WO2018094769A1 - 一种适用于剑杆织机实时检测布面质量的装置及方法 - Google Patents

一种适用于剑杆织机实时检测布面质量的装置及方法 Download PDF

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Publication number
WO2018094769A1
WO2018094769A1 PCT/CN2016/108437 CN2016108437W WO2018094769A1 WO 2018094769 A1 WO2018094769 A1 WO 2018094769A1 CN 2016108437 W CN2016108437 W CN 2016108437W WO 2018094769 A1 WO2018094769 A1 WO 2018094769A1
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WIPO (PCT)
Prior art keywords
cloth
detecting
fabric
control system
quality
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PCT/CN2016/108437
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English (en)
French (fr)
Inventor
王圣杰
孙俊河
许士万
仇玉德
唐旭东
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江苏悦达家纺有限公司
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Priority claimed from CN201611065447.2A external-priority patent/CN106592072B/zh
Priority claimed from CN201621285524.0U external-priority patent/CN206279313U/zh
Application filed by 江苏悦达家纺有限公司 filed Critical 江苏悦达家纺有限公司
Priority to KR1020177037717A priority Critical patent/KR20190086794A/ko
Publication of WO2018094769A1 publication Critical patent/WO2018094769A1/zh

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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
    • D03J1/00—Auxiliary apparatus combined with or associated with looms
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D51/00—Driving, starting, or stopping arrangements; Automatic stop motions
    • D03D51/18—Automatic stop motions
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H3/00—Inspecting textile materials
    • D06H3/08—Inspecting textile materials by photo-electric or television means
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
    • D03J2700/00—Auxiliary apparatus associated with looms; Weavening combined with other operations; Shuttles
    • D03J2700/06—Auxiliary devices for inspecting, counting or measuring

Definitions

  • the invention relates to the field of production methods of a loom, in particular to a real-time detection method for a cloth surface suitable for a rapier loom.
  • the rapier loom is only used as a looms commonly used in daily production.
  • the 10,000-dollar variety often has complaints about the quality of the gauze.
  • the blocker is very difficult to find on the machine, but it has been produced when the finishing process is found. ⁇ .
  • crepe cloths cannot be found in time during the production process. Since the rapier loom itself is continuously produced, the weaving machine after continuous production produces a long crepe, and the operator can stop the machine only after the post-sleeve finishing process is checked. Maintenance, when it was discovered, a large amount of crepe cloth has been produced.
  • the present invention aims to provide a device that facilitates real-time detection of the surface of a rapier loom, which is accurate, convenient, labor-saving, and efficient.
  • the technical solution adopted by the present invention is as follows: a device suitable for detecting the quality of the cloth surface in real time by a rapier loom, the device being installed on the winding of the rapier loom Between the roller and the weft insertion structure, the device comprises a fixed bracket, a transmission structure, a positioning structure, a detecting structure and a control system; the transmission structure, the detecting structure, the positioning structure and the control system are all mounted on the fixing bracket;
  • the detecting structure is a hollow casing, one side of the casing is provided with a feeding port, the other side is provided with a discharging port, and a cloth detecting groove is arranged between the feeding port and the discharging port, and the top of the cloth detecting groove is provided.
  • the image forming device is provided, and the bottom of the cloth detecting groove is provided with a plurality of sets of spotlight structures installed in parallel, and the single group spotlight structure is composed of a plurality of spotlights installed in a straight line; the feeding port and the discharging port of the casing are arranged
  • Each of the positioning structures is composed of a vertically mounted height adjusting groove and two positioning rollers, the positioning roller is movably mounted on the height adjusting groove, and the positioning roller is connected by a conveyor belt. Transmission structure.
  • the positioning structure on the side of the feeding port of the present invention is provided with a feeding imaging device, and the winding roller is provided with a discharging imaging device, and the feeding surface of the feeding port of the detecting structure is carried out by the feeding imaging device.
