WO2018152803A1 - 一种废干电池的破碎分离装置 - Google Patents

一种废干电池的破碎分离装置 Download PDF

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Publication number
WO2018152803A1
WO2018152803A1 PCT/CN2017/074859 CN2017074859W WO2018152803A1 WO 2018152803 A1 WO2018152803 A1 WO 2018152803A1 CN 2017074859 W CN2017074859 W CN 2017074859W WO 2018152803 A1 WO2018152803 A1 WO 2018152803A1
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WO
WIPO (PCT)
Prior art keywords
pallet
powder
funnel
tray
crushing
Prior art date
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Ceased
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PCT/CN2017/074859
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English (en)
French (fr)
Inventor
王爽
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Juocan Technology Co ltd
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Shenzhen Juocan Technology Co ltd
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Publication date
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Priority to PCT/CN2017/074859 priority Critical patent/WO2018152803A1/zh
Publication of WO2018152803A1 publication Critical patent/WO2018152803A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16—Details
    • B02C18/18—Knives; Mountings thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16—Details
    • B02C18/22—Feed or discharge means
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/54—Reclaiming serviceable parts of waste accumulators
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/84—Recycling of batteries or fuel cells

Definitions

  • the invention relates to a waste battery processing device, in particular to a crushing and separating device for a waste dry battery.
  • An object of the present invention is to provide a crushing and separating device for a waste dry battery to solve the problems set forth in the above background art.
  • the present invention provides the following technical solutions:
  • a crushing and separating device for a waste dry battery comprising an end cover and a box; the end cover is provided with a waste battery inlet, and the end cover and the box are screwed and fixedly connected by a bolt and a nut; the box is provided with a flange, a bulk discharge port, a powder discharge port, an upper pallet, a lower pallet, a crushing device, and a hydraulic transmission; the upper pallet and the lower pallet are fixed to the inner side of the casing by a flange, the upper pallet and The lower pallet is provided with a blanking pipe through hole; the blanking pipe through hole is evenly distributed along the circumferential direction of the upper pallet and the lower pallet; the crushing device is composed of an executing device, a transmission component, a power source and a separating device
  • the execution device is composed of a funnel-shaped thread cutter, a tapered thread cutter, and a stirring rod; the funnel-shaped thread cutter is fixed inside the box body through an end cover and a flange; the tapered thread cutter is fixed
  • the flange is disposed on a funnel-shaped thread cutter, an upper pallet, a lower pallet, and a funnel-shaped powder Below the end of the drop tray.
  • the upper and lower blanks of the blanking pipe are arranged in one-to-one correspondence, the same size, and have the same circular mandrel.
  • the angle formed by the two sides of the funnel-shaped thread cutter is smaller than the angle formed by the tapered thread cutter bus bar.
  • the separation holes are evenly distributed along the circumferential direction.
  • the invention drives the rotating shaft to rotate by the power source motor, thereby driving the taper thread cutter to rotate, the waste battery enters from the waste battery inlet, enters the nip area of the tapered thread cutter and the funnel thread cutter, and the taper thread cutter rotates to drive the waste battery to rotate.
  • the waste battery is fully and efficiently crushed; the broken battery includes a blocky hard substance and a powdery mixture, and the stirring rod stirs the block hard substance and the powdery mixture to make the powdery mixture fall from the funnel-shaped powder drop tray, and the remaining
  • the material is mainly blocky hard material, the hydraulic pump is started, the plunger is driven down along the cylinder block, the block hard material falls through the cylinder to the large block pallet, and finally discharged through the large material outlet, the invention fully breaks the waste battery. Thorough, efficient and efficient, after separation, the powdery substance and the bulky substance are separated, which lays a foundation for the subsequent treatment of heavy metals. The device is convenient to use and high in efficiency.
