WO2018072245A1 - 铝箔连续模压成型复合绕卷机 - Google Patents

铝箔连续模压成型复合绕卷机 Download PDF

Info

Publication number
WO2018072245A1
WO2018072245A1 PCT/CN2016/105643 CN2016105643W WO2018072245A1 WO 2018072245 A1 WO2018072245 A1 WO 2018072245A1 CN 2016105643 W CN2016105643 W CN 2016105643W WO 2018072245 A1 WO2018072245 A1 WO 2018072245A1
Authority
WO
WIPO (PCT)
Prior art keywords
roller
aluminum foil
winding
corrugating
compression molding
Prior art date
Application number
PCT/CN2016/105643
Other languages
English (en)
French (fr)
Inventor
董新民
卞定华
顾卫玲
董寅雪
卞丹丹
Original Assignee
盐城旭华机械有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201621144935.8U external-priority patent/CN206326977U/zh
Priority claimed from CN201610918704.6A external-priority patent/CN106364129B/zh
Application filed by 盐城旭华机械有限公司 filed Critical 盐城旭华机械有限公司
Publication of WO2018072245A1 publication Critical patent/WO2018072245A1/zh

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives

Definitions

  • the invention relates to the field of mechanical engineering, in particular to an aluminum foil continuous compression molding composite winding machine.
  • Corrugated aluminum foil separator filter is made of corrugated aluminum foil and flat aluminum foil. Because it can accurately maintain the pleat spacing and maximize the use of filter material under the minimum resistance, it is widely used in purifying air conditioning systems. Water treatment system. At present, the preparation of the high-efficiency filter for the aluminum foil separator mainly adopts the production process of aluminum foil slicing, molded corrugated, corrugated aluminum foil coating and layering with the flat aluminum foil layer, and the above process cannot be fixed by intermittent pressing of the press. The realization of continuous production, which makes the quality of the product difficult to guarantee, and its production efficiency is relatively low.
  • the technical problem to be solved by the present invention is to provide an aluminum foil continuous compression molding composite winding machine, which can realize continuous processing for a corrugated aluminum foil separator filter, and makes corrugated aluminum foil and flat aluminum foil during processing. Maintain good composite precision between.
  • the present invention relates to an aluminum foil continuous compression molding composite winder including a frame on which a first unwinding device, a second unwinding device, a press-molding composite mechanism, and a winding device;
  • the press forming composite mechanism includes a first corrugating roller, a second corrugating roller, and a pressing roller, wherein the first corrugating roller and the second corrugating roller are in contact with each other, and the second corrugating roller and the pressing roller are in contact with each other
  • the second corrugating roller comprises a first end surface extending at an aluminum foil transfer position, and a second end surface extending away from the aluminum foil transfer position, and the second corrugating roller is respectively provided with a gluing device and a vacuum adsorption device Wherein the gluing device is disposed on the first end surface of the second corrugating roller, and the vacuum adsorption device is disposed on the second end surface of the second corrugating roller; the gluing device includes a gluing roller,
  • the first unwinding device and the second unwinding device respectively include a unwinding frame, a gas rising shaft, a magnetic powder brake, and a guide roller.
  • a synchronous gear is disposed on a roller shaft of the second corrugating roller, the pressing roller, the rubberizing roller, and the rubberizing roller, and the second corrugating roller and the pressing roller are disposed.
  • the synchronizing gears above the roller shaft mesh with each other, and the synchronizing gears above the roller shaft of the rubberizing roller and the rubberizing roller mesh with each other, and the synchronizing gears of the second corrugating roller and the roller shaft of the rubberizing roller mesh with each other.
  • the second corrugating roller, the pressing roller, the sizing roller and the squeezing roller can be synchronously operated by the arrangement of the synchronizing gears between different components, so that the first corrugating roller and the second corrugating roller are corrugated.
  • the molding of the aluminum foil and the compounding between the corrugated aluminum foil and the flat aluminum foil are more precise.
  • the press molding composite mechanism and the winding device An oven is provided between the ovens, and the oven is arranged along the conveying path of the aluminum foil.
  • the winding device includes a winding roller, and the side end surface of the winding roller is provided with an auxiliary winding device, which comprises a mounting bracket, and the mounting bracket is respectively provided with auxiliary winding a roller and a driving motor, the auxiliary winding roller extends parallel to the winding roller, and is located at the same horizontal position as the winding roller;
  • the auxiliary winding device includes a rodless cylinder, which is perpendicular to the horizontal direction The winding roller extends in the axial direction, and the rodless cylinder and the mounting bracket are connected to each other.
  • the corrugated aluminum foil separator filter after forming can be wound by a winding roller to be extended in a cylindrical shape; the corrugated aluminum foil separator filter is processed in a winding process.
  • the rodless cylinder in the auxiliary winding device can drive the auxiliary winding roller and the driving motor on the mounting bracket to move toward the corrugated aluminum foil separator filter, so that the auxiliary winding roller is attached to the corrugated corrugated type
  • the aluminum foil separator filter side end face is driven by a drive motor to perform positioning treatment for the corrugated aluminum foil separator filter.
  • the auxiliary winding device causes the corrugated aluminum foil separator filter to be extended to the winding roller under the action of the auxiliary winding roller during the winding process, so that the corrugated aluminum foil separator filter is