  • the detection is performed by the discharge imaging device to detect the cloth surface of the discharge end of the detection structure, so that the two can be comprehensively compared with the information captured inside the detection device, and the detection result of the detection device is calibrated.
  • the transmission structure of the invention is provided with a transmission motor, and both ends of the transmission motor are provided with a transmission wheel, and the transmission wheel is connected to the positioning roller through a transmission belt; the feeding port and the discharging are respectively driven by the transmission motor
  • the height of the positioning roller on the mouth position is selected according to different kinds of fabrics, and the working height of the cloth in the cloth detecting groove is selected to facilitate imaging of the imaging device.
  • the curling roller of the present invention is provided with an emergency cloth intercepting gate, and the emergency cloth intercepting gate is connected to the control system through a control line.
  • the rapier loom stops working.
  • the fabric has a certain inertia during the movement process. In order to ensure the detection accuracy and prevent the position of the cloth from shifting, the fabric is stopped by the emergency cloth.
  • the gate cuts off the fabric.
  • the image forming apparatus of the present invention is movably mounted on the top of the cloth detecting tank, and the feeding image forming apparatus, the discharging image forming apparatus and the image forming apparatus are all connected to the control system through a control line; and the plurality of image forming apparatuses are collectively controlled by the control system It is convenient to compare the pictures taken by multiple imaging devices with the standard pictures stored in the system, and compare them at multiple angles and different positions, and the contrast speed is fast and the detection is accurate.
  • the cloth detecting groove on both sides of the image forming apparatus of the present invention is provided with a fill-light spotlight; since the internal light of the device is dark, the fill-light spotlight is used for the normal shooting of the image forming device to ensure the shooting effect.
  • the method for detecting the quality of the cloth surface in real time for the real-time detection method of the fabric quality of the rapier loom according to the present invention comprises the following steps:
  • control system Before starting the work of the rapier loom, input the type and parameter information of the fabric into the control system.
  • the control system determines the working height of the positioning roller on the inlet and outlet, the shooting angle of the imaging device and the conveying speed of the fabric. ;
  • the control system compares the information captured by the imaging device with the information stored therein to detect the surface quality of the cloth in real time;
  • the control system issues an alarm message to remind the staff to perform maintenance
  • step 5 when the single group of spotlights is turned on, the other groups of spotlights are turned off, and the shooting angle of the imaging device is rotated left and right with the open position of the spotlights.
  • the image forming apparatus simultaneously performs the photographing while the photographing apparatus and the discharge image forming apparatus simultaneously photograph, and compares the surface quality of the feed section and the discharge port surface in real time.
  • step 5 the height of the cloth controlled by the registration roller is adjustable.
  • the invention has the advantages that the invention continuously transmits the continuous transmission surface condition to the control system through a combination of the imaging device and the computer control system through a set of cloth quality detecting devices added on the conventional rapier loom, Compare with the standard sample in the control system to judge whether the quality of the cloth surface is qualified. When it is judged that the quality of the cloth surface is unqualified, it is calibrated by a more accurate detection and calibration device to determine the precise position of the cloth surface quality, which is convenient for operation. The personnel can find the error position of the rapier loom according to the unqualified position, and provide convenience for the subsequent maintenance work, without affecting the normal production, greatly reducing the unqualified rate of the cloth surface. The staff can find the point of the yarn in the process, and the point is controlled in the weaving process. The reduction of the cloth is greatly reduced. Now the cloth is reduced to about 20 meters per month, and the production cost is greatly reduced.
  • Figure 1 is a schematic view showing the structure of the device of the present invention.
  • Figure 2 is an enlarged view of the structure of the device of the present invention.
  • Figure 3 is a schematic structural view of an image forming apparatus of the present invention.
  • FIG. 4 is a schematic structural view of a single-group spotlight structure of the present invention.
