WO2018094915A1 - Energy-saving curing tunnel furnace - Google Patents
Energy-saving curing tunnel furnace Download PDFInfo
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- WO2018094915A1 WO2018094915A1 PCT/CN2017/076730 CN2017076730W WO2018094915A1 WO 2018094915 A1 WO2018094915 A1 WO 2018094915A1 CN 2017076730 W CN2017076730 W CN 2017076730W WO 2018094915 A1 WO2018094915 A1 WO 2018094915A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
Definitions
- the invention relates to a tunnel furnace, in particular to an energy-saving curing tunnel furnace.
- the hardening furnace is used to lay epoxy resin on a cured product such as a battery or a circuit board to function as a seal.
- the tunnel type hardening furnace is used for the curing of the resin mold, and has the advantages of high output and low labor intensity, but the general hardening furnace faces difficulties in balancing quality, production, and time efficiency.
- the shell of the battery uses AB glue to seal and fuse the tank cover and the tank body, and the curing of the AB glue needs to be chemically reacted at a specific temperature and time to achieve the purpose of curing.
- the existing hardening furnace on the market adopts a quartz heating tube for direct heating, and the power consumption is extremely high, and the quartz tube generates strong light and thick smoke when burned out, the safety factor is low, the temperature in the furnace is not uniform, and the fluctuation is large. Occasionally, the glue is not solidified, and the lead-acid battery is burnt directly, which has safety problems and product quality hazards.
- the present invention provides an energy-saving curing tunnel furnace comprising a longitudinally extending furnace body, a front end of the furnace body is provided with a feed opening, and a rear end of the furnace body is provided with a discharge opening
- An air inlet is disposed at a side of the furnace body, a heating device is disposed at the air inlet, an air outlet is disposed at an upper end of the furnace body, and a heat preservation cover is disposed outside the furnace body, and the heat insulation cover covers the furnace External surface.
- a fan is disposed at an upper end of the furnace body, and an air outlet is disposed at an upper end of the fan.
- the fan is centrally disposed at an upper end of the furnace body.
- a bottom plate is disposed at a bottom of the furnace body, and a main air passage is disposed at a bottom of the chain plate.
- control electric box is disposed at the top of the rear end of the furnace body.
- a drive motor is disposed at the end of the furnace body.
- the drive motor is equipped with a paddle type speed reducer.
- the heating device includes a furnace body pair interface, a heater air outlet, a main air duct pair interface, and an air volume adjusting device, wherein the furnace body pair interface is disposed around the heater air outlet, the main air channel pair The interface is disposed below the heater air outlet, and the air volume adjusting device is disposed at a side of the heating device.
- the heating device employs a PTC ceramic heater.
- furnace body pair interface is disposed to interface with the air inlet.
- the heating device of the energy-saving curing tunnel furnace of the invention adopts the PTC ceramic heater, and has the advantages of safety, energy saving and constant temperature;
- the energy-saving curing tunnel furnace of the present invention sets the main air duct at the bottom of the chain plate, and realizes the full and reasonable utilization of heat;
- the heat preservation cover of the energy-saving curing tunnel furnace of the invention has the heat insulation effect, and reduces the heat loss of the furnace body
- the temperature of the energy-saving curing tunnel furnace body of the invention is uniform, and the product curing effect is good.
- FIG. 1 is a schematic structural view of an energy-saving curing tunnel furnace of the present invention
- Figure 2 is a front elevational view of an energy-saving curing tunnel furnace of the present invention
- FIG. 3 is a schematic structural view of a heating device of an energy-saving curing tunnel furnace of the present invention.
- the reference numerals in the figure correspond to: 1-air inlet, 2-outlet, 3-furnace, 4-heating device, 41-furnace pair interface, 42-heater outlet, 43-main airway pair Interface, 44-air volume adjustment device, 5-fan, 6-feed port, 7-discharge port, 8-drive motor, 9-insulation cover, 10-control electric box, 11-link plate, 12-main air duct .
- the present invention discloses an energy-saving curing tunnel furnace comprising a longitudinally extending furnace body 3, a front end of the furnace body 3 is provided with a feed opening 6, and a rear end of the furnace body 3 is provided with a discharge opening 7.
