WO2018107320A1 - Automatic apparatus for resistance welding underwater micro-welding, and resistance welding underwater welding method - Google Patents

Automatic apparatus for resistance welding underwater micro-welding, and resistance welding underwater welding method Download PDF

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WO2018107320A1
WO2018107320A1 PCT/CN2016/109452 CN2016109452W WO2018107320A1 WO 2018107320 A1 WO2018107320 A1 WO 2018107320A1 CN 2016109452 W CN2016109452 W CN 2016109452W WO 2018107320 A1 WO2018107320 A1 WO 2018107320A1
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Prior art keywords
welding
workpiece
head
underwater
electrode
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PCT/CN2016/109452
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French (fr)
Chinese (zh)
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杨仕桐
林健鸿
蓝超华
杨诚
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广州微点焊设备有限公司
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Priority to PCT/CN2016/109452 priority Critical patent/WO2018107320A1/en
Publication of WO2018107320A1 publication Critical patent/WO2018107320A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/30Features relating to electrodes
    • B23K11/31Electrode holders and actuating devices therefor

Definitions

  • the invention belongs to the field of electric resistance welding, and more particularly to an electric resistance welding underwater welding device, a method and an electric welding underwater micro welding automation device.
  • the prior art For the welding of the enameled wire lead-out contacts with small coil electronic components, the prior art generates high temperature or electric spark to burn the enameled wire through the tip of the parallel electrode horn, and at the same time, the welding is performed, but the heat generated by the welding head is too high due to the fast welding speed. It often burns out the solder pads of the electronic components to lead out the contacts, which brings great trouble to the automation of electronic component manufacturing.
  • the workpiece water tank comprises a bottom of the water tank and a frame, and the workpiece water tank can satisfy the workpiece of the electronic component which is immersed in the water, and realize the parallel electrode welding head to the electronic component. Perform electric resistance welding underwater welding.
  • water or an emulsion or a saponification liquid is added to the workpiece water tank.
  • the micro-optical support comprises a bracket fixing seat, a bracket column, a bracket cross rod and an XY through-hole connecting frame, and the bracket fixing seat is fastened to the spot welding machine
  • the front outer side of the head, the bracket column is longitudinally mounted on the bracket fixing seat, and the strut column and the bracket cross bar are respectively connected with the two through holes of the XY through hole connecting frame, and the bracket cross bar is provided with a micro optical head Ring frame.
  • FIG. 2 and 3 are microscopic optical branches in the automatic welding underwater welding micro-welding device shown in Fig. 1. Schematic diagram of the structure placed on the spot welder head.
  • the electric resistance welding underwater welding method is a method of welding a workpiece to be welded which is immersed in a workpiece water tank by a resistance welding device.
  • the invention proposes an automatic welding equipment for electric resistance underwater welding.
  • the present invention immerses the workpiece 111 by adding water to the workpiece water tank 107.
  • the workpiece water tank 107 is located below the spot welding head 102, and the welding electrode 110 (parallel electrode) is realized by the movement of the integrated movable automatic spot welding head 102.
  • the welding head performs resistance welding underwater welding on the workpiece to be welded 111 positioned in the workpiece water tank 107.
  • the parallel electrode welding head is subdivided into the tip end of the welding head, the ohmic contact type parallel electrode welding head, the tip end of the welding head, the parallel electrode welding head and the welding head tip insulation separation according to the structure of the tip of the welding head.
  • Parallel electrode horns In the micro-welding automation device for electric resistance welding underwater welding of the present invention, the parallel electrode welding head of the welding electrode may include a horn-contact ohmic contact parallel electrode horn and a horn tip-connected parallel electrode horn.
  • a resistance welding device an automatically controlled driving device, a workpiece water tank 107, a welding electrode 110, water, an X-axis slide table 103, a Y-axis slide table 104, a Z-axis slide table 105, and a microscopic optical support, wherein
  • the electric resistance welding device comprises a welding power source 101 and a spot welding head 102.
  • the spot welding head 102 is provided with an electrode chuck 109.
  • the electrode chuck 109 is mounted with a welding electrode 110, and the welding power source 101 passes through the output cable and the spot welding head 102.
  • the electrode holder 109 is electrically connected;
  • the workpiece water tank 107 and the Y-axis slide 104 are mounted on a table 108 below the spot welder head 102, the X-axis slide table 103 is mounted on the Y-axis slide table 104, and the spot weld head 102 is mounted on the Z-axis slide table 105.
  • Forming an integrated movable automatic spot welding head, water is added to the workpiece tank 107;
  • the micro-optical bracket is mounted on the front outer side of the spot welder head 102;
  • the present invention immerses the workpiece 111 by adding water to the workpiece tank 107.
  • the workpiece tank 107 is located below the spot welder head 102, and the welding electrode is realized by the movement of the automatic spot welding head movable on the X-axis and/or the Y-axis.
  • 110 parallel electrode horn
  • the sliding table in the field of automation refers to a pneumatic sliding table driven by a servo motor or a stepping motor to drive the screw rod
  • the pneumatic sliding table driven by the cylinder is controlled by the automatic PLC programming and driving device, and is set in the horizontal coordinate direction.
  • Called the X-axis slide table it is called the Y-axis slide table in the ordinate direction
  • the Z-axis slide table is set in the vertical coordinate.
  • the Z-axis slide table 105 according to the present invention can be applied to an electric slide table that drives the screw rod by a motor.
  • the Z-axis slide table 105 on the welder head 102 can also be a pneumatic slide driven by compressed air: a small cylinder with a solenoid valve is mounted on the spot welder head 102, small The movable shaft of the cylinder is connected to the welding force transmission structure of the spot welding head 102 to meet the requirements for use.
  • the present invention refers to a spot welding head equipped with a Z-axis slide 105 as an automatic spot welding head, that is, the structure of the automatic spot welding head includes a spot welding head 102 and a spot welding head 105.
  • the present invention also mounts the Y-axis slide table 104 and the workpiece water tank 107, the X-axis slide table 105 on the table 108 on the Y-axis slide table 104, and the structure of the automatic spot welder head 102 mounted on the X-axis slide table 105. It is called an integrated movable automatic spot welding head.
  • the workpiece water tank 107 is not suitable for moving, otherwise it is easy to overflow the water. . Therefore, in the micro-welding automation device of the electric resistance welding underwater welding of the present invention, the spot welding machine head 102 is specially designed, and the structure of the integrated movable automatic spot welding head 102 is proposed, and the workpiece water tank 107 is realized in the automatic water. No need to move when welding.
  • the integrated movable automatic spot welding head 102 By means of the movement of the integrated movable automatic spot welding head 102, a plurality of even dozens of welded workpieces positioned in the workpiece water tank 107 can be automatically spot-welded, and the integrated movable spot welding head 102 can be integrated.
  • the fixed workpiece water tank 107 is one of the main structures of the electric resistance welding underwater welding automation device of the present invention.
  • the workpiece to be welded 111 shown in FIG. 1 may include a plurality of electronic components with small coils of the same structure and arrangement, the enameled wire lead wires of the electronic components and the electronic component substrate pads are positioned at the workpiece holder of the workpiece water tank 107. At 112, the structure of the electronic component substrate pad is generally attached to the insulating substrate.
  • the lead wire of the workpiece to be welded is very small, it needs to be welded under the microscopic optical amplifying device.
  • the prior art spot welding head and the microscopic optical support are independent of each other, or there is a microscopic optical support crossbar. Directly mounted on the front end of the spot welder head, but the micro-optical head of this structure does not have a coarse adjustment of the focus distance, nor can it focus in the left-right direction or focus in the front-rear direction, thus failing to meet the micro-optical microscopy machine. Head use requirements.