  • 1 weft insertion structure 2 take-up rolls, 3 fixed brackets, 4 transmission structure, 5 detection structure, 6 control system, 7 positioning structure, 8 positioning rollers, 9 conveyor belts, 10 fabric detection slots, 11 discharge imaging Device, 12 feeding imaging device, 13 emergency cloth intercepting gate, 14 fabric, 15 feeding port, 16 discharging port, 17 height adjusting groove, 18 imaging device, 18-1 rotating structure, 19 fill light, 20 Spotlight structure, 20-1 spotlight, 21 drive motor.
  • Embodiment 1 A device suitable for detecting the quality of a fabric in real time by a rapier loom as shown in Figs. 1, 2, 3 and 4, the device being mounted on a take-up reel 2 and a weft insertion of a rapier loom Between the structures 1, the device comprises a fixing bracket 3, a transmission structure 4, a positioning structure 8, a detecting structure 5 and a control system 6; the transmission structure 4, the detecting structure 5, the positioning structure 7 and the control system 6 are installed On the fixed bracket 3.
  • the detecting structure 5 is a hollow casing, one side of the casing is provided with a feeding port 15 , the other side is provided with a discharging port 16 , and a cloth detecting groove 10 is arranged between the feeding port 15 and the discharging port 16 .
  • the top of the detecting tank 10 is provided with an image forming device 18, and the bottom of the cloth detecting tank 10 is provided with a plurality of sets of spotlight structures 20 installed in parallel, and the single group of spotlight structures 20 are combined by a plurality of spotlights 20-1 installed in a straight line.
  • the positioning port 7 and the discharge port 16 of the casing are respectively provided with a positioning structure 7, and the positioning structure 7 is composed of a vertically installed height adjusting groove 17 and two positioning rollers 8 and a positioning roller. The event is mounted on a height adjustment slot 17, which is connected to the transmission structure 4 by a conveyor belt 9.
  • Embodiment 2 As shown in Figures 1, 2, 3 and 4, the positioning structure 7 on the side of the feed port 15 of the present invention is provided with a feeding image forming device 12, and the winding roller 2 is provided with a discharging image forming device 11.
  • the cloth surface of the feeding port of the detecting structure 5 is detected by the feeding image forming device 12, and the cloth surface of the discharging end of the detecting structure 5 is detected by the discharging image forming device 11 to facilitate the shooting of the inside and the detecting device 10
  • the information is comprehensively compared, and the detection result of the detecting device 10 is calibrated.
  • Embodiment 3 As shown in FIG. 1, 2, 3 and 4, the transmission structure 4 of the present invention is provided with a transmission motor 21, and both ends of the transmission motor 21 are provided with transmission wheels, and the transmission wheels pass through the transmission belt 9 It is connected to the positioning roller 8; the height of the positioning roller 8 is driven by the transmission motor 21 to respectively position the feeding port 15 and the discharging port 16, and the working height of the cloth 14 in the cloth detecting groove 10 is selected according to different cloth types. It is convenient for the imaging device 18 to take an image.
  • Embodiment 4 As shown in Figures 1, 2, 3 and 4, the crimping roller 2 of the present invention is provided with an emergency cloth intercepting gate 11, and the emergency cloth intercepting gate 11 is connected by a control line.
  • the control system 6 when the device detects a quality problem on the surface of the cloth, the rapier loom stops working, and the fabric has a certain inertia during the movement. In order to ensure the detection accuracy, the position of the cloth surface is prevented from shifting, and the emergency cloth is passed.
  • the stop gate 13 intercepts the cloth 14.
  • Embodiment 5 As shown in Figs. 1, 2, 3 and 4, the image forming apparatus 18 of the present invention is movably mounted on the top of the cloth detecting tank 10, the feeding image forming apparatus 12, the discharging image forming apparatus 11 and the image forming
  • the devices 18 are all connected to the control system 6 through a control line; the plurality of imaging devices 11, 12 or 18 are collectively controlled by the control system 6, so that the pictures taken by the plurality of imaging devices 18 are conveniently compared with the standard pictures stored by the system, and at the same time It presents multiple angles and contrasts at different positions.
