・流下液膜量の差も減少し、熱交換処理量が安定する。

(8)密閉した被熱交換流体貯留槽とオリフィスを備えた流量調整部を別体にし、被熱交換流体貯留槽に液位調整部を備えることにより、流量調整部の流体の液位と流量の差が減少し、位置エネルギー・圧力・運動エネルギーの差が減少する。供給口を流量調整部の底部に設けることにより、サイフォン効果で流体を供給するので、減った分量のみ補充され一定の液位を保つことができる。したがって、滴下速度・流下液膜量の差も減少し、熱交換処理量が安定する。

(9)熱交換装置を垂直方向に複数段重ねにすることにより、被熱交換流体を複数回の熱処理を実施できるので、流体と伝熱媒体と温度差が大きく処理量が多量であっても、処理後の流体は伝熱媒体温度と同時にでき、熱交換能力が高まる。

The falling liquid film type cooling device of the present invention comprises a bottomed cylindrical rectifier whose upper side is open to the atmosphere, a plurality of orifices formed in a loop on the horizontal surface of the bottom of the rectifier, and a transmission provided below the rectifier. A heat exchange pipe and a heat exchange container that houses the heat transfer medium circulation pipe, and the heat exchange fluid is distributed and dropped from the orifice to be distributed in a liquid film along the outer surface of the heat transfer medium circulation pipe; While flowing down, the fluid to be cooled can be exchanged in the form of a liquid film following the outer surface of the refrigerant flow pipe, and heat exchange can be performed while flowing down, and the following excellent effects can be obtained.

(1) By providing a funnel-shaped tapered orifice in the flow rate adjustment section, the difference in the abrupt cross-sectional area is reduced, and when passing the heat exchange fluid, the loss energy is reduced and the contact angle of surface tension wetting is dripped. Therefore, it does not stay without dripping, and the difference in dripping amount due to the difference in fluid level and viscosity is reduced, so that the heat exchange amount is stabilized. Further, the dropped fluid can be prevented from scattering without providing a guide plate or the like.

(2) By providing a flow rate adjustment plate with different orifice diameters in the flow rate adjustment unit, it is possible to adjust the flow rate of the heat exchange fluid, and the appropriate drop rate and drop rate can be selected according to different types of fluid such as viscosity. And heat exchange without stagnation. Moreover, since the flow rate adjusting unit has a double structure, the orifice can be maintained by contact by relative movement.

(3) A chimney effect is created by providing an air intake hole on the side of the heat exchange vessel, an exhaust duct and an exhaust port for exhausting air, and external air is forced to convection inside the heat exchange vessel without using a fan or other equipment. The heat of vaporization can be transferred by forced convection heat transfer and discharged to the outside of the heat exchange container, thereby increasing the cooling capacity. If a blower fan or the like is used, further cooling capacity can be expected. Moreover, the energy can be further effectively used by using the exhaust heat.

(4) The heat exchanging part of the heat transfer medium flow pipe is formed with a plurality of loops bent in a round shape or an ellipse in a spiral shape in the vertical direction, so that there is no abrupt bent pipe path and the energy loss is reduced. In addition, the flow rate and pressure of the heat transfer medium become constant, and the heat exchange capacity is improved. Since the heat exchanging unit bends one pipe in a spiral shape, the number of manufacturing steps is reduced and the cost becomes simple and inexpensive. In addition, the vertical interval can be arbitrarily narrowed, and thus the size can be reduced.

(5) By forming the inner and outer surfaces of the tube wall of the heat exchange section into a corrugated and spiral shape extending in the axial direction, a flow of rotational motion perpendicular to the flow occurs even with a small amount of heat transfer medium, The tangential flow velocity is also increased, the effect of turbulent flow is promoted, the temperature boundary layer of the tube wall is disturbed, the temperature difference between the tube wall and the tube center decreases, the heat conductivity increases inside and outside the tube, and heat exchange Ability improves. Even with the same tube diameter, the heat transfer area can be increased as compared with the straight tube due to the unevenness of the tube wall, and heat transfer can be enhanced and heat exchange capability can be improved without increasing the pipe length.

(6) The falling liquid film type heat exchange device is formed in a flow path in which the entire structure of the heat exchange fluid and the heat transfer medium flow pipe is orthogonal, but the heat transfer medium is injected from below and discharged upward. It is also a counter flow, and the wall of the flow pipe is formed in a corrugated and spiral shape, and it can be divided into two types, counter flow and parallel flow. It exhibits efficient heat exchange capability through combined heat exchange and vibration agitation by rotating the medium. To do. Furthermore, in the heat exchange between the high temperature and the low temperature, the thermal expansion of the flow pipe due to the temperature difference can be absorbed.

(7) The fluid level of the flow rate adjusting unit is provided by separating the heat exchange fluid storage tank opened to the atmosphere and the flow rate adjustment unit including the orifice and providing the liquid level adjustment unit in the heat exchange fluid storage tank. And the difference in flow rate decreases, and the difference in potential energy, pressure, and kinetic energy decreases. By providing the supply port at the bottom of the flow rate adjusting unit, the fluid is sucked up by the siphon effect (capillary phenomenon), so that it can be sucked up even if the remaining amount is low. Accordingly, the difference between the dropping speed and the falling liquid film amount is also reduced, and the heat exchange processing amount is stabilized.