  • the tension during the winding process is constant, which in turn makes the stability during the winding process significantly improved.
  • the drive motor and the auxiliary winding roller are respectively provided with drive gears that mesh with each other, and the drive motor drives the auxiliary winding roller to rotate by the drive gear.
  • the winding device includes an auxiliary gluing device And comprising a pressure roller, a rubberizing roller and a rubberizing roller, wherein the pressing roller and the rubberizing roller are attached to each other, the rubberizing roller and the rubberizing roller are attached to each other, and the rubberizing roller is connected with the glue groove; the auxiliary The gluing device is disposed between the winding roller and the oven.
  • the specific working method of the auxiliary gluing device comprises: in the winding process of continuous molding of aluminum foil, for each peak position of the corrugated aluminum foil separator filter after molding Glue treatment.
  • the peak of the corrugated aluminum foil separator filter after molding can be sizing by the auxiliary gluing device, so that the corrugated aluminum foil separator filter is in the process of winding, the adjacent two layers of corrugation
  • the aluminum foil separator filter can realize the auxiliary bonding treatment with each other through the bonding glue on the peak, so that the corrugated aluminum foil separator filter can be positioned by the above-mentioned bonding to make the roll structure more For stability.
  • the wave-type sizing of the corrugated aluminum foil separator filter can effectively avoid the adhesion between the adjacent two corrugated aluminum foil separator filters under the premise of achieving the adhesive positioning, resulting in It cannot be split smoothly during actual use.
  • an electric hair dryer is provided among the winding devices, which extends toward the winding roller.
  • the aluminum foil continuous molding composite winding machine adopting the above technical solution, which can sequentially output the flat aluminum foil raw material through the first unwinding device and the second unwinding device, wherein the flat aluminum foil outputted by the first unwinding device is exported to Forming a corrugated aluminum foil, a corrugated aluminum foil, and a second between the first corrugating roller and the second corrugating roller
  • the flat aluminum foil outputted by the unwinding device is simultaneously passed between the second corrugating roller and the pressing roller, and is bonded to each other by the glue under the action of the gluing device, thereby forming a corrugated aluminum foil separator filter.
  • the formed corrugated aluminum foil separator filter is wound by a winding device to form a cylindrical corrugated aluminum foil separator filter.
  • the above-mentioned aluminum foil continuous molding composite winding machine can work by the corrugating roller and the pressing roller to realize the corrugated aluminum foil molding corrugation and the corrugated filtering and flat type in the corrugated filtering transmission process.
  • the filtered bonding process allows the corrugated aluminum foil separator filter to be continuously produced to improve its production efficiency.
  • the corresponding vacuum adsorption device on the second corrugating roller can make the corrugated aluminum foil process fit on the second corrugating roller in real time, so that the composite processing between the corrugated filtering and the flat filtering is more For precision.
  • Figure 1 is a schematic view of the present invention
  • FIG. 2 is a schematic view of a molding compounding mechanism in the present invention
  • Figure 3 is a schematic view of the winding device of the present invention.
  • Figure 4 is a schematic view showing the connection of the driving motor and the auxiliary winding roller in the present invention.
  • 1 frame
  • 2 first unwinding device
  • 3 second unwinding device
  • 4 first corrugating roller
  • 5 second corrugating roller
  • 501 first end face
  • 502 second end face
  • 6-pressure Roller 7-sizing device
  • 701-sizing roller 702-squeezing roller
  • 703-gluing tank 8-vacuum suction device
  • 9-oven 10-winding roller
  • 11-mounting bracket 12-assisted Roller
  • 13-drive motor 14-rodless cylinder
  • 15-drive gear 16-hair dryer.
  • An aluminum foil continuous compression molding composite winder shown in FIG. 1 and FIG. 2 includes a frame 1 on which a first unwinding device 2, a second unwinding device 3, and a molding are sequentially disposed. a molding compounding mechanism and a winding device; the molding composite mechanism includes a first corrugating roller 4, a second corrugating roller 5, and a pressing roller 6, wherein the first corrugating roller 4 and the second corrugating roller 5 are attached to each other The second corrugating roller 5 and the pressing roller 6 are attached to each other, and the second corrugating roller 5 includes a first end surface 501 extending at the aluminum foil transfer position, and a second end surface 502 extending away from the aluminum foil transfer position, the second A gluing device 7 and a vacuum adsorption device 8 are respectively disposed on the corrugating roller 5, wherein the gluing device 7 is disposed on the first end surface 501 of the second corrugating roller, and the vacuum adsorption device 8 is disposed on the second corrugating roller.
  • the gluing device 7 includes a topping roll 701, a squeeze roll 702, and a glue groove 703, wherein the squeeze roll 702 and the top roll 701 are attached to each other, and the top roll 701 and the second The first end faces 501 of the corrugating rolls 5 are attached to each other.
  • the first unwinding device 2 and the second unwinding device 3 respectively include a unwinding frame, a gas rising shaft, a magnetic powder brake, and a guide roller.
  • the press molding composite mechanism and the winding device An oven 9 is provided between them, and the oven 9 is disposed along the transport path of the aluminum foil.