  • the contrast speed is fast and the detection is accurate.
  • Embodiment 6 As shown in FIG. 1, 2, 3 and 4, the cloth detecting groove 10 on both sides of the image forming apparatus 18 of the present invention is provided with a fill light 19; since the internal light of the device is dark, the light is filled.
  • the spotlight 19 is used for the fill of the normal shooting of the imaging device to ensure the shooting effect.
  • Embodiment 7 As shown in FIGS. 1, 2, 3 and 4, a method for real-time detecting the quality of a cloth surface for a real-time detection method of a rapier loom, the method comprising the following steps:
  • the control system 6 determines the working height of the positioning roller 8 on the inlet port 15 and the discharge port 16, and the imaging device 18 The shooting angle and the transmission speed of the cloth 14;
  • the rapier loom starts working, and the fabric is moved from the weft insertion structure 1 to the take-up roller 2, and sequentially passes through the feed port 15, the cloth detecting groove 10, and the discharge port 16, and when the cloth 14 passes through the cloth detecting groove 10, the cloth is filled.
  • the light spotlight 19 is turned on, and the imaging device 18 performs intermittent photographing or imaging;
  • the control system 6 compares the information captured by the imaging device 18 with the information stored therein to detect the surface quality of the cloth 14 in real time;
  • the control system 6 sends an alarm message to remind the staff to perform maintenance
  • Embodiment 8 As shown in FIG. 1, 2, 3 and 4, the other operation steps are the same as those in the embodiment 7, and during the operation of the step 5), when the single group of spotlight structures are opened at the same time, The other groups of spotlights are turned off, and the imaging angle of the imaging device is rotated left and right with the open position of the spotlight.