(8) The liquid level and flow rate of the fluid in the flow rate adjusting unit are provided by separating the sealed heat exchange fluid storage tank and the flow rate adjustment unit including the orifice and providing the liquid level adjustment unit in the heat exchange fluid storage tank. The difference in potential decreases, and the difference in potential energy, pressure, and kinetic energy decreases. By providing the supply port at the bottom of the flow rate adjusting unit, the fluid is supplied by the siphon effect, so that only a reduced amount is replenished and a constant liquid level can be maintained. Accordingly, the difference between the dropping speed and the falling liquid film amount is also reduced, and the heat exchange processing amount is stabilized.

(9) Since the heat exchange fluid can be heat-treated a plurality of times by stacking the heat exchange devices in the vertical direction, even if the temperature difference between the fluid and the heat transfer medium is large and the amount of treatment is large, The fluid after the treatment can be performed simultaneously with the heat transfer medium temperature, and the heat exchange capability is increased.

本発明に係る流下式膜式熱交換装置の一実施例を示す(a)は斜視図、(b)は平面図、(c)は底面側から見た斜視図である。BRIEF DESCRIPTION OF THE DRAWINGS (a) which shows one Example of the flow-down type membrane heat exchange apparatus which concerns on this invention is a perspective view, (b) is a top view, (c) is the perspective view seen from the bottom face side. 本発明に係る流下式膜式熱交換装置の一実施例を示す(a)は正面図、(b)は右側面図、(c)は背面図である。BRIEF DESCRIPTION OF THE DRAWINGS (a) which shows one Example of the flowing-down type membrane heat exchange apparatus which concerns on this invention is a front view, (b) is a right view, (c) is a rear view. (a)は図2(a)のA-A線断面図、(b)は流量調整板の要部Cの拡大断面図である。(A) is the sectional view on the AA line of FIG. 2 (a), (b) is the expanded sectional view of the principal part C of a flow control board. (a)はオリフィスの平面図、(b)は(a)のH-H線断面図、(c)は要部Dの拡大断面図、(d)は斜視図である。(A) is a plan view of the orifice, (b) is a cross-sectional view taken along the line HH of (a), (c) is an enlarged cross-sectional view of the main part D, and (d) is a perspective view. 図1に示す流下式膜式熱交換装置の縦断面斜視図である。It is a longitudinal cross-sectional perspective view of the flowing-down type membrane heat exchange apparatus shown in FIG. 本発明に係る流下式膜式熱交換装置の他の実施例を示す(a)は斜視図、(b)は平面図、(c)は底面側から見た斜視図である。(A) is a perspective view, (b) is a top view, (c) is a perspective view seen from the bottom side showing other examples of a flow-down type membrane heat exchange device concerning the present invention. 本発明に係る流下式膜式熱交換装置の他の実施例を示す(a)は正面図、(b)は右側面図、(c)は背面図である。(A) is a front view, (b) is a right side view, and (c) is a rear view showing another embodiment of the falling film type heat exchanger according to the present invention. (a)は図7(a)のB-B線断面図、(b)は液位調整部の要部Dの拡大断面図である。7A is a cross-sectional view taken along the line BB in FIG. 7A, and FIG. 7B is an enlarged cross-sectional view of a main part D of the liquid level adjusting unit. 図6に示す流下式膜式熱交換装置の縦断面斜視図である。It is a longitudinal cross-sectional perspective view of the flowing-down type membrane heat exchange apparatus shown in FIG. 本発明に係る流下式膜式熱交換装置の他の実施例を示す(a)は斜視図、(b)は平面図、(c)は底面側から見た斜視図である。(A) is a perspective view, (b) is a top view, (c) is a perspective view seen from the bottom side showing other examples of a flow-down type membrane heat exchange device concerning the present invention. 本発明に係る流下式膜式熱交換装置の他の実施例を示す(a)は正面図、(b)は右側面図、(c)は背面図である。(A) is a front view, (b) is a right side view, and (c) is a rear view showing another embodiment of the falling film type heat exchanger according to the present invention. (a)は図11(a)のE-E線断面図、(b)は液位調整部の要部Fの拡大断面図である。11A is a cross-sectional view taken along the line EE of FIG. 11A, and FIG. 11B is an enlarged cross-sectional view of a main part F of the liquid level adjusting unit. 図10に示す流下式膜式熱交換装置の縦断面斜視図である。It is a longitudinal cross-sectional perspective view of the flowing-down type membrane heat exchange apparatus shown in FIG. 本発明に係る流下式膜式熱交換装置の他の実施例を示す(a)は斜視図、(b)は背面側から見た斜視図である。(A) which shows the other Example of the flow-down type membrane heat exchange apparatus which concerns on this invention is a perspective view, (b) is the perspective view seen from the back side. 本発明に係る流下式膜式熱交換装置の他の実施例を示す(a)は正面図、(b)は(a)のG-G線断面図である。(A) is a front view and (b) is a sectional view taken along the line GG of (a), showing another embodiment of the falling film heat exchanger according to the present invention. 熱交換部の要部拡大斜視図である。It is a principal part expansion perspective view of a heat exchange part. 伝熱媒体流通管の一例である螺旋パイプの一部を示す(a)は正面図、(b)は側面図、(c)は斜視図である。(A) which shows a part of spiral pipe which is an example of a heat transfer medium distribution pipe is a front view, (b) is a side view, (c) is a perspective view.