  • the micro-optical support 200 includes a bracket mount 201, a bracket post 202, a bracket rail 203, and an XY through-hole bracket 204.
  • the bracket fixing base 201 is fastened to the front outer side of the spot welding head 102
  • the bracket upright 202 is longitudinally mounted on the bracket fixing base 201
  • the strut column 202 and the bracket crossbar 203 are respectively connected with the two through holes of the XY through hole connecting bracket 204. connection.
  • the bracket rail 203 is provided with a ring frame 206 that can be used to mount the micro-optical head 205 that is attached to a ring frame 206 on which the micro-optical head can be mounted.
  • the two tube walls of the XY through-hole connecting frame 204 respectively have adjusting screws for tightening, and by adjusting the adjusting screw provided on the XY through-hole connecting frame 204, the coarse adjustment of the focal length of the micro-optical head 205 can be realized. Focusing in the left and right direction and in the front and back direction.
  • the XY through-hole connecting frame 204 is a connecting frame having two circular through-holes perpendicular to each other in the X-axis direction (lateral direction) and the Y-axis direction (longitudinal direction), and the inner diameters of the two circular through-holes perpendicular to each other are respectively associated with the bracket column 202 and the bracket
  • the cylindrical outer diameter of the crossbar 203 is adapted.
  • the copper sleeve with the opening can be respectively installed on the inner walls of the two circular through holes, and the adjusting screws for the copper sleeve are arranged on the wall of the two circular through hole connecting brackets. .
  • the component controls the movement of the X-axis, the Y-axis and the Z-axis through the PLC automatic control device, and realizes the movement of the automatic spot welding head 102 movable on the X-axis slide table 105 and/or the Y-axis slide table 104, by being installed in the automatic
  • the parallel electrode horn 110 of the spot welding head 102 pressurizes the workpiece 111 to be welded.
  • the welding power source is turned on, and the parallel electrode horn 110 generates an electric spark or a high temperature in the water, such as thermocompression bonding.
  • the insulating paint on the enameled wire is burned off, and then the electric resistance welding is performed under the action of the electrode force.

Abstract

An automatic apparatus for resistance welding underwater micro-welding, comprising a resistance welding apparatus, an automatically-controlled drive device, a workpiece water tank (107), a welding electrode (110), water, an X-axis sliding stand (103), a Y-axis sliding stand (104), a Z-axis sliding stand (105), and a micro-optical support. The resistance welding apparatus comprises a welding power source (101) and a spot welding head (102); the spot welding head (102) is provided with an electrode clamp (109) on which a welding electrode (110) is mounted; the welding power source (101) is electrically connected to the electrode clamp (109) of the spot welding head (102) by means of an output cable. The workpiece water tank (107) and the Y-axis sliding stand (104) are mounted on a workbench (108) underneath the spot welding head (102), the X-axis sliding stand (103) is mounted on the Y-axis sliding stand (104), the spot welding head (102) is mounted on the Z-axis sliding stand (105) to form an integrated movable automatic spot welding head, and water is added in the workpiece water tank (107). The micro-optical support is mounted at front outside of the spot welding head (102). The automatically-controlled drive device is electrically connected to the X-axis sliding stand (103), the Y-axis sliding stand (104), and the Z-axis sliding stand (105) of the integrated movable automatic spot welding head (102), separately. Also disclosed is a method for resistance welding underwater welding of welded workpieces immersed by water in a workpiece water tank. By adding water in the workpiece water tank to immerse welded workpieces, automatic welding of the welded workpieces positioned in the workpiece water tank is achieved by the movement of the integrated movable automatic spot welding head, the present invention not only provides a new automatic welding apparatus for manufacturing electronic components and parts, but also develop resistance welding from air environment welding to resistance welding underwater welding, thereby solving the technical problem of heat dissipation of resistance welding.

Description

电阻焊水下显微焊接自动化设备及电阻焊水下焊接方法Electric resistance underwater welding micro-welding automatic equipment and electric resistance welding underwater welding method 技术领域Technical field
本发明属于电阻焊领域,更具体地说,本发明涉及一种电阻焊水下焊接装置、方法和电阻焊水下显微焊接自动化设备。The invention belongs to the field of electric resistance welding, and more particularly to an electric resistance welding underwater welding device, a method and an electric welding underwater micro welding automation device.
背景技术Background technique
对带小线圈电子元器件漆包线引出接点的焊接,现有技术通过平行电极焊头尖端产生高温或电火花烧除漆包线同时实现焊接,但是,由于自动化焊接速度快,焊头产生的热量过高,往往会烧坏电子元器件引出接点的焊接焊盘,给电子元器件制作的自动化带来很大的困扰。For the welding of the enameled wire lead-out contacts with small coil electronic components, the prior art generates high temperature or electric spark to burn the enameled wire through the tip of the parallel electrode horn, and at the same time, the welding is performed, but the heat generated by the welding head is too high due to the fast welding speed. It often burns out the solder pads of the electronic components to lead out the contacts, which brings great trouble to the automation of electronic component manufacturing.
此外,由于被焊接的漆包线十分细小,需要安装好显微光学放大装置才能进行焊接,现有技术显微光学放大装置的安装无法满足显微光学机头对显微焊接的使用要求。In addition, since the welded enameled wire is very small, it is necessary to install a micro-optical amplifying device to perform welding. The installation of the prior art micro-optical amplifying device cannot meet the requirements of the micro-optical head for micro-welding.
有鉴于此,实有必要进一步完善电子元器件制作中有关显微焊接的自动化设备。In view of this, it is necessary to further improve the automation equipment for micro-welding in the production of electronic components.
发明内容Summary of the invention
本发明的目的在于:提供一种电阻焊水下焊接装置、电阻焊水下焊接方法和电阻焊水下显微焊接自动化设备。The object of the present invention is to provide an electric resistance welding underwater welding device, an electric resistance welding underwater welding method and an electric welding underwater micro welding automatic device.
为了实现上述发明目的,本发明提供了一种电阻焊水下显微焊接自动化设备,其包括:In order to achieve the above object, the present invention provides an electric resistance welding underwater micro-welding automation apparatus, which comprises:
电阻焊设备、自动化控制的驱动装置、工件水箱、焊接电极、水、X轴滑台、Y轴滑台、Z轴滑台和显微光学支架,其中,Resistance welding equipment, automated control drive, workpiece water tank, welding electrode, water, X-axis slide, Y-axis slide, Z-axis slide and micro-optical support, among them,
电阻焊设备包括焊接电源和点焊机头,点焊机头设有电极夹头,电极夹头 上安装有焊接电极,焊接电源通过输出电缆与点焊机头的电极夹头电性连接;The electric resistance welding equipment includes a welding power source and a spot welding machine head, and the spot welding machine head is provided with an electrode chuck, and the electrode chuck A welding electrode is mounted thereon, and the welding power source is electrically connected to the electrode holder of the spot welding head through the output cable;
工件水箱和Y轴滑台安装在点焊机头下方的工作台上,X轴滑台安装在Y轴滑台上,点焊机头安装在Z轴滑台上形成一体化可移动的自动点焊机头,水被添加在工件水箱中;The workpiece water tank and the Y-axis slide table are mounted on a table below the spot welder head, the X-axis slide table is mounted on the Y-axis slide table, and the spot weld head is mounted on the Z-axis slide table to form an integrated movable automatic point. The weld head, water is added to the workpiece tank;
显微光学支架安装在点焊机头的前外侧;以及The microscopic optical mount is mounted on the front outer side of the spot welder head;
自动化控制的驱动装置分别与一体化可移动的自动点焊机头的X轴滑台、Y轴滑台、Z轴滑台电性连接。The automatically controlled driving device is electrically connected to the X-axis slide table, the Y-axis slide table and the Z-axis slide table of the integrated movable automatic spot welding head.