  • Embodiment 9 As shown in FIGS. 1, 2, 3 and 4, the other operation steps are the same as those in Embodiment 7, and during the operation of the step 5), the imaging device feeds the imaging device while photographing The discharge imaging device simultaneously performs photographing, and compares the surface quality of the feed section and the discharge port surface in real time.
  • Embodiment 10 As shown in FIGS. 1, 2, 3 and 4, the other operation steps are the same as those in Embodiment 7, and during the operation of the step 5), the cloth controlled by the roller is positioned.
  • the height is adjustable.

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  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
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Abstract

一种适用于剑杆织机实时检测布面质量的装置及方法，装置安装在剑杆织机的卷取辊（2）与引纬结构（1）之间，包括固定支架（3）、传动结构（4），定位结构（7）、检测结构（5）和控制系统（6）；传动结构（4），检测结构（5）、定位结构（7）和控制系统（6）均安装在固定支架（3）上；检测结构（5）为中空的壳体，壳体的一侧设有进料口（15），另一侧设有出料口（16），进料口（15）和出料口（16）之间设有布料检测槽（10），布料检测槽（10）的顶部设有成像装置（18），布料检测槽（10）的底部设有平行安装的多组射灯结构（20），单组射灯结构（20）由安装成一条直线的多个射灯（20-1）组合而成；通过在传统的剑杆织机上添加的一套布面质量检测装置，通过成像装置（18）和计算机控制系统（6）的综合，将持续传动的布面情况持续传输到控制系统（6）中，与控制系统（6）中的标样进行对比，判断布面质量是否合格；操作简单方便。

Description

一种适用于剑杆织机实时检测布面质量的装置及方法 技术领域
本发明涉及织机的生产方法领域，尤其涉及一种适用于剑杆织机的布面质量实时检测方法。
背景技术
剑杆织机作为企业日常生产常用的织机只有，其一万针的品种经常有沉纱质量问题投诉，挡车工在机台上非常难查到，但是在后道整理工序查到时已经产生瑕疵布。
这些瑕疵布在生产过程中不能及时发现，由于剑杆织机本身为连续性生产，因此连续生产后的织机会产生较长的瑕疵布，只有在后套整理工序检查后，操作人员才能进行停机维护，发现时已经生产了大量的瑕疵布，本公司采用的苏州世联品种的剑杆织机在2015年12月就生产了近1000米的沉纱降等布；于此同时，由于本身剑杆织机在生产过程中，卷取辊与引纬结构之间的位置较小，光线暗，操作人员无法通过肉眼或者普通的照明工具确定织布表面是否存在质量问题；而且，由于剑杆织机为连续性生产的，普通的操作人员也无法持续观察布料的表面质量，很容易疲劳，费事费力，工作效率低下。
发明内容
针对上述存在的问题，本发明目的在于提供一种方便对剑杆织机的布面进行实时检测，检测精准，方便省力，工作效率高的装置。