 次に図面に示す実施例に基づいて本発明の実施の形態を説明するが、本発明が本実施例に限定されないことは言うまでもない。

Next, embodiments of the present invention will be described based on the examples shown in the drawings, but it goes without saying that the present invention is not limited to the examples.

 本発明の基本構成は、熱交換を行う液体を上方が大気に開放された筒状の整流部に投入し、整流部の底面に設けられた流量調整板13のオリフィス14から適量を調整し下方に滴下する。最適流量で供給された液体を伝熱媒体が通る管の外部を流下膜状にて流下させる。薄膜化による顕熱輸送の促進及び流下膜表面からの気化との相乗効果により高効率の熱交換を図ことにある。

In the basic configuration of the present invention, a liquid for heat exchange is poured into a cylindrical rectifying unit whose upper part is open to the atmosphere, and an appropriate amount is adjusted from an orifice 14 of a flow rate adjusting plate 13 provided on the bottom surface of the rectifying unit. Dripping into. The liquid supplied at the optimum flow rate is caused to flow down in the form of a falling film outside the pipe through which the heat transfer medium passes. The aim is to achieve high-efficiency heat exchange through the synergistic effect of the promotion of sensible heat transport and the vaporization from the surface of the falling film.

 図1乃至図5並びに図16に示すように、本発明に係る流下膜式熱交換装置(以下、単に冷却装置という)1は、上方が開放され、かつ底部に排出口24が穿設された金属製の有底筒体の容器(以下、熱交換容器という)21とからなり、その上部には、複数のオリフィス14が環状に穿設された円形の流量調整板13が装着されて整流器12を構成し、該整流器12底部の水平面に環状に形成した複数のオリフィスと、整流器12に下垂して設けられたコイル状に巻捲された伝熱媒体流通管31からなる熱交換部32と、この熱交換部32を収容する熱交換容器21とから構成されている。

As shown in FIG. 1 to FIG. 5 and FIG. 16, a falling film heat exchanger (hereinafter simply referred to as a cooling device) 1 according to the present invention is open at the top and has a discharge port 24 at the bottom. A circular flow rate adjusting plate 13 in which a plurality of orifices 14 are formed in an annular shape is mounted on the upper portion of the container 21 having a bottomed cylindrical body made of metal (hereinafter referred to as a heat exchange vessel). A plurality of orifices formed in an annular shape on the horizontal surface of the bottom of the rectifier 12, and a heat exchanging section 32 comprising a heat transfer medium flow pipe 31 wound in a coil shape provided to hang down from the rectifier 12, The heat exchanger 21 is configured to house the heat exchanger 32.

 そして、冷却すべき被熱交換流体を上方開放部から投入すると、投入された被熱交換流体は、流量調整板13のオリフィス14から分配滴下して、伝熱媒体流通管31の外表面に沿って液膜状に分布かつ流下し、伝熱媒体流通管31内部を流れる伝熱媒体との間で直交流の隔壁式熱交換、すなわち、本実施例では被熱交換流体の冷却が行われる。

When the heat exchange fluid to be cooled is introduced from the upper open portion, the introduced heat exchange fluid is distributed and dropped from the orifice 14 of the flow rate adjusting plate 13 along the outer surface of the heat transfer medium circulation pipe 31. Thus, the partition wall type heat exchange between the heat transfer medium distributed and flowing down in the form of a liquid film and flowing in the heat transfer medium flow pipe 31 is performed, that is, the heat exchange fluid is cooled in this embodiment.

 図3(b)及び図4に示すように、流量調整板13に穿設された複数のオリフィス14は、各々が下方に向かって縮径する漏斗状のテーパーが設けられており、整流器12の滴下透孔12aと積層するように配置される。ここで、オリフィス14の下端の直径は、滴下透孔12aの直径Dよりも小とされており、投入された被熱交換流体の滴下に際して発生する引圧により円滑な流下を促すことができる。

As shown in FIGS. 3B and 4, each of the plurality of orifices 14 formed in the flow rate adjusting plate 13 is provided with a funnel-shaped taper whose diameter is reduced downward. It arrange | positions so that it may laminate | stack with the dropping through-hole 12a. Here, the diameter of the lower end of the orifice 14 is smaller than the diameter D of the dripping through hole 12a, and smooth flow can be promoted by the suction pressure generated when the charged heat exchange fluid is dropped.