作为本发明电阻焊水下显微焊接自动化设备的一种改进,所述Z轴滑台包括以小气缸带动的气动滑台,小气缸的滑动轴与点焊机头设置的焊接力传导结构相连接。As an improvement of the automatic welding underwater welding micro-welding device of the present invention, the Z-axis slide table comprises a pneumatic slide table driven by a small cylinder, and the sliding shaft of the small cylinder and the welding force transmission structure of the spot welding head are arranged. connection.
作为本发明电阻焊水下显微焊接自动化设备的一种改进,所述工件水箱包括水箱底部和边框,工件水箱能满足加水浸没被固定的电子元器件工件,实现平行电极焊头对电子元器件进行电阻焊水下焊接。As an improvement of the underwater welding micro-welding automation device of the present invention, the workpiece water tank comprises a bottom of the water tank and a frame, and the workpiece water tank can satisfy the workpiece of the electronic component which is immersed in the water, and realize the parallel electrode welding head to the electronic component. Perform electric resistance welding underwater welding.
作为本发明电阻焊水下显微焊接自动化设备的一种改进,所述焊接电极为平行电极焊头,包括焊接尖端欧姆接触式平电极焊头和焊接尖端连体式平行电极焊头。As an improvement of the automatic welding underwater welding micro-welding apparatus of the present invention, the welding electrode is a parallel electrode welding head, including a welding tip ohmic contact flat electrode welding head and a welding tip connected parallel electrode welding head.
作为本发明电阻焊水下显微焊接自动化设备的一种改进,所述被焊工件包括带小线圈电子元器件的漆包线引出线和镶嵌固连在绝缘基板的基底焊盘。As an improvement of the automatic welding underwater welding micro-welding apparatus of the present invention, the workpiece to be welded includes an enameled wire lead wire with small coil electronic components and a base pad embedded in the insulating substrate.
作为本发明电阻焊水下显微焊接自动化设备的一种改进,所述工件水箱中添加有水或乳化液或皂化液。As an improvement of the underwater welding micro-welding automation device of the present invention, water or an emulsion or a saponification liquid is added to the workpiece water tank.
作为本发明电阻焊水下显微焊接自动化设备的一种改进,所述显微光学支架包括支架固定座、支架立柱、支架横杆和XY通孔连接架,支架固定座紧固在点焊机头的前外侧,支架立柱纵向安装在支架固定座上,支杆立柱和支架横杆分别与XY通孔连接架的二个通孔连接,支架横杆上设有可安装显微光学机头的环架。 As an improvement of the automatic welding underwater welding micro-welding device of the present invention, the micro-optical support comprises a bracket fixing seat, a bracket column, a bracket cross rod and an XY through-hole connecting frame, and the bracket fixing seat is fastened to the spot welding machine The front outer side of the head, the bracket column is longitudinally mounted on the bracket fixing seat, and the strut column and the bracket cross bar are respectively connected with the two through holes of the XY through hole connecting frame, and the bracket cross bar is provided with a micro optical head Ring frame.
作为本发明电阻焊水下显微焊接自动化设备的一种改进,所述XY通孔连接架包括分别在X轴Y轴方向相互垂直的二个圆通孔,二个圆通孔与支架立柱和支架横杆的圆柱外径相适配,X轴Y轴通孔的管壁上设置有调节螺丝。As an improvement of the underwater welding micro-welding automation device of the present invention, the XY through-hole connecting frame comprises two circular through-holes respectively perpendicular to each other in the X-axis Y-axis direction, and the two circular through-holes and the bracket column and the bracket horizontally The cylindrical outer diameter of the rod is adapted, and an adjusting screw is arranged on the wall of the X-axis Y-axis through hole.
为了实现上述发明目的,本发明还提供了一种以本发明电阻焊水下显微焊接自动化设备对被水浸没在工件水箱中的被焊工件进行的电阻焊水下焊接方法,其包括以下步骤:In order to achieve the above object, the present invention also provides an electric resistance welding underwater welding method for the workpiece to be welded which is immersed in a water tank of a workpiece by the electric resistance welding underwater micro-welding automation device of the present invention, which comprises the following steps :
1)根据被焊工件的焊接要求备好电阻焊设备、工件水箱、焊接电极和水;1) Prepare the resistance welding equipment, the workpiece water tank, the welding electrode and the water according to the welding requirements of the workpiece to be welded;
2)把被焊工件放置在工件水箱中,并把被焊工件的搭接接头定位在正对焊接电极的位置上;2) placing the workpiece to be welded in the workpiece water tank, and positioning the lap joint of the workpiece to be welded to the position of the welding electrode;
3)在工件水箱中加水浸没被焊工件;以及3) adding water to the workpiece tank to immerse the workpiece to be welded;
4)通过焊接电极对被水浸没的被焊工件进行水下焊接。4) Underwater welding of the workpiece to be wet immersed by the welding electrode.
相对于现有技术,本发明针对电阻焊在空气环境中进行焊接的传统技术,大胆提出电阻焊水下焊接技术,并在提出电阻焊水下焊接技术的基础上进一步提出了电阻焊水下显微焊接自动化设备,本发明所提出的电阻焊水下焊接是以电阻焊设备对被水浸没在工件水箱中的被焊工件进行水下焊接,本发明电阻焊水下显微焊接自动化设备包括电阻焊设备、自动化控制的驱动装置、工件水箱、焊接电极、水、X轴滑台、Y轴滑台、Z轴滑台和显微光学支架,通过一体化可移动的自动点焊机头的移动实现对被定位在工件水箱中的被焊工件自动化焊接。本发明不但解决了电阻焊点焊散热的技术难题,还为电子元器件的制造提供了一种新的自动焊接设备。Compared with the prior art, the present invention is directed to the conventional technology of welding by electric resistance welding in an air environment, and boldly proposes an electric welding underwater welding technique, and further proposes an electric resistance welding underwater display based on the proposed electric resistance welding underwater welding technology. The micro-welding automation device, the electric resistance welding underwater welding proposed by the invention is the underwater welding of the welded workpiece immersed in the workpiece water tank by the electric resistance welding device, and the electric resistance welding micro-welding automatic welding device of the invention comprises the electric resistance Welding equipment, automated control drive, workpiece water tank, welding electrode, water, X-axis slide, Y-axis slide, Z-axis slide and micro-optical support, through the movement of an integrated movable automatic spot welding head Automated welding of the workpiece to be welded positioned in the workpiece tank. The invention not only solves the technical problem of heat dissipation of resistance welding spot welding, but also provides a new automatic welding equipment for the manufacture of electronic components.
附图说明DRAWINGS
下面结合附图和具体实施方式,对本发明电阻焊水下显微焊接自动化设备及电阻焊水下焊接方法进行详细说明,其中:The electric resistance underwater welding micro-welding automatic equipment and the electric resistance welding underwater welding method of the present invention are described in detail below with reference to the accompanying drawings and specific embodiments, wherein:
图1为本发明电阻焊水下显微焊接自动化设备的结构示意图。1 is a schematic structural view of an underwater welding micro-welding automation device for electric resistance welding according to the present invention.
图2和图3为图1所示的电阻焊水下显微焊接自动化设备中,显微光学支 架在点焊机头上的结构示意图。2 and 3 are microscopic optical branches in the automatic welding underwater welding micro-welding device shown in Fig. 1. Schematic diagram of the structure placed on the spot welder head.
具体实施方式detailed description
为了使本发明的发明目的、技术方案及其技术效果更加清晰,以下结合附图和具体实施方式,对本发明进一步详细说明。应当理解的是,本说明书中描述的具体实施方式仅仅是为了解释本发明,并非为了限定本发明。The present invention will be further described in detail below in conjunction with the drawings and specific embodiments. The specific embodiments described in the specification are to be construed as illustrative only and not limiting.
