WO2018107473A1 - Annealing and heat treatment method for steel wire - Google Patents
Annealing and heat treatment method for steel wire Download PDFInfo
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- WO2018107473A1 WO2018107473A1 PCT/CN2016/110418 CN2016110418W WO2018107473A1 WO 2018107473 A1 WO2018107473 A1 WO 2018107473A1 CN 2016110418 W CN2016110418 W CN 2016110418W WO 2018107473 A1 WO2018107473 A1 WO 2018107473A1
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- steel wire
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/24—Ferrous alloys, e.g. steel alloys containing chromium with vanadium
Definitions
- the present application relates to the technical field of steel wire manufacturing, and in particular to a method for annealing and heat treatment of steel wires.
- the furnace is heated to 450 ⁇ 500 ° C, and then insulated for 1 ⁇ 2h;
- the present application also discloses a steel wire heat treatment method, which in turn comprises the steps of: heating-drawing-annealing-tempering-straightening-polishing and oiling, wherein annealing is carried out by the method described.
- the chemical properties and process properties can be improved, the internal stress can be eliminated, or reduced, and a suitable internal structure can be prepared for the final heat treatment, and the treated steel wire has good mechanical properties.
- Figure 2 is a photograph of a metallographic image of annealed steel wire in accordance with a specific embodiment of the present invention.
- annealing The purpose of annealing is to uniform chemical composition, improve chemical properties and process properties, eliminate or reduce internal stress, and prepare suitable internal structures for the final heat treatment.
- the furnace is heated to 500 ° C, and then kept for 2 h;
Abstract
An annealing and heat treatment method for a steel wire, sequentially comprising steps of: heating, drawing, annealing, tempering, straightening, polishing, and applying an oil. The annealing method for a steel wire comprises steps of: (1) loading a steel wire into a furnace and heating to 450-500°C, and remaining the temperature for 1-2 h; (2) increasing the temperature to 700-750°C at a rate of 60-70°C/h, and remaining the temperature for 1-2h; (3) increasing the temperature to 850-900°C at the rate of 100-120°C/h, and remaining the temperature for 1-2h; and (4) reducing the temperature to 400-450°C at a cooling rate of 100-120°C/h, and removing the steel wire from the furnace. By employing the annealing process, the present invention improves chemical properties and processing properties, eliminates or reduces internal stress, and prepares a superior internal structure for a final heat treatment, thus providing the processed steel wire with excellent mechanical properties.
Description
本申请涉及钢丝制造技术领域,特别是涉及一种钢丝的退火和热处理方法。The present application relates to the technical field of steel wire manufacturing, and in particular to a method for annealing and heat treatment of steel wires.
退火是一种金属热处理工艺,指的是将金属缓慢加热到一定温度,保持足够时间,然后以适宜速度冷却。目的是降低硬度,改善切削加工性;消除残余应力,稳定尺寸,减少变形与裂纹倾向;细化晶粒,调整组织,消除组织缺陷。Annealing is a metal heat treatment process that refers to slowly heating a metal to a temperature for a sufficient period of time and then cooling at a suitable rate. The purpose is to reduce hardness, improve machinability, eliminate residual stress, stabilize size, reduce deformation and crack tendency, refine grains, adjust microstructure, and eliminate tissue defects.
对于高Mn含量的钢丝,如何控制退火温度和退火时间,是急需解决的问题。For high Mn content steel wires, how to control the annealing temperature and annealing time is an urgent problem to be solved.
发明内容Summary of the invention
本发明的目的在于提供一种钢丝的退火和热处理方法,以克服现有技术中的不足。It is an object of the present invention to provide a method of annealing and heat treating a steel wire to overcome the deficiencies in the prior art.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
本申请实施例公开一种钢丝的退火方法,包括步骤:The embodiment of the present application discloses a method for annealing a steel wire, including the steps of:
(1)、装炉升温至450~500℃,然后保温1~2h;(1), the furnace is heated to 450 ~ 500 ° C, and then insulated for 1 ~ 2h;
(2)、以60~70℃/h升温至700~750℃,保温1~2h;(2), at 60 ~ 70 ° C / h to 700 ~ 750 ° C, heat preservation 1 ~ 2h;
(3)、以100~120℃/h升温至850~900℃,保温1~2h;(3), the temperature is raised to 850 ~ 900 ° C at 100 ~ 120 ° C / h, and the temperature is kept for 1 ~ 2h;
(4)、以100~120℃/h的冷却速度降温至400~450℃,出炉。(4), cooling at a cooling rate of 100 to 120 ° C / h to 400 ~ 450 ° C, and baked.