 すなわち、流量調整部11は、整流器12と整流器12の上部に備えた流量調整板13とからなる積層構造とされており、流量調整板13に漏斗状のオリフィス14を設け、整流器12の透孔(貫通孔)12の直径Dはオリフィス14の下端直径dより大とし、各貫通孔12間は等ピッチで環状に配置されている。そして、流量調整板13のオリフィス14の孔径dと整流器12の貫通孔がDが相対移動することにより連通孔を形成可能な位置に設けられており、オリフィス14の下端直径dの異なる別の流量調整板13と交換することにより適宜流量調整ができるようにされている。

That is, the flow rate adjustment unit 11 has a laminated structure including a rectifier 12 and a flow rate adjustment plate 13 provided on the upper side of the rectifier 12. The flow rate adjustment plate 13 is provided with a funnel-shaped orifice 14, and the through hole of the rectifier 12 is provided. The diameter D of the (through hole) 12 is larger than the lower end diameter d of the orifice 14, and the through holes 12 are annularly arranged at an equal pitch. Further, the hole diameter d of the orifice 14 of the flow rate adjusting plate 13 and the through hole of the rectifier 12 are provided at positions where a communication hole can be formed by relative movement of D, and another flow rate having a different lower end diameter d of the orifice 14. By exchanging with the adjustment plate 13, the flow rate can be adjusted appropriately.

 また、整流器12の底部から上方に延びるように上部が開放された筒状の排気ダクト15及び熱交換容器21の側面に排気口22と逆側面に吸気口23が設けられている。そして、大気が吸気口23より吸い込まれて上昇して第1の排気ダクト15及び排気口22から排出する放熱経路を形成し、被熱交換流体が熱交換容器21内を流下するときに発生する気化熱による強制対流熱伝達で熱交換する。

In addition, an exhaust port 22 is provided on the side surface of the cylindrical exhaust duct 15 and the heat exchange vessel 21 that are open at the top so as to extend upward from the bottom of the rectifier 12, and an intake port 23 is provided on the opposite side surface. Then, the air is sucked from the intake port 23 and rises to form a heat dissipation path for discharging from the first exhaust duct 15 and the exhaust port 22, and is generated when the heat exchange fluid flows down in the heat exchange container 21. Heat exchange is performed by forced convection heat transfer by heat of vaporization.

 伝熱媒体流通管31は、丸型状或いは楕円状に折曲した複数のループを垂直方向へ所定間隔で螺旋状に形成した熱交換部32と、伝熱媒体を注入する注水部35と、伝熱媒体を排出する排水部33とからなり、熱交換部32は管壁の内表面及び外表面が軸線方向に延びる波形かつ螺旋状に形成され、伝熱媒体の回転運動により伝熱媒体と被熱交換流体が向流と並流の熱交換を交互行いながら、伝熱媒体を下方から注入して上方へ排出する流通経路に形成し、向流の熱交換をする。

The heat transfer medium flow pipe 31 includes a heat exchanging portion 32 in which a plurality of loops bent in a round shape or an ellipse are spirally formed at predetermined intervals in the vertical direction, a water injection portion 35 for injecting the heat transfer medium, The heat exchange section 32 is formed in a corrugated and spiral shape in which the inner surface and the outer surface of the tube wall extend in the axial direction, and the heat transfer medium and the heat transfer medium are rotated by the rotational movement of the heat transfer medium. While the heat exchange fluid alternately performs countercurrent and cocurrent heat exchange, a heat transfer medium is formed in a flow path through which the heat transfer medium is injected from below and discharged upward, thereby performing countercurrent heat exchange.

 また、図6乃至図9に示すように、上方が大気に開放された有底筒状の被熱交換流体貯留槽41が、整流器12の上部に配置され、貯留槽41の底部から上方に延びるように設けられた液位内筒管45と、この液位内筒管45の外側に被せる液位外筒管44からなる2重構造にすることで、液位内筒管45の外表面と液位外筒管44の内表面の間隙を流路として形成し、そして、大気が吸気口23より吸い込まれて上昇して第2の排気ダクト42及び排気口22から排出する放熱経路を形成し、液位が液位外筒管44の高さを超越するとサイフォン効果で流体を吸い上げ始め、液位外筒管44の下端の位置に達するまで吸い上げる液位調整部43が設けられている。

Also, as shown in FIGS. 6 to 9, a bottomed tubular heat exchange fluid storage tank 41 whose upper side is open to the atmosphere is disposed at the top of the rectifier 12 and extends upward from the bottom of the storage tank 41. The liquid level inner tube 45 and the liquid level outer tube 44 that covers the outside of the liquid level inner tube 45 have a double structure. A gap on the inner surface of the liquid level outer tube 44 is formed as a flow path, and a heat dissipation path is formed in which the air is sucked and rises from the intake port 23 and is discharged from the second exhaust duct 42 and the exhaust port 22. When the liquid level exceeds the height of the liquid level outer cylinder tube 44, a liquid level adjusting unit 43 that starts to suck up the fluid by the siphon effect and sucks it up to the position of the lower end of the liquid level outer cylinder pipe 44 is provided.