需要说明,电阻焊水下焊接方法是以电阻焊设备对被水浸没在工件水箱中的被焊工件进行焊接的方法。本发明在提出了电阻焊水下显微焊接自动化设备。It should be noted that the electric resistance welding underwater welding method is a method of welding a workpiece to be welded which is immersed in a workpiece water tank by a resistance welding device. The invention proposes an automatic welding equipment for electric resistance underwater welding.
首先,结合图1所示详细说明本发明电阻焊水下显微焊接自动化设备,其包括:First, the electric resistance welding underwater micro-welding automation device of the present invention will be described in detail with reference to FIG. 1, which includes:
电阻焊设备、自动化控制的驱动装置、工件水箱107、焊接电极110、水、X轴滑台103、Y轴滑台104、Z轴滑台105和显微光学支架,其中,a resistance welding device, an automatically controlled driving device, a workpiece water tank 107, a welding electrode 110, water, an X-axis slide table 103, a Y-axis slide table 104, a Z-axis slide table 105, and a microscopic optical support, wherein
电阻焊设备包括焊接电源101和点焊机头102,点焊机头102设有电极夹头109,电极夹头109上安装有焊接电极110,焊接电源101通过输出电缆与点焊机头102的电极夹头109电性连接;The electric resistance welding device comprises a welding power source 101 and a spot welding head 102. The spot welding head 102 is provided with an electrode chuck 109. The electrode chuck 109 is mounted with a welding electrode 110, and the welding power source 101 passes through the output cable and the spot welding head 102. The electrode holder 109 is electrically connected;
工件水箱107和Y轴滑104台安装在点焊机头102下方的工作台108上,X轴滑台103安装在Y轴滑台104上,点焊机头102安装在Z轴滑台105上形成一体化可移动的自动点焊机头,水被添加在工件水箱107中;The workpiece water tank 107 and the Y-axis slide 104 are mounted on a table 108 below the spot welder head 102, the X-axis slide table 103 is mounted on the Y-axis slide table 104, and the spot weld head 102 is mounted on the Z-axis slide table 105. Forming an integrated movable automatic spot welding head, water is added to the workpiece tank 107;
显微光学支架安装在点焊机头102的前外侧;以及The micro-optical bracket is mounted on the front outer side of the spot welder head 102;
自动化控制的驱动装置分别与一体化可移动的自动点焊机头102的X轴滑台103、Y轴滑台104、Z轴滑台105电性连接。The automatically controlled driving devices are electrically connected to the X-axis slide table 103, the Y-axis slide table 104, and the Z-axis slide table 105 of the integrated movable automatic spot welding head 102, respectively.
本发明通过在工件水箱107中加水浸没被焊工件111,工件水箱107位于点焊机头102的下方,通过在一体化可移动的自动点焊机头102的移动,实现焊接电极110(平行电极焊头)对被定位在工件水箱107的被焊工件111进行电阻焊水下焊接。The present invention immerses the workpiece 111 by adding water to the workpiece water tank 107. The workpiece water tank 107 is located below the spot welding head 102, and the welding electrode 110 (parallel electrode) is realized by the movement of the integrated movable automatic spot welding head 102. The welding head) performs resistance welding underwater welding on the workpiece to be welded 111 positioned in the workpiece water tank 107.
由于本发明是在提出电阻焊水下焊接技术的基础上,进一步提出电阻焊水下 显微焊接自动化设备,因此本发明包括:一、电阻焊水下焊接装置,二、电阻焊水下焊接方法,三、自动化设备,四、显微光学支架四部分,为了便于理解,下面通过四部分内容介绍本发明。Since the present invention is based on the proposed electric resistance welding underwater welding technology, further proposed resistance welding underwater Micro-welding automation equipment, therefore the present invention includes: one, electric resistance welding underwater welding device, two, electric resistance welding underwater welding method, three, automatic equipment, four, micro-optical support four parts, in order to facilitate understanding, the following through four The content of the invention is described in part.
一、电阻焊水下显微焊接自动化设备中,电阻焊水下焊接装置1. Resistance welding underwater welding micro-welding automation equipment, electric resistance welding underwater welding device
请参照图1所示,电阻焊水下焊接装置包括电阻焊设备、工件水箱107、焊接电极110和水,其中,电阻焊设备包括焊接电源101和点焊机头102,焊接电源101通过输出电缆与点焊机头102上的电极夹头109电性连接,焊接电极110安装在电极夹头109上,点焊机头102上安装有电极力加压结构,电极力加压结构可带动电极夹头109并通过焊接电极110对被焊工件111加压,工件水箱107安装在点焊机头102下方的工作台108上,水被添加到工件水箱107中浸没被焊工件111。Referring to FIG. 1 , the electric resistance welding underwater welding device comprises a resistance welding device, a workpiece water tank 107 , a welding electrode 110 and water, wherein the electric resistance welding device comprises a welding power source 101 and a spot welding head 102, and the welding power source 101 passes through the output cable. The electrode holder 109 is electrically connected to the electrode holder 109. The welding electrode 110 is mounted on the electrode holder 109. The spot welding head 102 is mounted with an electrode force pressing structure, and the electrode force pressing structure can drive the electrode holder. The head 109 is pressurized by the welding electrode 110, and the workpiece tank 107 is mounted on the table 108 below the spot welding head 102, and water is added to the workpiece tank 107 to submerge the workpiece 111 to be welded.
需要对工件水箱107作说明,工件水箱107的结构包括水箱底部和边框,工件水箱107能满足加水浸没被焊工件111和满足焊接电极110能在合适深度的水下进行电阻焊水下焊接。也就是说,工件水箱107实际是可放置或固定被焊工件111的水箱,由于被焊工件111往往需要通过工件座112定位装配成搭接接头,因而工件水箱107既要满足放置工件座112又要满足放置被焊工件111的要求,满足加水能浸没被焊工件111的电阻焊水下焊接要求。The workpiece water tank 107 needs to be described. The structure of the workpiece water tank 107 includes a water tank bottom and a frame. The workpiece water tank 107 can satisfy the water immersion welding workpiece 111 and the welding electrode 110 can perform underwater welding under the appropriate depth. That is to say, the workpiece water tank 107 is actually a water tank in which the workpiece 111 to be welded can be placed or fixed. Since the workpiece 111 to be welded often needs to be assembled and assembled into a lap joint through the workpiece holder 112, the workpiece tank 107 must satisfy the placement of the workpiece holder 112. To meet the requirements of placing the workpiece to be welded 111, the requirements for the electric resistance welding of the welded workpiece 111 can be satisfied.
可以理解的是,虽然在图示实施方式中,本发明电阻焊水下焊接装置是在工件水箱107中加水浸没被焊工件,但是,根据本发明的其它实施方式,也可以在工件水箱107中添加皂化液或电火花线切割用的乳化液浸没被焊工件111,以进行电阻焊双面点焊和单面焊,同样可以取得满意的焊接效果。也就是说,本领域的技术人员可以根据实际需要在工件水箱107中添加适合于电阻焊水下焊接的液体,包括但不限于水或乳化液或皂化液。It can be understood that although in the illustrated embodiment, the electric resistance welding underwater welding device of the present invention is immersed in the workpiece water tank 107 with water to be immersed in the workpiece, it may also be in the workpiece water tank 107 according to other embodiments of the present invention. The saponification liquid or the emulsion for electric discharge wire immersion is used to immerse the workpiece 111 to be subjected to electric resistance double-sided spot welding and single-sided welding, and a satisfactory welding effect can be obtained as well. That is to say, those skilled in the art can add a liquid suitable for electric resistance welding underwater welding in the workpiece water tank 107 according to actual needs, including but not limited to water or emulsion or saponification liquid.