为了达到上述目的，本发明采用的技术方案如下：一种适用于剑杆织机实时检测布面质量的装置，所述的装置安装在剑杆织机的卷取 辊与引纬结构之间，所述的装置包括固定支架、传动结构，定位结构、检测结构和控制系统；所述的传动结构，检测结构、定位结构和控制系统均安装在固定支架上；所述的检测结构为中空的壳体，壳体的一侧设有进料口，另一侧设有出料口，进料口和出料口之间设有布料检测槽，布料检测槽的顶部设有成像装置，布料检测槽的底部设有平行安装的多组射灯结构，单组射灯结构由安装成一条直线的多个射灯组合而成；壳体的进料口和出料口上均设有定位结构，所述的定位结构由竖直安装的高度调节槽和两根定位辊轮所组成，定位辊轮活动安装在高度调节槽上，所述的定位辊轮通过传输带连接在传动结构上。
本发明所述的进料口一侧的定位结构上设有进料成像装置，所述的卷曲辊上设有出料成像装置，通过进料成像装置对检测结构的进料口的布面进行检测，通过出料成像装置对检测结构的出料端的布面进行检测，方便两者与检测装置内部拍摄的信息进行综合对比，校准检测装置的检测结果。
本发明所述传动结构的内部设有传动电机，传动电机的两端均设有传动轮，所述的传动轮通过传输带连接在定位辊轮上；通过传动电机分别带动进料口和出料口位置上定位辊轮的高度，根据不同的布料种类，选择布料在布料检测槽的工作高度，方便成像装置拍摄成像。
本发明所述的卷曲辊上设有应急布料截停闸口，所述的应急布料截停闸口通过控制线路连接在控制系统上，当装置检测出布料表面存在质量问题时，剑杆织机停止工作，布料在运动过程中存在一定的惯性，为了保证检测精度，防止布面位置发生偏移，通过应急布料截停 闸口截停布料。
本发明所述的成像装置活动安装在布料检测槽的顶部，所述的进料成像装置、出料成像装置和成像装置均通过控制线路连接在控制系统上；通过控制系统统一控制多个成像装置，方便将多个成像装置拍摄的图片与系统储存的标准图片进行比对，多个角度，不同位置进行对比，对比速度快，检测精准。
本发明所述的成像装置两侧的布料检测槽上设有补光射灯；由于装置的内部光线较暗，补光射灯用于成像装置的正常拍摄的补光，保证拍摄效果。
本发明所述的一种适用于剑杆织机的布面质量实时检测方法实时检测布面质量的方法，所述的方法包括如下步骤：
1)剑杆织机开始工作前，将布料的种类和参数信息输入到控制系统中，控制系统确定进料口和出料口上定位辊轮的工作高度、成像装置的拍摄角度和布料的传输速度；
2)剑杆织机开始工作，布料自引纬结构向卷取辊运动，期间依次经过进料口、布料检测槽和出料口，布料通过布料检测槽时，补光射灯打开，成像装置进行间歇式拍照或摄像；
3)控制系统将成像装置拍摄的信息与其内部储存的信息进行对比，实时检测布料的表面质量；
4)当成像装置拍摄的信息与内部储存的信息相同时，剑杆织机正常工作；
5)当成像装置拍摄的信息与内部储存的信息不同时，剑杆织机 停止工作，应急布料截停闸口截停布料，补光射灯关闭，多组射灯结构依次打开，每组射灯打开时，成像装置进行拍摄一次，控制系统将拍摄的多次信息分别进行对比，定位布料表面质量发生偏差的具体位置；
6)控制系统发出报警信息，提醒工作人员进行检修；
7)检修完成后，装置重复进行步骤2)和步骤3)的操作，正常工作。
本发明所述的步骤5)的操作过程中，同一时间内，单组射灯结构打开时，其他组的射灯处于关闭状态，成像装置的拍摄角度随着射灯的打开位置而左右旋转。
本发明所述的步骤5)的操作过程中，成像装置在拍摄的同时，进料成像装置和出料成像装置同时进行拍摄，实时比对进料段和出料口布面的表面质量。
本发明所述的步骤5)的操作过程中，定位辊轮控制的布料高度是可调节的。
本发明的优点在于：本发明通过在传统的剑杆织机上添加的一套布面质量检测装置，通过成像装置和计算机控制系统的综合，将持续传动的布面情况持续传输到控制系统中，与控制系统中的标样进行对比，判断布面质量是否合格；在判断布面质量不合格时，通过更为精准的检测校准装置进行校准，判定布面质量不合格的精准位点，方便操作人员根据不合格的位点找出剑杆织机的误差位置，给后续的检修工作提供方便，不影响正常的生产，大大减少的布面的不合格率，操 作人员在从中过程能查到沉纱疵点，疵点在织造过程中就得到了控制，降等疵布大幅度减少，现在沉纱降等布每月控制在20米左右，生产成本大大降低。
附图说明
图1为本发明的装置结构简图；
图2为本发明的装置结构放大图；
图3为本发明的成像装置结构简图；
图4为本发明的单组射灯结构的结构简图。