 また、図10乃至図13に示すように、上部が蓋体48を被冠して密閉された筒状の被熱交換流体貯留槽41を、整流器12の上部に配置し、この貯留槽41の底部から下方に延出して設けられた液位管47により、整流器12の液位が液位管47の下方にあると供給し始め、液位管47の下部外周に複数穿設されたスリット孔46aからなるフィルター46の上面位置に達すると供給を終え、サイフォン効果により減じた分量を供給して一定の液位を保つようにされた液位調整部43を備えている。あるいは整流器12側面に設けた通気口16及び熱交換容器21の側面に設けた排気口22と逆側面に設けた吸気口23が設けられている。

Further, as shown in FIGS. 10 to 13, a cylindrical heat exchange fluid storage tank 41 whose upper part is covered with a lid 48 and sealed is arranged on the upper part of the rectifier 12. The liquid level pipe 47 extending downward from the bottom starts to supply when the liquid level of the rectifier 12 is below the liquid level pipe 47, and a plurality of slit holes perforated on the lower outer periphery of the liquid level pipe 47 The liquid level adjusting unit 43 is provided so that the supply is stopped when the upper surface position of the filter 46 consisting of 46a is reached, and an amount reduced by the siphon effect is supplied to maintain a constant liquid level. Alternatively, an air vent 16 provided on the side of the rectifier 12 and an air outlet 23 provided on the side opposite to the air outlet 22 provided on the side of the heat exchange vessel 21 are provided.

 尚、図14乃至図15に示すように、上述した熱交換装置1を垂直方向に複数段重ねて、被熱交換流体を複数回連続して熱交換することで、熱交換効率を一層高めることができる。また、図17に示すように、コイル状に巻捲された伝熱媒体流通管31に螺旋パイプを使用すると被熱交換流体が接触する表面積並びに滞留時間が増加して熱交換効率を一層高めることができる。

As shown in FIGS. 14 to 15, the heat exchange device 1 described above is stacked in a plurality of stages in the vertical direction, and the heat exchange fluid is continuously heat exchanged a plurality of times, thereby further improving the heat exchange efficiency. Can do. In addition, as shown in FIG. 17, when a spiral pipe is used for the heat transfer medium flow pipe 31 wound in a coil shape, the surface area and the residence time with which the heat exchange fluid comes into contact are increased, thereby further improving the heat exchange efficiency. Can do.

 尚、本実施例の熱交換装置の素材は、熱伝導性が良好で耐食性を有するものが好適に採用される。

In addition, the material of the heat exchange apparatus of a present Example suitably employ | adopts what has favorable heat conductivity and has corrosion resistance.

 現在、各産業分野において、ボイラーは必要不可欠な熱交換器である。温泉施設から農業用・工業用・家庭用等、様々な場所で使用されている。例えば、冷泉を直接ボイラーで加熱し使用することで、温泉成分(スラッジ)がボイラーの故障・劣化・付着が原因となりメンテナンスに過大なコストがかかるばかりでなく、ボイラーの寿命も短い。そこで、本発明装置を併用して、ボイラーからの高温水を伝熱媒体として供給し、ボイラーと熱交換器間で循環させることができ、ボイラーの故障を防止し、燃費も向上する。ボイラーからの排熱も利用できる。さらに、排熱を処理して排熱温度を下げることで、COを削減することができる。

At present, boilers are indispensable heat exchangers in various industrial fields. It is used in various places, from hot spring facilities to agriculture, industry, and home use. For example, by directly heating and using a cold spring with a boiler, hot spring components (sludge) not only cause excessive costs for maintenance due to failure, deterioration, and adhesion of the boiler, but also shorten the life of the boiler. Therefore, by using the apparatus of the present invention in combination, high-temperature water from the boiler can be supplied as a heat transfer medium, and can be circulated between the boiler and the heat exchanger, preventing boiler failure and improving fuel efficiency. Waste heat from the boiler can also be used. Furthermore, CO 2 can be reduced by treating the exhaust heat to lower the exhaust heat temperature.

 食品・飲料分野においても、加熱処理後の製品を即時冷却することで容器詰等も直ぐに行うことができ、生産性が向上する。また、迅速な容器詰めは風味の毀損を防止する。また、装置の材質を変えることで、利用分野の拡大を図ることができる。例えば、工業用(冷却水、工場排水、製品の冷却)、農業用(ハウスボイラー(循環させることで熱効率を高める)、水耕栽培、地熱栽培)、製造業(飲料、酒類、焼酎、だし、豆腐)、施設(温泉、レジャー施設、健康ランド、宿泊施設、水族館)、医療・医薬品製造、気体用の熱交換器、蒸気、排熱、地熱を利用した熱交換器、ボイラー排熱、木材乾燥時の蒸気処理、クリーニング蒸気処理等が枚挙できる。

Also in the food / beverage field, the product after the heat treatment can be immediately cooled, so that the container can be immediately packed and the productivity is improved. In addition, rapid container packing prevents the flavor from being damaged. In addition, the field of use can be expanded by changing the material of the apparatus. For example, industrial (cooling water, factory wastewater, product cooling), agriculture (house boiler (heat efficiency is increased by circulation), hydroponics, geothermal cultivation), manufacturing (beverages, liquor, shochu, dashi, Tofu), facilities (hot springs, leisure facilities, health land, accommodation facilities, aquariums), medical / pharmaceutical manufacturing, heat exchangers for gases, steam, exhaust heat, heat exchangers using geothermal heat, boiler exhaust heat, wood drying Steam treatment at the time, cleaning steam treatment, etc. can be enumerated.