- the air inlet 1 is disposed at the side of the furnace body 3, and the air inlet 1 is provided with a heating device 4.
- the upper end of the furnace body 3 is provided with an air outlet 2, and the furnace body 3 is provided with a heat preservation cover 9
- the heat preservation cover 9 is made of a glass fiber insulation cotton material, and has the heat insulation effect, thereby reducing the heat loss of the furnace body 3.
- the upper end of the furnace body 3 is provided with a fan 5, which is of a silent type, and reduces noise.
- the upper end of the fan 5 is provided with an air outlet 2.
- the fan 5 is centrally disposed at an upper end of the furnace body 3, and the heat insulating cover 9 covers an outer surface of the furnace body 3.
- the bottom of the furnace body 3 is provided with a chain plate 11 which is formed by bending a 3mm galvanized plate, the chain of the chain plate 11 adopts a C2052 industrial chain, and the main air channel 12 is arranged at the bottom of the chain plate 11 to realize Fully rational use of heat.
- a control electric box 10 is disposed at the top of the rear end of the furnace body 3.
- the end of the furnace body 3 is provided with a driving motor 8, which is equipped with a paddle type speed reducer.
- the heating device 4 includes a furnace body pair interface 41, a heater air outlet 42, a main air duct pair interface 43 and an air volume adjusting device 44.
- the furnace body pair interface 41 is disposed around the heater air outlet 42.
- the main air duct pair interface 43 is disposed under the heater air outlet 42 , and the air volume adjusting device 44 is disposed at a side of the heating device 4 to adjust an air volume; the furnace body pair interface 41 and the air inlet port 1 docking arrangement, the heating device 4 uses a PTC ceramic heater.
- the surface temperature of the heating device 4 does not exceed 300 ° C, and the use is safe, the thermostatic effect is good, and the energy is saved.
- the feed port 6 and the discharge port 7 of the furnace body 3 are each provided with a temperature sensor for monitoring temperature changes in real time, and the temperature sensor, the fan 5 and the heating device 4 are all electrically connected to the PLC controller.
- the method for using the energy-saving curing tunnel furnace is as follows: starting the driving motor 8, the product enters the furnace body 3 from the feeding port 6, and the cold air in the furnace body 3 is extracted by the fan 5, and the PTC in the heating device 4
- the ceramic heater operates to transfer heat to the main air duct 12 through the heater air outlet 42 to solidify the product, and the solidified product is transmitted from the discharge port 7.
- the heating device of the energy-saving curing tunnel furnace of the invention adopts the PTC ceramic heater, and has the advantages of safety, energy saving and constant temperature;
- the energy-saving curing tunnel furnace of the present invention sets the main air duct at the bottom of the chain plate, and realizes the full and reasonable utilization of heat;
- the heat preservation cover of the energy-saving curing tunnel furnace of the invention has the heat insulation effect, and reduces the heat loss of the furnace body
- the temperature of the energy-saving curing tunnel furnace body of the invention is uniform, and the product curing effect is good.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
Description
本发明涉及一种隧道炉,尤其涉及一种节能固化隧道炉。The invention relates to a tunnel furnace, in particular to an energy-saving curing tunnel furnace.
硬化炉用于将环氧树脂铺设在电池或线路板等固化物上,起到密封的作用。隧道式硬化炉用于树脂模具的固化,具有产量高,劳动强度低的优点,但是一般的硬化炉面临质量、产量、时间效率几方面难以兼顾的难题。The hardening furnace is used to lay epoxy resin on a cured product such as a battery or a circuit board to function as a seal. The tunnel type hardening furnace is used for the curing of the resin mold, and has the advantages of high output and low labor intensity, but the general hardening furnace faces difficulties in balancing quality, production, and time efficiency.