  • the winding device includes a winding roller 10, and a side end surface of the winding roller 10 is provided with an auxiliary winding device including a mounting bracket. 11.
  • the mounting bracket 11 is respectively provided with an auxiliary winding roller 12 and a driving motor 13, and the auxiliary winding roller 12 extends and extends parallel to the winding roller 10, and is located at the same horizontal position as the winding roller 10;
  • the winding device includes a rodless cylinder 14 that extends in the horizontal direction perpendicular to the axial direction of the winding roller, and the rodless cylinder 14 and the mounting bracket 11 are connected to each other.
  • the corrugated aluminum foil separator filter after forming can be wound by a winding roller to be extended in a cylindrical shape; the corrugated aluminum foil separator filter is processed in a winding process.
  • the rodless cylinder in the auxiliary winding device can drive the auxiliary winding roller and the driving motor on the mounting bracket to move toward the corrugated aluminum foil separator filter, so that the auxiliary winding roller is attached to the corrugated corrugated type
  • the aluminum foil separator filter side end face is driven by a drive motor to perform positioning treatment for the corrugated aluminum foil separator filter.
  • the auxiliary winding device causes the corrugated aluminum foil separator filter to be extended to the winding roller under the action of the auxiliary winding roller during the winding process, so that the corrugated aluminum foil separator filter is
  • the tension during the winding process is constant, which in turn makes the stability during the winding process significantly improved.
  • the winding device includes an auxiliary gluing device 15 including a pressing roller, a sizing roller and a squeezing roller, wherein the pressing roller and the sizing roller are attached to each other.
  • the rubber roller and the rubberizing roller are attached to each other, and the rubberizing roller is connected with the glue groove; Set between the winding roller and the oven.
  • the specific working method of the auxiliary gluing device 15 includes: performing a peak position of the corrugated aluminum foil separator filter after the forming in the winding process of the aluminum foil continuous molding. Glue treatment.
  • the peak of the corrugated aluminum foil separator filter after molding can be sizing by the auxiliary gluing device, so that the corrugated aluminum foil separator filter is in the process of winding, the adjacent two layers of corrugation
  • the aluminum foil separator filter can realize the auxiliary bonding treatment with each other through the bonding glue on the peak, so that the corrugated aluminum foil separator filter can be positioned by the above-mentioned bonding to make the roll structure more For stability.
  • the wave-type sizing of the corrugated aluminum foil separator filter can effectively avoid the adhesion between the adjacent two corrugated aluminum foil separator filters under the premise of achieving the adhesive positioning, resulting in It cannot be split smoothly during actual use.
  • the aluminum foil continuous molding composite winding machine adopting the above technical solution, which can sequentially output the flat aluminum foil raw material through the first unwinding device and the second unwinding device, wherein the flat aluminum foil outputted by the first unwinding device is exported to Between the first corrugating roller and the second corrugating roller in the press molding composite mechanism, such that the corrugated aluminum foil, the corrugated aluminum foil and the flat aluminum foil output by the second unwinding device pass through the second corrugating roller and the pressing roller simultaneously Between the two, and under the action of the gluing device, they are glued to each other to form a corrugated aluminum foil separator filter.
  • the formed corrugated aluminum foil separator filter is wound by a winding device to form a cylindrical corrugated aluminum foil separator filter.
  • the above-mentioned aluminum foil continuous molding composite winding machine can work through the cooperation of the corrugating roller and the pressing roller to realize the ripple in the transmission process of the corrugated filter.
  • the molded corrugation of the aluminum foil and the bonding treatment of the corrugated filter and the flat filter enable the corrugated aluminum foil separator filter to be continuously produced to improve the production efficiency.
  • the corresponding vacuum adsorption device on the second corrugating roller can make the corrugated aluminum foil process fit on the second corrugating roller in real time, so that the composite processing between the corrugated filtering and the flat filtering is more For precision.
  • the second corrugating roller 5, the pressing roller 6, the sizing roller 701, and the squeezing roller 702 are provided with a synchronizing gear on the roller shaft, and the second corrugating roller 5, the synchronizing gears above the roller shaft of the pressure roller 6 mesh with each other, the timing rollers above the roller shaft of the rubber roller 701 and the rubber roller 702 mesh with each other, and the roller shafts of the second corrugating roller 5 and the rubberizing roller 701 The upper synchronizing gears mesh with each other.
  • the second corrugating roller, the pressing roller, the sizing roller and the squeezing roller can be synchronously operated by the arrangement of the synchronizing gears between different components, so that the first corrugating roller and the second corrugating roller are corrugated.
  • the molding of the aluminum foil and the compounding between the corrugated aluminum foil and the flat aluminum foil are more precise.
  • the drive motor 13 and the auxiliary winding roller 12 are respectively provided with drive gears 15 that mesh with each other, and the drive motor 13 drives the auxiliary winding roller through the drive gear 15. 12 rotates.
  • an electric blower 16 is provided among the winding devices, which extends toward the winding roller 10.