1  流下液膜式熱交換装置

11 流量調整部

12 整流器

12a滴下透孔

13 流量調整板

14 オリフィス

15 第1の排気ダクト

16 通気口

21 熱交換容器

22 排気口

23 吸気口

24 排出口

31 伝熱媒体流通管

32 熱交換部

33 排水部

34 排水口

35 注水部

36 注水口

41 被熱交換流体貯留槽

42 第2の排気ダクト

43 液位調整部

44 液位外筒管

45 液位内筒管

46 フィルター

47 液位管

48 貯留槽蓋

1 Flowing film heat exchanger

11 Flow adjustment part

12 Rectifier

12a dripping through hole

13 Flow adjustment plate

14 Orifice

15 First exhaust duct

16 Vent

21 Heat exchange container

22 Exhaust port

23 Inlet

24 outlet

31 Heat transfer medium distribution pipe

32 Heat exchanger

33 Drainage section

34 Drain outlet

35 Water injection part

36 Water inlet

41 Heat exchange fluid storage tank

42 Second exhaust duct

43 Liquid level adjuster

44 Liquid level outer tube

45 Liquid level inner tube

46 Filter

47 Liquid level pipe

48 Reservoir lid

Claims (7)


  1. 上方が大気に開放された有底筒状の整流器と、該整流器底部の水平面にループ状形成した複数のオリフィスと、前記整流器に下垂して設けた伝熱媒体流通管と、伝熱媒体流通管を収容する熱交換容器からなり、被熱交換流体を前記オリフィスから分配滴下して、伝熱媒体流通管の外表面に沿って液膜状に分布かつ流下させ、伝熱媒体流通管内部を流れる伝熱媒体との間で直交流の隔壁式熱交換をする流下膜式熱交換装置において、オリフィスに漏斗状のテーパーを設けたことを特徴とする流下膜式熱交換装置。

    A bottomed cylindrical rectifier whose upper side is open to the atmosphere, a plurality of orifices formed in a loop on the horizontal surface of the bottom of the rectifier, a heat transfer medium flow pipe provided to hang down from the rectifier, and a heat transfer medium flow pipe The heat exchange fluid is distributed and dropped from the orifice to be distributed and flowed down in the form of a liquid film along the outer surface of the heat transfer medium flow pipe, and flows inside the heat transfer medium flow pipe. A falling film type heat exchange apparatus that performs cross-flow partition type heat exchange with a heat transfer medium, wherein a funnel-shaped taper is provided in an orifice.

  2. 整流器と、整流器の上部に備えた流量調整板とからなる積層構造の流量調整部の流量調整板に漏斗状オリフィスを設け、整流器の貫通孔径は前記オリフィス孔径より大とし、各貫通孔間のピッチは等しく配置し、流量調整板の孔と整流器の貫通孔が相対移動により連通する連通孔を形成可能な位置に設けられており、前記流量調整板をオリフィス直径の異なる流量調整板と交換することにより流量調整することを特徴とする請求項1記載の流下液膜式熱交換装置。

    A funnel-shaped orifice is provided in the flow rate adjustment plate of the flow rate adjustment unit of the laminated structure including the rectifier and the flow rate adjustment plate provided on the upper portion of the rectifier, and the through hole diameter of the rectifier is larger than the orifice hole diameter, and the pitch between the through holes Are arranged at the same position, and the flow rate adjusting plate and the through hole of the rectifier are provided at positions where communication holes can be formed by relative movement, and the flow rate adjusting plate is replaced with a flow rate adjusting plate having a different orifice diameter. The falling liquid film heat exchanger according to claim 1, wherein the flow rate is adjusted by the flow rate control method.

  3. 整流器の底部から上方に延びるように設けられ、上部が開放された筒状の排気ダクト及び熱交換容器の側面に設けた排気口と逆側面に設けた吸気口からなり、あるいは整流器側面に設けた通気口及び熱交換容器の側面に設けた排気口と逆側面に設けた吸気口からなり、大気が下方の吸気孔より吸い込まれて上昇して排気ダクト及び排気口から排出する放熱経路を形成し、熱交換容器内の流下するときに発生する気化熱を強制対流熱伝達して熱交換することを特徴とする請求項1又は請求項2記載の流下液膜式熱交換装置。

    It is provided to extend upward from the bottom of the rectifier and consists of a cylindrical exhaust duct with an open top and an intake port provided on the side opposite to the exhaust port provided on the side of the heat exchange vessel, or provided on the side of the rectifier It consists of an air vent and an exhaust port provided on the side of the heat exchange container, and an air intake provided on the opposite side, and forms a heat dissipation path through which the air is sucked from the lower intake hole and rises and is exhausted from the exhaust duct and exhaust port. The falling film type heat exchanger according to claim 1 or 2, wherein the heat of vaporization generated when flowing down in the heat exchange vessel is transferred by forced convection heat transfer.