在铅酸蓄电池的生产中,蓄电池的壳体采用AB胶水将槽盖与槽身进行密封融合,而AB胶的固化需要在特定的温度与时间内才能进行化学反应达到固化的目的。市场上现有的硬化炉采用石英发热管进行直接加热,耗电量极高,且石英管在烧坏时产生强光跟浓烟,安全系数低,炉内温度也不均匀,波动较大,偶尔导致胶水固化不良,严重的直接将铅酸蓄电池烤焦,存在安全问题和产品质量隐患。In the production of lead-acid batteries, the shell of the battery uses AB glue to seal and fuse the tank cover and the tank body, and the curing of the AB glue needs to be chemically reacted at a specific temperature and time to achieve the purpose of curing. The existing hardening furnace on the market adopts a quartz heating tube for direct heating, and the power consumption is extremely high, and the quartz tube generates strong light and thick smoke when burned out, the safety factor is low, the temperature in the furnace is not uniform, and the fluctuation is large. Occasionally, the glue is not solidified, and the lead-acid battery is burnt directly, which has safety problems and product quality hazards.
由此,有必要开发一种安全并且利于节能的固化隧道炉。Therefore, it is necessary to develop a solidified tunnel furnace that is safe and energy-saving.
发明内容Summary of the invention
为克服现有技术的不足,本发明的目的是提供一种安全的节能固化隧道炉。To overcome the deficiencies of the prior art, it is an object of the present invention to provide a safe, energy efficient curing tunnel furnace.
为了解决背景技术中的技术问题,本发明提供了一种节能固化隧道炉,包括前后纵向延伸的炉体,所述炉体前端设置有进料口,所述炉体后端设置有出料口,所述炉体侧边设置有进风口,所述进风口处设置有加热装置,所述炉体上端设置有出风口,所述炉体外设置有保温罩,所述保温罩覆盖于所述炉体外表面。In order to solve the technical problems in the prior art, the present invention provides an energy-saving curing tunnel furnace comprising a longitudinally extending furnace body, a front end of the furnace body is provided with a feed opening, and a rear end of the furnace body is provided with a discharge opening An air inlet is disposed at a side of the furnace body, a heating device is disposed at the air inlet, an air outlet is disposed at an upper end of the furnace body, and a heat preservation cover is disposed outside the furnace body, and the heat insulation cover covers the furnace External surface.
进一步地,所述炉体上端设置有风机,所述风机上端设置有出风口。Further, a fan is disposed at an upper end of the furnace body, and an air outlet is disposed at an upper end of the fan.
进一步地,所述风机居中设置于所述炉体上端。Further, the fan is centrally disposed at an upper end of the furnace body.
进一步地,所述炉体底部设置有链板,所述链板底部设置有主风道。Further, a bottom plate is disposed at a bottom of the furnace body, and a main air passage is disposed at a bottom of the chain plate.
进一步地,所述炉体后端顶部设置有控制电箱。Further, a control electric box is disposed at the top of the rear end of the furnace body.
进一步地,所述炉体末端设置有驱动电机。Further, a drive motor is disposed at the end of the furnace body.
进一步地,所述驱动电机配用拨片式减速机。 Further, the drive motor is equipped with a paddle type speed reducer.
进一步地,所述加热装置包括炉体对接口、加热器出风口、主风道对接口和风量调节装置,所述炉体对接口设置于所述加热器出风口四周,所述主风道对接口设置于所述加热器出风口下方,所述风量调节装置设置于所述加热装置侧边。Further, the heating device includes a furnace body pair interface, a heater air outlet, a main air duct pair interface, and an air volume adjusting device, wherein the furnace body pair interface is disposed around the heater air outlet, the main air channel pair The interface is disposed below the heater air outlet, and the air volume adjusting device is disposed at a side of the heating device.
进一步地,所述加热装置采用PTC陶瓷加热器。Further, the heating device employs a PTC ceramic heater.
进一步地,所述炉体对接口与所述进风口对接设置。Further, the furnace body pair interface is disposed to interface with the air inlet.