优选的,在上述的钢丝的退火方法中,进行热处理钢丝的成分按照质量百分比为:
Preferably, in the above annealing method of the steel wire, the composition of the heat-treated steel wire is in terms of mass percentage:
C 0.60~0.70;C 0.60~0.70;
Mn 0.7~1.1;Mn 0.7 to 1.1;
Si 0.15~0.35;Si 0.15 to 0.35;
Cr 3.80~4.40;Cr 3.80 ~ 4.40;
V 1.75~2.20;V 1.75 to 2.20;
W 5.50~6.75;W 5.50~6.75;
Mo4.50~5.50;Mo4.50~5.50;
P≤0.030;P≤0.030;
S≤0.030,S ≤ 0.030,
余量为铁。The balance is iron.
优选的,在上述的钢丝的退火方法中,钢丝进行退火之前的直径为2mm。Preferably, in the above-described annealing method of the steel wire, the diameter of the steel wire before annealing is 2 mm.
优选的,在上述的钢丝的退火方法中,钢丝的退火过程包括:Preferably, in the above annealing method of the steel wire, the annealing process of the steel wire comprises:
(1)、装炉升温至500℃,然后保温2h;(1), the furnace is heated to 500 ° C, and then kept for 2 h;
(2)、以70℃/h升温至700℃,保温2h;(2), the temperature is raised to 700 ° C at 70 ° C / h, and kept for 2 h;
(3)、以120℃/h升温至850℃,保温2h;(3), the temperature is raised to 850 ° C at 120 ° C / h, and kept for 2 h;
(4)、以120℃/h的冷却速度降温至450℃,出炉。(4), cooled to a temperature of 450 ° C at a cooling rate of 120 ° C / h, and baked.
相应的,本申请还公开了一种钢丝热处理方法,依次包括步骤:加热-拉拔-退火-回火-矫直-磨光和涂油,其中退火采用所述的方法。Correspondingly, the present application also discloses a steel wire heat treatment method, which in turn comprises the steps of: heating-drawing-annealing-tempering-straightening-polishing and oiling, wherein annealing is carried out by the method described.
与现有技术相比,本发明的优点在于:The advantages of the present invention over the prior art are:
采用本发明的退火工艺,可以改善化学性能及工艺性能,消除、或减小内应力,并为最终的热处理准备合适的内部组织,处理后的钢丝具有良好的力学性能。By using the annealing process of the invention, the chemical properties and process properties can be improved, the internal stress can be eliminated, or reduced, and a suitable internal structure can be prepared for the final heat treatment, and the treated steel wire has good mechanical properties.
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings to be used in the embodiments or the prior art description will be briefly described below. Obviously, the drawings in the following description are only It is a few embodiments described in the present application, and other drawings can be obtained from those skilled in the art without any creative work.
图1所示为本发明具体实施例中钢丝热处理方法的流程图;1 is a flow chart showing a method of heat treatment of a steel wire in a specific embodiment of the present invention;
图2所示为本发明具体实施例中钢丝的退火后的金相照片。Figure 2 is a photograph of a metallographic image of annealed steel wire in accordance with a specific embodiment of the present invention.
本发明通过下列实施例作进一步说明:根据下述实施例,可以更好地理解本发明。然而,本领域的技术人员容易理解,实施例所描述的具体的物料比、工艺条件及其结果仅用于说明本发明,而不应当也不会限制权利要求书中所详细描述的本发明。The invention is further illustrated by the following examples, which can be better understood from the following examples. However, those skilled in the art will understand that the specific material ratios, process conditions, and results of the embodiments are merely illustrative of the invention and should not be construed as limiting the invention as described in the claims.