  4. 伝熱媒体流通管は、丸型状或いは楕円状に折曲した複数のループを垂直方向へ所定間隔で螺旋状に形成した熱交換部と、伝熱媒体を注入する注水部と、伝熱媒体を排出する排水部からなり、前記熱交換部は管壁の内表面及び外表面が軸線方向に延びる波形かつ螺旋状に形成され、伝熱媒体の回転運動により伝熱媒体と被熱交換流体が向流と並流の熱交換を交互行いながら、伝熱媒体を下方から注入し、上方へ排出する流通経路に形成し、向流の熱交換をすることを特徴とする請求項1乃至請求項3のいずれかに記載の流下式液膜式熱交換装置。

    The heat transfer medium flow pipe includes a heat exchange part in which a plurality of loops bent in a round shape or an ellipse are spirally formed at predetermined intervals in the vertical direction, a water injection part for injecting the heat transfer medium, and a heat transfer medium The heat exchange part is formed in a corrugated and spiral shape in which the inner surface and the outer surface of the tube wall extend in the axial direction, and the heat transfer medium and the heat exchange fluid are exchanged by the rotational movement of the heat transfer medium. The countercurrent heat exchange is performed by alternately forming countercurrent and parallel flow heat exchange, and forming a heat transfer medium in a flow path that injects the heat transfer medium from below and discharges it upward. 4. A falling-down liquid film heat exchange apparatus according to any one of 3 above.

  5. 上方が大気に開放された有底筒状の被熱交換流体貯留槽が、整流器の上部に配置され、前記貯留槽の底部から上方に延びるように設けられた内筒管と、該内筒管の外側に被せる外筒管からなる2重構造で、内筒管の外表面と外筒管の内表面の間隙を流路として形成し、液位が外筒管の高さを超えるとサイフォン効果で流体を吸い上げ始め、外筒の下面の位置に達するまで吸い上げる液位調整部を備えたことを特徴とする請求項1乃至請求項4のいずれかに記載の流下液膜式熱交換装置。

    A bottomed cylindrical heat exchange fluid storage tank whose upper side is open to the atmosphere is disposed at the top of the rectifier, and is provided so as to extend upward from the bottom of the storage tank, and the inner cylinder pipe A double structure consisting of an outer tube that covers the outside of the tube, forming a gap between the outer surface of the inner tube and the inner surface of the outer tube as a flow path, and siphon effect when the liquid level exceeds the height of the outer tube The falling liquid film type heat exchange device according to any one of claims 1 to 4, further comprising a liquid level adjusting unit which starts sucking up the fluid and reaches the position of the lower surface of the outer cylinder.

  6. 上部が密閉された筒状の被熱交換流体貯留槽を、整流器の上部に配置し、前記貯留槽の底部から下方に延出して設けられた液位管により、整流器の液位が液位管の下方にあると供給し始め、液位管の孔の上面位置に達すると供給を終え、サイフォン効果により減じた分量を供給して一定の液位を保つようにされた液位調整部を備えたことを特徴とする請求項1乃至請求項4のいずれかに記載の流下液膜式熱交換装置。

    A tubular heat exchange fluid storage tank with a sealed top is arranged at the top of the rectifier, and the liquid level pipe provided extending downward from the bottom of the storage tank allows the liquid level of the rectifier to be a liquid level pipe. The liquid level adjustment unit is designed to maintain a constant liquid level by supplying the amount reduced by the siphon effect and starting the supply when reaching the upper surface position of the hole of the liquid level pipe. The falling film heat exchanger according to any one of claims 1 to 4, wherein

  7. 前記熱交換装置を垂直方向に複数段重ねて、被熱交換流体を複数回連続して熱交換することを特徴とする請求項1乃至請求項4又は請求項6のいずれかに記載の流下液膜式熱交換装置。

    The falling liquid according to any one of claims 1 to 4, wherein the heat exchange devices are stacked in a plurality of stages in the vertical direction to heat-exchange the heat exchange fluid continuously a plurality of times. Membrane heat exchanger.
PCT/JP2017/015313 2017-04-14 2017-04-14 Falling film type heat exchanger WO2018189887A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2019512150A JP6892574B2 (en) 2017-04-14 2017-04-14 Flowing liquid film heat exchanger
PCT/JP2017/015313 WO2018189887A1 (en) 2017-04-14 2017-04-14 Falling film type heat exchanger

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2017/015313 WO2018189887A1 (en) 2017-04-14 2017-04-14 Falling film type heat exchanger

Publications (1)

Publication Number Publication Date
WO2018189887A1 true WO2018189887A1 (en) 2018-10-18

Family

ID=63793300

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2017/015313 WO2018189887A1 (en) 2017-04-14 2017-04-14 Falling film type heat exchanger

Country Status (2)

Country Link
JP (1) JP6892574B2 (en)
WO (1) WO2018189887A1 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020109332A (en) * 2018-12-29 2020-07-16 浩 畑元 Liquid cooling apparatus
US11077194B2 (en) 2012-03-14 2021-08-03 Novan, Inc. Nitric oxide releasing pharmaceutical compositions
JP7138384B1 (en) 2022-01-20 2022-09-16 株式会社スイシン heat exchanger
US20220341672A1 (en) * 2019-09-06 2022-10-27 Hiroshi Hatamoto Heat exchanging apparatus
JP7346209B2 (en) 2019-09-30 2023-09-19 サンデン・リテールシステム株式会社 Beverage heat exchanger