本发明的有益效果是:The beneficial effects of the invention are:
(1)本发明的节能固化隧道炉的加热装置采用PTC陶瓷加热器,安全、节能、恒温效果好;(1) The heating device of the energy-saving curing tunnel furnace of the invention adopts the PTC ceramic heater, and has the advantages of safety, energy saving and constant temperature;
(2)本发明的节能固化隧道炉将主风道设置于链板底部,实现了热量的充分合理利用;(2) The energy-saving curing tunnel furnace of the present invention sets the main air duct at the bottom of the chain plate, and realizes the full and reasonable utilization of heat;
(3)本发明的节能固化隧道炉的保温罩具有隔热保温效果,减少了炉体的热量损失;(3) The heat preservation cover of the energy-saving curing tunnel furnace of the invention has the heat insulation effect, and reduces the heat loss of the furnace body;
(4)本发明的节能固化隧道炉炉体中温度均匀,产品固化效果好。(4) The temperature of the energy-saving curing tunnel furnace body of the invention is uniform, and the product curing effect is good.
为了更清楚地说明本发明的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。In order to more clearly illustrate the technical solutions of the present invention, the drawings used in the embodiments or the description of the prior art will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the present invention. Other drawings may also be obtained from those of ordinary skill in the art in light of the inventive work.
图1是本发明的一种节能固化隧道炉结构示意图;1 is a schematic structural view of an energy-saving curing tunnel furnace of the present invention;
图2是本发明的一种节能固化隧道炉的主视图;Figure 2 is a front elevational view of an energy-saving curing tunnel furnace of the present invention;
图3是本发明的一种节能固化隧道炉的加热装置结构示意图。3 is a schematic structural view of a heating device of an energy-saving curing tunnel furnace of the present invention.
其中,图中附图标记对应为:1-进风口,2-出风口,3-炉体,4-加热装置,41-炉体对接口,42-加热器出风口,43-主风道对接口,44-风量调节装置,5-风机,6-进料口,7-出料口,8-驱动电机,9-保温罩,10-控制电箱,11-链板,12-主风道。Wherein, the reference numerals in the figure correspond to: 1-air inlet, 2-outlet, 3-furnace, 4-heating device, 41-furnace pair interface, 42-heater outlet, 43-main airway pair Interface, 44-air volume adjustment device, 5-fan, 6-feed port, 7-discharge port, 8-drive motor, 9-insulation cover, 10-control electric box, 11-link plate, 12-main air duct .
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行 清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solution in the embodiment of the present invention will be described below with reference to the accompanying drawings in the embodiments of the present invention. It is clear that the described embodiments are only a part of the embodiments of the invention, and not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
实施例1:Example 1:
请参阅图1-3。如图所示,本发明公开了一种节能固化隧道炉,包括前后纵向延伸的炉体3,所述炉体3前端设置有进料口6,所述炉体3后端设置有出料口7,所述炉体3侧边设置有进风口1,所述进风口1处设置有加热装置4,所述炉体3上端设置有出风口2,所述炉体3外设置有保温罩9,所述保温罩9采用玻璃纤维保温棉材料,具有隔热保温效果,减少了炉体3的热量损失。See Figure 1-3. As shown in the figure, the present invention discloses an energy-saving curing tunnel furnace comprising a longitudinally extending furnace body 3, a front end of the furnace body 3 is provided with a feed opening 6, and a rear end of the furnace body 3 is provided with a
所述炉体3上端设置有风机5,所述风机5为静音型,降低了噪音,所述风机5上端设置有出风口2。所述风机5居中设置于所述炉体3上端,所述保温罩9覆盖于所述炉体3外表面。The upper end of the furnace body 3 is provided with a
所述炉体3底部设置有链板11,链板11采用3mm的镀锌板折弯而成,链板11的链条采用C2052工业链条;所述链板11底部设置有主风道12,实现了热量的充分合理利用。所述炉体3后端顶部设置有控制电箱10,所述炉体3末端设置有驱动电机8,所述驱动电机8配用拨片式减速机。The bottom of the furnace body 3 is provided with a
所述加热装置4包括炉体对接口41、加热器出风口42、主风道对接口43和风量调节装置44,所述炉体对接口41设置于所述加热器出风口42四周,所述主风道对接口43设置于所述加热器出风口42下方,所述风量调节装置44设置于所述加热装置4侧边,可以调节风量大小;所述炉体对接口41与所述进风口1对接设置,所述加热装置4采用PTC陶瓷加热器。所述加热装置4表面温度不超过300℃,使用安全,恒温效果好并且节能。The