  • FIG. 1 is a schematic structural view of a crushing and separating device for a waste dry battery.
  • FIG. 2 is a schematic structural view of an upper tray in a crushing and separating device of a waste dry battery.
  • FIG. 3 is a schematic view showing the structure of a funnel-shaped powder blanking tray in a crushing and separating device of a waste dry battery.
  • a crushing and separating device for a waste dry battery includes an end cover 12 and a case 1; the end cover 12 is provided with a waste battery inlet 15, and the end cover 12 and the case 1 pass the bolt 13 and the nut 11 screw-fastened connection; the casing 1 is provided with a flange 5, a bulk discharge port 27, a powder discharge port 2, an upper pallet 9, a lower pallet 7, a crushing device 14, and a hydraulic transmission device 25.
  • the flange 5 is for positioning and restricting movement of the member; the upper pallet 9 and the lower pallet 7 are fixed to the inside of the casing 1 by the flange 5, and the upper pallet 9 and the lower pallet 7 are provided with falling
  • the crushing device 14 is composed of an actuator, a transmission member, a power source and a separating device;
  • the actuator is composed of a funnel-shaped thread cutter 10, a tapered thread cutter 16, and a stirring rod 6
  • the funnel-shaped thread cutter 10 is fixed inside the casing 1 through the end cover 12 and the flange 5, and the angle formed by the two sides of the funnel-shaped thread cutter 10 is smaller than the angle formed by the bus bar of the tapered thread cutter 16;
  • the tapered thread cutter 16 and the upper end of the rotating shaft 17 are fixedly
  • the large gear 19 is fixedly connected with the rotating shaft 17; the pinion 20 and the motor 8 are fixedly coupled to the shaft, and the pinion 20 and the large gear 19 are in mesh with each other; the two ends of the rotating shaft 17 are respectively connected with the tapered thread cutter 16 and Stirring rod 6 solid
  • the fixed connection is fixed on the upper tray 9 and the lower tray 7 through the bearing 18; the power source is the motor 8 fixed to the lower tray, the rotation of the motor 8 drives the pinion 20 to rotate, and the pinion 20 drives the large gear 19 to rotate, thereby driving and fixing
  • the taper thread cutter 16 and the stirring rod 6 on the rotating shaft 17 rotate to start crushing and separating the waste battery; the separating device is composed of a blanking pipe 21, a funnel-shaped powder blanking tray 23, a powder pallet 3, and a large block support.
  • the blanking pipe 21 is fixed in the blanking pipe through hole 22 of the upper pallet 9 and the lower pallet 7 for conveying the broken waste battery to the area where the stirring rod 6 works; the funnel
  • the inner side of the shaped powder drop tray 23 is provided with a separation hole 30.
  • the broken battery comprises a blocky hard substance and a powdery mixture, and the stirring rod 6 stirs the block hard substance and the powdery mixture to cause the powdery mixture to be blanked from the funnel-shaped powder.
  • the tray 23 falls, falls onto the powder pallet 3, and finally falls through the powder discharge port 2;
  • the powder pallet 3 has an elliptical shape, and a through hole having a diameter of the cylinder 4 is opened at the center, and is disposed obliquely in the casing 1 Inside, easy to powder mixture Falling;
  • the large material pallet 28 is semi-elliptical, obliquely disposed inside the casing 1 and outside the hydraulic transmission 25;
  • the hydraulic transmission 25 is composed of a hydraulic pump 29, a plunger 24 and a cylinder 4;
  • the hydraulic pump 29 is fixedly connected to the bottom of the casing 1 and fixedly connected to the cylinder block 4;
  • the plunger 24 is connected to the hydraulic pump 29, and is linearly moved up and down in the cylinder block 4;
  • the cylinder block 4 is cylindrical and opened.
  • the cylinder block 4 is tightly sleeved on the powder pallet 3 and the large material pallet 28, and the upper part of the cylinder block 4 is fixedly connected with the funnel-shaped powder discharge tray 23, and the waste battery after being stirred by the stirring rod 6 is powdery.
  • the mixture has been separated from the block hard material by the funnel-shaped powder drop tray 23, and the remaining material is mainly a block hard material.
  • the hydraulic pump 29 is activated to drive the plunger 24 down the cylinder block 4, and the block hard material passes through the cylinder.
  • the body 4 falls onto the large block pallet 28 and is finally discharged through the large material outlet 27.