Abstract

一种铝箔连续模压成型复合绕卷机，其包括有机架（1），机架之上依次设置有第一放卷装置（2）、第二放卷装置（3）、模压成型复合机构以及收卷装置；所述模压成型复合机构之中包括有第一波纹辊（4）、第二波纹辊（5）以及压辊（6），第二波纹辊之上分别设置有上胶装置（7）与真空吸附装置（8）；上述铝箔连续模压成型复合绕卷机在实际工作过程中，其可通过波纹辊以及压辊的配合工作，以在波纹式滤波的传输过程中实现波纹式铝箔的模压波纹以及波纹式滤波与平式滤波的粘合处理，致使波纹型铝箔隔板过滤器可进行连续化生产，以使其生产效率得以改善。

Description

铝箔连续模压成型复合绕卷机 技术领域
本发明涉及机械工程领域，尤其是一种铝箔连续模压成型复合绕卷机。
背景技术
波纹型铝箔隔板过滤器由波纹式铝箔以及平式铝箔彼此贴合而成，由于其可精确保持褶层间距，以在最小阻力下最大限度地利用滤料，故大量应用在净化空调系统、水处理系统。目前铝箔隔板高效过滤器的制备主要采用铝箔切片、模压波纹、波纹铝箔片涂胶并与平铝箔片层层依次叠加后再固定的生产工艺，上述工艺因采用压机间歇式模压波纹，无法实现连续化生产，进而使得产品的质量难以得到保证，其生产效率也比较低。
同时，在针对管道过滤时，由于国内外通用管道均以圆形管道为主，故需采用圆筒式波纹型铝箔隔板过滤器对其进行过滤处理，然而，圆筒式波纹型铝箔隔板过滤器在制备过程中，波纹式铝箔具有的反弹力致使其与平式铝箔复合时存在错位现象，此外圆筒式波纹型铝箔隔板过滤器的外径太大，其远远超出一般力矩电机的力矩调节范围，故在收卷过程中无法实现恒张力打
发明内容
本发明要解决的技术问题是提供一种铝箔连续模压成型复合绕卷机，其可实现对于波纹型铝箔隔板过滤器的连续加工处理，并在加工过程中使得波纹式铝箔以及平式铝箔之间保持良好的复合精度。
为解决上述技术问题，本发明涉及一种铝箔连续模压成型复合绕卷机，其包括有机架，机架之上依次设置有第一放卷装置、第二放卷装置、模压成型复合机构以及收卷装置；所述模压成型复合机构之中包括有第一波纹辊、第二波纹辊以及压辊，其中，第一波纹辊与第二波纹辊彼此贴合，第二波纹辊与压辊彼此贴合，所述第二波纹辊包括有在铝箔传输位置进行延伸的第一端面，以及背离铝箔传输位置进行延伸的第二端面，第二波纹辊之上分别设置有上胶装置与真空吸附装置，其中，上胶装置设置于第二波纹辊的第一端面之上，真空吸附装置设置于第二波纹辊的第二端面之上；所述上胶装置包括有上胶辊、挤胶辊以及胶槽，其中，挤胶辊与上胶辊彼此贴合，上胶辊与第二波纹辊的第一端面彼此贴合。
作为本发明的一种改进，所述第一放卷装置、第二放卷装置分别包括有放卷架、气涨轴、磁粉制动器以及导布辊。
作为本发明的一种改进，所述模压成型复合机构之中，第二波纹辊、压辊、上胶辊、挤胶辊的辊轴之上设置有同步齿轮，第二波纹辊与压辊的辊轴之上的同步齿轮彼此啮合，上胶辊与挤胶辊的辊轴之上的同步齿轮彼此啮合，第二波纹辊与上胶辊的辊轴之上的同步齿轮彼此啮合。采用上述技术方案，其可通过不同部件之间同步齿轮的设置，使得第二波纹辊、压辊、上胶辊以及挤胶辊实现同步运行，从而使得第一波纹辊与第二波纹辊对于波纹式铝箔的模压处理，以及波纹式铝箔与平式铝箔之间的复合更为精确。
作为本发明的一种改进，所述模压成型复合机构以及收卷装置之 间设置有烘箱，烘箱沿铝箔的传输路径进行设置。采用上述技术方案，其可通过烘箱的设置使得波纹式铝箔与平式铝箔之间和粘合用胶快速成型，致使波纹式铝箔与平式铝箔之间的复合效果得以改善。
作为本发明的一种改进，所述收卷装置之中包括有收卷辊，收卷辊的侧端面设置有辅助收卷装置，其包括有安装支架，安装支架之中分别设置有辅助收卷辊以及驱动电机，辅助收卷辊平行于收卷辊进行延伸延伸，且其与收卷辊位于同一水平位置；所述辅助收卷装置之中包括有无杆气缸，其在水平方向上垂直于收卷辊的轴向进行延伸，无杆气缸与安装支架彼此连接。采用上述技术方案，其可通过收卷辊对于成型后的波纹型铝箔隔板过滤器进行收卷处理，以使其成圆筒式进行延伸；波纹型铝箔隔板过滤器进行收卷处理过程中，辅助收卷装置之中的无杆气缸可驱使安装支架之上的辅助收卷辊以及驱动电机朝向波纹型铝箔隔板过滤器进行运动，以使得辅助收卷辊贴合于成卷的波纹型铝箔隔板过滤器侧端面，并通过驱动电机驱动其进行旋转，以实现对于波纹型铝箔隔板过滤器的定位处理。上述辅助收卷装置致使波纹型铝箔隔板过滤器在收卷过程中，可在辅助收卷辊的作用下使其始终贴合于收卷辊进行延伸，从而使得波纹型铝箔隔板过滤器在收卷过程中的张力恒定，进而使其成卷过程中的稳定性得以显著改善。