其中，1引纬结构，2卷取辊，3固定支架，4传动结构，5检测结构，6控制系统，7定位结构，8定位辊轮，9传输带，10布料检测槽，11出料成像装置，12进料成像装置，13应急布料截停闸口，14布料，15进料口，16出料口，17高度调节槽，18成像装置，18-1旋转结构，19补光射灯，20射灯结构，20-1射灯，21传动电机。
具体实施方式
下面结合附图说明和具体实施方式对本发明作进一步详细的描述。
实施例1：如图1、2、3和4所示的一种适用于剑杆织机实时检测布面质量的装置，所述的装置安装在剑杆织机的卷取辊2与引纬结构1之间，所述的装置包括固定支架3、传动结构4，定位结构8、检测结构5和控制系统6；所述的传动结构4，检测结构5、定位结构7和控制系统6均安装在固定支架3上。
检测结构5为中空的壳体，壳体的一侧设有进料口15，另一侧设有出料口16，进料口15和出料口16之间设有布料检测槽10，布料检测槽10的顶部设有成像装置18，布料检测槽10的底部设有平行安装的多组射灯结构20，单组射灯结构20由安装成一条直线的多个射灯20-1组合而成；壳体的进料口15和出料口16上均设有定位结构7，所述的定位结构7由竖直安装的高度调节槽17和两根定位辊轮8所组成，定位辊轮8活动安装在高度调节槽17上，所述的定位辊轮8通过传输带9连接在传动结构4上。
实施例2：如图1、2、3和4所示，本发明进料口15一侧的定位结构7上设有进料成像装置12，所述的卷曲辊2上设有出料成像装置11，通过进料成像装置12对检测结构5的进料口的布面进行检测，通过出料成像装置11对检测结构5的出料端的布面进行检测，方便两者与检测装置10内部拍摄的信息进行综合对比，校准检测装置10的检测结果。
实施例3：如图1、2、3和4所示，本发明传动结构4的内部设有传动电机21，传动电机21的两端均设有传动轮，所述的传动轮通过传输带9连接在定位辊轮8上；通过传动电机21分别带动进料口15和出料口16位置上定位辊轮8的高度，根据不同的布料种类，选择布料14在布料检测槽10内的工作高度，方便成像装置18拍摄成像。
实施例4：如图1、2、3和4所示，本发明的卷曲辊2上设有应急布料截停闸口11，所述的应急布料截停闸口11通过控制线路连接 在控制系统6上，当装置检测出布料表面存在质量问题时，剑杆织机停止工作，布料在运动过程中存在一定的惯性，为了保证检测精度，防止布面位置发生偏移，通过应急布料截停闸口13截停布料14。
实施例5：如图1、2、3和4所示，本发明所述的成像装置18活动安装在布料检测槽10的顶部，所述的进料成像装置12、出料成像装置11和成像装置18均通过控制线路连接在控制系统6上；通过控制系统6统一控制多个成像装置11、12或18，方便将多个成像装置18拍摄的图片与系统储存的标准图片进行比对，同时呈现多个角度，不同位置进行对比，对比速度快，检测精准。
实施例6：如图1、2、3和4所示，本发明所述的成像装置18两侧的布料检测槽10上设有补光射灯19；由于装置的内部光线较暗，补光射灯19用于成像装置的正常拍摄的补光，保证拍摄效果。
实施例7：如图1、2、3和4所示，一种适用于剑杆织机的布面质量实时检测方法实时检测布面质量的方法，所述的方法包括如下步骤：
1)剑杆织机开始工作前，将布料的种类和参数信息输入到控制系统6中，控制系统6确定进料口15和出料口16上定位辊轮8的工作高度、成像装置18的拍摄角度和布料14的传输速度；
2)剑杆织机开始工作，布料自引纬结构1向卷取辊2运动，期间依次经过进料口15、布料检测槽10和出料口16，布料14通过布料检测槽10时，补光射灯19打开，成像装置18进行间歇式拍照或摄像；
3)控制系统6将成像装置18拍摄的信息与其内部储存的信息进行对比，实时检测布料14的表面质量；
4)当成像装置18拍摄的信息与内部储存的信息相同时，剑杆织机正常工作；
5)当成像装置18拍摄的信息与内部储存的信息不同时，剑杆织机停止工作，应急布料截停闸口13截停布料，补光射灯19关闭，多组射灯结构20依次打开，每组射灯20打开时，成像装置18进行拍摄一次，控制系统6将拍摄的多次信息分别进行对比，定位布料14表面质量发生偏差的具体位置；
6)控制系统6发出报警信息，提醒工作人员进行检修；
7)检修完成后，装置重复进行步骤2)和步骤3)的操作，正常工作。
实施例8：如图1、2、3和4所示，其他操作步骤与实施例7中的操作步骤相同，对于步骤5)的操作过程中，同一时间内，单组射灯结构打开时，其他组的射灯处于关闭状态，成像装置的拍摄角度随着射灯的打开位置而左右旋转。