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

一种废干电池的破碎分离装置，包括端盖（12）和箱体（1）；所述端盖（12）上设置有废电池入口（15）；所述箱体（1）设置有凸缘（5）、大块物出料口（27）、粉末物出料口（2）、上托板（9）、下托板（7）、破碎装置（14）和液压传动装置（25）；所述破碎装置（14）由执行装置、传动件、动力源和分离装置组成；所述执行装置由漏斗形螺纹刀（10）、锥形螺纹刀（16）、搅拌棒（6）组成；所述传动件由大齿轮（19）、小齿轮（20）和转轴（17）组成；所述动力源为固定在下托盘的电动机（8）；所述输送件由落料管道（21）、漏斗形粉末落料盘（23）、粉末托板（3），大物块托板（28）组成；该装置对废电池破碎充分彻底，效率高效，将电池分为大物块物质和粉末状物质，经分离后粉末状物质和大块状物质被分离开来，为后续重金属的处理奠定了基础，该装置使用方便，效率高。

Description

一种废干电池的破碎分离装置 技术领域
本发明涉及一种废电池处理装置，具体是一种废干电池的破碎分离装置。
背景技术
伴随着社会的发展，废旧电池的日益猛增，回收利用废旧电池已迫在眉睫。对废旧电池进行处理和循环利用，不仅可以解决其所含有毒物质对环境的污染，更是寻求可持续发展的必经之路。然而，废旧电池循环利用的现状却不容乐观，回收工作还不到位，回收后的电池得不到很好的处理，导致人们对废电池回收没有一个深刻的认识。对于废旧电池的回收利用还存在着许多问题，据有关部门统计，我国有1400多家电池厂，每年消耗干电池180亿节，且以10％的速度递增，而回收率不足2％。
发明内容
本发明的目的在于提供一种废干电池的破碎分离装置，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种废干电池的破碎分离装置，包括端盖和箱体；所述端盖上设置有废电池入口，端盖与箱体通过螺栓和螺母旋合固定连接；所述箱体设置有凸缘、大块物出料口、粉末物出料口、上托板、下托板、破碎装置和液压传动装置；所述上托板和下托板通过凸缘固定在箱体内侧，上托板和下托板上设置有落料管道通孔；所述落料管道通孔沿着上托板和下托板圆周方向均匀分布；所述破碎装置由执行装置、传动件、动力源和分离装置组成；所述执行装置由漏斗形螺纹刀、锥形螺纹刀、搅拌棒组成；所述漏斗形螺纹刀通过端盖和凸缘固定在箱体内部；所述锥形螺纹刀和转轴上端固定连接；所述搅拌棒和转轴下端固定连接；所述传动件由大齿轮、小齿轮和转轴组成；所述大齿轮与转轴固定连接；所述小齿轮和电机转轴固定连接，小齿轮与大齿轮相互啮合；所述转轴两端分别与锥形螺纹刀和搅拌棒固定连接，通过轴承固定在上托盘和下托盘上；所述动力源为固定在下托盘的电动机；所述分离装置由落料管道、漏斗形粉末落料盘、粉末托板，大物块托板组成；所述落料管道固定在上托板和下托板的落料管道通孔内；所述漏斗形粉末落料盘内侧面开有分离孔；所述粉末托板呈椭圆状，中心开设有缸体直径大小的通孔，倾斜设置在箱体内侧；所述大物料托板呈半椭圆状，倾斜设置在箱体内侧和液压传动装置外侧；所述液压传动装置由液压泵、柱塞和缸体组成；所述液压泵与箱体底部固定连接，与缸体固定连接；所述柱塞与液压泵相连；所述缸体呈圆筒状，开设有出料口，缸体紧密套在粉末托板和大物料托板，缸体上部与漏斗形粉末落料盘固定连接。
作为本发明进一步的方案：所述凸缘设置在漏斗形螺纹刀、上托板、下托板和漏斗形粉 末落料盘的下方。
作为本发明进一步的方案：所述上托板和下托板上设置的落料管道通孔一一对应，大小相同，具有相同的圆心轴。
作为本发明进一步的方案：所述漏斗形螺纹刀两侧面形成的夹角小于锥形螺纹刀母线所形成的夹角。
作为本发明进再一步的方案：所述分离孔沿着圆周方向均匀分布。
与现有技术相比，本发明的有益效果是：
本发明通过动力源电动机带动转轴旋转，进而带动锥形螺纹刀旋转，废电池从废电池入口进入，进入锥形螺纹刀和漏斗形螺纹刀的咬合区，锥形螺纹刀转动带动废电池转动，充分高效的对废电池进行破碎；破碎后的电池包括块状坚硬物和粉末状混合物，搅拌棒搅拌块状坚硬物和粉末状混合物使粉末状混合物从漏斗形粉末落料盘下落，剩下的物质主要是块状坚硬物，液压泵启动，带动柱塞沿着缸体下放，块状坚硬物经过缸体下落至大物块托板上，最后经大物料出口排出，该发明对废电池破碎充分彻底，效率高效，经分离后粉末状物质和大块状物质被分离开来，为后续重金属的处理奠定了基础，该装置使用方便，效率高。