需要说明的是,电阻焊焊接包括双面点焊和单面点焊二种方式:把二个焊接电极置于被焊工件的两侧称为双面点焊,双面点焊的二个焊接电极分别称为 上下焊接电极;把二个焊接电极置于被焊工件的同一侧称为单面点焊,也称单面焊,单面焊的二个焊接电极称为平行电极,把平行的二个电极固连成一体称为平行电焊头,平行电极焊头根据焊头尖端的结构又细分为焊头尖端欧姆接触式平行电极焊头、焊头尖端连体式平行电极焊头和焊头尖端绝缘分隔的平行电极焊头。本发明电阻焊水下焊接的显微焊接自动化设备中,焊接电极的平行电极焊头可包括焊头尖端欧姆接触式平行电极焊头和焊头尖端连体式平行电极焊头。It should be noted that the electric resistance welding includes two methods of double-sided spot welding and single-sided spot welding: placing two welding electrodes on both sides of the workpiece to be welded is called double-sided spot welding, and two welding of double-sided spot welding Electrodes are called Welding the electrodes up and down; placing the two welding electrodes on the same side of the workpiece to be welded is called single-sided spot welding, also called single-sided welding. The two welding electrodes of single-sided welding are called parallel electrodes, and the two parallel electrodes are solid. The integrated electrode is called a parallel electric welding head. The parallel electrode welding head is subdivided into the tip end of the welding head, the ohmic contact type parallel electrode welding head, the tip end of the welding head, the parallel electrode welding head and the welding head tip insulation separation according to the structure of the tip of the welding head. Parallel electrode horns. In the micro-welding automation device for electric resistance welding underwater welding of the present invention, the parallel electrode welding head of the welding electrode may include a horn-contact ohmic contact parallel electrode horn and a horn tip-connected parallel electrode horn.
二、电阻焊水下显微焊接自动化设备中,电阻焊水下焊接方法Second, resistance welding underwater micro-welding automation equipment, electric resistance welding underwater welding method
电阻焊水下焊接方法是以电阻焊设备对被水浸没在工件水箱中的被焊工件进行焊接的方法,其包括以下步骤:The electric resistance welding underwater welding method is a method for welding a workpiece to be welded which is immersed in a water tank of a workpiece by a resistance welding device, which comprises the following steps:
1)根据被焊工件111的焊接要求,备好合适的电阻焊设备、工件水箱107、焊接电极110和水;其中,电阻焊设备的焊接电源101通过输出电缆与安装在点焊机头102上的电极夹头109电性连接,焊接电极110安装在的电极夹头109上,在点焊机头102下方的工作台108上安装好工件水箱107。1) According to the welding requirements of the workpiece to be welded 111, a suitable electric resistance welding device, a workpiece water tank 107, a welding electrode 110 and water are prepared; wherein the welding power source 101 of the electric resistance welding device is mounted on the spot welding head 102 through the output cable The electrode holder 109 is electrically connected to the electrode holder 109 on which the welding electrode 110 is mounted, and the workpiece water tank 107 is mounted on the table 108 below the spot welding head 102.
2)把被焊工件111放置到工件水箱107中,并把被焊工件111的搭接接头定位在正对焊接电极110的位置上;2) placing the workpiece to be welded 111 into the workpiece water tank 107, and positioning the lap joint of the workpiece 111 to be welded to the position of the welding electrode 110;
3)在工件水箱107中加水浸没被焊工件111;3) adding water to the workpiece water tank 107 to immerse the workpiece 111 to be welded;
4)通过焊接电极110对被水浸没的被焊工件111进行水下焊接。4) Underwater welding of the wetted workpiece 111 immersed in water by the welding electrode 110.
需要对本发明以电阻焊设备对被水浸没在工件水箱中的被焊工件进行焊接方法的第一个步骤“根据被焊工件的焊接要求,备好合适的电阻焊设备、工件水箱、焊接电极和水”作专业方面的解释,焊接领域的技术人员都知道,被焊工件包括被焊金属材料、大小、形状、结构及对焊接要求的不同,在选用焊接电极上,包括有双面点焊、单面焊的不同,还包括焊接电极大小不同,焊接电极材料不同,在选用电阻焊设备上也不相同,所选用的电阻焊设备的结构不同,所选用的焊接电源的输出功率不同、所选用焊接电源的输出方式不同,所选用 的点焊机头也不相同,不同的工件所选用的工件水箱的大小结构也不尽相同。There is a need for the first step of the welding method of the present invention to weld a workpiece to be wetted in a workpiece water tank by means of an electric resistance welding apparatus. "According to the welding requirements of the workpiece to be welded, a suitable electric resistance welding device, a workpiece water tank, a welding electrode and "Water" for professional explanation, the welding industry knows that the workpiece to be welded includes the metal material to be welded, the size, shape, structure and welding requirements, on the selection of welding electrodes, including double-sided spot welding, The difference of single-sided welding also includes different welding electrode sizes and different welding electrode materials. It is also different in the selection of electric resistance welding equipment. The structure of the selected electric resistance welding equipment is different. The output power of the selected welding power source is different. The output mode of the welding power source is different, and the selected one is used. The spot welding heads are also different, and the size and structure of the workpiece tanks selected for different workpieces are also different.
三、电阻焊水下显微焊接自动化设备中,自动化设备Third, electric resistance welding underwater micro-welding automation equipment, automation equipment
如图1所示,电阻焊水下焊接的显微焊接自动化设备包括:As shown in Figure 1, the micro-welding automation equipment for electric resistance welding underwater welding includes:
电阻焊设备、自动化控制的驱动装置、工件水箱107、焊接电极110、水、X轴滑台103、Y轴滑台104、Z轴滑台105和显微光学支架,其中,a resistance welding device, an automatically controlled driving device, a workpiece water tank 107, a welding electrode 110, water, an X-axis slide table 103, a Y-axis slide table 104, a Z-axis slide table 105, and a microscopic optical support, wherein
电阻焊设备包括焊接电源101和点焊机头102,点焊机头102设有电极夹头109,电极夹头109上安装有焊接电极110,焊接电源101通过输出电缆与点焊机头102的电极夹头109电性连接;The electric resistance welding device comprises a welding power source 101 and a spot welding head 102. The spot welding head 102 is provided with an electrode chuck 109. The electrode chuck 109 is mounted with a welding electrode 110, and the welding power source 101 passes through the output cable and the spot welding head 102. The electrode holder 109 is electrically connected;
工件水箱107和Y轴滑104台安装在点焊机头102下方的工作台108上,X轴滑台103安装在Y轴滑台104上,点焊机头102安装在Z轴滑台105上形成一体化可移动的自动点焊机头,水被添加在工件水箱107中;The workpiece water tank 107 and the Y-axis slide 104 are mounted on a table 108 below the spot welder head 102, the X-axis slide table 103 is mounted on the Y-axis slide table 104, and the spot weld head 102 is mounted on the Z-axis slide table 105. Forming an integrated movable automatic spot welding head, water is added to the workpiece tank 107;
显微光学支架安装在点焊机头102的前外侧;以及The micro-optical bracket is mounted on the front outer side of the spot welder head 102;
自动化控制的驱动装置分别与一体化可移动的自动点焊机头102的X轴滑台103、Y轴滑台104、Z轴滑台105电性连接。The automatically controlled driving devices are electrically connected to the X-axis slide table 103, the Y-axis slide table 104, and the Z-axis slide table 105 of the integrated movable automatic spot welding head 102, respectively.