作为本发明的一种改进，所述驱动电机与辅助收卷辊之上分别设置有彼此啮合的驱动齿轮，驱动电机通过驱动齿轮以驱动辅助收卷辊进行旋转。
作为本发明的一种改进，所述收卷装置之中包括有辅助上胶装 置，其包括有压辊、上胶辊以及挤胶辊，其中，压辊与上胶辊彼此贴合，上胶辊与挤胶辊彼此贴合，挤胶辊连接有胶槽；所述辅助上胶装置设置于收卷辊以及烘箱之间。
作为本发明的一种改进，所述辅助上胶装置的具体工作方法包括有：在铝箔连续模压成型的收卷工艺中，对于成型后的波纹型铝箔隔板过滤器的每一个波峰位置进行上胶处理。
采用上述技术方案，其可通过辅助上胶装置对于成型后的波纹型铝箔隔板过滤器的波峰进行上胶处理，以使得波纹型铝箔隔板过滤器在收卷过程中，相邻两层波纹型铝箔隔板过滤器可通过波峰之上的粘合用胶实现相互间的辅助粘合处理，致使波纹型铝箔隔板过滤器可通过上述粘合作用实现定位处理，以使其成卷结构更为稳定。与此同时，对于波纹型铝箔隔板过滤器采用波峰上胶的方式可在实现粘合定位的前提下，有效避免相邻两层波纹型铝箔隔板过滤器之间粘合过紧，导致其在实际使用过程中无法顺利分割。
作为本发明的一种改进，所述收卷装置之中设置有电吹风机，其朝向收卷辊进行延伸。采用上述技术方案，其可通过电吹风机输出的高温气流致使波纹型铝箔隔板过滤器波峰之上的粘合用胶快速成型，以实现有效粘结。
采用上述技术方案的铝箔连续模压成型复合绕卷机，其可通过第一放卷装置与第二放卷装置依次输出平式铝箔原料，其中，第一放卷装置所输出的平式铝箔导出至模压成型复合机构之中的第一波纹辊以及第二波纹辊之间，以使其形成波纹式铝箔，波纹式铝箔以及第二 放卷装置输出的平式铝箔同时通过第二波纹辊以及压辊之间，并在上胶装置的作用下使其相互间通过胶液粘合，进而形成波纹型铝箔隔板过滤器。成型后的波纹型铝箔隔板过滤器经由收卷装置进行收卷处理，即可形成圆筒式的波纹型铝箔隔板过滤器。
上述铝箔连续模压成型复合绕卷机在实际工作过程中，其可通过波纹辊以及压辊的配合工作，以在波纹式滤波的传输过程中实现波纹式铝箔的模压波纹以及波纹式滤波与平式滤波的粘合处理，致使波纹型铝箔隔板过滤器可进行连续化生产，以使其生产效率得以改善。与此同时，第二波纹辊之上对应设置的真空吸附装置可使得波纹式铝箔加工过程中实时贴合于第二波纹辊之上，以使得波纹式滤波与平式滤波之间的复合处理更为精准。
附图说明
图1为本发明示意图；
图2为本发明中模压成型复合机构示意图；
图3为本发明中收卷装置示意图；
图4为本发明中驱动电机与辅助收卷辊连接示意图；
附图标记列表：
1—机架、2—第一放卷装置、3—第二放卷装置、4—第一波纹辊、5—第二波纹辊、501—第一端面、502—第二端面、6—压辊、7—上胶装置、701—上胶辊、702—挤胶辊、703—胶槽、8—真空吸附装置、9—烘箱、10—收卷辊、11—安装支架、12—辅助收卷辊、13—驱动电机、14—无杆气缸、15—驱动齿轮、16—电吹风机。
具体实施方式
下面结合附图和具体实施方式，进一步阐明本发明，应理解下述具体实施方式仅用于说明本发明而不用于限制本发明的范围。需要说明的是，下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向，词语“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。
实施例1
如图1与图2所示的一种铝箔连续模压成型复合绕卷机，其包括有机架1，机架1之上依次设置有第一放卷装置2、第二放卷装置3、模压成型复合机构以及收卷装置；所述模压成型复合机构之中包括有第一波纹辊4、第二波纹辊5以及压辊6，其中，第一波纹辊4与第二波纹辊5彼此贴合，第二波纹辊5与压辊6彼此贴合，所述第二波纹辊5包括有在铝箔传输位置进行延伸的第一端面501，以及背离铝箔传输位置进行延伸的第二端面502，第二波纹辊5之上分别设置有上胶装置7与真空吸附装置8，其中，上胶装置7设置于第二波纹辊的第一端面501之上，真空吸附装置8设置于第二波纹辊的第二端面502之上；所述上胶装置7包括有上胶辊701、挤胶辊702以及胶槽703，其中，挤胶辊702与上胶辊701彼此贴合，上胶辊701与第二波纹辊5的第一端面501彼此贴合。
作为本发明的一种改进，所述第一放卷装置2、第二放卷装3置分别包括有放卷架、气涨轴、磁粉制动器以及导布辊。