附图说明
图1为一种废干电池的破碎分离装置的结构示意图。
图2为一种废干电池的破碎分离装置中的上托盘的结构示意图。
图3为一种废干电池的破碎分离装置中的漏斗形粉末落料盘结构示意图。
图中：1-箱体，2-粉末物出料口，3-粉末托板，4-缸体，5-凸缘，6-搅拌棒，7-下托板，8-电机，9-上托板，10-漏斗形螺纹刀，11-螺母，12-端盖，13-螺栓，14-破碎装置，15-废电池入口，16-锥形螺纹刀，17-转轴，18-轴承，19-大齿轮，20-小齿轮，21-落料管道，22-落料管道通孔，23-漏斗形粉末落料盘，24-柱塞，25-液压传动装置，26-出料口，27-大块物出料口，28-大物块托板，29-液压泵，30-分离孔。
具体实施方式
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。
请参阅图1-3，一种废干电池的破碎分离装置，包括端盖12和箱体1；所述端盖12上设置有废电池入口15，端盖12与箱体1通过螺栓13和螺母11旋合固定连接；所述箱体1设置有凸缘5、大块物出料口27、粉末物出料口2、上托板9、下托板7、破碎装置14和液压传动装置25；所述凸缘5用于定位和限制构件的运动；所述上托板9和下托板7通过凸缘5固定在箱体1内侧，上托板9和下托板7上设置有落料管道通孔22；所述落料管道通孔22沿着上托板9和下托板7圆周方向均匀分布，上托板9和下托板7上的落料管道通孔22一一 对应，大小相同，具有相同的圆心轴；所述破碎装置14由执行装置、传动件、动力源和分离装置组成；所述执行装置由漏斗形螺纹刀10、锥形螺纹刀16、搅拌棒6组成；所述漏斗形螺纹刀10通过端盖12和凸缘5固定在箱体1内部，漏斗形螺纹刀10两侧面形成的夹角小于锥形螺纹刀16母线所形成的夹角；所述锥形螺纹刀16和转轴17上端固定连接，废电池从废电池入口15进入，进入锥形螺纹刀16和漏斗形螺纹刀10的咬合区，锥形螺纹刀16转动带动废电池转动，充分高效的对废电池进行破碎；所述搅拌棒6用于对破碎后的废电池所包含物质的分离，搅拌棒6和转轴17下端固定连接；所述传动件由大齿轮19、小齿轮20和转轴17组成；所述大齿轮19与转轴17固定连接；所述小齿轮20和电机8转轴固定连接，小齿轮20与大齿轮19相互啮合；所述转轴17两端分别与锥形螺纹刀16和搅拌棒6固定连接，通过轴承18固定在上托盘9和下托盘7上；所述动力源为固定在下托盘的电动机8，电动机8旋转带动小齿轮20转动，小齿轮20带动大齿轮19转动，进而带动固定转轴17上的锥形螺纹刀16和搅拌棒6转动，开始对废电池进行破碎和分离；所述分离装置由落料管道21、漏斗形粉末落料盘23、粉末托板3，大物块托板28组成；所述落料管道21固定在上托板9和下托板7的落料管道通孔22内，用于输送破碎后的废电池到搅拌棒6所工作的区域；所述漏斗形粉末落料盘23内侧面开有分离孔30，破碎后的电池包括块状坚硬物和粉末状混合物，搅拌棒6搅拌块状坚硬物和粉末状混合物促使粉末状混合物从漏斗形粉末落料盘23下落，落到粉末托板3上，最后经粉末物出料口2落下；所述粉末托板3呈椭圆状，中心开设有缸体4直径大小的通孔，倾斜设置在箱体1内侧，便于粉末状混合物下落；所述大物料托板28呈半椭圆状，倾斜设置在箱体1内侧和液压传动装置25外侧；所述液压传动装置25由液压泵29、柱塞24和缸体4组成；所述液压泵29与箱体1底部固定连接，与缸体4固定连接；所述柱塞24与液压泵29相连，在缸体4中做上下直线运动；所述缸体4呈圆筒状，开设有出料口26，缸体4紧密套在粉末托板3和大物料托板28，缸体4上部与漏斗形粉末落料盘23固定连接，经搅拌棒6搅拌后的废电池，粉末状混合物已经经过漏斗形粉末落料盘23与块状坚硬物分离，剩下的物质主要是块状坚硬物，液压泵29启动，带动柱塞24沿着缸体4下放，块状坚硬物经过缸体4下落至大物块托板28上，最后经大物料出口27排出。
上面对本专利的较佳实施方式作了详细说明，但是本专利并不限于上述实施方式，在本领域的普通技术人员所具备的知识范围内，还可以在不脱离本专利宗旨的前提下做出各种变化。