所述炉体3的进料口6、出料口7均设置有温度传感器,用于实时监测温度变化,所述温度传感器、风机5和加热装置4均与PLC控制器电连接。The feed port 6 and the
本发明实施例提供的一种节能固化隧道炉的使用方法如下:启动驱动电机8,产品从进料口6进入炉体3,通过风机5将炉体3中冷空气抽出,加热装置4中PTC陶瓷加热器工作,将热量通过加热器出风口42传至主风道12中,从而对产品进行固化处理,固化后的产品从出料口7传出。The method for using the energy-saving curing tunnel furnace provided by the embodiment of the present invention is as follows: starting the driving motor 8, the product enters the furnace body 3 from the feeding port 6, and the cold air in the furnace body 3 is extracted by the
本发明的有益效果是: The beneficial effects of the invention are:
(1)本发明的节能固化隧道炉的加热装置采用PTC陶瓷加热器,安全、节能、恒温效果好;(1) The heating device of the energy-saving curing tunnel furnace of the invention adopts the PTC ceramic heater, and has the advantages of safety, energy saving and constant temperature;
(2)本发明的节能固化隧道炉将主风道设置于链板底部,实现了热量的充分合理利用;(2) The energy-saving curing tunnel furnace of the present invention sets the main air duct at the bottom of the chain plate, and realizes the full and reasonable utilization of heat;
(3)本发明的节能固化隧道炉的保温罩具有隔热保温效果,减少了炉体的热量损失;(3) The heat preservation cover of the energy-saving curing tunnel furnace of the invention has the heat insulation effect, and reduces the heat loss of the furnace body;
(4)本发明的节能固化隧道炉炉体中温度均匀,产品固化效果好。(4) The temperature of the energy-saving curing tunnel furnace body of the invention is uniform, and the product curing effect is good.
以上所述是本发明的优选实施方式,应该指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。 The above is a preferred embodiment of the present invention, and it should be noted that those skilled in the art can also make several improvements and retouchings without departing from the principles of the present invention. These improvements and retouchings are also considered. It is the scope of protection of the present invention.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621268250.4U CN206216994U (en) | 2016-11-23 | 2016-11-23 | A kind of energy-saving curing continuous tunnel furnace |
| CN201621268250.4 | 2016-11-23 |
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| WO2018094915A1 true WO2018094915A1 (en) | 2018-05-31 |
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| CN108007191A (en) * | 2017-12-28 | 2018-05-08 | 江苏飞亚利机械有限公司 | A kind of heating furnace with telescopic thermal insulating door thermally insulated door |
| CN111716605B (en) * | 2020-06-29 | 2022-03-01 | 北京卫星环境工程研究所 | Modular expandable composite material curing and forming device |
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- 2016-11-23 CN CN201621268250.4U patent/CN206216994U/en not_active Expired - Fee Related
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2017
- 2017-03-15 WO PCT/CN2017/076730 patent/WO2018094915A1/en not_active Ceased
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|---|---|---|---|---|
| EP1878988A2 (en) * | 2006-07-12 | 2008-01-16 | Fujitsu Hitachi Plasma Display Limited | Heating treatment method and apparatus |
| CN101358275A (en) * | 2008-09-03 | 2009-02-04 | 杭州金舟电炉有限公司 | Upper layer heat exchange type continuous annealing furnace |
| CN101647599A (en) * | 2009-08-24 | 2010-02-17 | 中国烟草总公司郑州烟草研究院 | Flatbed electromagnetic heating tobacco drier |
| CN201811425U (en) * | 2010-01-21 | 2011-04-27 | 倪军 | household heater |
| CN203704338U (en) * | 2013-12-09 | 2014-07-09 | 河北利晖电器有限公司 | Superconductive PTC (positive temperature coefficient) heater |
| CN105783471A (en) * | 2016-05-11 | 2016-07-20 | 江西省鑫纬业环保设备制造有限公司 | An electromagnetic heating tunnel steel belt fluidized dryer |
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| CN206216994U (en) | 2017-06-06 |
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