作为本发明的一种改进，所述模压成型复合机构以及收卷装置之 间设置有烘箱9，烘箱9沿铝箔的传输路径进行设置。采用上述技术方案，其可通过烘箱的设置使得波纹式铝箔与平式铝箔之间和粘合用胶快速成型，致使波纹式铝箔与平式铝箔之间的复合效果得以改善。
作为本发明的一种改进，如图1与图3所示，所述收卷装置之中包括有收卷辊10，收卷辊10的侧端面设置有辅助收卷装置，其包括有安装支架11，安装支架11之中分别设置有辅助收卷辊12以及驱动电机13，辅助收卷辊12平行于收卷辊10进行延伸延伸，且其与收卷辊10位于同一水平位置；所述辅助收卷装置之中包括有无杆气缸14，其在水平方向上垂直于收卷辊的轴向进行延伸，无杆气缸14与安装支架11彼此连接。采用上述技术方案，其可通过收卷辊对于成型后的波纹型铝箔隔板过滤器进行收卷处理，以使其成圆筒式进行延伸；波纹型铝箔隔板过滤器进行收卷处理过程中，辅助收卷装置之中的无杆气缸可驱使安装支架之上的辅助收卷辊以及驱动电机朝向波纹型铝箔隔板过滤器进行运动，以使得辅助收卷辊贴合于成卷的波纹型铝箔隔板过滤器侧端面，并通过驱动电机驱动其进行旋转，以实现对于波纹型铝箔隔板过滤器的定位处理。上述辅助收卷装置致使波纹型铝箔隔板过滤器在收卷过程中，可在辅助收卷辊的作用下使其始终贴合于收卷辊进行延伸，从而使得波纹型铝箔隔板过滤器在收卷过程中的张力恒定，进而使其成卷过程中的稳定性得以显著改善。
作为本发明的一种改进，所述收卷装置之中包括有辅助上胶装置15，其包括有压辊、上胶辊以及挤胶辊，其中，压辊与上胶辊彼此贴合，上胶辊与挤胶辊彼此贴合，挤胶辊连接有胶槽；所述辅助上胶装 置设置于收卷辊以及烘箱之间。
作为本发明的一种改进，所述辅助上胶装置15的具体工作方法包括有：在铝箔连续模压成型的收卷工艺中，对于成型后的波纹型铝箔隔板过滤器的每一个波峰位置进行上胶处理。
采用上述技术方案，其可通过辅助上胶装置对于成型后的波纹型铝箔隔板过滤器的波峰进行上胶处理，以使得波纹型铝箔隔板过滤器在收卷过程中，相邻两层波纹型铝箔隔板过滤器可通过波峰之上的粘合用胶实现相互间的辅助粘合处理，致使波纹型铝箔隔板过滤器可通过上述粘合作用实现定位处理，以使其成卷结构更为稳定。与此同时，对于波纹型铝箔隔板过滤器采用波峰上胶的方式可在实现粘合定位的前提下，有效避免相邻两层波纹型铝箔隔板过滤器之间粘合过紧，导致其在实际使用过程中无法顺利分割。
采用上述技术方案的铝箔连续模压成型复合绕卷机，其可通过第一放卷装置与第二放卷装置依次输出平式铝箔原料，其中，第一放卷装置所输出的平式铝箔导出至模压成型复合机构之中的第一波纹辊以及第二波纹辊之间，以使其形成波纹式铝箔，波纹式铝箔以及第二放卷装置输出的平式铝箔同时通过第二波纹辊以及压辊之间，并在上胶装置的作用下使其相互间通过胶液粘合，进而形成波纹型铝箔隔板过滤器。成型后的波纹型铝箔隔板过滤器经由收卷装置进行收卷处理，即可形成圆筒式的波纹型铝箔隔板过滤器。
上述铝箔连续模压成型复合绕卷机在实际工作过程中，其可通过波纹辊以及压辊的配合工作，以在波纹式滤波的传输过程中实现波纹 式铝箔的模压波纹以及波纹式滤波与平式滤波的粘合处理，致使波纹型铝箔隔板过滤器可进行连续化生产，以使其生产效率得以改善。与此同时，第二波纹辊之上对应设置的真空吸附装置可使得波纹式铝箔加工过程中实时贴合于第二波纹辊之上，以使得波纹式滤波与平式滤波之间的复合处理更为精准。
实施例2
作为本发明的一种改进，所述模压成型复合机构之中，第二波纹辊5、压辊6、上胶辊701、挤胶辊702的辊轴之上设置有同步齿轮，第二波纹辊5与压辊6的辊轴之上的同步齿轮彼此啮合，上胶辊701与挤胶辊702的辊轴之上的同步齿轮彼此啮合，第二波纹辊5与上胶辊701的辊轴之上的同步齿轮彼此啮合。采用上述技术方案，其可通过不同部件之间同步齿轮的设置，使得第二波纹辊、压辊、上胶辊以及挤胶辊实现同步运行，从而使得第一波纹辊与第二波纹辊对于波纹式铝箔的模压处理，以及波纹式铝箔与平式铝箔之间的复合更为精确。
本实施例其余特征与优点均与实施例1相同。
实施例3
作为本发明的一种改进，如图4所示，所述驱动电机13与辅助收卷辊12之上分别设置有彼此啮合的驱动齿轮15，驱动电机13通过驱动齿轮15以驱动辅助收卷辊12进行旋转。
本实施例其余特征与优点均与实施例1相同。
实施例4
作为本发明的一种改进，所述收卷装置之中设置有电吹风机16，其朝向收卷辊10进行延伸。采用上述技术方案，其可通过电吹风机输出的高温气流致使波纹型铝箔隔板过滤器波峰之上的粘合用胶快速成型，以实现有效粘结。
本实施例其余特征与优点均与实施例2相同。