本发明通过在工件水箱107中加水浸没被焊工件111,工件水箱107位于点焊机头102的下方,通过在X轴和/或Y轴可移动的自动点焊机头的移动,实现焊接电极110(平行电极焊头)对被定位在工件水箱107的被焊工件111进行电阻焊水下焊接。The present invention immerses the workpiece 111 by adding water to the workpiece tank 107. The workpiece tank 107 is located below the spot welder head 102, and the welding electrode is realized by the movement of the automatic spot welding head movable on the X-axis and/or the Y-axis. 110 (parallel electrode horn) performs resistance welding underwater welding of the workpiece to be welded 111 positioned in the workpiece tank 107.
需要说明的是,自动化领域的滑台是指以伺服电机、步进电机带动丝杆的电动滑台或气缸带动的气动滑台,通过自动化PLC编程和驱动装置控制其运动,设置在横坐标方向称之为X轴滑台,设置在纵坐标方向称之为Y轴滑台,设置在竖向坐标称之为Z轴滑台。本发明涉及的Z轴滑台105除了可以应用以电机带动丝杆的电动滑台,由于点焊机头102活动行程是从起点到终点中途不需要停顿的较短的焊接行程,因而安装在点焊机头102上的Z轴滑台105也可以采用以压缩空气驱动的气动滑台:带电磁阀的小气缸安装在点焊机头102上,小 气缸的活动轴与点焊机头102的焊接力传导结构连接,即可满足其使用要求。本发明把安装有Z轴滑台105的点焊机头称为自动点焊机头,也就是说,自动点焊机头的结构包括点焊机头102和安装在点焊机头105上的Z轴滑台105。本发明还把在工作台108上固定安装Y轴滑台104和工件水箱107、X轴滑台105安装在Y轴滑台104上,自动点焊机头102安装在X轴滑台105的结构称之为一体化可移动的自动点焊机头。It should be noted that the sliding table in the field of automation refers to a pneumatic sliding table driven by a servo motor or a stepping motor to drive the screw rod, and the pneumatic sliding table driven by the cylinder is controlled by the automatic PLC programming and driving device, and is set in the horizontal coordinate direction. Called the X-axis slide table, it is called the Y-axis slide table in the ordinate direction, and the Z-axis slide table is set in the vertical coordinate. The Z-axis slide table 105 according to the present invention can be applied to an electric slide table that drives the screw rod by a motor. Since the movable stroke of the spot welder head 102 is a short welding stroke that does not need to be stopped from the start point to the end point, the point is installed at the point. The Z-axis slide table 105 on the welder head 102 can also be a pneumatic slide driven by compressed air: a small cylinder with a solenoid valve is mounted on the spot welder head 102, small The movable shaft of the cylinder is connected to the welding force transmission structure of the spot welding head 102 to meet the requirements for use. The present invention refers to a spot welding head equipped with a Z-axis slide 105 as an automatic spot welding head, that is, the structure of the automatic spot welding head includes a spot welding head 102 and a spot welding head 105. Z-axis slide 105. The present invention also mounts the Y-axis slide table 104 and the workpiece water tank 107, the X-axis slide table 105 on the table 108 on the Y-axis slide table 104, and the structure of the automatic spot welder head 102 mounted on the X-axis slide table 105. It is called an integrated movable automatic spot welding head.
还需要说明的是,本发明根据水下焊接的结构特征,根据工件水箱107在进行水下焊接特别是进行自动化水下焊接的工作过程,工件水箱107都不宜移动,否则就很容易把水溢出。因此,本发明电阻焊水下焊接的显微焊接自动化设备中专门对点焊机头102进行设计,提出一体化可移动的自动点焊机头102的结构,实现了工件水箱107在进行自动化水下焊接时不需要移动。通过一体化可移动的自动点焊机头102的移动,即可对定位在工件水箱107中的多个甚至数十个被焊工件进行自动点焊,一体化可移动的自动点焊机头102和固定不动的工件水箱107是本发明电阻焊水下焊接自动化设备的主要结构之一。It should also be noted that, according to the structural features of the underwater welding, according to the working process of the workpiece water tank 107 for underwater welding, especially for automatic underwater welding, the workpiece water tank 107 is not suitable for moving, otherwise it is easy to overflow the water. . Therefore, in the micro-welding automation device of the electric resistance welding underwater welding of the present invention, the spot welding machine head 102 is specially designed, and the structure of the integrated movable automatic spot welding head 102 is proposed, and the workpiece water tank 107 is realized in the automatic water. No need to move when welding. By means of the movement of the integrated movable automatic spot welding head 102, a plurality of even dozens of welded workpieces positioned in the workpiece water tank 107 can be automatically spot-welded, and the integrated movable spot welding head 102 can be integrated. And the fixed workpiece water tank 107 is one of the main structures of the electric resistance welding underwater welding automation device of the present invention.
四、电阻焊水下显微焊接自动化设备中,显微光学支架在点焊机头结构Fourth, electric resistance underwater welding micro-welding automation equipment, micro-optical support in the spot welding head structure
图1所示的被焊工件111可以包括多个结构相同、排列相同的带小线圈的电子元器件,电子元器件的漆包线引出线和电子元器件基底焊盘被定位在工件水箱107的工件座112上,电子元器件基底焊盘的结构一般固连在绝缘基板上。The workpiece to be welded 111 shown in FIG. 1 may include a plurality of electronic components with small coils of the same structure and arrangement, the enameled wire lead wires of the electronic components and the electronic component substrate pads are positioned at the workpiece holder of the workpiece water tank 107. At 112, the structure of the electronic component substrate pad is generally attached to the insulating substrate.
由于被焊工件漆包线引出线十分细小,需要在显微光学放大装置下才能进行焊接,现有技术点焊机头和显微光学支架是彼此独立的设置,或者有把显微光学的支架横杆直接安装在点焊机头前顶端,但这种结构的显微光学机头没有对焦距的粗调,也无法在左右方向对焦或在前后方向对焦,因此无法满足显微焊接对显微光学机头的使用要求。Since the lead wire of the workpiece to be welded is very small, it needs to be welded under the microscopic optical amplifying device. The prior art spot welding head and the microscopic optical support are independent of each other, or there is a microscopic optical support crossbar. Directly mounted on the front end of the spot welder head, but the micro-optical head of this structure does not have a coarse adjustment of the focus distance, nor can it focus in the left-right direction or focus in the front-rear direction, thus failing to meet the micro-optical microscopy machine. Head use requirements.
以下参照图2和图3所示,详细介绍显微光学支架200在自动点焊机头上的结构。 The structure of the micro-optical holder 200 on the automatic spot welding head will be described in detail below with reference to Figs. 2 and 3.
显微光学支架200包括支架固定座201、支架立柱202、支架横杆203和XY通孔连接架204。支架固定座201紧固在点焊机头102的前外侧,支架立柱202纵向安装在支架固定座201上,支杆立柱202和支架横杆203分别与XY通孔连接架204的二个通孔连接。支架横杆203设有可用于安装显微光学机头205的环架206,显微光学机头205固定在可安装显微光学机头的环架206上。XY通孔连接架204的两个管壁分别有用于紧定的调节螺丝,通过调节XY通孔连接架204上设置的调节螺丝,能够实现对显微光学机头205在焦距上进行粗调,在左右方向上和在前后方向上进行对焦。The micro-optical support 200 includes a bracket mount 201, a bracket post 202, a bracket rail 203, and an XY through-hole bracket 204. The bracket fixing base 201 is fastened to the front outer side of the spot welding head 102, the bracket upright 202 is longitudinally mounted on the bracket fixing base 201, and the strut column 202 and the bracket crossbar 203 are respectively connected with the two through holes of the XY through hole connecting bracket 204. connection. The bracket rail 203 is provided with a ring frame 206 that can be used to mount the micro-optical head 205 that is attached to a ring frame 206 on which the micro-optical head can be mounted. The two tube walls of the XY through-hole connecting frame 204 respectively have adjusting screws for tightening, and by adjusting the adjusting screw provided on the XY through-hole connecting frame 204, the coarse adjustment of the focal length of the micro-optical head 205 can be realized. Focusing in the left and right direction and in the front and back direction.