钢丝热处理的目的包括:The purpose of steel wire heat treatment includes:
(1)、消除前一道冷拉工序中钢丝的加工硬化,以利于继续进行冷拉。(1) Eliminate the work hardening of the steel wire in the previous cold drawing process to facilitate the continuous cold drawing.
(2)、使热轧盘条具有适宜于拉拔的组织,能正常地进行拉拔。(2) The hot-rolled wire rod has a structure suitable for drawing, and can be drawn normally.
(3)、使钢丝具有特殊的组织,冷拉后钢丝具有良好的性能。(3), the steel wire has a special structure, and the steel wire after cold drawing has good performance.
(4)、使成品钢丝具有用户要求的组织和性能。(4) Make the finished steel wire have the structure and performance required by the user.
结合图1所示,钢丝的热处理方法包括步骤:Referring to Figure 1, the heat treatment method of the steel wire includes the steps of:
(1)、快速加热将钢丝加热至一定的温度;(1) rapid heating to heat the steel wire to a certain temperature;
(2)、高温处理后的钢丝,经过机械拉拔达到接近于成晶的几何直径;(2) The steel wire after high temperature treatment is mechanically drawn to reach a geometric diameter close to crystallizing;
(3)、通过退火、回火工艺,取得成品钢丝所需要的强度、韧性和弹性;(3) obtaining the strength, toughness and elasticity required for the finished steel wire through annealing and tempering processes;
(4)、通过矫直、磨光、涂油得到成品。(4), through the straightening, polishing, oiling to get the finished product.
退火过程是将偏离平衡态的金属加热到较高温度并保持一段时间,然后缓慢冷却,以得到接近于平衡态组织的工艺方法。The annealing process heats the metal that deviates from the equilibrium state to a higher temperature for a period of time and then slowly cools to obtain a process close to the equilibrium state of the structure.
退火的目的是均匀化学成分、改善化学性能及工艺性能,消除、或减小内应力,并为最终的热处理准备合适的内部组织。The purpose of annealing is to uniform chemical composition, improve chemical properties and process properties, eliminate or reduce internal stress, and prepare suitable internal structures for the final heat treatment.
在一具体实施例中,进行热处理钢丝的成分按照质量百分比为:In a specific embodiment, the composition of the heat treated steel wire is in terms of mass percentage:
C 0.60~0.70;C 0.60~0.70;
Mn 0.7~1.1;Mn 0.7 to 1.1;
Si 0.15~0.35;Si 0.15 to 0.35;
Cr 3.80~4.40;Cr 3.80 ~ 4.40;
V 1.75~2.20;
V 1.75 to 2.20;
W 5.50~6.75;W 5.50~6.75;
Mo4.50~5.50;Mo4.50~5.50;
P≤0.030;P≤0.030;
S≤0.030,S ≤ 0.030,
余量为铁。The balance is iron.
钢丝进行退火之前的直径为2mm,其初始的抗拉强度在1890MPa。The wire had a diameter of 2 mm before annealing and its initial tensile strength was 1890 MPa.
在一具体实施例中,上述钢丝的退火过程包括:In a specific embodiment, the annealing process of the steel wire includes:
(1)、装炉升温至500℃,然后保温2h;(1), the furnace is heated to 500 ° C, and then kept for 2 h;
(2)、以70℃/h升温至700℃,保温2h;(2), the temperature is raised to 700 ° C at 70 ° C / h, and kept for 2 h;
(3)、以120℃/h升温至850℃,保温2h;(3), the temperature is raised to 850 ° C at 120 ° C / h, and kept for 2 h;
(4)、以120℃/h的冷却速度降温至450℃,出炉。(4), cooled to a temperature of 450 ° C at a cooling rate of 120 ° C / h, and baked.