Claims (5)

  1. 一种废干电池的破碎分离装置，包括端盖(12)和箱体(1)；其特征在于，所述端盖(12)上设置有废电池入口(15)，端盖(12)与箱体(1)通过螺栓(13)和螺母(11)旋合固定连接；所述箱体(1)设置有凸缘(5)、大块物出料口(27)、粉末物出料口(2)、上托板(9)、下托板(7)、破碎装置(14)和液压传动装置(25)；所述上托板(9)和下托板(7)通过凸缘(5)固定在箱体(1)内侧，上托板(9)和下托板(7)上设置有落料管道通孔(22)；所述落料管道通孔(22)沿着上托板(9)和下托板(7)圆周方向均匀分布；所述破碎装置(14)由执行装置、传动件、动力源和分离装置组成；所述执行装置由漏斗形螺纹刀(10)、锥形螺纹刀(16)、搅拌棒(6)组成；所述漏斗形螺纹刀(10)通过端盖(12)和凸缘(5)固定在箱体(1)内部；所述锥形螺纹刀(16)和转轴(17)上端固定连接；所述搅拌棒(6)和转轴(17)下端固定连接；所述传动件由大齿轮(19)、小齿轮(20)和转轴(17)组成；所述大齿轮(19)与转轴(17)固定连接；所述小齿轮(20)和电机(8)转轴固定连接，小齿轮(20)与大齿轮(19)相互啮合；所述转轴(17)两端分别与锥形螺纹刀(16)和搅拌棒(6)固定连接，通过轴承(18)固定在上托盘(9)和下托盘(7)上；所述动力源为固定在下托盘的电动机(8)；所述分离装置由落料管道(21)、漏斗形粉末落料盘(23)、粉末托板(3)，大物块托板(28)组成；所述落料管道(21)固定在上托板(9)和下托板(7)的落料管道通孔(22)内；所述漏斗形粉末落料盘(23)内侧面开有分离孔(30)；所述粉末托板(3)呈椭圆状，中心开设有缸体(4)直径大小的通孔，倾斜设置在箱体(1)内侧；所述大物料托板(28)呈半椭圆状，倾斜设置在箱体(1)内侧和液压传动装置(25)外侧；所述液压传动装置(25)由液压泵(29)、柱塞(24)和缸体(4)组成；所述液压泵(29)与箱体(1)底部固定连接，与缸体(4)固定连接；所述柱塞(24)与液压泵(29)相连；所述缸体(4)呈圆筒状，开设有出料口(26)，缸体(4)紧密套在粉末托板(3)和大物料托板(28)，缸体(4)上部与漏斗形粉末落料盘(23)固定连接。
  2. 根据权利要求1所述的一种废干电池的破碎分离装置，其特征在于，所述凸缘设置在漏斗形螺纹刀(10)、上托板(9)、下托板(7)和漏斗形粉末落料盘(23)的下方。
  3. 根据权利要求1所述的一种废干电池的破碎分离装置，其特征在于，所述上托板(9)和下托板(7)上设置的落料管道通孔(22)一一对应，大小相同，具有相同的圆心轴。
  4. 根据权利要求1所述的一种废干电池的破碎分离装置，其特征在于，所述漏斗形螺纹刀(10)两侧面形成的夹角小于锥形螺纹刀(16)母线所形成的夹角。
  5. 根据权利要求1所述的一种废干电池的破碎分离装置，其特征在于，所述分离孔(30)沿着圆周方向均匀分布。
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