XY通孔连接架204为在X轴方向(横向)和在Y轴方向(纵向)具有互相垂直的二个圆通孔的连接架,相互垂直的二个圆通孔的内径分别与支架立柱202和支架横杆203的圆柱外径相适配。为了方便与支架立柱202和支架横杆203的连接,在二个圆通孔的内壁上可分别安装带开口的铜套,二个圆通孔连接架的管壁上有用于紧定铜套的调节螺丝。The XY through-hole connecting frame 204 is a connecting frame having two circular through-holes perpendicular to each other in the X-axis direction (lateral direction) and the Y-axis direction (longitudinal direction), and the inner diameters of the two circular through-holes perpendicular to each other are respectively associated with the bracket column 202 and the bracket The cylindrical outer diameter of the crossbar 203 is adapted. In order to facilitate the connection with the bracket column 202 and the bracket rail 203, the copper sleeve with the opening can be respectively installed on the inner walls of the two circular through holes, and the adjusting screws for the copper sleeve are arranged on the wall of the two circular through hole connecting brackets. .
本发明把显微光学支架200安装在自动点焊机头的前外侧,具有把显微光学支架200和自动点焊机头二个独立的结构安装成一体的优点;其次,由于支架立柱202和支架横杆203分别与XY通孔连接架204的二个通孔连接,XY通孔连接架204上的二个通孔与支架立柱202和支架横杆203的圆柱是适配的结构,因此,只要调节XY通孔连接架204与支架立柱202的调节螺丝,显微光学机头即可通过支架立柱202实现在焦距上进行粗调和在左右方向上进行对焦;只要调节XY通孔连接架204与支架横杆203的调节螺丝,显微光学机头即可通过支架横杆203在前后方向上进行对焦,因此,本发明把显微光学支架200安装在自动点焊机头的前外侧,完全可以满足显微光学机头在点焊工作的使用要求。The invention mounts the micro-optical support 200 on the front outer side of the automatic spot welding machine head, and has the advantages of integrally assembling the micro-optical support 200 and the automatic spot welding head two independent structures; secondly, due to the support column 202 and The bracket rails 203 are respectively connected to the two through holes of the XY through hole connection bracket 204, and the two through holes on the XY through hole connection bracket 204 are adapted to the cylinders of the bracket column 202 and the bracket rail 203, and therefore, As long as the adjustment screw of the XY through-hole connector 204 and the bracket column 202 is adjusted, the micro-optical head can perform coarse adjustment on the focal length and focus in the left-right direction through the bracket column 202; as long as the XY through-hole connector 204 is adjusted The adjusting screw of the bracket cross bar 203 can be focused in the front and rear direction by the bracket cross bar 203. Therefore, the present invention mounts the micro optical bracket 200 on the front outer side of the automatic spot welding head. Meet the requirements of micro-optical heads for spot welding work.
最后说明,本发明电阻焊水下显微焊接自动化设备的工作过程:Finally, the working process of the underwater welding micro-welding automation equipment of the present invention:
当应用电阻焊水下显微焊接自动化设备对带小线圈电子元件的漆包线引出 线在基底焊盘进行焊接时,多个甚至数十个结构相同、排列相同的电子元件被定位在工件水箱107的工件座112上,在工件水箱107中加入水或乳化液或皂化液浸没电子元件,通过PLC自动控制装置控制X轴、Y轴和Z轴的行程,实现在X轴滑台105和/或Y轴滑台104可移动的自动点焊机头102的移动,通过安装在自动点焊机头102的平行电极焊头110对被焊工件111加压,当电极力达到预设定值,导通焊接电源,平行电极焊头110在水中产生电火花或高温,如热压焊一样烧除漆包线上的绝缘漆,继而在电极力的作用下实现电阻焊水下焊接。When applying an electric resistance welding underwater micro-welding automation device to an enameled wire with small coil electronic components When the wire is soldered on the substrate pad, a plurality of even dozens of identically arranged electronic components are positioned on the workpiece holder 112 of the workpiece tank 107, and water or emulsion or saponification liquid is added to the workpiece tank 107 to immerse the electrons. The component controls the movement of the X-axis, the Y-axis and the Z-axis through the PLC automatic control device, and realizes the movement of the automatic spot welding head 102 movable on the X-axis slide table 105 and/or the Y-axis slide table 104, by being installed in the automatic The parallel electrode horn 110 of the spot welding head 102 pressurizes the workpiece 111 to be welded. When the electrode force reaches a predetermined value, the welding power source is turned on, and the parallel electrode horn 110 generates an electric spark or a high temperature in the water, such as thermocompression bonding. The insulating paint on the enameled wire is burned off, and then the electric resistance welding is performed under the action of the electrode force.
结合以上对本发明实施方式的详细描述可以看出,相对于现有技术,本发明电阻焊水下显微焊接自动化设备具有以下优点:一是避免焊接过程在高温状态下的焊头尖端与空气接触,可有效减少焊头尖端的氧化,大大延长平行电极焊头的使用寿命;二是焊接能量高度集中,可有效避免基底焊盘与绝缘基板的剥离;三是可避免焊头尖端烧除漆包线绝缘漆的空气污染;四是可大大减少焊接残渣,有效提高焊接的可靠性和一致性。本发明不但为电子元器件的制造提供了一种新的自动化焊接设备,本发明还把电阻焊在空气环境焊接的现有技术提出电阻焊水下焊接,解决了电阻焊散热的技术难题,具有促进电阻焊行业科技进步的作用。In combination with the above detailed description of the embodiments of the present invention, it can be seen that, compared with the prior art, the underwater welding micro-welding automation device of the present invention has the following advantages: one is to avoid contact between the tip of the welding head and the air at a high temperature during the welding process. It can effectively reduce the oxidation of the tip of the welding head and greatly extend the service life of the parallel electrode welding head. Secondly, the welding energy is highly concentrated, which can effectively avoid the peeling of the substrate pad and the insulating substrate. Third, the tip of the welding head can be prevented from burning the enameled wire insulation. The air pollution of the paint; the fourth is to greatly reduce the welding residue, and effectively improve the reliability and consistency of the welding. The invention not only provides a new automatic welding equipment for the manufacture of electronic components, but also the prior art of electric resistance welding in the air environment, which proposes electric resistance welding underwater welding, and solves the technical problem of heat dissipation of electric resistance welding, Promote the role of scientific and technological progress in the resistance welding industry.
根据上述说明书的描述和揭示,本发明所属领域的技术人员还可以对上述实施方式进行适当的变更和修改。因此,本发明并不局限于上面揭示和描述的具体实施方式,对本发明的一些修改和变更也应当落入本发明的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本发明构成任何限制。 The above embodiments may be modified and modified as appropriate by those skilled in the art in light of the above description and disclosure. Therefore, the invention is not limited to the specific embodiments disclosed and described herein, and the modifications and variations of the invention are intended to fall within the scope of the appended claims. In addition, although specific terms are used in the specification, these terms are merely for convenience of description and do not limit the invention.