Claims (9)

  1. 一种铝箔连续模压成型复合绕卷机，其特征在于，所述铝箔连续模压成型复合绕卷机之中包括有机架，机架之上依次设置有第一放卷装置、第二放卷装置、模压成型复合机构以及收卷装置；所述模压成型复合机构之中包括有第一波纹辊、第二波纹辊以及压辊，其中，第一波纹辊与第二波纹辊彼此贴合，第二波纹辊与压辊彼此贴合，所述第二波纹辊包括有在铝箔传输位置进行延伸的第一端面，以及背离铝箔传输位置进行延伸的第二端面，第二波纹辊之上分别设置有上胶装置与真空吸附装置，其中，上胶装置设置于第二波纹辊的第一端面之上，真空吸附装置设置于第二波纹辊的第二端面之上；所述上胶装置包括有上胶辊、挤胶辊以及胶槽，其中，挤胶辊与上胶辊彼此贴合，上胶辊与第二波纹辊的第一端面彼此贴合。
  2. 按照权利要求1所述的铝箔连续模压成型复合绕卷机，其特征在于，所述第一放卷装置、第二放卷装置分别包括有放卷架、气涨轴、磁粉制动器以及导布辊。
  3. 按照权利要求2所述的铝箔连续模压成型复合绕卷机，其特征在于，所述模压成型复合机构之中，第二波纹辊、压辊、上胶辊、挤胶辊的辊轴之上设置有同步齿轮，第二波纹辊与压辊的辊轴之上的同步齿轮彼此啮合，上胶辊与挤胶辊的辊轴之上的同步齿轮彼此啮合，第二波纹辊与上胶辊的辊轴之上的同步齿轮彼此啮合。
  4. 按照权利要求1或3所述的铝箔连续模压成型复合绕卷机，其特征在于，所述模压成型复合机构以及收卷装置之间设置有烘箱，烘箱 沿铝箔的传输路径进行设置。
  5. 按照权利要求4所述的铝箔连续模压成型复合绕卷机，其特征在于，所述收卷装置之中包括有收卷辊，收卷辊的侧端面设置有辅助收卷装置，其包括有安装支架，安装支架之中分别设置有辅助收卷辊以及驱动电机，辅助收卷辊平行于收卷辊进行延伸延伸，且其与收卷辊位于同一水平位置；所述辅助收卷装置之中包括有无杆气缸，其在水平方向上垂直于收卷辊的轴向进行延伸，无杆气缸与安装支架彼此连接。
  6. 按照权利要求5所述的铝箔连续模压成型复合绕卷机，其特征在于，所述驱动电机与辅助收卷辊之上分别设置有彼此啮合的驱动齿轮，驱动电机通过驱动齿轮以驱动辅助收卷辊进行旋转。
  7. 按照权利要求5所述的铝箔连续模压成型复合绕卷机，其特征在于，所述收卷装置之中包括有辅助上胶装置，其包括有压辊、上胶辊以及挤胶辊，其中，压辊与上胶辊彼此贴合，上胶辊与挤胶辊彼此贴合，挤胶辊连接有胶槽；所述辅助上胶装置设置于收卷辊以及烘箱之间。
  8. 按照权利要求7所述的铝箔连续模压成型复合绕卷机，其特征在于，所述辅助上胶装置的具体工作方法包括有：在铝箔连续模压成型的收卷工艺中，对于成型后的波纹型铝箔隔板过滤器的每一个波峰位置进行上胶处理。
  9. 按照权利要求8所述的铝箔连续模压成型复合绕卷机，其特征在于，所述收卷装置之中设置有电吹风机，其朝向收卷辊进行延伸。
PCT/CN2016/105643 2016-10-21 2016-11-14 铝箔连续模压成型复合绕卷机 WO2018072245A1 (zh)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN201621144935.8U CN206326977U (zh) 2016-10-21 2016-10-21 铝箔连续模压成型复合绕卷机
CN2016109187046 2016-10-21
CN201610918704.6A CN106364129B (zh) 2016-10-21 2016-10-21 铝箔连续模压成型复合绕卷机
CN2016211449358 2016-10-21

Publications (1)

Publication Number Publication Date
WO2018072245A1 true WO2018072245A1 (zh) 2018-04-26