实施例9：如图1、2、3和4所示，其他操作步骤与实施例7中的操作步骤相同，对于步骤5)的操作过程中，成像装置在拍摄的同时，进料成像装置和出料成像装置同时进行拍摄，实时比对进料段和出料口布面的表面质量。
实施例10：如图1、2、3和4所示，其他操作步骤与实施例7中的操作步骤相同，对于步骤5)的操作过程中，定位辊轮控制的布料 高度是可调节的。
需要说明的是，上述仅仅是本发明的较佳实施例，并非用来限定本发明的保护范围，在上述实施例的基础上所做出的任意组合或等同变换均属于本发明的保护范围。

Claims (10)

  1. 一种适用于剑杆织机实时检测布面质量的装置，所述的装置安装在剑杆织机的卷取辊与引纬结构之间，其特征在于，所述的装置包括固定支架、传动结构，定位结构、检测结构和控制系统；所述的传动结构，检测结构、定位结构和控制系统均安装在固定支架上；
    所述的检测结构为中空的壳体，壳体的一侧设有进料口，另一侧设有出料口，进料口和出料口之间设有布料检测槽，布料检测槽的顶部设有成像装置，布料检测槽的底部设有平行安装的多组射灯结构，单组射灯结构由安装成一条直线的多个射灯组合而成；
    壳体的进料口和出料口上均设有定位结构，所述的定位结构由竖直安装的高度调节槽和两根定位辊轮所组成，定位辊轮活动安装在高度调节槽上，所述的定位辊轮通过传输带连接在传动结构上。
  2. 如权利要求1所述的适用于剑杆织机实时检测布面质量的装置，其特征在于，所述的进料口一侧的定位结构上设有进料成像装置，所述的卷曲辊上设有出料成像装置。
  3. 如权利要求1所述的适用于剑杆织机实时检测布面质量的装置，其特征在于，所述传动结构的内部设有传动电机，传动电机的两端均设有传动轮，所述的传动轮通过传输带连接在定位辊轮上。
  4. 如权利要求1所述的适用于剑杆织机实时检测布面质量的装置，其特征在于，所述的卷曲辊上设有应急布料截停闸口，所述的应急布料截停闸口通过控制线路连接在控制系统上。
  5. 如权利要求2所述的适用于剑杆织机实时检测布面质量的装置， 其特征在于，所述的成像装置活动安装在布料检测槽的顶部，所述的进料成像装置、出料成像装置和成像装置均通过控制线路连接在控制系统上。
  6. 如权利要求1所述的适用于剑杆织机实时检测布面质量的装置，其特征在于，所述的成像装置两侧的布料检测槽上设有补光射灯。
  7. 一种权利要求1-6所述的装置用于实时检测布面质量的方法，其特征在于，所述的方法包括如下步骤:
    1)剑杆织机开始工作前，将布料的种类和参数信息输入到控制系统中，控制系统确定进料口和出料口上定位辊轮的工作高度、成像装置的拍摄角度和布料的传输速度；
    2)剑杆织机开始工作，布料自引纬结构向卷取辊运动，期间依次经过进料口、布料检测槽和出料口，布料通过布料检测槽时，补光射灯打开，成像装置进行间歇式拍照或摄像；
    3)控制系统将成像装置拍摄的信息与其内部储存的信息进行对比，实时检测布料的表面质量；
    4)当成像装置拍摄的信息与内部储存的信息相同时，剑杆织机正常工作；
    5)当成像装置拍摄的信息与内部储存的信息不同时，剑杆织机停止工作，应急布料截停闸口截停布料，补光射灯关闭，多组射灯结构依次打开，每组射灯打开时，成像装置进行拍摄一次，控制系统将拍摄的多次信息分别进行对比，定位布料表面质量发生偏差的具体位置；
    6)控制系统发出报警信息，提醒工作人员进行检修；
    7)检修完成后，装置重复进行步骤2)和步骤3)的操作，正常工作。
  8. 如权利要求7所述的实时检测布面质量的方法，其特征在于，所述的步骤5)的操作过程中，同一时间内，单组射灯结构打开时，其他组的射灯处于关闭状态，成像装置的拍摄角度随着射灯的打开位置而左右旋转。
  9. 如权利要求7所述的实时检测布面质量的方法，其特征在于，所述的步骤5)的操作过程中，成像装置在拍摄的同时，进料成像装置和出料成像装置同时进行拍摄，实时比对进料段和出料口布面的表面质量。
  10. 如权利要求7所述的实时检测布面质量的方法，其特征在于，所述的步骤5)的操作过程中，定位辊轮控制的布料高度是可调节的。
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