Claims (9)

  1. 一种电阻焊水下显微焊接自动化设备,其特征在于,包括:An electric resistance welding underwater micro-welding automation device, comprising:
    电阻焊设备、自动化控制的驱动装置、工件水箱、焊接电极、水、X轴滑台、Y轴滑台、Z轴滑台和显微光学支架,其中,Resistance welding equipment, automated control drive, workpiece water tank, welding electrode, water, X-axis slide, Y-axis slide, Z-axis slide and micro-optical support, among them,
    电阻焊设备包括焊接电源和点焊机头,点焊机头设有电极夹头,电极夹头上安装有焊接电极,焊接电源通过输出电缆与点焊机头的电极夹头电性连接;The electric resistance welding device comprises a welding power source and a spot welding machine head, the spot welding machine head is provided with an electrode chuck, the welding electrode is mounted on the electrode chuck, and the welding power source is electrically connected to the electrode holder of the spot welding machine head through the output cable;
    工件水箱和Y轴滑台安装在点焊机头下方的工作台上,X轴滑台安装在Y轴滑台上,点焊机头安装在Z轴滑台上形成一体化可移动的自动点焊机头,水被添加在工件水箱中;The workpiece water tank and the Y-axis slide table are mounted on a table below the spot welder head, the X-axis slide table is mounted on the Y-axis slide table, and the spot weld head is mounted on the Z-axis slide table to form an integrated movable automatic point. The weld head, water is added to the workpiece tank;
    显微光学支架安装在点焊机头的前外侧;以及The microscopic optical mount is mounted on the front outer side of the spot welder head;
    自动化控制的驱动装置分别与一体化可移动的自动点焊机头的X轴滑台、Y轴滑台、Z轴滑台电性连接。The automatically controlled driving device is electrically connected to the X-axis slide table, the Y-axis slide table and the Z-axis slide table of the integrated movable automatic spot welding head.
  2. 根据权利要求1所述的电阻焊水下显微焊接自动化设备,其特征在于,所述Z轴滑台包括以小气缸带动的气动滑台,小气缸的滑动轴与点焊机头设置的焊接力传导结构相连接。The electric resistance welding underwater micro-welding automation device according to claim 1, wherein the Z-axis slide table comprises a pneumatic slide table driven by a small cylinder, and the sliding shaft of the small cylinder is welded with the spot welding head. The force conducting structures are connected.
  3. 根据权利要求1所述的电阻焊水下显微焊接自动化设备,其特征在于,所述工件水箱包括水箱底部和边框,工件水箱能满足加水浸没被固定的电子元器件工件,实现平行电极焊头对电子元器件进行电阻焊水下焊接。The electric resistance welding underwater micro-welding automation device according to claim 1, wherein the workpiece water tank comprises a bottom of the water tank and a frame, and the workpiece water tank can satisfy the workpiece of the electronic component that is immersed in the water, and realize the parallel electrode welding head. Perform electric resistance welding underwater welding of electronic components.
  4. 根据权利要求1所述的电阻焊水下显微焊接自动化设备,其特征在于,所述焊接电极为平行电极焊头,包括焊接尖端欧姆接触式平电极焊头和焊接尖端连体式平行电极焊头。The electric resistance welding underwater micro-welding automation device according to claim 1, wherein the welding electrode is a parallel electrode welding head, including a welding tip ohmic contact flat electrode welding head and a welding tip connected parallel electrode welding. head.
  5. 根据权利要求1所述的电阻焊水下显微焊接自动化设备,其特征在于,所述被焊工件包括带小线圈电子元器件的漆包线引出线和镶嵌固连在绝缘基板的基底焊盘。 The electric resistance welding underwater microsurgery automation apparatus according to claim 1, wherein the workpiece to be welded comprises an enameled wire lead wire with a small coil electronic component and a base pad embedded in the insulating substrate.
  6. 根据权利要求1所述的电阻焊水下显微焊接自动化设备,其特征在于,所述工件水箱中添加有水或乳化液或皂化液。The electric resistance underwater welding micro-welding automation device according to claim 1, wherein water or an emulsion or a saponification liquid is added to the workpiece water tank.
  7. 根据权利要求1所述的电阻焊水下显微焊接自动化设备,其特征在于,所述显微光学支架包括支架固定座、支架立柱、支架横杆和XY通孔连接架,支架固定座紧固在点焊机头的前外侧,支架立柱纵向安装在支架固定座上,支杆立柱和支架横杆分别与XY通孔连接架的二个通孔连接,支架横杆上设有可安装显微光学机头的环架。The electric resistance underwater welding micro-welding automation device according to claim 1, wherein the micro-optical support comprises a bracket fixing seat, a bracket column, a bracket cross rod and an XY through-hole connecting frame, and the bracket fixing seat is fastened. On the front outer side of the spot welding machine head, the bracket column is longitudinally mounted on the bracket fixing seat, and the strut column and the bracket cross bar are respectively connected with the two through holes of the XY through hole connecting frame, and the bracket cross bar is provided with the mountable microscope The ring frame of the optical handpiece.
  8. 根据权利要求7所述的电阻焊水下显微焊接自动化设备,其特征在于,所述XY通孔连接架包括分别在X轴Y轴方向相互垂直的二个圆通孔,二个圆通孔与支架立柱和支架横杆的圆柱外径相适配,X轴Y轴通孔的管壁上设置有调节螺丝。The underwater welding microscopy automation device according to claim 7, wherein the XY through hole connecting frame comprises two circular through holes respectively perpendicular to each other in the X-axis Y-axis direction, and two circular through-holes and a bracket The cylindrical outer diameter of the column and the bracket crossbar are matched, and the adjusting screw is arranged on the wall of the X-axis Y-axis through hole.
  9. 一种以权利要求1至8中任一项所述的电阻焊水下显微焊接自动化设备对被水浸没在工件水箱中的被焊工件进行的电阻焊水下焊接方法,其特征在于,包括以下步骤:An electric resistance welding underwater welding method for the workpiece to be welded which is immersed in a water tank of a workpiece by the electric resistance underwater welding micro-welding automatic device according to any one of claims 1 to 8, characterized in that it comprises The following steps:
    1)根据被焊工件的焊接要求备好电阻焊设备、工件水箱、焊接电极和水;1) Prepare the resistance welding equipment, the workpiece water tank, the welding electrode and the water according to the welding requirements of the workpiece to be welded;
    2)把被焊工件放置在工件水箱中,并把被焊工件的搭接接头定位在正对焊接电极的位置上;2) placing the workpiece to be welded in the workpiece water tank, and positioning the lap joint of the workpiece to be welded to the position of the welding electrode;
    3)在工件水箱中加水浸没被焊工件;以及3) adding water to the workpiece tank to immerse the workpiece to be welded;
    4)通过焊接电极对被水浸没的被焊工件进行水下焊接。 4) Underwater welding of the workpiece to be wet immersed by the welding electrode.
PCT/CN2016/109452 2016-12-12 2016-12-12 Automatic apparatus for resistance welding underwater micro-welding, and resistance welding underwater welding method WO2018107320A1 (en)

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Publication number Priority date Publication date Assignee Title
CN101439439A (en) * 2008-12-30 2009-05-27 哈尔滨工业大学 Friction stir welding method in underwater environment
CN203599683U (en) * 2013-11-05 2014-05-21 西安扩力机电科技有限公司 Underwater welding monitoring system
CN104625320A (en) * 2015-01-24 2015-05-20 无锡桑尼安科技有限公司 Underwater welding method
JP6041289B2 (en) * 2012-02-28 2016-12-07 三菱重工業株式会社 Underwater welding repair method
CN106695100A (en) * 2016-12-12 2017-05-24 广州微点焊设备有限公司 Automatic equipment for resistance welding underwater micro-welding, and resistance welding underwater welding method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101439439A (en) * 2008-12-30 2009-05-27 哈尔滨工业大学 Friction stir welding method in underwater environment
JP6041289B2 (en) * 2012-02-28 2016-12-07 三菱重工業株式会社 Underwater welding repair method
CN203599683U (en) * 2013-11-05 2014-05-21 西安扩力机电科技有限公司 Underwater welding monitoring system
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