Family

ID=62018170

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2016/105643 WO2018072245A1 (zh) 2016-10-21 2016-11-14 铝箔连续模压成型复合绕卷机

Country Status (1)

Country Link
WO (1) WO2018072245A1 (zh)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109366834A (zh) * 2018-12-26 2019-02-22 苏州金纬片板膜智能装备有限公司 Tpu复合膜生产线的压延装置
CN109401645A (zh) * 2018-12-14 2019-03-01 领镒（江苏）精密电子制造有限公司 一种卷状双面胶与片状铝箔贴合装置
CN113597131A (zh) * 2021-08-03 2021-11-02 江西炬森智能装备有限公司 一种激光修补pcb线路板用薄膜铜的制备装置

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101513785A (zh) * 2009-03-20 2009-08-26 上海鑫型金属复合材料有限公司 双面金属复合板及其制作方法
CN103009542A (zh) * 2012-12-28 2013-04-03 王洪文 复合板制造系统及其制造方法
CN104175623A (zh) * 2014-08-19 2014-12-03 西安交通大学 一种泡沫铝-波纹板复合夹层板及其制备方法
US20150010734A1 (en) * 2008-05-27 2015-01-08 Corcel Ip Limited Method of forming single face corrugated board
CN204451441U (zh) * 2015-03-12 2015-07-08 上海吉祥塑铝制品有限公司 一种波纹芯复合铝板自动生产设备
CN105057386A (zh) * 2015-08-31 2015-11-18 太原科技大学 波平连轧金属复合薄板带生产装置及方法
CN105856667A (zh) * 2016-04-07 2016-08-17 黄山富田精工制造有限公司 弹性复合片材及其制造方法

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150010734A1 (en) * 2008-05-27 2015-01-08 Corcel Ip Limited Method of forming single face corrugated board
CN101513785A (zh) * 2009-03-20 2009-08-26 上海鑫型金属复合材料有限公司 双面金属复合板及其制作方法
CN103009542A (zh) * 2012-12-28 2013-04-03 王洪文 复合板制造系统及其制造方法
CN104175623A (zh) * 2014-08-19 2014-12-03 西安交通大学 一种泡沫铝-波纹板复合夹层板及其制备方法
CN204451441U (zh) * 2015-03-12 2015-07-08 上海吉祥塑铝制品有限公司 一种波纹芯复合铝板自动生产设备
CN105057386A (zh) * 2015-08-31 2015-11-18 太原科技大学 波平连轧金属复合薄板带生产装置及方法
CN105856667A (zh) * 2016-04-07 2016-08-17 黄山富田精工制造有限公司 弹性复合片材及其制造方法

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109401645A (zh) * 2018-12-14 2019-03-01 领镒（江苏）精密电子制造有限公司 一种卷状双面胶与片状铝箔贴合装置
CN109401645B (zh) * 2018-12-14 2023-08-01 领胜城科技（江苏）有限公司 一种卷状双面胶与片状铝箔贴合装置
CN109366834A (zh) * 2018-12-26 2019-02-22 苏州金纬片板膜智能装备有限公司 Tpu复合膜生产线的压延装置
CN113597131A (zh) * 2021-08-03 2021-11-02 江西炬森智能装备有限公司 一种激光修补pcb线路板用薄膜铜的制备装置
CN113597131B (zh) * 2021-08-03 2023-03-07 广东炬森智能装备有限公司 一种激光修补pcb线路板用薄膜铜的制备装置

Similar Documents

Publication Publication Date Title
WO2018072245A1 (zh) 铝箔连续模压成型复合绕卷机
CN102338145A (zh) 方形汽车空调滤清器芯的全自动边条装配设备
CN209869622U (zh) 一种金属膜加工用增厚机
JP2016107254A (ja) フィルタコアおよびその製造方法
CN206326977U (zh) 铝箔连续模压成型复合绕卷机
CN211138115U (zh) 一种用于包装箱生产的覆膜机
CN106364129B (zh) 铝箔连续模压成型复合绕卷机
CN110509621B (zh) 一种双面瓦楞纸成型辊组
CN205613644U (zh) 一种环保型瓦楞纸板生产涂胶装置
CN207607177U (zh) 一种单面瓦楞纸板机
CN209418644U (zh) 一种电池极片用贴胶装置
CN114024014A (zh) 电芯极片的叠片系统
CN206551638U (zh) 一种复合膜带压合装置
CN113023412A (zh) 一种薄膜传送装置
CN112109386A (zh) 一种瓦楞纸除皱装置和方法
CN206322768U (zh) 一种高效率的锂电池隔膜复合机
CN216189884U (zh) 一种淋膜离型纸生产用涂布放料设备
CN219667456U (zh) 一种阻隔膜生产压平装置
CN208978345U (zh) 自动双片纸箱钉合机
CN212088356U (zh) 一种用于制作口罩的折痕封边裁断装置
CN220409840U (zh) 一种瓦楞纸裱糊机
CN202463107U (zh) 涂胶自动粘贴装置
CN213973032U (zh) 一种复合屏蔽材料专用贴合机
CN219325632U (zh) 一种离型纸粘贴压实机构
CN113978095B (zh) 文胸材料复合设备

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 16919141

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 16919141

Country of ref document: EP

Kind code of ref document: A1