通过退火过程,获得近于平衡组织的热处理工艺,退火后钢丝的抗拉强度达到1070MPa。Through the annealing process, a heat treatment process close to the equilibrium structure is obtained, and the tensile strength of the steel wire after annealing reaches 1070 MPa.
退火后钢丝的显微组织照片参图2所示,由图中可以看出,退火后的组织主要是珠光体组织。The microstructure of the annealed steel wire is shown in Fig. 2. As can be seen from the figure, the annealed structure is mainly pearlite structure.
在此,还需要说明的是,为了避免因不必要的细节而模糊了本发明,在附图中仅仅示出了与根据本发明的方案密切相关的结构和/或处理步骤,而省略了与本发明关系不大的其他细节。In this context, it is also to be noted that in order to avoid obscuring the invention by unnecessary detail, only the structures and/or processing steps closely related to the solution according to the invention are shown in the drawings, and the Other details that are not relevant to the present invention.
最后,还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。
Finally, it is also to be understood that the terms "including", "comprising" or "comprising" or "the" It also includes other elements that are not explicitly listed, or elements that are inherent to such a process, method, item, or device.
Claims (5)
- 一种钢丝的退火方法,其特征在于,包括步骤:A method for annealing a steel wire, comprising the steps of:(1)、装炉升温至450~500℃,然后保温1~2h;(1), the furnace is heated to 450 ~ 500 ° C, and then insulated for 1 ~ 2h;(2)、以60~70℃/h升温至700~750℃,保温1~2h;(2), at 60 ~ 70 ° C / h to 700 ~ 750 ° C, heat preservation 1 ~ 2h;(3)、以100~120℃/h升温至850~900℃,保温1~2h;(3), the temperature is raised to 850 ~ 900 ° C at 100 ~ 120 ° C / h, and the temperature is kept for 1 ~ 2h;(4)、以100~120℃/h的冷却速度降温至400~450℃,出炉。(4), cooling at a cooling rate of 100 to 120 ° C / h to 400 ~ 450 ° C, and baked.
- 根据权利要求1所述的钢丝的退火方法,其特征在于:进行热处理钢丝的成分按照质量百分比为:The method for annealing a steel wire according to claim 1, wherein the composition of the heat-treated steel wire is in terms of mass percentage:C 0.60~0.70;C 0.60~0.70;Mn 0.7~1.1;Mn 0.7 to 1.1;Si 0.15~0.35;Si 0.15 to 0.35;Cr 3.80~4.40;Cr 3.80 ~ 4.40;V 1.75~2.20;V 1.75 to 2.20;W 5.50~6.75;W 5.50~6.75;Mo 4.50~5.50;Mo 4.50~5.50;P≤0.030;P≤0.030;S≤0.030,S ≤ 0.030,余量为铁。The balance is iron.
- 根据权利要求1所述的钢丝的退火方法,其特征在于:钢丝进行退火之前的直径为2mm。The method of annealing a steel wire according to claim 1, wherein the wire has a diameter of 2 mm before annealing.
- 根据权利要求1所述的钢丝的退火方法,其特征在于:钢丝的退火过程包括:The method for annealing a steel wire according to claim 1, wherein the annealing process of the steel wire comprises:(1)、装炉升温至500℃,然后保温2h;(1), the furnace is heated to 500 ° C, and then kept for 2 h;(2)、以70℃/h升温至700℃,保温2h;(2), the temperature is raised to 700 ° C at 70 ° C / h, and kept for 2 h;(3)、以120℃/h升温至850℃,保温2h;(3), the temperature is raised to 850 ° C at 120 ° C / h, and kept for 2 h;(4)、以120℃/h的冷却速度降温至450℃,出炉。(4), cooled to a temperature of 450 ° C at a cooling rate of 120 ° C / h, and baked.
- 一种钢丝热处理方法,其特征在于,依次包括步骤:加热-拉拔-退火-回火-矫直-磨光和涂油,其中退火采用权利要求1至4任一所述的方法。 A steel wire heat treatment method comprising the steps of: heating-drawing-annealing-tempering-straightening-polishing and oiling, wherein annealing is performed by the method according to any one of claims 1 to 4.
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