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR364083A (en) * 1906-01-15 1906-08-14 Bergedorfer Eisenwerk W Bergne Trickle cooler consisting of a spiral tube and used for the production of refrigerating brine for cooling
CH182808A (en) * 1935-06-05 1936-02-29 Regard Francis Cooling device.
JPH027472U (en) * 1988-06-23 1990-01-18
JPH02140168U (en) * 1989-04-21 1990-11-22
US5893410A (en) * 1997-06-09 1999-04-13 General Electric Co. Falling film condensing heat exchanger with liquid film heat transfer
JP2002062063A (en) * 2000-08-23 2002-02-28 Sumitomo Heavy Ind Ltd Liquid dispersing sheet of distributor in falling film type heat exchanger
JP3269634B2 (en) * 1997-03-17 2002-03-25 株式会社日立製作所 Liquid distribution device, falling film heat exchanger, and absorption refrigerator
CN102003895A (en) * 2010-11-24 2011-04-06 刘秋克 Closed and integrated frostproof heat source tower
WO2015015933A1 (en) * 2013-07-30 2015-02-05 シャープ株式会社 Heat exchanger and heat exchange system
DE102014000539A1 (en) * 2014-01-15 2015-07-16 Thermea. Energiesysteme Gmbh Evaporator

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR364083A (en) * 1906-01-15 1906-08-14 Bergedorfer Eisenwerk W Bergne Trickle cooler consisting of a spiral tube and used for the production of refrigerating brine for cooling
CH182808A (en) * 1935-06-05 1936-02-29 Regard Francis Cooling device.
JPH027472U (en) * 1988-06-23 1990-01-18
JPH02140168U (en) * 1989-04-21 1990-11-22
JP3269634B2 (en) * 1997-03-17 2002-03-25 株式会社日立製作所 Liquid distribution device, falling film heat exchanger, and absorption refrigerator
US5893410A (en) * 1997-06-09 1999-04-13 General Electric Co. Falling film condensing heat exchanger with liquid film heat transfer
JP2002062063A (en) * 2000-08-23 2002-02-28 Sumitomo Heavy Ind Ltd Liquid dispersing sheet of distributor in falling film type heat exchanger
CN102003895A (en) * 2010-11-24 2011-04-06 刘秋克 Closed and integrated frostproof heat source tower
WO2015015933A1 (en) * 2013-07-30 2015-02-05 シャープ株式会社 Heat exchanger and heat exchange system
DE102014000539A1 (en) * 2014-01-15 2015-07-16 Thermea. Energiesysteme Gmbh Evaporator

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11077194B2 (en) 2012-03-14 2021-08-03 Novan, Inc. Nitric oxide releasing pharmaceutical compositions
JP2020109332A (en) * 2018-12-29 2020-07-16 浩 畑元 Liquid cooling apparatus
US20220341672A1 (en) * 2019-09-06 2022-10-27 Hiroshi Hatamoto Heat exchanging apparatus
JP7346209B2 (en) 2019-09-30 2023-09-19 サンデン・リテールシステム株式会社 Beverage heat exchanger
JP7138384B1 (en) 2022-01-20 2022-09-16 株式会社スイシン heat exchanger
WO2023140367A1 (en) * 2022-01-20 2023-07-27 株式会社スイシン Heat exchange device
JP2023105979A (en) * 2022-01-20 2023-08-01 株式会社スイシン Heat exchange device

Also Published As

Publication number Publication date
JP6892574B2 (en) 2021-06-23
JPWO2018189887A1 (en) 2020-02-20

Similar Documents

Publication Publication Date Title
WO2018189887A1 (en) Falling film type heat exchanger
US9700811B2 (en) Systems including a condensing apparatus such as a bubble column condenser
AU2014237750B2 (en) Cooling tower with indirect heat exchanger
US6089312A (en) Vertical falling film shell and tube heat exchanger
TWI665423B (en) Cooling tower water distribution system
EP3601920B1 (en) Cooling tower with direct and indirect heat exchanger
JP2009503431A (en) Convector for cooling pipe circulating fluid
US20190093961A1 (en) Heat exchanger and method of wetting heat exchangers
CN106323024B (en) Evaporative condenser
JP5626522B2 (en) Flowing film heat exchanger
CN104236350A (en) Vertical type evaporator
US8657267B2 (en) Jet stream generating method and apparatus
RU107960U1 (en) EVAPORATOR
CN204115532U (en) A kind of vertical type evaporator
CN1249032A (en) Liquid distributor, fallig film heat exchanger and absorption refrigerator
JPH1019478A (en) Spiral system of steam cooler
JP2004317058A (en) Supply structure of supply liquid to heat exchange element of heat exchanger in evaporator and absorber
CN216144204U (en) Wine brewing refrigerant cooler and wine brewing cooling circulation system
RU200247U1 (en) PIPE EVAPORATION COOLER WITH UV WATER DISINFECTION
RU109542U1 (en) AIR CONDENSER
CN113108623A (en) Wine brewing refrigerant cooler and wine brewing cooling circulation system
JP2579523B2 (en) Crossflow cooling tower
CN110044061A (en) Heat-exchange system and air-conditioning system
JPH01252893A (en) Cooling tower

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 17905282

Country of ref document: EP

Kind code of ref document: A1

ENP Entry into the national phase

Ref document number: 2019512150

Country of ref document: JP

Kind code of ref document: A

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 17905282

Country of ref document: EP

Kind code of ref document: A1